1500vmc Siemens 828d-V1

1500VMC ( SIEMENS )
OPERATING
MANUAL
PARTS LIST
PREFACE
This manual is intended to help the operator and service technician to fully understand
our Vertical Machining center before their operation. Also for the personal safety and
prevent any damage on the machine, the operator and service technician need to
read clearly this manual before using this machine. For a long lasting of the machine’s
quality, precisely daily maintenance is recommended. As this is a necessary
instrument manual, please put this manual with the machine for quick reference.
All the drawings, pictures, in this manual, are for description without anything
concerned with dimension, accuracy or other details, according to our continuous
improvement policy, we reserve the right to change the machine specifications and
designs without pre-notice.
For the first owner and user of this machine, under normal operation and maintenance
within one year, if some parts have materials or manufacturing defect, we will repair
them or provide replacement parts free of change. If the defect is caused by the
abnormal operation or maintenance, the it is beyond the guarantee.
If there is any complaint or service required for this machine in the future, providing
correct machine model, serial number and clear description to our local dealer or us
are necessary and can shorten the time of investigation. Any suggestion or comment
are warmly welcomed for us!
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Ⅰ. GENERAL CONTENTS
1.GENERAL ........................................................................................................... 1-1
1-1.Introduction ................................................................................................... 1-1
1-2. To Our Customer ......................................................................................... 1-2
1-3. Product Guarantee ....................................................................................... 1-3
1-3-1. The Contents of Guarantee ................................................................. 1-3
1-4.Safety Precautions ........................................................................................ 1-6
1-5.Safety Equipment .........................................................................................1-13
1-6. Safety Instructions.......................................................................................1-14
1-7.Indicator Description ....................................................................................1-15
1-8. Summary of Treatment of Waste ................................................................1-16
2. MACHINE SPECIFICATIONS ............................................................................ 2-1
2-1. General Specifications ................................................................................. 2-1
2-1-1. Main Features ....................................................................................... 2-1
2-1-2. Dimensional Drawings ........................................................................... 2-2
2-1-3. Working Space Rquired......................................................................... 2-4
2-1-4. ATC Moving scope range ...................................................................... 2-5
2-1-5. Caution Labels On the Machine ............................................................ 2-6
2-1-6. Machine Specifications .........................................................................2-11
2-1-7. Standard Accessories...........................................................................2-12
2-1-8. Optional Accessories ............................................................................2-12
2-1-9. Power Specifications ............................................................................2-13
2-1-10. Tool Shank and Pull Stud ...................................................................2-14
2-2. Spindle Motor Output Characteristic ...........................................................2-17
2-3. All Moving Elements ....................................................................................2-18
2-4. Stroke Diagrams .........................................................................................2-19
2-5. Level of Noise and Brightness.....................................................................2-21
2-5-1. Noise Level...........................................................................................2-21
2-5-2. Brightness level ....................................................................................2-21
2-6. Check list.....................................................................................................2-22
3. MACHINE INSTALLATION ................................................................................ 3-1
3-1. General Preparation & Selecting Location ................................................... 3-1
3-2. Foundation and Layout ................................................................................ 3-2
3-3. Installation Procedure .................................................................................. 3-2
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3-3-1. Unpacking ............................................................................................. 3-2
3-3-2. Proper Method for Lifting Machine ........................................................ 3-3
3-3-3. Proper Method for Lifting Machine(Forklift) ........................................... 3-4
3-3-4. Leveling Machine .................................................................................. 3-5
3-3-5. Install Z-axis Servo Motor and Remove Supporter ................................ 3-6
3-3-6. Install the Coolant Tank and Chip Disposal Box .................................... 3-7
3-3-7. Connecting Power Supply ..................................................................... 3-7
3-3-8. Each Axis Servo Motor Grid Adjustment ..............................................3-10
3-3-9. Angle positioning of spindle adjustment ...............................................3-11
3-3-10. Z axis first home position set （ARM type） .....................................3-12
3-3-11. Clean & Lubricating Machine..............................................................3-13
3-4. Checkups During the Test Run ...................................................................3-13
3-5. The procedure for power-UP, Power-OFF, and Emergency stop ..............3-14
3-5-1. Power UP .............................................................................................3-14
3-5-2. Power Down .........................................................................................3-15
3-6. Mainten ance of widows ..............................................................................3-16
3-7. Installation guild of drain pipe for electrical air conditioner ..........................3-17
3-7-1. Recommendation .................................................................................3-17
3-7-2. Oil separator install and adjustment ...................................................... 3-1
4. OPERATION ...................................................................................................... 4-1
4-1. Control panel description ............................................................................. 4-1
4-2. Power Socket description ............................................................................. 4-5
5. LUBRICATION ................................................................................................... 5-1
5-1. Automatic Lubrication System ...................................................................... 5-1
5-2. Lubrication Structure .................................................................................... 5-2
5-3. Electric Cabinet and Power cable ................................................................ 5-4
6. MAINTENANCE ................................................................................................. 6-1
6-1. Adjusting Belt Tension ................................................................................. 6-1
6-2. Pneumatic system ........................................................................................ 6-2
6-2-1. Pneumatic Control Circuit ...................................................................... 6-2
6-2-2. Pneumatic tank ...................................................................................... 6-3
6-3. Remove chip and renew coolant .................................................................. 6-4
6-4. Notice for maintenance and inspection ........................................................ 6-5
6-5. Maintenance and Inspection List .................................................................. 6-8
6-6. Spare part list for maintenance ...................................................................6-12
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6-6-1. Vital element.........................................................................................6-12
6-6-2. Machine spare ......................................................................................6-13
6-6-3. Machine spoilage part ..........................................................................6-15
7. TOOL CHANGER SYSTEM MECHANICAL SPECIFICATION & DRAWINGS . 7-1

7-1 . Specification ................................................................................................ 7-1
7-2. Maximum Tool Rotational Inertia Diagram ................................................... 7-1
7-3. Bracket Design ............................................................................................. 7-2
7-4. Tool Changing Motion Flowchart.................................................................. 7-4
7-5. Power Supply Specification for Electrical Control........................................7-12
7-5-1. Follow the table listed below if disk type tool-changing system’s power
supply is not specified: .........................................................................7-12
7-5-2. Specification of sensor used in disk type tool changer system are as fool
owed: ....................................................................................................7-12
7-6. Disk Type Configuration Drawing for Electronic Control Components ........7-13
7-6-1. Configuration drawing for electronic control components .....................7-13
7-6-2. Tool-Changing system sequence drawing............................................7-14
7-6-3 Tool magazine standard wiring diagram ................................................7-15
7-6-4 Tool magazine motor wiring diagram ....................................................7-16
7-6-5 Pneumatic circuit diagram .....................................................................7-18
7-7. Electrical Control Protection Programming .....................................................7-19
7-8. Installation Procedure .....................................................................................7-20
7-9. Original Setting ...............................................................................................7-22
7-10. Troubleshooting ............................................................................................7-23
7-10-1. Unstable tool tilting .............................................................................7-23
7-10-2. Tool Calibration Procedure .................................................................7-24
7-10-3. When the tool palette not turning ........................................................7-26
7-10-4. When the tool arm motion not smooth ................................................7-26
7-10-5. When the tool-changing speed is too slow .........................................7-26
7-10-6. Sudden power failure during the course of tool change by the
tool-changing arm .................................................................................7-27
7-11. Maintenance .................................................................................................7-27
7-12. ATC Parts List...............................................................................................7-28
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Ⅱ. ELECTRIC CONTENTS
ATC Trouble Shooting .............................................................................................. A-1
Machinery Interface Cannot Initialize (NOT READY) ............................................... B-1
Circuit Diagram ......................................................................................................... C-1
M-Code ..................................................................................................................... D-1
PLC DGN.................................................................................................................. E-1
High Speed Setting. .................................................................................................. F-1
Spare Parts List ........................................................................................................ G-1
Ⅲ. PARTS LIST
SPINDLE HEAD........................................................................................................ 01
COLUMN .................................................................................................................. 02
TABLE ...................................................................................................................... 03
SADDLE ................................................................................................................... 04
MACHINE BASE ....................................................................................................... 07
Ⅳ. OPTIONAL ACCESSORIES
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1. GENERAL
1-1. Introduction
A trained and qualified personnel is allowed to proceed operation and maintenance.
This manual covers the following areas for the benefit of those who operate and
maintain the machine.
The experienced of the CNC machine center as well as the beginner should read it
thoroughly to operate this machine correctly so that the machine works efficiently.
The operator must thoroughly read and understand the safety guidelines to ensure
the safety of personnel and the machine, to avoid serious injury, loss of life or
substantial damage of the machine.
Note : There may be some difference between the manual and the machine due to
the machine improvement.
Chapter 1 : Lists the points that the operator must observe in order to ensure the safety of
the machine and personnel. Note that these are only the bare essential
considerations in a normal working environment and more care may be
required depending on the actual circumstances.
Chapter 2 : Describes the specifications of the whole series of machines. You can
convenient to determine which of the specifications your machine conforms to
and to mark the next appropriately.
Chapter 3 : Describes the machine accepted from the manufacture to your factory until it
can be commenced working.
Chapter 4 : Introduces the operation panels. For more detailed information’s must refer to
the CNC controller operation manual.
Chapter 5 : Describes the automatic lubrication system and others.
Chapter 6 : Describes the procedures for maintenance, inspections and adjustment. For
more detailed information, please ask our engineer.
Chapter 7 : Describes the arm type ATC construction and about the related key point
electrical units be adjusted.
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1-2. To Our Customer
We are indeed pleased at your selection of a brand new our company product.
1500VMC multi-functional vertical CNC machine center series are the rugged,
precision made machine tool. With proper care, it will give you superior working
finishes for years to come.
This operating and maintenance manual will assist you in operating and maintaining
this quality machine tool. We suggest that this manual to be stored in a place that is
easily accessible to the operator for instant reference. To ensure security and smooth
operating of this equipment, the operator is required to read this manual thoroughly
and have a good understanding of it before operation.
All the drawings, diagrams shown in this manual are used for illustrative purposes
only. The actual dimensions or tolerances of all components are not provided in this
manual. We reserve the right to continuously improve our products’ performance with
engineering changes.
Under normal operation and maintenance, all components of this machine are
warranted for one full year. Any improper practice or maintenance which are not
recommended by us will cause expiration of the warranty. Upon receiving the
machine. Please check all the accessories listed in the packing list and the machine
condition as well. Any problem or damage, please inform your dealer immediately.
We look forward to serving you in the future, and take this opportunity to wish you
every success in the profitable operation for your new 1500VMC machine center
series.
Should any service or parts be required, please indicate the serial number of your
machine when communicating with us.
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1-3. Product Guarantee
1-3-1. The Contents of Guarantee
DUGARD protects your purchase with one year guarantee for the first owner of this
machine from the date when both parties sign the acceptance of the product
shipped from our factory. Under normal usage, if this product has problem during
the guarantee period, we will offer technical support aid. During the guarantee
period we will offer free services and replacement for the defective parts subject to
the service record. The spindle is guaranteed for a period of twelve (12) months or
5,000 hours subject to the shorter period. In addition to above guarantee, we also
provide in time technical support, including Service Instructions, parts supply and
troubleshooting .
This warranty only covers the delivered machine and does not apply to any loss
and/or damage, direct or indirect, resulting from such malfunction or failure.
The limit of spindle service life:

1. If the spindle speed is over 9000rpm, the tool dynamic balance needs grade 2.5G.
If the spindle speed is over 12000rpm, the tool dynamic balance needs grade
1.0G.
2. If a continuous usage over Nmax.×75％rpm, the machine must be shut down at
least one hour after every 24 hours of operation.
3. Allotment of speeds: about 70% below Nmax.×75％rpm, about 20% between
Nmax.×75％ to 90％rpm and about 10% over Nmax.×90％
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We do not offer guarantee for any of following items, and the repair parts and service
fees need to be charged according to company regulations.
1. Changing machine specifications or accessories causes troubles or damages -
user himself or user’s consigned people changes, takes apart or modify the
machine or its accessories, and causes troubles or damages.
2. The troubles caused by force majeure or improper operation -
(1)Damages or troubles caused by natural disasters such as earthquake, typhoon,
fire, flood, lightning stroke, unstable voltage, etc… and environmental factors
such as sulfur gas, chemical, mouse damage, insect pest, etc… .
(2)Troubles or damages caused by misuse such as intentional destruction,
incorrect power, voltage, pneumatic pressure or improper operation.
(3)Troubles or damages caused by improper maintenance (machine warm-up).
3. Consuming parts and accessories
The consuming parts inside and outside the machine body and the accessories
such as light bulbs, fluorescent tubes, water sweeping brush, rubber oil hose,
rubber scratch bar, rubber cushion, filtering (asbestos) net, power cords, fuses,
batteries, etc… They are consuming parts which need replacement under normal
use, and are not guaranteed.
4. Sorry for no free charge service under following situations -
(1) The guarantee period is over.
(2) Request a service for maintenance or adding/replacing lubricant.
(3) Request a correction on precision, function, etc… which are not specified in the
product specification handbook or purchase contract.
(4) After guarantee period is over, a service fee for inspection should be charged
according to company regulations although there is no replacement of parts.
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1-4. Safety Precautions
This machine is provided with a number of safety devices to protect personnel and
equipment from injury and damage.
However, these cannot cover all aspects of safety, therefore the operator must
thoroughly read and understand this chapter before operating the machine. The
operator should also take into consideration other aspects of safety related to
particular environmental conditions and materials.
Spare space around the machine should be reserved so the technician can open the
electric cabinet door for maintenance or reparation.
The service of a qualified electrician should be used to connect the machine to plant
power. The power supply voltage must be the same as the machine requires.
Be sure that all wiring is in accordance with local building codes. This machine is a
multifunction vertical CNC machine center with automatic operation and typical
manual operate model. It is primary used to cut the materials such as steel, cast iron,
copper, aluminum…etc.
It is not recommended to cut a danger material such as Magnesium or worked in a

potential explosion environment.
1. Basic operating practices
(1) Some control panels, transformers, motors, junction boxes and other parts have
high-voltage terminals, these should not be touched, or a severe electric shock
will be sustained.
(2) Do not touch a switch with wet hands. This, too, can produce an electric shock.
(3) Make sure that all doors and safety cover are fitted before switching on the power.
If any door or safety cover is to be removed, first cut off and lock the main
breaker.
(4) The emergency stop push button switch location should be well known so that it
can be operated at any time without having to look for it.
(5) Before replacing a fuse, power off the machine.
(6) Provide sufficient working space to avoid hazardous falls.
(7) Water or oil can make floors slippery and hazardous. To prevent accidents, all
floors should be dry and clean.
(8) Before operating switches, always check that they are the right ones.
(9) Never touch a switch accidentally.
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(10) Work benches near the machine must be strong enough to prevent accidents.
Articles should be prevented from slipping off the bench surface.
(11) If a job has to be done by two or more operators, coordinating signals should be
given at each step of the operation. Unless a signal is given and acknowledged,
the next step should not be taken.
(12) Do not handle coolant with bare hands since it is liable to cause irritation.
Operators with allergies should take special precautions.
(13) Do not operate the machine during violent thunderstorms.
(14) Do not remove or otherwise interfere with safety devices such as stop dogs, limit
switches, or interlocks in order to increase axis travel.
(15) Do not modify the machine in any way that is likely to affect it safety.
(16) This machine is not suitable for working under the potential environment of
explosion.
(17) If there is a danger of explosion or fire because flammable material is to be cut

or a danger of fire due to coolant, ensure there is a fire extinguisher at hand.
Additional, please ask for the supplier whom providing the materials with
potential explosion dangerous, that he has the duty to supply the safety required
notice for cut the danger materials. (Ex : Magnesium)
Materials recommend being use for the machine as following:
1. Steel 2. Iron 3. Cast iron 4. Aluminum alloys 5. Copper alloys.
Other materials should be selected carefully by operators.
(18) check slings, chains, hoists, and other lifting gear for defects before use. Repair
or replace defective gear immediately.
2. Routine inspections
When checking belt tensions, do not get your fingers caught between the belts and
pulley.
(1) Check pressure gauges for proper readings.
(2) Check motors, gear boxes and other parts for abnormal noises.
(3) Check the motor lubrication, and sliding parts for evidence of proper lubrication.
(4) Check safety covers and safety devices for proper operation.
(5) Check belt tensions. Replace any set of belts that has become stretched with a
fresh matching set.
1-6
3. Warm up
(1) Warm up the machine, especially the spindle and feed shaft by running them for
10 or 20 minutes at about half or one-third the maximum speed in the automatic
operation mode.
(2) If the machine is used for actual machining immediately after being started,
following a long idle period, sliding parts may be worn due to lack of oil. Also,
thermal expansion of the machine components can jeopardize machining
accuracy. To prevent this condition, always warm the machine up.
(3) Thermal expansion may cause inferior machining accuracy. Warm up should be
performed to avoid these malfunctions as abnormal worn-out of slide face, stick
slip and so on. Due to the sufficient warm up, thermal expansion becomes stable,
and the machine can manufacture products which have evenness and high
machining accuracy.
(4) Warm up is always required before daily operation. In cold district, warm up
should be done sufficiently. Check the operation, lubrication and so on of each
part during warm up.
4. Coolant
When selecting a coolant, take the following items into consideration by consulting
the supplier of the coolant.
(1) Use water-soluble coolant.
If oil-based coolant is used the coolant temperature rises as its delivery
decreases, causing thermal distortion of the machine. In addition, it is necessary
to take precautions against fire hazards, such as installing a fire extinguisher,
since oil-based coolant is flammable.
(2) Take the lubricity, corrosion - prevention performance, and anti - foaming
characteristics into consideration.
(3) Make sure that the coolant has no adverse affects on the human body. Since
water-soluble coolant often causes poisoning, pay sufficient attention to the
hygiene of the operators.
(4) Make sure that the coolant does not cause curing or expansion of rubber or
plastic products, or chemical products.
(5) Make sure that mixing of the coolant with the recommended lubricating oil does
not cause problems. In some cases the mixing of coolant with lubricating oil
causes a chemical change, resulting in discoloration or solidification of the
coolant.
1-7
5. Operation
(1) Do not work with long hair that can be caught by the machine. Tie it up at the
back, out of the way.
(2) Do not operate switches with gloves on. This could cause malfunctions, etc.
(3) Whenever a heavy workpieces must be moved, two or more persons should
always work together if there is any risk involved.
(4) Only trained, qualified workers should operate forklift trucks, cranes or similar
equipment and apply slings.
(5) Whenever operating a forklift truck, crane or similar equipment, special care
should be taken to prevent collisions and damage surroundings.
(6) Wire ropes or slings should be strong enough to handle the loads to be lifted and
should conform to the mandatory provisions.
(7) Hold Grip workpieces securely.
(8) Stop the machine before adjusting the coolant nozzle at the tip.
(9) Never tough a turning workpieces or spindle with bare hands or in any other way.
(10) To remove a workpieces from the machine, stop the tool and provide plenty of
distance between the workpieces and the tool.
(11) While a workpieces is turning, do not wipe it off or remove chips with a cloth or
by hand. Always stop the machine first and then use a brush and a sweeper.
(12) Do not operate the machine with safety front door removed.
(13) Use a brush to remove chips from the tool tip not by bare hands.
(14) Stop the machine whenever installing or removing a tool.
(15) Whenever machining magnesium alloy parts, wear a protective mask.
(16) Always use safety shoes with steel toe caps and oil-resistant soles.
(17) Never wear loose or baggy clothing.
(18) Always completely fasten buttons and hooks on the arms of clothing to avoid the
danger of entanglement in drive mechanisms.
(19) Do not operate the machine while under the influence of drugs with powerful
effects, unprescribed drugs, or alcohol.
(20) Do not operate the machine if you suffer from dizziness or fainting spells.
(21) Always use gloves when loading or unloading workpieces or tools and when
removing chips from the work area to protect your hands from sharp and heat
generated during machining.
(22) Always wear helmet of there are any overhead obstacles in the work area.
(23) During automatic operation, never open the machine door.
(24) When performing heavy-duty machining, carefully prevent chips from being
accumulated since hot chips can catch fire.
1-8
(25) Wear a safety glasses at all times during the operation of the machine to avoid
coolant splashing into eyes.
(26) When the machine working for a heavy-duty cutting or want to obtain highly
machining quality. It may be required and recommended to use coolant for
prevent the fire hazard generated and take good performance.
(27) KEEP AREA AROUND MACHINE well light(>500 lux) and dry.
6. To interrupt machining
When leaving the machine temporarily after completing a job, turn off the power
switch on the operation panel, and main circuit breaker.
7. Completing a job
(1) Always clean the machine or equipment. Remove and dispose of chips and clean
cover windows, etc.
(2) Do not clean the machine or equipment, before it has stopped.
(3) Return each machine component to its initial condition.
(4) Check wipers for breakage. Replace broken wipers.
(5) Check coolants, oils and lubricants for contamination. Change them if they are
seriously contaminated.
(6) Check coolant, oil and lubricant levels. Add ,if necessary.
(7) Check the chip tank filter.
(8) Before leaving the machine at the end of the shift, turn off power switch on the
operating panel, machine main circuit breaker and factory feeder switch in that
order.
8. Safety devices
(1) Front door, rear guard and splash guard.
(2) Overtravel limit switches.
(3) Emergency stop push button switch.
9. Maintenance operation preparations
(1) Do not proceed to any maintenance operation unless instructed to do so by the
foreman.
(2) Replacement parts, consumables (packing, oil seals, O-rings, bearing, oil and
grease etc.) should be arranged in advance.
(3) Prepare to record preventive and corrective maintenance operations.
(4) Thoroughly read and understand the safety precautions in the instruction manual.
(5) Thoroughly read the whole maintenance manual and fully understand the
principles, construction and precautions involved.
1-9
10. Maintenance operation
(1) Those not engaged in the maintenance work should not operate main circuit
breaker or the control power ON switch on the operating panel,. For this purpose,
“Do not Touch the Switch, Maintenance Operation in Progress!” or similar
wording should be indicated on such switches at any other appropriate locations.
Such indication should be secured by a semi-permanent means in the reading
direction.
(2) With the machine turned on, any maintenance operation can be dangerous. In
principle, the main circuit breaker should be turned off through out the operation.
(3) After the power has been switched off for a short while, check the voltage with a
multi-meter or similar instrument to make sure that there is no residual voltage.
Also discharge the capacitors.
(4) The electrical maintenance should be done by a qualified person or by others
component to do the job. Keep close contact with the responsible person. Do not
decide by yourself.
(5) Overall limit and proximity switches and interlock mechanisms including
functional parts should not be removed or modified.
(6) When working at a height, use steps or ladders which are maintained and
controlled daily for safety.
(7) Fuses, cables, etc. Made by qualified manufacturers should be employed.
(8) Always switch off the main power breaker and lock it before replacing bulbs or
other electrical equipment and use products with the same specifications as the
original.
(9) Do not start the machine until all of the covers removed for maintenance have
been refitted.
(10) Do not use compressed air to clean the machine or to remove chips.
(11) Always use gloves when clearing away chips; never touch chips with bare
hands.
11. Until operation is begun after maintenance
(1) Arrange things in order around the section to receive the maintenance, including
working environments. Wipe water and oil off parts and provide safe working
environments.
(2) All parts and waste oils should be removed by the operator and placed far
enough away from the machine to be safe.
(3) The maintenance person should check that the machine operates safely.
(4) Maintenance and inspection data should be recorded and kept for reference.
1-10
12. If the personal is trapped by axes movement, then the release procedure is shown
as below：
(1) Press the Emergency-STOP button.
(2) Reset the Emergency-STOP button.
For FANUC controller the NC control is ready.
For Mitsubishi controller the NC control is ready.
For Heidenhain controller then pressing POWER ON and CE to make NC
controller ready.
For Siemens controller then press RESET to make NC controller ready.
(3) Switching to manual mode.
(4) Press axes movement control device together with enable device to release the
togged personal.
1-11
1-5. Safety Equipment
Please pay extra care on practicing these safety tips previously mentioned to prevent
hazardous accident. Also please take note on the following safeguards and realize
their functions to maintain the machine running in normal condition and longer life.
Item Equipment Function Position
1 Splash guard To prevent chips and coolant from emitting Machine front
2 Emergency stop To immediately disable machine function. Control panel
3 Lubricant alarm To prevent slide ways from wearing. Control panel
4 Overload alarm To prevent motor from overloading Control panel
5 X-axis limits switch To prevent X-axis from overtravel. Saddle of X-axis
6 Y-axis limits switch To prevent Y-axis from overtravel. Saddle of Y-axis
7 Z-axis limits switch To prevent Z-axis from overtravel. Column of Z-axis
X,Y&Z axis CNC parameter
8 To prevent X,Y & Z axis overtravel.
software switch setting
To prevent operator touch the tools
9 ATC guard ATC
magazine while it on rotating.
Manual tools To assist operator easily and safety to Front side of
10
interlock device change tools. spindle guard
Movable doors To protect operator insulated dangerous Top of both
11
interlock device and injury from the automatic operation. movable doors
To prevent personnel be electric shocked
12 Cabinet door safety Electric cabinet
from the electrical device.
Main Power Security door
Warning
Emergency power
Figure 1-1
1-12
1-6. Safety Instructions
All machining centers contain hazards from rotating cutting tools, belts, pulleys,
high voltage electricity, noise and compressed air.
Rotating cutting tools can cause severe injures, Never approach or

touch rotating cutting tools. Verify that all cutting tools are properly
clamped and secure before operating machine.
Rotating pulleys and belts can severely injure you. Never place any
part of your body near rotating or moving parts. Always ensure
guards are in place before operating this machine.
High voltage electricity can severely injure or kill you. Never attempt
to adjust or repair electrical circuits unless you are familiar with the
circuits and are qualified to work on the electrical circuits. Always
keep electrical cabinet closed when operating this machine.
Compressed air can injure you. Do not work on compressed air

systems without first disconnecting the source of compressed air.
Always wear safety glasses when performing maintenance on
compressed air system.
1-13
SAFETY LABEL NO. 1:
Rotating Cutting Tools Safety Label.

Located as shown in the Figure "Safety Label Locations".
SAFETY LABEL NO. 2:
Electrical Shock Danger Label.

Located as shown in the Figure "Safety Label Locations".
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DANGER - Immediate hazards which WILL result in death or permanent injury.
WARNING - Unsafe operating practices could result in severe physical injury.
CAUTION - Unsafe operating practices could result in severe physical injury.
Note:
Do not modify or alter this equipment without our written approval. Unauthorized
changes may lead to hazardous conditions. Address any question to our service
Department.
1-7. Indicator Description
Green (down) : Running
Orange (middle) : program cycle end.
Red (up) : alarm
1-15
1-8. Summary of Treatment of Waste
(1) The treatment of air pollution during operation

The fine dust and coolant spray, which are brought about during machining, indeed
result in air pollution. An air filter or dust collector is necessary.
(2) The treatment of waste tool

Deposit worn-out or damaged tool in the bucket. Appoint some qualified scrap metal
company to dispose.
(3) The treatment of waste lubricant and grease

Deposit waste lubricant and grease in certain container. Appoint some qualified
recycling company or POL agent to dispose.
(4) The treatment of waste coolant

Deposit waste coolant in certain container. Appoint some qualified sewage treatment
company to dispose.
(5) The treatment of waste machine

A machine that is out of work after a long period of service should be replaced.
Appoint some qualified scrap metal company to dispose.
(6) The treatment of packing materials

The machine is properly packed by the manufacturer with various materials for safe
delivery. After unpacking, these packing materials should be disposed in
classification as follows :
c Plastics : Appoint some qualified recycling company to dispose.

d Metal : Give them to our service persons or appoint some qualified scrap metal
company to dispose.
e Wood : Appoint some qualified recycling company to dispose.
The disposal of wastes, such as oil, coolant, and chips, must comply the local regulations.
1-16
2. MACHINE SPECIFICATIONS
2-1. General Specifications
2-1-1. Main Features
1. Spindle 13. Warning lamp

2. Column 14. Control panel
3. Heat exchanger 15. Saddle
4. Main power switch 16. Machine base
5. Electrical box 17. Chips container
6. Table 18.Tool magazine
7. X- axis servo motor 19. Sheet metal
8. Y-axis servo motor 20. Oil cooler
9. Spindle motor 21. Voltage control
10. Cylinder 22. Three units assemble
11. Z- axis servo motor 23. Lubricator
12. Head stock body
...
Figure 2-1
2-1
2-1-2. Dimensional Drawings
Figure 2-2
Figure 2-3
2-2
Figure 2-4 top view
2-3
2-1-3. Working Space Required
Following is a top view drawing and show with the working space required for easy
to operate and maintenance.
Working Area Operator’s position
Figure 2-5
2-4
2-1-4. ATC Moving scope range
1500VMC
A 115
B 300
C 345
D 760
E φ80
F 7kg
Figure 2-6
2-5
2-1-5. Caution Labels On the Machine
1. Safety related information, which must be strictly observed by all machine
operators is given on caution labels. These caution labels are attached to the
machine.
Figure 2-7
The position of caution labels on the machine.
2-6
Picture of safety labels and instructions
(1) WARNING :
Keep off machine when in automatic mode. Can

cause severe injury. Set control in manual model
before standing on machine. Turn off and lock out
power at electrical panel before servicing.
(2) WARNING :
Do not operate before shutting

door.
Keep off machine when in
Do not operate before shutting door. Keep off
automatic mode.
Can cause severe injury.
Set control in manual mode
machine when in automatic mode. Can cause
before standing on machine.
Turn off and lock out power
at electrical panel before
servicing.
severe injury. Set control in manual mode before
standing on machine. Turn off and lock out power at
electrical panel before servicing.
(3) WARNING :
Keep hands, clothing and body clear off tool/spindle
rotation. Machine starts and moves automatically.
SAFETY INSTRUCTION
Before working near spindle ;
1. Return all tools to magazine.
2. Set in manual mode, stop spindle.
3. Hang “Do not touch” sign on operator’s panel.
4. Wear safety helmet.
(4) INDICATION :
Describes the moving direction of all axis and define

the meaning of direction to each axis. To prevent
fault in operation.
(5) CAUTION :
Always wear safety shoes with steel toe caps and

oil-resistant soles to prevent slide down.
2-7
(6) DANGER :
Compressed air can injure you. Do not work on

compressed air systems without first disconnecting
the source of compressed air. Always wear eye
protection when performing maintenance on
comprised air system.
(7) INDICATION :
Don’t unclamp tools when it clamped in spindle.

Keep the tool vertically to insert it into spindle.
(8) INDICATION :
This push button is used for manual tools clamping

and unclamping. Keep press this button that the tool
would be unclamped from spindle. Release this
button tools would be clamped by spindle.
(9) DANGER :
High voltage electricity can severely injure or kill you.

Never attempt to adjust or repair electrical circuits
unless you are familiar with the circuits and are
qualified to work safely on the electrical circuits.
Always turn off the power before attempting to work
on this machine.
(10) DANGER :
Hazardous voltage. Will cause severe injury or death.
SAFETY INSTRUCTION
1. Verify power in lock out before servicing.
2. Resident voltage-check components with multitester
before touching.
3. Refer to maintenance manual for fuse replacement
procedures.
2-8
(11) INDICATION :
200-400V / 3PH / 50HZ

Describe the required power voltage which is 220 or
PREWIRED TO 400V
ATTENTION ! 380V/3Ph/60HZ. It has to pay attention for only open
Only open after interrupting the
the door of cabinet after interrupting the main switch.
(12) INDICATION :
Showing with the serial NO. and manufacturing date of
this machine been produced.
(13) INDICATION :
A name plate show the machine is in compliance
with the CE requirement.
(14) CAUTION :
To be ground by user. A ground rod made of solid
copper 8 feet in length , 3/4” in diameter should be
driven in the earth with 6 inch approximately
exposed above concrete floor. Connect a suitable 10
gage wire from screw marked ( ) in electrical
cabinet ground rod.
(15) DANGER :
Rotating pulleys, belts and chains can severely injure
you. Never place any part of your body near rotating or
moving parts. Always ensure guards are in place
before operating this machine.
(16) INDICATION :
Indicates machine weight, spindle speed required air
Machine weight: pressure, voltage, required capacity of power.
Spindle speed: Air required:
Main Volt: Power required:
2-9
(17) CAUTION:
To shut off the main power of entire machine and

then operator can open electrical cabinet.
0211-00298000
(18) INDICATION :
Lifting / Point position.
N010-03001000
(19) NOTICE :
Chips will easily accumulate on telescopic covers and
chip collectors during machining, periodic inspect and
Chips will easily accumulate cleaning is needed. Otherwise, accumulation of chips
on telescopic covers and
chip collectors during will cause some mechanical parts damaged, even
machining, periodic inspect
and cleaning is needed. cause machine down.
Otherwise, accumulation of
chips will cause some
mechanical parts damaged,
even cause machine down.
2910-00133B00
(20) WARNING:
Keep hands clear of tool change. Tool change rotates
automatically.
Can cause severe injury. Turn off and lock out power
at electrical panel before servicing.
2910-00033000
2-10
2-1-6. Machine Specifications
Description 1500VMC
Item Belt Drive Directly Drive
Table
Table size 1650×635mm(64.96”x25”)
T-Slots (no.×w×dis) 5×18mm×125mm ( 5x0.7”x4.94” )
Max. Table load 1500kg (3300lb)
Travels
X Travel 1525mm(60”)
Y Travel 635mm (25”)
Z Travel 635mm (25”)
Spindle
Spindle nose to table 125~760mm (4.92”~29.92”)
Spindle center to column 685mm (26.96”)
Spindle taper BBT40 (opt.CT40,DIN40)
Spindle speed 80~8,000 min-1 120~12,000 min-1
Spindle diameter 70mm (2.75”)
Feed Rates
Rapid on X,Y,Z axis 36/36/30m/min
Cutting feed rate 1~10000m/min ( 394IPM )
Z-weight Air Equalizer
Ball screw diameter & pitch 45mm,P12
Accuracy VDI 3441 (JIS B6338)
Positioning P0.014mm (±0.004/300mm)
Repeatability PS 0.010 (±0.002mm)
Tool changer
Tool capacity Arm 24 +1
Change time Arm: T-T 1.8sec:C-C 4.0sec
Max. tool diameter 80mm (3.14”)
Max. tool diameter 300mm (11.8”)
Max. tool weight 7kg (13.2 lbs)
Motor
Spindle motor 7.5/11kw
Drive motor X , Y, Z (S) 3.77/3.77/4.87kw
Coolant pump 0.76kw
General
Power required 25 KVA
Air required 5kg/cm2,200 L/min( 5.5kg/cm2)
3560x2250x3215mm
Floor space (L×W×H)
(140”x88.58”x126.57”)
Machine weight 8500kg(18700 lb)
Note :The manufacturer reserves the right to modify the design, specifications,
mechanisms,...etc. without notice. All the specifications shown above are just for
reference.
2-11
2-1-7. Standard Accessories
1. 24-station arm type ATC
2. Coolan2t system
3. Fully enclosed splash guard
4. Work light
5. Pilot light
6. Auto lubrication system
7. Spindle air blast system
8. Auto air blow chip function
9. Cutting air blast
10. Air curtain
11. Cutting fluid supply system
12. RS-232 interface
13. MPG Electronic hand wheel
14. Rigid tapping
15. Heat exchanger for electric cabinet
16. Tool box with tools
17. Leveling bolts and pads
18. Operation manual & part list
2-1-8. Optional Accessories
1. BT-40,CT-40 or DIN-40 pull studs
2. Belt : 10K/12Krpm spindle
3. Direct drive : 15000rpm spindle
4. Coolant through spindle 20bar
5. Spindle oil cooling device
6. Tool length measurement
7. Workpiece length measurement
8. 4th axis preparation
9. 4th axis complete set 320mm
10. 3 axis linear scale
11. Conditioner electrical box
12. Oil skimmer
13. Chain type chip conveyor
14. Dual chip auger system(front & after)
15. Dual chip auger system(right&left)
16. Air gun
17. Clean parts gun
18. Automatic power off
19. Chain type tool magazine 32/40 station
2-12
2-1-9. Power Specifications
Item 1500VMC
Voltages 3-phase, 380~ 415 VAC by local user
Frequency 50/60 Hz ± 1 Hz
Voltage tolerance ± 10 % or below
Power gross load capacity 25 KVA
Cable requirement
Primary power cable*1 14 m/m² or more
Grounding cable 14m/m² or more
* These values are calculated if :

1.allowable max. temperature of insulation material 65℃
2.ambient temperature 35℃
3.metal duct wiring.
4.The ground resistance must be 100 Ω or below.
2-13
2-1-10. Tool Shank and Pull Stud
(1)
BT-40 Tool shank
Figure 2-8
BT-40 Pull stud
Figure 2-9
2-14
(2)
CT- 40 Tool shank
Figure 2-10
CT-40 Pull stud
Figure 2-11
2-15
(3)
DIN- 40 Tool shank
Figure 2-12
DIN-40 Pull stud
Figure 2-13
2-16
2-2. Spindle Motor Output Characteristic
(1) 15HP AC spindle Mortor(α8)

(8000 RPM)
TORQUE(N-m) POWER (KW)
Spindle speed (rpm)

Figure 2-14
(2) 15HP AC spindle Mortor(α8)

12000 RPM
TORQUE(N-m) POWER (KW)
Spindle speed (rpm)

Figure 2-15
2-17
2-3. All Moving Elements
(1) X axis moving direction
Figure 2-16
(2) Y axis moving direction
Figure 2-17
2-18
(3) Z axis moving direction
Figure 2-18
2-4. Stroke Diagrams
(1) X axis travel distance
Figure 2-19
2-19
(2) Y axis travel distance
Figure 2-20
(3) Z axis travel distance
Figure 2-21
2-20
2-5. Level of Noise and Brightness
2-5-1. Noise Level
1. Measuring instrument:
Instrument Model Serial No. Calibration due
Bruel & Kjaer Precision
integration Sound level meter Type 2236 2015199 2010/03/11
(conforms with IEC651 Type I)
2. Reference document:
Measurement procedure used: BS EN ISO 11202:1996
3. Measuring condition:
a. Idle running at 80% spindle maximum rotational speed.
b. Spindle speed:6400 rpm (max: 8000 rpm)
4. Measuring positions: 3
:Background
2 4
Controller panel
1
Distance: 1 m from the machine surface.
Height: 1.6 m from the floor.
Measuring points are defined by clause 1.7.4.2(u) of Machinery Directive
2006/42/EC Annex I.
4. Test results:
Measure Position Noise Level (dB(A)) Record NO.
Background 59.9 15
1 62.6 6
2 62.8 7
3 64.1 8
4 63.1 9
2-6-2. Brightness level

we used digital lux meter to measure the lighting. The meter is produced by TES
electronic corp., the type is TES 1332. The brightness lighting we measured is about
600 lux under the light. The distance is 285 mm from the spindle nose. It can take well
vision when operating the machine.
2-21
2-6. Check list
1. Before machine installation to ensure all the attachment parts be received.
Item Object Remark

1 Coolant water tank
2 Tool box for maintenance
3 Machine operate instruction
4 Controller operate instruction
5 Optional accessories
2. Check list for maintenance
Item Job Interval

1. Clean machine (Do not use air compressor) Weekly
2. Checking electrical circuit connection Before operating
3. Replacing coolant and clean coolant tank 3 months
4. Check and clean motor Annually
5. Slide (x、z-axis) Annually
6. Saddle (y-axis) Semiannually
7. Spindle nose Annually
8. Add grease Weekly
2-22
3. MACHINE INSTALLATION
3-1. General Preparation & Selecting Location
The electrical power should meet the specifications. Attempting to run the milling
machine center from any other source can cause severe damage and void the
warranty.
Do not switch POWER ON button on the control panel until the installation
preparation is completed.
Do not attempt to operate the machining before all of the installation procedures have
been completed.
Never service the machining center before the power be connected completely.
Never leave machine when the electrical cabinet door opened and the power is on.
The high voltage may be present in ALL areas of the electrical cabinet.
Never reach into the holes in the vertical column. The counterweight inside can cause
severe injury as it moves up and down.
To upgrade the operation efficiency and accuracy of precision machining, a proper

foundation is required.
It is recommended to locate the machine in a place away and without the influence of
damping, chemical gas or trembling. The machine body is not allowed to be exposed
to sunshine or rain. Please be sure not to install the machine adjacent to planing
machine, milling machine molding or punching machine. Otherwise, it will result in
poor performance.
During operation the ambient temperature of machine always keep it at 0 to 45℃
(32 to 113℉). Where the humidity is considerably fluctuating and/or it is highly
humid ; normally 75% and below in relative humidity.
A higher humidity would deteriorate insulation and might accelerate the deterioration
of parts. Though special dehumidification is not required, avoid locating the machine
at a place apt to be humid.
Avoid using the machine under such environments as to be especially dusty and/or to
have a vaporous organic corrosive gas highly concentrated.
A distance of at least 20” (500mm) is required from machine to wall and objects or
between machines to ensure easy reparation, cleaning and maintenance of machine
as well as easy opening of the door of electric cabinet.
3-1
3-2. Foundation and Layout
With special torque-resistant capability at the machine base, the machine requires no
particular foundation. Just provide 6” (150mm) thick of concrete on the floor and
leave space for component leveling.
Do not use wood foundation which, with nature of unsuitability, may cause the
machine to move gradually.
Install the machine on the first or second floor. Take the stress of ceiling and
foundation into careful consideration to see if machine load can be offset.
Figure 3-1
3-2
3-3. Installation Procedure
3-3-1. Unpacking
Remove the top cover of wooden case first and then the plates on four sides.
Carefully take out fittings at first, if necessary. Remove the set screws used for
holding the machine on the base.
Disassembling packing crate and remove skids as carefully as possible to avoid
damaging the machine. If the machine is damaged during transportation, contact
your local dealer and the transportation company who delivered your machine
immediately.
Be sure to check your machine against the packing list which is shipped with every
machine. In case of shortages, note items not received and contact your local dealer.
3-3-2. Proper Method for Lifting Machine
Figure 3-2
Use crane for lifting the machine:
1. Insert two bolts in column and two M36 eye-bolts in base.
2. Place four wire rope through the eye-bolts for lifting as shown in Figure 3-2.
3. Lift the machine above the ground about 50mm (2”), then move it to the
determined place.
3-3
Caution:
1. Move table to the middle of the saddle and the saddle near to the column
as close as possible while the machine is being moved.
2. Watch out for the machine balance during moving.
3. The safety loading ability of required for crane and sum of all the safety
straps used must more than 5000kgs at least.
4. Place protection material on any part of the machine that might be
touched by straps.
5. Only an authorized crane operator should use the crane.
6. According to the center gravity of machine to lift. The machine’s center
gravity is show in the following.
7. Used for lifting machine’s belt or wire rope that their load capacity must
more than 5 tones at least. The two 1200mm-lenght and two
2800mm-lenght belts or wire rope are needed.
8. If the workpiece weights over than 25kg, it will need to use a crane to
load/unload it to machine.
9. All lifting/rigging shall follow the local standards/regulations.
Figure 3-3 The center of gravity.

Note: Before placing the machine, fix the adjusting screw on the base, make the machine
as close as possible to the floor, and position the leveling pads in their most suitable
place, so as to increase the stability of machine.
3-4
3-3-3. Proper Method for Lifting Machine ( Forklift )
Forklift required : Load capacity 13 Tons or above.
Delivery method : (refer to Figure.3-4)
1. If machine is fastened on a skid, use fork directly. If machine is not fastened on a
skid, use foot pads to lift machine higher than folk's height before using fork.
2. Delivering machine as figure shown below.
Figure 3-4
Note: Before placing the machine, fix the adjusting screw on the base, make the machine
as close as possible to the floor, and position the leveling pads in their most suitable
place, so as to increase the stability of machine.
3-5
3-3-4. Leveling Machine
It is necessary to level the machine before starting to operate the machine.
Please prepare the following tools to adjust machine leveling.
1. Accurate spirit leveling gauge (spec. 0.02mm/1000mm or 0.001 in/4ft).

2. Two adjustable wrench.
Clean the table surface thoroughly, set one of the spirit leveling gauge on the
longitudinal direction and the other on the cross direction of the slide.
If there is only one leveling gauge available, then use it on both directions
alternately.
Adjust the eight leveling screws bolts1 located at the bottom of the machine base
(as shown in Figure 3-5) until the machine is leveled within 0.02mm/1000mm
(0.001”/4ft) in both directions.
Lock the nuts 2 on the leveling screws, and recheck the level to see whether the
level of machine is still correct.
Suggestion: For the newly installed machine, check its level once every week.
When the foundation is rigid enough, then you may level the machine
once per month.
Figure 3-5
3-6
3-3-5. Install Z-axis Servo Motor and Remove Supporter
1. During installing of axis couplings, level it with the mark of ball screw.
2. Use torque wrench to tighten (30N.m.) those screws (M8) on the coupling.
3. Switch on the power until the panel light is ready, use MPG to move the spindle
(z axis ) upward approximately 35mm and then discharge the supporting plate.
4. Discharge the fitting plate (for shipping) of X,Y axis.
HEAD SUPPORTER
X AXIS FIXED BRACKET
Y AXIS FIXED BRACKET
Figure 3-6
3-7
3-3-6. Install the Coolant Tank and Chip Disposal Box
1. Take the coolant tank placed into the bottom of machine from its front until touched
the machine base. Installing two chip disposal boxes onto the coolant tank from
both sides of coolant tank.
2. Link the power line to water pump and connect the hose between the outlet of
pump and the joint of splash nozzle.
3. Tightening all the hoses with fasteners in the connected positions.
4. Filling the coolant into the coolant tank to proper level for about 350 liters volume.
5. Chip conveyor is installed completely.
Chip conveyor
Cool tank
Figure 3-7
3-8
3-3-7. Connecting Power Supply
1. Make sure the voltage of incoming power supply is the right type that the machine
requires or as marked on the unit.
2. Connect the power wires per electrical code in your area.
3. Power wires, grounding and over-voltage protector should comply with the local
electricity regulations.
4. Power system
a. 400V
b. 3 phase 50/60Hz
c. Over 50 Amp
5. The external power cable requires wires diameter. 14mm and a 75A non-fuse
switch (CNFB breaker)
6. After the wires are completely installed, check if the voltage is 400V ± 10%.
7. Confirm if the motor phase is correct.
8. Compress air source : Pressure 6 ~ 8 kgf/cm²
Capacity :200L/min.
Note : Do not turn on the machine motor when its voltage is different from power
voltage and contact electric technician for reparation.
3-9
3-3-8. Each Axis Servo Motor Grid Adjustment
1. Make zero return, the position coordinate is zero.

2. Use hand wheel to move the dog towards limit switch until the home position dog
touches the limit switch. When the position dog touch the limit switch, the
following parameters from “ 1 “ change to “ 0 “.
Siemens control
Axis
828D
X I 3.3
Y I 3.4
Z I 3.5
4th I 3.6
3. When the limit switch touches the position dog, the readings on the screen is the
grid amount. (The grid amount should be kept at about half of the ballscrew’s
lead, i.e. 16mm) If the grid amount is not within above range 4mm, try to move
the home position dog until the grid amount is about 7.5-8.5mm.
3-10
3-3-9. Angle positioning of spindle adjustment
1. Into parameter guide
1. Press , press ,press key , press . Press
, input par number , press OK.
2. 828D Arm Type

1. Remove the two fixing block which in the front of spindle head. To avoid interrupted
when incorrect adjustment.
2. Into spindle parameter MD34090[0] , key in the value =0 , power off/on .
3. Moving the spindle head down to the second zero point, and choose the MDA modes.
Key in G75 FP=1 Z1=0 AND M19 AND M30 input and press NC START button, then
the spindle down to second zero point and the spindle would be positioned.
4. Choice JOG model, press key Pot and + at the same time pot to down and
press ARM AND + the arm of tools will exchange catching the tool by 65°.
5. Inspecting the difference of spindle angle positioning by vision, press key
6. Spindle stop release spindle and adjusting to likely angle ; retain Spindle position
and key in the value on spindle, MD34090 REF_CAM_ACT[0] , power off/on .
7. To execute the spindle orientation and inspecting the angle whether it is correct or not.
The inspection methods could use fixing block to measure the slot of both sides gap
which on the tool disc. Measures the approximate equi-distance by vision that no
interruption is admitted.
8. After the parameters are revised, It would necessary to do the M19 of spindle
positioned again, that ensure the revised of position is correct or not.
9. When the adjustment of angles positioning is finished. Moves the tool arm left return
to home position.
10. It is finished that after locking two fixing block in the front of spindle is tighten.
11. Before the spindle is positioned, It necessary to adjust a proper distance about 2 mm
gap between the proximity limit switch and block. The limit switch indicating lights in
range of inspection positioning block would lights up green color, on both shoulder
would lights up red color. Other areas would no actives.
3-11
3-3-10. Z axis first home position set （ARM type）
1. Return the Z axis to Zero point.

2. Loading the standard tools into the chuck on the arm.
3. Place a pad on the table and hold with a measure gauge. To adjust the gauge
probe touch tool rod surface about 0.1 ~ 0.2 mm and turn the probe to zero
position.
4. Remove the standard tools from arm. Press spindle stop and press tool unclamp
button, then re-loading standard tool into spindle.
5. Turn the ratio set at ＊100. Choose the hand wheel of X and Y axially. Place the
gauge under the spindle center. Choose axially of Z and moving Z axis with
standard tool until gauge probe on the Zero position.
6. Press soft key of act vat MCS. Look at Z axis coordinate value. This value is the
lattice moving amount of Z axis.
7. Press , press ,press key , press . Press
to Z MD30600[0] fix- point-pos , that the set would be done.
8. Press , press ,press key , press ,to Z

MD14514[0] fix- point-pos , that the set would be done, Power off/on.
9. Check the first point .
a. Return the Z axis to Zero point.
b. Choose MDA mode and input G75 FP=1 Z1=0
c. Press NC START. The spindle down to the secondary point. Check the standard
tool front face to touch with measure gauge whether it in the zero position or not.
3-12
3-3-11. Clean & Lubricating Machine
All protective coating must be removed before using machine. Do not attempt to
move any ways if the coating still exists.
Be cautious while selecting a suitable cleaning agent. Paraffin applied with a clean
brush will soften the protective coating. The protective coating can then be removed
with clean rags.
Note : 1. Do not use gasoline or any other flammable solution to clean the machine.
2.Clean and lubricate all the exposed ways of table and saddle. Drive the table &
saddle to one end of travel. Clean and lubricate ways thoroughly then drive table &
saddle to the other end and clean and lubricate ways thoroughly as well. Be sure to
use a suitable lubricant such as CFAG-ARCANOL l78or L78 Shell Retinax A，
AM...etc.
1. This job has to be done after the machine is already under normal power
supplied.
3-4. Checkups During the Test Run

After level adjusted and machine cleaned are finish. To proceed a test running of
machine which turn rotating the spindle by half of maximum speed for about 20
minutes.
1. Check ups on the machine before operation.
A. Check to be sure that the spindle head supporter, Air weight supporter and
fixture of ATC are removed. (Operation with them will damage the machine.)
B. Check for missing parts or accessories.
C. Check each part of the machine be lubricated ensure that it is provided with the
specified amount and brands of lubricating oil. (Centralized lubrication or
lubrication for the spindle head, table and saddle…etc.)
D. Check hoses and pipes of lubrication system for their correct and firm
connection.
E. Check that the coolant tank installation on the machine is secure.
2. A. During the test running, move the safety doors to enclose and open for
inspecting the interlock function of safety doors is normal or not.
B. If there is any malfunction be happened such as obvious abnormal noise arising
or alarm message generated during the test running. Please contact with the
local dealer or the service persons of our company immediately.
3-13
3-5. The procedure for Power-UP , Power-OFF , and Emergency Stop
3-5-1 Power Up
‧ DO NOT touch any switches or buttons when hands are

wet.
DANGER ‧ CHECK the machine environment is clean so that
convenient for operation.
‧ CHECK Spindle oil chiller (opt.), coolant and pneumatic
pressure are sufficient to work.
‧ WARM UP the machine for approx. 15 minutes after
turning the power ON
CAUTION ‧ WHEN setting the spindle speed above 3,000 rpm, pay the
closest attention.
Power-up procedure is a systematic method of safely turning on the control and the
prepared machine for operation. The following are comprehensive descriptions of the 3
axes procedure:
1. Turn MAIN SWITCH "ON".
2. Press POWER ON “I” push-button.
If message “Emergency STOP” shows on the screen that indicates that the
control is in an EMERGENCY STOP condition. Turn EMERGENCY STOP
push-button in clockwise direction to make certain it is released.
3. X/Y/Z axes return to machine zero position:
(a) Set Mode Selector at zero return.
(b) Set Rapid Override Switch at 50%.
(c) Press cycle start? (push-button light will come on). Z axis will move to the
Home position (positive direction).
After Z axis Home position L.E.D. lights up showing the Z axis is at the
reference zero position, then Y axis will follow up the Z axis procedure,
and move to the Home position automatically until all axes Home position
L.E.D. light up indicated that all axes are at their reference zero position.
(d) Procedure (c) can be operated by the manual push-button of each axis.
(e) Press and release X+ push-button, X axis will move to the positive side of
Home position.
(f) After X+ push-button light is out and X Home position L.E.D. lights up
indicating that the X axis is at its reference zero position, press the Y+
and Z+ push-buttons. When the slides arrive at their reference zero
position, Y+ and Z+ push-button lights will be out and Home position
L.E.D. Y and Z will light up.
(g) Turn Rapid Override Switch to 100% and try procedure (e) again, to be
sure this function is O.K.
3-14
3-5-2 Power Down
All personnel must know the location of Emergency Stop buttons and how to use them
in case of Emergency.
CAUTION ‧ ALWAYS lock the Main Switch by locker to protect

unauthorized personnel.
‧ DO NOT leave keys on the switches or lockers after
machine is turned off.
To prevent damage the controller, machine tool or drives during
CAUTION shutdown, follow the Power-Down procedure listed below:
1. Establish a condition which ensures that the machine tool will not be
damaged when control is shutdown. Ideally, establish an end-of-program
condition with all axes at Home position. If this can not be accomplished, a
cycle stop is adequate, but try to position the axes clear of the workpieces.
2. Press Emergency Stop push-button. If rotating, spindle will dynamically
brake to a stop. Any axis motion will also cease. Power is removed from
axes drive motors and spindle drive motor, thus disabling axes and spindle.
3. Press Power OFF “O”push-button.
4. Turn main switch at OFF.
Note: The machine is placed in E-Stop before the control is turned OFF is to
remove power in two distinct steps; first from the drive motor, then
from the drives. Removing all power at once can damage the machine.
3-15
3-6. Maintenance of Windows
A. Replacement method of PC (6mm thickness) window

- Replacement period: one year
- Replacement procedure as f ollowing:
1.
Turn the power off.
2.
Loosen the screws on press
plate of window.
(the sequence of press plate’s
dismantling:(1Æ2Æ3Æ4)
3.
Clean the surface between
window and guard, then restore
the new window.
Turn the power on.
(the sequence of press plate’s
installation: (4Æ3Æ2Æ1)
3-16
3-7. Installation guild of drain pipe for electrical air conditioner
3-7-1. Recommendation
When retrofitting air conditioner for electrical cabinet, please connect the drain
outlet beneath of the air conditioner with the drain pipe by strip. Please put the other
end of pipe into the bucket or drain system in the factory. Please make sue the
proper of drain pipe to avoid any gum in the pipe resulting the main system or
control system damaged burnout 。(Fig.3-8)
Figure 3-8 Sketch for drain pipe installation
3-17
3-7-2. Oil Separator install and adjustment
Oil separator sent with machine has to be put at the rear side of machine base, gust
beneath the outlet of waste oil. The bigger room inside of the oil separator tank is for
collecting the waste oil. Please fill the coolant liquid and adjust bolts to make the
waste oil evacuated smoothly. (Fig 3-9)
To coolant tank
Figure 3-9 Oil separator tank adjustment
3-18
4. OPERATION
4-1. Control panel description
The following illustrated diagrams just provide the new add buttons and its function
described in machine. For any other detailed information, you must refer to the CNC
controller operation manual.
4-1
Illustration Function
In case of any emergency cases:
1. Press the emergency button which is nearest button
as soon as possible.
2. Machine will be stopped immediately.
3. Screen will display the alarm message "Not ready".
4. After the emergency situation has solved, turn the
switch clockwise to release the emergency button.
5. Then press RESET button, the NC control is ready
automatically.
Spindle Override
Spindle speed S value can be changed in percentage
according to this switch.
Rapid Override
In automatic mode, G00 or in manual mode, press axis
button and rapid button simultaneously, the axis will
travel in percentage according to the switch.
X-axis Travel Button

In Manual Mode Select the axis to be traversed.
Y-axis Travel Button

Z-axis Travel Button

4-2
The spindle Travel Button
4TH-axis Travel Button

5TH-axis Travel Button

Tool-Magazine Index Button

1. Push this button and at the same time to rotate
the MAG.’’CW’’.
2. Push this button and at the same time to rotate
the MAG.’’CCW’’.
POT/ MAG Button

1. Push this button and at the same time to put
down the POT.
2. Push this button and at the same time to put up
the POT.
ARM Button
Push this button and at the same time to rotate the
ARM’’CW’’.
4-3
Chip Conveyer CW Button
In Manual Mode, Press this button to run the chip
conveyer clockwise. (Optional)
Chip Conveyer CCW Button

In Manual Mode, Press this button to run the chip
conveyer counterclockwise. (Optional)
WCS MCS
Switches between the workpiece coordinate system
(WCS=work) and machine coordinate system
(MCS=machine).
Arrow keys
Traverses axis in negative or positive direction.
Rapid
Traverses axis at rapid traverse (fastest speed).
RAPID
Arrow keys
Traverses axis in positive direction.
4-4
Spindle Stop
Stop spindle.
Spindle Start
Start spindle.
Feed Stop
Stops execution of the running program and shuts
down axis drives.
Feed start
Continues execution of the program in the current
block and ramps up to the federate specified in the
program.
Oil Mist Button

Press this button to turn on/off the oil mist.
CTS ON/ OFF Button

Press this button to turn on/off the CTS.
4-5
LUB Key Button
Press this button to turn on/off the LUB.
Clean gun ON/OFF Button

Press this button to turn on/off Clean gun.
Air Blowing ON/OFF Button

Press this button to turn on/off spindle air blowing.
Coolant ON/OFF Button

Press this button to turn on/off the coolant system.
And please always pay attention to see if the
coolant is sufficient to avoid invalid motor rotation.
Work Lamp
Press this button to turn on/off the worklight. (The
power switch of the worklight itself has to be
turned.
Chip flusher
Press this button, to run chip flusher.
4-6
Open the Safety Door Button
In Manual Mode, Press this button to open the
Safety door.
1. When machineing program is running,
the safety guard can not allow to be
opend even if turn the Manual Mode Key
Switch at ON position.
2. When machineing program is not
running, and the Manual Mode Key
Switch is at ON position, the safety guard
can be opened following by step 3 as
below.
3. Press GUARD to open operation door
“ ”.
4. The door is automatically locked after
being closed.
5. Press GUARD to open the operation
door. If one wants to open the other
doors, press GUARD again.
6. The speed of the spindle and axial
movements are limited
7. When the guard is opened, the
movements can be allowable by
hold-to-run
Power Out Button
Press this button the none-fuse switch will jump off
and shut off the power automatically when program
executes on M30 or M02
Spindle CCW Button

In Manual Mode, press this button to rotate the
spindle in counterclockwise direction. Be sure to
input S value, otherwise the spindle will not rotate.
Change to MDI mode to input or alter S value.
Spindle off Button

In Manual Mode, press this button to stop the
spindle rotation.
4-7
Spindle CW Button
In Manual Mode, press this button to rotate the
spindle in clockwise direction. Be sure to input S
value, otherwise the spindle will not rotate. Change
to MDI mode to input or alter S value.
JOG
Select machine manual operating mode.
JOG
Repos
Repositions, re-approaches the contour.
REPOS
Ref. Point
Approach reference point.
Teach In
Irrelevant in Shop Mill.
MDA
Select MDA mode.
MDA
4-8
Inc Var (Incremental feed variable)
Incremental mode with variable increment size.
[VAR]
Inc (Incremental feed )

Incremental mode with predefined increment size of
“1” increments.

Incremental mode with predefined increment size
of “10” increments.



Incremental mode with predefined increment size of
“10000” increments.
4-9
AUTO
Selects Machine Auto operating mode.
AUTO
Rest
1. Interrupts execution of the current program. The
CNC control remains synchronized with the
machine. It is in its initial state and ready for a
RESET new program run.
2. Cancels an alarm
Single block
Executes the program block by block(single block).
SINGLE
Feed Hold Button

Press this button to hold the commands or program
execution. Press start button to resume.
CYCLE STOP
Cycle Start Button

In MDI or auto mode, press this button to start the
commands or start the program.
KEY (Edit Key)

Switch to ON to edit program. Switch to OFF to
protect the program being modified.
4-10
Manual Mode Key Switch:
Turn this switch to select the machining (at OFF
position) or setting mode (at ON position).
OFF ON 1. When machining program is running, the
safety guard can not allow to be opend
even if turn the Manual Mode Key Switch
at ON position.
2. When machining program is not running,
and the Manual Mode Key Switch is at
ON position, the safety guard can be
opened following by step 3 as below.
3. Press GUARD to open operation door
“ ”.
4. The door is automatically locked after
being closed.
5. Press GUARD to open the operation
door. If one wants to open the other
doors, press GUARD again.
6. The speed of the spindle and axial
movements are limited
7. When the guard is opened, the
movements can be allowable by
hold-to-run
4-11
4-2. Power Socket description
(1) Power socket wire number :
1 8
2 9
3 10
4 11
5 12
6 13
7 14
NO. NUMBER NO. NUMBER

R1,S1,T1,E
1 8
L11,L12,L13,E
2 U11,V11,W11,E 9 U5A,V5A,W5A,E
3 U10,V10,W10,E 10 U5B,V5B,W5B,E
4 U9,V9,W9,E 11 U15,V15,W15,E
5 U5,V5,W5,E 12 U27,V27,W27,E
6 U6,V6,W6,E 13
7 U1,V1,W1,E 14
4-12
RMC CIRCUITDIAGRAM SYMBOL LIST
Indication Function
Spindle cooler connector.
Remote type through spindle coolant suction power

cable connector.
Remote type through spindle coolant separation power

cable connector. or Paper tape type through spindle
coolant control cable connector.
Remote type through spindle coolant power cable

connector. or Paper tape type through spindle coolant
power cable connector.
Chip conveyor connector
Coolant flusher connector
4-13
Indication Function
Coolant connector
Auger conveyor connector (RIGHT)
Auger conveyor connector (LEFT)
Oil skimmer connector.
Clean gun connector.
(8)、 (13)、 (14)
4-14
5. LUBRICATION
5-1. Automatic Lubrication System
The automatic lubrication system includes intermittent pumping and metering valves
for proportional distribution and includes an alarm for low fluid level warning. Still,
please check the fluid level before operation. Add the following recommended
lubricant to the reservoir：
Lubricating Checking Tank

Method Oil grade system
point period capacity
1.CASTROL
2.MAGNA BD68
Automatic Periodic check Oil fill to upper
1 3 Liters 3.MOBIL, VACTRA 2
lubricating unit every week limit of oil gauge
4.SHELL, SPIRAX HD 90
5.ESSO, GEAR OIL GX90
Use specific
1.MOBIL, MET7351 or
coolant oil to
MET457
different
2.SHELL, GALLIAD or
material i.e.
2 Coolant As required 350 Liters MACRON 32
steel. copper
3.ESSO, DRT45 or DRT 44
and special
CASTROL,
steel, copper
4.HYSOL, HYSOL GS
alloy etc.
Note:
1. We recommended the CASTROL lubricant oil is the principal choice in our
machine to make sure the performance. The names of product are show as
above.
2. The use of low combustion temperature coolant fluids is forbidden.
3. There are lots of a variety types of coolant available on the market. Our company
does not specify the type of coolant to be used. Choose a coolant suitable for the
user’s applications by consulting the supplier, taking the following requirements
into consideration.
(1) The coolant must be free of constituents with adverse effects (smell, poisoning,
etc.) on human beings.
(2) The coolant must not deteriorate during storage.
(3) The coolant must not cause corrosion of the machine.
(4) The coolant must not peel the coating off the machine.
(5) The coolant must not cause deterioration of accuracy.
(6) The coolant must not cause swelling of rubber parts.
5-1
4. Note that a company cannot be held responsible for any trouble arising from the
use of coolant if the user without according recommendation described as above
to choose and replace the coolant.
5. Before turning on the machine, please make sure that the pressure gauge and the
lubrication system are working properly. Under normal conditions, the pressure
gauge will go up to 60Psi first, then slowly down to zero.
6. The lubricator would provide oil one time to lubricate each one of X、Y、.Z axis after
sum of them moved for 10 minutes. It can be set the interval lubricating time for
providing oil by T02 (TIMER) (unit : second ), and the pressure will maintain 10
second. If the pressure decreases drastically after going up, this indicates that
there might be a problem of oil leaking. In that case, a proper reparation is
required.
7. If the lubrication low then alarm message “LUBE LOW” on. At the same time
Single Block ON.
5-2. Lubrication Structure
Following is lubricant linking path which show the oil from lubricator to saddle, table,
and spindle head.
5-2
Link to Z axis ballscrew
Link to saddle Link to spindle

head
Link to lubricator
Figure 5-1
5-3
5-3. Electric Cabinet and Power cable
1. The main power cable can be put into the cabinet through the bottom of the cabinet.
The main switch is located on the right side of the cabinet. And electrical diagram
can be found inside the cabinet.
2. Make sure the voltage of incoming power supply is the right type that the machine
requires or as marked on the unit.
3. Connect the power wires per electrical code in your area.
4. Power wires, ground and over-voltage protector should comply with the local
electricity regulations.
5. For wiring to other voltages, be sure to rewire the spindle motor & coolant system
and transformer to correct voltage. The relevant currents, fuses and overload relays
are shown in the electrical manual. See Note 2.
Note : 1. Do not turn on the machine motor when its voltage is different from power
voltage and contact electric technician for reparation.
2. The spindle drive is a 400 volts only and must be replaced for other
voltages.
5-4
6. MAINTENANCE
The new belt tension between spindle motor and spindle should be 10.9 mm elastic
length when pressed by 4.1 kg at the distance center between spindle and motor.
After a period of time, if the belt turned looser, adjust the belt to be 10.9 mm by 4.1
kg.
1. If want to increase tension of belt that may first loosen four screws 1 properly.
Rotating the adjusting screws 3 by clockwise direction to push the motor seat 2.
Make the belt’s elastic length between spindle motor and spindle is to be
extended 10.9 mm by 4.1 kg. Tighten the screws 1 , then could obtain normal
tension of belt required.
2. When belts had been olden in a long period used or for considering keep machine
efficient transmission torque. It will need to replace the belts. Loosen screws 1
and rotate the adjusting screws 3 by counter-clockwise direction to make the
motor seat 2 move near to spindle. Until the belt is fully relaxed and easy
removed. Replace the belt by new one and re-set belt tension follow same
method such as item 1 described.
1
2
3
Figure 6-1 Adjusting belt tension
6-1
6-2. Pneumatic system
6-2-1. Pneumatic Control Circuit
Tool magayine cylinder
Workpiece air blast Spindle air chips blow
Down
Up
Pressure setting
Pressure hypothesis
Pr essur e setting Blance cylinder

Pr essur e hypothesis
Spindle tool change cylinder
Pressure soure
Loosening Clamp
Pressur e hypothesis
Pressure adjusting value
Air tank
Spindle air seal Air tank drain valve
Figure 6-2
6-2
6-2-2. Pneumatic tank
The machine is equipped with a pneumatic tank separately for the pressure
requirement of tool change; in order to provides the operator with a stable and efficient
tool change operation. The air pressure inside the air tank is supplied by air
compressor through pressure gauge ( filter particle and water ), thus; it’s temperature
is higher than air and lower moisture. The air inside the air tank which cooling by air
will produced moistures that might be lower down the performance of air tank, this will
caused the air tank inefficient and in stable. The machine is equipped with a filtrate
drain valve at the rear side of the machine (see drawing). Please have the machine
maintained after two months and drain out the filtrate the same; in order to return it’s
performance. Please check the manual drain (see drawing ) of pressure gauge and
drain out it’s filtrate everyday.
Figure 6-3
6-3
6-3. Remove chip and renew coolant
1. When there is too much chip deposited 6 – in
4 the machine or before the end of work
everyday. It is necessary to take a little time for removing the chip from the machine.
First should turn off the power on the operate panel, then opening the safety doors.
Use a brush to clean chip in all the working area to fall into the chip disposal box or
the chip conveyor. Pull out the chip disposal box from the both sides of machine.
Clean-up the chip where inside the chip disposal box. Replace chip disposal box into
the initial position. If employ a chip conveyor must use a dust absorber to clear out
the chip on conveyor.
2. When the coolant quality is seriously contaminated or in accordance with the

required of routine maintenance list to decide the timing for clean water tank and
renew coolant. Always recommend to clean water tank and renew coolant will be
done for one time per every 3~6 months.
6-4
6-4. Notice for maintenance and inspection
Execute an emergency stop or switch off the main power supply before carrying out
maintenance and inspection work. If the machine is still in an operable condition
during this work and for example, a sensor is inadvertently touched, the machine
may move due care is therefore required. Before operating the machine, make sure
that there are no obstacle to motion in the vicinity of the machine.
1. Maintenance and inspection work must be performed without tail in order to keep
the machine operating at its peak performance and make it safe to operate at all
times.
2. Device a maintenance and inspection plan and carry it out on a regular basis.
3. Proceed with maintenance and inspection as planned even if this interferes with
the production plan.
4. Before starting on the maintenance and inspection work, turn the power switch off.
5. When working inside the electric control cabinet or repairing the machine, set the
power switch to the OFF position and lock it.
6. Do not use air to clean the machine. This may cause dust or sand particles to
cover and inserting to the bearings or slide ways.
7. Use only lubricating oils which are recommended by a company.
In order to operate the machine correctly and make the most of machine’s
functions and performance ,all operators must thoroughly understand the
machine.
To keep the machine operating at its highest level, it must be inspected every day.
If an abnormality is discovered during daily inspection, it must be reported to the
supervisor and the person responsible for machine maintenance .
Quick action should be taken. For problems that cannot be repaired by the user or
those for which the cause cannot be isolated, contact you’re company service
representative.
6-5
Daily Replenishing Oil and Inspections by the Machine Operator.
↓
Maintenance and Repairs by Maintenance Mechanics
↓
Service Request Call to our Representative.
.
1 Lubricating Oil and Supplying Coolant
Always use the types of oil specified by us.
Do not mix the oil of different brands even if they are indicated as the “ equivalent
oil ”.
We will not be responsible for any problem a rising from the use of oil not specified
by us if the user not follow with ours recommendation.
1.1 Storing Oil

If oil is stored in user’s shop, observe the following points to prevent the oil from
being degraded. It is advisable to obtain only the amount of oil to be used.
(1) Store the oil in a place where it will not be subject to direct sunlight or rain.
(2) Keep the oil clean. No foreign matter and water should be allowed to enter the
oil storage tank.
(3) Never use degraded oil or oil with foreign matter or water.
(4) If a middle tank is used, remove foreign matter and water from the tank at least
once a year.
1.2 Supplying Coolant to the Coolant tank

(1) Press the coolant off switch to stop coolant supply.
(2) Check the coolant tank volume with the coolant oil level gage.
(3) Supply coolant from the top of coolant tank.
1.3 Disposing Waste Oil

Disposing factory waste oil without legal permission is not allowed.
Always ask the service company when disposing oil.
6-6
1.4 Supplying Oil
Supplying Oil to the Slide way Lubricating Oil Tank
(1) Check the lubricating oil tank volume with the oil level gage installed on the
lubricating oil tank.
(2) Remove the cap on the oil supply port.
(3) Supply the specified lubricating oil from the oil jug while checking the oil level
with the oil level gage.
1.5 . Supplying Coolant to the Coolant tank

(1).Press the coolant off switch to stop coolant supply.
(2).Check the coolant tank volume with the coolant oil level gage.
(3).Supply coolant from the top of coolant tank.
1.6. Check Before Daily Operation

Before turning on the power
(1) Make sure that there are no abnormalities for external piping, cables and
coating intact, all doors closed…etc.
(2) Check the shop floor around the machine for the hazards from such as
coolant ,hydraulic oil ,lubricating oil ,and obstacles.
1.7. After Turning On the Power

(1) Listen to the sound of the hydraulic unit when it is operating.
(2) Make sure that the cooling fan in the electrical cabinet is operating.
(3) Make sure that the switches and indicators on the operation panel operate
correctly.
(4) Check the screen display ; no alarm should be indicated.
6-7
6-5 Maintenance and Inspection List
1. List of maintenance and inspection
Cycle Inspection
1. Remove chips, dust and other foreign matter around the table,
base ,saddle ,tool length measuring device, etc.
2. Wipe off lubrication, coolant and chips from the machine surface
3. Wipe off all foreign matter from the slide ways not protected by
the covers ( base slide ways ).
4. Clean the slide ways covers.
5. Clean the exposed limit switches and around them.
6. Clean the electrical carefully.
7. Check to be sure that the water reserved in the air filter bowl is
Daily inspection completely drained.
8. Check to be sure that pressure is correctly built-up :
Lubricant pressure : 1.2MPa (12kg f/cm²)
Supply air : 5.5kgf/cm²
9. Check the coolant, hoses and coolant tanks and remove all
foreign matter if any.
10.Check the amount of coolant and replenish if necessary.
11.Check to be sure that the indicator lights on the operation panel
correctly turn on or flicker.
1. Carry out daily maintenance.

2. Check the spindle front end, tool holders and other attachment
Weekly ( 50H )
for the burrs, cracks and other damages. Clean around the
Maintenance
spindle.
1. Carry out weekly maintenance.

2. Clean inside the electrical control cabinet and NC equipment
and replace filters if they are considerably dirty.
3. Check the machine level. Also check the lock nuts on the
leveling block bolts and anchor blots for tightness.
4. Clean the air filter. Replace it, if necessary. Never use thinner or
similar agents in cleaning the air filter.
Monthly ( 250H ) 5. Clean the slide ways wipers. Replace them, if necessary.
Maintenance 6. Check to be sure that the solenoids and limits switches can
correctly function.
7. Check to be sure that wiring is properly done without looseness
or disconnection.
8. Check to be sure that the interlock devices and timers can
function normally.
Drain the coolant, clean inside the tank and hose and then fill the
coolant tank with new coolant.
6-8
Cycle Inspection
1. Carry out weekly and monthly maintenance.
2. Clean the NC equipment, electrical control unit and machine.
3. Clean all the motors.
Maintenance 4. Check the bearings in the motor for noise. Replace the
Every six bearings, if necessary.
Months 5. Visually check the electrical devices and reply panel.
( 1500H) 6. Check each indicator and the voltmeter if it is correct. Adjust
or replace it, if necessary.
7. Check the machine movement and functions using a test
tape.
2. Oil lubricant contrast
Trademark \ place (1) OIL SYRINGE (2) OIL COOLER (3) AIR FILTER
Mobil Vactra2 D.T.E oil Light D.T.E oil Light
Shell Tonna oil 68 Tubro oil T32 Tubro oil T32
Exxon Febis 68 Teresso 32 Teresso 32
Gulf Gulfway 68 Harmony 32 Harmony 32
6-9
3. Inspection and Maintenance items
Inspection Intervals
Daily 50H 250H 750H 1500H 3000H
Inspection and Maintenance items (Weekly) (Monthly) (Every 3 (Every 6 (every
months) months) year)
Inside the machine :
1. Remove chips on the X.Y.Z-axis

0
slide Cover.
2. Remove Chips on the spindle. 0
3. Clean the window in the operator’s
0
door.
4. Remove chips on other parts inside
0
the machine.
5. Clean the flood coolant nozzles. 0 (If clogged)
Outside the machine:
1. Three combinations manually exclu

0
de the water filter
2. Barrelsof water manually exclude
0
gas
3. Discharge chips from the base. 0
4. Clean the sheet filter in the coolant
0
tank.
5. Clean the nozzles for the cover
0 (If clogged)
Coolant system.
Checking the oil level:

1.Check the oil level in the coolant
tank.
0
2. Check the oil level in the air filter. 0
3. Check the oil level in the lubrication. 0
4. OIL SYRINGE (1) 0
5. OIL COOLER (2) 0
6. AIR FILTER (3) 0
7. ATC Mechanism (1) 0
8. Cylinder (2) 0
Check the pressure:
1. Check the air pressure by the

0
pressure gauge for (5.5Kgf/cm²)
6-10
Inspection Intervals
Inspection and Maintenance items Daily 50H 250H 750H 1500H 3000H
(Weekly) (Monthly) (Every 3 (Every 6 (every
months) months) year)
Area around the machine :

1. Tighten the retention bolt of the tools. 0
2. Check the tips for breakage, cracking an
0
other damage.
3. Check the filters in the electrical control
0
and other damage.
4. Make sure that the emergency stop
0
Buttons function correctly.
5. Change the fluorescent lamp inside the
0
Machine.
6. Tighten the tool screw. 0
7. Check the machine level. 0
8. Clean the bottom of the coolant tank and
0
change the coolant.
9. Check the indicator lamps on the
operation panels for correct lighting and 0
blinking.
10. Visually check the electrical parts and
0
relay panel.
11. Check the wipers at the slide cover for
0
damage.
12. Check the hoses connected to the
0
movable units for damage.
13. Remove chips inside the Z-axis slide
0
cover of column front.
14. Adjust the spindle belt tension 0
15. Add grease 0
16. Check the accuracy on head stock 0
17. Check and adjust if the pressing block
between linear guide and block become 0
loose.
Note : Inspection and Cleaning after Operation
After operation, clean the machine and at the same time check the followings :
1. The acrylic window must change once for keep sling clean and avoid dangers happen
every two years, please.
2. Machine for possible breakage or abrasion.
3. Tools for possible disappearance or abrasion.
4. Sliding surface lubricant and hydraulic unit tanks for oil level.
5. Hydraulic piping for possible oil leakage.
6-11
6-6. Spare part list for maintenance
6-6-1. Vital Element
Item Description Specification. Manufacturer Ergion Q’ty Remark

1 Control SIEMENS 828D SIEMENS Germany 1
2 Spindle Motor 1PH8133 SIEMENS Germany 1
3 Server Motor 1FK7083 SIEMENS Germany 1
6 Spindle BBT40/8Krpm CHEVALIER Taiwan 1 NSK
7 Spring 40*20.4*2.5T SCHNORR German 64
8 Colle BT-40/9106H-03 ACROW Taiwan 1
9 Ball Screw R45-12K6-FSC HIWIN Taiwan 3
10 Linear guide way RGH45HA HIWIN Taiwan 3
11 Cylinder DJ2T-T-3.5-Ø160 HANIKA Taiwan 1
Pneumatic
12 DAL-100-700FA HANIKA Taiwan 2
cylinder
13 Bearing ABM BS40/72/15-P5 ABM Taiwan 1
14 Auto lubricator YET-C2-03-6-V2-P2 裕祥 Taiwan 1
15 Type distributor DPB-XX SHAW Taiwan 1
16 Coupling SFC-090SA-35B-35B 三木 Janpan 3
17 Station arn type #40/24T Deta Taiwan 1
18 Cam se 402DD101-65L-A115 Deshi Taiwan 1
Air pressure
19 MINDMAN Taiwan 1
system
20 Cutting pump MTH2-30/3A GRUNDFOS Taiwan 1
21 Red cut-pumped MTH2-30/3A GRUNDFOS Taiwan 1
22 Exchanger HPW-25AR-2 HABOR Taiwan 1
23 Oil cooler HBO-250PTSA4 HABOR Taiwan 1 Opt.
Air-condition
24 HBO-250 HABOR Taiwan 1 Opt.
cooler
25 Optic scale LS193F-XXXXL-050u HEIDENHAIN German * Opt.
6-12
Item Description Specification. Manufacturer Ergion Q’ty Remark
Workpiece length
26 OPM60/TC50 RENISHAW/BULM German 1 Opt.
measurement
Tool length
27 TS27R RENISHAW German 1 Opt.
measurement
28 Dividing disc Ø320mm Taiwan 1 Opt.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
6-13
6-6-2. Machine Spare
Item Part No. Description Spec. Q’ty Remark
1 Spindle set BBT40/8Krpm 1
2 Draw bar 1
3 Collet 1
4 6207-29031200 Sprinkler pipe PT3/8"×1/4"-200L 3
Volume type 1
5 6326-31500000 DPB-15 0.16cc
distributor
Volume type 1
6 6327-13011000 DPBB 16 0.16cc
distributor
Volume type 1
7 6327-13009000 DPBB 21.4cc
distributor
Angular contact 3 B/S 支撐軸承
8 4905-40720050 ABM BS40/72/15.P5A.UM
Ball bearing
Angular contact ABM 4 B/S 支撐軸承
9 4905-40720051
Ball bearing BS40/72/15.2RSZ.P5A.UM
10 5022-29010280 Protection duct 117.020.063.0 1
11 5200-29020010 Pressure swith 0-7KG KP35 1
12 6502-26013000 Solenoid valve MVSC-220-4E2 AC110 1
13 6502-26014000 Solenoid valve MVSC-220-4E1 AC110 1
14 6502-26015000 Solenoid valve MVDC-220-3E1 AC110 1
Tool sleeve BT40 2

15
（MRA4KFU11A01-01）
16
17
18
19
6-14
6-6-3. Machine Spoilage Part
Item Part No. Description Spec. Q’ty Remark

Fluore scent
1 JF-W20D+B 3
lamp
2 Lamp TPFL6-13ROG-FY 6
3 Led lamp TPFL6-13ROG-FY 3
4 Fuse 3
5 2601-04016000 Stop block 4
6 2940-09056000 Water brush 2
7 5200-29070050 Pvc muffler MSR-03-B 3/8" 2
6-15
7. Tool Changer System Mechanical Specification &
Drawings
7-1 . Specification
Item Model MR4AK
Tool capacity 24T
Max. tool diameter 80mm
Max. tool length 300mm
Max. tool weight 7Kgf
Total tool weight 120Kgf
Max. Unbalance on disk 870 Kgf-cm
Max. tool inertia 210 Kgf-cm

CAM BOX speed
1.5 sec. (60Hz)
(CAMBOX Only)
Magazine speed 0.6 sec. / tool (60Hz)
Tool selection Two way random selection
7-2. Maximum Tool Rotational Inertia Diagram
7-1
7-3. Bracket Design
The integration of the tool magazine and the vertical column of the machine are via a
bracket (as per attached drawing) as recommended by our company. Unless the
measurement of the integrating surface between the bracket and the tool magazine is
specifically designed and modified, it should remain the same as the attached drawing.
However, the integrating surface of the vertical column should be designed according to
the measurement of each individual user. The interface that we have recommended is
closely related to the adjustment of the tool magazine, so, unless it is absolutely
necessary, we would recommend users to adopt our interfacing bracket design.
The reference drawings for designing the interface bracket are as followed:
(1) The Configuration Drawing for #40 Disk Type Tool Magazine and Vertical Column
Interface Design
7-2
(2) The Drawing for #40 Disk Type Interface Design
7-3
7-4. Tool Changing Motion Flowchart
Flow char –1
When the tool pot returns the tool, the limits switch LS1 will be ON. This confirms
immediately that the tool pot is at the horizontal position. Start the tool magazine motor M1
to allow the transmission shaft to put the cylindrical cam into motion, which indirectly drives
the curved roller bearing, and enables the tool palette to rotate intermittently. As the
cylindrical cam rotates one cycle, it causes the tool palette to rotate one division (i.e. the
distance between two tool pots) and enables the tool palette to position itself accurately in
the appropriate position.
7-4
Flow char –2
When the tool palette is in operation, when the tool pot reaches its
pre-selected tool position, advance the time of sensor (LS3) and the tool
magazine and the position sensor (LS4) Will indicate the status as ON, and
the tool magazine motor (M1) cuts off the power supply and stops, awaiting for
the CNC tool changing command.
7-5
Flow char –3
Once the processing is completed, the spindle head will rise to the tool
changing point, and complete the setting of the spindle orientation.
7-6
Flow char –4
1. When the CNC commands tool changing, execute the tool toppling motion.
2. Wait for the tool pot’s tool toppling limits switch (LS2) to indicate the status as ON. This
is to confirm the completion of tool toppling.
7-7
Flow char –5
When using type Ⅱ CAMBOX, start the CAMBOX motor (M2) then rotate the tool
changing arm to the tool clipping point (spindle & tool magazine). At this time the CAMBOX
brake sensor (LS10) should come to the status of OFF (*Remark*), then cut the power to
the CAMBOX motor (M2) and confirm that the CAMBOX tool clipping point LS11 is OFF.
Remark 1. The Type Ⅱ CAMBOX use φ4 PNP NO sensor, the sensor block is an
indenting sensor. (It is ON When not sensed).
7-8
Flow char –6
1. Once the spindle has executed the tool releasing motion and confirmed it, start the
CAMBOX motor (M2). As the CAMBOX power spindle pulls down the tool-changing arm
by 115mm, execute the motion of pulling the tool and rotate 180° and then raise it by
115mm.
2. When the CAMBOX brake sensor LS10 is OFF again, it immediately executes motor
braking. At this point, it should confirm that the CAMBOX tool clipping point LS11 is OFF
and that the tool arm has reached the position of tool clipping point.
7-9
Flow char –7
1. Once the spindle has executed the motion of pulling the tool and confirmed its
completion, start the CAMBOX motor (M2) to allow the tool-changing arm to return to
the point of origin.
2. When the CAMBOX brake sensor LS10 is ON again, promptly execute the CAMBOX
motor braking, and it should confirm that the sensor LS12 of the CAMBOX origin point is
ON, and that the tool arm is positioned at the point of origin.
7-10
Flow char –7
1. The exciter pneumatic directional valve starts off the tool-toppling cylinder
and executes the tool returning motion.
2. Once the limits switch (LS1) of the returned tool is ON, it indicates that the
tool changing motion has been completed.
7-11
7-5. Power Supply Specification for Electrical Control
7-5-1. Follow the table listed below if disk type tool-changing system’s power
supply is not specified:
Power Supply
Electrical Pneumatic
Category
Electrical Power Supply:3
Phase 5 BAR (Filtered through
Specification
220V (50/60Hz) three-points assembly)
Signal Power Supply:DC24V
7-5-2. Specification of sensor used in disk type tool changer system are as fool
owed:
Tool Magazine Positioning Tool-Changing

Sensor
and Counting Mechanism
M12 PNP 24V φ4 PNP 24V
Normal Open Normal Open
Specification
Shielded Shielded
Dist.=0.6mm Dist.=0.8mm
7-12
7-6. Disk Type Configuration Drawing for Electronic Control
Components
7-6-1. Configuration drawing for electronic control components
Code Description:
M1 : Tool Magazine Motor

M2 : CAMBOX Motor
C1 : Tool Pot Toll Toppling Pneumatic Cylinder
LS1 : Tool Pot Tool Returning Limits Switch
LS2 : Tool Pot Tool Toppling Limits Switch
LS3 : Tool Magazine Counter & Positioning Sensor
LS4: Tool Magazine Positioning Sensor
LS5 : Tool Magazine Point of Origin Sensor (Optional)
LS10 : CAMBOX Brake Sensor
LS11 : CAMBOX Tool Clipping Point Position Confirmation Sensor
LS12 : CAMBOX Point of Origin Position
LS13 : Maximum tool Dia. sensor
7-13
7-6-2. Tool-Changing system sequence drawing
Note :
1. LS3,LS4 are Type M12 PNP NO Proximity switches used on the tool magazine
counter.
2. LS1,LS2 are limits switches.
3. LS10,L11,L12,L13 are Type φ4 PNP NO proximity switches used on the
CAMBOX. (Cam box concave dog.)
4. Tool magazine motor is a three phase three cable 220V 1/2HP motor.
5. CAMBOX motor is a three Phase three cable 220V 1 1/2 HP motor.
7-14
7-6-3 Tool magazine standard wiring diagram
7-15
7-6-4 Tool magazine motor wiring diagram
(1) Tool magazine motor external view
Tool magazine motor electrical specification ;

1. Horse Power : 1/2HP 6. Insulation Resistance : 100MΩ
2. No.Of Poles : 4P 7. No Load Current : 1.0A
3. Voltage : 60HZ,220V 8. Full Load Current : 1.9A
4. Rotational Speed : 1720 R.P.M 9. Brake Gap : 0.20.35mm
5. Hi Pot : 1800VA.C
A. The tool magazine motor is a 1/2HP three phase induction motor with electro-magnetic
brake (Power Off Braking).
Wiring diagram as follow

AC 220V 3 phase
7-16
(2) CAMBOX Tool magazine motor external view
Tool magazine motor electrical specification ;
1. Horse Power : 1 1/2HP 6. Insulation Resistance : 100MΩ

2. No.Of Poles : 4P 7. No Load Current : 1.15
3. Voltage : 60HZ,220V 8. Full Load Current :2.0A
4. Rotational Speed : 1720 R.P.M 9. Brake Gap : 0.3~0.35mm
5. Hi Pot : 1800VA.C
Note : Electro-magnetic brake voltage and motor voltage are the equal
Wiring diagram as follow
AC 220V 3 phase
7-17
7-6-5 Pneumatic circuit diagram
1. We suggest using double exciter electro-magnetic valve ( Voltage DC24V) with 5

openings at 2 locations. This is because during power failure, the pneumatic
cylinder will not result in an unexpected movement.
2. Prior to POWER ON for the whole machine, please fill the pneumatic cylinder
with air first, but no movement for the pneumatic cylinder. This is to prevent any
danger caused by tool pivoting tool fast at the first time used.
Note: Pneumatic Tube : 10mm
7-18
7-7. Electrical Control Protection Programming
1. As CAMBOX and the tool magazine move extremely fast, the control program for all
motor relays, sensors, and the I/O port of electromagnetic valves should be written on
PLC Level 1 of the controller (where SCAN TIME reacts faster). This is to prevent the
electronic control from having over slow reactions and causing the machine to make
wrong movements.
2. In the proceeding of tool changing, each movement has to be confirmed for its
completion before continuing with the next movement. (Refer to the tool-changing
flowchart diagram)
3. Do not topple the tool if the sensor for the positioning of the tool magazine is not
confirmed (i.e. LS4 is ON).
4. Do not start the motor of the tool magazine or rotate the tool palette if LS1 is OFF in the
proceeding of tool tilt and LS2 is ON before confirming the completion of tool tilt.
5. Do not change the tool if tool tilt is not confirmed (i.e. LS1 is ON).
6. Do not change the tool if the spindle of the machine has not returned to the tool
changing position.
7. Do not change the tool if the spindle orientation has not been completed.
8. Do not move the spindle head if the arm has not return to its home position.
9. Overload protection relay should be activated when overloading, so that the motor will
not be burn off.
10. The amperage of the motor’s current has to be below the motor’s full load current.
1/4 Hp: 1.2 A; 1/2 Hp: 2 A; 3/4Hp:2.8 A;1 Hp: 3 A (at 60Hz)
7-19
7-8. Installation Procedure
Before installing our disk type tool-changing system, you should read this section carefully
and understand it completely before proceeding with the installation procedure.
Adjustment of the arm and the tool magazine was done before the product left our factory,
users do not have to spend time to work on it.
Hence, users could treat the tool magazine, the tool-changing mechanism and the tool arm
as a complete unit without having to do any adjustment when installing our Disk Type Tool
Changing System.
But the tool-changing point of the spindle and the tool-changing point of the arm have to be
accurately adjusted.
The tool-changing point of the spindle and the tool-changing point of the arm have to be
accurately overlapped, so that tool-changing movements will be smoothly carried out under
normal usage without any collision noise. If the adjustment is inaccurate, not only tool
changing movements will not be smooth but it will also produce collision noises, which will
have harmful effect on the life span of the tool. Hence, the only important point for installing
our Disk Type Tool Changing
System is “to overlap the tool-changing point of the spindle and the tool changing point of
the arm accurately”. We recommend users to follow the installation procedures below:
1. Make an interfacing bracket as we have suggested, and lock it onto the vertical column
after confirming the bilateral perpendicularity geometrical tolerance between the vertical
column interface and the tool magazine interface.
2. Make a three-stages tool-calibration fixture as we have suggested.(As per attached
drawing)
3. Lock the disk type tool-changing system onto the interfacing bracket. Put the two rest
blocks closely on the top of the interfacing bracket and ensure the horizontal accuracy is
kept.
4. Move the Z-direction of the spindle to the highest point.
7-20
5. Put adjustment fixture A into the spindle for the spindle to grip and let the tool-changing
arm grip adjustment fixture B. Press and release the brake, which is on top of the
tool-changing mechanism motor. Then use a hexagonal spanner to turn the screw,
which is located at the top center of the motor, until the tool-changing mechanism
reaches the tool-clipping position. (Keep turning the screw on top of the tool-changing
mechanism motor, and the tool changing arm will remain fixed for a period of time. This
will ensure that the tool-clipping position has been reached).
6. Use a level to adjust the interfacing bracket so that the tool-changing arm is
perpendicular to the spindle.
7. Move the Z-direction of the spindle to about 2mm from the top of the predicted
tool-changing point.
8. Adjust the X- and Y-direction of the tool-changing system so that the X- and
Y-coordinate of the tool-changing points for the tool-changing arm and the spindle
overlap. If adjusting the Fixture C allow it to pass through the Fixture B and entering
the internal hole of the Fixture A that means the X and Y direction adjustment is
completed.
7-21
9. Measure the Z-direction coordinate for the tool-changing point of the down to
approximately 0.3~0.5mm above the Z-direction coordinate of the tool-changing point
for the tool-changing arm (the ideal distance would be 1/2 of the spindle clamp
distance). And set this point as the coordinate for the tool-changing point. Again, use
the hexagonal spanner to turn the screw on the top center of the motor in the opposite
direction, until the tool-changing mechanism returns to its home position.
10. Change the tool manually first, to check that the movements of tool pot toppling, the
tool-changing mechanism performing the tool-change, the spindle catching and
releasing tools, … etc coordinate well together without any error, then proceed with
CNC automatic sequence program control. After trial tool-changing several times and
making sure that no bad phenomena appear, the positioning pins can be fix into
positions between the tool-changing system and the interfacing bracket, and between
the interfacing bracket and the vertical column, respectively.
11. Connect the circuit for electronic control, pneumatic valves, and pneumatic source
according to the wiring diagram.
12. Pour the hi-grade of circulation oil into the tool-changing mechanism until the surface
of the oil can be seen from the oil-viewing window
7-9. Original Setting
1. The gap between the tool magazine orientation and the counter sensor (M12) and the
sensor block should be adjusted to between 0.8~1.0 mm.
2. he gap of tool magazine motor’s brake pad should be adjusted to between 0.2~0.35
mm.
3. The gap between the sensor (φ4) on CAMBOX tool-changing mechanism and the
sensing block should be adjusted to between 0.4~0.5 mm.
4. The gap of CAMBOX motor’s brake pad should be adjusted to
between 0.3~0.35 mm.
7-22
7-10. Troubleshooting
7-10-1. Unstable tool tilting
We have made the best adjustment to the disk type tool-changing system before our
product left our factory, and we would suggest users not to do any random adjustment.
If tool tilt is unstable due to the transportation or human error, please follow the
procedures below to check and make adjustment:
(1) Check whether the pneumatic source conform to the power supplying specification
(refer to the section on the electrical control’s power supply specification).
(2) Check whether the tool tilting mechanism has any damage to it. If so, please
contact us and we will send someone over to repair it.
※Note:
Be sure not to set the speed too fast, otherwise there is a possible
danger of dropping the tool.
7-23
7-10-2. Tool Calibration Procedure
Please adjust the arm as following procedure when need:

(1) Use an overhead crane to lift the Cam box and inspect it externally for any
flaw.
(2) Use M12×50L + spring washer + flat washer to fasten the Cam box onto the
datum surface of the tool magazine’s main structure, and pull the Cam box to
the elongated holes on the outside.
(3) Open the power distribution box of the Cam box and connect it to the power
supply of the electronic control box. Check to see if there is any abnormal
phenomenon in the operation of the Cam box.
(4) Tighten the nut and sun washer on the Cam box shaft。(as illustrated in
Diagram 1).
(5)Use M5×35L bolt + spring washer to fasten the packing rings on the
tool-changing arm, but do not tighten it temporarily.
(6) Sequentially insert the separation ring for the tool-changing arm and put the
tool-changing arm into the Cam box axis, and fasten M12×35L bolt + spring
washer onto the tool-changing arm with a bit tightness around the axis and
without any gaps.
(7) Supply electrical power to Cam box to allow the Cam box axis to rotate to the
tool-clipping angle.
(8) Use the three-point tool calibration fixtures to adjust the position of the
tool-changing arm. The adjustment method is to insert Fixture A into the tool
pot, and Fixture B is placed at the tool clipper and coupled with the
protuberance, but the tool pusher clip has to be placed into the arm first. Then,
re-adjust the Cam box position, so that Fixture C can go through Fixture A
and Fixture B and reach the arm at the position of the tool-clipping point, and
line up with the center of the tool pot.
7-24
(9) Tighten the Cam box on the magazine with 4.M12X12L screws。
(10) Check the clearance between the flange of the clip and tool flange ,if the
toper cleanses is equal to lower cleame are the same。(the cleame is 0.8mm
for BT and that is 0.2mm for CAT and DIN Tool shank)if the toper cleame is
not equal to lower clew , one nut move the above set of Cam box and arm
up or down。(as illustrated in Diagram 2).
(11) In the process of tightening, use magnetic holder to hold the leveler on the
Cam box. The pointer of the leveler should touch the tool clipper near the
outer rim. Repeat the height measurement for both ends of the tool clipper,
where the height at both ends should be within 0.1mm of difference.
(12) Place the tool pusher clip spring onto the end of the tool pusher clip, and
after smearing some lubricating oil, fit it into the tool-changing arm. Fix M8
anti-revolving bolt + spring washer to the arm (as illustrated in Diagram 3).
(13) Turn the manual bolt behind the Cam box motor, so that the tool changing
arm descends about 50mm. Apply lubricant on the safety pusher pin of the
tool-changing arm and then insert it into the lubricated spring of safety
pusher pin. Then, insert the safety pusher pin into the tool-changing arm
and fasten it with M5×35L bolt + spring washer (as illustrated in Diagram 1).
(14) After fastening the parts for the tool-changing arm, try several times to make
sure that the safety pusher pin can spring upwards freely, and test to see if
tool-changing movement is working properly by putting a tool into the tool
pot.
7-25
7-10-3. When the tool palette not turning
(1) Please check to see if there is any foreign object got stuck to the Geneva wheel
or drive shaft (refer to the assembly drawing and part list). Please eliminate it.
(2) Please dismantle the motor and then electrify the motor, so it operates
independently. Check to see if it rotates smoothly without any noise.
(3) If after going through above inspections without eliminating the breakdown,
please contact our company. .
7-10-4. When the tool arm motion not smooth
(1) Please check to see if there is any damage to the tool-changing arm. If there is ,
please contact our company to have the parts replaced.
(2) Please check the tool-changing mechanism and main structure of the tool
magazine to see if there is any change to the locking position (Check to see
whether there is any damage to the positioning pin or it has already been shear
off. If there is, please contact our company to have the parts replaced.
(3) Please check whether there is any loose movement between the tool-changing
arm and axis of the tool-changing mechanism. If there is, please stop the
machine and cut off the power supply and loosen the screw on top center of the
motor with a hexagonal spanner until the tool-changing mechanism reach the
tool clipping position. Push the tool-changing arm upward to the end and clip on
the tool that has toppled down, then calibrate both end of the tool-changing arm
so they are within (0.1mm) in height, (Refer to tool calibration procedure)
(4) Be sure not to self dismantle the tool-changing mechanism, if there is any
breakdown, please contact our company.
7-10-5. When the tool-changing speed is too slow
(1) Please check whether the motor produces any strange noise
(2) Please check whether the power supply conform to the specification.
(3) Please check whether the speed of spindle clamping and unclamping complies
with the requirement.
(4) There is any other breakdown, please contact us.
7-26
7-10-6. Sudden power failure during the course of tool change by the
tool-changing arm
(1) For short period of power failure, please re-start the machine, and manually
return the tool-changing arm to its original position.
(2) For long period of power failure, please release the motor brake, rotating the
tool-changing arm to its original point location by using a spanner to turn the
spindle on top of the Cam box motor, and ensure the safety of the machinery by
forcing the tool pot to return the tool.
7-11. Maintenance
1. The circulation oil inside the tool-changing mechanism should be changed after
2400 hours of continuous usage. And the oil level has to be checked
non-periodically. A refill is in order if the oil falls below the required level.
2. The cylindrical cam and the tool-toppling cam rotate inside the tool palette should be
checked approximately once a month to ensure that there is still some lubricating oil.
3. Check and see if there is still some lubricating oil in the bearing every three-month.
4. If the brake for the tool-changing mechanism’s motor and the tool magazine’s motor
reached the end of their useful life, please contact our company for adjustment or
replacement.
7-27
7-12. ATC PARTS LIST
Figure 1
7-28
Figure 1 PARTS LIST
No. PART NO. DESCRIPTION Q＇TY SIZE MODEL

1 MR4AK0001A20 Main Body 1
2 MR4AK0002A00 Tool Disk Module 1
3 Paralle Pin 2 M5×16L
Cylinder Mounting
4 MR4AK0004A00 1
Plate Module
Finished Circular
5 7 M10
Plain Washer
Hexagon Socket
6 4 M10×P1.5×30L
Heard Screw
POCKET
7 MR4AK0025A04 1
POSITIONING SEAT
Hexagon Socket
8 2 M6×P1.0×16L
Button Head Screw
9 MR4AK0005A08 Pneumatic Cylinder 1
Finished Circular
10 4 M8
Plain Washer
Hexagon Socket
11 5 M8×P1.25×12L
Heard Screw
12 MR4AK0006A06 TOOL TILT BLOCK 1
Finished Circular
13 26 M6
Plain Washer
Hexagon Socket
14 2 M6×P1.0×20L
Button Head Screw
15 MR4AK0018A05 Cover Plate 1
Hexagon Socket
16 24 M6×P1.0×10L
Button Head Screw
Limit Switch Sensing
17 MR4AK0026A04 1
Dog
LIMIT SWITCH
18 MR4AK0023A07 1
BLOCK
19 SQCCW000SL1A LIMIT SWITCH 2
Hexagon Socket
20 2 M6×P1×10L
Heard Screw
Hexagon Socket
21 4 M4×P0.7×25L
Heard Screw
22 MR4AK0013A02 Shaft 24
23 BT40 刀套(65 度) 24 P40K-0650112-01
24 WA0000000008 Washer 25
Hexagon Socket
25 24 M8×P1.25×25L
Heard Screw
7-29
26 SR0000000012 Proximity Sensor 3
27 MR4AK0010A04 Support Rod 3
28 MR4AK0027A04 Support Rod 1
29 MR4AK0007A04 COVER 1
30 MR4AK0014102-01 Worm Gear Motor 1 220V
Hexagon Socket
31 3 M10×P1.5×25L
Heard Screw
32 MR4AK0036A01 定位感應片 1
33 MR4AK0003A02 Tool Disk Driver 1
34 BE000000CF6G ROLLER 2
37 MR4AK0034A03 Mag. font cover 1
38 MR4AK0035A02 Mag. after cover 1
39 MR4A-0019A01 Positioning Key 2
Hexagon Socket
40 2 M6×P1.0×12L
Button Head Screw
41 EB000PS18096 CE ELECTRIC BOX 1
42 MR4A-0017D01 WINDOW 1
7-30
Figure 2
Figure 2 PARTS LIST

1 MR4AK0002A06 Tool Disk 1
2 MR4AK0011A02 Wear resistant Strip(I) 6 CL-500CL
Socket Countersunk
3 6
Head Screw
4 BE00000CF10G Roller 6 CF10
7-31
Figure 3
Figure 3 PARTS LIST

Cylinder Mounting
1 MR4AK0004A07 1
Plate
2 MR4AK0012A03 Wear resistant Strip(II) 2 CL-500CL
Socket Countersunk
3 4 M6×P1×10L
Head Screw
7-32
Figure 4 (#40 ARM SET)
7-33
Figure 4 PARTS LIST

1 A40C-0001B08 Main body 1
2 A40C-0002A03 Gripper 2
3 A40C-0004A01 KEY 2
4 A40C-0020A06 Copper cover 2
Socket Countersunk
5 2 M5×P0.8×12L
Head Screw
6 OR0000000P18 O- Ring 2
7 OT00000SER18 Seal 2
8 A40C-0007A02 Finger spring 2
9 A40C-0003B06 Finger 2
10 A40C-0005A03 Safety pin 2
11 A40C-0008A02 Pin spring 2
12 A40C-0006A04 Spring cover 2
13 CX0000d40D45 Taper snap ring 2
14 A40C-0009A03 Cox cover 1
15 A40C-0013A03 Pin 2
16 Spring Lock Washer 10 M8
Hexagon Socket
17 8 M8×P1.25×20L
Heard Screw
18 Spring Pin 4 M8×28L
Hexagon Socket
20 6 M5×P0.8×35L
Heard Screw
Hexagon Socket
23 8 M6×P1×25L
Heard Screw
Hexagon Socket
24 1 M12×P1.75×35L
Heard Screw
7-34
Figure 5 –cam box (A402)
Input shaft
Output shaft & Motor
7-35
Signal
7-36
Figure 5 PARTS LIST
Cam box (A402)
1 A402A101DEX001 Cam shaft 1
2 A402A209DEX001 Tune-up cap 2
3 A402A309DEX001 Tune-up screw 2
4 A402A403DEX001 Chain wheel 1
5 A402B101DEX001 Spline shaft 1
6 A402B203DEX001 Bearings tube 1
7 A402B303DEX001 Transmit wheel 1
8 A402B409DEX001 Front fix cap 1
9 A402B50CDEX001 Bearings tube fixture 1
10 A402B600DEX001 Back fix cap 1
11 A402B809DEX001 Bearings tube gasket 1
12 A402B809DEX002 Gasket 1
13 A402C102-60L3-A 60∘Cam 1
A402C102-65L3-A 65∘Cam
A402C102-70L3-A 70∘Cam
A402C102-75L3-A 75∘Cam
A402C102-80L3-A 80∘Cam
A402C102-85L3-A 85∘Cam
A402C102-90L3-A 90∘Cam
14 A102D109DEX001 Rocker 1
15 A402D209DEX001 Rocker shaft 1
16 A402D301DEX001 Rocker fixture 1
17 A402E11CDEX001 Brake signal wheel 1
18 A402E12CDEX001 Cam signal wheel 1
19 A402E200DEX001 Signal fixture 1
20 A402E309DEX001 Signal wheel shaft 1
21 A402E409DEX005 Signal cap 1
22 A402E409DEX006 Signal cap 1
23 A402E509DEX001 Signal chain wheel 1
24 A402E60YDEX001 Signal adjust slice 1
7-37
25 A402E70ZDEX001 Dustproof cap 1
26 A402F10CDEX002 Motor fixture 1
27 A402F20313A115 Bevel gear (big) 1
28 A402F303DEX002 Bevel gear (small) 1
29 A402F709DEX002 Motor tune-up loop 1
30 A402J109DEX001 Idler pulley 1
31 A402J201DEX02 Idler pulley shaft 1
32 A402J409DEX001 Idler pulley cap 1
33 A402Z00CDEX001 Cam box 1
34 Y0A200X284X130 Cam followers 6 φ20
35 Y0A200X345X115 Cam followers 1 φ22
36 Y0B240X452X130 Cam followers 1 φ24
37 71100130 Ball bearings 2 6202ZZ
38 71101070 Tapered roller bearings 2 HR30206
41 71102210 Thrust bearings 2 NTB4060
42 71102211 Thrust bearings parcel 4 AS4060
43 71102640 Needle roller bearings 1 HK3516
44 71105310 Oil bush 1 PFG-5029
45 71200100 TC type oil seals 1 1 15×24×5
46 71200551 TC type oil seals 1 1 40×52×8
47 71201380 UHS packings 1 UHS50
48 71203117 O Ring 2 55×2
49 71204070 O Ring 1 G50
50 71204150 O Ring 2 G75
51 71204160 O Ring 1 G80
52 71204190 O Ring 1 G95
53 71300090 Locknut 2 AN08
54 71300091 Lock washer 2 AW08
55 71300120 Locknut 1 AN11
7-38
56 71300121 Lock washer 1 AW11
57 71301050 Hex socket cap screw 2 M4×8L
7-39
ELECTRIC MANUAL
(SIEMENS 828D)
CONTENTS
ATC Trouble Shooting ……………………..……………….…...……A1
Machinery Interface Cannot Initialize (NOT READY).…….……….B1
Circuit Diagram ……………….……………………………………….C1
M-Code……………………..…………………………………………..D1
PLC DGN…..……..……………………………………………………E1
High Speed Setting.……………………………………………………F1
Spare Parts List .………………………………………………………G1

ATC Trouble Shooting
A-1
Carousel ATC Trouble Shooting
M Code :
a. This method requires the operator to find out the ATC has trouble in what
position by his own judgement and give out M code command. Please note
that this method is to be performed only in MDA mode.
b. ATC M Code Table
M Code Function
G75 FP=1
Z axis go to first fix position
Z1=0
G75 FP=2
Z axis go to second fix position
Z1=0
M19 Spindle orientation
c. MAGAZINE SERVICE BY PANEL BOTTOM
: Push this button and at the same time to rotate the MAG.’’CW’’.
: Push this button and at the same time to rotate the

MAG.’’CCW’’.
MAG/POT : Push this button and at the same time move Magazine
right to the spindle position’.
MAG/POT : Push this button and at the same time move Magazine
left to the basic position’.
A-2
ARM ATC Trouble Shooting
a. ATC M Code Table
M Code Function
M19 Spindle orientation
G75 Z1=0 Z axis go to fix position
b. MAGAZINE SERVICE BY PANEL BOTTOM

Please press feed start key three times continue ,then appear message
510309 "ATC service mode ON." ,then see below list.
: Push this button and at the same time to rotate the MAG.’’CW’’.
: Push this button and at the same time to rotate the MAG.’’CCW’’.
MAG/POT : Push this button and at the same time to put down the POT.
MAG/POT : Push this button and at the same time to put up the POT.
ARM : Push this button and at the same time to rotate the ARM’’CW’’.
When "ATC service mode ON." Active , if ATC not at home you can pocket
up/down . if pocket at up you can rotate ARM cw ,if ATC not at home you can use
Handwheel move Z axis.
c. When Arm not at home , you can press ARM key three times continue , then
Arm auto forward to home position.
A-3
Machinery Interface Cannot
Initialize (NOT READY)
B-1
Machinery Interface Cannot Initialize (NOT READY)
700000 : Emergency stop button pressed, release it and press reset on MCP
Cause :
Emergency stop button pressed
Shooting :
release it and press reset on MCP , or check E-stop circuit.
700008 : Feed not enabled ? (MCP)

Cause :
Feed stop
Shooting :
Press feed start button
700009 : Waiting for spindle1 speed...

Cause :
Spindle speed not reach setpoint range and feed hold.
Shooting :
1. Waiting for spindle1 speed arrive .
700010 : Waiting for spindle2 speed...

Cause :
Spindle speed not reach setpoint range and feed hold.
Shooting :
1. Waiting for spindle2 speed arrive .
700011 : Automatic power off active, servo off!

Cause :
M30 power off active.
Shooting :
Waitinf for power off.
700015 : KEY SWITCH ON.

Cause :
Now is manual mode..
Shooting :
Key switch off.
700019 : T code error.

Cause :
T code error..
Shooting :
Check T code .
B-2
700020 : Tool change error.
Cause :
Tool change error..
Shooting :
1.Press reset.
2.Refer to ATC Trouble Shooting.
700024 : Tool clamp/release error.

Cause :
1.TOOL CLAMP/UNCLAMP SENSOR ERROR.
Shooting :
1.CHECK TOOL CLAMP/UNCLAMP SENSOR.
2.CHECK TOOL CLAMP/UNCLAMP wire.
700025 : Arm rotate error.

Cause :
1. Tool arm brake sensor fault or arm motor not starting.
Shooting :
1. Check Tool arm brake sensor is OK.
2. Check Tool arm motor wire is OK.
700026: Tool pocket up/down error.

Cause :
1.Pocket up/down timeout .
Shooting :
1.CHECK Pocket up/down Limit Switch.
2.CHECK Pocket up/down wire.
3.Check air pressure.
700027: Tool magazine position error..

Cause :
Tool magazine position error
Shooting :
1.CHECK Pocket up/down Limit Switch.
2.CHECK Pocket up/down wire.
3.Check air pressure.
700028: Tool data error, Adjust tool table!.

Cause :
Tool data error, Adjust tool table! .
Shooting :
1.Check tool table.
B-3
700030: MCP error,check type/MD/connection..
Cause :
MCP error,check type/MD/connection .
Shooting :
1.CHECK mcp cable.
700032: Waiting for SINAMICS ready. . .

Cause :
SINAMICS not ready
Shooting :
1.CHECK SINAMICS wire.
2.CHECK e-stop circuit.
700046: Waitting for M%D finish... .

Cause :
Waitting for M%D finish...
Shooting :
1.CHECK aux. M%D finish wire.
700048 : Motor overloaded

Cause :
Motor overloaded
Shooting :
1. Reset motor overload protector , then press reset.
2. Check if the motor is stuck and the power voltage is normal.
3. Check if the motor wiring is OK.
700084 : Magazine rotation error.

Cause :
1.Magazine Counter not in position.
2.Magazine counter is broken or wire failure.
Shooting :
1. Rotate the magazine to pocket 1.
2. Push the EMG-STOP Button, then press the RESET key,MAGAZINE + key
and MAGAZINE - key in the same time.
3.If the ATC module is ARM type, execute magazine go home once.
700085 : Magazine go home error.

Cause :
1.Magazine motor stop not in position
Shooting :
1.CHECK Magazine counter is broken or wine failure.
B-4
2. Rotate the magazine to pocket 1.
4.If the ATC module is ARM type, execute magazine go home once.
700094 : Safty door not locked,NC start disabled.

Cause :
Safety door are opened.
Shooting :
Close the safety door Or Press Jog key and traverse axis button at the same
time to move axis..
700095: *** Service mode ***

Cause :
Use for adjust tool change point. (Press Reset key and service key at the same
time)
Shooting :
Press Reset key
700136 : Tool changer not at home, Z axis locked.

Cause :
ATC arm not at home.
Shooting :
Rotate ATC arm to home position
700145 : Spindle cooler unit not ready !.

Cause :
Motor overloaded.
Shooting :
1. Check if the motor wiring is OK.
2. Check if the power voltage is normal.
700152 : Spindle not enabled? (MCP)

Cause :
Spindle stop
Shooting :
Press spindle start button.
700153 : Spindle paused.

Cause :
Spindle stop
Shooting :
Press spindle start button.
B-5
700154 : Tool not clamped, spindle stop
Cause :
Limit switch dysfunction.
Shooting :
Tool clamp limit switch is broken or wire failure.
700156: Tool changer not at home, Spindle stop.

Cause :
ATC not at basic position or wire failure.
Shooting :
Rotate ATC arm to home position
700160 : Tool clamp/release position sensor fault.

Cause :
1.TOOL CLAMP/UNCLAMP SENSOR ALL ON.
Shooting :
1.CHECK TOOL CLAMP/UNCLAMP SENSOR.
2.CHECK TOOL CLAMP/UNCLAMP wire.
700161 : Lubrication time setting error,check MD14510[1..3]

Cause :
Lubrication time setting error,check MD14510[1..3]
Shooting :
1.CHECK MD14510[1] ~ MD14510[3].
700162 : Lubricant level low

Cause :
Lubrication level not enough.
Shooting :
Increase lubricating oil.
700163 : Lubricator pressure not reached

Cause :
Lubrication pressure cannot reach.
Shooting :
1. Lubrication tubes is broken.
2. The lubrication pump is failed.
B-6
700168 : Magazine counter too fast(%Fsecond), position value is not safe.
Cause :
1.Magazine motor rotary direction error
Shooting :
1.Rotate the magazine to pocket 1.
3. If the ATC module is ARM type, execute magazine go home once.
700169 : Magazine stop but not in position, position value is not safe..
Cause :
1.Magazine motor rotary direction error
Shooting :
1.Rotate the magazine to pocket 1.
3. If the ATC module is ARM type, execute magazine go home once.
700170 : Magazine needs to go reference.

Cause :
Magazine motor rotary direction error
Shooting :
1. Execute magazine go home once.
700176 : Arm position sensor fault.

Cause :
1. Tool arm brake sensor fault or arm motor not starting.
Shooting :
1. Check Tool arm brake sensor is OK.
2. Check Tool arm motor wire is OK.
700180 : Air Pressure low

Cause :
Air pressure too low.
Shooting :
Increase air pressure.
700200 : Handwheel 1 is active. (External)

Cause :
NC in MPG mode.
Shooting :
It is not a dysfunction. Turn the MPG Axis select off, then return to Manual
models.
B-7
700203 : Feed override=0
Cause :
Feed override turn zero.
Shooting :
Open feed override .
700206 : Chip conveyor cannot move now, close door/release emergency stop.
Cause :
Now is open door or emergency stop..
Shooting :
Please close door, or release emergency stop.
700207 : Manual tool release cannot use now, stop spindle and program before
use it.
Cause :
Program or spindle is running.
Shooting :
Stop program and spindle.
700211 : Magazine cannot jog now, close door/reset program in advance.

Cause :
Inadmissible condition for jog magazine.
Shooting :
IF rotate magazine in jog mode , pot must at up , program must abort.
700212 : Door cannot open now, stop program/spindle in advance!.

Cause :
The NC program is running.
Shooting :
When program is running, do not press safety door key.
700213 : Tool pocket manually up/down disabled, stop program,check magazine

and arm.
Cause :
Inadmissible condition for jog pocket.
Shooting :
IF jog pocket , program abort and ATC at home and Magazine in position.
700214 : Arm rotate manually disabled, stop program and let pocket down in
advance.
Cause :
Inadmissible condition for jog ARM.
Shooting :
IF jog ARM , program abort and pot at down and S orient and Z at fix point.
B-8
700216 : ALM status: EP is ON
Cause :
ALM not ready.
Shooting :
1. Please check ALM circuit.
700217 : ALM status: OFF1 is ON

Cause :
ALM not ready.
Shooting :
700218 : ALM status: OFF3 is ON

Cause :
ALM not ready.
Shooting :
700224 : Checking position . . .

Cause :
Checking spindle in position and tool change point before arm detain tool.
Shooting :
It is not a dysfunction.
700230 : Please goto reference

Cause :
The Machine not Reference.
Shooting :
Please goto reference.
B-9
Electric Diagram
(SIEMENS 828D)
A4
MAR.2012
1 2 3 4
SIEMENS 828D SL VMC C Block Diagram
7 802D SL PCU系統架構....802D SL PCU LAYOUT

A Description
D D
1 8 SIEMENS 802D SL系統....SIEMENS 802D SL SYSTEM
圖面目錄索引....Table of Contents
2 9 802D SL系統電源供應....802D SL POWER SUPPLY FOR CONTROLLER
圖面目錄索引....Table of Contents
3 D Power circuits
定義1....definition1
1
4 定義2....definition2 400V 主迴路1....MAIN CIRCUIT 1 400V
2 220V轉400V 主迴路1....MAIN CIRCUIT 1 220V TO 400V
5 定義3....definition3
3 400V 主迴路2....MAIN CIRCUIT 2 400V
6 定義4....definition4
C 4 220V 主迴路....220V CIRCUIT C
5 400V 主迴路3....MAIN CIRCUIT 3 400V

B Flow chart diagram
6 斗笠式迴路....MAG INDEX FOR CAROUSEL TYPE
1
動力系統....Power system diagram
7 32刀鍊條式迴路 220V....32 TOOL CHAIN MAGAZINE TYPE
2 接地系統....Ground system diagram
8 變壓器迴路 900VA....TRANSFORMER AC 900VA
C Block diagram 9 變壓器迴路 2.6KVA....TRANSFORMER AC 2.6KVA
1
電氣盤配置圖....Layout 10 AC400V SSR 配置圖....AC400V SSR Layout
B B
2
電磁接觸器....MAGNETIC CONTACTOR MODULE
11 AC220V SSR 配置圖....AC220V SSR Layout
3
RELAY配置圖....SINGLE RELAY LAYOUT
E Control circuits
4
RELAY板配置圖(RDB16-V2)....RELAY BOARD LIST(RDB16-V2)
1
24V直流迴路....DC24V circuit
5 I/O 轉接板....I/O TERMINAL BOARD LIST
2
急停迴路1....Emergency stop circuit 1
6
802D SL 驅動器和ALM 模組....802D SL AMP. AND ALM MODULE
3
110V 迴路1....110V CIRCUIT 1
6A 802D SL 驅動器和ALM 模組....802D SL AMP. AND ALM MODULE
4
A 110V 迴路2....110V CIRCUIT 2
A
NO Revision Date NO Revision Date Approved by: =
Table of Contents
1
2
4
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3 6 Drawer name: KENNY Date: 3-Aug-2007
FALCON MACHINE TOOLS CO., LTD. VMC SIEMENS 802D SL
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1 2 3 4
SIEMENS 802D SL VMC

F Appendix
E Control circuits 1
馬達配線....Motor cable
D D
5 2
面板I/O(PP1-X333) 1....I/O IN OPERATOR PANEL(PP1-X333) 1 手輪配線....Handwheel Cable
6 3 RS232配線....RS232 cable
面板I/O(PP1-X333) 2....I/O IN OPERATOR PANEL(PP1-X333) 2
7 4 32鍊條式刀庫端子....32 TOOL CHAIN MAG. LAYOUT
8 5 刀庫端子....MAG. LAYOUT
9 6 面板配線....OPERATION PANEL LAYOUT

PLC模組INPUT(PP2-X111) 1....PLC I/O INPUT (PP2-X111) 1
10 7 刀具/ 工件量測....Tool/Workpiece Probe TS27R/omp60
PLC模組INPUT(PP2-X111) 2....PLC I/O INPUT (PP2-X111) 2
C C
11 8 刀具/ 工件量測....Tool/Workpiece Probe TS27R/omp60
PLC模組OUTPUT(PP2-X222) 1....PLC I/O OUTPUT (PP2-X222) 1
11A 9 第4軸配線(航電)....4th axis connection
12 10 OMP60 ( OMI-2 ) 開關.... OMP60 ( OMI-2 ) SWITCH
13 PLC模組OUTPUT(PP2-X111) 2....PLC I/O OUTPUT (PP2-X111) 2 11
B 16 32刀刀庫配置圖....32 TOOL DETA CHAIN MAG. Layout 14 B
17 遠心分離機....THROUGH SPINDLE COOLANT II 15
18 主軸中心出水(濾灌式)....THROUGH SPINDLE COOLANT (BY FILTER) 16
19 1PM610X 馬達 (Star-Delta)....1PM610X MOTOR (Star-Delta) 17
20 ZF 齒輪箱模組....ZF GEAR BOX
A A
Table of Contents
1
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D D
PREFIX SIGNS
THE PREFIX SIGNS ARE USED TO DISTINGUISH VARIOUS DESIGNATION BLOCKS
BLOCK 1=HIGHER-LEVEL EXAMPLE =T2
BLOCK 2+LOCATION EXAMPLE +PANEL BOARD
C BLOCK 3-ITEM EXAMPLE -Q1 C
BLOCK 4:TERMINAL EXAMPLE :12
BLOCK 5*LINE NUMBER EXAMPLE *100
THE INDICATION ARE TO PROVIDE USER IN CHECKING DRAWINGS , WHICH CAN GET
PARTS NAME AND THEIR RESPECTICE LOCATIONS AND CLEARLY KNOW THE CONNECTING
METHODS TO MAKE IT EASY CHECK CIRCUIT.
B B
A A
PREEFIX SIGNS
1
2
4
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D D
LETTER CODE KIND OF ITEM EXAMPLES
A ASSEMBLIES SUB-ASSEMBLIES CIRCUIT BOARD
TRANSDUCERS , FROM NON-ELECTRICAL TEMPERATURE TRANSDUCER
B QUANTITY TO ELECTRICAL QUANTITY
OR VICE VERSA
C CAPACITORS
BINARY ELEMENTS , DELAY DEVICES DIGITAL INTEGRATED CIRCUIT AND DEVICES
D
STORAGE DEVICES
E MISCELLANEOUS DEVICES NOT SPECIFIED ELSE WHERE IN THIS TABLE
C C
F PROTECTIVE DEVICES OVER-VOLTAGE DISCHARGE DEVICE , FUSE
G GENERATORS SUPPLIES SUPPLY DEVICE(POWER SUPPLY)
H SIGNALLING DEVICES INDICATOR LAMP
K RELAYS CONTACTORS CONTACTOR , INSTANTANEOUS ALL-OR-NOTHING RELAY
L INDUCTORS REACTORS INDUCTION COIL
M MOTORS
N ANALOGUE ELEMENTS HYBRID ANALOGUE DIGITAL DEVICE
P MEASURING EQUIPMENT TESTING EQUIPMENT VOLTMETER
Q MECHANICAL SWITCHING DEVICES FOR POWER CIRCUITS CIRCUIT-BREAKER , MOTOR PROTECTION SWITCH , DISCONNECTING DEVICE
B R RESISTORS FIXED OR ADJUSTABLE RESISTOR B

SWITCHING DEVICES FOR CONTROL , MONITORING SELECTOR OR CONTROL SWITCH , PUSH-BUTTON (INCLUDING ELECTRONIC
S
SIGNALLING CIRCUITS , ETC. PROXIMITY DETECTOR COMMAND DEVICE)
T TRANSFORMERS TRANSFORMER FOR CONTROL CIRCUIT SUPPLY
POWER TRANSFORMER , VOLTAGE TRANSFORMER
A A
KIND OF ITEM SIGN
1
2
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D D
LETTER CODE KIND OF ITEM EXAMPLES
U MODULATORS CHANGERS FREQUENCY CHANGER, INVERTER

TUBES , SEMICONDUCTORS DIODE , TRANSISTOR , THYRISTOR
V
RECTIFIER FOR CONTROL SUPPLY
C TRANSMISSION PATHS , WAVEGUIDES CONDUCTOR , CABLE , BUSBAR C
W
X TERMINALS , SOCKETS LINE , TEST JACK , SOCKET , TERMINAL STRIP
Y ELECTRICALLY OPERATED MECHANICAL DEVICE ELECTROMAGNET , ELECTROMAGNETICALLY OPERATED VALVE
Z TERMINATIONS , FILTERS CRYSTAL FILTER
B B
A A
KIND OF ITEM SIGN
1
2
4
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D 1 3 5 D
I> I> I>

PE
Inductive 2 4 6
proximity Fuse Illuminated Push Capacitive Light- Bidirectional Earth
switch indicator with Coll general Manual manual Proximity emitting triode termainal
indcandescent motor operation limit switch diode thyristor
lamp starter general (TRIAC)
+ Text
C C
Polarized Fuse- Illuminated Make Changeable Rotary Bridge- Optocoupler Plug-and-
electrolytic disconnector indicator with contact resistor munual connected socket
capacitor light-emitting operation rectifier connection
diode Transformer
multi-phase
1 3 5
1 3
I> I> I>
2 4 6
2 4
Control Rectifier Safety Break Adjustable Key Transformer NPN- AC Solid Electromagn-
circuit equipment ground contact resistor manual single- transistor state etic operated
protection operation phase relay valve
(SSR)
B B
1 3 5 97 95
M
2 4 6 98 96 3
Ground Manual Beat with
Motor protective operation recess Diodes PNP- Removable
relay Three-phase general manual transistor connection
motor operation
A A
CIRCUIT DIAGRAM-SYMBOL
1
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INPUT POWER
NOMINAL VOLTAGE RATING: 400/415VAC

D D
PE 2
ALLOWABLE VOLTAGE DEVIATION: -10% ±0 +10%
5.5mm
POWER FREQUENCY: 50/60HZ
ALLOWABLE FREQUENCY DEVIATION: ±1HZ

QF1
POWER IMPEDANCE: VOLTAGE DEVIATION DUE TO LOAD
50A (AT MAXIMUM OUTPUT )SHALL BE
5% OR LESS
FILTER
C C
10A
2
5.5mm 2.1KVA
32A 2
NFB2 2.0mm 10A
2
5.5mm 4A 8A
0.16A
KM2 0.75mm
2 2
2.0mm 2.0mm
2 2
2.0mm
INVERTER
611UE MODULE
B KA18 KM1 KM3 KM4 B
2 2 2 2
5.5mm 2.0mm 2.0mm 2.0mm KA21
2
0.75mm
2 2 2
0.75mm 0.75mm 0.75mm
M M M M M M M M M M
3 3 3 3 3 3 1 3 3 1
SPINDLE X AXIS Y AXIS Z AXIS FAN COOLANT LUBRICATION COOLANT1 CHIP WORK LAMP BRAKE MAGAZINE
MOTOR MOTOR MOTOR MOTOR (SPINDLE) FLOOR CLEAN PUMP MOTOR CONVEYOR CONTROL INDEX
MOTOR 24V/50W GEAR MOTOR
1PH7107 1FK6083 1FK6083 1FK6083
68W 420W 100W 450W 280W
9KW 4.2KW 4.2KW 4.2KW 450W
A A
POWER SYSTEM
1
2
4
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NC INVERTER
PCU 611UE MODULE
D 2
D
PE/TE 5.5mm
2 2 2 2 2 2
2.0mm 5.5mm 2.0mm 2.0mm 2.0mm 5.5mm
M M M M
3 3 3 3
Spindle X axis Y axis Z axis

C Motor Motor Motor Motor C
2
5.5mm COOLANT SPINDLE LUBRICATION POWER TRANSFORMER TFT OPERATOR
MOTOR LUBRICATION MOTOR SUPPLY PANEL
MOTOR
2
5.5mm
M M M
3 3 1
2
1.25mm
2
1.25mm
B B
1.25mm 2
2
0.75mm
2
3.5mm
2
2mm
2
2mm
2
5.5mm
ELECTRIC BOX RIGHT DOOR
2
3.5mm
OPERATOR'S BOX
A A
GROUNDING SYSTEM
1
2
25-JUNE-2000 4
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V1
14
14
V1
LP1300D-24M
13
G
=
+
POWER SUPPLY
E
AC1 AC2 FG G
SIEMENS 828D
12.5A
E 24 R6 R8 Q3.5
4
T2 13 23 24 33
24 S33 S39
R6 A1 S33 S34 S39
A1/A2
V1
24 K1
SIEMENS 828D REFERENCE PAGE C06
K2
V1
24
LAYOUT(2009CE)
23 A2 S11 S12
G
POWER SUPPLY E 23 S11 S12

AC1 AC2 FG G
4.3A 14 S21 S22 34

E 26
I3.0 S21 S22
VMC
T2
-KA-EMG
R6 TE XPS-AF5130
SAFETY MODULE
MACHINE TOOLS CO., LTD.
CHEVALIER R
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3
X132.10A T2 Q3.4A T2
SINGLE RELAY LOCATION NO NO
L1A L2A L3A 24 L1A L2A L3A
13 13
(PAG C03) S39 NC S39 NC
21 21
-MCC -MCC
FALCON
22 22
S33 NC S33 NC
L1B L2B L3B X132.4 14 L1B L2B L3B 14
NO NO
TO AIM TO SLM
REACTOR
FOR QP20
FOR QP1620
25-Sep-2010
S5 R5 R3 R2 L11 L13 L11 L12 L13 L11 L12 L13 L21 L22 L23
Date:
NFB4
NFB6
NFB7
NFB5
2
2
NFB3 NFB2 NFB1 NFB1

RELAY BOARD (PAG C4)
R5 R7 R4 R6 L31 L33 R1 S1 T1 L1A L2A L3A L1A L2A L3A
7391-85325000 2A 1A 3A 5A 1A 32A 32A
6A
TO TO TO TO SPINDLE
TO TO
KENNY
TO MCC TO MCC
AC220V LUB. AC24V AC 110V TRANSFOR. MOTOR FAN
(FOR SLM) (FOR ALM)
D:\828\S828C01.SCH
BOTTON
TERMINAL (BOTTON)
Drawer name:
Approved by:
L21 L11 TERMINAL BOARD (1/2/3)
FILTER
402
403
421
422
423
424
23
23
23
23
24
24
24
24
24
24
25
28
29
30
24
24
24
24
24
L22 L12 (PAG C5)
L23 L13 TRM-IDC-50
TERMINAL (TOP)
7391-05533000
133
135
137
127
144
Revision Date
W3
U3
V3
R5
R6
T5
T2
T2
T2
T7
26
22
TOP
1W2 L3
1W1 L3B
1V2 L2
NO
4
5
6
1V1 L2B
1
1
1U2 L1 MAGNETIC CONTACTOR MODULE (PAG C02)
Revision Date
1U1 L1B
REACTOR
FOR SLM
NO
1
2
3
B
D
A
1 2 3 4
Q2.3 Q4.4 Q4.5 Q4.7 Q5.0 Q2.4 Q2.5 Q2.4 Q2.5 Q2.6
L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13
D AC0V AC0V Q4.4A AC0V AC0V AC0V D
Q4.5A Q5.0A AC0V Q4.7A AC0V Q2.5A AC0V Q2.4A AC0V Q2.5A Q2.4A AC0V
NO NC A1 NO NC A1 NO NC A1 NO NC A1 NO NC A1 NO NO NC A1 NO NO NC A1
NC A1 NO NC A1 NC A1
-KM1 -KM3 -KM3R -KM4 -KM4R -KM5 -KM5A -KM5AR -KM6
-KM5R
NO NC A2 NO NC A2 NO NC A2 NO NC A2 NO NC A2 NO NO NC A2 NO NO NC A2
NC A2 NO NC A2 NC A2
Q2.3A Q4.5B Q4.4B Q4.4B Q4.5B Q5.0B Q4.7B Q4.7B Q5.0B Q2.5B Q2.4B Q2.5D Q2.4C Q2.4C Q2.5D Q2.6A
Q2.4B Q2.5B
U1 V1 W1 U3 V3 W3 W3 V3 U3 U4 V4 W4 W4 V4 U4 U5 V5 W5 U5 U5A V5A W5A W5B V5B U5B U6 V6 W6

W5 V5
NO NC NO NC NO NC NO NC NO NC
NO NC NO NC
24 206 206 207 207 208 208 208A 208A 208B 208B 209 209 210
-FR1 -FR6
-FR3 -FR4 -FR5 -FR5A -FR5B CHIP
COOLANT MAG. MOTOR CW MAG. MOTOR CCW
ARM. MOTOR CW ARM. MOTOR CCW CHIP CW CHIP CCW DOUBLE SPIRALCHIP CONVETOR CW/CCW FLUSHER
PUMP
ARM TYPE ARM TYPE 雙雙雙雙雙

C C
Q5.2 Q5.3 Q2.7 Q2.7 Q2.7 Q2.7 Q5.7 Q1.4

Q5.2
L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13 L11 L12 L13
U3 V3 W3 U3 V3 W3
AC0V AC0V AC0V AC0V AC0V AC0V
Q5.3A AC0V Q5.2A AC0V
AC0V NO NC A1 NO NC A1 NO NC A1 NO NC A1 NO NC A1 NO NC A1
NO NC A1 NO NC A1
NO NC A1 -KM9 -KM10 -KM11 -KM9 -KM9 -KM9
-KM7 -KM8L
-KM8H NO NC A2 NO NC A2 NO NC A2 NO NC A2 NO NC A2 NO NC A2
NO NC A2 NO NC A2
NO NC A2 Q2.7A Q2.7A Q2.7A Q2.7A Q5.7A Q1.4A
Q5.3B Q5.2B Q5.2B Q5.3B
Q5.2B V9 V9 V15 W15 V27 W27
B U9 W9 U10 V10 W10 U11 V11 W11 U9 W9 U15 U27 B
U7 V7 W7 U8 V8 W8
W8 NO NC NO NC NO NC NO NC NO NC NO NC
U8 V8
450C 450D 450D 450E 450E 450 Q2.7A Q2.7B 210 211 211 I4.1
4P 4P 8P
HI-SPEED HI-SPEED -FR9 -FR10 -FR11 -FR9 -FR15 -FR27
LOW-SPEED COOLANT SUCTION THROUGH TOOL
SEPERATOR WATE GUN OIL SKIMMER
32 TOOL CHAIN MAGAZINE TYPE THROUGH MOTOR MOTOR COOLANT
油油油油油
SPINDLE CTS FOR DUGARD I (遠遠遠遠遠遠油遠遠遠) 油油油油油水
A A
MAGNETIC CONTACTOR MODULE
1
2
4
5 D:\S828C02.SCH
CHEVALIER R
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3 6 Drawer name: KENNY Date: 20-Dec-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
Q0.1 Q1.3 Q1.4 Q4.7 Q5.0 Q5.1

Q0.0 Q4.0 Q4.4 Q4.5 Q4.6
Q3.2 Q3.3
15
D
Q0.0A Q0.1A S12 Q1.4A 15 U3 15 V3 T2 Q4.7A Q5.0A Q5.1A D
Q3.2A Q3.3A T7
KAQ0.0 KAQ0.1 KAQ1.3 KAQ1.4 KAQ4.4 KAQ4.5 KAQ4.6 KAQ5.0 KAQ5.1
KAQ4.7
KAQ3.2 KAQ3.3 KAQ4.0
R8 R8 30 R8 V3 R8 U3 R8 W3 W3
R8 R8 R6
Q0.0 23 Q0.1 23 Q1.3 23 Q1.4 23 R8 R8 T5 Q4.4 23 Q4.5 23 Q4.6 23
Q4.7 23 Q5.0 23 Q5.1 23
Q3.2 23 Q3.3 23 Q4.0 23
OIL SKIMMER
AUTODOOR AUTODOOR OT MAGAZINE MAGAZINE MAGAZINE
油油油油油
OPEN CLOSE RELEASE CW CCW START ARM CCW
M90 M92 ARM CW
LUBRICATION AUTO POWER
OUTPUT OUTPUT
ACTIVE ARM TYPE RELAY OFF
CAROUSEL TYPE RELAY
C Q5.2 Q5.3 Q5.4 Q5.5 Q5.6 Q5.7 C

Q3.7 X132.10
Old (25A)
Q5.2A Q5.3A Q5.4A Q5.5A Q5.6A Q5.7A Q3.4A X132.10A
KAQ5.2 KAQ5.3 KAQ5.4 KAQ5.5 KAQ5.6 KAQ5.7 KAQ3.4 KA132.10
R8 R8 R8 R6 R8 R8 R6 R6
Q5.2 23 Q5.3 23 Q5.4 23 Q5.5 23 Q5.6 23 Q5.7 23 Q3.4 23 X132.10 23
HI-SPEED MAG. NC END MCC MCC

LOW-SPEED 4TH AXIS WATER
B MAGAZINE LOCKPIN GUN
ACTIVE ACTIVE B
MAGAZINE LAMP UNCLAMP
4P FOR QP1620 SLM FOR QP20 ALM
8P
A A
SINGLE RELAY LAYOUT
1
2
4
5 D:\S828C03.SCH
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FALCON MACHINE TOOLS CO., LTD. VMC SIEMENS 828D
Bl.
1 2 3 4 201-025-17
1 2 3 4
RDB16-V2
D D
Q3.0
Q3.6
Q4.1
Q3.1
Q4.4
Q4.5
Q2.0
Q2.4
Q4.2
Q4.3
Q2.1
Q2.2
Q2.3
Q2.5
Q2.6
Q2.7
23
23
油刀刀油刀刀主主主油水水除除水除除水後後水中遠中水主主主油切切

正正反正吹吹
油刀刀刀油刀後刀吹吹開開
C 紅工綠工 C
工工工
(MAG. TO) (MAG. TO) air
spindle coolant TOOL DOOR NC NC MAG. MAG.
(SPINDLE) (BASIC) chip chip CHIP COOLANT
on blow OPEN RUN WORK
pocket pocket TOOL conveyor conveyor THROUGH UNCLAMP ALARM CW CCW
unclamp M08 cw ccw FULSHER SPINDLE M07 LAMP LAMP
down AIR LAMP
UP
Q2.3A
Q2.4A
Q2.5A
Q2.6A
Q2.7A
Q3.0A
Q3.1A
Q3.6A
Q4.1A
Q4.2A
Q4.3A
Q2.1A
Q2.2A
Q4.5A
Q2.0A
Q4.4A
R6
R6
R6/R4
R8
R8
R8
R8
R8
R8
R8
R8
R8
R8
R8 -KAQ2.4
R8
R8
R8 -KAQ4.4
R8
R8 -KAQ2.1
R8 -KAQ2.2
R8
R8
R8
R8
24
R8 -KAQ2.5
R8
24
R8
R6 -KAQ4.1
R6
B B
-KAQ4.5
-KAQ2.3
-KAQ3.1
-KAQ3.6
-KAQ4.2
-KAQ2.7
-KAQ2.0
-KAQ2.6
-KAQ3.0
-KAQ4.3
(遠遠遠)
(濾濾遠)
(油油油油)
ARM TYPE
A A
RELAY BOARD LIST
1
2
4
5 D:\828\S828C04.SCH
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3 6 Drawer name: KENNY Date: 1-Sep-2010
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1 2 3 4 201-025-17
1 2 3 4
828D
X100
828D SINAMICS DRIVE FOR QP20 / QP2443
D CLIQ 0 D
DRIVE-CLiQ
DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
(Enable Pulses)
Y ENCODER
EP M
+24V
X21 X ENCODER Z ENCODER 4TH ENCODER
24 VDC supply S ENCODER
X200 X201 X202 X200 X202 X203 X201 X200 X202 X203 X201 X203 X201
3
2 *temp-
1 *temp+
4
14 13 X200 X202 X200 X202
Q3.4
23
CLIQ 0 CLIQ 1 CLIQ 2 CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2
X24
C
24V BUSBARS
C
+
M
DC link BUSBARS
DCP
DCN
MOTOR MODULE MOTOR MODULE

X21/X22 X21/X22 X21 X21
ALM 1 1 1 1
(Enable Pulses)
(Active Line Module) 2 2 2 2
B 3
B
3 EP +24V 3 EP +24V 3 EP +24V EP +24V
(Enable Pulses) (Enable Pulses) (Enable Pulses)
4 EP M 4 EP M 4 EP M 4 EP M
SP AXIS X & Y AXIS Z AXIS 4TH AXIS

6SL3121-1TE23-0AA3 30A 6SL3121-2TE21-0AA3 2*9A 6SL3121-1TE21-8AA3 18A 6SL3121-1TE15-0AA3 5A
6SL3131-7TE21-6AA0 SP: 1PH8107-1DF02-0CA1 FOR QP20 X/Y: 1FK7083-5AF71-1DG3 Z: 1FK7100-5AF71-1DH3
4TH: 1FK7060-5AF71-1DG5
SINAMICS ALM 16KW SP: 1PH8133-1DD02-0CA1 FOR QP2443
X1
(S-POWER) (X-POWER) (Y-POWER) (Z-POWER) (4TH-POWER)
L1 L2 L3 X1 X1 X2 X1 X1
POWER
A A
SINAMICS ALM DRIVE FOR QP20/QP2443
1
2
4
5 D:\S828C06.SCH
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3 6 Drawer name: KENNY Date: 27-Jul-2011
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1 2 3 4 201-025-17
1 2 3 4
828D
X100
828D SINAMICS DRIVE FOR QP1620
D CLIQ 0
D
DRIVE-CLiQ
DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
(Enable Pulses) Z ENCODER Y ENCODER
EP M
+24V
24 VDC supply
X21 S ENCODER X ENCODER 4TH ENCODER
X200 X202 X203 X201 X200 X202 X203 X201 X201
3
2
1
14 13 4 X200 X202
Q3.4
23
I3.2
I3.1
CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2 CLIQ 1
X24
C 24V BUSBARS C
+
M
DC link BUSBARS
DCP
DCN
MOTOR MODULE MOTOR MODULE MOTOR MODULE

X21/X22 X21/X22 X21
SLM 1 1 1
(Smart Line Module) 2 2 2

B B
3 EP +24V 3 EP +24V 3 EP +24V
4 EP M 4 EP M 4 EP M
SP & Z AXIS X & Y AXIS

4TH AXIS
6SL3121-2TE21-8AA3 2*18A 6SL3121-2TE21-0AA3 2*9A
6SL3131-6AE21-0AA0 6SL3121-1TE15-0AA3 5A
SP: 1PH8103-1DG02-0LA1
Z: 1FK7063-5AF71-1DH3 X/Y: 1FK7063-5AF71-1DG3 4TH: 1FK7060-5AF71-1DG5
X1 SINAMICS Smart line module 10kw
(S-POWER) (Z-POWER) (X-POWER) (Y-POWER) (4TH-POWER)
L1 L2 L3 X1 X2 X1 X2 X1
A POWER A
SINAMICS DRIVE SLM FOR QP16
1
2
4
5 D:\828\S828C06A.SCH
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1 2 3 4 201-025-17
1 2 3 4
828D
X100
828D SINAMICS DRIVE FOR QP2560
D CLIQ 0 D
DRIVE-CLiQ
DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ DRIVE-CLiQ
(Enable Pulses)
Y ENCODER
EP M
+24V
X21 X ENCODER Z ENCODER 4TH ENCODER
24 VDC supply S ENCODER
X200 X201 X202 X200 X202 X203 X201 X200 X202 X203 X201 X203 X201
3
2 *temp-
1 *temp+
4
14 13 X200 X202 X200 X202
Q3.4
23
CLIQ 0 CLIQ 1 CLIQ 2 CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2 CLIQ 3 CLIQ 1 CLIQ 0 CLIQ 2
X24
C
24V BUSBARS
C
+
M
DC link BUSBARS
DCP
DCN

X21/X22 X21/X22 X21 X21
ALM 1 1 1 1
(Enable Pulses)
(Active Line Module) 2 2 2 2
B 3
B
3 EP +24V 3 EP +24V 3 EP +24V EP +24V
4 EP M 4 EP M 4 EP M 4 EP M
SP AXIS X & Y AXIS Z AXIS 4TH AXIS
6SL3121-1TE23-0AA3 30A 6SL3121-2TE21-8AA3 2*18A 6SL3121-1TE21-8AA3 18A 6SL3121-1TE21-0AA3 9A

6SL3131-7TE21-6AA0 SP: 1PH8133-1DD02-2CA1 X/Y: 1FK7100-5AF71-1DG3 Z: 1FK7101-5AF71-1DH3
4TH: 1FK7063-5AF71-1DG5
X1 SINAMICS ALM 16KW
(S-POWER) (X-POWER) (Y-POWER) (Z-POWER) (4TH-POWER)
L1 L2 L3 X1 X1 X2 X1 X1
POWER
A A
SINAMICS ALM DRIVE FOR QP2560
1
2
4
5 D:\S828C06B.SCH
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1 2 3 4 201-025-17
Text
1 2 3 4
REAR VIEW OF (828D PPU)
D X100 to the Line Module .

D
TO ALM X200 X100 PN1 PLC I/O PORT1 --> MCP 483C PN X20/PORT1
X101 to a hub (DMC20) or a direct measuring system (SMC).
X102 to an NX10 axis expansion module. DRIVE-CLIQ X101 PN2 PLC I/O PORT2
DRIVE-CLIQ X102 LAN X130 Ethernet LAN
RS232 USB(X135)
X140
C C
X122 (Digital inputs/outputs) New 2010/12/17 BERO/主主主主主主主主

1 2 3 4 5 6 7 8 9 10 11 12
Q3.7 26 23 24 23 X122.10 268B 23 X122 (Digital inputs/outputs)
( BROWN *24 24 VC )
X132 (Digital inputs/outputs)
1 2 3 4 5 6 7 8 9 10 11 12 X122 PIN10
X132.4 23 24 23 X132.10 268A 23

( BLUE *X122.10 INPUT )
FOR ALM FOR ALM

B B
X142 (Digital inputs/outputs)
ORIENTATION SWITCH
1 2 3 4 5 6 7 8 9 10 11 12
X143 ( HANDWHELL CONNECTION )

24V OV PE
1 2 3 4 5 6 7 8 9 10 11 12
1 2 3
5V 0V A1 A1* B1 B1* 5V 0V A2 A2* B2 B2*
14 13 E
X1 POWER
A A
REAR VIEW OF (PCU)
1
2
4
5 D:\S828C07.SCH
CHEVALIER R
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3 6 Drawer name: KENNY Date: 24-Feb-2012
Bl.
1 2 3 4 201-025-17
1 2 3 4
POWER SUPPLY
DC 24V 12.5A
D D
MM(X/Y)
MM(S/Z)
ALM
MM(4TH)
X201
X201
X201
X201
X200
X200
X200
X200
drive-cliq
5M
cable
14 13 E 14 13 E X102 X101 X100 14 13 E
24V OV PE 24V OV PE CLIQ 2 CLIQ 1 CLIQ 0 24V OV PE
PP 72/48D PN I/O module
PPU 261/281
X1 POWER
Handwheel
C X1 POWER X10 POWER C
ETHERNET LAN
RS232
MCP 483C PN
X21 / PORT2
X2 / PORT2
USB X135
X140
X143
PN2
PN1
X20 / PORT1
X2 / PORT1
USB
drive-cliq
X333
X222
X111
0.95M
cable
drive-cliq
B B
cable
5M
PP 72/48D I/O
S1: SWITCH ADDRESS
pp1-p9
ETHERNET
1 , 4 , 9 , 10 = ON
Handwheels
Machine I/O
RS232
MCP 483C PN
S2: SWITCH ADDRESS = 64
7 , 9 , 10 = ON
A A
POWER SUPPLY FOR CONTROLLER
1
2
4
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1 2 3 4 201-025-17
1 2 3 4
*L11
*L11
*L12
D *L12 D
*L13
*L13
2
*E
5.5mm
2 2
2 2 2 1.25mm 1.25mm
0.75mm2 5.5mm 1.25mm 1.25mm
1 3 5 1 3 5
40A FOR QP16/20/24/25
1 3 5 1 3 5
-KM5 -KM5R
-KM1 -KM6 2 4 6 2 4 6
NFB1 2 4 6 2 4 6
32A I> I> I>
380-44015V
FILTER
*L1A
*L2A
*L3A
C C
NFB2 -FR5 I>> I>> I>>
-FR1 I>> I>> I>> -FR6 I>> I>> I>>
1A I> I> I>
1 3 5 0.6-1.0A
*L21 1.0-1.6A 1.6-2.5A
-MCC
*L22 32A
*L23 2 4 6
*L21
*L22
*L23
FOR ALM
50A FOR 20VMC
80A FOR 30VMC
*L1B
*L2B
*L3B
-QS1 1 3 5
NFB
400V
*R1
*S1
*T1
I> I> I>
*U1
*V1
*W1
2 4 6
REACTOR
B *T2 *Q5.1A B
*U6
*V6
*W6
AUTO
*U5
*V5
*W5
POWER
*L1
*L2
*L3
2 OFF
5.5mm
M M M M
3 3 3 3
TO SLM MODULE
SPINDLE FAN COOLANT CHIP FLUSHER
*R
*S
*T
*E
FOR QP1620 CHIP CONVEYOR MOTOR

400VAC MOTOR MOTOR
POWER IN 400VAC
A A
MAIN CIRCUIT 400V
1
2
4
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1 2 3 4 201-025-17
1 2 3 4
2
2.0mm
*L11 *L11
*L12 *L12
*L13 *L13
D *E *E D
1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2
3φ400V
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-KM3 -KM3R -KM9 -KM10 -KM11 -KM15 -KM4 -KM4R
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
C C
-FR3 -FR9 -FR10 -FR11 -FR15 -FR4

0.6-1.0 A I> I> I> 5.5-8A I> I> I> 2.5-4A I> I> I> 1.6-2.50A I> I> I> 1.0-1.6A I> I> I> 1.0-1.6A I> I> I>
*W10
*W11
*W15
*U10
*U11
*U15
*V10
*V11
*V15
*W3
*W9
*W4
*U3
*U9
*U4
*V3
*V9
*V4
B B
M M M M M M
3 3 3 3 3 3
MAGZINE MOTOR THROUGH SPINDLE SEPERATOR SUCTION PUMP WATER GUN ARM MOTOR
COOLANT PUMP COOLANT PUMP MOTOR COOLANT PUMP
(ARM TYPE) 400V 6.85A 400V 3.1A 400V 1.6A 400V 250W 0.7A (ARM TYPE)
CTS FOR DUGARD (遠遠遠) FOR 30VMC
(OPTION)
A A
MAIN CIRCUIT 400V
1
2
4
5 D:\S828D03.SCH
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1 2 3 4
2
2.0mm
*L11 *L11
*L12 *L12
*L13 *L13
D *E *E D
1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2 1.25mm 2
3φ400V
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-KM3 -KM3R -KM9 -KM10 -KM11 -KM15 -KM4 -KM4R
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
C C
-FR3 -FR9 -FR10 -FR11 -FR15 -FR4

1.0-1.6 A I> I> I> 5.5-8A I> I> I> 2.5-4A I> I> I> 1.6-2.50A I> I> I> 1.0-1.6A I> I> I> 1.0-1.6A I> I> I>
*W10
*W11
*W15
*U10
*U11
*U15
*V10
*V11
*V15
*W3
*W9
*W4
*U3
*U9
*U4
*V3
*V9
*V4
B B
M M M M M M
3 3 3 3 3 3
MAGZINE MOTOR THROUGH SPINDLE SEPERATOR SUCTION PUMP WATER GUN ARM MOTOR
COOLANT PUMP COOLANT PUMP MOTOR COOLANT PUMP
(ARM TYPE) 400V 6.85A 400V 3.1A 400V 1.6A 400V 250W 0.7A (ARM TYPE)
CTS FOR DUGARD (遠遠遠) FOR 30VMC
(OPTION)
A A
MAIN CIRCUIT 400V
1
2
4
5 C:\S828D03.SCH
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3 6 Drawer name: KENNY Date: 16-Feb-2011
Bl.
1 2 3 4 201-025-17
1 2 3 4
1φ *R5 *R5 *R13
D *T5 *T5 *T13 D

AC220V *E *E
2
1.25mm
2 2
0.75mm 1.25mm
*R5
NFB6
1A I> -KAQ4.0
C C
*R7 *T5 *T7
2 3 4
FEED HEAT AIR

KEY
B EXCHANGER Conditioning B
1 PHASE 220V 1 PHASE 220V
0.58A 2.5A
M
1
1P-MOTOR
LUB MOTOR PUMP

220V 100W
A A
220V CIRCUIT OPTION
1
2
4
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/D1.4
*L11 *L11
*L12 *L12
D *L13 *L13
D
*E *E
1 3 5 1 3 5
1 3 5 1 3 5
-KM5A -KM5AR
-KM27 -KM9
2 4 6 2 4 6
2 4 6 2 4 6
-FR5B
-FR5A I>> I>> I>>
C I>> I>> I>> C
0.4~0.63 A 0.4~0.63 A
-FR27 I>> I>> I>> -FR9 I>> I>> I>>
0.25-0.6 A 1-1.6 A
*W5B
*V5B
*U5B
*U5A
*V5A
*W5A
M
M
3
3
U27
W27
V27
-M5B
U9
W9
V9
-M5A
E
DOUBLE SPRILA
DOUBLE SPRILA
CHIP CONVEYOR
B M M
CHIP CONVEYOR
MOTOR (L) 200W B
MOTOR (R) 200W
雙雙雙雙雙油雙雙(左)
3 3 雙雙雙雙雙油雙雙(右)
(OPTION)
(OPTION)
THROUGH TOOL
OIL SKIMMER COOLANT
油油油油油油油油油
3P 400V
3P 400V 250W 0.7A
OPTION 3P 400V
OPTION
A A
400V CIRCUIT (OPTION)
1
2
4
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3 6 Drawer name: CANDY Date: 16-Feb-2011 Bl.
1 2 3 4 201-025-17
1 2 3 4
*R8 *R8
AC110V *T2 *T2

D D
*E
-KA23 -KA22
20A 250V -KAQ4.5 -KAQ4.4
*V3
C *U3 C
CW CCW
KA22 CW START
KA22 KA24 ON KA23 KA24 ON
-KA23 -KA22 KA23 CCW

KA24 OFF KA24 OFF
CAPACITANCE
-KAQ4.5 -KAQ4.4 STOP DELAY 0.3S DELAY 0.3S
KA24 ENABLE
START
KA22 OFF KA23 OFF
*15
-KAQ4.6 -KAQ4.6
-KA24 -KA24
B B
*W3
W3 V3 U3
M
3
MAGAZINE INDEX
MOTOR 40W
A A
MAG INDEX FOR CAROUSEL TYPE
1
2
4
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AC 220V 32 TOOL DETA CHAIN MAGAZINE USE

*R5A *R5A
D *S5A *S5A D
*T5A *T5A
*E *E
2
1.25mm
1 3 5 1 3 5
-KM3 -KM3R
2 4 6 2 4 6
C C
Q4.4 Q4.5 -FR3 I>> I>> I>>
Q5.2 Q5.2 Q5.3
R5A S5A T5A R5A S5A T5A (2.5-4)A U3 V3 W3
U3 V3 W3 U3 V3 W3
AC0V NO NC A1 NO NC A1
NO NC A1 NO NC A1
NO -KM3 -KM3R 1 3 5 1 3 5 1 3 5
-KM7 NC A1 -KM8L
-KM8H NO NC A2 NO NC A2 -KM7 -KM8L -KM8H
NO NC A2 NO NC A2 2 4 6 2 4 6 2 4 6
NO NC A2 Q4.5B Q4.4B Q4.4B Q4.5B
Q5.3B Q5.2B Q5.2B Q5.3B
Q5.2B
U3 V3 W3 W3 V3 U3
U7 V7 W7 U8 V8 W8
W8 NO NC
U8 V8
206 207
4P 4P 8P U7 V7 W7
HI-SPEED HI-SPEED LOW-SPEED -FR3
B MAG. MOTOR CCW BU BV BW B
32 TOOL CHAIN MAGAZINE TYPE MAG. MOTOR CW
M
RU RV RW
U8 V8 W8
32刀刀刀刀刀刀刀刀
HI-LOW GEAR EXCHANGE MAGAZINE MOTOR 1/2HP
32 TOOL CHAIN MAGAZINE TYPE
A A
3 Phase 220V 32 TOOL CHAIN MAG TYPE
1
2
4
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3 6 Drawer name: CANDY Date: 1-Sep-2010 Bl.
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1 2 3 4
*203
-HL1
-LA1
+B1
-T1
+B1
D 900VA -KA21
D
2 NFB4 5A
2.0mm 6A *L33 0V *R2 *R6 *137
110V
2
I>
NFB3 WORK LAMP
*202
-HL1
-LA1
+B1
*L13
+B1
3
4
I> I>
0V *T2
2
1φ AC400V *L31
*L11 220V AC110V FOR DAYLIGHT LAMP
-KA21
NFB5 3A
24V *R3 *R4 *137
2
I>
230V
12V
WORK LAMP
-HA1
AC24V
0V *T3
C C
380V 2
2.0mm
NFB7 2A
400V 220V *S5 *R5
2
I>
415V 0V *T5 *T5
SECONDARY
B PRIMARY B
TRANSFORMER
A A
TRANSFORMER AC 400V
1
2
4
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L11 L12 L13 R2 R3 S5 R5C S5 T5 32 TOOL DETA CHAIN MAGAZINE USE
*203
NFB3 NFB4 NFB5 NFB7 NFB8
-HL1
-LA1
D
+B1
+B1
D -T1 2.6KVA -KA21
L31 L32 L33 R6 R4 R5 R5A S5A T5A
*R2 NFB4 5A *137
220V 110V *R6
2
I>
10A 6A 3A WORK LAMP
2A 6A
*202
-HL1
-LA1
100V
+B1
TO
+B1
TO AC 220V AC 220V
TRANSFOR. TO AC24V 220V
AC 110V TO 32 刀刀刀刀刀刀 *T2
0V
(OPTION)
220V AC110V FOR DAYLIGHT LAMP
3A -KA21
230V NFB5
24V *R3 *R4 *137
2
2
I>
3.5mm
230V
12V
WORK LAMP
230V -HA1
10A AC24V
0V *T3
C NFB3 C
L11 *L31
5
400V
I> I> I>
L12
3
L13 *L32
1
400V 2
2.0mm
*L33 400V
NFB7
220V *R5C
2A
460V
*R5
220V *S5
4
460V
I>
2
*T5
460V 220V
B PRIMARY SECONDARY B
2
2.0mm
NFB8
TRANSFORMER 6A
*R5A
6
I> I> I>
4
*S5A
2
*T5A
A A
3 PHASE TRANSFORMER AC 220V
1
2
4
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3 6 Drawer name: CANDY Date: 15-Jul-2011 Bl.
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1 2 3 4
L11 L12 L13 L51 L52 L53

4th AXIS CONTROL POWER SOURCE 3 PHASE AC 220V USE
NFB11 16A
NFB11 16A
NFB11 16A
NFB12 10A
NFB12 10A
NFB12 10A
D -T1 4.6KVA D
L41 L42 L43 L61 L62 L63 220V 110V
TO AC 220V 100V
TRANSFORMER 220V
0V
220V
230V
24V
2
3.5mm
230V
12V
16A 230V
0V
C NFB11 C
L11 *L41
5
400V
I> I> I>
L12
3
L13 *L42
1
400V 2
2mm
*L43 10A
400V
NFB12
220V *L51 *L61
6
460V
I> I> I>

*L52 *L62
4
*L53 *L63
2
460V 220V
460V 220V
B PRIMARY SECONDARY B
2
TRANSFORMER
A A
3 PHASE TRANSFORMER AC 220V
1
2
4
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3 6 Drawer name: CANDY Date: 20-Aug-2010 Bl.
1 2 3 4 201-025-17
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FAST TOOL CHANGE ( 4 SENSOR ) FOR AC400V

2
2.0mm 快快快快快快(4隻隻隻馬 )
D D
*L11 *L11
*L12 *L12
*L13 *L13
*E *E
3φ400V
-FA4
(1.6-2.5) A
I> I> I>
C *Q4.7 C
R9 S9 T9
1 3 1 3
Q4.7 1 3
1MSSR 2MSSR 3MSSR
2 4 2 4 2 4
R9 U4 S9 V4 T9 W4 *23
1 2 1 2 1 2
SSR1 SSR2 SSR3
4- 3+ 4- 3+ 4- 3+
23 Q4.7 23 Q4.7 23 Q4.7
B ARM CW ARM CW ARM CW U4 V4 W4

B
M 208 207
3
L11 L12 L13
-M7
-FA4
ARM MOTOR
R9 S9 T9
(1.6-2.5) A
馬馬馬馬馬
A A
4 SENSOR ARM TYPE FOR AC400V
1
2
4
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FAST TOOL CHANGE ( 4 SENSOR ) FOR 32 TOOL DETA CHAIN MAGAZINE USE AC220V
2
2.0mm 32刀刀刀刀刀刀快快快刀刀快(4隻隻隻馬 ) AC220V
D D
*R5A *R5A
*S5A *S5A
*T5A *T5A
*E *E
3φ220V
-FA4
(2.5-4) A
I> I> I>
C *Q4.7 C
R9 S9 T9
Q4.7
1 3 1 3 1 3
1MSSR 2MSSR 3MSSR
R9 U4 S9 V4 T9 W4 2 4 2 4 2 4
1 2 1 2 1 2 *23
SSR1 SSR2 SSR3
4- 3+ 4- 3+ 4- 3+
23 Q4.7 23 Q4.7 23 Q4.7
ARM CW ARM CW ARM CW

U4 V4 W4
B B
M 208 207
3 R5A S5A T5A
-M7
-FA4
ARM MOTOR
R9 S9 T9
(2.5-4) A
馬馬馬馬馬
A A
4 SENSOR ARM TYPE FOR AC220V
1
2
4
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1 2 3 4 201-025-17
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*L21 *L21
*L22 *L22
*L23 *L23
*E *E
D D
2
5.5mm
NFB1
32A I> I> I>
*L1A
*L2A
*L3A
C 1 3 5
-MCC
C
32A
2 4 6
*L1B
*L2B
*L3B
L1 L2 L3 PE *TEMP+
TEMP+ 1 TEMP+ TEMP+ 1 TEMP+
*TEMP-
TEMP- 2 TEMP- TEMP- 2 TEMP-
X121 3 X21
173 3
B 4 23 4 B
Active Interface Module(AIM)
24V 1 14
Active Line Module(ALM)
2
X124
0V 3 13
4
PE W2 V2 U2 U1 V1 W1 PE
*L1 *L1
*L2 *L2
*L3 *L3
A A
400V FOR ALM UNIT
1
2
4
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3 6 Drawer name: CANDY Date: 6-Aug-2010 Bl.
1 2 3 4 201-025-17
1 2 3 4
*R6 *24
D D
M08 COOLANT
-FR1
*206
MAG. MOTOR
-FR3
*207
ARM MOTOR
3 -FR4
-SA37 *208
4 -KAQ3.6
CHIP CONVEYOR
-FR5
*208A
*217
C CHIP D1 C
-FR5A
*208B
*Q3.6A
-FR5B CHIP D1
+24V *14
+24V *24
*209
COIL
0V *13 IN A1 -FR6 CHIP FLUSHER
0V *23
DOOR A2 *210
SWITCH
-KA47
-FR15 WATER GUN
*211
B -FR27 OIL SKIMMER B
POWER SUPPLY POWER SUPPLY / LP1300D-24M *23 5 DOOR

*T2 9
1
*I4.1
110VAC 4.3A RELEASE
110VAC 12.5A 10 6
2 TO PLC PP1-X222 (I4.1)
DUST EXHAUST
油油油油油
(OPTION)
A A
110V CIRCUIT AND 24V CIRCUIT
1
2
4
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3 6 Drawer name: KENNY Date: 4-Jun-2011
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KEY MANUAL SWITCH

*30
(1A/1B) I8.3
-SQ5 Z LIMIT
REMOVE 24 R6 R8 Q3.5
*29 24
D 3 2 13 23 24 33 D
KAQ1.3 1 4 24 S33 S39
-SQ4 Y LIMIT 21 21
E-STOP (PANEL) I8.3
A1 S33 S34 S39
*28 22 22
*423A A1/A2
-SQ3 X LIMIT *421A
K1
*S12 K2
E-STOP
(CHIP CONVEYOR) 21 21
A2 S11 S12
(OPTION) 22 22 23 S11 S12
*421 *423 14 S21 S22 34
I3.0 S21 S22 26
SIDEDOOR -KA-EMG
C TE XPS-AF5130 C
*422 *424
SAFETY MODULE
SIDEDOOR
AC110V
*24 *R6 *63 / Q3.5
*24 *S39
MAGAZINE *402 *403
DOOR -MCC
(OPTION)
*S12 *S11 *S21

*S22 *S33 *S39
B B
A1 S12 S11 S21 S22 S33 S39 13 23 33
AUTO START
TE XPS-AF5130
A2 14 24 34
*23
A *I3.0 *R8 *26 / DRIVE ENABLE A
CONTROL CIRCUIT(2009CE)
1
2
4
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在在在在在
828D PPU
DC24V FOR ALM
*24
X122
*Q3.7 (T63/OFF1) *24
D 1
D
2
*26 (T64/OFF3)
3
4
*23
5
6 *24
在在在在在在
DC24V
ALM MODULE
X21
C C
在在在在在 -KA-EMG 1
DRIVE ENABLE
2
828D PPU *Q3.4 / *173
3 EP +24V
X132
*24 4 EP M
9
*23
-MCC
3
*X132.4
4
*23 *23
5
*24
6
B *23
B
10 KA132.10
*X132.10
PP72/48
PP1-X222
*Q3.5 (T64/OFF3) *23
Q3.5 *23
*Q3.7 (T63/OFF1)
Q3.7 DC0V
*Q3.4 (T48/EP)
Q3.4
A A
CONTROL CIRCUIT (ALM)
1
2
4
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在在在在在
828D PPU
DC24V FOR SLM
*24
X122
*Q3.7 (T63/OFF1) *24
D 1
D
2
*26 (T64/OFF3)
3
4
*23
5
6 *24
在在在在在在
DC24V PP72/48
PP1-X222 SLM MODULE
-KA-EMG *I3.1 / SLM READY
I3.1
*I3.2 / SLM OL. X21
C I3.2
C
1 SLM READY
2 SLM OVERLOAD
3 EP +24V
DRIVE ENABLE *Q3.4
4 EP M
*23
B B
PP72/48
PP1-X222
*Q3.5 (T64/OFF3) *23
Q3.5
*Q3.7 (T63/OFF1)
Q3.7 *23
*Q3.4 (T48/EP) DC0V
Q3.4
*23
*Q3.4
KAQ3.4
A TO MCC A
CONTROL CIRCUIT (SLM)
1
2
4
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1 2 3 4 201-025-17
1 2 3 4
-KA-EMG
SAFETY MODULE
*R6
*R8
D 23 24 D
-KAQ1.4 5
-KAQ5.1 -KAQ5.0
-KAQ4.1 -KAQ4.2 -KAQ5.5 -KAQ4.7 -KAQ2.7 -KAQ2.7 -KAQ5.6
*Q2.7B
*Q4.1A *Q4.2A *Q5.5A *Q4.7A *Q5.0A *Q2.7A *Q1.4A
C C
-KAQ3.4
-KA132.10
95 (*153)
*Q3.4A /
DOOR SWITCH *25A
*X132.10A ON ELETRICAL -FR9 96
*Q5.1A -KM4R -KM4
BOX *Q5.6A
AUTO *Q2.7A
POWER *Q4.7B *Q5.0B
OFF
A1 A1 A1 A1 A1 A1 A1
*T2
A2 A2 A2 A2 A2 A2 A2
-HA2 -HA3 -HA4 -KM4 -KM4R -KM9 -KM10 -KM11 -KM9 -SOL6
-MCC
B B
-KM27
SK
*T2
MCC NC ALARM NC START PROGRAM END TC ARM TC ARM COOLANT THROUGH THROUGH TOOL 4TH AXIS OIL SKIMMER
LAMP LAMP LAMP CW CCW SPINDLE COOLANT UNCLAMP
ACTIVE -SOL 油油油油油
油油油油
ARM TYPE
OPTION (OPTION)
A A
110V CIRCUIT
1
2
4
5 D:\S828E04.SCH
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*R8 *R8
D D
-KAQ0.0 -KAQ0.1 -KAQ3.0

-KAQ2.0 -KAQ2.1 -KAQ2.2 -KAQ2.3 -KAQ2.6
-KAQ3.1 -KAQ4.4 -KAQ4.5 -KAQ5.7
C *Q4.4A *Q4.5A C
*Q0.1A
*Q0.0A *Q2.0A *Q2.1A *Q2.2A *Q3.0A *Q2.3A *Q3.1A *Q2.6A *Q5.7A
-KM3R -KM3
*Q4.4B *Q4.5B
A1 A1 A1 A1 A1
B -SOL1 -SOL2 -SOL3 -KM1

A2
-SOL5 -KM3
A2 A2
-KM6
A2
-KM15
A2 B
-SOL9 -SOL10 -KM3R
-SOL4 -SOL7
*T2 *T2
COOLANT CHIP WATER

AUTODOOR AUTODOOR MAGAZINE MAGAZINE MAGAZINE TOOL TOOL COOLANT M07 TC MAGAZING TC MAGAZING
OPEN CLOSE TO TO SENSOR UNCLAMP UNCLAMP M08 CW CCW FULSHER GUN
AIR BLOW
BASIC SPINDLE CLEAN AIR
(POCKET UP) (POCKET DOWN)
OPTION OPTION ARM TYPE OPTION
A A
110V CIRCUIT
1
2
4
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FALCON MACHINE TOOLS CO., LTD. 1418VMC SIEMENS 828D
Bl.
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AC110V
*R8 *R8
D D
L11
L12
L13 AC0V
R8
KA47
1 -KM12
218
-KA47 3
217 23
218A
-KAQ2.4 -KAQ2.5
W12
U12
V12
*218
DUST EXHAUST
油油油油油
218
218A
C C
*Q2.4A *Q2.4A *Q2.5A 95
*Q2.5A -FR12
-FR12
96
217 1.6-2.5A
217 3 b 2
1a4 DUST EXHAUST
*218A 24
-KM5R -KM5 -KM5AR -KM5A 23
MOTOR
DUST EXHAUST 油油油油油
(OPTION)
7226-81100525(white)
*Q2.4B *Q2.5B *Q2.4C *Q2.5D
自自自
B -KM5R -KM5A -KM5AR SK

B
-KM5
-KM12
*T2
CHIP CONVEYOR CHIP CONVEYOR DOUBLE SPIRALCHIP CONVETOR

CW/CCW DUST EXHAUST
CW CCW
油油油油油
雙雙雙雙雙 (OPTION)
A A
110V CIRCUIT
1
2
4
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I/O MODULE PP1-X111
I0.0 I0.1 I0.2 I0.3 I0.4 I0.5 I0.6 I0.7 I1.0 I1.1 I1.2 I1.3
D 3 4 5 6 7 8 9 10 11 12 13 14 D
C TERMINAL BOARD (1) TRM-IDC-50-B C
*I1.2 *I1.3
*I1.1
*I0.0 *I0.1 *I0.2 *I0.3 *I0.4 *I0.5 *I0.6 *I0.7 *I1.0

X1 X10 X100
1 2 3
HANDLE
MULTIPLIER
SELECTOR
B B
C
*24 *24
A A
PLC I/O INPUT PP1-X111
1
2
4
5 D:\828\S828E07.SCH
CHEVALIER
KEY MANUAL
R
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I/O MODULE PP1-X111
I1.4 I1.5 I1.6 I1.7 I2.0 I2.1 I2.2 I2.3 I2.4 I2.5 I2.6 I2.7
D 15 16 17 18 19 20 21 22 23 24 25 26 D
*I1.4 *I1.5 *I1.6 *I1.7 *I2.0 *I2.1 *I2.2 *I2.3 *I2.4 *I2.5 *I2.6 *I2.7
X Y Z 4
B 1 2 3 B
HANDLE
-SQ33 -SQ34
AXIS SELECTOR
*24 *24
AUTODOOR M88
FINISH
CLOSE (OPTION)
Pressure
Error
(OPTION)
A A
1
2
4
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I/O MODULE PP1-X222
I3.0 I3.1 I3.2 I3.3 I3.4 I3.5 I3.6 I3.7 I4.0 I4.1 I4.2 I4.3
D 3 4 5 6 7 8 9 10 11 12 13 14 D
(*114)
*121A
*I3.0 *I3.1 *I3.2 *I3.3 *I3.4 *I3.5 *I3.6 *I3.7 *I4.0 *I4.1 *I4.2 *I4.3
3 SAFETY 21
B -KA-EMG SAFETY 11 B
SLM SLM 4 AC DOOR
-SQ1 -SQ2 -SQ3 -SQ4 -SQ5 -SQ6 DOOR
READY OVERLOAD MOTOR 12 22
OVERLOAD
*24 *24
E-STOP X HOME Y HOME Z HOME 4TH HOME LUB LUB DOOR DOOR
POSITION POSITION POSITION POSITION LEVEL PRESSURE CLOSED 1 CLOSED 2
INPUT (OPTION) O.K. ARRIVE LOCKED LOCKED
A A
1
2
4
5 D:\828\S828E09.SCH
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KEY MANUAL
R
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I/O MODULE PP1-X222
I4.4 I4.5 I4.6 I4.7 I5.0 I5.1 I5.2 I5.3 I5.4 I5.5 I5.6 I5.7
D 15 16 17 18 19 20 21 22 23 24 25 26 D
(*166)
*122A
*I4.4 *I4.5 *I4.6 *I4.7 *I5.0 *I5.1 *I5.2 *I5.3 *I5.4 *I5.5 *I5.6 *I5.7
B B
-SQ9 -SQ10 -SQ11 -SQ12 -SQ13 -SQ14 -SQ15 -SQ16 -SQ17 -SQ18 -SQ19 -SQ20
*24 *24
AIR TOOL TOOL KEY 4TH AXIS 4TH AXIS MAGAZINE MAGAZINE 2 MAGAZINE POCKET POCKET SPINDLE
PRESSURE CLAMP UNCLAMP TOOL UNCLAMP CLAMP COUNTER COUNTER FIRST UP DOWN OIL
O.K. POSITION POSITION UNCLAMP (OPTION) (OPTION) (OPTION) TOOL (MAGAZINE (MAGAZINE COOLANT
POSITION TO BASIC) TO SPINDLE) ALARM
(OPTION)
A A
1
2
4
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I/O MODULE PP1-X333
D D
I6.0 I6.1 I6.2 I6.3 I6.4 I6.5 I6.6 I6.7 I7.0 I7.1 I7.2 I7.3 I7.4
3 4 5 6 7 8 9 10 11 12 13 14 15
C C
TERMINAL BOARD (3) TRM-IDC-50-B
*I6.0 *I6.1 *I6.2 *I6.3 *I6.4 *I6.5 *I6.6 *I6.7 *I7.0 *I7.1 *I7.2 *I7.3 *I7.4
B B
-SQ21 -SQ22 -SQ23 -SQ24 -SQ25 -SQ26 -SQ27 -SQ28 -SQ29 -SQ30 -SQ31 -SQ32 -SQ33
ARM ARM ARM

BRAKE EXCHANGE HOME
POSITION POSITION POSITION
*24 *24
ARM ARM ARM MAGAZINE MAGAZINE M90 M92 M94 X AXIS Y AXIS Z AXIS AUTODOOR AUTODOOR
PRE HOME LOCK PIN LOCK PIN FINISH FINISH FINISH OVERTRAVEL OVERTRAVEL OVERTRAVEL OPEN SENSOR CLOSE SENSOR
BRAKE
BACKWARD FORWARD (OPTION) (OPTION) (OPTION)
UNCLAMP & 60DEG
POSITION POSITION
(OPTION) (OPTION)
A 4 SENSOR ARM TYPE A
1
2
4
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I/O MODULE PP1-X333
D D
I7.5 I7.6 I7.7 I8.0 I8.1 I8.2 I8.3 I8.4 I8.5 I8.6 I8.7
16 17 18 19 20 21 22 23 24 25 26
C C
*I7.5 *I7.6 *I7.7 *I8.0 *I8.1 *I8.2 *I8.3 *I8.4 *I8.5 *I8.6 *I8.7
B B
-SQ26 -SQ27 -SQ28 -SQ34 4 -SQ34 -SQ34

-SL3
BLUM BLUM
BLUE GRAY
藍灰灰灰
*24 *24
LASER OK STATIC
ARM TOUCH PROBE TOUCH PROBE SPINDLE SPINDLE M96 KEY MANUAL DRF key M98
FINISH OUTPUT FINISH
PRE 雷雷雷雷 (OPTION)
BATTERY LOW ERROR HIGH GEAR LOW GEAR (OPTION) SWITCH ON 靜靜靜靜 (OPTION)
CLAMP
(2009 CE) BLUM NT-A2 雷雷雷雷雷雷
A 4 SENSOR ARM TYPE A
1
2
4
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I/O MODULE PP1-X111
Q0.0 Q0.1 Q0.2 Q0.3 Q0.4 Q0.5 Q0.6 Q0.7 Q1.0 Q1.1 Q1.2 Q1.3
D 31 32 33 34 35 36 37 38 39 40 41 42 D
C C
*Q0.0 *Q0.1 *Q0.2 *Q0.3 *Q0.4 *Q0.5 *Q0.6 *Q0.7 *Q1.0 *Q1.1 *Q1.2 *Q1.3
B B
BLUM BLUM BLUM
YELLOW PINK VIOLET
黃黃粉粉黃紫黃
-KAQ0.0 -KAQ0.1 -KAQ1.0 -KAQ1.1 -KAQ1.2 -KAQ1.3
*23 *23
AUTO DOOR AUTO DOOR TOOL DUST AIR ENABLE 0 ENABLE 1 ENABLE 2 DRF output SPINDLE SPINDLE OT
BLOW SHUTTER PURGE LASER LASER HIGH GEAR LOW GEAR RELEASE
OPEN CLOSE LASER (OPTION)
NOZZLE 防防防防防遮遮遮 TRANSMITTER RECEIVER RECEIVER OR (OPTION) (OPTION)
(OPTION) (OPTION) 刀刀刀刀電電電電電電雷雷雷雷雷雷雷雷雷雷雷雷 1 雷雷雷雷雷雷 2
(OPTION) (OPTION) (OPTION) (OPTION) M98 OUTPUT
(OPTION) (OPTION)
A (BLUM NT-A2 雷雷刀刀雷雷) A
PLC I/O OUTPUT PP1-X111
1
2
4
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I/O MODULE PP1-X111
Q1.4 Q1.5 Q1.6 Q1.7

D 43 44 45 46 D
*Q1.4 *Q1.5 *Q1.6 *Q1.7
B B
-KAQ1.4 -KAQ1.5 -KAQ1.6 -KAQ1.7
*23 *23
OIL M88 OUTPUT M94 OUTPUT M96 OUTPUT

SKIMMER (OPTION) (OPTION)
(OPTION)
MOTOR
A A
1
2
4
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I/O MODULE PP1-X222
Q2.0 Q2.1 Q2.2 Q2.3 Q2.4 Q2.5 Q2.6 Q2.7 Q3.0 Q3.1 Q3.2 Q3.3
D 31 32 33 34 35 36 37 38 39 40 41 42 D
C C
*Q2.0 *Q2.1 *Q2.2 *Q2.3 *Q2.4 *Q2.5 *Q2.6 *Q2.7 *Q3.0 *Q3.1 *Q3.2 *Q3.3
B B
-KA10
KAQ2.0 KAQ2.1 KAQ2.2 KAQ2.3 KAQ2.4 KAQ2.5 KAQ2.6 KAQ2.7 KAQ3.0 KAQ3.1 KAQ3.3
KAQ3.2
*23 *23
POT UP POT DOWN TOOL UNCLAMP COOLANT CHIP CONVEYOR CHIP CONVEYOR CHIP COOLANT TOOL M07 M90 OUTPUT M92 OUTPUT
M08 FLUSHER THROUGH UNCLAMP AIR BLOW
(MAG. TO BASIC) (MAG. TO SPINDLE) CW CCW
MOTOR SPINDLE AIR
A A
PLC I/O IO OUTPUT PP1-X222
1
2
4
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I/O MODULE PP1-X222
Q3.4 Q3.5 Q3.6 Q3.7

D 43 44 45 46 D
C C
*Q3.4 *Q3.5 *Q3.6 *Q3.7
B B
-KAQ3.6
*23 *23
DOOR
E-STOP RELEASE E-STOP
E-STOP
T64 / OFF3 T63 / OFF1
T48 / EP
A A
1
2
4
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I/O MODULE PP1-X333
D D
Q4.0 Q4.1 Q4.2 Q4.3 Q4.4 Q4.5 Q4.6 Q4.7 Q5.0 Q5.1 Q5.2 Q5.3
31 32 33 34 35 36 37 38 39 40 41 42
C C
*Q4.0 *Q4.1 *Q4.2 *Q4.3 *Q4.4 *Q4.5 *Q4.6 *Q4.7 *Q5.0 *Q5.1 *Q5.2 *Q5.3
B B
KAQ4.0 KAQ4.1 KAQ4.2 KAQ4.3 KAQ4.4 KAQ4.5 KAQ4.6 KAQ4.7 KAQ5.0 KAQ5.1 KAQ5.2 KAQ5.3
*23 *23
LUBRICATION NC ALARM NC WORK MAGAZINE MAGAZINE MAGAZINE ARM CW ARM CCW AUTO 4P 8P
ON LAMP OPERATING LAMP CW CCW START/STOP POWER OFF HI-SPEED LOW-SPEED
LAMP (ONLY USE FOR (ONLY USE FOR MAGAZINE MAGAZINE
(ONLY USE FOR ARM TYPE) ARM TYPE)
A CAROUSEL TYPE) A
1
2
4
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I/O MODULE PP1-X333
Q5.4 Q5.5 Q5.6 Q5.7

D 43 44 45 46 D
C C
*Q5.4 *Q5.5 *Q5.6 *Q5.7
B B
KAQ5.4 KAQ5.5 KAQ5.6 KAQ5.7
*23 *23
MAGAZINE NC END 4th AXIS WATER

LOCK PIN LAMP UNCLAMP GUN
A A
1
2
4
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AC110V
*R8
Q5.2 Q5.2 Q5.3

D U3 V3 W3 U3 V3 W3 D
AC0V
NO NC A1 NO NC A1
NO NC A1
-KM7 -KM8L
-KM8H
NO NC A2 NO NC A2
NO NC A2
Q5.3B Q5.2B Q5.2B Q5.3B
Q5.2B
U7 V7 W7 U8 V8 W8
U8 V8 W8 -KAQ5.2 -KAQ5.3 -KAQ5.4
4P 4P 8P
HI-SPEED HI-SPEED LOW-SPEED *Q5.2A *Q5.3A
32 TOOL CHAIN MAGAZINE TYPE
C C
Q5.2 Q5.3 Q5.4
*Q5.4A
KM8L KM7
*Q5.2B *Q5.3B
Q5.2A Q5.3A Q5.4A
KAQ5.2 KAQ5.3 KAQ5.4
R8 R8 R8
Q5.2 23 Q5.3 23 Q5.4 23 -KM8H -KM7 -KM8L -SOL5
B B
4P 8P MAG.
LOW-SPEED LOCKPIN
HI-SPEED
-SOL
*T2 AC0V 32 TOOL TOOL CHAIN MAGAZINE
4P 4P 8P MAGAZINE
LOCKPIN
MAGAZINE MOTOR MAGAZINE MOTOR SOL-
HI-SPEED LOW-SPEED
A A
32 TOOL TOOL CHAIN MAGAZINE
1
2
4
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*R8
LOW LEVEL SW 9 D
D A1
遠水水遠水
-KM10
電電電電電電電電遠水 RELAY電電電水
A2
5 97 97 97
L11 L12 L13 L11 L12 L13 L11 L12 L13
9
-FR9 98 -FR10 98 -FR11 98
-KAQ2.7 T2 R8 T2 T2
*450B Q2.7A
NO NC A1 NO NC A1 NO NC A1
5 HIGH LEVEL SW
-KM9 -KM10 -KM11 KA8
遠水水遠水
NO NC A2 NO NC A2 NO NC A2
450B
*450A R8
148 450 450
*13A Q2.7 23
SAFETY SW
U9 V9 W9 U10 V10W10 U11V11 W11
安安安安
NO NC NO NC NO NC
*Q2.7A
13A
148
450C
450D
Q2.7A
13A
450D
13A
R8
R8
R8
450
C *450C CTS C
-FR9 -FR10 -FR11
-FR9 COOLANT SEPERATOR SUCTION
THROUGH
SPINDLE MOTOR MOTOR
-FR10 400V 6.85A 400V 3.1A 400V 1.6A

*450D
-BZ1
-FR11
*148
BZ
*450
OA001 電電電電電電電電遠水
25MM 30MM
1 2 1 2
B B
R8 Q2.7A L11 L12
SK SK SK
E T2 E L13
-KM9 -KM10 -KM11 4 3 4 3
*T2
CONTROL POWER
遠遠遠遠吸吸吸遠吸吸蜂蜂電 CABLE CABLE
分分吸吸
coolant through spindle buzzer

sepreator pump suction pump
pump
2008/09/18 MODIFY
A COOLANT THROUGH SPINDLE II (遠遠遠遠遠遠遠遠遠遠) A

遠心式分離機
1
2
4
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*R8
D D
-KM11 L11 L12 L13 L11 L12 L13

9
LOW LEVEL 13 1 97 97 T2 2 T2
-KAQ2.7
SW -PS1
3 NO NC A1 NO NC A1
14 filter pressure sw -FR9 98 -FR11 98
5 抽水水抽水 -KM9 -KM11
濾濾濾濾濾濾濾濾
NO NC A2 NO NC A2
6 R8 4
U9 V9 W9 U11 V11 W11

*Q2.7A *2 *7 NO NC NO NC
R8 7 148 6 R8 7 3 4
C HIGH LEVEL -FR9 -FR11 C

SW 6-8A 0.1-1A
中中中抽抽抽
抽水水抽水抽抽抽抽
濾濾 COOLANT SUCTION
THROUGH
SPINDLE MOTOR
*3
95 95
-FR11
-FR9
96 96
*6 *4
電電電電蜂電電電抽水
B -BZ1 B
A1
A1
1 2 1 2
SK SK BZ
L11 L12 R8 Q2.7A
-KM9 A2
-KM11 A2 OA001
*T2 E T2
E L13
4 3 4 3
中中中抽抽抽抽抽抽抽蜂蜂蜂
POWER
coolant through spindle buzzer CONTROL CABLE
suction pump CABLE
pump
A A
COOLANT THROUGH SPINDLE BY FILTER
1
2
4
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/E4.4 *R8
Y CONTACT
-KAQ1.1 -KAQ1.2 U V W W2 U2 V2
D Q1.2A T2 Q1.1A T2 D
Q1.1A Q1.2A NO NC A1 NO NC A1
-KM21 -KM22 U1 V1 W1
21 21 NO NC A2 NO NC A2
-KM22 22 -KM21 22
Q1.2B Q1.1B Q1.1B Q1.2B
W2 U2 V2 W2 U2 V2
*Q1.1B *Q1.2B
SK SK YDelta_D YDelta_Y
D CONTACT
W2 U2 V2
C -KM21 -KM22 C
*T2
Q1.2 Q1.1 U1 V1 W1
YDelta_D YDelta_Y
FROM SPINDLE AMP R8 R8

U V W KAQ1.2 KAQ1.1
Q1.2A Q1.1A
Q1.2 23 Q1.1 23
B B
1 3 5 1 3 5
Y-D CONTACT
8P 4P
-KM21 -KM22
2 4 6 2 4 6 LOW-SPEED HI-SPEED W2 U2 V2
OR OR
YDelta_Y YDelta_D
U1 V1 W1
U1 V1 W1 U2 V2 W2
1PM610X MOTOR
A A
1PM610X MOTOR (Star-Delta)
1
2
4
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D D
*R6 110V
POWER SUPPLY
110VAC 8.3A
+24V *24V1
*24V1
Q1.2 Q1.1
0V *0V1 LY2NJ LY2NJ
*0V1
2
2mm
C C
SPINDLE 225 224 224 225
SPINDLE
LOW GEAR
HIGH GEAR KAQ1.2 KAQ1.1
*224 *225 *224

24V1 0V1 24V1 0V1
*225
Q1.2 23 Q1.1 23
SPINDLE SPINDLE
*224 *225 LOW-GEAR HI-GEAR
*I8.0
HIGH gear
B 8 7 6 主主主主 B
*24V1
+24V
主主主主
2 1 5 *I8.1
LOW gear
*T2 3 4
ZF GEAR BOX
ZF GEAR BOX CONNECTOR
A A
Z-F GEAR BOX
1
2
4
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AC110V
*R8 *R8
D D
-KAQ1.5 -KAQ3.2 -KAQ3.3 -KAQ1.6 -KAQ1.7 -KAQ1.0
C C
*Q1.5A *Q3.2A *Q3.3A *Q1.6A *Q1.7A *Q1.0A R8 R8 R8 R8
Q1.5A Q3.2A Q3.3A Q1.6A

Q1.5 23 Q3.2 23 Q3.3 23 Q1.6 23
M88 OUTPUT M90 OUTPUT M92 OUTPUT M94 OUTPUT
B B
R8 R8
*T2 *T2
KAQ1.7 KAQ1.0
M88 M90 M92 M94 M96 M98
Q1.7A Q1.0A
(M88 FIN I2.7 ) (M90 FIN I6.5 ) (M92 FIN I6.6 ) (M94 FIN I6.7 ) (M96 FIN I8.2 ) (M90 FIN I8.7 )
Q1.7 23 Q1.0 23
*I2.7 *I6.5 *I6.6 *I6.7 *I8.2 *I8.7
MD14512[24] BIT 0 MD14512[22] BIT 0 MD14512[22] BIT 1 MD14512[24] BIT 1 MD14512[24] BIT 2 MD14512[24] BIT 3
M96 OUTPUT M98 OUTPUT

A A
6 SETS M CODE
1
2
4
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D D
L61
L62
4TH AXIS CONTROL POWER SOURCE 3 PHASE AC 220V
L63 4 PIN CONTACT
E
TO CNC CONTACT
Q3.2A
(red) *24 KAQ3.2

P(+24V) *24
C *Q3.2B C
N(24G)
(red black) *Q3.2A Q3.2B
(gray red) -KAQ3.2 TP PP72/48 *I6.5
*I6.5 Q3.2 23
STEP FINISH *I6.5
(gray black) *I6.5
PROGRAM FINISH
(blue red) *Q3.2B
EXTERNAL START M90 OUTPUT
4TH AXIS CONTROL ( M90 OUTPUT )
(第第第第第第第第第2條條條,1條條條條,
B 1條條第第條,請請第請請請請2條條條條請第條) B
灰灰 A / 灰灰 B / 黃灰 C / 黃灰 D / 粉灰 P / 粉灰灰 N / 淺淺灰 L / 淺淺灰 K / 淺灰 M
A A
Aux. M CODE
1
2
4
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4C/5.5MM2
U U
D C1 - AXIS V V
1 D
2
X1 W W
MOTOR E 6
E
3
MODULE ENCODER
X202
C1-AXIS
4C/2.0MM2
UN UN
VN 1
Z - AXIS VN
2
X2 WN WN
MOTOR E E 6
C 3 C
MODULE ENCODER
X203
Z-AXIS
4C/2.0MM2
UL UL
VL 1
X - AXIS VL
2
X1 WL WL
MOTOR E E 6
3
MODULE ENCODER
X202
B X-AXIS B
4C/2.0MM2
UM UM
VM 1
Y - AXIS VM
2
X2 WM WM
MOTOR E E 6
3
MODULE
X203 ENCODER
Y-AXIS
MOTOR MODULE
A A
SERVO MOTER CABLE
1
2
4
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7C
828D PPU 261/281

-X143
D HANDWHEEL (MPG) D
A* *3
A* PIN 4 1 *A X100
PIN 3 A *2
A 2 A X10
TO TERMINAL BOARD (1)

X1
*7
4
PIN 1 5V
5V 3 5V
*6
PIN 2 0V Z
0V 4 0V
B* *5
PIN 6 *B Y
B* 5
PIN 5 B *4
B 6 B X
C C
*24
+24V
828D
12-pin connector
TOSOKU HANDWHELL CABLE ( HC1-1DABO FOR SIEMENS)

B B
顏顏紅顏黑顏黃顏粉紅顏白顏綠顏灰顏棕顏橘顏淺淺淺顏淺綠黑淺淺黑透透黑紫顏透透淺紫
LIGHT SKY GREEN SKY BLUE COLORLESS LIGHT
COLOR RED BLACK YELLOW PINK WHITE GREEN GRAY BROWN ORANGE BLUE BLUE BLACK
PURPURE COLORLESS
BLACK BLACK PURPURE
線線
5V 0V A A. B B. NONE I1.4 I1.5 I1.6 I1.7 I1.1 I1.2 I1.3 24 24 23
WIRE NO
信線
+5V 0V A A* B B* OFF X Y Z 四 X1 X10 X100 COM LED+ LED-
SIGN
A A
HANDWHEEL CIRCUIT
1
2
4
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D D
RS232 (USER)
1 8 SHIELD SHIELD 8 1 SHIELD

DCD
2 (YEL) 3 TX TX 2 (YEL) 2 TX
RX
3 (RED) 2 RX RX 3 (RED) 3 RX
TX
4 (WHT) 20 DSR DSR 6 (WHT) 4 DSR
DTR
5 (BLK) 7 GND GND 7 (BLK) 5 GND
GND
6 (BRO) 6 DTR DTR 20 (BRO) 6 DTR
C DSR C
7 (GRE) 4 CTS CTS 5 (GRE) 7 CTS
RTS
8 (BLU) 5 RTS RTS 4 (BLU) 8 RTS
CTS
9 (PIN) 22 RI RI 22 9 RI
RI
9 Pin Famale 25 Pin Female 25 Pin Male 9 Pin Female

D-SUB SERIAL PORT COM1 D-SUB D-SUB D-SUB PC
CONNECTOR CONNECTOR CONNECTOR CONNECTOR
B B
A A
RS232 CABLE
1
2
13-Apr-2000 4
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32 TOOL CHAIN MAG. LAYOUT(32刀刀刀刀刀刀) D

D
腳線
PIN
線線
WIRE NO
信線
SIGN
Z Y X U1 PE PE W2 V2 U2 L01 16 15 13 113 112 111 110 105 104 103 102 101 100 90 0V 24V
W1 V1
C C
W7 V7 U7 W8 V8 U8 E E W4 V4 U4 T2 Q2.1A Q2.0A Q5.4A I6.2 I7.5 I6.1 I6.0 I5.6 I5.5 I6.3 I6.4 I5.2 I5.4 I5.3 23 24
MAG. MAG. MAG. MAG. ATC ATC ATC PCOKET PCOKET MAG. ATC MAG. MAG.
MAG. MAG. ATC ATC ATC POCKET POCKET MAG. MAG. MAG.
MOTOR MOTOR MOTOR MOTOR MOTOR
MOTOR
SLOW
GROUND GROUND MOTOR MOTOR MOTOR 0V DOWN UP LOCPIN
HOME PRE
PRE
BRAKE DOWN UP
LOCPIN LOCPIN
HOME COUNTER2
0V +24V
HIGH HIGH HIGH SLOW SLOW POWER POWER POWER SOL- UNCLAMP BACKWARD FORWARD COUNTER
SOL- SOL- & 60 DEG CLAMP
4 SEN ARM
腳線
B 112 111 110
B
PIN
線線 127 125
126
WIRE NO
ATC
信線 HOME
ATC ATC
AT SPD BRAKE
SIGN
3 SEN ARM
A A
32 TOOL CHAIN MAG. LAYOUT
1
2
4
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1 2 3 4
福福福福福福福福福福福福( ATC 標標 3 隻 SENSOR )

電電電電電電電 30MM 孔孔孔孔 , 端端端電端 CE 端端端
D D
福福 1 2 3 4 5 6 7 11 12 0V 24V AU AV AW E MU MV MW E
(HEIDENHAIN)
192 122 123 124 125 126 127 121
( 828D) I5.3 I5.2 I5.5 I5.6 I6.0 I6.1 I6.2 I5.4 0V 24V U4 V4 W4 E U3 V3 W3 E
(810D) I37.3 I35.2 I35.3 I35.4 I35.5 I35.6 I35.7 I35.1
( FANUC ) X3.3 X5.2 X6.6 X6.5 X5.3 X5.4 X5.5 X5.6

1: 控控福控控控控電端福福 1~12 做福福做做福福 ATC ATC ATC MAG.
MAG. MAG. POCKET POCKET ATC ATC MAG.
C 2: 控控電做電廠廠,將將將孔福福將控標將將將 0V +24V ATC 福接福接
MAG. MAG.
SIGN (定定) 煞煞 UP DOWN 煞煞扣福原原原原動動福動動福動動福動動福動動福動動福 C
3: 馬馬電馬馬電馬馬接電馬做馬馬
福福福福福福福福福福福福( ATC 快快快快快福 4 隻 SENSOR )

電電電電電電電 30MM 孔孔孔孔 , 端端端電端 CE 端端端
福福 1 2 3 4 5 6 7 11 12 0V 24V AU AV AW E MU MV MW E
B (HEIDENHAIN) 192 122 123 124 125 126 273 121 127 B
( 828D) I5.3 I5.2 I5.5 I5.6 I6.0 I6.1 I7.5 I5.4 I6.2
0V 24V U4 V4 W4 E U3 V3 W3 E
(810D) I37.3 I35.2 I35.3 I35.4 I35.5 I35.6 I38.5 I35.1 I35.7
( FANUC )
X3.3 X5.2 X6.6 X6.5 X5.3 X9.6 X9.7 X5.6 X5.5
福福 MAG. MAG. POCKET POCKET ATC ATC ATC MAG. ATC ATC ATC MAG.
0V +24V ATC 福接福接
MAG. MAG.
SIGN (定定) 煞煞 UP DOWN 煞煞快快快福快快提福原原原原動動福動動福動動福動動福動動福動動福
1: 控控福控控控控電端福福 1~12 做福福做做

2: 控控電做電廠廠,將將將孔福福將控標將將將
A 3: 馬馬電馬馬電馬馬接電馬做馬馬 A
刀臂式刀庫接線圖
1
2
4
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1 2 3 4
POWER SUPPLY
*23 BLOW NOZZLE
0V
刀刀刀刀 / BLOW NOZZLE
防防防防 / DUST SHUTTER
防遮遮連 / BARRIER AIR

刀刀刀刀防防防防防遮遮連
*24 828D PLC DUST
24V
BARRIER
SHUTTER AIR
PP1-X111 (IN/OUT)
D D
BLUM 雷發刀刀雷刀雷雷NT-A2 Q0.2 *Q0.2
V49000102.5
連連連_精精精(MICRO COMPACT) $A_DBW[102]=32
PIN 2 棕綠 *24 Q0.3
+24V BROWN *Q0.3
V49000102.2
棕綠 $A_DBW[102]=4
6mm 4mm 6mm
0V
PIN 1 白綠 *23 Q0.4
*Q0.4 828D
WHITE V49000102.3
白綠 $A_DBW[102]=8 X122
PIN 7 I8.4 *23
+24V / 15mA (In 0) 青綠 / 藍綠 *I8.4 *23
CYAN / BLUE V49000100.0
雷發雷雷(Laser OK) 青綠 / 藍綠 $A_DBW[100]=1 9
PIN 4 黃綠 *Q0.5 Q0.5 10

+24V / 15mA (Out 0) V49000102.0
YELLOW
C 發發發動(Enable 0)
黃綠 $A_DBW[102]=1 11 C
PIN 5 灰綠 *I8.5 I8.5 *268B 12
+24V / 50mA (In 2) V49000100.2
GRAY
靜動動動(Static) 灰綠 $A_DBW[100]=4
*23
PIN 6 紫綠 *Q0.6 Q0.6
+24V / 15mA (Out 4)
VIOLET V49000102.4
接接發動(Enable 2) 紫綠 $A_DBW[102]=16
+ 24V / 15mA (Out 1)

PIN 12
粉粉綠 *Q0.7 Q0.7 828D
PINK V49000102.1
接接發動(Enable1) 粉粉綠 $A_DBW[102]=2 X132
PIN 3 綠綠 *268B
+24V / 50mA 方方
GREEN
動動動動(Skip) 綠綠 9
10
B B
11
TOOL MEASUREMENT
12
*268A
Z-3D(刀刀刀刀)
*23
棕綠
POWER SUPPLY
24V
BROWN *24
棕綠
*23
白綠
0V
WHITE
白綠
黃綠 *268A
YELLOW
黃綠
A A
BLUM NT-A2 & Z-3D
1
2
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1 2 3 4
4 1 blue (藍) blue (藍)

TS27R(TOOL MEASURE) P489 = 6
*24 *23
3 2
red (紅)
red (紅) TS27R 828D PPU
X132
D D
A1
A3
A2
A6
A7
A4
A5
A8
A9
A10
A11
A12
*268A
*23
9
RENISHAW
PROBEINTERFACE 10
*268A
M18-4 11
12
*23
B1
B2
B3
B5
B6
B4
B7
B8
B9
B10
B11
B12
828D PPU
*24 *23 *E
X122
C C
PP1-X333 I7.6 PP1-X333 I7.7 OMP40/60 9
10
TO I/O TO I/O MD14512[22] BIT 2 *268B
11
MD14512[22] BIT 3
MI12 INTERFACE ENABLE
*253
ENABLE
*232
12
*23
P488 = 3
PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
B B
信信 LOW LOW
黃灰白綠棕綠黃灰白 ERROR ERROR
BATT
SATUS SATUS +24V 0V GUD START START
SIGN WHITE GREEN YELLOW GRAY WHITE
BATT
YELLOW GRAY BROWN GREEN
*24 *23
0MM1
24V 0V
POWER SUPPLY
A A
TS27R & OMP60 ( MI12 INTERFACE )
1
2
4
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1 2 3 4
4 1 blue (藍) B1
A1 RENISHAW B2
3 2
red (紅)
A2 PROBEINTERFACE
M18 B3 TS27R 828D
A3
B4
X122
D D
A4 *268A
B5
A5 OUTPUT *23
N/C B6
A6 N/O 9
B7 *268A
10
*24 *23
TERMINAL 11
*24 12
TO TERMINAL
*23
24V 0V
POWER SUPPLY
828D
C X132 C
*268B
PP2-X222 I13.7 PP2-X222 I13.6
OMP40/60 9
10
TO I/O TO I/O MD14512[11] BIT 0
*268B
OMI-2 INTERFACE MD14512[11] BIT 1

ENABLE
ENABLE
11
12
*253 *232
*23
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14
Probe Probe Low Low Error Error Machine Probe Probe Probe Power Power Machine
信信 status1 status1 battery battery atart atart status 2a status 2a status 2b supply supply ground
B input input B
SIGN
藍藍藍藍/黑紫紫/黑綠綠/黑白棕黃灰橘紅黑綠/黃
Turquoise Turquoise Violet Violet Green Green White Brown Yellow Grey Orange Red Black Green
/Black /Black /Black /Yellow
*E
24V 0V
POWER SUPPLY
A A
TS27R & OMP60 ( OMI-2 INTERFACE )
1
2
4
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3 6 Drawer name: Date: 1-Sep-2010
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Machine
1 2 3 4
馬馬驅
SCREEN
PIN A
Motor
PIN B
PIN 6
PIN 3
PIN 2
PIN 1
4th I/O MODULAR
Control Cable
Transmit data -
Transmit data +
Receive data -
D
Receive data +
D
24 V power supply
4 3
Signal name
6 5 2 1
A
ground
12 11 10 9 8 7
Encoder Cable
8 7 6 5 4 3 2 1
B
SCREEN
DRIVE
驅驅驅
B
3
17 16 15 14 13 12 11 10 9
25 24 23 22 21 20 19 18
Power Cable
SCREENED
Yellow
黑
Black
藍
Blue
粉粉
Pink
Green
黃
Red
馬馬馬馬馬
粉
CABLE
COLOR
5 3 1 C
C C
6 4 2
Air Tube
*122A/I5.0(unclamp)
D
*25A/Q5.6A(AC110V)
*167/I5.1(clamp)
purpure/8
*121A/I3.6(home)
*24
yellow/8
grey/7
*T2
white/5
orange/4
2 1
blue/6
PE
brown/3
A 12P
balck/2
red/1
+24V
AC0V
Han-Module connectors
B 25P
11
10
1
B16-TYPE / PG29
B
航航航 B
*U14/1
*W14/3
*V14/2
C 6P
S/5
PE/4
NOW USE
1
D
(請請請請請請請請請請請請請請一一一一 38 mm的的 ,
然然然航航的航然馬然然一然然然然,該航然馬該該馬馬
驅動馬,馬馬馬馬馬,控控馬 , 控控馬然控請控控航航然然 A
有有有馬馬的有有 )
A A
4th II/ MODULAR(
/O MODULAR 航電用)
(航電用 )
1
2
4
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3 6 Drawer name: CANDY Date: 10-Jan-2011 Bl.
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1 2 3 4
D D
OMP40/60 OMI-2 SW1 / SW2
SW1
PULSE NO NO NO
1 2 3 4
ON
C C
SW1 SW2
OFF
BATTERY
LEVEL PROBE
STATUS ERROR
LED
SW2
AUTO
PULSE HIGH LEVEL 50%
B START B
1 2 3 4 5
ON
OFF
100%
LEVEL LOW PULSE MACHINE
A A
OMP60 ( OMI-2 ) SWITCH1/2
1
2
4
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1 2 3 4
*R5
*T5
AC220V 注油注 LUBRICATION E *14
D 1.25mm
2
DC24 牛油GREASE FOR QP1620 *13 D
E
1 2 3 4 5 6
Q4.0B 13 I3.7 24 I4.0
*R5
LEVEL SW PRESSURE
*14
Q4.0 NFB6 油油壓壓
1A I> -KAQ4.0
R5
NFB6
T7 -KAQ4.0
R7 KAQ4.0 Q4.0
1A
C T5 *Q4.0A C
TO Q4.0A
LUB. Q4.0 23
NFB6
*R7 *T5 *T7 14
KAQ4.0 NFB6
LUBRICATION 2 3 4 Q4.0B
2A
I>
ACTIVE 2A
TO
Q4.0A
GREASE Q4.0 23
FEED GREASE ON
KEY
B B
*Q4.0B
M
1
1P-MOTOR
M
LUB MOTOR PUMP 1
220V 100W
GREASE MOTOR DC24 1.2A
打牛油打打打
A A
LUBRICATION / GREASE
1
2
4
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Miscellaneous Function List
D-1
M-Code
M-Code Function Type Remark

M00 Program stop
M01 Optional stop
M02 End of program
M03 Spindle CW
M04 Spindle CCW
M05 Spindle stop
M06 Auto tool change
M07 Air Blow on
M08 Coolant on
M09 Coolant off
M10 4th axis clamp
M11 4th axis unclamp
M16 Coolant through spindle hole
M18 M16 off
M41 Low gear command
M42 High gear command
M63 CHIP CONVERY ON
M65 CHIP CONVERY OFF
M68 COOLANT FLOOR ON
M69 COOLANT FLOOR OFF
M77 Auto door close
M78 Auto door open
M88 Option M code (Q1.5),finish(I2.7)
M89 Cancel M Option (Q1.5)
D-2
PLC DGN
E-1
Parameter Meaning Value
MD14510[0] Number of Magazine locations 12 / 20 / 24 / 32
=0 Carousal
MD14510[1] Type of tool changer
=1 ARM
MD14510[2] Lubrication on time = 20
MD14510[3] Lubrication hold time =5

=0
MD14510[4] Lubrication off time
=0 Arm is continue
MD14510[14] Arm stop delay (in cycles) >0 Arm is not continue
>= 12 ( safety)
MD14510[20] Wash coolant on time =60 (sec)
MD14510[21] Wash coolant off time =30 (sec)

=4 (QP1620 mag.)
MD14510[29] MAG. stop delay (in cycles)
=0 (QP20 mag.)
= 00H (QP1620 mag.)
MD14512[2] MAG. Type BIT6
= 40H (QP20 mag.)
= 10H 3 SENSOR ARM TYPE
MD14512[9] ARM SENSOR TYPE
= 30H 4 SENSOR ARM TYPE
= 00H DISABLE
MD14512[21] Spindle cooler active
= 01H ENABLE
= 00H Lubricant use
MD14512[23] Lubricant / Grease use. = 05H Lubricant not use
Grease use
E-2
Hexadecimal MD14512
4500
Byte Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
Spindle coller
45001021 Spindle
14512[21] coller
(Misc)
45001022 M92 M90
14512 [22] FIN FIN
(Misc)
45001023 Lub.
14512 [23] Disable
M FUNCTION
45001024 M98 M96 M94 M88
14512 [24] FIN FIN FIN FIN
45001025 BERO
14512 [25]
45001026 1=SLM
14512 [26] 0=ALM
自動門
45001027 NcStart M30 Auto
14512 [27] Close OpenDr Door
E-3
High Speed Setting
F-1
High-speed settings
CYCLE832(0.001,1,1)
F-2
QP SIEMENS 828D Controller spare parts list
NO COMMENT DESCRIPTION MODEL Q’TY

SN-02-R12-
1 EUCHNER Limit switch (X,Y,Z) 3
ES502E
2 TE MAGNETIC CONTACTOR LC1-D09F7 6
3 TE MAGNETIC CONTACTOR LC1-D40F7 1
4 TE MAGNETIC LOCK LAD9V2 2
5 TE OVERLOAD PROTECTOR GV2-M07 (1.6-2.5) 1
6 TE OVERLOAD PROTECTOR LRD-05 0.63~1A 1
7 TE OVERLOAD PROTECTOR LRD-06 1~1.6A 2
8 TE OVERLOAD PROTECTOR LRD-07 1.6-2.5A 1
9 PAMOTEK RELAY MODULE RH16-24-CE 1
LP1300D-24M
10 REIGN Power Supply 1
12.5A
11 REIGN Power Supply RP1100-24F 4.2A 1
12 TE NFB C60N C1A 3P 1
13 TE NFB C60N D6A 2P 1
16 TE NFB C60a 32A 3P 1
18 FUJI BRAKER EA53C 50A 1
19 FUJI BRAKER FUJI EA103C 75A 1
20 FUJI BRAKER COVER BZ-TB20B-3 2
21 LGE TRANSFORMER 900VA 1
22 DEMEX I/O BOARD TRM-IDC-50B 3
23 TE SAFE DOOR SW. XCS-TE7311+Z14 1
24 TE ELEC BOX DOOR SW. XCS-PA591 1
25 OMRON RELAY MY2NJDC24V 8
26 OMRON RELAY SCOKET PYF-08N 8
27 OMRON RELAY LY2NJDC24 1
28 OMRON RELAY SCOKET PYF08AE 1
29 TE SAFETY E-STOP MODULE XPS-AF5130 1
30 Fuji BREAKER COIL BZ23BT 1
31 SOLON SSR 4200-B310 3
32 TOSOKU HANDWHEEL HC1-1DABO 1
33
G-1
PARTS LIST
01. SPINDLE HEAD
2012/04/21
NO. PART NO. DESCRIPTION Q'TY SIZE MODEL

01-001A 7531-00001121 SPINDLE MOTOR 1 A8/8000 FANUC
01-001B 7530-25000001 SPINDLE MOTOR 1 1PH8133-1DD02 SIEMENS
01-001C 7539-07700117 SPINDLE MOTOR 1 QAN200U/9K HEIDENHAIN
01-002 2939*01080002 BASE PLATE 1

01-003 2940*01004000 SPINDLE 1
01-004 2930-01013000 MOTOR SEAT PLATE 1 F-A6/A8,H-QAN3L
01-005 2930-09058000 LIMIT SWITCH SEAT 1
01-006 2930-V26X0800 LIMIT BLOCK 2
01-007 2932-01095001 COMPRESSION SPRING 4
01-008 2932-01137000 SETTING PLATE 1
01-009A 2934-03058000 LIMIT BLOCK 1 H/S P16,V30,HOME FANUC
01-009B 2930-03008000 LIMIT BLOCK 1 H,S
01-010 2939-01031000 SETTING PLATE 1

01-011 2939-01032000 CYLINDER SUPPORTING 4
SCREW
01-012 2939-01035001 CYLINDER 1 DJ2T-T-3.5/φ160
01-013 2939-01091000 TIMING PULLEY 1
01-014 2939-01095000 SETTING BLOT 4 M16X2P
01-015 2939-01096001 ADJUSTING ROD 4
01-016 2939-07008000 SETTING PLATE 2
01-017 2941-01002000 SEPARATING BLOCK 1
01-018 2942-01001000 SPINDLE SEAT 1
01-019 2942-01003000 SETTING SEAT 1
01-020 2942-09013000 BRACKET 1
01-021 2942-09015000 SETTING PLATE 1
01-022 2942-09069000 SHEET METAL 1
01-023 2942-09070000 SHEET METAL 1
01-024 2942-09071000 SHEET METAL 1
01-025 2942-09072000 SHEET METAL 1
01-026 2942-09073000 SHEET METAL 1
01-027 2942-09099000 COVER PLATE 1
01-028 2942-09100000 COVER PLATE 1
01-029 4001-10025610 INNER HEX. HEAD SCREW 4 M10x25L
01. SPINDLE HEAD
2012/04/21

01-031 4201-01200001 HEX. NUT 4 M12
01-032 4207-06000000 LOCK NUT 4 AN06
01-033 4301-01000000 PLAIN WASHER 4 M10x25L
01-034 4301-01210000 PLAIN WASHER 4 M12
01-035 4304-06000000 LOCK WASHER FOR 4 AW06
BEARING
01-036 5008-29608804 TIMING BELT 1 880-5GT-40 UNITTA
01-037 5022-29010130 PROTECTION DUCT 1 R68.2-150-34
01-038 5022-29010350 PROTECTION DUCT 1 R68.075-150-34
01-039 5200-29160200 SWITCH 3 22MF,PT1/4
01-040 5905-29012000 OPTICS SCALE 1 LC191F
01-041 6207-29020050 SPRINKLER PIPE 3 PT1/4"×50L
01-042 6316-10120000 FLOATING JOINT 2 M20×1.5P
01-043 6327-29010100 VOLUME TYPE 4 MU-10 (0.1CC)
DISTRIBUTOR
01-044 6327-29010200 VOLUME TYPE 1 MU-20 (0.2CC)
DISTRIBUTOR
01-045 6327-29020500 CONNECTOR 1 FUJ-5S
01-046 7202-29001000 PROXIMITY SWITCH 1 E2E-X3D1-N,M12
1500VMC-EN
02. COLUMN
2012/04/21

02-001A 7531-00001141 SERVO MOTOR 1 α12/3000i FANUC
02-001B SERVO MOTOR 1 1FK7101 SIEMENS
02-001C SERVO MOTOR 1 QYS155D HEIDENHAIN
02-002 2942*05006000 LINEAR GUIDE WAY 1

02-003 2601-04016000 STOP BLOCK 4
02-004 2931-04002000 LINEAR GUIDE 26
02-005 2932-03034000 BEARING SPACER 1
02-006 2932-03035000 SPACER 1
02-007 2932-03036000 STOP BLOCK 2
02-008 2932-03039000 SPACER 1
02-009 2932-03040001 COVER PLATE 1
02-010 2932-07014001 HOISTING RING 2
02 011
02-011 2934 03017001 COUPLER SEAT
2934-03017001 1
02-012 2938-02011000 BEARING SEAT 1
02-013 2938-02012000 SPACER（A2） 1
02-014 2938-02016000 WATER BAFFLE 2
02-015 2938-08009000 ADJUSTING BLOCK 2
02-016 2942-01002000 PNEUMATIC CYLINDER 2 DAL-100-700FA
02-017 2942-01004000 SETTING SEAT 1
02-018 2942-02001000 COLUMN 1
02-019 2942-02002000 ATC SEAT 1
02-020 2942-04009000 Z AXIS TELESCOPIC COVER 1
02-021 2942-04012000 PLATE 1
02-022 2942-05003000 Z AXIS BALLSCREW 1
02-023 2942-09012000 CYLINDER SEAT 2
02-025 2942-09028000 BRACKET 1
02-026 2942-09031000 BRACKET 1
02-027 2942-09032000 BRACKET 1
02-028 2942-09052000 PLATE 1
02-029 2942-09097000 SHEET METAL 1
02. COLUMN
2012/04/21

02-031 4001-12035610 INNER HEX. HEAD SCREW 4 M12×35L
02-032 4001-12040610 INNER HEX. HEAD SCREW 6 M12×40L
02-033 4003-06012610 HEX. SOCKET SCREW 4 M6×12L
02-034 4208-04015003 LOCK NUT 2 YSK M40×P1.5
02-035 4405-05050200 TAPER PIN 4 5# 50L
02-036 4925-40072000 ANGULAR CONTACT BALL 7
40×72×15
BEARING
02-037A 5021-29350040 COUPLING 1 SFC-090SA-35B-35BFANUC
02-037B 5021-29380050 COUPLING 1 GS38/45,D32/D35 HEIDENHAIN
02-037C 5021-29280070 COUPLING 1 GS28,98SHA-GS SIEMENS
02-038 6003-10450000 V RING 2 V45A

02-039 6101-20350010 O RING 2 G35
02-040 7201-29004010 LIMIT SWITCH 1 SN-02-R12-ES502E
1500VMC-EN
03. TABLE
2012/04/21

03-001 2930-V26X0800 DOG 2
03-002 2931-04002000 LINEAR GUIDE 6
03-003 2939-07008000 SETTING PLATE 2
03-004 2942-03001000 TABLE 1
03-005 2942-03002000 SETTING SEAT 1
03-006 2942-09008000 PLUG 12 D18×10L
03-007 2942-09009000 SUPPORT BRACKET 1
03-008 2942-09045000 COVER PLATE 1
03-009 2942-09046000 COVER PLATE 1
03-010 5022-29010231 PROTECTION DUCT 1
03-011 6101-10140010 O RING 12 P14
03-012 6305-00040000 MALE ELBOW 7 PH-401
03 013
03-013 6327 29010100 VOLUME TYPE DISTRIBUTOR
6327-29010100 4 MU 10 (0
MU-10 1CC)
(0.1CC)
03-014 6327-29010200 VOLUME TYPE DISTRIBUTOR 1 MU-20 (0.2CC)
03-015 6327-29020500 CONNECTOR 1 FUJ-5S
1500VMC-EN
04. SADDLE
2012/04/21

04-001 7531-00001141 SERVO MOTOR 1 α12/3000i FANUC
SERVO MOTOR 1 1FK7100 SIEMENS
SERVO MOTOR 1 QSY 155C HEIDENHAIN
04-002 2942*05004000 LINEAR GUIDE WAY 1 RGW35HC2R1040ZBP

04-003 2601-04016000 STOP BLOCK 4
04-004 2931-04002000 LINEAR GUIDE 76
04-005 2932-03034000 BEARING SPACER 1
04-006 2932-03035000 SPACER 1
04-007 2932-03036000 STOP BLOCK 2
04-008 2932-03039000 SPACER 1
04-009 2932-03040001 COVER PLATE 1
04-010 2934-03017001 COUPLER SEAT 1
04 011
04-011 2938 02011000 BEARING SEAT
2938-02011000 1
04-012 2938-02012000 SPACER 1
04-013 2938-02016000 WATER BAFFLE 2
04-014 2938-04016000 CLAMPING PLATE 1
04-015 2940-04031000 SWITCH SEAT 1
04-016 2942-04001000 SADDLE 1
04-017 2942-04002000 X AXIS TELESCOPIC COVER 2
04-018 2942-04010000 BRACKET 2
04-019 2942-04016000 SEAT 1
04-020 2942-04017000 BRACKET 2
04-021 2942-05001000 X AXIS BALL SCREW 1
04-023 2942-09093000 SETTING BRACKET 1
04-024 2942-09094000 BRACKET 2
04-027 4003-06012610 HEX. SOCKET SCREW 4 M6X12L
04-028 4208-04015003 LOCK NUT 2 YSK-M40xP1.5
04-029 4405-05050200 TAPER PIN 4 5#x50L
04. SADDLE
2012/04/21

04-031A 5021-29350040 COUPLING 1 SFC-090SA-35B-35BFANUC
04-031C 5021-29280070 COUPLING 1 GS28,98SHA-GS SIEMENS
04-032 5022-29010120 PROTECTION DUCT 2 CBO-1-26X38-142

04-033 5905-29043000 OPTICS SCALE 1
04-034 6003-04520000 V RING 2 V45A
04-035 6101-20350010 O RING 2 G35
04-036 6305-00040000 MALE ELBOW 8 PH-401
04-039 6327-29020500 CONNECTOR 2 FUJ-5S
04-040 7201-29004010 LIMIT SWITCH 2 SN-02-R12-ES502E EUCHNER
1500VMC-EN
05. BASE
2012/04/21

05-001 2942*05005000 LINEAR GUIDE WAY 1
05-002 T620-02005000 PAD 11
05-003 2601-04016000 STOP BLOCK 4
05-004 2930-V26X0800 DOG 2
05-005 2931-04002000 LINEAR GUIDE 68
05-006 2932-03034000 BEARING SPACER 1
05-007 2932-03035000 SPACER 1
05-008 2932-03036000 STOP BLOCK 2
05-009 2932-03039000 SPACER 1
05-010 2932-03040001 COVER PLATE 1
05-011 2932-07005000 ADJUSTING TABLE TABLE 11 M32x1.5Px120L
05-012 2932-07006000 HEX. NUT 11 M32x1.5P
05 013
05-013 2932 07007000 SPACER
2932-07007000 11
05-014 2934-03017001 COUPLER SEAT 1
05-015 2938-02011000 BEARING SEAT 1
05-016 2938-02012000 SPACER 1
05-017 2938-02016000 WATER BAFFLE 2
05-018 2939-07008000 SETTING PLATE 2
05-019 2942-04003000 Y AXIS COVER PLATE 1
05-025 2942-04011000 BRACKET 1
05-026 2942-04015000 SUPPORT BRACKET 1
05-027 2942-04018000 BRACKET 1
05-028 2942-04019000 BRACKET 1
05-029 2942-05002000 Y AXIS BALLSCREW 1
05-030 2942-07001000 MACHINE BASE 1
05-031 2942-09090000 ADAPTER PLATE 2
05. BASE
2012/04/21

05-033 2942-09092000 CHIP CONVEYOR 2
05-036 4003-06012610 HEX. SOCKET SCREW 4 M6X12L
05-037 4009-36000000 EYE BOLT 2 M36X4.0P
05-038 4208-04015003 LOCK NUT 2 YSK-M40xP1.5
05-039 4405-05050200 TAPER PIN 4 5#x50L
05-040 4925-40072000 ANGULAR CONTACT BALL NTN40*72*15
7
BEARING
05-041A 5021-29350040 COUPLING 1 SFC-090SA-35B-35 FANUC
05-042B 5021-29280070 COUPLING 1 GS28,98SHA-GS SIEMENS
05-042 5905-29012000 OPTICS SCALE 1

05-043 6003-10450000 V RING 2 V45A
05-044 6101-20350010 O RING 2 G35
05-045 7000-30006000 MOTOR 2 G11V100S-90,220/380V
05-046A 7531-00001141 SERVO MOTOR 1 α12/3000i FANUC
05-046B SERVO MOTOR 1 1FK7100 SIEMENS
05-046C SERVO MOTOR 1 QSY 155C HEIDENHAIN
1500VMC-EN
06. SHEET METAL（Ⅰ）
2012/04/21

06Ⅰ-001 2601-09005000 SETTING SEAT 1
06Ⅰ-002 2601-09007000 SETTING PLATE 1
06Ⅰ-003 2930-09048A00 WIRING BOARD 1
06Ⅰ-004 2930-09079000 SEAL PLATE 2
06Ⅰ-005 2938-09054B00 LIVER DOOR & WINDOW 2
06Ⅰ-006 2939-09021000 PRESSING PLATE 4
06Ⅰ-007 2939-09022000 PRESSING PLATE 4
06Ⅰ-008 2939-09051000 PANEL 2
06Ⅰ-009 2940-09029000 COVER PLATE 1
06Ⅰ-010 2940-09067000 PIPE SEAT 2
06Ⅰ-011 2941-09037000 UPPER DOOR 2
06Ⅰ-012 2941-09038000 DOWN DOOR 2
06Ⅰ 013
06Ⅰ-013 2941 09039000 COVER PLATE
2941-09039000 1
06Ⅰ-014 2941-09041000 DOOR 1
06Ⅰ-015 2941-09047000 SETTING PLATE 1
06Ⅰ-016 2941-09056000 OIL DOOR 1
06Ⅰ-017 2941-09059000 CLAMPING PLATE 4
06Ⅰ-018 2941-09064000 ELECTRIC BOX 1
06Ⅰ-019 2941-09067000 ELECTRIC BOX DOOR 1
06Ⅰ-020 2941-09068000 ELECTRIC BOX DOOR 1
06Ⅰ-021 2941-09080000 SPINDLE SEAT ASSEMBLY 4
06Ⅰ-022A 2942-09001000 OPERATING BOX 1 FANUC
06Ⅰ-022B 2942-09006000 OPERATING BOX 1 S,H
06Ⅰ-023 2942-09011A00 CHIP CONVEYOR 1
06Ⅰ-024 2942-09016000 SHEET METAL 1
06Ⅰ-025 2942-09019000 COVER 1
06Ⅰ-026 2942-09020000 HOOK 2
06Ⅰ-027 2942-09023000 PLATE 1
06Ⅰ-028 2942-09024000 PLATE 1
06Ⅰ-029 2942-09025000 PLATE 1
06Ⅰ-030 2942-09027000 BLOCK 4
06. SHEET METAL（Ⅰ）
2012/04/21

06Ⅰ-032 2942-09030000 COVER PLATE 1
06Ⅰ-033 2942-09033000 BLOCK 2
06Ⅰ-034 2942-09034000 COVER 1
06Ⅰ-035 2942-09037000 LEFT SHIELD 1
06Ⅰ-036 2942-09038000 RIGHT SHIELD 1
06Ⅰ-037 2942-09039000 RIGHT DOOR 1
06Ⅰ-038 2942-09040000 LEFT DOOR 1
06Ⅰ-039 2942-09043000 OPERATING BOX BRIDGE 1
06Ⅰ-040 2942-09044000 BRACKET 1
06Ⅰ-041 2942-09047000 PLATE 1
06Ⅰ-042 2942-09048000 PLATE 1
06Ⅰ-043 2942-09049000 COVER 1
06Ⅰ 044
06Ⅰ-044 2942 09050000 COVER PLATE
2942-09050000 2
06Ⅰ-045 2942-09051000 COVER PLATE 1
06Ⅰ-046 2942-09054000 PLATE 1
06Ⅰ-047 2942-09056000 COVER PLATE 1
06Ⅰ-048 2942-09059000 COVER PLATE 1
06Ⅰ-049 2942-09060000 SETTING PLATE 1
06Ⅰ-050 2942-09061000 PLATE 1
1500VMC-EN
06. SHEET METAL（Ⅱ）
2012/04/12

06Ⅱ-001 2931-09233A00 CHIP CONVEYOR 1
06Ⅱ-002 2938-09073000 WHEEL 4 CNGN75-R
06Ⅱ-003 2938-09074000 WHEEL 2 CMGNS75-R
06Ⅱ-004 2940-09037001 FILTER GAUZE BOX 1 #10
06Ⅱ-005 2940-09038001 FILTER GAUZE BOX 1 #6
06Ⅱ-006 2941-09030000 COVER PLATE 1
06Ⅱ-007 2941-09031000 COVER PLATE 1
06Ⅱ-008 2942-09077000 WATER TANK 1
06Ⅱ-009 2942-09079000 GAUZE PLATE 1
06Ⅱ-010 2942-09080000 TANK DRAWER 1
06Ⅱ-011 2942-09081000 COVER PLATE 2
06Ⅱ-012 2942-09082000 COVER PLATE 1
06Ⅱ-013 6203 07001000 MALE CONNECTOR
06Ⅱ 013 6203-07001000 2
06Ⅱ-014 6203-29070400 CHECK VALVE 2
06Ⅱ-015 6203-29130610 L TYPE JOINT 2
06Ⅱ-016 6501-15005000 PUMP 2
06Ⅱ-017 6505-29002000 WATER LEVEL GAUGE 1
1500VMC-EN

1500vmc Siemens 828d-V1

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1500VMC ( SIEMENS )

quality, precisely daily maintenance is recommended. As this is a necessary

concerned with dimension, accuracy or other details, according to our continuous

designs without pre-notice.

abnormal operation or maintenance, the it is beyond the guarantee.

are warmly welcomed for us!

7. TOOL CHANGER SYSTEM MECHANICAL SPECIFICATION & DRAWINGS . 7-1

Chapter 5 : Describes the automatic lubrication system and others.

and/or damage, direct or indirect, resulting from such malfunction or failure.

The limit of spindle service life:

2. If a continuous usage over Nmax.×75％rpm, the machine must be shut down at

least one hour after every 24 hours of operation.

3. Allotment of speeds: about 70% below Nmax.×75％rpm, about 20% between

Nmax.×75％ to 90％rpm and about 10% over Nmax.×90％

It is not recommended to cut a danger material such as Magnesium or worked in a

1. Basic operating practices

(5) Before replacing a fuse, power off the machine.

(6) Provide sufficient working space to avoid hazardous falls.

(9) Never touch a switch accidentally.

(13) Do not operate the machine during violent thunderstorms.

(17) If there is a danger of explosion or fire because flammable material is to be cut

Main Power Security door

Rotating cutting tools can cause severe injures, Never approach or

Compressed air can injure you. Do not work on compressed air

Rotating Cutting Tools Safety Label.

SAFETY LABEL NO. 2:

Electrical Shock Danger Label.

WARNING - Unsafe operating practices could result in severe physical injury.

CAUTION - Unsafe operating practices could result in severe physical injury.

1-7. Indicator Description

Green (down) : Running

Orange (middle) : program cycle end.

Red (up) : alarm

(1) The treatment of air pollution during operation

(2) The treatment of waste tool

(3) The treatment of waste lubricant and grease

(4) The treatment of waste coolant

(5) The treatment of waste machine

(6) The treatment of packing materials

c Plastics : Appoint some qualified recycling company to dispose.

e Wood : Appoint some qualified recycling company to dispose.

1. Spindle 13. Warning lamp

Working Area Operator’s position

The position of caution labels on the machine.

Keep off machine when in automatic mode. Can

Do not operate before shutting

Describes the moving direction of all axis and define

Always wear safety shoes with steel toe caps and

Compressed air can injure you. Do not work on

Don’t unclamp tools when it clamped in spindle.

This push button is used for manual tools clamping

High voltage electricity can severely injure or kill you.

200-400V / 3PH / 50HZ

Main Volt: Power required:

To shut off the main power of entire machine and

Lifting / Point position.

* These values are calculated if :

BT-40 Pull stud

CT-40 Pull stud

DIN-40 Pull stud

(1) 15HP AC spindle Mortor(α8)

TORQUE(N-m) POWER (KW)

Spindle speed (rpm)

(2) 15HP AC spindle Mortor(α8)