Professional Documents
Culture Documents
General Catalogue
PERFORMANCE
CUTTING TOOLS
Insert
Selection
Grades
Negative
& Positive
Inserts
External
Holders
Boring
Bars
Parting-Off
Grooving
Threading
Holders
Milling
Cutters
Indexable
Endmills
Solid
Carbide
Endmills
Multi-Drills
SumiBoron
SumiDia
CBN/PCD
Inserts &
Tools
Guidance
Spare Parts
Index
3
Contents
Negative Positive
Guidance N1 ~
4
Milling Cutters G1 ~ Multi-Drills K1 ~
Endmills J41 ~
Uncoated Solid Types
Thank you for using the Sumitomo Electric Hardmetal General Catalogue
(Sumitomo/SUMIBORON/SUMIDIA Cutting Tools Catalogue).
This catalogue presents the major items in the As a result ot our ongoing research, product
Sumitomo Cutting Tools product line. may reflect enhancements in qualitiy,
The catalogue ist organised as follows: performance and specifications not listed in this
(1) Cutting Tool Grades catalogue.
(2) Sumitomo Products To order Sumitomo/SUMIBORON/SUMIDIA
(3) SUMIBORON, SUMIDIA Products products, contact your nearest Sumitomo
Ask for our brochures and pamphlets. Electric Hardmetal dealer or distributor.
This catalogue is current as of January 2018. For inquiries or other requests, feel free to
contact your nearest sales office.
Meaning of Icons
Common Endmill
Featured for the first time Shape
New
in this catalogue 30°
Miling Cutter
8mm 4mm
45°
6
A
Content A ~ P
Insert Selection
A1 ~ A20
Selection
Insert
Insert Selection Sumitomo Grades (Turning) ...................................... A2
Sumitomo Grades (Milling) ....................................... A3
A1
Selection of Sumitomo
Grades (Turning) According to Work Materials and Applications
General Steel (Carbon Steel, Alloy Steel), Soft Steel Stainless Steel Cast Iron
Cutting Process High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing Medium
Selection
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Insert
ISO Classification - P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40 - K01 K10 K20 K30
New C
AC805P
C AC6020M AC405K
C
C
C AC6030M
AC810P C
AC830P
C
P
AC520U AC530U
P
AC820P AC8025P
Small Product New New New
Machining P AC1030U P AC1030U P AC1030U
Coated P T1500Z
Cermet
P T3000Z
T1000A T1000A
Cermet T1000A
T1500A T1500A
Cermet T1000A
Carbide
EH510
H1
EH520
P BNC2010
P BNC2020
Coated CBN P
BNC300
P BNC100
P
BNC160
P BNC200
BN1000
BN7000 BN2000 BN7500
BNX20
Uncoated CBN
BN350
BNS800 BNX10 BN7000
BNX25
DA1000
PCD
DA150
A2 : 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated
Selection of Sumitomo
According to Work Materials and Applications Grades (Milling)
General Steel (Carbon Steel, Alloy Steel), Soft Steel Stainless Steel Cast Iron
Cutting Process High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing to Light Medium Rough to Heavy High-Speed Finishing Medium
Selection
Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance Wear Resistance Fracture Resistance
Insert
ISO Classification - P01 P10 P20 P30 P40 - M01 M10 M20 M30 M40 - K01 K10 K20 K30
C P
ACM100 C
ACP100 C
ACK100
ACM200
Coated C
ACK300
ACP300 ACK300
P
P P
P ACP300
T250A T250A
Cermet
T4500A T4500A
BNS800
Uncoated CBN
Coated CBN
BN7000
P
ACM100
C
ACM200
Coated
Carbide P DL1000
P ACM300
P ACK300
Carbide EH520 H1
BN7000
Uncoated CBN
BN350
PCD DA1000
: 1st Recommendation : 2nd Recommendation C : CVD Coating P : PVD Coating Blank: Uncoated A3
Steel Turning Insert Selection Guide
Main Chipbreakers
Selection
Insert
NMU
6 NME 3
NMU
NME
NGE NSU NMU NSU
Depth of Cut (mm)
2 NSU 1
NSU NLU NLB
NSE
NFE
NSE NFB
NFB
0 0
0,2 0,4 0,6 0,2 0,4
Feed Rate (mm/rev) NFE Feed Rate (mm/rev)
Sub-Chipbreakers
Negative Type Chipbreakers for
Strong Edge Chipbreakers
High-Efficiency Machining
6 6
NME NMX
Depth of Cut (mm)
4 4
NUX
NGE
NSE
2 2
NSX
NFE
10
2 4
NGU-W
NLU
1 2 5
NFE NSE-W NHU
NFB NFA NLU-W NHP
NMP
0 0,2 0,4 0,6 0 0,3 0,6 0,9 0 0,4 0,8 1,2 1,6
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
Grades
l Fine Finishing to Finishing l Finishing to Rough Cutting
(m/min) (m/min)
500 500
AC805P
AC810P
Cutting Speed (vc)
400 400
AC820P
T1000A
300 T1500Z 300
New
AC8025P
200
T1500A 200 AC830P
100 100
AC6030M
New
T3000Z AC1030U
0 0
Finishing Roughing Finishing Roughing
Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting
A4
Recommended Grades and Chipbreakers
Steel
Recommended Cutting Conditions
Selection
(Min. - Optimum - Max.)
Insert
Cutting Depth of Cut Feed Rate Cutting Speed
Work Material Chipbreaker Grade
Process (mm) (mm/rev) (mm/min)
Fine Finishing NFL T1500Z 0,2-0,6-1,0 0,05-0,15-0,25 100-250-400
Finishing NSE AC805P
Finishing NLU AC810P 0,5-1,0-1,5 0,1-0,25-0,4 260-340-420
Soft Steel
Medium Cutting NGU AC820P
Medium Cutting NGU AC8025P 1,0-2,5-4,0 0,2-0,35-0,5 200-260-320
Roughing NMU AC830P 2,0-4,0-6,0 0,3-0,45-0,6 140-180-220
Fine Finishing NFL T1500Z 0,2-0,6-1,0 0,05-0,15-0,25 100-200-300
Finishing NSE AC805P
Medium Carbon Finishing NLU AC810P 0,5-1,0-1,5 0,1-0,25-0,4 210-275-340
Steel Medium Cutting NGU AC820P
Medium Cutting NGU AC8025P 1,0-2,5-4,0 0,2-0,35-0,5 150-190-230
Roughing NMU AC830P 2,0-4,0-6,0 0,3-0,45-0,6 110-135-160
Fine Finishing NFL T1500Z 0,2-0,6-1,0 0,05-0,15-0,25 50-150-250
Finishing NSE AC805P
High Carbon Finishing NLU AC810P 0,5-1,0-1,5 0,1-0,25-0,4 170-225-280
Steel Medium Cutting NGU AC820P
Medium Cutting NGU AC8025P 1,0-2,5-4,0 0,2-0,35-0,5 130-165-200
Roughing NMU AC830P 2,0-4,0-6,0 0,3-0,45-0,6 90-120-150
NME
l Conventional chip flow l Chip flow by NSE, NGE
4 and NME
NGE
2
NSE
Limited chip contact area
NFE
increases stress and causes Smooth flow improves chip
insert damage direction and shape.
0 0,2 0,4 0,6 0,8
Feed Rate (mm/rev)
A5
Steel Recommended Carbide Grades
New New
Grades AC805P / AC810P / AC820P / AC8025P / AC830P / AC1030U
Selection
Insert
AC800P Series covers a wide range of machining applications from high speed to interrupted cutting.
l All grades feature Super FF Coat, which has excellent wear and chipping resistance.
l Versatile GE Type chipbreaker suited to high-feed applications. High efficiency, long tool life.
T
AC805P: he ultra-thick alumina coating achieves excellent wear resistance at high speed cutting above 300 m/min
under dry cutting conditions.
In
AC810P: addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a tough,
thick Alumina coating enhanced by newly developed grain growth control technology, excellent wear
resistance and long tool life in high-speed, high-feed cutting.
AC820P: In addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a high-
density structured FF-Al2O3 layer using new smooth surface treatment technology, and also employs
coating thickness control technology to achieve excellent versatility, stability, and long tool life.
AC8025P: Employs Absotech Platinum, a new CVD coating. This grade has excellent adhesion and chipping
resistance thanks to the smooth surface treatment and reduction in tensile stress of the coating to
achieve a stable, long tool life.
AC830P: I n addition to FF-TiCN, which has excellent peel-off and wear resistance, this grade features a
strengthened FF-Al2O3 layer using new stress control technology, and moreover provides excellent
reliability and wear- resistance in heavy interrupted cutting to achieve long tool life.
AC1030U: Employs Absotech Bronze, a new PVD coating and exclusive tough carbide substrate. This grade
reduces adhesion and microchipping with a high-quality cutting edge to achieve excellent machined
surface quality.
Performance
AC8025P
l Wear Resistance (Medium-Speed vc=200m/min)
Excellent wear resistance in medium-speed cutting.
0,30
0,25
Flank Wear Width (mm)
Comp. B
Comp. A Conv. A
0,20 ◆ ■
◆ ◆ ◆ ●
■ ■ ● ●
◆ ■
◆ ■ ■ ● ●
0,15 ■ ● ● ●
◆ ● ● ●
● ● ●
● ●
■
● ● AC8025P AC8025P Conv. A
●
■ ● ●
0,10 ●● ●
● ●
0,05 ◆
■
0 20 40 60 80 100
Cutting Time (min)
Work Material: 34CrMo4, Toolholder: PCLNR2525M12, Insert: CNMG120408NSE
Cutting Conditions: vc=200m/min, f =0,2mm/rev, ap=1,5mm, Wet Comp. A Comp. B
0,25
Comp. D
0,20 ■
■
● Conv. B
0,15 ■
● ● ◆
■
● ◆ ◆
■
◆
● ◆
● ● ●
0,10
■
●
● ● AC8025P AC8025P Conv. B
◆ ● ●
● ●
◆
■
●
Comp. C
0,05 ●
0 5 10 15 20 25 30
Cutting Time (min)
Work Material: 15CrMo5, Toolholder: PCLNR2525M12, Insert: CNMG120408NGU
Cutting Conditions: vc=300m/min, f =0,3mm/rev, ap=1,5mm, Wet, Comp. C Comp. D
A6
Recommended Cermet Grades
Steel
Grades T1000A / T1500A / T1500Z
Selection
Insert
T1000A: An uncoated cermet grade designed with wear resistance in mind that provides long tool life and excellent
wear resistance in continuous finishing and profiling applications.
T1500A: A general purpose uncoated cermet grade that provides excellent value for money and delivers improved
finished surface quality while providing good wear and fracture resistance.
T1500Z: Superior turning quality thanks to „Brilliant Coat“. PVD coating with excellent adhesion resistance. A general purpose
coated cermet grade capable of maintaining high-quality finished surfaces while providing excellent wear resistance.
Performance
T1000A
l Wear Resistance Exhibits excellent
l Fracture Resistance Provides excellent fracture resistance in addition to wear resistance.
0,20
Flank Wear Width (mm)
0,05 Conventional
Grade
T1500A
l Wear Resistance l Machined Surface Finish
0,20 Conventional Grade Beautiful glossy finished
Flank Wear (mm)
0,10
T1500A
0,05 1,5 times better wear
resistance!
0 5 10 15 20 25
Cutting Time (min) T1500A Competitor’s Cermet (P20)
Work Material: 34CrMo4 Insert: CNMG120408NSU Work Material: C45, Insert: CNMG120408NLU,
Cutting Conditions: vc = 230m/min, f = 0,20mm/rev, ap = 1,0mm, Wet Cutting Conditions: vc = 150m/min, f = 0,12mm/rev, ap =1,0mm, Wet
T1500Z
l Wear Resistance l Machined Surface Finish
(mm) 0,20
Competitor's Reduces cloudy finish Beautiful finished surfaces
Flank Wear Width
Coated Cermet
0,15 (P20) Conventional on machined surfaces. even at lower cutting speeds.
Grade
0,10
0,05
T1500Z
0 10 20 30 40 50 Conventional Competitor's Coated
Cutting Time
T1500Z Competitor’s Cermet (P20) T1500Z Grade Cermet (P20)
Work Material: 34CrMo: Insert: CNMG120408NSU Work Material: 21NiCrMo2, Insert:DNMG150408NSU Work Material: H240LA, Insert: CNMG120408NSU
Cutting Conditions: vc=230m/min, f=0,20mm/rev, ap=1,0mm, Wet Cutting Conditions: vc=150m/min ,f=0,20mm/rev, ap=1,0mm, Wet Cutting Conditions: vc=100m/min, f=0,15mm/rev, ap=1,0mm, Wet
A7
Stainless Steel Turning Insert Selection Guide
Chipbreakers
Selection
Insert
NEM
(NMU)
NEX NMU 3,0 – NMU NSU
4,0 –
NGU
2,0 – NLU
NEX NLB
2,0 – ( ) NGU
NEG
NEF
NSU
1,0 – NLB
NSU
(NEF)
NSU
NLU
0 l l l 0 l l
0 0,2 0,4 0,6 0 0,2 0,4
Feed Rate(mm/rev) Feed Rate(mm/rev)
Grades
(m/min)
200
High Speed,
High Efficiency Cutting
New AC6020M
Cutting Speed (vc)
150
New
Machining
AC1030U AC6040M
AC630M
50 AC530U
Finishing Roughing
Cutting Conditions
Cutting
Work Material Chipbreaker Grade Depth of Cut Feed Rate Cutting Speed
Range
ap (mm) f (mm/rev) vc (m/min)
X6CrAl 13, X8CrNiS 18 9, Finishing NEF (NSU) AC6020M 0,5-1,5-2,0 0,05-0,15-0,25 170-230-300
Ferritic
X29CrS 13, X6CrMoS 17, Medium NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 140-170-250
Materials X12CrS 13
Cr- Roughing NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 140-170-200
Based X12Cr 13, X20Cr 13, Finishing NEF (NSU) AC6020M 0,5-1,5-2,0 0,05-0,15-0,25 120-180-240
Martensitic X30Cr 13, X6Cr 17,
Medium NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 100-150-200
Materials X19CrNi 17 2,
X6CrNi 18 9 Roughing NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 80-130-180
X5CrNi 18 10, X2CrNi 19 11, Finishing NEF (NSU) AC6020M 0,5-1,5-2,0 0,05-0,15-0,25 120-180-240
Austenitic X2CrNiMo 18 10, X4CrNiMo 17 12 2,
Medium NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 100- 150-200
Materials X2CrNiMo 17 12 2, X5CrNiMo 17 13,
X6CrNiTi 18 10, X70CrMo 15 Roughing NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 80- 130-180
Two-Phase X5CrNi 17 7, X2CrNi 18 9, Finishing NEF (NSU) AC6030M 0,5-1,5-2,0 0,05-0,15-0,25 100-145-180
Cr/Ni- (Austenite / X6CrNi 25 20,
Medium NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 80- 120-160
Based Ferrite) X2CrNiMoN 17 12 2,
Materials X6CrNiNb 18 10 Roughing NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 70- 100-140
X5CrNiCuNb 16 4, X7CrNiAl 17 7, Finishing NEF (NSU) AC6030M 0,5-1,5-2,0 0,05-0,15-0,25 90-115-140
Precipitation X4CrNuMo 27 5 2,
Medium NEG · NEX · NGU AC6030M 1,0-2,5-4,0 0,10-0,25-0,40 70- 90-110
Hardening X2CrNiMoN 22 5 3,
X2CrNiMoCuN 25 6 3 Roughing NEM AC6040M 1,5-3,5-6,0 0,20-0,35-0,60 50- 80-120
A8
Recommended Grades and Chipbreakers
Stainless Steel
New New
Selection
Insert
AC6020M: Employes "Absotech Platinum", a new CVD coating. The first recommended grade for continuous stainless steel
machining that achieves a good balance between wear resistance and fracture resistance by combining a hardened
substrate with excellent wear resistance.
AC6030M: Employes "Absotech Platinum", a new CVD coating. The first recommended grade for general machining of stainless
steel that drastically reduces the occurrence of abnormal damage, which is a problem in stainless steel machining.
Achieves long and stable machining thanks to the improved coating strength and excellent adhesion.
AC6040M: Employes "Absotech Bronze", a new PVD coating and exclusive tough carbide substrate. The first recommended
grade for interrupted machining of stainless steel that drastically improves the reliability in unstable machining thanks
to the excellent adhesion and peel-off resistance of the new PVD coating as well as the improved fracture resistance
of the exclusive carbide substrate.
AC1030U: Employes "Absotech Bronze", a new PVD coating with a special tough carbide substrate. Achieving excellent
machined surface quality with a high-quality cutting edge that reduces adhesion and micro-chipping.
Performance
AC6030M
l Continuous Cutting l Interrupted Cutting
0,30 Comp. A
(CVD, M30)
0,25 Conventional AC6030M
Flank Wear Width (mm)
Grade
0,20
Conventional
0,15 Grade
0,10
AC6030M Comp. A
0,05
(CVD, M30)
0
10 20 30 40 50 0 500 1.000 1.500 2.000 2.500
Cutting Time (min) No of Impacts until Breakage
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NEX Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU
Cutting Conditions: vc =200m/min, f=0,2mm/rev, doc =2,0mm, Wet Cutting Conditions: vc =100m/min, f=0,1mm/rev, doc =1,0mm, Wet
AC6040M
l Continuous Cutting l Interrupted Cutting
0,30
Comp. B
(PVD, M40) AC6040M
0,25
Flank Wear Width (mm)
0,20
Conventional Conventional
0,15
Grade Grade
0,10
AC6040M Comp. B
0,05
(PVD, M40)
Work Material: X6CrMo17 12 2 Insert: CNMG 120408 NGU Work Material: CNMG 120408 NGU Insert: CNMG 120408 NGU
Cutting Conditions: vc =150m/min, f=0,2mm/rev, doc =2,0mm, Wet Cutting Conditions: vc =230m/min, f=0,23mm/rev, doc =0,80mm, Dry
A9
Cast Iron Turning Insert Selection Guide
Chipbreakers
Selection
Insert
Roughing
Roughing
No breaker
Large
6,0 6,0
No
Large
NGZ breaker
Depth of Cut
NGZ
Depth of Cut
No breaker No
4,0 4,0
Depth of Cut
2,0 2,0 NMU NMU
NUZ
NUZ (Sharper Edge and Low Cutting Force)
NMU
0 0,2 0,4 0,6 Sharp Edge Strong Edge 0 0,2 0,4 0,6 Sharp Edge Strong Edge
Feed Rate(mm/rev) Feed Rate(mm/rev)
Grades
500
High Speed, High Speed,
BNS800 Continuous Cutting Continuous Cutting
1.000
BN7000 AC405K Continuous Cutting
Cutting Speed (vc)
300
500
Continuous Cutting
AC415K Mill-Scaled Work,
Interrupted Cutting
AC405K Mill-Scaled Work,
Interrupted Cutting
BNC500
200
300
AC415K
200 AC420K
AC420K
BN7000
100 100
AC8025P AC8025P
Finishing Roughing Finishing Roughing
Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting
A10
Recommended Grades and Chipbreakers
Cast Iron
Grades AC405K / AC415K / AC420K
Selection
Insert
AC405K: Suitable for high-speed continuous cutting. Excellent resistance to wear and plastic
deformation.
AC415K: First recommended grade for cast iron turning. Provides stability and long tool life in a wide
range of processes.
AC420K: Superior fracture resistance provides excellent stability in interrupted unstable cutting and
when cutting mill-scaled work.
l Improvements to super FF-TiCN coating grain and hardness provide significantly improved wear resistance.
Newly developed stress control technology enhances micro-grained α Alumina (FF-Al2O3) coating for superior reliability.
l Coating Structure
Coating stress control technology reduces abnormal
Micro-grained α Alumina (FF-Al2O3) damage caused by chipping.
Improved adhesion and peel-off
resistance.
Chipping
Super FF-TiCN
Ultra-fine grained, ultra-hard TiCN coating
increases wear resistance 1,5 times.
Chipping resistance
improved 1,5 times
Competitor‘s
No. of Impacts until Chipping Occurs
Product A (K05)
Competitor‘s
Product B (K10)
Cutting Speed
GGG-40,3 Grooved (Heavy Interrupted Acceleration Test) Edge Wear Comparison (After 150s)
AC420K
Competitor‘s
Product D (K15)
A11
Exotic Metal Turning Insert Selection Guide
Chipbreakers
Selection
Insert
Negative Type
NMU
6,0 –
NEG
NEF
(NSU) NSU
0 l l l l
0 0,1 0,3 0,3 0,4
Feed Rate (mm/rev) NEF
Grades
(m/min)
200
Cutting Speed (vc)
AC510U / EH510
50
AC520U /
EH520
Finishing Roughing
EH510
Finishing NEF(NSU) 0,2-0,5-1,5 0,1-0,15-0,2 50-65-80
(AC510U)
A12
Recommended Grades and Chipbreakers
Exotic Metal
Grades AC510U / AC520U / EH510 / EH520
Selection
Insert
l PVD (Super ZX Coat) grade with excellent wear and thermal l Carbides with excellent thermal, wear, and fracture
resistance. resistance for use with exotic alloys. Lineup also includes
new chipbreaker design.
AC510U: Excellent sharpness and reliability. A general purpose EH510: General purpose grade for titanium machining that
grade suitable for a wide range of applications from features excellent wear and thermal resistance. For
roughing to finishing. applications from roughing to finishing.
AC520U: E
xcellent fracture resistance. A tough grade that is EH520: Tough grade for titanium machining with excellent
perfect for heavy interrupted cutting and mill-scaled fracture and thermal resistance. Perfect for interrupted
work. cutting and mill-scaled work.
Performance
AC510U AC520U
l Turning of Thermal Resistant (Ni-based) Alloys l Turning of Thermal Resistant (Fe-based) Alloys
Comp. A Comp. B Stable turning with no notch wear!
Flank Wear Width (mm)
AC510U
AC520U
Work Material: Inconel 718 (45HRC) Work Material: Heat resistant ferrous alloy
Insert: CNMG 120408 NEX (AC510U) Insert: CNMG 120408 NMU (AC520U)
Cutting Conditions: vc=80m/min, f =0,12mm/rev, doc =0,8mm, Wet Cutting Conditions: vc=40m/min, f =0,2mm/rev, doc =2,0mm, Wet
Application Examples
AC510U / EH510
Inconel 718, Titanium Ti-6Al-4V
3-
Output (pcs) / Cutting edge
Shaft Component 10 -
1,4x tool life 2x tool life
Cutting Time (min)
2-
5-
1-
0 0
Stable, long tool life with no breakages. AC510U Competitor Tool life doubled with reduced crater wear. EH510 Competitor
(NEG) (NEG)
Small chips. Now with drastically improved chip control.
Insert: CNMG 120408 NEG (AC510U) Insert: CNMG 120412 NEG (EH510)
Cutting Conditions: vc=45m/min, f=0,23mm/rev, doc =2mm, Wet Cutting Conditions: vc=65m/min, f=0,2mm/rev, doc =2,5mm, Wet
AC520U
Inconel 718, Machine Component 10 - Stellite, Machine Component 2-
Output (pcs) / Cutting edge
Insert: CNMG 120412 NMU (AC520U) Insert: CNMG 120408 NEX (AC520U)
Cutting Conditions: vc=35m/min, f =0,2mm/rev, doc=2,5mm, Wet Cutting Conditions: vc=30m/min, f =0,1mm/rev, doc=1,0mm, Wet
A13
Hardened Steel Turning Insert Selection Guide
Chipbreakers
Selection
Insert
NSV Type Chipbreaker: For chip control during carburized layer removal
NLV Type / NFV Type Chipbreaker: For chip control during finishing of hardened steel
7,0 –
6,0 –
NSV
5,0 –
Depth of Cut (mm)
NSV
4,0 –
NLV
3,0 –
NLV
2,0 –
NFV
1,0 – NFV
0 l l l
0 0,1 0,2 0,3
Feed Rate (mm/rev)
Grades
Continuous Cutting General Cutting Interrupted Cutting Continuous Cutting General Cutting Interrupted Cutting
A14
Recommended CBN Grades and Chipbreakers
Hardened Steel
Grades BNC2010 / BNC2020 / BN1000 / BN2000
Selection
Insert
BNC2010: A grade for high-precision machining applicable for finishing requiring good surface roughness and dimensional accuracy.
Provides further improved wear resistance thanks to a newly developed CBN substrate coated with a TiCN layer.
Reduces flank wear and achieves excellent surface finish thanks to newly developed special stable multi-layered coating.
BN1000: For high speed machining. BN1000 provides the highest wear resistance of all uncoated SUMIBORON grades.
Features improved fracture resistance while still placing a priority on wear resistance.
BN2000: General purpose grade suitable for typical hardened steel machining applications.
Provides a high degree of fracture and wear resistance.
Performance
BNC2010 BNC2020
7
Conventional Coated CBN
■
6 BNC2020
Surface Roughness (µm)
Work Material: 15CrMo5, 58-62HRC, Continuous Work Material: SCM415-5V, 58-62HRC, Interrupted
Insert: DNGA 150408 NC4 (BNC2010) Insert: CNGA 120412 NC4 (BNC2020)
Cutting Edge Treatment: S01225 Cutting Edge Treatment: S01225
Cutting Conditions: vc=160m/min, f=0,08mm/rev, ap=0,1mm, Wet Cutting Conditions: vc=130m/min, f=0,1mm/rev, ap=0,6mm, Dry
BN1000 / BN2000
l Wear Resistance (Continuous Cutting) l Chipping Resistance (Interrupted Cutting)
(Comparison based on conventional BN2000 as 100%.)
Competitor 1 Breakage BN2000
Flank Wear Width (mm)
Conventional
Grade 1
Competitor 1
Cutting Distance (km)
Competitor 2
Flank Wear Width (mm)
Conventional
BN1000 Grade 2
Competitor 2
A15
Steel Non-Ferrous Metal Turning Insert Selection Guide
Selection
Chipbreakers
Insert
Positive Type
NAG NGD
Depth of Cut (mm)
NAG
Grades
2.000
1.500
SUMIDIA
Cutting Speed (m/min)
DA1000
1.000
Finishing Roughing
Continuous
Cutting
SUMIDIA DA1000 0,1-0,5-3,0 0,05-0,10-0,20 ~ 2000
General Turning
Interrupted
Carbide H1 0,3-1,0-5,0 0,1-0,20-0,5 ~ 1000
Cutting
A16
Recommended PCD and Carbide Grades
Non-Ferrous Metal
Selection
Grades DA1000
Insert
・Ultra-high-density sintered, ultra-fine diamond particles
・Significantly improved surface roughness on machined surfaces
・World’s best wear resistance and strength
・Suitable for use with all aluminium and non-ferrous alloys
Competitor‘s PCD
Flank Wear Width (min)
Conventional Grade
Conventional Grade
DA1000
DA1000
Application Examples
500 - 3.000 -
Output (pcs) / Cutting edge
寿命3倍
加工数
250 - 2,000
250
1.000 -
- (個)1,000 800
0 0 0
H1 Competitor's 0DA1000 Competitor's
H1 Competitor's
DA1000 他社品
AG (NAG) Product (NF) Product
A17
Small Product
Machining Turning Insert Selection Guide
Grades
Selection
Insert
Heat Resistant
Non-Ferrous
Hardenend
Stainless
Cast Iron
General
Category
Steel
Steel
Steel
Metal
Steel
High Precision Finish-Light Cut Medium Cut
ACZ150
AC510U
Coated Carbide
AC520U
(PVD)
AC530U
New AC1030U
T1000A
Cermet/Coated Cermet
T1500A / T1500Z
H1
Carbide
EH510
SUMIDIA DA1000
Chipbreakers
M-Class Finishing to Light Cut G-Class Chipbreaker (Groove Design) G-Class Chipbreaker (3D Design)
4 4 4
Depth of Cut (mm)
NSI
NSU
NFK L/R-SD
2 2 2 NSC
N-LUW L/R-FX
NFP L/R-FYS
NLU L/R-W NFC
L/R-FY
0 0 0
0,2 0,4 0,2 0,4 0,2 0,4
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)
Grade
ACZ150 50 - 200 0,02 - 0,10 50 - 150 0,01 - 0,08 50 - 150 0,01 - 0,05 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
AC510U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
AC520U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
AC530U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
AC1030U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
T1000A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150 *0,02 - 0,10 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150 *0,02 - 0,10 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500Z 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150 *0,02 - 0,10 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
BN1000 50 - 200 0,02 - 0,10
BN2000 50 - 120 0,02 - 0,10
DA1000 70 - 300 0,02 - 0,10 70 - 300 0,02 - 0,10
* Please use maximal possible C/speed
A18
Small Product
Turning Insert Selection Guide Machining
Application Range
Selection
Insert
250
AC520U
New
200 AC1030U
Cutting Speed (m/min)
ACZ150
AC1030U Performance
Wear Resistance Roughness
0,045 2,5
Competitor‘s Competitor‘s
0,040 Conventional 2,0
Conventional
Grade
Vb Wear (mm)
0,035 Grade
1,5
AC1030U Rz (mm) AC1030U
0,030
1,0
0,025
0,020 0,5
0,015
Material: X5CrNiS18-10, 1.4301 0 50 100 150 0 50 100 150
Insert: DCGT11T302RFY (AC1030U) Cutting Distance (No. of Passes) Cutting Distance (No. of Passes)
Cutting Data: vc=100m/min, f=0,05mm/rev, ap=0,1mm, wet (Oil)
Application Examples
140
100
70
1.000 800
A19
A20
B
Content A ~ P
Grades
B1 ~ B14
Grades
Coated Grades Coating Series............................................................. B2
CVD / PVD Series ....................................................... B3 - 4
B1
Coated Carbide Coating Series
Sumitomo Electric Hardmetal's Coating Series are high-quality, high-performance indexable grades that combines a proprietary, special
ultra-hard carbide substrate with a multi-layered coating that provides excellent wear and heat resistance plus superior adhesion
strength. Utilised in high-speed, high-efficiency applications on a wide range of work material including, steel, cast iron, and exotic alloys.
Characteristics
Absotech Platinum CVD Absotech Bronze PVD
Absotech Platinum Absotech Bronze
Grades
TiAlSiN
AlTiSiN
TiAlSiN 10nm
AlTiSiN
TiAlSiN
Surface of edge coating Cross section of edge coating
SEM image TEM image
Achieves a good balance between drastically-improved coating strength Improves the stability of cutting edge by succeeding our unique-multi-
and excellent surface smoothness thanks to a newly-developed, layered coating structure, which is applied to Super ZX coating and by
boride-based titnaium compound coating. employing highly-heat-resistant coating of new composition, as well as
improving the adhesion strength between carbide substrate and coating.
l Achieves more than double the chipping resistance of conventio- l Achieves excellent wear and oxidation resistance thanks to the
nal coatings thanks to the improved coating strength. new composition's TiAlSiN-based ultra-multi-layered coating
l Drastically improves the adhesion resistance and reduces the oc- structure.
currence of abnormal damage thanks to excellent surface smoo- l Drastically improves the peeling-off resistance of coating by im-
thness. proving the boundary control technology between carbide subst-
l Improves the corner visibiltiy with a unique light color. rate and coating.
l Compared to conventional grades, achieves more than double
the fracture resitance in stainless steel machining.
Adopted Grades For stainless steel turning: AC6030M Adopted Grades For stainless steel turning: AC6040M
Substrate
Starting Temperature for Oxidation
l Smooth coating surface provides excellent adhesion and l Coating hardness increased by 40% and starting temperature for start of
chipping resistance. Improved coating adhesion strength. oxidization increased by 200°C compared to conventional grades.
l Harder than conventional coatings with huge improvements in wear resistance. l At least 1,5x improvement in high-speed and high-efficiency
cutting compared to conventional grades
l High speed, high efficiency machining of more than 1,5 times
that of conventional grades is possible. l Achieving more than double the tool life of conventional grades
under conventional cutting conditions.
l Achieving more than double the tool life of conventional grades
under conventional cutting conditions.
Adopted Grades For Steel Turning: AC805P, AC810P, AC820P, AC830P Adopted Grades For Turning: AC510U, AC520U, AC530U, AC503U
For Cast Iron Turning: AC405K, AC415K, AC420K For Milling: ACK300, ACM100, ACM300, ACP200,
For Stainless Steel Turning: AC610M, AC630M
ACP300
For Milling: ACP100, ACM200, ACK100, ACK200
B2
CVD Coating Series Coated Carbide
Characteristic Values
For Turning (CVD)
Hardness Coating Thickness
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) (μm)
Super A new P05 grade with Super FF ultra-thick alumina coating for excellent
AC805P 91,0 2,2 20 —
Grades
FF Coat crater wear resistance under high speed cutting.
Super A P10 grade with excellent wear resistance that features stability and
AC810P 91,0 2,2 FF Coat
18 longer tool life. Utilises a special carbide substrate with Super FF Coat for AC700G
high to medium speed cutting.
A P20 grade that features stability and longer tool life. Employs special
Super
AC820P 90,1 2,2 FF Coat
14 carbide substrate and Super FF Coat to improve on P20 wear and fracture AC2000
resistance.
Stable long-life grade employs special tough, carbide substrate and Super
Super
AC830P 89,4 2,6 FF Coat
8 FF Coat. Improves on P30 grade fracture resistance and approaches P20 AC3000
grade in terms of wear resistance.
Super Superior performance in continuous and light cutting, and other low-speed
AC630M 89,5 2,7 FF Coat
5 applications that require sharp edges.
AC230
Super A high efficiency M10 grade featuring improved wear resistance during stainless
AC610M 91,0 2,2 FF Coat
5 steel cutting. Employs special, ultra-hard substrate and thin Super FF Coat.
—
New An M20 grade that maintains wear resistance in stainless steel machining
Absotech
AC6020M 90,1 2,3 Platinum
5 while drastically reducing the occurrence of abnormal damage by employing —
a special carbide substrate and the new Absotech Platinum coating.
The first recommended grade for general machining of stainless steel that drastically
Absotech
AC6030M 89,5 2,7 Platinum
5 reduces the occurrence of abnormal damage in stainless steel machining and —
achieves long and stable tool life by employing a new coating: Absotech Platinum.
A general purpose grade featuring improved wear and fracture resistance during
Super
AC630M 89,5 2,7 FF Coat
5 stainless steel cutting. Utilises a special tough carbide substrate with a thin AC304
Super FF Coat.
Super Employs a special dedicated ultra-hard substrate that is also suitable for interrupted
AC415K 91,1 2,5 FF Coat
18 cutting and ultra-hard Super FF Coat to provide stability and long tool life in a wide AC410K
range of processes. First recommended grade for cast iron turning.
A new, extremely versatile grade that can be used for rough, interrupted cutting of
Super
AC420K 91,1 2,5 FF Coat
12 ductile and grey cast iron. Employs special, ultra-hard carbide substrate and Super AC700G
FF Coat to provide stability and long tool life.
Super
AC820P 90,1 2,2 FF Coat
14 A
. grade suited to heavy interrupted cutting of ductile cast iron. AC2000
A grade ideal for hardened steel machining that provides excellent wear
Super
ACM200 89,8 3,4 FF Coat 6 and heat resistance by employing a newly-developed ultra-hard carbide AC230
and Super FF Coat.
New Super A grade that employs a high-strength carbide substrate and Super
ACK100 92,0 2,4 FF Coat 6 FF Coat to provide excellent wear resistance in high-speed milling. —
B3
Coated Carbide PVD Coating Series
Characteristic Values
For Turning (PVD)
Hardness TRS Coating Thickness
Class Grade Coating Type Characteristics Old Grades
(HRA) (GPa) (μm)
Brilliant Coat* PVD coating gives excellent lubricity for higher quality
T1500Z Brilliant
Grades
T3000Z
91,3 2,4 ZX Coat 3 An ultra-reliable coating grade with tough cermet substrate. —
(Cermet)
For interrupted and general steel cutting.
Super Utilizing the super multi-layered PVD coating of nanometre thick TiAlN
AC530U 91,4 3,3 ZX Coat
3 and AlCrN layers, coupled with a fine-grained super tough substrate for
ACZ310
excellent fracture resistance.
The first recommended grade for interrupted machining of stainless steel that
Absotech drastically improves the reliability in unstable machining thanks to the excellent
AC6040M 91,6 3,8 Bronze
3 adhesion and peel-off resistance of the new Absotech Bronze PVD coating, as well
AC530U
as the improved fracture resistance of the exclusive ultra-hard carbide substrate.
(New) For general and interrupted machining of cast iron and ductile cast iron.
ACK300 91,4 3,3 Super 3 Employs PVD coating consisting of multiple nanometre-thin layers.Provides excellent fracture ACZ310
ZX Coat resistance when combined with a fine-grained tough substrate.
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.
B4
TiC / TaC (Titanium Carbide)
Cermet
Various grades and expanded lineup of catalogue items meet a wide
range of finishing needs.
Lineup includes wear-resistant T1000A, general purpose T1500A, general purpose
coated cermet T1500Z and tough T3000Z.
Significantly expanded lineup of catalogue items for a wide variety of finishing
Grades
applications.
Characteristics
Uncoated Cermet
T1000A High Speed Finishing Grade T1500A New General Purpose Grade
High speed finishing grade with excellent wear resistance. General purpose cermet grade that provides both wear and
- Improved wear and fracture resistance. fracture resistance with better qualitiy finished surfaces.
- Solid solution hard phase reduces reaction with steel. - Mixing hard phases of different functionality, grain size and
- Perfect for high-speed continuous finishing of steel, cast iron and powdered metal. compositions improves balance of wear and fracture resistance.
- Rduces adhesion of work material for beautiful finished surfaces.
Coated Cermet
T1500Z New General Purpose Grade Surface Finish Comparison
General purpose coated cermet grade that employs new Work Material: St 34-2
Brillant Coat* PVD coating with excellent lubricity. Insert: CNMG 120408 NLU
- Excellent wear resistance provides long tool life. Cutting Conditions: vc=100m/min
- Rduces adhesion of work material for beautiful finished surfaces. f =0,15mm/rev
doc=1,0mm, Wet
Characteristic Values
For Turning
Hardness Coating
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) Thickness (μm)
Uncoated cermet grade with excellent wear resistance that provides good
T1000A 93,3 1,8 — — cost efficiency. Demonstrates excellent wear resistance in continuous finishing T110A
applications, and stable finishing of cast iron and sintered alloy as well as steel.
Brilliant Coat's* new PVD coating gives excellent lubricity for higher quality
PVD
T1500Z 92,0 2,2 3 machining. General-purpose coated cermet grade that can maintain high- T2000Z
Brilliant Coat* quality machined surfaces and also gives excellent wear resistance.
PVD
T3000Z 91,3 2,4 3 An ultra-reliable coated grade with tough cermet substrate. —
ZX Coat
For Milling
Hardness Coating
Class Grade TRS (GPa) Coating Type Characteristics Old Grades
(HRA) Thickness (μm)
T250A 91,4 2,1 — — Tough cermet grade with enhanced crack advancement resistance. —
*There may be minor differences in the colour tone/lustre of Brilliant Coat grades due to the interference of light. Such differences have no effect on performance.
B5
WC (Tungsten Carbide)
„Igetalloy“
Igetalloy carbides have a solid history and a big variety of grades to suit many different
applications. They are widely used and appreciated for their superior performance.
The Igetalloy line-up consists of carbide cutting tools that are available in a variety of different structures and compositions, each
differing in terms of WC grain size and containing varying amounts of CO binder and TiC, TaC, and other double carbide components.
The wide selection enables excellent wear resistance and toughness with a variety of work materials and cutting conditions.
Grades
Characteristic Values
Hardness TRS Young's Modulus Thermal Conductivity Compressive Strength Linear-Thermal Expansion
Application Grade
(HRA) (GPa) (GPa) (W/m·°C) (GPa) Coefficient (X 10-6/°C)
U2 91,5 2,2 — 88 — —
B6
CBN (Cubic Boron Nitride)
SUMIBORON
High hardness and heat resistance for cutting high hardness steel and
hard cast iron. Long tool life with high-speed finishing of grey cast iron.
In 1977, Sumitomo Electric Hardmetal successfully developed a revolutionary CBN sintered tool -
SUMIBORON. The main component in SUMIBORON is Cubic Boron Nitride with a special
ceramic binder sintered under super high pressure and temperature. As compared to other
conventional tool materials, CBN has higher hardness and excellent heat resistance.
Grades
With these distinct characteristics, SUMIBORON can perform machining of hardened
steel, high hardness cast iron and exotic metals where previously only grinding was done.
Furthermore, excellent efficiency and longer tool life can also be achieved from high speed
machining of cast irons.
Characteristics
Classifications Structure CBN Content Hardness (GPa) Grades Application Characteristics
High 44
Carbide High carbon content. Structure consists of
BN700
Mainly CBN Chilled cast iron strongly fused CBN grains.
BN7000
grains fused Ni-Hard cast iron Suited to cutting cast iron, heat-resistant
together
BN7500 Heat-resistant alloy, Cast iron alloy, ultra-hard alloy, and other hard
BNS800 Sintered ferrous alloy materials.
BNC500,*
BN1000 , BN2000, Alloy steel CBN grains are fused together strongly with
Mainly CBN
BN350,* BNX10, Case hardened steel a special ceramic binder.
grains held
BNX20, BNX25, Carbon tool steels Strong CBN binding force gives superior wear
together with
BNC2010, BNC2020 Bearing steel, Die steel resistance and toughness when cutting hardened
a binder
BNC100, BNC160, Ductile cast iron steel and cast iron.
Low 21 BNC200, BNC300
Class Series Finishing ~ Light Cutting Medium Cutting Rough ~ Heavy Cutting
BNC2010
BNC2020
Coated
SUMIBORON BNC100
BNC160
BNC200
BNC300
BNX10, BN1000
Uncoted BN2000
SUMIBORON BNX20
BNX25, BN350
Classification 01 10 20 30
Components
Sintered
BN7000, BN700
Uncoted
SUMIBORON BN7500
BNS800
B7
CBN (Cubic Boron Nitride)
SUMIBORON
Characteristic Values
Carbon Content Grain Size Hardness HV Main Coating Coating Thickness
Class Grade Binder TRS (GPa) Characteristics
(%) (μm) (GPa) Components (µm)
Improves the wear resistance of coating and
BNC2010 TiCN 50 ~ 55 2 30 ~ 32 1,10 ~ 1,20 TiCN multi-
layered
1,5 substrate and stably achieves excellent surface
roughness.
Grades
BNC160 TiN 60 ~ 65 3 31 ~ 33 1,10 ~ 1,20 TiAlN/TiCN 2 Stable, high precision finishing of hardened steel.
B8
PCD (Polycrystalline Diamond)
SUMIDIA
Excellent wear resistance, longer tool life, and high-speed, high-efficiency,
high-precision cutting of non-ferrous metals and non-metals.
Grades
SUMIDIA's superior wear resistance achieves longer tool life, high speed,
high efficiency and high precision in non-metal cutting and non-ferrous metal
applications including aluminium, copper, magnesium and zinc alloys.
Characteristics DA1000
The DA1000 utilises Sumitomo Electric Hardmetal's proprietary sintering technology to achieve a high-density
sintered material made of ultra-fine diamond particles that has superior wear and fracture resistance and longer tool
life.
Polycrystalline Diamond Subjected to Acid Treatment
DA1000 DA150
10μm 10μm
Class Series Finishing ~ Light Cutting Medium Cutting Rough ~ Heavy Cutting
Classification 01 10 20 30
SUMIDIA New
NPD10
Binderless
DA150
PCD
(sintered)
DA1000
Characteristic Values
Carbon Content Grain Size Hardness HV
Class Grade Binder TRS (GPa) Characteristics
(%) (μm) (GPa)
High density sintered material made of ultra-fine diamond
DA1000 Co 90 ~ 95 ~ 0,5 110 ~ 120 ≈ 2,60 particles that demonstrates optimum wear and fracture
resistance, and edge sharpness.
B9
PCD (Polycrystalline Diamond)
SUMIDIA Binderless New
Characteristics
Comparison of Structure Hardness
Nano-Polycrystalline Diamond Conventional PCD
SEM Structure SEM Structure
Nano-Polycrystalline
No anisotropy and ultra-hard
Diamond
Single-crystal
Diamond Hardness depends on face orientation
Conventional PCD
Load 4,9N
0 50 100 150
Diamond Particles Diamond Particles Knoop Hardness (GPa)
(30 ~ 50nm) (1 ~ 10μm)
0,15 0,15
0,10 0,10
0,05 0,05
Recommended Cutting Conditions (Carbide Machining) Coolant: Dry Min. - Optimum - Max.
Work Material Cutting Conditions
Classification Hardness (HRA) SEH Grade Cutting Speed vc (m/min) Feed Rate f (mm/rev) Depth of Cut ap (mm/rev)
70
VM G7
60 83 ~ 87 5 - 20 - 30 0,03 - 0,10 - 0,20 0,03 - 0,10 - 0,20
VC G6
50
VM G5
40 ≥ 88 5 - 15 - 30 0,03 - 0,05 - 0,07 0,03 - 0,10 - 0,20
VC G2
B10
Grade Comparision Chart
Coated Carbide
Appli- Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal Dijet Valenite SECO Tools WALTER ISCAR
cation Hitachi Japan
AC805P CA510 HG8010 GC4205 KCP05 VP5515 IC8005
P05 UE6105 T9105 CA5505 KC9105 JC110V VP1510 TP0500 WPP05 IC428
AC810P
Grades
CA515 SV310
P10 AC810P UE6110 T9115 CA5515 HG8010 GC4215 KCP10
GC4315 KC9110
JC110V
JC215V SV315 TP1500 WPP10S IC8150
WPP10 IC9015
SV515
AC8025P MC6025 T9125 CA525 IP2000 GC4225 KCP25 SV315 WPP20S IC8250
P20 UE6020 CA5525 HG8025 GC4325 KC9125 JC215V SV325 TP2500 WPP20 IC9015
AC820P GM25 VP5525
AC830P UE6035 T9135 CA530 IP3000 GC4235 KCP30 JC215V VP5535 WPP30S IC8350
P30 VP15TF CA5535 GM8035 KC9140 JC325V SV325 TP3500 WPP30 IC8025
AC630M SV230
AC830P UE6035 T9135 IP3000 GC4235 KC9140 JC325V SV235 IC8350
P40 UH6400 PR660 GM8035 JC450V V1N TP3500 WTN53 IC8025
AC630M VP5535
MC7015 CA6515
AC610M US905 T9115 PR915 GC2015 KCM15 JC605X SV310 IC807
M10 IP050S TP1500
AC6020M VP05RT AH110 PR1025 IP100S GC1105 KC5510 JC5003 SV315 TS2000 WSM10 IC8025
S10 VP10RT AH905 PR1215 GC1115 KCU10 JC110V VC929 IC907
AC510U
US7020 PR1225
MC7025 T6120 CA6525
AC6020M PR930 KCM25 JC110V
M20 AC6030M US7020 T6020 VPS525 TP2500 IC808
Turning
VP20MF T9125 PR915 IP100S GC2025 KC5525 JC5015 VC901 TM2000 WSM20 IC8080
S20 AC610M UP20M AH630 PR1025 HG8025 GC1125 KCU25 JC8015 SV230 TS2500 IC908
AC520U MP9015 AH120 PR1125 KC5020 JC525X
AH725 PR1215
AC6030M
AC6040M MC7025 AH725
AC630M MC7035 T6130 CA6525 GM8035 GC2035 KCM35 JC5015 VC901 TP3500 IC8080
M30 US735 T6030 PR1125 GX30 KC9240 JC8015 V1N TM4000 WSM30 IC830
AC830P VP15TF AH630 JC525X
AC530U VP20MF AH645
AC1030U
AC6040M MC7035 IC830
M40 US735 AH645 PR1125 GX30 GC235 V1N TM4000 IC928
AC530U VP15TF
MC5005 T5105 CA4505 HG3305 GC3205 KCK05 JC105V SV405 TK1000 WAK10 IC5005
K05 AC405K UC5105 T5115 CA4010 HX3305 JC050W SV510 TK1001 WKK10S
UC5115
MC5005 CA4505 HX3305 WAK10
K10 AC415K MC5015 T5115 CA4515 HG3305 GC3210 KCK15 JC105V SV410 TK1000 WAK20 IC5010
UC5105 T5125 CA4115 HG3315 SV515 TK1001 WKK10S IC5100
UC5115 HX3315 WKK20S
MC5015 CA4515 HX3315 WAK20
K20 AC420K UC5115 T5125 CA4120 HG3315 GC3215 KCK20 JC215V SV415 TK2000 WAK30 IC8150
VP15TF T9125 CA4115 HG8010 SV515 TK2001 WKK20S
UE6110
T250M WKP25 IC4100
P10 ACP100 FH7020 T3130 JP4005 GC4220 KC715M JC8003 T350M WKP25S IC4050
F7030 T3030 JP4020 GC4230 KC930M
KC935M JC730
V1N MP1500 WPP20 IC520M
MP2500 WKP35S DT7150
GC1010 JC6235
P20 ACP200 VP15TF AH9030 PR1525 JS4045 GC1025 KTPK20 JC5040 MP3000 IC808
VP20RT AH120
AH725
PR1225
PR830 GX2140 GC2040 KCPM20 JC8015
JC5015
VC935 F25M
F30M
WSM20 IC810
IC380
GC4240 JC5118
AH3035 JS4060 KCPK30 WSM30 IC830
P30 ACP300 VP30RT AH130 PR1525 JX1045
GC1030 KCMP30 JC5040 MM4500 WSM35 IC928
AH140 PR1230 JX1060
CY150
GC2030 KC725
KC730 JC8050 F40M WSP45S IC330
SH730 CY250 KC735 WSP45
B11
Grade Comparision Chart
Cermet
Appli- Class Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsubishi- Sandvik Kennametal Dijet Valenite SECO Tools WALTER ISCAR
cation Hitachi Japan
TN30
KT125
NX2525 GT720★ PV30★ LN10 IC20N
Grades
TN30★
AP25N★ GT720★ PV30 KT125 LN10
K10 T1000A TN6010★ CT5015 VC605
NX2525 NS520 PV7005★ HTX CX50
PV7010
MZ1000★
Milling
Uncoated Carbide
SECO Tools
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Hitachi Sandvik Kennametal Dijet ISCAR
Japan
P10 ST10P WS10 S1P SRT
IC70
P20 ST20E UTi20T UX30 EX35 SMA K125M SRT
IC50M
A30 IC54
P30 UTi20T UX30 PW30 EX40 SM30 DX30
A30N IC28
IC54
P40 ST40E EX45 S6 SR30
IC28
KU10
IC07
U10E K313
M10 WA10B H10A UMN 890 IC08
EH510 K68
IC20
KYSM10
IC07
U2 K313 DX25 HX
M20 UTi20T UX30 H13A IC08
EH520 K68 UMS 883
IC20
A30 H10F UMS
M30 UTi20T UX30 IC28
A30N SM30 UM40
KU10,K68 IB50
H2 WH01
K01 HTi05T K313 KG03 IB85
H1 WH05
K115M IS8
KU10, K313
H1 KG10 IB50, IB85
KW10 K68,K115M
K10 EH10 HTi10 TH10 WH10 H13A KT9 890 IB55, IB90
EH510 GW15 K110M
CR1 IC20, IS8
KY3500
G10E KMF KT9 890
IC20
K20 EH20 UTi20T UX30 GW25 WH20 H13A KY3500 KG20 883
EH520 IS8
KYHS10 CR1 HX
K30 G10E UTi20T WH30 KY3500 KG30 883
RT9005 KU10, K313
SW05, SW10 H10A ID5, IB85
EH510 RT9010 TH10 K68, KMF KG10 HX
- SW25, KW10 WH10 H10F IC20, IC07
EH520 MT9015 KS20 K110M, K1025 KG20 H25
GW15 H13A IC08, IC28
TF15 KYHS10
SF10,MF07 F,MD1508 FB05,FB10
F0 NM08 IC07
MF10 MD08F FZ05
F1,AFU HTi10 M,MD10 6UF,8UF FZ10,FB15
FW30 NM15 890 IC07
Fine-grained XF1 MF20 MD05F,MD07F PN90,H6FF FZ15
Carbide AF0,AF1 TF15 EM10,MD20 BRM20 FB20,FZ15 890
12UF IC08
SF2 MF30 MD15 EF20N FB15 883
A1 N6F FZ20
UM NM25 883 IC08
CC H10F FB20
B12
Grade Comparision Chart
CBN
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera NGK Sandvik Kennametal Dijet SECO Tools Japan
BX930
Grades
K01 BNC500 MB710 KBN475 B30 CB7525
BX870 KB1340 JBN795
BN7000 MB5015 KBN60M B16 CB7925
BX910
BX470
BN700 MB730
K20 BX480
BN7000 MBS140 KBN900
BXC90
BNS800 BC5030 BX90S
K30 BX90S
BNS800 MBS140 KB5630 CBN500
BXC90
BN700 BX950
S01 MB730 KBN65B KB5630
BX470
BN7000 MB4020 KBN70M KB1340
BX480
BNC300 BXM20
H30 BN350 MB835 BXC50 B40 CB7525 KB5630 CH3515
BNX25 BC8130 BX380
PCD
SECO Tools
Class Grade Sumitomo Electric Mitsubishi Tungaloy Kyocera Sandvik Kennametal Dijet Japan
KPD001
N10 DA150 MD205 DX140 KD1400 PCD05
KPD010 CD1810
DA1000 MD220 DX110 KD1425 PCD10
KPD230
PCD05
N30 DA1000 MD2030 DX110 KD1400 PCD30
MD230 PCD30M
B13
Grade Properties Chart
B14
C
Indexable Inserts for Turning
Content A ~ P
Inserts
ISO Inserts Identification Table............................................... C2 - 3
New New
Chipbreaker for Low Carbon and General Steel Turning NFE / NFB........................................................................... C4
New
Chipbreaker for Hardened Steel Turning NGH..................................................................................... C5
Chipbreaker for Exotic Alloys and Stainless Steel Turning NEG / NEF.......................................................................... C6 - 7
Chipbreaker for Stainless Steel Turning NEM..................................................................................... C8
Positive M Class Chipbreaker NFB / NLB........................................................................... C9
Chipbreaker for Steel Turning (M) NSI................................................................................ C10
Comparison Chart Chipbreaker....................................................................... C11
Selection Chipbreaker Application Table........................................ C12 -17
– : We cannot produce
Note:
Stocking policy may change without prior notice, please consult our
sales representative for actual stock situation.
C1
Inserts Identification Table
C N M G
Insert Shape Tolerance
Chart 1 Chart 3
Inserts
Straight Straight
Tolerance of Inscribed Circle (M-Class)
W With
hole
with top
Nil B With
hole
with top
Nil Inscribed Triangle
Circle Square 80° 55° 35°
Diamond Diamond Diamond Round
end end
Hole counter- One Hole counter- One 6,35 ± 0,05 ± 0,05 ± 0,05 ± 0,05 — —
T sink
(40°~60°) Face H sink
(70°~90°) Face 9,525 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05 ± 0,05
Straight Straight 12,70 ± 0,08 ± 0,08 ± 0,08 ± 0,08 — ± 0,08
Q With
hole
with top
Nil C With
hole
with top
Nil 15,875 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
end end 19,05 ± 0,10 ± 0,10 ± 0,10 ± 0,10 — ± 0,10
Hole counter- Both Hole counter- Both 25,40 ± 0,13 ± 0,13 ± 0,13 — — ± 0,10
U sink
(40°~60°) Faces J sink
(70°~90°) Faces 31,75 — ± 0,15 — — — ± 0,12
X Special
C2
Inserts Identification Table
Inserts
Thickness Feed Direction
Chart 6 Chart 8
Chart 5: Cutting Edge Length (mm) Chart 6: Thickness Chart 7: Nose Radius
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Inscribed
Shape Symbol
Cutting Inscribed
Symbol Thickness Nose Radius
Symbol
Edge Circle Edge Circle Edge Circle (mm) (mm)
03 3,55 3,50 07 7,7 6,35 03 3,8 5,56 X1 * 00 Sharp Point
04 4,97 4,30 09 9,7 7,94 04 4,3 6,35 01 1,59 003 0,03
D W
06 6,4 6,35 11 11,6 9,525 05 5,4 7,94 02 2,38 008 0,08
08 8,0 7,94 15 15,5 12,70 06 6,5 9,525 T2 2,78 01 0,1
C
09 9,7 9,525 19 19,4 15,875 08 8,7 12,70 03 3,18 015 0,15
12 12,9 12,70 10 10,9 15,875 T3 3,97 018 0,18
16 16,1 15,875 08 8,3 4,76 04 4,76 02 0,2
19 19,3 19,05 V 09 9,7 5,56 05 5,56 0,35 0,35
25 25,8 25,4 11 11,1 6,35 08 8,0 8,0 06 6,35 04 0,4
16 16,6 9,525 10 10,0 10,0 07 7,94 08 0,8
22 22,1 12,7 12 12,0 12,0 09 9,52 10 1,0
06 6,35 6,35 06 6,9 3,97 12 12,70 12,70 (*): 12 1,2
S7 7,14 7,14 08 8,2 4,76 R 15 15,875 15,875 CCET03X1 Insert thickness: 1,40
16 1,6
CCET04X1 Insert thickness: 1,80
07 7,94 7,94 09 9,6 5,56 16 16,0 16,0 20 2,0
S T
09 9,525 9,525 11 11,0 6,35 19 19,05 19,05 24 2,4
12 12,70 12,70 16 16,5 9,525 20 20,0 20,0 32 3,2
15 15,875 15,875 22 22,0 12,70 24 24,0 24,0 M0 Round Insert
(Metric)
19 19,05 19,05 27 27,5 15,875 25 25,0 25,0 00 Round Insert
(Imperial)
25 25,40 25,40 33 33,0 19,05 25 25,40 25,40 An ”M” after the nose radius
indicates a negative tolerance
31 31,75 31,75 32 32,0 32,0 Example:
CCG T09T302 M NSI AC520U
Chart 8: Feed Direction Chart 9: Chip Breaker
Symbol Direction Symbol Process Bumpy Type Standard Handed Other specials
R Right-hand Fine Finishing FA, FL, FE, FB, FC FT, FX, FZ Wide Chipbreaker W
F
to Finishing FK, FP FY, FW
For Countersink C
L Left-hand S SE, SEW, SI, SC, SD
Light Cut SF, SP, SU, SX SDW For Round insert RD, RP, RX, RH
N Neutral L LU, LUW, LB ST
G GE, GU, GUW For Exotic Alloy EF, EG, EX
GZ
General UG, UP UM
U US, UX UZ For Aluminium AG, LD, GD
MM FV, LV
M Rough MP, MU, MX, ME MC For Hardened Steel
HM
For Carburized Layer SV
HU Removal
H Heavy HG, HP, HF
HW For Stainless Steel EF, EG, EM
C3
Chipbreaker New Negative M Class Chipbreakers
NFE Type / NFB Type for Low Carbon and General Steel Turning
General Features
The high performance NFE type, which ensures stable chip control in
a wide range of feed rate, has been added to the chipbreaker series
for low carbon steel and general steel turning.
Extensive product lines are available to meet various machining requi-
rements.
A positive insert execution of chipbreaker NFB is also available.
0,8
NFL
0,4
rate range.
Excellent chip control under low depth of cut and high
The two step chipbreakers enable feed rate condition
stable chip control at a low feed rate
of f = 0,1mm/rev.
Application Examples
Work Material: Deep-draw steel (SPHC440) Work Material: C53E,1.1210, Ø20-100
Facing Insert: CNMG 120408 NFE (AC8025P) Exter. Turning+Facing Ins.: DNMG 150412 NFE (AC8025P)
Cutting Conditions: vc=200m/min, f=0,15mm/rev, Cutting Conditions: vc=180m/min, f=0,25mm/rev (radius), 0,45mm/rev
ap=0,2-0,5mm, Wet (straight section), ap=0,3mm, Wet
Stable chip curling and breaking in facing of gummy steel. Stable chip control even at a variable feed rate in shallow cutting.
The variable rake angle in nose Small chip curling and control
radius makes effective strain on
chips and improves the breaking
performance. Cross-section
of chipbreaker 0,80
27°
NFB Type (T3000Z) Competitor
C4
New Chipbreaker
For Hardened Steel Turning NGH Type
General Features
Enables medium roughing of hardened steel in combination with
coating and grade AC503U.
Reduces heat generation and enables deep cutting (ap = 1 ~ 3mm)
of hardened steel by using a wide neutral ground chipbreaker (rake
angle: 4°) and sharp edge.
Discharges chips smoothly.
Inserts
Negative Insert for Rough Cutting NGH Type Chipbreaker
Performance
NGH Type
Chipbreaker
Low Cutting
Force
Without
Chipbreaker Back Force
Insert
Feed Force
Principal Force
Application Examples
Work Material: X155CrVMo12-1 (61HRC)
Insert: TNGG 160404 NGH (AC503U)
Cutting Conditions: vc=50m/min, f=0,05mm/rev, ap=3,0mm, Dry
NGH Type
Chipbreaker
Without
Chipbreaker
Insert
C5
Chipbreaker
NEG Type / NEF Type For Exotic Alloys and Stainless Steel Turning
Insert:
CNMG120412
Cutting Data:
vc = 40m/min
doc = 2,5mm
f = 0,2mm/rev
Suppresses the chipping of peripheral cutting edge and Wet Notch wear / poor chip control
notch wear. Excellent chip management. Tc = 7min
Titanium Alloy
Work Material:
Chipbreaker type: NEG (AC510U) Conventional tool (S10)
Ti-6Al-4V
Insert:
CNMG120412
Cutting Data:
vc = 65m/min
doc = 2,5mm
f = 0,2mm/rev
Suppresses crater wear and flank wear. Wet Crater wear / flank wear / poor chip control
Excellent chip management. Tc = 8min
2
1 pcs
pcs
3x tool life and improved NEG Competitor 1,5x tool life and improved NEG Competitor
chip management (AC520U) chip management (EH510)
C6
Chipbreaker
For Exotic Alloys and Stainless Steel Turning NEG Type / NEF Type
Material Application Range
200
400 New
Cutting Speed (m/min)
Inserts
NEF Chipbreaker for Finishing
The NEF chipbreaker reduces chip curl diameter in finishing applications.
Provides extremely good chip management not fluctuated by the material in use.
20°
Sharp edge with 20° rake
angle reduces wear. The grooves on the rake face
reduce heat and assist chip flow
away from the workpiece.
Insert:
CNMG120408
Cutting Data:
vc = 55m/min
doc = 0,3mm
f = 0,15mm/rev
Improvements in chip control and chip removal Wet There is a problem in the length and the diameter of chips.
management based on small curled chips. Tc = 8min
Titanium Alloy
Work Material:
Chipbreaker type: NEF (AC510U) Conventional tool (S10) Competitor‘s product (S10)
Ti-6Al-4V
Insert:
CNMG120408
Cutting Data:
vc = 80m/min
doc = 0,5mm
f = 0,2mm/rev
Improvements in chip control and chip removal Wet
management based on small curled chips. There is a problem in the length and the diameter of chips.
Tc = 25min
C7
Chipbreaker
NEM Type Chipbreaker for Stainless Steel Turning
Application Range
6,0 NEG 200 New
NEX
NUP
NEM
NGU NMU
4,0 150
NEF
NSU
100
AC6030M
2,0
AC6040M
AC630M
50 AC530U
6.0
NEM Chipbreaker for Rough Cutting EGType
EX Type EMT
UP Type
The NEM chipbreaker achieves excellent fracture and crater resistance and ensures extremely stable machining.
4.0 GU Type
M
EFType
SUType
2.0
Reduction of Damage
Reduction of Boundary Damage Reduction of Crater Wear
Cutting Edge Boundary Wear Comparison Cross Section Crater Wear Comparison
Conventional
Geometry
NEM
Type
The NEM chipbreaker has no changing points on the The NEM chipbreaker smoothly evacuates chips thanks to
cutting edge, so boundary damage is reduced. its large radius rake face design, so crater wear is reduced.
Application Example
350
300
2,0
250
times
Output (pcs)
150
100
Ø700 50
0
NEM Conventional
NEM (AC6030M) Geometry
(AC6030M)
Reduces breakage out of the cutting edge and ensures stable machining. Reduces crater wear and provides long tool life.
C8
Chipbreaker
Positive M Class Chipbreakers
for Low Carbon and General Steel Turning NFB Type / NLB Type
Application Range
3,0
1,0
NLB
NFB
NLU
0 0,1 0,2 0,3 Feed Rate
(mm/rev)
Inserts
NFB Chipbreaker for Finishing NLB Chipbreaker for Light Cutting
The NFB type for finishing and the NLB type for light cutting have been added to the chipbreaker series for low carbon and
general steel machining in addition to the already present NLU type for finishing and NSU type for light cutting.
The NFB and NLB type chipbreakers improve chip control in finishing of low carbon and general steel.
Performance Performance
Chip Control Chip Control
Achieves stable chip control at Achieves stable chip control in
small cutting depth and low feed. light cutting.
50mm 50mm
NFB Type Chipbreaker (T1500A) Competitor’s Product NLB Type Chipbreaker (T1500A) Competitor’s Product
Work Material: Pipe (H240LA), Ø30 Boring Work Material: Pipe (H240LA), Ø30 Boring
Insert: TPMT 110304 NFB (T1500A) Insert: TPMT 110304 NLB (T1500A)
Cutting Conditions: vc=100m/min, f=0,12mm/rev, ap=0,1mm, Wet Cutting Conditions: vc=200m/min, f=0,15mm/rev, ap=0,5mm, Wet
100mm
Competitor’s
Product
100µm 100µm Doubles the tool life by
improving chip control
and reducing blemishes 100mm
NFB Type Chipbreaker (T1500A) Competitor’s Product on machined surfaces.
C9
Chipbreaker for Steel Turning Nose radius with minus tolerance (M)
(M)NSI Type Example: DCGT 11T304M NSI
3,0
1,0
0,5
2
NSI
0,1
1
Inserts
Application Examples
Inconel 718, machine component external turning X5CrNi1810, Shaft component external turning & facing
150 pcs
100 pcs
Output
NSI Conventional
NSI Competitor‘s (AC510U) Tool
(AC510U) Product
Improved chip management. Suppressing cutting edge adhesion to
1,5 x higher tool life. Improved chip management. ensure a stable, long tool life.
C10
Chipbreaker Comparison
Negative Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsub.-Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR
FA FH TF GP QF FF FF1 SF
Fine Finishing
FL, FB FS,FY NS,ZF XP,XF,VF FE FF2 FP5
LU, FE SA,SY NM, SS XQ,CQ,PP BE LC FN NF3
Finishing
SU SH TS,TSF,11 HQ CE,B,BH XF,MF CT MF2 NF,TF
LUW AFW, FW WP WL,WP W-FF2
Wiper Edge
SEW SW ASW, SW WQ WF,WMX FW W-MF2 NF WF
Inserts
Finishing to Light Cut SE, SX LP AS,ZM,27 CJ,XS AB,CT PF,KF LF, 33 MP3,NS6 F3P, TF
GU (UG) MA,MV TM HS,PS AH XM,QM P,MG M3 GN, HT
P Medium Cut
GE, UX MH,MP DM,AM CS,GS,PQ,PT AE,AY PM,SM,KM MN, MP1 MP5,NM4,NM6 RF, LF
Wiper Edge GUW MW WM MW, RW W-M3 NM WG
MU, ME GH, RP TH, S HT,GT,PH RE,AR PR,XMR,KR RP M5,MR7 NM7,NM9,RP5 M3P,NR
Roughing
MX HAS,MT CH RN MR6
HG HA,HZ,HX,HBS THS,TRS PX,HX TE,UE QR RM,MR R4,R5,R6 NR6,NRF NM
HP HH,HXD 65 HR,SR RH R7 NR8 TNM
Heavy Cut
HU, HW HV H
HF HCS TUS HX,HE MR RR9 NRR R3P
Finishing SU, EF LM,SH SS MQ,GU SE,MP MF FP,FS,LF MF2 NF4
EX, EG GM,MS SF,SA MS, MU PV 23 MS MF1,M1 TF,VL
Light to Medium Cut
GU MM SM HU DE MM, SMR MP MF3,M3 NM4 M3M,PP
HM ES,1M,2M S MF4, MF5 NR4, RM5
Roughing
EM, MU GH,RM SH TK MR, MRR M5,MR3 MR
Finishing EF LS,FJ HRF SF, SGF NFT
Medium Cut EG, EX MJ,MS HMM,SA SM, SMC NMT
Roughing MU GJ,RS SMR NRT
K Light Cut
Medium Cut
UZ
GZ (UX)
LK,MA,MK,SW CM,CF Standard V,VA
GH,Standard Standard,CH,33 ZS,GC Y,RE
KF
KM,KR
UN M5
MR7
NM5
RK5, RK7
GN
Finishing FV, GH
H Light Cut LV
Carburized Layer Removal SV
Positive Type
Class Application Sumitomo Electric Mitsubishi Tungaloy Kyocera Mitsub.-Hitachi Sandvik Kennametal SECO Tools WALTER ISCAR
H Finishing FV
Light Cut LV
C11
Chipbreaker Application Bumpy Breaker
Break Master (CBN/PCD)
Standard Breaker Handed Breaker
For Chamfering
N-FB PMK N S H
Better chipcontrol under low feed N-FA
C D R
PMK N S H
S Tbreaker
Profile V perfect
W
Breaker Code
N-GU PMK N S H
Versatile breaker featuring
excellent wear resistance
Work Material
Characteristics
conditions with sharp edge shape. for fine finishing
0,80 Appearance
C D R S T V W Cross Section
C D R S T V W C D R S T V W
27°
Fine Finishing
N-FL PMK N S H
N-FE PMK N S H New
Inserts
C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W C D R
C D R SS TT V W
V W
N-LU
C D R
C D
C D R
R
S MTK NV S WH
P
S T V W
S chipTmanagementV for W
Effective
fluctuating cut depths and copying
N-SP
D R
C D
C R SS TT V V W W N-SU P M K N S H N-SE
C D R SP MTK NV S WH
Shows excellent cutting performance
in finishing to light cutting
Effective in high-
speed fine finishing
D N RS HS
PCM K
Finishing breaker reduces tool wear on rake face.
Effective even for high efficiency machining.
N-EF
T V W PMK N S H
Chipbreaker for exotic alloy finishing
with excellent chip management
C D R S T V W C D R S T V W C D R S T V W
C
C D
D R
R S
S TT VV W
W D R
C D
C R S
S TT V W
V W C D R S T V W C D R S T V W
Finishing
NLU-W
C
C
D R
C D
D R
S T V W NSE-W
PMK N S H
R S
S TT VV W
W C D R
C D
S MTK NV S WH L/R-FX
C D R P
R SS TT V
C D R
High performance finishing
V W W C D R
breaker with wiper edge
New high feed finishing
breaker with wiper edge
PMK N S H
S Tbreaker
Parallel
S T V withW
V W
superior sharp edge
L/R-FY
C D R
C D R
PMK N S H
Wide T D V R WS
S C type
S T breakerV W
with sharp edge
L/R-FT
CT DV RW
C D R
PMK N S H
S T ground
Arc-shaped
S T V W
V W
type finishing breaker
C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C WiperD
C D R
R S
S T V W
W C D R
C WiperD R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W
α= 0° CNMG1204○○NLUW α= 0° CNMG1204○○NSEW α= 0° TNGG1604○○L/RFX α= 0° TNGG1604○○L/RFY α= 0° TNGG1103○○L/RFT
C D R S TT VV W C D R S T V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W
W C D R
C D R SS TT V W
V W C D R S T V W C D R S T V W C D R S T V W
C V
α= 0° SNMG1204○○NSJ α=
C
C
D
D
R
R
S
S
T V W C C 0°D R S TTNGG1603○○L/RST
V W C D R S T V W C D R S C T D V R WS CT DV RW S T V W
C D R S TT VV W
W C D
C D RR S
S TT V V W W C D R S T V W C D R S T V W C D R S T V W
N-EX
C D R
C D
C D R
R
P MTK N S WH
S
S V
Standard
S breaker TT designed
VV W W
especially for use with exotic alloys
N-UP
D R
C D
C R S
S TT V V WW N-SX
C D R SP MTK NV SWH C D R SP MTK NV S WH
C D R S T V W
Double positive edge for
optimal stainless steel cutting
Perform copying
Perform
raiseraise
and
and
copying
steps steps
C D R S C T D V R WS CT DV RW S
C D R S T V W C D R S
T
T
V W
V W
C
C
C
D
D
D
R
R
R
S
S
S TTT VVV W
W C D
C D R
R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C D R S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W
C DDDD型 RRRR
α= α=
FP
0° CNMG1204○○NEX 0° CNMG1204○○NUP
α=
R 型
0° CNMG1204○○NSX
C
C
C
S
S
S TTT VVV W
W C D
C D R S
S TT VV W
W CC DD RR SS TT VV W
W C D R S C T D V R WS CT DV RW S T V W
C S T V W
W C D R
C D R S
S TT VV W
W C D R S T V W C D R S T V W C D R S T V W
2.95 2.15 1.40
0.15
C D R S C D R S TT VV W 10°
C D R S TTT14°VVV W
W C D R S W C D R S TT VV W C D R S C T D V R WS CT DV RW S T V W
10° C
C D
D R
R S
S T V W W C D R S T V W CC DD RR SS T V WW C D R S T V W C D R S T V W
WChipbreaker
W C D R S TApplication
W CC DD Range
C
C D
D R
R S
S TTT VVV W CC D
D RR S
S TT VVV W
W C D RR SS TT(Insert
W ICCCupDDto RRØ 12,7mm)
V W S C T D V R WS CT DV RW S T V W
C
C D
D R
R S
S T V W R S T VV W S T V W C D R S T V W
SS UJ RD 型 AW 型
C
C D
D R S
R S T W
V W C
C D
D R
RN-SXS
S TT VV W
W CC DD RR SS TT VV W
W C D R S T V W C D R S T V W
2 C D RN-LU S T V W 2C D R S T V W 4C D R S T V W C2 D R S T V W C D R S T V W
型 N-SU 型 N-SE
N-GUW
N-SU
N-FB N-SEW N-FY
1 N-FA/N-FL 1 2 1
.90 C D R S 1.15 W
TN-FEV W C
C D
D R
R S
S TT VV W
W CC DD N-LUW
R S TT VV 2.00
W C D R N-FX
S T V W10.5C D R S T V W
C D R S T V 5°W C D R S T V W C D RR SS T V W W C D R S T V W25° C D R S T V W
15° 0 0,1 0,3 0,5 0 0,1 0,3 0,5 0 0,3 0,6 0,9 0 0,1 0,3 0,5
CFeedD Rate
R (mm/rev)
S T V W C Feed Rate (mm/rev)
D R S T V W CC Feed
D Rate
R S(mm/rev)
T V W C DFeedRRateS(mm/rev)
T V W C D R S T V W
C D R S T V W C D R S T V W C DD RR SS TT VV W W C D R S T V W C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W CC DD RR SS TT VV W C D R S T V W C D R S T V W
C12 C D R S T V W C D R S T V W C D R S T V WW C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
Chipbreaker Application
MM 型 C型 FP 型
Break Master (CBN/PCD) For Chamfering
N-GU
C D R SP MT K N
V SWH
N-GE
Features low cutting resistance
and excellent wear resistance
PMK N S H
A versatile breaker with excellent rake
surface wear in high efficiency cutting
N-UX
C D R SP MT K VN SWH
N-UG
Extremely reliable and versatile
breaker with strong cutting edge
PMK N S H
Popular and
versatile breaker
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
FW C SS C D UJ RD AW 型
α= 0° CNMG1204○○NGU α= 0° CNMG1204○○NGE α= 0° CNMG1204○○NUX α= 0° CNMG1204○○NUG
Medium
C D
T V W R S
C D R S T V W T V W C D R S
C D 型
R S T V W D R 型S T V W R S 型T V W C D R S T型 V W
N-EG
C D R S T V W NGU-W
PMK N S H
C D R S T V W L/R-UM
0.90
PMK N S H PMK N S H 1.15 2.00 10.5
Inserts
C D R S T V W
General-purpose chipbreaker for exotic alloys Finishing breaker with wiper edge
5° General-purpose ground 25°
C D R S T V W C D R S T V W C D R S T V W
with good chip control and wear resi15°
stance for high efficiency medium finishing type medium cutting breaker
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W C D R S T V W
α=
C 0° D R S T V W α=C 0° D R S T V Wα=
0° CNMG1204○○NEG CNMG1204○○NGUW SNMG1204○○L/RUM
C D R S
T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W
C D R S
T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
N-EM AX
N-MU AY
N-ME N-MX
PMK N S H PMK N S H C D R SP MT K N V SWH PMK N S H
C D R Achieves
S T excellent V fracture
W C D R Economical,
S Tdouble-sidedV breakerWwith C D R Chipbreaker
S forTrough cuttingV that supports
W C D R S T V W
C D R and S crater
T resistance
V W 型
C D R Slow cuttingTresistanceVfor high feedWcutting C D R high-feed 型
S cutting
T with reduced
V rake W face wear
Strong cutting edge
for interrupted cutting
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
2.50 C D R S T V 2.50W
Medium to Rough
C D R S T V W C D R S T30° V W C D R S T V 15° W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C
α= 0°D R S T V W
CNMG1204○○NEM
C
α= 0° D R S T V
CNMG1204○○NMU
W C
α= 0°D R S T V
CNMG1204○○NME
W C
α= 0°D R S T CNMG1204○○NMX
V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-UZ N-GZ L/R-HM
C D R SP MT K N V SWH C D R SP MT K N V SWH C D R SP MT K N V SWH C D R S T V W
Extremely reliable standard C D R S T V withW
C D R SStandard breaker with
T performance
stable cutting V W C D R S T strongVcuttingW
breaker with edge C D R SWide, M claTss, handed breaker
V W low C D R S T V W
C D R S T V W C D R S T V W C D R Scutting resiTstance for mediVum to rough
Wcutting.
GH RH FB LBS
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S型T V W C D R 型
T V W
C
α= 0°D R S T V W C
α= 0°D R S T V W
CNMG1204○○NGZ α=
C D R S TNMG1604○○L/RHM
T V W
C D R S T3.50 V W
CNMG1204○○NUZ
C D R S T V W
0.30 C D
0°
R S T 0.50 V W C D R S T V 0.80W
C D R 3°S T V W C D R S T V W 15° C D R S T V W
C D R S T V W C D R S -15°T V W C D R S T V W 20° C D R S T V W 15°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D 型 R S T V W C D R 型S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S 0.8T V W C D R S T0.4 V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V 20° W C D R S T V W25° C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C ポッキーチップ 全周ブレーカ 勝手つきブレーカ
D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V WChipbreaker
C D R S Application
C Range
T V W
D R S (Insert T V WIC up toD Ø R12,7mm)
C D ブレイクマスター
R S T V W (CBN/PCD) 面取用
C D R S T V W C S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
Medium Cutting Rough Cutting
C D R S T V W Stainless Steel Cast Iron Exotic Alloys
C D R S T V W C D R S T V W C D R S T V W No breaker
C D R S T V W C D R S T V W C D R S T MV W C D R S T KV W S
Depth of Cut (mm)
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R
L/R-HM S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
Indicated chipbreaker
C D application
R S ranges
T Vand shapes
W areC representative
D R values S Tonly.VActualWvalues C
may change
D Raccording
S Tto theVactualWcatalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W C13
C D R S T V W C D R S T V W C D R S T V W
Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W
C D R S T V W C D R S T V W C D
R S T V W Break Master For Chamfering
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W C D R Rough
S T V Cutting
W C D R S T V W
C D R S T V W
N-HG
C D R S T V W N-MP C D R S T V W N-HP
V SWH C D R SP MT K N
C D R SP MT K N V SWH C D R SP MT K N V SWH
C D R
Excellent chip management Single-sided breaker with low SStrongest
T cutting
V W edge
for heavy cutting cutting resistance for rough cutting for heavy cutting
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S
Rough to Heavy
T V W C D R S T V W C D R S T V W
α=C 0°D R S T CNMM1606○○NHG
V W α= 0° CNMM1606○○NMP α= 0° CNMM1606○○NHP
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-HU
C D R S T V W N-HW C D R S T V W N-HF
C D R SP MT K N
V SWH PMK N S H PMK N S H
C D R Two step breaker with excellent StrongSedge chipbreaker
T V cuttingWwith
C D R S T V W Strong edges and excellent chip
C D R S T V W C D R
management for heavy cutting chip evacuation for heavy cutting
S T forevenheavy
excellent chip evacuation Vin high-feedWcutting
C D R S T V W
Inserts
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° SNMM2507○○NHU α= 0° SNMM3109○○NHW α= 0° SNMM1906○○NHF
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
CNegative
D R S Type
T V W For Hardened Steel
C D R S T V W C D R S C D R
T V W S T V W
C D R S T V W C D R S T V W C D R S T V W
N-GH PMK N S H
C D R S T V W
C D R S T V W For cutting hardened steel
New
C D R S T V W C D R S T V W
Finishing
C D R S lowTcutting
with
excellent chip V
force and
controlW
C D R S T V W C D R S T V W
3,5
C D R 3°S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 0° CNGG1204○○NGH
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C14
型 AY 型 0.15
1.35
0.18
1.2
C D R0.15S
1.65
T V W
1.50
15°
2.5 2.50 C D R S T V W
C D R S T V W C D R S T V W
Chipbreaker Application
30° C D R S T 15° V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
Bumpy C D Breaker
R S T V Standard W Breaker Handed Breaker C D R S T V W
C D R S T V W
Break C D R S T V W C D R S T V W
C D MasterR S(CBN/PCD) T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
型 C Positive
D R S Type T V W C D Medium R S T toVRough W C Cutting
D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
MM N-LU CNLU-W
2.50 C D R S T V W C D R S T V W
型
15°
N-FB
PMK N S H C D R P
C D R Snishing chipTbreaker for softV steel proviWding 型 C D R Chip
S MTK NV S WH C D R P
S management W 型 C D R High
S MTK NV S WH
N-FP
T VfinishingW C D R Provides
S performance
PMK N S H
S T good N-FK
V chipW C D R Finishing
PMK N S H
S TbreakerVwith sharp
Finish to Light
T Vsignificantly W
C D R Fiexcel S lent chipTcontrol andVsurface finisW improved in fine finishing
h quality breaker with wiper edge C D R control S Tin fineVfinishing
W edge and good chip control
0.30 C D R S T V W C D R2.95S T V W 2.15
15° C0.15D R S T V W C D0.15R S T V W
-15° C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W 10° 14°
Wiper
C D R S T V W
α=C 5°D 7°R 11° S T CCMT09T3○○NFB V W α=C 5°D 7°R 11° S T CCMT09T3○○NLU V W α= 7° 11° CCMT09T3○○NLUW α= 7° 11° CCMT09T3○○NFP α= 11° TPMT1604○○NFK
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R P
N-LB
S MTK NV S WH C D R P
Light-cutting breaker with sharp
C D R S andTgood chipVcontrolW C D R with
N-SU S MTK NV S W
C D R General-purpose
S T V breaker
S sharp
H
N-US
W C D R Breaker
T edgeV W C D R diameter
PMK N S H
S T for small
S T boring
V W
V bars W C D R S T V W C D R S T V W
C D R edge S T V W
C D R S T V W
C D R S T V W C D R S T V W
Inserts
型
Light to Medium
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W C D R S T V W
FW SS UJ RD A
C D R S T CCMT09T3○○NLB V W
0.4 α= 5° 7° 11° α= 7° 11° TPMT1103○○NSU
α= 11° CPMH0903○○NSU C D R S T V W
C D R S T V W 型 C D R S T V W 型 型 型
25° C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S 1.5 T V W C D R S T V W
C D R S T V W 0.90 2.00
N-MU N-SF
PMK N S H PMK N S H 1.15 C D R0.1 S T 5° V W
5°
C D R Long S lifetime T breaker V W with C D R Very S reliable
T breaker
15° V W
C D R low S T resistance V W C D R S sharp T V W C D R S T V W
C D R S cutting T V W C D R with S T edge V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
α=C 7°D 11°R S T TPMT1604○○NMU V W α=C 11°D R S T TPMT1604○○NSF V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
ーカ 勝手つきブレーカ C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
Positive Type G Class with Ground Chipbreaker C D R S T V W
) 面取用 CC DD RR SS TT VV W C D R S T V W
EM L/R-FX AXL/R-FY AY
W C D R S T V W C D R S T V W w
C DNe R S T V W
C D R Wide S
L/R-FW
C D R SP MTK NV SWH 型
dimple breaker
T V W
C D R PS M TK NV S W
C D R Parallel breaker with
S T V W
H 型 P M K N
L/R-FYS
Wide breaker with
S H
C D 型
PMK N S H
R Breaker
S T for fine
V cutting
W
C D R with S sharp T edge V W C D R2.50 S edge
sharp T V W C D R sharp S2.5 TedgeV W with sharp
2.50 edge
0,90 0.05 30° 1,5 C D R S T 15°0,5 V W
C D R S T V W C D R S T V W 15° 15°
15° C D R S T V W C D R S T V W C D R S T V W
Finish to Light
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 5° 11° 0° TPMT1102○○L/RFW α= 5° 7° 11° TPGT1103○○L/RFX α= 5° 7° 11° TPGT1103○○L/RFY α=C 5°D 7°R 11° S CCGT04X1○○L/RFYS
T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W
C D R Wide L/R-W
PMK N S H
S type T finishing V W C D R Stepped
C
L/R-SD
D R
PMK N S H
S T parallel
S T V W C
L/R-SDW
V W C D R Parallel
D R
PMK N S H C D R S T V W
S ground
T V withW
S T type V W high C D R S T V W
GH RH
C D R breaker S T V W C D R ground S TtypeV W performance wiper edge
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 C D R S T V W C 型 D R S T V W
C D R S T V W C WiperD R S T V W C D R S T V W
C D R S T V W
α=C 5°D 11°R 0° S TTPGR1103○○L/RW V W α= 3° 7° 11°
3.5 TPGT1103○○L/RNSD α= C 11°D 0.30
R S TPGX1103○○L/RSDW
T 15° V W
C D R S T V W
C D R S T V W C D R S T V W C D -15° R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
GD LD
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W 型 型
C D R S T V W C D R S T V W C D R S T V W
C D 0.8R S T V W C D R0.4 S T V W C D R S T V W
C D R S T V W
C D R S T V W
20° 25°
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W Chipbreaker Application Range
C D R S T V W C D R S T V W
M Class Finishing to Light C D R
M Class Light to Medium S T V W G D R
C Class with SGround T V W C D R S T V W
C D R
Cutting S T V W Cutting Chipbreaker
ポッキーチップ 全周ブレーカ 勝手つきブレーカ
C D R S T V W C D R S T V W
C D R S T V W 4 C D R S T V W C D R S T V W
Depth of Cut (mm)
4 4
C D R S T V W ブレイクマスター (CBN/PCD) 面取用
N-SU N-SF
N-FK C D R S TN-MUV W C DL/R-SD R S T V W
2 2 C D R N-US S T V W 2CL/R-FX D R L/R-SDWS T V W C D R S T V W
C N-LUD R N-LUW S T V W
L/R-W
N-FB
N-LB
C D R S T V W L/R-FYS
0 C D R0,2 S
C D L/R-FYR S T V W
0 0,2 0,4 T 0,4 V W 0C D R 0,2S T V0,4 W C D R S T V W
Feed Rate (mm/rev) Feed Rate (mm/rev) Feed Rate (mm/rev)
C D R S T V W
Indicated chipbreaker application ranges and shapesCare representative D R S values T only. V Actual C D
W values R Saccording
may change T Vto theWactual catalogue number. For details, refer to stock pages (from Chapter B onward).
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C15
C D R S T V W
C D R S T V W C D R S T V W
Chipbreaker Application
C D R S T V W C D R S T V W C D R S T V W
Bumpy Breaker Standard Breaker Handed Breaker
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R SSUMIBORON
T V W Break Master
C D R S T V W
C D R S T V W C D R S T V W
C Positive
D R S Type
T V W C D R S GT Class
V W C D R S T V W
C D R S T V W
* Remarks:
N-FC*
C D R S T V W N-SI*
C D R SP MTK N
V SWH C D R PS M TK NV S W H
N-SC* PMK N S H
Finish to Light
C D R
Peripheral grinding 3D breaker with SSharper-edgeTbreaker forVa wide rangeWof C D R S T V W Two step breaker N-FC, N-SI and N-SC have minus tolerance indicated
good chip control and sharp edge cutting applications from finishing to light cutting for light cutting by ”M” after the nose radius.
C D R S T V W Example:
C D R S T V W C D R S T V W DCGT 11T302 M NSI AC520U
C D R S T V W C D R S T V W C D R S T V W
α=C 7° D 11° R S T CCGT09T3○○NFC
V W α= 7° 11° CCGT09T3○○NSI α= 7° TCGT1103○○NSC
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C Positive
D R S Type
T V W
C D R S T V W
Round
C D R S T Inserts
V W
C D R S T V W C D R S T V W
N-RX
C D R S MTK NV S WH
P PMK N S H
N-RP
Inserts
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° RCMX1606MON-RX α= 7° RCMX1606MON-RP
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C Positive
D R S Type
T V W
C D R S T V W
For Al - Alloy Machining
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
N-AG
C D R S
C D R S
PMK N S H
T V W
Al breaker
T forVmirrorW C D R S T V W
Sfinish Tand anti-adhesion
Finishing
C D R V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
α= 7° CCGT09T3○○NAG
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W
C D R S T V W
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C16
C D R S T V W C D R S T V W
C D R S T V W
Chipbreaker Application
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D Breaker
R S T V W
CBumpy
D R S T V Standard
W CBreaker
D R T V Breaker
S Handed W
AX V W EM C AY AX AY
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
SUMIBORON
C D 型R S T Insert D 型R 型S CBN
T V W 型 型
2.50 C D R S 2.50 T V W C D R S T2.50V W
2.5 C D R S T 2.50
V W 2.5
0.05
N-LV
C D R SP30°MT K N V SWH
N-FV 0.05P M K N15°S H 30° 15°
Finish to Light
C D R S T improved
Significantly V chip W
control C D R S T improved
Significantly V chip W control
during hardened steel finishing during hardened steel finishing
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
Break Master Break Master
RH
N-SV GH
C FB RH
LB型型 FB LB
C D R SP MT K N
V SWH C D R S T V W C D R S T V W
Carburized Layer
Inserts
3° 15°
C D R -15°S T V W -15°
D R S
CBreak Master T V W C D R S T V 20°
W 15° 20° 15°
α= 0°
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
CSUMIDIA
D R S Insert
T V W C D R S PCD
T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
N-LD C D R S T V W L/R-DM
N-GD
PMK N S H PMK N S H PMK N S H
Finish to Light
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
ポッキーチップ 全周ブレーカ 勝手つきブレーカ
C D R S T V W
ポッキーチップ 全周ブレーカ 勝手つきブレーカ
ブレイクマスター(CBN/PCD)
C D R S T V面取用
W C D ブレイクマスター
R S T V W (CBN/PCD)
C D R S T V 面取用
W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W C D R S T V W C D R S T V W
C D R S T V W
H H N
Depth of Cut (mm)
Indicated chipbreaker application ranges and shapes are representative values only. Actual values may change according to the actual catalogue number. For details, refer to stock pages (from Chapter B onward).
C17
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ l ød (IC) s d1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
0904.. 9,7 9,525 4,76 3,81 K Cast Iron
1204.. 12,9 12,7 4,76 5,16 a D12, D18 a E8 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class, Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
CNMG 090304 NFB 0,4 m m m m
New
Depth of cut (mm)
0,2 l l l l
CNMG 120404 NFA 0,4 l l l l
CNMG 120408 NFA 0,8 l l l l
NFA
”Wiper” W type CNMG 120404 NLU-W 0,4 l l l l m s l l l l l m
CNMG 120408 NLU-W 0,8 l l l l m s l l l l l m
NLU-W CNMG 120412 NLU-W 1,2 l l l m l l m m m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ l ød (IC) s d1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
0904.. 9,7 9,525 4,76 3,81 K Cast Iron
09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
CNMG 090304 NSU 0,4 l l l l s l
CNMG 090308 NSU 0,8 l l m l s l
”Wiper” W type
0,8 m m m
NSE-W l l m m m
CNMG 120404 NSE-W 0,4 l l l l m m
CNMG 120408 NSE-W 0,8 l l l l
Feed rate (mm/rev)
CNMG 120412 NSE-W 1,2
Depth of cut (mm)
l l l l l l l l s l m
CNMG 120416 NGU 1,6 l l l
Medium Cut
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C19
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ l ød (IC) s d1 P Steel
0903.. 9,7 9,525 3,18 3,81 M Stainless Steel
0904.. 9,7 9,525 4,76 3,81 K Cast Iron
09T3.. 9,7 9,525 3,97 3,81 a D12, D18 a E8 N Non-Ferrous Metals
1204.. 12,9 12,7 4,46 5,16 D41 S Super Alloy
1606.. 16,1 15,875 6,35 6,35 H Hardened Steel
1906.. 19,3 19,05 6,35 7,94
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
CNMG 120404 NGE 0,4 l l l l
CNMG 120408 NGE 0,8 l l l l l
CNMG 120412 NGE 1,2 l l l l l
CNMG 120416 NGE 1,6 l l l
Depth of cut (mm)
Medium Cut
0,8 m
Medium Cut
NUG
CNMG 120404 NUG 0,4 l
CNMG 120408 NUG 0,8 l
CNMG 120412 NUG 1,2 l
Feed rate (mm/rev) CNMG 120416 NUG 1,6 m
NEG CNMG 160608 NEG 0,8 l m
CNMG 160612 NEG 1,2 l l l l l l l l
Feed rate (mm/rev) CNMG 160616 NEG 1,6 l m
CNMG 120404 NEX 0,4 l l l s l l l
CNMG 120408 NEX 0,8 l l l s l l l
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ l ød (IC) s d1 P Steel
1204.. 12,9 12,7 4,46 5,16 M Stainless Steel
1606.. 16,1 15,875 6,35 6,35 K Cast Iron
1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2509.. 25,8 25,4 9,52 9,2 D41 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
CNMG 120404 NUP 0,4 l l l l l l s l l l
CNMG 120408 NUP 0,8 l l l l l l s l l l
CNMG 120412 NUP
Depth of cut (mm)
1,2 l l l l l l s l l l
Medium Cut
1,6 l l l l l l s l l l
NMU
Depth of cut (mm)
CNMG 120408 NME 0,8 l l l l l
CNMG 120412 NME 1,2 l l l l l
CNMG 120416 NME 1,6 l l
NME
Depth of cut (mm)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C21
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ l ød (IC) s d1 P Steel
0904.. 9,7 9,525 4,76 3,81 M Stainless Steel
1204.. 12,9 12,7 4,76 5,16 K Cast Iron
1606.. 16,1 15,875 6,35 6,35 a D12, D18 a E8 N Non-Ferrous Metals
1906.. 19,3 19,05 6,35 7,94 D41 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
CNMG 120404 NUX 0,4 l l l
CNMG 120408 NUX 0,8 l l l l
CNMG 120412 NUX 1,2 l l l l
CNMG 120416 NUX 1,6 l l l l
Depth of cut (mm)
Roughing
1,6 l l l
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ l ød (IC) s d1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
1606.. 16,1 15,875 6,35 6,35 K Cast Iron
1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
2507.. 25,8 25,4 7,94 9,2 S Super Alloy
2509.. 25,8 25,4 9,52 9,2 H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class One Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
CNMM 120408 NMP 0,8 l l l l l l m
CNMM 120412 NMP 1,2 l l l l l l m
CNMM 120416 NMP 1,6 m l l l l l m
CNMM 160608 NMP 0,8 l l l m l m
NMP CNMM 160612 NMP 1,2 l l l l m l m
Heavy Roughing
l l l l m l m
CNMM 160624 NMP 2,4 l l
1,6 m s l
Heavy Roughing
1,6 m
Heavy Roughing
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C23
C DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
0° Relief
With Insert Hole CN_ _ l ød (IC) s d1 P Steel
1204.. 12,9 12,7 4,76 5,16 M Stainless Steel
1606.. 16,1 15,875 6,35 6,35 K Cast Iron
1906.. 19,3 19,05 6,35 7,94 a D12, D18 a E8 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
Flat and One Side Handed Inserts
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
1,2 l l l
CNMA 120416 1,6 l l l
CNMA 160612 1,2 l l l
CNMA 160616 1,6 l l l
CNMA 190612 1,2 l l l
CNMA 190616 1,6 l l l
Medium Cut
CNMX 120408 R 0,8 l s
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Double Sided Bumpy Chipbreaker
G10E
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
Finishing
CNGG 120402 NGH 0,2 m
Finishing
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
New DNMG 110404 NFB 0,4 m m m m
DNMG 110408 NFB 0,8 m m m m
Fine Finishing
Depth of cut (mm)
0,4 m m m m
Fine Finishing
0,8 m m m m m m m
DNMG 150412 NFL 1,2 m
NFL
DNMG 150604 NFL 0,4 m l l
DNMG 150608 NFL 0,8 m l l
Feed rate (mm/rev)
0,2 m m m m m m m m m
Fine Finishing
m m m m m m m m m m
NLU DNMG 150408 NLU 0,8 m m m m m m m m m m
DNMG 150412 NLU 1,2 m m m m m m m m m
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C25
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
H1
Application Shape ISO Cat. No. r
Neg.
DNMG 150404 NSX 0,4 m m m m
Depth of cut (mm)
NSX
DNMG 150604 NSX 0,4 m m
DNMG 150608 NSX 0,8 m m
Feed rate (mm/rev)
0,4 m m m m m m m s m m m m m
NGU DNMG 150408 NGU
Depth of cut (mm)
0,8 m m m m m m m s m m m m m
DNMG 150412 NGU 1,2 m m m m m m s m m m m m
DNMG 150416 NGU 1,6 m
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
H1
Application Shape ISO Cat. No. r
Neg.
DNMG 110408 NGE 0,8 m
DNMG 110412 NGE 1,2 m
Depth of cut (mm)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C27
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
H1
Application Shape ISO Cat. No. r
Neg.
NMU
DNMG 150608 NMU 0,8 l l l l l l s
DNMG 150612 NMU 1,2 l l l l l l s
DNMG 150616 NMU 1,6 l l l l s
Feed rate (mm/rev)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
H1
Application Shape ISO Cat. No. r
Neg.
DNMG 150404 LHM 0,4 m m
Depth of cut (mm)
DNMG 150604 NUX 0,4 l l l
Feed rate (mm/rev) DNMG 150608 NUX 0,8 m l l l
DNMG 150612 NUX 1,2 m l l l
DNMG 150616 NUX 1,6 l l
Depth of cut (mm)
0,8 m m m
NMX DNMG 150412 NMX 1,2 m m m
0,8 m
DNMG 150412 NUZ 1,2 m
NUZ
Roughing
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C29
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1504.. 15,5 12,7 4,76 5,16 M Stainless Steel
1506.. 15,5 12,7 6,35 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class One Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
l l
NHG DNMM 150608 NHG 0,8 l l l s l
DNMM 150612 NHG 1,2 l l l l s l
DNMM 150616 NHG 1,6 l l l l s l
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
1504.. 15,5 12,7 4,76 5,16 K Cast Iron
1506.. 15,5 12,7 6,35 5,16 a D13, D19 a E9 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
DNMA / DNMX P
Coated
M P
M K H K
S
ZX-Coated
M
S
P
M P
Uncoated
K S N
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
”Wiper” W type
DNMX 150604 NSE-W 0,4 l l l
DNMX 150608 NSE-W 0,8 l l l
DNMX 150612 NSE-W 1,2 l l
Feed rate (mm/rev)
Compensation (mm)
Wiper insert (Note) The cutting point position of the SDW type does not r X (Diam. change)
Z
SDW type follow the ISO standard.
Wenn using on a boring holder with a 93° approach angle, 0,4 -0,14 ( Ø : -0,28) -0,02
Normal
insert there is a need to revise the cutting point position (refer to 0,8 -0,14 ( Ø : -0,28) -0,02
right table) relative to using standard inserts. 1,2 -0,1 ( Ø : -0,2 ) -0,03
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C31
D DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
0° Relief
With Insert Hole DN_ _ l ød (IC) s d1 P Steel
1104.. 11,6 9,525 4,76 3,81 M Stainless Steel
1504.. 15,5 12,7 4,76 5,16 K Cast Iron
a D13, D19 a E9 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
DNGA llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P K M P
P M M K H S S M P K S N
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class One Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
Medium Cut
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Double Sided Bumpy Chipbreaker
G10E
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
m m m m
NSU DNGG 150404 NSU 0,4
m m m m
DNGG 150408 NSU 0,8
m m m m
DNGG 110404 LUM 0,4 m m m
DNGG 110408 LUM 0,8 m m m
L/RUM DNGG 150404 LUM 0,4 m m m
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ l ød (IC) s d1 P Steel
1204.. 12,7 12,7 4,76 5,16 M Stainless Steel
K Cast Iron
a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
0,4 m m m m m
Fine Finishing
NFB
Feed rate (mm/rev)
NFL
0,8 m m m m m m m m m
SNMG 120412 NFE 1,2 m m m m m m m m m
NFE
NLU
NSU
NSE
Feed rate (mm/rev)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C33
S SQUARE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ l ød (IC) s d1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
1204.. 12,7 12,7 4,76 5,16 K Cast Iron
1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
NEF
Finishing
0,8 m m m m
Finishing
NSX
1,6 l l l
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ l ød (IC) s d1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
1204.. 12,7 12,7 4,76 5,16 K Cast Iron
1506.. 15,875 15,875 6,35 6,35 a D14, D20~21 a E10 N Non-Ferrous Metals
1906.. 19,05 19,05 6,35 7,94 D41 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
L/RUM
SNMG 120404 RUM 0,4 m
SNMG 120408 RUM 0,8 m
Feed rate (mm/rev)
SNMG 120412 RUM 1,2 m
0,8 l l l l l l l l l
SNMG 120412 NUP
Medium Cut
1,2 l l l l l l l l
NUP
Feed rate (mm/rev)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C35
S SQUARE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ l ød (IC) s d1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
1506.. 15,875 15,875 6,35 6,35 K Cast Iron
1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
2509.. 25,4 25,4 9,52 9,2 D41 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
1,2 m l m l l l s l l l
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ l ød (IC) s d1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
1506.. 15,875 15,875 6,35 6,35 K Cast Iron
1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
D41 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
SNMG 120408 LHM 0,8 m l
Depth of cut (mm)
Roughing
SNMG 150612 NMX 1,2 l l l
NMX SNMG 150616 NMX 1,6 l l l
Depth of cut (mm)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C37
S SQUARE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ l ød (IC) s d1 P Steel
1204.. 12,7 12,7 4,46 5,16 M Stainless Steel
1506.. 15,875 15,875 6,35 6,35 K Cast Iron
1906.. 19,05 19,05 6,35 7,94 a D14, D20~21 a E10 N Non-Ferrous Metals
2507.. 25,4 25,4 7,94 9,2 S Super Alloy
2509.. 25,4 25,4 9,52 9,2 H Hardened Steel
3109.. 31,75 31,75 9,52 8,8
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class One Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
SNMM 120408 NMP 0,8 l l l l l l m
SNMM 120412 NMP 1,2 m l m l l l m
SNMM 120416 NMP 1,6 m l l l l l m
SNMM 120420 NMP 2,0 l l l
NMP
Heavy Roughing
1,2 l l l l m l
SNMM 150616 NMP 1,6 l l l l m l
SNMM 190612 NMP 1,2 l l l l l l m
SNMM 190616 NMP 1,6 l l l l l l m
SNMM 190624 NMP 2,4 l l l
SNMM 250724 NMP 2,4 m m m l m m
Feed rate (mm/rev) SNMM 250924 NMP 2,4 m m m m m
SNMM 310924 NMP 2,4 m m m m m
NHG
SNMM 150612 NHG 1,2 l l
SNMM 150616 NHG 1,6 l m l l
SNMM 190612 NHG 1,2 m l m l s l
SNMM 190616 NHG 1,6 m l l l s l
Feed rate (mm/rev) SNMM 190624 NHG 2,4 l l l m
SNMM 190616 NHU 1,6 l l
SNMM 250724 NHU 2,4
Heavy Roughing
l m l l
SNMM 250924 NHU 2,4
Depth of cut (mm)
l m m l
NHW SNMM 310924 NHU 2,4 m m m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
0° Relief
With Insert Hole SN_ _ l ød (IC) s d1 P Steel
0903.. 9,525 9,525 3,18 3,81 M Stainless Steel
1204.. 12,7 12,7 4,76 5,16 K Cast Iron
1906.. 19,05 19,05 6,35 7,94 a D14,
D12, D20-21
D18~19 a E10 N Non-Ferrous Metals
D25 S Super Alloy
H Hardened Steel
SN_A llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P K M P
P M M K H S S M P K S N
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G/M-Class No Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
SNMA 120408 0,8 l l l l
Roughing
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Double Sided Bumpy Chipbreaker
G10E
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
r
Ød
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G/M-Class No Chipbreaker
G10E
H1
SNGN 120408 0,8 m m m
SNMN 120408 0,8 m m m
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C39
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
New
Fine Finishing
0,8 m m m l l l l
NFL
Feed rate (mm/rev)
0,2
Fine Finishing
m m m m m m m m m
TNMG 160404 NFE 0,4 m m m m m m m m m
TNMG 160408 NFE 0,8 m m m m m m m m m
NFE TNMG 160412 NFE 1,2 m m m m m m m m m
NEF
0,2 l l l m m m m m m
Finishing
Feed rate (mm/rev)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
0,8 l l l l m m m m
TNMG 160412 NSE 1,2 l l l l m
Finishing
Finishing
l l l l l l l s l m
Depth of cut (mm)
1,2 l l l l l
Medium Cut
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C41
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
0,8 l l l s l l l
TNMG 160412 NEX 1,2 l l l s l l l
Medium Cut
NEX
Feed rate (mm/rev)
0,8 l l l l l l l l l
Medium Cut
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
3309.. 33,0 19,05 9,52 7,93 D42 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
H1
Application Shape ISO Cat. No. r
TNMG 160408 NME 0,8 l l l l l
TNMG 160412 NME 1,2 l l l l l
Depth of cut (mm)
Roughing
Roughing
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C43
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 a D15, D22~23 a E12 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
0,8 m
L/RHM
TNMG 160404 RHM 0,4 m l
Feed rate (mm/rev) TNMG 160408 RHM 0,8 m l
m
Roughing
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
2204.. 22,0 12,7 4,76 5,16 K Cast Iron
2706.. 27,5 15,875 6,35 6,35 D15, D22~23
aD22-23 a E12 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class One Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
NHG
TNMM 220408 NHG 0,8 m l m l
TNMM 220412 NHG 1,2 m l l l
TNMM 220416 NHG 1,6 m l l l
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C45
T TRIANGLE TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1604.. 16,5 9,525 4,76 3,81 M Stainless Steel
2204.. 22,0 12,7 4,76 5,16 K Cast Iron
a D15, D22~23 a E12 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
TNMA llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P K M P
P M M K H S S M P K S N
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G/M-Class No Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
TNMA 160404 0,4 l l l
TNMA 160408 0,8 l l l l
Roughing
a D11 a E11
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
-FL
TRM 551704 -LU 0,4 l l m m
TRM 551708 -LU 0,8 l l m m
TRM 551712 -LU 1,2 l l m m
-LU
Depth of cut (mm)
Finishing
0,4 l l m l l
TRM 551708 -GU 0,8 l l m l l
Light Cut
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
1603.. 16,5 9,525 3,18 3,81 K Cast Iron
1604.. 16,5 9,525 4,76 3,81 a D15, D22~23 a E12 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
0,8 m m
TNGG 160412 LST 1,2
Depth of cut (mm)
m
L/RST
TNGG 160302 RST 0,2 m m
TNGG 160304 RST 0,4 m m
TNGG 160308 RST 0,8 m m
m m
Depth of cut (mm)
L/RFY
TNGG 160401 RFY 0,1 m m m
TNGG 160402 RFY 0,2 m m m m m
TNGG 160404 RFY 0,4 m m m m m
Feed rate (mm/rev) TNGG 160408 RFY 0,8 m m m m
TNGG 160412 RFY 1,2 m m
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
0° Relief
With Insert Hole TN_ _ l ød (IC) s d1 P Steel
1103.. 11,0 6,35 3,18 2,26 M Stainless Steel
1604.. 16,5 9,525 4,76 3,81 K Cast Iron
2204.. 22,0 12,7 4,76 5,16 a D15, D22~23 a E12 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
New
TNGA llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P M P K H K M P P K S N
M S S M
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker
EH510
EH520
G10E
H1
Medium Cut
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ l ød (IC) s d1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
a D16 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
VNMA llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P K M P
P M M K H S S M P K S N
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class No Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
Roughing
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
G/M-Class Double Sided Bumpy Chipbreaker
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. r
New
Fine Finishing
Depth of cut (mm)
Fine Finishing
Depth of cut (mm)
VNMG 160404 NFL
Fine Finishing
Depth of cut (mm)
0,4 m m m l l l l
VNMG 160408 NFL 0,8 m l m l l l l
NFL
New
Depth of cut (mm)
m m m m m m m m m
VNMG 160404 NFE 0,4 m m m m m m m m m
NFE VNMG 160408 NFE 0,8 m m m m m m m m m
VNMG 160412 NFE 1,2 m m m m m m m m m
Feed rate (mm/rev)
0,2 m m l l l l
VNMG 160404 NLU
Finishing
0,4 l l l m m l l l l
NLU VNMG 160408 NLU 0,8 l l l m m l l l l
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C49
V DIAMOND TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ l ød (IC) s d1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
a D16 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
NSU
VNGG 160402 NSU 0,2 m m m m
VNGG 160404 NSU 0,4 m m m m
VNGG 160408 NSU 0,8 m m m m
Feed rate (mm/rev)
Depth of cut (mm)
0,4 l l m m m m m
NSE VNMG 160408 NSE 0,8 l l l m m m m
Feed rate (mm/rev)
Depth of cut (mm)
m m m
NSX VNMG 160408 NSX 0,8 m m m
VNMG 160404 NGU 0,4 l l l m l l l s l m m m
Depth of cut (mm)
Medium Cut
0,4 m
NGE VNMG 160408 NGE 0,8 l l l l
VNMG 160412 NGE 1,2 m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
0° Relief
With Insert Hole VN_ _ l ød (IC) s d1 P Steel
1604.. 16,6 9,525 4,76 3,81 M Stainless Steel
K Cast Iron
a D16 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
VNMG 160404 NEX 0,4 l l l m l l
Depth of cut (mm)
Medium Cut
0,4 m l m l
Medium Cut
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C51
W TRIGON TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ l ød (IC) s d1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
0804.. 8,7 12,7 4,76 5,16 K Cast Iron
a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
WNMG 080402 NFA 0,2 m m m m
Depth of cut (mm)
Fine Finishing
1,2 m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ l ød (IC) s d1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
WNMG 060404 NEF 0,4 l l l l l
Depth of cut (mm)
0,4 m
NSU WNMG 06T308 NSU 0,8 m
WNMG 080404 NSE 0,4 l l l m m m m
WNMG 080408 NSE 0,8 l l l l m m m m
WNMG 080412 NSE 1,2 l l l l m
”Standard”
Depth of cut (mm)
Finishing
WNMG 080404 NSX 0,4 m m m m
Finishing
NGU
WNMG 080404 NGU
Depth of cut (mm)
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C53
W TRIGON TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ l ød (IC) s d1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
06T3.. 6,5 9,525 3,97 3,81 K Cast Iron
0804.. 8,7 12,7 4,76 5,16 a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
WNMG 060408 NGE 0,8 l l l m l
WNMG 060412 NGE 1,2 l l l l l
Depth of cut (mm)
Medium Cut
0,4 m
WNMG 06T308 NUG 0,8 m
NUG
WNMG 080404 NUG 0,4 m
WNMG 080408 NUG 0,8 l
Feed rate (mm/rev) WNMG 080412 NUG 1,2 l
Depth of cut (mm)
NEM
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ l ød (IC) s d1 P Steel
0604.. 6,5 9,525 4,76 3,81 M Stainless Steel
0804.. 8,7 12,7 4,76 5,16 K Cast Iron
a D17, D24 a E13 N Non-Ferrous Metals
D42 S Super Alloy
H Hardened Steel
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Double Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
NMU
Roughing
l = Euro stock
= Stock item in Japan
s = To be replaced by new item C55
W TRIGON TYPE
Negative Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
0° Relief
With Insert Hole WN_ _ l ød (IC) s d1 P Steel
0804.. 8,7 12,7 4,76 5,16 M Stainless Steel
K Cast Iron
a D17, D24 a E13 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class One Sided Bumpy Chipbreaker
G10E
Inserts
Neg.
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
Heavy Roughing
WNMA llllll P M P
M K H K
S
M
S
P
M P K S N
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class No Chipbreaker
G10E
H1
Application Shape ISO Cat. No. r
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
H1
NSU
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ l ød (IC) s d1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
E-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
CCET 03X1003 LFY 0,03 m m
CCET 03X101 LFY 0,1 m m
CCET 03X102 LFY 0,2 m m
CCET 03X104 LFY 0,4 m m
l = Euro stock
= Japan stock
s = To be replaced by new item C57
C DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ l ød (IC) s d1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
0602.. 6,4 6,35 2,38 2,8 a D31 a E14 N Non-Ferrous Metals
09T3.. 9,7 9,525 3,97 4,4 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
m m
Finishing
L/RFX
CCGT 0602003 RFX 0,03 m m
CCGT 060201 RFX 0,1 m m l l l
CCGT 060202 RFX 0,2 l l l l l
Feed rate (mm/rev) CCGT 060204 RFX 0,4 l l l l l
L/RFYS
CCGT 03X1003 RFYS 0,03 m
CCGT 03X101 RFYS 0,1 m
Feed rate (mm/rev) CCGT 03X102 RFYS 0,2 m
CCGT 03X104 RFYS 0,4 m
CCGT 04X1003 RFYS 0,03 m
CCGT 04X101 RFYS 0,1 m
CCGT 04X102 RFYS 0,2 m
CCGT 04X104 RFYS 0,4 m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ l ød (IC) s d1 P Steel
03X1.. 3,55 3,5 1,4 1,9 M Stainless Steel
04X1.. 4,37 4,3 1,8 2,3 K Cast Iron
0602.. 6,4 6,35 2,38 2,8 a E15
E14 N Non-Ferrous Metals
0903.. 9,7 9,525 3,18 4,4 S Super Alloy
09T3.. 9,7 9,525 3,97 4,4 H Hardened Steel
1204.. 12,9 12,7 4,76 5,5
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
CCGT 03X101 LFY 0,1 m
CCGT 03X102 LFY 0,2 m
CCGT 03X104 LFY 0,4 m
L/RFY
CCGT 03X101 RFY 0,1 m
CCGT 03X102 RFY 0,2 m
Feed rate (mm/rev)
CCGT 03X104 RFY 0,4 m
CCGT 060202 NAG 0,2 l
Depth of cut (mm)
s l l l l l m m m
CCGT 09T304M NSI <0,4 s l l l l l m m m
NSI
Light cut
l = Euro stock
= Japan stock
s = To be replaced by new item C59
C DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° Relief
With Insert Hole CC_ _ l ød (IC) s d1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
09T3.. 9,7 9,525 3,97 4,4 K Cast Iron
1204.. 12,9 12,7 4,76 5,5 a D31 a E14 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
l l l l
Depth of cut (mm)
0,4 l l l s l l l l m l m
CCMT 09T308 NLU-W 0,8 l l l s l l l l m l m
NLU-W
Feed rate (mm/rev)
m m l l l
NLB CCMT 09T302 NLB 0,2
CCMT 09T304 NLB 0,4 m m l l l
CCMT 09T308 NLB 0,8 m m l l l
Feed rate (mm/rev)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
80° Diamond Type
7° / 11° Relief
With Insert Hole C_ _ _ l ød (IC) s d1 P Steel
0602.. 6,4 6,35 2,38 2,8 M Stainless Steel
0802.. 8,0 7,94 2,38 3,4 K Cast Iron
0803.. 8,0 7,94 3,18 3,4 a E15 N Non-Ferrous Metals
0903.. 9,7 9,525 3,18 4,4 S Super Alloy
09T3.. 9,7 9,525 3,97 4,4 H Hardened Steel
1204.. 12,9 12,7 4,76 5,5
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
l l l
CCMT 09T308 NSK
Light Cut
0,8 l l l
NSK
CCMT 120404 NSK 0,4 l l l
CCMT 120408 NSK 0,8 l l l
Feed rate (mm/rev)
Depth of cut (mm)
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
H1
m m m
Depth of cut (mm)
l = Euro stock
= Japan stock
s = To be replaced by new item C61
C DIAMOND TYPE
11° Positive Inserts
INSERTS FOR TURNING
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
NFB CPMT 090304 NFB 0,4 m m m m
CPMT 090308 NFB 0,8 m m m m
Feed rate (mm/rev)
Depth of cut (mm)
0,4 m m m m m m
Light Cut
Light Cut
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
DCGT 070201M NFC <0,1 l l m m
Depth of cut (mm)
NFC
DCGT 11T301M NFC <0,1 l l m m
DCGT 11T302M NFC <0,2 l l m m
Feed rate (mm/rev) DCGT 11T304M NFC <0,4 l l m m
0,4 l l l l l
0,1 m
DCGT 11T302 LFYS 0,2 m
Finishing
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ l ød (IC) s d1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
0902.. 9,7 7,94 2,38 3,4 K Cast Iron
1103.. 11,6 9,525 3,18 4,4 a D32~33 a E16~17 N Non-Ferrous Metals
11T3.. 11,6 9,525 3,97 4,4 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
NSI
DCGT 11T301M NSI <0,1 s l l l l l m m m
DCGT 11T302M NSI <0,2 s l l l l l m m m
DCGT 11T304M NSI <0,4 s l l l l l m m m
Feed rate (mm/rev) DCGT 11T308M NSI <0,8 s l l l l l m m m
<0,2 l l l l l
DCGT 070204M NSC <0,4 l l l l l
Light cut
INSERTS FOR TURNING
Dimensions (mm)
55° Diamond Type
7° Relief
With Insert Hole DC_ _ l ød (IC) s d1 P Steel
0702.. 7,7 6,35 2,38 2,8 M Stainless Steel
11T3.. 11,6 9,525 3,97 4,4 K Cast Iron
a D32~33 a E16~17 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
DCMT 070202 NFB 0,2 l l l l
Depth of cut (mm)
NLU
DCMT 11T302 NLU 0,2 l l l l l s l l m l m m
DCMT 11T304 NLU 0,4 l l l l l l l s l l m l m m
Feed rate (mm/rev) DCMT 11T308 NLU 0,8 l l l l l l l s l l m l m m
NSK
DCMT 11T304 NSK 0,4 l l l
DCMT 11T308 NSK 0,8 l l l
Feed rate (mm/rev) DCMT 11T312 NSK 1,2 l l
Depth of cut (mm)
l = Euro stock
= Japan stock
s = To be replaced by new item C65
R ROUND TYPE
7° Positive Inserts
INSERTS FOR TURNING
RC – – l ød (IC) s d1
Round Type Inserts
7° Relief
1003 – 10,0 3,18 3,6 P Steel
With Insert Hole – 10,0 3,97 3,6
10T3 M Stainless Steel
RCMT RCMX 12 – 12,0 4,76 4,2 K Cast Iron
16 – 16,0 6,35 5,2 Lever lock holders for RCMX N Non-Ferrous Metals
20 – 20,0 6,35 6,5 a D34~35 S Super Alloy
25 – 25,0 7,94 7,2 H Hardened Steel
32 – 32,0 9,52 9,5
(M0: IC is metric)
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class Bumpy Chipbreaker
G10E
Inserts
H1
Pos.
– l l l l l
4
RCMT 2006M0 NRH – m
2
0
0,2 0,4 0,6
Feed rate (mm/rev)
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
H1
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
7° Relief
With Insert Hole SC_ _ l ød (IC) s d1 P Steel
0702.. 7,94 7,94 2,38 3,4 M Stainless Steel
0903.. 9,525 9,525 3,18 4,4 K Cast Iron
09T3.. 9,525 9,525 3,97 4,4 a D36 ”S … SSKC” - Type N Non-Ferrous Metals
1204.. 12,7 12,7 4,76 5,5 (a Stock in Japan) S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G/M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
Depth of cut (mm)
Finishing
0,8 l m m m m m m
1
SCMT 09T308 NLB 0,8 m m m m m m m m m
NLB
0
0,2 0,4
Feed rate (mm/rev)
NSK SCMT 120404 NSK 0,4 l l
SCMT 120408 NSK 0,8 l l l
Feed rate (mm/rev) SCMT 120412 NSK 1,2 l l
Light-Medium Cut
Depth of cut (mm)
0,4 m
SCGT 120404 LFX 0,4
Finishing
Light Cut
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
With Insert Hole SP_ _ l ød (IC) s d1 P Steel
0903.. 9,525 9,525 3,18 3,4 M Stainless Steel
K Cast Iron
a E18 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
SPGW llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P K M P
P M M K H S S M P K S N
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class No Chipbreaker
G10E
Inserts
H1
Pos.
0,4 l
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
G/M-Class
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. r
Depth of cut (mm)
m m m m
SPMT 090308 NFB 0,8 m m m m
NFB
Feed rate (mm/rev)
Depth of cut (mm)
Finishing
NLU
Feed rate (mm/rev)
Depth of cut (mm)
NFK
Feed rate (mm/rev)
Finishing - Light Cut Light - Medium Cut Light - Medium Cut
Depth of cut (mm)
INSERTS FOR TURNING
Dimensions (mm)
90° Square Type
11° Relief
Without Insert Hole SP_ _ l ød (IC) s d1 P Steel
0903.. 9,525 9,525 3,18 - M Stainless Steel
1203.. 12,7 12,7 3,18 - K Cast Iron
”S… CSKP…09/12” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
Depth of cut (mm)
SP _N llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P M P K H K M P P K S N
M S S M
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
G/M-Class No Chipbreaker
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. r
0,8 m m
SPMN 120308 0,8 m m
SPMN 120312 1,2 m m
l = Euro stock
= Japan stock
s = To be replaced by new item C69
T TRIANGLE TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5° Relief
With Insert Hole TB_ _ l ød (IC) s d1 P Steel
0601.. 6,9 3,97 1,59 2,2 M Stainless Steel
K Cast Iron
a E20 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
m m
TBGT 060104 LFW 0,4 m m
Finishing
L/RFW
m l m
TBGT 060104 LFX 0,4 m l m
Finishing
L/RFX
TBGT 060102 RFX 0,2 m l m
TBGT 060104 RFX 0,4 m l m
Feed rate (mm/rev)
TBGT 060104 LW
Depth of cut (mm)
0,4 l m m m l
L/RW
TBGT 060102 RW 0,2 l m m m l
TBGT 060104 RW 0,4 l m m m l
Feed rate (mm/rev)
TBGW llllll
Carbide Cermet Carbide
Coated ZX-Coated Uncoated
P M P K K M P P K S
N
M S S M
AC6030M
AC6040M
AC610M
AC630M
AC900G
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
AC2000
AC3000
T1000A
T1500A
T1500Z
T2000Z
T3000Z
EH510
EH520
G-Class No Chipbreaker
G10E
H1
l = Euro stock
INSERTS FOR TURNING
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
m
Finishing
NSI
0,4 l
NSC
TCGT 110201M NSC <0,1 m m m
TCGT 110202M NSC <0,2 l l l l
TCGT 110204M NSC <0,4 l l l
Feed rate (mm/rev)
TCGT 110301M NSC <0,1 m m
TCGT 110302M NSC <0,2 m m
l = Euro stock
= Japan stock
s = To be replaced by new item C71
T TRIANGLE TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
7° Relief
With Insert Hole TC_ _ l ød (IC) s d1 P Steel
0902.. 9,6 5,56 2,38 2,5 M Stainless Steel
1102.. 11,0 6,35 2,38 2,8 K Cast Iron
16T3.. 16,5 9,525 3,97 4,3 a D37 a E19 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
NFB
Feed rate (mm/rev)
l
Finishing
2
TCMT 110204 NLB 0,4 m m m m m m
Light Cut
1
TCMT 110208 NLB 0,8 m m m m m m
0
NLB
0,2 0,4
0,8 l l l m l l l s l l l l l
Light Cut
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TB_ _ l ød (IC) s d1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
1603.. 16,5 9,525 3,18 4,4 S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
m m m
TPGT 110304M NFC <0,4
Finishing
m m m
NFC
L/RFW
m
Finishing
l = Euro stock
= Japan stock
s = To be replaced by new item C73
T TRIANGLE TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ l ød (IC) s d1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1102.. 11,0 6,35 2,38 2,8 a E20 N Non-Ferrous Metals
1103.. 11,0 6,35 3,18 3,4 S Super Alloy
1603.. 16,5 9,525 3,18 4,4 H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
m
Depth of cut (mm)
L/RFY
TPGT 0802003 RFY 0,03 m
TPGT 080201 RFY 0,1 m
TPGT 080202 RFY 0,2 m m m
Feed rate (mm/rev)
TPGT 080204 RFY 0,4 m m m
TPGT 090201 RFY 0,1 m
TPGT 090202 RFY 0,2 m
TPGT 090204 RFY 0,4 m
TPGW 110302
Light Cut
0,2 m
TPGW 110304 0,4 m m m
TPGW 110308 0,8 m m m
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ l ød (IC) s d1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Handed Chipbreaker
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
TPGT 080202 LW 0,2 m l
TPGT 080204 LW 0,4 l l l
TPGT 080202 RW 0,2 m l
TPGT 080204 RW 0,4 l l l
l = Euro stock
= Japan stock
s = To be replaced by new item C75
T TRIANGLE TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ l ød (IC) s d1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
0902.. 9,6 5,56 2,38 2,8 K Cast Iron
1103.. 11,0 6,35 3,18 3,4 a E20 N Non-Ferrous Metals
1603.. 16,5 9,525 3,18 4,4 S Super Alloy
1604.. 16,5 9,525 4,76 4,4 H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
NFB
TPMT 110302 NFB 0,2 m m m m
TPMT 110304 NFB 0,4 m m m m
TPMT 110308 NFB 0,8 m m m m
Feed rate (mm/rev)
TPMT 160304 NFB 0,4 m m m m
l l
TPMT 110308 NFK 0,8 l l
NFK
TPMT 160404 NFK 0,4 l l
Feed rate (mm/rev)
TPMT 160408 NFK 0,8 l l
NLU TPMT 090202 NLU 0,2 m m m m m
TPMT 090204 NLU 0,4 m m m m m
Finishing
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11° Relief
With Insert Hole TP_ _ l ød (IC) s d1 P Steel
0802.. 8,2 4,76 2,38 2,4 M Stainless Steel
1103.. 11,0 6,35 3,18 3,4 K Cast Iron
1604.. 16,5 9,525 4,76 4,4 a E20 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
m m m l s m
TPMT 110308 NMU 0,8 m m l s m
Depth of cut (mm)
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
M-Class
EH510
EH520
G10E
H1
l = Euro stock
= Japan stock
s = To be replaced by new item C77
T TRIANGLE TYPE
11° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
5°/11° Relief
Without Insert Hole TP/TB_ _ l ød (IC) s d1 P Steel
0601.. 6,9 3,97 1,59 - M Stainless Steel
0902.. 9,6 5,56 2,38 - K Cast Iron
1103.. 11,0 6,35 3,18 - N Non-Ferrous Metals
1603.. 16,5 9,525 3,18 - S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Handed Chipbreaker
G10E
Inserts
H1
Pos.
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
G-Class No Chipbreaker/ Handed Chipbreaker
EH510
EH520
G10E
H1
Application Shape ISO Cat. No. r
Fin.-Light-C. Light Cut
TBGN 060104 0,4 m
TBGR 060104 LW 0,4 m
TPGN llllll
Carbide Cermet Carbide
Coated
ZX-Coated
Uncoated
P M P M K H K M
S S
PM P K S N
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class No Chipbreaker
G10E
H1
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
60° Triangle Type
11°/20° Relief
Without Insert Hole TP_ _ l ød (IC) s d1 P Steel
0902.. 9,6 5,56 2,38 - M Stainless Steel
1103.. 11,0 6,35 3,18 - K Cast Iron
1603.. 16,5 9,525 3,18 - N Non-Ferrous Metals
2204.. 22,0 12,7 4,76 - S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
TPMR 090204 NFK 0,4 m
Depth of cut (mm)
l
TPMR 110308 NFK 0,8 l
NFK
TPMR 160304 NFK 0,2 l
Feed rate (mm/rev) TPMR 160308 NFK 0,4 l
TPMR 160312 NFK 1,2 m
Depth of cut (mm)
Light-Medium Cut
TPMN llllll
Carbide
Cermet
Carbide
Coated
ZX-Coated
Uncoated
P P K M P
M M K
H
S S M P K S N
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
M-Class No Chipbreaker
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G10E
H1
TPMN 220408 0,8 m m
TEGN llllll
Carbide Cermet Carbide
Coated
ZX-Coated
Uncoated
P
M P
M
K
H K M
S S
P
M
P K S N
AC6030M
AC6040M
AC6020M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
E-Class No Chipbreaker
EH510
EH520
G10E
H1
TEGN 160308 0,8 m
l = Euro stock
= Japan stock
s = To be replaced by new item C79
V DIAMOND TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ l ød (IC) s d1 P Steel
1102.. 11,0 6,35 2,38 2,38 M Stainless Steel
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D38 a E21~22 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
0,2 m m m m
VBMT 110304 NFB 0,4 m m m m
Finishing
l l l
VBMT 110204 NFP 0,4 l l l
Finishing
NFP
VBMT 160404 NFP 0,4 l l l l
VBMT 160408 NFP 0,8 l l l l
Feed rate (mm/rev)
VBMT 110302 NLU
Depth of cut (mm)
0,2 m m m
VBMT 110304 NLU 0,4 m m l
Finishing
l l m m m m
NLU VBMT 110308 NLU 0,8 m l m l
l l l
VBMT 110208 NSK 0,8 l l l
NSK
Light Cut
VBMT 160404 NSK 0,4 l l l l l
VBMT 160406 NSK 0,6 l l l
VBMT 160408 NSK 0,8 l l l l l
Feed rate (mm/rev) VBMT 160412 NSK 1,2 l l l
Light Cut Light - Medium Cut
Depth of cut (mm)
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
5° Relief
With Insert Hole VB_ _ l ød (IC) s d1 P Steel
1103.. 11,1 6,35 3,18 2,8 M Stainless Steel
1604.. 16,6 9,525 4,76 4,4 K Cast Iron
a D38 a E21~22 N Non-Ferrous Metals
S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
0,4
Finishing
m m
VBGT 110301 RFX 0,1 m m m m
VBGT 110302 RFX 0,2 m m m m
Feed rate (mm/rev)
VBGT 110304 RFX 0,4 m m m m
VBGT 160402 RFX 0,2 m m
VBGT 160404 RFX 0,4 m m
VBGT 1103003 LFYS 0,03 m
New VBGT 110301 LFYS 0,1 m
VBGT 110302 LFYS 0,2 m
VBGT 110304 LFYS 0,4 m
L/RFYS VBGT 110308 LFYS 0,8
Depth of cut (mm)
m
Finishing
m
VBGT 1103003 RFYS 0,03 m
VBGT 110301 RFYS 0,1 m
VBGT 110302 RFYS 0,2 m
Feed rate (mm/rev)
VBGT 110304 RFYS 0,4 m
VBGT 110308 RFYS 0,8
m m m m
VBGT 110304 LFY 0,4 m
VBGT 110301 RFY 0,1 m m m m
Feed rate (mm/rev) VBGT 110302 RFY 0,2 m m m m
VBGT 110304 RFY 0,4 m
VBGT 110301M NSI <0,1 m
VBGT 110302M NSI <0,2 m
NSI VBGT 110304M NSI <0,4 m
Depth of cut (mm)
VBGT 160401M NSI <0,1 m
VBGT 160402M NSI <0,2 m
VBGT 160404M NSI <0,4 m
Feed rate (mm/rev) VBGT 160408M NSI <0,8 m
l = Euro stock
= Japan stock
s = To be replaced by new item C81
V DIAMOND TYPE
7° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ l ød (IC) s d1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class
G10E
Inserts
H1
Pos.
NFC
VCGT 110304M NFC <0,4 l m m
L/RFX
VCGT 110301 RFX 0,1 m l l m l
VCGT 110302 RFX 0,2 m l l m l
VCGT 110304 RFX 0,4 m
Feed rate (mm/rev)
L/RFY
0,4 l
Light Cut
l = Euro stock
INSERTS FOR TURNING
Dimensions (mm)
35° Diamond Type
7° Relief
With Insert Hole VC_ _ l ød (IC) s d1 P Steel
0802.. 8,3 4,76 2,38 2,3 M Stainless Steel
1103.. 11,1 6,35 3,18 2,8 K Cast Iron
1604.. 16,6 9,525 4,76 4,4 a D39 ”S…- SV…C” - Type N Non-Ferrous Metals
(a Stock in Japan) S Super Alloy
H Hardened Steel
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
m m m m
Finishing
NFB
VCMT 160404 NFB 0,4 m m m m
VCMT 160408 NFB 0,8 m m m m
m m m m m m
l l l l
l = Euro stock
= Japan stock
s = To be replaced by new item C83
W TRIGON TYPE
5° Positive Inserts
INSERTS FOR TURNING
Dimensions (mm)
80° Trigon Type
5° Relief
With Insert Hole WB_ _ l ød (IC) s d1 P Steel
0601.. 3,2 3,97 1,59 2,2 M Stainless Steel
r 0802.. 4,6 4,76 2,38 2,4 K Cast Iron
Ød (IC) a E23 N Non-Ferrous Metals
d1 S Super Alloy
5° H Hardened Steel
s
80°
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
G-Class Handed Chipbreaker
G10E
Inserts
H1
Pos.
0,2 m m
L/RFW
Finishing
L/RFX
Finishing
L/RFY
WBGT 060101 RFY 0,1 m
WBGT 060102 RFY 0,2 m m m
WBGT 060104 RFY 0,4 m m m
Feed rate (mm/rev)
WBGT 080201 RFY 0,1 m m
WBGT 080202 RFY 0,2 m m
WBGT 080204 RFY 0,4 m m
Finishing ~ Light Cut
l l m l
L/RW
WBGT 060102 RW 0,2 l l m l
WBGT 060104 RW 0,4 l l m l
Feed rate (mm/rev)
l = Euro stock
AC6020M
AC6030M
AC6040M
AC8025P
AC1030U
AC610M
AC630M
AC503U
AC510U
AC520U
AC530U
AC805P
AC810P
AC820P
AC830P
AC405K
AC415K
AC420K
T1000A
T1500A
T1500Z
T3000Z
EH510
EH520
M-Class
G10E
Inserts
H1
Pos.
Application Shape ISO Cat. No. r
Depth of cut (mm)
Light Cut
l = Euro stock
= Japan stock
s = To be replaced by new item C85
C86
D
Content A ~ P
External Holders
D1 ~ D46
External
Holders
Selection Turning Holder Series ........................................................ D2 - 7
ISO Turning Holder Identification Table ....................................... D8
Calculation of The Cutting Edge Position .............................. D9
T-REX Tool Holders SumiTurn T-REX Tool Holders ........................................... D10 - 11
D1
External Tool Holder Series According to Applications
Special Type
Application For Neg. Inserts For Pos. Inserts
for Hardened Steel
P Type P Type D Type
Lever Lock Type Lever Lock Type Double Lock Type
General Turning
PSC
PSC
D31~D33
a D23~D24 D35~D37
aD31~D37 aD43~D45 a D25~D26
S Type D Type
T-REX Screw On Type Double Lock Type
Copying
PSC PSC
GNDS, GNDM, GNDMS Type GNDL, GNDLS Type GNDF, GNDFS Type
General Grooving Deep Grooving Axial Grooving
Parting-Off
Grooving
aF16, F18, F20 a F32, F33 a F16, F22 a F32, F33 a F28, F30 a F32, F33
Sumi Grip and GWB Type
SCT and GWC Type ,
PSC PSC
{ 1~4 mm
24~8 Threads / inch { 0,8~3 mm
24~10 Threads / inch
1~3 mm
D2
Small Product Machining Tool Selection External Tool Holder Series
External Turning
External
Cut - Off Back Turning Copying General Turning Grooving Grooving & Cut-Off
Holders
Usage / Type
SCT Type SBT Type SV Type P / S Type GWC Type GND Type
F40 F4 F10
Max. dia.
Ø5 ~ 16mm
Work Work
SDJC-X, SDAC-X
PDJC, SDJC, SDAC
Holder
Types
SDLC-X, SCAC-X
SVJC-X PCLC, SCAC
(a Stock in Japan) STAC, SVLC
D3
External Tool Holder Series
Lever Lock System Double Lock (D)
TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders
Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System 55°
Screw Lock System
– – – – – – –
S Type Mini Holder
– – – – – – –
SDNC
a D33
(T Side Lever Lock Type)
– – – – – – –
Lever Lock System
– – – – – – –
PCBN PCLN PDJN PSKN PSSN
a D18 a D18 a D19 a D21 a D21
Top-On Clamp
C & M Type
System
– – – – – – –
CCLN CSBN CSKN
a D25 a D25 a D25
– – – – – – –
Double Lock (D)
Dimple Lock (X)
D & X Type
– – – – – – –
DDHN DDNN DSBN DSDN
a D13 a D13 a D14 a D14
D4
External Tool Holder Series
Top-On Clamp System Screw Lock System
TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning
External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System Type Purpose Inserts
Screw Lock System
– – – – – – – –
S Type Mini Holder
– – – – – – – –
SVPB a D38 SBT
SVPC a D39 a D30
– – – – – – – –
Lever Lock System
– – – – – – – –
Top-On Clamp
C & M Type
System
– – – – – – – –
MTJN MTXN MWLN CRDN CRSN
a D23 a D23 a D24 a D26 a D26
– – – – – – – –
Double Lock (D)
Dimple Lock (X)
D & X Type
– – – – – – – –
DTGN DVQN DVVN
a D15 a D16 a D16
D5
External Tool Holder Series PSC
TOOLING SELECTION
General Turning &
Application General Turning & Copying General Turning
Facing
External
Holders
Insert Type
80° Diamond Type 55° Diamond Type T-REX 90° Square Type
System SCLC SDJC 55° SSBC
Screw Lock System
SRSCR
SDHC
DCLN DDJN
a D43
Double Lock (D)
DCLN DDJN
DDHN DSBN
D Type
a D41 a D41
DDHN DSBN
a D41 a D41
PSC 4 0 - S C L C R 27 050 - 09
D6
PSC
External Tool Holder Series
TOOLING SELECTION
General Special
Application General Turning Copying
Turning Turning
External
Holders
Insert Type 80° Trigon Round and Special
60° Triangle Type 35° Diamond Type
System STJC SVHB SVHC Type Purpose Inserts
Screw Lock System
SVVB SVVC
DTJN a D44 a D45 DWLN
Double Lock (D)
DTJN DWLN
D Type
a D42 a D42
PSC 5 0 - S T J C R 35 060 - 16
D7
ISO Holders Identification
D T F N R 25 25 M 16 E DTFNR2525M16
Diamond
Chart 5 H Hexagonal V 35°
35¡
G 30°
Symbol Right Hand Feed Symbol Neutral Feed Symbol Left Hand Feed 55°
L Rectangular P 11°
R N L
Special
O Angle
Chart 3 Chart 6 Chart 7 Chart 8 Chart 9
Holder Style Shank Height Shank Width Shank Length Cutting Edge
Symbol Shape Offset Symbol Shape Offset Symbol Height (mm) Symbol Width (mm) Symbol Length (mm) Symbol Length (mm)
95¡
With 12 12 12 12 F 80 Eg. for Triangle For Round
A 90¡
Nil L 95¡ Offset 16 16 16 16 H 100 Inserts: Inserts:
20 20 20 20 K 125 06 6,9 10 10
B Nil N Nil 25 25 25 25 M 150 08 8,2 12 12
75¡ 63¡
32 32 32 32 N 160 09 9,6 16 16
With 40 40 40 40 P 170 11 11,0 20 20
D 45¡
Nil R 75¡ Offset 50 50 50 50 Q 180 16 16,5 25 25
Shank S 250 22 22,0 32 32
With Diamater is
E 60¡
Nil S Offset 00 Round shank, T 300 27 27,5
45¡ Shown for 33
U 350 33,0
With With Round Shank,
F 90¡
Offset
T 60¡ Offset For some
2 digits are used for each Products, a
With With dimension in mm. Hypen is used
G 90¡ Offset
U 93¡
Offset Instead of an
alphabet.
With With
J 93¡ Offset
W 60¡
Offset
With With
K 75¡
Offset
Y 85¡
Offset
D8
Position of Cutting Point
(This table shows X and Y dimensions based on 0° approach angle cutting edge inclination)
s
R
s
R 75°
A 1,2 0,872 – K 1,2 0,072 0,268
X
L 1,6 1,162 – X 1,6 0,096 0,357
Y
L
90°
2,4 1,743 – 2,4 0,143 0,535
0,4 0,089 0,024 0,4 0,040 0,040
External
0,8 0,178 0,048 0,8 0,079 0,079
Holders
s
s
95° R
B RR 1,2 0,268 0,072 L 1,2 0,119 0,119
1,6 0,357 0,096 95°
1,6 0,159 0,159
Y
Y
75° L
X 2,4 0,535 0,143 X 2,4 0,238 0,238
0,4 0,164 0,164 0,4 0,463 0,263
s
s
0,8 0,329 0,329 0,8 0,925 0,471
R R
D 1,2 0,493 0,493 N 1,2 1,388 0,707
Y
Y
45° 63° L
L X
X 2,4 0,986 0,986 2,4 2,776 1,414
0,4 0,396 0,229 0,4 0,164 0,164
R
s
X L
2,4 2,381 1,374 2,4 0,986 0,986
0,4 – 0,291 0,4 0,396 0,229
0,8 – 0,581 X 0,8 0,793 0,458
s
s
R R
F 90° 1,2 – 0,872 T 1,2 1,190 0,687
1,6 – 1,162 1,6 1,587 0,916
Y
L 60°
L
X
2,4 – 1,743 2,4 2,381 1,374
Y
95° R
R
G 1,2 0,872 – U 1,2 0,759 0,175
L
X 1,6 1,162 – 1,6 1,013 0,233
L
Y
90° X
2,4 1,743 – 2,4 1,519 0,350
0,4 0,344 0,033 0,4 0,002 0,033
55° 0,8 0,687 0,079 0,8 0,005 0,066
s
R 85° R
J 1,2 1,031 0,118 Y 1,2 0,008 0,099
L 1,6 1,375 0,157 X 1,6 0,011 0,132
L
Y
X
Y
2
– 7/32 5,5562 08 2/64 0,794
R
2/8 8/32 6,3500 12 3/64 1,191
ØA – (0) 7,9375 16 4/64 1,588
B
Square A
B=( 2–1) x (– –R)
2 3/8 – 9,5250 24 6/64 2,389
4/8 – 12,7000
R
ØA 5/8 – 15,8750
Rhombic 1 A –R)
B={ ––––––– –1} x ( – 6/8 – 19,0500
Sin (q/2) 2
8/8 – 25,4000
B
D9
SumiTurn RIGIDITY - ECONOMY - PRECISION
T-REX Tool Holders
Advantages
T-REX Inserts for Maximum Economy
Application Range
With 6 cutting edges and a 55 degree included angle - T-Rex is
the intelligent alternative to profile turning with a traditional 4 edge Double action clamp
2,5
T-REX teeth
0
0 Feed
0,2 rate (mm/rev)
0,4 0,6
Recommendations
Depth of Cut Approach Angle Insert Clamping
67 100 50 100
Torque
DTR55Q
between 3,5 ~ 4,5Nm
(
*) typ: 15°
DTR55C
DTR55C typ: 23°
typ holder:
93°
DTR55Q
typ holder:
105°
D10 l = Eurostock
= Japanstock
Recommended Tightening Torque (N·m)
SumiTurn
T-REX Tool Holders
External Turning
- & Copying
DTR 55C
Profiling
Spare Parts
External Holders
for neg. Inserts
TRCP3 S-SP4-20 BX0520 TRW5505 BFTX0307N TSW040 TRX10 (*)
DTR 55C-R/L 2525–M17 l l 25 25 25 150 35 32
( )
* Note: Wrench (TRX) for shim clamp screw is not included.
DTR 55Q
Profiling
Spare Parts
AC630M
AC810P
AC820P
AC830P
T3000Z
551708-FL 0,8 m
FL
TRM 551704-LU 0,4 l m l m
551708-LU 0,8 l m l m
Finishing
LU 551712-LU 1,2 l m l m
TRM 551704-SU 0,4 m m l m
551708-SU 0,8 m m l m
SU 551712-SU 1,2 m m l m
TRM 551704-GU 0,4 l m l l l
Light Cut
D11
External Tool Holders Tool Holders for neg. Inserts CN_ _
D Type (Double Clamp)
Characteristics
Insert is clamping firmly for improved fracture
resistance.
High indexing accuracy improves machining
accuracy.
Insert can be changed from below the holder.
Suitable for high efficiency machining and inter-
rupted cutting in hardened steel.
External Holders
Secured in two directions and supported by two faces. D Type Tool Holders
0,02
1 2 3 4 5 6 7 8 9 10
-0,02
No. of Indexes
Lever Lock
0,02
Dimensional Shift (mm)
1 2 3 4 5 6 7 8 9 10
-0,02
General Turning
- and Facing
Inserts
Eg.
DCLN u
v
w
CNMG 120408 N–GU
CNMG 160608 N-GU
CNMM 190612 N-HG
N-GU CNMM 250924 N-HU
Spare Parts
Insert
Inserts
Eg.
Spare Parts
Insert
External Holders
Holders
Inserts
Eg.
N-GU
Spare Parts
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Ordering No. Clamp Spring Shim Wrench Wrench
R L h h1 b l1 l2 f bolt Screw
DDHN R/L 2020 K15E l l 20 20 20 125 35 25 DNS1506 BFTX0409N
SCP–2 TRX15(*) LH040 v
DDHN R/L 2525 M15E l l 25 25 25 150 35 32 5,0 3,4
* Note: Wrench (TRX) for shim clamp screw is not included.
( )
Inserts
Eg.
N-GU
Spare Parts
Insert
D13
External Tool Holders Tool Holders for neg. Inserts SN_ _
D Type (Double Clamp)
General Turning
- and Facing
Inserts
Eg.
Spare Parts
Insert
External Holders
Holders
for neg. Inserts
Inserts
Eg.
Spare Parts
Insert
Holders Above figures show right hand tools.
Dimensions (mm) Clamp Shim
Ordering No. Stock Clamp Spring Shim Wrench Wrench
h h1 b l1 l2 f bolt Screw
BFTX0511N
DSDN N 3232 P19 l 32 32 32 170 50 16 SCP–5 5,0 SNS1906 5,0 TRX20(*) LH040,LH025 u
DSDN N 4040 S2507 l 40 40 40 250 63 20 SNS2507 BFTX0615N v
SCP–6 TRD25(*) LH060
DSDN N 4040 S2509 l 40 40 40 250 63 20 6,0 SNS2509 7,5 w
* Note: Wrench (TRX / TRD) for shim clamp screw is not included.
( )
Inserts
Eg.
N-GU
Spare Parts
Insert
External Holders
Holders
Inserts
Eg.
N-GU
Spare Parts
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Ordering No. Clamp Spring Shim Wrench Wrench
R L h h1 b l1 l2 f bolt Screw
DTGN R/L 2020 K16 q 20 20 20 125 31 25 BFTX0307N
SCP–1 TNS1604 TRX10 (*) LH040 u
DTGN R/L 2525 M16 l l 25 25 25 150 31 32 5,0 2,0
* Note: Wrench (TRX) for shim clamp screw is not included.
( )
Inserts
Eg.
N-GU
Spare Parts
Insert
D15
External Tool Holders Tool Holders for neg. Inserts VN_ _
D Type (Double Clamp)
General Turning
- and Copying
Inserts
Eg.
N-GU
Spare Parts
Insert
External Holders
Holders
for neg. Inserts
Inserts
Eg.
N-GU
Spare Parts
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Ordering No. Clamp Spring Shim Wrench Wrench
R L h h1 b l1 l2 f bolt Screw
DVQN R/L 2020 K16 l l 20 20 20 125 35 25 BFTX0307N LH040
SCP–4 VNS1604 TRX10 (*) u
DVQN R/L 2525 M16 l l 25 25 25 150 35 32 5,0 2,0 LH025
* Note: Wrench (TRX) for shim clamp screw is not included.
( )
Eg.
N-GU
Spare Parts
Insert
Inserts
Eg.
N-GU
Spare Parts
Insert
External Holders
Holders
D17
External Tool Holders Tool Holders for neg. Inserts CN_ _
P Type (Lever Lock)
General Turning
- and Facing
Inserts
PCBN Eg.
Spare Parts
External Holders
Holders
for neg. Inserts
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Lever Clamp
Ordering No. Shim Shim pin Wrench
R L h h1 b l1 l2 f pin bolt
PCBN R/L 2020 K12 l q 20 20 20 125 27 17
PCBN R/L 2525 M12 l l 25 25 25 150 27,7 22 LCL4SD LCS42BS-SD LSC42SD LSP4SD LH030 u
PCBN R/L 3225 P12 q l 32 32 25 170 27,7 22
PCBN R/L 2525 M16 q l 25 25 25 150 31,7 22
LCL5SD LCS5B-SD LSC53SD LSP5SD LH030 v
PCBN R/L 3225 P16 q l 32 32 25 170 31,7 22
PCBN R/L 3232 P19 l l 32 32 32 170 37,9 27 LCL6SD LCS6B-SD LSC63SD LSP6SD LH040 w
Inserts
PCLN Eg.
u CNMG 090308 N–SU
v CNMG 120408 N–GU
w CNMG 160612 N–GU
N-GU N-HG
x CNMM 190612 N–HG
Spare Parts
Inserts
PDJN Eg.
Spare Parts
External Holders
Holders
D19
External Tool Holders Tool Holders for neg. Inserts SN_ _
P Type (Lever Lock)
General Turning- and Chamfering
Inserts
PSBN Eg.
Spare Parts
External Holders
Holders
for neg. Inserts
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Lever Clamp
Ordering No. Shim Shim pin Wrench
R L h h1 b l1 l2 f pin bolt
PSBN R/L 2020 K12 l l 20 20 20 125 27,5 17
LCL4SD LCS42BS-SD LSS42SD LSP4SD LH030 u
PSBN R/L 2525 M12 l l 25 25 25 150 27,5 22
PSBN R/L 2525 M15 l l 25 25 25 150 32 22
LCL5SD LCS5B-SD LSS53SD LSP5SD LH030 v
PSBN R/L 3225 P15 l l 32 32 25 170 32 22
PSBN R/L 3232 P19 l l 32 32 32 170 39,2 27 LCL6SD LCS6B-SD LSS63SD LSP6SD LH040 w
Inserts
PSDN Eg.
Spare Parts
Holders Insert
Inserts
PSKN Eg.
Spare Parts
External Holders
Holders
Inserts
PSSN Eg.
Spare Parts
D21
External Tool Holders Tool Holders for neg. Inserts TN_ _
P Type (Lever Lock)
General Turning
- and Facing
Inserts
PTGN
Eg.
Spare Parts
Inserts
PTFN
Eg.
Spare Parts
Inserts
PTTN
Eg.
Spare Parts
Inserts
MTJN
Eg.
Spare Parts
Insert
Holders Above figures show right hand tools.
External Holders
for neg. Inserts
Stock Dimensions (mm) Shim Clamp
Ordering No. Wedge Shim Nut Ring Wrench
R L h h1 b l1 l2 f pin bold
MTJN R/L 2020-33 (K16) l l 20 20 20 125 37 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTJN R/L 2525-33 (M16) l q 25 25 25 150 37 32 MP320 4,0
MTJN R/L 2525-43 (M22) l l 25 25 25 150 37 32
MP420 BHA0625 LH030
MTJN R/L 3225-43 (P22) q q 32 32 25 170 37 32 MMW40 STW434 CPM43N ER05
LH040
v
MTJN R/L V-43 (D22) 20 20 25 60 37 30 MP416 4,5
Inserts
MTXN
Eg.
Spare Parts
Insert
Holders Above figures show right hand tools.
Stock Dimensions (mm) Shim Clamp
Ordering No. Wedge Shim Nut Ring Wrench
R L h h1 b l1 l2 f pin bold
MTXN R/L 2020-33 (K16) q q 20 20 20 125 32 25 MP317 BHA0525
MMW30 STW323 CPM32N ER04 LH030 u
MTXN R/L 2525-33 (M16) q q 25 25 25 150 32 32 MP320 4,0
BHA0625
MTXN R/L 2525-43 (M22) 25 25 25 150 38 32 MMW40 MP420 STW434 4,5 CPM43N ER05 LH030, 040 v
D23
External Tool Holders Tool Holders for neg. Inserts WN_ _
M Type (Wedge Clamp)
General Turning
- and Facing
Inserts
MWLN Eg.
Spare Parts
Insert
External Holders
Holders
for neg. Inserts
Inserts
PWLN Eg.
N-SU
Spare Parts
Fig.1
Inserts
CCLN Fig.2
u CNGN0903 [[
v CNGN1203 [[
w CNGN1204 [[
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim
External Holders
for neg. Inserts
Ordering No. Clamp Shim Wrench
R L h=h1 b l 1 l 2 f D Fig. protector bolt pin
CCLN R/L 2525 M09 q 25 25 150 25 32 7 1 CBC0903 SCN0903 u
CCM8UL WB8-22T SPP3 LT27
CCLN R/L 2525 M12-03 q 25 25 150 30 32 7 1 CBC4 SCND433 v
CCLN R/L 2525 M12-04 q 25 25 150 30 32 7 2 CCM8-LONG CBC4 WB8-30 SCND433 SPP3 LH040 w
Fig.1
Inserts
CSBN Fig.2
u SNGN0903 [[
v SNGN1203 [[
w SNGN1204 [[
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Insert Clamp Shim
Ordering No. Clamp Shim Spring Wrench
R L h=h1 b l 1 l 2 f D Fig. protector bolt pin
CSBN R/L 2525 N09 q 25 25 160 30 21,5 – 1 CBS13 SSN0903 u
CCM8UL WB8-22T – – LH040
CSBN R/L 2525 N12-03 q 25 25 160 35 21,5 – 1 CBS14 SSND423 v
CSBN R/L 2525 N12-04 q 25 25 160 33 21,5 – 2 DC-R/L 1 CBD 4 R/L BH 0830 R/L SSND423 SPP3 DSP5 LH040 w
Fig.1
Inserts
CSKN Fig.2
u SNGN0903 [[
v SNGN1203 [[
w SNGN1204 [[
Spare Parts
Holders
Insert
CSKN R/L 2525 N12-04 q 25 25 160 21 32 7 2 DC-L/R 1 CBD 4 L/R BH 0830 L/R SSND423 SPP3 DSP5 LH040 w
D25
External Tool Holders for
Solid SUMIBORON
C Type Top Clamp
- Holders
Inserts
CRDN
u RNGN0903 [[
v RNGN1203 [[
w RNGN1204 [[
Spare Parts
Holders
Insert
Dimensions (mm) Double
External Holders
for neg. Inserts
Inserts
CRSN
u RNGN0903 [[
v RNGN1203 [[
w RNGN1204 [[
Spare Parts
D26 l = Eurostock
For Dimple Type Solid CBN Inserts External Tool Holders for
Solid SUMIBORON
X Type Dimple- Lock Holders
Inserts
XSBN
u SNGX1204 [[
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
External Holders
for neg. Inserts
Ordering No. Clamp Shim Spring Wrench
R L h h1 b l1 l2 f D bolt pin
XSBN R/L 2525 N12 l 25 25 25 160 38 21,5 7 DSLX8 BH0825 SSND423 SPP3 GSP10 LH050 u
Inserts
XCLN
u CNGX1204 [[
Spare Parts
Holders
Insert
Above figures show right hand tools.
Stock Dimensions (mm) Clamp Shim
Ordering No. Clamp Shim Spring Wrench
R L h h1 b l1 l2 f D bolt pin
XCLN R/L 2525 M12 l 25 25 25 150 33 32 7 DSLX8 BH0825 SCND433 SPP3 GSP10 LH050 u
D27
External Mini Holders
External Holders
for pos. Inserts
Easy access
side locking screw
D28
External Mini Holders
In 1984, Sumitomo Electric Hardmetal
first released the Mini Tool Holder series
for the machining of small components in
small NC autolathes.
A full range of insert grades comprising
of the Cermet T1500A, SUMIBORON
BN2000, SUMIDIA DA1000 and especially
AC530U, was also introduced to meet a
variety of machining requirements.
External Holders
for pos. Inserts
Grade Selection
Application Range Work Material
Heat Resistant
Non-Ferrous
Hardenend
Stainless
Cast Iron
General
Category
Steel
Steel
Steel
Metal
Steel
High Precision Finish-Light Cut Medium Cut
ACZ150
AC510U
Coated Carbide
AC520U
(PVD)
AC530U
New AC1030U
T1000A
Cermet/Coated Cermet
T1500A / T1500Z
H1
Carbide
EH510
SUMIDIA DA1000
vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev) vc (m/min) f (mm/rev)
Grade
ACZ150 50 - 200 0,02 - 0,10 50 - 150 0,01 - 0,08 50 - 150 0,01 - 0,05 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
AC510U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
AC520U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
AC530U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
AC1030U 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 200 *0,02 - 0,10 70 - 300 0,05 - 0,20
T1000A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150 *0,02 - 0,10 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500A 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150 *0,02 - 0,10 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
T1500Z 50 - 200 0,02 - 0,15 50 - 200 0,02 - 0,10 *50 - 150 *0,02 - 0,10 70 - 300 0,05 - 0,20 70 - 300 0,05 - 0,20
BN1000 50 - 200 0,02 - 0,10
BN2000 50 - 120 0,02 - 0,10
DA1000 70 - 300 0,02 - 0,10 70 - 300 0,02 - 0,10
* Please use maximal possible C/speed
D29
External Mini Tool Holders Special Mini Holders for Back Facing
SBT Type
SBT
Spare Parts
Dimensions (mm)
for pos. Inserts
Stock
BTR Dimensions (mm)
AC530U
AC130U
ACZ310
T1500A
Ordering No.
d s r
BTR 3505 m s l m 0,05
6,8 3,8
BTR 3515 m s l m 0,15
D30 l = Eurostock
= Japan stock
q = Delivery on request
p = To be replaced by new item
Recommended Tightening Torque (N·m)
Mini Holders for 7° CC_ _ pos. Inserts External Mini Tool Holders
PC/SC Type
P Type Lever - Lock Holders
Inserts
PCLC Eg.
Spare Parts
External Holders
Stock Dimensions (mm) Lever Clamp Side
Spare Parts
Inserts
SCAC Eg.
Spare Parts
D31
External Mini Tool Holders Mini Holders for 7° DC_ _ pos. Inserts
PD/SD Type
P Type Lever - Lock Holders
Inserts
PDJC Eg.
Spare Parts
Spare Parts
Inserts
SDAC Eg.
Spare Parts
External Holders
Stock Dimensions (mm)
Inserts
SDNC Eg.
Spare Parts
Holders Insert
Dimensions (mm)
Ordering No. Stock Screw Wrench
h h1 b l1 f
SDNCN 0808 D07 l 8 8 8 60 4,2
SDNCN 1010 E07 l 10 10 10 70 5,2
SDNCN 1212 F07 l 12 12 12 80 6,2 BFTX02506N 1,5 TRX08 u
SDNCN 1616 H07 l 16 16 16 100 8,2
SDNCN 2020 K07 l 20 20 20 125 10,2
SDNCN 1212 F11 l 12 12 12 80 6,5
SDNCN 1616 H11 l 16 16 16 100 8,5
BFTX0409N 3,4 TRX15 v
SDNCN 2020 K11 l 20 20 20 125 10,5
SDNCN 2525 M11 l 25 25 25 150 13
D33
External Tool Holders External Holders for 7° RC_ _ pos. Inserts
PR Type
P Type Lever - Lock Holders
Inserts
PRDCN Eg.
u RC
v RC
0906M0
1003M0 N–R
w RC 1204M0 N–R
x RC 1606M0 N–R
N-RP y RC 2006M0 N–R
Spare Parts
Holders Insert
External Holders
for pos. Inserts
Inserts
PRGC Eg.
u RC
v RC
0906M0
1003M0 N–R
w RC 1204M0 N–R
x RC 1606M0 N–R
N-RP y RC 2006M0 N–R
Spare Parts
Inserts
SRDCN Eg.
- RC
u RC
1003M0
10T3M0 N–R
v RC 1204M0 N–R
w RC 1606M0 N–R
N-RX x RC 2006M0 N–R
Spare Parts
TRX...
External Holders
for pos. Inserts
Dimensions (mm)
Ordering No. Stock Screw Shim Screw Wrench Wrench
h h1 b l1 l2 f e
SRDC N 2020 K10T3 l 20 20 20 125 25 15,0 1,0 BFTX 03510-SD
SRNS 103-SD u
SRDC N 2525 M10T3 l 25 25 25 150 25 17,5 1,0 2,0
BW 0508F-SD TRX 15 IP-35 LH 035
SRDC N 2525 M12 l 25 25 25 150 28 18,5 1,2 BFTX 03512-SD TRX...
SRNS 123-SD v
SRDC N 3225 P12 l 32 32 25 170 28 18,5 1,2 2,0
SRDC N 2525 M16 q 25 25 25 150 35 20,5 1,5
BFTX 0517-SD
SRDC N 3225 P16 l 32 32 25 170 35 20,5 1,5 SRNS 164-SD BW 0810F-SD LT
LT... 20 IP LH 050 w
5,0
SRDC N 3232 P16 q 32 32 32 170 35 20,5 1,5
BFTX 0618-SD
SRDC N 3232 P20 l 32 32 32 170 40 26,0 1,7 7,5 SRNS 204-SD BW 0912F-SD LT 25 IP LH 060 x
Inserts
SRSC Eg.
- RC
u RC
1003M0
10T3M0 N–R
v RC 1204M0 N–R
w RC 1606M0 N–R
N-RX x RC 2006M0 N–R
Spare Parts
TRX...
Holders LT...
Insert
D35
External Mini Tool Holders Mini Holders for 7° SC_ _ pos. Inserts
SS Type
S Type Screw- Lock Holders
Inserts
SSBC Eg.
u SCMT 070202
v SCMT 09T304 N-SU
w SCMT 120408 N-SU
SUMIDIA N-SU
Spare Parts
Inserts
STAC Eg.
N-FP N-SU
Spare Parts
External Holders
Stock Dimensions (mm)
Inserts
STGC Eg.
Spare Parts
D37
External Mini Tool Holders Mini Holders for 5° VB_ _ pos. Inserts
SV Type
S Type Screw- Lock Holders
Inserts
SVJB Eg.
Spare Parts
R L h h1 b l1 l2 f
for pos. Inserts
Inserts
SVPB Eg.
Spare Parts
Inserts
SVVB Eg.
Spare Parts
Holders Insert
Dimensions (mm)
Ordering No. Stock Stopper Nut Shim Wrench Scew Wrench
h h1 b l1 l2 f
SVVB N 1212 F11 l 12 12 12 80 - 6 BFTX
– – – – 02508NV TRX08 u
SVVB N 1616 H11 l 16 16 16 100 - 8 1,5
SVVB N 2020 K16 l 20 20 20 125 - 10 VP20
BFTX
SVVB N 2525 M16 l 25 25 25 150 - 12,5 VP25 CPV33N SVP32 LH025 03508 TRX10 v
2,0
SVVB N 3225 P16 l 32 32 25 170 - 12,5 VP32
Inserts
SVLC Eg.
R-FX
Spare Parts
External Holders
Stock Dimensions (mm)
Inserts
SVPC Eg.
R-FX
Spare Parts
D39
External Tool Holders
Polygon - Shank Holder PSC
Features
The Sumitomo polygon shank holders enable an extremely
high stiffness connection between machine and tool.
The conical polygon can take high bending and torque
moments based on the combination of the face contact
to the spindle.
This self-guiding coupling system offers high precision
and a repeatability of ± 2µm in X, Y and Z axis.
While using this easy and quick coupling system it is pos-
sible to gain higher machine utilization time as the set-up
and tool change times are reduced.
The compact design and the high stiffness connection to
the spindle offer a versatile use e.g. on multi-task machi-
nes, machining centers and turning-milling centers.
Holders
External
Characteristics
● original SUMITOMO D-type double clamping system
● compact design
● monoblock system - no additional interfaces
● precise positioning; self-guiding with high repeatability
● high stiffness supported by face contact of holder
● carbide shims to prevent holders from damage
● simple tool holder change and low-maintenance operation
● internal coolant supply directly to the cutting edge
● Polygon shank and insert seat hardened for long holder life
PSC 4 0 - D C L N R 27 050 - 12
Inserts
DCLN
ØD
CNMG1204_ _ NGE
f
(Representative
example)
95°
L1
Spare Parts
External Holders
for neg. Inserts
Inserts
DDJN
ØD
DNMG1506_ _ NGE
(Representative
f
example)
93° L1
Spare Parts
Inserts
DDHN
ØD
DNMG1506_ _ NGE
f
(Representative
example)
107,5°
L1
Spare Parts
Inserts
DSBN
ØD
SNMG1204_ _ NGE
f
(Representative
example)
75°
L1
Spare Parts
*
( ) Item is sold separately.
D41
External Tool Holders Negative Insert Type
Polygon - Shank Holder
General Turning and Facing-
Inserts
DTJN
ØD
TNMG1604_ _ NGE
f
95° (Representative
example)
93°
L1
Spare Parts
Inserts
DWLN
ØD
WNMG0804_ _ NSE
f
(Representative
example)
95° L
1
Spare Parts
*
( ) Item is sold separately.
Inserts
SCLC
ØD
CCMT09T3_ _ NSU
(Representative
f
example)
95° L
1 Spare Parts
External Holders
for pos. Inserts
Inserts
SDJC
ØD
DCMT11T3_ _ NMU
f
(Representative
example)
93°
L1 Spare Parts
Inserts
SDHC
ØD
DCMT11T3_ _ NMU
(Representative
f
example)
107,5°
L1
Spare Parts
Inserts
SSBC
ØD
SCMT1204_ _ NMU
(Representative
f
example)
75° L1
Spare Parts
D43
External Tool Holders Positive Insert Type
Polygon - Shank Holder
General Turning, Copying and
- Facing
Inserts
STJC
ØD
TCMT16T3_ _ NSU
f
(Representative
example)
93°
L1 Spare Parts
Inserts
SVJB
ØD
VBMT1604_ _ NSU
f
(Representative
example)
93°
L1 Spare Parts
Inserts
SVVB
ØD
VBMT1604_ _ NSU
72,5° (Representative
example)
L1
Spare Parts
Inserts
SVHB
ØD
VBMT1604_ _ NSU
f
(Representative
example)
107,5°
L1 Spare Parts
Inserts
SVJC
ØD
VCMT1604_ _ NSU
f
(Representative
example)
93°
L1 Spare Parts
External Holders
for pos. Inserts
Inserts
SVVC
ØD
VCMT1604_ _ NSU
72,5° (Representative
example)
L1
Spare Parts
Inserts
SVHC
ØD
VCMT1604_ _ NSU
f
(Representative
example)
107,5°
L1
Spare Parts
D45
D46
E
Content A ~ P
Boring Bars
E1 ~ E24
Boring Bars
Selection Boring Tool Selection Table........................................... E2 - 4
ISO Boring Tool Identification Table..................................... E5
Features Boring Tool Series........................................................... E6 - 7
E1
Boring Tools Selection According to Applications / Boring - øD
Boring Depth
Application
Special
BXBR ~5 boring bar mmmmmmm
a E24
Sumiboron
BNB
Boring Bars
~4 insert ll l l l
aM41
Trigon
S/C-SWUB ~3 ~8 Type l
a E23 5° Pos. 5,5
Stop Boring
S-STFC ~3 l l l l lll
a E19 32 40 50
B/D-STUP ~6 ll l l l l l
a E20 40
Triangle
S-STUP(B) ~3 Type lll l l ll
a E20 5° & 11° Pos.
D-DTFN ~3 ~6 lll
a E12 32 40 50
Triangle
S-PTFN Neg. Type lll
a E12 32 40 50
Sumiboron
BNZ ~5 insert l lll l l
aM33 9 11
S-SCLP ~3 l l l ll
a E15
B-SCLP ~6 m m m
a Stock in Japan
80 ° Diamond
11° Pos. Type
C-SCLP ~8 l l l
a E15
Bottom Facing
B/D-SCLC ~6 ll l l l ll
a E14 32 40
S-SCLC ~3 l l l l lll
a E14 32 40 50
80 ° Diamond
7° Pos. Type
C-SCLC ~8 mmmmmmmmm m m
a Stock in Japan
D-DCLN ~6 lll
a E8 32 40 50
80 ° Diamond
S-PCLN ~3 Neg. Type
llllll
a E8 30 32 40 50 63
D-DWLN ~6 lll
a E13 32 40 50
Trigon
Neg. Type
S-MWLN ~3 lll
a E13 32 40 50
2 2,5 3 3,5 4 4,5 5 6 7 8 10 12 13 14 16 18 20 22 25 28 35 44 54 70
E2 l = Eurostock
= Japanstock
Boring Tools Selection
BORING TOOLS Coloured boxes indicate available size.
Boring Depth
Application
B/D-SDUC ~6 l l l l l l
a E16
S-SDUC ~3 l l l l l l
aE16
C-SDUC ~8 m m m m
a Stock in Japan
B/D-SDQC ~6
55 ° Diamond
7° Pos. Type l l l l l l
a E17
S-SDQC ~3 l l l l l
aE17
Boring Bars
D-SVUB ~6 l l l l
a E21 27
Copying
S-SVUB ~3 l l l l
a E22 27
S-SVQB ~3 l l l l
a E22 27
B/C-SVQB ~8 ~6 m m
35 ° Diamond
a Stock in Japan Type
D-SVZB ~6
5° & 7° Pos.
l l l l
a E21 27
S-SVZB l l l l
a E22 27
D-DDUN ~6 l l
a E9
S-PDUN ~3 55 ° Diamond l l l m
Neg. Type
a E9 63
S-SSKP ~3 l l l l
a E18
C-SSKP 55 ° Diamond
Through Boring
~8 Neg. Type l l
a E18
SSKC ~3
Square
Type m m m m
a Stock in Japan 7° Pos.
CSKP ~3
Square
Type m m
a Stock in Japan 11° Pos.
S-PSKN ~3 l l
Square l l
a E10 Neg. Type 63
GNDI
Grooving
~ l l l
a F10/F24
GNDIS New
~ m m m m
a F10/F26
6 8 10 12 13 14 16 18 20 22 25 28 32 34 35 40 44 50 54 70
E3
Boring Tool Series
TOOLING SELECTION
Trough
Application Stop Boring Bottom Facing Copying
Boring
Insert Type Poligon 55°
Triangle 60° Trianglar80°
Type
Diamond Square 55° Diamond 35° Diamond
System / Others T-REX
Steel
–
S-STFC aE19 S-SWUB S-SCLC S-SCLP S-SSKP S-SDUC aE16 S-SVUB
S-STUP(B) aE20 a E23 a E14 a E15 a E18 S-SDQC aE17 ( S-SVQB
S-SVZB ) a E22
Anti-vibration
– – – –
B-STUP B-SCLC B-SDUC aE16
Screw Lock
– –
D-STUP D-SCLC D-SDUC aE16 D-SVUB aE21
a E20 a E14 D-SDQC aE17 D-SVZB aE21
Carbide
– – – – – –
C-STUP C-SWUB C-SCLP C-SSKP
(C-STUB) a E20 a E23 a E15 a E18
Lever Lock
– – – –
Steel
– –
D-DTFN D-DWLN D-DCLN D-DDUN
Top Clamp
– – – – – –
Steel
S-MWLN S-DTR
a E13 a E11
Carbide
BSME SEXC
a M38 a M39
E4
Boring Tools Identification
Catalogue Classification System For Boring Holders
S 16 R – S T U P R 11 03 - 18
h
Shank Shank Insert Seat Clearance Insert Cutting Min. Bore
Material Length Shape Angle Edge Length Diameter
Chart 1 Chart 2 Chart 4 Chart 6 (mm) (mm)
h
Shank Clamping Holder Feed Insert
Diameter System Style Direction Thickness
(mm) Chart 3 Chart 5 Chart 7 (mm)
Boring Bars
H 100 R 200 Clamp Type
D Steel with Anti-vibration Mechanism
with Oil Hole J 110 S 250
E Carbide with Oil Hole K 125 T 300 Lever Lock
L 140 U 350 Type (Insert is
Chart 7 M 150 V 400
D Double Clamp P Supported by
N 160 W 450 1 face)
Feed Direction
Symbol Feed Direction Pin Lock Type
R Right Hand Feed (Insert is Screw
E supported by S Clamp Type
L Left Hand Feed 1 face)
N Neutral Feed
A Nil N Nil A 3°
90¡ 63¡
Parallelogram
B 82°
82¡
O Octagonal With B 5°
B 75¡
Nil Q Offset
Diamond
C 80°
80¡
P Pentagonal
With
C 7°
D Nil R Offset
Diamond 45¡ 75¡
D 55°
55¡
R Round D 15°
With
Diamond E Nil S Offset
E 75°
75¡
S Square 60¡ 45¡
E 20°
With With
F
Diamond 50¡
T Triangular F 90¡
Offset
T 60¡ Offset F 25°
50°
Diamond With With
H Hexagonal V 35°
35¡
G U 93¡
G 30°
90¡ Offset Offset
Parallelogram
K W With With N 0°
55¡
Trigon 80¡
E5
Boring Bars
Boring Tool Series
General Features
Since being the first in 1976 to introduce indexable boring
bars, Sumitomo Electric has been continuously developing
a comprehensive range which includes the SEC-Small Hole
boring bar series, high rigidity boring head series, with either
steel / carbide shanks, and the latest anti-vibration mechanism
- SumiTurn X-Bar series coupled with a wide variety of insert
grades and chipbreakers, cover a whole range of process
requirements.
Series
Vibration
direction in cut
Strong cross Ribbed structure for
section to withstand maximum
high cutting force rigidity
The damper resists vibration
7 –
Over hang length (L/ød)
6 –
5 –
1 –
l l l l l l l l l
0
8
10
12 16 20 25 32 40 50 Min. over hang
Shank size, ød (mm) length = 3,5 x ød
E6
Boring Bars
Boring Tool Series
Recommended Over Hang Length / Shank Diameter (L/D)
Over hang length (L/D)
Type of boring bar 1 2 3 4 5 6 7 8 9 10
l Steel Shank
Rigid head design for low cost hole
boring.
l Carbide Shank
High rigidity shank for high
accuracy hole boring.
Grades
Process Work Material
Tool Material
Hardened
Stainless
Resistive
High Precision Finish~Light Cut Medium Cut
General
Powder
Ferrous
Metal
Steel
Steel
Steel
Metal
Cast
Alloy
Heat
Non-
Iron
Boring Bars
New
CVD New
Coated
Carbide
PVD
New
Cermet
Coated
Cermet
Carbide
SumiBoron
SumiDia
4 4 4 4
Depth of cut (mm)
NSI
NSU NMU
NFK L/RSD NSC
2 2 2 2
NSF L/RFX
NLUW
NUS L/RSDW
NLU L/RFYS
L/RW NFC
L/RFY
0 0,2 0,4 0 0,2 0,4 0 0,2 0,4 0 0,2 0,4
Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev) Feed rate (mm/rev)
E7
For Negative CN _ _ - Inserts ( a = 0°)
D…DCLN / S…PCLN Type
D
D-DCLN
Bottom facing Insert (eg.)
N-GU
Spare Parts
Anti-vibration D type
with oil hole
D25T - DCLN R/L 1204-32 l l 32 25 23 300 26 17 -12° CNS1203B BFTX0307N TRX10 (*)
D32T - DCLN R/L 1204-40 l l 40 32 30 300 26 22 -10° CN 1204 SCP-2 BFTX0409N LH040 LH025
CNS1204B TRX15 (*)
D40U - DCLN R/L 1204-50 l l 50 40 37 350 26 27 -10° 3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Holders
S - PCLN R/L
E8 l = Eurostock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Negative DN _ _- Inserts ( a = 0°) Boring Bars
D…DDUN / S…PDUN Type
D
D-DDUN
Copying Insert (eg.)
N-GU
Spare Parts
Anti-vibration D type
with oil hole
Boring Bars
for neg. Insert
D32T - DDUN R/L 1104-40 l l 40 32 30 300 26 22 -10° DN 1104 SCP-1 DNS1104B BFTX0307N TRX10 (*)
D32T - DDUN R/L 1506-40 l l 40 32 30 300 26 22 -12° BFTX0409N LH040 LH025
DN 1506 SCP-2 DNS1506B TRX15 (*)
D40U - DDUN R/L 1506-50 l l 50 40 37 350 26 27 -12° 3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Holders
S - PDUN R/L
S25T ....11 DNMG 1104_ _ NGU - DNGA 1104_ _ LCL3DB-SD LCS3DB-SD – – LH020
S32U ....15 04 DNMG 1504_ _ NGU DNMM 1504_ _ NMP DNGA 1504_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S40V ....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
S50W....15 DNMG 1506_ _ NGU DNMM 1506_ _ NMP DNGA 1506_ _ LCL4D-SD LCS5DB-SD LSD42SD LSP4SD LH030
E9
Boring Bars For Negative SN _ _ - Inserts ( a = 0°)
S…PSKN Type
Holders
S - PSKN R/L
E10 l = Eurostock
q = Delivery on request
= Japanstock Recommended Tightening Torque (N·m)
RIGIDITY - ECONOMY - PRECISION Boring Bars
”T-REX” Type
Internal Turning & Copying
S-DTR
Profiling
Spare Parts
Boring Bars
for neg. Insert
Advantages
T-REX Inserts for Maximum Economy
With 6 cutting edges and a 55 degree included angle - T-Rex is the intelligent alternative to profile turning with a traditional 4
edge DNMG insert.
Inserts Coated
Coated Carbide Cermet
New
AC8025P
AC630M
AC810P
AC820P
AC830P
T3000Z
551708-FL 0,8 m
FL
TRM 551704-LU 0,4 l m l m
551708-LU 0,8 l m l m
Finishing
LU 551712-LU 1,2 l m l m
TRM 551704-SU 0,4 m m l m
551708-SU 0,8 m m l m
SU 551712-SU 1,2 m m l m
TRM 551704-GU 0,4 l m l l l
Light Cut
E11
Boring Bars For Negative TN _ _- Inserts ( a = 0°)
D…DTFN / S…PTFN Type
D
D-DTFN
Stop boring Insert (eg.)
N-GU
Spare Parts
Anti-vibration D type
with oil hole
Holders
S - PTFN R/L
S....11
- - - LCL3T-SD LCS3B-SD – – LH020
S....16 TNMG 1604_ _ NGU TNMM 1604_ _ NMP TNGA 1604_ _ LCL3SD LCS3TB-SD LST317SD LSP3SD LH025
S....22 TNMG 2204_ _ NGU TNMM 2204_ _ NMP TNGA 2204_ _ LCL4SD LCS42BS-SD LST42SD LSP4SD LH030
E12 l = Eurostock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Negative WN _ _- Inserts ( a = 0°) Boring Bars
D…DWLN / S…MWLN Type
D-DWLN
Bottom facing Insert (eg.)
N-GU
Spare Parts
Anti-vibration D type
with oil hole
Boring Bars
for neg. Insert
D25T - DWLN R/L 0804-32 l l 32 25 23 300 26 17 -12° WNS0803B BFTX0307N TRX10 (*)
D32T - DWLN R/L 0804-40 l l 40 32 30 300 26 22 -10° WN 0804 SCP-2 BFTX0409N LH040 LH025
WNS0804B TRX15 (*)
D40U - DWLN R/L 0804-50 l l 50 40 37 350 26 27 -10° 3,4
* Note: Wrench (TRX type) for shim screw is not included.
( )
Holders
S - MWLN R/L
S....08 WNMG 0804_ _ NGU WNMM 0804_ _ NMP HE060011W WB 6-16 HE060011P HE060011E LH025, LH030
E13
Boring Bars For Positive CC _ _- Inserts ( a = 7°)
B/D/S…SCLC Type
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Ordering No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - SCLC R/L 0602-10 l l 10 8 7 100 5,5 19 -13° BFTX02505N
1.
B type B10K - SCLC R/L 0602-12 l l 12 10 9 125 6 21 -12° CC T 0602 1,1 TRX08
D12M - SCLC R/L 0602-14
Boring Bars
for pos. Insert
Holders
S - SCLC R/L
E14 l = Eurostock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Positive CP _ _- Inserts ( a = 11°) Boring Bars
S/C…SCLP Type
Holders
Boring Bars
for pos. Insert
C10Q - SCLP R/L 08 l q 12 10 9 180 15 6 -5°
CP_ T 0802_ _
C - SCLP R/L C12R - SCLP R/L 08 q q 16 12 11 200 15 8 -2°
C16S - SCLP R/L 09 l q 20 16 15 250 15 10 -2° CP_ T 0903_ _
Carbide shank
S/C-SCLP R/L
S/C 10.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 12.....08 CPGT 0802_ _ NSD CPMW 0802_ _ BFTX 0305 A - TRX 10
S/C 16.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 20.....09 CPGT 0903_ _ NSD CPMW 0903_ _ BFTX 0407 A 3,4 TRX 15
S 25.....12 CPGT 1204_ _ NSD - BFTX 0509 A 5,0 TRX 20
E15
Boring Bars For Positive DC _ _- Inserts ( a = 7°)
B/D/S…SDUC Type
Copying D
D Oil hole
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Ordering No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B type B10M - SDUC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
BFTX02506N
DC T 0702 TRX08
D12M - SDUC R/L 0702-16
Boring Bars
for pos. Insert
Holders
S - SDUC R/L
S - SDQC R/L
S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15
Copying D
D Oil hole
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Ordering No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l 1 f e g
Anti-vibration
B type B10M - SDQC R/L 0702-13 l l 13 10 9 150 7 2,5 -8° 1.
BFTX02506N
DC T 0702 TRX08
D12M - SDQC R/L 0702-16
Boring Bars
for pos. Insert
l l 16 12 11 150 9 3,5 -8° 1,5
Anti-vibration D16R - SDQC R/L 0702-20 l l 20 16 15 200 11 4,0 -6°
D type D20S - SDQC R/L 11T3-25 l l 25 20 18 250 13 4,5 -6° 2.
BFTX0409N
with oil hole D25S - SDQC R/L 11T3-32 l l 32 25 22 250 17 7,0 -6° DC T 11T3 TRX15
3,4
D32T - SDQC R/L 11T3-40 l l 40 32 30 300 22 7,0 -10°
All figures show right hand tools.
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Holders
S - SDUC R/L
S - SDQC R/L
S10K.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S12M.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S16R.....07 DCMT 0702_ _ NFP DCMT 0702_ _ NSK DCGW 0702_ _ BFTX02506N 1,5 TRX08
S.....11 DCMT 11T3_ _ NFP DCMT 11T3_ _ NSK DCGW 11T3_ _ BFTX0409N 3,4 TRX15
E17
Boring Bars For Positive SP _ _- Inserts ( a = 11°)
S/C…SSKP Type
Holders
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
SPGT figure shows left hand tool.
S/C-SSKP R/L
S/C 12.....09
S/C 16.....09
SPGT 0903_ _ L/R-SD SPGW 0903_ _ BFTX 0307 A 2,0 TRX 10
S 20.....09
S 25.....09
E18 l = Eurostock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Positive TC _ _- Inserts ( a = 7°) Boring Bars
S …STFC Type
Holders
Boring Bars
for pos. Insert
All figures show right hand tools.
S - STFC R/L
E19
Boring Bars For Positive TB / TP _ _- Inserts ( a = 5, 11°)
B/D/S/C…STUP (B) Type
Spare Parts
Holders
Stock Dimensions (mm)
Steel shank Ordering No. øDmin Fig. Insert (ex.) Screw Wrench
R L ød h l1 f l2 g
Anti-vibration B08H - STUP R/L 0802-10 l l 10 8 7 100 5 13 -10° TP T 0802 BFTX0204A 0,5 TRX06
1.
B type B10K - STUP R/L 1103-12 l l 12 10 9 125 6 15 -8°
BFTX0306A
D12M - STUP R/L 1103-14 l l 14 12 11 150 7 17 -7°
TP T 1103 2,0 TRX10
D16R - STUP R/L 1103-18
Boring Bars
for pos. Insert
Holders
S/C-STU_ R/L
E20 l = Eurostock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Positive VB _ _- Inserts ( a = 5°) Boring Bars
D…SVUB / SVZB Type
Fig.1 Fig.2
Copying
Spare Parts
Boring Bars
for pos. Insert
l l 27 20 18 250 15 5 -5° – – – –
D25T - SVUB R/L 1604-35 l l 35 25 23 300 20,5 9 -7,5° BFTX03508
2. VB 1604 TRX10
D32T - SVUB R/L 1604-40 l l 40 32 30 300 22 9 -7,5° VP32B BH03504 SVP32 2,0 LH020
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
Fig.1 Fig.2
Copying
Spare Parts
E21
Boring Bars For Positive VB _ _- Inserts ( a = 5°)
S…SVQB / SVUB, SVZB Type
Holders
Holder Carbides, Cermets CBN Pin Clamp bolt Shim Screw Wrench Wrench
E22 l = Eurostock
q = Delivery on request
Recommended Tightening Torque (N·m)
For Positive WB _ _- Inserts ( a = 5°) Boring Bars
S/C…SWUB Type
Holders
S - SWUB R/L S08H - SWUB R/L 06-01 l l 5,5 8 7 100 18 3 -12° WBGT 0601_ _
Steel shank
Boring Bars
for pos. Insert
C - SWUB R/L C08K - SWUB R/L 06 l l 5,5 8 7 125 30 3 -12° WBGT 0601_ _
Carbide shank
Remarks: Right handed tool holders are applicable with left handed or neutral inserts.
Left handed tool holders are applicable with right handed or neutral inserts.
S/C-SWUBR/L
E23
Solid Carbide Boring Bars
BXBR Type
Characteristics
l Economical, two-cornered insert.
l Maximum boring depth 5D (5 times the shank diameter)
l Usable at any desired overhang.
l Shank size = min. bore diameter for easy selection.
(Available from ø2 mm to ø5 mm in 0,5 mm increments.)
l KBMX Type cutting edge used, no breaker versions also
available in stock.
BXBR
Stop boring
m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
BXBR 03505 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
BXBR 02005 R-NB m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,05 HBX 2016
02020 R-NB m 2,0 2,0 1,8 50 0,80 6,0 10,0 0,20 0,20 HBX 2016
BXBR 02505 R-NB m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,05 HBX 2516
02520 R-NB m 2,5 2,5 2,2 50 1,05 7,5 12,5 0,20 0,20 HBX 2516
BXBR 03005 R-NB m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,05 HBX 3016
03020 R-NB m 3,0 3,0 2,7 50 1,30 9,0 15,0 0,25 0,20 HBX 3016
No Breaker
BXBR 03505 R-NB m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,05 HBX 3516
03520 R-NB m 3,5 3,5 3,1 60 1,55 10,5 17,5 0,25 0,20 HBX 3516
BXBR 04005 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,05 HBX 4016
04020 R-NB m 4,0 4,0 3,6 60 1,80 12,0 20,0 0,35 0,20 HBX 4016
BXBR 04505 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,05 HBX 4516
04520 R-NB m 4,5 4,5 4,1 70 2,05 13,5 22,5 0,35 0,20 HBX 4516
BXBR 05005 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,05 HBX 5016
05020 R-NB m 5,0 5,0 4,5 70 2,30 15,0 25,0 0,40 0,20 HBX 5016
Grooving, Parting-
Off & Threading
New
Internal Grooving GNDI / GNDIS..................................................................... F24-26
Necking New
GNDN.................................................................................. F27
Face Grooving New
GNDF / GNDFS................................................................... F28-31
F1
Grooving Tool Holders
GND Type
Characteristics
Wide range of application processes
Applicable for grooving, turning, copying, facing,
boring and cut-off.
Achieving stable tool life
An array of chipbreakers improves the efficiency
in chip control in various applications and prevents
unexpected damages caused by chip blockade.
Achieving smooth cutting and high efficiency machining
Holders utilizing one-piece body construction made of
special steel, reduce vibration by 30% during machining
as compared to conventional types.
Achieving high precision grooving widths with moulded inserts
Grooving insert width tolerance of ±0,03mm over the
entire range
Cutting Performance
Eliminates Vibration Ensures both high rigidity and good chip evacuation
Reduces vibration up to 30% compared to conventional grades Internal
thanks to its high-rigidity design.
Special steel
Single-piece construction
Oil hole
Improved chip evacuation
Oil hole
Coolant is directed onto rake
Single-piece construction face of cutting edge
Strong Vibration
Application Examples
Stable and long tool life ensures reliable functionality even
Substantially improved machining efficiency! on automatic production lines!
High rigidity holder enables high load machining at high feed rate. Reduction of chattering prevents unexpected breakage.
Normal Wear Breakage
GND
Type f = 0,30mm/rev
Compet. f = 0,30mm/rev
Product Improved efficiency
by over 300%
Work Material: 42CrMo4 Work Material: C53
Holder: GNDL R2525M 320 Holder: GNDM L2525M 618
Insert: GCM N3002 GG (AC530U) Insert: GCM N6030 RG (AC530U)
Cutting Conditions: vc=130m/min, f=0,30mm/rev, wet Cutting Conditions: vc=130m/min, f=0,30mm/rev, wet
F2
Grooving Tool Holders
GND Type
GND Series Expansion for Small Lathes
Supplementing the holder program with the
cross-section 1010, 1212, 1616, 2020 and 2525.
The line up includes grooving widths of 1,25mm,
1,5mm, 2,0mm and 3,0mm.
Reduces chattering and achieves high-efficiency
machining
Reducing vibration during grooving by employing
the same high-rigidity holder design of the GND
w=2,0mm series.
w=1,5mm w=1,25mm
Grooving &
Parting-Off
to the sharp cutting edge design with a 30° rake angle as well as Sharp cutting edge design
the reduction of frictional resistance through chip control with point with a 30° rake angle
contact.
Minimum Groove Width: 1,25mm
Effective for reduction of material costs and for reduction
of vibration during cutting off. Provides Excellent Surface Finish and Chip Control
Cutting Surface
751
713
600
593
400
382 408
200
0
GF Type Conventional Grade Competitor‘s Product GF Type Competitor‘s Product
General Purpose Type Low Cutting Force Type Low Cutting Force Type
Work Material: C54, Ø30mm, cut off applications Work Material: C54, Ø30mm, cut off applications
Holder: GNDL R2525M 320 Holder: GNDL R2525M 320
Insert: GCM N3002GF (AC530U) Insert: GCM N3002GF (AC530U)
Cutting Conditions: vc=80m/min, f=0,10mm/rev, wet Cutting Conditions: vc=80m/min, f=0,10mm/rev, wet
F3
Grooving Tool Holders
GND Type
New Cermet Grade T2500A
Presenting a new cermet grade for steel grooving and turning
Greatly improves toughnes through a dense and uniform structure
for stability and longer tool life.
Uses a new cutting edge treatment method to maintain a good
glossy surface finish from the beginning and over a long period
of time.
100μm 100μm
No. of Impacts
300
2,0
200
1,5
100
Grooving &
Parting-Off
0 0
T2500A Competitor`s T2500A Conventional T2500A Conventional T2500A Conventional Competitor`s
Product Cermet Cermet Cermet Product
200μm 200μm
Work Material: A5056 (Aluminium Alloy) Work Material: A5056 (Aluminium Alloy)
Application: Inner Diameter Radial Groove (ID Ø60mm) Application: Inner Diameter Radial Groove (ID Ø60mm)
Cutting Conditions: ap=2,8mm, Width= 3mm, nmax=3.500min-1, Cutting Conditions: ap=5,0mm, Width=3mm,
vc=200m/min, f =0,05mm/rev, wet vc=200m/min, f =0,1-0,2mm/rev, wet
F4
Grooving Tool Holders
GND Type
New GNDIS Type for Internal Grooving
For small bores with minimum bore diameters from Ø14mm
Reduces vibration during grooving by employing the same high-rigidity
holder design of the GND series
Increased tool life through one-piece body structure
Uses special 2-cornered inserts (GXM type)
Die steel
Notice: Different insert sizes
GNDIS type: use smaller GXM type inserts One piece body structure
GNDI type: use standard GCM inserts
Coolant is directed onto
rake face of cutting edge
Grooving &
Parting-Off
GNDIS Type + GF Competitor`s Product GNDIS Type + GF Competitor`s Product
All correctly machined Breakage during machining, chattering
Application Examples
Long tool life through stable chip control using a high-rigidity tool and 3D With good chip control, the step machining of roughing process performed
breaker. by competitor`s product is not necessary.
Ø26
Ø26
GNDIS 1.100
1,7
Comp. A
2,8
900 Roughing
Finishing Finishing
Comp. B 600
Chip Management
F5
Grooving Tool Holders
GND Type
Inserts - Chipbreaker Series
Achieving stability and longer tool life. A variety of chipbreakers ensures outstanding chip control performance in
many different types of applications.
Non Ferrous
Grooving / Turning Grooving / Cut-Off Profiling Necking Metals
Low Cutting
General Type Low Feed Type General Type Low Feed Type Cut-Off Type General Type General Type General Type
ForceType
New New
MG ML GG GL GF CG RG RN GA
Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge Cross Section of Cut. Edge
Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0 1,25 1,5 2,0
2,0
3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0 3,0 4,0 5,0
5,0
6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0 6,0 7,0 8,0
8,0
Grade AC830P AC520U AC530U T2500A AC830P AC520U AC530U AC425K AC520U AC530U AC1030U AC520U AC530U AC1030U H10
Cutting Speed
(m/min)
80~200 80~200 50~200 50~200 70~150 70~150 50~150 80~200 60~200 50~200 50~200 20~80 20~60 20~60 150~300
Cut-Off Profiling
F6
Grooving Tool Holders
GND Type
Chipbreaker Selection
Grooving / Turning Grooving Cut-Off
MG GG GG
1st Recommendation
第一推奨
ML GL CG GL
Low Feed General Feed Handed Type General Feed
Good Good Good
Chip Control Chip Control Chip Control
2nd Recommendation
第二推奨
GF GF
Low Low
Grooving &
Parting-Off
Cutting Force Cutting Force
Profiling / Radius Grooving Outside Diameter Necking / Radius Grooving For Non Ferrous Metals
Internal Profiling
Recommendation
RG RN New
RN New
GA New
General Feed General Feed General Feed General Feed
w = 2mm
Grade Selection
Steel Stainless Steel Cast Iron Exotic Alloy Non Ferrous
Metals
1st Recommendation
AC530U AC1030U*
AC530U AC425K AC520U
AC1030U*
H10
Uncoated Carbide
F7
Grooving Tool Holders
GND Type
For External Machining
Straight Type Straight Type Straight Type L Type Straight Type Straight Type L Type
Shank Size Shank Size
Height x Width Shank Size Height x Width
Shank Size Shank Size Height x Width Shank Size
Shank Size 20mm x 20mm 20mm x 20mm
Height x Width 25mm x 25mm Height x Width 10mm x 10mm 25mm x 25mm Height x Width
Height x Width 20mm x 20mm 20mm x 20mm 12mm x 12mm 20mm x 20mm
32mm x 25mm 32mm x 25mm
16mm x 16mm 25mm x 25mm 32mm x 32mm 25mm x 25mm 16mm x 16mm 32mm x 32mm 25mm x 25mm
Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm) Grooving Width (mm)
F16
F16
Small Tools
New F16
Grooving &
Parting-Off
F16
F16
F16
F16
F16
F16
New F20
New F22
F18
F20
F22
F18
F20
F22
F18
F20
Straight Type
F22
F18
F20
F22
F20
F22
F20
F22
F20
F22
F20
F22
F20
F22
F22
F20
F22
F20
F20
L Type
F22
F20
F22
F20
F22
F20
F22
Stock * Make to order item (32x25mm) 1st Recommendation 2nd Recommendation
F8
Grooving Tool Holders
GND Type
For Necking For Face Machining
25 25 5 3,5 ø30
Max. Groov. Depth
6 4,0 ø30
Stock
Grooving &
Parting-Off
Series for Face Machining
Shank Cutting Width (mm) Max. Grooving Depth Bore
Ref. Applicable Chipbreaker
Type
ø85 ø130
20 20 4 GNDF 23 ø125 ø200
4 GNDF 23 ø180 ø300
25 25 4 GNDF 23 ø280 ø1.000
5 GNDF 23 ø50 ø70
5 GNDF 23 ø65 ø90
5 GNDF 23 ø85 ø130 → F28
GNDF
5 GNDF 23 ø125 ø200
5 GNDF 23 ø180 ø300
5 GNDF 23 ø280 ø1.000
6 GNDF 23 ø50 ø75
6 GNDF 23 ø70 ø110
6 GNDF
GNDF 23 ø100 ø200 → F28
→
6 GNDF 23 ø180 ø300
6 GNDF 23 ø280 ø1.000
6 GNDFS 20 ø70 ø100
6 GNDFS 20 ø100 ø200
6 GNDFS
GNDFS 20 ø180 ø300 → F30
6 GNDFS 20 ø280 ø1.000
20 20
L Type
6 GNDFS 20 ø450~
25 25 8 GNDFS 20 ø70 ø100
8 GNDFS 20 ø100 ø200
8 GNDFS
GNDFS 20 ø180 ø300 → F30
8 GNDFS 20 ø280 ø1.000
8 GNDFS 20 ø450~
Stock Make to order item 1st Recommendation 2nd Recommendation
F9
Grooving Tool Holders
GND Type
For Internal Machining (≥Ø14mm ~ ) For Internal Machining (≥Ø32mm ~ )
Ø12mm Ø25mm
Ø16mm Ø32mm
Ø20mm Ø40mm
Chipbreaker Chipbreaker
F26
Stock GNDIS type: use smaller GXM type inserts 1st Recommendation
F24
F10
Grooving Tool Holders
GND Type
Tips for Necking
DMIN
2,0 1,50 0,646
3,0 2,00 0,793
AP
APMX2
The recommended cutting conditions for necking are the same as grooving with RN type chipbreaker and edge width.
To prevent interference with the work material, do not use the holder for less than the minimum cutting diameter (DMIN) as
specified for GNGN type holders.
Grooving &
Parting-Off
Chip Shape
F11
Grooving Tool Holders
GND Type
Key Points for Face Machining
Holder Selection Precautions for Groove Expansion
Recommended Chipbreaker: MG, ML, GG, GL, GF
Select a holder so that the outer diameter of the first groove to If the first groove meets the range of the effective grooving
be machined comes within the range of maximum and mini- diameter during groove expansion, the grooving diameter will
mum grooving diameter of the holder. not be limited for the second and later passes.
Outer Side Inner Side Not Recommended: Inner Side Outer Side
- If the first groove meets the range of the effective grooving diameter in face turning, the grooving diameter will not be limited for the
second and later passes.
- Select the chipbreaker of the lower limit side of the recommended cutting conditions and straight chips before evacuation.
(In face grooving, broken chips easily get stuck in grooves, which causes problems.)
- When breaking chips, step feed is required.
MG ML GG GL
F12
Grooving Tool Holders
GND Type
Notes on how to Attach Inserts
1 Remove any foreign particles or oil from the insert seat before attaching the insert.
2 Ensure the seat location is clean and free of damage.
3 Slide the insert level over its seat.
4 Push the insert with its opposite end (the holder side) firmly against the insert stop end.
5 The recommended tightening torque is 5N.m. Tightening above the recommended torque may damage the
insert or the holder which could cause injury and other accidents.
3 Attach insert on the seat flat. 4 Push insert fully into place.
Torque: 5N.m
Slide horizontally
Insert
stop end
Grooving &
Parting-Off
6 Incorrect center height adjustment may cause chattering. (In cut-off applications, adjust the center height
of the cutting edge to a value from 0,0 to +0,2mm).
A lower center height will result in larger nip at the center.
3 Attach at right angle 4 Set with short overhang 6 Center height adjustment
Tool post
to workpiece. in cut-off applications
Overhang
Work Piece
Work Piece
apmax
F13
Grooving Tool Holders
GND Type
Chipbreaker Selection Guide
Groov. Recommended Cutting Conditions Nose
Width Radius Inserts
(mm) Grooving Turning (mm)
GF
breaker
ML GCM N4002 GL
GG 0,2
3,0 GCM N4002 GF
Chipbreaker
GL
GF ML MG RG/RN GCM R/L4002 CG05
2,0
CG GCM N4004 ML
4,0
Grooving &
Parting-Off
GG ML MG GCM N5002 GF
GL RG/RN
GF 2,0 GCM N5004 ML
5,0 RG
1,0
GA 0,4 GCM N5004 GG
RN GCM N5004 GA
GA
0,8 GCM N5008 MG
0 0,1 0,2 0,3 0,4 0,5 0,6 0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Feed Rate (mm/rev) GCM N5025 RG
Feed Rate (mm/rev) 2,5
GCM N2025 RN
MG 4,0 GCM N6002 GG
Depth of Cut (mm)
ML
GG 2,0 0,4 GCM N7004 GG
7,0 GL
GF
GCM N7004 GL
1,0 GCM N7004 GF
RG
0 0,1 0,2 0,3 0,4 0,5 0,6 0,8 GCM N7008 MG
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Feed Rate (mm/rev) Feed Rate (mm/rev) 3,5 GCM N7035 RG
4,0 0,2 GCM N8002 GF
Depth of Cut (mm)
ML MG
MG 3,0 RG
Chipbreaker
ML GCM N8004 ML
GG 2,0 0,4 GCM N8004 GG
8,0 GL
GF 1,0
GCM N8004 GL
RG GCM N8004 GF
0 0,1 0,2 0,3 0,4 0,5 0,6 0,8 GCM N8008 MG
0 0,1 0,2 0,3 0,4 0,5 0,6 0,7
Feed Rate (mm/rev) Feed Rate (mm/rev) 4,0 GCM N8040 RG
Grade AC830P AC520U AC530U AC830P AC520U AC530U AC425K AC520U AC530U AC520U AC530U
Cutting Speed (m/min) 80 ~ 200 80 ~ 200 50 ~ 200 70 ~ 150 70 ~ 150 50 ~ 150 80 ~ 200 60 ~ 200 50 ~ 200 20 ~ 80 20 ~ 60
F14
Grooving Tool Holders
GND Type
Identification Details – Holders
Series Symbol Holder Design Shank Width / Work Dia. Type Max. Grooving Depth
GND Chart 3 Chart 5 Internal Grooving Chart 8
Application Shank Height / Dia. Shank Length Insert Width Min. Machining Dia.
Chart 2 Chart 4 Chart 6 Chart 7 (mm)
Grooving &
Parting-Off
Diameter) 40 40 Diameter) 50 50
Grooving / Turning /
I Internal Grooving Profiling
Grooving / Turning /
F Face Grooving Profiling
Symbol Length (mm) Symbol Groov. Width (mm) Symbol Groov. Depth (mm)
JX 120 1,25 1,25 06 6
K 125 1,5 1,5 10 10
M 150 2 2,0 11 11
P 170 3 3,0 12 12
4 4,0 12,5 12,5
5 5,0 18 18
6 6,0 20 20
7 7,0 21 21
8 8,0 25 25
To ensure maximum rigidity, use the multi-purpose type holder to machine the maximum grooving depth.
G C M N 30 02 GG - (05)
1 2 3 4 5 6 7 8
Series Symbol Tolerance Insert Width Nose Radius Chipbreaker Front Angle
Grooving M Class Symbol Groov. Width (mm) Symbol R (mm) Symbol Application 05 : 5°
125 1,25 005 0,05 MG Multi-Purpose: General Feed
150 1,5 02 0,2 ML Multi-Purpose: Low Feed
Front Relief
Angle Insert Design 20 2,0 04 0,4 GG Grooving: General Feed
C: 7° Symbol Direction 30 3,0 08 0,8 GL Grooving: Low Feed
40 4,0 15 1,5 GF Grooving: Low Cutting Forces
N Neutral
50 5,0 20 2,0 CG Cut-Off
R Right Hand
60 6,0 25 2,5 RG Copying: General Feed
L Left Hand
70 7,0 30 3,0 RN Multi-Purpose: General Feed
80 8,0 GA Multi-Purpose: General Feed
F15
Grooving Tool Holders
GNDM /GNDL Type
External Multi-Purpose Small Tools Type (Grooving, Turning, Profiling)
GNDM ar
b
f
External Grooving (Small Tools) External L1
e
L2
Cut-Off
h1
Spare Parts
h
Use the multi-purpose profiling insert Above figures show right hand tools.
for turning (wide grooves).
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) Dia
(mm) Insert Screw ner
R L h b L1 f h1 L2 e w ar
New GNDM R/L 1616 JX 1.2508 l l 16 16 120 (16) 16 26 0 1,25 8,0 16 GCM N125005 GF
GNDM R/L 1616 JX 1.510 l l 16 16 120 (16) 16 26 0 1,50 10,0 20 GCM N150005 GF
GNDM R/L 1616 JX 212 l l 16 16 120 (16) 16 30 0 2,00 12,0 24 □
GCM 20- □□
BX0515 4,0 LH040
GNDM R/L 1616 JX 312 l l 16 16 120 (16) 16 30 0 3,00 12,0 24 □
GCM 30- □□
Select holders and inserts with the same grooving width (w).
Fig. 1 Fig. 2
GNDL ar ar
w
w
b
f
f
L3 L2
Cut-Off
h1
h1
h
h
L2
h2
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
s
H10
Cutting
Tolerance
Width
4- General GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
Grooving /
Turning
Purpose
w
4-
N3004 GG l m l 3,0 ±0,03 0,2 21,1 3,8
GCM N2002 GL l m l 2,0 ±0,03 0,2 21,1 3,6
Low Feed
w
General
w
Purpose
s
New
2- GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
Necking
New
Non Ferrous Face /
m m m m
Purpose
s
New
4- GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
N3002 GA New 3,0 ±0,025 0,2 21,1 3,8
Metals
General
w
Grooving &
Parting-Off
Purpose
s
Shape Type Cat. No. AC830P AC425K AC520U AC530U T2500A H10 w
s
R L R L R L R L R L R L
Figures show right hand tools.
GCM R/L2002 CG 05 l l m m ll 2,0 ±0,03 0,2 21,1 3,6
w
5° 4-
General R/L3002 CG 05 l l m m ll 3,0 ±0,03 0,2 21,3 3,8
Purpose
s
Select holders and inserts with the same grooving width (w).
F17
Grooving Tool Holders
GNDS Type
External Multi-Purpose Shallow Grooves Type (Grooving, Turning, Profiling)
ar
GNDS
b
f
External Grooving External L1
w
e
L2
h1
h
Spare Parts
Use the multi-purpose profiling insert Above figures show right hand tools.
for turning (wide grooves).
Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth Cap Span-
Cat. No. (mm) (mm) Applicable
Insert Screw ner
R L h b L1 f h1 L2 w ar
GNDS R/L 2020 K 206 l l 20 20 125 20 20 30 2,0 6 □
GCM 20- □□
GNDS R/L 2020 K 306 l l 20 20 125 20 20 30 3,0 6 □
GCM 30- □□
GNDS R/L 2020 K 410 l l 20 20 125 20 20 34 4,0 10 □
GCM 40- □□
GNDS R/L 2020 K 510 l l 20 20 125 20 20 34 5,0 10 GCM N50- □□
GNDS R/L 2020 K 610 l l 20 20 125 20 20 34 6,0 10 GCM N60- □□ BX0520
GNDS R/L 2525 M 206 l l 25 25 150 25 25 30 2,0 6 □
GCM 20- □□ 5,0 LH040
GNDS R/L 2525 M 306 l l 25 25 150 25 25 30 3,0 6 □
GCM 30- □□
GNDS R/L 2525 M 410 l l 25 25 150 25 25 34 4,0 10 □
GCM 40- □□
GNDS R/L 2525 M 510 l l 25 25 150 25 25 34 5,0 10 GCM N50- □□
□□
Grooving &
l l GCM N60-
Select holders and inserts with the same grooving width (w).
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting s
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
m
General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
4-
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
w
Grooving &
Parting-Off
GF GCM N2002 GF m l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
2-
RG GCM N3015 RG New l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
m m
N5025 RG New 5,0 ±0,03 2,5 27,2 4,1
General l l m l
Purpose N6030 RG New l l m l 6,0 ±0,03 3,0 27,5 4,5
s
m m m m
Face /
4-
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
Metals
Shape Type Cat. No. AC830P AC425K AC520U AC530U T2500A H10 w
Cutting s
R L R L R L R L R L R L Tolerance
Width
Figures show right hand tools.
CG GCM R/L2002 CG 05 l l m m ll 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05 l l ll 3,0 ±0,03 0,2 21,3 3,8
w
m m
5° 4-
General R/L4002 CG 05 l l m m ll 4,0 ±0,03 0,2 26,7 4,0
Purpose
s
Select holders and inserts with the same grooving width (w).
F19
Grooving Tool Holders
GNDM / GNDMS Type
External Multi-Purpose Type (Grooving, Turning, Profiling)
GNDM
External Grooving External
Cut-Off
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) Dia
(mm) Insert Screw ner
R L h b L1 f h1 L2 w ar
GNDM R/L 2020 K 1.2510 N e w
l l 20 20 125 20 20 34,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2020 K 1.510 New l l 20 20 125 20 20 34,0 1,50 10 20 GCM N150005 GF
GNDM R/L 2020 K 210 l l 20 20 125 20 20 33,6 2,00 10 20 □
GCM 20- □□
GNDM R/L 2020 K 312 l l 20 20 125 20 20 36,6 3,00 12 24 □
GCM 30- □□
GNDM R/L 2020 K 418 l l 20 20 125 20 20 45,0 4,00 18 36 □
GCM 40- □□
GNDM R/L 2020 K 518 l l 20 20 125 20 20 45,0 5,00 18 36 GCM N50- □□
GNDM R/L 2020 K 618
ew
l l 20 20 125 20 20 45,0 6,00 18 36 GCM N60- □□
GNDM R/L 2525 M 1.2510 N l l 25 25 150 25 25 36,0 1,25 10 20 GCM N125005 GF
GNDM R/L 2525 M 1.510 New l l 25 25 150 25 25 36,0 1,25 10 20 GCM N150005 GF BX0520 5,0 LH040
GNDM R/L 2525 M 210 l l 25 25 150 25 25 33,6 2,00 10 20 GCM N20- □□
GNDM R/L 2525 M 312 l l 25 25 150 25 25 36,6 3,00 12 24 □
GCM 30- □□
□ □□
Grooving &
Parting-Off
GNDMS
External Grooving External
Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves).
Above figures show right hand tools.
Holders
Grooving Max. Groov.
Stock Dimensions (mm) Width Depth
Cat. No. (mm) (mm) Applicable Cap Span-
Insert Screw ner
R L h b L1 f h1 L2 w ar
GNDMS R/L 2020 K 310 l l 20 20 125 32 20 25 3,0 10 □
GCM 30- □□
GNDMS R/L 2020 K 412 l l 20 20 125 34 20 25 4,0 12 □
GCM 40- □□
GNDMS R/L 2020 K 512 l l 20 20 125 34 20 25 5,0 12 GCM N50- □□
GNDMS R/L 2525 M 312 l l 25 25 150 39 25 25 3,0 12 □
GCM 30- □□ BX0520 5,0 LH040
GNDMS R/L 2525 M 414 l l 25 25 150 41 25 25 4,0 14 □
GCM 40- □□
GNDMS R/L 2525 M 514 l l 25 25 150 41 25 25 5,0 14 GCM N50- □□
GNDMS R/L 2525 M 614 l l 25 25 150 41 25 25 6,0 14 GCM N60- □□
Select holders and inserts with the same grooving width (w).
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting s
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Grooving / Turning
Purpose m
ML GCM N2002 ML New m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
s
Grooving &
Parting-Off
GCM N2002 GL 2,0 ±0,03 0,2 21,1 3,6
Copying / Cut-Off
GL l m l
4- M3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l l 4,0 ±0,03 0,2 26,4 4,0
w
m
N5002 GL l m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GL l m l 6,0 ±0,03 0,2 26,4 4,5
s
General
Purpose N8040 RG l l m l 8,0 ±0,04 4,0 29,25 6,0
2- RN GCM N2010 RN New m m 2,0 ±0,03 1,0 21,7 3,6
Necking
4-
N3002 GA New m 3,0 ±0,025 0,2 21,1 3,8
Metals
Shape Type Cat. No. AC830P AC425K AC520U AC530U T2500A H10 w
Cutting s
R L R L R L R L R L R L Tolerance
Width
Figures show right hand tools.
CG GCM R/L2002 CG 05 l l m m l l 2,0 ±0,03 0,2 21,1 3,6
w
5° 4-
R/L3002 CG 05 l l m m l l 3,0 ±0,03 0,2 21,3 3,8
General R/L4002 CG 05 l l m m l l 4,0 ±0,03 0,2 26,7 4,0
Purpose
s
Select holders and inserts with the same grooving width (w).
F21
Grooving Tool Holders
GNDL / GNDLS Type
External Deep Grooving and Cut-Off
GNDL
External Grooving External
Cut-Off
Spare Parts
Above figures show right hand tools.
Holders
Grooving Max.
Width Groov. Max.
Stock Dimensions (mm) (mm) Depth Cutt-Off Applicable Cap Span-
Cat. No. (mm) Dia
(mm) Insert Screw ner
R L h b L1 f h1 L2 w ar
GNDL R/L 2020 K 1.2516 New l l 20 20 125 20 20 38,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2020 K 1.516 New l l 20 20 125 20 20 38,0 1,50 16 32 GCM N150005 GF
GNDL R/L 2020 K 220 l l 20 20 125 20 20 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2020 K 320 l l 20 20 125 20 20 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 2020 K 425 l l 20 20 125 20 20 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 2020 K 525 l l 20 20 125 20 20 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2020 K 625
ew
l l 20 20 125 20 20 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 2525 M 1.2516 N l l 25 25 150 25 25 40,0 1,25 16 32 GCM N125005 GF
GNDL R/L 2525 M 1.516 N w
e l l 25 25 150 25 25 40,0 1,50 16 32 GCM N150005 GF BX0520 5,0 LH040
GNDL R/L 2525 M 220 l l 25 25 150 25 25 44,5 2,00 20 40 □
GCM 20- □□
GNDL R/L 2525 M 320 l l 25 25 150 25 25 44,5 3,00 20(18) 40 □
GCM 30- □□
□ □□
Grooving &
Parting-Off
GNDL R/L 2525 M 425 l l 25 25 150 25 25 50,0 4,00 25(23) 50 GCM 40-
GNDL R/L 2525 M 525 l l 25 25 150 25 25 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 2525 M 625 l l 25 25 150 25 25 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 320 32 25 170 25 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3225 P 425 32 25 170 25 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3225 P 525 32 25 170 25 32 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 3225 P 625 32 25 170 25 32 50,0 6,00 25(23) 50 GCM N60- □□
GNDL R/L 3225 P 725 32 25 170 25 32 50,0 7,00 25(23) 50 GCM N70- □□
GNDL R/L 3225 P 825 32 25 170 25 32 50,0 8,00 25(23) 50 GCM N80- □□
BX0520 6,0 LH050
GNDL R/L 3232 P 320 l l 32 32 170 32 32 44,5 3,00 20(18) 40 □
GCM 30- □□
GNDL R/L 3232 P 425 l l 32 32 170 32 32 50,0 4,00 25(23) 50 □
GCM 40- □□
GNDL R/L 3232 P 525 l l 32 32 170 32 32 50,0 5,00 25(23) 50 GCM N50- □□
GNDL R/L 3232 P 625 l l 32 32 170 32 32 50,0 6,00 25(23) 50 GCM N60- □□
BX0620 6,0 LH050
GNDL R/L 3232 P 725 l l 32 32 170 32 32 50,0 7,00 25(23) 50 GCM N70- □□
GNDL R/L 3232 P 825 l l 32 32 170 32 32 50,0 8,00 25(23) 50 GCM N80- □□
Select holders and inserts with the same grooving width (w). Dimensions in parentheses are for applications that use copying inserts (RG type breakers).
GNDLS
External Grooving External
Spare Parts
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting s
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
Grooving / Turning
Purpose m
ML GCM N2002 ML New m l 2,0 ±0,03 0,2 21,1 3,6
N3002 ML l l m l m 3,0 ±0,03 0,2 21,1 3,8
s
Grooving &
Parting-Off
GCM N2002 GL 2,0 ±0,03 0,2 21,1 3,6
Copying / Cut-Off
GL l m l
4- M3002 GL l m l 3,0 ±0,03 0,2 21,1 3,8
N4002 GL l l 4,0 ±0,03 0,2 26,4 4,0
w
m
N5002 GL l m l 5,0 ±0,03 0,2 26,4 4,1
N6002 GL l m l 6,0 ±0,03 0,2 26,4 4,5
s
General
Purpose N8040 RG l l m l 8,0 ±0,04 4,0 29,25 6,0
2- RN GCM N2010 RN New m m 2,0 ±0,03 1,0 21,7 3,6
Necking
4-
N3002 GA New m 3,0 ±0,025 0,2 21,1 3,8
Metals
Shape Type Cat. No. AC830P AC425K AC520U AC530U T2500A H10 w
Cutting s
R L R L R L R L R L R L Tolerance
Width
Figures show right hand tools.
CG GCM R/L2002 CG 05 l l m m l l 2,0 ±0,03 0,2 21,1 3,6
R/L3002 CG 05 l l 3,0 ±0,03 0,2 21,3 3,8
w
m m l l
5° 4-
General R/L4002 CG 05 l l m m l l 4,0 ±0,03 0,2 26,7 4,0
Purpose
s
F23
Grooving Tool Holders
GNDI Type
Internal Grooving
Spare Parts
Use for multi-purpose or profiling
insert for turning (wide grooves). Above figures show right hand tools.
Holders
Min. Groov. Max. Groov.
Stock Dimensions (mm) Bore Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L ØDs h L1 f ØDm w ar
GNDI R/L 2532 T 206 l l 25 23 200 16 32 2,0 6 GCM N20- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 210 l l 32 30 250 26 40 2,0 10 GCM N20- □□ BH0616 6,0 LH040
GNDI R/L 2532 T 306 l l 25 23 200 16 32 3,0 6 GCM N30- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 310 l l 32 30 250 26 40 3,0 10 GCM N30- □□
GNDI R/L 4050 T 311 l l 40 38 300 31 50 3,0 11 GCM N30- □□ BH0616 6,0 LH040
GNDI R/L 2532 T 406 l l 25 23 200 19 32 4,0 6 GCM N40- □□ BH0516 5,0 LH030
GNDI R/L 3240 T 410 l l 32 30 250 26 40 4,0 10 GCM N40- □□
GNDI R/L 4050 T 411 l l 40 38 300 31 50 4,0 11 GCM N40- □□ BH0616 6,0 LH040
GNDI R/L 2532 T 506 l l 25 23 200 19 32 5,0 6 GCM N50- □□ BH0516 5,0 LH030
□□
Grooving &
Parting-Off
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting s
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
m
General
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
4-
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
w
Grooving &
Parting-Off
GF GCM N2002 GF m l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
2-
RG GCM N3015 RG New l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
m m
N5025 RG New 5,0 ±0,03 2,5 27,2 4,1
General l l m l
Purpose N6030 RG New l l m l 6,0 ±0,03 3,0 27,5 4,5
s
m m m
Face /
4-
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
Metals
F25
Grooving Tool Holders
GNDIS Type
Internal Grooving
f
New
w h
ar
L2
L1
Spare Parts
LT15
Holders LT20
Min. Groov. Max. Groov.
Stock Dimensions (mm) Bore Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Insert Screw
R L ØDs h L1 L2 f ØDm w ar
GNDIS R/L 1214 T 1526 l m 12 11 150 30 9,0 14 1,5 2,6 GXM N150005S GF
GNDIS R/L 1214 T 1536 l m 12 11 150 30 10,0 14 1,5 3,6 GXM N150005F GF BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 1536 l m 16 15 160 35 11,5 16 1,5 3,6 GXM N150005S GF
GNDIS R/L 1620 T 1546 l m 16 15 160 40 14,5 20 1,5 4,6 GXM N150005S GF
GXM N150005S GF BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 1566 l m 20 19 180 40 19,0 25 1,5 6,6
□□
Grooving &
Parting-Off
GNDIS R/L 1214 T 2026 l m 12 11 150 30 9,0 14 2,0 2,6 GXM N2002S-
GNDIS R/L 1214 T 2036 l m 12 11 150 30 10,0 14 2,0 3,6 GXM N2002S- □□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 2036 l m 16 15 160 35 11,5 16 2,0 3,6 GXM N2002S- □□
GNDIS R/L 1620 T 2046 l m 16 15 160 40 14,5 20 2,0 4,6 GXM N2002S- □□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 2066 l m 20 19 180 40 19,0 25 2,0 6,6 GXM N2002S- □□
GNDIS R/L 1214 T 3026 l m 12 11 150 30 9,0 14 3,0 2,6 GXM N3002S- □□
GNDIS R/L 1214 T 3036 l m 12 11 150 30 10,0 14 3,0 3,6 GXM N3002S- □□ BFTX0409N 3,4 LT15
GNDIS R/L 1616 T 3036 l m 16 15 160 35 11,5 16 3,0 3,6 GXM N3002S- □□
GNDIS R/L 1620 T 3046 l m 16 15 160 40 14,5 20 3,0 4,6 GXM N3002S- □□ BFTX0511N 5,0 LT20
GNDIS R/L 2025 T 3066 l m 20 19 180 40 19,0 25 3,0 6,6 GXM N3002S- □□
Select holders and inserts with the same grooving width (w). Only GXM inserts can be used.
GNDIS Inserts
Coated Carbide Dimensions (mm)
Application
m m
Turning
New m m
s
Low Feed
New
GF GXM N150005S GF m 1,5 ±0,03 0,05 11,1 3,1
Grooving
2,0
w
Force
Select holders and inserts with the same grooving width (w). GCM and GCG inserts are not compatible.
GNDN 45°
ØDm
Necking Necking
b
f
ap
L1
ap1
e
w
45°
New
L2
ap1
h1
h
Above figures show right hand tools.
Spare Parts
Holders
Min. Groov.
Stock Dimensions (mm) Bore Width Applicable Cap
Cat. No. (mm) (mm) ap ap1 Spanner
Insert Screw
R L h b L1 f h1 L2 e ØDm w
GNDN R/L2020 K 220-020 m m 20 20 125 23 20 30 3,0 20 2,0 2,0 1,00 GCM N2010 RN
GNDN R/L2020 K 325-020 m m 20 20 125 23 20 30 3,0 20 3,0 2,5 1,15 GCM N3015 RN
GNDN R/L2020 K 430-030 m m 20 20 125 24 20 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2020 K 535-030 m m 20 20 125 25 20 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2020 K 640-030 m m 20 20 125 25 20 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
Grooving &
Parting-Off
GNDN R/L2525 M 220-020 m m 25 25 150 23 25 30 3,0 20 2,0 2,0 1,00 GCM N2010 RN
GNDN R/L2525 M 325-020 m m 25 25 150 28 25 30 3,0 20 3,0 2,5 1,15 GCM N3015 RN
GNDN R/L2525 M 430-030 m m 25 25 150 29 25 32 4,0 30 4,0 3,0 1,29 GCM N4020 RN BX0520 5,0 LH040
GNDN R/L2525 M 535-030 m m 25 25 150 30 25 35 5,0 30 5,0 3,5 1,44 GCM N5025 RN
GNDN R/L2525 M 640-030 m m 25 25 150 30 25 35 5,0 30 6,0 4,0 1,59 GCM N6030 RN
Select holders and inserts with the same grooving width (w).
GNDN Inserts
Coated Carbide Dimensions (mm)
Application
w
AC520U
AC530U
AC830P
AC425K
m m m m
Face /
F27
Grooving Tool Holders
GNDF Type
Face Grooving
GNDF
Face Grooving Face
Max. Dia.
Min. Dia.
Work diameters in the stock indicate
external diameters of face grooving.
Holders
Groov. Max. Cut-
Stock Dimensions (mm) Work Dia. Width off Dia.
(mm) Applicable Cap Spanner
Cat. No. (mm) (mm)
Insert Screw
R L h b L1 f h1 L2 ØDm w ar
GNDF R/L 2020 K 312-035 l l 20 20 125 20 20 35,6 35 ~ 45 3,0 12
GNDF R/L 2020 K 312-040 l l 20 20 125 20 20 35,6 40 ~ 55 3,0 12
GNDF R/L 2020 K 318-050 l l 20 20 125 20 20 41,6 50 ~ 70 3,0 18
GNDF R/L 2020 K 318-065 l l 20 20 125 20 20 41,6 65 ~ 100 3,0 18 GCM N30- □□ BX0520 5,0 LH040
GNDF R/L 2020 K 318-090 l l 20 20 125 20 20 41,6 90 ~ 150 3,0 18
GNDF R/L 2020 K 318-140 l l 20 20 125 20 20 41,6 140 ~ 200 3,0 18
GNDF R/L 2020 K 318-180 l l 20 20 125 20 20 41,6 180 ~ 300 3,0 18
GNDF R/L 2020 K 418-040 l l 20 20 125 20 20 41,6 40 ~ 55 4,0 18
GNDF R/L 2020 K 423-050 l l 20 20 125 20 20 46,6 50 ~ 70 4,0 23
Grooving &
Parting-Off
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
H10
Cutting s
Tolerance
Width
MG GCM N3004 MG l l m l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
4-
N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
6,0 ±0,03
w
Grooving &
6,0 ±0,03
Parting-Off
Low Cutting Force N6002 GF l l l 0,2 26,4 4,5
2-
RN GCM N3015 RN New m m m m 3,0 ±0,03 1,5 22,4 3,8
Necking
Non Ferrous Face /
m m m
N5025 RN New m m m m 5,0 ±0,03 2,5 28,1 4,1
N6030 RN New m m m m 6,0 ±0,03 3,0 28,1 4,5
s
General Purpose
4-
GA GCM N3002 GA New m 3,0 ±0,025 0,2 21,1 3,8
4,0 ±0,025
Metals
m
N5004 GA New m 5,0 ±0,025 0,4 26,4 4,1
General Purpose N6004 GA New m 6,0 ±0,025 0,4 26,4 4,5
s
Select holders and inserts with the same grooving width (w).
F29
Grooving Tool Holders
GNDFS Type
Face Grooving L-Styled (Non-Adjustable Type)
GNDFS
b
f
Face Grooving Face
ar
Max. Dia (Outer)
w
h1 L1 Min. Bore (Outer)
New L2
Min. Bore (Inner )
h
ØDm (Work Diameter) Spare Parts
Above figures show right hand tools.
Holders
Work Dia. Min. Groov. Max. Groov.
Stock Dimensions (mm) Bore Ø Width Depth Applicable Cap
Cat. No. (mm) (mm) (mm) Spanner
Inner Insert Screw
R L h b L1 f h1 L2 ØDm (mm) w ar
GNDFS R/L2525M 620 070 25 25 150 47 25 25 70~100 64 6,0 20
GNDFS R/L2525M 620 100 25 25 150 47 25 25 100~200 94 6,0 20
GNDFS R/L2525M 620 180 25 25 150 47 25 25 180~300 174 6,0 20 GC□ N60-□□ BX0520 5,0 LH040
GNDFS R/L2525M 620 280 25 25 150 47 25 25 280~1000 274 6,0 20
GNDFS R/L2525M 620 450 25 25 150 47 25 25 >450 444 6,0 20
Grooving &
Parting-Off
w
AC520U
AC530U
AC830P
AC425K
T2500A
Cutting s
Tolerance
Width
4-
MG GCM N6008 MG l l l 6,0 ±0,03 0,8 26,4 4,5
Grooving /
m
Turning
General Purpose
s
4-
GA GCM N6004 GA New m 6,0 ±0,025 0,4 26,4 4,5
Metals
General Purpose
Select holders and inserts with the same grooving width (w).
Ø36
Ø50
- Wear resistance performance - Fracture resistance
Grooving Grooving
width: 4mm width: 6mm
Cutting Cutting
conditions: vc= 200m/min conditions: vc= 130m/min
f = 0,14mm/rev f = 0,36mm/rev
wet wet
Grooving &
- Higher rigidity - Higher rigidity
Parting-Off
- Vibration reduction - Vibration reduction
Ø12
Ø40
Ø30,3
Ø85,0
Ø12
Grooving Grooving
width: 3mm GND 0,30mm/rev width: 3mm
Cutting Cutting
Normal Wear Chipping / Large Wear conditions: n = 1600min-1 Conventional conditions: vc= 115m/min
0,08mm/rev
GND Conventional Tool vc= 200m/min Tool f = 0,30mm/rev
f = 0,05mm/rev wet
wet Feed Rate (mm/rev)
X40CrVMo5-1, (45-48HRC), Machine Part, Cut-Off 20Cr4, Gear Shaft, Grooving / Pocketing
Target: Target:
Ø44,0
Ø56,8
Grooving Grooving
width: 4mm width: 5mm
Cutting Cutting
1 2
conditions: vc= 50m/min 2 3 1 3 conditions: vc= 150m/min
f = 0,03mm/rev f = 0,1mm/rev
wet wet
F31
ISO-PSC Polygon Modular
New
GND Grooving System
PSC
General Features
New grades and chipbreakers have been added to
the already established GND grooving system with
polygon shank and a flexible and economical cas-
sette system for inserts. An array of chipbreakers
Ø
improves the efficiency in chip control in various
F
applications such as grooving, turning, profiling and
cut-off. L
Advantages
Ø
GND inserts for soft grooving from 2,0 - 6,0 mm width
Expanded grade selection with 9 different chipbreakers
F
for a wide application range
Provides excellent chip control L
Achieves stable long tool life
Holder
Tightening
Ø F L Cap
Cat. No. R L Torque Spanner
(mm) (mm) (mm) Screw
(N·m)
Grooving &
Parting-Off
PSC40GM00 R/L l l 40 22
80
PSC50GM00 R/L l l 50 27
BFTX0619N 7,5 LT25
PSC40GM90 R/L l l 40 42 52,5
PSC50GM90 R/L l l 50 47 55,0
Cassette
Grooving Grooving Tightening
Cap
Cat. No. R L Width w Depth Inserts Torque Spanner
Screw
(mm) (mm) (N·m)
GNDCM R/L 212 l l 2
12
GCM □20□□-□□
5,0
GNDCM R/L 312 l l 3 GCM □30□□-□□
GNDCM R/L 418 l l 4 GCM □40□□-□□ BX0512 LH040
GNDCM R/L 518 l l 5 18 GCM □50□□-□□ 6,0
GNDCM R/L 618 l l 6 GCM □60□□-□□
PSC 40 - G M 00 R
Polygonshank Shank Diameter Series Symbol Application Style Holder Design
(Ø D) GND External Multi-Purpose 00 = Straight R = Right
90 = L-Style L = Left
GND C M L 3 12
Series Symbol Cassette Application Holder Design Grooving Width Max.
GND External Multi-Purpose R = Right Grooving Depth
L = Left
section w
AC520U
AC530U
AC830P
AC425K
T2500A
Shape Type Cat. No.
of cutting
H10
Cutting s
edge Tolerance
Width
MG 0,10 GCM N3004 MG l l l 3,0 ±0,03 0,4 21,1 3,8
N4008 MG l l m l 4,0 ±0,03 0,8 26,4 4,0
Grooving / Turning
15°
4- N5008 MG l l m l 5,0 ±0,03 0,8 26,4 4,1
General
Purpose N6008 MG l l m l 6,0 ±0,03 0,8 26,4 4,5
w
4-
General
N5004 GG l m l 5,0 ±0,03 0,4 26,4 4,1
w
Grooving &
Parting-Off
GF N2002 GF m l m 2,0 ±0,03 0,2 21,1 3,6
N3002 GF l l l m 3,0 ±0,03 0,2 21,1 3,8
30° N4002 GF l l l m 4,0 ±0,03 0,2 26,4 4,0
Low N5002 GF l l l 5,0 ±0,03 0,2 26,4 4,1
Cutting
Force N6002 GF l l l 6,0 ±0,03 0,2 26,4 4,5
2- RG GCM N3015 RG l l m l m 3,0 ±0,03 1,5 21,1 3,8
Copying
0,05
N4020 RG l l l 4,0 ±0,03 2,0 26,4 4,0
w
m
25°
N5025 RG l l l 5,0 ±0,03 2,5 27,2 4,1
General
N6030 RG l l l 6,0 ±0,03 3,0 27,5 4,5
s
Purpose m
2-
RN GCM N2010 RN m m 2,0 ±0,03 1,0 21,7 3,6
0,05 N3015 RN 3,0 ±0,03 1,5 22,4 3,8
Necking
m m m m
Face /
General
Purpose N6030 RN m m m m 6,0 ±0,03 3,0 28,1 4,5
GA GCG N2002 GA m 2,0 ±0,025 0,2 21,1 3,6
Non Ferrous
4-
N3002 GA m 3,0 ±0,025 0,2 21,1 3,8
Metals
w
General
Purpose N6004 GA m 6,0 ±0,025 0,4 26,4 4,5
Select holders and inserts with the same grooving width (w).
5° 4-
General
25°
□
4002 CG 05 l l m m l l 4,0 ±0,03 0,2 26,7 4,0
Purpose
s
F33
SumiTurn B-Groove Insert
TGA-BF Type
Characteristics
l Outstanding chip control when grooving
l Excellent chip control when finishing wide grooves using axial feed
Grooving inserts from 1,5mm - 4,5mm wide
l Grade AC530U with Super ZX ultra hard coating for steels,
l stainless steels and cast iron increases productivity and extends
tool life
External Grooving
Figures show right hand tools.
GWC
B
w
External Grooving
Spare Parts
Right handed tool holders are used with right handed inserts (TGA-R),
Holders left handed clamp (CCM 8U-L) and right handed screw (WB8-22-T). 5,0
Stock Dimensions (mm) Grooving width Maximum Applicable
Cat. No. Grooving Insert Group Screw Wrench Clamp Screw Wrench
R L H B L f h w (mm) Depth (mm) No.
GWC R/L 2020-15 l l 20 20 125 25 20 1,25~1,45 2,0 u
GWC R/L 2020-25 l l 20 20 125 25 20 1,50~2,30 3,5 v
Grooving &
Parting-Off
BFTX
GWC R/L 2020-35 l l 20 20 125 25 20 2,50~4,80 5,0 w TRX20 CCM 8U WB 8-22 LT27
GWC R/L 2525-15 l l 25 25 150 30 25 1,25~1,45 2,0 u 0511N -L/R -T/TL
GWC R/L 2525-25 l l 25 25 150 30 25 1,50~2,30 3,5 v
GWC R/L 2525-35 l l 25 25 150 30 25 2,50~4,80 5,0 w
External Grooving
w
Spare Parts
Right handed tool holders are used with left handed inserts (TGA-L),
Holders right handed clamp (CCM 8U-R) and left handed screw (WB8-22-TL). 5,0
Stock Dimensions (mm) Grooving width Maximum Applicable
Cat. No. Grooving Insert Group Screw Wrench Clamp Screw Wrench
R L H B L f h w (mm) Depth (mm) No.
h
Cassette
Grooving Grooving
Insert Clamp Cap
Cat. No. R L Width w Depth l Insert Spanner Spanner
Screw Finger Screw
(mm) (mm)
GWCCM R/L 25 l l 1,5 - 2,3 3,9 TGA 4 □ □□□ BF BFTX0511N
TRX20 CLWN01 BX0414
GWCCM R/L 35 l l 2,5 - 4,5 5,4 TGA 4 □ □□□ BF 5,0 3,0
LH030
Spare Parts
Holders Right handed tool holders are applicable with left handed inserts (TGA-L).
Grooving
w Notice:
Grooving &
Parting-Off
Please note the cutting edge Wet condition is recommended.
position e, for grooving widths
below 1,85 mm..
Work Material General Steel Stainless Steel
*) Please select applicable inserts for the holders by using matching group numbers.
F35
Parting-Off Mini Holders
SCT Type
Parting-Off
Tools
SCT
Dimensions (mm)
Ordering No. Stock Applicable inserts Screw Wrench
h=h1 b l1 l2 f
SCT R 1010 l 10 10 120 15 10
SCT R 1212 l 12 12 120 15 12 CTR _ _ _ BFTX 0410 T8 L
SCT R 1616 l 16 16 120 15 16 1,1
TRX 08
SCT L 1010 l 10 10 120 15 10
SCT L 1212 l 12 12 120 15 12 CTL _ _ _ BFTX 0410 T8 R
SCT L 1616 l 16 16 120 15 16 1,1
Above figures show right hand tools.
Stock
CTR Dimensions
Insert Type
ACZ310
CTL 050505 L 0,5 5 (L) left handed type (N) neutral type
CTL 121005 L l 1,0
CTL 121505 L l 1,5
CTL 122005 L l 2,0
12
CTL 121005 N 1,0
CTL 121505 N 1,5
CTL 122005 N l 2,0
l = Euro stock
F36 = Japan stock
s = To be replaced by new item
Insert Selection for ”Sumi-Grip” Series Parting-Off Holders
”Sumi-Grip” Insert
Structure of
Ti N AC225 coated layer
Al2O3 There is a multi layer coating which includes
Ti (C,N)
a 2 µm thick Al2O3 layer.
Special
Grooving &
Parting-Off
It is very tough and resistant to adhesion wear.
ACE-
layer
AC830P
carbide AC830P General steel and high feed Coated insert having excellent wear
WCFN 3
(AC3000) cutting (0,08~0,3/rev) resistance with low cutting resistance
Wear Resistance
AC225
General steel and slow feed Coated insert having excellent
AC225 WCFN 3A cutting (0,04~0,25/rev) fracture toughness with good chip
Uncoated soft steel, stainlessw steel removal
carbide
Low
Low High
Equivalent to K10 with a small edge
G10E WCFN 3B Cast iron, aluminum alloy treatment
Fracture Toughness
The recommended cutting conditions are valid when using the part-off tool with tool block type and
shank type in the clamping system.
F37
Parting-Off Holders Steel Blade and Shank Type
Sumi-Grip ”Jr.”
Features of Design
Twice the holding force Effective Tooling with Sumi-Grip Jr.
of conventional SUMI-GRIP
Holder breakage
protection
via the end stop Parting-Off Grooving Chamfering
Long tool life from high performance inserts (interchangeable with SUMI-GRIP).
SUMI-GRIP
80 - (Solid carbide holder)
300 -
(mm)
Holding Force of the Insert (N)
Measured 70 - breakage
270 SUMI-GRIP Jr. Competitor A
Grooving &
Parting-Off
value of 0,1 -
Max. øD
TF H
YPE S
O CK T
L BL
TOO
S
STF
PE
N K TY
SHA
Grooving &
Parting-Off
STFH 32 - [ 3 / 4 / 5 ] Ø 100
STFH 32 - [ 2 ] Ø 40
STFH 26 - [ 3 / 4 / 5 ] Ø 70
f= f=
STFH 26 - [ 2 ] Ø 40
0,2 0,25
STFS
Shank R/L 2525 - [ ]
type mm/rev mm/rev
STFS R/L 2020 - [ ] Ø 50
STFS R/L 2012 - [ ] Ø 50
Work Material: C45 ( ø 60 mm, HB 250)
STFS R/L 1616 - [ ] Ø 40 Insert : WCFN 3 A (AC225)
Cutting Data: v c = 150 m/min,
STFS R/L 1212 - [ ] Ø 35 Water soluble coolant
STFS R/L 1010 - [ ] Ø 30
Ø 28
General
steel
80 I--------------------I 200
BCS15 BCS20 BCS25
AC225
0,05 I-----------------I 0,2
Dimensions (mm) Applicable SPARE PARTS
Ordering No. Stock
h h 1 h2 h 3 l steel blades Clamp Screw Wrench Mild steel
SBN 20-26 l 45 20 20 10 80 STFH 26 _
SBN 20-32 l 50 20 20 13,5 100 STFH 32 _
SBN 25-32 l 50 25 25 8,5 110 STFH 32 _ BWS30 WB8-20 LH040
Stainless 60 I------------------I 180
AC225
Dimensions (mm) SPARE PARTS steel 0,05 I-----------------I 0,2
Applicable
Ordering No. Stock
h h 1 h2 h 3 l steel blades Wedge Screw Wrench
SBU 20-26 l 45 20 20 10 80 STFH 26 _ BCS15
SBU 20-32 l 50 20 20 13,5 100 STFH 32 _ BCS20 50 I---------I 120
Cast iron G10E
SBU 25-32 l 50 25 25 8,5 110 STFH 32 _ BCS25 BX0622 LH050 0,06 I-----------------I 0,2
F39
Parting-Off Holders Carbide Blade Type
Sumi-Grip Series
Sumi-Grip- Series
WCFS R/L 20
WCFS R/L 16
WCFS R/L 12
WCFS R/L 10
WCFH 26
Features of Sumi-Grip
carbide holders caused by cutting forces. At high speeds the carbide holder SUMI GRIP produces rolled chip which are
experiences for less vibrations than does easily removed.
The reduced distortion of the carbide holder the steel holder. Thus, the overhang length
makes cutting under harsher conditions and can be extended and cutting speed can be
higher feeds possible. increased with the Sumi Grip´s carbide
holder.
f = 0,05 mm/rev f = 0,08 mm/rev
Measurement of vibrations
(Overhang of holder: 50 mm)
Sumi-Grip Steel holder
Vibration
Vibration
Time Time
Steel holder
Work material: Ck 45 (ø 60mm, HB250)
Vibration
Grooving &
Parting-Off
Remark: A carbide blade includes a wrench. Applicable Tool block and insert are ordered separately.
BX 0622 LH 050
Nomenclature
Holder Insert Breaker type
- Standard (Nil)
WCF H 26-3 Insert width WCF N 3 A - Type A
Sumi-Grip a = 2, 3, 4, 5 mm Sumi-Grip - Type B
Feed direction
Holder type Holder height
Neutral (N) Insert width
h = 26, 32 mm (Type H) Right hand (R) a = 2, 3, 4, 5 mm
h = 20, 25 mm (Type S) Left hand (L )
F41
Parting-Off Holders Shank Type with Carbide Blade
Sumi-Grip Series
Max. øD = 50
Dimensions (mm)
Carbide blade Stock Applicable inserts Ordering No.
a b
WCFH 17-3 l 3 2,4 WCF_ 3 _ SL - 1
WCFH 17-4 l 4 3,4 WCF_ 4 _ SL - 1
WCFH 17-5 l 5 4,3 WCF_ 5 _ SL - 1
Threading
Holders
For External Threading
TME
Pitch (mm)
1,0 1,25 1,5 1,75
with flat wiper edge 2,0 2,5 3,0 LTER
ISO-Metric 60°
( 20, 25 mm)
TME (Lever lock system)
For Pitch (mm)
external 1,0 ~ 2,0 , 1,5 ~ 3,0
thread without flat wiper edge STER
( 12, 16 mm)
TWE (Screw on system)
Whitworth 55° Number of
threads / inch
without flat wiper edge 14 ~ 10 , 24 ~ 16
Pitch (mm)
F43
Threading Tools
Threading Insert
General Features
Dimple breaker Indexable inserts l A positive rake angle encourages good chip
TME type for external control and reduces cutting resistance.
threading
l Two tier dimple-style chip breakers evacuate
chip smoothly and easily.
TME Insert
Pitch: 1,5 mm
Competitor‘s ground insert
800 -
toughness and adhesion Special
680 ACE-layer
resistance making this grade
suitable for stainless steel and
600 -
general steel. Very tough base material
400
400 -
240
200 -
Neue
Cermet-Grade
T130A
AC225 Cermet grade
TME insert Competitor‘s ground
T130A
with 3 cutting insert with 3 cutting
corners corners The T130A is a cermet grade containing high TiN with a
uniform fine-grain microstructure which results in improved
Work Material : X5CrNi1810 (Stainless steel) wear resistance and toughness.
Cutting Conditions: vc = 100 m/min Thus, the T130A produces a goods surface finish.
Pitch: 1,5 mm
7 Passes
Wet
F44
Threading Tools
Cutting Conditions
Recommended Cutting Conditions
Grade
Cutting Speed (m/min.) AC225 T130A
Work material
Soft steel 150 ~170 100 ~150
Carbon steel 100 ~170 80 ~130
Alloy steel 90 ~150 80 ~120
Stainless steel 70 ~140 -
TME 175 R 1,75 1,12 8 0,22 0,19 0,16 0,14 0,13 0,12 0,09 0,07
TME 200 R 2,00 1,25 8 0,25 0,21 0,18 0,16 0,15 0,13 0,10 0,07
TME 250 R
ISO-Metric 60°
2,50 1,55 10 0,27 0,24 0,20 0,18 0,16 0,13 0,11 0,10 0,09 0,07
TME 300 R 3,00 1,86 12 0,28 0,25 0,20 0,19 0,17 0,15 0,13 0,12 0,10 0,10 0,09 0,07
TMI 100 R 1,00 0,63 5 0,18 0,16 0,12 0,10 0,07
TMI 125 R 1,25 0,77 6 1,08 0,16 0,14 0,12 0,10 0,07
Threading
Holders
TMI 150 R 1,50 0,90 7 0,20 0,16 0,14 0,13 0,11 0,09 0,07
Internal
TMI 175 R 1,75 1,03 8 0,20 0,18 0,15 0,14 0,11 0,10 0,08 0,07
TMI 200 R 2,00 1,18 8 0,22 0,19 0,17 0,15 0,14 0,13 0,11 0,07
TMI 250 R 2,50 1,44 10 0,25 0,22 0,19 0,16 0,14 0,12 0,10 0,10 0,09 0,07
TMI 300 R 3,00 1,7 12 0,27 0,24 0,20 0,17 0,14 0,12 0,10 0,10 0,10 0,09 0,06 0,07
2,00 1,41 10 0,22 0,20 0,18 0,16 0,14 0,13 0,12 0,10 0,09 0,07
1,50 0,95 7 0,22 0,17 0,14 0,13 0,12 0,10 0,07
1,75 1,14 8 0,22 0,18 0,15 0,14 0,13 0,12 0,09 0,07
TME 1530 R 0,20 2,00 1,33 9 0,25 0,20 0,18 0,16 0,15 0,13 0,10 0,09 0,07
ISO-Metric 60°
2,50 1,71 12 0,25 0,22 0,19 0,17 0,15 0,14 0,13 0,12 0,10 0,09 0,08 0,07
3,00 2,09 14 0,25 0,22 0,20 0,20 0,18 0,17 0,15 0,14 0,14 0,10 0,10 0,09 0,08 0,07
1,00 0,59 6 0,16 0,12 0,10 0,08 0,08 0,05
1,25 0,75 7 0,16 0,14 0,12 0,10 0,10 0,08 0,05
TMI 1020 R 0,06 1,50 0,92 8 0,18 0,15 0,14 0,12 0,10 0,10 0,08 0,05
1,75 1,08 9 0,18 0,16 0,14 0,13 0,12 0,12 0,10 0,08 0,05
Internal
2,00 1,24 10 0,20 0,18 0,15 0,14 0,12 0,12 0,10 0,10 0,08 0,05
1,50 0,91 8 0,18 0,14 0,14 0,12 0,10 0,10 0,08 0,05
1,75 1,07 9 0,18 0,16 0,13 0,13 0,12 0,12 0,10 0,08 0,05
TMI 1530 R 0,09 2,00 1,23 10 0,20 0,18 0,14 0,14 0,12 0,12 0,10 0,10 0,08 0,05
2,50 1,56 12 0,20 0,18 0,16 0,16 0,15 0,13 0,13 0,11 0,11 0,10 0,08 0,05
3,00 1,88 14 0,22 0,20 0,18 0,18 0,16 0,16 0,14 0,14 0,10 0,10 0,10 0,08 0,07 0,05
The shorter pitch, the slower speed. In case of non wiper insert or internal threading, passing time should be requested to increase.
F45
External Threading Holders
LTER / STER Type
LTER STER
These figures show right hand tools. These figures show right hand tools.
Inserts Inserts
a= a=
Threading
Holders
Included Included
angle angle
2,0
LTER LCL3SD LCS3TE LSTE31-0 *) LSP3SD LH025 STER BFTX03508 TRX 10
*) Remarks: LTER type has supplement of g =1° shim LSTE 31-0.
Shims LSTE 31-1 for g = 2° and LSTE 31-2 for g = 3° are option.
STIR
Inserts
Threading
Holders
a=
Included
angle
Spare Parts
Holder Screw Wrench
2,0
STIR BFTX03508 TRX 10
F47
F48
G
Content A ~ P
Milling Cutters
G1 ~ G54
Face Milling General Purpose Face Mills DGC (M/F) 13000 ..................................................... G 6 - 9
WGX (M/F) 13000..................................................... G10-11
Milling Cutters
DNX (F) 12000.......................................................... G16-17
Multi Purpose Milling ”Wave Radius Mills” with Polygon Inserts WRCX (F) 12000/16000/20000................................. G18-19
with Round Inserts RSX ............................................................ G20-21
New
RSX (F) 10000/12000/16000/20000......................... G22-23
G1
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Aluminium Alloy
Stainless Steel
Chamfering
General Purpose
Slot Milling
Ramping
Finishing
Approach Angle
High Feed
Copying
Finishing
Boring
SNM/EU 13T6..
DGC SNMU ø40
6 mm 45° ~
ø250
DGC (-M/F) ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
ONM/EU 13T6.. G8
13000RS ONMU
ø42,9
3 mm 45° ~
ø252,9
6 mm 45°
IC
IC
~
20¡
20¡
20¡
4000 RS l S l ø200
S 18 3,97
DNX
SNMT 1205..
DNX (-F) ø80
8 mm 65° ~ ○ ○ ◎ G16
12,7
12,7
12,7
12000RS ø250
12,7 5,6 12,7 5,6 12,7 5,6
ø40
RSX RSX (-F) 5 mm ~
10000RS RDET10T3.. ø52
RDET1204..
Radius Milling
14000RS ø100
SOMT0803.. ø40
WFXH New WFXH 1,5 mm
SOMT1204.. ~
08000RS 15° ø63
◎ ○ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○ G46
WFXH ø50 G47
2,5 mm ~
12000RS 15° ø63
Shoulder Milling
DFC XNMU0606..
ø50
DFC (-M/F) 6 mm 90° ~ ○ ◎ ○ ○ ◎ ◎ ○ ◎ ○ G26
09000RS ø200
G2 ◎ : Best
○ : Suitable
Face Mill and Shoulder Mill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Aluminium Alloy
Stainless Steel
Chamfering
General Purpose
Slot Milling
Ramping
Finishing
Approach Angle
High Feed
Copying
Finishing
Boring
SOMT080..
WFX
WFX (-F/-M) SOMT1204.. 6 mm 90°
08000RS ø50 G30
~ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ○
WFX (-F) G31
12000 RS
10 mm 90° ø160
13000 RS ~
8,6
ø160
PWS LNMX1708..
ø80
PWS (-F) 16 mm 90° ~ ○ ◎ ◎ ○ ◎ ○ ○ ○ G37
4000 RS ø250
New AXMT0602..
Shoulder Milling
Milling Cutters
AXMT12350../1705.. ø40
WRX 2000F ~
90° ø50
○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ G39
27 ~ 53 mm ø50
WRX 3000F ~
90° ø100
PWC LNMX1606..
ø80
PWC (-F) 12 mm 88° ~ ○ ◎ ○ ○ ◎ G40
4000 RS ø200
CNP CNMU1306..
CNMQ1306..
ø40
CNP (-F) 12 mm 90° ~ ◎ ◎ ◎ ◎ ◎ G42
13000 RS ø200
WAX AECT1604.. 16 ~ 18 mm
Alumimium Alloy and Non-Ferrous Metals
AECT2206..
WAX 3000 RS 90° ø50 G48
~ ○ ◎ ◎ ◎ ◎ ○ ◎
WAX 4000 RS 22 ~ 24 mm ø125 G49
90°
RF SNEW1204..
SDET1204..
ø80
RF 4000 RS 3 mm 90° ~ ◎ ◎ ○ ◎ G50
ø315
SRF SNEW09T3..
ø30
SRF 50/63 RS 5 mm 90° ~ ◎ ◎ ○ ◎ G51
ø63
FMU SNEW1204..
High Speed Finishing
0,5 mm ø80
of Cast Iron
G3
Milling Insert
ISO Identification Table
C 80° A 85° A 3°
A W
D 55° B 82° B 5°
E 75° K 55° C 7° G T
F 50° H 120° D 15°
R - P 108° F 25°
S E M T
Milling Cutters
Tolerances
m IC
G4
Milling Insert
ISO Identification Table
Clearance angle
Entering angle
on wiper flat
Feed direction
1
4
3 2
1 3 T 3 A G S R
Milling Cutters
Insert size
Cutting edge condition Feed direction
Symbol and cutting edge length (mm)
Insert
type
Right hand
IC
d (mm)
3,97 06 (6,9) F
4,76 08 (8,2)
Sharp
5,0 05 (5,0)
5,56 09 (9,6) 09 (9,7) 03 (3,8)
6,0 06 (6,0) E
6,35 06 (6,4) 07 (7,7) 06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)
Rounded
7,94 08 (8,0) 07 (7,94) 05 (5,4) Neutral
8,0 08 (8,0)
9,525 09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5) T
10 10 (10,0)
Chamfered
12 12 (12,0)
12,7 12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0) 08 (8,7)
15,875 16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5) 10 (10,9) S
16 16 (16,0) Rounded and Left hand
19,05 19 (19,3) 19 (19,05) 19 (19,05) 33 (33,0) chamfered
20 20 (20,0)
25 25 (25,0)
25,4 25 (25,4) 25 (25,4)
31,75 31(31,75) 31(31,75)
32 32 (32,0)
G5
”Sumi Dual Mill”
DGC ( M/F) Type
General Features
Sumi Dual Mill DGC type utilizes double-sided inserts
for excellent economy. This is a general-purpose
cutter featuring high cutting edge strength for high
efficiency milling and low-burr chipbreaker design that
provides high qualitiy machined surface.
Type: ON_U
(double-sided,
16 corners)
Type: SN_U
(double-sided,
8 corners)
Characteristics
l Same cutting performance as single-sided inserts plus superior economy.
l Achieves level of cutting edge sharpness and machined surface quality equivalent to single-sided cutter at
a maximum cutting depth of doc ≤ 3mm.
Recommended Cutting Conditions for General Steel Milling Cutting Force Comparison
5,0
Milling Cutters
4,0
2,0
DGC
ONMU 05T6 ANER
1,0 ONEU 05T6 ANER DGC DGC WGC
(SNMU / SNEU) (ONMU / ONEU)
Dual-Purpose Body
Two types of inserts can be used with a single body depending on milling application to help reduce costs.
Stronger than single-sided cutters.
shim to protect
cutter body
SNMU ONMU
SNEU + + ONEU
G6
”Sumi Dual Mill”
DGC ( M/F) Type
Line-up
Choose a tool that fits your application from a comprehensive line-up
Shape
H6
High Reliability
Employs New Super ZX Coating, a multi-layer PVD coating grade and CVD coating grade with enhanced
coating strength provided by newly developed stress control technology.
Improved run-out precision reduces tool life deviation to achieve highly reliable tool life.
Milling Cutters
New Super ZX Coat 0,30
60 Comp. A Work Material:
Coating Hardness (GPa)
0,25 34CrMo4
50 Super ZX Coat Comp. B Small wear only
Flank Wear (mm)
0,20 Tool:
40 DGC Ø100mm
ZX Coat 0,15
TiCN Cutting Data:
30
0,10 vc = 200m/min
TiAlN
ft = 0,15mm/t
20 TiN 0,05 doc = 2mm
woc = 85mm
0 600 800 1000 2000 0
1 3 5 10 20 25
Starting Temp. for Oxidization (°C) Number of Passes (1 Pass = 300mm)
61,4mm
Ø100,0mm Ø102,9mm
Example: Number of Tool Diameter Cutter Height Max. Depth Square inserts (SNMU/SNEU) and
Dc = 100mm Cutting Edges (mm) (mm) of Cut (mm) octagonal inserts (ONMU/ONEU)
can be used interchangeably on the
SNMU / SNEU 8 100,0 63,0 6,0 same body.
Using these inserts the cutter will have
ONMU / ONEU 16 102,9 61,4 3,0 different cutter diameter and cutter
body height.
G7
”Sumi Dual Mill”
DGC ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial -10° 6mm 3mm
Angle Axial -5° 45° 45°
Body – Shell type SNMU ONMU
b
b
b
H
H
ød3 ød3
ød3 ød3
øD øD øD øD
ød4 ød4 ød4 ød4
Identification Details
DGC M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter
G8 l = Euro stock
q = Delivery on request
Recommended Tightening Torque (N·m)
”Sumi Dual Mill”
DGC Type
Inserts
Application Coated Carbide
High Speed/Light cut P K M
S
Fig. 1 Fig. 2
General Purpose P
M M K M
S
Roughing P
M
P
M K M
S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No. Fig.
SNMU 13T6ANER L 1
SNMU 13T6ANER G 1
SNMU 13T6ANER H 1
SNMU 13T6ANER FL 2
Fig. 3 Fig. 4
SNMU 13T6ANER FG 2
SNEU 13T6ANER L 1
SNEU 13T6ANER G 1
SNEU 13T6ANER FL 2
SNEU 13T6ANER FG 2
XNEU 13T6ANEN W 3
ONMU 05T6ANER L 4
ONMU 05T6ANER G 4
ONEU 05T6ANER L 4
ONEU 05T6ANER G 4
milling qualitiy.
FL
L Low burr
design
FG Competitor
Light
cutting Light FG FG
with cutting G With
chamfer
Edge Sharpness
Milling Cutters
standard Heavy chipping.
cutting
Edge Strength High
3,0
DGCS13R BW0609F LH040 BFTX0412IP TRDR15IP BFTX0418IP
*Corners can be changed simply by loosening the screw. (Only suitable for DGC / DGCM types with body size ≥ Ø80).
G9
”Wave Face Mill”
WGX ( M/F) Type
General Milling of Steel and Cast Iron Rake Radial -20° ~ -24° 6mm
Angle Axial 20° ~ 22° 45°
Body – Shell type
Fig. 1 Fig. 2 Fig. 3 Fig. 4
ød1 ød1 ød1 ød1
ød2 ød2 PCD 66,7 PCD 101,6
a a ød2 4- Ø14
ød2 4- Ø14
a
b
a
b
b
H
H
H
ød3
ød4 ød4 ød4 ød4
øD øD øD øD
ød5 ød5 ød5 ød5
Body
Inner coolant available for Dc ≤ Ø125mm
Type: WGX, Standard Pitch
Dimension (mm) Mounting No. of Weight
Cat. No. Stock Fig.
ØD Ød5 Ød1 H Ød2 Ød4 Ød3 a b Teeth (kg)
WGX 13040 RS 40 52 32 40 16 14,0 9,0 8,4 5,6 18 3 0,3 1
WGX 13050 RS 50 62 40 40 22 18,0 11,0 10,4 6,3 20 3 0,4 1
WGX 13063 RS 63 76 50 40 22 18,0 11,0 10,4 6,3 20 4 0,6 1
WGX 13080 RS 80 93 55 50 27 20,0 13,5 12,4 7,0 25 4 1,2 1
WGX 13100 RS 100 113 70 50 32 46,0 - 14,4 8,5 32 5 1,6 2
WGX 13125 RS 125 138 80 63 40 52,0 29,0 16,4 9,5 29 6 2,8 1
WGX 13160 RS l 160 173 130 63 40 88,0 - 16,4 9,5 29 7 4,5 3
WGX 13200 RS l 200 213 150 63 60 130,0 - 25,7 14,0 35 8 7,1 4
WGX 13250 RS q 250 263 190 63 60 160,0 - 25,7 14,0 35 10 11,2 4
Identification Details
WGX M 13 050 R S
Cutter M: Medium Insert Cutter Direction Metric
Series F: Fine Size Diameter
Series
Type Cat. No. Cutter No. of Teeth
Standard Pitch WGX 13000RS Ø40 ~ Ø250 3 ~ 10
Medium Pitch WGXM 13000RS Ø50 ~ Ø250 4 ~ 14
Fine Pitch WGXF 13000RS Ø50 ~ Ø250 5 ~ 24
Endmill Type WGX 13000EW Ø32 ~ Ø63 3~5
Inner coolant available for Dc ≤ Ø125mm
Characteristics
l Stable Cutting
H7
General-purpose
G type chipbreaker
Optimal nose
radius
Milling Cutters
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface
Inserts
Application Coated Carbide Carb. DLC Fig. 1
High Speed/Light Cut P K M
S
K
N N
General Purpose P
M M K M
S
M
S N
Roughing P
M
P
M K M
S
ACM200
ACM300
Seat
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Insert
SEET 13T3AGFR-L m m 1
SEET 13T3AGSR-L 1 Insert
SEET 13T3AGSR-G 1 Screw
SEMT 13T3AGSR-L 1 Fig. 3
SEMT 13T3AGSR-G 1
SEMT 13T3AGSR-H 1
SEMT 13T3AGSR-FG 2
XEEW 13T3AGER-WR 3
Applicable Seat Insert Insert Seat General Steel 180~280HB 150-200-250 0,15-0,20-0,25 ACP200
Seat
Cutters Screw Screw Wrench Wrench P Soft Steel ≤180HB 180-265-350 0,10-0,25-0,40 ACP200
Die Steel 200~220HB 100-150-200 0,15-0,20-0,25 ACP200
M Stainless Steel - 160-205-250 0,15-0,23-0,30 ACM300
3,0 K Cast Iron 250HB 100-175 -250 0,15-0,23-0,30 ACK200
N Non Ferrous Alloy - 500-750-1000 0,15-0,23-0,30 DL1000
WGX (-M/F) WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP LH 035
S Exotic Alloy - 30 - 50- 80 0,10-0,20-0,30 ACM300
Minimum-Optimum-Maximum
G11
Face Mill
WGC ( M/F) Type
General Milling for Steel, Cast Iron & Exotic Material
Fig. 1 Fig. 2 Fig. 3
Ød 1 Ød1 Ød1
Ød 2 Ød2 Ød2
Ød 3 Ød3 Ød3
Ø18
a a a
b
b
l1
l1
l2
l1
H
H
Ød4 Ø101,6
Ød5
ØD
ØD
ØD
Body
Standard WGC - Type
Dimensions (mm) Mounting
Mounting No. of Weight
Type Cat. No. Stock Fig.
ø D ø d1 ø d2 H a b ød 3 ød 4 ød 5 l 1 l2 teeth (Kg)
WGC 3032 RS q 32 41 32 40 8,4 5,6 16 9 14 18 28 4 0,2
WGC 3040 RS l 40 49 32 40 8,4 5,6 16 9 14 18 28 4 0,3
WGC WGC 3050 RS l 50 59 40 40 10,4 6,3 22 11 18 20 26 5 0,4 1.
3000 WGC 3063 RS q 63 72 50 40 10,4 6,3 22 11 18 20 26 6 0,6
WGC 3080 RS 80 89 60 50 12,4 7,0 27 13,5 20 25 31 6 1,1
WGC 3100 RS 100 109 70 50 14,4 8,5 32 - - 32 - 7 1,5 2.
WGC 4040 RS q 40 52 32 40 8,4 5,6 16 9 14 18 28 3 0,4
WGC 4050 RS l 50 63 40 40 10,4 6,3 22 11 18 20 26 3 0,5
1.
WGC 4063 RS l 63 76 50 40 10,4 6,3 22 11 18 20 26 4 0,6
WGC WGC 4080 RS l 80 93 60 50 12,4 7,0 27 13,5 20 25 31 4 1,0
4000 WGC 4100 RS l 100 113 70 50 14,4 8,5 32 - - 32 - 5 1,5
WGC 4125 RS l 125 138 80 63 16,4 9,5 40 - - 38 - 6 2,6 2.
WGC 4160 RS l 160 173 100 63 16,4 9,5 40 - - 38 - 7 4,0
WGC 4200 RS l 200 213 130 63 25,7 14,0 60 - - 35 - 8 6,6 3.
Milling Cutters
Insert
Fig. 1 Fig. 2 Fig. 3
13,4
IC
IC
20¡
20¡
20¡
SEET, SEMT SECW XEEW l S l S 18 3,97
For WGC Coated Carbide DLC Cermet Uncoated Carbide PCD Dimensions (mm)
Cat. No. Fig.
3000 series ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 T250A EH520 H1 DA2200 l IC s ± t
SEET 0903 AGFN-L l l l l l
SEET 0903 AGSN-G l l l l l 9,525 ± 0,025 3,18 ± 0,025
9,525 SEET 0903 AGSN-N l l l l l 1.
SEMT 0903 AGSN-L m l l m m
SEMT 0903 AGSN-G l l l l l 9,525 ± 0,05
3,18 ± 0,13
Milling Cutters
4000 series SEET 13T3 AGSN-N l l l l l l
1.
SEMT 13T3 AGSN-L l l l l l
SEMT 13T3 AGSN-G l l l l l 13,4 ± 0,08 3,97 ± 0,13
13,4 SEMT 13T3 AGSN-H l l l l l
SECW 13T3 AGTN-N-NF 13,4 ± 0,025 3,97 ± 0,025 2.
XEEW 13T3 AGFR-W-NF
18 13,4 3,97 ± 0,025
3.
XEEW 13T3 AGER-W m
Recommended Cutting Conditions (vc =m/min, f t =mm/ tooth) (min.– optimum – max.)
Insert Type SEMT 13T3 AGSN-G
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Low Low Stainless steel
Material Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron Cast iron
Type austenitic martensitic cast iron cast iron
steel steel
vc 100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
WGC (-M/-F)
4040 ~ 4200
ft 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
doc 1,0 – 3,0 – 5,0 1,0 – 3,0 – 5,0 1,0 – 2,0 – 3,0 1,0 – 3,0 – 5,0 1,0 – 3,0 – 5,0
G13
Face Mill
UFO / UFOF Type
General Milling for Steel, Cast Iron & Exotic Material
Specifications
Approach angle: 45°
Axial rake angle: + 27°
Radial rake angle: - 7°
(-10° for ø 50 and ø 63)
max depth of cut: 5,0 mm (UFO 4000 type)
7,0 mm (UFO 5000 type)
Body
Stock Dimensions (mm) Mounting No. of max. Weight Fig.
Type Cat. No. teeth depth of
R L ø D ø d 1 ø d 2 H ø d 3 a b l 1 (Kg)
cut
UFO 4050 R/L-S l 50 74 45 50 22 10,4 6,3 20 4 1,3
UFO 4063 R/L-S l 63 86 50 50 22 10,4 6,3 20 5 1,6 1.
UFO 4080 R/L-S l 80 103 60 50 27 12,4 7,0 25 5 2,1
UFO 4100 R/L-S l
100 122 75 50 32 14,4 8,5 29 6 2,9
2.
UFO 4000 UFO 4125 R/L-S l
125 146 75 63 40 16,4 9,5 29 7 5,0 4,2
UFO 4160 R/L-S l 160 180 100 63 40 16,4 9,5 29 9 6,6 3.
UFO 4200 R/L-S l 200 220 130 63 60 25,7 14,0 32 11 9,5
4.
UFO 4250 R/L-S q 250 270 300 63 60 25,7 14,0 40 13 14,8
UFO 4315 R/L-S q 315 335 240 80 60 25,7 14,0 40 15 26,6 5.
UFO 5080 R/L-S l 80 102 60 50 27 12,4 7,0 25 5 2,1 1.
UFO 5100 R/L-S l
100 119 75 50 32 14,4 8,5 29 6 2,9
2.
Milling Cutters
Double
screw
Locator
4050 - 4063 clamp
4080 - 4315 UFKW R/L WB 7-15 T TT 25
5080 - 5315
Insert
Fig. 1 Fig. 2 Fig. 3
Milling Cutters
SFKN SFKR UW
Recommended Cutting Conditions (vc =m/min, f t =mm/ tooth) (min.– optimum – max.)
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Material Low Low Stainless steel Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron Cast iron
Insert Type austenitic martensitic cast iron cast iron
steel steel
vc 100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
UFO (-F)
4000
ft 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
doc 1,0 – 3,0 – 5,0 1,0 – 3,0 – 5,0 1,0 – 2,0 – 3,0 1,0 – 3,0 – 5,0 1,0 – 3,0 – 5,0
vc 100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
UFO (-F)
5000
ft 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
doc 1,0 – 4,0 – 7,0 1,0 – 4,0 – 7,0 1,0 – 3,0 – 5,0 1,0 – 4,0 – 7,0 1,0 – 4,0 – 7,0
G15
Face Mill
DNX / DNXF Type
Approach angle : 65°
General Milling for Cast Iron and Steel Axial rake angle : + 5°
Radial rake angle : - 6°
b
b
b
31
H
H
H
Ø13 Ød4 P.C.D.66,7 P.C.D.101,6
Ø20 Ød4 Ød4
ØD
ØD ØD ØD
Body
Standard DNX - Type
Dimensions (mm) Mounting Number Max. Weight
Type Cat. No. Stock of depth Fig.
ø D ød 1 H ød 2 ød 3 ød 4 a b l teeth of cut (Kg)
DNX 12080 RS l 80 88 50 60 27 – 12,4 7,0 25 6 1,2 1.
DNX 12100 RS l 100 108 50 80 32 46 14,4 8,5 29 7 1,6
2.
DNX 12125 RS l 125 133 63 80 40 56 16,4 9,5 29 8 2,8
DNX 12000 8,0
DNX 12160 RS l 160 168 63 100 40 88 16,4 9,5 29 10 4,4 3.
DNX 12200 RS q 200 210 63 150 60 130 25,7
14,0 35 16 8,0
4.
DNX 12250 RS q 250 260 63 180 60 160 25,7
14,0 35 20 12,2
14,0 –
12,0 – 65°
Depth of Cut : d oc (mm)
10,0 –
PWC(F) 8mm
0 l l l l
- General purpose
0,1 0,2 0,3 0,4 DNXF 12000 RS Ø80~Ø160mm
- Fine pitch type
Feed Rate : f t (mm/tooth)
Features
l Small inserts with 8 cutting edges
l Economic by double-side usage
l Excellent grade for cast iron machining
l Optimised geometry for best results in cast iron
l Special inserts for steel machining
Insert
Fig. 1 Fig. 2 Fig. 3
Coated Carbide
G Type H Type SH Type
Cat. No. Fig.
ACP200 ACP300 ACK100 ACK200 ACK300
12,7
12,7
12,7
SNMT 1205 ZNEN-G l l l l 1
12,7 5,6 12,7 5,6 12,7 5,6
SNMT 1205 ZNEN-H l l l l 2 Cutting edge Flat land Flat land
Milling Cutters
a t i v e inserts g edges
g
l Ne
s w i t h 8 cuttin achining
l Insert f or stee
lm
a b l e
l Applic
Recommended Cutting Conditions (vc = m/min, f t = mm/ tooth) (min.– optimum – max.)
Carbon steel 180 - 280 150 - 175 - 200 0,10 - 0,15 - 0,20 ACP200
P
Alloy steel 180 - 280 150 - 175 - 200 0,10 - 0,15 - 0,20 ACP200
Grey cast iron (GG) 250 150 - 225 - 300 0,10 - 0,20 - 0,30 ACK200 / ACK300
K
Ductile cast iron (GGG) 250 150 - 225 - 250 0,10 - 0,18 - 0,25 ACK200 / ACK300
G17
Wave Radius Mill High Durable Mill with Polygon Inserts
WRCX Type Grades for Steels, Cast Iron and Aluminium
Features
The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting,
helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and
a durable cutter body manufactured from high tensile alloyed steel protected by a hard
surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre
clamped using a torxscrew . Choose from a variety of insert grades such as our award
winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our
uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels
and irons.
Advantages l Durable cutter body – Special alloyed steel with hard surface.
l High feed cutting – Optimised pitch and high number of cutting edges
l Excellent chip removal – Wide pocket and integral coolant hole
l Maximum rigidity – Rigid clamping of inserts with TORXPLUS screw
l Wide application range – Carbon steels, alloy steels, stainless steels, high temperature alloys,
diemould steels, aluminiums, non-ferrous metals etc
Insert
QPMT... : Standard 16 cornered polygon type
QPET...- S : Polished round insert for non-ferrous material
QPMT...- H : Stronger cutting edge type
4 corners use
R : wiper radius
b
M6 x1,0
b
l1
l1
l1
19
H*
H*
15
H*
* CCAP-160
Ød 4
Ød5 Ød5
Ød 5
ØC ØC ØC
ØD* ØD* ØD*
Body * Note Fig.3 for øD=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench
Standard WRCX Type (TH050) is available seperately.
Milling Cutters
16
WRCXF 16100 R S l 100 84 90 70 50 14,4 8,5 32 - 46 32 6 184 ± 15 4° 1,3 2
WRCXF 16125 R S l 125 109 115 80 63 16,4 9,5 40 29 52 29 6 234 ± 15 3° 2,4 1
WRCXF 16160 R S l 160 144 150 100 63 16,4 9,5 40 - 93 29 8 304 ± 18 2° 4,0 3*
WRCXF 20080 R S l 80 60 68 55 50 12,4 7,0 27 13,5 20 25 5 140 ± 18 7° 0,7 1
WRCXF 20100 R S l 100 80 88 70 50 14,4 8,5 32 - 46 32 6 180 ± 18 5° 1,1 2
20
WRCXF 20125 R S l 125 105 113 80 63 16,4 9,5 40 29 52 29 6 230 ± 18 3°30´ 2,3 1
WRCXF 20160 R S l 160 140 148 100 63 16,4 9,5 40 - 93 29 8 300 ± 18 2°30´ 3,9 3*
16
WRCXX 16080 R S l 80 64 70 55 50 12,4 7,0 27 13,5 20 25 6 144 ± 15 5°30´ 0,8 1
WRCXX 16100 R S l 100 84 90 70 50 14,4 8,5 32 - 46 32 7 184 ± 15 4° 1,3 2
* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions: øD* +0,3 & H* +0,15 mm
In case of anti-vibration inserts / IC = 20, please change above dimensions: øD* +0,4 & H* +0,2 mm
H40 G19
Wave Radius Mill
RSX Series
Features
The Wave Radius Mill RSX Series enables stable ma-
chining even when using equipment with low clamp
rigidity thanks to its body design achieving excellent
cutting performance and rigidity.
New In addition to the ACM Series for stainless steel and
exotic alloys two grades have been added:
ACP200 grade for steel machining and
ACK300 grade for cast iron machining.
Handle an even wider range of milling needs with the
N e w RSX(F)08000 and RSX(F)20000 types.
Characteristics
Smooth cutting action and low vibration machining provided based on the high rake angle design and high rigidi-
ty body.
High reliability achieved with ACM100 / ACM200 / ACM300 adopted for exotic alloy machining.
ACP200 for steel and ACK300 for cast iron enable stable machining in a wide range of applications.
Series
Insert External Diameter (mm)
Image Series Cat. No.
Size Ø20 Ø25 Ø32 Ø40 Ø50 Ø52 Ø63 Ø66 Ø80 Ø100 Ø125 Ø160
Shank Type 08 RSX 08000 ES New l l
Standard 10 RSX 10000 ES l l
12 RSX 12000 ES l
08 RSXF 08000 ES New l l
Milling Cutters
Competitor B 2.500
0 1 2 3 4 5 2.000
Cutting Distance (m)
1.500
500
Vibration Amplitute
0
RSX Competitor A Competitor B
High rake angle design A significant increase in back metal thickness Contact area
Locator
Highly durable body R-shaped pocket Insert size of 12 and 16mm uses a maximum of 8 corners
and an insert size of 10mm uses a maximum of 4 corners.
P ACM100
M ACM200 C P
P ACM300
Milling Cutters
New
K P ACK300
P ACM100
S ACM200 C
P ACM300
Coating Type: C CVD PVD
P
P ACM100/ACM300 C ACM200
New Super ZX Coat
60
TiCN Coating Hardness (GPa)
Coating hardness
Super FF Coat
Coating Hardness (GPa)
30% increase.
50 Super ZX Coat 50 Coating surface
Laminating roughness Al2O3
cycle to 50% reduction.
40 ~10nm 40
ZX Coat
30 TiCN 30
TiAlN TiCN
Conventional Coating
20 TiN 20
10nm Substrate
600 800 1000 1.200 0,05 0,10 0,15 0,20
Starting Temperature for Oxidation (°C) Cross Section TiCN Surface Roughness Ra (µm) Cross Section
of Coating of Coating
G21
Wave Radius Mill
New
RSX(F)10000/12000/16000/20000RS
Milling of steel, stainless steel, cast iron and 5mm 6mm 8mm 10mm
Rake Radial -5°
exotic alloys Angle Axial 10°
(10000RS) (12000RS) (16000RS) (20000RS)
Body – Dimensions
Fig. 1 Ød1 Fig. 2 Ød1 Fig. 3 Ød1
Ød2 Ød2 PCD 66,7
a a
Ød2
a 4-Ø14
l1
b
b
l1
l1
b
H
H
Ød4
Ød3 Ød3
Ød3
ØD ØD ØD
Body
RSX...RS, Standard
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
ØD Ød1 H Ød2 a b l1 Ød3 Ød4 teeth (kg)
RSX 10040 RS l 40 34 40 16 8,4 5,6 18 14 9 4 0,2 1
10050 RS l 50 40 40 22 10,4 6,3 20 18 11 5 0,3 1
10052 RS l 52 40 40 22 10,4 6,3 20 18 11 5 0,4 1
RSX 12040 RS l 40 32 40 16 8,4 5,6 18 13,5 9 3 0,2 1
12050 RS l 50 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12052 RS l 52 40 40 22 10,4 6,3 20 18 11 4 0,3 1
12063 RS l 63 40 40 22 10,4 6,3 20 18 11 5 0,4 1
12066 RS l 66 55 50 27 12,4 7,0 25 20 14 6 0,7 1
12080 RS l 80 55 50 27 12,4 7,0 25 20 14 6 1,0 1
12100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,4 2
RSX 16063 RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
16080 RS l 80 55 50 27 12,4 7,0 25 20 14 5 0,9 1
16100 RS l 100 70 50 32 14,4 8,5 32 46 - 6 1,3 2
16125 RS l 125 80 63 40 16,4 9,5 29 52 29 6 2,6 1
RSX 20080 RS New l 80 55 50 27 12,4 7,0 22 20 14 4 0,9 1
Milling Cutters
Cutter Identification
RSX F 12 040 R S
Cutter Fine Pitch Insert Cutter Cutting Metric
Series Type Size Diameter Direction
Inserts
Application Grade
High Speed/Light Cut
Ød±0,025
General Purpose P
M
M K
P
Roughing
New New Ød±0,025 s±0,025
Milling Cutters
Dimens.
ACM100
ACM200
ACM300
ACP200
ACK300
Applicable
Cat. No. Ød
S Cutters
(IC)
RDET 10T3M0EN G l l l l l 10 3,97 Cutting Edge Cross Section
RSX(F) 10000RS
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76
RSX(F) 12000RS
1204M0EN H l l l l l 12 4,76
RDET 1606M0EN G l l l l l 16 6,5 G - Type H - Type
RSX(F) 16000RS
1606M0EN H l l l l l 16 6,5
RDET 2006M0EN G l l l l l 20 6,5 M0: IC is metric
RSX(F) 20000RS
New 2006M0EN H l l l l l 20 6,5
Spare Parts
Wrench Screw
Applicable
Cutters
G23
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness
and enhanced accuracy.
The double-side inserts are flexible and reduces
costs.
Large Line-up
Diameter from Ø25mm to Ø200mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, H
Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø25~Ø80 2~5
Shank
H14 Medium Pitch DFCM 09000 E Ø32~Ø80 3~7
Standard Pitch DCF 09000 RS Ø50~Ø200 4~8
Shell Medium Pitch DFCM 09000 RS Ø50~Ø200 5~12
Fine Pitch DFCF 09000 RS Ø50~Ø200 6~16
90 Degree Accuracy
Milling Cutters
Comp. B
25µm
Comp. C
24µm
Suitable Applications
Face milling Shoulder milling Slot milling Side face milling
L XNMU0606__PNER-L
XNMU0606__PNER-G
G XNMU0606__PNER-H
H
Sharpness
Strength high
Chipbreaker
Milling Cutters
Feature Low cutting force General purpose Strong edge
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
G25
Sumi Dual Mill
DFC(M/F) 09000RS Type
Body – Shell type Rake Radial -9° Max. ap: 6mm
Angle Axial -5°
Body – Dimensions
Sumi Dual Mill DFC type, Standard Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Fig.
ØDc ØDb Lf Ød a b ℓ Ød1 Ød2 Teeth (kg)
DFC09050RS l 50 41 40 22 10,4 6,3 20 18 11 4 0,3 1
DFC09063RS l 63 50 40 22 10,4 6,3 20 18 11 4 0,5 1
DFC09080RS 80 55 50 27 12,4 7 22 20 14 5 1,0 1
DFC09100RS 100 70 50 32 14,4 8 26 46 - 6 1,4 2
DFC09125RS 125 80 63 40 16,4 9 29 52 29 7 2,8 1
DFC09160RS 160 130 63 40 16,4 9 29 90 - 8 4,6 3
DFC09200RS q 200 150 63 60 25,7 14 35 135 - 10 5,7
ACM200
ACM300
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No.
rε
XNMU 060604 PNER-L 0,4 New
3,2
060608 PNER-L 0,8
11,3
XNMU 060604 PNER-G 0,4 New
060608 PNER-G 0,8
New 11,2 6,1
060612 PNER-G 1,2
060616 PNER-G 1,6 New
Milling Cutters
Application Examples
Work piece Sumitomo Comp. Work piece Sumitomo Comp.
Workpiece material: Breaker G Workpiece material: Breaker G
Steel (HRB 269-330) Grade ACP200 S235 (Carbon steel) Face Grade ACP200
milling
vc (m/min) 226 200 vc (m/min) 180 180
vf (mm/min) 1260 vf (mm/min) 1092 910
ft (mm/t) 0,28 0,2 ft (mm/t) 0,3 0,2
ap (mm) 2 2 ap (mm) 2 x 2mm 2 x 2mm
ae (mm) 5 5 ae (mm) 50 50
Dry or Wet Wet Wet Dry or Wet Dry Dry
Tool diam. Ø 80 Tool diam. Ø 63mm 63mm
No. of Teeth 5 No. of Teeth 4 5
Efficiency: Efficiency:
Result Result
158% achieved 120% achieved
Evaluation Wear resistance, efficiency Evaluation Wear resistance, efficiency
G27
”Wave Mill” Series
WFX Type
General Features
Wave Mill WFX type for shoulder milling is a screw-locking
type cutter capable of using four corners.
Ideal cutting edge design delivers good squareness.
Series expansion with the high-feed WFXH type and the
WFXC type for chamfering.
A comprehensive lineup that covers a wide variety of appli-
cations.
WFX
New New
WFXH WFXC
Shoulder Milling
45°
15°
High-Feed Chamfering
Shell
Type
H16/17
Inserts
The convex shape ensures the cutting edge strength.
Cat. No. R0,2 R0,4 R0,8 R1,2 R1,6
The flat shape minimises differences in step levels.
SOMT 0803_ _PZER-L l l
0803_ _PZER-G l l l WFX08000 type insert
Conventional WFX (General Purpose
Type 0803_ _PZER-H l l G type chipbreaker)
SOET 0803_ _PZER-G l l l
Large level difference Small level difference
0803_ _PZFR-S l l l
and rough surface and smooth surface SOMT 1204_ _PDER-L l
1204_ _PDER-G l l l l
1204_ _PDER-H l WFX12000 type insert
The wiper edge function improves the surface roughness. SOET 1204_ _PDFR-S l
(General Purpose
G type chipbreaker)
Comp. A
Total Shoulder Height (mm)
Total Shoulder
Height
2nd Step
3rd Step
Work Material: C50
-60 -30 0 30 (µm) Tool: WFX12100RS (Ø100mm x 5 teeth)
Deviation (µm) Cutting Width 20mm Cutting Conditions: vc = 200m/min, ap = 8,0mmx3 times
ft = 0,15mm/t, ae = 20mm
Grade Selection
ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide
K
P Coated Carbide
Coated Carbide
M N
S
Milling Cutters
Carbide
CVD PVD
Chipbreaker Selection
Good
G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Wiper Edge Sharp Edge
(Standard) H
Cutting Edge
Heavy Cutting Figure
Cutting Edge Strength High
Heavy Cut
Light Cutting Main Chipbreaker
Work Material- Heavy Interrupted
Low rigidity Milling General to Precision Finishing Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel
Wiper Insert
Optimised wiper edge shape provides superior surface roughness.
M Class Insert Wiper inserts are single-cornered.
Attach the wiper insert so that the chamfered
Wiper inserts are corner is in location shown in the figure.
0,15mm
G29
”Wave Mill” Series
WFX(M/F) 08000 RS Shoulder Milling for Steel, Stainless Steel,
Die Steel, Cast Iron, Non-Ferrous Metal, Exotic Alloy
b
b
L1
L1
Ød2 Ød1
Ød1
ØDc
WFX08000RS WFXM08000RS WFXF08000RS
ØDc
8,1
Radius
DL1000
b
L1
L1
L1
Ød2 Ød1
Ød1
WFX 12000RS WFXF12000RS ØDc
Ød1
ØDc
ØDc
Body - WFX, Standard Pitch
Dimensions (mm) No. of Weight
Cat. No. Stock Figure
ØDc ØDb Lf Ød a b Ød1 Ød2 Teeth (kg)
WFX 12050 RS 50 40 40 22 10,4 6,3 20 18 11 3 0,2 1
WFX 12063 RS 63 50 40 22 10,4 6,3 20 18 11 4 0,4 1
WFX 12080 RS 80* 60 50 27 12,4 7,0 25 20 13,5 4 0,9 1
WFX 12100 RS 100* 70 50 32 14,4 8,5 32 46 - 5 1,3 2
WFX 12125 RS 125 90 63 40 16,4 9,5 29 52 - 6 2,7 2
WFX 12160 RS 160 130 63 40 16,4 9,5 29 88 - 8 4,8 3
Milling Cutters
WFXF 12160 RS 160 130 63 40 16,4 9,5 29 88 - 12 4,7 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Cutters ≥ Ø160 do not have coolant holes.
13,0
Radius
DL1000
Spare Parts
Shim Shim Screw Insert Screw Insert Wrench Wrench (Shim) Insert Screw Shim Screw
Insert Shim
G31
”Sumi Dual Mill” Series
TSX Type New
General Features
High-efficient and high precision tangential shoulder milling
cutter with tangentially mounted carbide inserts.
Characteristics
l Tough & Sharp cutting edge
Tangentially mounted carbide insert design and optimized edge
geometry realize extremely tough and sharp cutting action.
Product Range
Diameter Range / No of Teeth
Cat. No. Series Shape
Ø16 Ø20 Ø25 Ø32 Ø40 Ø50 Ø63 Ø80 Ø100 Ø125 Ø160
TSX 08000RS Standard Pitch 4 5 6
Shell Type
Good
General Purpose
ACP100 L
C (Standard)
ACP300
P
H
M ACM200 C
Cutting Edge Strength High
P ACM300
Inserts
K ACK200 C
P ACM300 LNEX1306__PNER-G
LNEX1306__PNER-H
Milling Cutters
P PVD C CVD
Chipbreaker Lineup
Work Material
Chipbreaker
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
Suitable Applications
Face milling Shoulder milling Slot milling Side face milling
G33
”Sumi Dual Mill” Series
New
TSX(F) 08000 RS
Body - Shell Type Rake Radial -20°
8mm P
Angle Axial -6° 90°
ØDb
Ød
a
Lf
8
Ød2
Ød1
ØDc
Inserts
Grade Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
Application General Purpose Cutting P P
M M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy
Milling Cutters
ACM200
ACM300
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No.
rε
LNEX 080404 PNER-L 0,4
080408 PNER-L 0,8
9,3
b
Lf
Lf
Lf
13
Ød2
13
13
Ød 1 Ød1
Ød1
ØD c ØDc
ØDc
Milling Cutters
13125 RS 125 80 63 40 16,4 9,0 29 52 29 10 2,57 1
13160 RS 160 130 63 40 16,4 9,0 29 90 - 12 5,02 3
Inserts are not included.
*Please use JIS B1176 hexagonal bolt (Ø80: M12x30~35mm, Ø100: M16x40~45mm) for securing Ø80 / Ø100 cutter on the arbor.
Inserts
Grade Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
Application General Purpose Cutting P P
M M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy
ACM200
ACM300
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Cat. No.
rε
LNEX 130604 PNER-L 0,4
130608 PNER-L 0,8
LNEX 130604 PNER-G 0,4
130608 PNER-G 0,8
130616 PNER-G 1,6
12,6
G35
”Sumi Power Mill”
PWS (-F) Type
Features
Smooth and stable performance under rough milling conditions
Tangentially mounted inserts, offering positive rake angle and unique curved
cutting edge, realize stable and long lasting smooth cutting actions.
Precision 4 cutting edge inserts
The 4 cutting edge inserts offer maximum cost performance.
Less vibration under unstable condition
Optimized variable pitch design of the serrated inserts minimizes vibration
during unstable conditions.
Tough and durable body
Cutter body shows excellent toughness and durability through special steel
and surface treatment.
Comparison of Cutting Edge Stability (Type G) Serrated Insert Application Guidance (Type R)
1000
Insert 1
Insert 2 Setting
800
Insert 3
3x 4x instruction:
breakage Please use two
good different serrated
4x
Cutting length (mm)
b
b
b
l1
l1
l1
l1
l1
H
H
H
Ød4
Milling Cutters
PWSF 4160 RS l 160 100 63 40 88 - 16,4 9,5 29 10 4,1 4
PWSF 4200 RS q 200 130 63 60 130 - 25,7 14 35 12 6,2 5
PWSF 4250 RS q 250 130 63 60 160 - 25,7 14 35 14 11,0 5
Inserts are not included.
Inserts
Application Coated Carbide Fig. 6 Fig. 7
High speed/Light cut P K
General purpose P
M M K
Roughing P
M
P
M K
ACP100
ACP200
ACP300
ACK200
ACK300
Delivery on request
G37
Wavemill Series
WEX (-F) Type
5 mm 90° 10 mm 90° 14 mm 90°
10,2
4,10
7,00
Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
M K M K
High Speed / Light cut P K S N N High Speed / Light cut P K S N N
M M M M
General Purpose P K S S N General Purpose P K S S N
M M
Roughing P P K S Roughing P P K S
ACM200
ACM300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
DL1000
Radius Radius
Cat. No. Cat. No.
H1
H1
AXMT 060204 PDER-L 0,4 AXMT 170508 PEER-L – – 0,8
New 060208 PDER-L 0,8 AXMT 170504 PEER-G – – 0,4
060212 PDER-L 1,2 170508 PEER-G – – 0,8
AXMT 060204 PDER-G 0,4 170512 PEER-G – – 1,2
New 060208 PDER-G 0,8 170516 PEER-G – – 1,6
170520 PEER-G* – – 2,0
060212 PDER-G 1,2
170530 PEER-G* – – 3,0
AXMT 060204 PDER-H 0,4
AXMT 170508 PEER-H – – 0,8
New 060208 PDER-H 0,8 170512 PEER-H l l l – – 1,2
060212 PDER-H 1,2 AXMT 170504 PEER-E – – 0,4
AXMT 123504 PEER-G – – 0,4 170508 PEER-E – – 0,8
123508 PEER-G – – 0,8 170512 PEER-E – – 1,2
123512 PEER-G – – 1,2 170516 PEER-E – – 1,6
AXMT 123504 PEER-H – – 0,4 170520 PEER-E* – – 2,0
123508 PEER-H – – 0,8 170530 PEER-E* – – 3,0
123512 PEER-H – – 1,2 AXMT 170508 PEER-EH – – 0,8
AXMT 123504 PEER-E – – 0,4 AXET 170502 PEFR-S – – – – – – – 0,2
123508 PEER-E – – 0,8 170504 PEFR-S – – – – – – – 0,4
170508 PEFR-S – – – – – – – 0,8
123512 PEER-E – – 1,2
AXMT 123508 PEER-EH – – 0,8 * Cutter body modification is required.
– Unable to produce
H24
AXET 123502 PEFR-S – – – – – – – 0,2
123504 PEFR-S – – – – – – – 0,4 L – Low cutting force
– General type
G
123508 PEFR-S – – – – – – – 0,8 H – Strong cutting edge
Spare Parts E – For stainless steel
EH – Strong edge for stainless steel
Screw Wrench S – For aluminium
Applicable
Endmill
Identification Details
WEX 2 016 F
BFTX 01804 IP TRX 06 IP 0,5 WEX 1000 F Cutter 2000 Cutter Shell
BFTX 0306 IP TRDR 08 IP 2,0 WEX 2000 F Series Series Diameter Type
BFTX 0409 IP TRDR 15 IP 3,0 WEX 3000 F
Stock
Cat. No. of cut of of tive Cat. No. of Cut of of tive
(doc) øD ød1 ød2 a b l 1 l l teeth rows teeth (doc) øD ød1 ød2 a b l 1 l l teeth rows teeth
WRX2040RH18F16 q 18 40 16 9 8,4 5,6 50 39 18 10 2 5 WRX3050RH27F22 q 27 50 22 11 10 6,3 50 36 20 8 2 4
Inserts (Same as for Wavemill WEX 2000 Type) Inserts (Same as for Wavemill WEX 3000 Type)
10,2
7,00
11° 11°
12,00 3,58 17,54 5,59
Milling Cutters
Application Coated Carbide Carbide DLC Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N N High Speed / Light cut P K M
S
K
N N
General Purpose P K M
S
M
S N General Purpose P K M
S
M
S N
Roughing P P K M
S Roughing P P K M
S
ACM200
ACM300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius Radius
DL1000
DL1000
Cat. No. Cat. No.
H1
H1
AXMT 123504 PEER-G – – 0,4 AXMT 170508 PEER-L – – 0,8
123508 PEER-G – – 0,8 AXMT 170504 PEER-G – – 0,4
123512 PEER-G – – 1,2 170508 PEER-G – – 0,8
AXMT 123504 PEER-H – – 0,4 170512 PEER-G – – 1,2
123508 PEER-H – – 0,8 170516 PEER-G – – 1,6
170520 PEER-G* – – 2,0
123512 PEER-H – – 1,2
170530 PEER-G* – – 3,0
AXMT 123504 PEER-E – – 0,4
AXMT 170508 PEER-H – – 0,8
123508 PEER-E – – 0,8 170512 PEER-H l l l – – 1,2
123512 PEER-E – – 1,2 AXMT 170504 PEER-E – – 0,4
AXMT 123508 PEER-EH – – 0,8 170508 PEER-E – – 0,8
AXET 123502 PEFR-S – – – – – – – 0,2 170512 PEER-E – – 1,2
123504 PEFR-S – – – – – – – 0,4 170516 PEER-E – – 1,6
123508 PEFR-S – – – – – – – 0,8 170520 PEER-E* – – 2,0
– Unable to produce 170530 PEER-E* – – 3,0
– Low cutting force
L AXMT 170508 PEER-EH – – 0,8
G – General type AXET 170502 PEFR-S – – – – – – – 0,2
H – Strong cutting edge 170504 PEFR-S – – – – – – – 0,4
E – For stainless steel 170508 PEFR-S – – – – – – – 0,8
EH – Strong edge for stainless steel
S – For aluminium * Cutter body modification is required.
H24
Spare Parts Identification Details
Screw Wrench WRX 20 25 R H 27 W 25
Applicable
Tool Inner Arbor
Endmill Insert øD Cutting coolant Cutting Type
Size Direction Edge Arbor
Length Diameter
BFTX 0306 I P TRDR 08 I P 2,0 WRX 2_ _ _ _ RH_ _F_ _
E - Straight Shank
BFTX 0409 I P TRDR 15 I P 3,0 WRX 3_ _ _ _ RH_ _F_ _ W - Weldon Shank
F - Shell Type
H32-34 G39
”Sumi Power Mill”
PWC Type
Approach angle : 88°
Powerful Tangential Milling System for Cast Iron Axial rake angle : + 5°
Radial rake angle : - 5°
2.
PWCF 4000 PWCF 4125 R/L-S l l 125 80 63 40 56 – 16,4 9,5 29 15 12,0 2,6
PWCF 4160 R/L-S l l 160 100 63 40 88 – 16,4 9,5 29 18 4,3
3.
PWCF 4200 R/L-S l l 200 150 63 60 130 – 25,7 14,0 35 24 7,4
l————————––——l
Cutting speed (m/min) l—————————l
100 150 200 250 300 100 150 200 250
3,0
l————————––——l
Feed rate (mm/tooth) l—————————l
0,1 0,2 0,3 0,4 0,5 0,05 0,1 0,2 0,25 0,3 PWC (F) 4000 BFTX 0412 N TTX 15 W
Grade ACK200, ACK300
Geometry Advantages
l High volume insert capacity
The tangential orientation of the strong carbide inserts increases the
number of cutting edges (eg 3 edges /inch) maximising edge contact
with the workpiece.
Milling Cutters
Rake angle Wiper width = 2,4 mm
G type : 20°
H type : 15°
(Fig. 1) (Fig. 2)
ACK200
AC211 Excellent wear resistance with fine Ti-based and tough
ACK300 ACK200
Al2O3 CVD coating
General cutting
Excellent toughness with fine grain carbide substrate.
ACZ310
ACK300
General to heavy cutting
ACK300 Cr added new PVD coating could improve hardness
and oxidation resistance.
Chipping Resistance (Good)
G41
Shoulder Mill
CNP / CNPF Type
Approach angle : 90°
Shoulder Milling for Steel, Stainless Steel & Cast Iron Axial rake angle : + 10° ~ 17°
Radial rake angle : + 10° ~ 16°
CNPF 13100 RS l
100 70 50 32 – – 14,4 8,5 32 8 1,4
CNPF13000 12,0
CNPF 13125 RS l
125 80 63 40 – – 16,4 9,5 38 9 2,4 2.
CNPF 13160 RS l
160 100 63 40 – – 16,4 9,5 38 11 4,3
CNPF 13200 RS
200 150 63 60 – – 25,7
14,0 34 13 7,4 3.
Fig. 1 Fig. 2
Inserts
Remarks:
-G: General purpose
-H: Strong cutting edge
Spare Parts
Tolerance Nose Coated Carbide Cutter Screw Wrench
Cat. No. Fig.
Class Radius ACP100 ACP200 ACP300 ACK200 ACK300
CNMU 130608 N-G M 0,8 l l l l l
1. 3,0
CNMU 130608 N-H M 0,8 l l l l l
CNMQ 130608 N M 0,8 CNP-(F) 13000 BFTX 0412 N TTX 15 W
CNMQ 130616 N M 1,6 l l l l l 2.
CNEQ 130608 N E 0,8
Recommended Cutting Conditions [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]
Insert Type CNMU / CNMQ 1306 N / -G/ -H
Grade ACP100 ACP200 ACP300 ACK200 ACK300
Work Low Low Stainless steel
Material Ductile Ductile
carbon Alloy steel Die steel carbon Alloy steel Die steel Cast iron cast
Type austenitic martensitic iron Cast iron cast iron
steel steel
vc 100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
CNP 13000 ft 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,25 0,1 – 0,2 – 0,25 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
doc ~ 10 ~ 10 ~ 10 ~ 10 ~ 10
Fig. 1 Fig. 2
H8-10
Body
Dimensions (mm) Mounting Helical Ramping Applicable
Cat. No. No. of Weight Fig.
Stock Boring
ø D ø d1 H a b ød 2 ød 3 ød 4 l1 teeth øB (max-min) amax. (Kg) Insert
MSX 08040 RS l 40 37 45 8,4 5,6 16 9 13,5 18 4 65 ~ 78 1°30´ 0,2 1 WDMT
0804
ZDTR/-H
MSX 12050 RS l 50 47 50 10,4 6,3 22 11 18 20 4 78 ~ 99 2°30´ 0,3
MSX 12052 RS l 52 47 50 10,4 6,3 22 11 18 20 4 82 ~ 103 2°00´ 0,3 WDMT
MSX 12063 RS l 63 60 50 10,4 6,3 22 11 18 20 5 104 ~ 125 1°30´ 0,4 1 1205
MSX 12066 RS l 66 60 63 12,4 7,0 27 13,5 20 25 5 110 ~ 131 1°00´ 0,4 ZDTR/-H
Milling Cutters
(see tables)
BFTX 0306 IP 2,0 TRDR 08 IP CCH 3,5 CR 03 BFTX 03510 IP 08 MSX 08000RS
BFTX 0409 IP 3,0 TRDR 15 IP CCH 3,5 CR 03 BFTX 03510 IP 15 MSX 12000RS
BFTX 0511 IP 5,0 TRDR 20 IP CCH 4,5 CR 03 BFTX 04513 IP 20 MSX 14000RS
Remark: If depth-of-cut exceeds 5mm, reduce recommended feedrates by 50%.
The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.
G43
”Wave Mill” Series
WFXH Type New
General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.
Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.
Chipbreaker Selection
Work Material M K Steel, Stainless Steel, Cast Iron Aluminium Alloy
Good
P N
G
General Purpose Characteristic Low Cutting Force General Purpose Strong Edge Sharp Edge
(Standard) H
Cutting Edge
Heavy Cutting Figure
Cutting Edge Strength High
Heavy Cut
Light Cutting Main Chipbreaker
Work Material Heavy Interrupted
Low rigidity Milling General to Non-Ferrous Metal
Application Machining
Low-Burr Design Interrupted Milling
Tempered Steel
Programmed Programmed
Corner R Corner R
G44
”Wave Mill” Series
WFXH Type New
Ramping Angle
Milling Cutters
Maximum Width of Cut when Plunge Milling
Insert Max. Width of Cut
Cat. No. ae (max)
SOMT08 6mm
SOMT12 10mm
ae (max)
G45
”Wave Mill” Series
WFXH 08000 RS
High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal
Rake Radial -6°
1,5 mm P
15°
New
Angle Axial 6°
ØDb
Ød
a
Lf
Ød2
Ød1
ØDc
Body - WFXH08000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
ØDc ØDb Lf Ød a b Ød1 Ød2 Teeth (kg)
WFXH 08040 RS m 40 33 40 16 8,4 5,6 18 14 9 4 0,2
WFXH 08050 RS m 50 41 40 22 10,4 6,3 20 18 11 5 0,3
WFXH 08050 RSZ6 m 50 41 40 22 10,4 6,3 20 18 11 6 0,3
WFXH 08063 RS m 63 50 40 22 10,4 6,3 20 18 11 6 0,5
Inserts are not included.
Identification Details
WFX H 08 040 R S - Z6
Milling Cutters
Cutter High Efficiency Insert Cutter Direction Metric Fine Pitch Type
Series Milling Size Diameter Type (Value is num-
ber of teeth)
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No.
H1
G46 l=
m=
Euro stock
Japan stock
Recommended Tightening Torque (N·m)
”Wave Mill” Series
WFXH 12000 RS
High Efficiency Machining for Steel, Stainless Steel, Die Steel and Non-Ferrous Metal
Rake Radial -6°
2,5 mm P
15°
New
Angle Axial 6°
ØDb
Ød
a
Lf
Ød2
Ød1
ØDc
Body - WFXH12000RS
Dimensions (mm) No. of Weight
Cat. No. Stock
ØDc ØDb Lf Ød a b Ød1 Ød2 Teeth (kg)
WFXH 12050 RS m 50 41 40 22 10,4 6,3 20 18 11 4 0,3
WFXH 12063 RS m 63 50 40 22 10,4 6,3 20 18 11 5 0,4
Inserts are not included.
Identification Details
WFX H 12 050 R S
Milling Cutters
Cutter High Efficiency Insert Cutter Direction Metric
Series Milling Size Diameter Type
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No.
H1
G47
Wavemill Series
WAX 3000 RS Type
16-18 mm 90° PM K SH
╳ ╳ ╳ ╳
(Shellmill)
DLC
Coated Carbide Dimensions (mm)
Cat. No. DL
1000 H1 l1 l2 l3 r T ød3
AECT 160404 PEFRA l l 18 16,4 1,4 0,4 5 4,4
160408 PEFRA l l 18 16,4 1 0,8 5 4,4
160412 PEFRA l l 18 16,4 0,6 1,2 5 4,4
160416 PEFRA l l 17,5 16,4 0,5 1,6 5 4,4
160420 PEFRA l l 17,5 16,4 0,5 2 5 4,4
160430 PEFRA l l 17 16,4 0,7 3 5 4,4
160432 PEFRA l l 17 16,4 0,5 3,2 5 4,4
AECT 160440 PEFRA l l 16,5 16,4 0,5 4 5 4,4
160450 PEFRA l l 16 16,4 0,4 5 5 4,4
Spare Parts
Screw Insert Wrench
Applicable
Endmill
3,0
G48 l=
q=
Euro stock
Delivery on request
H27-28 Recommended Tightening Torque (N·m)
Wavemill Series
WAX 4000 RS Type
22-24 mm 90°
(Shellmill l1
l2
b
ød1H7
øD
ød2
a
L
Milling Cutters
Inserts for WAX 4000 Type
DLC
Coated Carbide Dimensions (mm)
Cat. No. DL
1000 H1 l1 l2 l3 r T ød3
AECT 220604 PEFRA q q 24 21,8 1,5 0,4 6,35 6,0
220608 PEFRA q q 24 21,8 1,2 0,8 6,35 6,0
220612 PEFRA q q 24 21,8 0,8 1,2 6,35 6,0
220616 PEFRA q q 24 21,8 0,4 1,6 6,35 6,0
220620 PEFRA q q 24 21,8 0,5 2,0 6,35 6,0
220630 PEFRA q q 23 21,8 0,6 3,0 6,35 6,0
220632 PEFRA q q 23 21,8 0,4 3,2 6,35 6,0
AECT 220640 PEFRA q q 22 21,8 1,2 4,0 6,35 6,0
220650 PEFRA q q 22 21,8 0,4 5,0 6,35 6,0
Spare Parts
Screw Insert Wrench
Applicable
Endmill
5,0
H29 G49
SUMIDIA Face Mill
RF Type
High Speed Finishing of Aluminium Alloy
32
Body
Dimensions (mm) Mounting Max.
No. of Weight Fig.
Type Cat. No. Stock Depth
ø D ø d 1 ø d 2 H ø d 3 a b l 1 teeth (Kg)
of Cut
RF 4080 R-S l 80 82 60 50 27 12,4 7,0 29 6 0,7
RF 4100 R-S l
100 102 75 50 32 14,4 8,5 29 6 1,0 1.
RF 4125 R-S l
125 127 75 63 40 16,4 9,5 29 8 1,6
RF 4000 RF 4160 R-S q 160 162 100 63 40 16,4 9,5 29 10 3,0 2,6 2.
RF 4200 R-S q 200 202 130 63 60 25,7 14,0 38 12 3,6
RF 4250 R-S q 250 252 130 63 60 25,7 14,0 38 16 6,0 3.
RF 4315 R-S q 315 317 240 80 60 25,7 14,0 40 18 11,0
Remark: PCD blades and inserts are not included.
Screw
Insert for Roughing and Finishing Structure
Ni alloy plated
steel cover
Shape Cat. No. Grade Stock
Cartridge
Milling Cutters
PCD insert
DA1000 l
SNEW 1204 ADFR-NF Adjustment
DA2200 s screw
PCD insert wiper type Insert
DA1000 l screw
SNEW 1204 ADFR-W-NF DA2200 s
Position setting
stopper
Sub clamp
screw
”Sumidia” Blade Cartridge
PCD grade
DA2200
Cat. No. Stock Shape Cat. No. Stock Cutting Insert Selection
Standard type For carbide insert For easy assembling:
RFB q RFR l PCD blade RFB
PCD blade RFB (wiper type)
Wiper type
RFBW q For Sumidia insert For finishing:
Cartridge RFF
RFF l PCD insert SNEW 1204 ADFR-NF (standard type)
Dummy Blade
SNEW 1204 ADFR-W-NF (wiper type)
PCD grade: DA1000
For roughing:
RFD q Cartridge RFR
Uncoated carbide insert
SDET 1204 ZDFR, grade: H1
Spare Parts
Setting Gauge
TH050
5,0 TH015,TH025
Position Main clamp Sub clamp Cover clamp Adjustment Insert clamp Insert wrench Cartridge wrench
Cover setting stoper screw screw screw screw screw TH015, TH025
TTX20
RFC RFS BX0620 BTD0510 FBUP2-A0-8 RFJ BFTX0509N TH050 RF-SET
Dial-gauge is not included.
Spare Parts
Body Adjustment screw
Insert wrench SRFJ
No. of Weight
Cat. No. Stock øD(mm) teeth Fig. TRD15
(Kg)
SRF 30 R-ST q 30 3 1 0,34 Insert screw Wrench
SRF 40 R-ST q 40 4 1 0,50 BFTX0409N TH020
SRF 50 RS q 50 5 2 0,59 4,0
SRF 63 RS q 63 6 2 0,67
Inserts are sold seperately.
Pin
1,8 x 45
Insert
Milling Cutters
The contains guidelines on the maximum D.O.C., determined from internal tests.
”O” mark indicates the possible application range. Actual cutting conditions
should be set, based on actual machine and work characteristics.
Fig. 1 Fig. 2 Fig. 3
G51
SUMIBORON ”BN Finish Mill”
FMU Type
High Speed Finishing of Grey Cast Iron
Features
l High speed machining vc =1.500m/min
l Excellent surface roughness Rz=3,2 (Ra=1,0)
l Safety structure for the centrifugal force under high speed cutting
conditions
l Run-out is less than 10µm
l Easy assembling method using the setting gauge
l Running cost is reduced because of economical insert
Application
GG25~GG30 (HB200~250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130~160)
Application examples: engine block, cylinder block, etc
Specifications
FMU Type: ø80 ~ ø315 mm
Insert: SNEW1203ADTR/L
Low cutting force type: SNEW1203ADTR/L-S
Milling Cutters
Performance
l Tool Life Diagram l Estimated Tool Life
Metal Removal Rate (cm3)
Flank Wear VB (µm)
insert Cartridge
Body
Fig. 1 Fig. 2 Fig. 3 Fig. 4 Fig. 5
Milling Cutters
FMU 4100 R-S l 100 102,8 76 63 32 14,4 8,5 29 8 2,4
2.
FMU 4125 R-S q 125 127,8 75 63 40 16,4 9,5 29 10 3,4
FMU 4000 FMU 4160 R-S q 160 162,8 100 63 40 16,4 9,5 29 12 0,5 5,6 3.
FMU 4200 R-S q 200 202,8 130 63 60 25,7 14,0 38 16 9,2
4.
FMU 4250 R-S q 250 252,8 130 63 60 25,7 14,0 38 20 14,3
FMU 4315 R-S 315 317,8 240 80 60 25,7 14,0 40 24 27,8 5.
Insert Cartridge
Fig. 1 Fig. 2
5,0
Cartridge Insert Screw Adjustment Screw O-ring Insert Wrench Pin
FMUU BFTX0509N FMUJ P3 TRX20 1,8 x 45
Stock CBN
Cat. No.
R L grade Figure
SNEW 1203 ADT L/R s BN700 1
SNEW 1203 ADT L/R-S BN700 2
Cartridge Screw Screw Setting clamp Double screw Wrench Wrench Wrench
Dial-gauge is not included.
BH0620 BTD0609 FMUE WB5-10 TH040 LH030 LH025 RF-SET
G53
G54
H
Content A ~ P
Indexable
Endmills
H1 ~ H48
Indexable
Endmills
WFX 08000 M........................................................... H16
”Sumi Dual Mill”, tangential New
TSX(F/M) 08000/13000E.......................................... H18-19
New
”Sumi Wave” for Shoulder Milling WEX 1000/2000/3000 E/EL/EW/M........................... H20-26
”Wave Mill” for Aluminium WAX 3000 E/EL........................................................ H27-28
4000 E/EL........................................................ H29
H1
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Aluminium Alloy
Stainless Steel
Chamfering
General Purpose
Slot Milling
Ramping
Finishing
Approach Angle
High Feed
Copying
Finishing
Boring
DGC SNMU13T6..
3 ~ 6 mm ø40
ONMU05T6.. (42,9)
DGC 13000-EW 45° ~ ◎ ○ ○ ◎ ◎ ○ ○ H6
Face Milling
ø63
(65,9)
SEE/MT 13T3..
WGX
6 mm 45° ø32
WGX 13000-EW ~ ◎ ○ ○ ◎ ◎ ○ ○ H7
ø63
MSX MSX(ES/EM/EW)
06000
WDMT0603..
WDMT0804..
1,0 ~ 2,5 mm ø16
08000 ~ ○ ○ ○ ◎ ◎ ◎ ◎ ○ H9
12000
WDMT1205.. 20° ø63
High Feed Milling
WDMT1406..
14000
MSX-M
MSX 06000-M 1,0 ~ 2,0 mm ø16
08000-M ~ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H10
12000-M
20° ø40
(12000 Type)
WFXH-M New 1,5 mm ø25
WFXH 08000-M SOMT 1204..
15° ~
ø32
◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H13
2,5 mm
WFXH 12000-M 15° ø40
12000-E 8,0
ø20 H16
~ ○ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎
WFX-M SOMT 1204.. ø80 H17
10 mm 90°
WFX 08000-M
LNEX1306..
08000E ø63
○ ◎ ○ ◎ ◎ ◎ ◎ ○ H19
TSX (-M) ø40
9,3
13000E 12 mm 90° ~
8,6
ø160
New
WEX
WEX 1000-E/EL
AXMT0602
(WEX 1000 E/F)
5 mm 90° ø10
~
ø25
ø14 H22
10 mm 90° ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎
4,10
H24
WEX 3000-E/EL AXMT1235
(WEX 2000 E/F/M)
14 mm 90° ø25
~
ø63
WEX-M ø16
WEX 2000-M 10 mm 90° ~
ø40
AXMT1705.. ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ◎ H23
(WEX 3000 E/F/M) H24
ø25
WEX 3000-M 14 mm 90° ~
ø40
H2 ◎ : Preferred choice
○ : Suitable
Indexable Endmill
Selection Guide
Work Material
Application
Approach P M K N S H
Angle
Face
Ref. Page
Type Type Diameter
Non-Ferrous Metal
Max. Depth
of Cut (mm) (mm)
Shoulder Milling
Aluminium Alloy
Stainless Steel
Chamfering
General Purpose
Slot Milling
Ramping
Finishing
Approach Angle
High Feed
Copying
Finishing
Boring
WRCX
WRCX 08000-E
ø12
10000-E QPMT 0803../10T3../ 4~5 mm
~ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H40
1204..
ø32
QPET 10T35../1204..
WRCX-M
WRCX 08000-M ø20
12000-M 4~6 mm
~ ◎ ○ ◎ ◎ ◎ ◎ ◎ ◎ ◎ ○ ○ H41
ø40
Multi-Purpose
ø40
○ ◎ ◎ ◎ ◎ ╳ ╳ ╳ ╳ ○ ◎ H28
Indexable
Endmills
H29
22 ~ 24 mm ø25
WAX 4000-E/EL ~
AECT2206.. 90° ø40
(WAX 4000E/EL)
R25
WBMR 2000-L (ø50)
ø32
Chamfering
H3
Exchangeable Head Endmills
Modular Tools
General Features
l Exchangeable head endmills are available in 7types !
• Endmill for Shoulder Milling • Endmill for Shoulder Milling
WFX Type WEX Type
• High Feed Endmill • High Feed Endmill
WFXH Type MSX Type
• Radius Endmill • Multipurpose Radius Endmill
RSX Type WRCX Type
• Endmill for Chamfering
WFXC Type
l A wide variety of possible combinations with carbide arbors (16 items)
and steel arbors (4 items) !
6D 3D
Performance l A Carbide Arbor improves feed rates, surface finish, sizing, and tool life.
Carbide Arbor Comparison ...
l Shoulder Milling Squareness
Indexable
Endmills
Low
Shoulder Reference Line
Vibration !
Amplitude
Vibration
Deviation (µm)
Deviation
Vibration
Overhang (mm)
Work Material : C50
Tool : WEX2025M12Z4 (øD=25, 4 teeth) Steel Arbor
Cutting Conditions : v c = 100m/min, f t = 0,1mm/tooth
d oc = 8mm x 3 passes, woc = 2,0mm, Equipment: M/C BT50
Economically
designed
exchangeable head!
Carbide Arbor
Steel Arbor
Indexable
Endmills
( Modular tool head + arbor ) M16 10 24 90
Notes about tightening the head:
l Refer to the Head Cat. No. chart on pages H18, H19, H35 and H37 to select the
l When attaching head to an arbor, follow the standard tighting torque in the table
above.
Product Range
H5
”Sumi Dual Mill” Face Mill
DGC (EW) Type
SNMU / SNEU ONMU / ONEU
General Milling for Steel and Cast Iron Rake Radial -10° 6mm 3mm
Angle Axial -5° 45° 45°
Body – Shank Type
Ød
Ød4
ØD
l1 l2
L
Inserts
Application Coated Carbide
High Speed/Light cut P K M
S
Fig. 1 Fig. 2
General Purpose P
M M K M
S
Roughing P
M
P
M K M
S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
SNMU 13T6ANER L 1
SNMU 13T6ANER G 1
SNMU 13T6ANER H 1
SNMU 13T6ANER FL 2
Fig. 3 Fig. 4
SNMU 13T6ANER FG 2
SNEU 13T6ANER L 1
SNEU 13T6ANER G 1
SNEU 13T6ANER FL 2
SNEU 13T6ANER FG 2
XNEU 13T6ANEN W 3
ONMU 05T6ANER L 4
ONMU 05T6ANER G 4
ONEU 05T6ANER L 4
Indexable
Endmills
ONEU 05T6ANER G 4
Press down firmly from above
Insert Attaching Octagonal Inserts
Shim Screw
Insert Screw Firmly align insert with
Shim supporting face, press down
in the direction of the arrow Align with
and tighten the screw to fix supporting
the insert. faces
H6 l = Euro stock
= Japan stock
G6/G7 Recommended Tightening Torque (N·m)
”Sumi Wave” Face Mill
WGX (EW) Type
General Milling for Steel and Cast Iron Rake Radial -20° ~ 24° 6mm
Angle Axial 20° ~ 22° 45°
Body – Shank Type
Ød4
ØD
Ød
l1 l2
L
General-purpose
G type chipbreaker
Optimal nose
radius
for high strength
Large rake angle and cutting
edge rake angle improves
Low-burr design cutting edge sharpness
FG type chipbreaker
Optimised chamfer shape
reduces burrs on cutting
surface
Inserts
Indexable
Endmills
Application Coated Carbide Carb. DLC Fig. 1
High Speed/Light Cut P K M
S
K
N N
General Purpose P
M M K M
S
M
S N
Roughing P
M
P
M K M
S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Fig. 2
Cat. No. Fig. Seat
Seat Screw
H1
øD = 40~63 WGCS 13 R BW 0507 F BFTX 03512 IP TRDR 15 IP 3,0 LH 035 S Exotic Alloy - 30 - 50- 80 0,10-0,20-0,30 ACM300
Minimum-Optimum-Maximum
G10/G11 H7
”METAL SLASH MILL” Ultra High Feed
Features
The Metal Slash Mill type MSX is a new multi function high shear milling cutter
with ultra high feed capability suitable for face milling, slotting, plunging and
helical boring. At 50GPa the ultra hard Super ZX coated inserts feature a
sharp cutting edge which demonstrates extreme resistance to wear and heat
massively boosting productivity and tool life.
The vibration free cutting action ensures accurate sizing, improved surface
finish, and protection of the machine tool/workpiece from damage. Inserts are
double clamped in wide chip gullets to maximise rigidity and chip evacuation
with temperature at the cutting edge being easily controlled via an optional
air blast through integral coolant holes.The MSX cutter is readily applied to
general purpose machining across the P (steel) M (stainless) and K (cast iron)
range of workpiece materials with impressive results.
Advantages
Application Range
Roughing operation (Carbon steel, woc=30%)
16,0 –
Face Milling Helical
14,0 – General High Feed Slotting Profiling
Condition Condition Boring
Depth of Cut: doc (mm)
12,0 –
Power Mill MSX J JJJ J JJJ –
10,0 –
WRCX
JJJ J J JJ JJ
8,0 –
JJJ excellent
JJ very good
6,0 – WRCX J good
(QPMT200608)
4,0 –
2,0 –
MSX (WDMT1406)
0
l l l l l l l l l
Fig. 1 Fig. 2
Body For insert type : WDMT 0603 Body For insert type : WDMT 1205
Dimensions (mm) No.of Dimensions (mm) No.of
Shank Cat. No. Stock øD ød l l2 L teeth Fig. Shank Cat. No. Stock øD ød l l2 L teeth Fig.
1 1
MSX 06016 ES q 16 16 30 80 110 2 1 MSX 12032 ES l 32 32 70 80 150 2 2
MSX 06016 EM l 16 16 70 80 150 2 1 MSX 12032 EM l 32 32 120 130 250 2 2
MSX 06016 EM15 q 16 15 30 120 150 2 1 MSX 12035 EM q 35 32 50 200 250 2 2
MSX 06017 EM q 17 16 20 130 150 2 1 MSX 12040 ES q 40 32 50 100 150 3 2
MSX 06018 EM q 18 16 20 130 150 2 1 MSX 12040 EM q 40 32 50 200 250 3 2
MSX 06020 ES l 20 20 50 80 130 3 1 MSX 12050 EM q 50 42 50 200 250 4 2
MSX 06020 EM l 20 20 100 80 180 3 1
MSX 06020 EM19 q 20 19 50 130 180 3 1 MSX 12032 EW l 32 32 70 80 150 2 2
MSX 06022 EM q 22 20 30 150 180 3 1
MSX 06025 ES l 25 25 60 80 140 3 1
MSX 06025 ES24 q 25 24 60 80 140 3 1 Body For insert type : WDMT 1406
MSX 06025 EM l 25 25 120 130 250 3 1 Dimensions (mm) No.of
Shank Cat. No. Stock øD ød l L teeth Fig.
MSX 06025 EM24 q 25 24 60 190 250 3 1 1 l2
MSX 06020 EW l 20 20 50 80 130 3 1 MSX 14040 ES q 40 32 50 100 150 2 2
MSX 06025 EW l 25 25 60 80 140 3 1 MSX 14040 EM q 40 32 50 200 250 2 2
MSX 14050 ES q 50 42 50 100 150 3 2
Body For insert type : WDMT 0804 MSX 14050 EM q 50 42 50 200 250 3 2
Dimensions (mm) No.of MSX 14063 ES q 63 42 50 100 150 4 2
Shank Cat. No. Stock øD ød l L teeth Fig.
1 l2 MSX 14063 EM q 63 42 50 200 250 4 2
MSX 08020 ES l 20 20 50 80 130 2 1 ES : Short type with cylindrical shank
MSX 08020 EM l 20 20 100 80 180 2 1 EM : Long type with cylindrical shank
MSX 08020 EM19 q 20 19 50 130 180 2 1 EW : Short type with Weldon shank
Indexable
Endmills
MSX 08022 EM q 22 20 30 150 180 2 1
MSX 08025 ES l 25 25 60 80 140 2 2
MSX 08025 EM l 25 25 120 130 250 2 2 Inserts
MSX 08025 EM24 q 25 24 60 190 250 2 2
MSX 08028 EM q 28 25 40 210 250 2 2
MSX 08032 ES q 32 32 70 80 150 3 2
MSX 08032 EM q 32 32 120 130 250 3 2
MSX 08035 EM q 35 32 50 200 250 3 2
MSX 08020 EW l 20 20 50 80 130 2 1
MSX 08025 EW l 25 25 60 80 140 2 2 Coated Carbide Dimensions (mm) Max.
Cat. No.
MSX 08032 EW l 32 32 70 80 150 3 2 ACP200 ACP300 ACK300 ød s r doc
WDMT 0603 ZDTR l l l
6,35 2,0 1,5 1,0
WDMT 0603 ZDTR-H l l l
ES : Short type with cylindrical shank WDMT 0804 ZDTR l l l
8,5 4,0 2,0 1,5
EM : Long type with cylindrical shank WDMT 0804 ZDTR-H l l l
EW : Short type with Weldon shank
WDMT 1205 ZDTR l l l
12 5,0 2,0 2,0
WDMT 1205 ZDTR-H l l l
WDMT 1406 ZDTR l l l
14 6,0 2,0 2,5
WDMT 1406 ZDTR-H l l l
ZDTR-H : Stronger cutting edge
Spare Parts
Insert Screw Insert Wrench Clamp C Ring Clamp Screw Applicable Endmill
MSX - E
G43
H9
Exchangeable
”METAL SLASHHead
MILLEndmills
” Exchangeable Head Endmills
MSX 06000/08000 M Type MSX 08000/12000 M Type
1,0 mm 20° Modular Type 1,5 mm 20° 2,0
mm
20°
High feed and high efficiency (MSX 08000M) (MSX 12000 M)
machining endmills High feed and high efficiency machining endmills
Heads For insert type : WDMT 0603 Heads For insert type : WDMT 0804
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
øD ød M L l 1 l 2 l 3 W S teeth øD ød M L l 1 l 2 l 3 W S teeth
MSX06016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2 MSX08025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
MSX06018M08Z2 q 18 8,5 M8 42 25 5 17 8 13 2 MSX08028M12Z2 q 28 12,5 M12 56 35 5 21 10 19 2
MSX06020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3 MSX08030M16Z3 q 30 17,0 M16 63 40 5 23 10 24 3
MSX06022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3 MSX08032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
MSX06025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 MSX08035M16Z3 q 35 17,0 M16 63 40 5 23 10 24 3
Inserts are not included. Inserts are not included.
Inserts for MSX 06000M Type Inserts for MSX 08000M/12000M Type
Indexable
Endmills
Coated Carbide Dimensions (mm) Max. Coated Carbide Dimensions (mm) Max.
Cat. No. ACP ACP ACK Cat. No. ACP ACP ACK
200 300 300 ød s r doc 200 300 300 ød s r doc
WDMT 0603 ZDTR l l
6,35 3,0 1,5 1,0
WDMT 0804 ZDTR l l l
8,5 4,0 2,0 1,5
WDMT 0603 ZDTR-H l l l WDMT 0804 ZDTR-H l l l
H – Strong Cutting Edge WDMT 1205 ZDTR l l l
12 5,0 2,0 2,0
WDMT 1205 ZDTR-H l l l
H – Strong Cutting Edge
Spare Parts
Clamp C Ring Clamp Screw Insert Wrench Insert Screw
Applicable
Endmill
Insert Cat. No. Max doc r l The above recommended cutting conditions may require adjustment according to machine rigidity and work rigidity.
WDMT 0603.... 1,0 1,5 The above figures are guidelines for use with the BT50 machine tool.
WDMT 0804.... 1,5 2,0 l The above cutting conditions assume a tool overhang length of L/D=3 (i.e. overhang length is 3 times tool diameter) or less.
WDMT 1205.... 2,0 2,0 When tool overhang is more than L/D=3 and less than or equal L/D=5, settings should be adjusted to approximately
WDMT 1406.... 2,5 2,0 70 to 80% of those indicated in the above cutting conditions (i.e. doc and Feed Rate).
When tool overhang is more than L/D=5 and less than or equal L/D=8, settings should be adjusted to approximately
50 to 60% of those indicated in the above cutting conditions (i.e. doc and Feed Rate).
Indexable
Endmills
Maximum depth (d) between theoretical radius and actual profile will be left on the finished surface, as shown below.
Body Insert Theoretical Radius (R) Remaining Depth (d)
Cutter doc : max 1,0 doc : max 1,5 doc : max 2,0
doc : max 2,5
Ramping Ø Ramping Helical boring Ramping Helical boring Ramping Helical boring Ramping Helical boring
a min. max. a min. max. a min. max. a min. max.
max. øB øB max. øB øB max. øB øB max. øB øB
16 6°00’ 21 31
doc: Max. Depth
17 5°00’ 23 33
18 4°30’ 25 35
a: Max. Angle 20 3°30’ 29 39 7°30’ 25 38
22 3°00’ 33 43 5°30’ 29 42
25 2°00’ 39 48 4°00’ 35 48
Helical Boring 28 3°00’ 41 54
32 2°30’ 49 62 6°30’ 42 63
35 2°00’ 55 68 5°00’ 48 69
40 1°30’ 65 78 4°00’ 58 79 6°00’ 53 78
50 2°30’ 78 99 3°30’ 73 98
63 2°00’ 103 124 2°00’ 99 124
66 1°30’ 109 130 1°45’ 105 130
80 1°30’ 133 158
B min. B max. 100 1°00’ 173 198
H11
”Wave Mill” Series
WFXH - M Type New
General Features
WaveMill WFXH type is a high efficiency, multi-purpose cutter, that uses
the WFX series inserts for high-feed roughing and a variety of processes.
Characteristics
Stable, high-efficiency milling with superior cutting edge sharpness.
Supports various types of processes (ramping and helical milling).
Able to use the selection of inserts from the WFX series.
Programmed Programmed
Corner R Corner R
WFXH 08000 Type
Programmed SOMT 08 04- SOMT 08 08- SOMT 08 12-
Corner R Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape Uncut Portion Overcut Portion Shape
2,0 1,41 0 Fig. 1 1,30 0 Fig. 1 1,21 0 Fig. 1
2,5 1,30 0,02 Fig. 2 1,19 0,01 Fig. 2 1,09 0 Fig. 2
3,0 - - - - - - 0,98 0,05 Fig. 2
Ød
ØD
l2
l1 l3 S
Cat. No.
ØD Ød M L l1 l2 l3 W S Teeth (kg)
Cutter Insert Cutter Screw No. of
WFXH08025M12Z2 25 12,5 M12 56 35 5 21 10 19 2 0,1
Series Size Diameter Size Teeth
08032M12Z3 32 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.
Head
Dimensions (mm) No. of Weight
H5
Stock
Cat. No.
ØD Ød M L l1 l2 l3 W S Teeth (kg)
WFXH12040M12Z3 40 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts are not included.
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No. Fig.
H1
Indexable
080312 PZER H – – 1,2 1
Endmills
SOET 080304 PZER G – – 0,4 1
080308 PZER G – – 0,8 1
Fig. 2
080312 PZER G – – 1,2 1
SOET 080302 PZFR S – – – – – – – 0,2 1
080304 PZFR S – – – – – – – 0,4 1
12,7
H13
Sumi Dual Mill
DFC Type
General Features
The Sumi Dual Mill DFC type employs cost effective
double-sided inserts for high toughness and enhanced
accuracy.
The double-side inserts are flexible and reduces costs.
Large Line-up
Diameter from Ø25mm to Ø200mm
Available as standard, fine and extra-fine pitch
Bore diameter: metric
Insert geometry: L, G, H
Cutter Body
Type Cat. No. Diameter (mm) No. of Teeth Image
Standard Pitch DFC 09000 E Ø25~Ø80 2~5
Shank
G24 Fine Pitch DFCM 09000 E Ø32~Ø80 3~7
Standard Pitch DCF 09000 RS Ø50~Ø200 4~8
Shell Fine Pitch DFCM 09000 RS Ø50~Ø200 5~12
Extra-Fine Pitch DFCF 09000 RS Ø50~Ø200 6~16
XNMU0606__PNER-L L
XNMU0606__PNER-G
G
XNMU0606__PNER-H
Sharpness
H
Strength high
Indexable
Endmills
Chipbreaker
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
Body – Dimensions
DFC type, Standard Pitch DFCM type, Medium Pitch
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
ØDc ØDs ØLf ℓs L Teeth ØDc ØDs Lf ℓs L Teeth
DFC09025E 25 25 40 80 120 2 DFCM09032E 32 32 50 80 130 3
DFC09032E 32 32 50 80 130 2 DFCM09040E 40 32 50 80 130 4
DFC09040E 40 32 50 80 130 3 DFCM09050E 50 32 50 80 130 5
DFC09050E 50 32 50 80 130 3 DFCM09050E-42 50 42 50 100 150 5
DFC09050E-42 50 42 50 100 150 3 DFCM09063E 63 32 50 80 130 6
DFC09063E 63 32 50 80 130 4 DFCM09063E-42 63 42 50 100 150 6
DFC09063E-42 63 42 50 100 150 4 DFCM09080E 80 32 50 80 130 7
DFC09080E 80 32 50 80 130 5 DFCM09080E-42 80 42 50 100 150 7
DFC09080E-42 80 42 50 100 150 5
Radius
ACP100
ACP200
ACP300
ACK200
ACK300
Indexable
Endmills
5,0
3,2
Suitable Applications
Face milling Shoulder milling Shot milling Side face milling
H15
”Sumi
”METALWave”
SLASHShoulder
MILL” Mill ”Sumi Wave” Shoulder Mill
WFX (M) 08000 E Type WFX 08000 M Type
Body - Shank Type Modular Type Rake Radial -6°
6 mm P
Angle Axial 12° 90°
W
M
ØD
Ød
l1 l2
l2
S
l1 l3
WFX08000E WFX08000M
L
Stock
Cat. No. Stock Cat. No.
ØDc ØDs l1 l2 L Teeth ØD Ød M L l1 l2 l3 W S Teeth
WFX 08020 E-16 l 20 16 30 80 110 2 WFX 08020 M10Z2 20 10,5 M10 49 30 5 19 8 15 2
WFX 08020 E l 20 20 30 80 110 2 08022 M10Z2 22 10,5 M10 49 30 5 19 8 15 2
08022 E l 22 20 30 90 120 2 WFX 08025 M12Z2 25 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E-20 l 25 20 30 90 120 2 08028 M10Z2 28 12,5 M12 56 35 5 21 10 19 2
WFX 08025 E l 25 25 30 90 120 2 WFX 08030 M16Z3 30 17,0 M16 63 40 5 23 10 24 3
08028 E l 28 25 30 90 120 2 08032 M16Z3 32 17,0 M16 63 40 5 23 10 24 3
08030 E l 30 25 30 90 120 3 08040 M16Z3 40 17,0 M16 63 40 5 23 10 24 3
WFX 08032 E l 32 32 30 90 120 3
08033 E l 33 32 30 90 120 3
08040 E 40 32 30 90 120 3
Identification Details
l
08050 E l 50 32 30 90 120 4 WFX 08 020 M10 Z2
08063 E l 63 32 30 90 120 5
Cutter Insert Cutter Screw No. of
Inserts are not included.
Series Size Diameter Size Teeth
08063 E l 63 32 30 90 120 6
8,0
8,1
R0,8
Inserts are not included. 8,0 3,175 3,3 3,175
Radius
DL1000
WFX12000E l1 l2
Identification Details
WFX F 12 050 E
Cutter F: Fine Insert Cutter Endmill
Series Size Diameter Type
13,0
General Steel 180~280 150-200-250 0,10-0,15-0,20 <10
ACP300
R0,8
ACP200 12,7 4,76 6,5 4,76
P Soft Steel ≤180 180-250-350 0,10-0,15-0,20 <10
ACP300
ACP200 Application Coated Carbide
Indexable
Carbide DLC
Endmills
Die Steel 200~220 100-150-200 0,10-0,15-0,20 <6
ACP300 M K
High Speed / Light cut P K S N N
M Stainless Steel - 160-200-250 0,10-0,15-0,20 <10 ACM300 General Purpose PM PM K M
S
M
S N
ACK200 Roughing PM PM K M
S
K Cast Iron 250 100-175-250 0,10-0,15-0,20 <10
ACK300
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
Spare Parts
Insert Screw Shim Screw
Shim Shim Screw Insert Screw Insert Wrench Seat Wrench
Insert Shim
H17
”Sumi Dual Mill” Series
New
TSX Type
General Features
High-efficient and high precision tangential shoulder milling cutter
with tangentially mounted carbide inserts.
Characteristics
l Tough & Sharp cutting edge
l Very accurate and excellent surface finish
l Wide product range
Product Range
Type Cat. No. Diameter Range No. of Teeth Shape
Standard Pitch TSX 08000 E Ø16 ~ Ø40 2~4
Fine Pitch TSXF 08000 E Ø20 ~ Ø40 3~6
Shank Type
Standard Pitch TSX 13000 E Ø25 ~ Ø50 2~4
Medium Pitch TSXM 13000 E Ø32 ~ Ø50 3~6
Standard Pitch TSX 08000 RS Ø40 ~ Ø63 4~6
Fine Pitch TSXF 08000 RS Ø40 ~ Ø63 6 ~ 10
Shell Type
Standard Pitch TSX 13000 RS Ø40 ~ Ø160 2~4
Medium Pitch TSXM 13000 RS Ø40 ~ Ø160 3~6 G32
Chipbreaker Selection
Light Cutting
Good
General Purpose
Inserts L (Standard)
Cutting Edge Sharpness
LNEX0804__PNER-G
LNEX1306__PNER-L
H
LNEX1306__PNER-G
LNEX1306__PNER-H Cutting Edge Strength High
Indexable
Endmills
Chipbreaker Lineup
Work Material
L type G type H type
Chipbreaker
LNEX08 15°
Cutting edge geometry
30° ̶
Light cut, low rigidity milling and Main breaker for general purpose Roughing, heavy interrupted and
Application
reduced burrs applications hardness steel milling
ISO Work Material Hardness Cutting Speed vc (m/min) Feed Rate ft (mm/t) Grade
ØDc
ØDs
ØDc
ØDs
8
l1 l2 13
l1 l2
Lf
Lf
Indexable
Endmills
Inserts
Grade Coated Carbide P Steel
High Speed / Light Cutting P
M K M
S M Stainless Steel
Application General Purpose Cutting P P
M M K M
S
M
S K Cast Iron
Rough Cutting P
M
P
M K M
S S Exotic Alloy
ACM200
ACM300
Applicable
Inserts Cat. No.
Cutters rε
LNEX 080404 PNER-L 0,4
080408 PNER-L 0,8
9,3
WEX Type
General Features Ramping (Slant Milling)
Wide Application Range Tool Diam. Max. Ramping Angle
ØD Type 1000 Type 2000 Type 3000
Ø10 2°30'
Ø12 1°45'
Ø14 1°25' 1°40‘
Ø16 1°00 1°20‘
Ø18 0°45' 1°10‘
Ø20 0°30' 1°00‘
Ø25 0°30' 0°45‘ 1°30‘
Ø32 0°25‘ 0°35' 1°00‘
Ø40 0°20‘ 0°25‘ 0°45‘
Ø50 0°15‘ 0°20' 0°30‘
Ø63 0°10‘ 0°15‘ 0°20'
Ø80 0°15'
Ø100 New −
Maximum ramping angle (a max. max.) depends on cutter diameter.
Precision insert with strong cutting edge and low cutting force Wide Variety of Inserts
Wave shaped cutting edge design lowers cutting resistance yet improves 6 types of chipbreaker design
cutting edge strength. (L, G, H, E, EH and S)
Achieving high quality finish with high precision cutting edge. 9 milling grades for a wide range of
Smooth cutting even for deep grooves and low rigidity machines. work materials and applications.
- ACP100, ACP200, ACP300
High precision curved High rake wave (steel milling grades)
cutting edge cutting edge - ACK200, ACK300
Large angle (cast iron milling grades)
Wide
- ACM200, ACM300
(stainless steel, exotic alloy milling
Thick
grades)
Screw hole size increased - DL1000, H1
(aluminium milling grades)
Product Range
Diameter Range (mm)
Type Cat. No. Series Ø10 Ø20 Ø40 Ø60
Image
14 40
H20
Wavemill Series
Inserts for WEX Type
WEX1000 Type Expansion
New
- Efficient machining via high number of inserts
- Precise insert change tolerance provides high surface roughness qualitiy
- High shoulder accuracy due to optimized cutting edge
- Stable cutting conditions when utilising low rigidity machines
- Economic advantages using small AXMT06 inserts
WEX3000 WEX2000 WEX1000
Good
S
L
Edge Sharpness
Depth of cut (mm)
G E
EH
H
Characteristics
Work Material Steel, Cast Iron Stainless Steel, Exotic Alloy Aluminium
L G H E EH S
Chipbreaker
Indexable
Endmills
Features Low Cutting Force General Purpose Strong Edged General Purpose Strong Edged High Rake
Chipbreaker Profile
for 1000 Series 25° 25° 15°
Insert
Chipbreaker Profile
for 2000 Series 28° 20° 17° 17° 27°
Insert
Chipbreaker Profile
for 3000 Series 25° 20° 5° 14° 8° 30°
Insert
Light cut, Main chipbreaker Roughing,
Light cutting Heavy interrupted Aluminium,
Application low rigidity milling general purpose heavy interrupted and
to general purpose machining non-ferrous metal
and reduced burrs to interrupted milling hardened steel milling
ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide
Coated Carbide
Coated Carbide
Carbide
H21
Wavemill Series
WEX 1000 E Type New
WEX 1000 E/EL
Shank Type Rake Radial 8°~ 15° 5mm
Angle Axial 16°~ 24° 90°
Ødh7
ØD
6
l1 l2
L
15°
7,20 2,52
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
Cat. No.
Cutter Identification
WEX 1 016 EL 15
Cutter 1000 Cutter Shank Shank
Series Series Diameter Type Diameter
Spare Parts
Screw Wrench
Applicable Endmill
0,5
BFTX 01804 IP TRX 06 IP WEX 1000
Ødh7
ØD
ØD
Ød
10
l1 l2 l2
l1 l3 S
L
Stock
Cat. No. Stock Teeth (kg) Cat. No.
ØD Ød l1 l2 L ØD Ød M L l1 l2 l3 W S Teeth
WEX 2014 E l 14 16 25 55 80 1 0,10 WEX 2016M08Z2 l 16 8,5 M8 42 25 5 17 8 13 2
2016 E l 16 16 25 75 100 2 0,13 2018M08Z2 q 18 8,5 M8 42 25 5 17 8 13 2
2018 E q 18 16 25 75 100 2 0,14 WEX 2020M10Z3 l 20 10,5 M10 49 30 5 19 8 15 3
2020 E l 20 20 30 80 110 3 0,22 2022M10Z3 q 22 10,5 M10 49 30 5 19 8 15 3
2022 E q 22 20 30 80 110 3 0,23 WEX 2025M12Z4 l 25 12,5 M12 56 35 5 21 10 19 4
WEX 2025 E l 25 25 35 85 120 4 0,38 2028M12Z4 q 28 12,5 M12 56 35 5 21 10 19 4
2028 E q 28 25 35 85 120 4 0,39 WEX 2030M16Z4 q 30 17,0 M16 63 40 5 23 10 24 4
2030 E q 30 25 35 85 120 4 0,40 2032M16Z5 l 32 17,0 M16 63 40 5 23 10 24 5
2032 E l 32 32 40 90 130 5 0,70 2040M16Z6 q 40 17,0 M16 63 40 5 23 10 24 6
2040 E q 40 32 30 120 150 6 0,91 Inserts are not included.
WEX 2050 E q 50 32 30 120 150 7 1,02
2063 E q 63 32 30 120 150 8 1,22 Inserts for WEX2000 Type
7,00
Body (Long Type „EL“) 11°
Dimensions (mm) No. of Weight 12,00 3,58
Cat. No. Stock ØD Ød l1 l2 L Teeth (kg) Application Coated Carbide Carbide DLC
WEX 2014 EL l 14 16 25 95 120 1 0,14 M K
High Speed / Light cut P K S N N
2016 EL l 16 16 25 120 145 2 0,19 M M
2018 EL q 18 16 25 120 145 2 0,19 General Purpose P K S S N
M
2020 EL l 20 20 40 110 150 2 0,32 Roughing P P K S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
2022 EL q 22 20 30 120 150 2 0,33 Radius
DL1000
WEX 2025 EL l 25 25 50 120 170 2 0,55 Cat. No.
H1
2028 EL q 28 25 30 140 170 2 0,59
2030 EL q 30 25 30 140 170 2 0,60 AXMT 123504 PEER-G – – 0,4
2032 EL q 32 32 60 120 180 2 0,99 123508 PEER-G – – 0,8
Indexable
Endmills
2040 EL q 40 32 30 150 180 2 1,12 123512 PEER-G – – 1,2
AXMT 123504 PEER-H – – 0,4
123508 PEER-H – – 0,8
Body (Long Type „E“ + Small Shank) 123512 PEER-H – – 1,2
Dimensions (mm) No. of Weight AXMT 123504 PEER-E – – 0,4
Cat. No. Stock ØD Ød L Teeth (kg) 123508 PEER-E – – 0,8
l1 l2
WEX 2016 EL15 l 16 15 25 120 145 2 0,17 123512 PEER-E – – 1,2
2020 EL19 l 20 19 40 110 150 2 0,30 AXMT 123508 PEER-EH – – 0,8
2025 EL24 l 25 24 50 120 170 2 0,53 AXET 123502 PEFR-S – – – – – – – 0,2
2025 EL24Z3 q 25 24 50 120 170 3 0,50 123504 PEFR-S – – – – – – – 0,4
3032 EL30 q 32 30 60 120 180 2 0,95 123508 PEFR-S – – – – – – – 0,8
G - General type – Unable to produce
H - Strong cutting edge
E - For stainless steel / exotic alloy
Body (Weldon Shank Short Type „EW“) EH - Strong edge for stainless steel / exotic alloy
Dimensions (mm) No. of Weight S - For aluminium alloy
Cat. No. Stock ØD Ød L Teeth (kg)
l1 l2
WEX 2016 EW l 16 16 25 75 100 2 0,12 Cutter Identification
2020 EW l 20 20 30 80 110 3 0,21
Inserts are not included. WEX 2 016 M08 Z2
Cutter Identification Cutter 2000 Cutter Mounting No. of
Series Series Diameter Screw Size Teeth
WEX 2 016 EL 15
Cutter 2000 Cutter Shank Shank H5
Series Series Diameter Type Diameter
H23
Wavemill Series Wavemill Series
WEX 3000 E Type WEX 3000 M Type
WEX 3000 E/EL WEX 3000 M
Shank Type Rake Radial 8°~ 15° 14mm Modular Type Rake Radial 8°~ 15° 14mm
Angle Axial
16°~ 24° 90° Angle Axial 16°~ 24° 90°
W M
Ødh7
ØD
ØD
Ød
14
l1 l2 l2
L
l1 l3 S
L
Stock
Cat. No. Stock ØD Ød L Teeth (kg) Cat. No. ØD Ød M L l1 l2 l3 W S Teeth
l1 l2
WEX 3025 E l 25 25 35 85 120 2 0,37 WEX 3025M12Z2 q 25 12,5 M12 56 35 5 21 10 19 2
3028 E q 28 25 35 85 120 2 0,39 3028M12Z2 q 28 12,5 M12 56 35 5 21 10 19 2
3030 E q 30 25 40 90 130 3 0,42 WEX 3030M16Z3 q 30 17,0 M16 63 40 5 23 10 24 3
WEX 3032 E l 32 32 40 90 130 3 0,67 3032M16Z3 q 32 17,0 M16 63 40 5 23 10 24 3
3035 E q 35 32 40 90 130 3 0,69 3035M16Z3 q 35 17,0 M16 63 40 5 23 10 24 3
3040 E l 40 32 50 120 170 4 1,01 WEX 3040M16Z4 q 40 17,0 M16 63 40 5 23 10 24 4
3050 E q 50 32 50 120 170 5 1,23 Inserts are not included.
3063 E q 63 32 50 120 170 6 1,58
Body (Short Type „E“ + Small Shank) Inserts for WEX3000 Type
Dimensions (mm) No. of Weight
Cat. No. Stock ØD Ød L Teeth (kg)
l1 l2
10,2
WEX 3025 E20 q 25 20 35 85 120 2 0,25 11°
17,54 5,59
3032 E25 q 32 25 40 90 130 3 0,43
Application Coated Carbide Carbide DLC
M K
Body (Long Type „EL“) High Speed / Light cut P K S N N
M M
General Purpose P K S S N
Dimensions (mm) No. of Weight Roughing P P K M
Cat. No. Stock ØD Ød L Teeth (kg)
S
l1 l2
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
WEX 3025 EL 25 25 50 120 170 2 0,54
Cat. No.
3028 EL q 28 25 50 120 170 2 0,56
H1
3030 EL q 30 25 60 120 180 2 0,60 AXMT 170508 PEER-L – – 0,8
3032 EL 32 32 60 120 180 2 0,95 AXMT 170504 PEER-G – – 0,4
3035 EL q 35 32 60 120 180 2 0,98 170508 PEER-G – – 0,8
WEX 3040 EL 40 32 80 140 220 2 1,38
Indexable
Endmills
BFTX 0407 IP
3,0
WEX 3025 ~ WEX 3030
H5
TRDR 15 IP
BFTX 0409 IP WEX 3032 ~ WEX 3063
Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300
ISO Material HB Feed Rate (mm/tooth)
0,08 0,12 0,16 0,08 0,12 0,16 0,08 0,12 0,16 0,10 0,15 0,20 0,10 0,15 0,20 0,08 0,10 0,12 0,08 0,10 0,12
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 280 240 220 240 220 200 220 200 180
„
, <0, 45%C, annealed 190 G 200 180 160 180 160 140 180 160 140
„
, <0, 45%C, tempered 250 G 180 120 140 160 140 120 150 130 110
„
, <0, 75%C, annealed 270 G 160 140 120 150 130 110 130 110 110
„
, <0, 75%C, tempered 300 G 100 80 70 90 70 60 70 60 50
P Low alloyed steel, annealed 180 G 200 180 160 180 160 150 160 150 130
„
, tempered 275 G 130 110 90 120 100 90 100 90 80
„
, tempered 300 G 120 100 80 100 90 80 90 80 60
„
, tempered 350 G 90 80 60 80 70 60 70 60 40
High alloyed and tool steel, annealed 200 G 180 170 160 170 160 130 150 140 120
„
, tempered 325 G 100 80 60 80 60 50 60 50 30
Stainless steel, ferritic/martensitic, annealed 200 E 175 150 120 140 130 110
M Martensitic, tempered 240 E 140 120 100 120 100 90
Austenitic, plunged 180 E 180 160 140 160 140 130
Grey cast iron G 240 220 200 220 200 180
K
Nodular cast iron G 160 140 120 140 120 100
S High tempered resist. alloys, Fe based, annealed E 50 35 45 25
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70% of the corresponding value shown above.
12,5mm
WEX2000 Series
3mm
Cutter: WEX2025E Insert: AXMT123508PEER -
Indexable
Endmills
Cutting Data: ap = 3mm, ae = 12,5mm, dry
Coated Carbide „Diamond like Carbon“
Coated Carbide
Chipbreaker
H25
Wavemill Series
WEX Type
Recommended Cutting Conditions
16mm
WEX3000 Series
Cutter: WEX30325E Insert: AXMT170508PEER - 5mm
Chipbreaker
ACP100 ACP200 ACP300 ACK200 ACK300 ACM200 ACM300 DL1000
ISO Material HB Feed Rate (mm/tooth)
0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,12 0,25 0,35 0,05 0,15 0,25
Cutting Speed vc (m/min)
Unalloyed steel, <0, 15%C, annealed 125 G 400 370 350 370 350 330 350 330 310
„
, <0, 45%C, annealed 190 G 300 270 250 270 250 230 250 230 210
„
, <0, 45%C, tempered 250 G 250 220 200 220 200 180 200 180 160
„
, <0, 75%C, annealed 270 G 200 170 150 180 160 140 160 140 120
„
, <0, 75%C, tempered 300 G 150 120 100 120 100 80 100 80 60
P Low alloyed steel, annealed 180 G 280 250 230 250 230 210 230 210 190
„
, tempered 275 G 180 150 130 160 140 120 140 120 100
„
, tempered 300 G 160 130 110 140 120 100 120 100 80
„
, tempered 350 G 130 100 80 110 90 70 90 70 50
High alloyed and tool steel, annealed 200 G 250 220 200 220 200 180 200 180 160
„
, tempered 325 G 130 100 80 100 80 60 80 60 40
Stainless steel, ferritic/martensitic, annealed 200 E 185 165 135 165 150 120
M Martensitic, tempered 240 EH 170 150 120 150 135 110
Austenitic, plunged 180 E 200 180 150 180 160 135
Grey cast iron G 300 270 250 270 250 230
K Nodular cast iron G 200 170 150 170 150 130
High tempered resist. alloys, Fe based, annealed 300 E 50 30 45 25
S „
, hardened 330 E 50 30 45 25
Aluminium alloy, Si < 13% S 1000 750 500
N Aluminium alloy, Si > 13% S 250 200 170
Copper alloy S 350 330 300
The above recommended cutting conditions are meant as a guide. Actual conditions will depend on the individual machine, work shape and clamping. They will need to be
adjusted according to machine rigidity, work clamp rigidity, cutting depth and other factors.
For groove milling, reduce the feed rate approximately 70% of the corresponding value shown above.
Indexable
Endmills
100
125
The above recommended values are for a nose radius of 0,8mm.
H26
For the Smooth and Reliable Cutting Action of Aluminium Wavemill Series
WAX Type
Overview
Based on our proven Wavemill design this new range of WAX
cutters is capable of rough and finishing Aluminium Alloys and
other Non Ferrous Metals. It is ideal for high productivity Aluminium
machining to exacting tolerances in the Aircraft, Electronics,
and Automotive industries. The award winning Auroracoat DLC
(diamond like carbon) inserts resist chip adhesion and substantially
increase both tool life and productivity when dry machining
Aluminium helping customers boost compliance with ISO14001
accreditation standards
Indexable
Endmills
50 7° 10 82
60 5° 10 115
a doc 80 3° 10 191
100 3° 10 191
125 2° 10 287
H27
Wavemill Series
WAX 3000 E/EL Type
16-18 mm 90° Axial rake angle
Radial rake angle
6°
19~25°
(Endmill)
Short Type ”E”
Long Type ”EL”
3,0
DLC
Coated Carbide Dimensions (mm)
Cat. No. DL
1000 H1 l1 l2 l3 r T ød3
AECT 160404 PEFRA l l 18 16,4 1,4 0,4 5 4,4
160408 PEFRA l l 18 16,4 1 0,8 5 4,4
160412 PEFRA l l 18 16,4 0,6 1,2 5 4,4
160416 PEFRA l l 17,5 16,4 0,5 1,6 5 4,4
160420 PEFRA l l 17,5 16,4 0,5 2 5 4,4
160430 PEFRA l l 17 16,4 0,7 3 5 4,4
160432 PEFRA l l 17 16,4 0,5 3,2 5 4,4
AECT 160440 PEFRA l l 16,5 16,4 0,5 4 5 4,4
160450 PEFRA l l 16 16,4 0,4 5 5 4,4
(Endmill)
Short Type ”E”
Long Type ”EL”
Indexable
Endmills
Inserts for WAX 4000 Type Spare Parts
Insert Screw Insert Wrench
Applicable
Endmill
5,0
DLC
BFTX0511N TRD20 Ø40 ~ Ø125
Coated Carbide Dimensions (mm)
Cat. No. DL
1000 H1 l1 l2 l3 r T ød3
AECT 220604 PEFRA q q 24 21,8 1,5 0,4 6,35 6,0
220608 PEFRA q q 24 21,8 1,2 0,8 6,35 6,0
220612 PEFRA q q 24 21,8 0,8 1,2 6,35 6,0
220616 PEFRA q q 24 21,8 0,4 1,6 6,35 6,0
220620 PEFRA q q 24 21,8 0,5 2,0 6,35 6,0
220630 PEFRA q q 23 21,8 0,6 3,0 6,35 6,0
220632 PEFRA q q 23 21,8 0,4 3,2 6,35 6,0
AECT 220640 PEFRA q q 22 21,8 1,2 4,0 6,35 6,0
220650 PEFRA q q 22 21,8 0,4 5,0 6,35 6,0
G49
H29
Wave Multi-Function Mill
WMM Type
Features
Utilising some of the design features, which made the Wave-Mill so
successful, this multi-functional cutter, which utilizes standard wavy
shaped inserts mounted radially and axially, performs a variety of
operations.
These include slotting, shoulder milling, ramping, pocketing, drilling,
helical cutting etc and eliminates the need to stock a variety of
application specific tools.
Advantages l Multi-functional cutter efficiently performs a l Insert Orientation of WMM Type Cutter
number of cutting operations.
l Excellent for ramping, helical cutting, and Peripheral Central
Insert Insert
pocketing.
l Uses standard inserts interchangeable with
those used on other Wave-Mill cutters
l Strong high rake inserts gives smooth cutting
action.
Peripheral
l Good dimensional stability thanks to long life Inserts
inserts
Recommended Cutting Conditions for WMM(H) 2000 Recommended Cutting Conditions for WMM(H) 3000
Material Carbon steel Stainless steel Cast iron Aluminium Material Carbon steel Stainless steel Cast iron Aluminium
øD Type øD Type
of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy of mil (ex. C50) (ex. 10CrNiS189) (ex. GG20) alloy
(mm) ing (mm) ing
vc — 80-120-160 80-100-120 70-150-180 200-300-500 vc — 80-120-160 80-100-120 70-150-180 200-300-500
20 ~ Shoulder mil ing 0,05-0,20 0,05-0,15 0,05-0,20 0,1-0,15-0,2 32 ~ Shoulder mil ing 0,05-0,25 0,05-0,20 0,05-0,25 0,1-0,15-0,2
26 f t Slotting 0,05-0,12 0,05-0,10 0,05-0,12 0,05-0,10 40 f t Slotting 0,05-0,15 0,05-0,12 0,05-0,15 0,05-0,10
Drilling 0,05-0,18 0,05-0,12 0,05-0,18 0,05-0,10 Drilling 0,05-0,20 0,05-0,18 0,05-0,20 0,05-0,10
Grade ACZ330 ACZ350 ACZ310 DL1000 (H1) Grade ACZ330 ACZ350 ACZ310 DL1000 (H1)
[vc =m/min, f t =mm/ tooth] [min.– optimum – max.] [vc =m/min, f t =mm/ tooth] [min.– optimum – max.]
WMM …E WMM …E
Body Body
Dimensions (mm) Total Efective Dimensions (mm) Total Efective
Shank Cat. No. Stock Shank Cat. No. Stock
øD ød L l 1 l 2 l 3 teeth teeth øD ød L l 1 l 2 l 3 teeth teeth
WMM 2020E l 20 20 130 17 35 95 3 1 WMM 3032E l 32 32 150 39 50 100 4 1
WMM 2025E l 25 25 140 26 40 100 4 1 WMM 3040E l 40 32 160 39 55 105 4 1
(Long type) (Long type)
WMM 2020EL l 20 20 185 17 60 125 3 1 WMM 3032EL l 32 32 230 39 90 140 4 1
WMM 2025EL l 25 25 220 26 75 145 4 1 WMM 3040EL l 40 32 230 39 55 185 4 1
(Weldon shank type) (Weldon shank type)
WMM 2020EW l 20 20 130 17 35 95 3 1 WMM 3032EW l 32 32 150 39 50 100 4 1
WMM 2025EW l 25 25 140 26 40 100 4 1 WMM 3040EW l 40 32 160 39 55 105 4 1
(Long type with weldon shank) (Long type with weldon shank)
WMM 2020ELW l 20 20 185 17 60 125 3 1 WMM 3032ELW l 32 32 230 39 90 140 4 1
WMM 2025ELW l 25 25 220 26 75 145 4 1 WMM 3040ELW l 40 32 230 39 55 185 4 1
(WMMH Standard type with coolant holes and weldon shank) (WMMH Standard type with coolant holes and weldon shank)
WMMH 2020EW l 20 20 130 17 35 95 3 1 WMMH 3032EW l 32 32 150 39 50 100 4 1
WMMH 2025EW l 25 25 140 26 40 100 4 1 WMMH 3040EW l 40 32 160 39 55 105 4 1
(WMMH Long type with coolant holes and weldon shank) (WMMH Long type with coolant holes and weldon shank)
WMMH 2020ELW l 20 20 185 17 60 125 3 1 WMMH 3032ELW l 32 32 230 39 90 140 4 1
WMMH 2025ELW l 25 25 220 26 75 145 4 1 WMMH 3040ELW l 40 32 230 39 55 185 4 1
Inserts for WMM 2000 Series Inserts for WMM 3000 Series
Indexable
Endmills
DiamondUn- DiamondUn-
Coated coated coated Dimensions Coated coated coated Dimensions
Cat. No. Cat. No.
ACZ310 ACZ330 ACZ350 DL1000 H1 r a ACZ310 ACZ330 ACZ350 DL1000 H1 r a
_ _ _ _
APMT 103504 PDER l l l 0,4 0,08 APMT 160508 PDER l l l 0,8 0,08
_ _ _ _
APMT 103508 PDER l l l 0,8 0,08 APMT 160512 PDER m m m 1,2 0,08
_ _ _ _
APMT 103512 PDER m m m 1,2 0,08 APMT 160516 PDER m m m 1,6 0,08
_ _ _ _
APMT 103504 PDER-H l l l 0,4 0,08 APMT 160508 PDER-H l l l 0,8 0,08
_ _ _ _
APMT 103508 PDER-H l l m 0,8 0,08 APMT 160512 PDER-H l l l 1,2 0,08
_ _ _ _
APMT 103512 PDER-H m l m 1,2 0,08 APMT 160516 PDER-H m l l 1,6 0,08
_ _ _ _
APET 103504 PDER-F l l l 0,4 0,025 APMT 160520 PDER-H l l l 2,0 0,08
_ _ _ _ _
APET 103504 PDFR-S l l 0,4 0,025 APMT 160530 PDER-H l l l 3,0 0,08
_ _
APMT 160540 PDER-H l m l 4,0 0,08
_ _
APMT 160550 PDER-H l m l 5,0 0,08
_ _
APMT 160560 PDER-H m m l 6,0 0,08
_ _
PDER-H : Stronger cutting edge APET 160508 PDER-F l l l 0,8 0,025
PDER-F : Ground insert for finishing _ _ _
APET 160504 PDFR-S l l 0,4 0,025
PDFR-S : Round honed sharp cutting edge for aluminium _ _ _
APET 160508 PDFR-S l l 0,8 0,025
1,5 3,0
APET--- S, uncoated grade “H1”
BFTX02506N TRD08 BFTX03584 TRD15 for Aluminium
H31
Wave Repeater Mill
WRX Type
General Features
The WRX Wave repeater end mill system features AXMT
style inserts vertically mounted and positioned to provide
a long continuous cutting edge suitable for deep shoulder
milling. Designed to run at elevated feed rates the soft
cutting action reduces cutting resistance, vibration and
noise to substantially improve tool life and surface finish.
Product Range
l WRX 2000 series with 12 mm inserts
l WRX 3000 series with 17mm inserts
l Cutter Diameters - 20mm (d oc = 18mm) to 100mm (d oc = 53mm)
l Special Order Options – WRX Cutter with integrated arbor
Shell type with detachable head
l Wide ISO Application Range – P/M/K/N classification
Advantages
l Optimised insert positions reduce cutting resistance and vibration
l Integral coolant improves chip flow
l Primary chip slot for smooth and fast chip evacuation
l Optimised insert pocket maximises rigidity
l Bottom edge support improves tool life and cutting performance
Special
pocket shape
Indexable
Endmills
Lead
groove Axial insert
supporting
system
Cutting Force
reduced by 30% Components: Vibration
Principle force
Cutting Resistance (N)
Competitor Time
WRX Competitor
H32 l = Eurostock
q = Delivery on request
Recommended Tightening Torque (N·m)
WRX 2000 Series with AXMT 12 mm inserts
Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 2000 Type)
Depth Dimensions (mm) No. No. Effec-
Stock
7,00
(doc) øD ød L l 1 l 2 teeth rows teeth 11°
12,00 3,58
WRX2020RH18E20 l 18 20 20 120 40 80 4 2 2
WRX2020RH36E20 q 36 20 20 130 45 85 4 4 1 Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K N
WRX2025RH18E25 l 18 25 25 130 45 85 6 2 3 N
General Purpose P K M
S
M
S N
WRX2025RH27E25 l 27 25 25 130 45 85 6 3 2 Roughing P P K M
S
WRX2032RH18E32 l 18 32 32 140 50 90 8 2 4
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
Radius
DL1000
WRX2032RH27E32 l 27 32 32 130 45 85 9 3 3 Cat. No.
H1
WRX2040RH18E40 q 18 40 40 160 40 120 10 2 5
AXMT 123504 PEER-G – – 0,4
WRX2040RH36E40 l 36 40 40 130 45 85 16 4 4 123508 PEER-G – – 0,8
123512 PEER-G – – 1,2
AXMT 123504 PEER-H – – 0,4
Body (Weldon Shank Type) 123508 PEER-H
– – 0,8
Depth Dimensions (mm) No. No. Effec- 123512 PEER-H – – 1,2
Stock
G39
H33
WRX 3000 Series with AXMT 17 mm inserts
Body (Cylindrical Shank Type) Inserts (Same as for Wavemill WEX 3000 Type)
Depth Dimensions (mm) No. No. Effec-
Stock
10,2
(doc) øD ød L l 1 l 2 teeth rows teeth 11°
17,54 5,59
WRX3032RH40E32 l 40 32 32 150 65 85 6 3 2
WRX3040RH27E40 q 27 40 40 180 60 120 6 2 3 Application Coated Carbide Carbide DLC
WRX3040RH40E40 l 40 40 40 150 65 85 9 3 3 High Speed / Light cut P K M
S
K
N N
M M
WRX3050RH27E40 q 27 50 40 180 60 120 8 2 4 General Purpose P K S S N
M
WRX3050RH53E40 l 53 50 40 165 75 90 12 4 3 Roughing P P K S
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
Radius
Body (Weldon Shank Type) Cat. No.
H1
Depth Dimensions (mm) No. No. Effec- AXMT 170508 PEER-L – – 0,8
Stock
Application Examples
Example 1 Work
Automotive Component / Cast Iron Example 2 Work
Machine Parts / Stainless Steel
Material Material
Sumitomo Competitor Sumitomo Competitor
Body WRX3000 Type Body
Integrated Arbor Ø 50 WRX3040RH40E40 Ø 40
Insert AXMT 18 mm Insert AXMT 18 mm
Tool Insert grade ACK300 PVD Type Tool Insert grade ACP 300 PVD Type
Tool dia. (mm) 50 50 Tool dia. (mm) 40 40
Total teeth 15 12 Total teeth 9 6
Effective teeth 3 3 Effective teeth 3 2
Cutting speed Cutting speed
(m/min) 78 78 (m/min) 125 125
Feed (mm/t) 0,13 0,13 Feed (mm/t) 0,2 0,2
Cutting Axial depth Cutting Axial depth
of cut (mm) 45 45 of cut (mm) 40 40
Data Data
Radial width Radial width
of cut (mm) 5 5 of cut (mm) 5 5
Coolant Dry Dry Coolant Wet Wet
Tool life / Tool life /
Result Cutting edge 500 min. 300 min. Result Cutting edge 20 5 ~ 10
Stable machining,
Benefits 1,7 times longer tool life Benefits
double tool life with no breakage
Feature Low cutting force General purpose Strong cutting edge E type for smooth cutting Strong cutting edge Sharp cutting edge
2000 Type 20° 17° 17° 27°
Figure — 28°
Recommended Cutting Conditions Tool: WRX 3050 RH53 F22, øD = 50mm, doc = 50mm
Recommended cutting speed and feed / tooth according to width of cut ( woc /øD )
Chip Breaker
Grades
Property,
(HB)
Indexable
annealed 100 200 300
Endmills
< 0,45% C, ACP ACP ACP
Steel, carbon steel 250 L-G-H 140 – 180 – 200 0,19 – 0,26 – 0,32 130 – 165 – 180 0,14 – 0,19 – 0,24 100 – 130 – 140 0,08 – 0,10 – 0,13
tempered 100 200 300
< 0,75% C, ACP ACP ACP
270 L-G-H 140 – 170 – 190 0,19 – 0,26 – 0,32 120 – 155 – 170 0,14 – 0,19 – 0,24 100 – 130 – 140 0,07 – 0,10 – 0,12
annealed 100 200 300
< 0,75% C, ACP ACP ACP
300 L-G-H 130 – 165 – 180 0,19 – 0,26 – 0,32 120 – 150 – 170 0,14 – 0,19 – 0,24 100 – 120 – 130 0,07 – 0,10 – 0,12
tempered 100 200 300
ACP ACP ACP
P annealed 180
100 200 300
G-H 130 – 165 – 180 0,18 – 0,24 – 0,30 120 – 150 – 170 0,13 – 0,18 – 0,22 100 – 120 – 130 0,07 – 0,09 – 0,11
ACM ACM
Stainless, austenitic plunged 180 L-G 80 – 95 – 110 0,15 – 0,20 – 0,25 70 – 85 – 90 0,11 – 0,14 – 0,18 60 – 70 – 80 0,06 – 0,08 – 0,10
200 300
ACK ACK
Gray cast iron GG 180 G-H 190 – 240 – 270 0,19 – 0,26 – 0,32 180 – 220 – 240 0,14 – 0,19 – 0,24 140 – 170 – 190 0,09 – 0,12 – 0,15
200 300
K ACK ACK
Nodular cast iron GGG 250 G-H 140 – 170 – 190 0,16 – 0,21 – 0,26 120 – 155 – 170 0,12 – 0,16 – 0,20 100 – 130 – 140 0,07 – 0,10 – 0,12
200 300
Fe based, ACK ACK
200 L-G 40 – 45 – 50 0,12 – 0,16 – 0,21 30 – 40 – 45 0,08 – 0,11 – 0,14 30 – 35 – 40 0,07 – 0,09 – 0,11
Exotic alloys annelaed 200 300
S (Resistant alloys, Ti + Ni alloys) ACK ACK
hardened 280 L-G 15 – 20 – 25 0,10 – 0,14 – 0,17 10 – 15 – 20 0,07 – 0,10 – 0,12 10 – 15 – 20 0,05 – 0,07 – 0,09
200 300
DL
Si < 13% H1 S 510 – 635 – 710 0,23 – 0,31 – 0,38 460 – 580 – 640 0,17 – 0,22 – 0,28 390 – 485 – 540 0,08 – 0,12 – 0,14
1000
Aluminum alloy
DL
N Si ≥ 13%
1000
H1 S 150 – 190 – 210 0,19 – 0,25 – 0,32 140 – 175 – 190 0,14 – 0,18 – 0,23 130 – 165 – 180 0,08 – 0,10 – 0,13
DL
Copper alloy H1 S 320 – 405 – 450 0,15 – 0,21 – 0,26 300 – 370 – 410 0,13 – 0,16 – 0,22 240 – 300 – 330 0,07 – 0,10 – 0,12
1000
- Dry machining is recommended (air cooling) - if lubricant is used, we recommend CVD coated grades (ACP100 / ACK200) or tough PVD grades (ACP300 / ACK300).
- Insert geometry: L type for low cutting forces, thinly coated components. G type for general application, H type offers high cutting edge stability for rough and heavy
cutting conditions.
H35
Wave Ball Mill” for Roughing
WBMR Type
Features
Particularly suitable for die mold machining the WBMR replaceable
insert ball nose endmill efficiently roughs complex profiles.
Its high feed rate capability is a direct result of a sharp cutting edge
which is maintained during the cutting cycle by the special cemented
carbide substrate working in parallel with the ultra hard ZX coating.
Chipbreaker
(Nick type)
for r= 25
radial insert
ZNMT 4310250-N
guide faces A,
Endmills
1 0,05
B & C, chipping
Insert setting 0 5 10 15 20
Back component Feed component Vertical component so as to allow
Cutting Length (m)
stable cutting.
Cutting Conditions (Shoulder milling, downcut) Cutting Conditions (Shoulder milling, downcut)
v c =200m/min, f t =0.15mm/tooth v c =100m/min, f t =0.15mm/tooth
Axial doc : 5mm, Radial woc : 5mm Axial doc : 5mm, Radial woc : 5mm
Work Material : C50 Work Material : X 40 CrMoV 5-1(HRC45)
WBMR 2200S (ø20mm) Cutting Conditions : WBMR 2300M (ø30mm) Cutting Conditions :
Insert Grade : ACZ350 n = 2200 rpm, v f = 500 mm/min Insert Grade : ACZ350 n = 500 rpm, v f = 35 mm/min
Depth of Cut : 0,3~2 mm Depth of Cut : 5 mm
Non-water soluble cutting oil Dry cut
Body ( Short and middle length type, 2 teeth) Body ( Extra long type, 4 teeth)
Dimensions (mm) Dimensions (mm)
Cat. No. Stock øD ød l1 l2 l3 l4 L Cat. No. Stock øD ød l1 l2 l3 l4 L
WBMR 2200 S l 60 80 140 WBMR 2200 LL l
20 25 30 80 170 40 250
WBMR 2200 M l 20 25 20
60 140
40
200
WBMR 2200 LLW l
WBMR 2200 MW l WBMR 2250 LL l
25 32 38 100 200 50 300
WBMR 2250 S l 70 80 150 WBMR 2250 LLW l
WBMR 2250 M l 25 32 23
73 147
50
220
WBMR 2320 LL l
32 32 44 120 230 60 350
WBMR 2250 MW l WBMR 2320 LLW l
WBMR 2320 S l 80 80 160 WBMR 2400 LL q
40 42 50 250 100 - 350
WBMR 2320 M l 32 32 31
85 155
60
240
WBMR 2400 LLW
WBMR 2320 MW l WBMR 2500 LL q
50 42 69 250 100 - 350
WBMR 2400 S q
40 42 35
100 100
-
200 WBMR 2500 LLW
WBMR 2400 M q 180 100 280 LL: Extra long type with cylindrical shank
WBMR 2500 S q
50 42 47
100 100
-
200
LLW: Extra long type with Weldon shank
WBMR 2500 M q 180 100 280
S:
M:
Short type with cylindrical shank
Middle length type with cylindrical shank
Inserts
Fig. 1 Fig. 2 Fig. 3
MW: Middle length type with Weldon shank
Inserts
Fig. 4 Fig. 5
Fig. 1 Fig. 2
Indexable
Endmills
Fig. 4 Fig. 5 Coated Dimensions (mm) No. Applicable
Cat. No. ACP ACP ACK Fig. of
200 300 300 A B s r teeth Endmill
ZNMT 1804100-C l l l 18,00 9,76 4,76 10 1
1
ZNMT 2004100-S l l l 20,00 7,50 4,37 10 2 WBMR2200
No. Applicable
SPMT 070308 m m m 7,94 – 3,18 – 3 2
Coated Dimensions (mm)
Cat. No. ACP ACP ACK Fig. of ZNMT 2205125-C l l l 22,50 12,20 5,70 12,5 1
1
200 300 300 A B s r teeth Endmill ZNMT 2305125-S l l l 23,00 9,38 5,56 12,5 2 WBMR2250
ZNMT 1804100-C l l l 18,00 9,76 4,76 10 1
1 WBMR2200
SPMT 09T308 l l l 9,53 – 3,97 – 3 2
ZNMT 2004100-S l l l 20,00 7,50 4,37 10 2 ZNMT 2907160-C l l l 29,00 15,62 7,15 16 1
1
ZNMT 2205125-C l l l 22,50 12,20 5,70 12,5 1 ZNMT 3006160-S l l l 30,00 12,00 6,70 16 2 WBMR2320
1 WBMR2250
ZNMT 2305125-S l l l 23,00 9,38 5,56 12,5 2 SPMT 09T308 l l l 9,53 – 3,97 – 3 2
ZNMT 2907160-C l l l 29,00 15,62 7,15 16 1 ZNMT 3608200 m m 36,00 19,50 6,70 20 4
1 WBMR2320 2 WBMR2400
ZNMT 3006160-S l l l 30,00 12,00 6,70 16 2 SPMT 09T308 l l l 9,53 – 3,97 – 3
ZNMT 3608200 m m m 36,00 19,50 6,70 20 4 2 WBMR2400 ZNMT 4310250 m m 43,00 25,70 10,15 25 4
ZNMT 4310250 m m 43,00 25,70 10,15 25 4
2 WBMR2500
ZNMT 4310250-N m m m 43,00 25,70 10,15 25 5 2 WBMR2500
ZNMT 4310250-N m m m 43,00 25,70 10,15 25 5 SPMT 120408 m m m 12,7 – 4,76 – 3
Spare Parts
Spare Parts Screw Wrench Wrench
Screw Wrench Wrench
Applicable
Applicable Endmill
Endmill
BFTX0307N 2,0 TRX10 – WBMR 2200 LL
BFTX0307N 2,0 TRX10 – WBMR 2200 BFTX0409N 3,4 – TRD15 WBMR 2250 LL
BFTX0409N 3,4 – TRD15 WBMR 2250 BFTX0511N 5,0 – TRD20
WBMR 2320 LL
BFTX0511N 5,0 – TRD20 WBMR 2320 BFTX0407N 3,0 – TRD15
WBMR 2400 BFTX0619N 7,5 – TRD25 WBMR 2400 LL
BFTX0619N 7,5 – TRD25
WBMR 2500 BFTX0409N 3,4 – TRD15 WBMR 2500 LL
H37
Wave Ball Mill for Finishing
WBMF Type
Features
The outstanding results obtained from this finishing cutter are due
to the combination of its large sigmoid blade and precise clamping
system making it extremely rigid !
Body
Dimensions (mm)
Cat. No. Stock
øD ød l1 l2 l3 l4 L
WBMF 1100 S q 30 70 100
WBMF 1100 M l 10 16 9 35 95 17 130
WBMF 1100 L q 50 130 180
WBMF 1120 S q
16
40 70 110
WBMF 1120 M l
12 10,5
40 110
19,5
150
WBMF 1120 MM12N 12 40 110 150
WBMF 1120 L q 16 60 140 200
WBMF 1160 S q
20
50 80 130
WBMF 1160 M l
16 12
50 130
25,5
180
WBMF 1160 MM16N 16 50 130 180
WBMF 1160 L q 20 70 150 220
WBMF 1200 S q
25
60 80 140
WBMF 1200 M l
20 15
60 140
32
200
WBMF 1200 MM20N 20 60 140 200
WBMF 1200 L q 25 80 170 250
WBMF 1250 S 70 80 150
WBMF 1250 M l 25 32 18,5 73 147 36 220
WBMF 1250 L q 100 200 300
WBMF 1300 S 80 80 160
WBMF 1300 M l 30 32 22,5 85 155 43 240
WBMF 1300 L q 120 230 350
S : Short type
Indexable
Endmills
M : Middle length type
L : Long type
Inserts
Spare Parts
Screw Wrench
Applicable
Endmill
H39
Wave Radius Mill Multi Purpose Endmills with Polygon Inserts
WRCX 08000/10000 E Type
4,0 mm 5,0 mm
(WRCX 08000) (WRCX 10000)
Shank Type with Small Diameter Inserts
Insert
Indexable
Endmills
4 corners use
R : wiper radius
Material Carbon steel Alloy steel Stainless steel Cast iron Non-ferrous
(ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9) (ex. GG20) material
Gra
øD de
(mm) ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300 DL1000, H1
12 ~ vc 80-120-160 60-100-140 60-100-120 60-80-120 200-500-1000
32 ft 0,1-0,3-0,4 0,1-0,2-0,3 0,1-0,15-0,2 0,1-0,2-0,3 0,1-0,2-0,3
Heads For insert type : QPMT 0803 Heads For insert type : QP T 10T3
Dimensions (mm) No. of Dimensions (mm) No. of
Cat. No. Stock Cat. No. Stock
øD ød M L l 1 l 2 l 3 W S teeth øD ød M L l 1 l 2 l 3 W S teeth
WRCX08020M10Z2 l 20 10,5 M10 49 30 5 19 8 15 2 WRCX10025M12Z2 l 25 12,5 M12 56 35 5 21 10 19 2
WRCX08025M12Z3 l 25 12,5 M12 56 35 5 21 10 19 3 WRCX10028M12Z2 q 28 12,5 M12 56 35 5 21 10 19 2
Inserts are not included. WRCX10030M16Z3 q 30 17,0 M16 63 40 5 23 10 24 3
WRCX10032M16Z3 l 32 17,0 M16 63 40 5 23 10 24 3
Inserts are not included.
Inserts
QPMT – 16 corner insert for General Purpose Application
QPET ... S Round insert with Sharp cutting edge for Aluminium
QPMT ... H 16 corner insert with Strong cutting edge
Rake angle: 25°
Fig. 1 Fig. 2
4 corners use
Indexable
Endmills
Coated Carbide DLC Uncoated Max. doc
Coated Carbide IC r s Applicable
Cat. No. ACP ACP ACP ACK ACK 4 corners 8 corners
(mm) (mm) (mm) application application
Fig.
100 200 300 200 300 DL1000 H1 Endmill
QPMT 080330 PPEN l l l l l
8 3,0 3,18 3,8 1,0 u WRCX 08000M
QPMT 080330 PPEN-H l l l l l
QPMT 10T335 PPEN l l l l l
3,5 1,2 u
QPMT 10T335 PPEN-H l l l l l 10 3,97 4,7 WRCX 10000M
QPET 10T350 PPFR-S l l 5,0 – v
QPMT 120440 PPEN l l l l l
4,0 1,5 u
QPMT 120440 PPEN-H l l l l l 12 4,76 5,6 WRCX 12000M
QPET 120460 PPFR-S l l 6,0 – v
TRDR 08 I P BFTX 02506 IP 1,5 WRCX 08020M ~ WRCX 08025M BFTX 03584 IP 3,0 WRCX 10025M ~ WRCX 10032M
TRDR 15 I P
BFTX 0409 IP 3,0 WRCX 12040M
H41
Wave Radius Mill Milling of steel, stainless steel, cast iron and
RSX(F)08000/10000/12000ES exotic alloys
Ne w
Shank Type 4,0 mm 5,0 mm 6,0 mm
Rake Radial -5°~ -8°
Angle Axial 10°
(08000ES) (10000ES) (12000ES)
Ød1
Ødh7
ØD
l1 l2
L
Inserts
Application Grade
High Speed/Light Cut
Ød±0,025
General Purpose P
M
Roughing P
M K
Ød±0,025 s±0,025
ACM100
ACM200
ACM300
Dimens.
ACP200
ACK300
Applicable
Cat. No. Ød
S Cutters Cutting Edge Cross Section
(IC)
RDET 0803M0EN G l l l l l 8 3,18
Indexable
Endmills
RSX(F) 08000ES
New 0803M0EN H l l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76
RSX(F) 08000ES TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Endmill
Series Type Size Diameter Type
RSX(F) 10000ES BFTX03584IP 3,0
TRDR15IP
RSX(F) 12000ES BFTX0409IP 3,0
W
M
ØD
Ød
l2
l1 l3 S
L
H5
Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
ØD Ød M L l1 l2 l3 W S Teeth (kg) ØD Ød M L l1 l2 l3 W S Teeth (kg)
RSX 08020M10Z2 20 10,5 M10 49 30 5 19 8 15 2 0,1 RSXF 08020M10Z3 20 10,5 M10 49 30 5 19 8 15 3 0,1
08025M12Z3 25 12,5 M12 56 35 5 21 10 19 3 0,1 08025M12Z4 25 12,5 M12 56 35 5 21 10 19 4 0,1
New 08032M16Z4 32 17,0 M16 63 40 5 23 10 24 4 0,2 New 08032M16Z5 32 17,0 M16 63 40 5 23 10 24 5 0,2
RSX 10025M12Z2 25 12,5 M12 56 35 5 21 10 19 2 0,1 RSXF 10025M12Z3 25 12,5 M12 56 35 5 21 10 19 3 0,1
10032M16Z3 32 17,0 M16 63 40 5 23 10 24 3 0,2 10032M16Z4 32 17,0 M16 63 40 5 23 10 24 4 0,2
RSX 12032M16Z2 32 17,0 M16 63 40 5 23 10 24 2 0,2 RSXF12032M16Z3 32 17,0 M16 63 40 5 23 10 24 3 0,2
12040M16Z3 40 17,0 M16 63 40 5 23 10 24 3 0,3 12040M16Z4 40 17,0 M16 63 40 5 23 10 24 4 0,3
Inserts
Application Grade
High Speed/Light Cut
Ød±0,025
General Purpose P
M
Roughing P
M K
Ød±0,025 s±0,025
ACM100
ACM200
ACM300
Dimens.
ACP200
ACK300
Applicable
Cat. No. Ød
S Cutters Cutting Edge Cross Section
(IC)
RDET 0803M0EN G l l l l l 8 3,18
Indexable
Endmills
RSX(F) 08000ES
New 0803M0EN H l l l l l 8 3,18 G - Type H - Type
RDET 10T3M0EN G l l l l l 10 3,97
RSX(F) 10000ES
10T3M0EN H l l l l l 10 3,97
RDET 1204M0EN G l l l l l 12 4,76 M0: IC is metric
RSX(F) 12000ES
1204M0EN H l l l l l 12 4,76
RSX(F) 08000M TRDR08IP BFTX02506IP 1,5 Cutter Fine Pitch Insert Cutter Mounting No. of
RSX(F) 10000M BFTX03584IP 3,0 Series Type Size Diameter Screw Size Teeth
TRDR15IP
RSX(F) 12000M BFTX0409IP 3,0
H43
”Wave Mill” Series
WFXC Type New
General Features
The WaveMill WFXC type is a chamfering tool that uses
inserts for the WFX series. This allows the WFXC type to
support many types of work materials using a variety of
grades.
ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting ISO Grade Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Coated Carbide
Coated Carbide
Coated Carbide
Coated Carbide
Carbide
Indexable
Endmills
Application Notes
Since chamfering uses the straight cutting edge portion of the insert, the range that can be chamfered will change
depending on the corner radius ( ) of the insert that is attached to the body.
Work diameter: Use in a range grater or equal to Ød1 and less than or equal to Ød2.
Depth: The workpiece can be chamfered from „a“, which is the distance from the tip of the tool to the straight cut-
ting edge at the depth indicated by „b“.
ØDc
Ø d1
ØDs
l1 l2
Lf
Body WFXC 08000E (Standard Type) Body WFXC 12000E (Standard Type)
Dimensions (mm) Dimensions (mm)
Stock
Stock
No. of Weight No. of Weight
Cat. No. Cat. No.
Ød1 ØDc Lf l1 l2 ØDs Teeth (kg) Ød1 ØDc Lf l1 l2 ØDs Teeth (kg)
WFCX 08008E 8 17,5 120 30 90 10 1 0,1 WFCX 12025E 25 41,0 150 40 110 25 3 0,6
08016E 16 25,5 120 30 90 16 2 0,2 12032E 32 48,0 150 40 110 32 3 1,0
Identification Details
WFX C 08 016 E
Cutter Chamfering Insert Cutter Endmill
Series Size Diameter Type
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm) Applicable
Cat. No. Fig.
Cutters
H1
Indexable
Endmills
SOMT 080304 PZER G – – 0,4 1
080308 PZER G – – 0,8 1
080312 PZER G
8,0
– – 1,2 1
SOMT 080308 PZER H – – 0,8 1
8,0 3,175
080312 PZER H – – 1,2 1 WFXC08000E
SOET 080304 PZER G – – 0,4 1
080308 PZER G – – 0,8 1
Fig. 2
080312 PZER G – – 1,2 1
SOET 080302 PZFR S – – – – – – – 0,2 1
080304 PZFR S – – – – – – – 0,4 1
12,7
H45
”Wave Mill” Series
WFXC 08000/12000 M New
Modular Type Rake Radial 0°
W Angle Axial 0° 45°
M
Ød
ØD1
ØD
l2 S
°
45
l1 l3
L
Cat. No.
ØD1 ØD Ød M L l1 l2 l3 W S Teeth (kg)
WFXC08016M08Z2 16 25,5 8,5 M8 42 25 5 17 8 13 2 0,1 Cutter Chamfe- Insert Cutter Screw No. of
Series ring Size Diameter Size Teeth
Cat. No.
ØD1 ØD Ød M L l1 l2 l3 W S Teeth (kg) H5
WFXC12025M12Z3 25 41,0 12,5 M12 56 32 5 21 10 19 3 0,1
12032M16Z3 32 48,0 17,0 M16 63 40 5 23 10 24 3 0,2
Inserts
Application Coated Carbide Carbide DLC
High Speed / Light cut P K M
S
K
N
PM PM M M
General Purpose K S S N
M
Roughing PM PM K S N
Radius
ACM200
ACM300
ACP100
ACP200
ACP300
ACK200
ACK300
DL1000
(mm)
Cat. No. Fig.
H1
– – 1,2 1
SOMT 080308 PZER H – – 0,8 1
8,0 3,175
080312 PZER H – – 1,2 1
SOET 080304 PZER G – – 0,4 1
080308 PZER G – – 0,8 1
Fig. 2
080312 PZER G – – 1,2 1
SOET 080302 PZFR S – – – – – – – 0,2 1
080304 PZFR S – – – – – – – 0,4 1
12,7
2 Teeth Type
Inserts
Fig. 1 Fig. 2
Spare Parts
Indexable
Endmills
SCP Screw Wrench
Application Examples
Max. doc =
5,6 mm (SCP 308) Max. doc =
7,8 mm 3~4
(SCP 419 & 432)
mm
Max. doc = 2 ~ 3 mm
(1 tooth not possible)
End chamfering Chamfering Back chamfering Face milling V-shape side grooving
H47
H48
J
Content A ~ P
Coated & Solid
Endmills
J1 ~ J50
Solid Carbide
EHHM 4000/6000/8000ZX........................................... J30
Endmills
Fast Helix Type HSM 2000/3000/4000ZX.............................................. J31
Uncoated Endmills
SSEH MILL Series for Exotic Alloys SSEHVL 4000-R / SSEH 4000-R................................ J39
Standard Type SSM 2000/4000........................................................... J40-41
Long Type LSM 2000/4000........................................................... J42
Extra LongType ELSM 2000/4000........................................................ J43
Fast Helix Type HSM 2000/3000/4000.................................................. J44
For Aluminium Cutting ASM 2000.................................................................. J45
Straight Flute Ball Type BSM 2000.................................................................. J45
J1
Solid Carbide Endmills
Selection Guide
According to Work Materials
Plunge Cut
Multi-Purpose
High High
Coated Sharp General Coated Strong Coated Strong
Efficiency Efficiency
High performance Type High Rigidity Type SumiBoron Endmill For Heat Resistive Steel
Hardened Steel
High
PCD Coated Sharp General Coated Strong
Efficiency
J2
Solid Carbide Endmills
Selection Guide
According to Work Materials
Ballnose Type
GSX MILL BALL GS MILL BALL NEOBALL SHORT FLUTE ZX-COATED SHORT FLUTE
GSXB Type GLB-SF Type S-SNB-ZX Type S-SSB-ZX Type
R0,2~12,5mm R0,5~6mm R1,5~15mm R1,5~4mm
l
2 Flutes l
2 Flutes l
2 Flutes l
2 Flutes
Strong
High CBN
New
Coated PCD
Efficiency
Solid Carbide
HARDBALL SUMIBORON brazed SUMIDIA binderless
Endmills
SHB-ZX Type BNBP Type NPDRS Type
R0,5~10mm R0,2~1,0mm R0,2~2,0mm
l
2 Flutes l
2 Flutes l
1 Flute
Radius Endmill
DLC-Coated Endmill
Coated General
AURORA COATED
SNB-DLType
R1~8mm
l
2 Flutes
a J38
J3
NEW "Global Standard" Endmills
Conventional ZX Coating
ZX Coating
Comp. A
Comp. B
Soft Steel Hardened Steel Large rake angle combined with our unique flute
Hardness of Work Material (HRC) Starting Temperature For Oxidization (°C) design improves sharpness and chip evacuation.
S Type Sharp Corner: Sharper Edge Design C Type Gash Land: Fracture Resistant Design
Endmills
Coated
Steel
General Structure
Form
Stainless Steel
45 ~ 55 HRC
55 ~ 60 HRC
60 ~ 65 HRC
Carbon Steel
Rolled Steel
Alloy Steel
Cast Iron
Graphite
Cu Alloy
Al Alloy
Ti Alloy
J4
NEW "Global Standard" Endmills
Large rake angle and unique flute design improve sharpness and
excellent chip evacuation.
n Product Range
Flute Length
No. of
Application 1,5 D 2D 3D 4D
Teeth
C Type S Type C Type C Type C Type
GSX20000C-1.5D GSX20000S-2D GSX20000C-2D GSX20000C-3D GSX20000C-4D
2 Flutes
aJ7 aJ8 aJ9 a J 10 a J 11
GSX30000C-1.5D GSX30000C-2D
General
3 Flutes
Purpose
a J 12 a J 13
GSX40000C-1.5D GSX40000S-2D GSX40000C-2D GSX40000C-3D GSX40000C-4D
4 Flutes
a J 15 a J 16 a J 17 a J 18 a J 19
GSXSLT30000C-1.5D
Compound
3 Flutes
Endmilling
a J 14
Endmills
Coated
n Application Examples
l Carbon Steel Grooving with GSX20000C l Cast Iron Grooving with GSX20000C
GSX 20000C Competitor Gash land for stronger cutting edge. GSX 20000C Competitor GSX coating for improved wear resistance.
Tool dimension ø6 (2 Flutes) Tool dimension ø10 (2 Flutes)
Work material C50 Work material GGG60
Cutting speed vc = 87 m/min Cutting speed vc = 66 m/min
n = 4615 rpm n = 2100 rpm
Feed rate f t = 0,06 mm/teeth Feed rate f t = 0,072 mm/teeth
vf = 553 mm/min vf = 302 mm/min
Depth of cut doc = 3 mm Depth of cut doc = 5 mm, 5 passes
Wide of cut woc = 6 mm Wide of cut woc = 10 mm
Breakage Cooland Dry High Wear Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT40)
l Stainless Steel Machining with GSX20000C l Surface Milling C50 with GSX20000S
GSX 20000C Competitor Improved reliability even under wet machining. GSX 20000S Competitor S type delivers optimum cutting performance.
Tool dimension ø10 (2 Flutes) Tool dimension ø6 (2 Flutes)
Work material X5 CrNi 1812 Work material C50
Cutting speed vc = 50 m/min Cutting speed vc = 87 m/min
n = 1591 rpm n = 4615 rpm
Feed rate f t = 0,04 mm/teeth Feed rate f t = 0,06 mm/teeth
vf = 27 mm/min vf = 553 mm/min
Depth of cut doc = 10 mm Depth of cut doc = 10 mm
Wide of cut woc = 0,5 mm Wide of cut woc = 0,3 mm
Coating peel off Cooland Wet Chipping Cooland Dry
Vertical machining centre (BT50) Vertical machining centre (BT50)
J5
NEW "Global Standard" Endmills
+ J 20, J 21 + J 34
GSX MILL Anti-vibration Type (Square/Radius) GSX MILL Ball
n Characteristics and Applications n Characteristics and Applications
l Optimized irregular pitch and lead affords: l New coating combined with a fine-grained carbide substrate
- Drastically improved chattering and fracture resistance ! affords better thermal and wear resistance.
- Less cutting force Allows high-speed, high-feed cutting. l Large helix angle on cutting edge reduces cutting resistance.
l Rounded lands greatly improve machined surface quality l Unique pocket design and expanded pocket area promotes
(from ø4 and up). better chip evacuation.
l New fine-grained carbide substrate and special coating for
better rigidity and thermal and wear resistance. + Expands the range of machineable material from soft to
hardened steels, and offers reliability and longer tool life.
n Product Range
GSX MILL Anti-vibration Square Type
Series No. of Teeth Serie øD (mm)
n Product Range
Series No. of Teeth Serie øD (mm)
4
GSXVL4000-2.5D Flutes
ø2 ~ ø20
2 Rø0,2 ~ ø15
a J 20 GSX-B 20000 Flutes (øD=0,2 ~ 30)
a J 36
GSX MILL Anti-vibration Corner Radius Type
Series No. of Teeth Serie øD (mm) n Application Range MOULD FINISH MASTER
Workpiece Hardness
a J 21
150
( vc = 120 m/min) low High
GSX
Anti-vibration Chip Removal Rate Q (cc/min)
Endmills
Coated
100
n Application Examples
GSX
50
Conventional Design Anti-vibration l Flank Wear Competitor C
Competitor A
(N) Competitor B
Cutting Resistance
Wear (mm)
1D 2D 3D
(mm)
GSX Mill Ball
Depth of Cut
Conventional Design
n Application Range Chip Removal Rate Q (cc/min)
l Surface Finish Quality GSX Ball (Cutting Length 140 m) Conventional Tool (Cutting Length 80 m)
GSX Anti-vibration Competitor's Anti-vibration Conventional Design
J6 l = Euro stock
2 2 Flutes Endmills GSX MILL Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
GSX 20100C-1.5D
øD
( S:C: Sharp
Gash Land Drilling )
Edge
doc
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
woc øD
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving doc 0,2 D 0,5 D 0,2 D 0,05 D 0,2 D
J7
GSX MILL Endmills 2 Sharp Edge Endmills (2 Flutes)
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
( S:C: Sharp
Gash Land Drilling )
Edge
doc
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
woc øD woc
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 180 16.600 180 16.600 180 15.500 130 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 100 4.500 60 5.400 70 4.500 50
4,0 5.400 330 5.400 330 5.400 330 5.000 250 3.400 120 2.500 75 3.000 90 2.500 65
6,0 4.000 400 4.000 400 4.000 400 3.700 300 2.550 150 1.900 100 2.300 110 1.900 80
8,0 3.000 400 3.000 400 3.000 400 2.800 300 1.900 150 1.400 100 1.700 110 1.400 80
10,0 2.400 400 2.400 400 2.400 400 2.200 300 1.500 150 1.100 100 1.300 110 1.100 80
12,0 2.000 400 2.000 400 2.000 400 1.850 300 1.300 150 950 100 1.100 110 950 80
16,0 1.500 330 1.500 330 1.500 330 1.400 250 950 120 700 75 850 85 700 60
20,0 1.200 280 1.200 280 1.200 280 1.100 220 750 110 550 65 650 75 550 55
Groove doc 1,5 D
finishing woc ~ 0,02 D
J8 l = Euro stock
2 2 Flutes Endmills GSX MILL Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
doc
woc øD
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 250 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 70 9.000 50
2,0 11.200 340 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 90 5.300 70
4,0 6.400 460 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 120 3.000 90
6,0 4.600 560 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 140 2.200 100
8,0 3.400 560 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 140 1.600 100
10,0 2.800 560 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 140 1.300 100
12,0 2.300 560 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 140 1.100 100
16,0 1.700 450 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 110 800 85
20,0 1.350 380 1.350 380 1.350 380 1.300 280 900 160 650 90 800 100 650 75
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 200 19.600 250 19.600 250 18.300 180 12.700 100 9.000 60 11.000 50 4.500 20
2,0 11.200 270 11.200 340 11.200 340 10.500 240 7.300 130 5.300 80 6.400 65 2.650 25
4,0 6.400 370 6.400 460 6.400 460 6.000 320 4.200 180 3.000 110 3.600 80 1.500 35
6,0 4.600 450 4.600 560 4.600 560 4.300 400 3.000 210 2.200 130 2.700 100 1.100 40
8,0 3.400 450 3.400 560 3.400 560 3.200 400 2.200 210 1.600 130 2.000 100 800 40
10,0 2.800 450 2.800 560 2.800 560 2.600 400 1.800 210 1.300 130 1.600 100 650 40
12,0 2.300 450 2.300 560 2.300 560 2.200 400 1.500 210 1.100 130 1.300 100 500 40
16,0 1.700 360 1.700 450 1.700 450 1.600 320 1.100 180 800 100 1.000 80 400 35
20,0 1.350 300 1.350 380 1.350 380 1.300 280 900 160 650 90 800 70 320 30
Grooving doc 0,2 D 0,5 D 0,2 D 0,05 D 0,2 D
J9
GSX MILL Endmills 2 2 Flutes Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
GSX 2 0100 C - 3D
j k l m n
Series No. of Diameter Cutting Cutting Edge
Code Teeth Edge Length
( S: Sharp Edge
C: Gash Land Drilling )
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
doc
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
woc øD
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 190 16.600 190 16.600 190 15.500 140 10.500 70 7.500 45 9.400 50 7.500 35
2,0 9.500 250 9.500 250 9.500 250 9.000 200 6.200 120 4.500 60 5.200 70 4.500 50
4,0 5.200 330 5.200 330 5.200 330 4.800 200 3.400 150 2.250 75 2.600 90 2.250 65
6,0 3.500 360 3.500 360 3.500 360 3.200 250 2.550 170 1.500 90 1.700 100 1.500 80
8,0 2.600 320 2.600 320 2.600 320 2.400 240 1.900 170 1.100 90 1.300 105 1.100 80
10,0 2.100 300 2.100 300 2.100 300 1.900 230 1.500 170 900 90 1.000 100 900 80
12,0 1.750 280 1.750 280 1.750 280 1.600 230 1.250 170 750 90 850 100 750 80
16,0 1.300 240 1.300 240 1.300 240 1.200 200 950 150 550 75 650 85 550 65
20,0 1.050 220 1.050 220 1.050 220 950 180 750 140 450 70 500 75 450 60
Shoulder doc 2,5 D 2,0 D
cutting woc øD< 3: 0,05 D , 3 ≤ øD: 0,1 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 70 16.600 80 16.600 80 15.500 50 10.500 50 7.500 35 9.400 30 3.750 10
2,0 9.500 80 9.500 100 9.500 100 9.000 90 6.200 60 4.500 45 5.200 40 2.250 15
4,0 5.200 120 5.200 150 5.200 150 4.800 120 3.400 80 2.200 50 2.600 50 1.250 20
6,0 3.500 140 3.500 170 3.500 170 3.200 130 2.550 100 1.500 50 1.700 60 950 25
8,0 2.600 140 2.600 160 2.600 160 2.400 130 1.900 100 1.100 50 1.300 60 700 25
10,0 2.100 130 2.100 150 2.100 150 1.900 120 1.500 90 900 50 1.000 60 550 25
12,0 1.750 130 1.750 150 1.750 150 1.600 120 1.250 90 750 50 850 60 450 25
16,0 1.300 110 1.300 130 1.300 130 1.200 110 950 80 550 45 650 50 350 20
20,0 1.050 100 1.050 120 1.050 120 950 100 750 70 450 40 500 40 280 15
doc
Grooving 0,1 D 0,2 D 0,05 D 0,1 D
woc
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
GSX 2 0100 C - 4D
j k l m n
Series No. of Diameter Cutting Cutting Edge
Code Teeth Edge Length
( S: Sharp Edge
C: Gash Land Drilling )
doc
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. This series is not recommended for grooving.
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. woc
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 130 9.000 130 9.000 130 7.000 95 6.500 50 4.500 30 5.400 40 4.500 25
2,0 4.500 180 4.500 180 4.500 180 3.500 120 3.200 70 2.300 40 2.700 50 2.300 35
4,0 2.250 240 2.250 240 2.250 240 1.750 160 1.600 95 1.200 60 1.350 65 1.200 40
6,0 1.500 300 1.500 300 1.500 300 1.150 170 1.050 110 800 70 900 70 800 50
8,0 1.100 260 1.100 260 1.100 260 850 170 800 110 600 70 660 70 600 50
10,0 900 250 900 250 900 250 700 160 650 110 460 70 540 70 460 50
12,0 750 240 750 240 750 240 580 160 520 110 400 70 450 70 400 50
16,0 550 200 550 200 550 200 440 140 400 95 300 55 330 60 300 45
20,0 450 180 450 180 450 180 350 120 320 85 240 45 270 50 240 40
Shoulder doc 3,5 D 3,0 D
cutting woc 0,08 D 0,04 D
J11
GSX MILL Endmills 3 3 Flutes Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
( S: Sharp Edge
C: Gash Land Drilling )
doc
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. woc øD
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
doc
Grooving 0,2 D 0,5 D 0,05 D 0,2 D
woc
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
GSX 3 0100 C - 2D
j k l m n
Series No. of Diameter Cutting Cutting Edge
Code Teeth Edge Length
( S: Sharp Edge
C: Gash Land Drilling )
doc
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available. woc øD
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
20,0 1.350 490 1.350 490 1.350 490 1.300 330 900 210 650 120 800 130 650 90
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
20,0 1.350 390 1.350 490 1.350 490 1.300 330 900 210 650 120 800 90 320 40
Grooving doc 0,2 D 0,5 D 0,2 D 0,05 D 0,2 D
J13
GSX MILL Slot Endmills 3 Slotted Short Endmills (3 Flutes)
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
doc
4. Use step machining of 0.1Dc when drilling stainless steel, heat resistant alloy, and titanium alloy.
doc
5. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
woc øD
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 300 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 90 9.000 65
2,0 11.200 410 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 120 5.300 90
4,0 6.400 550 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 150 3.000 120
6,0 4.600 670 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.700 180 2.200 130
8,0 3.400 670 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 180 1.600 130
10,0 2.800 670 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 180 1.300 130
12,0 2.300 670 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 180 1.100 130
16,0 1.700 550 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 150 800 100
Shoulder doc 1.5 D 1.0 D
cutting woc 0.05 D 0.02 D
Endmills
Coated
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 240 19.600 300 19.600 300 18.300 210 12.700 130 9.000 80 11.000 65 4.500 25
2,0 11.200 320 11.200 410 11.200 410 10.500 280 7.300 170 5.300 100 6.400 85 2.650 35
4,0 6.400 450 6.400 550 6.400 550 6.000 370 4.200 230 3.000 140 3.600 100 1.500 50
6,0 4.600 540 4.600 670 4.600 670 4.300 460 3.000 270 2.200 170 2.650 130 1.150 55
8,0 3.400 540 3.400 670 3.400 670 3.200 460 2.200 270 1.600 170 2.000 130 800 55
10,0 2.800 540 2.800 670 2.800 670 2.600 460 1.800 270 1.300 170 1.600 130 650 55
12,0 2.300 540 2.300 670 2.300 670 2.200 460 1.500 270 1.100 170 1.300 130 500 55
16,0 1.700 440 1.700 550 1.700 550 1.600 370 1.100 230 800 140 1.000 110 400 45
Grooving doc 0,2 D 0,5 D 0,2 D 0,05 D 0,2 D
l Drilling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 19.600 70 19.600 90 19.600 90 18.300 60 12.700 40 9.000 25 11.000 20 4.500 10
2,0 11.200 90 11.200 120 11.200 120 10.500 80 7.300 50 5.300 30 6.400 25 2.650 15
4,0 6.400 130 6.400 160 6.400 160 6.000 110 4.200 70 3.000 40 3.600 30 1.500 20
6,0 4.600 160 4.600 200 4.600 200 4.300 130 3.000 80 2.200 50 2.650 40 1.150 20
8,0 3.400 160 3.400 200 3.400 200 3.200 130 2.200 80 1.600 50 2.000 40 800 20
10,0 2.800 160 2.800 200 2.800 200 2.600 130 1.800 80 1.300 50 1.600 40 650 20
12,0 2.300 160 2.300 200 2.300 200 2.200 130 1.500 80 1.100 50 1.300 40 500 20
16,0 1.700 130 1.700 160 1.700 160 1.600 110 1.100 70 800 40 1.000 35 400 15
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
4. If the machine cannot achieve the recommended GSX 42000C-1.5D 20,0 30,0 – 100 20
doc
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 470 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 120 10.500 85
2,0 12.800 570 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 160 6.000 110
4,0 6.800 730 6.800 730 6.800 730 6.400 490 4.400 300 3.200 200 3.800 210 3.200 130
6,0 4.600 780 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 220 2.200 150
8,0 3.400 780 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 220 1.600 150
10,0 2.800 780 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.500 220 1.300 150
12,0 2.300 780 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 220 1.100 150
16,0 1.700 650 1.700 650 1.700 650 1.600 420 1.100 280 800 170 1.000 180 800 120
20,0 1.350 600 1.350 600 1.350 600 1.300 380 900 260 650 150 800 160 650 100
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Shoulder Milling (High Speed Machining Centre)
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving doc 0,2 D 0,5 D 0,2 D 0,05 D 0,2 D
J15
GSX MILL Endmills 4 Sharp Edge Endmills (4 Flutes)
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
GSX 40100S-2D
øD
( S:C: Sharp
Gash Land Drilling )
Edge
doc
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
woc øD woc
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Hardened Steel
Cast Iron Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Shoulder doc 2,0 D
cutting woc 0,03 D 0,01 D
l Groove Finishing
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 22.000 360 22.000 360 22.000 360 19.000 220 13.000 140 9.500 90 11.300 90 9.500 65
2,0 11.500 440 11.500 440 11.500 440 11.000 290 7.500 180 5.400 110 6.500 120 5.400 85
4,0 6.000 560 6.000 560 6.000 560 5.800 370 4.000 230 2.900 150 3.400 160 2.900 100
6,0 4.200 600 4.200 600 4.200 600 4.000 400 2.700 240 2.000 160 2.400 170 2.000 120
8,0 3.000 600 3.000 600 3.000 600 2.800 400 2.000 240 1.450 160 1.800 170 1.450 120
10,0 2.500 600 2.500 600 2.500 600 2.350 400 1.600 240 1.200 160 1.450 170 1.200 120
12,0 2.100 600 2.100 600 2.100 600 2.000 400 1.350 240 1.000 160 1.200 170 1.000 120
16,0 1.500 500 1.500 500 1.500 500 1.450 320 1.000 210 750 130 900 140 750 90
20,0 1.200 460 1.200 460 1.200 460 1.150 290 800 200 600 110 700 120 600 75
Groove doc 1,5 D
finishing woc ~ 0,02 D
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 60.000 1.200 60.000 1.200 60.000 1.200 60.000 850 60.000 720 48.000 500 32.000 300 – –
2,0 47.800 2.200 47.800 2.200 47.800 2.200 47.800 1.600 39.800 1.200 31.800 900 15.900 400 – –
4,0 23.900 2.600 23.900 2.600 23.900 2.600 23.900 1.900 19.900 1.400 15.900 1.100 8.000 490 – –
6,0 16.000 2.700 16.000 2.700 16.000 2.700 16.000 2.000 13.300 1.500 10.600 1.200 5.300 520 – –
8,0 12.000 2.700 12.000 2.700 12.000 2.700 12.000 2.000 10.000 1.500 8.000 1.200 4.000 520 – –
10,0 9.600 2.700 9.600 2.700 9.600 2.700 9.600 2.000 8.000 1.500 6.400 1.200 3.200 520 – –
12,0 8.000 2.700 8.000 2.700 8.000 2.700 8.000 2.000 6.700 1.500 5.300 1.200 2.700 520 – –
16,0 6.000 2.200 6.000 2.200 6.000 2.200 6.000 1.600 5.000 1.200 4.000 900 2.000 450 – –
20,0 4.800 2.000 4.800 2.000 4.800 2.000 4.800 1.400 4.000 1.100 3.200 750 1.600 380 – –
Shoulder doc 1,5 D 1,0 D
cutting woc 0,05 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 24.000 380 24.000 470 24.000 470 21.000 290 14.500 180 10.500 120 12.600 85 5.200 30
2,0 12.800 460 12.800 570 12.800 570 12.000 380 8.300 230 6.000 150 7.200 110 3.000 40
4,0 6.800 580 6.800 730 6.800 730 5.400 490 4.400 300 3.200 200 3.800 130 1.600 55
6,0 4.600 620 4.600 780 4.600 780 4.300 520 3.000 320 2.200 210 2.650 160 1.100 65
8,0 3.400 620 3.400 780 3.400 780 3.200 520 2.200 320 1.600 210 2.000 160 800 65
10,0 2.800 620 2.800 780 2.800 780 2.600 520 1.800 320 1.300 210 1.600 160 650 65
12,0 2.300 620 2.300 780 2.300 780 2.200 520 1.500 320 1.100 210 1.300 160 550 65
16,0 1.700 520 1.700 560 1.700 560 1.600 420 1.100 280 800 170 1.000 130 400 55
20,0 1.350 480 1.350 600 1.350 600 1.300 380 900 260 650 150 800 110 320 50
Grooving doc 0,2 D 0,5 D 0,2 D 0,05 D 0,2 D
J17
GSX MILL Endmills 4 4 Flutes Endmills
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
GSX 4 0100 C - 2D / 3D
j k l m n
Series No. of Diameter Cutting Cutting Edge
Code Teeth Edge Length
( S: Sharp Edge
C: Gash Land Drilling )
doc
6. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
woc øD woc
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Endmills
Coated
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 21.000 360 21.000 360 21.000 360 19.000 220 13.000 140 9.000 90 10.500 90 9.000 65
2,0 10.500 360 10.500 360 10.500 360 9.600 290 7.500 180 4.500 110 5.200 120 4.500 85
4,0 5.200 500 5.200 500 5.200 500 4.800 370 4.000 280 2.250 150 2.600 160 2.250 100
6,0 3.500 560 3.500 560 3.500 560 3.200 400 2.700 300 1.500 160 1.700 170 1.500 120
8,0 2.600 520 2.600 520 2.600 520 2.400 400 2.000 300 1.100 160 1.300 170 1.100 120
10,0 2.100 500 2.100 500 2.100 500 1.900 400 1.600 300 900 160 1.000 160 900 120
12,0 1.750 500 1.750 500 1.750 500 1.600 400 1.350 300 750 150 850 160 750 120
16,0 1.300 420 1.300 420 1.300 420 1.200 330 1.000 260 550 120 650 140 550 100
20,0 1.050 380 1.050 380 1.050 380 950 290 800 230 450 110 500 120 450 90
Shoulder doc 2,5 D 2,0 D
cutting woc øD< 3: 0,05 D , 3 ≤ øD< 8: 0,1 D , 8 ≤ øD: 0,15 D 0,02 D
l Grooving
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 16.600 140 16.600 140 16.600 140 15.500 100 10.500 100 7.500 70 9.400 60 3.750 20
2,0 9.500 160 9.500 160 9.500 160 9.000 180 6.200 120 4.500 90 5.200 80 2.250 30
4,0 5.200 160 5.200 180 5.200 180 4.800 160 3.400 110 2.200 65 2.600 70 1.250 25
6,0 3.500 160 3.500 200 3.500 200 3.200 160 2.550 120 1.500 65 1.700 70 950 25
8,0 2.600 160 2.600 200 2.600 200 2.400 160 1.900 120 1.100 65 1.300 70 700 25
10,0 2.100 160 2.100 200 2.100 200 1.900 160 1.500 120 900 65 1.000 70 550 25
12,0 1.750 160 1.750 200 1.750 200 1.600 160 1.250 120 750 65 850 70 450 25
16,0 1.300 160 1.300 200 1.300 200 1.200 160 950 120 550 65 650 70 350 25
20,0 1.050 160 1.050 200 1.050 200 950 160 750 120 450 65 500 70 280 25
Grooving doc 0,1 D 0,2 D 0,05 D 0,1 D
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
◎ (mm)
Cat. No. Stock øD 1 2 L ød
ød h5
øD
GSX 4 0100 C - 4D
j k l m n
Series No. of Diameter Cutting Cutting Edge
Code Teeth Edge Length
( S: Sharp Edge
C: Gash Land Drilling )
Endmills
Coated
1. For stable machining performance use rigid, high-precision machines and holders.
2. Use air blowing when dry machining.
3. Use wet machining for stainless steel, heat resistant alloy, and titanium alloy applications.
4. In rear cases, chattering may occur in early milling stages, dissipating after 2m of cutting.
doc
5. If chattering is a problem, reduce the spindle speed and feed rate indicated in the table below by the same ratio, or
reduce the depth of cut.
6. This series is not recommended for grooving. woc
7. If the machine cannot achieve the recommended spindle speed, please use the max. spindle speed available.
l Shoulder Milling
Work Material Tempered Steel, Heat Resistive
Carbon Steel Hardened Steel Alloy Steel
Structural Steel Cast Iron
Hardened Steel Stainless Steel Steel,
Cond. (150 to 250HB) (45 to 55HRC) (25 to 35HRC)
(35 to 45HRC) Titanium Alloy
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1,0 9.000 140 9.000 140 9.000 140 7.000 80 6.500 60 4.500 40 5.400 40 4.500 40
2,0 4.500 140 4.500 140 4.500 140 3.500 100 3.200 80 2.300 55 2.700 55 2.300 40
4,0 2.250 200 2.250 200 2.250 200 1.750 120 1.600 100 1.200 60 1.350 50 1.200 35
6,0 1.500 250 1.500 250 1.500 250 1.150 160 1.050 140 800 65 900 45 800 35
8,0 1.100 220 1.100 220 1.100 220 850 160 800 130 600 65 660 45 600 35
10,0 900 210 900 210 900 210 700 140 650 120 460 65 540 45 460 35
12,0 750 200 750 200 750 200 580 140 520 110 400 65 450 45 400 35
16,0 550 170 550 170 550 170 440 120 400 95 300 55 330 45 300 35
20,0 450 150 450 150 450 150 350 100 320 80 240 50 270 45 240 35
Shoulder doc 3,5 D 3,0 D
cutting woc øD< 3: 0,04 D , 3 ≤ øD< 8: 0,08 D , 8 ≤ øD: 0,1 D 0,02 D
J19
Anti-Vibration Typ GSX MILL 4 Anti-Vibration Type and HAIMER's
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
HRC HRC HRC Cat. No. Stock øD 1 2 L ød
Grades Coating ◎ ◎ ◎ ◎ ◎
◎
GSXVL 4020-2.5D l 2,0 5 6,5 50 4
GSXVL 4030-2.5D l 3,0 8 9,5 50 6
øD ±0,01
ød h5
l
GSXVL 4050-2.5D l 5,0 13 14,5 60 6
1
GSXVL 4060-2.5D l 6,0 15 – 60 6
2
GSXVL 4070-2.5D l 7,0 18 20,0 70 8
L GSXVL 4080-2.5D l 8,0 20 – 80 8
( øD) (mm)
GSXVL 4090-2.5D l 9,0 23 25,0 90 10
40 GSXVL4000-2.5D GSXVL 4100-2.5D l 10,0 25 – 90 10
30 GSXVL 4110-2.5D l 11,0 28 30,5 90 12
40° GSXVL 4120-2.5D l 12,0 30 – 90 12
4 43° 20
GSXVL 4140-2.5D l 14,0 35 37,5 110 16
10
Helix Angle Corner : C Type GSXVL 4150-2.5D l 15,0 38 41,0 110 16
100 ( 1)
0 20 40 60 80
GSXVL 4160-2.5D l 16,0 40 – 115 16
Grade: ACF20 GSXVL 4180-2.5D l 18,0 45 48,0 120 20
GSXVL 4200-2.5D l 20,0 50 – 125 20
GSXVL 4250-2.5D q 25,0 63 – 140 25
l Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 1.000 10.000 800 8.000 700 10.000 580 5.000 200
doc
4,0 9.600 1.200 8.000 1.000 6.000 800 5.500 650 3.000 230
Endmills
Coated
doc
6,0 6.800 1.500 5.600 1.200 4.200 900 3.800 680 2.100 240
8,0 5.200 1.600 4.400 1.300 3.200 950 2.800 650 1.600 250
woc øD
10,0 4.200 1.500 3.500 1.200 2.600 800 2.300 600 1.300 210
12,0 3.500 1.400 3.000 1.200 2.200 700 1.900 550 1.100 180
14,0 3.000 1.200 2.600 1.100 1.800 600 1.600 500 900 150
16,0 2.700 1.100 2.200 1.000 1.600 600 1.400 480 760 130
18,0 2.400 1.000 2.000 900 1.400 570 1.300 450 680 120
20,0 2.200 900 1.700 800 1.200 550 1.100 400 600 100
25,0 1.700 680 1.400 630 1.000 450 890 310 480 82
Shoulder doc 1,5 D
cutting woc 0,1 D 0,05 D 0,1 D 0,05 D
l Shoulder Milling
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel,
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy
Cond. (25 to 35HRC)
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 13.000 750 10.000 550 8.400 500 6.500 300 4.000 140
4,0 8.200 800 6.000 600 5.200 500 4.000 330 2.000 130
6,0 6.100 1.100 4.000 600 3.500 580 2.700 350 1.350 150
8,0 4.600 1.000 3.000 580 2.600 570 2.000 330 1.000 140
10,0 3.600 1.000 2.400 550 2.100 510 1.600 200 800 130
12,0 3.100 920 2.000 500 1.700 450 1.300 280 660 110
14,0 2.600 750 1.700 450 1.500 400 1.100 250 570 100
16,0 2.300 670 1.500 420 1.300 350 1.000 230 500 90
18,0 2.000 620 1.300 380 1.100 330 900 200 430 80
20,0 1.900 600 1.200 360 1.000 320 800 180 380 70
25,0 1.500 470 1.000 300 790 250 640 140 300 55
Grooving doc 1,0 D 0,2 D 0,3 D 0,2 D
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
GSX
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎
øD ±0,01 ◎
ød h5
1
2 Applicable Endmills
L
( øD) (mm)
40 GSXVL4000-R-2.5D
30
40°
4 43° 20
10
Helix Angle
0 20 40 60 80 100 ( 1)
Endmills
Coated
GSXVL 4160-R30-2.5D q 16,0 3,0 40 – 115 16 n Recommended Cutting Conditions
GSXVL 4200-R10-2.5D q 20,0 1,0 50 – 125 20 1. For stable machining performance use rigid, high-
GSXVL 4200-R15-2.5D q 20,0 1,5 50 – 125 20 precision machines and holders.
doc
GSXVL 4200-R20-2.5D q 20,0 2,0 50 – 125 20 2. Use air blowing when dry machining.
doc
GSXVL 4200-R30-2.5D q 20,0 3,0 50 – 125 20 3. Use wet machining for stainless steel, heat
GSXVL 4250-R10-2.5D q 25,0 1,0 63 – 140 25 resistant alloy, and titanium alloy applications. woc øD
GSXVL 4250-R15-2.5D q 25,0 1,5 63 – 140 25 4. If the machine cannot achieve the recommended
GSXVL 4250-R20-2.5D q 25,0 2,0 63 – 140 25 spindle speed, please use the max. spindle speed available.
GSXVL 4250-R30-2.5D q 25,0 3,0 63 – 140 25
Grade: ACF20
l Shoulder Milling and Grooving n Corner Radius Selection
Work Material Carbon Steel, Tempered Steel, Heat Resistive Steel, øD r0,2 r0,3 r0,5 r1,0 r1,5 r2,0 r3,0
Alloy Steel
Cast Iron Hardened Steel Stainless Steel Titanium Alloy ø3
Cond. (25 to 35HRC) q q
(150 to 250HB) (40 to 50HRC) (20 to 45HRC)
ø4 q q q
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm) ø5 q q q
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2,0 9.000 720 6.000 430 4.000 320 5.500 320 2.600 120 ø6 q q q q
4,0 6.600 800 4.500 450 3.000 380 4.000 320 2.000 120 ø8 q q q q q
6,0 4.800 960 3.000 480 2.500 380 3.000 480 1.200 120 ø10 q q q q q
8,0 3.600 1.000 2.200 610 2.000 400 2.000 520 1.000 140 ø12 q q q q q
10,0 2.800 1.000 1.800 610 1.500 400 1.700 550 800 160 ø16 q q q q
12,0 2.400 950 1.500 550 1.200 380 1.500 500 700 140
14,0 2.200 880 1.300 490 1.000 360 1.200 430 600 130 ø20 q q q q
16,0 1.800 650 1.100 420 800 300 1.000 360 500 120 ø25 q q q q
18,0 1.600 580 1.000 360 750 270 900 340 450 110
20,0 1.400 500 900 330 700 250 820 300 400 100
Shoulder doc 1,5 D
cutting woc 0,1 D 0,05 D 0,1 D 0,05 D
Grooving doc 1,0 D 0,2 D 0,3 D 0,2 D
J21
Radius Endmill for Exotic Alloys
SSEH Series
+ J 24, J 39 + J 23, J 39
SSEH Radius SSEH Radius Anti-vibration Type
n Characteristics and Applications n Characteristics and Applications
l Steep helix (45° helix) improves sharpness. l New anti-vibration type added to the SSEH type endmill for
l Combination of unique flute design and semi-mirrored surface exotic alloys.
improves chip evacuation and adhesion resistance. l Builds on the same features of existing endmills by adding an
l Ultra-smooth coating with improved hardness and heat irregular lead for exceptionally good anti-vibration performance.
resistance combined with tough carbide substrate improves tool l Compatible with wide range of milling for exotic alloys including
life when working with heat resistant alloys. SUS, Inconel, and titanium.
l Unique, smooth radius shape mitigates cutting impact and l Reduces chattering for high-speed, high-feed cutting.
improves fracture resistance. l Both coated and uncoated types are available in stock to meet
l Both coated and uncoated types are available in stock to meet various conditions.
various conditions.
n Application Examples
Cutting Length (m) l Surface Roughness Comparison
Endmills
Coated
Conventional Tool
Surface shows chattering
Ra 1,52μm Rz 6,45μm
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
◎ ◎
ød h6
øD
+0,02
r –0,01
L
( øD) (mm)
Applicable Endmills
40 SSEHVL4000W-R
30
42°
4 45° 20
10
Helix Angle
0 20 40 60 80 100 ( 1)
Grade: ACW52
Endmills
Coated
ø 12 l l
ø 16 l l
ø 20 q q
ø 25 q q
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
doc
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
woc øD
l Shoulder Milling l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm) øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder doc 1,5 D Grooving doc 0,3 D 0,2 D 0,15 D
cutting woc 0,1 D 0,05 D 0,05 D
J23
Radius Endmill for Exotic Alloys 4 4 Flutes Endmills with Radius Corner and
GS
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Coated Hardened Steel
Stainless
Graphite
Die Steel
Tempered
Cast iron
Cu Alloy
Al Alloy
Carbide
Steel
Steel
45~55 55~60 60~65
HARD HRC HRC HRC
Grades Coating
◎ ◎
ød h6
øD
+0,02
r –0,01
L Applicable Endmills
( øD) (mm)
40 SSEH4000W-R
30
45°
4 20
10
Helix Angle
0 20 40 60 80 100 ( 1)
Grade: ACW52
ø 12 l l
ø 16 l l
ø 20 q q
ø 25 q q
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
doc
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
woc øD
l Shoulder Milling l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm) øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 3.500 350 3.500 280 2.100 170 4,5 4,200 200 3,900 270 1,400 100
5,0 3.200 380 3.200 320 1.900 190 5,0 3,800 240 3,500 300 1,300 120
6,0 2.700 430 2.700 320 1.600 190 6,0 3,200 260 2,900 300 1,100 140
8,0 2.000 400 2.000 280 1.200 170 8,0 2,400 240 2,200 270 800 120
10,0 1.600 380 1.600 260 1.000 160 10,0 1,900 220 1,700 250 650 110
12,0 1.300 360 1.300 230 800 140 12,0 1,600 200 1,400 230 550 100
16,0 1.000 320 1.000 200 600 120 16,0 1,200 130 1,100 200 400 80
20,0 800 260 800 160 480 100 20,0 950 95 890 90 320 60
25,0 640 200 640 130 380 80 25,0 760 75 700 70 250 50
Shoulder doc 1,5 D Grooving doc 0,3 D 0,2 D 0,15 D
cutting woc 0,1 D 0,05 D 0,05 D
Endmills (mm)
No. of
teeth
Cat. No. Stock øD l L ød
GSRE 4060 SF l 6,0 13 50 6
GSRE 4070 SF l 7,0 16 60 8
GSRE 4080 SF l 8,0 19 60 8
GSRE 4090 SF l 9,0 19 70 10
GSRE 4100 SF l 10,0 22 70 10
4 GSRE 4110 SF l 11,0 22 75 12
GSRE 4120 SF l 12,0 26 75 12
GSRE 4140 SF l 14,0 26 90 16
GSRE 4160 SF l 16,0 32 90 16
GSRE 4180 SF l 18,0 32 100 20
GSRE 4200 SF l 20,0 38 100 20
Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.
doc
Recommended Cutting Conditions woc
Shoulder cutting
Material Carbon steel Alloy steel, Hardened steel Heat resistant alloys
Cu Cast iron Prehardened steel Stainless steel
ttin ( HB150~250) (HRC25~35) (HRC40~50)
Titanium alloy
g
Tool Dia. data Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 4.800 1.200 5.800 1.500 3.200 380 2.600 400 4.300 250 1.600 90
2 4.100 1.200 5.000 1.500 2.700 380 2.200 400 4.500 250 1.350 90
3 3.600 1.200 4.500 1.500 2.400 380 2.000 400 4.000 250 1.250 90
4 3.200 1.200 4.000 1.500 2.100 380 1.800 400 3.500 250 1.050 90
Endmills
Coated
5 2.800 1.200 2.500 1.500 1.900 380 1.600 400 3.200 250 1.000 100
6 2.600 1.200 3.000 1.400 1.700 380 1.500 400 2.900 250 900 100
8 2.400 1.200 2.900 1.400 1.600 400 1.300 400 2.600 250 800 100
10 2.200 1.100 2.600 1.300 1.300 380 1.100 350 2.200 200 700 100
12 1.800 900 2.200 1.100 1.200 380 1.000 350 2.000 180 600 100
16 1.400 700 1.800 900 1.000 380 900 350 1.800 150 550 100
20 1.400 700 1.700 800 850 380 800 350 1.600 150 500 100
Shoulder doc 1,5D 1,5D
cutting woc 0,5D 0,3D
doc
Slotting
Material Carbon steel Alloy steel, Hardened steel Heat resistant alloys
Cu Cast iron Prehardened steel Stainless steel
ttin ( HB150~250) (HRC25~35) (HRC40~50)
Titanium alloy
gd
Tool Dia. ata Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
1 3.600 900 4.300 1.100 2.400 300 1.700 260 4.200 250 1.100 60
2 3.000 900 3.700 1.100 2.000 280 1.500 260 3.600 250 900 60
3 2.700 900 3.400 1.100 1.800 280 1.350 260 3.200 250 800 60
4 2.400 900 3.000 1.100 1.600 280 1.200 260 2.800 250 700 60
5 2.100 900 2.600 1.100 1.400 280 1.100 270 2.500 250 650 65
6 2.000 900 2.300 1.100 1.300 280 1.000 270 2.300 250 600 70
8 1.800 900 2.200 1.100 1.200 300 900 270 2.100 250 550 70
10 1.600 800 2.000 1.100 1.000 290 750 240 1.800 180 450 65
12 1.350 650 1.650 850 900 280 700 240 1.600 160 400 65
16 1.200 550 1.500 750 800 280 600 230 1.400 140 350 60
20 1.050 500 1.350 700 700 280 550 210 1.250 125 300 60
Slotting doc 1,0D 0,5D
J25
GS MILL Series TiAlN Coated Fast Helix Endmills
Endmills (mm)
No. of
teeth
Cat. No. Stock øD l L ød
GSH 4010 SF l 1,0 3 50 6
4 GSH 4015 SF l 1,5 4 50 6
GSH 4020 SF l 2,0 6 50 6
GSH 6030 SF l 3,0 8 50 6
GSH 6040 SF l 4,0 11 50 6
GSH 6050 SF l 5,0 12 50 6
6 GSH 6060 SF l 6,0 13 50 6
GSH 6080 SF l 8,0 19 60 8
GSH 6100 SF l 10,0 22 70 10
GSH 6120 SF l 12,0 26 75 12
8
GSH 8160 SF l 16,0 32 90 16
GSH 8200 SF l 20,0 38 100 20
Recommended :
(1) Cutting performance is improved when using a high rigidity machine.
(2) Speeds and feeds should be reduced when there is any excessive vibration or strange noise during the operation.
5 9.000 2.700 8.000 1.930 6.200 1.300 4.900 810 4.400 670 3.100 470
6 7.500 2.700 6.700 1.930 5.200 1.300 4.100 810 3.700 670 2.600 470
8 5.600 2.700 5.000 1.930 3.900 1.300 3.050 810 2.800 670 1.950 470
10 4.500 2.700 4.000 1.930 3.100 1.300 2.450 810 2.200 670 1.550 470
12 3.750 2.700 3.350 1.930 2.600 1.300 2.050 810 1.850 670 1.300 470
16 2.800 2.500 2.500 1.800 1.950 1.220 1.530 760 1.400 630 980 440
20 2.250 2.100 2.000 1.540 1.550 1.050 1.230 650 1.100 540 780 380
Shoulder doc 1 ~ 1,5D 1 ~ 1,5D 1 ~ 1,5D
cutting woc 0,1D 0,05D 0,02D
Slotting doc 0,1D 0,05D ~ 0,05D (Max 0,5)
2 48.000 2.850 48.000 2.850 48.000 2.850 36.000 1.600 24.000 1.000
3 32.000 4.900 32.000 4.900 32.000 4.900 24.000 2.740 16.000 1.700
4 24.000 5.200 24.000 5.200 24.000 5.200 18.000 2.900 12.000 1.800
5 19.200 5.800 19.200 5.800 19.200 5.800 14.300 3.200 9.600 2.000
6 16.000 5.800 16.000 5.800 16.000 5.800 12.000 3.200 8.000 2.000
8 12.000 5.800 12.000 5.800 12.000 5.800 9.000 3.200 6.000 2.000
10 9.600 5.800 9.600 5.800 9.600 5.800 7.200 3.200 4.800 2.000
12 8.000 5.800 8.000 5.800 8.000 5.800 6.000 3.200 4.000 2.000
16 6.000 5.400 6.000 5.400 6.000 5.400 4.500 3.000 3.000 1.900
doc
20 4.800 4.600 4.800 4.600 4.800 4.600 3.600 2.580 2.400 1.600
Shoulder doc 1 ~ 1,5D 1 ~ 1,5D 1 ~ 1,5D 1 ~ 1,5D
cutting woc 0,1D 0,05D 0,02D 0,12D woc
Characteristics / Application
l Very smooth AURORA COAT results in low adhesion as well as good surface
finish
l With lower cutting forces and high rigidity, this series is suitable for low rigidity
machine
ASM2000DL 2 ø2~ø16
Square
ASM4000DL 4 ø2~ø16
Ballnose
ø2~ø16
SNB2000DL 2
(R1~R8)
Endmills
Coated
Efficiency l Performance Comparison l Surface Finish Comparison
Uncoated
Cutting resistance (N)
endmill
-30% -48%
Uncoated
AURORA AURORA endmill
COAT COAT
AURORA AURORA
COAT COAT
WET DRY WET DRY
(Emulsion) (Emulsion)
Work Material: A5052 Work Material: A5052
Tool: ASM4100DL, ø10mm 4 teeth Tool: ASM4100DL, ø10mm 4 teeth
Cutting Conditions: v c = 200m/min, n = 6,300rpm, v f = 1300mm/min Cutting Conditions: v c = 200m/min, n = 6,300rpm, v f = 1300mm/min
f t = 0,05mm/tooth, doc = 10mm, woc = 1,0mm f t = 0,05mm/tooth, doc = 10mm, woc = 1,0mm
Down Cut Down Cut
J27
AURORA Coated Spiral Endmills AURORA Coated Spiral Endmills
ASM 2000/ 4000 DL Type ASM 2000/ 4000 DL-R Type
With Radius Corner
DLC coated carbide grade: DL1000 DLC coated carbide grade: DL1000
doc
doc
Helix angle : 30˚ øD Tolerance (mm) Helix angle : 30˚ øD Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050
Endmills
Coated
SSM 2110ZX s 11,0 18 70 12 SSM 4180ZX 18,0 40,0 105 20
SSM 2115ZX 11,5 18 70 12 SSM 4190ZX 19,0 40,0 105 20
SSM 2120ZX s 12,0 18 70 12 SSM 4200ZX s 20,0 40,0 105 20
SSM 2130ZX 13,0 20 80 16 SSM 4220ZX 22,0 40,0 105 25
SSM 2140ZX s 14,0 20 80 16 SSM 4240ZX s 24,0 45,0 115 25
SSM 2150ZX s 15,0 25 80 16 SSM 4250ZX 24,0 50,0 120 25
SSM 2160ZX s 16,0 35 90 16 SSM 4300ZX 30,0 55,0 130 32
SSM 2180ZX s 18,0 40 105 20 SSM 4320ZX 32,0 55,0 130 32
SSM 2200ZX s 20,0 40 105 20
Recommended (Slotting) øD<ø3 ; doc =0,5 x øD Material Carbon steel, Alloy steel
Cast iron
Stainless steel,
conditions øD≥ø3 ; doc =1,0 x øD øD (BelowHRC25) (BelowHRC45) Ti-alloy etc,
Material Carbon steel, Alloy steel Stainless steel, 1,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90
Cast iron
øD (BelowHRC25) (BelowHRC45) Ti-alloy etc, 2,9 f t 0,004~0,017 0,002~0,008 0,008~0,020 0,002~0,008
1,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90 3,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90
2,9 f t 0,003~0,010 0,002~0,005 0,005~0,016 0,002~0,005 5,9 f t 0,018~0,036 0,009~0,018 0,027~0,060 0,009~0,018
3,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90 6,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90
5,9 f t 0,012~0,024 0,006~0,011 0,018~0,040 0,006~0,011 12,9 f t 0,038~0,070 0,019~0,035 0,065~0,157 0,019~0,035
6,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90 13,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90
doc
doc
12,9 f t 0,025~0,050 0,013~0,025 0,045~0,105 0,013~0,025 19,9 f t 0,075~0,125 0,040~0,075 0,160~0,250 0,040~0,075
øD
13,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90 20,0 ~ vc 200-250-300 100-150-200 100-120-150 60-75-90
20,0 f t 0,055~0,085 0,030~0,050 0,110~0,170 0,030~0,050 øD 32,0 f t 0,135~0,170 0,085~0,110 0,257~0,390 0,085~0,110 woc
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth
J29
ZX Coated Long Fast Helix Endmills ZX Coated Extra Long Fast Helix Endmills
LHHM 4000/6000/8000 ZX Type EHHM 4000/6000/8000 ZX Type
Coated carbide grade: ACZ10M Coated carbide grade: ACZ10M
6 teeth 6 teeth
Helix angle : 45˚ øD Tolerance (mm) Helix angle : 45˚ øD Tolerance (mm)
Corner : Edge with honing D ≤ 6,0 – 0,010 – 0,030 Corner : Edge with honing D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050
Recommended (Shoulder processing) doc = 1,5 x øD Recommended (Shoulder processing) doc= 1,5 x øD
conditions woc=0,025(HRC56~65) ~ 0,2(below HRC25) x øD conditions woc=0,025(HRC56~65) ~ 0,2(below HRC25) x øD
Material Carbon steel, Alloy steel Hardened steel Material Carbon steel, Alloy steel Hardened steel
Cast iron Cast iron
øD (BelowHRC25) (BelowHRC45) (BelowHRC65) øD (BelowHRC25) (BelowHRC45) (BelowHRC65)
3,0 ~ vc 200-250-300 100-150-200 80-100-120 60-75-90 3,0 ~ vc 200-250-300 100-150-200 80-100-120 100-120-150
5,0 f t 0,030~0,060 0,022~0,037 0,007~0,015 0,030~0,060 5,0 f t 0,020~0,040 0,015~0,025 0,005~0,010 0,020~0,040
6,0 ~ vc 200-250-300 100-150-200 80-100-120 40-50-60 6,0 ~ vc 200-250-300 100-150-200 80-100-120 100-120-150
doc
doc
12,0 f t 0,061~0,090 0,037~0,067 0,015~0,028 0,060~0,165 12,0 f t 0,041~0,060 0,025~0,045 0,01 0~0,019 0,040~0,110
øD øD
16,0 ~ vc 200-250-300 100-150-200 80-100-120 40-50-60 16,0 ~ vc 200-250-300 100-150-200 80-100-120 100-120-150
32,0 f t 0,090~0,098 0,067~0,075 0,028~0,038 0,187~0,262 woc 32,0 f t 0,060~0,065 0,045~0,050 0,019~0,025 0,125~0,175 woc
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth
Endmills (mm)
Cat. No. Stock øD l L ød
HSM 2020ZX q 2,0 6 40 4
2 HSM 2030ZX q 3,0 8 45 6
HSM 2040ZX q 4,0 10 45 6
4
HSM 4200ZX q 20,0 40 110 20
HSM 4250ZX 25,0 50 120 25
Endmills
Coated
J31
High Efficient Endmills
SSUP MILL Series
Features
ZX coated general use endmill for high efficient slotting and side
cutting of steels, stainless steels, high temperature alloys and
cast irons.
SSUP
Endmills
Coated
Competitor
A
Competitor
B
Stable Chipping
Possible Broken
Work material: Cutting conditions : Work material: Cutting conditions :
X155CrVMo12 1 (HB220) n = 2250 rpm, vc = 80m/min X155CrVMo12 1 (HB220) n = 2250 rpm, vc = 80m/min
Tool : ø10mm, 4 flute doc=10mm, woc=10mm Tool : ø10mm, 4 flute f t = 0,147mm/tooth (vf =1500 mm/min)
Cutting length: 10m Dry doc=10mm, woc=10mm, Dry
Wear (µm)
Helix angle : 40˚ øD Tolerance (mm) Helix angle : 40˚ øD Tolerance (mm)
Corner : Sharp edge D ≤ 3,0 – 0,014 – 0,028 Corner : Sharp edge D ≤ 3,0 – 0,014 – 0,028
3,0 < D ≤ 6,0 – 0,020 – 0,038 3,0 < D ≤ 6,0 – 0,020 – 0,038
6,0 < D – 0,025 – 0,047 6,0 < D – 0,025 – 0,047
Endmills
SSUP 4200ZX-R10 20,0 1,0 38 125 20
Coated
l
SSUP 4200ZX-R15 q 20,0 1,5 38 125 20
SSUP 4200ZX-R20 q 20,0 2,0 38 125 20
SSUP 4200ZX-R30 q 20,0 3,0 38 125 20
Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
g
øD
da
ta
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
2 9000 720 6000 430 4000 320 5500 320 2600 120
doc
doc
4 6600 800 4500 450 3000 380 4000 320 2000 120 øD
6 4800 960 3000 480 2500 380 3000 480 1200 120
woc øD
8 3600 1000 2200 610 2000 400 2000 520 1000 140
10 2800 1000 1800 610 1500 400 1700 550 800 160
(1) Cutting performance is improved
12 2400 950 1500 550 1200 380 1500 500 700 140
when using a high rigidity
14 2200 880 1300 490 1000 360 1200 430 600 130 machine.
16 1800 650 1100 420 800 300 1000 360 500 120 (2) Speeds and feeds should be
18 1600 580 1000 360 750 270 900 340 450 110 reduced when slotting some
20 1400 500 900 330 700 250 820 300 400 100 stainless steels.
Shoulder doc 1,5D (3) In case of chatter first check the
cutting woc 0,1D 0,05D 0,1D 0,05D cutting conditions.
Slotting doc 1,0D 0,2D 0,3D 0,2D
J33
GSX MILL Ball Endmills
GSXB 20000 Type
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
Carbon Steel
Hardened Steel
Stainless
Graphite
Die Steel
Tempered
Coated
Cast iron
Cu Alloy
Al Alloy
GSX
Steel
Steel
45~55 55~60 60~65
Carbide
Endmills
HRC HRC HRC
Grades Coating ◎ ◎ ◎ ◎ ◎ ◎ 〇 ◎ 〇 〇 (mm)
Cat. No. Stock R øD 1 2 L ød
2 GSXB 20020 l 0,20 0,4 0,6 0,8 50 4
GSXB 20030 l 0,30 0,6 0,9 1,2 50 4
GSXB 20050 l 0,50 1,0 1,5 2,0 50 4
GSXB 20075 l 0,75 1,5 2,5 3,0 50 4
GSXB 20100 l 1,00 2,0 3,0 4,0 60 6
( øD) (mm) GSXB 20125 l 1,25 2,5 4,0 5,0 60 6
40 GSXB20000 GSXB 20150 l 1,50 3,0 4,5 6,0 60 6
30°
30 GSXB 20200 l 2,00 4,0 6,0 8,0 70 6
20 GSXB 20250 l 2,50 5,0 7,5 10,0 80 6
10 GSXB 20300 l 3,00 6,0 9,0 – 80 6
Helix Angle
0 20 40 60 80 100 ( 1)
GSXB 20350 l 3,50 7,0 11,0 20,0 90 8
GSXB 20400 l 4,00 8,0 12,0 – 90 8
Coated carbide grade: ACB20 GSXB 20500 l 5,00 10,0 15,0 – 100 10
n Endmill Identification (GSXB Type) GSXB 20600 l 6,00 12,0 18,0 – 110 12
GSXB 20700 l 7,00 14,0 21,0 38,0 110 16
GSXB 2 0200 GSXB 20800
GSXB 20900
l
l
8,00
9,00
16,0
18,0
24,0
27,0
–
50,0
140
140
16
20
① ② ③ GSXB 21000 l 10,00 20,0 30,0 – 160 20
Series No. of Radius GSXB 21250 12,50 25,0 38,0 – 180 25
Code Teeth of GSXB 21500 15,00 30,0 45,0 80,0 180 32
Ballnose
(2) If the machine is not designed to achieve the recommended spindle speed, please use the max. spindle speed available.
Endmills
Coated
woc
l Radius Milling
Work Material Carbon Steel, Alloy Steel Carbon Steel, Alloy Steel Cast Iron Stainless Steel
(Below 25HRC) (Below 50HRC) Special Cast Iron Titanium Alloy
Cutting Conditions
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
R (mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
0,20 50.000 2.100 35.000 1.150 50.000 2.100 50.000 1.750
0,30 50.000 2.500 35.000 1.350 50.000 2.500 50.000 2.100
0,50 50.000 3.000 35.000 1.600 50.000 3.000 50.000 2.500
0,75 35.000 3.000 24.000 1.650 35.000 3.200 34.000 2.500
1,00 27.500 3.000 19.000 1.700 35.000 3.900 26.000 2.500
1,25 22.500 3.000 15.500 1.700 28.000 3.900 21.000 2.500
1,50 19.000 3.000 13.000 1.700 24.000 3.900 17.500 2.500
2,00 17.000 3.800 12.000 2.100 20.000 4.100 15.000 2.700
2,50 15.500 4.300 11.000 2.200 18.000 4.600 12.000 2.500
3,00 14.000 4.700 10.500 2.500 16.500 5.300 10.500 2.500
3,50 12.500 4.200 9.000 2.100 14.000 4.500 9.000 2.200
4,00 11.000 3.500 7.900 1.900 12.500 4.000 7.800 1.900
5,00 9.000 2.800 6.300 1.500 10.500 3.300 6.300 1.500
6,00 7.500 2.400 5.200 1.250 8.700 2.800 5.200 1.250
7,00 6.400 2.100 4.500 1.100 7.400 2.400 4.500 1.100
8,00 5.600 1.800 3.900 950 6.500 2.100 3.900 950
9,00 5.000 1.600 3.500 850 5.800 1.900 3.500 850
10,00 4.500 1.450 3.100 750 5.200 1.700 3.150 750
12,50 3.600 1.150 2.500 600 4.200 1.350 2.500 600
15,00 3.000 960 2.100 500 3.500 1.150 2.100 500
Depth and wide of cut
doc 0,02 D 0,02 D 0,02 D 0,02 D
woc 0,05 D 0,05 D 0,05 D 0,05 D
doc
woc
Endmills
Coated
Cu Titanium alloy
ttin (HB150~250) (HRC25~35) (HRC35~45) (HRC45~55)
gd
R ata Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed Speed Feed
(mm) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
R = 1 19.100 770 12.800 370 10.200 270 8.900 190 8.900 210 6.400 120
R = 2 10.800 1.100 7.200 550 5.700 400 5.000 280 5.000 310 3.600 180
R = 3 7.700 1.300 5.200 660 4.100 480 3.600 330 3.600 380 2.600 210
R = 4 6.000 1.400 4.000 700 3.200 510 2.800 360 2.800 400 2.000 230
R = 5 4.800 1.400 3.200 700 2.600 520 2.300 370 2.300 410 1.600 230
R = 6 4.000 1.400 2.700 710 2.200 530 1.900 370 1.900 410 1.400 240
Depth and doc 0,1D 0,05D 0,1D 0,05D
width of cut woc 0,2D 0,05D 0,2D 0,1D
R = 6 8.500 3.100 6.700 2.000 6.000 1.500 4.000 960 6.000 1.500
Depth and doc 0,05D 0,02D 0,05D woc
wide of cut woc 0,1D 0,05D 0,1D
J35
High Efficient Endmills Extreme Hard ZX Coated Ball Endmills
Ball Endmills ”Neo” Grade: ACZ10M
Features
ZX coated ball-nose endmill “Neo” features the wave shaped
sharp cutting edge for optimized chip control and performs a
varity of high performance machining steels, stainless steels and
high temperature alloys.
0°
Smooth cutting edge passage
Endmills
Coated
0,3
Conventional type
0,2 Competitor
-B- Competitor
0,1 -C-
SNB
0
10 30 50
Cutting Length (m)
Work material: X155 40CrVMo12 1 Cutting conditions :
HRC59 vc = 150m/min, ft = 0,1mm/tooth
Tool: ø10mm (R=5mm) doc=0,5mm, woc=0,5mm
Over hang: 40mm Down cut, Dry
Endmills (mm)
Cat. No. Stock R øD l1 l2 L ød
SNB 2010ZX l 0,5 1 1,5 3 50 4
SNB 2020ZX l 1,0 2 3,0 5 60 6
SNB 2030ZX l 1,5 3 4,5 8 80 6
SNB 2040ZX l 2,0 4 6,0 12 80 6
SNB 2050ZX l 2,5 5 7,5 14 90 6
SNB 2060ZX l 3,0 6 9,0 – 100 6
SNB 2070ZX q 3,5 7 11,0 20 100 8
2 SNB 2080ZX l 4,0 8 12,0 – 100 8
SNB 2100ZX l 5,0 10 15,0 – 120 10
SNB 2120ZX l 6,0 12 18,0 – 120 12
SNB 2140ZX l 7,0 14 21,0 38 160 16
SNB 2160ZX l 8,0 16 24,0 – 160 16
SNB 2180ZX l 9,0 18 27,0 50 180 20
SNB 2200ZX l 10,0 20 30,0 – 180 20
SNB 2250ZX 12,5 25 38,0 – 200 25
SNB 2300ZX 15,0 30 45,0 80 200 32
Endmills
Coated
doc
woc
Recommended doc =0,3 x øD, (Below R1,0 ; 0,2 x øD)
conditions woc =0,7 x øD, (Below R1,0 ; 0,6 x øD)
J37
AURORA Coated Ball Endmills
SNB 2000DL Type
DLC (Diamond Like Carbon) Coating
DLC coated carbide grade: DL1200
Endmills (mm)
Cat. No. Stock R øD l1 l2 L ød
SNB 2020 DL l 1,0 2,0 3 5 60 6
SNB 2030 DL l 1,5 3,0 4,5 8 80 6
SNB 2040 DL l 2,0 4,0 6 12 80 6
SNB 2050 DL l 2,5 5,0 7,5 14 90 6
2 SNB 2060 DL l 3,0 6,0 9 – 100 6
SNB 2080 DL l 4,0 8,0 12 – 100 8
SNB 2100 DL l 5,0 10,0 15 – 120 10
SNB 2120 DL l 6,0 12,0 18 – 120 12
SNB 2160 DL l 8,0 16,0 24 – 160 16
Characteristics / Application
l Very smooth AURORA COAT results in low
adhesion as well as good surface finish
doc
woc
Resistant Alloy
Resistant Alloy
Pre-hardened
Pre-hardened
Ti Alloy / Heat
Ti Alloy / Heat
Structual Steel
Structual Steel
Alloy Steel
Alloy Steel
Carbon Steel
Carbon Steel
Hardened Steel Hardened Steel
Stainless
Stainless
Graphite
Graphite
Die Steel
Die Steel
Tempered
Tempered
Uncoated Uncoated
Cast iron
Cast iron
Cu Alloy
Cu Alloy
4 4
Al Alloy
Al Alloy
Steel
Steel
Steel
Steel
45~55 55~60 60~65 45~55 55~60 60~65
Carbide HRC HRC HRC
Carbide HRC HRC HRC
〇 ◎ 〇 ◎
ød h6
ød h6
øD
øD
+0,02 +0,02
r –0,01 r –0,01
L L
Helix Angle ( øD) (mm) Helix Angle ( øD) (mm)
20 20
øD Tolerance (mm) øD Tolerance (mm)
10 10
D ≤ 6,0 – 0,028 – 0,043 D ≤ 6,0 – 0,028 – 0,043
6,0 < D – 0,033 – 0,052 0 20 40 60 80 100 ( 1) 6,0 < D – 0,033 – 0,052 0 20 40 60 80 100 ( 1)
Characteristics / Application
1. For stable machining, a more rigid machine is recommended.
doc
2. Wet machining is recommended for stainless steel and heat resistant alloy applications.
doc
3. If cutting noise and vibration are present, please change the cutting conditions accordingly.
woc øD
Uncoated
Endmills
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm) øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4.5 2.300 120 4.600 370 1.600 130 4,5 1.800 90 3.500 280 1.400 110
5.0 2.000 130 4.100 410 1.500 150 5,0 1.600 100 3.200 320 1.300 130
6.0 1.700 130 3.400 400 1.200 140 6,0 1.300 100 2.700 320 1.100 130
8.0 1.300 130 2.600 360 900 130 8,0 1.000 100 2.000 280 800 110
10.0 1.000 130 2.100 340 700 110 10,0 800 100 1.600 260 600 100
12.0 800 110 1.700 300 600 100 12,0 700 100 1.300 230 500 90
16.0 600 90 1.300 260 500 100 16,0 500 80 1.000 200 400 80
Shoulder doc 1.5 D Shoulder doc 1,5 D
cutting woc 0.1 D 0.05 D 0.05 D cutting woc 0,1 D 0,05 D 0,05 D
l Grooving l Grooving
Work Material Work Material
Stainless Steel Titanium Alloy Heat Resistive Steel Stainless Steel Titanium Alloy Heat Resistive Steel
Cond. Cond.
Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate Spindle Speed Feed Rate
øD (mm) øD (mm)
(rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min) (rpm) (mm/min)
4,5 1.800 50 3.200 250 1.300 110 4,5 1.400 40 2.500 200 1.100 90
5,0 1.600 50 2.900 290 1.200 120 5,0 1.300 40 2.200 220 1.000 100
6,0 1.400 50 2.400 290 1.000 120 6,0 1.100 40 1.900 230 800 100
8,0 1.000 50 1.800 250 700 90 8,0 800 40 1.400 200 600 80
10,0 800 50 1.400 230 600 100 10,0 600 40 1.100 180 500 80
12,0 600 50 1.200 210 500 90 12,0 500 40 900 160 400 70
16,0 500 40 900 180 400 80 16,0 400 30 700 140 300 60
Grooving doc 0,3 D 0,2 D 0,15 D Grooving doc 0,3 D 0,2 D 0,15 D
J39
Solid Carbide Spiral Endmills Solid Carbide Spiral Endmills
SSM 2000 Type (ø0,2~ø4,3) SSM 2000 Type (ø4,4~ø8,5)
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)
Helix angle : 30˚ øD Tolerance (mm) Helix angle : 30˚ øD Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
doc
2,9 f t 0,003~0,010 0,003~0,010 0,002~0,005 0,005~0,017 5,9 f t 0,012~0,024 0,012~0,024 0,006~0,011 0,018~0,040
vc 40-50-60 30-40-50 20-30-40 40-50-60 øD vc 40-50-60 30-40-50 20-30-40 40-50-60 øD
3,0 ~ 6~
4,9 f t 0,012~0,024 0,012~0,024 0,006~0,011 0,018~0,040 8,9 f t 0,025~0,050 0,025~0,050 0,013~0,025 0,045~0,105
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth
Helix angle : 30˚ øD Tolerance (mm) Helix angle : 30˚ øD Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
6,0 < D ≤ 10,0 – 0,015 – 0,040 D ≤ 6,0 – 0,010 – 0,030
10,0 < D – 0,020 – 0,050 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050
Uncoated
Endmills
SSM 2170 l 17,0 35 90 20 SSM 4200 l 20,0 40 105 20
SSM 2175 17,5 40 105 20 SSM 4210 21,0 40 105 25
SSM 2180 l 18,0 40 105 20 SSM 4220 22,0 40 105 25
SSM 2185 18,5 40 105 20 SSM 4230 23,0 45 115 25
SSM 2190 19,0 40 105 20 SSM 4240 24,0 45 115 25
SSM 2195 19,5 40 105 20 SSM 4250 l 25,0 50 120 25
SSM 2200 l 20,0 40 105 20
SSM 2210 l 21,0 40 105 25
SSM 2220 l 22,0 40 25
SSM 2230 l 45 115 25
SSM 2240 24,0 45 115 25
SSM 2250 l 50 25 Recommended (Shoulder processing) doc =1,5 x øD
SSM 2300 55 130 32 Conditions woc =0,1 x øD
19,5 f t 0,055~0,085 0,055~0,085 0,030~0,050 0,110~0,170 19,9 f t 0,075~0,125 0,075~0,125 0,040~0,075 0,160~0,250 øD
20 ~ vc 40-50-60 30-40-50 20-30-40 40-50-60 øD vc 40-50-60 30-40-50 20-30-40 40-50-60 woc
20 ~
30 f t 0,095~0,120 0,095~0,120 0,055~0,070 0,185~0,260 f t 0,135~0,170 0,135~0,170 0,085~0,110 0,257~0,390
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth
J41
Long Spiral Endmills Long Spiral Endmills
LSM 2000 Type LSM 4000 Type
Carbide grade: A1 (Micrograin) Carbide grade: A1 (Micrograin)
Helix angle : 30˚ øD Tolerance (mm) Helix angle : 30˚ øD Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050
Recommended (Slotting) øD≥ø3 ; doc =1,0 x øD Recommended (Shoulder processing) doc =1,5 x øD
Conditions Conditions woc =0,1 x øD
Material Carbon steel, Alloy steel Material Carbon steel, Alloy steel
Cast iron Cast iron
øD (BelowHRC30) (BelowHRC40) (BelowHRC45) øD (BelowHRC30) (BelowHRC40) (BelowHRC45)
3~ vc 40-50-60 30-40-50 20-30-40 40-50-60 3~ vc 40-50-60 30-40-50 20-30-40 40-50-60
5,9 f t 0,009~0,018 0,009~0,018 0,005~0,008 0,014~0,030 5,9 f t 0,014~0,027 0,014~0,027 0,007~0,014 0,020~0,045
6~ vc 40-50-60 30-40-50 20-30-40 40-50-60 6~ vc 40-50-60 30-40-50 20-30-40 40-50-60
12,9 f t 0,019~0,038 0,019~0,038 0,009~0,019 0,034~0,079 12,9 f t 0,028~0,053 0,028~0,053 0,014~0,026 0,048~0,118
doc
19,9 f t 0,041~0,064 0,041~0,064 0,023~0,038 0,083~0,128 19,9 f t 0,056~0,094 0,056~0,094 0,030~0,056 0,120~0,188 øD
vc 40-50-60 30-40-50 20-30-40 40-50-60 øD vc 40-50-60 30-40-50 20-30-40 40-50-60 woc
20 ~ 20 ~
f t 0,071~0,090 0,071~0,090 0,041~0,052 0,139~0,195 f t 0,101~0,127 0,101~0,127 0,064~0,082 0,193~0,292
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth
Helix angle : 30˚ øD Tolerance (mm) Helix angle : 30˚ øD Tolerance (mm)
Corner : Sharp edge Corner : Sharp edge
D ≤ 6,0 – 0,010 – 0,030 D ≤ 6,0 – 0,010 – 0,030
6,0 < D ≤ 10,0 – 0,015 – 0,040 6,0 < D ≤ 10,0 – 0,015 – 0,040
10,0 < D – 0,020 – 0,050 10,0 < D – 0,020 – 0,050
Uncoated
Endmills
Recommended (Slotting) øD≥ø3 ; doc =1,0 x øD Recommended (Shoulder processing) doc =1,5 x øD
Conditions Conditions woc =0,05 x øD
Material Carbon steel, Alloy steel Material Carbon steel, Alloy steel
Cast iron Cast iron
øD (BelowHRC30) (BelowHRC40) (BelowHRC45) øD (BelowHRC30) (BelowHRC40) (BelowHRC45)
3~ vc 40-50-60 30-40-50 20-30-40 40-50-60 3~ vc 40--60 30-40-50 20-30-40 40-50-60
5,9 f t 0,006~0,012 0,006~0,012 0,003~0,006 0,009~0,020 5,9 f t 0,009~0,018 0,009~0,018 0,005~0,009 0,014~0,030
6~ vc 40-50-60 30-40-50 20-30-40 40-50-60 6~ vc 40-50-60 30-40-50 20-30-40 40-50-60
12,9 f t 0,013~0,025 0,013~0,025 0,006~0,013 0,023~0,053 12,9 f t 0,019~0,035 0,019~0,035 0,010~0,018 0,033~0,079
doc
19,9 f t 0,028~0,043 0,028~0,043 0,015~0,025 0,055~0,085 19,9 f t 0,038~0,063 0,038~0,063 0,020~0,038 0,080~0,125 øD
vc 40-50-60 30-40-50 20-30-40 40-50-60 øD vc 40-50-60 30-40-50 20-30-40 40-50-60 woc
20 ~ 20 ~
f t 0,048~0,060 0,048~0,060 0,027~0,035 0,092~0,130 f t 0,067~0,085 0,067~0,085 0,042~0,055 0,128~0,195
vc =m/min f t =mm/tooth vc =m/min f t =mm/tooth
J43
Fast Helix Spiral Endmills
HSM 2000/ 3000/ 4000 Type
Carbide grade: A1 (Micrograin)
2 teeth
3 teeth
Endmills (mm)
Cat. No. Stock øD l L ød
HSM 2020 2,0 6 40 4
2 HSM 2030 3,0 8 45 6
HSM 2040 4,0 10 45 6
HSM 2050 5,0 12 50 6
4 teeth
Uncoated
Endmills
J45
SUMIBORON ”Helical Master” Spiral CBN Endmill for Hardened Steel
BNES Type
dge
tin gE
Cut
ical
Hel
De sign ron
ket m iBo ade
oc Su 0 gr
ial P 5
Spe
c BN3
Performance
l Long Tool Life and High Efficiency l Excellent Surface Roughness
Competitor’s coated solid carbide endmill for ”Helical Master” BNES 1080 ø 8,0
0,10 - shoulder milling hardened steel
Flank wear width
0,06 -
0,04 - A direction B direction
0,02 -
„Helical Master“ BNES 1120 Conventional straight flute CBN endmill, ø 8,0
0 - l l l l l
1 2 3 4 5
Cutting length (m)
Work material: X155CrVMo12-1
Hardness: HRC 60 A direction B direction
m
ø8,0 mm
Dry cutting
l R accuracy : ±0,005mm
Endmills
Stock Dimensions (mm)
Cat. No.
BN350 R øD L ød1 ød l 1 l 2
BNBP 2 R020-012 4 l 0,2 0,4 50 0,37 4 0,3 1,2
6,0 mm (Shank Diam.) 4,0 mm (Shank Diam.) BNBP 2 R030-015 4 l 0,3 0,6 50 0,57 4 0,4 1,5
BNBP 2 R050-025 4 l 0,5 1,0 50 0,97 4 0,6 2,5
BNBP 2 R075-040 4 l 0,75 1,5 50 1,47 4 0,9 4,0
BNBP 2 R100-055 4 l 1,0 2,0 50 1,97 4 1,4 5,5
Performance
Wear Resistance Machined Surface High Speed Machining
Cutting Length: 100m --
0,025
Width of Flank Wear (mm)
Uncoated
Endmills
0 l l l l
MOULD Competitor’s 0 50 100 150 200
FINISH CBN Surface blemish
MASTER endmill Competitor’s CBN endmill Cutting Length (m)
R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60) R1,0 Ball endmill, Work material: X155CrVMo12-1 (HRC60)
Cutting data: n = 20.000 rpm, f t = 0,05 mm/tooth (v f = 2.000mm/min) Cutting data: n = 40.000 rpm, f t = 0,05 mm/tooth (v f = 4.000mm/min)
doc = 0,05 mm, woc = 0,05 mm, Air blast doc = 0,05 mm, woc = 0,05 mm, Oil mist
Excellent surface finish compared with competitor’s CBN and coated carbide endmills
Important Notes
d oc
J47
SUMIDIA ”MOULD Finish Master”
New
NPDRS Type
SUMIDIA Binderless Radius Endmill NPDRS Type
Ød1
15°
Effective length
ØD
Øds
R
1
2
L
Work material gradient angle
2,0
Endmills
m m m
Ød1
15°
Effective length
ØD
Øds
R
1
2
L
Work material gradient angle
Identification Details
NPDB (S) 1 030 - 010
For
Series No. of Ballnose Length
standard
Code flutes radius below neck
Uncoated
Endmills
finishing
1,0 3,0 40.000 600 0,001 0,005 1,0 3,0 40.000 600 0,010 0,005
ae
J49
J50
K
Content A ~ P
Multi-Drills
K1 ~ K76
K1
Multi-Drill Series
General Features
MultiDrill series is Sumitomo‘s original brand of high
performance drills that have a special cutting edge design
coupled with an advance carbide substrate.
The series has a comprehensive selection of diameters and
drill lengths to cover a wide range of work materials and
require-ments, providing high efficiency, high precision and
cost effectiveness.
ø 3,0 ø 2,0 ø 4,0 ø 2,0 ø 0,3 ø 3,0 ø 4,0 ø 3,0 ø 3,0 ø 0,8 ø 0,03 ø 2,0
Diameter range ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~ ~
ø16,0 ø16,0 ø12,0 ø14,0 ø20,0 ø16,0 ø 8,0 ø 12,0 ø 16,0 ø 2,0 ø 1,0 ø 10,0
K2
Multi-Drill Series
Advantages
l Unique curved flute design with proven enhanced chip formation
and removal, resulting in better hole accuracy.
l High speed and high efficient drilling is made possible with the
combination of a special substrate with an advanced PVD coating.
(10x tool life of HSS drills, 5x the efficiency)
Multi-Drills
Application PMK S KN P M K P M K N
Straight flute
Form h7 drill h8 drill SMDT type carbide head Indexable insert drill Insert mill
insert drill
Length
3D 5D 7D 10D 1.5D / 3D / 5D / 8D / 12D 2D / 3D / 4D / 5D 2D / 3D 3D / 5D
(The ratio to øD)
K3
Multi-Drill Series
Selection Guide
According to Drill Types / Applications
—
purpose drill with general purpose drill
coolant holes without coolant
holes
Solid Type
—
”Super Multi-Drill”
Brazed Type
KDS Type
øD : 12 ~ 26mm øD : 12 ~ 26mm
L/D: ~ 3 a K48 ~ 49 L/D: ~ 5 a K50 ~ 51
Long Type ”Super Multi-Drill” Extra Long Typ ”Super Multi-Drill”
—
Aluminium Alloys
Delivery on request
øD : 9 ~ 22mm øD : 9 ~ 22mm
L/D: ~ 7 a K52 ~ 53 L/D: ~ 7 a K54
Multi-Drills
0,35 0,35
MDW… GS 0,2I–––––––––I 0,1I––––––I0,2 0,2I–––––––––I
— —
25InnnnI80 80InnnnnnnnnnnI200
MDS…G
0,4
0,25 I––––––––
0,45
0,25 I––––––––
KDS… AK
—
50InnnnnnI90 35InnnnI50 60InnnnI100
0,35 0,35
(MAK / LAK / DAK) 0,15 I––––––––––––I 0,15 I––––––I0,25 0,2I–––––––––I
— —
30InnnnI70 60InnnnnnI150
KDS… FA
0,5
0,2I–––––––––I 0,2I–––––––––I
0,5
K4
Multi-Drill Series
Selection Guide
According to Drill Types / Applications
—
CFRP* (Carbon FibreReinforced Plastic)
øD : 0,20 ~ 1,00mm a K44 øD : 2 ~ 10mm a K45
L/D: 10 L/D: ~ 3
”Micro Drill”
MDUS Type
For Printed Circuit Boards
High precision holes
— — Multi-Drills
K5
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
Sumi-Power Coating
Excellent wear resistance
and anti-adhesion
Ø12,1 ~ Ø16,0
Standard diameter Substrate
Advantages
The specific and optimum solution for a wide range of application conditions
Top performance parameters, maximum feed and stable long tool life
Double margin design for high-precision holes
Good balance of high wear resistance and toughness
Curved cutting edge - ideal for removing chips
Reliable and high productivity performance
Application Range
Multi-Drills
vc (min)
vc (min)
Com- Com-
Com-
petitor petitor
petitor
50 50 50
0,1 0,2 0,3 0,1 0,2 0,3 0,4 0,1 0,2 0,3 0,4 0,5
f (mm/rev) f (mm/rev) f (mm/rev)
K6
( øD - Tolerance: m7 ) SumiDrill Power Series
SDP Type (DIN)
Maximum Feed Rate Result
Feed Rate
(mm/rev) 0,30 0,40 0,50 0,55 0,60 0,65 0,70 0,75 0,80
SDP Type OK OK OK OK OK OK OK OK
Competitor OK Breakage!
Competitor Breakage!
SDP Type
0 20 40 60
Cutting Length (m)
Competitor
Breakage
500 Holes Work: C50, Drill Dia: 8mm, L/D=5 2000 Holes
Competitor Breakage!
0,016
Drill: Ø 8, L/D=5
Workpiece: Carbon Steel (C50)
Cutting Data: vc=80m/min, f=0,25mm/rev, ap=24mm,
Blind-hole, Internal coolant
K7
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
ØDm7
140°
Ødh6
L Grade: PCX70
Helix angle: 30°
l l l
6,1 SDP 0610 U □ HAK l l l
6,2 SDP 0620 U □ HAK l l l
6,3 SDP 0630 U □ HAK l l l
6,4 SDP 0640 U □ HAK l l l
106 65
6,5 SDP 0650 U □ HAK l l l
31
6,6 SDP 0660 U □ HAK l l l
6,7 SDP 0670 U □ HAK l l l
6,8 8 SDP 0680 U □ HAK l 79 l 91 50 l
6,9 SDP 0690 U □ HAK l l l
7,0 SDP 0700 U □ HAK l l l
7,1 SDP 0710 U □ HAK l l l
7,2 SDP 0720 U □ HAK l l l 116 75
7,3 SDP 0730 U □ HAK l 37 l l
7,4 SDP 0740 U □ HAK l l l
7,5 SDP 0750 U □ HAK l l l
※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.
K8 l = Euro stock
q = Delivery on request
( øD - Tolerance: m7 ) SumiDrill Power Series
SDP (DIN) Type
Solid Carbide Drill with Internal Coolant Supply, ØD: 7,6 ~ 12,5mm, 3D / 5D / 7D
ØDm7
140°
Ødh6
L Grade: PCX70
Helix angle: 30°
※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.
K9
SumiDrill Power Series AlCrTiN Coated Solid Carbide Drills to DIN 6537
ØDm7
140°
Ødh6
L Grade: PCX70
Helix angle: 30°
q q q
16,0 SDP 1600 U □ HAK l l l
※ Remarks:
q Non-Stock Items will be required minimum order quantity for 30 pcs.
Hard- ØD: 3,0 - 6,0 ØD: 6,1 - 10,0 ØD: 10,1 - 16,0
Fitness
ISO Type/ Rm
513
Work Material ness Feed rate Feed rate Feed rate
Structure N/mm2 vc=m/min vc=m/min vc=m/min
HB30 (mm/rev) (mm/rev) (mm/rev)
420 125 50 - 80 - 120 0,15 - 0,20 - 0,31 70 - 110 - 140 0,20 - 0,25 - 0,42 80 - 120 - 160 0,25 - 0,30 - 0,53
free cutting steel 650 190 50 - 80 - 120 0,15 - 0,20 - 0,31 70 - 110 - 140 0,20 - 0,25 - 0,42 80 - 120 - 160 0,25 - 0,30 - 0,53
Carbon steel construction steel
case-hardened steel 850 250 50 - 80 - 120 0,15 - 0,20 - 0,31 70 - 110 - 140 0,20 - 0,25 - 0,42 80 - 120 - 160 0,25 - 0,30 - 0,53
Cast steel
heat-treatable steel
spring steel 750 270 50 - 80 - 120 0,15 - 0,20 - 0,31 70 - 110 - 140 0,20 - 0,25 - 0,42 80 - 120 - 160 0,25 - 0,30 - 0,50
1000 300 10 - 20 - 30 0,05 - 0,06 - 0,11 15 - 22 - 30 0,08 - 0,09 - 0,14 20 - 28 - 35 0,08 - 0,09 - 0,16
P case-hardened steel
600 180 50 - 70 - 90 0,10 - 0,14 - 0,24 60 - 80 - 110 0,15 - 0,20 - 0,32 70 - 100 - 120 0,20 - 0,25 - 0,40
Low alloy steel heat-treatable steel 930 275 45 - 65 - 85 0,10 - 0,14 - 0,24 60 - 80 - 110 0,15 - 0,22 - 0,34 65 - 95 - 120 0,20 - 0,25 - 0,37
bearing steel
Cast steel
nitriding steel 1000 300 40 - 60 - 80 0,10 - 0,15 - 0,26 60 - 80 - 110 0,15 - 0,20 - 0,32 60 - 90 - 120 0,20 - 0,25 - 0,37
cold work steel
1200 350 35 - 55 - 75 0,10 - 0,15 - 0,26 55 - 75 - 110 0,15 - 0,22 - 0,32 55 - 80 - 110 0,20 - 0,27 - 0,38
tool steel 680 200 30 - 40 - 50 0,10 - 0,15 - 0,25 30 - 40 - 50 0,12 - 0,20 - 0,28 30 - 40 - 50 0,12 - 0,20 - 0,32
High alloy steel hot work steel
1100 325 20 - 30 - 40 0,10 - 0,12 - 0,23 20 - 30 - 40 0,12 - 0,15 - 0,27 20 - 30 - 40 0,14 - 0,18 - 0,32
martensitic/ferritic 680 200 40 - 55 - 70 0,08 - 0,10 - 0,21 40 - 60 - 75 0,10 - 0,12 - 0,25 50 - 70 - 80 0,10 - 0,12 - 0,25
Stainless steel martensitic 820 240 30 - 45 - 60 0,08 - 0,10 - 0,20 40 - 60 - 70 0,10 - 0,12 - 0,24 50 - 60 - 80 0,10 - 0,12 - 0,24
M Cast steel austenitic 600 180 30 - 45 - 60 0,08 - 0,10 - 0,20 40 - 60 - 70 0,10 - 0,12 - 0,24 50 - 60 - 80 0,10 - 0,12 - 0,24
Duplex 740 230 30 - 45 - 60 0,06 - 0,08 - 0,18 40 - 60 - 70 0,08 - 0,10 - 0,23 50 - 60 - 80 0,10 - 0,10 - 0,23
ferritic/pearlitic 180 50 - 70 - 90 0,15 - 0,20 - 0,36 60 - 80 - 100 0,20 - 0,25 - 0,40 70 - 100 - 120 0,25 - 0,30 - 0,42
Cast iron GG
pearlitic 260 40 - 60 - 80 0,15 - 0,20 - 0,36 50 - 70 - 90 0,20 - 0,25 - 0,40 60 - 80 - 100 0,25 - 0,30 - 0,42
K
Cast iron GGG ferritic 160 50 - 70 - 90 0,15 - 0,18 - 0,31 60 - 80 - 100 0,20 - 0,25 - 0,40 70 - 100 - 120 0,25 - 0,30 - 0,42
pearlitic 250 40 - 60 - 80 0,15 - 0,18 - 0,31 50 - 70 - 90 0,20 - 0,25 - 0,40 70 - 80 - 100 0,25 - 0,30 - 0,42
Heat resisting Fe-based 10 - 20 - 30 0,08 - 0,09 - 0,13 15 - 22 - 32 0,08 - 0,10 - 0,15 20 - 28 - 35 0,10 - 0,12 - 0,19
alloys Ni / Co-based 10 - 20 - 30 0,08 - 0,09 - 0,13 15 - 22 - 32 0,08 - 0,10 - 0,15 20 - 28 - 35 0,10 - 0,12 - 0,19
S
Titanium pure Titanium 430
Titanium alloys Ti-Basis 10 - 20 - 30 0,05 - 0,06 - 0,12 15 - 22 - 32 0,08 - 0,09 - 0,17 20 - 28 - 35 0,08 - 0,09 - 0,17
Si ≤ 12%
Aluminium
Cast alloys Si ≥ 12% 70 - 90 - 100 0,15 - 0,20 - 0,25 80 - 100 - 120 0,20 - 0,25 - 0,30 100 - 120 - 140 0,25 - 0,30 - 0,35
N Al - Mg alloys
Copper
Copper alloys Brass 80 - 100 - 120 0,15 - 0,20 - 0,25 110 - 130 - 180 0,20 - 0,25 - 0,30 160 - 180 - 200 0,25 - 0,30 - 0,35
Bronze
45 HRC 10 - 20 - 30 0,08 - 0,09 - 0,10 15 - 22 - 32 0,08 - 0,10 - 0,12 20 - 28 - 35 0,12 - 0,15 - 0,20
55 HRC
H
Multi-Drills
Hardened steel
60 HRC
> 60 HRC
SDP-Identification
SDP 0800 U 3 HAK PCX70
Sumi-
Drill
Power Type Grade
Drill Diameter DIN 6535 Form
8,0mm HAK
Drilling Depth
U: Universal 3D/5D/7D
K11
SumiDrill Power Series
SDM Type New
General Features
Shank
Sumi-Power Coating
Increased wear resistance and
long tool life
Ø12,1 ~ Ø16,0
Standard diameter
Advantages
High process reliability in stainless steel and low carbon steel
Can be used on low-performance machines! (àavoids overload!)
High surface quality in the bore
Sharp cutting edge
High adhesion resistance by Sumi-Power Coating
0.3
SDP (universal drill)
Multi-Drills
High rigidity
for ø 6,0 - 12,0
0.2
K12
SumiDrill Power Series
New SDM Type
Chip Control
Drill: Ø 8mm, L/D=5
Work Material: X5CrNiS18 10 (1.4301)
Cutting D ata: vc=60m/min, f=0,10mm/rev, ap=19mm
Internal coolant (2,0MPa)
SDM Competitor A
SDM Competitor
Cutting Force (N)
Unstable
0,4
0,2
0
SDM Competitor A Competitor B
K13
SumiDrill Power Series
SDM Type New
Fitness
ISO Type/ Rm
Work Material ness Feed rate Feed rate Feed rate
513 Structure N/mm2 vc=m/min vc=m/min vc=m/min
HB30 (mm/rev) (mm/rev) (mm/rev)
420 125 80 - 100 - 120 0,08 - 0,11 - 0,14 80 - 100 - 120 0,10 - 0,15 - 0,20 80 - 100 - 120 0,20 - 0,25 - 0,30
free cutting steel
650 190 80 - 100 - 120 0,08 - 0,11 - 0,14 80 - 100 - 120 0,10 - 0,15 - 0,20 80 - 100 - 120 0,20 - 0,25 - 0,30
construction steel
Carbon steel
Pcase-hardened steel 850 250 80 - 100 - 120 0,08 - 0,11 - 0,14 80 - 100 - 120 0,10 - 0,15 - 0,20 80 - 100 - 120 0,20 - 0,25 - 0,30
Cast steel
heat-treatable steel
spring steel 750 270 40 - 60 - 100 0,08 - 0,10 - 0,12 40 - 60 - 100 0,10 - 0,12 - 0,16 40 - 60 - 100 0,15 - 0,17 - 0,20
1000 300
P 600 180 80 - 100 - 120 0,08 - 0,11 - 0,14 80 - 100 - 120 0,10 - 0,15 - 0,20 80 - 100 - 120 0,20 - 0,25 - 0,30
case-hardened steel
Low alloy steel heat-treatable steel 930 275 40 - 60 - 100 0,08 - 0,10 - 0,12 40 - 60 - 100 0,10 - 0,12 - 0,16 40 - 60 - 100 0,15 - 0,17 - 0,20
Cast steel bearing steel
nitriding steel 1000 300
cold work steel 1200 350
High alloy steel / tool steel 680 200 40 - 60 - 100 0,08 - 0,10 - 0,12 40 - 60 - 100 0,10 - 0,12 - 0,16 40 - 60 - 100 0,15 - 0,17 - 0,20
Cast steel hot work steel 1100 325
martensitic/ferritic 680 200 ◉ 40 - 60 - 100 0,08 - 0,10 - 0,12 40 - 60 - 100 0,10 - 0,14 - 0,18 40 - 60 - 100 0,15 - 0,20 - 0,25
martensitic/ferritic > 200 ◉ 30 - 50 - 80 0,08 - 0,10 - 0,12 30 - 50 - 80 0,10 - 0,14 - 0,18 30 - 50 - 80 0,15 - 0,20 - 0,25
martensitic 820 240 ◉ 30 - 50 - 80 0,08 - 0,10 - 0,12 30 - 50 - 80 0,10 - 0,14 - 0,18 30 - 50 - 80 0,15 - 0,20 - 0,25
Stainless steel
M austenitic 600 180 ◉ 40 - 60 - 100 0,08 - 0,10 - 0,12 40 - 60 - 100 0,10 - 0,14 - 0,18 40 - 60 - 100 0,15 - 0,20 - 0,25
Cast steel
austenitic > 200 ◉ 30 - 50 - 80 0,08 - 0,10 - 0,12 30 - 50 - 80 0,10 - 0,14 - 0,18 30 - 50 - 80 0,15 - 0,20 - 0,25
Duplex 740 230 ◉ 30 - 45 - 70 0,08 - 0,10 - 0,12 30 - 45 - 70 0,10 - 0,14 - 0,18 30 - 45 - 70 0,15 - 0,20 - 0,25
Precipation hardened ≤ 450 ◉ 30 - 45 - 70 0,08 - 0,10 - 0,12 30 - 45 - 70 0,10 - 0,14 - 0,18 30 - 45 - 70 0,15 - 0,20 - 0,25
ferritic/pearlitic 180
Cast iron GG
pearlitic 260
K
ferritic 160
Cast iron GGG
pearlitic 250
Heat resisting Fe-based 20 - 30 - 40 0,06 - 0,08 - 0,10 20 - 30 - 40 0,08 - 0,10 - 0,12 20 - 30 - 40 0,10 - 0,12 - 0,15
alloys Ni / Co-based 20 - 30 - 40 0,06 - 0,08 - 0,10 20 - 30 - 40 0,08 - 0,10 - 0,12 20 - 30 - 40 0,10 - 0,12 - 0,15
S
Titanium pure Titanium 430
Titanium alloys Ti-Basis 20 - 30 - 40 0,06 - 0,08 - 0,10 20 - 30 - 40 0,08 - 0,10 - 0,12 20 - 30 - 40 0,10 - 0,12 - 0,15
pure aluminium
Aluminium
wrought alloys
Si ≤ 12%
Aluminium
Si ≥ 12%
Cast alloys
N Al - Mg alloys
Copper
Bronze
45 HRC
55 HRC
H Hardened steel
60 HRC
> 60 HRC
SDM-Identification
SDM 0800 U 3 HAK PCX70
Sumi-
Drill
M (ISO-Code) Grade
Drill Diameter DIN 6535
8,0mm Form HAK
Drilling Depth
U: Universal 3D/5D
ØDm7
140°
Ødh6
L Grade: PCX70
Helix angle: 30°
K15
SumiDrill Power Series
SDM Type New
Solid Carbide Drill with Internal Coolant Supply, ØD: 7,6 ~ 12,0mm, 3D / 5D
ØDm7
140°
Ødh6
L Grade: PCX70
Helix angle: 30°
ØDm7
140°
Ødh6
L Grade: PCX70
Helix angle: 30°
K17
Drill Coating
DEX Coating
General Features
l Sumitomo Electric Hardmetal‘s next-generation drill coating
utilises nano-coating technology to provide more than double
the tool life of conventional coatings.
Concurrent A Competitor B
Dril Dril
l Long MultiDrill XHT Type Drilling Examples l MultiDrill SMD Type Drilling Examples
Reduced margin usure during deep hole MQL drilling increases number Offers longer tool life with SEC MultiDrills as well.
of regrinds.
1,4x Life!
Number of holes
1.400
DEX Coating 1.150
1.200
1.000
800
800
600
400
Conventional 200
Coating 0
DEX Conventional
Coating Coating
Tool: MDW 0497 XHT20 (ø4,97 L/D=29) Tool: SMDH 210 M (ø21,0)
Work Material: 42CrMo4 (HB275) Crank Shaft Work Material: 36Mn5 (HB350) Construction Mashine Componemt
Cutting Conditions: vc=70m/min, f=0,23mm/rev, doc =75mm Cutting Conditions: vc=60m/min, f=0,25mm/rev, doc =25mm
MQL Water soluble Coolant
K18
Excellent Chip Evacuation and Stable Long Life SUPER MULTI-DRILLs
GS Type
General Features
Super MultiDrill GS types are solid carbide drills that employ a
new flute design and wide chip pocket to achieve excellent chip
management and evacuation.
DEX coating enables stable and long tool life over a wide range
of work materials and applications.
Series Coolant
Type
Diameter Hole Depth
Supply Range (mm) (L/D)
MDW GS2 ~2
External
ø2,0~ø16,0
(GS Type) MDW GS4 ~4
600
0
Hole Hole Hole Hole
Entrance Exit Entrance Exit
(N)
200
150 XY Force Vibration Amplitude
Large Vibration
100
Amplitude
50
0
-50
Multi-Drills
-100
-150
-200
Hole Hole Hole Hole
Entrance Exit Entrance Exit
K19
GS Type SUPER MULTI-DRILLs
MDW … GS Type
Without Coolant Holes (2D/4D) ”Super Multi-Layer” DEX (TiAlCr/TiSi) Coated Solid Carbide Drills
l l m m
5,2 MDW 0520 GS£ l m 9,3 MDW 0930 GS£ m 28,6 40,0 m 48,6 60,0
5,3 MDW 0530 GS£ m 19,5 26,1 m 33,5 40,1 9,4 MDW 0940 GS£ m m
5,4 MDW 0540 GS£ m m 9,5
10,0 MDW 0950 GS£ l
89,0
l
107,0
5,5
6,0 MDW 0550 GS£ l
66,2
l 82,2 9,6 MDW 0960 GS£ m m
5,6 MDW 0560 GS£ m m 9,7 MDW 0970 GS£ m m
5,7 MDW 0570 GS£ m m 9,8 MDW 0980 GS£ 30,0 42,0 m 50,0 62,0
5,8 MDW 0580 GS£ m 21,0 28,2 m 35,0 42,2 9,9 MDW 0990 GS£ m
5,9 MDW 0590 GS£ m m 10,0 MDW 1000 GS£ l l
6,0 MDW 0600 GS£ l l
GS Type
Grade: ACX70
How to Order
E.g., MDW 102 0 GS 2/4, ACX70
Non-Stock Items will be required minimum order quantity for 6 pcs. (Grade)
Please specify the Cat. No. For example, if the diameter of the drill
is 10,2 mm, please indicate as follow. SUPER
MULTI-DRILLs Drilling depth
(The ratio to øD): ~2 / ~4
Drill diameter
10,2 mm GS type MULTI-DRILLs
K21
K Type SUPER MULTI-DRILLs (DIN)
MDS … SK-HAK Type
Short Type TiAlN Coated Solid Carbide Drills to DIN6537 ( ø-Tolerance: m7 )
øD Shank Cat. No. Stock Dimensions (mm) øD Shank Cat. No. Stock Dimensions (mm)
(mm) ød l3 SK-HAK L l1 l2 (mm) ød l3 SK-HAK L l1 l2
4,0 MDS 040 SKHAK l 8,1 MDS 081 SKHAK
4,1 MDS 041 SKHAK l 8,2 MDS 082 SKHAK
4,2 MDS 042 SKHAK l 8,3 MDS 083 SKHAK
4,3
6 36
MDS 043 SKHAK
66 17 24
8,4 MDS 084 SKHAK
4,4
MDS 044 SKHAK
8,5 MDS 085 SKHAK l
89 35 47
4,5
MDS 045 SKHAK l
8,6 MDS 086 SKHAK
4,6
MDS 046 SKHAK
8,7 MDS 087 SKHAK
4,7 MDS 047 SKHAK 8,8 MDS 088 SKHAK
4,8 MDS 048 SKHAK 8,9 MDS 089 SKHAK
4,9 MDS 049 SKHAK 9,0
10 40
MDS 090 SKHAK l
5,0 MDS 050 SKHAK l 9,1
MDS 091 SKHAK
5,1 MDS 051 SKHAK l 9,2
MDS 092 SKHAK
5,2 MDS 052 SKHAK 9,3
MDS 093 SKHAK
5,3 MDS 053 SKHAK 9,4
MDS 094 SKHAK
5,4 6 36
MDS 054 SKHAK
66 20 28
9,5
MDS 095 SKHAK l
89 35 47
5,5
MDS 055 SKHAK l
9,6
MDS 096 SKHAK
5,6
MDS 056 SKHAK
9,7
MDS 097 SKHAK
5,7
MDS 057 SKHAK
9,8
MDS 098 SKHAK
5,8
MDS 058 SKHAK
9,9
MDS 099 SKHAK
5,9
MDS 059 SKHAK
10,0 MDS 100 SKHAK l
6,0 MDS 060 SKHAK l 10,1 MDS 101 SKHAK
6,1 MDS 061 SKHAK 10,2 MDS 102 SKHAK l
6,2 MDS 062 SKHAK 10,3 MDS 103 SKHAK
6,3 MDS 063 SKHAK 10,4 MDS 104 SKHAK
6,4 MDS 064 SKHAK 10,5 MDS 105 SKHAK l
102 40 55
6,5
8 36
MDS 065 SKHAK l
79 24 34
10,6 MDS 106 SKHAK
6,6
MDS 066 SKHAK
10,7 MDS 107 SKHAK
6,7
MDS 067 SKHAK
10,8 MDS 108 SKHAK
6,8
MDS 068 SKHAK l
10,9 MDS 109 SKHAK
6,9
MDS 069 SKHAK
11,0
12 45
MDS 110 SKHAK l
7,0 MDS 070 SKHAK l 11,1 MDS 111 SKHAK
Multi-Drills
øD Shank Cat. No. Stock Dimensions (mm) øD Shank Cat. No. Stock Dimensions (mm)
(mm) ød l3 MK-HAK L l1 l2 (mm) ød l3 MK-HAK L l1 l2
4,0 MDS 040 MKHAK l 8,1 MDS 081 MKHAK
4,1 MDS 041 MKHAK 8,2 MDS 082 MKHAK
4,2 MDS 042 MKHAK l 8,3 MDS 083 MKHAK
4,3
6 36
MDS 043 MKHAK 74 29 36
8,4 MDS 084 MKHAK
4,4
MDS 044 MKHAK
8,5 MDS 085 MKHAK l
103 49 61
4,5
MDS 045 MKHAK l
8,6 MDS 086 MKHAK
4,6
MDS 046 MKHAK
8,7 MDS 087 MKHAK
4,7 MDS 047 MKHAK 8,8 MDS 088 MKHAK
4,8 MDS 048 MKHAK 8,9 MDS 089 MKHAK
4,9 MDS 049 MKHAK 9,0
10 40
MDS 090 MKHAK l
5,0 MDS 050 MKHAK l 9,1
MDS 091 MKHAK
5,1 MDS 051 MKHAK 9,2
MDS 092 MKHAK
5,2 MDS 052 MKHAK 9,3
MDS 093 MKHAK
5,3 MDS 053 MKHAK 9,4
MDS 094 MKHAK
5,4 6 36
MDS 054 MKHAK 82 35 44
9,5
MDS 095 MKHAK l
103 49 61
5,5
MDS 055 MKHAK l
9,6
MDS 096 MKHAK
5,6
MDS 056 MKHAK
9,7
MDS 097 MKHAK
5,7
MDS 057 MKHAK
9,8
MDS 098 MKHAK
5,8
MDS 058 MKHAK
9,9
MDS 099 MKHAK
5,9
MDS 059 MKHAK
10,0 MDS 100 MKHAK l
6,0 MDS 060 MKHAK l 10,1 MDS 101 MKHAK
6,1 MDS 061 MKHAK 10,2 MDS 102 MKHAK l
6,2 MDS 062 MKHAK 10,3 MDS 103 MKHAK
6,3 MDS 063 MKHAK 10,4 MDS 104 MKHAK
6,4 MDS 064 MKHAK 10,5 MDS 105 MKHAK l
118 56 71
6,5
8 36
MDS 065 MKHAK l
91 43 53
10,6 MDS 106 MKHAK
6,6
MDS 066 MKHAK
10,7 MDS 107 MKHAK
6,7
MDS 067 MKHAK
10,8 MDS 108 MKHAK
6,8
MDS 068 MKHAK l
10,9 MDS 109 MKHAK
6,9
MDS 069 MKHAK
11,0
12 45
MDS 110 MKHAK l
7,0 MDS 070 MKHAK l 11,1 MDS 111 MKHAK
Multi-Drills
7,1 MDS 071 MKHAK 11,2 MDS 112 MKHAK
7,2 MDS 072 MKHAK 11,3 MDS 113 MKHAK
7,3 MDS 073 MKHAK 11,4 MDS 114 MKHAK
7,4 MDS 074 MKHAK 11,5 MDS 115 MKHAK l
118 56 71
7,5
8 36
MDS 075 MKHAK 91 43 53
11,6 MDS 116 MKHAK
7,6
MDS 076 MKHAK
11,7 MDS 117 MKHAK
7,7
MDS 077 MKHAK
11,8 MDS 118 MKHAK
7,8
MDS 078 MKHAK
11,9 MDS 119 MKHAK
7,9
MDS 079 MKHAK
12,0 MDS 120 MKHAK l
8,0 MDS 080 MKHAK l
(Grade)
How to Order
E.g., MDS 102 M K-HAK , ACW70
Non-Stock Items will be required
minimum order quantity for 6 pcs. Multi- Cylindrical shank and
Please specify the Cat. No. Drill spiral coolant holes to:
For example, if the diameter of the Solid type DIN6535 Form HAK
drill is 10,2 mm, please indicate as Drill diameter S : 3 ~ 3,5 D
follow. 10,2 mm M : ~ 5 D
K23
SUPER MULTI-DRILLs
MDS … SK/SG Type
Short Type Cylindrical Solid Carbide Drills without Coolant Holes
s
5,2 5,2 MDS 052 ££ s s 9,3 9,3 MDS 093 ££
5,3 5,3 MDS 053 ££ 9,4 9,4 MDS 094 ££
5,4 5,4 MDS 054 ££
9,5 9,5 MDS 095 ££ s
5,5 5,5 MDS 055 ££ s
9,6 9,6 MDS 096 ££
5,6 5,6 MDS 056 ££
9,7 9,7 MDS 097 ££
5,7 5,7 36 MDS 057 ££ 66 22,8 30
9,8 9,8 46 MDS 098 ££ 89 30,3 43
5,8 5,8 MDS 058 ££
9,9 9,9 MDS 099 ££
5,9 5,9 MDS 059 ££ 10,0 10,0 MDS 100 ££ s s
6,0 6,0 MDS 060 ££ s s
SK Type SG Type
How to Order
E.g., MDS 102 SK ACW70
Non-Stock Items will be required minimum order quantity for 6 pcs. (Grade)
Please specify the Cat. No. For example, if the diameter of the drill Multi- Multi-Drills
is 10,2 mm, please indicate as follow. Drill K : K -Type drill
Solid type G : G-Type drill
Drill diameter
10,2 mm S : 2,5 ~ 3D
K25
SUPER MULTI-DRILLs
MDS … MK/MG Type
Long Type Cylindrical Solid Carbide Drills without Coolant Holes
s
5,2 5,2
38 MDS 052 ££ 77,0 32,4 39,0
9,3 9,3 44 MDS 093 ££ 103,7 48,3 59,7
5,3 5,3 MDS 053 ££
9,4 9,4 MDS 094 ££
5,4 5,4 MDS 054 ££
9,5 9,5 MDS 095 ££ s s
5,5 5,5 MDS 055 ££ s s 9,6 9,6 MDS 096 ££
5,6 5,6 MDS 056 ££ 9,7 9,7 MDS 097 ££
5,7 5,7 MDS 057 ££ 9,8 9,8 45 MDS 098 ££ 106,8 49,8 61,8
5,8 5,8 40 MDS 058 ££ 82,1 34,9 42,1 9,9 9,9 MDS 099 ££
5,9 5,9 MDS 059 ££ 10,0 10,0 MDS 100 ££ s s
6,0 6,0 MDS 060 ££ s s
How to Order
E.g., MDS 102 M K , ACW70
Non-Stock Items will be required minimum order quantity for 6 pcs. (Grade)
Please specify the Cat. No. For example, if the diameter of the drill Multi-
is 10,2 mm, please indicate as follow. Drill K : K -Type drill
Solid type G : G-Type drill
Drill diameter
10,2 mm M : ~ 4D
MK Type MG Type
Diameter Soft Steels General Steels, Die Steels Stainless Steels Ductile Grey
(mm) (under HB250) Alloy Steels (about HB250) Cast Irons Cast Irons
vc 40 – 60 – 80 40 – 60 – 80 15 – 30 – 45 15 – 40 – 55 40 – 60 – 80 40 – 70 – 90
~ø5
Multi-Drills
f 0,15 – 0,25 0,15 – 0,25 0,10 – 0,20 0,08 – 0,15 0,15 – 0,25 0,15 – 0,30
vc 50 – 70 – 120 50 – 70 – 110 20 – 40 – 50 15 – 45 – 60 50 – 70 – 100 50 – 80 – 120
~ ø10
f 0,20 – 0,35 0,20 – 0,35 0,10 – 0,20 0,10 – 0,20 0,20 – 0,35 0,20 – 0,35
vc 60 – 80 – 120 50 – 70 – 120 20 – 40 – 60 20 – 50 – 70 50 – 70 – 100 60 – 90 – 120
~ ø15
f 0,25 – 0,35 0,25 – 0,35 0,15 – 0,25 0,10 – 0,20 0,25 – 0,35 0,25 – 0,35
vc 60 – 90 – 120 60 – 80 – 120 30 – 40 – 60 20 – 50 – 70 60 – 80 – 100 60 – 90 – 120
~ ø20
f 0,30 – 0,40 0,25 – 0,40 0,15 – 0,25 0,10 – 0,20 0,25 – 0,40 0,25 – 0,45
K27
Flat MultiDrill Coated Carbide Drills for Spot Facing
Advantages
Can be used in a variety of drilling applications thanks to its point angle of 180°
Applicable to high-efficiency spot facing, drilling in non-horizontal surfaces such as inclined and Improves
cylindrical surfaces and interrupted drilling. It also reduces burrs at hole exits. drilling stability
by ensuring
Improved machining stability web thickness.
Achieves high rigidity by employing RS THINNING, which ensures web thickness on the
bottom face.
Excellent chip evacuation performance
Achieves excellent chip evacuation thanks to its wide chip pocket and high-quality rake face
shape.
Excellent cutting edge strength
Achieves excellent cutting edge strength thanks to optimized cutting edge design.
THINNING
Expanded lineup of long type
An expanded lineup of long type drills with diameters between Ø3,0 and Ø20,0mm that are
capable of drilling with an overhang length up to L/D=10.
Expanded lineup of types with oil hole
Supports internal coolant. For deeper drilling (3D, 5D).
Applications
High-efficient spot facing Hole expansion drilling Drilling in non-horizontal surfaces Interrupted drilling
(such as inclined and cylindrical)
Long Type Long Type
8
Conventional
MDF
general purpose drill
Cross drilling Pre-tap hole drilling in thin Deep spot facing Avoiding interference with
sheets work materials
K28
Coated Carbide Drills for Spot Facing Flat MultiDrill
MDF 0,4
1500 holes Continue Cutting Conditions: vc=140m/min, Cutting Conditions: vc=90m/min,
f =0,15mm/rev 0,3 f =0,1mm/rev
H=30mm (5D) H=18mm (3D)
0,2
Competit. Internal Coolant Internal Coolant
Product 1247holes Breakage Overhang 45mm 0,1 Overhang 35mm
Prepared Hole 3mm 1 2
(0,5D) 0
0 500 1000 1500 MDF Competitor`s Product 1 Entrance 2 Hole Bottom
Series
Application Series Diameter Range (mm) Hole Depth (L/D)
MDF S2D Ø0,3 - Ø20,0 ≤ 2,0
External
MDF L2D Ø0,3 - Ø20,0 ≤ 2,0
MDF H3D Ø0,3 - Ø16,0 ≤ 3,0
Internal
MDF H5D Ø0,3 - Ø16,0 ≤ 5,0
K29
w
Flat MultiDrill MDF S2D Type
ØDch8
ØDsh6
180°
1
2
L
ØDsh6
ØDch8
ØDsh6
ØDch8
180°
180°
1
1
2
2
L L
K31
Flat MultiDrill MDF Recommended Cutting Conditions
ØDsh6
ØDsh6
ØDc
ØDc
1 1
2 2
L L
K33
Flat MultiDrill MDF Type with Oil Hole - H3D / H5D
ØDsh6
ØDsh6
ØDc
ØDc
1 1
2 2
L L
11,2 12
5 1120H5D m 158 75,0 78,0
3 1130H3D m 122 50,9 53,9
11,3 12
5 1130H5D m 158 75,7 78,7
3 1140H3D m 122 51,3 54,3
11,4 12
5 1140H5D m 158 76,4 79,4
3 1150H3D l 122 51,8 54,8
11,5 12
5 1150H5D l 158 77,1 80,1
3 MDF 1160H3D m 122 52,2 55,2
11,6 12
5 1160H5D m 158 77,7 80,7
3 1170H3D m 122 52,7 55,7
11,7 12
5 1170H5D m 158 78,4 81,4
3 1180H3D m 122 53,1 56,1
11,8 12
5 1180H5D m 158 79,1 82,1
3 1190H3D m 122 53,6 56,6
11,9 12
5 1190H5D m 158 79,7 82,7
3 1200H3D l 122 54,0 57,0
12,0 12
5 1200H5D l 158 80,4 83,4
K35
Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling
MDW … XHGS/PHT New
XGHS Series
Diameter Range Hole Depth
Applications Series
(mm) (L/D)
MDWXHGS12 Ø3,0 ~ 12,0 ~12
General Features
Super MultiDrill XHGS series is a next-generation drill for deep hole drilling, features stable chip control and im-
proved strength to further enhance efficiency of deep hole drilling.
600 600
THINNING
Work Material: C45
Tools: MDW050XHT20 (conventional), MDW0500XHGS20 (Ø5,0mm, 20D)
Cutting Cond.: vc=80m/min, f=0,35mm/rev, ( at the time of entry penetration f=0,08mm/rev), H=90mm
Coolant: MQL
J-flute Conv.
Multi-Drills
Drill
K36
Solid Carbide Drills for Deep Hole Drilling Extra Long SUPER MULTI-DRILLs
MDW … XHG/XHT/PHT
Recommended Cutting Conditions Min. - Optimum - Max.
Drill Diameter Cutting Soft Steel General Steel Alloy Steel Hardened Steel Cast Iron
ØD (mm) Conditions (~200HB) (~250HB) (~300HB) (~40HRC) FC FCD
vc 50 - 60 - 80 60 - 80 - 100 40 - 55 - 70 30 - 40 - 50 40 - 55 - 70
~Ø3,0
f 0,12 - 0,15 - 0,20 0,12 - 0,15 - 0,20 0,10 - 0,13 - 0,16 0,06 - 0,08 - 0,12 0,15 - 0,18 - 0,23
vc 50 - 60 - 80 60 - 80 - 100 50 - 60 - 70 30 - 45 - 55 50 - 60 - 70
~Ø5,0
f 0,15 - 0,20 - 0,25 0,15 - 0,23 - 0,30 0,12 - 0,15 - 0,20 0,08 - 0,10 - 0,14 0,17 - 0,25 - 0,35
vc 50 - 70 - 90 60 - 80 - 110 50 - 65 - 80 30 - 50 - 60 50 - 65 - 80
~Ø10,0
f 0,20 - 0,25 - 0,30 0,20 - 0,25 - 0,32 0,15 - 0,20 - 0,25 0,10 - 0,15 - 0,20 0,25 - 0,28 - 0,35
vc 60 - 80 - 100 60 - 90 - 120 50 - 65 - 80 40 - 55 - 70 50 - 65 - 80
~Ø12,0
f 0,25 - 0,30 - 0,35 0,25 - 0,30 - 0,35 0,15 - 0,23 - 0,27 0,12 - 0,15 - 0,23 0,25 - 0,30 - 0,35
Note: Use lower speed when using MQL coolant and higher speed when using internal coolant. Vc: Cutting speed (m/min), f: Feed Rate (mm/rev)
Important:
DO NOT enter pilot hole at higher cutting data, this will cause
Stop 1mm away from the pilot hole depth damage to the drill.
3. Increase rotation speed until the set cutting speed is reached, and start normal drilling operation
4. After drilling rotation speed is reduced and the drill is retracted from the work material
Rotation speed: 500min-1
Feed rate: 1.000 to 2.000mm/min
5. Other Notes
A flat base should be prepared when the surface for the pilot tool is slanted. Spot face using:
MultiDrill MDF type Flat endmill
When the deep hole drill exits through an angle surface, decrease the feed rate to f=0,05mm/rev just before drilling through.
Coolant
1. Internal coolant supply
Use suitable coolant / emulsion
Pump pressure: Steel: 1,5 to 2,0MPa (cooling effect increases at higher pressure, affecting chips/wear)
Cast iron & aluminium alloy: 4,0 to 6,0MPa (priority on cooling)
2. Internal MQL
Airpressure: 0,5MPa or higher
Discharge volume: It is recommended to set the maximum discharge volume possible on the machine.
*Consult the manufacturer before using with aluminium alloy.
K37
Extra Long SUPER MULTI-DRILLs Solid Carbide Drills for Deep Hole Drilling
MDW … XHGS/PHT Type New
Ødh6
140°
ØDh8
L
Coated grade: ACX70
MDW…XHG S Type for Deep Hole Drilling, Diameter ØD: 3,0 ~ 12,0mm (mm)
Dimensions For 12 x D For 15 x D For 20 x D For 25 x D For 30 x D
Cat. No. Dimensions Dimensions Dimensions Dimensions Dimensions
Stock Stock Stock Stock Stock
12, 15, 20, 25, 30 L L L L L
3,0 MDW 0300XHGS HAK l 85 57 l 94 66 l 109 81 l 124 96 l 139 111
3,5 4,0 0350XHGS HAK l 89 61 l 100 72 l 117 89 l 135 107 l 152 124
4,0 0400XHGS HAK l 95 67 l 107 79 l 127 99 l 147 119 l 167 139
4,5 MDW 0450XHGS HAK l 104 76 l 118 90 l 140 112 l 163 135 l 184 156
5,0
5,0 0500XHGS HAK5* l 108 80 l 123 95 l 148 120 l 173 145 l 198 170
5,0 MDW 0500XHGS HAK l 116 80 l 131 95 l 156 120 l 181 145 l 206 170
5,5 6,0 0550XHGS HAK l 124 88 l 141 105 l 168 132 l 196 160 l 223 187
6,0 0600XHGS HAK l 130 94 l 148 112 l 178 142 l 208 172 l 238 202
6,5 MDW 0650XHGS HAK l 138 102 l 158 122 l 190 154 l 223 187 l 255 219
6,8 0680XHGS HAK l 144 108 l 164 128 l 198 162 l 236 200 l 266 230
7,0 8,0 0700XHGS HAK l 145 109 l 166 130 l 201 165 l 236 200 l 271 235
7,5 0750XHGS HAK l 151 115 l 174 138 l 211 175 l 249 213 l 286 250
8,0 0800XHGS HAK l 157 121 l 181 145 l 221 185 l 261 225 l 301 265
8,5 MDW 0850XHGS HAK l 171 131 l 197 157 l 239 199 l 282 242 l 324 284
9,0 0900XHGS HAK l 177 137 l 204 164 l 249 209 l 294 254 l 339 299
10,0
9,5 0950XHGS HAK l 183 143 l 212 172 l 259 219 l 305 265 l 352 312
10,0 1000XHGS HAK l 187 147 l 217 177 l 267 227 l 317 277 l 367 327
10,5 MDW 1050XHGS HAK l 202 157 l 234 189 l 286 241 l 339 294 − − −
11,0 1100XHGS HAK l 208 163 l 241 196 l 296 251 l 351 306 − − −
12,0
11,5 1150XHGS HAK l 213 168 l 248 203 l 305 260 l 363 318 − − −
12,0 1200XHGS HAK l 219 174 l 255 210 l 315 270 l 375 330 − − −
(*) Cat. No. description: Drill-Ø = 5mm, shank-Ø = 5mm (E.g. for 20xD: MDW050XHGS20HAK5)
Non-standard diamters and lengths on request (Ø2,5 ~ Ø16,0 possible)
4,0
3,53 0353 PHT l 52 9 22 28
4,03 MDW 0403 PHT l 59 12 29 28
5,0
4,53 0453 PHT l 59 12 29 28
5,03 MDW 0503 PHT l 71 15 33 36
6,0
5,53 0553 PHT l 71 15 33 36
6,03 MDW 0603 PHT l 76 18 38 36
6,53 0653 PHT l 76 18 38 36
6,83 8,0 0683 PHT l 76 18 38 36
How to Order 7,03 0703 PHT l 82 21 43 36
Non stock items – minimum order 6 pieces 7,53 0753 PHT l 82 21 43 36
Always specify the catalogue number and drill diameter as shown 8,03 MDW 0803 PHT l 88 24 46 40
- eg drill diameter 5,0mm = MDW 050 8,53 0853 PHT l 88 24 46 40
10,0
E.g., 9,03 0903 PHT l 88 24 46 40
Super
MDW 050 X H G S 30 HAK ACX70 (Grade) 9,53 0953 PHT l 88 24 46 40
MULTI-DRILL Shank type to DIN6535 10,03 MDW 1003 PHT l 104 30 55 45
10,53 1053 PHT l 104 30 55 45
øD=5,0 mm Drilling depth (L/D ratio) 12,0
11,03 1103 PHT l 104 30 55 45
Extra long type Cutting edges for steel with double margin
11,53 1153 PHT l 104 30 55 45
With spiral coolant holes Special shape (RX thinning) + J flute 12,03 14,0 MDW 1203 PHT l 117 42 68 45
K39
AURORA COAT SERIES DLC (Diamond Like Carbon) Coated Multi-Drills
MDW … NHGS Type
With Coolant Holes (3D/5D/10D)
-0,01
ØD-0,02
135°
135°
Ødh6
Ødh6
0
l l
L L
K41
Micro Long Drills
MLDH ....L/P Type
General Features
Micro Long Drills are oil-hole drills for high efficiency
drilling that were developed for drilling deep, small-
diameter holes. These next-generation, small-
diameter hole drills feature improved strength - often
a problem area with small-diameter drills.
Drill-ø Cutting Soft Steel General Steel Alloy Steel Stainless Steel Heat-Resistant
Cast Iron Aluminium Alloy
(mm) Cond. ( ~ HB200) (HB200~250) (HB250~300) ( ~ HB200) Steels
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 -30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
~ 1,0
Multi-Drills
f 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,02 - 0,03 - 0,04 0,03 - 0,04 - 0,06 0,005 - 0,01 - 0,02
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
~ 1,5
f 0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,12 0,02 - 0,05 - 0,10 0,04 - 0,08 - 0,12 0,05 - 0,10 - 0,15 0,01 - 0,03 - 0,05
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
~ 2,0
f 0,06 - 0,08 - 0,12 0,06 - 0,08 - 0,12 0,06 - 0,08 - 0,12 0,04 - 0,06 - 0,10 0,06 - 0,08 - 0,12 0,08 - 0,12 - 0,15 0,01 - 0,03 - 0,05
l MLDH .... L12 / L20 / L30 ( vc : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max )
Drill-ø Cutting Soft Steel General Steel Alloy Steel Stainless Steel Heat-Resistant
Cast Iron Aluminium Alloy
(mm) Cond. ( ~ HB200) (HB200~250) (HB250~300) ( ~ HB200) Steels
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 -30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
~ 1,0
f 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,01 - 0,02 - 0,03 0,02 - 0,03 - 0,04 0,03 - 0,04 - 0,06 0,005 - 0,01 - 0,02
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
~ 1,5
f 0,03 - 0,05 - 0,07 0,03 - 0,05 - 0,07 0,03 - 0,05 - 0,07 0,02 - 0,04 - 0,07 0,04 - 0,07 - 0,10 0,05 - 0,08 - 0,12 0,01 - 0,02 - 0,03
vc 40 - 50 - 60 40 - 50 - 60 40 - 50 - 60 20 - 30 - 40 40 - 50 - 60 50 - 60 - 70 5 - 10 - 15
~ 2,0
f 0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,04 - 0,07 - 0,10 0,05 - 0,08 - 0,12 0,01 - 0,02 - 0,03
Stock (mm)
P Type for Pilot Hole Drilling L Type for Deep Hole Drilling
5x D 12x D 20x D 30x D
øD Dimensions Cat. No.
(mm) Cat. No. Stock Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions
L l 5, 12, 20, 30 5 L l 1 2 L l 2 0 L l 3 0 L l
0,80 MLDH 0800P m 3,2
MLDH 0800L m 8 m m 19 m
0,81 0810P m 0810L m m m m
28
0,82 MLDH 0820P m MLDH 0820L m m m m
3,3 14 60
0,83 0830P m 0830L m m m m
20
0,84 MLDH 0840P m MLDH 0840L m m m m
70
0,85 0850P m 3,4 0850L m m m m 29
9 55
0,86 0860P m 0860L m m m m
0,87 MLDH 0870P m MLDH 0870L m m m m
3,5 21
0,88 0880P m 0880L m m m m 30
15
0,89 MLDH 0890P m MLDH 0890L m m m m
0,90 0900P m 3,6 0900L m 50 m m m
0,91 0910P m 0910L m m m m 31
22
0,92 MLDH 0920P m MLDH 0920L m m m m
3,7
0,93 0930P m 0930L m m m m
65
0,94 MLDH 0940P m MLDH 0940L m m m m 32
16
0,95 0950P m 3,8 0950L m m m m 75
10 23
0,96 0960P m 45 0960L m m m m
0,97 MLDH 0970P m MLDH 0970L m m m m 33
3,9
0,98 0980P m 0980L m m 60 m m
0,99 MLDH 0990P m MLDH 0990L m m 17 m 24 m
4,0 34
1,00 1000P m 1000L m m m m
1,05 MLDH 1050P m 4,2 MLDH 1050L m m 18 m 25 m 36
1,10 MLDH 1100P m 4,4 MLDH 1100L m m 19 m 26 m 80 37
12
1,15 MLDH 1150P m 4,6 MLDH 1150L m m m 28 m 39
20 70
1,20 MLDH 1200P m 4,8 MLDH 1200L m m m 29 m 41
1,25 MLDH 1250P m 5,0 MLDH 1250L m m 21 m 30 m 85 43
1,30 MLDH 1300P m 5,2 MLDH 1300L m m 22 m 31 m 44
55 14
1,35 MLDH 1350P m 5,4 MLDH 1350L m m 23 m 32 m 46 Multi-Drills
1,40 MLDH 1400P m 5,6 MLDH 1400L m m 65 24 m 75 34 m 48
90
1,45 MLDH 1450P m 5,8 MLDH 1450L m m 25 m 35 m 49
1,50 MLDH 1500P m 6,0 MLDH 1500L m m m 36 m 51
16 26
1,55 MLDH 1550P m 6,2 MLDH 1550L m m m 37 m 53
1,60 MLDH 1600P m 6,4 MLDH 1600L m m 27 m 38 m 95 54
80
1,65 MLDH 1650P m 6,6 MLDH 1650L m m 28 m 40 m 56
1,70 MLDH 1700P m 6,8 MLDH 1700L m m 29 m 41 m 58
18 70
1,75 MLDH 1750P m 7,0 MLDH 1750L m m 30 m 42 m 100 60
1,80 MLDH 1800P m 7,2 MLDH 1800L m m m 43 m 61
50 60 31
1,85 MLDH 1850P m 7,4 MLDH 1850L m m m 85 44 m 63
1,90 MLDH 1900P m 7,6 MLDH 1900L m m 32 m 46 m 65
20 103
1,95 MLDH 1950P m 7,8 MLDH 1950L m m 75 33 m 47 m 66
2,00 MLDH 2000P m 8,0 MLDH 2000L m m 34 m 90 48 m 68
PVD Coated Grade: ACV70
K43
Solid Carbide Micro / MINI-DRILLs
MDUS / MDSS Type
Fig.1 Helix angle: 30° Fig.2 Fig.3
Stock
Stock
Cat. No. Fig. Pack- Cat. No. Fig. Pack- Cat. No. Fig. Pack-
(mm) l1 l2 ing (mm) l1 l2 ing (mm) l1 l2 ing
0,030 MDUS 0030-30C m 0,3 0,20 MDSS 0020 m 0,60 MDSS 0060 m
0,035 MDUS 0035-30C 0,4
0,21 MDSS 0021 m 0,61 MDSS 0061 m
0,040 MDUS 0040-30C m 0,22 MDSS 0022 m 0,62 MDSS 0062 m
0,045 MDUS 0045-30C 0,5
0,23 MDSS 0023 m 0,63 MDSS 0063 m
0,050 MDUS 0050-30C m 0,24 MDSS 0024 m 0,64 MDSS 0064 m
2,5 7 26
0,055 MDUS 0055-30C 0,25 MDSS 0025 m 0,65 MDSS 0065 m
0,6
0,060 MDUS 0060-30C 0,26 MDSS 0026 m 0,66 MDSS 0066 m
0,065 MDUS 0065-30C 5 0,27 MDSS 0027 m 2 0,67 MDSS 0067 m
0,7
0,070 MDUS 0070-30C 0,28 MDSS 0028 m 0,68 MDSS 0068 m
0,075 MDUS 0075-30C m 0,29 MDSS 0029 m 0,69 MDSS 0069 m
0,8
0,080 MDUS 0080-30C 0,30 MDSS 0030 m 0,70 MDSS 0070 m
0,085 MDUS 0085-30C 0,31 MDSS 0031 m 0,71 MDSS 0071 m
28 1
0,090 MDUS 0090-30C 0,32 MDSS 0032 m 3 0,72 MDSS 0072 m
1,0
0,095 MDUS 0095-30C m 0,33 MDSS 0033 m 0,73 MDSS 0073 m
0,100 MDUS 0100-30C 0,34 MDSS 0034 m 0,74 MDSS 0074 m
28 9 24
0,110 MDUS 0110-30C m 0,35 MDSS 0035 m 0,75 MDSS 0075 m
1,2
0,120 MDUS 0120-30C 0,36 MDSS 0036 m 0,76 MDSS 0076 m
0,120 MDUS 0130-30C m 0,37 MDSS 0037 m 4 0,77 MDSS 0077 m
0,140 MDUS 0140-30C 1,5 0,38 MDSS 0038 m 0,78 MDSS 0078 m
0,150 MDUS 0150-30C 1 0,39 MDSS 0039 m 0,79 MDSS 0079 m
1
0,160 MDUS 0160-30C m 0,40 MDSS 0040 m 0,80 MDSS 0080 m 3 1
0,170 MDUS 0170-30C 1,8 0,41 MDSS 0041 m 0,81 MDSS 0081 m
0,180 MDUS 0180-30C 0,42 MDSS 0042 m 0,82 MDSS 0082 m
0,190 MDUS 0190-30C 1,9 0,43 MDSS 0043 m 0,83 MDSS 0083 m
0,44 MDSS 0044 m 5 0,84 MDSS 0084 m
10 23
0,45 MDSS 0045 m 0,85 MDSS 0085 m
0,46 MDSS 0046 m 0,86 MDSS 0086 m
0,47 MDSS 0047 m 3 0,87 MDSS 0087 m
0,48 MDSS 0048 m 0,88 MDSS 0088 m
0,49 MDSS 0049 m 0,89 MDSS 0089 m
0,50 MDSS 0050 m 0,90 MDSS 0090 m
0,51 MDSS 0051 m 0,91 MDSS 0091 m
0,52 MDSS 0052 m 0,92 MDSS 0092 m
0,53 MDSS 0053 m 0,93 MDSS 0093 m
0,54 MDSS 0054 m 0,94 MDSS 0094 m
m 6 27
Multi-Drills
Series
Diameter Point Hole Depth
Type Range (mm) angle (L/D)
ø2,0 ~ ø4,0 90°
Characteristics and Applications MDS□□□□□SDC3 ~3
ø4,851 ~ ø10,0 130°
l Excellent drilled-hole quality
- Sharp cutting edge shape reduces delamination of fibre
layers and burrs.
Resistant Alloy
Pre-hardened
Ti Alloy / Heat
Structual Steel
Alloy Steel
SUMI-
Carbon Steel
Hardened Steel
Stainless
Die Steel
Tempered
Cast iron
Cu Alloy
DCX20
CFRP *
Al Alloy
- Continuously changing point angle disperses load placed DIA
Steel
Steel
45~55 55~60 60~65
HRC HRC HRC
on cutting edge and prevents breakage. Grade Coating
〇 ◎
l Long tool life * CFRP (Carbon Fibre Reinforced Plastic)
Performance
Comparison of Machined Surface Finish
Hole Entrance
Hole Exit
K45
K46
Brazed Carbide MULTI-DRILLs
KDS Type
Description
The new AK type drill features an extra long carbide drill head,
new cutting geometry, coolant holes and ultra hard TiAlN coating
for reliable high productivity drilling.
Advantages l General purpose drill for steels, stainless steels, cast irons
l High productivity drilling even on deep holes up to 7 x D
l Twice the tool life of conventionally coated drills
l Self centering
l Surface finish and tolerances comparable to solid carbide
l Regrindable extra long carbide head halves drill replacement
costs
Series Type
Diameter Hole depth
Remark
range (mm) (L/D)
Short type (MAK Type) ø9,5~ø40,5 ~3
First choice general
purpose drill
Long type (LAK Type) ø9,5~ø40,5 ~5
Helix angle:
Extra long type (DAK Type) ø9,5~ø40,5 ~7 25° ---> 0°
Series
Performance l High efficiency drilling l Optimized drill geometry l Comparison of cutting power
Comparison of coating damage Comparison of damage to drill margin (chip removal capability)
when high speed drilling After 40 min. cut length KDS…AK
TiAlN coated TiN coated KDS…AK Competitor’s drill
Cutting power (N)
KDS…AK type
Multi-Drills
vc = 120 m/min vc = 60 m/min
After 30 m cut length (600 holes) Competitor’s drill
Drill dia.: 18,0 mm Drill dia.: 18,0 mm vc = 50 m/min Drill dia.: 18,0 mm vc = 50 m/min
Work material: C50 (HB230) f = 0,3 mm/rev Work material: C50 (HB230) f = 0,25 mm/rev Work material: C50 (HB230) f = 0,3 mm/rev
doc = 50 mm doc = 38 mm doc = 90 mm (L/D=5)
- Stainless steel
Concurrent A Competitor B
- Ductile cast iron
l l l l l l
- Grey cast iron
0 100 200 300
0 100 200 300
Tool life (Holes) Tool life (Holes)
Drill: KDS 180 LAK (ø18,0mm) Drill: KDS 250 MAK (ø25,0mm)
Conditions: vc = 55 m/min, f = 0,25 mm/rev Conditions: vc = 60 m/min, f = 0,25 mm/rev
doc = 70 mm doc = 65 mm
K47
Brazed Carbide MULTI-DRILLs
KDS … MAK Type
Short Type ( 3 x D ) Brazed Carbide Drills with Coolant Holes
øD Shank Drill Cat. No. Stock Dimensions (mm) øD Shank Drill Cat. No. Stock Dimensions (mm)
Head Head
(mm) ød MAK L l2 l3 (mm) ød MAK L l2 l3
l4 l1 l4 l1
9,5~ KDS 095 MAK 15,6 KDS 156 MAK
10,0 16 48 1,8 KDS 100 MAK 96,8 32 37 15,7 KDS 157 MAK
~10,5 KDS 105 MAK 15,8 KDS 158 MAK
10,6~ KDS 106 MAK 15,9 KDS 159 MAK
11,0 16 48 2 KDS 110 MAK 102,0 35 40 16,0 20 50 2,9 KDS 160 MAK l 132,9 50 58
~11,5 KDS 115 MAK 16,1 KDS 161 MAK
11,6 KDS 116 MAK 16,2 KDS 162 MAK
11,7 KDS 117 MAK 16,3 KDS 163 MAK
11,8 KDS 118 MAK 16,4 KDS 164 MAK l
11,9 KDS 119 MAK 16,5 KDS 165 MAK l
12,0 16 48 2,2 KDS 120 MAK l 107,2 38 44 16,6 KDS 166 MAK
12,1 KDS 121 MAK 16,7 KDS 167 MAK
12,2 KDS 122 MAK 16,8 KDS 168 MAK
12,3 KDS 123 MAK 16,9 KDS 169 MAK
12,4 KDS 124 MAK 17,0 20 50 3,1 KDS 170 MAK l 138,1 53 61
12,5 KDS 125 MAK l 17,1 KDS 171 MAK
12,6 KDS 126 MAK 17,2 KDS 172 MAK
12,7 KDS 127 MAK 17,3 KDS 173 MAK
12,8 KDS 128 MAK 17,4 KDS 174 MAK
12,9 KDS 129 MAK 17,5 KDS 175 MAK l
13,0 16 48 2,4 KDS 130 MAK l 112,4 41 47 17,6 KDS 176 MAK
13,1 KDS 131 MAK 17,7 KDS 177 MAK l
13,2 KDS 132 MAK 17,8 KDS 178 MAK
13,3 KDS 133 MAK 17,9 KDS 179 MAK
13,4 KDS 134 MAK 18,0 20 50 3,3 KDS 180 MAK l 143,3 56 65
13,5 KDS 135 MAK l 18,1 KDS 181 MAK
13,6 KDS 136 MAK 18,2 KDS 182 MAK
13,7 KDS 137 MAK l 18,3 KDS 183 MAK
13,8 KDS 138 MAK 18,4 KDS 184 MAK
13,9 KDS 139 MAK 18,5 KDS 185 MAK l
14,0 16 48 2,5 KDS 140 MAK l 117,5 44 51 18,6 KDS 186 MAK
14,1 KDS 141 MAK 18,7 KDS 187 MAK l
14,2 KDS 142 MAK 18,8 KDS 188 MAK
14,3 KDS 143 MAK 18,9 KDS 189 MAK
14,4 KDS 144 MAK 19,0 25 56 3,5 KDS 190 MAK 158,5 59 68
Multi-Drills
l
14,5 KDS 145 MAK l 19,1 KDS 191 MAK
14,6 KDS 146 MAK l 19,2 KDS 192 MAK
14,7 KDS 147 MAK 19,3 KDS 193 MAK
14,8 KDS 148 MAK 19,4 KDS 194 MAK
14,9 KDS 149 MAK 19,5 KDS 195 MAK l
15,0 20 50 2,7 KDS 150 MAK l 127,7 47 54 19,6 KDS 196 MAK
15,1 KDS 151 MAK 19,7 KDS 197 MAK
15,2 KDS 152 MAK 19,8 25 56 3,6 KDS 198 MAK 158,6 62 72
15,3 KDS 153 MAK 19,9 KDS 199 MAK
15,4 KDS 154 MAK 20,0 KDS 200 MAK l
15,5 KDS 155 MAK l
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Diameter Steels Steels Hardened Steels Stainless Steels Ductile Aluminium Titanium Alloys Inconel
(mm) (under HB 250) (HB 250 ~320) (HRC 45) ( < HB200) Cast Irons Cast Irons
Alloys (Ti-6Al-4V) (Inconel 718)
vc 50 – 65 – 75 50 – 60 – 70 30 – 35 – 45 35 – 45 – 50 55 – 65 – 75 60 – 80 – 100 70 – 85 – 100 20 – 25 – 35 10 – 20 – 30
~ ø15
f 0,15 – 0,3 0,15 – 0,3 0,1 – 0,2 0,1 – 0,2 0,15 – 0,3 0,2 – 0,3 0,25 – 0,35 0,1 – 0,15 0,08 – 0,1
vc 50 – 65 – 75 50 – 60 – 70 35 – 40 – 50 35 – 45 – 50 60 – 70 – 80 60 – 80 – 100 70 – 90 – 110 20 – 30 – 40 10 – 20 – 30
~ ø20
f 0,15 – 0,35 0,15 – 0,35 0,15 – 0,25 0,15 – 0,25 0,15 – 0,35 0,2 – 0,35 0,25 – 0,4 0,1 – 0,15 0,08 – 0,1
vc 55 – 70 – 90 55 – 65 – 90 35 – 40 – 50 35 – 45 – 50 60 – 70 – 90 60 – 90 – 110 75 – 100 – 120 25 – 35 – 40 15 – 25 – 35
~ ø30,5
f 0,2 – 0,4 0,2 – 0,4 0,15 – 0,25 0,15 – 0,25 0,2 – 0,4 0,25 – 0,4 0,3 – 0,4 0,1 – 0,2 0,08 – 0,12
If the drilling operation is completely satisfactory with the above condition and the rigidity of the machine is sufficient,
the cutting data can be raised. For more guidance, please contact our technical representative.
Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
øD Shank Drill Cat. No. Stock Dimensions (mm) øD Shank Drill Cat. No. Stock Dimensions (mm)
Head Head
(mm) ød MAK L l2 l3 (mm) ød MAK L l2 l3
l4 l1 l4 l1
20,1 KDS 201 MAK 24,6 KDS 246 MAK
20,2 KDS 202 MAK 24,7 KDS 247 MAK
20,3 25 56 3,6 KDS 203 MAK 158,6 62 72 24,8 KDS 248 MAK
20,4 KDS 204 MAK 24,9 KDS 249 MAK
20,5 KDS 205 MAK l 25,0 32 60 4,5 KDS 250 MAK l 174,5 76 88
20,6 KDS 206 MAK 25,1 KDS 251 MAK
20,7 KDS 207 MAK 25,2 KDS 252 MAK
20,8 KDS 208 MAK 25,3 KDS 253 MAK
20,9 KDS 209 MAK 25,4 KDS 254 MAK
21,0 25 56 3,8 KDS 210 MAK l 158,8 65 75 25,5 KDS 255 MAK
21,1 KDS 211 MAK 25,6 KDS 256 MAK
21,2 KDS 212 MAK 25,7 KDS 257 MAK
21,3 KDS 213 MAK 25,8 KDS 258 MAK
21,4 KDS 214 MAK 25,9 32 60 4,7 KDS 259 MAK 179,7 79 92
21,5 KDS 215 MAK l 26,0 KDS 260 MAK l
21,6 KDS 216 MAK 26,1 KDS 261 MAK
21,7 KDS 217 MAK ~26,5 ~265 MAK
21,8 KDS 218 MAK 26,6
32 60 4,9 KDS 266 MAK 179,9 81 94
21,9 KDS 219 MAK ~27,5
~275 MAK
22,0 25 56 4,0 KDS 220 MAK l 164,0 68 79 27,6
32 60 5,1 KDS 276 MAK 185,1 83 97
22,1 KDS 221 MAK ~28,5
~285 MAK
22,2 KDS 222 MAK 28,6
32 60 5,3 KDS 286 MAK 190,3 86 100
22,3 KDS 223 MAK ~29,5
~295 MAK
22,4 KDS 224 MAK 29,6
32 60 5,5 KDS 296 MAK 190,5 89 104
22,5 KDS 225 MAK l ~30,5
~305 MAK
22,6 KDS 226 MAK 30,6
40 70 5,6 KDS 306 MAK 210,6 95 112
22,7 KDS 227 MAK ~31,5
~315 MAK
22,8 KDS 228 MAK 31,6
40 70 5,8 KDS 316 MAK 215,8 98 115
22,9 KDS 229 MAK ~32,5
~325 MAK
23,0 25 56 4,2 KDS 230 MAK l 164,2 71 82 32,6
40 70 6,0 KDS 326 MAK 221,0 101 119
23,1 KDS 231 MAK ~33,5
~335 MAK
23,2 KDS 232 MAK 33,6
40 70 6,2 KDS 336 MAK 226,2 104 122
23,3 KDS 233 MAK ~34,5
~345 MAK
23,4 KDS 234 MAK 34,6
40 70 6,4 KDS 346 MAK 231,4 107 125
23,5 KDS 235 MAK ~35,5 ~355 MAK
Multi-Drills
23,6 KDS 236 MAK 35,6
40 70 6,6 KDS 356 MAK 231,6 110 128
23,7 KDS 237 MAK ~36,5
~365 MAK
23,8 KDS 238 MAK 36,6
40 70 6,7 KDS 366 MAK 236,7 113 132
23,9 KDS 239 MAK ~37,5
~375 MAK
24,0 32 60 4,4 KDS 240 MAK l 174,4 74 86 37,6
40 70 6,9 KDS 376 MAK 241,9 116 163
24,1 KDS 241 MAK ~38,5
~385 MAK
24,2 KDS 242 MAK 38,6
40 70 7,1 KDS 386 MAK 247,1 119 168
24,3 KDS 243 MAK ~39,5
~395 MAK
24,4 KDS 244 MAK 39,6
40 70 7,3 KDS 396 MAK 252,3 122 173
24,5 KDS 245 MAK l ~40,5 ~405 MAK
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
K49
Brazed Carbide MULTI-DRILLs
KDS … LAK Type
Long Type ( 5 x D ) Brazed Carbide Drills with Coolant Holes
øD Shank Drill Cat. No. Stock Dimensions (mm) øD Shank Drill Cat. No. Stock Dimensions (mm)
Head Head
(mm) ød LAK L l2 l3 (mm) ød LAK L l2 l3
l4 l1 l4 l1
9,5~ KDS 095 LAK 15,6 KDS 156 LAK
10,0 16 48 1,8 KDS 100 LAK 116,8 52 57 15,7 KDS 157 LAK
~10,5 KDS 105 LAK 15,8 KDS 158 LAK
10,6~ KDS 106 LAK 15,9 KDS 159 LAK
11,0 16 48 2 KDS 110 LAK 127,0 57 63 16,0 20 50 2,9 KDS 160 LAK l 167,9 83 91
~11,5 KDS 115 LAK 16,1 KDS 161 LAK
11,6 KDS 116 LAK 16,2 KDS 162 LAK
11,7 KDS 117 LAK 16,3 KDS 163 LAK
11,8 KDS 118 LAK 16,4 KDS 164 LAK
11,9 KDS 119 LAK 16,5 KDS 165 LAK l
12,0 16 48 2,2 KDS 120 LAK l 132,2 63 69 16,6 KDS 166 LAK
12,1 KDS 121 LAK 16,7 KDS 167 LAK
12,2 KDS 122 LAK 16,8 KDS 168 LAK
12,3 KDS 123 LAK 16,9 KDS 169 LAK
12,4 KDS 124 LAK 17,0 20 50 3,1 KDS 170 LAK l 173,1 87 96
12,5 KDS 125 LAK l 17,1 KDS 171 LAK
12,6 KDS 126 LAK 17,2 KDS 172 LAK
12,7 KDS 127 LAK 17,3 KDS 173 LAK
12,8 KDS 128 LAK 17,4 KDS 174 LAK
12,9 KDS 129 LAK 17,5 KDS 175 LAK l
13,0 16 48 2,4 KDS 130 LAK l 142,4 67 74 17,6 KDS 176 LAK
13,1 KDS 131 LAK 17,7 KDS 177 LAK
13,2 KDS 132 LAK 17,8 KDS 178 LAK
13,3 KDS 133 LAK 17,9 KDS 179 LAK
13,4 KDS 134 LAK 18,0 20 50 3,3 KDS 180 LAK l 178,3 93 102
13,5 KDS 135 LAK l 18,1 KDS 181 LAK
13,6 KDS 136 LAK 18,2 KDS 182 LAK
13,7 KDS 137 LAK 18,3 KDS 183 LAK
13,8 KDS 138 LAK 18,4 KDS 184 LAK
13,9 KDS 139 LAK 18,5 KDS 185 LAK l
14,0 16 48 2,5 KDS 140 LAK l 147,5 73 80 18,6 KDS 186 LAK
14,1 KDS 141 LAK l 18,7 KDS 187 LAK
14,2 KDS 142 LAK 18,8 KDS 188 LAK
14,3 KDS 143 LAK 18,9 KDS 189 LAK
14,4 KDS 144 LAK 19,0 25 56 3,5 KDS 190 LAK 193,5 97 107
Multi-Drills
l
14,5 KDS 145 LAK l 19,1 KDS 191 LAK
14,6 KDS 146 LAK 19,2 KDS 192 LAK
14,7 KDS 147 LAK 19,3 KDS 193 LAK
14,8 KDS 148 LAK 19,4 KDS 194 LAK
14,9 KDS 149 LAK 19,5 KDS 195 LAK l
15,0 20 50 2,7 KDS 150 LAK l 157,7 77 85 19,6 KDS 196 LAK
15,1 KDS 151 LAK 19,7 KDS 197 LAK
15,2 KDS 152 LAK 19,8 25 56 3,6 KDS 198 LAK 198,6 103 113
15,3 KDS 153 LAK 19,9 KDS 199 LAK
15,4 KDS 154 LAK 20,0 KDS 200 LAK l
15,5 KDS 155 LAK l
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
øD Shank Drill Cat. No. Stock Dimensions (mm) øD Shank Drill Cat. No. Stock Dimensions (mm)
Head Head
(mm) ød LAK L l2 l3 (mm) ød LAK L l2 l3
l4 l1 l4 l1
20,1 KDS 201 LAK 24,6 KDS 246 LAK
20,2 KDS 202 LAK 24,7 KDS 247 LAK
20,3 25 56 3,6 KDS 203 LAK 198,6 103 113 24,8 KDS 248 LAK
20,4 KDS 204 LAK 24,9 KDS 249 LAK
20,5 KDS 205 LAK l 25,0 32 60 4,5 KDS 250 LAK l 229,5 127 140
20,6 KDS 206 LAK 25,1 KDS 251 LAK
20,7 KDS 207 LAK 25,2 KDS 252 LAK
20,8 KDS 208 LAK 25,3 KDS 253 LAK
20,9 KDS 209 LAK 25,4 KDS 254 LAK
21,0 25 56 3,8 KDS 210 LAK l 198,8 107 118 25,5 KDS 255 LAK
21,1 KDS 211 LAK 25,6 KDS 256 LAK
21,2 KDS 212 LAK 25,7 KDS 257 LAK
21,3 KDS 213 LAK 25,8 KDS 258 LAK
21,4 KDS 214 LAK 25,9 32 60 4,7 KDS 259 LAK
21,5 KDS 215 LAK l 26,0 KDS 260 LAK l 234,7 133 146
21,6 KDS 216 LAK 26,1 KDS 261 LAK
21,7 KDS 217 LAK ~26,5 ~265 LAK
21,8 KDS 218 LAK 26,6
32 60 4,9 KDS 266 LAK 239,9 137 151
21,9 KDS 219 LAK ~27,5
~275 LAK
22,0 25 56 4,0 KDS 220 LAK l 204,0 113 124 27,6
32 60 5,1 KDS 276 LAK 245,1 143 157
22,1 KDS 221 LAK ~28,5
~285 LAK
22,2 KDS 222 LAK 28,6
32 60 5,3 KDS 286 LAK 250,3 147 162
22,3 KDS 223 LAK ~29,5
~295 LAK
22,4 KDS 224 LAK 29,6
32 60 5,5 KDS 296 LAK 260,5 152 167
22,5 KDS 225 LAK ~30,5
~305 LAK
22,6 KDS 226 LAK 30,6
40 70 5,6 KDS 306 LAK 280,6 166 187
22,7 KDS 227 LAK ~31,5
~315 LAK
22,8 KDS 228 LAK 31,6
40 70 5,8 KDS 316 LAK 285,8 172 190
22,9 KDS 229 LAK ~32,5
~325 LAK
23,0 25 56 4,2 KDS 230 LAK l 214,2 117 129 32,6
40 70 6,0 KDS 326 LAK 291,0 175 194
23,1 KDS 231 LAK ~33,5
~335 LAK
23,2 KDS 232 LAK 33,6
40 70 6,2 KDS 336 LAK 296,2 177 197
23,3 KDS 233 LAK ~34,5
~345 LAK
23,4 KDS 234 LAK 34,6
40 70 6,4 KDS 346 LAK 301,4 180 200
23,5 KDS 235 LAK ~35,5 ~355 LAK
Multi-Drills
23,6 KDS 236 LAK 35,6
40 70 6,6 KDS 356 LAK 306,6 183 203
23,7 KDS 237 LAK ~36,5
~365 LAK
23,8 KDS 238 LAK 36,6
40 70 6,7 KDS 366 LAK 311,7 188 207
23,9 KDS 239 LAK ~37,5
~375 LAK
24,0 32 60 4,4 KDS 240 LAK l 224,4 123 135 37,6
40 70 6,9 KDS 376 LAK 321,9 193 243
24,1 KDS 241 LAK ~38,5
~385 LAK
24,2 KDS 242 LAK 38,6
40 70 7,1 KDS 386 LAK 327,1 198 248
24,3 KDS 243 LAK ~39,5
~395 LAK
24,4 KDS 244 LAK 39,6
40 70 7,3 KDS 396 LAK 332,3 203 253
24,5 KDS 245 LAK ~40,5 ~405 LAK
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
K51
Brazed Carbide MULTI-DRILLs
KDS … DAK Type
Extra Long Type ( 7 x D ) Brazed Carbide Drills with Coolant Holes
øD Shank Drill Cat. No. Stock Dimensions (mm) øD Shank Drill Cat. No. Stock Dimensions (mm)
Head Head
(mm) ød DAK L l2 l3 (mm) ød DAK L l2 l3
l4 l1 l4 l1
9,5~ KDS 095 DAK 15,6 KDS 156 DAK
10,0 16 48 1,8 KDS 100 DAK 141,8 75 80 15,7 KDS 157 DAK
~10,5 KDS 105 DAK 15,8 KDS 158 DAK
10,6~ KDS 106 DAK 15,9 KDS 159 DAK
11,0 16 48 2 KDS 110 DAK 152,0 81 87 16,0 20 50 2,9 KDS 160 DAK l 207,9 121 129
~11,5 KDS 115 DAK 16,1 KDS 161 DAK
11,6 KDS 116 DAK 16,2 KDS 162 DAK
11,7 KDS 117 DAK 16,3 KDS 163 DAK
11,8 KDS 118 DAK 16,4 KDS 164 DAK
11,9 KDS 119 DAK 16,5 KDS 165 DAK
12,0 16 48 2,2 KDS 120 DAK l 162,2 91 97 16,6 KDS 166 DAK
12,1 KDS 121 DAK 16,7 KDS 167 DAK
12,2 KDS 122 DAK 16,8 KDS 168 DAK
12,3 KDS 123 DAK 16,9 KDS 169 DAK
12,4 KDS 124 DAK 17,0 20 50 3,1 KDS 170 DAK l 218,1 129 138
12,5 KDS 125 DAK l 17,1 KDS 171 DAK
12,6 KDS 126 DAK 17,2 KDS 172 DAK
12,7 KDS 127 DAK 17,3 KDS 173 DAK
12,8 KDS 128 DAK 17,4 KDS 174 DAK
12,9 KDS 129 DAK 17,5 KDS 175 DAK l
13,0 16 48 2,4 KDS 130 DAK l 177,4 99 106 17,6 KDS 176 DAK
13,1 KDS 131 DAK 17,7 KDS 177 DAK
13,2 KDS 132 DAK 17,8 KDS 178 DAK
13,3 KDS 133 DAK 17,9 KDS 179 DAK
13,4 KDS 134 DAK 18,0 20 50 3,3 KDS 180 DAK l 223,3 136 145
13,5 KDS 135 DAK 18,1 KDS 181 DAK
13,6 KDS 136 DAK 18,2 KDS 182 DAK
13,7 KDS 137 DAK 18,3 KDS 183 DAK
13,8 KDS 138 DAK 18,4 KDS 184 DAK
13,9 KDS 139 DAK 18,5 KDS 185 DAK
14,0 16 48 2,5 KDS 140 DAK l 182,5 106 113 18,6 KDS 186 DAK
14,1 KDS 141 DAK 18,7 KDS 187 DAK
14,2 KDS 142 DAK 18,8 KDS 188 DAK
14,3 KDS 143 DAK 18,9 KDS 189 DAK
14,4 KDS 144 DAK 19,0 25 56 3,5 KDS 190 DAK 243,5 144 154
Multi-Drills
l
14,5 KDS 145 DAK 19,1 KDS 191 DAK
14,6 KDS 146 DAK 19,2 KDS 192 DAK
14,7 KDS 147 DAK 19,3 KDS 193 DAK
14,8 KDS 148 DAK 19,4 KDS 194 DAK
14,9 KDS 149 DAK 19,5 KDS 195 DAK
15,0 20 50 2,7 KDS 150 DAK l 197,7 114 122 19,6 KDS 196 DAK
15,1 KDS 151 DAK 19,7 KDS 197 DAK
15,2 KDS 152 DAK 19,8 25 56 3,6 KDS 198 DAK 248,6 151 161
15,3 KDS 153 DAK 19,9 KDS 199 DAK
15,4 KDS 154 DAK 20,0 KDS 200 DAK l
15,5 KDS 155 DAK
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Specification:
- Brazed carbide drill TiAlN coated (Grade: ACW30)
with coolant holes
- Shank with whistle notch
øD Shank Drill Cat. No. Stock Dimensions (mm) øD Shank Drill Cat. No. Stock Dimensions (mm)
Head Head
(mm) ød DAK L l2 l3 (mm) ød DAK L l2 l3
l l l4 l1
20,1 KDS 201 DAK 24,6 KDS 246 DAK
20,2 KDS 202 DAK 24,7 KDS 247 DAK
20,3 25 56 3,6 KDS 203 DAK 248,6 151 161 24,8 KDS 248 DAK
20,4 KDS 204 DAK 24,9 KDS 249 DAK
20,5 KDS 205 DAK 25,0 32 60 4,5 KDS 250 DAK 294,5 187 200
20,6 KDS 206 DAK 25,1 KDS 251 DAK
20,7 KDS 207 DAK 25,2 KDS 252 DAK
20,8 KDS 208 DAK 25,3 KDS 253 DAK
20,9 KDS 209 DAK 25,4 KDS 254 DAK
21,0 25 56 3,8 KDS 210 DAK l 248,8 155 166 25,5 KDS 255 DAK
21,1 KDS 211 DAK 25,6 KDS 256 DAK
21,2 KDS 212 DAK 25,7 KDS 257 DAK
21,3 KDS 213 DAK 25,8 KDS 258 DAK
21,4 KDS 214 DAK 25,9 32 60 4,7 KDS 259 DAK 304,7 197 210
21,5 KDS 215 DAK 26,0 KDS 260 DAK
21,6 KDS 216 DAK 26,1 KDS 261 DAK
21,7 KDS 217 DAK ~26,5 ~265 DAK
21,8 KDS 218 DAK 26,6
32 60 4,9 KDS 266 DAK 309,9 201 215
21,9 KDS 219 DAK ~27,5
~275 DAK
22,0 25 56 4,0 KDS 220 DAK l 259,0 166 177 27,6
32 60 5,1 KDS 276 DAK 315,1 206 220
22,1 KDS 221 DAK ~28,5
~285 DAK
22,2 KDS 222 DAK 28,6
32 60 5,3 KDS 286 DAK 325,3 215 230
22,3 KDS 223 DAK ~29,5
~295 DAK
22,4 KDS 224 DAK 29,6
32 60 5,5 KDS 296 DAK 335,5 225 240
22,5 KDS 225 DAK ~30,5
~305 DAK
22,6 KDS 226 DAK 30,6
40 70 5,6 KDS 306 DAK 350,6 229 245
22,7 KDS 227 DAK ~31,5
~315 DAK
22,8 KDS 228 DAK 31,6
40 70 5,8 KDS 316 DAK 360,8 234 250
22,9 KDS 229 DAK ~32,5
~325 DAK
23,0 25 56 4,2 KDS 230 DAK 274,2 174 186 32,6
40 70 6,0 KDS 326 DAK 371,0 243 260
23,1 KDS 231 DAK ~33,5
~335 DAK
23,2 KDS 232 DAK 33,6
40 70 6,2 KDS 336 DAK 381,2 253 270
23,3 KDS 233 DAK ~34,5
~345 DAK
23,4 KDS 234 DAK 34,6
40 70 6,4 KDS 346 DAK 391,4 257 275
23,5 KDS 235 DAK ~35,5 ~355 DAK
Multi-Drills
23,6 KDS 236 DAK 35,6
40 70 6,6 KDS 356 DAK 396,6 262 280
23,7 KDS 237 DAK ~36,5
~365 DAK
23,8 KDS 238 DAK 36,6
40 70 6,7 KDS 366 DAK 406,7 271 290
23,9 KDS 239 DAK ~37,5
~375 DAK
24,0 32 60 4,4 KDS 240 DAK 284,4 178 190 37,6
40 70 6,9 KDS 376 DAK 416,9 292 338
24,1 KDS 241 DAK ~38,5
~385 DAK
24,2 KDS 242 DAK 38,6
40 70 7,1 KDS 386 DAK 422,1 296 343
24,3 KDS 243 DAK ~39,5
~395 DAK
24,4 KDS 244 DAK 39,6
40 70 7,3 KDS 396 DAK 427,3 300 348
24,5 KDS 245 DAK l ~40,5 ~405 DAK
How to Order
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
K53
Brazed Carbide MULTI-DRILLs ( Available on Request )
KDS … FA Type
Extra Long Type (10 x D) Brazed Carbide Drills with Coolant Holes
Specification:
- Brazed carbide (Grade: G10E) drill
Helix angle: 25° ---> 0° with coolant holes
l2 = Effective drilling length - Shank with whistle notch
øD Shank Drill Cat. No. Stock Dimensions (mm) øD Shank Drill Cat. No. Stock Dimensions (mm)
Head Head
(mm) ød FA10 L l2 (mm) ød FA10 L l2
l3 l1 l3 l1
8,0
16 48 1,5 KDS 080 FA10 156,5 93
19,6
25 56 3,6 KDS 196 FA10 318,6 225
~8,5 ~085 FA10 ~20,5 ~205 FA10
8,6
16 48 1,6 KDS 086 FA10 171,6 104
20,6
25 56 3,8 KDS 206 FA10 328,8 236
~9,5 ~095 FA10 ~21,5 ~215 FA10
9,6
16 48 1,8 KDS 096 FA10 181,8 115
21,6
25 56 4,0 KDS 216 FA10 344,0 247
~10,5 ~105 FA10 ~22,5
~225 FA10
10,6
16 48 2,0 KDS 106 FA10 197,0 126
22,6
25 56 4,2 KDS 226 FA10 354,2 258
~11,5 ~115 FA10 ~23,5
~235 FA10
11,6
16 48 2,2 KDS 116 FA10 207,2 137
23,6
32 60 4,4 KDS 236 FA10 374,4 269
~12,5 ~125 FA10 ~24,5 ~245 FA10
12,6
16 48 2,4 KDS 126 FA10 222,4 148
24,6
32 60 4,5 KDS 246 FA10 384,5 280
~13,5 ~135 FA10 ~25,5
~255 FA10
13,6
16 48 2,5 KDS 136 FA10 232,5 159
25,6
32 60 4,7 KDS 256 FA10 399,7 291
~14,5 ~145 FA10 ~26,5
~265 FA10
14,6
20 50 2,7 KDS 146 FA10 247,7 170
26,6
32 60 4,9 KDS 266 FA10 409,9 302
~15,5 ~155 FA10 ~27,5
~275 FA10
15,6
20 50 2,9 KDS 156 FA10 262,9 181
27,6
32 60 5,1 KDS 276 FA10 425,1 313
~16,5 ~165 FA10 ~28,5
~285 FA10
16,6
20 50 3,1 KDS 166 FA10 273,1 192
28,6
32 60 5,3 KDS 286 FA10 435,3 324
~17,5 ~175 FA10 ~29,5
~295 FA10
17,6
20 50 3,3 KDS 176 FA10 288,3 203
29,6
32 60 5,5 KDS 296 FA10 450,5 335
~18,5 ~185 FA10 ~30,5 ~305 FA10
18,6
25 56 3,5 KDS 186 FA10 303,5 214
~19,5 ~195 FA10
How to Order
Multi-Drills
Non-Stock Items will be required minimum order quantity for 6 pcs. Please specify the Cat. No.
For example, if the diameter of the drill is 10,2 mm, please indicate as follow.
Drill diameter FA: Extra long type brazed carbide drill with
10,2 mm special flutes (Helix angle: 25° a 0°)
Recommended Cutting Conditions ( v c : Cutting Speed (m/min), f : Feed rate (mm/rev)) (Min – Standard – Max)
Diameter
Cast Irons Aluminium Alloys Remarks
(mm)
vc 30 – 55 – 60 50 – 70 – 90
~ ø12 To avoid the drill bending, which can cause breakage, please pre-drill or reduce the cutting conditions
f 0,1 – 0,2 – 0,25 0,1 – 0,2 – 0,3
at the entrance of hole; RPM: 100 ~ 300, f : 0,05 ~ 0,08 mm/rev.
vc 40 – 60 – 70 60 –70 – 100
~ ø20
f 0,2 – 0,3 – 0,4 0,3 – 0,35 – 0,5 Higher feed rates and deep holes require high coolant pressure.
vc 40 – 60 – 70 70 – 100 – 150 Cutting fluid : Water soluble oil
~ ø30 Cutting fluid pressure : 4 ~ 10 bar
f 0,3 – 0,4 – 0,5 0,3 – 0,4 – 0,5
K54
Replaceable Head Type MULTI-DRILLs
SMD Type
General Features
Fast accurate and ideal for drilling steels, this newly developed drill
from SUMITOMO gives similar hole accuracy to that of regrindable
drills renowned within the industry as being the ultimate hole making
tool.
Multi-Drills
3 Times
Hole diameter (mm)
Life !
after 900 holes (~34m)
K55
Replaceable Head Type Drill Holder
SMDH Type
Shank Type: Shank Type:
Holder 3D / 5D / 8D Whistle notch type Holder 1,5D Weldon type
l1 l2 New
ØDm7
Ødh6
140°
140°
ØDm7
Ød2
Ødh6
l3 l2 l3
L L
Shank Type:
Holder 12D Cylindrical type
New l1 l2
ØDm7
140°
Ødh6
Ød2
l3
L
Holder (mm)
Dimensions Series (1,5D) Series (3D) Series (5D) Series (8D) Series (12D)
Related
Drill Head Shank Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Drill Heads
DMTL / DMEL
ØD l1 Ød l3 S L l2 Ød2 M3 L l2 M5 L l2 M8 L l2 12D L l2 Ød2
12,0 2,2 SMDH 120 m 91 25,5 20 107,2 43,5 132,2 68,5 1200~1249
12,5 2,3 SMDH 125 m 91 25,5 20 107,3 43,5 132,3 68,5 1250~1299
16 48
13,0 2,4 SMDH 130 m 92 27,5 20 112,4 46,5 142,4 73,5 1300~1349
14,0 2,5 SMDH 140 m 96 31,5 20 119,0 52,5 149,0 81,5 194,0 124,5 238,5 168,5 20 1350~1450
15,0 2,7 SMDH 150 m 100 32,0 25 129,2 55,0 159,2 86,0 204,2 133,0 253,0 180,0 25 1451~1550
16,0 2,9 SMDH 160 m 103 35,0 25 134,4 59,0 169,4 92,0 214,4 141,0 265,5 192,0 25 1551~1650
20 50
17,0 3,1 SMDH 170 m 105 35,5 25 139,6 62,5 174,6 97,5 224,6 150,5 278,1 203,5 25 1651~1750
18,0 3,3 SMDH 180 m 107 39,7 25 144,8 66,5 179,8 103,5 229,8 158,5 290,5 215,5 25 1751~1850
19,0 3,5 SMDH 190 m 115 40,5 30 160,1 69,5 195,0 108,5 255,0 167,5 309,1 228,5 30 1851~1950
20,0 3,6 SMDH 200 m 118 43,0 30 160,1 73,0 200,1 114,0 265,1 175,0 321,4 240,0 30 1951~2050
21,0 3,8 25 56 SMDH 210 m 119 44,0 30 160,3 76,0 200,3 119,0 270,3 184,0 333,9 252,0 30 2051~2150
22,0 4,0 SMDH 220 m 121 47,0 30 165,1 80,0 205,1 125,0 275,1 192,0 347,0 264,0 30 2151~2280
23,0 4,2 SMDH 230 m 122 46,5 30 164,8 82,5 214,8 129,5 284,8 200,5 359,0 275,5 30 2281~2380
24,0 4,4 SMDH 240 m 129 49,5 37 174,6 86,5 224,6 135,5 299,6 208,5 376,1 284,5 37 2381~2480
25,0 4,6 SMDH 250 m 129 49,0 37 174,6 88,0 229,6 140,0 304,6 217,0 388,4 300,0 37 2481~2580
26,0 4,7 SMDH 260 m 132 52,0 37 179,7 92,0 234,7 146,0 314,7 225,0 2581~2680
Multi-Drills
27,0 4,9 32 60 SMDH 270 m 133 53,0 37 179,9 94,0 239,9 151,0 324,9 234,0 2681~2780
28,0 5,1 SMDH 280 m 135 54,5 37 185,1 96,5 245,1 156,5 330,1 241,5 2781~2880
29,0 5,3 SMDH 290 m 136 55,5 37 190,3 99,5 250,3 161,5 340,3 250,5 2881~2980
30,0 5,5 SMDH 300 m 139 58,5 37 190,5 104,5 260,5 167,5 350,5 259,5 2981~3050
Drill order description example: SMDH210M3, drill heads a K59/H60
1
Recommended Torque Spare Parts
Screw Screw Wrench
Applicable Insert Applicable Holder
BXD 02208 Ι P 0,8 ~ 1,0 SMDT 1200 ~ 1550 D M£L BXD 02208 Ι P TRDR 08 Ι P SMDH 120 ~ 150 M£
BXD 02509 Ι P 0,9 ~ 1,2 SMDT 1551 ~ 1850 D M£L BXD 02509 Ι P TRDR 10 Ι P SMDH 160 ~ 180 M£
BXD 03011 Ι P 1,8 ~ 2,4 SMDT 1851 ~ 2150 D M£L BXD 03011 Ι P TRDR 15 Ι P SMDH 190 ~ 210 M£
BXD 03512 Ι P 2,8 ~ 3,7 SMDT 2151 ~ 2480 D M£L BXD 03512 Ι P TRDR 15 Ι P SMDH 220 ~ 240 M£
BXD 04014 Ι P 4,1 ~ 5,5 SMDT 2481 ~ 2780 D M£L BXD 04014 Ι P TRDR 20 Ι P SMDH 250 ~ 270 M£
BXD 04515 Ι P 5,0 ~ 6,6 SMDT 2781 ~ 3050 D M£L BXD 04515 Ι P TRDR 25 Ι P SMDH 280 ~ 300 M£
Type MTL
vc 70 – 100 – 120 40 – 70 – 90 50 – 70 – 90 vc 50 – 70 – 80 30 – 50 – 70 40 – 60 – 80
~ 20,0 ~20,0
f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,25 – 0,35 f 0,15 – 0,25 – 0,35 0,15 – 0,2 – 0,25 0,2 – 0,25 – 0,35
Note: High cutting performance is enhanced when using a high quality [ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
machine and rigid set up.
K57
Regrindable Drill Head Insert MEL Type for Smooth Cutting
SMDT… D MEL Type (Soft Steel, Stainless Steel, Grey Cast Iron)
Type MEL
15,3 SMDT 1530 D MEL l 11,0 18,7 SMDT 1870 D MEL l 12,9 30,5 SMDT 3050 D MEL l 19,0
Note: High cutting performance is enhanced when using a high quality [ v c : Cutting Speed (m/min), f : Feed rate (mm/rev), Min - Optimum - Max ]
machine and rigid set up.
Advantages
l Replaceable and regrindable drill head
l Increases productivity
0-
f = 0,1mm/rev f = 0,15mm/rev f = 0,2mm/rev
Work Material: X5CrNi1810 (1.4301) Work Material: X5CrNi1810 (1.4301)
Drill Diameter: ø16,5 x 5D Drill Diameter: ø16,5 x 5D
Conditions: vc = 60 m/min Conditions: vc = 60 m/min, f = 0,15 mm/rev
Multi-Drills
3000 -
Competitor -29%
2000 - -26%
MEL
1000 -
MEL
0-
Work Material: GG25 Conditions: vc = 100 m/min
f = 0,2mm/rev f = 0,3mm/rev Drill Diameter: ø14 x 5D f = 0,2 mm/rev
Work Material: GGG45 Cutting Length: 34,7m Wet
Drill Diameter: ø18 x 5D
Conditions: vc = 80 m/min
K59
Drill Head Insert MFS Type for Drilling in Non-Flat Surfaces
Holder
ØDh7
ØDh7
Ødh6
Ødh6
Ød2
l2 l3 l2 l3
1,5D/12D 3D/5D/8D
L L
No flat face for side lock clamping on the shank of 12D holders.
Holder
Dimensions Series (1,5D) Series (3D) Series (5D) Series (8D) Series (12D)
Related
Drill Head Shank Cat. No. Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Stock Dimensions Drill Heads
MFS
ØD l1 Ød l3 S L l2 Ød2 M3 L l2 M5 L l2 M8 L l2 12D L l2 Ød2
12,0 2,2 SMDH 120 m 91 25,5 20 107,2 43,5 132,2 68,5 1200~1249
12,5 2,3 SMDH 125 m 91 25,5 20 107,3 43,5 132,3 68,5 1250~1299
16 48
13,0 2,4 SMDH 130 m 92 27,5 20 112,4 46,5 142,4 73,5 1300~1349
14,0 2,5 SMDH 140 m 96 31,5 20 119,0 52,5 149,0 81,5 194,0 124,5 238,5 168,5 20 1350~1450
15,0 2,7 SMDH 150 m 100 32,0 25 129,2 55,0 159,2 86,0 204,2 133,0 253,0 180,0 25 1451~1550
16,0 2,9 SMDH 160 m 103 35,0 25 134,4 59,0 169,4 92,0 214,4 141,0 265,5 192,0 25 1551~1650
20 50
17,0 3,1 SMDH 170 m 105 35,5 25 139,6 62,5 174,6 97,5 224,6 150,5 278,1 203,5 25 1651~1750
18,0 3,3 SMDH 180 m 107 39,7 25 144,8 66,5 179,8 103,5 229,8 158,5 290,5 215,5 25 1751~1850
19,0 3,5 SMDH 190 m 115 40,5 30 160,1 69,5 195,0 108,5 255,0 167,5 309,1 228,5 30 1851~1950
20,0 3,6 SMDH 200 m 118 43,0 30 160,1 73,0 200,1 114,0 265,1 175,0 321,4 240,0 30 1951~2050
21,0 3,8 25 56 SMDH 210 m 119 44,0 30 160,3 76,0 200,3 119,0 270,3 184,0 333,9 252,0 30 2051~2150
22,0 4,0 SMDH 220 m 121 47,0 30 165,1 80,0 205,1 125,0 275,1 192,0 347,0 264,0 30 2151~2280
23,0 4,2 SMDH 230 m 122 46,5 30 164,8 82,5 214,8 129,5 284,8 200,5 359,0 275,5 30 2281~2380
24,0 4,4 SMDH 240 m 129 49,5 37 174,6 86,5 224,6 135,5 299,6 208,5 376,1 284,5 37 2381~2480
Multi-Drills
25,0 4,6 SMDH 250 m 129 49,0 37 174,6 88,0 229,6 140,0 304,6 217,0 388,4 300,0 37 2481~2580
26,0 4,7 SMDH 260 m 132 52,0 37 179,7 92,0 234,7 146,0 314,7 225,0 2581~2680
27,0 4,9 32 60 SMDH 270 m 133 53,0 37 179,9 94,0 239,9 151,0 324,9 234,0 2681~2780
28,0 5,1 SMDH 280 m 135 54,5 37 185,1 96,5 245,1 156,5 330,1 241,5 2781~2880
29,0 5,3 SMDH 290 m 136 55,5 37 190,3 99,5 250,3 161,5 340,3 250,5 2881~2980
30,0 5,5 SMDH 300 m 139 58,5 37 190,5 104,5 260,5 167,5 350,5 259,5 2981~3050
Drill order description example: SMDH210M3, drill heads a K63
BXD 02208 Ι P 0,8 ~ 1,0 SMDT 1200 ~ 1550 MFS BXD 02208 Ι P TRDR 08 Ι P SMDH 120 ~ 150
BXD 02509 Ι P 0,9 ~ 1,2 SMDT 1551 ~ 1850 MFS BXD 02509 Ι P TRDR 10 Ι P SMDH 160 ~ 180
BXD 03011 Ι P 1,8 ~ 2,4 SMDT 1851 ~ 2150 MFS BXD 03011 Ι P TRDR 15 Ι P SMDH 190 ~ 210
BXD 03512 Ι P 2,8 ~ 3,7 SMDT 2151 ~ 2480 MFS BXD 03512 Ι P TRDR 15 Ι P SMDH 220 ~ 240
BXD 04014 Ι P 4,1 ~ 5,5 SMDT 2481 ~ 2780 MFS BXD 04014 Ι P TRDR 20 Ι P SMDH 250 ~ 270
BXD 04515 Ι P 5,0 ~ 6,6 SMDT 2781 ~ 3050 MFS BXD 04515 Ι P TRDR 25 Ι P SMDH 280 ~ 300
ØDh7
H
PVD coated grade: ACX70
Application Guide
Holes
K61
Replaceable Head Type MULTI-DRILLs Large Hole MTL Type
SMD Type大形ケーシングなどに用いられる高延性材料にも最適な刃型設計
大径MTL型 For Large Holes
Tool edge design ideal for malleable material used for large
casings, etc.
Edge design suitable for malleable material commonly used
for large hole drilling.
㘩ઃ߈ᤨߩേࠍᛥ߃ࠆ
Reduces movement when starting the hole
X型シンニング
X-Type Thinning
X型シンニング
Aims to reduce thrust under heavy cutting
Large Thinning Angle
重切削でのスラスト低減を狙う
大きなシンニング角
大径で
Cutting Environment: Emulsion Type
ね板加
工
Cutting Environment: Emulsion Type
重
High drilling accuracy
Ǿ33.15 with large diameters Stable even when machining laminated plates
測定ヶ所① ① 切りくず処理良好
Ǿ33.10 Good Chip Control Cutting Force (N m)
測定ヶ所② ② 10,000
Ø33,15
Ǿ33.05 Measured
Point (1) (1)
Ø33,10 8,000
Measured
Ǿ33.00 Point (2) (2)
d Exit Ø33,05
ure s 6,000
M eas tio出口
n Ǿ32.95Ø33,00
c
方向 ire 4,000
測定 D Ǿ32.90Ø35,95
Multi-Drills
2,000
入口 Entrance Ǿ32.85Ø32,90
0
入口
Ø32,85
中間 出口 5 10 15 20 25
Entrance Intermediate Exit Depth of cut (mm)
øD h7
140°
ød h6
h1
Mounted Figure 1
Only use the special MTL Type head
with a M, L or D type holder
øD h7
140°
ød h6
2 3
K63
Indexable Insert Type ”SumiDrill” ECONOMICAL - FAST - ACCURATE - RIGID
General Features
The newly designed WDX drill features indexable inserts with 4
cutting edges and a range of optimised chipbreakers;
light (L) - general purpose (G) - heavy (H) for rapid chip removal.
Advantages
l Rigid - Economical - Multi-function l Excellent hole accuracy
Drills - Bores - External Turns Improved cutting force balance and insert design
Diameter range 13,0 ~ 55,0 mm for optimum performance
Drilling depth ~ 2D, ~ 3D, ~ 4D, ~ 5D
AICrN (white)
(nanometer) layers of TiAlN and AlCrN,
alternately stacked up to 1.000 layers.
Holder -
Inserts (mm)
Dimensions (mm) Applicable
Stock
K65
Indexable Insert Type ”SumiDrill”
WDX Type (3D)
Max. Depth : 3 x øD
Fig. 1 Fig. 2 Fig. 3
Holder -
Inserts (mm)
Dimensions (mm) Applicable
Stock
40,0 WDX 400D3S40 l 225,0 125,0 155,0
WDXT
41,0 WDX 410D3S40 l 228,0 128,0 158,0 40 49,5 70 BFTX 01604 N TRX 06 – WDX 130D S20 ~ 150D S20 0,3
125012
42,0 WDX 420D3S40 l 231,0 131,0 161,0
BFTX 0204 N TRX 06 – WDX 155D S20 ~ 180D S25 0,5
43,0 WDX 430D3S40 l 234,0 134,0 164,0
BFTY 02206 – TRD 07 WDX 185D S25 ~ 225D S25 1,0
44,0 WDX 440D3S40 l 237,0 137,0 167,0
45,0 WDX 450D3S40 l 240,0 140,0 170,0 BFTX 02506 N – TRD 08 WDX 230D S25 ~ 285D S32 1,5
BFTX 03584 – TRD 15 WDX 290D S32 ~ 360D S40 3,5
46,0 WDX 460D3S40 l 243,0 143,0 173,0
47,0 WDX 470D3S40 l 246,0 146,0 176,0
BFTX 0511 N – TRD 20 WDX 370D S40 ~ 450D S40 5,0
48,0 WDX 480D3S40 l 249,0 149,0 179,0
49,5 BFTX 0615 N – TRD 25 WDX 460D S40 ~ 650D S40 7,5
49,0 WDX 490D3S40 l 252,0 152,0 182,0
50,0 WDX 500D3S40 l 255,0 155,0 185,0
40 70 WDXT
51,0 WDX 510D3S40 l 258,0 158,0 188,0 Identification of Drill Body
Holder -
Inserts (mm)
Dimensions (mm) Applicable
Stock
K67
Indexable Insert Type ”SumiDrill”
WDX Type (5D)
Max. Depth : 5 x øD
Fig. 1 Fig. 2 Fig. 3
Holder -
Inserts (mm)
Dimensions (mm) Applicable
Stock
-
Spare Parts
Screw Wrench Wrench
Applicable
Multi-Drills
Holders
Turning by lathes
Outer turning (max. 2xD) Inner turning (max. 2xD)
K69
Indexable Insert Type ˮSumiDrill“
WDX Type
Eccentric Sleeve WAS Type
The Eccentric Sleeve WAS Type, exclusively designed for ˮSumiDrill“ WDX Type, provides up to ±0,3mm of hole
size adjustment.
ød1
øD3
øD2
L4 L3
L2 L1
Dimensions
(mm)
Diameter Adjustment
Cat. No. Stock Ød1 ØD2 ØD3 L1 L2 L3 L4
Range (max.)
WAS 2025-48 20 25 33 43 5 32 5 +0,3 ~ -0,2
WAS 2532-60 25 32 42 60 7 46 6 +0,3 ~ -0,3
WAS 3240-70 32 40 55 70 7 57 6 +0,3 ~ -0,3
WAS 4050-85 40 50 60 80 7 64 6 +0,3 ~ -0,3
Diameter Adjustment
Procedure 1
Reference Line
Procedure 3
Procedure 2
Fixing screw
Adjustment hash marks
Fixation of the adjusting
Turn to a positive number
sleeve.
to expand the hole, and
to a negative number
to decrease the drilling
diameter.
Note 1: The dial is for reference purposes. Always measure the actual drilling diameter and adjust accordingly.
Note 2: Not usable with collet chuck type holders. Only use with a side-locking holder like Weldon.
Insert breakage was eliminated with improved chip control and Eliminated the problem of entangled chips.
better surface finish.
ˮSumiDrill“
ˮSumiDrill“ WDX type vf = 32mm/min
WDX type 2400 Holes /corner
20% Longer tool life 4 Times higher
25% Higher efficiency Competitor vf = 32mm/min efficiency
Competitor 2000 Holes /corner
50 100 150
Feed Rate
0 1,000 2,000 3,000
Number of Holes Drilled Entrance: Ø60,155 Good surface finish and
Outlet: Ø60,157 good hole tolerance.
K71
Indexable Insert Type ”SumiDrill” Recommended Cutting Conditions
WDX Type
Recommended Cutting Conditions (2D) [ min. - optimal - max. ]
Material Group Chip Cutting Speed Feed rate (mm/rev)
Hardness
(HB)
breaker &
ISO Work material
Grade Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
125 L ACP300 150 - 220 - 250 0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,12 0,04 - 0,08 - 0,13 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,17
190 G ACP300 150 - 220 - 250 0,08 - 0,13 - 0,24 0,08 - 0,13 - 0,24 0,08 - 0,14 - 0,26 0,09 - 0,16 - 0,29 0,10 - 0,17 - 0,32
Carbon steel 250 G ACP300 125 - 170 - 230 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
270 G ACP300 125 - 170 - 230 0,08 - 0,13 - 0,22 0,08 - 0,14 - 0,24 0,08 - 0,14 - 0,23 0,09 - 0,16 - 0,26 0,10 - 0,17 - 0,29
300 G ACP300 100 - 130 - 170 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
P 180 L ACP300 150 - 180 - 220 0,05 - 0,08 - 0,14 0,05 - 0,08 - 0,14 0,05 - 0,08 - 0,16 0,06 - 0,09 - 0,17 0,07 - 0,10 - 0,19
275 G ACP300 125 - 150 - 200 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
Low alloyed steel
300 G ACP300 100 - 140 - 170 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
350 G ACP300 80 - 120 - 150 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
200 G ACP300 100 - 150 - 200 0,08 - 0,13 - 0,24 0,08 - 0,13 - 0,24 0,08 - 0,14 - 0,26 0,09 - 0,16 - 0,29 0,10 - 0,17 - 0,32
High alloyed steel
325 G ACP300 80 - 120 - 160 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
martensitic / ferritic 200 L/G ACP300 100 - 150 - 200 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
Stainless martensitic / tempered 240 L/G ACP300 90 - 120 - 150 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
M steel, austenitic / quenched 180 L/G ACP300 100 - 150 - 200 0,04 - 0,08 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
austenitic / ferritic (Duplex) 230 L/G ACP300 80 - 120 - 150 0,04 - 0,08 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
180 H ACK300 120 - 160 - 200 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
Cast iron (GG)
260 H ACK300 120 - 160 - 200 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
K 160 H ACK300 90 - 120 - 250 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
Nodular cast iron (GGG)
250 H ACK300 90 - 120 - 150 0,09 - 0,20 - 0,32 0,10 - 0,22 - 0,36 0,11 - 0,24 - 0,39 0,12 - 0,26 - 0,44 0,13 - 0,29 - 0,48
S Heat resistant alloy 200 L/G ACP300 25 - 50 - 70 0,06 - 0,11 - 0,18 0,06 - 0,11 - 0,18 0,06 - 0,12 - 0,19 0,07 - 0,13 - 0,22 0,08 - 0,14 - 0,24
Aluminium alloy G DL1500 200 - 260 - 320 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
N Copper alloy G DL1500 180 - 230 - 280 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
breaker &
ISO Work material
Grade Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
125 L ACP300 150 - 220 - 250 0,04 - 0,07 - 0,1 0,04 - 0,07 - 0,10 0,04 - 0,08 - 0,11 0,05 - 0,09 - 0,12 0,06 - 0,10 - 0,13
190 G ACP300 150 - 220 - 250 0,08 - 0,12 - 0,2 0,08 - 0,12 - 0,20 0,08 - 0,13 - 0,22 0,09 - 0,14 - 0,24 0,10 - 0,16 - 0,27
Carbon steel 250 G ACP300 125 - 170 - 230 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
270 G ACP300 125 - 170 - 230 0,08 - 0,12 - 0,18 0,08 - 0,12 - 0,18 0,08 - 0,13 - 0,19 0,09 - 0,14 - 0,22 0,10 - 0,16 - 0,24
300 G ACP300 100 - 130 - 170 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
P 180 L ACP300 150 - 180 - 220 0,05 - 0,07 - 0,12 0,05 - 0,07 - 0,12 0,05 - 0,08 - 0,13 0,06 - 0,08 - 0,15 0,07 - 0,09 - 0,16
275 G ACP300 125 - 150 - 200 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
Low alloyed steel
300 G ACP300 100 - 140 - 170 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
350 G ACP300 80 - 120 - 150 0,06 - 0,10 - 0,14 0,06 - 0,10 - 0,14 0,06 - 0,11 - 0,15 0,07 - 0,12 - 0,17 0,08 - 0,13 - 0,19
200 G ACP300 100 - 150 - 200 0,08 - 0,12 - 0,2 0,08 - 0,12 - 0,20 0,08 - 0,13 - 0,22 0,09 - 0,14 - 0,24 0,10 - 0,16 - 0,27
High alloyed steel
325 G ACP300 80 - 120 - 160 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
martensitic / ferritic 200 L/G ACP300 100 - 150 - 200 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
Stainless martensitic / tempered 240 L/G ACP300 90 - 120 - 150 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
M steel, austenitic / quenched 180 L/G ACP300 100 - 150 - 200 0,04 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
austenitic / ferritic (Duplex) 230 L/G ACP300 80 - 120 - 150 0,04 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
180 H ACK300 120 - 160 - 200 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
Cast iron (GG)
260 H ACK300 120 - 160 - 200 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
K 160 H ACK300 90 - 120 - 250 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
Nodular cast iron (GGG)
250 H ACK300 90 - 120 - 150 0,09 - 0,18 - 0,27 0,10 - 0,20 - 0,30 0,11 - 0,22 - 0,32 0,12 - 0,24 - 0,36 0,13 - 0,26 - 0,40
S Heat resistant alloy 200 L/G ACP300 25 - 50 - 70 0,06 - 0,10 - 0,15 0,06 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,07 - 0,12 - 0,18 0,08 - 0,13 - 0,20
Aluminium alloy
Multi-Drills
G DL1500 200 - 260 - 320 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
N Copper alloy G DL1500 180 - 230 - 280 0,06 - 0,11 - 0,17 0,06 - 0,11 - 0,17 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20 0,08 - 0,14 - 0,22
K72
Recommended Cutting Conditions Indexable Insert Type ”SumiDrill”
WDX Type
Recommended Cutting Conditions (4D) [ min. - optimal - max. ]
Material Group Chip Cutting Speed Feed rate (mm/rev)
Hardness
(HB)
breaker &
ISO Work material
Grade Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
125 L ACP300 150 - 220 - 250 0,04 - 0,07 - 0,09 0,04 - 0,07 - 0,09 0,04 - 0,07 - 0,09 0,05 - 0,08 - 0,10 0,05 - 0,08 - 0,10
190 G ACP300 150 - 220 - 250 0,08 - 0,11 - 0,17 0,08 - 0,11 - 0,17 0,08 - 0,12 - 0,18 0,09 - 0,14 - 0,21 0,09 - 0,14 - 0,21
Carbon steel 250 G ACP300 125 - 170 - 230 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
270 G ACP300 125 - 170 - 230 0,08 - 0,11 - 0,15 0,08 - 0,11 - 0,15 0,08 - 0,12 - 0,17 0,09 - 0,14 - 0,19 0,09 - 0,14 - 0,19
300 G ACP300 100 - 130 - 170 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
P 180 L ACP300 150 - 180 - 220 0,05 - 0,07 - 0,10 0,05 - 0,07 - 0,10 0,05 - 0,07 - 0,11 0,06 - 0,08 - 0,12 0,06 - 0,08 - 0,12
275 G ACP300 125 - 150 - 200 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
Low alloyed steel
300 G ACP300 100 - 140 - 170 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
350 G ACP300 80 - 120 - 150 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,12 0,06 - 0,10 - 0,13 0,07 - 0,11 - 0,14 0,07 - 0,11 - 0,14
200 G ACP300 100 - 150 - 200 0,08 - 0,11 - 0,17 0,08 - 0,11 - 0,17 0,08 - 0,12 - 0,18 0,09 - 0,14 - 0,21 0,09 - 0,14 - 0,21
High alloyed steel
325 G ACP300 80 - 120 - 160 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
martensitic / ferritic 200 L/G ACP300 100 - 150 - 200 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
Stainless martensitic / tempered 240 L/G ACP300 90 - 120 - 150 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
M steel, austenitic / quenched 180 L/G ACP300 100 - 150 - 200 0,04 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
austenitic / ferritic (Duplex) 230 L/G ACP300 80 - 120 - 150 0,04 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
180 H ACK300 120 - 160 - 200 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
Cast iron (GG)
260 H ACK300 120 - 160 - 200 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
K 160 H ACK300 90 - 120 - 250 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
Nodular cast iron (GGG)
250 H ACK300 90 - 120 - 150 0,09 - 0,17 - 0,23 0,10 - 0,19 - 0,26 0,11 - 0,21 - 0,28 0,12 - 0,23 - 0,31 0,12 - 0,23 - 0,31
S Heat resistant alloy 200 L/G ACP300 25 - 50 - 70 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,13 0,06 - 0,10 - 0,14 0,07 - 0,11 - 0,15 0,07 - 0,11 - 0,15
Aluminium alloy G DL1500 200 - 260 - 320 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20
N Copper alloy G DL1500 180 - 230 - 280 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18 0,07 - 0,13 - 0,20
breaker &
ISO Work material
Grade Vc (m/min) ø13,0 ~ ø18,0 ø18,5 ~ ø29,0 ø29,5 ~ ø36,0 ø37,0 ~ ø55,0 ø56,0 ~ ø65,0
125 L ACP300 150 - 220 - 250 0,04 - 0,06 - 0,09 0,04 - 0,06 - 0,08 0,04 - 0,06 - 0,08 0,05 - 0,07 - 0,09
190 G ACP300 150 - 220 - 250 0,07 - 0,10 - 0,15 0,07 - 0,10 - 0,15 0,08 - 0,11 - 0,17 0,09 - 0,12 - 0,19
Carbon steel 250 G ACP300 125 - 170 - 230 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
270 G ACP300 125 - 170 - 230 0,07 - 0,10 - 0,14 0,07 - 0,10 - 0,14 0,08 - 0,11 - 0,15 0,09 - 0,12 - 0,17
300 G ACP300 100 - 130 - 170 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
P 180 L ACP300 150 - 180 - 220 0,05 - 0,06 - 0,09 0,05 - 0,06 - 0,09 0,05 - 0,06 - 0,10 0,05 - 0,07 - 0,11
275 G ACP300 125 - 150 - 200 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
Low alloyed steel
300 G ACP300 100 - 140 - 170 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
350 G ACP300 80 - 120 - 150 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,13
200 G ACP300 100 - 150 - 200 0,07 - 0,10 - 0,15 0,07 - 0,10 - 0,15 0,08 - 0,11 - 0,17 0,09 - 0,12 - 0,19
High alloyed steel
325 G ACP300 80 - 120 - 160 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
martensitic / ferritic 200 L/G ACP300 100 - 150 - 200 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
Stainless martensitic / tempered 240 L/G ACP300 90 - 120 - 150 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
M steel, austenitic / quenched 180 L/G ACP300 100 - 150 - 200 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
austenitic / ferritic (Duplex) 230 L/G ACP300 80 - 120 - 150 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,07 - 0,12 - 0,18
180 H ACK300 120 - 160 - 200 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
Cast iron (GG)
260 H ACK300 120 - 160 - 200 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
K 160 H ACK300 90 - 120 - 250 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
Nodular cast iron (GGG)
250 H ACK300 90 - 120 - 150 0,08 - 0,15 - 0,21 0,09 - 0,17 - 0,23 0,09 - 0,18 - 0,25 0,11 - 0,20 - 0,28
S Heat resistant alloy 200 L/G ACP300 25 - 50 - 70 0,05 - 0,09 - 0,11 0,05 - 0,09 - 0,11 0,06 - 0,09 - 0,12 0,06 - 0,10 - 0,14
Aluminium alloy
Multi-Drills
G DL1500 200 - 260 - 320 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18
N Copper alloy G DL1500 180 - 230 - 280 0,05 - 0,10 - 0,15 0,05 - 0,10 - 0,15 0,06 - 0,11 - 0,16 0,06 - 0,12 - 0,18
K73
Indexable Plunge Drill / Plunge Mill
PDL Type / PCT Type
PDL PCT
Description
The tool cuts in the Z axis direction where tool rigidity is highest,
allowing high efficiency roughing for aeronautic components
and dies with long tool overhang must be used to machine deep
holes and pockets.
Characteristics l The flat cutting edge design produces near-flat bottom profiles to reduce depth of cut variation during finishing.
l All sizes come with an air hole for supplying coolant internally to improve chip evacuation.
l Durable body with special surface treatment offers improved tool life and reliability.
l The tools use SumiDrill WDX type inserts for handling a wide range of work materials, from steel to non-ferrous
metals and exotic alloys.
l The PDL type has a central insert making it possible to make l Although the PCT type has limited radial cutting ability, the tool
radial cuts beyond the tool‘s radius, pitch feed cutting, and has many effective teeth enabling it to perform high feed cutting.
drilling. (Pocket milling, etc.) (Medium finishing of corners, hole expansion, deep grooving, etc.)
Keep the value of Pf for PDL type tools to Keep the value of Pf for PCT type tools to less than 50% of the tool
less than 70% of the tool diameter (øD). diameter (øD).
For ae (woc), refer to the dimension under "ae max" in the stock /
dimensions tables titled "Holders Max, Depth: 3D/5D".
Application examples
PDL Pocketing PCT Corner Finishing PCT Grooving
Work Material: Ti Alloy Work Material: Ti Alloy Work Material: Ti Alloy
Multi-Drills
Tool: PDL400D2S40 Cutting Conditions: Tool: Insert: Cutting Conditions: Tool: PCT320D5S32 (ø32) Cutting Conditions:
(ø40) vc = 40 m/min PCT320D3S32 (ø32) WDXT094008-G vc = 50 m/min Insert: WDXT094008-G vc = 40 m/min
Insert: WDXT125012-G f = 0,07 mm/rev PCT250D3S25 (ø25) WDXT073506-G f t = 0,08 mm/tooth Grade: ACK300 f t = 0,07 mm/tooth
Grade: ACK300 ( vf = 22,3 mm/min) PCT200D3S20 (ø20) WDXT063006-G ( vf = 80~127 mm/min) ( vf = 56 mm/min)
Pf = 25 mm Grade: ACK300 ae (woc) = 3,2 ~ 6,5 mm ae (Pf) = 5,0 mm
Tool: PDL200D3S25 Cutting Conditions: Tool: PCT320D3S32 Cutting Conditions: Tool: PCT200D5S20 Cutting Conditions:
(ø20) vc = 180 m/min (ø32) vc = 180 m/min (ø20) vc = 150 m/min
Insert: WDXT063006-G f = 0,10 mm/rev Insert: WDXT094008-G f t = 0,15 mm/tooth Insert: WDXT063006-G f t = 0,15 mm/tooth
Grade: ACP300 ( vf = 286 mm/min) Grade: ACP300 ( vf = 537 mm/min) Grade: ACK300 ( vf = 716 mm/min)
øD = 20 mm ae (woc) = 7,0 mm, Pf = 5,0 mm ae (woc) = 3,5 mm
Heat Resist-
Heat Resist-
2D 3D 3D 5D
Composite
Composite
Stainless
Stainless
Tempered
Tempered
Cast Iron
Cast Iron
Cast iron
Cast iron
Cu Alloy
Cu Alloy
Alloy Steel Steel Alloy Steel Steel
Al Alloy
Al Alloy
ant Alloy
ant Alloy
Ti Alloy
Ti Alloy
CFRP *
CFRP *
Ductile
Ductile
Steel
Steel
Steel
Steel
C≤0,28% C>0,28% HRC≤45 HRC>45 C≤0,28% C>0,28% HRC≤45 HRC>45
w ◎ ◎ 〇 〇 ◎ ◎ ◎ ◎ 〇
Fig 1 * CFRP (Carbon Fibre Reinforced Plastic)
ød 2
h7
ød 1
øD
Fig 3
1
2
h7
øD
ød 1
3 4
L
ae
Fig 2
ød 2
1 2
h7
ød 1
øD
1
2
3 4
L
Stock
Cat. No. øD L l1 l2 l3 l4 ød1 ød2 Insert Fig. Cat. No. øD ae max L l1 l2 ød1 teeth Insert Fig.
PDL 160D2S20 l 16,0 94 32 35 50 44 20 20 WDXT052504 PCT 160D3S16 l 16,0 4,0 123 53 70 16 2 WDXT052504
200D2S25 l 20,0 114 40 43 58 56 25 25 WDXT063006 1 200D3S20 l 20,0 5,0 145 65 80 20 2 WDXT063006
250D2S25 l 25,0 127 50 53 71 56 25 25 WDXT073506 250D3S25 l 25,0 6,5 160 80 80 25 2 WDXT073506 3
PDL 320D2S40 l 32,0 162 64 68 92 70 40 40 WDXT094008 320D3S32 l 32,0 8,5 191 101 90 32 2 WDXT094008
2
400D2S40 l 40,0 185 80 85 115 70 40 40 WDXT125012 400D3S42 l 40,0 11,0 225 125 100 42 3 WDXT125012
Stock
Cat. No. øD L l1 l2 l3 l4 ød1 ød2 Insert Fig. Cat. No. øD ae max L l1 l2 ød1 teeth Insert Fig.
PDL 160D3S20 l 16,0 110 48 51 66 44 20 20 WDXT052504 PCT 160D5S16 l 16,0 4,0 155 85 70 16 2 WDXT052504
200D3S25 l 20,0 134 60 63 78 56 25 25 WDXT063006 1 200D5S20 l 20,0 5,0 185 105 80 20 2 WDXT063006
250D3S25 l 25,0 152 75 78 96 56 25 25 WDXT073506 250D5S25 l 25,0 6,5 210 130 80 25 2 WDXT073506 3
PDL 320D3S40 l 32,0 194 96 100 124 70 40 40 WDXT094008 320D5S32 l 32,0 8,5 255 165 90 32 2 WDXT094008
2
400D3S40 l 40,0 225 120 125 155 70 40 40 WDXT125012 400D5S42 l 40,0 11,0 305 205 100 42 3 WDXT125012
-
Spare Parts -
Inserts (mm)
Screw Wrench Wrench Fig. 4 Fig. 5 Fig. 6
Applicable
Holders
L Type G Type H Type
PDL 160 D2 S20 Excellent chip control General purpose Strong cutting edge
BFTX0204N TRX06 – 0,5 160 D3 S20 at low feed rates chipbreaker at higher feed rates
PCT 160 D3 S16
160 D5 S16 Grade Coated
PDL 200 D2 S25 High Speed / Light Cutting N
Application
200 D3 S25
BFTY02206 – TRD07 1,0 PCT 200 D3 S20
200 D5 S20
General Purpose M
PDL 250 D2 S25
250 D3 S25
Roughing PM K
BFTX02506N – TRD08 1,5
ACP100
ACP300
ACK300
Used Insert
New Insert PCT, PDL Type Identification
K75
Recommended Cutting Conditions
PDL Type / PCT Type PDL PCT (ø40)
K76
L
Content A ~ P
SUMI BORON
SUMI DIA
L1 ~ L28
New
SUMIDIA Binderless SUMIDIA Binderless NPD10................................... L23-25
L1
CBN Tools H K PM S
SUMIBORON series
New generation Sumiboron inserts –
an even better way to machine hardened steels
-
General
Building on its global success machining hardened steels
with Sumiboron inserts the addition of heat and wear resistant
coatings to a variety of tough new CBN substrates has resulted
in a new generation of high performance grades. With economy
in mind the new inserts are multi cornered.
-
Types and
application
Hardness(Hv) TRS
Type
High efficiency cutting Binder with high heat resistance improves tool
BNX20 31 ~ 33 0,95 ~ 1,10
H (Continuous~Interrupted) life during high speed machining
required
New coating technology offers excellent
High efficiency
BNC2020 general purpose
adhesion during both continuous and
interrupted cut applications.
34 ~ 36 1,20 ~ 1,30
Hardness(Hv) TRS
Type
L2
CBN Tools
SUMIBORON series
H
Advantages of using CBN
In terms of cost investment, it is much lower in machine cost and overhead cost due to the fact that a
HARDENED STEEL MACHINING CNC lathe is cheaper than a grinding machine.
As for the quality of finish, inserts can machine different profiles and the finishing is also commendable
as compared to grinding.
Environmentally, sludge treatment for grinding is a hazard to the environment but for turning, the chips
can be collected and recycled.
-
Application Range
Conditions Recommended Cutting Speed (m/min)
BNC100 Application
Cutting speed (m/min)
General
BNC2010 BNC160 Purpos
BNC200 (Continuous to
Light interrupted
Rz = above 3,2)
BNC2020
Finishing
Heavy
Hardened Steel
Interrupted
BNC300
High Precision
(Rz = 1,6 to 3,2)
Interruption
Strength
High Effiziency
Continuous Light Interrupted Medium Interrupted Heavy Interrupted (Carburized layer
Frequency of
removal)
Interruption Small Impact Force on Cutting Edge Large
Cast
Iron
K
Advantages of using CBN
Following charts show merits of using CBN in cast iron machining compared with conventional
CAST IRON MACHINING tools, such as carbide, cermet or ceramics.
SumiBoron performs longer tool life than conventional tools in high speed machining and brings
higher efficiency and superior precision.
Ceramic
Coated Carbide
Cermet
Tolerance
a
Good
Ceramic
Ceramic Coated Carbide
Coated Carbide Cermet
Cermet
-
Application Grey Cast Iron Ductile Cast Iron
Range Finishing
region Roughing
region
Cutting Speed (m/min)
BNC500
L3
Edge Specification of
SUMIBORON Inserts
Sumiboron Inserts and Edge Preparation
All SUMIBORON inserts are enhanced with the optimum Close-up of Cutting Edge Section A - A‘
cutting edge preparation for various grades and geometries Rake face Negative land
width Rake face
(shown on the rigth). A
Negative land
This is to avoid cutting edge fracture caused by the heavy
Negative land CBN layer
loads generated during the machining of high hardness CBN layer angle α
materials such as Hardened Steel. A‘ Honing
Flank Cutting edge
Relief face
As the pioneer of CBN tools „SUMIBORON“, various
selection of grades and edge preparation combinations is
Nose radius
our strong point for Hardened Steel machining.
-
SUMIBORON Insert Cutting Edge Specification
Standard Low Resistance Type L / High Efficiency Type E Strong Edge Type H
Series
Work Negative /
Grade
Material Positive Identification α W Honing Notation
Identification
α W Honing Notation
Identification
α W Honing
Code Code Code
BNX10 Neg./Pos. T01225 25° 0,12 No ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶ ̶
BNX20 Neg./Pos. S01225 25° 0,12 Yes LT T01215* 15° 0,12 No ̶ ̶ ̶ ̶ ̶
BNX25 Neg./Pos. S01725 25° 0,17 Yes ̶ ̶ ̶ ̶ ̶ ̶ ̶
Hardened
BN1000 Neg./Pos. S01225 25° 0,12 Yes ̶ ̶ ̶ ̶ ̶ ̶ ̶
Uncoated SUMIBORON
Steel
BN2000 Neg./Pos. S01225 25° 0,12 Yes LT T01215 15° 0,12 No HS S01235 35° 0,12 Yes
Neg. T01225 25° 0,12 No HT T01235 35° 0,12 No
BN350 ̶ ̶ ̶ ̶ ̶
Pos. T01235 35° 0,12 No ̶ ̶ ̶ ̶ ̶
BN700 Neg./Pos. T01215 15° 0,12 No LF (Sharp edge) 0° 0 No HS S01225 25° 0,12 Yes
BN7000 Neg./Pos. T01215 15° 0,12 No LF (Sharp edge) 0° 0 No HS S01225 25° 0,12 Yes
Cast Iron
LF (Sharp edge) 0° 0 No
Exotic BN7500 Neg./Pos. T01215 15° 0,12 No New LE (Sharp edge) 0° 0 Yes HS S00525 25° 0,05 Yes
Alloy
LS S00715 15° 0,07 Yes
BNS800 Neg. T02020 20° 0,20 No LF (Sharp edge) 0° 0 No ̶ ̶ ̶ ̶ ̶
BNC2010 Neg./Pos. S01225 25° 0,12 Yes New LE (Sharp edge) 0° 0 Yes HS S01730 30° 0,17 Yes
N LTew
T00515 15° 0,05 No
Coated SUMIBORON
BNC2020 Neg./Pos. S01225 25° 0,12 Yes New HS S02735 35° 0,27 Yes
ES S00535 35° 0,05 Yes
Hardened
BNC100 Neg./Pos. S01225 25° 0,12 Yes LS S01715 15° 0,17 Yes ̶ ̶ ̶ ̶ ̶
Steel
BNC160 Neg./Pos. S01225 25° 0,12 Yes LS S01020 20° 0,10 Yes HS S01730 30° 0,17 Yes
BNC200 Neg./Pos. S01225 25° 0,12 Yes LS S01015 15° 0,10 Yes HS S01735 35° 0,17 Yes
w
BNC300 Neg./Pos. S01225 25° 0,12 Yes Ne LS S00515 15° 0,05 Yes HS S01735 35° 0,17 Yes
Cast Iron BNC500 Neg./Pos. S01215 15° 0,12 Yes ̶ ̶ ̶ ̶ ̶ HS S01225 25° 0,12 Yes
* BNX20 Identification code will be T00715 for insers with inscribed circle of less than Ø4,76.
-
Cutting Edge Preparation of Inserts with Wiper / Chipbreakers -
Cutting Edge Specification Identification Code
Other Types Notation of Edge Preparation
Uncoated SUMIBORON Series
Work
Grade Identification
Material Notation α W Honing Type No. Standard Type
Code
WG S01215 15° 0,12 Yes Wiper F Sharp edge
L Low cutting forces
Hardened WH S01215 15° 0,12 Yes Wiper
BN2000 E Honing
Steel N-FV ̶ 0° 0 Yes With breaker E High efficiency +
N-LV S00535 35° 0,05 Yes With breaker T Negative land
Cast Iron W T02020 20° 0,20 No Wiper H Strong edge type
SUMI BORON
-
N-SV S01235 35° 0,12 Yes With breaker
Hardened BNC100 W S01715 15° 0,17 Yes Wiper
Steel WG S01215 15° 0,12 Yes Wiper W S 0 1 2 2 5
WH S01215 15° 0,12 Yes Wiper
W S01215 15° 0,12 Yes Wiper α W: Negative land α: Negative land
BNC160
R width angle
BNC200 N-FV ̶ 0° 0 Yes With breaker
Cutting edge: T - Negative land
N-LV S00535 35° 0,05 Yes With breaker
S - Negative land + R - Honing
N-SV S01235 35° 0,12 Yes With breaker Example: S01225
Cast Iron BNC500 W S01215 15° 0,12 Yes Wiper 25°/0,12mm width negative land with honing
L4
SUMIBORON
CBN Insert Guidance
Insert Types and Cutting Edge Geometries
-
Characteristics
Multi Cornered One-Use Type Inserts l One-use type inserts improve machining efficiency by using each cutting
edge to its full potential following the numbering system on each cutting
edge then throwing the insert away.
Good
R Honing
New
* No R Honing
New
LT Type Breakage control at high speed LE Type
No R Honing New
* / high feed rates R Honing
LS Type LS Type
R Honing * R Honing
New
Emphasis of dimensional
ES Type
Sharpness of Edge
Sharpness of Edge
R Honing
tolerance / burr control
Surface roughness emphasis Standard
Burr control during interrupted Standard No R Honing
R Honing
cutting
HS*Type
Breakage control during
HT Type HS Type
R Honing Breakgae control emphasis R Honing
interrupted cutting
l SV type lineup now includes BNC2010 / BNC160 for good wear resistance,
while SUMIBORON BNC2020 / BNC200 allows high efficiency machining.
-
Application -
Cutting Carburised Layer Removal
Range Performance
Depth of Cut, doc (mm)
breakage breakage
N-SV
Flank Wear Width, VB (mm)
Competitor´s BNX20
0,2 CBN
N-LV BNC200
0,1
N-FV
0 20 40
Feed Rate, f (mm/rev)
Cutting Time (min)
Cutting Speed, Vc (m/min)
Work material: 42CrMo4
50 100 170 230 Insert: CNGG120408N-SV NC4
l l l l
Cutting conditions:
vc=100m/min, f=0,13mm/rev
doc=0,4mm, x3 passes, Dry
* When machining heat treated steel harder than HRC50
Stable tool life with BNC200
the depth of cut should not exceed 0,5 mm.
-
Application Examples
External Carburised Layer Removal Carburised Face Layer Removal
Break
Master N-SV
No chip control problem
No breaker
No constant stopages or incorrect part dimension Constant chip control problem
problem and the chips are small. BNC200 (no breaker)
Tool life = 200pcs
Double the tool life of competitor’s CBN No. of pcs / unit of time (relative)
L6
H Hardened Steel SUMIBORON
One-Use Wiper Inserts
-
Characteristics
- SUMIBORON one-use insert with wiper edge for hardened
steel machining
- Excellent surface finish similar to grinding
- Improved efficiency with higher speeds and feeds
- New lineup includes:
WG type a for low-feed cutting
WH type a for high-feed cutting
-
Purpose of Wiper Edge -
Surface Roughness of Wiper Insert
Feed rate
”Wiper” Insert (r =0,8) Standard Insert (r =0,8)
”Wiper” type
Feed direction
Insert
-
Recommended Cutting Conditions
(Surface Roughness Standard: Rz = 1,6 ~ 3,2µm)
l For optimum effectiveness, use wiper inserts for continuous 220
cutting.
Cutting Speed (m/min)
l For copy turning, inserts with nose-radius is recommended. WG Type WH Type BNC2010
l Chattering and undulation may occur, please use work and BNC160
machine with high rigidity. 150
WG Type WH Type BNC2020
100
BNC200
Two types are available depending on the feed rate: WG Type WH Type BN2000
WG type: Recommended feed rate: less than f ≤ 0,20mm/rev 50
WH type: Recommended feed rate: more than f ≥ 0,20mm/rev
Range of good surface roughness: Rz=1,6µm to 3,2µm 0,05 0,1 0,2 0,3 0,4
Available grades: BN2000, BNC2010, BNC160, BNC2020,BNC200
Feed Rate (mm/rev)
-
Tool-Setup WG / WH Wiper
CNGA / CCGW / WNGA Type Wiper Cutting Edge Position Compensation, Outer Processing
1. Use a holder with a 95° approach angle.
2. Tool compensation required. External Turning Nose Radius Type X-Direction Z-Direction
Approach
SUMI BORON
CNGA / CCGW / WNGA type wiper inserts do not follow angle WG -0,02 -0,02
X axis (+)
the ISO standard. Correction of the tool offset of the cutting 95° R0,4
WH -0,06 -0,06
edge as explained on the right.
WG -0,01 -0,01
Z axis (+) R0,8/R1,2
WH -0,06 -0,06
DNGA / DCGW Type Wiper Cutting Edge Position Compensation, Outer Processing
1. Use a holder with a 93° approach angle.
2. Tool compensation required. Approach External Turning Nose Radius Type X-Direction Z-Direction
DNGA / DCGW type wiper inserts do not follow the ISO angle
WG -0,17 -0,01
X axis (+)
standard. Correction of the tool offset of the cutting edge as 93° R0,4
explained on the right. WH -0,70 -0,06
Note: DNGA/DCGW type wiper inserts are only possible for WG -0,05 0
external and internal turning, not for facing. Z axis (+) R0,8
WH -0,58 -0,05
L7
Uncoated SUMIBORON H Hardened Steel
BN1000/BN2000
Uncoated CBN grades for hardened steel machining
-
General Features
A new uncoated type of SUMIBORON that has a newly
developed high-purity ceramic binder.
Both fracture and wear resistance are combined to achieve a
stable tool life in a wide variety of hardened steel machining.
-
Characteristics
l BN1000 - Superior high-speed machining grade with the highest wear resistance of any
Sharpness Comparison
uncoated SUMIBORON.
Delivers excellent tool life in continuous cutting to light-interrupted cutting. Conventional
BN2000 Grade
- Improved fracture resistance while also emphasizing wear resistance.
Improved hardness and heat resistance from the high-purity TiCN ceramic binder.
l BN2000 - General purpose grade suitable for typical hardened steel machining applications.
Provides stable tool life in everything from continuous cutting to light-to-medium
interrupted cutting.
- High degrees of both fracture resistance and wear resistance.
Significant improvements in the performance of both by employing a high-purity Compared to conventional grades,
ceramic binder. small cutting edge roundness
- Stable surface roughness by increasing sharpness (Figure on right).
-
Newly Developed High-Purity Ceramic Binder
l Conventional Grade l BN1000 / BN2000
Sharpness
Reduced
Impurities
The impurities contained in the ceramic binder for conventional With the newly developed high-purity ceramic
grades cause a weakening in the sintered body and binder, the BN1000 / BN2000 achieve toughness
a decrease in heat resistance, which becomes the cause of cracks and improved heat resistance by decreasing
(chipping) and wear. impurities to an extreme!
-
Recommended Application Range -
Cutting Conditions
SUMI BORON
100 150 200 250 300 (mm/rev) (mm)
Cutting speed (m/min)
l l l l l
120
0,03-0,15 0,03-0,2
l BN2000
vc (m/min) f d oc
50 100 150 200 250 (mm/rev) (mm)
Interruption
l l l l l
Strength 80 120
light medium heavy 0,03-0,2 0,03-0,3
L8
H Hardened Steel Uncoated SUMIBORON
BN1000/BN2000
-
Cutting Performance
l BN1000 l BN1000
Wear Resistance Comparison Chipping Resistance Comparison
Competitor´s
Width of flank wear (mm)
BN1000 Previous
CBN (1)
Competitor´s
CBN (1)
l l l l l l
0 25 50 75 100 125 150
Cutting length (km) Tool Life Ratio (%), BN1000’s previous CBN as 100%
Work material: 100Cr6 (HRC58-62), Round Bar Work material: 15CrMo5 (HRC58-62), 8 Grooves
Insert type: CNGA 120408 NU-2 Insert type: CNGA 120408 NU-2
Cutting data: vc = 150 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry Cutting data: vc = 150 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
l BN2000 l BN2000
Wear Resistance Comparison Chipping Resistance Comparison
Competitor´s
Width of flank wear (mm)
Competitor´s
CBN (2)
l l l l l l
0 25 50 75 100 125 150
Cutting length (km) Tool Life Ratio (%), BN2000’s previous CBN as 100%
Work material: 15CrMo5 (HRC58-62), Round Bar Work material: 15CrMo5 (HRC58-62), 8 Grooves
Insert type: CNGA 120408 NU-2 Insert type: CNGA 120408 NU-2
Cutting data: vc = 100 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry Cutting data: vc = 150 m/min, f = 0,1 mm/rev, doc = 0,2 mm, Dry
-
Machining Precision
l BN1000 l BN2000
SUMI BORON
CBN
Conventional
CBN
BN1000
BN2000
L9
Coated SUMIBORON H Hardened Steel
Characteristics
New Coated SUMIBORON Series achieving
- higher speed
- higher efficiency and
- higher precision
-
General Features
Using a high heat resistant and tough CBN substrate coupled
with a special ceramic coating, this series caters to a wide va-
riety of applications with improved precision and longer tool life
BNC2010 BNC2020
as compared to conventional CBN.
-
Characteristics
-
Cutting Performance -
Cutting Edge Management
Conditions Recommended Cutting Speed (m/min) Before usage
Application
General
Purpos
(Continuous to
Light interrupted
Rz = above 3,2)
SUMI BORON
After usage
Finishing
Heavy
Hardened Steel
Interrupted
High Precision
(Rz = 1,6 to 3,2)
L10
H Hardened Steel Coated SUMIBORON
Characteristics
High
New-Generation Coated Sumiboron
Cutting Speed
Fracture Resistance Excellent
-
Characteristics of Grades
BNC2010 Newly developed CBN substrate with high crater wear
CBN Content: 50~55% resistance coated with special multi-layered TiCN, which
Grain Size: 2µm
Hardness HV: 30~32GPa exhibits excellent notch wear resistance.
TRS: 1,10~1,20GPa Ideal for finishing of hardened steel requiring excellent
Main Coating
Components: Multi-layered TiCN accuracy or surface roughness.
Coating 1,5µm Able to stably maintain 1,6Rz finishing.
Thickness:
High Precision Machining
-
Recommended Cutting Conditions
SUMI BORON
BNC2010 BNC2010
BNC2020 BNC2020
BNC300 BNC300
BNC100 BNC100
BNC160 BNC160
BNC200 BNC200
L11
Coated SUMIBORON H Hardened Steel
BNC2010/BNC2020
Characteristics
BNC2010 - High Precision
A grade for high-precision machining applicable for finishing
requiring good surface roughness and dimensional accuracy.
Provides further improved wear resistance thanks to a newly
developed CBN substrate coated with a TiCN layer.
Reduces flank wear and achieves excellent surface finish
thanks to newly developed special stable multi-layered
coating.
Achieves excellent flank wear resistance thanks to a Achieves further stability thanks to TiAlN coating layers
laminated structure of a TiCN-layer and special multi-layer with high bonding strength.
coating.
300
BNC100 Cutting Speed (m/min) Cutting Speed (m/min)
Cutting Speed (m/min)
BNC2010 120 150 200 250 300 50 100 150 200 220
BNC160
200
BNC200
BNC2020
120 Feed Rate Depth of Cut Feed Rate Depth of Cut
100 (mm/rev) (mm) (mm/rev) (mm)
BNC300 0,03 ~ 0,25 0,03 ~ 0,35 0,03 ~ 0,40 0,03 ~ 0,50
Interruption
Frequency
L12
H Hardened Steel Coated SUMIBORON
BNC2010/BNC2020
Cutting Performance
BNC2010 BNC2020
After cutting 8km After
7 cutting:
Conventional Coated CBN
■
6 BNC2020 3km
Surface Roughness (µm)
Work Material: 15CrMo5, 58-62HRC, Continuous Work Material: SCM415-5V, 58-62HRC, Interrupted
Insert: DNGA150408NC4 (BNC2010) Insert: CNGA120412NC4 (BNC2020)
Cutting Edge Treatment: S01225 Cutting Edge Treatment: S01225
Cutting Conditions: vc=160m/min, f=0,08mm/rev, ap=0,1mm, Wet Cutting Conditions: vc=130m/min, f=0,1mm/rev, ap=0,6mm, Dry
Application Example
Continuous External Turning of Main Shaft Carburised Layer Removal for Sun Gears
BNC2010 provides excellent wear resistance and achieves excellent surface BNC2020 achieves a longer tool life in high load cutting.
roughness.
100
Output (pcs) / Cutting edge
100
700 300
1,8 x 1,5 x
tool life tool life
500 200
300 100
0 0
Surface Roughness Ra=1,6µm
BNC2010 Conventional BNC2020 Conventional
WH type coated CBN Strong edge type coated CBN
SUMI BORON
L13
Coated SUMIBORON H Hardened Steel
BNC100
Coated Sumiboron premium grade
for high speed machining of hardened steels
-
General Features
Our copper coloured Sumiboron grade BNC 100 resists
premature plastic deformation of the cutting edge by
withstanding the high temperatures that occur when machining
hardened steels. This new grade features a heat resistant CBN
substrate and a special TiCN based ceramic coating to enhance
surface finish across a broad range of finishing applications at
elevated cutting speeds.
-
Advantages l High speed machining!
Suitable for continuous to light interrupted high speed cutting with
vc = 150 ~ 300 m/min.
l Extended tool life!
Wear resistant ceramic coating and tough CBN substrate considerably extends tool
life.
l Excellent surface finish!
A consistent surface finish to values less than 6,3 Rz is easily achieved on both
continuous and light interrupted cut applications.
-
Performance
Flank wear comparison Competitor´s Surface roughness comparison
coated CBN
Width of Flank Wear (mm)
uncoated CBN
(Chipping) Competitor´s
coated CBN
(Chipping)
BNC100 BNC100
-
Application Range -
Recommended Cutting Conditions
SUMI BORON
100 150 200 250 300 (mm/rev) (mm)
Cutting Speed (m/min)
l l l l l
0,03-0,2 0,03-0,3
Interruption
Strength
light medium heavy
Depth of Cut Frequency
(mm) of
Feed Rate Interruption
(mm/rev)
L14
H Hardened Steel Coated SUMIBORON
Bearing Steel BNC160
High precision machining with surface finishes
down to 1,6 Rz possible thanks to smooth coating!
-
General
Use the copper coloured Sumiboron grade BNC160 to
improve surface integrity as well as machining accuracy.
The TiCN based smooth surface ceramic coating and the
newly developed Sumiboron substrate enhances edge
strength and wear resistance making high precision machining
with surface finishes as low as 1,6Rz readily achievable.
-
Advantages l Excellent surface roughness!
A consistent surface roughness is maintained for hours because wear at the boundary is
so gradual.
l High Precision Machining
High precision work previously ground, can now be turned.
l Enlarged scope of application!
A wider range of hardened steels can be cut using Sumiboron the result being high
productivity on close tolerance machining applications.
-
Performance
Continuous Cutting Machining Accuracy
Wear Resistance Competitor´s coated CBN Machining after 3 km
Competitor´s Deviation of machined diameter
Width of Flank Wear (mm)
0,10 -
Continuous Cutting
Surface Roughness
-
Recommended cutting Conditions
3,5 -
vc (m/min) f d oc
3,0 -
Surface Roughness
120 150 200 220 250 (mm/rev) (mm)
l l l l l
2,5 -
Conventional coated CBN
Rz (μm)
L15
Coated SUMIBORON H Hardened Steel
BNC200 Bearing Steel
-
General
Our silver coloured Sumiboron insert grade BNC200 offers
safe reliable cutting and predictable tool life.
l The newly developed brazing technology maximises edge strength making Sumiboron
suitable for interrupted and continuous cutting.
-
Performance
Continuous Cutting Interrupted Cutting
Competitor´s
BNC200
Width of Flank Wear (mm)
0,10 --
CBN BNC200
Competitor´s
BNX10 CBN Breakage (25%)
0,05 --
300
BNC100
1
BNC2010
BNC160
200
vc (m/min) f d oc
BNC2020 50 80 170 220
l l l l
(mm/rev) (mm)
120
100 BNC200 0,03-0,25 0,05-0,5
BNC300
Coolant ... Continuous cutting: Dry or Wet
Interrupted cutting: Dry
Interruption
Frequency
L16
H Hardened Steel Coated / Uncoated SUMIBORON
BNC300 / BN350
The ultimate grades BNC300 and BN350 in interrupted machining of hardened steel
-
General Features
BNC300
l BNC300
CBN substrate that emphasizes on toughness coupled with a highly
wear resistant TiAIN based coating layer that has improved adhesion
strength. With a good balance of fracture and wear resistance, stable
and longer tool life can be achieve in interrupted cut or in a mixture
of continuous and interrupted cutting.
l BN350
SUMIBORON series highest fracture resistance and toughest CBN.
BN350 Reliable grade for achieving stable tool life in heavy interrupted
cutting conditions.
-
Characteristics
BNC300 l Stable and long tool life in interrupted cutting
Achieving stable and long tool life in heavy interrupted cutting, with superior fracture resistance.
-
Performance
Continuous ~ Light Interrupted Machining Heavy Interrupted Machining
(Frequency of Interruption 50%) (Frequency of Interruption 100%)
Competitor´s Competitor´s
coated CBN BN350 uncoated CBN
Width of Flank Wear (mm)
BNC300
(Breakage) (Breakage) (Breakage)
BNC300 BN350
Prolonged Prolonged
Performance Performance
-
Recommended Application Range 1
BN2000
Interruption Interruption
Strength Strength
light medium heavy light medium heavy
Frequency of Frequency of
Interruption Interruption
L17
Coated SUMIBORON K Ductile Cast Iron
BNC500
Coated CBN grade for ductile cast iron machining
-
General Features
Further improvements in the toughness of the sintered CBN and
wear resistance from the application of a newly developed high-
purity TiC binder. In addition, it demonstrates exceptional wear
resistance by combining a ceramic coating with excellent heat
resistance. High-speed and high-precision machining is achieved
when finishing ductile cast iron. It also provides a long, stable
tool life in machining high-strength ductile cast iron, special cast
irons such as vermicular cast iron, and centrifugally cast iron.
-
Characteristics l Achieves a Long, Stable Tool Life at vc=400 m/min
Superior wear resistance, makes stable machining
a High
possible under high-speed conditions.
BNX10
Cutting Speed
BNC500
l Supports High-precision Machining
Can maintain excellent dimensional tolerance and
BN500 BN7000
surface roughness.
a
Low
BN700
a
Small a Large
Impact Force on Cutting Edge
-
Cutting Cast Iron Continuous Cutting Machined Surface Quality
Performance Competitor´s CBN Surface Roughness
Width of Flank Wear (mm)
-
Application Range -
High Precision -
Recommended
Machining Cutting Conditions
Ductile Cast Iron
vc (m/min)
100 200 300 400 500
l l l l l
Cutting Speed (m/min)
Ceramic
BNC500 Coated Carbide
Tolerance
Cermet
a
f d oc
(mm/rev) (mm)
Good
L18
K PM Cast Iron and Sintered Compoment Uncoated SUMIBORON
BN7000
Uncoated CBN grade for high-speed finishing of cast iron,
powdered metals, and difficult-to-machine materials!
-
General Features
Medium-grain CBN sintered to a high density to achieve the
maximum content percentage.
Also delivers superior fracture resistance by increasing the
binding strength between CBN particles. Provides stable, long
tool life for high-speed finishing work with cast iron, powdered
metals, and difficult-to-machine materials.
-
Characteristics l Excellent for high speed finishing of Cast Iron!
Good wear and fracture resistance in high speed machining of Grey Cast Iron.
-
Cutting Cast Iron Milling Turning of Powdered Metal
Performance 1.500 BN7000
Chip Removal Rate (cm3)
BN7000
1.000 Previous CBN BN7000 able to
No chipping in any of the samples! continue
Breakage
500 Previous Breakage
CBN
Conventional Tool
Breakage Breakage
0 500 1.000 1.500 2.000 0 25 50 75 100
Cutting Speed (m/min) Output (Times)
Work material: GG25 (Pearlite) Work material: Sintered ferrous alloy, SMF4040 equivalent
Insert (Cutter): SNEW 1203 ADTR, (FMU 4100 R) (HRB70, Interrupted Machining)
Cutting data: vc = 500 ~ 2.000 m/min, f = 0,2 mm/rev Insert type: CNGA 120408
doc = 0,3 mm, Wet Cutting data: vc = 250 m/min, f = 0,1 mm/rev, doc = 0,3 mm, Wet
Type
0,10 Previous CBN
Flank Wear Width (mm)
Cutting Action
L19
Uncoated SUMIBORON PM Sintered Compoment
BN7500
Uncoated CBN grade for high precision and
high efficiency machining of powdered metal
-
General Features
High density sintered material made of micro-grained CBN grains
provide excellent sharpness and wear resistance for high quality
surfaces in sintered alloy finishing.
Surface finish using the BN7500 Surface finish using previous CBN
The previous CBN left white blemishes on the finished surface whereas the
BN7500 leaves a better, glossy surface finish.
-
Characteristics l Excellent for finishing of powdered metal
Excellent machined surface finish and surface appearance.
l Available with 5 different types of edge treatment for machining sintered alloys of any
shape or hardness
The LF type has a sharper edge designed specifically for machining sintered alloys with minimal
burr and improved machining precision.
The HS Type has a strengthened cutting edge for stable chipping resistance during interrupted
cutting and finishing.
-
Cutting Surface Roughness Comparison Burr Comparison (Average Height)
Performance Previous CBN standard
Surface Roughness Rz (µm)
Previous CBN
BN7500
Burr Height (mm)
BN7500, LF
Excellent surface finish and stable tool life BN7500, LF
50% reduction
in burr height
Burr control
New
LE Type
New
LSType
Sharpness of Edge
R Honing Standard
Surface roughness
R Honing HS Type
Breakage control
Interruption Frequent
The LF Type without negative land has a cutting edge sharpness superior to the α w R
standard type and can control burrs better. Standard 15° 0,12mm w
LF type No
α = 0°
Work material: VVT Facing LE type (No neg. Land) α
Insert type: TNGA 160404 NU3 LS type 15° 0,07mm Yes R
Cutting data: vc = 200 m/min, f = 0,1 mm/rev, doc = 0,1 mm, Wet HS type 25° 0,05mm Round honing cutting edge
L20
K Cast Iron Uncoated SUMIBORON
BNS800
Solid CBN grade for high speed rough and finish machining of cast iron
-
General
Solid CBN grade with high content CBN and special binder
phase provide high fracture toughness and high thermal
conductivity.
Solid inserts for roughing with high depth of cut and also
for finishing of cast iron and alloyed cast iron at wet and dry
conditions.
-
Advantages l High wear resistance !
High CBN-content and special binder phase provide a excellent wear resistance and a tight
dimensional control in finish machining.
l High edge stability !
High thermal conductivity of BNS800 and high edge stability provide a long tool life at wet
and dry machining.
-
Performance Continuous Cutting Interrupted Cutting
Interrupted cut is OK.
(µm) ce is
Wear resistan (Chipping 0,14mm)
tte r th an co mpetitor’s.
be BNS800
Width of Flank Wear
Competitor’s CBN
Competitors Fracture
solid CBN interrupted cut.
-
Application Cylinder Bore Brake Disc Carbide Roll Sprayed Face Bore
Example GG25 GG25 Carbide (Co 15%) Colmonoy
Light Cut
Finishing Boring
Turning
Turning
SUMI BORON
Tool life criteria: Tool life criteria: Tool life criteria: Tool life criteria:
Finishing Breakage Breakage Breakage
BNS800 7500 Bore BNS800 400 pcs BNS800 5 pass BNS800 10 pcs
Comp. Comp.
Comp. Comp.
sold 2500 Bore sold 200 pcs 1 pass Breakage 6 pcs
CBN CBN
CBN CBN
Tooling Light Cut Finishing Tooling Finishing Tooling Finishing Tooling Roughing Finishing
Grade BNS800 Grade BNS800 Grade BNS800 Grade BNS800
Insert SNGN090308 Insert DNGN110312 Insert RNGN090300 Insert SNGN090312 SNGN090308
vc 1000m/min vc 600m/min vc 40m/min vc 80m/min
f 0,3mm/rev 0,25mm/rev f 0,3mm/rev f 0,15mm/rev f 0,04mm/rev 0,03mm/rev
doc 0,2mm doc 0,5mm doc 0,2mm doc ~3mm 0,5mm
Coolant Wet Coolant Dry Coolant Wet Coolant Wet
L21
SUMIBORON / SUMIDIA
Production Process
-
General
Since 1970s, Sumitomo has pioneered the development of
sintered cubic boron nitride (CBN) and sintered diamond (PCD)
tools successfully used in the tool making industries. These tool
materials can be epoch-making in a sence of broadening the
cutting application range.
-
Production Process
In the production process of SUMIBORON / SUMIDIA, CBN To manufacture final products round discs of SUMIBORON
powder / diamond powder is firstly synthesized under the ultra and SUMIDIA material are cut into specific shapes and
- high pressure, and secondly, the synthesized crystalline brazed on to tool bodies made of cemented carbide, or steel,
grains are sintered. etc., and after that finished by grinding the edge.
In another process the final product can be obtained only by
Fig. 2 shows a diagram of high temperature high pressure cutting blanks and finishing them.
apparatus for processing the ultra - high pressure sintering
operation.
This apparatus is basically composed of a piston and a
cylinder to generate ultra - high pressure as high as 5000 N/
mm2 with a special device. The piston and cylinder are made
of cemented carbide.
Sumiboron / Sumidia
-
SumiBoron / SumiDia Grinding Method
Items SumiBoron SumiDia
1) Carbide grinding machine is applicable.
Grinding 1) Special-purpose high rigidity grinding machine is desirable.
– 2) R Pointer should be used.
machine 2) Be sure of applying with wet system.
3) Should be wet grinding.
SUMI BORON
SUMI DIA
L22
SUMIDIA Series
-
General Features
SUMIDIA is a polycristalline diamond material developed by
using our proprietary technologies.
SUMIDIA is available in two grades: DA1000 and DA150, each
having different characteristics depending on the size of the
diamond grains and the combination of binder materials.
In addition, a new grade NPD10 made by nano-level diamond
grains without binder material with direct conversion sintering has
been newly added to our product line.
SUMIDIA can be used for all types of applications, from
machining aluminium alloys to brittle materials such as carbide.
-
Series • Features • Application
Average size of TRS
Grade Features Application Diamond grains Hardness Hv
(GPa)
(µm)
High density sintered material made of • High Silicon Aluminum Alloy Cutting
110
ultra-fine diamond particles that demonstrates • Rough, Interrupted and Finishing of Al-alloy
DA1000 optimum wear resistance, andexcellent edge • Wood or Wooden Board Cutting ~ 0,5 ~ ≈ 2,60
120
SUMIDIA
metals and other very hard materials. • Wooden or Inorganic Material Board Cutting 120
A 100% diamond grade made by nano-level
New
Binderless
120
SUMIDIA
-
Application Range
Aluminium Non-Aluminium
Machin- Work Turning Example Machin- Work Turning Example
Milling Milling
ability Material Roughing Finishing Part ability Material Roughing Finishing Part
Good Good
Sintered Non-ferrous
aluminium
DA1000 Cylinder liner
sintered alloy
DA1000 Bushing
-
Cutting Performance
Wear Resistance in Aluminium Alloy Milling
Competitor´s PCD
Flank Wear Width
Conventional PCD
VB (mm)
DA1000
SUMI DIA
Number of Passes
Work material: Al-12% Si alloy
Insert (Cutter): SNEW 1204 ADFR-FN, (RF 4100R)
Cutting conditions: vc= 2.000m/min, f= 0,15mm/rev, doc= 3,0mm, Wet
-
Recommended Cutting Conditions
Work Materials Aluminium Copper Reinforced Wood or
Carbide Carbon
Cutting Conditions Alloys Alloy Plastics Organic Materials
Cutting Speed v c (m/min) ~ 3.000 ~ 1.000 ~ 1.000 ~ 4.000 10 ~ 30 100 ~ 600
Feed rate f (mm/rev) ~ 0,2 ~ 0,2 ~ 0,4 ~ 0,4 ~ 0,2 ~ 1,0
Depth of cut doc (mm) ~ 3,0 ~ 3,0 ~ 2,0 – ~ 0,5 ~ 2,0
L23
SUMIDIA Binderless New
Nano-Polycrostalline Diamond
-
General Features
Nano-polycristalline diamond is a type of polycristalline
diamond, produced by directly binding nano-level dia-
mond grains without using any binders.
This material is unique to our company and as compa-
red to conventional diamond grades containing binders,
it exhibits higher strength, excellent wear resistance and
fracture resistance.
SUMIDIA Binderless is the series of tools with cutting
edges made from this high performance nano-polycris-
talline diamond.
-
Micro-Structure Comparison -
Hardness
Nano-Polycristalline Diamond Conventional PCD
SEM Structure SEM Structure
Nano-Polycristalline
No anisotropy and high hardness
Diamond
Single Cristal
Diamond Hardness depands on crystal orientation
Conventional PCD
Load 4,9N
0 50 100 150
Knoop Hardness (GPa)
Diamond particle average Diamond particle average
grain diameter grain diameter
(30-50nm) (1-10μm)
SUMIDIA Binderless
-
Application Examples
● Ballnose Endmill / Radius Endmill (Carbide Machining) ● Indexable Inserts (Carbide Machining)
SUMI DIA
L24
SUMIDIA Binderless
NPD10 New
-
General Features
By using nano-polycristalline diamond for the cutting edge, these
tools achieve excellent wear resistance and fracture resistance
compared to tools made with previous polycristalline diamond.
In particular, nano-polycristalline diamond makes it possible to achieve
improved machining accuracy and longer tool life for machining
brittle materials such as carbide, etc.
-
Characteristics
● Best suited for high precision machining of carbide
Achieves high precision machining of carbide with nano-polycristalline diamond, which has excellent wear resistance.
-
Applicable Range (Carbide Machining)
Hardness: ˂ 88 HRA Hardness: ≥ 88 HRA
0,20 0,20
Depth of Cut doc (mm)
0,15 0,15
0,10 0,10
0,05 0,05
-
Recommended Cutting Conditions (Carbide Machining)
Work Material Cutting Conditions
Class Hardness (HRA) SEI Grades Cutting Speed vc (m/min) Feed Rate f (mm/rev) Depth of Cut doc (mm/rev)
70
VM G7
60 ≥ 83 ~ < 88 5 - 20 - 30 0,03 - 0,10 - 0,20 0,03 - 0,10 - 0,20
VC G6
50
VM G5
40 ≥ 88 5 - 15 - 20 0,03 - 0,05 - 0,07 0,03 - 0,05 - 0,07
VC D2
Lower limit value - recommended value - upper limit value, cutting conditions: dry
-
Machining Accuracy
SUMI DIA
0,015 0,06
Ø50mm
Ø26mm
●
Conventional grade
0,010 0,04
●
●
●
0,005 ● 0,02 ●
● NPD10 ● NPD10
●●
■ ■■■■
● ● ■■■■■■■■■■■■■■ ■■ ■ ●●
●■■■■■■■■■■■■■■■■■■■
0 100 200 300 400 500 NPD10 has no dimension 0 200 400 600 800 1000 1200 NPD10 has no dimension
Cutting Distance (m) variation even with cut- Cutting Distance (m) variation even with cut-
ting distance of 450m. ting distance of 1.100m.
Work Material: Carbide VC50 (87HRA) Work Material: Carbide VM30 (91HRA)
Insert: DCMW 11T304 RH Insert: DCMW 11T304 RH
Cutting Conditions: vc=20m/min, f=0,1mm/rev, ap=0,1mm, dry Cutting Conditions: vc=20m/min, f=0,05mm/rev, ap=0,05mm, dry
L25
SUMIDIA N Non-ferrous Metal
DA1000
-
General Features
SumiDia DA1000 is a high density, ultra fine grained sintered
PCD with high toughness similar to that of cemented carbides.
-
Cutting Performance
DA1000 Conventional PCD Wear Resistance in Turning Application
DA1000 0,20
0,08
0,04
DA1000
0 2 4 6
Cutting Distance (km)
Work Material: 17% Al-Si alloy Work Material: 17% Si-Al alloy
Insert: TPGW 160308 Insert: TPGN 160304
Cutting conditions: vc= 1.000m/min, f=0,15mm/rev, ap= 0,2mm, Wet Cutting Conditions: vc=800m/min, f=0,12mm/rev, ap=0,5mm, Wet
NF Type Inserts
-
General Features
Total Cost Effectiveness with High Performance and Lower Price
• Long, stable tool life and good fracture resistance with high toughness grade DA2200.
• Optimum design utilizing improved mass production techniques provides a relatively lower cost.
• Regrindable type results in huge total cost reduction.
-
Efficiency l NF-Type Edge
SumiDia NF-type inserts preserve the excellent basic performance of DA1000 while
achieving high cost performance through optimal design and development of mass
production technology. These inserts achieve the high performance of SUMIDIA
DA1000, including excellent fracture resistance, wear resistance and smooth work
material surface finishing.
-
Application Examples conventional inserts.)
Competitor’s Competitor’s
PCD PCD
SUMIDIA NF SUMIDIA NF
Work Material: ADC12 (Al-12% Si alloy) Work Material: ADC12 (Al-12% Si alloy)
Insert: TEEN32R NF Insert: TPGN 110304 NF
Cutting conditions: vc= 3.000m/min, f t = 0,06mm/rev, ap= 0,2mm Cutting conditions: vc= 530m/min, f=0,05mm/rev, ap= 0,2mm
L26
N Non-ferrous Metal SUMIDIA Inserts
Break Master N-LD / -GD Type
-
Characteristics
● Provides excellent chip control in semi finishing and finis-
hing of aluminium alloy.
-
Applications Range
Wrought Aluminium Alloy (A6061) Casted Aluminium Alloy (ADC12)
Depth of Cut (mm)
-
Application Examples
Internal Turning of Machine Component Internal Turning of Transmission Component
Breakmaster NLD type Without chip breaker Breakmaster NGD type Without chip breaker
L27
SUMIDIA One-Use Inserts N Non-ferrous Metal
Break Master DM Type
-
General Features
Economy One-Use Insert
• Similar to SumiBoron One-Use type inserts
-
Application
Depth of Cut (mm) Machining Details Cutting Conditions Results
(Internal turning, Wet cut, Work material: ADC12) Surface finish of the bore hole was
Work Material: less than Ra=1µm.
vc =300 m/min
AC2A-T6
f =0,06 mm/rev Chips formed was of a uniform curl
doc =0,35 mm of about 2mm in length.
Operation:
Internal Boring Wet cut
There was almost no chips left
-
Recommended Conditions inside the bore hole.
SUMI DIA
L28
M
SUMIBORON / SUMIDIA
Content A ~ P
M1
SUMIBORON
Insert Identification
Regrindable Type
CNMA 120408 B
1 2
Chart 1
Symbol Description
One-Use Type
N-FV
Chart 5
N-LV Chipbreaker Type
N-SV Symbol No. of Cutting Edges Type
– 1 cutting edge Single-corner
2 2 cutting edges
3 3 cutting edges
Multi-corner
4 4 cutting edges
6 6 cutting edges
M2
SUMIDIA
Insert Identification
Regrindable Type
CNMA 120408 RH
1 2
Chart 1
Symbol Description
Honing specification
RH (treated cutting edge)
One-Use Type
Chart 2 Chart 3
Symbol Description Symbol Description
N-LD NF NF insert L26
Chipbreaker type (neutral)
N-GD NU One use insert
R-DM Chipbreaker type (right handed)
L-DM Chipbreaker type (left handed)
SUMI DIA
M3
SUMIBORON / SUMIDIA CC – – Type 7° pos. Inserts
Indexable Inserts
80° Diamond Type 7° Relief
With Insert Hole
Dimensions (mm)
CC– – l ød (IC) s d1 H Hardened Steel
0602-- 6,45 6,35 2,38 2,8 K Cast Iron
09T3-- 9,7 9,525 3,97 4,4 N Non-Ferrous Metal
Coated
PM Sintered Component
H K H K N
CCGT / CCGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
CBN with chipbreaker with 2 CBN cutting edges CCGT 09T304 N-LV NC2 0,4 l l l l
CCGT 09T308 N-LV NC2 0,8 l l l l
CCGW 060202 NC2 0,2 l l l l l
CCGW 060204 NC2 0,4 l l l l l l l
CCGW 060208 NC2 0,8 l l l
CCGW 09T302 NC2 0,2 l l
with 2 CBN cutting edges CCGW 09T304 NC2 0,4 l l l l l l l
CCGW 09T308 NC2 0,8 l l l l l l l
CCGW 09T304 NC-W2 0,4 l l l
Standard - CCGW 09T308 NC-W2 0,8 l l l
Normal cut geometry
CCGW 09T304 NC-WG2 0,4 l l l l
CCGW 09T308 NC-WG2 0,8 l l l l
(Wiper Type)
CCGW 09T304 NC-WH2 0,4 l l l l
CCGW 09T308 NC-WH2 0,8 l l l l
New CCGW 060202 LE-NC2 0,2 l
CCGW 060204 LE-NC2 0,4 l
CCGW 060202 LS-NC2 0,2 l l l
Sumiboron / SumiDia
CCGW 09T304 LS-NC2 0,4 l l l l
LS - Type with 2 CBN cutting edges
Low cutting force
CCGW 09T308 LS-NC2 0,8 l l l l
CCGW 09T304 HS-NC2 0,4 l l l
CCGW 09T308 HS-NC2 0,8 l l l
HS - Type
Strong cutting edge with 2 CBN cutting edges
H K H K N
CPGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
Uncoated
H K H K N
Coated Uncoated
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
H K H K N
CCGT / CCGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
CCGT 060204 N-FV NU2 0,4 l
Break Master - FV, LV
CCGT 09T304 N-FV NU2 0,4 l
CCGT 09T308 N-FV NU2 0,8 l
CBN with chipbreaker with 2 CBN cutting edges CCGT 09T304 N-LV NU2 0,4 l
CCGT 09T308 N-LV NU2 0,8 l
(Wiper Type) CCGW 09T304 NU-WH2 0,4 l
CCGW 09T308 NU-WH2 0,8 l
CCGW 09T304 LF-NU2 0,4 m
CCGW 09T308 LF-NU2 0,8 m
LF - Type
Sharp cutting edge with 2 CBN cutting edges
CCGW 09T304 HS-NU2 0,4 m
CCGW 09T308 HS-NU2 0,8 m
HS - Type
Strong cutting edge with 2 CBN cutting edges
Sumiboron / SumiDia
Inserts
H K H K N
CCGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, Regrindable Type)
Shape ISO Cat. No. r
CCGW 09T304 0,4 l s
CCGW 09T308 0,8 l s
Sumiboron / SumiDia
Inserts
H K H K N
CCMT llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l M-Class SumiDia (PCD, Regrindable Type)
Shape ISO Cat. No. r
7°
7°
H K H K N
CNGA / CNGG llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
CNGA 120402 NC4 0,2 mm
CNGA 120404 NC4 0,4 l l l l l l m
CNGA 120408 NC4 0,8 l l l l l l m
CNGA 120412 NC4 1,2 l l l l l l m
with 4 CBN cutting edges
CNGA 120404 NC-W4 0,4 l l l
CNGA 120408 NC-W4 0,8 l l m
CNGA 120412 NC-W4 1,2 l
Standard -
CNGA 120404 NC-WG4 0,4 l l l l
Normal cut geometry CNGA 120408 NC-WG4 0,8 l l l l
CNGA 120412 NC-WG4 1,2 l l l l
(Wiper Type)
CNGA 120404 NC-WH4 0,4 l l l l
CNGA 120408 NC-WH4 0,8 l l l l
CNGA 120412 NC-WH4 1,2 l l l l
New CNGA 120404 LE-NC2 0,4 l
CNGA 120408 LE-NC2 0,8 l
LE - Type
CNGA 120412 LE-NC2 1,2 l
Low cutting force with 2 CBN cutting edges
New CNGA 120402 LT-NC2 0,2 m
CNGA 120404 LT-NC2 0,4 l
CNGA 120408 LT-NC2 0,8 l
LT - Type CNGA 120412 LT-NC2 1,2 l
Sharp cutting edge with 2 CBN cutting edges
CNGA 120404 LS-NC2 0,4 l l l l
CNGA 120408 LS-NC2 0,8 l l l l
LS - Type CNGA 120412 LS-NC2 1,2 l l l l
Low cutting force with 2 CBN cutting edges
New
CNGA 120404 ES-NC4 0,4 l
CNGA 120408 ES-NC4 0,8 l
ES - Type CNGA 120412 ES-NC4 1,2 l
Crater wear stability with 4 CBN cutting edges
CNGA 120404 HS-NC2 0,4 l l l l l
CNGA 120408 HS-NC2 0,8 l l l l l
HS - Type
CNGA 120412 HS-NC2 1,2 l l l l l
Strong cutting edge with 2 CBN cutting edges
CNGG 120404 N-FV NC4 0,4 l l l l
Sumiboron / SumiDia
H K H K N
CNGA / CNGM llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
CNGA 120404 NS2 0,4 l
CNGA 120408 NS2 0,8 l
CNGA 120412 NS2 1,2 l
with 2 CBN cutting edges CNGA 120404 NU2 0,4 l l s s l m
CNGA 120408 NU2 0,8 l l s l s s l s l l
CNGA 120412 NU2 1,2 l l s l s l m
CNGA 120404 NU-W2 0,4 l l
CNGA 120408 NU-W2 0,8 l l
CNGA 120404 NU-WG2 0,4 l
CNGA 120408 NU-WG2 0,8 l
CNGA 120412 NU-WG2 1,2 l
(Wiper Type)
CNGA 120404 NU-WH2 0,4 l
CNGA 120408 NU-WH2 0,8 l
CNGA 120412 NU-WH2 1,2 l
CNGA 120404 LF-NU2 0,4 m
LF - Type
CNGA 120408 LF-NU2 0,8 m
Sharp cutting edge with 2 CBN cutting edges
CNGA 120408 HS-NU2 0,8 l
HS - Type
Strong cutting edge with 2 CBN cutting edges
Break Master - LV
CNGM 120404 N-LV NU2 0,4 l
CNGM 120408 N-LV NU2 0,8 l
CNGM 120412 N-LV NU2 1,2 l
CBN with chipbreaker with 2 CBN cutting edges
Sumiboron / SumiDia
Inserts
H K H K N
CNGN / CNGX llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (Solid CBN Type)
Shape ISO Cat. No. r
CNGN 090308 0,8 l
CNGN 090312 1,2 l
H K H K N
Coated Uncoated
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l M-Class SumiBoron (CBN, Regrindable Type)
Shape ISO Cat. No. r
CNMA 120404 0,4 l s s
CNMA 120408 0,8 l s s
CNMA 120412 1,2 l s
H K H K N
DCGT / DCGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
Break Master - FV, LV DCGT 070204 N-FV NC2 0,4 l l l l
DCGT 11T304 N-FV NC2 0,4 l l l l
DCGT 11T308 N-FV NC2 0,8 l l l l
CBN with chipbreaker with 2 CBN cutting edges DCGT 11T304 N-LV NC2 0,4 l l l l
DCGT 11T308 N-LV NC2 0,8 l l l l
DCGW 070202 NC2 0,2 l l l l l l
DCGW 070204 NC2 0,4 l l l l l l
DCGW 070208 NC2 0,8 m l l l
with 2 CBN cutting edges DCGW 11T302 NC2 0,2 l l l l l
DCGW 11T304 NC2 0,4 l l l l l l l
DCGW 11T308 NC2 0,8 l l l l l l l
DCGW 11T304 NC-WG2 0,4 l l l l
Standard - DCGW 11T308 NC-WG2 0,8 l l l l
Normal cut geometry
(Wiper Type) DCGW 11T304 NC-WH2 0,4 l l l l
DCGW 11T308 NC-WH2 0,8 l l l l
New DCGW 11T302 LE-NC2 0,2 m
DCGW 11T304 LE-NC2 0,4 l
DCGW 11T308 LE-NC2 0,8 l
LE - Type
Low cutting force
LS - Type
DCGW 11T308 LS-NC2 0,8 l l l l
Inserts
HS - Type
with 2 CBN cutting edges
Strong cutting edge
H K H K N
DCGT / DCGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
DCGT 070204 N-FV NU2 0,4 l
Break Master - FV, LV
DCGT 11T304 N-FV NU2 0,4 l
DCGT 11T308 N-FV NU2 0,8 l
CBN with chipbreaker with 2 CBN cutting edges DCGT 11T304 N-LV NU2 0,4 l
DCGT 11T308 N-LV NU2 0,8 l
DCGW 070202 NU2 0,2 l
DCGW 070204 NU2 0,4 l l s l s s l l
DCGW 070208 NU2 0,8 l l s l
with 2 CBN cutting edges DCGW 11T302 NU2 0,2 l
DCGW 11T304 NU2 0,4 l l l s s l l l
DCGW 11T308 NU2 0,8 l l s l s s l s l l
DCGW 11T304 NU-WG2 0,4 l
DCGW 11T308 NU-WG2 0,8 l
DCGW 11T304 NU-WH2 0,4 l
(Wiper Type) DCGW 11T308 NU-WH2 0,8 l
DCGW 070204 LF-NU2 0,4 l
DCGW 070208 LF-NU2 0,8 l
DCGW 11T304 LF-NU2 0,4 l
LF - Type
Sharp cutting edge
with 2 CBN cutting edges DCGW 11T308 LF-NU2 0,8 l
DCGW 070204 HS-NU2 0,4 l
DCGW 070208 HS-NU2 0,8 l
HS - Type DCGW 11T304 HS-NU2 0,4 l
Strong cutting edge with 2 CBN cutting edges DCGW 11T308 HS-NU2 0,8 l
l G-Class SumiBoron (CBN, One-Use Type)
H K H K N
DCMT llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l M-Class SumiDia (PCD, Regrindable Type)
Shape ISO Cat. No. r
DCMT 070202 0,2 l
DCMT 070204 0,4 l
DCMT 11T302 0,2 l
DCMT 11T304 0,4 l
DCMT 11T308 0,8 l
l M-Class SumiDia (PCD, NF Type)
Break Master - DM
DCMT 070202 R-DM NU 0,2 m
DCMT 070204 R-DM NU 0,4 l
DCMT 11T302 R-DM NU 0,2 l
DCMT 11T304 R-DM NU 0,4 l
Break Master - LD
55° DCMT 070202 N-LD NF 0,2 m
r DCMT 070204 N-LD NF 0,4 m
l
7°
DCMT 11T302 N-LD NF 0,2 m
DCMT 11T304 N-LD NF 0,4 m
d s
DCMT 11T308 N-LD NF 0,8 m
Sumiboron / SumiDia
Break Master - GD
DCMT 070202 N-GD NF 0,2 m
Inserts
55°
r DCMT 070204 N-GD NF 0,4 m
l
7°
DCMT 11T302 N-GD NF 0,2 m
DCMT 11T304 N-GD NF 0,4 m
d s
DCMT 11T308 N-GD NF 0,8 m
H K H K N
DNGA / DNGG llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
DNGA 110404 NC2 0,4 m l l
DNGA 110408 NC2 0,8 m l l
Standard -
DNGA 110412 NC2 1,2 m m
Normal cut geometry with 2 CBN cutting edges
DNGA 150604 NC2 0,4 m
DNGA 150402 NC4 0,2 m m
DNGA 150404 NC4 0,4 m m
DNGA 150408 NC4 0,8 m m
DNGA 150412 NC4 1,2 m m m
DNGA 150604 NC4 0,4 l l l l l l l
with 4 CBN cutting edges
DNGA 150608 NC4 0,8 l l l l l l l
DNGA 150612 NC4 1,2 l l l l l l
DNGA 150404 NC-WG4 0,4 m m
Standard - DNGA 150408 NC-WG4 0,8 m m
Normal cut geometry
DNGA 150604 NC-WG4 0,4 l l l l
DNGA 150608 NC-WG4 0,8 l l l l
DNGA 150612 NC-WG4 1,2 l l l l
DNGA 150404 NC-WH4 0,4 m m
(Wiper Type) DNGA 150408 NC-WH4 0,8 m m
DNGA 150604 NC-WH4 0,4 l l l l
DNGA 150608 NC-WH4 0,8 l l l l
DNGA 150612 NC-WH4 1,2 l l l l
New
DNGA 150604 LE-NC2 0,4 l
DNGA 150608 LE-NC2 0,8 l
LE - Type DNGA 150612 LE-NC2 1,2 l
Low cutting force with 2 CBN cutting edges
New
DNGA 150604 LT-NC2 0,4 l
DNGA 150608 LT-NC2 0,8 l
LT - Type DNGA 150612 LT-NC2 1,2 l
Sharp cutting edge with 2 CBN cutting edges
DNGA 150404 LS-NC2 0,4 m
DNGA 150408 LS-NC2 0,8 m
DNGA 150412 LS-NC2 1,2 m
ES - Type 1,2 l
Crater wear stability with 2 CBN cutting edges
DNGA 150604 HS-NC2 0,4 l l l l l
DNGA 150608 HS-NC2 0,8 l l l l l
DNGA 150612 HS-NC2 1,2 l l l l l
with 2 CBN cutting edges
DNGA 150412 HS-NC4 1,2 m
HS - Type
Strong cutting edge
with 4 CBN cutting edges
l = Euro stock L4, L5 Edge Specification of SUMIBORON Inserts
= Stock item in Japan
s = To be replaced by new item M15
SUMIBORON / SUMIDIA DN– – Type neg. Inserts
Indexable Inserts
55° Diamond Type 0° Relief
With Insert Hole
Dimensions (mm)
DN– – l ød (IC) s d1 H Hardened Steel
1504-- 15,5 12,7 4,76 5,16 K Cast Iron
Coated 1506-- 15,5 12,7 6,35 5,16 N Non-Ferrous Metal
PM Sintered Component
H K H K N
DNGA / DNGG llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
H K H K N
DNGA / DNGM llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
DNGA 150604 NU2 0,4 l l s s l
DNGA 150608 NU2 0,8 l l s l s l l
DNGA 150612 NU2 1,2 l
with 2 CBN cutting edges
DNGA 150404 NU-WG2 0,4 m
DNGA 150408 NU-WG2 0,8 m
DNGA 150604 NU-WG2 0,4 l
DNGA 150608 NU-WG2 0,8 l
DNGA 150612 NU-WG2 1,2 l
DNGA 150404 NU-WH2 0,4 m
(Wiper Type)
DNGA 150408 NU-WH2 0,8 m
DNGA 150604 NU-WH2 0,4 l
DNGA 150608 NU-WH2 0,8 l
DNGA 150612 NU-WH2 1,2 l
DNGM 150404 N-LV NU2 0,4 m
Break Master - LV
DNGM 150408 N-LV NU2 0,8 m
DNGM 150412 N-LV NU2 1,2 m
DNGM 150604 N-LV NU2 0,4 l
DNGM 150608 N-LV NU2 0,8 l
DNGM 150612 N-LV NU2 1,2 l
Sumiboron / SumiDia
Inserts
H K H K N
DNMA llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l M-Class SumiBoron (CBN, Regrindable Type)
Shape ISO Cat. No. r
DNMA 150604 0,4 l s
DNMA 150608 0,8 l s
DNMA 150612 1,2 l s
Dimensions (mm)
H K H K N
RNGN llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (Solid CBN Type)
Shape ISO Cat. No. r
RNGN 090300 – l
RNGN 120300 – l
RNGN 120400 – l
Solid CBN
H K H K N
Sumiboron / SumiDia
Coated Uncoated
K PM
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
H K H K N
SNGA llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
SNGA 120408 NC4 0,8 l l l
SNGA 120412 NC4 1,2 l l l
Standard -
Normal cut geometry with 4 CBN cutting edges
SNGA 120408 HS-NC2 0,8 l l
SNGA 120412 HS-NC2 1,2 l l
HS - Type
Strong cutting edge with 2 CBN cutting edges
SNGA 120408 HS-NC4 0,8 m
SNGA 120412 HS-NC4 1,2 m
HS - Type
Strong cutting edge with 4 CBN cutting edges
H K H K N
Coated Uncoated
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (Solid CBN Type)
Shape ISO Cat. No. r
SNGN 090308 0,8 l
SNGN 090312 1,2 l
SNGN 120412 1,2 l
SNGN 120416 1,6 l
SNGX 120412 1,2 l
SNGX 120416 1,6 l
H K H K N
SNMA llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l M-Class SumiBoron (CBN, One-Use Type)
Shape ISO Cat. No. r
SNMA 120408 NS 0,8 l
SNMA 120412 NS 1,2 l
SNMA 120408 NU 0,8 l s s l s l
SNMA 120412 NU 1,2 l l s s l s l
H K H K N
Coated Uncoated
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, Full Top Type)
Shape ISO Cat. No. r
TBGN 060102 B 0,2 l l s l
TBGN 060104 B 0,4 l l s l s
H K H K N
TCGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Type)
Shape ISO Cat. No. r
TCGW 090204 NC 0,4 l l
TCGW 090208 NC 0,8 l l
TCGW 110202 NC 0,2 l l
TCGW 110204 NC 0,4 l l l
TCGW 110208 NC 0,8 l l
TCGW 16T304 NC3 0,4 l l
TCGW 16T308 NC3 0,8 l l
with 3 CBN cutting edges
TCGW 090204 NU 0,4 s l
TCGW 090208 NU 0,8 s l
TCGW 110202 NU 0,2 l s l s l
TCGW 110204 NU 0,4 l l s l s s l
TCGW 110208 NU 0,8 l s s l
TCGW 16T304 NU 0,4 l s l s l
TCGW 16T308 NU 0,8 l s l
H K H K N
Coated Uncoated
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
H K H K N
TNGA / TNGG Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
TNGA 160402 NC6 0,2 m m
TNGA 160404 NC6 0,4 l l l l l
TNGA 160408 NC6 0,8 l l l l l l
TNGA 160412 NC6 1,2 l l l l l l
Standard -
with 6 CBN cutting edges
Normal cut geometry
New TNGA 160404 LE-NC3 0,4 l
TNGA 160408 LE-NC3 0,8 l
TNGA 160412 LE-NC3 1,2 l
LE - Type
Low cutting force with 3 CBN cutting edges
H K H K N
TNGA / TNGM Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Multi-Corner Type)
Shape ISO Cat. No. r
TNGA 160404 NU3 0,4 m
TNGA 160408 NU3 0,8 m
TNGA 160412 NU3 1,2 m
with 3 CBN cutting edges
TNGA 160404 LF-NU3 0,4 m
TNGA 160408 LF-NU3 0,8 m
LF - Type
Sharp cutting edge
TNGA 160404 HS-NU3 0,4 m
TNGA 160408 HS-NU3 0,8 m
HS - Type
Strong cutting edge with 3 CBN cutting edges
Break Master - LV
TNGM 160404 N-LV NU3 0,4 l
TNGM 160408 N-LV NU3 0,8 l
TNGM 160412 N-LV NU3 1,2 l
Sumiboron / SumiDia
Inserts
H K H K N
TNMA llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l M-Class SumiBoron (CBN, Regrindable Type)
Shape ISO Cat. No. r
H K H K N
Coated Uncoated
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Type)
Shape ISO Cat. No. r
TPGN 110304 NU 0,4 l s l
TPGN 110308 NU 0,8 l s l
TPGN 160304 NU 0,4 l s l
TPGN 160308 NU 0,8 l s l
Inserts
H K H K N
TPGT / TPGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Type)
Shape ISO Cat. No. r
Break Master - FV
TPGT 110304 N-FV NC3 0,4 l l l l
TPGT 110308 N-FV NC3 0,8 l l l l
with 3 CBN cutting edges
CBN with chipbreaker
TPGW 080202 NC 0,2 l l
TPGW 080204 NC 0,4 l l
Standard - TPGW 110304 NC 0,4 l l
Normal cut geometry TPGW 110308 NC 0,8 l l
New TPGW 080202 NC3 0,2 l l
TPGW 080204 NC3 0,4 l l
LE - Type
Low cutting force with 3 CBN cutting edges
LT - Type
Sharp cutting edge with 3 CBN cutting edges
LS - Type
Low cutting force with 3 CBN cutting edges
Sumiboron / SumiDia
Inserts
H K H K N
TPGT / TPGW llllll Coated
CBN
Uncoated
K PM
PCD
BNC2010
BNC2020
BNC100
BNC160
BNC200
BNC300
BNC500
BNS800
BN1000
BN2000
BN7000
BN7500
DA1000
BNX10
BNX20
BNX25
BN250
BN300
BN350
BN700
DA150
l G-Class SumiBoron (CBN, One-Use Type)
Shape ISO Cat. No. r
Break Master - FV
TPGT 110304 N-FV NU3 0,4 l
TPGT 110308 N-FV NU3 0,8 l
CBN with chipbreaker with 3 CBN cutting edges
TPGW 080202 NU 0,2 l l s
TPGW 080204 NU 0,4 l l s l s
TPGW 110304 NU 0,4 l l s s l
TPGW 110308 NU 0,8 l l s s l