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Yz450fw Yz450f Yz450f Yz450fw: (2S27) (2S28) (2S29) (2s2a)
Yz450fw Yz450f Yz450f Yz450fw: (2S27) (2S28) (2S29) (2s2a)
,CANADA
1F2S2-100E1
( 2F2S2-100E1 )
A2
YZ450FW/YZ450F
PARTS CATALOGUE
©2006 by Yamaha Motor Co., Ltd.
1st edition, August 2006
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
A3
YZ450FW/YZ450F
A4
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
“UR” Use specified parts number.
“UN” Use as many as needed.
“AP” Alternate Parts
“LM” Locally Made (Parts need to be ordered locally)
“F#” Frame No. (Applicable machine No.)
“O/S” Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
A5
FOREWORD
7. Applicable Serial No.
Engine Serial No. Frame Serial No.
A6
MODEL LABEL
(1) A label called “Model Label” is affixed in the location as indicated in (3) below. (5) Model Code – Production Code Number of Model Listed in This Parts Catalogue
When using this parts catalogue, please be sure to cross–reference the “model code –
production code No.” in the catalogue with the “model code – production code No.” indi- Model Production Country Model Production Country
cated on the Model Label affixed onto the product concerned. Code Code No. (destination) Code Code No. (destination)
010 U.S.A.
(2) “Model Label” Indication 2S27
020 CANADA
010 EUROPE
2S28
020 FRANCE
2S29 010 JAPAN
AUSTRALIA
(3) Model Label Affixing Location
2S2A 010 NEW ZEALAND
SOUTH AFRICA
A7
CONTENTS
ENGINE
CYLINDER ............................................................................ B2 ALTERNATE ......................................................................... E15
CRANKSHAFT & PISTON .................................................... B4 INDEX
VALVE ................................................................................... B5
CAMSHAFT & CHAIN ........................................................... B7 NUMERICAL INDEX ............................................................. M1
WATER PUMP ...................................................................... B8
RADIATOR & HOSE ............................................................. B9
OIL PUMP ............................................................................. B10
OIL CLEANER ....................................................................... B11
INTAKE ................................................................................. B12
CARBURETOR ..................................................................... B13
EXHAUST ............................................................................. C3
CRANKCASE ........................................................................ C4
CRANKCASE COVER 1 ....................................................... C6
STARTER .............................................................................. C8
CLUTCH ................................................................................ C9
TRANSMISSION ................................................................... C10
SHIFT CAM & FORK ............................................................. C12
SHIFT SHAFT ....................................................................... C13
CHASSIS
FRAME .................................................................................. C14
FENDER ................................................................................ D2
SIDE COVER ........................................................................ D4
REAR ARM ........................................................................... D5
REAR SUSPENSION ............................................................ D7
STEERING ............................................................................ D9
FRONT FORK ....................................................................... D10
FUEL TANK ........................................................................... D13
SEAT ..................................................................................... D15
FRONT WHEEL .................................................................... E2
FRONT BRAKE CALIPER .................................................... E3
REAR WHEEL ....................................................................... E4
REAR BRAKE CALIPER ....................................................... E6
STEERING HANDLE & CABLE ............................................ E7
FRONT MASTER CYLINDER ............................................... E8
STAND & FOOTREST .......................................................... E9
REAR MASTER CYLINDER ................................................. E10
GENERATOR ........................................................................ E11
HANDLE SWITCH & LEVER ................................................ E12
ELECTRICAL 1 ..................................................................... E13
ALTERNATE FOR CHASSIS ................................................ E14
FIG. 1 CYLINDER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–11102–00 CYLINDER HEAD ASSY 1 1 1 1
8 90430–06014 GASKET 1 1 1 1
18 90109–06203 BOLT 2 2 2 2
22 90467–140A4 CLIP 1 1 1 1
24 2S2–11311–10 CYLINDER 1 1 1 1 1
B2
FIG. 1 CYLINDER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
25 2S2–11351–00 GASKET, CYLINDER 1 1 1 1
B3
FIG. 2 CRANKSHAFT & PISTON
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–11400–00 CRANKSHAFT ASSY 1 1 1 1
2 2S2–11412–00 .CRANK 1 1 1 1 1
3 2S2–11422–00 .CRANK 2 1 1 1 1
5 93310–63417 .BEARING 1 1 1 1
7 93306–30633 BEARING 2 2 2 2
9 2S2–11455–00 SHAFT 1 1 1 1 1
10 93304–20310 BEARING 2 2 2 2
12 90170–14171 NUT 1 1 1 1
14 2S2–11454–10 WEIGHT 1 1 1 1 1
15 90149–06083 SCREW 3 3 3 3
16 2S2–11464–10 WEIGHT 2 1 1 1 1
18 90170–10405 NUT 1 1 1 1
24 93420–18082 CIRCLIP 2 2 2 2
B4
FIG. 3 VALVE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5TA–12111–00 VALVE, INTAKE 1 1 1 1
B5
FIG. 3 VALVE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
13 3LD–12169–31 PAD, ADJUSTING (1.95) 5 5 5 5 UR
B6
FIG. 4 CAMSHAFT & CHAIN
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5TA–12170–20 CAMSHAFT ASSY 1 1 1 1 1
3 93440–41178 CIRCLIP 2 2 2 2
8 90430–06014 GASKET 1 1 1 1
11 97022–06016 BOLT 2 2 2 2
B7
FIG. 5 WATER PUMP
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5GR–12458–00 SHAFT, IMPELLER 1 1 1 1
6 93306–00105 BEARING 1 1 1 1
8 5BE–12439–00 O-RING 1 1 1 1
10 90430–06014 GASKET 1 1 1 1
13 93210–19758 O-RING 1 1 1 1
B8
FIG. 6 RADIATOR & HOSE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–1240A–70 RADIATOR ASSY 1 1 1 1
8 90467–090A2 CLIP 1 1 1 1
9 2S2–12481–00 PIPE 1 1 1 1 1
10 91312–06012 BOLT 1 1 1 1
11 93210–16500 O-RING 1 1 1 1
12 2S2–12576–00 HOSE 1 1 1 1 1
13 1C3–12482–00 PIPE 2 1 1 1 1
14 2S2–12578–00 HOSE 3 1 1 1 1
15 2S2–12579–00 HOSE 4 1 1 1 1
16 2S2–12482–00 PIPE 2 1 1 1 1
18 93210–16500 O-RING 1 1 1 1
22 90480–15528 GROMMET 4 4 4 4
23 90387–06065 COLLAR 4 4 4 4
B9
FIG. 7 OIL PUMP
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–13300–10 OIL PUMP ASSY 1 1 1 1
4 93440–10153 CIRCLIP 1 1 1 1
6 91312–06030 BOLT 2 2 2 2
8 90149–06068 SCREW 1 1 1 1
10 99009–12400 CIRCLIP 1 1 1 1
16 90445–14009 HOSE 1 1 1 1
B10
FIG. 8 OIL CLEANER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5TA–13440–00 ELEMENT ASSY, OIL CLEANER 1 1 1 1
3 93210–47675 O-RING 1 1 1 1
4 93210–07135 O-RING 3 3 3 3
6 91312–06065 BOLT 1 1 1 1
7 91312–06020 BOLT 1 1 1 1
B11
FIG. 9 INTAKE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–13597–00 JOINT, CARBURETOR 3 1 1 1 1
3 91312–06020 BOLT 3 3 3 3
4 5TA–14293–00 COVER 1 1 1 1 1
5 5TA–14227–00 GASKET 1 1 1 1
6 5TA–14239–00 SEAL 1 1 1 1
7 5TA–14987–00 HOSE 1 1 1 1
8 3TJ–14137–40 CLIP 1 1 1 1
14 5NY–14455–20 BAND 1 1 1 1
15 5NY–14442–00 SPACER 1 1 1 1
16 5XC–14417–90 COVER 1 1 1 1 1
20 90209–06014 WASHER 1 1 1 1
22 5BE–14458–00 GUIDE 1 1 1 1
23 90109–067F4 BOLT 2 2 2 2
B12
FIG. 10 CARBURETOR
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–14101–70 CARBURETOR ASSY 1 1 1 1 1
2 5JG–14959–00 .GASKET 1 1 1 1
3 91316–04012 .BOLT 6 6 6 6
4 688–14592–00 .SCREW 3 3 3 3
6 5JG–14951–00 .WASHER 1 1 1 1
9 3TJ–14267–40 .ROLLER 1 1 1 1
11 4FN–14997–00 .SEAL 1 1 1 1
13 3TJ–14159–40 .CLIP 1 1 1 1
B13
FIG. 10 CARBURETOR
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
15 5JG–14275–00 .SPRING 1 1 1 1
16 5JG–14264–00 .COLLAR 1 1 1 1
B14
FIG. 10 CARBURETOR
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
21 4JT–1494F–05 .JET (#45) 1 1 1 1 AP
24 4SR–14985–00 .FLOAT 1 1 1 1
27 633–14159–00 .CLIP 1 1 1 1
30 3TJ–14293–40 .COVER 1 1 1 1 1
32 3TJ–14536–40 .GASKET 1 1 1 1
34 6H4–14561–00 .O-RING 1 1 1 1
38 5TA–14991–00 .SCREW 1 1 1 1
41 5TA–14997–00 .SEAL 1 1 1 1
B15
FIG. 10 CARBURETOR
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
43 3TJ–14564–40 .O-RING 3 3 3 3
48 5NX–14562–00 .O-RING 1 1 1 1
49 5NX–14216–00 .SCREW 1 1 1 1
50 4MX–14561–00 .O-RING 1 1 1 1
52 3TJ–14137–40 .CLIP 5 5 5 5
53 5BE–14146–00 .PLATE 2 2 2 2
54 5TA–14261–00 .HOLDER 1 1 1 1
55 5UL–14196–00 .PIPE 2 2 2 2
56 5TA–14197–00 .PIPE 2 2 2 2
57 5TJ–14987–00 .HOSE 1 1 1 1
58 5JG–14346–00 .PLATE 1 1 1 1
59 5JG–14565–00 .SCREW 1 1 1 1
61 5JG–14591–00 .SCREW 1 1 1 1
62 5PA–14146–00 .PLATE 1 1 1 1
C2
FIG. 11 EXHAUST
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–14611–20 PIPE, EXHAUST 1 1 1 1 1
10 2S2–1469A–00 .FIBER 1 1
2S2–1469A–10 .FIBER 1 1
11 2S2–1469E–00 .FIBER 1 1 1 1
12 2S2–1469F–00 .FIBER 1 1 1 1
15 90387–08081 .COLLAR 1 1 1 1
C3
FIG. 12 CRANKCASE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–15100–00 CRANKCASE ASSY 1 1 1 1
2 2S2–15155–00 .NOZZLE 3 1 1 1 1
5 91312–06050 BOLT 7 7 7 7
6 91312–06060 BOLT 2 2 2 2
7 91312–06080 BOLT 3 3 3 3
12 90430–10188 GASKET 1 1 1 1
16 90149–06074 SCREW 4 4 4 4
21 93210–10197 O-RING 1 1 1 1
22 90387–18007 COLLAR 2 2 2 2
24 91312–06030 BOLT 2 2 2 2
26 90430–08119 GASKET 1 1 1 1
C4
FIG. 12 CRANKCASE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
28 93210–09165 .O-RING 1 1 1 1
29 90461–10136 CLAMP 1 1 1 1
31 90430–06014 GASKET 1 1 1 1
C5
FIG. 13 CRANKCASE COVER 1
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–15411–00 COVER, CRANKCASE 1 1 1 1 1
3 93210–27370 O-RING 1 1 1 1
5 93210–14369 O-RING 1 1 1 1
7 93210–19123 O-RING 1 1 1 1
8 2S2–15378–00 HOLDER 2 2 2 2
11 93210–08003 O-RING 1 1 1 1
17 99009–22500 CIRCLIP 1 1 1 1
24 5TA–15453–00 GASKET 1 1 1 1
C6
FIG. 13 CRANKCASE COVER 1
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
28 95022–06080 BOLT, FLANGE 2 2 2 2
30 93503–08007 BALL 1 1 1 1
C7
FIG. 14 STARTER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–15601–00 KICK SHAFT ASSY 1 1 1 1
3 93410–20038 .CIRCLIP 1 1 1 1
7 99009–16400 .CIRCLIP 1 1 1 1
11 5SG–15668–00 STOPPER 1 1 1 1
13 90101–06044 BOLT 2 2 2 2
17 99009–20400 CIRCLIP 1 1 1 1
21 93507–32009 .BALL 1 1 1 1
23 93210–17570 .O-RING 1 1 1 1
C8
FIG. 15 CLUTCH
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–16111–10 GEAR, PRIMARY DRIVE 1 1 1 1
3 90179–20009 NUT 1 1 1 1
13 90170–20327 NUT 1 1 1 1
15 93340–21505 BEARING 1 1 1 1
17 93440–10085 CIRCLIP 1 1 1 1
18 93511–32027 BALL 1 1 1 1
21 93317–11287 BEARING 1 1 1 1
23 99009–20500 CIRCLIP 1 1 1 1
C9
FIG. 16 TRANSMISSION
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 93306–20532 BEARING 1 1 1 1
2 2S2–17411–00 AXLE,MAIN(14T) 1 1 1 1
5 93440–25084 CIRCLIP 3 3 3 3
8 90387–21005 COLLAR 1 1 1 1
10 90209–21332 WASHER 1 1 1 1
11 93306–00431 BEARING 1 1 1 1
12 93306–00426 BEARING 1 1 1 1
15 90387–20028 COLLAR 1 1 1 1
18 93440–25084 CIRCLIP 1 1 1 1
19 90209–21332 WASHER 1 1 1 1
22 93440–28062 CIRCLIP 1 1 1 1
24 90209–26348 WASHER 1 1 1 1
26 90387–28012 COLLAR 1 1 1 1
27 93306–205A5 BEARING 1 1 1 1
C10
FIG. 16 TRANSMISSION
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
28 93102–32480 OIL SEAL 1 1 1 1
29 90387–2513F COLLAR 1 1 1 1
30 93210–22164 O-RING 1 1 1 1
33 90179–20001 NUT 1 1 1 1
C11
FIG. 17 SHIFT CAM & FORK
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5NL–18541–00 CAM, SHIFT 1 1 1 1
2 93306–90509 BEARING 1 1 1 1
5 93306–80501 BEARING 1 1 1 1
8 90109–06198 BOLT 1 1 1 1
C12
FIG. 18 SHIFT SHAFT
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–18101–00 SHIFT SHAFT ASSY 1 1 1 1
3 90387–124F4 COLLAR 1 1 1 1
16 90101–06041 BOLT 2 2 2 2
17 2S2–18185–00 SEGMENT 1 1 1 1
C13
FIG. 19 FRAME
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–21101–00 FRONT FRAME COMP. 1 1 1 1
4 90149–10031 .SCREW 4 4 4 4
8 30X–22178–00 TENSIONER 1 1 1 1
9 4V4–22184–00 BUSH 1 1 1 1
11 90387–08041 COLLAR 1 1 1 1
13 3JD–22178–20 TENSIONER 1 1 1 1
14 93300–60839 BEARING 1 1 1 1
15 90387–086N4 COLLAR 1 1 1 1
20 90179–10658 NUT 1 1 1 1
C14
FIG. 19 FRAME
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
28 90179–10658 NUT 1 1 1 1
30 1C3–21244–10 NUT 1 1 1 1
33 92902–08200 WASHER 4 4 4 4
C15
FIG. 20 FENDER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 1C3–21511–51 FENDER, FRONT 1 1 1 1 UR FOR DPBSE
2 90387–06090 COLLAR 4 4 4 4
14 90387–06009 COLLAR 2 2 2 2
20 3XJ–2151H–A1 LABEL 5 1
D2
FIG. 20 FENDER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
21 3XJ–2151H–B1 LABEL 5 1 FOR CAN
D3
FIG. 21 SIDE COVER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5XC–21710–90 SIDE COVER ASSY 1 1 1 1 1
10 2S2–2172A–70 PANEL 1 1 1 1 1
14 2S2–2172A–80 PANEL 1 1 1 1 1
D4
FIG. 22 REAR ARM
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–22110–70 REAR ARM COMP. 1 1 1 1
3 1P8–22355–00 PATCH 2 2 2 2
4 93317–22262 BEARING 4 4 4 4
5 93342–22217 BEARING 2 2 2 2
8 90387–18012 COLLAR 2 2 2 2
9 90387–18004 COLLAR 2 2 2 2
11 1C3–22969–90 SCREW, 1 4 4 4 4
15 90179–06028 NUT 2 2 2 2
21 93315–32166 BEARING 4 4 4 4
23 90387–16010 COLLAR 2 2 2 2
24 90209–16011 WASHER 4 4 4 4
27 93315–32269 BEARING 2 2 2 2
D5
FIG. 22 REAR ARM
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
28 93109–22019 OIL SEAL 2 2 2 2
29 90387–14009 COLLAR 1 1 1 1
30 5XC–22121–91 SHAFT 1 1 1 1 1
31 1C3–22122–00 SHAFT 2 2 2 2 2
34 1C3–2135F–00 COVER 1 1 1 1
35 1C3–2139R–00 COVER 2 1 1 1 1
D6
FIG. 23 REAR SUSPENSION
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–22200–50 SHOCK ABSORBER ASSY, REAR 1 UR FOR USA
7 5DH–23183–00 ..CIRCLIP 1 1 1 1
13 5UN–22176–00 .BEARING 1 1 1 1
14 5MV–22184–00 .BUSH 1 1 1 1
D7
FIG. 23 REAR SUSPENSION
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
20 5XE–22242–00 BOLT 2 1 1 1 1
22 92902–10200 WASHER 1 1 1 1
23 5NY–22241–00 BOLT 1 1 1 1 1
D8
FIG. 24 STEERING
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 93332–00068 BEARING 1 1 1 1
3 90179–28003 NUT 1 1 1 1
6 90170–24003 NUT 1 1 1 1
10 92902–10200 WASHER 2 2 2 2
17 90387–06104 COLLAR 1 1 1 1
D9
FIG. 25 FRONT FORK
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–23102–50 FRONT FORK ASSY (L.H) 1 1 1
2S2–23170–10
2S2–23170–00
10 1C3–23170–R0 .CYLINDER COMP., FRONT FORK 1 1 1 1
2S2–23170–10 .CYLINDER COMP., FRONT FORK 1
11 1C3–23147–L0 ..O-RING 1 1 1 1
2S2–2316A–00
12 1C3–2316A–R0 .VALVE COMP. 1 1 1 1
2S2–2316A–10 .VALVE COMP. 1
13 1C3–23188–L0 ..O-RING 1 1 1 1
14 1C3–23188–N0 ..O-RING 1 1 1 1
15 1C3–23188–P0 ..O-RING 1 1 1 1
16 1C3–23188–R0 ..O-RING 1 1 1 1
17 1AE–23147–00 ..O-RING 2 2 2 2
22 2HH–23158–L0 ..GASKET 1 1 1 1
23 276–23114–00 ..GASKET 1 1 1 1
D10
FIG. 25 FRONT FORK
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
26 1C3–23136–M0 .TUBE, OUTER (RIGHT) 1 1 1 1
2S2–23170–00
34 1C3–23170–R0 .CYLINDER COMP., FRONT FORK 1 1 1 1
2S2–23170–10 .CYLINDER COMP., FRONT FORK 1
35 1C3–23147–L0 ..O-RING 1 1 1 1
36 2S2–2316A–10
2S2–2316A–00
1C3–2316A–R0 .VALVE COMP. 1 1 1 1
2S2–2316A–10 .VALVE COMP. 1
37 1C3–23188–L0 ..O-RING 1 1 1 1
38 1C3–23188–N0 ..O-RING 1 1 1 1
39 1C3–23188–P0 ..O-RING 1 1 1 1
40 1C3–23188–R0 ..O-RING 1 1 1 1
41 1AE–23147–00 ..O-RING 2 2 2 2
46 2HH–23158–L0 ..GASKET 1 1 1 1
47 276–23114–00 ..GASKET 1 1 1 1
2S2–23340–00
49 2S2–23340–L0 UNDER BRACKET COMP. 1 1 1 1
50 93332–00081 BEARING 1 1 1 1
D11
FIG. 25 FRONT FORK
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
53 1C3–2315H–10 PROTECTOR 1 1 1 1 1
55 1C3–2315J–10 PROTECTOR 2 1 1 1 1
57 3SP–23356–L0 BOLT 2 6 6 6 6
58 1C3–23466–50 CLAMP 1 1 1 1
59 1C3–23467–50 CLAMP 1 1 1 1
D12
FIG. 26 FUEL TANK
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–24110–70 FUEL TANK COMP. 1 1 1 1
7 90480–18549 GROMMET 1 1 1 1
12 5XC–2419A–90 HOLDER 1 1 1 1
13 90387–06090 COLLAR 2 2 2 2
14 5XC–24339–90 GROMMET 1 1 1 1
18 90387–06065 COLLAR 1 1 1 1
25 4X8–24512–00 .O-RING 1 1 1 1
D13
FIG. 26 FUEL TANK
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
28 90467–100A1 CLIP 2 2 2 2
30 90149–06108 SCREW 2 2 2 2
33 90465–13275 CLAMP 3 3 3 3
D14
FIG. 27 SEAT
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–24710–70 SINGLE SEAT ASSY 1 1 1 UR FOR DPBSE
D15
FIG. 28 FRONT WHEEL
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5NY–25111–00 HUB, FRONT 1 1 1 1
2 93306–90409 BEARING 2 2 2 2
14 90179–16011 NUT 1 1 1 1
E2
FIG. 29 FRONT BRAKE CALIPER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–2581T–70 DISK BRAKE ASSY 1 1 1 1
2 90149–06327 SCREW 6 6 6 6
10 5DH–25916–00 .PLUG 1 1 1 1
11 3SP–25926–51 .BOLT 1 1 1 1
14 1UY–25937–51 .BOOT 2 1 1 1 1
E3
FIG. 30 REAR WHEEL
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5ET–25311–00 HUB, REAR 1 1 1 1
3 93306–27212 BEARING 1 1 1 1
4 93306–07202 BEARING 1 1 1 1
7 99009–45500 CIRCLIP 1 1 1 1
14 4XM–25364–00 DAMPER 1 1 1 1
E4
FIG. 30 REAR WHEEL
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
16 90109–08078 BOLT 6 6 6 6
19 90480–08608 GROMMET 1 1 1 1
23 90101–08006 BOLT 2 2 2 2
24 90179–08674 NUT 2 2 2 2
E5
FIG. 31 REAR BRAKE CALIPER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–2582W–70 DISK, REAR BRAKE 2 1 1 1 1
13 5DH–25916–00 .PLUG 1 1 1 1
17 1UY–25937–51 .BOOT 2 1 1 1 1
20 1C3–27491–50 PROTECTOR 1 1 1 1
E6
FIG. 32 STEERING HANDLE & CABLE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 1C3–26111–90 HANDLEBAR 1 1 1 1
2 4GY–26241–00 GRIP 1 1 1 1
12 90387–225N2 COLLAR 1 1 1 1
E7
FIG. 33 FRONT MASTER CYLINDER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 1C3–25872–90 HOSE, BRAKE 1 1 1 1 1
2 90430–10005 GASKET 4 4 4 4
12 1C3–83922–50 LEVER 2 1 1 1 1
E8
FIG. 34 STAND & FOOTREST
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–27200–10 PEDAL, BRAKE 1 1 1 1
2 1C3–27217–10 BOLT 1 1 1 1
3 93210–11073 O-RING 2 2 2 2
8 90468–16001 CLIP 1 1 1 1
9 5XE–27411–01 FOOTREST 1 1 1 1 1
10 5XE–27421–01 FOOTREST 2 1 1 1 1
E9
FIG. 35 REAR MASTER CYLINDER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 1C3–2583V–00 RR. MASTER CYLINDER ASSY. 1 1 1 1
3 5UN–27218–00 .NUT 1 1 1 1
4 5UN–27222–00 .JOINT 1 1 1 1
8 5UN–27217–00 .BOLT 2 2 2 2
13 90430–10005 GASKET 4 4 4 4
E10
FIG. 36 GENERATOR
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–85560–00 BASE ASSY 1 1 1 1
3 90149–06081 SCREW 3 3 3 3
4 90179–12657 NUT 1 1 1 1
E11
FIG. 37 HANDLE SWITCH & LEVER
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5XE–82911–00 HOLDER, LEVER 1 1 1 1 1
2 5MV–83912–00 LEVER 1 1 1 1 1
3 90109–06034 BOLT 1 1 1 1
12 97002–05016 BOLT 2 2 2 2
14 95602–05100 NUT, U 1 1 1 1
15 90149–05162 SCREW 1 1 1 1
16 5TA–26339–00 BOOT 1 1 1 1
E12
FIG. 38 ELECTRICAL 1
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–85540–70 C.D.I. UNIT ASSY 1 1
2 1C3–85546–00 BAND 1 1 1 1
5 93210–21276 O-RING 1 1 1 1
7 90464–13077 CLAMP 1 1 1 1
8 90464–13073 CLAMP 1 1 1 1
9 90464–15195 CLAMP 2 2 2 2
10 5Y9–12491–00 CLAMP 1 1 1 1 1
11 90465–13275 CLAMP 4 4 4 4
12 90465–13275 CLAMP 1 1 1 1
E13
FIG. 39 ALTERNATE FOR CHASSIS
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 5UN–22212–00 SPRING (K=42N/MM) 1 1 1 1 AP
E14
FIG. 40 ALTERNATE
REF.
2S2A
2S27
2S28
2S29
PART NO. DESCRIPTION REMARKS
NO.
1 2S2–14750–50 SILENCER ASSY 1 AP
3 2S2–1469A–10 .FIBER 1
4 2S2–1469E–00 .FIBER 1
5 2S2–1469F–00 .FIBER 1
8 90387–08081 .COLLAR 1
E15
NUMERICAL INDEX
M1
NUMERICAL INDEX
M2
NUMERICAL INDEX
M3
NUMERICAL INDEX
93306–30633 B – 4 94703–00410 B – 2
93306–80501 C – 12 94703–00411 B – 2
93306–90409 E – 2 95022–06010 B – 2
93306–90509 C – 12 95022–06012 B – 9
93310–63417 B – 4 C – 5
93315–32166 D – 5 95022–06016 B – 3
93315–32269 D – 5 95022–06020 C – 13
93317–11287 C – 9 95022–06025 B – 7
93317–22262 D – 5 95022–06030 B – 8
93332–00068 D – 9 B – 10
93332–00081 D – 11 C – 6
93340–21505 C – 9 95022–06035 B – 2
93342–22217 D – 5 95022–06040 C – 6
93410–20038 C – 8 95022–06080 C – 7
93420–18082 B – 4 95022–08040 C – 14
93440–10085 C – 9 95022–10016 C – 4
93440–10153 B – 10 95602–05100 E – 12
93440–25084 C – 10 95602–10200 D – 8
93440–28062 C – 10 D – 9
93440–41178 B – 7 95701–06500 E – 8
93503–08007 C – 7 95702–06500 D – 12
93507–32009 C – 8 95702–08500 B – 2
93511–32027 C – 9 95822–08016 C – 4
93603–16219 B – 10 97002–05016 E – 12
93604–10011 B – 8 97022–06016 B – 7
93608–33002 C – 13 97702–60016 D – 2
93612–16254 B – 3 98502–03008 D – 13
9383E–13233 C – 11 98502–05010 E – 10
94108–21012 E – 2 98502–05020 E – 7
94108–21015 E – 2 98502–06025 C – 4
94108–2112Y E – 2 98702–06025 D – 13
94111–19011 E – 4 98706–04012 E – 8
94111–19015 E – 4 98980–06008 C – 3
94111–1913A E – 4 99009–12400 B – 10
94209–21229 E – 2 99009–16400 C – 8
94211–19273 E – 4 99009–20400 C – 8
94211–19274 E – 4 99009–20500 C – 9
94227–21101 E – 2 99009–22500 C – 6
94309–21161 E – 2 99009–45500 E – 4
94311–19155 E – 4 99530–08012 B – 10
94321–19157 E – 4 99530–08016 C – 6
94330–21084 E – 2 99530–10114 B – 10
94416–21034 E – 2 C – 4
94421–19005 E – 4 99530–14016 C – 4
94591–57118 B – 7 9Y581–92113 E – 5
94681–68001 E – 5
94701–00410 B – 2
94701–00411 B – 2
M4