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Finding Synergies in Fuels Properties for the Design of Renewable


Fuels − Hydroxylated Biodiesel Effects on Butanol-Diesel Blends
E. Sukjit, J.M. Herreros, J. Piaszyk, K.D. Dearn, and A. Tsolakis*
School of Mechanical Engineering, University of Birmingham, B15 2TT, U.K.
*
S Supporting Information
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ABSTRACT: This article describes the effects of hydroxylated biodiesel (castor oil methyl ester − COME) on the properties,
combustion, and emissions of butanol−diesel blends used within compression ignition engines. The study was conducted to
investigate the influence of COME as a means of increasing the butanol concentration in a stable butanol−diesel blend. Tests
were compared with baseline experiments using rapeseed methyl esters (RME). A clear benefit in terms of the trade-off between
NOX and soot emissions with respect to ULSD and biodiesel−diesel blends with the same oxygen content was obtained from the
combination of biodiesel and butanol, while there was no penalty in regulated gaseous carbonaceous emissions. From the
comparison between the biodiesel fuels used in this work, COME improved some of the properties (for example lubricity,
density and viscosity) of butanol−diesel blends with respect to RME. The existence of hydroxyl group in COME also reduced
further soot emissions and decreased soot activation energy.

■ INTRODUCTION
Research on sustainable and cleaner fuels continues to receive
production of ethanol are now being adapted to produce
butanol.7 The majority of literature reports that the use of
considerable attention as the motivation to reduce the butanol results in a significant reduction in carbon monoxide
dependence on fossil fuels and meet increasingly stringent (CO) emissions8,9 and its hydroxyl group enhances soot
energy and emission legislation increases. Among biofuels, oxidation with respect to diesel and biodiesel fuels.10 However,
bioalcohols are considered as a promising alternative to the use of blends containing very high percentages of butanol in
petroleum based fuel in internal combustion engines.1 Although diesel engines can be limited by poor lubricity, viscosity and
alcohols are commonly used in spark ignition engines, they cetane number.
have also been blended with diesel in compression ignition To extend the use of butanol blends in diesel engines, the
(CI) engines.2,3 Some properties that have the potential to limit addition of biodiesel has been considered. The lubricity of
the use of alcohols in CI engines (e.g., cetane number, calorific alcohol−diesel blends is improved by the mixture of the fatty
value, and viscosity) improve as the carbon chain in the alcohol acids within the biodiesel. Polar molecules are absorbed on to
increases.4 For these reasons, butanol or biobutanol, similar to
bioethanol, is receiving attention as a fuel in diesel engines.5,6 Received: January 11, 2013
So much so, that production processes and raw materials like Accepted: March 1, 2013
maize, sugar cane, and sugar beets traditionally used in the Published: March 1, 2013

© 2013 American Chemical Society 3535 dx.doi.org/10.1021/es400131j | Environ. Sci. Technol. 2013, 47, 3535−3542
Environmental Science & Technology Article

Table 1. Physical and Chemical Properties of Tested Fuels


abbreviation % volumetric makeup
ULSD 100 Ultra low sulfur diesel
RME 100 Rapeseed methyl ester
COME 100 Castor oil methyl ester
R45D 55 ULSD + 45 RME
C31D 69 ULSD + 31 COME
B16R15D 69 ULSD + 15 RME + 16 Butanol
B16C10D 74 ULSD + 10 COME + 16 Butanol
properties ULSD RME COME butanol R45D C31D B16R15D B16C10D
chemical formula C14H26.1 C19H35.3O2 C19H35.9O2.9 C4H9OH C15.8H29.5O0.7 C15.2H28.4O0.7 C11H21.4O0.5 C11H21.2O0.5
cetane number 53.9 54.7 48.940 17
latent heat of vaporization (kJ/kg) 24341 21641 5858
bulk modulus (MPa) 141041 155341 15009
density at 15 °C (kg/m3) 827.1 883.7 928.7 809.5 852.3 864.4 835.2 838.9
kinematic viscosity at 40 °C (cSt) 2.70 4.53 16.67 2.23 3.45 4.38 2.54 2.70
lower calorific value (MJ/kg) 43.11 37.80 37.63 33.12 39.94 40.85 39.97 41.05
lubricity at 60 °C (μm) 312 205 190 620 213 198 405 301
C (wt %) 86.44 77.09 73.48 64.78 82.08 82.09 81.58 81.64
H (wt %) 13.56 12.07 11.69 13.63 12.87 12.93 13.34 13.36
O (wt %) 0 10.84 14.83 21.59 5.05 4.98 5.08 5.00
O from OH group (wt %) 0 0 4.94 21.59 0 1.66 3.36 3.91

metallic surfaces such that a strong and stable fluid films are
formed.11 The higher viscosity and cetane number of biodiesel
■ EXPERIMENTAL APPARATUS AND MATERIALS
Engine and Emissions. The experiments were carried out
compensates for these lower properties in alcohols. Some of the on a single cylinder, naturally aspirated research diesel engine.
emission penalties from biodiesels (e.g., NOX) can be improved More details of the experimental installation are reported in.18
when they are combusted with alcohol.12 Therefore, research All tests were performed at a constant engine speed of 1500
on the combination of two alternative biofuels (alcohols and rpm and variable engine loads of 3 and 5 bar IMEP
biodiesel) blended with conventional diesel fuel is attracting representing 40% and 70% of maximum load respectively.
more attention. This has included studies with biodiesel derived These engine loads can be specified as low and high load for the
from different sources including soybean oil,13 palm oil,14 tested engine. Three EGR rates (0%, 10%, and 20%) were also
cottonseed oil,15 rapeseed oil.7 The results showed that the introduced at each engine condition.
emissions of CO, smoke, and unburnt total hydrocarbons A Horiba Mexa 7100DEGR analyzer was employed to
(THC) decreased. measure gaseous emissions. A nondispersive infrared, flame
It is well-known that economic factors, feedstock supply, and ionization detector and chemiluminescence technique were
availability are an obstruction for the use of first generation used to measure CO, THC, and NOX, respectively. A MultiGas
biodiesel derived from edible sources such as rapeseed, palm, 2030 based on the FTIR (Fourier transform infrared)
and soybean. This has led to an intensive search for additional spectrometer technique was also used for the measurement of
sources of biodiesel. Nonedible oil crop and excellent lubricity diesel emissions to remove experimental bias. A Horiba Mexa
are attractive factors for castor oil as an alternative feedstock of 1230 PM was employed to analyze soot emissions by diffusion
biodiesel. Its major constituent is hydroxylated fatty acid or charging method with a 1:40 (exhaust:air) dilution ratio of soot
ricinoleic acid (12-hydroxyoctadec-9-enoic acid according to diluter and to measure SOF (soluble organic fraction) of PM.
the international union of pure and applied chemistry To study the size distribution of particulate matter, a scanning
nomenclature). There are few studies on the effect of individual mobility particle sizer (SMPS), model TSI/3080, fitted with
methyl esters on emissions of diesel fuel blends.16 However, thermodiluter was employed. The measured particle size
more research regarding hydroxylated methyl ester is needed diameters ranged from 10.4 to 379 nm. The dilution ratio
especially in alcohol blends. The European biodiesel standard was set at a ratio 1:200 and the air dilution temperature was
EN 1421417 prohibits the use of methyl esters of castor oil maintained constant at 150 °C to prevent hydrocarbon
(COME) as a biodiesel fuel due to the properties (i.e., the nucleation. PM emissions were collected on 47 mm diameter
extremely high viscosity) of methyl ricinoleate (C18:1 OH). glass microfiber filters (Whatman − without a PTFE coating)
Consequently, the substantial reduction in viscosity of alcohols with a dilution ratio of 1:10. Analysis of collected PM
blended with diesel fuel can be balanced with the addition of composition and the rate of soot oxidation were carried out
biodiesel derived from castor oil. on a thermo gravimetric analyzer (TGA).
In the present work, the physical and chemical properties of Fuels and Fuel Properties. The ultra low sulfur diesel
triblended biodiesel (derived from COME)−butanol−diesel (ULSD) and biodiesel derived from rapeseed oil (RME) were
fuels are studied along with combustion and engine-out provided by Shell Global Solutions UK and were chosen as
emissions. Rapeseed methyl ester was used as a baseline test reference fuels. The 99% purity of 1-butanol and methyl ester
and which consists mainly of methyl oleate (C18:1) with the of castor oil (COME) used for blending with diesel fuel was
same number of carbon and unsaturation degree compared to supplied from Sigma-Aldrich and Hampshire Commodities
methyl ricinoleate. Therefore, the performance of the hydroxyl Limited respectively. The basic fuel properties of fuels are listed
group in COME is assessed. in Table 1. The density, kinematic viscosity, gross calorific value
3536 dx.doi.org/10.1021/es400131j | Environ. Sci. Technol. 2013, 47, 3535−3542
Environmental Science & Technology Article

and lubricity were measured according to ISO 12185, ISO


3150, ISO 1928, and ISO 12156 respectively, whereas other
properties were calculated or obtained from suppliers or
publications. The fatty acid profiles of the RME and COME
were determined using a PerkinElmer Clarus 500 chromato-
graph equipped with a flame ionization detector (Table S1 of
the Supporting Information). The 16% butanol was selected to
perform fuel based on previous investigations.10,19 The method
used to investigate the fuel lubricity was modified to account
for fuel evaporation due to the high volatility of the alcohol.
The fuel holder was covered with the close-fitting PTFE lid and
the reservoir was made deeper than described EN 12156.
Although the temperature of tested fuel was controlled at 60 °C
during the test, experiments were also conducted at 25 °C to
account for the loss of fuel caused by evaporation and
degradation at the higher temperature.

■ RESULTS AND DISCUSSION


Fuel Properties. The most critical property of castor oil
methyl ester is viscosity which does not meet fuel specifications
prescribed by EN 14214 (3.5−5.0 mm2/s). The main reason is
the high viscosity of methyl ricinolate (15.44 mm2/s 20) which
is the main component of COME. Conversely, the viscosity of
biodiesel derived from rapeseed fulfils the standard because it
consists mainly of methyl oleate which has a lower viscosity
than methyl ricinolate (4.51 mm2/s).20 Blending castor oil-
based biodiesel with other fuels such as conventional diesel is
an approach to fulfill the blend fuel specifications defined in EN
590. The results in Table 1 show that for a blend with Figure 1. Lubricity of selected butanol blends: (a) 25 °C and (b) 60
approximately 30% by volume of COME in ULSD, the density °C.
is higher than the maximum limit which is given in EN 590
(820−845 kg/m3) and its viscosity is close to the maximum combustion patterns for example it advances the start of
defined acceptable value (4.5 mm2/s). The effect of increasing combustion and increases the premixed combustion phase with
COME concentration on the fuel properties of butanol-ULSD respect to diesel fuel.18,24 Combustion phasing and the heat
blend was also studied (Figures S1 and S2 of the Supporting release rate are also strongly influenced by the cetane number
Information). of fuel. A reduction in ignition delay is obtained as the cetane
Figure 1 shows the lubricity of the blended fuels at 25 °C (a) number increases. The start of combustion in the blend with
and 60 °C (b). The decrease in lubricity between 25 and 60 °C COME was slightly retarded compared to the RME blend (part
is a result of the lack of boundary film formation. At 60 °C a of Figure 2). This was likely to be a consequence of the low
minor polar compounds within the biodiesel are, as a result of cetane number of COME. As butanol was added to the blend
poor mixing, prevented from being adsorbed on to the metal an increase in the premixed combustion peak was obtained.
surface of the specimens by the predominant nonpolar and less The main reason for this was the low cetane number of butanol
lubricating components of the test fuels.21 However, the which increased ignition delay compared to the biodiesel−
addition of COME is more effective at restoring the lubricity of ULSD blends.
the alcohol blend compared to that of RME. This can be The addition of biodiesel and alcohol to diesel fuel tended to
attributed to the high concentration of hydroxyl fatty acids increase the indicated specific fuel consumption as a result of
which are responsible for enhancing lubricity.22 It can be seen their low calorific values, resulting in an increased fuel mass
that less than 3% COME is needed to keep the lubricity of 16% needed to obtain the same power output. Nevertheless, the
butanol blended with ULSD under the wear scar limit given in indicated engine thermal efficiency for all fuel blends was
diesel fuel lubricity standard.23 similar with respect to the reference fuels (part b of Figure 2).
Combustion and Performance. Regarding the selection The lambda ratio (i.e., the actual air/fuel ratio over the
of fuels investigated here, the blend containing 10% COME was stoichiometric air/fuel ratio) was found to be similar for the
selected for engine testing as it has similar properties (in terms fuels tested at each operating condition. This is an indication
of lubricity, viscosity, density, and calorific value) when that the difference between the fuels was the direct result of the
compared with ULSD. To assess the effect of hydroxylated fuel composition.
biodiesel and the combination between biodiesel and butanol, Carbonaceous Gas Emissions. Biodiesel combustion
four distinct fuel blends with the same oxygen content were produced lower unburnt total hydrocarbon emissions (THC)
selected in the engine test. The blends comprise of R45D than that of diesel fuel (Figure 3). This is thought to be a result
(45RME+55ULSD), C31D (31COME+69ULSD), B16R15D of more complete combustion brought about from the inherent
(16Butanol + 15RME + 69ULSD), and B16C10D (16Butanol oxygen availability of the biodiesel. In addition to this, the
+ 10COME + 74ULSD). advanced start of combustion with biodiesel increases the
Biodiesel has an inherent oxygen availability with high available time for hydrocarbon emissions oxidation. Both
density and viscosity that affects the injection process and biodiesels, RME and COME, blended with ULSD showed
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Figure 2. Combustion characteristics: (a) in-cylinder pressure and rate of heat release and (b) indicated engine thermal efficiency.

added to the fuel blends. This increase was mainly due to the
high heat of vaporisation of alcohol fuel, resulting in incomplete
combustion as the combustion chamber was cooled.8,25,26 This
effect is more influential when the combustion temperature is
lower, i.e. at low load rather than high load conditions.
CO emissions of biodiesel were lower than diesel fuel for
both engine conditions. This reduction is mainly due to the
oxygen content of biodiesel which leads to more efficient
combustion. A slight decrease in CO emissions was obtained
when COME was used instead of RME in the blends.
Comparing the alcohol to biodiesel blends, adding butanol to
the blends decreased CO emissions. This benefit could be due
to the lower C/H ratio of butanol compared to biodiesel. This
effect may compensate for an increase in CO with alcohol
blends due to the higher heat of vaporisation and as a
consequence of reducing the in-cylinder temperature. As the
engine load was increased, the oxidation of the intermediates
species was improved, resulting in a reduction in THC and CO
emissions.27,28
NOX Emissions. It is well-known that the advanced fuel
injection and combustion timing with biodiesel can cause an
increase in NOX emissions in diesel engines. Also, the adiabatic
flame temperature and the oxygen content of biodiesel can
promote NO formation reactions.29 Consequently, NO X
Figure 3. Engine-out emissions: (a) 3 bar IMEP and (b) 5 bar IMEP.
emissions of RME were higher than that of conventional diesel
fuel (Figure 3). At high load engine conditions, NOX emissions
similar THC emissions at low and high engine loads. A slight were higher than at low load as a result of the higher in-cylinder
increase in THC emissions was obtained when butanol was temperature.
3538 dx.doi.org/10.1021/es400131j | Environ. Sci. Technol. 2013, 47, 3535−3542
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Adding COME to the fuel blend resulted in higher NOX


emissions than those when RME was added. This is likely to be
a consequence of the lower cetane number of the hydroxylated
biodiesel. It was evident in the rate of heat release that a delay
in ignition timing and an increase in premixed combustion peak
were obtained by the addition of COME. These combustion
characteristics resulted in higher in-cylinder pressures and
temperatures favoring NOX formation. Also, the hydroxyl group
of castor oil was expected to reduce soot emissions, which
results in higher temperatures in the combustion chamber
because less heat is absorbed by soot.
In the case of the alcohol blends, the poor cetane number of
butanol increased ignition delay and the rate of premixed
combustion as was previously shown in combustion phase
plots, resulting in an increase in NOX emissions.30 Conversely,
the high enthalpy of vaporisation of alcohol fuel locally cooled
the combustion chamber reducing NOX formation.12 The
increase in NOX emissions due to the low cetane number of
butanol overweighs its reduction caused by the high heat of
vaporisation. Therefore, a slight increase in NOX emissions was
found with the butanol blends compared to biodiesel−diesel
blends with the same oxygen content.
Soot Emissions. The soot emissions from the RME blends
were much lower than those of the conventional diesel fuel
(Figure 3). This is a result of the oxygen content and the
absence of aromatic compounds in biodiesel.24 At high load, the
overall equivalence ratio and the number of fuel rich regions in
the combustion chamber were higher than at low load. As a
consequence, the high load represents critical conditions for
soot formation and hence the increase in soot emissions.
Again, adding COME to the fuel blend results in lower soot Figure 4. Trade-off between NOX and soot emissions: (a) 3 bar IMEP
emissions when compared to those obtained with RME. This and (b) 5 bar IMEP.
difference is likely to be a consequence of the different structure
of the fuel molecules. The main functional group of RME is an
ester group, where one carbon atom is bonded with two oxygen can be seen that using EGR produced a significant reduction in
atoms, whereas COME contains a unique fatty acid methyl NOX emissions,34 however soot emissions increased. When
ester which consists of three oxygen atoms. Two of the oxygen EGR is applied, the recirculation of less soot emissions into the
atoms correspond to an ester group, whereas the other oxygen combustion chamber with oxygenated fuels limits particle
atom belongs to a hydroxyl group. It has been previously nucleation and surface growth in the combustion chamber
reported that the hydroxyl group has higher potential to inhibit reducing the soot recirculation penalty.35 It can be seen that the
soot formation than the ester group.3,31−33 This variation can application of EGR with oxygenated blends resulted in a better
be used to justify the lower soot emissions for COME blends trade-off between NOX and soot emissions compared to
with the same oxygen content compared to RME blends. conventional diesel.
For the alcohol blends, soot emissions were lower than those A better improvement in such a trade-off is obtained by the
obtained for biodiesel. This is due to the oxygen in the alcohol COME−diesel blends compared to the RME− blends. This is
group which is more effective for oxidizing soot emissions than likely to be a consequence of the more effective oxygen
the oxygen in an ester group. Also, incorporating alcohol into corresponding to the hydroxyl group in COME, considerably
the fuel blends reduces carbon content and the diffusion reducing soot emissions without a high NOX penalty. The
combustion phase, decreasing the possibility of soot formation. addition of alcohol to the biodiesel blends also improves the
Additionally, the higher viscosity and boiling point of the NOX/soot trade-off. This is not only a consequence of the
biodiesel blends makes fuel atomization and evaporation in the higher heat vaporisation of alcohol, which tends to reduce NOX
cylinder more difficult, favoring soot formation. It is notable emissions caused by biodiesel but is also a result of the highly
that the blend composed of diesel, butanol and RME has a effective soot oxidation caused by the functional group of
higher potential to reduce soot emissions than the COME- alcohol with respect to that of the esters. Similar trends are
diesel blend for the same oxygen content. According to the observed at both engine operating conditions tested.
oxygen content belonging to hydroxyl group, an order of Particle Size Distribution. It can be seen that the
effectiveness of oxygenated blends enhancing soot oxidation concentration number of particulate matter from oxygenated
(B16C10D > B16R15D > C31D > R45D) was obtained. fuels were significantly lower than those obtained with ULSD
NOX/Soot Trade-off. A simultaneous variation of NOX and (part a of Figure 5). The oxygen content, increased premixed
soot emissions for fuel blends containing the same oxygen combustion and reduced diffusion combustion are the main
content at three different EGR operating conditions is shown in reasons for the reduction in the number of particles. The
Figure 4. The ULSD emissions are taken as a benchmark to presence of oxygen in fuel molecules reduces the number of
evaluate the effect of the use of biodiesel and alcohol blends. It rich regions in the combustion chamber diminishing particle
3539 dx.doi.org/10.1021/es400131j | Environ. Sci. Technol. 2013, 47, 3535−3542
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Figure 6. Volatile organic material versus soluble organic material at 5


bar IMEP.

show a good correlations. The organic fraction of biodiesel is


larger than in the case of conventional diesel fuel. This increase
is derived from the lower soot and the heavier organic material
obtained when using biodiesel. The organic fraction from RME
is lower than the organic fraction from COME. This is due to
the lower soot emissions from COME. This same trend is also
observed when the butanol blends are compared. However, the
Figure 5. Particulate matter emissions: (a) number and size addition of butanol reduced organic material with respect to
distribution and (b) total mass concentration. pure biodiesel and the biodiesel blends with the same oxygen
content. This is a consequence of the lower soot emissions
from the butanol blends and, as a result of the higher volatility
precursors and formation and also enhancing the process of
of butanol and its combustion products, the reduction in the
particle oxidation. Moreover, the number concentration with a
organic material.
shift in the size distribution to smaller diameter particles was
The derivative of soot oxidation for the different fuel blends
obtained with the use of oxygenated fuels leading to a reduction
at high load is shown in part a of Figure 7. From this curve, the
in the mean particle diameter. The reduced average particle size
temperature at which maximum soot oxidation is obtained and
is not only a result of the reduction in the soot formation but
the activation energy are calculated and shown in part b of
also due to a reduction in the likelihood of collisions between
particles (preventing the formation of larger particles through
agglomeration). It should be noted that the smaller mean
diameter corresponding to the particles emitted with the
oxygenated fuels is not caused by an increase in the number of
smaller particles but is a result of a significant reduction in the
number of larger particles. Comparing alcohol blends to
biodiesel blends, the use of alcohol reduces the number of
particulate matter. This can be explained by the arguments
given in the soot section above.
The total particle mass concentration was estimated from the
particle number size distributions using an agglomerate density
function which decreased as agglomerate size increases.36 The
results can be used to confirm that the alcohol blended with
hydroxylated biodiesel is most beneficial for reducing
particulate matter emissions compared to the other tested
fuels (part b of Figure 5).
Particulate Composition and Soot Oxidation Using
Thermogravimetric Analysis. Particulate matter composi-
tion was also analyzed using thermo gravimetric analyzer
(TGA). This analysis has been carried out only for 5 bar IMEP
load (i.e., high load conditions). The TGA heating program is
the same as used in.37 Volatile organic fraction (VOF) is
obtained by comparing the mass of particulate matter which is
lost in the inert atmosphere (volatile organic material) with the
mass of total particulate matter (volatile organic material and
soot). The comparison between the volatile organic fraction
and soluble organic fraction (SOF) obtained from real time Figure 7. Soot oxidation: (a) derivative of weight loss and (b)
measurement is shown in Figure 6. It can be seen that both temperature and activation energy.

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Article

Figure 7. The temperature at which the maximum rate of soot AUTHOR INFORMATION
is oxidized for the biodiesel blends is lower compared to ULSD. Corresponding Author
This has already been observed for biodiesels that contain both
*Tel.: +44 (0) 121 414 4170, fax: +44 (0) 121 414 7484, e-
an ester group and dyglime (i.e., which contains an ether group
mail: a.tsolakis@bham.ac.uk.
and that can be justified by the oxygen content in the fuel
molecules).37−39 In the case of the butanol blends, compared to Notes
ULSD, a lower temperature for maximum soot oxidation was The authors declare no competing financial interest.
obtained as well as being slightly than the biodiesel blends with
the same oxygen content. The maximum temperature for soot
oxidation for COME is lower than in the case of RME, with and
■ ACKNOWLEDGMENTS
Hampshire Commodities Limited is thanked for providing the
without butanol. Therefore, the hydroxyl group present in the COME. The Royal Thai Government is gratefully acknowl-
butanol and COME lower the temperature at which maximum edged for the Ph.D. scholarship and maintenance grant for Mr.
rate of soot oxidation is obtained. In general, a similar trend E. Sukjit. Mrs. Sara Pinzi, University of Córdoba (Spain) is also
compared to the case of the temperature at the maximum rate thanked for her assistance in the analysis of the fatty acid profile
of soot oxidation is obtained for the activation energy. From the of RME and COME. With thanks to Advantage West Midlands
results, it is concluded that oxygenated fuel blends containing and the European Regional Development Fund, funders of the
the hydroxyl radical such as butanol and COME reduce the Science City Research Alliance Energy Efficiency project − a
energy needed to start soot oxidation and lower the collaboration between the Universities of Birmingham and
temperature at which soot is oxidized. This results in a double Warwick.


benefit in the diesel particle filter, as these fuels produce lower
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