Compressed Air Type Surge Vessels

1 Name of Manufacturer
2 Place of Surge Vessel fabrication (Country)
3 Place of Surge Vessel FAT (Country and Town)
4 Name of local Agent/Supplier
5 Phone/Fax No. of local Agent/Supplier
6
7 DATA UNIT DETAILS
8 Location of Installation - Outdoor
9 Design Standard I Code - ASME VIII Div 1 code (Latest)
10 Type of Vessel - Horizontal / Vertical
11 Quantity/ Area Nos Refer Table on Sheet no. 2
12 Third Party Inspection by - Refer Section 3 of Vol.2 book 5 of 9.
13 Type of Support (Vertical/ Horizontal) - VTP

14 Material of construction - Refer the Volume 2 Book 2 of 9

15 Corrosion Allowance mm Refer the Volume 2 Book 2 of 9

16 Design Pressure barg Refer Note 18 on Sheet no. 2

17 Design Temperature °C Refer Note 18 on Sheet no. 2
18 Workinq pressure barg Refer Note 18 on Sheet no. 2
19 Vessel Volume m3 Refer Note 18 on Sheet no. 2
20 Operating air volume m3 Refer Note 18 on Sheet no. 2
21 Vessel Dimensions (inside diameter / tan to tan height) mm VTP
22 Wall Thickness (Head/Shell) mm VTP

23 Connections - Refer the Volume 2 Book 2 of 9

24 Main Appurtenances details - VTP

25 Ladder (yes/no) - yes
26 Access platform (yes/no) - VTP
27 Internal lining -

Refer Section 7. Cl. 6.2 & 15 of Volume 2 Book 5

Material -
Volume 2 Book 2 of 9.

Refer Section 7 Cl. 6.2 & 15 of Volume 2

Thickness mm
Book 5 Volume 2 Book 2 of 9.

28 Name of organisation issuing the Non Toxicity Certificate - VTP

29 External coating -

Refer Section 7. Cl. 6.2 & Section 15 of Volume 2

Material -
Book 5 Volume 2 Book 2 of 9.

Refer Section 7. Cl. 6.2 & Section 15 of Volume 2

Thickness mm
Book 5 Volume 2 Book 2 of 9.

30 Accessories - VTP
31 Hydrostatic Test Report (yes I no) - Yes
32 Hydrostatic test pressure bar Refer Note 20 of Sheet No.2
33 Weight of Vessel
Empty kg VTP
Full of water kg VTP
34 General Arrangement Drawings No.s - VTP
35 Delivery period weeks VTP

Notes
1 For detailed design requirements please refer tender document vol 2 Book 2 of 9 -Volume 2 Book 5 of 9
2 Please refer Attachment 05 for reference for a typical scheme for surge system along with compressors.
3 Vendor shall provide tentative GA drawing with foundation details, Cross sectional drawings and catalogues along with the offer for
separataly areawise

VTP - Vendor to provide

 Compressed Air Type Surge Vessels
Scope of work
Notes
1 Surge Vessels design shall meet the requirements of Section 7 Volume 2 Book 5 of 9, attached Specifications as below :
tender specifications as per below:
a) Surge Vessels shall be designed, fabricated as per minimum requirements mentioned in ASME Sec.VIII Division1 design code (Latest Edition) and Section 7 CL. 2.

Surge vessel shall be fitted with Nozzles; Manholes; Corrosion protection; Pipe support clips; Ladders with cage; Platforms and walkways;Lifting and lowering accessories; Anchoring accessories;
2 Brackets for lightning protection; Earthing bosses; Nameplates and brackets.

3 All wind and earthquake calculations shall be made in accordance with the ASCE 7 Standard. It shall be assumed that two loads will not occur simultaneously.

4 All nozzles shall be provided with flanges and shall be arranged that the pipe connections are possible. The stub length for all stub pieces shall be at least 200 mm, measured
from the vessel wall to the sealing surface of flange.

5 Heads of surge vessels shall be one-piece torispherical or ellipsoidal heads with an integral straight flange of 75 mm minimum.

6 Materials shall be supplied with material certificate type 3.1 for pressure containing parts, and type 2.2 for structural material in accordance
with EN 10204.

7 All procedures for manufacturing (including welder qualification, welding, weld repair, post weld heat treatment) and quality control, as well as manufacturing time schedule,
shall be subject to approval by the Engineer or its representative prior to fabrication of surge vessels.

8 Inspection, testing, and repairs shall be in accordance with the applicable sections of the basic code and the approved Inspection and Test Plan.
(Refer Section 7 Manual Volume 2 Book 5 of 9.

9 All Nozzle flanges shall be confirm to ASME B16.5 for size upto 24" and ASME B16.47 for size above 24"

10 Vendor to Furnish deliverables after contract of awad as per Clause no. 9 of Section 7 Volume 2 Book 5 of 9,

11 Wherever VTP is mentioned it means " Vendor to provide".

12 Painting of the equipment shall be inline with painting specification (Refer attachment 06: Vol-2- book 5- sec15- painting of piping,
equipment and structural steel work)

13 Internal Painting and external Painting of the equipment shall be inline with painting specification (Refer Sec 5 Clause 22 - “Painting Supervision, Inspection and Tests”as
mentioned in the Volume 2 Book 5 of 9

14 Vendor scope of supply shall include list of start-up and commissioning spares for vessels

15 Vendor to ensure that flange finishes and machined surfaces shall be protected from damage during shipping, storage and installation. The entire gasket surface of flanges shall
be greased and covered with heavy-duty plastic flange protectors, bolted or steel-strapped wood, wood fiber or metal covers. coated flange and cover.
Where wood or metal covers are used, a plastic sheet shall be placed between the

16 The surge vessels shall be permanently tagged with stainless steel nameplate, securely attached on the bracket welded to the shell.

17 Nozzles with blind flanges shall be provided with Gasket, Bolts and nuts and Man holes shall be provided with Blind Flange and
Davit assembly.

Design Working Operating Air

18 Area Quantity Design Pressure Temperature Pressure Vessel Volume Volume
Nos barg C° barg m3 m3
1 1W+1S 20/FV 18 55
40% of vessel
2 1W+1S 22/FV 55 19.5 55 volume
3 2W+1S 21/FV 19 55

19 As per TET-SS-5031 Rev.1.1 of Volume 2 book 2 of 9 , The surge vessel shall be made of steel plates Gr 70 according to ASTM A 516 standard and shall be normalised.

20 Hydrotest of the surge vessel shall be performed as per the Section 7 of Volume 2 Book 5 of 9 whichever is governing.

21 Vendor to consider & provide the spare parts & consumables list phase wise as per below :
(Commission phase + 3 Months trial Run before system taking over + 4 years after taking over .)

22 For Air compressor details refer attachment 06 attached with this RFQ & accordingly vendor to submit the offer for the entire package.