APPENDIX A2 : PIPING DESIGN DATASHEET - GRE

New Existing
1. GENERAL DATA
Piping Class GRE GRE
Diameter 4”/6”/8”/10” GRE 6”/8”GRE
Pipe Length ( Refer Note-3)
Fluid Water Water
Service Fire Water Fire Water
2. DESIGN DATA
Min – 18 barg
Max – shall be selected to
Design pressure Min / Max, 18 bar g
accommodate surge pressure of
19 barg (Refer Note -5)
Design temperature Min / Max, C 0
5/82 C 5/82 C
Fluid normal operating pressure min/Max  2.5 / 12.5 barg
Fluid operating Temperature 0C - min/Nor/Max 20/40/60 20/40/60
Average Fluid Velocity (m/s) 3.0 m/s
Construction philosophy Under ground for 4”/6”/8”/10”” Under ground for 6”/8”
20450 m3 /day

Design flow rate, m3/ d

Design, material and construction As per GRE Specification.

Design life, years 25 yrs.
3. ADDITIONAL REQUIREMENTS
Is manufacturer’s supervision of installation
Yes
required?
Is potable water health certification required? No
Restrictions on resin / curing agent To be Advised by VENDOR
Are resin-rich internal liners required? Yes
Electrical conductivity requirements Not required
Fire performance requirements? No
Chemical resistance requirements No
UV protection Yes as per design data
Pigging Note -2
GRE Piping Design Data
Piping Nominal Size inch 4”/6”/8”/10”
Internal Diameter mm (TO BE CONFIRMED BY VENDOR)
Pressure Class (note -4)
Wall Thickness By Vendor
ISO14692-3, SP – 2156, SP-1211, SP-
Design Code
1208, SP-2092, DEP 31.40.10.19
Design Factor (TO BE CONFIRMED BY VENDOR)
Hydrostatic Test Pressure 1.5 Times Design Pressure
Joint Configuration Laminated - Butt Joint
Standard Laying Lengths 12m
Filament wound, Glass Reinforced Epoxy,
Cell Classification C- Glass Liner, 0.5mm min Internal Liner
and polyveil external UV resistance layer

Note:
1. Value will be finalized after final hydraulics calculation performed.
2. As pigging is envisaged only during hydro-testing, commissioning and decommissioning stages by using
soft pigs and not during the normal operation. Provision for temporary pigging shall be considered.
3. The pipe length shall be estimated by VENDOR based on Conceptual layout and Underground Piping
layout drawings & Site survey.
4. Pressure class shall be selected considering the surge pressure of 19 barg.
5. Fire water network design pressure is 18 barg, However the maximum surge of 19 barg, shall be
considered for thickness calculation and select GRE pipe accordingly