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Article history: Geocell, one type of geosynthetics manufactured in the form of three-dimensional interconnected cells,
Received 16 November 2009 can be used as a reinforcement to improve the behavior of base courses by providing lateral confinement
Received in revised form to increase their stiffness and strength and reduce surface permanent-deformation. However, the use of
11 May 2010
geocells for base reinforcement is hindered by the existing gap between applications and theories. This
Accepted 30 May 2010
Available online 8 July 2010
study experimentally investigated the factors influencing the behavior (stiffness and bearing capacity) of
single geocell-reinforced bases including shape, type, embedment, height of geocells, and quality of infill
materials. Three of the four types of geocells investigated in this study were made of novel polymeric
Keywords:
Geosynthetic reinforcement
alloys using a new manufacturing technology. Repeatability and potential scale effects on test results
Geocell were examined. The test results showed that the geocell placed in a circular shape had a higher stiffness
Stiffness and bearing capacity than that placed in an elliptical shape. The performance of the geocell-reinforced
Bearing capacity base depended on the elastic modulus of the geocell sheet. The unconfined geocell had a lower stiffness
Settlement but a higher ultimate load capacity than the confined geocell. The benefit of the geocell was minimized
Base course when the infill material, quarry waste with apparent cohesion, was used as compared with the Kansas
River sand without apparent cohesion. The single geocell-reinforced base had a lower stiffness and
bearing capacity than the multiple geocell-reinforced base.
Ó 2010 Elsevier Ltd. All rights reserved.
0266-1144/$ e see front matter Ó 2010 Elsevier Ltd. All rights reserved.
doi:10.1016/j.geotexmem.2010.06.002
S.K. Pokharel et al. / Geotextiles and Geomembranes 28 (2010) 570e578 571
predecessors of present geocells were sand grids made up of paper reinforced bases. Plate load tests under static loading were carried
soaked in phenolic water resistant resin. Later, metallic geocells, out on different types of single geocell infilled with poorly-graded
especially those made of aluminum, were chosen because of Kansas River sand (KR sand) and quarry waste (QW). Repeatability
strength requirements but they proved unfeasible because of and scale effect on the test results were first examined. Several
handling difficulty and high cost. Geocells have also been made plate load tests were conducted to evaluate the influence of the
using geogrid sheets jointed by bodkin bars (for example, Carter shape, the type, and the embedment of geocell on the stiffness and
and Dixon, 1995). At the present time high-density polyethylene bearing capacity of the geocell-reinforced bases. The influence of
(HDPE) is the most common polymer used to make geocells by geocell reinforcement with different thickness of the base course
welding extruded HDPE strips together to form honeycombs. and height of geocell was also evaluated.
Geocells come in different shapes and sizes with variations in the
type of material used, the aspect ratio, and the height and thickness 2. Reinforcement mechanisms
of the cells.
The early research on geocells addressing base reinforcement on As compared with the unreinforced base, the geocell-reinforced
weak subgrade, mostly involved the reinforcement mechanisms, base can provide lateral and vertical confinement, tensioned
the properties and geometry of the geocell, and the infill material. membrane effect, and wider stress distribution. Dash et al. (2004)
The major concerns of these studies were on the effects of geocell demonstrated the advantages of the geocell as compared with
height to width ratio (i.e., aspect ratio), tensile stiffness of geocell other planar and randomly distributed mesh elements. This study
material, strength and density of infill material, subgrade condition, (Dash et al., 2004) noted that the confinement by the geocell
loading type and location, and conjunctive use with other planar created a better composite material, redistributed the footing load
geosynthetic reinforcement. Yuu et al. (2008) summarized past over a wider area, and reduced the settlement. As shown in Fig. 1,
studies on geocells from triaxial compression tests, laboratory due to the three-dimensional structure the geocell can provide
model tests, and field tests. lateral confinement to soil particles within cells. The geocell
Rea and Mitchell (1978) conducted both experimental and provides the vertical confinement in two ways: (1) the friction
theoretical studies to investigate the reinforcement mechanisms between the infill material and the geocell wall and (2) the geocell-
and failure modes for geocells and suggested the optimum reinforced base acts as a mattress to restrain the soil from moving
dimensions for cells relative to the size of the loading plate. Labo- upward outside the loading area. The tensioned membrane effect is
ratory tests were also carried out by de Garidel and Morel (1986), referred to as the tension developed in the curved geocell-rein-
Jammnejad et al. (1986), Kazerani and Jammnejad (1987), forced mattress to resist the vertical load (Rajagopal et al., 1999;
Bathurst and Jarrett (1989), Shimizu and Inui (1990), Mhaiskar Dash et al., 2004; Zhou and Wen, 2008). Due to the height of the
and Mandal (1992), Rajagopal et al. (1999), Dash et al. (2004), geocell, the geocell-reinforced mattress more likely provides
Latha and Murthy (2007), Mengelt et al. (2006), and Chang et al. a beam or plate effect than a tensioned membrane effect. The
(2007) to investigate the benefits of geocell reinforcement and confinement of the geocell increases the stiffness of the reinforced
different influence factors. Rajagopal et al. (1999) and Latha and base thus having a wider stress distribution than the unreinforced
Murthy (2007) confirmed an increase in the stiffness and strength base. Zhou and Wen (2008) indicated that the geocell-reinforced
imparted by the confinement effect of geocell reinforcement. base can provide bending resistance, tensile strength, and shear
Jammnejad et al. (1986) compared existing theoretical solutions strength and intercept the failure planes from the subgrade.
for a soil-geocell composite and found that they are not satisfactory
in predicting the performance and life of roads. Kazerani and 3. Materials and test equipment
Jammnejad (1987) found that geocell reinforcement could signifi-
cantly improve the load-deformation and stress distribution char- 3.1. Geocell types and characteristics
acteristics of poorly-graded materials and outlined a design
procedure for geocell-reinforced structures based on allowable Four types of geocell were used for the tests in this study. The
vertical compressive strain at the baseesubgrade interface. The properties of these geocells are given in Table 1 and their stress-
geocomposite mattress model showed a great improvement in the strain curves are shown in Fig. 2. Type I geocell was made of regular
bearing capacity and a stiffer geocell was found to double the load
bearing capacity at a certain rut depth for a given mattress thick-
ness (Bathurst and Jarrett, 1989).
a Applied Load
Table 1 of these tests on the KR sand can be found in the paper by Bhandari
Properties of geocells. and Han (2009). The QW used for the tests had a mean particle size
Type Material Wall thickness Height Tensile Elastic modulus (d50) ¼ 1.2 mm, liquid limit ¼ 20, plastic limit ¼ 12, specific
(mm) (mm) strength (MPa) at 2% strain (MPa) gravity ¼ 2.76 at 20 C, coefficient of curvature ¼ 0.77, and coeffi-
I HDPE 1.5 100 12.5 310 cient of uniformity ¼ 12. Standard Proctor tests were conducted on
II NPA 1.1 100 19.1 355 the QW to obtain the optimum moisture content of 9% and the
III NPA 1.1 100 20.9 350
maximum dry density of 2.1 Mg/m3. California Bearing Ratio (CBR)
IV NPA 1.1 100 21.3 440
tests showed that the QW had the CBR value of 57% at 7% moisture
content and 38% at the optimum moisture content. The grain-size
HDPE having tensile strength of 12.5 MPa. The other three types of distribution curves of these two infill materials are shown in Fig. 3.
geocell used in this test were NEOLOYÔ polymeric alloy (a nano- The compaction and CBR curves for the QW are shown Figs. 4 and 5.
composite alloy of polyester/polyamide nano-fibers, dispersed in
polyethylene matrix), which has the same polymeric composition 3.3. Model test setup
but different extrusion subroutines. The novel polymeric alloy
(NPA) is characterized by flexibility at low temperatures similar to Model tests were conducted in a medium-scale loading appa-
HDPE with elastic behavior similar to engineering thermoplastic. ratus designed and fabricated at the Department of Civil, Environ-
These geocell products, referred as novel polymeric alloy (NPA) mental, and Architectural Engineering at the University of Kansas.
geocells, have a lower thermal expansion coefficient and creep The loading system had a 150 mm diameter air cylinder with
reduction factor, and higher tensile stiffness and strength than a maximum air pressure of 900 kPa. The loading plate was 150 mm
HDPE geocells. Type II geocell had tensile strength of 19.1 MPa and in diameter. Fig. 6 shows the details of the test box (Box A), which
had two perforations of 1000 mm2 area each on each pallet. Type III was square and had a plan area of 366,000 mm2 with an adjustable
and Type IV geocells had tensile strengths of 20.9 and 21.3 MPa, depth. Geocell was placed at the center of the box and its shape and
respectively. Except for Type II, all other types of geocell used in this size depended on the designed layout of a circular or elliptical
study did not have any perforation. Field studies have shown that shape. All single cells in this study were 100 mm high, except for
the measured strains in the field for geosynthetics are typically double layer reinforcement where 75 mm cells were used. For an
within 2%. The elastic moduli of the four types of geocell at 2% strain unconfined test (i.e., without embedment), the geocell was filled
are provided in Table 1.The stressestrain curves were measured at with sand inside the cell only; while for a confined test the geocell
a strain rate of 10%/min at 23 C. The modulus of Type IV is 1.4 times was filled and embedded in sand. For the unconfined geocell, the
that of Type I. The height of the geocells used in this study was sand was placed and compacted to 70% relative density in the cell in
100 mm for one layer or 75 mm for two layers. All geocells had wall two layers, each being 50 mm thick. For the confined geocell
thickness of 1.1 mm except Type I. sections, the sand was placed into the box and compacted to 70%
relative density in three layers, 50 mm each for the first two layers
3.2. Base course material and 20 mm for the top layer. For the case of the 170 mm thick
section (i.e., two layers of 75 mm high geocells plus 20 mm cover),
For this study, two different base materials, Kansas River (KR) compaction was carried out in three 50 mm and one 20 mm lift. The
sand and quarry waste (QW) were used as infill materials. KR sand KR sand was compacted to 70% relative density and the QW was
is the locally available sand in Kansas, USA. QW is the waste compacted to 95% compaction on the drier side (approximately 7%
material produced during aggregate production in aggregate moisture) of the compaction curve. Instead of a weak subgrade, the
quarries. The QW used in the tests was collected from a local quarry base of the test box served as a firm subgrade for the tests because
site in Kansas. KR sand is a poorly-graded sub-rounded river sand the primary purpose of this research was to evaluate the influence
having a mean particle size (d50) ¼ 2.6 mm, minimum void factors for the single geocell-reinforced sand. A loading plate was
ratio ¼ 0.354, maximum void ratio ¼ 0.583, specific gravity ¼ 2.65 placed at the center of the geocell for the reinforced case or at the
at 20 C, coefficient of curvature ¼ 0.98, coefficient of center of the box for the unreinforced case. Loads were applied in
uniformity ¼ 2.73, minimum density ¼ 16.4 kN/m3, and maximum increments by adjusting air pressure in the air cylinder. After each
density ¼ 19.5 kN/m3. The stressestrain behavior of the KR sand load increment was applied, settlements of the plate were moni-
was obtained from the consolidated drained (CD) triaxial tests. The tored by digital dial gauges until they became stable. Settlement
peak angle of internal friction of the sand at 70% relative density was complete within 5 min of loading for each load increment. The
was 37.3 , which was obtained from three triaxial tests. The details
100
20
80
QW
16
Tensile stress (MPa)
KR sand
% passing
60
12
40
8 Type I (HDPE)
Type II (NPA)
20
4 Type III (NPA)
Type IV (NPA)
0 0
0 4 8 12 16 20 0.01 0.1 1 10
Strain (%) Particle size (mm)
Fig. 2. Tensile strength of geocell. Fig. 3. Grain size distribution curves of KR sand and QW.
S.K. Pokharel et al. / Geotextiles and Geomembranes 28 (2010) 570e578 573
2.4
Zero air void curve
2.3 Compaction curve
Dry density ( Mg/m )
3
2.2
2.1
2.0
1.9
5 7 9 11
Moisture content (%)
To examine if there was any scale effect because of the size of the
test box, four plate loading tests were carried out for unreinforced
and Type II geocell-reinforced KR sand in both boxes A and B. The
height of the geocell used in both cases was 100 mm. The pressure-
displacement curves of these tests are shown in Fig. 7. For both
unreinforced and reinforced sections, there was no appreciable
difference in the test results; therefore, Box A was used for subse-
quent tests. This scale effect was investigated in a limited sense for
the purpose of the present study only.
60
CBR value at 5.0 mm
4
50
CBR value at 2.5 mm
Displacement (mm)
CBR value (%)
40
8
30
Reinforced Box A
20 12 Reinforced Box B
Unreinforced Box A
10 Unreinforced Box B
16
0
6 7 8 9 10 11
Moisture content (%) 20
Fig. 5. California Bearing Ratio curve of QW. Fig. 7. Effect of box sizes on test results.
574 S.K. Pokharel et al. / Geotextiles and Geomembranes 28 (2010) 570e578
4 4
Unreinforced
Displaccement (mm)
Displacement (mm)
Type I - elliptical
8 Type I - circular
8
Unconfined Test 1 Type III - elliptical
Unconfined Test 2
Type III- circular
12 Confined Test 1
Confined Test 2 12 Type IV - elliptical
Confined Test 3 Type IV - circular
16
16
20
20
Fig. 8. Repeatability of the test method.
Fig. 10. Pressure-displacement curves for unreinforced and single geocell-reinforced
KR sand in an elliptical or circular shape (modified from Pokharel et al., 2009a).
Improvement factor
4 2
Displacement (mm)
8 Unreinforced
Type I
Type II 1.5
Factor of stiffness
12 Type III
Type IV
16
1
300 350 400 450
Elastic modulus of geocell at 2% strain (MPa)
20
Fig. 12. Relationship between the elastic modulus of geocell sheet and the improve-
Fig. 11. Pressure-displacement curves of unreinforced and single geocell-reinforced KR ment factors for bearing capacity and stiffness.
sand in circular layout.
Type I - unconfined
Type I - confined
8
Type II - unconfined
Table 2 Type II - confined
Increase in stiffness and bearing capacity over the unreinforced KR sand. Type III - unconfined
Type III - confined
12
Reinforcement Elastic modulus Improvement factor for shape of geocell Type IV - unconfined
Type IV - confined
type at 2% strain (MPa)
Elliptical layout Circular layout
16
Bearing Stiffness Bearing Stiffness
capacity capacity
Type I 310 1.5 1.3 1.8 1.5
20
Type II 355 NA NA 1.9 1.6
Type III 350 1.9 1.3 2.0 1.7
Fig. 13. Pressure-displacement curves for confined and unconfined single geocell-
Type IV 440 2.0 1.8 2.5 2.0
reinforced KR sand (geocells were laid out in a circular shape).
576 S.K. Pokharel et al. / Geotextiles and Geomembranes 28 (2010) 570e578
geocell, Type IV geocell, and Type II geocell. For the confined geo- Applied pressure (kPa)
cell, however, the lateral expansion was minimized due to the 0 100 200 300 400 500 600 700 800 900
0
confinement from the surrounding soil. The easier failure mode
was the uplifting of the geocell and escaping of the sand from the
4
bottom of the geocell. This phenomenon happened when the base
Displacement (mm)
course was underlain by a firm subgrade. If a soft subgrade exists,
however, the failure mode may be different and should be further 8
investigated. All unconfined geocells infilled with sand ruptured Unreinforced KR sand
along the weld line of the two geocell pallets while all those 12 Reinforced KR sand
embedded in the soil did not rupture. These tests show that more Unreinforced QW
weld resistance is needed to prevent rupture under an unconfined 16 Reinforced QW
condition. However, it is important to note that an increase of the
modulus of the geocell may cause the breakage of the weld to
20
become a controlling mechanism in the bearing resistance for an
unconfined geocell. This is a special feature of the geocell since the Fig. 15. Pressure-displacement curves for single geocell with different infill materials
surrounding sand (especially that contained in adjacent cells of the (modified from Pokharel et al., 2009c).
interconnected honeycomb structure) minimizes the deformations
of the loaded cell and immobilizes the rupture of the weld-line. (1972) in their theoretical solution. As mentioned in Table 2 and
also reported by Pokharel et al. (2009b) for the 120 mm thick test
4.6. Effect of geocell height section, Type II geocell, improved the stiffness and ultimate bearing
capacity by factors of 1.6 and 1.9, respectively. For the 170 mm thick
Shimizu and Inui (1990) found that an increase of height and test section, however, Type II geocell improved the stiffness and
area of geocell increased the bearing capacity of the reinforced ultimate bearing capacity by factors of 1.3 and 1.6, respectively. It is
foundation and the extent of the increase was correlated with the worth pointing out that a thicker base should have higher stiffness
horizontal stiffness of the cell material. The geocell-reinforced and ultimate bearing capacity if a weak subgrade existed and
section showed an improvement in the bearing capacity and such controlled the failure mode, as demonstrated by Han et al. (2008b).
an improvement became more significant for a higher cell height
(Dash et al., 2004). There exist optimum geocell height/width ratio 4.7. Effect of infill material
and loading area width/geocell width ratio. To study the effect of
geocell height on the stiffness and bearing capacity of the single As the increase in bearing capacity depends on the quality of
geocell-reinforced base course, tests were carried out on the KR infill material, comparisons were made by studying the improve-
sand sections with and without geocell. The 120 mm thick section ment by the geocell reinforcement for two infill materials: the KR
included a 100 mm high geocell infilled with sand plus a 20 mm sand and the QW. Since the KR sand does not contain any fines, it is
sand cover while the 170 mm thick section contained two 75 mm not sensitive to moisture. In addition, the KR sand is a river sand
high geocells placed one on top of the other without any offset and with sub-rounded particles so that it is relatively weak. However,
infilled with sand plus a 20 mm sand cover. A cover of 20 mm was the QW has approximately 7% fines; therefore, it is sensitive to
used as it is commonly used in practice. These tests were done moisture and has apparent cohesion under an unsaturated condi-
under a confined condition and with a circular geocell layout. Fig. 14 tion. The QW was compacted to approximately 97% maximum dry
shows the pressure-displacement curves for unreinforced and density at the moisture content of 7% and had 58% CBR so that it is
reinforced sections with two different thicknesses. It is shown that strong. As shown in Fig. 15, the QW was much stronger than the KR
both the unreinforced and reinforced sections with a smaller sand. Due to the limited capacity of the load frame, the tests for the
thickness had higher ultimate bearing capacities than those with QW were carried out to the maximum static pressure of 900 kPa
a larger thickness. This difference can be explained as the firm only. The test results show that the geocell significantly improved
bottom in the thinner section forced the failure surface to occur in the performance of the KR sand. However, limited improvement
a shallower depth and increased the bearing capacity. This was observed for the geocell-reinforced QW. It is known that one of
phenomenon has been well explained by Mandel and Salençon the contributions of geocell is to provide apparent cohesion
Displacement (mm)
16
16
20
20
Fig. 14. Pressure-displacement curves for different height of geocell (Type II) rein-
forced KR sand. Fig. 16. Comparison of single and multi-geocell reinforced KR sand.
S.K. Pokharel et al. / Geotextiles and Geomembranes 28 (2010) 570e578 577
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