Professional Documents
Culture Documents
1021/ef900448m
Published on Web 07/28/2009
The stability diagrams of ethanol (e)-biodiesel (b)-diesel blends were studied at different temperatures. It was
found that biodiesel acts as a stabilizer component in e-diesel blends, except at low temperatures, where it
favors the formation of a gelatinous phase. Three blends (two e-diesel and an e-b-diesel) were selected to
be tested in a diesel engine, and their performance and emissions were compared to those of a reference diesel
fuel. The results show that, with increasing ethanol content in the blends, hydrocarbon emissions increase
significantly because of the high heat of vaporization of alcohol, thus promoting the appearance of a nuclei
mode. With all of the blends tested, reductions in smoke opacity and particulate matter emissions with
respect to diesel fuel are obtained, but these decreases were not lineal with the oxygen content. The oxygen
provided by ethanol resulted in more efficiency in the opacity reduction than the oxygen provided by methyl
ester (e-b-diesel blend), but in the case of particulate matter emissions, the opposite trend was observed.
also presented previous studies about the stability of e-b-diesel Table 2. Engine Specifications
blends14,15 and their effect on engine emissions,16-18 but only in fuel injection common rail, with pilot injection
ref 19 e-diesel and e-b-diesel blends were compared. Finally, maximum power 82 kW at 4000 rpm
maximum torque 248 N m at 2000 rpm
an analysis about the effect of the oxygen content on the gaseous cylinder arrangement 4 cylinders, in line
emissions, smoke opacity, and PM emissions is presented, trying bore 86.5 mm
to discern if the observed reductions can be correlated with the stroke 94 mm
oxygen content of the fuel or if they depend upon the functional displacement 2.2 L
compression ratio 18:1
group containing oxygen.
same EGR ratio for all tested fuels. Herein, the EGR ratio was (DMA), where a voltage is applied and particles are classified
defined as the mass flow of the recirculating exhaust normalized according to their electrostatic mobility ratio. Finally, they are
by the total mass flow entering the cylinder. Fuel consumption counted in a condensation particle counter (CPC). A correction
was measured with a gravimetric fuel balance AVL 733-S for particles with multiple charges was automatically applied by
(measurement errors below 0.12%), and air consumption was the control software. The total concentration and the mean
measured with a hot-wire sensor Siemens 5WK9628. The engine diameter of the distribution were calculated by integrating over
was also equipped with the necessary instrumentation for the the particle diameter variation range of the distributions. The
measurement and monitoring of operating temperatures and concentration was appropriately scaled to express it as in the raw
pressures (intake air, fuel, exhaust gases, lube oil, etc.). exhaust, because particles were sampled from the dilution mini-
PM was collected using a partial flow mini-tunnel (Nova tunnel and not from the exhaust pipe.
Microtrol) equipped with mass flow controllers to achieve the set Nitrogen oxide (NOx) emissions were recorded with a chemio-
value of the dilution ratio. A portion of the exhaust gas was luminiscence analyzer Topaze 3020, and total hydrocarbon emis-
sampled in the center of the exhaust pipe to avoid capturing wall sions (THC) were measured with a flame ionization detector
deposits. This portion of gas was routed into the mini-tunnel, Graphite 52M-D (errors below 0.5%), both integrated in a
where it was mixed with filtered ambient air. This diluted flow was sampling and conditioning system Environnement. A smoke-
then driven across a Whatman glass microfiber 70 mm filter, which meter AVL 439 was used to measure the smoke opacity (in
was weighed before and after sampling using a Sartorius M5P percentages of the light absorbed or dispersed with respect to
analytical balance to determine the total mass of PM collected on the intensity of the emitted beam, with less than 0.1% errors).
the filter. The filters were conditioned before every weighing in a Five operating modes were selected among the collection of
climatic chamber (Minitest CCM-0/81), to obtain the same tem- steady stages which reproduce the transient cycle that vehicles
perature and humidity conditions. The collection and conditioning with this type of engine must follow for certification according to
procedure was optimized as described in ref 21. Finally, the filters the European Emission Directive 70/220, amendment 2001/C 240
were subjected to a thermal extraction method (providing the E/01. The selection of modes C0 , F, G0 , and H was made based on
volatile organic fraction of the PM, VOF) by means of a thermo- the highest contribution to the total PM emissions,25 while mode
gravimetric analyzer, with this method being described in ref 22. U10 was chosen because it was the mode with the highest total
Particle size distributions were determined using the partial hydrocarbon (THC) emissions. Table 3 shows the set values
dilution mini-tunnel and a scanning mobility particle sizer established for engine speed, effective torque, brake mean effec-
(SMPS) TSI 3936L10. This method was previously optimized tive pressure (bmep), and EGR ratio at each operation mode,
in ref 23. Particles were sampled from the dilution mini-tunnel, together with the relative standard deviation (RSD) of the values
and the large ones were removed by a 610 nm impactor. These attained during the tests. It can be observed that the repeatability
particles are transported to a differential mobility analyzer was lower in mode U10 than in the other modes, as a consequence
of the typically low engine stability at such a low load.
(21) Lapuerta, M.; Armas, O.; Ballesteros, R.; Duran, A. SAE Tech.
Pap. 99-01-3531, 1999.
(22) Lapuerta, M.; Ballesteros, R.; Rodrı́guez-Fernandez, J. Measure- (24) Lapuerta, M.; Armas, O.; Hernandez, J. J. Appl. Therm. Eng.
ment Science and Technology 2007, 18, 650–658. 1999, 19, 513–529.
(23) Armas, O.; Gomez, A.; Herreros, J. M. Meas. Sci. Technol. 2007, (25) Lapuerta, M.; Armas, O.; Ballesteros, R.; Fernandez, J. Fuel
18, 2121–2130. 2005, 84, 773–780.
4345
Energy Fuels 2009, 23, 4343–4354 : DOI:10.1021/ef900448m Lapuerta et al.
After each change of fuel, all lines were drained and then filled crystals are mixed in the bottom of the cell, present-
with the next fuel. Before beginning a new test, the sample lines ing a gelatinous aspect, whereas a liquid phase is
were cleaned to remove deposits and hydrocarbons of the pre- distinguished in the upper part of the cell glass. The
vious tests. After that, the engine was warmed with the new fuel phase laying above the gelatinous one is not always a
for at least 1 h to purge any remains of the previously tested fuel homogeneous liquid phase. There are some condi-
from the engine fuel system. Additionally, the reference fuel
tions under which two liquid phases appear separa-
(REF) was tested prior to every biodiesel blend. The duration
of each operation mode was chosen, so that three different ted by an interphase.
particulate filters could accumulate a particulate mass of at least
1.3 mg for each one and six particle size distributions could be 5. Parameters of Stability
taken with the SMPS.
From the transmission profiles of unstable blends, some
4. Interpretation of Stability Profiles information about the composition of the phases can be
obtained. A non-dimensional parameter, which is defined as
The transmission profiles provided by Turbiscan (instru- the separation ratio (SR), indicates the final/maximum
ment described in Section 3) must be interpreted to obtain the volume of separated ethanol (when the phase separation
stability results. e-diesel or e-b-diesel blends are considered process has finished, Vsep) with respect to the initial ethanol
stable when components that constitute these blends are mixed content in the blend (Ve)
completely, leading to a single homogeneous, clear, and trans-
parent phase. In this case, the obtained Turbiscan profiles along Vsep hsep
SR ¼ ¼ ð1Þ
the test time are superposed. On the contrary, when separation Ve he
of phases occurs (unstable blend), the profiles do not superpose Because the section along the glass cell is constant, the
each other with time.11 separation ratio can be expressed as a ratio of heights (eq 1),
The phase separation process could generate different types where hsep is the final/maximum height of the separated phase
of unstable blends, such as two liquid phases, a gelatinous and he is the height of the initial content of ethanol. These
interphase, or the formation of a gelatinous phase in the values can be obtained from the Turbiscan software.
bottom of the glass cell. Each one of these unstable patterns The SR increases as the ethanol content becomes higher in
is described in the following paragraphs: both e-diesel and e-b-diesel blends. In some conditions,
(A) Two liquid phases. At positive temperatures and when values of SR higher than unity are obtained. This result would
blends contain between 15 and 75% of ethanol, two indicate that the separated phase is composed of more ethanol
different liquids phases are distinguished after the than the initial volume in the blend, which is not possible. In
separation. The separation process begins when the fact, in the migration process of ethanol toward the superior
sample turns quickly into a turbid phase, with no part of the cell, either diesel or biodiesel is dragged, indicating
distinction between the two phases. Later, a more that the separated phase is not only composed of ethanol.
transparent phase in the upper part of the mixture is Therefore, another non-dimensional parameter has been
distinguished, corresponding to ethanol, although the defined, dragging ratio (DR), indicating the content of diesel,
phase below the interphase maintains the turbidity. biodiesel, or both that is present in the separated phase. This
Finally, the width of the bioethanol phase increases, parameter is defined as the ratio between the height of the
moving the interphase toward a lower position until separated phase (diesel and biodiesel, hd,sep and hb,sep) and that
equilibrium is reached, whereas the phase located corresponding to the initial diesel-biodiesel blend. To calcu-
below becomes transparent. late this parameter, all of the blended ethanol is considered to
(B) Gel formation in the interphase. At temperatures belong to the separated phase.
below 0 °C and when blends contain between 10 and
60% ethanol, a gelatinous phase is generated and hsep - he hd, sep þ hb, sep
located in the interphase between the two liquid DR ¼ ¼ ð2Þ
hblend - he hd þ hb
phases. The main difference between a liquid and
gel interphase is its thickness, with the latter being
6. Composition of the Separated Phase
thicker (>1 mm). From its very early formation, the
appearance of this interphase is already gelatinous. The composition of the separated phase of an unstable
The stages of this phase separation process are e-b-diesel blend (only in the case of two liquid phases) was
similar to that described in A. analyzed using a Shimadzu GC-14 chromatograph (described
(C) Gel formation in the inferior part of the glass cell. in Section 3). A previous study concluded that the separated
When the ethanol content is high and tests are phase from the e-diesel blend with 20% ethanol was majority
carried out at low temperature, a gelatinous phase composed of ethanol,11 with this conclusion allowing for the
appears in the inferior part of the cell glass. First, it use of the parameter SR.
was thought that biodiesel prompted this gel forma- Chromatographic analysis of pure components that form
tion because this temperature is similar to the cold- e-b-diesel blends (ethanol, biodiesel, and diesel) have been
filter plugging point (CFPP) value of methyl ester. carried out, and they are shown in Figure 2. While in the figure
However, the gelatinous phase is generated in e- of ethanol analysis a single peak is shown for low retention
diesel blends too. Although the e-diesel interaction time, in the diesel profile, many peaks appear because it is
is the main cause for this gel formation, the biodiesel composed by many different hydrocarbons. The detection of
presence favors this phase. After an initial turbidity is biodiesel fuel occurs from the 20th minute, indicating that it is
observed in these unstable blends, small crystals the heaviest component of the three tested fuels.
appear along the glass cell, which are suspended in Figure 3 shows the chromatography analysis of the sepa-
the liquid phase during the separation process. These rated phase of the E45B5 blend at 0 °C, which presents a SR
4346
Energy Fuels 2009, 23, 4343–4354 : DOI:10.1021/ef900448m Lapuerta et al.
biodiesel is small (less than 10%). Above this gelatinous layer, Therefore, it must be concluded that, although the gel forma-
a homogeneous and clear phase is formed. The region corre- tion is derived from the combination of e-diesel, the presence
sponding to these blends is defined as G-1L. of biodiesel highly influences the formation of this gel. Etha-
The gel formation could be caused by the presence of nol has a very low freezing point. Therefore, it could be ex-
biodiesel because this is the component with the highest CFPP pected that e-diesel and e-b-diesel improve cold-flow prop-
value. However, in e-diesel blends this phase appears too. erties with respect to diesel and biodiesel fuels. However, while
4348
Energy Fuels 2009, 23, 4343–4354 : DOI:10.1021/ef900448m Lapuerta et al.
the pour point of e-diesel blends decreases significantly with 8. Engine Emissions
respect to that of diesel fuel, the cloud point increases.26
8.1. Engine Operating Conditions and Performance. At
At 0 °C (Figure 4c), the influence of ethanol and biodiesel
each operation mode, the EGR ratio, effective torque, and
content is similar to that at the previous studied temperatures,
engine speed were established, as listed in Table 3, regardless
but the region in which the gelatinous phase (G-1L) appears
of fuel consumption. All of the variables are plotted in
becomes larger as the biodiesel content becomes higher (until
Figures 5-11 against the bmep, with the latter being derived
30%). At this temperature, a new region appears located
from the effective torque. Mode U10 is plotted separately
between DR and G-1L, where unstable blends present a
from the rest of the modes, because no increasing bmep
gelatinous phase in the bottom of glass cell and two liquid
accompanies the increased engine speed in this case. Small
phases appear in the upper part (G-2L).
variations are obtained in the values of the EGR ratio with
Two negative temperature values have been chosen (-2 and
different fuels (Table 3), especially at low load. To obtain the
-5 °C) above and below the biodiesel CFPP value. At -2 °C
same torque and power output for every tested fuel, the
(Figure 4d), an important increase of the unstable region is
break-specific fuel consumption (bsfc) was higher for etha-
observed with respect to that obtained at 0 °C. This could be
nol blends because these fuels present a lower heating value
explained by the enlargement of the G-1L region with respect to
than diesel (left panel of Figure 5), but ED7.7 shows similar
positive temperatures. While biodiesel benefits stability when
values to diesel. The brake thermal efficiency (right panel of
ethanol content is low, it increases the gel formation at high
Figure 5) of different fuels is similar in low-load conditions,
ethanol percentages. Above this temperature, all biodiesel-
although in mode H, e-diesel blends (especially ED7.7)
diesel and ethanol-biodiesel blends remain stable, but at this
present slightly higher values, with this trend being in agree-
value, there are some ethanol-biodiesel blends in which the
ment with that observed by other authors.27,28
gelatinous phase appears. Most of the blends situated in the
The measured differences in absolute fuel/air ratios of
SR or DR zone at positive temperatures show a gelatinous
ethanol blends with respect to diesel (left panel of Figure 6)
interphase (new phase, GI) between two liquid phases.
were compensated by the different combustion stoichiometric
The lowest temperature tested was -5 °C, being below the CFPP
values, leading to similar relative fuel/air ratios (right panel of
value of biodiesel. In this case, only pure ethanol, pure diesel, and
Figure 6), except the ED7.7 blend that presents relative fuel/air
the e-diesel blends up to 5% of alcohol remain stable (Figure 4e),
ratios lower than other fuels at high load because of its lower
indicating that, at this temperature, biodiesel promotes gel forma-
tion (biodiesel does not act as a stabilizer any more).
(27) Li, D.-G.; Zhen, H.; Xingcai, L.; Wu-gao, Z.; Jian-guang, Y.
Renewable Energy 2005, 30, 967–976.
(26) McCormick, R. L.; Parish, R. Advanced petroleum based fuels (28) Abu-Qudais, M.; Haddad, O.; Qudaisat, M. Energy Convers.
program and renewable diesel program, 2001; NREL/MP-540-32674. Manage. 2000, 41, 389–399.
4349
Energy Fuels 2009, 23, 4343–4354 : DOI:10.1021/ef900448m Lapuerta et al.
Figure 11. Mean diameter (dm) and total particle number concentration (PNC).
reduces the probability of rich-zone formation (high local fuel/ The parameters derived from particle size distribution that
air ratio) and promotes the oxidation of soot nuclei generated are generally used for quantification are the mean diameter
in fuel combustion. Among the two fuels with the same ethanol and total concentration (Figure 11). Although ED17 pre-
content, the smoke opacity of EBD is lower, corresponding to sents a nuclei mode, in these figures, only the results corres-
the additional biodiesel content. ponding to the accumulation mode have been used to
The left panel of Figure 8 shows the PM emissions. At low load, compare with the rest of the fuels. The mean diameter (dm)
there is no important PM reduction of ethanol blends with respect decreases as the ethanol content in the blends increases.
to diesel, but at high load, a significant decrease with biofuel blends ED7.7 and EBD show similar values of mean diameter, with
is observed. Different from the opacity results, EBD presents the the effect of biodiesel on this parameter being negligible. The
highest reduction in PM emission. This can be explained because reduction of the mean diameter obtained with EBD and
THC emissions from ED17 are much higher than with the other ED7.7 is due to the sharp decrease of large particles.
fuels (the probability of adsorption/condensation onto the surface Although the nuclei mode has not been taken into account,
of soot particles is higher). Such an increase partly compensates the mean size of the particles emitted with ED17 is even much
the significant reduction in opacity obtained with this blend. lower than that corresponding to the other fuels.
The volatile organic fraction (VOF) with the blends tested The trends obtained with the particle number concentra-
increases as the ethanol content in the blends becomes higher tion (PNC) are different from those obtained with the mean
(Figure 9). This result confirms that the increase in adsorbed/ diameter. While the PNC obtained with ED7.7 is similar to
condensated HC is higher than the soot reduction (the latter that with reference fuel, the results corresponding to EBD
derived from the opacity measurement). and ED17 are lower than that from diesel fuel. No important
Particle size distributions of tested fuels corresponding to differences in accumulation PNC can be found between these
C0 and H engine modes are shown, as examples, in Figure 10. two fuels.
No clear tendency can be found in the ethanol blends 8.4. Effect of Fuel Oxygen on Engine Emissions. It is well-
because, while the ED7.7 blend presents distributions similar known that the oxygen presence in the fuel composition
to reference fuel in both modes, the number concentration of favors the reduction of opacity and PM. However, there is no
particles of EBD is lower than that of diesel fuel. The size clear tendency in THC, NOx, and CO emissions with oxygen
distribution obtained from the blend with the highest ethanol fuel (especially with ethanol blends), and there is almost no
content is composed of two modes: the accumulation mode, literature about the particle size from blends with alcohol.
which is the characteristics of diesel particles (composed of In this paragraph, the influence of fuel oxygen in emissions
soot and adsorbed THC), and the nuclei mode, which is studied. While in the previous figures, the x axis repre-
indicates the presence of condensed hydrocarbon drops. sented the bmep values, in the following figures, the oxygen
4351
Energy Fuels 2009, 23, 4343–4354 : DOI:10.1021/ef900448m Lapuerta et al.
Figure 15. Mean diameter (dm) and particle number concentration (PNC) variation rates.
reduction in opacity, in both load conditions (except ED7.7 that, while the blend with the lowest oxygen content presents
in low load). In this case, the effect of oxygen fuel in opacity is similar values to the reference fuel, the values corresponding
very significant. However, the reduction observed is not to blends with a higher oxygen content are significantly
linear with the oxygen content, with the e-diesel blends lower. Therefore, although no linear trend was observed
presenting higher opacity reduction for the same oxygen for PNC with the oxygen content, it is clear that high oxygen
content. This result indicates that the oxygen provided by fuel composition favors the reduction of the total PNC
ethanol is more efficient than the oxygen corresponding to emitted and the differences between fuel oxygen derived
biodiesel, trends in agreement with other authors.37 It can be from ethanol or biodiesel are small.
concluded that the reduction in opacity does not only depend
upon the fuel oxygen content but also the functional group 9. Conclusions
providing the oxygen atoms.
The effect of biodiesel on the stability of e-diesel blends
In the case of PM emissions, the trends are not so clear
and the engine performance and emissions using different
as in opacity. While with ED7.7 and EBD blends lineal
ethanol blends has been studied. The main conclusions are the
reductions are obtained for PM emissions for increasing
following: (1) The phase separation process of e-b-diesel
oxygen content, the results obtained with ED17 do not
blends generates different types of unstable blends: two liquid
follow this trend; they show higher PM values than the other
phases, a gelatinous interphase, or the formation of a gelati-
blends. The high THC emissions observed with this blend are
nous phase in the bottom of the cell glass. The composition of
probably contributing to its higher particle matter emissions.
the blend (ethanol and biodiesel content) and the temperature
Therefore, although oxygen favors PM reduction, some fuel
properties (volatility and heat of evaporation) should be are the factors that have some influence on the type of phase.
taken in account to explain this emission. This is in agree- (2) Biodiesel fuel acts as a stabilizing component in e-diesel
ment with some authors that consider that, from 20% blends, but at low temperatures and with high ethanol con-
ethanol content onward, PM reductions are not observed tent, it favors the appearance of a gelatinous phase. (3) The
any more.31 higher the ethanol content in the blend, the higher the THC
The VOF values obtained with oxygenated blends are emissions and VOF, while smoke opacity shows the opposite
higher than the diesel one, as observed in Figure 14. The trend. With regard to NOx emissions, PM, and PNC, no clear
VOF values corresponding to ED17 are consistent with its trend was found when the ethanol content increases in the
high THC emissions. The VOF increase is not linear with the blends. (4) The variation of different emissions with respect to
increasing fuel oxygen content. In this case, the oxygen fuel oxygen content is not linear. Although ED17 and EBD
provided by ethanol favors a higher VOF increase than that present the same oxygen content, the results obtained with
provided by biodiesel. both fuels are different in most of the emissions. Therefore, it
The variations corresponding to dm and total PNC are can be concluded that the effect of biodiesel or ethanol
shown in Figure 15. Some dm reduction was obtained with addition is different. (a) When the ethanol content is high,
every other fuel tested, with these reductions being higher at its higher heat of vaporization (with respect to diesel fuel)
high-load conditions. The dm corresponding to the ED17 leads to increases in the hydrocarbons remaining from the
blend is lower than that from EBD at high load. Therefore, combustion, thus becoming the main cause for the high THC
the fuel oxygen provided by ethanol favors higher dm emissions with ED17. (b) The opacity reduction obtained with
reductions than those provided by biodiesel. This can be ED17 is much higher that that corresponding to EBD, thus
explained by the reduced agglomeration derived from the indicating that the oxygen provided by ethanol is more
lower soot concentration, corresponding to the lower smoke efficient that the oxygen provided by biodiesel. This trend is
opacity observed (left panel of Figure 13). Again, the reduc- opposite in PM emissions (the emissions obtained with ED17
tion obtained is not linear with the oxygen content. are higher than those obtained with EBD) because of the high
The left panel of Figure 15 shows the total PNC results THC emissions of the ED17 blend. (c) The blend with the
with respect to the fuel oxygen content. The results indicate highest ethanol content presents a nuclei mode because the
high THC emissions favor the nucleation of hydrocarbons.
(37) Pepiot-Desjardins, P.; Pitsch, H.; Malhotra, R.; Kirby, S. R.; The mean particle diameter corresponding to the accumula-
Boehman, A. L. Combust. Flame 2008, 154, 191–205. tion mode of ED17 is lower than that obtained with EBD.
4353
Energy Fuels 2009, 23, 4343–4354 : DOI:10.1021/ef900448m Lapuerta et al.
Therefore, the effect of fuel oxygen on the particle size project CENIT 2007-1031, IþDEA) and by the company
depends upon its functional group. Abengoa Bioenergy S.A. The companies Repsol and Nissan
are also acknowledged for the supply of the reference and
Acknowledgment. The authors gratefully acknowledge the biodiesel fuels and for the donation of the engine tested, respec-
financial support provided by the Spanish CDTI (research tively.
4354