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USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000)
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000)
INDEX
1. INTRODUCTION 5
1.1 GENERAL INFORMATION................................................................................................................................................. 5
1.2 - CHARACTERISTICS.......................................................................................................................................................... 5
1.3 - SPECIFICATIONS .............................................................................................................................................................. 7
1.4 - DESCRIPTION .................................................................................................................................................................... 9
1.5 - CONNECTION CABLE .................................................................................................................................................... 10
ELECTROMAGNETIC FLOWMETER 13
ELECTROMAGNETIC FLOWMETER 14
ELECTROMAGNETIC FLOWMETER 15
ELECTROMAGNETIC FLOWMETER 16
2 - PRINCIPLE OF OPERATING 17
3 - INSTALLATION 18
3.1 - PRECAUTION FOR THE CHOICE OF THE PLACE ..................................................................................................... 18
3.2 - INSTALLATION OF THE FIELD VERSION CONVERTERS ...................................................................................... 19
3.3 - DIMENSIONE AND TEMPLATE OF THE RACK VERSIONS .................................................................................... 20
3.4 - INSTALLATION OF THE CABLE BETWEEN FLOWMETER AND CONVERTER.................................................. 21
3.5 - INSTALLATION CONDITIONS...................................................................................................................................... 22
3.6 - HOW TO CONNECT CABLES ........................................................................................................................................ 24
4 - AP1116 MOUNTING 25
7 - START UP 28
7.1 - STARTING CHECKS........................................................................................................................................................ 28
7.2 - MEASUREMENT STARTING ......................................................................................................................................... 28
7.2.1 - CHECK OF ZERO POINT ............................................................................................................................................. 28
7.2.2 - CHECK OF FLOW DIRECTION................................................................................................................................... 28
7.3 - MEASUREMENT.............................................................................................................................................................. 28
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N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
9.1 -ACCESS KEYWORD INSERTION................................................................................................................................... 29
9.2 -COUPLING OF CONVERTER TO ND OF PIPING......................................................................................................... 29
9.3 -PROGRAMMING OF THE TECHNICAL UNITS OF THE INSTANTANEOUS FLOW .............................................. 29
9.4 -PROGRAMMING OF THE TECHNICAL UNITS OF TOTALIZERS ............................................................................ 30
9.5 -PROGRAMMING OF THE FIRST LINE OF LCD........................................................................................................... 31
9.6 -PROGRAMMING OF THE SECOND LINE OF LCD...................................................................................................... 31
9.7 -PROGRAMMING OF THE DIGITAL OUTPUT 1 ........................................................................................................... 31
9.8 -PROGRAMMING OF THE DIGITAL OUTPUTS 2 , 3 , 4 .............................................................................................. 31
9.9 -PROGRAMMING OF THE LENGHT OF THE TOTALIZATION PULSES OF THE DIGITAL OUTPUT 1............... 32
9.10 -PROGRAMMING OF THE LENGHT OF THE TOTALIZATION PULSES OF THE DIGITAL OUTPUTS 2, 3, 4... 32
9.11 -PROGRAMMING OF THE KIND OF ANALOG OUTPUT .......................................................................................... 32
9.12 -PROGRAMMING OF THE FULL SCALE OF THE ANALOG OUTPUT.................................................................... 33
9.13 -PROGRAMMING OF THE FILTER TIME..................................................................................................................... 33
9.14 -PROGRAMMING OF THE MINIMUM SET.................................................................................................................. 33
9.15 -PROGRAMMING OF THE MAXIMUM SET ................................................................................................................ 33
9.16 -PROGRAMMING OF PRESETTER................................................................................................................................ 34
9.17 -PROGRAMMING OF THE KIND OF RESET IN PRESETTER.................................................................................... 34
9.18- MANUAL RESET OF PRESETTER ............................................................................................................................... 34
9.19 -PROGRAMMING OF THE ACCESS KEYWORD ........................................................................................................ 34
9.20 -PROGRAMMING OF THE SPECIFIC WEIGHT ........................................................................................................... 35
9.21 -PROGRAMMING OF TIME............................................................................................................................................ 35
9.22 -PROGRAMMING OF DATE ........................................................................................................................................... 35
9.23 -PROGRAMMING OF CUT-OFF ..................................................................................................................................... 36
9.24 -PROGRAMMING OF THE SERIAL ADDRESS............................................................................................................ 36
9.25 -PROGRAMMING OF THE SERIAL BAUD-RATE....................................................................................................... 36
9.26 -ZERO ADJUSTMENT ..................................................................................................................................................... 37
9.27 -PROGRAMMING OF LANGUAGE ............................................................................................................................... 38
9.28 -CONFIGURATION OF THE DIGITAL INPUT ............................................................................................................. 38
9.29 -DISPLAY OF THE ISTANTANEOUS FLOW................................................................................................................ 38
9.30 -DISPLAY OF THE ABSOLUTE TOTALIZER OF THE DIRECT FLOW .................................................................... 38
9.31 -DISPLAY OF THE ABSOLUTE TOTALIZER OF THE INVERSE FLOW.................................................................. 39
9.32 -DISPLAY OF THE RESETTABLE TOTALIZER OF THE DIRECT FLOW ................................................................ 39
9.33 -DISPLAY OF THE RESETTABLE TOTALIZER OF THE INVERSE FLOW ............................................................. 39
9.34 -RESET OF THE RESETTABLE TOTALIZERS ............................................................................................................. 39
9.35 -DISPLAY OF THE TIME COUNTER............................................................................................................................. 39
9.36 -DISPLAY OF THE PROGRAMMED ND ....................................................................................................................... 40
9.37 -DISPLAY OF THE FILTER TIME .................................................................................................................................. 40
9.38 -DISPLAY OF THE TECHNICAL UNIT OF THE ISTANTANEOUS FLOW............................................................... 40
9.39 -DISPLAY OF THE TECHNICAL UNIT OF TOTALIZERS .......................................................................................... 40
9.40 -DISPLAY OF THE MESSAGE WRITTEN ON THE FIRST LINE OF LCD ................................................................ 40
9.41 -DISPLAY OF THE MESSAGE WRITTEN ON THE SECOND LINE OF LCD ........................................................... 41
9.42 -DISPLAY OF THE MINIMUM SET ............................................................................................................................... 41
9.43 -DISPLAY OF THE MAXIMUM SET.............................................................................................................................. 41
9.44 -PRESETTER DISPLAY ................................................................................................................................................... 41
9.45 -DISPLAY OF THE KIND OF RESET ............................................................................................................................. 41
9.46 -DISPLAY OF THE DIGITAL OUTPUT 1 AND RESPECTIVE LENGHT OF THE TOTALIZATION PULSES....... 42
9.47 -DISPLAY OF THE DIGITAL OUTPUT 2, 3, 4, AND RESPECTIVE LENGHT OF THE TOTALIZATION PULSES42
9.48 -DISPLAY OF THE ANALOG OUTPUT......................................................................................................................... 42
9.49 -CONFIRM OF CONFIGURATION AFTER THE MESSAGE “ERROR IN DATA/EEPROM MEMORY” ................ 42
9.50 -DISPLAY OF THE VERSION OF SOFTWARE............................................................................................................. 43
9.51 -DISPLAY OF THE SERIAL NUMBER .......................................................................................................................... 43
9.52 -ERROR MESSAGES ........................................................................................................................................................ 43
9.53 -SERVICE MESSAGES..................................................................................................................................................... 43
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
11 - ELECTRIC CONNECTIONS OF ELECTROMAGNETIC FLOWMETER AP1013 - AP1014 WITH
CONVERTER AP501 WITH OPT. 18 (WITH CONNECTOR) 45
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
1. INTRODUCTION
1.2 - CHARACTERISTICS
The insertion electromagnetic flowmeters and the converter AP501 – AP501/B present the following characteristics:
1- compact, light, easy installation and low cost.
2- high accuracy with short upstream and downstream rectilinear tract. It is possible to obtain accurate
measurements also with uneven flow.
3- square wave excitation; zero stability.
4- the utilization of integrated circuit with C-MOS technology. The utilization of a microprocessor reduces the
complexity of the electronic part and increases reliability.
5- limited power consumption. Only 9 Watts (with 24 Vdc power supply)
6- separated or joined installation of converter on meter. If circumstances don't allow the installation of remote
converter, we can supply the compact version.
7- it doesn't need a previous choice of the fluid type. If it is conductive and non-magnetic, it is possible to obtain
stable measures of flow without errors.
8- it allows accurate measurements of the flow of sludge. The non-uniform distribution of velocity, present in the
flow of sludge, doesn't influence measurement, allowing an high accuracy.
9- negligible pressure loss. The pressure losses aren't appreciable, because the flow of liquid doesn't find any
obstacles.
10- linear relation between flow and output signal. It can execute accurate measurements on a large range of flows.
11- the parameters of fluids don't influence measurement. The temperature, the pressure, the density, the
conductivity and the type of fluid don't influence the accuracy of measurement.
12- the presence of deposits on electrodes doesn't influence the measurement. Flowmeter will not work any more
only when electrodes will be completely insulated.
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N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
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USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
1.3 - SPECIFICATIONS
Range of measurement :from 0,1 m/s to 6 or 12m/s (velocity of flow)
Accuracy : see fig. 1
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FIG. 1
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
1.4 - DESCRIPTION
It is constituted by an AISI 304 pipe, that has, at its own ends, two carbon steel flanges on the versions AP1018 -
AP1017 - AP1013 - AP1014 or two AISI 304 unions type DIN 11851 on the versions AP1016/DIN. An insulator
material ( teflon or hard rubber ) lines it too. This lining material is present also on flanges.
On demand, you can have the meter with stainless steel flanges.
In the version AP1116 the lining ( only teflon ) is used also as principal structure.
The windings, to produce the magnetic field, are in the external side of the pipe. A steel cover and a polyurethane
resin casting protect them.
The two electrodes are in the middle of meter on two points that are diametrically opposed.
The connector is in the external side of the meter and is equipped with a protective cap. To avoid the entry of dirt,
don’t ever leave it open!
To avoid the loss of cap, a plastic wire connects it to meter.
In the IP 68 version, cable is resinated inside a junction box to assure the protection. You have to declare the lenght
of this cable when order the flowmeter.
A matching card (AP550) completes the supply of meter. This card has the same serial number of flowmeter and
must be inserted on the suitable connector inside converter AP501 – AP501/B ( see drawing 5582-5583-5584-5585).
If the converter is comprised in the supply, we already insert the card AP550. In case of replacement of the converter
AP501 – AP501/B, you must insert the card AP550 inside the new converter.
MEASUREMENT BLOCKAGE
Converter may have the measurement blockage device.
You have to use this device when you don’t desire to count a liquid flowing inside flowmeter.
Making contact between clamps 12 and 13, you block measurement. It will start again when you will open on the above-
mentioned contact (see drawing 5590). See “Configuration of the digital input” for the right programming.
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CABLE AP216-0
It’s a cable without connectors.
Flowmeter and converter have a cabling terminal block.
You have to use to connect flowmeters mod. AP1013, AP1014, AP1017(IP68) and AP1018(IP68) with converters
AP501 and AP501/B without optional 18 (see optionals).
CABLE AP216-1C
It’s a cable with only one connector at the converter end.
Flowmeter has a cabling terminal block.
You have to use to connect flowmeters mod. AP1013, AP1014, AP1017(IP68) and AP1018(IP68) with converters
AP501 and AP501/B with optional 18 (see optionals).
CABLE AP216-1M
It’s a cable with only one connector at the flowmeter end.
Converter has a cabling terminal block.
You have to use to connect flowmeters mod. AP1017, AP1018 AP1016/DIN and AP1116 with converters AP501
and AP501/B without optional 18 (see optionals).
CABLE AP216-2C
It’s a cable with two connectors.
You have to use to connect flowmeters mod. AP1017, AP1018 AP1016/DIN and AP1116 with converters AP501
and AP501/B with optional 18 (see optionals).
Connector to insert in flowmeter has a reference band (see drawing 5584-5585).
The maximum lenght is 50 meters.
The extenal diameter of connector is 29mm about.
CREATE A BEND SO CONDENSATE OR RAIN DON’T REACH CONNECTOR (SEE DRAWING 5142).
DON’T MAKE THIS CABLE PASS WITH POWER CABLES TO AVOID NOISES ON MEASUREMENT.
IF POSSIBLE PROTECT IT BY A STEEL PIPE.
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USER’S MANUAL
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MODULAR CONVERTER FOR ELECTROMAGNETIC FLOWMETER
AP501 – version BASE (low-cost) / AP501 – version HI-TECH
Table of working/ranges
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
OPTIONAL AP501 / B o HI-TECH
DESCRIPTION TAG
Rack mounting 3U 19” ½ rack standard (213x128x200 mm) (prot. IP55) Q
3U 19” rack mounting frame for two equipments B
3U 19” ½ rack closing panel for frame C
Keyboard and display Clear 16 keys anti-dust keyboard with mnemonic symbols and access keyword
16 characters 2 lines LCD with Italian / English messages D
Visualizations in volume and weight engineering units
Istantaneous flow, resettable and absolute totalization, autotest, programming
Bach-lit LCD - it needs of the opt. D E
Range 6 m/s 6
12 m/s 12
Totalizers Nr 1 resettable - it needs of the opt. D G
Nr 1 absolute (fiscal) - it needs of the opt. D H
Nr 2 resettable + Nr 2 absolute (for bidirectional flow) - it needs of the opt. D Y
+ Nr 1 presetter for batch
Analog output Mono / bidirectional 4÷20 mA with galvanic separation P
Digital outputs Nr 1 relay (Max 50Vdc 0,2A) for totalization - non compatible with opt. R M
Nr 4 relay (Max 50Vdc 0,2A) programmable as: - it needs of the opt. D
- direct totalizer; - non compatible with opt. M
- inverse totalizer;
- minimum and maximum flow alarm; R
- malfunction – empty pipe alarm;
- flow direction;
- presetter (batch)
Digital input Nr 1 passive contact programmable as: - non compatible with opt. 3
- partial totalizers reset; - it needs of the opt. G or Y
- zero blockatge of measure (for washing) T
- presetter reset - it needs of the opt. Y
Serial output RS485 – interface for P.C. 4
RS232 – interface for P.C. / modem / radio link 3
Special function Calendar clock; - it needs of the opt. D
Time counter for fiscal mesurement; U
Others on specific requirements
Cut-off Programmable - it needs of the opt. D K
Empty pipe device - Zero blockage of measure
- Signalintg on display - it needs of the opt. D W
- Alarm on digital output - it needs of the opt. R
Electrodes auto-cleaning 16
Connections to flowmeter Industrial connector 18
Power supply 220/230Vac ±10% 2
110/115Vac ±10% 1
24Vac ±10% N
24Vdc ±10% Z
Altre a richiesta S
Bull. 204
Date January 2000
Italian version
English version X
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USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
ELECTROMAGNETIC FLOWMETER
AP1116 - HI-TECH version
Overal dimensions(mm)
DN DE Weight (Kg)
3-6-8-10-15-
105 2
20-25-32
40 - 50 105 3
65 127 3
80 142 4
100 162 4
TECHNICAL DATA
Version : industrial HI-TECH
Mounting : wafer
Nominal size : from ND3 to ND100 mm
Line pressure : NP10 Bar
Structure : stainless steel (AISI304-1.4301 - AISI316-1.4401) repairable (not welded)
Lining : TEFLON
Process temperature : -40 ÷ 120 °C
Anticondensate sealing : polyurethane resin
Measure electrodes : AISI316L-1.4404 (see optional)
Measure range : 0,1 ÷ 12 m/s
Interchangeability : total for any converter
Interchangeability accuracy : without adjustment, ±1% R.V.
Output : to converter
Electrical connections : with industrial connector
Insulation thermic class : H (180 °C)
Ambient temperature : -30 ÷ 80 °C
Protection : IP66 CEI EN 60529 (see optional)
Humidity : 100% (no air inside)
Supply : from converter (24Vdc)
Power consumption : 4W
Dimensions : see table
Burn-in : 120 hours
MTBF : 130'000 hours
Optionals : - nominal pressure NP16 - NP40
: - Hastelloy B or C – Titanium electrodes
: - IP68-10 w.c.m. protection (cable connected and resinated by manufacturer)
: - lenght on request
: - special executions on request
Accuracy of system (meter + conv.) after adjustment with absolute mode (not by comparison )
Standard : ±1% R.V.
On request : ±0,2% R.V. - ±0,5% R.V.
For other data : see converters AP219 - AP501
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
ELECTROMAGNETIC FLOWMETER
AP1016 DIN - HI-TECH version
TECHNICAL DATA
Version : industrial for alimentary liquids HI-TECH
Mounting : DIN 11851
Nominal size : from ND25 to ND150 mm
Line pressure : NP10 Bar
Structure : stainless steel (AISI304-1.4301 – AISI316-1.4401)
Structure : repairable (not welded)
Lining : TEFLON
Process temperature : -40 ÷ 150 °C
Anticondensate sealing : polyurethane resin
Measure electrodes : AISI316L-1.4404 (see optional)
Measure range : 0,1 ÷ 12 m/s
Interchangeability : total for any converter
Interchangeability accuracy : without adjustment ±0,2% R.V.
Output : to converter
Electrical connections : with industrial connector
Insulation thermic class : H (180 °C)
Ambient temperature : -30 ÷ 80 °C
Protection : IP66 (see optional)
Humidity : 100% (no air inside)
Supply : from converter (24Vdc)
Power consumption : 4W
Dimensions : see table
Burn-in : 120 hours
MTBF : 130'000 hours
Optional : - nominal pressure NP16
: - Hastelloy B or C - Titanium electrodes
: - IP68-10 w.c.m. protection (cable connected and resinated by manufacturer)
: - lenght on request
: - special executions on request
Accuracy of system (meter + conv.) after adjustment with absolute mode (not by comparison )
Standard : ±0,2% R.V.
For other data : see converters AP219 - AP501
Bull. 208
NOTE: Teflon is registered trademark of DuPont Dow Elastomers Date January 2000
Italian version
English version X
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USER’S MANUAL
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ELECTROMAGNETIC FLOWMETER
AP1017 – AP1018 - HI-TECH version
Overall dimensions (mm) with flanges UNI 2277 PN10 (DIN 2576).
ND A L Weight (Kg)
∅ Standard ISO Standard ISO
25 152 250 200 7 5
32 178 250 200 8 6
40 178 250 200 9 7
50 178 250 200 10 8
65 219 250 200 12 9
80 219 250 200 13 11
100 235 250 200 16 12
125 273 250 250 19 16
150 278 300 300 23 19
200 327 300 350 30 23
250 387 300 450 38 32
300 425 300 500 50 42
350 490 300 550 72 54
400 527 300 600 96 77
450 590 300 102 112
500 628 300 120
600 730 400 150
700 834 400 195
800 940 400 250
900 1038 400 290
1000 1138 400 360
1100 1234 600 450
1200 1341 600 540
TECHNICAL DATA
Version : industrial HI-TECH
Mounting : flange UNI – ANSI – DIN – ISO
Nominal size : AP1017 from ND25 to ND400 mm ; AP1018 from ND25 to ND1200 mm
Nominal pressure : standard NP10 (see optional)
Measure piping : AISI316
Structure, flange : painted carbon steel (see optional)
Structure : repairable (not welded)
Lining : AP1017 TEFLON; AP1018 alimentary hard rubber
Process temperature : AP1017 -40 ÷ 150 °C ; AP1018 -25 ÷ 110 °C
Anticondensate sealing : polyurethane resin
Measure electrodes : AISI316L-1.4404 (see optional)
Measure range : 0,1 ÷ 12 m/s
Interchangeability : total for any converter
Interchangeability accuracy : without adjustment,
ND25÷300 ±0,2% R.V. ; ND350÷500 ±0,5% R.V. ; ND600÷1000 ±1% R.V. ; ND1200 ±2% R.V.
Output : to converter
Electrical connections : with industrial connector
Insulation thermic class : H (180 °C)
Ambient temperature : -30 ÷ 80 °C
Protection : IP 66 CEI EN 60529 (see optional)
Humidity : 100% (no air inside)
Supply : from converter (24Vdc)
Power consumption : 6W
Dimensions : see table
Lenght : L standard (see optional)
Burn-in : 120 hours
MTBF : 130'000 hours
Optionals : - nominal pressure NP16 – NP25 – NP40 – NP64
: - Stainless steel construction (AISI304-1.4301 - 316-1.4401)
: - Hastelloy B or C – Titanium electrodes
: - IP67 protection
: - IP68-10 w.c.m. protection (cable connected and resinated by manufacturer)
: - lenght ISO 13359
: - lenght on request
: - special executions on request
Accuracy of system (meter + conv.) after adjustment with absolute mode (not by comparison)
Standard : ±0,2% R.V. - ±0,5% R.V. (function of diameters)
±1% R.V. - ±2% R.V. (function of diameters) Bull. 206
For other data : see converters AP219 - AP501 Date January 2000
Italian version
NOTE: Teflon is registered trademark of DuPont Dow Elastomers English version X
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USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
ELECTROMAGNETIC FLOWMETER
AP1013 / AP1014 – BASE version (low-cost)
Overall dimensions (mm) with flanges UNI 2277 PN10 (DIN 2576 – ISO2501).
ND A L Weight (Kg)
∅ Standard ISO Standard ISO
20 152 250 200 6 5
25 152 250 200 7 6
32 178 250 200 8 7
40 178 250 200 9 8
50 178 250 200 10 9
65 219 250 200 12 11
80 219 250 200 13 12
100 235 250 250 16 16
125 273 250 250 19 19
150 278 300 300 23 23
200 327 300 350 30 32
250 387 300 450 38 42
300 425 300 500 50 54
350 490 300 550 72 77
400 527 300 600 96 112
450 590 300 102
500 628 300 120
600 730 400 150
TECHNICAL DATA
Version : base – LOW COST
Mounting : flange UNI – ANSI – DIN – ISO
Nominal size : AP1013 from ND20 to ND400 mm ; AP1014 from ND25 to ND600 mm
Nominal pressure : standard NP10 (see optional)
Measure piping : AISI316
Structure, flange : painted carbon steel
Structure : repairable (not welded)
Lining : AP1013 PTFE ; AP1014 hard rubber
Process temperature : AP1013 -30 ÷ 130 °C (150 °C 1 hour max) ; AP1014 -10 ÷ 100 °C
Anticondensate sealing : polyurethane resin
Measure electrodes : AISI316L – 1.4404 (see optional)
Measure range : 0,1 ÷ 12 m/s
Interchangeability : total for any converter
Interchangeability accuracy : without adjustment
ND20 ÷ 300 ±0,5% R.V. ; ND350 ÷ 600 ±1% R.V.
(see optional)
Output : to converter
Electrical connections : with terminal block and PG13,5 fitting cable
Insulation thermic class : F (155 °C)
Ambient temperature : -30 ÷ 70 °C
Protection : IP67 CEI EN 60529 (see optional)
Humidity : 4 ÷ 95 % non condensing (see optional) (air inside)
Supply : from converter (24Vdc)
Power consumption : 6W
Dimensions : see table
Lenght : L standard (see optional)
Burn-in : 40 hours
MTBF : 60'000 hours
Optionals : - nominal pressure NP16 – NP25 – NP40
: - Hastelloy B or C - Titanium electrodes
: - IP68/10 w.c.m. protection
100% humidity (no air inside) cable connected and resinated by manufactrurer
: - lenght ISO 13359
: - lenght on request
: - special executions on request
Accuracy of system (meter + conv.) after adjustment with absolute mode (not by comparison )
Standard : ±0,5% R.V. - ±1% R.V. (function of diamenter)
On request : ±0,2% R.V. - ±0,5% R.V. (function of diameter)
Bull. 205
For other data : see converters AP219 – AP501
Date January 2000
Italian version
English version X
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USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
2 - PRINCIPLE OF OPERATING
The magnetic flowmeter is an instrument measuring the flow of a fluid using the Faraday's electromagnetic induction
law.
As illustrated in picture Nr 2, a magnetic flux with density B (perpendicular to the direction of flow) crosses an
insulated pipe where fluid flows.
Flux flowing through the pipe must be electrically conductive. In this case this magnetic flux induces a potential
difference E that’s detectable by two electrodes (perpendicular to the direction of flow and to the magnetic field).
This potential is proportional to the velocity of fluid V in the measurement point.
E = K*B*D*V (V) (formula 1)
The electromagnetic flowmeters may have d.c. or a.c. excitations. When the systems are excited in a.c., electrostatic
or electromagnetic noises may influence measurement.
Otherwise the d.c. excited systems are less sensible to noise produced by the electromagnetic induction, because
voltage inducted to electrodes is a d.c. However they may have errors of measurement because of the electrochemical
polarization between electrodes and fluid.
The electromagnetic flowmeters excited by a square wave exclude the handicaps of both d.c. and a.c. systems and
have the advantages of both ones.
First of all a timer circuit with about 8 pulses/sec frequency controls the polarity of the square wave current exciting
flowmeter that gives an electromotive force with a wave form like the one of the excitation current.
The input stage of converter, an high impedance differential amplifier, receives and amplifies this electromotive
force.
The next stage, a variable gain amplifier automatically controlled by microprocessor, establishes the velocity range
of fluid. Now the A/D converter module receives this signal. This stage integrates signal for an established period,
then microprocessor impresses to the input of integrator a reference voltage that inverts the slope of the ramp of
integrator. As result we have a pulse with a length that is proportional to the amplitude of the input signal and
conseguently proportional to the velocity of fluid. Microprocessor receives, measures width with resolution higher
than one microsecond, converts in technical units and shows on LCD the results of processing.
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USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
3 - INSTALLATION
ELECTRIC PRECAUTION
Inputs / outputs :
• Execute connections with 2 x 1 mm2 shielded cable.
Power supply :
• Execute connections with 3 x 1 mm2 cable.
• Public main : 220/110 Vac ±10% 50/60 Hz (instrumental line without noises).
• 24Vdc converters connect the (-) of the power supply to ground. So, to avoid “ground loops”, this power supply
has not to feed other instruments connecting (-) to ground.
• Be sure to have a good earthing.
• Avoid to install the equipment near electrical devices that can cause noises in measurement (like motors,
transformers, radio transmitters and equipments generating electromagnetic or electrostatic noises). In case of
doubt, make cables pass inside to at least 2mm thick metallic tubes and ground them.
• In case of particulary hampered ambient, as the heavy industrial ambient, you have to tube cables inside conduits
and ground them. You have to re-establish the electromagnetic ambient of the light industry.
• Keep plugged the unused cable fittings.
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3.2 - INSTALLATION OF THE FIELD VERSION CONVERTERS
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USER’S MANUAL
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3.3 - DIMENSIONE AND TEMPLATE OF THE RACK VERSIONS
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3.4 - INSTALLATION OF THE CABLE BETWEEN FLOWMETER AND CONVERTER
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3.5 - INSTALLATION CONDITIONS
A) install two straight piping tracts upstream and downstream of flowmeter without disturbing elements (see fig.3).
The inner diameter of piping must be equal or upper (3% max) then the inner diameter of flowmeter.
Notes: fig.3; D is the diameter of piping, L is the lenght of the straight piping upstream flowmeter, L1 is the
lenght of the straight piping downstream flowmeter.
A diameter variation of pipe must be carried out by cones with enlargement / narrowing angle ≤ 7,5°.
Fig.3. Minimum lenght of straight pipings to install between the noise elements and flowmeter.
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Fig. 5
IMPORTANT:
BEFORE TO INSTALL IT, CLEAN PERFECTLY ELECTRODES WITH TRICHLOROETHYLENE OR
DEGREASING SUBSTANCES.
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3.6 - HOW TO CONNECT CABLES
The outputs of cables may have IP66 or IP67 waterproof cable fittings (see fig.6) or industrial connectors.
a) - Use of the IP66 cable fittings:
b) - Use of the IP67 cable fittings (for converters with optional 7 only):
Fig.6
To connect a cable to converter take down the cable fitting (see fig.6). Put out the blind cap and put cable inside the
various components. Connect wires to terminals through cable terminals. Be sure to have the right lenght of cable,
fix nut to realize airproof. Be sure to have the boot of cable in perfect condition in the contact zone.
Never leave unused cable fittings without the blind cap.
To connect equipments use only the supplied cable.
c) – Use of connectors:
Before to engage connector, remove the protection sheath.
Connector is polarized, so it’s no possible to make connection errors.
Cable has a reference band at an end. This end must be connected to meter.
IMPORTANT :
Never leave the unused connectors of equipments without the relevant protections.
Possible dirt or humidity can distort measurement.
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4 - AP1116 MOUNTING
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5 - GROUNDINGS OF THE FLOWMETERS AP1013-AP1014-AP1017-AP1018
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6 - GROUNDINGS OF THE FLOWMETER AP1116
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7 - START UP
7.3 - MEASUREMENT
After the above-mentioned checks, flowmeter is ready for use. Now you can program converter using the following
instructions.
This kind of converter is supplied with software in accordance with data of customer.
This because it has no keyboard.
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9. - PROGRAMMING OF THE CONVERTER AP501 – AP501/B WITH OPTIONAL D
(see optionals)
The converters AP501 - AP501/B have a keyboard with 16 membrane keys. By this keyboard you can completetly
program converter (ND, outputs and visualizations). Symbols you can see on each key are simple to remember. This
to help your work.
Words inserted between the square brackets are what display will show; the ones between the round brackets are a
comment.
Converter has an access keyword to block the programming functions. This device is necessary to avoid
programming alterations by not qualified operators.
AUTOMATION PROGETTI supplies converter with the access keyword = 0. Qualified operators can change this
value.
ENTER
• Press [ CORRECT ]
Press more times or till it shows the desired ND [ 3, 6, 8, 10, 15, 20, 25, 32, 40, 50, 65. 80,
100, 125, 150, 175, 200, 250, 300, 350, 400, 450, 500, 600, 700, 800, 900, 1000, 1200, 1400].
ENTER
• Press
l Kg
• Press 6 [ MEASURE UNITS / FLOW ]
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
ENTER
• Press
l Kg
• Press two times 6 [ MEASURE UNITS / PULSES ]
ENTER
• Press
NOTE :
Changing the technical unit , the pulses number showed on display doesn’t change .
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9.5 -PROGRAMMING OF THE FIRST LINE OF LCD
• Insert the access keyword
ENTER
• Press
D.O.
• Press 0 [DIGITAL OUT # 1]
ENTER
• Press
D.O.
• Press two , three , four times 0 [DIGITAL OUT # 2 , 3 , 4 ]
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
9.9 -PROGRAMMING OF THE LENGHT OF THE TOTALIZATION PULSES OF THE DIGITAL OUTPUT 1
(With opt. R)
• Insert the access keyword
D.O.
• Press 0 [ 5 ( At the end of the second line of LCD ) ] .
(5 is the lenght of pulses in msec)
ENTER
• Press
NOTES :
On both alarm and count end outputs this programming is no possible, because they will be on as long as alarm
persists or till the reset of presetter .
The lenght of pulse must be compatible with the kind of totalizer you want use and with the chosen totalization.
With opt. M lenght is 20msec.
9.10 -PROGRAMMING OF THE LENGHT OF THE TOTALIZATION PULSES OF THE DIGITAL OUTPUTS
2, 3, 4
(With opt. R)
• Insert the access keyword
D.O.
• Press two , three , four times 0 [ DIGITAL OUTPUT # 2 , 3 , 4 ]
• Act as the programming of the lenght of the totalization pulses of the digital output 1 .
A.O. .
• Press [ FLOW ]
A.O.
.
• Press more times till it shows the desired kind of output .
[ Direct Flow ( 0 ÷ +100% → 4 ÷ 20 mA ), Inverse Flow ( 0 ÷ -100% → 4 ÷ 20 mA ), Bidirect Flow (-
100÷0÷+100% → 4÷12÷20 mA ), Abolute Flow ( 0÷+100 % → 4÷20 mA ; 0÷-100% → 4÷20 mA )]
ENTER
• Press
NOTES :
Without the opt. P, the analog output is proportional to the direct flow.
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9.12 -PROGRAMMING OF THE FULL SCALE OF THE ANALOG OUTPUT
• Insert the access keyword
A.O. .
• Press [ FS ( Full Scale ) ]
ENTER
• Press
NOTE :
If display isn’t in percent , at every single press of key you haven’t a changing of the displayed full scale . So you
have to stop display just when it changes from the lower value to the desired one .
• Press 5 [ FILTERING ]
ENTER
• Press
MIN
ENTER
• Press
MIN
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
9.16 -PROGRAMMING OF PRESETTER
(With opt. Y)
ENTER
• Press
The manual mode allows to reset presetter through the key ;in automatic mode it resets itself after 1
second from the count end .
ENTER
• Press
• Press
ENTER
• Press
F.N.
• Press DISPLAY 1
ENTER
• Press [ ACCESS KEYWORD ]
• Write the new numerical code. Its range is from 0 to 99·999·999.
ENTER
• Press
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9.20 -PROGRAMMING OF THE SPECIFIC WEIGHT
• Insert the access keyword
MAX
F.N. MIN
• Press 2
ENTER
• Press [ SPECIFIC WEIGHT ]
• Write the specific weight value .
Range must be included between 0.0000 e 1.9999 .
Value must always be written with four decimal figures .
ENTER
• Press
F.N.
• Press BATCH 3
ENTER
• Press [ TIME ]
• Write the 6 figures of time .
ENTER
• Press to make clock start .
ENTER
• Press
F.N. DN
• Press 4
ENTER
• Press [ DATE ]
• Write the 6 figures of date
ENTER
• Press two times
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9.23 -PROGRAMMING OF CUT-OFF
(With opt. K)
F.N. F
• Press 7
ENTER
• Press [ CUT-OFF SET /COFF ]
ENTER
• Press
F.N. D.O.
• Press DISPLAY 1 0
ENTER
• Press [ SERIAL ADDRESS ]
ENTER
• Press
F.N.
• Press DISPLAY 1 DISPLAY 1
ENTER
• Press [ BAUD-RATE = ]
ENTER
• Press
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9.26 -ZERO ADJUSTMENT
• Insert the access keyword
F.N.
• Press DISPLAY 1 BATCH 3
ENTER
• Press [ MEASURE RESET / CONFIRM BY KEY ]
• Press [ WAIT ]
After about 15 seconds converter will show again the programmed visualization
NOTE:
Use this function only when you are sure to have piping full of still liquid.
If this condition is not observed, you will put a zero error.
Normally you have not to use this function because Automation Progetti makes this operation in factory. Anyway it
makes a perfect adjustment between flowmeter and converter.
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F.N. F
• Press DISPLAY 1 7
ENTER
• Press [ LANGUAGE SELECT./ENGLISH;
SELEZIONE LINGUA / ITALIANO ]
ENTER
• Press
F
• Press 7 [ INSTANT FLOW / FLOW ]
ENTER
• Press
ENTER
• Press
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9.31 -DISPLAY OF THE ABSOLUTE TOTALIZER OF THE INVERSE FLOW
(With opt. Y)
ENTER
• Press
ENTER
• Press
ENTER
• Press
ENTER
• Press
00:00
ENTER
• Press
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9.36 -DISPLAY OF THE PROGRAMMED ND
DN
• Press 4 [ DIAMETER ND ]
ENTER
• Press
• Press 5 [ FILTERING ]
ENTER
• Press
l Kg
• Press 6 [ MEASURE UNITS / FLOW ]
ENTER
• Press
l Kg
• Press two times 6 [ MEASURE UNITS / PULSES ]
ENTER
• Press
ENTER
• Press
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9.41 -DISPLAY OF THE MESSAGE WRITTEN ON THE SECOND LINE OF LCD
ENTER
• Press
MIN
ENTER
• Press
MAX
MIN
ENTER
• Press
ENTER
• Press
ENTER
• Press
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9.46 -DISPLAY OF THE DIGITAL OUTPUT 1 AND RESPECTIVE LENGHT OF THE TOTALIZATION
PULSES
(With opt. M or R)
D.O.
• Press 0 [ DIGITAL OUTPUT # 1 ]
ENTER
• Press
D.O.
• Press two , three , four times 0 [ DIGITAL OUT # 2 , 3 , 4 ]
ENTER
• Press
A.O. .
• Press [ FLOW ]
ENTER
• Press
F.N. l Kg
• Press 6 [ CKS CALCULATION / CONFIRM BY KEY ]
• Press
ENTER
• Press
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F.N. l Kg
• Press DISPLAY 1 6 [ AP501 v1.0 XXX ]
( The number 1.0 after the letter “v” identifies the version of the software installed inside converter and the version
of the user’s manual )
F.N.
• Press DISPLAY 1
ENTER
• Press [SERIAL NUMBER]
ENTER
• Press
USER’S MANUAL
N.T.593E CONVERTER AP501 - V 1.0 – (23/03/2000) of pages 54
10 - ELECTRIC CONNECTIONS OF ELECTROMAGNETIC FLOWMETER AP1013 - AP1014
WITH CONVERTER AP501 WITHOUT OPT. 18 (WITHOUT CONNECTOR)
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11 - ELECTRIC CONNECTIONS OF ELECTROMAGNETIC FLOWMETER AP1013 - AP1014
WITH CONVERTER AP501 WITH OPT. 18 (WITH CONNECTOR)
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12 - ELECTRIC CONNECTIONS OF ELECTROMAGNETIC FLOWMETER AP1017 - AP1018
AP1016/DIN – AP1116 WITH CONVERTER AP501 WITHOUT OPT. 18
(WITHOUT CONNECTOR)
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13 - ELECTRIC CONNECTIONS OF ELECTROMAGNETIC FLOWMETER AP1017 - AP1018
AP1016/DIN – AP1116 WITH CONVERTER AP501 WITH OPT. 18
(WITH CONNECTOR)
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14 - ELECTRIC CONNECTIONS OF THE TWO-WIRE 4÷20mA OUTPUT
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15 - ELECTRIC CONNECTIONS OF THE ACTIVE 4÷20mA OUTPUT
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16 - ELECTRIC CONNECTIONS OF THE PROGRAMMABLE DIGITAL OUTPUTS
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17 - ELECTRIC CONNECTION OF THE RS232 OUTPUT
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18 - ELECTRIC CONNECTIONS DIGITAL INPUT
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19 - CONNECTION DIAGRAMM BETWEEN RS232 AND P.C.
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20 - DIMENSIONS AND WEIGHTS OF FLANGES