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pense nro CHINA COMMUNICATIONS CONSTRUCTION COMPANY EAST COAST RAIL LINK PROJECT METHOD STATEMENT FOR ACTIVITY : CONSTRUCTION OF IN-SITU BOX CULVERT LOCATION : SECTION 4 Document No |: ECRL-S4-AW-MS-0023 Revision No [201 Date Issued | : 08 JUNE 2020 SC Signature Date: | PREPARED” | REVIEWED] REVIEWED | REVIEWED | APPROVED BY BY BY BY BY (Nw? AO a" Photo’ ran Liang Liu Bo Liu Ziyang Feng Jianyuan Rongxian ‘Senior ‘Section HSE ‘Chief Infrastructure Engineer Qaac Manager Engineer Deputy Manager General Manager Gist ewe “CONSTRUCTION OF CAST IN-SITU Box GRVERT” ‘ECRL-S4—AW-M DRS-0164, Rev 00) of Rea ge TRE RD REVISION HISTORY 00 First Issue ‘22 MAY 2020 01 | Second Issue as Per DRS (ECRL-HSSI-S1-AW- 08 JUNE 2020 Construction of Catt Box Calvert, ECRL-S4- AW.MS-0023 & Rev. 0 Page 2 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” _| SPowse Doosan. ECRL-S4—AWMS-0023 Rovision No. a Rov. Date (08 JUNE 2020 Table of Contents 1.0 SCOPE OF WORK. 1.4 General Description... 1.2 Reference 1.3. Materials........ 4.4 Plant and Equipment 1.5 Manpower 1.6 Construction Procedures 2.0 SAFETY AND HEALTH 241 Job Safety & Health Analysis (JSA).. 2.2 _ Information to Personnel 2.3. Emergency Arrangements .. 2.4 Permit Requirements... 2.5 Permit to Work. 3.0 ENVIRONMENTAL ISSUES. 24 3.1 Environmental Aspects, Impacts & Control Measure: 4.0 QUALITY ASSURANCE & QUALITY CONTROL... 4.1 Contractual Requirements. 4.2 Inspection & Testing 43 Follow up & Evaluation 5.0 APPENDICE: 5.1 Construction Sequence Flow 5.2 Job Safety & Health Analysis (JSA). 5.3 Environmental Aspect Impact Register (EAIR).. 5.4 Inspection Test Plan (ITP) 5.5 Quality Control Site Inspection Checklist... 5.6 Work and Activity Commencement Notification . ATTACHMENT! ERT Organization Chart ATTACHMENT Il Permit to Work Form CConstuction of Cast In-Situ Box Culvert, ECRL-S4- AW-MS-0023 & Rev. 01 Page 3 of 36 & “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Document No. ECRL-S4—AW-NS-0023, Revision No. of Rev. Date (08 JUNE 2020 4.0 | SCOPE OF WORK 44 4.2 General Description This method statement details the methodology to be employed for the costruction of pre-cast box culvert and Cast in-situ box culvert The scope or work covered in this method statement include setting out of the box culvert,temporary works (sheet pile shoring wall and etc.) in the construction of the box culvert, excavation &backfilling,bedding,the construction of the box culvert shaft,the construction of inlet and outlet, of the box culvert,the construction of approach slab(transition slab),banks protection work and connecting the box culvert to the proposed drain or existing drain. For movement joint or expansion joints waterstop shall refer to waterproof and settlement joint refrence drawing,for location and filling on box culvert shall refer to reference subgrade construction drawings Note: Details of the procedures contained herein may be reviewed periodically and modified based on the actual site requirements. Reference 1.2.1. The relevant references are as follows’ Contractor to refer the latest drawings for commence the work No Description Document Ref. No. Approved for Construction CD/ECRL1/C/MLISR/SEC2.4/PP000 Drawings of Embankment Approved Construction Drawing CDIECRLIC/MLICVIRFD/RBC 003 Bridge (RC Frame Box Culvert ) Approved Construction Drawing CD/ECRLIC/MLICV/RFDIRBC 004 Bridge (RC Frame Box Culvert ) ‘Construction of Cast In-Situ Box Culvert, ECRL-S4- AW-MS-0023 & Rev. 04 Page 4 of 36 =CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Document No. ECRL-S4—AW-MS-0023, Sosa Revision No Gl Rev. Date (08 JUNE 2020 4 | Approved Construction Drawing Bridge (RC Frame Box Culvert ) CD/ECRLIC/MLICVIRFD/RBC 005 5. | Approved Construction Drawing CD/ECRLIC/MLICV/RFD/VBC 001 Vehicular Box Culvert (Main Line) 6 | Detail Design for Wing Wall (CD/ECRLICIMLWWIRFD/WW001 7 | Construction Drawing of Embankment CH 183+500- 231+500 CD/ECRL1/C/MLICV/MLISRISEC2.4/PP000 8 | Subgrade Reference Drawings CD/ECRL1/C/MUSRIRFD/1 9 | Construction Drawing of Subgrade CH 221+819 — CH224+086 CD/ECRL/C/MUSR/SEC2.4/GT007 10 | Construction Drawing of ‘Subgrade CH 215+499- CH215+567 CD/ECRLC/MUSR/SEC2.4/GT002 11 | Construction Drawing of Subgrade CH 216+776- CH216+832 CD/ECRLIC/MLISRISEC2.4/GT002 12 | Construction Drawing of Subgrade CH 261+438- 216+649 CD/ECRLIC/MUSRISEC2.4/GT003 13 | Technical Specification for Reinforcement Conorete Works CD-ECRL-AW-GEN-SPC-0003 (SEC18) Technical Specification for 14 | Drainage Works CD-ECRL-AW-GEN-SPC-0002 (SEC04) 15 | Method Statement for Bulk excavation and Filling works ECRL-S4-SR-MS-0001 16 | Method Statement for Reinforcement Concrete Works ECRL-S4-AW-MS-0008 Construction of Cast In-Situ Box Culvert, ECRL-S4- AW-MS-0023 & Rev. 01 Page 5 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” CDSE [Document No. ECRL-S4—AW-MS-0023 Revision No. oF Rev. Date ‘08 JUNE 2020 17 | Method Statement for Works ECRL-S4-AW-MS-0013 Surface Drainage works 18 | POP Procedure ECRL-CCCC-QA-PQP-0001 19 | MSA Procedure ECRL-CCCC-AW-PRO-0005 20 | RFI Procedure ECRL-CCCC-QA-PRO-0003 21 | General Guidelines of ‘Act 520 (MCO SOP Document 1) Operations for the Construction Project in the Period of MCO 22 | Covid-19 Prevention Guidelines ‘Act 520 (MCO SOP Document 2) for Construction Site 23 | Emergency Response Plan for | ECRL-CCCC-HSE-PLAN-0005 The Outbreak of Novel Coronavirus Infection Pneumonia 21 | Occupational Safety and Health Act 514 OSHA 1994 Act (OSHA 1994) 22 | Factory & Machinery Act (FMA Act 319 FMA 1967 1967) 23 | Project Safety and Health Plan ECRL-S4-AW-PLN-0002 24 | Emergency Response Plan ECRL-S4-AW-PLN-0003 25 | SOP for Scaffolding ECRL-CCCC-HSE-SOP-0007 26 | SOP for Site Sanitation and ECRL-CCCC-HSE-SOP-0008 Vector Diseases Control 27 | SOP for Housekeeping ECRL-CCCC-HSE-SOP-0010 28 | SOP for Working at Height ECRL-CCCC-HSE-SOP-0014 29 | SOP for Hand and Power Tools ECRL-CCCC-HSE-SOP-0016 30 | SOP Permit to Works ECRL-CCCC-HSE-SOP-0006 ‘Construction of Cast in-Situ Box Culvert, ECRL-S4- AW-MS-0023 & Rev. 01 Page 6 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” bE | Document No ECRL-S#—AW-HS-0023 Revision No. | _ Rev. Date (08 JUNE 2020 31 | SOP Mobile Construction ECRL-CCCC-HSE-SOP-0003 Equipment 1.3 Materials 1.3.1 List of materials requires shall be as follows: No Type of Material Material Submission Approval (MSA) Ref No. 1. | Concrete Grade 20 ECRL-S4-BR-MSA-0036 2. | Concrete Grade 40 ECRL-S4-BR-MSA-0001 3. | Conorete Grade 40 ECRL-S4-BR-MSA-0013 4 | Conorete Grade 40 ECRL-S4-BR-MSA-0015 5 | C40 Fine aggregate Concrete TBA 6 | Geotextle ECRL-CCCC-SR-MSA-0006 7 | M10 Cement Mortar TBA 8. | Expansion Bolt (Wall Plug) TBA M10 9 | Steel Reinforcement (MS 146) | ECRL-CCCC-AW-MSA-0010 (68.4449) Hot rolled deformed Bar) 10 | Back Sticking Water stop ECRL-CCCC-TUN-MSA-0032 11. | Mid Buried Edge/Edge Water | ECRL-CCCC-TUN-MSA-0033 stop 12 | Polyethylene foam Plastic TBA Board 13 | PVC Plaster (caulking ECRL-S4-AW-MSA-0052 Material) 14 | Rubber Waterstop TBA 15. | Waterproof Coiled Material TBA Construction of Cast In-Situ Box Culvert, ECRL-S4- AW-MS-0025 & Rev. OF Page 7 of 36 INSTRUCTION OF CAST IN-SITU BOX CULVERT” | coisa [Document Ro. ECRL-S4—AW-MS-0023 | Revision No. a Rev. Date (08 JUNE 2020 | 16 | (Polyurethane waterproof ECRL-CCCC-AW-MSA-0035 coatings) Bitumen 1.4 Plant and Equipment 1.4.1 List of plant and machineries requires for the execution of activities: No | Plant and Machinery Purpose 1, | Backhoe For excavation works 2. | Excavator For excavation works 3. | Mobile Crane For lifting materials to/from site 4, | Bar bending & cutting machine For bending and cutting steel material during construction 5. | Machine Tamper or For compaction work purposes ‘Compactor 6. | Air compressor For air supply 7. | Generator For power supply 8. | Robin engine To supply power to operate machines and equipment 9. | Water pump To remove ponding water from construction site 10. | Vibrating Poker To generate vibrations 11. | Form tie system —_| To connect opposite faces of wall 12. | Survey Equipment _| Used for surveying work purposes 13. | Double Stain Stitch | For construction work purposes ‘Sewing Machine 14, | Pegs and thread —_| For surveying work purposes Construction of Cast In-Situ Box Culvert, ECRL-S4- AWAMS-0023 & Rev. 01 Page 8 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” BERR [Desens ECRL-S4—AW-S-0023 elon No. a Rov. Dato | 08 JUNE 2020 Manpower 1.5.1 Responsibility / duty assigned are as follows: No. | Deseription Type of Brief Roles and Responsibilities Manpower 1. | Operations Site Engineer / | To do coordination and supervision at site ‘Supervisor ‘Surveyor and | To do survey, measure and marking at site Chainman Site Foreman | To organise construction works Plants and | To handle the plants and machineries at site Machinery Operators Cerpenter__| To organise construction works Barbender | To do the bar bender & bar cutting works General Worker | To do the general works at site 2. | Safety, Health | Safety and | To ensure the implementation by the operation & Environment | Health Officer / | team on Safety and Health procedure were Supervisor | adhere all the time Environmental | To ensure the implementation by the operation Officer team on environment procedures and requirements were adhere at all time. 3. | Quality Quality | Checking quality of materials and work in Inspector _| progress. ‘QAQC Engineer | Ensure all work follow the latest document and ‘work in progress inspection Supervising | Checking quality of materials and work in, Consultant | progress. Construction of Cast In-Situ Box Culver, ECRL-S4- AWMS-0023 & Rev. 1 Page 9 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” coma [Document No. ECRL-S4—AW-MS-0023 Revision No ev. Date | 08 JUNE 2020 1.6 Construction Procedures 4.6.1. Pre-construction a Prior to commence of work, site inspection shall be carried out for risk identification during excavation work, accompany by SHO team. Contractor shall submit the layout plan, longitudinal section plan, cross-section pian or (shop drawing showing survey details prepared by survey department) and alignment of box culvert and its surrounding, propose invert level, survey details and other construction details for Supervising Consultant approval. The temporary work involved such as temporary drainage and etc. Shall be informed to the Supervising Consultant 1 week before the commencement of work. The method of concreting which covered the fabrication of reinforcement, erecting of formwork, casting of concrete until dismantling the formwork shall be refer in the Approved Method statement for Reinforce Concrete Works with Ref. No. of (ECRL-S4-AW-MS-0008), and for further details of concreting refer to CD drawing for Culvert NOTE (G) ‘construction To comply with CIDB requirement, all workers required go through Covid-19 screening before start work. This practice must be complying until further notice or information by cipB. To comply with CIDB SOP (General Guidelines of Operations for the Construction Project in the Period of MCO ‘And Covid-19 Prevention Guidelines for Construction Site). Implementing hand sanitizer and health monitoring by temperature screening before start work. Face mask must be wear all the time and safe social distancing applied before, during work, during rest time and after work. Disinfection work execute at all vehicle, toilet and frequently use facility. Al screening and disinfection work must be recorded and keep. ‘Construction of Cat In-Situ Box Culvert, ECRL-S4- AW-MS-0023 & Rev. 01 Page 10 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Pema [Doomenine ECRL-S4—AW-MS-0023 Revision No. oO Rev. Date 08 JUNE 2020 1.6.2 Excavation Work 1.6.2.4 1.6.2.2 1.6.2.3 ‘Construction of Cast In-Situ Box Culvert, ECRLS4- AWMS-0023 & Rev. 01 Setting Out a. Setting out work shall be carried out in accordance with the coordinates and reduce levels shown in approved drawings. b. The centreline of the box culvert, RHS and LHS edges will be pegged out, and the offsets of these pegs will be established. Open Excavation a. The method of excavation and filing work was describe the Approved Method statement for Bulk Excavation and Filing Work Ref. No. (ECRL-S4-SR-MS-0001). b. The detail of the excavation such as the slope properties and the depth of excavation shall be referred to the Approved CD Drawing. However, necessary adjustment may be made depending on site conditioned prior to the approval of the ‘Supervising Consultant. Foundation of the Box culvert a. The type of the foundation for the box culvert can be refer to the AFC drawing Culvert Found Schedule and shall be in conjunction with the n. approved Construction drawing, b. Ifthe foundation does not required ground treatment, further 600mm depth are to be excavated and to be replaced with aggregate or crusher-run bedding with Suitable compaction work according to specification. ©. Before the crusher run is lay to the treated ground, the soft material beneath the culvert bedding shall be removed. Page 11 of 36 ‘CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Document No, ECRL-S4—AW-MS-0023 Revision No. oo Rev.Date | 08 JUNE 2020 d. For further details of concreting refer to CD drawing for Culvert NOTE (G) (construction.) The maximum. height of wall casting, per lift shall approved by SC (refer to culvert summary) for individual box culvert Crusher Run Bedding a. The crusher run bedding shall be according to the ‘AFC drawing Bedding, backfill and approach slab for cast in situ box culvert, together with the AFC drawing for Culvert Foundation Schedule. b. The crushers run to be laid and compacted in layers. ‘The compacted thickness for each layer is 300mm or shall be accordance to the Technical Specification (Sec 4.10.3.2) or specified in the AFC drawings 1.6.3 Construc in of the Box Culvert Shaft 1.6.3.1 Setting Out of Box Culvert Alignment a. Setting out work shall be carried out again to indicate the level and the alignment of the box culvert as per approved shop drawing. The AFC drawing for Culvert Schedule Drawing tabulated the dimensions and invert level of the box culvert 1.6.3.2 Lean Conerete a. Lean concrete shall be provided to the construction of the box culvert shaft. The grade of the lean concrete is G20 or specified in the Approved Construction Drawing. 1.6.3.3 Reinforcement and Expansion Joint. Construction of Cast In-Situ Box Culvert, ECRL-S4 AW-MS-0023 & Rev. 01 Page 12 of 36 > ee =CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Document No. ECRL-S4—AW-MS-0023, Revision No. oF Rev. Dale (08 JUNE 2020 a. Concrete spacer block are to be provided on the top of the lean concrete to ensure adequate cover for the reinforcement. b. Reinforcement bar for the box culvert shaft shalll be erected first and shall be referred to the AFC drawing for Reinforcements details of Box Culvert. Formwork of shaft will then be erected upon approval from the Supervising Consultant, c. The method of erecting the reinforcement shall be referred Hem 1.6 (1.6.1(d) in this method statement. d. The detail and the number of the expansion joint provided shall be referred to Approved construction Drawing and for Reinforcement details of Box Culvert. fe. Water stop should be installed as per drawing at construction joint (CJ), the location be determine by site actual construction sequence. {. Mid-Buried waterstop is set along centreline of Frame Slab at the end of culvert segment in a ring. g. Back-sticking waterstop is laid outside the culvert structure, bottom slab, foundation of culvert segment at entrance and exit (refer to individual Culvert Drawings.) 1.6.3.4 Erecting of Formwork a. Method describing the erecting and striking of formwork shall be referred to item 1.6.1. (d) In this method statement. b. Side formwork of base slab (timber form) with sufficient timber support shall be erected prior to installation of steel reinforcement. Construction of Cast In-Situ Box Culvert, ECRL-S4- AW.MS.0023 & Rev. 01 Page 13 of 36 DEBSER — [Document No. ECRL-S4—AW-MS-0023 =CONSTRUCTION OF CAST IN-SITU BOX CULVERT” © Revision No. oF "Rev. Date (08 JUNE 2020 c. Tie rod shall be applied to secure the side formwork at suitable spacing of less than 750mm centre with a pair of ‘50mm dia G.I. pipe or 2"X3" hardwood timber as wales. 1.6.3.5 Concreting of Box Culvert Shaft. a. Method describing the casting of concrete and the curing of hardened concrete shall be referred to tem 1.6 (1.6.1(d) in this method statement. b. Joint inspection with Supervising Consultant shall be carried out before concreting to check formwork, reinforcement and cleanness .Approved Inspection Test Plan and checklist form as per stated in Sec 4.0 -Quality assurance and Quality Control shall be complied by the contractor and approved by Supervising Consultant for records. Upon approval from the Supervising Consultant, contractor can procesd with concreting work. 1.6.3.6 Dismantling Formwork a. Formworks are to be dismantling after the concrete is fully hardened. The dismantling of formworks shall be carried out ‘on the next working day side or as specified in the Approved Method Statement for Reinforce concrete Works with Ref. No. (ECRL-S4-AW-MS-0008).and shall agree by SC b. The dismantling of formwork should also in conjunction to Table 18.12.10, Section 18 Technical Specification. The period between concreting and removal shall be modified appropriately. (Refer to Sec 18.8.4 and 18.4.9) And shall be agreed by SC cc. Water Curing shall be applied as Sec 18. 5. 8 and 18.5.8.1 Curing and protection and Normal curing and protection 4 Construction Phase of the Box Culvert Shaft 1.6.4.1 Construction of Base Slab a. The base slab shall be constructed first. The base slabs reinforcement shall be erected after casting of lean concrete. CConsiuction of Cast In-Situ Box Culvert, ECRL-S4- AWMS-0025 & Rev. 07 Page 14 of 36 ‘CONSTRUCTION OF CAST IN-SITU BOX CULVERT” ChERSER = [Document No. ECRL-S4—AW-MS-0023 Revision No. a L_Rev. Date (08 JUNE 2020 The next activities are erecting of formworks and casting of conerete. b. Prior concreting, a joint inspection with the Supervising Consultant shall be conducted to check on the reinforcement and formwork. c. The method of concreting shall be referred to item 1.6.3 in this method statement after casting of lean concrete. 1.6.4.2 Construction of Side wall, Top Slabs and Corbels 1.6.5 a. Side wall, top slabs and corbels to be constructed after at least 1 day of concreting the base slab. b. Walls, top slab and corbels have to be provided when erecting the reinforcement. ¢. Top dowel bar for the translation slab to be provided when erecting the reinforcement. d. Expect for walls and corbels, dismantling of formwork for top slab shall be conducted or as per stated in Approved Method ‘Statement for Reinforcement Concrete works with Ref. No (ECRL-S4-AW-MS-0008). Inlet and outlet Structure 1.6.5.1 Construction of Inlet and Outlet structure d. The type of inlet and outlet structure for the culvert shall be referred to the AFC drawing Culvert Schedule. e. The detail of the inlet and Outlet be in accordance to the approved shop drawing and shall be in conjunction with AFC drawing for Typical Details of Wing wall for Drainage Box Culvert. f. The method describing the construction of inlet and outlet structure shall be referred to item 1.6.3 in this method statement Construction of Cast In-Situ Box Culvert, ECRL-S4- AWMS-0023 & Rev. 01 Page 15 of 36 7 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” sumgext [Document Re, ECRLSt—AWMS-O0ZS Revision No TW] Rev. ate | 08 JUNE 2020 1.6.6 Backfilling Work of the Box Culvert 1.6.6.1 Backfilling Work of the Box Culvert a. The method of backfilling was described in the Approved method Statement for Bulk excavation and Filling with Ref. No. (ECRL-S4-SR-MS-0001). b. The Depth of backfilling shall be carried out in layers, compacted and tested until the soffit level of the transition slab. The Soil parameters shall be referred to the approved construction drawing, for Culvert Note (E)(Backfill and Compaction) and the filling depth per layer shall refer to Technical Specification Section 3 Earth Works (Table 3.5 Type of Compaction) ¢. Prior to backfiling all the earth face structure shall applied by 2 layers of bituminous coating. 1.6.7 Approach /Transition Slab 1.6.7.1 Construction of the Approach slab/Transition a. The detail of the approach slab shall be referred to the approved construction drawing and shall be in cooperate together with Construction drawing for subgrade for backfill and approach Slab for Cast In-Situ Box Culvert. The method of concreting which includes form the erection of reinforcement erection of formwork, of concrete until striking of formwork shall be referred to item 1.6.3 in this method statement 1.6.8 Bank Protection Work 1.6.8.1 Construction of Banks Protection Work a. The setting out to be carried out as per approved shop drawing, However ,minor adjustment has to be carried out to suit the actual site condition in order to ensure the smooth of water into the existing river, existing stream or existing drain. b. Excavation work shall be conducted after setting out. The depth of excavation and slope formation shall be referred to the AFC drawings for Culverts Inlet Protection Work. Construction of Cast In-Situ Box Culver, ECRL-S4- AWMS-0023 & Rev. 01 Page 16 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” SOBRE [Document Ro. ECRL-S4—AW-MS-0023 _ Revision No. of [_ Fev. Date (08 JUNE 2020 c. 100mm thick of sand bedding shall be laid, or per specified In approved construction drawing. The filter fabric is then to be provided on the top of the sand bedding. The detail of the filter fabric shall be referred to the approved construction drawing. Rubble pitching work shall be laid after the filter fabric layering is complete. The properties of the rubble pitching stone shall be referred to the approved construction drawing. 1.6.9 Joining the Box Culvert to the Proposed Drain/Existing Drain 1.6.9.1. Connection the Box Culvert to the Proposed / Existing Drain a. Firstly, excavation the earth connecting to the outlet of the box culvert to the existing drain. b. At the next step another permanent earth drain to be constructed to connect the inlet of the box culvert to the existing drain. c. After that, the flow of existing drain will be diverted into the box culvert inlet through permanent earth drain by either using the sheet piles or build an embankment or any that suits the site condition. d. After successfully diverting the flow from the existing drain into the proposed box culvert, the existing drain will be backfilled in layered and compacted. ‘Construction of Cast In-Situ Box Culver. ECRL-S4- AW-MS-0023 & Rev. 01 Page 17 of 36 ES “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Document No. ECRL-S4—AW-MS-0023 Revision No. oF Rev.Date_ | 08 JUNE2020__| 2.0 SAFETY AND HEALTH 2.41 Job Safety & Health Analysis (JSA) a ii, vi vii vil All personal shall receive CCCC ECRL Section 4 HSE Induction Program, All personal shall have valid CIDB green card. All HSE issues in every work location will be coordinated by the Safety Officer/Site Safety Supervisor. All personal shall be provided with and shall use appropriate personal protective equipment (PPE) (e.g. safety helmet, safety goggle, face shields, dust masks, safety shoes, hand gloves, etc.) All tools and equipment shall be checked daily by qualified person prior to use, Any damaged equipment or tools shall not to use. They shall be tagged, removed from site and replaced by equipment and tools in proper condition Any work must follow closely with approved JHA. ‘Obtain CCCC ECRL Section 4 approval prior to execute work Ensure housekeeping conducted daily. Due to Covid-19, control measure must be done to ensuring safe and health working environment at workplace: All workers to go through Covid-19 screening (implement until further notice or information by CIDB). To inform KKM if found positive workers on the Covid-19 screening, To inform KKM on the workers which have symptoms of Covid-19, Use face mask and hand sanitizer prior start of work. Brief workers on the safe method of work during toolbox (1- meter gap). Do health monitoring by temperature screening before start work. Safe social distance more then 1-meter before work, during work, during rest hour and after work. Disinfection work execute at all vehicle, toilet and frequently use facility. All screening and disinfection work must be recorded and keep. Construction of Cast In-Situ Box Culvert, ECRL-S4- AW-MS-0023 & Rev. 01 Page 18 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” cpBsseae [Document No. ECRL-S4—AW-MS-0023 evn No a Rev. Dato | 08 JUNE 2020 2.2 Information to Personnel Construction Industry Development Board (CIDB) CCCC ECRL Section 4 shall ensure all employees and it’s to have 2 valid CIDB card when working in the CCC ECRL Section 4 project site. This CIDB training Is conducted by competent trainer. CCC ECRL Section 4 HSE Induction Program Upon receipt of valid CIDB card and prior to start WORK in the CCC ECRL Section 4 project site, all employees including SUB CONTRACTOR employees shall attend a HSE Induction program to be conducted by the CCC ECRL Section 4, This HSE induction program shall be done at site in CCC ECRL Main Office/ site. Each employee and who has attended and passed the HSE Induction program will be issued with a sticker to indicate that he has completed the HSE Induction Program. Only then, WORK is allowed to commence at site. Abbriefing based on the control measures detailed in the job safely and health analysis is required for all work activity and all personnel involved in the work have been given a pre-task briefing in a language that can be understood by all persons involved. Detail the person responsible for providing this briefing and the way in which records will be maintained. 2.3. Emergency Arrangements In order to minimize casualties, property losses and social impacts caused by safety accidents, the project department worked out contingency plans. After the accident, emergency deployment should be started immediately, and accidents should be dealt with in time so as to prevent the loss of accidents from expanding. 1) Emergency on Covid-19 If workers or staff found with Covid-19 symptoms, send to the nearest Klinik Kesihatan for screening and immediate treatment, depending on Doctor Advice. Report to the Project Manager and SHO. Preventive measures: Before sending the personal to Klinik Kesihatan, the vehicle must be disinfecting and all personal use hand sanitizer. Safe social distancing must be applied inside vehicle. All people inside vehicle must wear face mask. Avoid close contact to each other. After finished al the procedure, all personal must wash hands and take bath. The vehicle must be disinfecting Report to the HQ CCC ECRL as soon as possible. lf someone in the project is found positive Covid-19, other members Who to be in closed contact should be observed and receive medical observation for at least 14 days. ‘Construction of Cast In-Situ Box Culvert, ECRL-S4- AW.MS-0023 & Rev. 01 Page 19 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” cbepsi@ = [Document No. ECRL-S4—AW-MS-0023, Revision No. om Rev. Dale (08 JUNE 2020 2) Construction in Thunderstorm Local rainfall, rainy season construction more prone to lightning, heavy rain, wind weather, construction equipment, personnel damage. Preventive measures: before hoisting operation, to know the weather in advance, not suitable for operation of the weather (thunderstorm weather, wind speed up to 6) to carry out lifting operations and piling work is strictly prohibited. In the construction process such as sudden strong wind or heavy rain, steel pipe piles or steel should be immediately put back, and fixed, until the weather conditions improved, check the spreader may continue to work. 3) Matters needing attentions under the influence of tide In the waters of the construction range, a proper distance vertical draft, observe the tidal changes. Through local JPS and water conservancy irrigation Bureau, the river management department issued the water construction announcement ahead of time, reminding the passing vessels safe passage. 4) Operations nearby sea or river The personnel fell into the water and drowned. Water construction personnel life jacket, traffic and other lifesaving boat facilities shall be complete and effective. Steel pipe piles, operations platform erection process must be designated in dangerous zone, danger zone strictly prohibited, 5) Accident If occurs an accident on construction site, employees shall: = Assess the situation: do not put yourself in danger; - Make the area safe, and do not try to move the casualty; = Look for a first aid responder; - First aid responder should; - Assess the victim: Check for consciousness, bleeding, breathing, heart; ~ Call - or send somebody to call - the site nurse. - Explain the location, cause of accident, number and state of victims. = Look for a first aid box and material that first aid responder / rescuer will need; - First aid responder should provide first aid car = Send someone near road / access to guide the ambulance / paramedic staff; - Report to immediate supervisor and Safety Head. Construction of Ces In-Situ Box Quiver, ECRL-S4- AW.MS.0025 & Rev. 01 Page 20 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” pms [Document No, ECRL-S4—AW.ME-0023 Reviion No, OH Rev. Date [08 JUNE 2020 6) Fire Ifa fire occurs, employees shall Alert personnel in the immediate area; If no personal risk is involved remove injured person from immediate danger, Call Supervisor or Safety Head who will assess if Fire Dept. must be called; If no personal risk is involved and fire is still small, try to extinguish it with a fire blanket, fire extinguisher or other available means; If in doubt, or if fire is not controllable evacuate quickly and calmly; Proceed to designated Assembly Point following evacuation routes; Report to immediate supervisor and Safety Head 7) Pollution spillage or leakage In the event of pollutant spillage or leakage no matter what size, employees shall: Try to stop the spill source, e.g. close the valve, if possible; Notify personnel in the immediate area of the spill; Attend to any persons that may have been contaminated Contaminated clothing must be removed immediately and appropriate first aid applied; if a volatile flammable material is spilled, control any possible sources of ignition and ventilate the area; Wear appropriate PPE (Safety goggles, chemical suits or approved coveralls, rubber, vinyl gloves, rubber boots) for the material spilled and avoid breathing any vapor from the spill Use appropriate spill control material to first contain and absorb the spill according to procedures previously obtained from the SDS; When the spilled materials have been absorbed, use a brush and scoop to place materials in an appropriate container. ‘Store the container in a ventilated area; Decontaminate the surface where the spill occurred before allowing normal work activities to resume in the area; Report to immediate supervisor and Safety Head 8) Contamination of groundwater In case of accidental pollutant spillage or leakage, groundwater can be contaminated and pollutant can be release to the water body through dewatering process. ECRL-S4- AW.MS-0023 & Rev. O1 In the event of contamination of groundwater during dewatering, employees shall: CConstrycton of Cast In-Situ Box Culvert, Page 21 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” ‘Document No. ECRL-S4—AW-MS-0023 RevisionNo. | 04 Rev. Dato (08 JUNE 2020 - Follow instructions for controlling pollutant spillage or leakage (NOTES ON GROUNDWATER CONTROL) - Protect the outlet point with absorbent mats in order to contain - Report to immediate supervisor and Safety Head 9) Subsequent medical treatment ~ _ If frst aid care provided on site by first aid responders or medical staffs are not sufficient, subsequent medical treatments will be required. These treatments will have to be done by external facilities. - The transportation of the wounded persons to the nearest Hospital shall be done by the ambulance or by site vehicles such as minivan, regular car and pickup truck. - Anurse should escort the casualty to the hospital in order to gather the medical diagnostics and report properly to CCC ECRL management. NO. PHONE POSITION NAME NUMBER 1 | Group leader Yongjun Zhou 0173265086 | 2 | Deputy leader Qifeng Cai 0122816581 3 | Deputy leader Rongxian Feng | 01125692586 4 | Deputy leader Ziyang Liu (0172508359 5 | Deputy leader Xianquan Yang 0179672371 6 | Deputy leader Chungui Ye 01127580471 7 | Deputy leader Kai Yuan 01127580486 8 | Member Bo Liu (0179718934 ‘9 | Member Dongfan Zeng (0179241269 10 | Member Jianyuan Liang 0179718415 11 [Member Mah Kok Weng 0127265181 12 | Member Mohd Kamarul 0104077116 13 | Member Puvaneswaran 0164404689 14 | Member Kamil Helmi 0145345900 15 | Member Fathul 0137434634 16 | Member Suriani 0182704990 Construction of Cast In-Situ Box Cuvert, ECRL-S4- AW-MS-0023 & Rev. 01 Page 22 of 36 ome [oasomennes [ESR AWN Revision No. oF Rov. Date (08 JUNE 2020 NO. UNIT PHONE NUMBER 1 | Management 0175877669 2 | Chinese Consulate in Malaysia (00603-42513555 3 | Paka Fire Department 09-8274444 4 | Paka Police Station 09-8271222 3 | Health Bureau (09-8422100 6 | Dungun Fire Department 09-8484444 7 ~~ | Dungun Hospital 09-8483333 8 | Dungun Police Station (09-8482222 9 | Department of Environment Kuala| 09-6247135 Terengganu 10 | Department of Wildlife (PERHILITAN) | _ 09-8423262 Dungun 24 — Permit Requirements Alll permits to work required for this specific work activity along with the name of the person responsible for obtaining each permit are as follows: Description Authority | Responsible | Contact Details Personnel (Mobile No) ‘Traffic Management Plan JKR Zamri 142842216 Approval for operation and workers’ MITI/CIDB Ziyang liu 0172508359 movement during MCO. 2.5 Permit to Work PTW is a written document authorizing person to carry out the work concern, warning of possible hazard and spelling out precautions needed for the job to be done safely No. Description Responsible Personnel Construction of Cast n-Situ Box Culver, ECRL-S4- AWMS-0023 & Rev. Of Page 23 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” > cote [Document No. ECRL-S4—AW-MS-0023 Revision No. ot L_Rev. Dato (08 JUNE 2020 1. | Excavation Permit Permit Requestor/Supervisor/Foreman 2. | Lifting Permit Permit Requestor/Supervisor/Foreman 3. | Permit to Work Permit Requestor/Supervisor/Foreman (Night/Weekend/Public Holiday) 4. | Transportation Permit | Permit Requestor/Supervisor/Foreman 3.0 ENVIRONMENTAL ISSUES 34 Environmental Aspects, Impacts & Control Measures 1) Strictly comply with the requirements of the safety education meeting, formulate relevant management system and strictly abide by. 2) Implementation traffic control as per approved Traffic Management Plan (TMP) 3) The vehicles/machineries that loaded with raw materials is properly covered with canvas 4) Construction machinery and equipment should be regularly checked and maintenance to prevent oil leakage to avoid polluting ‘the water environment. 5) Water bowser should regularly operation especially during dry days 6) Ensure cleanliness of public road by provision of wash trough and/or public road cleaning using manpower/machinery 7) Prepare secondary containment/bund/drip tray for bar bending and bar cutting machinery 8) Covered the bar bending and bar cutting machinery with canvas after use (if working area not roofed) 9) Avoid placement of machinery/vehicles near public sensitive area (if applicable). 10) Water runoff from site activity should channeled into erosion and sediment control (ESC) before discharge i.e silt trap, sedimentation pond 11) Construct earth drain and silt trap/retention pond before/concurrent of work start 12) Sprinkle water to reduce dust emission during crunching excess concrete (if necessary) 13) To inform Public Relation Department if any Public Report/Protes/ Local Authorities Notice/Fine/Stop Work Order arise 14)To install hoarding and/or noise barrier at working area near residential/neighboring Area (if necessary) Construction of Cast inSitu Box Cuvert, ECRL-S4- AWHMS-0023 & Rev. 01 Page 24 of 36 ® “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Document No ECRL-S4—AW-MS-0023 Revision No. ui Rev. Date | 08 JUNE 2020 18) Optimize the amount used for usage of diesel/lubricant oil/ raw materials to reduce the amount of sources depletion 16) Sprinkle water during crushing activity ( if any) 17) Excess concrete can be used for temporary work (if any) 18) Stockpile for crusher run should be collect at a designated area (if any) 19) Ensure to clean on-site sanitation, clean and tidy site, and do a good job in site civilized construction 20)No open burning allowed at site 21)Necessary wildlife management is planned and properly carried before/concurrent with work activities as per Wildlife Management Plan 22) Wildlife Department specialist arrangements for wildlife monitoring and management for any case of wildlife sighting/wildlife-human conflic/wildiife attack in site The all environmental aspects related to the construction of In-Situ Box Culvert has been identify and its control measures are as follows: Adlivities | — Significant Mitigation measures Impacts Vehicle and} Traffic Impact ‘TWVehicle/Machinery Mobilization complete with Machinery Traffic Control Mobilization Air Quality 1) The vehiclesimachineries that loaded with raw materials is properly covered with canvas 2) Water bowser regular operation especiall during dry days 3) Ensure cleanliness of public road by provision) of wash trough andfor public road cleaning using manpowerlmachinery Usage of Bendit par Bencing| soit and Water 1) Prepare secondary containment/bund/dri Quality tray for ar Cutting ‘ i chine bar bending and bar cutting machinery 2) Covered the bar bending and bar cuttin machinery with canvas after use (if working are Construction of Cast In-Situ Box Cuver, ECRLS4- AWMS- 0023 & Rev. OF Page 25 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” eam Document No. ECRL-S4—AW-MS-0023, Revision No. a Rev. Date (08 JUNE 2020 not roofed)Traffic Management Plan to addres: the issue of traffic disruption Noise Quality ‘Avoid placement near public sensitive area. ‘Air Quality ‘Avoid placement near public sensitive area Water Quality excavation id ckfilling rk. ‘Turbid water runoff from site activity channeled into erosion and sediment control (ESC) before discharge 1) Construct earth drain and silt trap/retention, pond before of work start 2) Issue Site Inspection Report (SIRVWarning Notice/Non-Conformance Report (NCR Air Quality Total Suspended article) Noise Quality Dust Emission without Dust Control 1) Management Report, Reminder and Penalty System 2) Sprinkle water to reduce dust emission (if necessary) Public Report/Protest/ Local Authorities lotice/Fine/Stop Work Order }) To inform Public Retation Department 2) To arrange immediate rectification 8) To dismiss/stop work until rectification done {Generation of Noi: 1) Hoarding and Noise Barrier Installation at Residential/Neighboring Area 2) Avoid working activity during sensitive hours nsitive Area (ESA) pero at Sensitive Hour at Environment Construction of Cast in-Situ Box Cuivert, ECRL-S4- AW-MS-0023 & Rev. 01 Page 26 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” COEBEM [Document No. ECRL-S4—AW-MS-0023 Revision No. a Rev. Dato (08 JUNE 2020 ) Public Engagement 22) Work Schedule Local Authorities Notice/Fine/Stop Work Order ) To inform Public Relation Department 2) To arrange immediate action }) To dismiss/stop work until proper action taken Conereling Depletion of Resources Air Quality jsage of Diesel/Lubricant Oil/ Raw Materials ) Optimize the Amount Used 22) Avoid Resource Wastage Used of excess concrete ) Sprinkle water during crushing activity (if any) ) Excess concrete can be used for temporary rk ) Collect at a designated area or ROW Formwork | Local Authorities Used of formwork Dismantle | Concern/Sensitivty| ) Housekeeping 2) Wood reuse for other structure ) Dispose into RORO Bin #4) No open burning 5) Management report, reminder and NCR as any open burning at site were prohibited Work Site jin Forest or} Forest Corridor 'Wildlife Disturbance roperly carried before/concurrent with work ren wildlife management is planned and ivities as per Wildlife Management Plan }) Awareness training is provided for the workers \2) Wildlife Department specialist arrangements for ildlife monitoring and management pete Sighting/Wildlife-Human ‘onflict/Wildlife Attack in site or 1) Wildlife Department Response Team and Emergency Response Team (ERT) is activated Refer to Section 5.3 for specific environmental aspect impact register. Construction of Cast In-Situ Box Culver, ECRL-S4- AWMS-0028 & Rev. 01 Page 27 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Document No. ECRL-S4—AW-MS-0023 Revision No. oF Rev. Date | 08 JUNE 2020 4.0 QUALITY ASSURANCE & QUALITY CONTROL 4.1 Contractual Requirements 1, IFC drawings, Technical Specifications, technical document submissions and shall be implemented in accordance with submitted comprehensive Project Quality Plan (PQP) 2. The Contractor shall make necessary arrangements for the relevant utility and authority representatives to be present during the relocations of existing utility services, jointing of new to existing utility services, inspection of works, inspection of materials and testing and hand-over of the new utility services. 42 Inspection & Testing = Referto the attached Appendix 5.4 Inspection and Testing Plan 4.3 Follow up & Evaluation 1. The work shall be carried out using the inspection form/ checklist attached in Appendix 5.5 and ensure the finishing quality of work shall be acceptable by Supervising Consultant. 2. Should there is any Non-conformity of work issued, we will respond within ‘seven (7) days. Root cause shall be determined, correction of work shall be taken immediately if possible and corrective action shall be taken accordingly within agree date, Our objective is to limit the repeat occurrence of major NCR to a maximum two (2) times. All NCR shall be closed within the agreed completion date ‘Construction of Cast In-Situ 80x Culver, ECRLS4- AWMS-0023 & Rev. 01 Page 28 of 36 (om “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” zi [Document No. ECRL-S4—AW-MS-0023 Revision No. ou Rev.Dale_ | 08 JUNE 2020 5.0 APPENDICES 5A 5.2 5.3 54 5.5 5.6 Construction Sequence Flow Job Safety & Health Analysis (JSA) Environmental Aspect Impact Register (EAIR) Inspection Test Plan (ITP) Quality Control Sit Inspection Checklist Work and Activity Commencement Notification Construction of Cast In-Situ Box Culvert, ECRL-S4- AW.MS-0023 & Rev. 01 Page 29 of 36 coms [Document No. ECRL-S4—AW-MS.0023 & [___ “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” Rovision No. ot Rev. Date] _ 08 JUNE 2020 Appendix 5.1 Construction Sequence (In flow chart) FOR CONSTRUCTION OF IN-SITUBOX CULVERT ‘Constustion of Cast in Stu Box Culvert, ECRL-S+ AW.MS-0025 & Rev. 01 Page 30 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” ECRL-S4—AW-MS-0023 SDB [Document No Revision No ou i Rev. Date ‘08 JUNE 2020 Construction Sequence Flow EXCAVATE TO BEDDING LEVEL | ‘SET-OUT CULVERT POSITION LAY, SPREAD BEDDING 600mm. ALLACTIVITY NEED SC/QAQC INSPECTION REINFORCEMENT PRE-CAST BOX CULVERT INSTALLATION LEAN CONCRETE CAST BASE/SHAFT & ‘WALL UNTIL KICKER ‘WATERPOOF/WATERSTOP ‘Works INSPECTION T WING WALL CAST WALL AND CONSTRUCTION ROOF SLAB BACKFILL TO REQUIRED LEVEL J REINFORCEMENT INSPECTION CAST APPROACH SLAB J FINAL INSPECTION AS-BUILT SURVEY Construction of Cast In-Situ Box Culvert, ECRL-S4- AW.MIS-0023 & Rev. 01 Page 31 of 36 “CONSTRUCTION OF CAST IN-SITU BOX CULVERT” ‘Document No. ECRL-S4—AW-MS-0023 Revision No. 0 _ | Rev. Dato | _ 08 JUNE 2020 Appendix 5.2 Job Safety & Health Analysis (JSA) FOR “CONSTRUCTION OF IN-SITU BOX CULVERT” Construction of Cast In-Situ Box Culvert, ECRL-S4- AWMS-0023 & Rev. 04 Page 32 of 36 sar aa pa reroupen [runt | “ruren | ST aqeres ws ‘Aunt A208 1 mre *) s . (auesp) Avoutypew Joyerado aouayadwop (91| Aq pausnsa 10 xpnNs ET -mus woponnsven 0p : co" 2eng aurepIng “aigetene Lid / vind (5 1900 800 "LN wonsedsul AOUIYDEN (> noversuy | 3d » lor > Buydaayasnou (e = -waashs Appna (z sures “popinoud ease 3s0y (7 ssons1e0H +1 “ays e uojsiadns pasor> (0 JaypeaM 10H ZT >pnuysajem Aq yonuos yang (q ‘ays uo onuos ayes, suspueweye | yiipy vi} oz z reumeu poe voesuen ‘ebems ueeo0 ‘ant A wea p08 pue hayes iu LST 305 VASO ‘uononpuiasH (| uno. Aadays t1| eos uonevedaud aus | 1 NIM NIFONT . . 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