Operating Manual Parts List: 1500VMC (FANUC 0iMD)

1500VMC ( FANUC 0iMD )
OPERATING
MANUAL
PARTS LIST
PREFACE
This manual is intended to help the operator and service technician to fully understand
our Vertical Machining center before their operation. Also for the personal safety and
prevent any damage on the machine, the operator and service technician need to
read clearly this manual before using this machine. For a long lasting of the machine’s
quality, precisely daily maintenance is recommended. As this is a necessary
instrument manual, please put this manual with the machine for quick reference.
All the drawings, pictures, in this manual, are for description without anything
concerned with dimension, accuracy or other details, according to our continuous
improvement policy, we reserve the right to change the machine specifications and
designs without pre-notice.
For the first owner and user of this machine, under normal operation and maintenance
within one year, if some parts have materials or manufacturing defect, we will repair
them or provide replacement parts free of change. If the defect is caused by the
abnormal operation or maintenance, the it is beyond the guarantee.
If there is any complaint or service required for this machine in the future, providing
correct machine model, serial number and clear description to our local dealer or us
are necessary and can shorten the time of investigation. Any suggestion or comment
are warmly welcomed for us!
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Ⅰ. GENERAL CONTENTS
1.GENERAL ........................................................................................................... 1-1
1-1.Introduction ................................................................................................... 1-1
1-2. To Our Customer ......................................................................................... 1-2
1-3. Product Guarantee....................................................................................... 1-3
1-3-1. The Contents of Guarantee ................................................................. 1-3
1-4.Safety Precautions ........................................................................................ 1-6
1-5.Safety Equipment.........................................................................................1-13
1-6. Safety Instructions.......................................................................................1-14
1-7.Indicator Description ....................................................................................1-15
1-8. Summary of Treatment of Waste ................................................................1-16
2. MACHINE SPECIFICATIONS ............................................................................ 2-1
2-1. General Specifications ................................................................................. 2-1
2-1-1. Main Features ....................................................................................... 2-1
2-1-2. Dimensional Drawings........................................................................... 2-2
2-1-3. Working Space Rquired......................................................................... 2-4
2-1-4. ATC Moving scope range ...................................................................... 2-5
2-1-5. Caution Labels On the Machine ............................................................ 2-6
2-1-6. Machine Specifications.........................................................................2-11
2-1-7. Standard Accessories...........................................................................2-12
2-1-8. Optional Accessories............................................................................2-12
2-1-9. Power Specifications ............................................................................2-13
2-1-10. Tool Shank and Pull Stud ...................................................................2-14
2-2. Spindle Motor Output Characteristic ...........................................................2-17
2-3. All Moving Elements....................................................................................2-18
2-4. Stroke Diagrams .........................................................................................2-19
2-5. Level of Noise and Brightness.....................................................................2-21
2-5-1. Noise Level...........................................................................................2-21
2-5-2. Brightness level ....................................................................................2-21
2-6. Check list.....................................................................................................2-22
3. MACHINE INSTALLATION ................................................................................ 3-1
3-1. General Preparation & Selecting Location ................................................... 3-1
3-2. Foundation and Layout ................................................................................ 3-2
3-3. Installation Procedure .................................................................................. 3-2
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3-3-1. Unpacking ............................................................................................. 3-2
3-3-2. Proper Method for Lifting Machine ........................................................ 3-3
3-3-3. Proper Method for Lifting Machine(Forklift) ........................................... 3-4
3-3-4. Leveling Machine .................................................................................. 3-5
3-3-5. Install Z-axis Servo Motor and Remove Supporter................................ 3-6
3-3-6. Install the Coolant Tank and Chip Disposal Box.................................... 3-7
3-3-7. Connecting Power Supply ..................................................................... 3-7
3-3-8. Each Axis Servo Motor Grid Adjustment ..............................................3-10
3-3-9. Angle positioning of spindle adjustment ...............................................3-11
3-3-10. Z axis first home position set （ARM type） .....................................3-12
3-3-11. Clean & Lubricating Machine..............................................................3-13
3-4. Checkups During the Test Run ...................................................................3-13
3-5. The procedure for power-UP, Power-OFF, and Emergency stop ..............3-14
3-5-1. Power UP .............................................................................................3-14
3-5-2. Power Down .........................................................................................3-15
3-6. Mainten ance of widows ..............................................................................3-16
3-7. Installation guild of drain pipe for electrical air conditioner ..........................3-17
3-7-1. Recommendation .................................................................................3-17
3-7-2. Oil separator install and adjustment ...................................................... 3-1
4. OPERATION ...................................................................................................... 4-1
4-1. Control panel description ............................................................................. 4-1
4-2. Power Socket description............................................................................. 4-5
5. LUBRICATION ................................................................................................... 5-1
5-1. Automatic Lubrication System...................................................................... 5-1
5-2. Lubrication Structure .................................................................................... 5-2
5-3. Electric Cabinet and Power cable ................................................................ 5-4
6. MAINTENANCE ................................................................................................. 6-1
6-1. Adjusting Belt Tension ................................................................................. 6-1
6-2. Pneumatic system........................................................................................ 6-2
6-2-1. Pneumatic Control Circuit...................................................................... 6-2
6-2-2. Pneumatic tank...................................................................................... 6-3
6-3. Remove chip and renew coolant .................................................................. 6-4
6-4. Notice for maintenance and inspection ........................................................ 6-5
6-5. Maintenance and Inspection List.................................................................. 6-8
6-6. Spare part list for maintenance ...................................................................6-12
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6-6-1. Vital element.........................................................................................6-12
6-6-2. Machine spare......................................................................................6-13
6-6-3. Machine spoilage part ..........................................................................6-15
6-7. Standard of service charge .........................................................................6-16
7. TOOL CHANGER SYSTEM MECHANICAL SPECIFICATION & DRAWINGS . 7-1

7-1 . Specification................................................................................................ 7-1
7-2. Maximum Tool Rotational Inertia Diagram ................................................... 7-1
7-3. Bracket Design............................................................................................. 7-2
7-4. Tool Changing Motion Flowchart.................................................................. 7-4
7-5. Power Supply Specification for Electrical Control........................................7-12
7-5-1. Follow the table listed below if disk type tool-changing system’s power
supply is not specified: .........................................................................7-12
7-5-2. Specification of sensor used in disk type tool changer system are as fool
owed: ....................................................................................................7-12
7-6. Disk Type Configuration Drawing for Electronic Control Components ........7-13
7-6-1. Configuration drawing for electronic control components .....................7-13
7-6-2. Tool-Changing system sequence drawing............................................7-14
7-6-3 Tool magazine standard wiring diagram................................................7-15
7-6-4 Tool magazine motor wiring diagram ....................................................7-16
7-6-5 Pneumatic circuit diagram .....................................................................7-18
7-7. Electrical Control Protection Programming .....................................................7-19
7-8. Installation Procedure .....................................................................................7-20
7-9. Original Setting ...............................................................................................7-22
7-10. Troubleshooting ............................................................................................7-23
7-10-1. Unstable tool tilting .............................................................................7-23
7-10-2. Tool Calibration Procedure.................................................................7-24
7-10-3. When the tool palette not turning........................................................7-26
7-10-4. When the tool arm motion not smooth................................................7-26
7-10-5. When the tool-changing speed is too slow .........................................7-26
7-10-6. Sudden power failure during the course of tool change by the
tool-changing arm.................................................................................7-27
7-11. Maintenance .................................................................................................7-27
7-12. ATC Parts List...............................................................................................7-28
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Ⅱ. ELECTRIC CONTENTS
ATC Trouble Shooting .............................................................................................. A-1
Machinery Interface Cannot Initialize (NOT READY) ............................................... B-1
Circuit Diagram.........................................................................................................C-1
M-Code.....................................................................................................................D-1
PLC DGN.................................................................................................................. E-1
High Speed Setting................................................................................................... F-1
Spare Parts List ........................................................................................................G-1
Ⅲ. PARTS LIST
SPINDLE HEAD........................................................................................................01
COLUMN ..................................................................................................................02
TABLE ......................................................................................................................03
SADDLE ...................................................................................................................04
MACHINE BASE.......................................................................................................07
Ⅳ. OPTIONAL ACCESSORIES
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1. GENERAL
1-1. Introduction
A trained and qualified personnel is allowed to proceed operation and maintenance.
This manual covers the following areas for the benefit of those who operate and
maintain the machine.
The experienced of the CNC machine center as well as the beginner should read it
thoroughly to operate this machine correctly so that the machine works efficiently.
The operator must thoroughly read and understand the safety guidelines to ensure
the safety of personnel and the machine, to avoid serious injury, loss of life or
substantial damage of the machine.
Note : There may be some difference between the manual and the machine due to
the machine improvement.
Chapter 1 : Lists the points that the operator must observe in order to ensure the safety of
the machine and personnel. Note that these are only the bare essential
considerations in a normal working environment and more care may be
required depending on the actual circumstances.
Chapter 2 : Describes the specifications of the whole series of machines. You can
convenient to determine which of the specifications your machine conforms to
and to mark the next appropriately.
Chapter 3 : Describes the machine accepted from the manufacture to your factory until it
can be commenced working.
Chapter 4 : Introduces the operation panels. For more detailed information’s must refer to
the CNC controller operation manual.
Chapter 5 : Describes the automatic lubrication system and others.
Chapter 6 : Describes the procedures for maintenance, inspections and adjustment. For
more detailed information, please ask our engineer.
Chapter 7 : Describes the arm type ATC construction and about the related key point
electrical units be adjusted.
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1-2. To Our Customer
We are indeed pleased at your selection of a brand new our company product.
1500VMC multi-functional vertical CNC machine center series are the rugged,
precision made machine tool. With proper care, it will give you superior working
finishes for years to come.
This operating and maintenance manual will assist you in operating and maintaining
this quality machine tool. We suggest that this manual to be stored in a place that is
easily accessible to the operator for instant reference. To ensure security and smooth
operating of this equipment, the operator is required to read this manual thoroughly
and have a good understanding of it before operation.
All the drawings, diagrams shown in this manual are used for illustrative purposes
only. The actual dimensions or tolerances of all components are not provided in this
manual. We reserve the right to continuously improve our products’ performance with
engineering changes.
Under normal operation and maintenance, all components of this machine are
warranted for one full year. Any improper practice or maintenance which are not
recommended by us will cause expiration of the warranty. Upon receiving the
machine. Please check all the accessories listed in the packing list and the machine
condition as well. Any problem or damage, please inform your dealer immediately.
We look forward to serving you in the future, and take this opportunity to wish you
every success in the profitable operation for your new 1500VMC machine center
series.
Should any service or parts be required, please indicate the serial number of your
machine when communicating with us.
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1-3. Product Guarantee
1-3-1. The Contents of Guarantee
DUGARD protects your purchase with one year guarantee for the first owner of this
machine from the date when both parties sign the acceptance of the product
shipped from our factory. Under normal usage, if this product has problem during
the guarantee period, we will offer technical support aid. During the guarantee
period we will offer free services and replacement for the defective parts subject to
the service record. The spindle is guaranteed for a period of twelve (12) months or
5,000 hours subject to the shorter period. In addition to above guarantee, we also
provide in time technical support, including Service Instructions, parts supply and
troubleshooting .
This warranty only covers the delivered machine and does not apply to any loss
and/or damage, direct or indirect, resulting from such malfunction or failure.
The limit of spindle service life:

1. If the spindle speed is over 9000rpm, the tool dynamic balance needs grade 2.5G.
If the spindle speed is over 12000rpm, the tool dynamic balance needs grade
1.0G.
2. If a continuous usage over Nmax.×75％rpm, the machine must be shut down at
least one hour after every 24 hours of operation.
3. Allotment of speeds: about 70% below Nmax.×75％rpm, about 20% between
Nmax.×75％ to 90％rpm and about 10% over Nmax.×90％
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We do not offer guarantee for any of following items, and the repair parts and service
fees need to be charged according to company regulations.
1. Changing machine specifications or accessories causes troubles or damages -
user himself or user’s consigned people changes, takes apart or modify the
machine or its accessories, and causes troubles or damages.
2. The troubles caused by force majeure or improper operation -
(1)Damages or troubles caused by natural disasters such as earthquake, typhoon,
fire, flood, lightning stroke, unstable voltage, etc… and environmental factors
such as sulfur gas, chemical, mouse damage, insect pest, etc… .
(2)Troubles or damages caused by misuse such as intentional destruction,
incorrect power, voltage, pneumatic pressure or improper operation.
(3)Troubles or damages caused by improper maintenance (machine warm-up).
3. Consuming parts and accessories
The consuming parts inside and outside the machine body and the accessories
such as light bulbs, fluorescent tubes, water sweeping brush, rubber oil hose,
rubber scratch bar, rubber cushion, filtering (asbestos) net, power cords, fuses,
batteries, etc… They are consuming parts which need replacement under normal
use, and are not guaranteed.
4. Sorry for no free charge service under following situations -
(1) The guarantee period is over.
(2) Request a service for maintenance or adding/replacing lubricant.
(3) Request a correction on precision, function, etc… which are not specified in the
product specification handbook or purchase contract.
(4) After guarantee period is over, a service fee for inspection should be charged
according to company regulations although there is no replacement of parts.
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1-4. Safety Precautions
This machine is provided with a number of safety devices to protect personnel and
equipment from injury and damage.
However, these cannot cover all aspects of safety, therefore the operator must
thoroughly read and understand this chapter before operating the machine. The
operator should also take into consideration other aspects of safety related to
particular environmental conditions and materials.
Spare space around the machine should be reserved so the technician can open the
electric cabinet door for maintenance or reparation.
The service of a qualified electrician should be used to connect the machine to plant
power. The power supply voltage must be the same as the machine requires.
Be sure that all wiring is in accordance with local building codes. This machine is a
multifunction vertical CNC machine center with automatic operation and typical
manual operate model. It is primary used to cut the materials such as steel, cast iron,
copper, aluminum…etc.
It is not recommended to cut a danger material such as Magnesium or worked in a

potential explosion environment.
1. Basic operating practices
(1) Some control panels, transformers, motors, junction boxes and other parts have
high-voltage terminals, these should not be touched, or a severe electric shock
will be sustained.
(2) Do not touch a switch with wet hands. This, too, can produce an electric shock.
(3) Make sure that all doors and safety cover are fitted before switching on the power.
If any door or safety cover is to be removed, first cut off and lock the main
breaker.
(4) The emergency stop push button switch location should be well known so that it
can be operated at any time without having to look for it.
(5) Before replacing a fuse, power off the machine.
(6) Provide sufficient working space to avoid hazardous falls.
(7) Water or oil can make floors slippery and hazardous. To prevent accidents, all
floors should be dry and clean.
(8) Before operating switches, always check that they are the right ones.
(9) Never touch a switch accidentally.
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(10) Work benches near the machine must be strong enough to prevent accidents.
Articles should be prevented from slipping off the bench surface.
(11) If a job has to be done by two or more operators, coordinating signals should be
given at each step of the operation. Unless a signal is given and acknowledged,
the next step should not be taken.
(12) Do not handle coolant with bare hands since it is liable to cause irritation.
Operators with allergies should take special precautions.
(13) Do not operate the machine during violent thunderstorms.
(14) Do not remove or otherwise interfere with safety devices such as stop dogs, limit
switches, or interlocks in order to increase axis travel.
(15) Do not modify the machine in any way that is likely to affect it safety.
(16) This machine is not suitable for working under the potential environment of
explosion.
(17) If there is a danger of explosion or fire because flammable material is to be cut

or a danger of fire due to coolant, ensure there is a fire extinguisher at hand.
Additional, please ask for the supplier whom providing the materials with
potential explosion dangerous, that he has the duty to supply the safety required
notice for cut the danger materials. (Ex : Magnesium)
Materials recommend being use for the machine as following:
1. Steel 2. Iron 3. Cast iron 4. Aluminum alloys 5. Copper alloys.
Other materials should be selected carefully by operators.
(18) check slings, chains, hoists, and other lifting gear for defects before use. Repair
or replace defective gear immediately.
2. Routine inspections
When checking belt tensions, do not get your fingers caught between the belts and
pulley.
(1) Check pressure gauges for proper readings.
(2) Check motors, gear boxes and other parts for abnormal noises.
(3) Check the motor lubrication, and sliding parts for evidence of proper lubrication.
(4) Check safety covers and safety devices for proper operation.
(5) Check belt tensions. Replace any set of belts that has become stretched with a
fresh matching set.
1-6
3. Warm up
(1) Warm up the machine, especially the spindle and feed shaft by running them for
10 or 20 minutes at about half or one-third the maximum speed in the automatic
operation mode.
(2) If the machine is used for actual machining immediately after being started,
following a long idle period, sliding parts may be worn due to lack of oil. Also,
thermal expansion of the machine components can jeopardize machining
accuracy. To prevent this condition, always warm the machine up.
(3) Thermal expansion may cause inferior machining accuracy. Warm up should be
performed to avoid these malfunctions as abnormal worn-out of slide face, stick
slip and so on. Due to the sufficient warm up, thermal expansion becomes stable,
and the machine can manufacture products which have evenness and high
machining accuracy.
(4) Warm up is always required before daily operation. In cold district, warm up
should be done sufficiently. Check the operation, lubrication and so on of each
part during warm up.
4. Coolant
When selecting a coolant, take the following items into consideration by consulting
the supplier of the coolant.
(1) Use water-soluble coolant.
If oil-based coolant is used the coolant temperature rises as its delivery
decreases, causing thermal distortion of the machine. In addition, it is necessary
to take precautions against fire hazards, such as installing a fire extinguisher,
since oil-based coolant is flammable.
(2) Take the lubricity, corrosion - prevention performance, and anti - foaming
characteristics into consideration.
(3) Make sure that the coolant has no adverse affects on the human body. Since
water-soluble coolant often causes poisoning, pay sufficient attention to the
hygiene of the operators.
(4) Make sure that the coolant does not cause curing or expansion of rubber or
plastic products, or chemical products.
(5) Make sure that mixing of the coolant with the recommended lubricating oil does
not cause problems. In some cases the mixing of coolant with lubricating oil
causes a chemical change, resulting in discoloration or solidification of the
coolant.
1-7
5. Operation
(1) Do not work with long hair that can be caught by the machine. Tie it up at the
back, out of the way.
(2) Do not operate switches with gloves on. This could cause malfunctions, etc.
(3) Whenever a heavy workpieces must be moved, two or more persons should
always work together if there is any risk involved.
(4) Only trained, qualified workers should operate forklift trucks, cranes or similar
equipment and apply slings.
(5) Whenever operating a forklift truck, crane or similar equipment, special care
should be taken to prevent collisions and damage surroundings.
(6) Wire ropes or slings should be strong enough to handle the loads to be lifted and
should conform to the mandatory provisions.
(7) Hold Grip workpieces securely.
(8) Stop the machine before adjusting the coolant nozzle at the tip.
(9) Never tough a turning workpieces or spindle with bare hands or in any other way.
(10) To remove a workpieces from the machine, stop the tool and provide plenty of
distance between the workpieces and the tool.
(11) While a workpieces is turning, do not wipe it off or remove chips with a cloth or
by hand. Always stop the machine first and then use a brush and a sweeper.
(12) Do not operate the machine with safety front door removed.
(13) Use a brush to remove chips from the tool tip not by bare hands.
(14) Stop the machine whenever installing or removing a tool.
(15) Whenever machining magnesium alloy parts, wear a protective mask.
(16) Always use safety shoes with steel toe caps and oil-resistant soles.
(17) Never wear loose or baggy clothing.
(18) Always completely fasten buttons and hooks on the arms of clothing to avoid the
danger of entanglement in drive mechanisms.
(19) Do not operate the machine while under the influence of drugs with powerful
effects, unprescribed drugs, or alcohol.
(20) Do not operate the machine if you suffer from dizziness or fainting spells.
(21) Always use gloves when loading or unloading workpieces or tools and when
removing chips from the work area to protect your hands from sharp and heat
generated during machining.
(22) Always wear helmet of there are any overhead obstacles in the work area.
(23) During automatic operation, never open the machine door.
(24) When performing heavy-duty machining, carefully prevent chips from being
accumulated since hot chips can catch fire.
1-8
(25) Wear a safety glasses at all times during the operation of the machine to avoid
coolant splashing into eyes.
(26) When the machine working for a heavy-duty cutting or want to obtain highly
machining quality. It may be required and recommended to use coolant for
prevent the fire hazard generated and take good performance.
(27) KEEP AREA AROUND MACHINE well light(>500 lux) and dry.
6. To interrupt machining
When leaving the machine temporarily after completing a job, turn off the power
switch on the operation panel, and main circuit breaker.
7. Completing a job
(1) Always clean the machine or equipment. Remove and dispose of chips and clean
cover windows, etc.
(2) Do not clean the machine or equipment, before it has stopped.
(3) Return each machine component to its initial condition.
(4) Check wipers for breakage. Replace broken wipers.
(5) Check coolants, oils and lubricants for contamination. Change them if they are
seriously contaminated.
(6) Check coolant, oil and lubricant levels. Add ,if necessary.
(7) Check the chip tank filter.
(8) Before leaving the machine at the end of the shift, turn off power switch on the
operating panel, machine main circuit breaker and factory feeder switch in that
order.
8. Safety devices
(1) Front door, rear guard and splash guard.
(2) Overtravel limit switches.
(3) Emergency stop push button switch.
9. Maintenance operation preparations
(1) Do not proceed to any maintenance operation unless instructed to do so by the
foreman.
(2) Replacement parts, consumables (packing, oil seals, O-rings, bearing, oil and
grease etc.) should be arranged in advance.
(3) Prepare to record preventive and corrective maintenance operations.
(4) Thoroughly read and understand the safety precautions in the instruction manual.
(5) Thoroughly read the whole maintenance manual and fully understand the
principles, construction and precautions involved.
1-9
10. Maintenance operation
(1) Those not engaged in the maintenance work should not operate main circuit
breaker or the control power ON switch on the operating panel,. For this purpose,
“Do not Touch the Switch, Maintenance Operation in Progress!” or similar
wording should be indicated on such switches at any other appropriate locations.
Such indication should be secured by a semi-permanent means in the reading
direction.
(2) With the machine turned on, any maintenance operation can be dangerous. In
principle, the main circuit breaker should be turned off through out the operation.
(3) After the power has been switched off for a short while, check the voltage with a
multi-meter or similar instrument to make sure that there is no residual voltage.
Also discharge the capacitors.
(4) The electrical maintenance should be done by a qualified person or by others
component to do the job. Keep close contact with the responsible person. Do not
decide by yourself.
(5) Overall limit and proximity switches and interlock mechanisms including
functional parts should not be removed or modified.
(6) When working at a height, use steps or ladders which are maintained and
controlled daily for safety.
(7) Fuses, cables, etc. Made by qualified manufacturers should be employed.
(8) Always switch off the main power breaker and lock it before replacing bulbs or
other electrical equipment and use products with the same specifications as the
original.
(9) Do not start the machine until all of the covers removed for maintenance have
been refitted.
(10) Do not use compressed air to clean the machine or to remove chips.
(11) Always use gloves when clearing away chips; never touch chips with bare
hands.
11. Until operation is begun after maintenance
(1) Arrange things in order around the section to receive the maintenance, including
working environments. Wipe water and oil off parts and provide safe working
environments.
(2) All parts and waste oils should be removed by the operator and placed far
enough away from the machine to be safe.
(3) The maintenance person should check that the machine operates safely.
(4) Maintenance and inspection data should be recorded and kept for reference.
1-10
12. If the personal is trapped by axes movement, then the release procedure is shown
as below：
(1) Press the Emergency-STOP button.
(2) Reset the Emergency-STOP button.
For FANUC controller the NC control is ready.
For Mitsubishi controller the NC control is ready.
For Heidenhain controller then pressing POWER ON and CE to make NC
controller ready.
For Siemens controller then press RESET to make NC controller ready.
(3) Switching to manual mode.
(4) Press axes movement control device together with enable device to release the
togged personal.
1-11
1-5. Safety Equipment
Please pay extra care on practicing these safety tips previously mentioned to prevent
hazardous accident. Also please take note on the following safeguards and realize
their functions to maintain the machine running in normal condition and longer life.
Item Equipment Function Position
1 Splash guard To prevent chips and coolant from emitting Machine front
2 Emergency stop To immediately disable machine function. Control panel
3 Lubricant alarm To prevent slide ways from wearing. Control panel
4 Overload alarm To prevent motor from overloading Control panel
5 X-axis limits switch To prevent X-axis from overtravel. Saddle of X-axis
6 Y-axis limits switch To prevent Y-axis from overtravel. Saddle of Y-axis
7 Z-axis limits switch To prevent Z-axis from overtravel. Column of Z-axis
X,Y&Z axis CNC parameter
8 To prevent X,Y & Z axis overtravel.
software switch setting
To prevent operator touch the tools
9 ATC guard ATC
magazine while it on rotating.
Manual tools To assist operator easily and safety to Front side of
10
interlock device change tools. spindle guard
Movable doors To protect operator insulated dangerous Top of both
11
interlock device and injury from the automatic operation. movable doors
To prevent personnel be electric shocked
12 Cabinet door safety Electric cabinet
from the electrical device.
Main Power Security door
Warning
Emergency power
Figure 1-1
1-12
1-6. Safety Instructions
All machining centers contain hazards from rotating cutting tools, belts, pulleys,
high voltage electricity, noise and compressed air.
Rotating cutting tools can cause severe injures, Never approach or

touch rotating cutting tools. Verify that all cutting tools are properly
clamped and secure before operating machine.
Rotating pulleys and belts can severely injure you. Never place any
part of your body near rotating or moving parts. Always ensure
guards are in place before operating this machine.
High voltage electricity can severely injure or kill you. Never attempt
to adjust or repair electrical circuits unless you are familiar with the
circuits and are qualified to work on the electrical circuits. Always
keep electrical cabinet closed when operating this machine.
Compressed air can injure you. Do not work on compressed air

systems without first disconnecting the source of compressed air.
Always wear safety glasses when performing maintenance on
compressed air system.
1-13
SAFETY LABEL NO. 1:
Rotating Cutting Tools Safety Label.

Located as shown in the Figure "Safety Label Locations".
SAFETY LABEL NO. 2:
Electrical Shock Danger Label.

Located as shown in the Figure "Safety Label Locations".
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DANGER - Immediate hazards which WILL result in death or permanent injury.
WARNING - Unsafe operating practices could result in severe physical injury.
CAUTION - Unsafe operating practices could result in severe physical injury.
Note:
Do not modify or alter this equipment without our written approval. Unauthorized
changes may lead to hazardous conditions. Address any question to our service
Department.
1-7. Indicator Description
Green (down) : Running
Orange (middle) : program cycle end.
Red (up) : alarm
1-15
1-8. Summary of Treatment of Waste
(1) The treatment of air pollution during operation

The fine dust and coolant spray, which are brought about during machining, indeed
result in air pollution. An air filter or dust collector is necessary.
(2) The treatment of waste tool

Deposit worn-out or damaged tool in the bucket. Appoint some qualified scrap metal
company to dispose.
(3) The treatment of waste lubricant and grease

Deposit waste lubricant and grease in certain container. Appoint some qualified
recycling company or POL agent to dispose.
(4) The treatment of waste coolant

Deposit waste coolant in certain container. Appoint some qualified sewage treatment
company to dispose.
(5) The treatment of waste machine

A machine that is out of work after a long period of service should be replaced.
Appoint some qualified scrap metal company to dispose.
(6) The treatment of packing materials

The machine is properly packed by the manufacturer with various materials for safe
delivery. After unpacking, these packing materials should be disposed in
classification as follows :
c Plastics : Appoint some qualified recycling company to dispose.

d Metal : Give them to our service persons or appoint some qualified scrap metal
company to dispose.
e Wood : Appoint some qualified recycling company to dispose.
The disposal of wastes, such as oil, coolant, and chips, must comply the local regulations.
1-16
2. MACHINE SPECIFICATIONS
2-1. General Specifications
2-1-1. Main Features
1. Spindle 13. Warning lamp

2. Column 14. Control panel
3. Heat exchanger 15. Saddle
4. Main power switch 16. Machine base
5. Electrical box 17. Chips container
6. Table 18.Tool magazine
7. X- axis servo motor 19. Sheet metal
8. Y-axis servo motor 20. Oil cooler
9. Spindle motor 21. Voltage control
10. Cylinder 22. Three units assemble
11. Z- axis servo motor 23. Lubricator
12. Head stock body
...
Figure 2-1
2-1
2-1-2. Dimensional Drawings
Figure 2-2
Figure 2-3
2-2
Figure 2-4 top view
2-3
2-1-3. Working Space Required
Following is a top view drawing and show with the working space required for easy
to operate and maintenance.
Working Area Operator’s position
Figure 2-5
2-4
2-1-4. ATC Moving scope range
1500VMC
A 115
B 300
C 345
D 760
E φ80
F 7kg
Figure 2-6
2-5
2-1-5. Caution Labels On the Machine
1. Safety related information, which must be strictly observed by all machine
operators is given on caution labels. These caution labels are attached to the
machine.
Figure 2-7
The position of caution labels on the machine.
2-6
Picture of safety labels and instructions
(1) WARNING :
Keep off machine when in automatic mode. Can

cause severe injury. Set control in manual model
before standing on machine. Turn off and lock out
power at electrical panel before servicing.
(2) WARNING :
Do not operate before shutting

door.
Keep off machine when in
Do not operate before shutting door. Keep off
automatic mode.
Can cause severe injury.
Set control in manual mode
machine when in automatic mode. Can cause
before standing on machine.
Turn off and lock out power
at electrical panel before
servicing.
severe injury. Set control in manual mode before
standing on machine. Turn off and lock out power at
electrical panel before servicing.
(3) WARNING :
Keep hands, clothing and body clear off tool/spindle
rotation. Machine starts and moves automatically.
SAFETY INSTRUCTION
Before working near spindle ;
1. Return all tools to magazine.
2. Set in manual mode, stop spindle.
3. Hang “Do not touch” sign on operator’s panel.
4. Wear safety helmet.
(4) INDICATION :
Describes the moving direction of all axis and define

the meaning of direction to each axis. To prevent
fault in operation.
(5) CAUTION :
Always wear safety shoes with steel toe caps and

oil-resistant soles to prevent slide down.
2-7
(6) DANGER :
Compressed air can injure you. Do not work on

compressed air systems without first disconnecting
the source of compressed air. Always wear eye
protection when performing maintenance on
comprised air system.
(7) INDICATION :
Don’t unclamp tools when it clamped in spindle.

Keep the tool vertically to insert it into spindle.
(8) INDICATION :
This push button is used for manual tools clamping

and unclamping. Keep press this button that the tool
would be unclamped from spindle. Release this
button tools would be clamped by spindle.
(9) DANGER :
High voltage electricity can severely injure or kill you.

Never attempt to adjust or repair electrical circuits
unless you are familiar with the circuits and are
qualified to work safely on the electrical circuits.
Always turn off the power before attempting to work
on this machine.
(10) DANGER :
Hazardous voltage. Will cause severe injury or death.
SAFETY INSTRUCTION
1. Verify power in lock out before servicing.
2. Resident voltage-check components with multitester
before touching.
3. Refer to maintenance manual for fuse replacement
procedures.
2-8
(11) INDICATION :
200-400V / 3PH / 50HZ

Describe the required power voltage which is 220 or
PREWIRED TO 400V
ATTENTION ! 380V/3Ph/60HZ. It has to pay attention for only open
Only open after interrupting the
the door of cabinet after interrupting the main switch.
(12) INDICATION :
Showing with the serial NO. and manufacturing date of
this machine been produced.
(13) INDICATION :
A name plate show the machine is in compliance
with the CE requirement.
(14) CAUTION :
To be ground by user. A ground rod made of solid
copper 8 feet in length , 3/4” in diameter should be
driven in the earth with 6 inch approximately
exposed above concrete floor. Connect a suitable 10
gage wire from screw marked ( ) in electrical
cabinet ground rod.
(15) DANGER :
Rotating pulleys, belts and chains can severely injure
you. Never place any part of your body near rotating or
moving parts. Always ensure guards are in place
before operating this machine.
(16) INDICATION :
Indicates machine weight, spindle speed required air
Machine weight: pressure, voltage, required capacity of power.
Spindle speed: Air required:
Main Volt: Power required:
2-9
(17) CAUTION:
To shut off the main power of entire machine and

then operator can open electrical cabinet.
0211-00298000
(18) INDICATION :
Lifting / Point position.
N010-03001000
(19) NOTICE :
Chips will easily accumulate on telescopic covers and
chip collectors during machining, periodic inspect and
Chips will easily accumulate cleaning is needed. Otherwise, accumulation of chips
on telescopic covers and
chip collectors during will cause some mechanical parts damaged, even
machining, periodic inspect
and cleaning is needed. cause machine down.
Otherwise, accumulation of
chips will cause some
mechanical parts damaged,
even cause machine down.
2910-00133B00
(20) WARNING:
Keep hands clear of tool change. Tool change rotates
automatically.
Can cause severe injury. Turn off and lock out power
at electrical panel before servicing.
2910-00033000
2-10
2-1-6. Machine Specifications
Description 1500VMC
Item Belt Drive Directly Drive
Table
Table size 1650×635mm(64.96”x25”)
T-Slots (no.×w×dis) 5×18mm×125mm ( 5x0.7”x4.94” )
Max. Table load 1500kg (3300lb)
Travels
X Travel 1525mm(60”)
Y Travel 635mm (25”)
Z Travel 635mm (25”)
Spindle
Spindle nose to table 125~760mm (4.92”~29.92”)
Spindle center to column 685mm (26.96”)
Spindle taper BBT40 (opt.CT40,DIN40)
Spindle speed 80~8,000 min-1 120~12,000 min-1
Spindle diameter 70mm (2.75”)
Feed Rates
Rapid on X,Y,Z axis 36/36/30m/min
Cutting feed rate 1~10000m/min ( 394IPM )
Z-weight Air Equalizer
Ball screw diameter & pitch 45mm,P12
Accuracy VDI 3441 (JIS B6338)
Positioning P0.014mm (±0.004/300mm)
Repeatability PS 0.010 (±0.002mm)
Tool changer
Tool capacity Arm 24 +1
Change time Arm: T-T 1.8sec:C-C 4.0sec
Max. tool diameter 80mm (3.14”)
Max. tool diameter 300mm (11.8”)
Max. tool weight 7kg (13.2 lbs)
Motor
Spindle motor 11 kw(opt.15kw)
Drive motor X , Y, Z 4/4/4kw
Coolant pump 0.76kw
General
Power required 25 KVA
Air required 5kg/cm2,200 L/min( 5.5kg/cm2)
3560x2250x3215mm
Floor space (L×W×H)
(140”x88.58”x126.57”)
Machine weight 8500kg(18700 lb)
Note :The manufacturer reserves the right to modify the design, specifications,
mechanisms,...etc. without notice. All the specifications shown above are just for
reference.
2-11
2-1-7. Standard Accessories
1. 24-station arm type ATC
2. Coolan2t system
3. Fully enclosed splash guard
4. Work light
5. Pilot light
6. Auto lubrication system
7. Spindle air blast system
8. Auto air blow chip function
9. Cutting air blast
10. Air curtain
11. Cutting fluid supply system
12. RS-232 interface
13. MPG Electronic hand wheel
14. Rigid tapping
15. Heat exchanger for electric cabinet
16. Tool box with tools
17. Leveling bolts and pads
18. Operation manual & part list
2-1-8. Optional Accessories
1. BT-40,CT-40 or DIN-40 pull studs
2. Belt : 10K/12Krpm spindle
3. Direct drive : 15000rpm spindle
4. Coolant through spindle 20bar
5. Spindle oil cooling device
6. Tool length measurement
7. Workpiece length measurement
8. 4th axis preparation
9. 4th axis complete set 320mm
10. 3 axis linear scale
11. Conditioner electrical box
12. Oil skimmer
13. Chain type chip conveyor
14. Dual chip auger system(front & after)
15. Dual chip auger system(right&left)
16. Air gun
17. Clean parts gun
18. Automatic power off
19. Chain type tool magazine 32/40 station
2-12
2-1-9. Power Specifications
Item 1500VMC
Voltages 3-phase, 220 VAC by local user
Frequency 50/60 Hz ± 1 Hz
Voltage tolerance ± 10 % or below
Power gross load capacity 25 KVA
Cable requirement
Primary power cable*1 14 m/m² or more
Grounding cable 14m/m² or more
* These values are calculated if :

1.allowable max. temperature of insulation material 65℃
2.ambient temperature 35℃
3.metal duct wiring.
4.The ground resistance must be 100 Ω or below.
2-13
2-1-10. Tool Shank and Pull Stud
(1)
BT-40 Tool shank
Figure 2-8
BT-40 Pull stud
Figure 2-9
2-14
(2)
CT- 40 Tool shank
Figure 2-10
CT-40 Pull stud
Figure 2-11
2-15
(3)
DIN- 40 Tool shank
Figure 2-12
DIN-40 Pull stud
Figure 2-13
2-16
2-2. Spindle Motor Output Characteristic
(1) 15HP AC spindle Mortor(α8)

(8000 RPM)
TORQUE(N-m) POWER (KW)
Spindle speed (rpm)

Figure 2-14
(2) 15HP AC spindle Mortor(α8)
12000 RPM
TORQUE(N-m) POWER (KW)
Spindle speed (rpm)

Figure 2-15
2-17
2-3. All Moving Elements
(1) X axis moving direction
Figure 2-16
(2) Y axis moving direction
Figure 2-17
2-18
(3) Z axis moving direction
Figure 2-18
2-4. Stroke Diagrams
(1) X axis travel distance
Figure 2-19
2-19
(2) Y axis travel distance
Figure 2-20
(3) Z axis travel distance
Figure 2-21
2-20
2-5. Level of Noise and Brightness
2-5-1. Noise Level
1. Measuring instrument:
Instrument Model Serial No. Calibration due
Bruel & Kjaer Precision
integration Sound level meter Type 2236 2015199 2010/03/11
(conforms with IEC651 Type I)
2. Reference document:
Measurement procedure used: BS EN ISO 11202:1996
3. Measuring condition:
a. Idle running at 80% spindle maximum rotational speed.
b. Spindle speed:6400 rpm (max: 8000 rpm)
4. Measuring positions: 3
:Background
2 4
Controller panel
1
Distance: 1 m from the machine surface.
Height: 1.6 m from the floor.
Measuring points are defined by clause 1.7.4.2(u) of Machinery Directive
2006/42/EC Annex I.
4. Test results:
Measure Position Noise Level (dB(A)) Record NO.
Background 59.9 15
1 62.6 6
2 62.8 7
3 64.1 8
4 63.1 9
2-6-2. Brightness level

we used digital lux meter to measure the lighting. The meter is produced by TES
electronic corp., the type is TES 1332. The brightness lighting we measured is about
600 lux under the light. The distance is 285 mm from the spindle nose. It can take well
vision when operating the machine.
2-21
2-6. Check list
1. Before machine installation to ensure all the attachment parts be received.
Item Object Remark

1 Coolant water tank
2 Tool box for maintenance
3 Machine operate instruction
4 Controller operate instruction
5 Optional accessories
2. Check list for maintenance
Item Job Interval

1. Clean machine (Do not use air compressor) Weekly
2. Checking electrical circuit connection Before operating
3. Replacing coolant and clean coolant tank 3 months
4. Check and clean motor Annually
5. Slide (x、z-axis) Annually
6. Saddle (y-axis) Semiannually
7. Spindle nose Annually
8. Add grease Weekly
2-22
3. MACHINE INSTALLATION
3-1. General Preparation & Selecting Location
The electrical power should meet the specifications. Attempting to run the milling
machine center from any other source can cause severe damage and void the
warranty.
Do not switch POWER ON button on the control panel until the installation
preparation is completed.
Do not attempt to operate the machining before all of the installation procedures have
been completed.
Never service the machining center before the power be connected completely.
Never leave machine when the electrical cabinet door opened and the power is on.
The high voltage may be present in ALL areas of the electrical cabinet.
Never reach into the holes in the vertical column. The counterweight inside can cause
severe injury as it moves up and down.
To upgrade the operation efficiency and accuracy of precision machining, a proper

foundation is required.
It is recommended to locate the machine in a place away and without the influence of
damping, chemical gas or trembling. The machine body is not allowed to be exposed
to sunshine or rain. Please be sure not to install the machine adjacent to planing
machine, milling machine molding or punching machine. Otherwise, it will result in
poor performance.
During operation the ambient temperature of machine always keep it at 0 to 45℃
(32 to 113℉). Where the humidity is considerably fluctuating and/or it is highly
humid ; normally 75% and below in relative humidity.
A higher humidity would deteriorate insulation and might accelerate the deterioration
of parts. Though special dehumidification is not required, avoid locating the machine
at a place apt to be humid.
Avoid using the machine under such environments as to be especially dusty and/or to
have a vaporous organic corrosive gas highly concentrated.
A distance of at least 20” (500mm) is required from machine to wall and objects or
between machines to ensure easy reparation, cleaning and maintenance of machine
as well as easy opening of the door of electric cabinet.
3-1
3-2. Foundation and Layout
With special torque-resistant capability at the machine base, the machine requires no
particular foundation. Just provide 6” (150mm) thick of concrete on the floor and
leave space for component leveling.
Do not use wood foundation which, with nature of unsuitability, may cause the
machine to move gradually.
Install the machine on the first or second floor. Take the stress of ceiling and
foundation into careful consideration to see if machine load can be offset.
Figure 3-1
3-2
3-3. Installation Procedure
3-3-1. Unpacking
Remove the top cover of wooden case first and then the plates on four sides.
Carefully take out fittings at first, if necessary. Remove the set screws used for
holding the machine on the base.
Disassembling packing crate and remove skids as carefully as possible to avoid
damaging the machine. If the machine is damaged during transportation, contact
your local dealer and the transportation company who delivered your machine
immediately.
Be sure to check your machine against the packing list which is shipped with every
machine. In case of shortages, note items not received and contact your local dealer.
3-3-2. Proper Method for Lifting Machine
Figure 3-2
Use crane for lifting the machine:
1. Insert two bolts in column and two M36 eye-bolts in base.
2. Place four wire rope through the eye-bolts for lifting as shown in Figure 3-2.
3. Lift the machine above the ground about 50mm (2”), then move it to the
determined place.
3-3
Caution:
1. Move table to the middle of the saddle and the saddle near to the column
as close as possible while the machine is being moved.
2. Watch out for the machine balance during moving.
3. The safety loading ability of required for crane and sum of all the safety
straps used must more than 5000kgs at least.
4. Place protection material on any part of the machine that might be
touched by straps.
5. Only an authorized crane operator should use the crane.
6. According to the center gravity of machine to lift. The machine’s center
gravity is show in the following.
7. Used for lifting machine’s belt or wire rope that their load capacity must
more than 5 tones at least. The two 1200mm-lenght and two
2800mm-lenght belts or wire rope are needed.
8. If the workpiece weights over than 25kg, it will need to use a crane to
load/unload it to machine.
9. All lifting/rigging shall follow the local standards/regulations.
Figure 3-3 The center of gravity.

Note: Before placing the machine, fix the adjusting screw on the base, make the machine
as close as possible to the floor, and position the leveling pads in their most suitable
place, so as to increase the stability of machine.
3-4
3-3-3. Proper Method for Lifting Machine ( Forklift )
Forklift required : Load capacity 15 Tons or above.
Delivery method : (refer to Figure.3-4)
1. If machine is fastened on a skid, use fork directly. If machine is not fastened on a
skid, use foot pads to lift machine higher than folk's height before using fork.
2. Delivering machine as figure shown below.
3-5
Figure 3-4
Note: Before placing the machine, fix the adjusting screw on the base, make the machine
as close as possible to the floor, and position the leveling pads in their most suitable
place, so as to increase the stability of machine.
3-6
3-3-4. Leveling Machine
It is necessary to level the machine before starting to operate the machine.
Please prepare the following tools to adjust machine leveling.
1. Accurate spirit leveling gauge (spec. 0.02mm/1000mm or 0.001 in/4ft).

2. Two adjustable wrench.
Clean the table surface thoroughly, set one of the spirit leveling gauge on the
longitudinal direction and the other on the cross direction of the slide.
If there is only one leveling gauge available, then use it on both directions
alternately.
Adjust the eight leveling screws bolts1 located at the bottom of the machine base
(as shown in Figure 3-5) until the machine is leveled within 0.02mm/1000mm
(0.001”/4ft) in both directions.
Lock the nuts 2 on the leveling screws, and recheck the level to see whether the
level of machine is still correct.
Suggestion: For the newly installed machine, check its level once every week.
When the foundation is rigid enough, then you may level the machine
once per month.
Figure 3-5
3-7
3-3-5. Install Z-axis Servo Motor and Remove Supporter
1. During installing of axis couplings, level it with the mark of ball screw.
2. Use torque wrench to tighten (30N.m.) those screws (M8) on the coupling.
3. Switch on the power until the panel light is ready, use MPG to move the spindle
(z axis ) upward approximately 35mm and then discharge the supporting plate.
4. Discharge the fitting plate (for shipping) of X,Y axis.
HEAD SUPPORTER
X AXIS FIXED BRACKET
Y AXIS FIXED BRACKET
Figure 3-6
3-8
3-3-6. Install the Coolant Tank and Chip Disposal Box
1. Take the coolant tank placed into the bottom of machine from its front until touched
the machine base. Installing two chip disposal boxes onto the coolant tank from
both sides of coolant tank.
2. Link the power line to water pump and connect the hose between the outlet of
pump and the joint of splash nozzle.
3. Tightening all the hoses with fasteners in the connected positions.
4. Filling the coolant into the coolant tank to proper level for about 350 liters volume.
5. Chip conveyor is installed completely.
Chip conveyor
Cool tank
Figure 3-7
3-9
3-3-7. Connecting Power Supply
1. Make sure the voltage of incoming power supply is the right type that the machine
requires or as marked on the unit.
2. Connect the power wires per electrical code in your area.
3. Power wires, grounding and over-voltage protector should comply with the local
electricity regulations.
4. Power system
a. 220V
b. 3 phase 50/60Hz
c. Over 50 Amp
5. The external power cable requires wires diameter. 14mm and a 75A non-fuse
switch (CNFB breaker)
6. After the wires are completely installed, check if the voltage is 220V ± 10%.
7. Confirm if the motor phase is correct.
8. Compress air source : Pressure 6 ~ 8 kgf/cm²
Capacity :200L/min.
Note : Do not turn on the machine motor when its voltage is different from power
voltage and contact electric technician for reparation.
3-3-8. Each Axis Servo Motor Grid Adjustment
1. Make zero return, the position coordinate is zero.
2. Please select DGN menu, DGN 302 to 1ST GRID adjustment limit dog and check
data to 4500~5500.
3. When the limit switch touches the position dog, the readings on the screen is the
grid amount. (The grid amount should be kept at about half of the ballscrew’s
lead, i.e. 5mm) If the grid amount is not within above range 4mm, try to move the
home position dog until the grid amount is about 4.5-5.5mm.
3-10
3-3-9. Tool Change Point Adjustment
The Z-axis servo motor is too high for packing, so it has to be removed during
delivery. After reinstalling the Z-axis motor onto the machine, the Z-axis grid amount
and tool change point must be readjusted.
1. Carousel Type Tool Change

a. Adjust the grid amount according to section 3-3-7, then set Z-axis to zero
return.
b. Fix a dial indicator onto the table with its probe pointing upward.
c. Place a tool shank in the pot, touch the bottom face of the tool shank with the
indicator. Then zero the indicator.
d. Place the same tool shank on the spindle. Use hand wheel to move the Z- axis
downwards till the bottom face of the tool shank touches the gauge at zero.
e. Set the Z-axis coordinate readings on the screen to parameter NO. 1241.
2. Arm Type Tool Magazine

a. Adjust the grid amount according to section 3-3-7, then set Z-axis to home
position.
b. In MDI mode, input M49, then input M50 and turn the pot down.
c. Fix a dial indicator onto the table with its probe pointing upward.
d. Place a tool shank in the pot, touch the bottom face of the tool shank with a
indicator. Then zero the indicator.
e. In HANDLE mode, move X-axis to move the indicator away.
f. In MDI mode, input M54 and turn the pot up.
g. Place the same tool shank on the spindle. Use handwheel to move the Z-axis
downwards till the bottom of the shank touches the indicator at zero.
h. Set the Z-axis coordinate readings on the screen to parameter NO. 1850.
i. If the coordinate value is beyond 4.5-5.5mm, move the limit dog fixing plate
and readjust the grid amount and tool change point.
3-11
3-3-10. Clean & Lubricating Machine
All protective coating must be removed before using machine. Do not attempt to
move any ways if the coating still exists.
Be cautious while selecting a suitable cleaning agent. Paraffin applied with a clean
brush will soften the protective coating. The protective coating can then be removed
with clean rags.
Note : 1. Do not use gasoline or any other flammable solution to clean the machine.
2. Clean and lubricate all the exposed ways of table and saddle. Drive the table &
saddle to one end of travel. Clean and lubricate ways thoroughly then drive table
& saddle to the other end and clean and lubricate ways thoroughly as well. Be
sure to use a suitable lubricant such as Sunoco Waylube#11180 or Mobil Vactra
Oil #2.
3. This job has to be done after the machine is already under normal power
supplied.
3-4. Checkups During the Test Run

After level adjusted and machine cleaned are finish. To proceed a test running of
machine which turn rotating the spindle by half of maximum speed for about 20
minutes.
1. Check ups on the machine before operation.
A. Check to be sure that the spindle head supporter, counter weight supporter and
fixture of ATC are removed. (Operation with them will damage the machine.)
B. Check for missing parts or accessories.
C. Check each part of the machine be lubricated ensure that it is provided with the
specified amount and brands of lubricating oil. (Centralized lubrication or
lubrication for the spindle head, table and saddle…etc.)
D. Check hoses and pipes of lubrication system for their correct and firm
connection.
E. Check that the coolant tank installation on the machine is secure.
2. A. During the test running, move the safety doors to enclose and open for
inspecting the interlock function of safety doors is normal or not.
B. If there is any malfunction be happened such as obvious abnormal noise arising
or alarm message generated during the test running. Please contact with the
local dealer or the service persons of our company immediately.
3-12
3-5 The procedure for Power-UP , Power-OFF , and Emergency Stop
3-5-1 Power Up
‧ DO NOT touch any switches or buttons when hands are

wet.
DANGER ‧ CHECK the machine environment is clean so that
convenient for operation.
‧ CHECK cooler oil, coolant and pneumatic pressure are
sufficient to work.
‧ WARM UP the machine for approx. 15 minutes after
turning the power ON
CAUTION ‧ WHEN setting the spindle speed above 3,000 rpm, pay the
closest attention.
Power-up procedure is a systematic method of safely turning on the control and the prepared
machine for operation. The following are comprehensive descriptions of the 3 axes procedure:
1. Turn MAIN SWITCH "ON".
2. Press POWER ON “I” push-button.
If message “Emergency STOP” shows on the screen that indicates that the
control is in an EMERGENCY STOP condition. Press EMERGENCY STOP
push-button in clockwise direction to make certain it is released.
3. To Zero return axes:
(a) Set Mode Selector at HOME position.
(b) Set Rapid Override Switch at 50%.
(c) Press Home position return push-button (push-button light will come on).
Z axis will move to the Home position (positive direction).
After Z axis Home position L.E.D. lights up showing the Z axis is at the
reference zero position, then Y axis will follow up the Z axis procedure,
and move to the Home position automatically until all axes Home position
L.E.D. light up indicated that all axes are at their reference zero position.
(d) Procedure (c) can be operated by the manual push-button of each axis.
(e) Press and release X+ push-button, X axis will move to the positive side of
Home position.
(f) After X+ push-button light is out and X Home position L.E.D. lights up
indicating that the X axis is at its reference zero position, press the Y+
and Z+ push-buttons. When the slides arrive at their reference zero
position, Y+ and Z+ push-button lights will be out and Home position
L.E.D. Y and Z will light up.
(g) Turn Rapid Override Switch to 100% and try procedure (e) again, to be
sure this function is O.K.
3-13
3-5-2 Power Down
All personnel must know the location of Emergency Stop buttons and how to use
them in case of Emergency.
CAUTION ‧ ALWAYS lock the Main Switch by locker to protect

unauthorized personnel.
‧ DO NOT leave keys on the switches or lockers after
machine is turned off.
To prevent damage the controller, machine tool or drives during
shutdown, follow the Power-Down procedure listed below:
CAUTION
1. Establish a condition which ensures that the machine tool will not be
damaged when control is shutdown. Ideally, establish an end-of-program
condition with all axes at Home position. If this can not be accomplished, a
cycle stop is adequate, but try to position the axes clear of the workpieces.
2. Press Emergency Stop push-button. If rotating, spindle will dynamically

brake to a stop. Any axis motion will also cease. Power is removed from
axes drive motors and spindle drive motor, thus disabling axes and spindle.
3. Press Power OFF “O”push-button.
4. Turn disconnect switch OFF.
Note: The machine is placed in E-Stop before the control is turned OFF is to
remove power in two distinct steps; first from the drive motor, then
from the drives. Removing all power at once can damage the machine.
3-14
3-6. Maintenance of Windows
A. Replacement method of PC (6mm thickness) window

- Replacement period: one year
- Replacement procedure as following:
1.
Turn the power off.
2.
Loosen the screws on press
plate of window.
(the sequence of press plate’s
dismantling:(1Æ2Æ3Æ4)
3.
Clean the surface between
window and guard, then restore
the new window.
Turn the power on.
(the sequence of press plate’s
installation: (4Æ3Æ2Æ1)
3-15
3-7. Installation guild of drain pipe for electrical air conditioner
3-7-1. Recommendation
When retrofitting air conditioner for electrical cabinet, please connect the drain
outlet beneath of the air conditioner with the drain pipe by strip. Please put the other
end of pipe into the bucket or drain system in the factory. Please make sue the
proper of drain pipe to avoid any gum in the pipe resulting the main system or
control system damaged burnout 。(Fig.3-8)
Note: Temperature setting between 25℃ ~ 28℃.
Figure 3-8 Sketch for drain pipe installation
3-16
3-7-2. Oil Separator install and adjustment
Oil separator sent with machine has to be put at the rear side of machine base, gust
beneath the outlet of waste oil. The bigger room inside of the oil separator tank is for
collecting the waste oil. Please fill the coolant liquid and adjust bolts to make the
waste oil evacuated smoothly. (Fig 3-9)
Figure 3-9 Oil separator tank adjustment
3-17
4. OPERATION
4-1. Control panel description
The purpose of this manual provides the basic operation of the machine and only
covers the set-up procedures. For any other information, you must refer to the
CNC manual.
4-1
Indication Function
Controller power ON
Controller power OFF
X-axis Home Indication Lamp

When it lights up, means that the X-axis has returned
to its home position.
Y-axis Home Indication Lamp

When it lights up, means that the Y-axis has returned
Z-axis Home Indication Lamp

When it lights up, means that the Z-axis has returned
4TH-axis Home Indication Lamp

When it lights up, means that the
4TH-axis has returned to its home position.
M02/M30 Indication Lamp

In MDI or Automatic Mode, when M02 or M30 are
being executed, this light will flicker, which means the
program is ending. Press start button and the light will
be off
4-2
Indication Function
M00/M01Indication Lamp
When M00 or M01 are being executed, the program
can be halted by pressing OPTION STOP button
beforehand. This lamp means the program is halted.
Press start button to resume the program and the light
will be off.
High gear lamp

When it lights up, means that the spindle high gear
status.
Low gear lamp

When it lights up, means that the spindle low gear
status.
Automatic tool change stand-by indication lamp

When it lights up, means that the automatic tool
change is ready on the change point. This optional
function has to be installed on machine with tool
magazine.
Power input indication lamp

When it lights up, means the NC power supply is on.
The CRT will be activated simultaneously.
Overload indication lamp

When it lights up, please check all the electromagnetic
connector.
Lube indication lamp

When it lights up, it means insufficient oil level. Under
this condition, in Automatic Mode, program will only be
executed by single block. Please add oil to the
reservoir.
4-3
Indication Function
KEY (Edit Key)
Switch to ON to edit program. Switch to OFF to protect
the program being modified.
Work Lamp
Press this button to turn on/off the worklight. (The
power switch of the worklight itself has to be turned.
4 TH AXIS / 5 TH AXIS Function Button

Press this button to on / off the function.
The 4th-axis Positive Travel Button

In Manual Mode, press this button to move the head
4th-axis in positive direction. Adjust the speed rate
switch to control the travel speed.
Z-axis Positive Travel Button

In Manual Mode, press this button to move the head in
Z-axis positive direction. Adjust the speed rate switch
to control the travel speed.
Y-axis Negative Travel Button

Y-axis negative direction. Adjust the speed rate switch
X-axis Positive Travel Button

X-axis positive direction. Adjust the speed rate switch
4-4
Indication Function
Rapid Button
Press axis button and this button simultaneously can
move the axis according to speed rate.
X-axis Negative Travel Button

X-axis negative direction. Adjust the speed rate switch
Y-axis Positive Travel Button

Y-axis positive direction. Adjust the speed rate switch
Z-axis Negative Travel Button

Z-axis negative direction. Adjust the speed rate switch
The 4th-axis Negative Travel Button

In Manual Mode, press this button to move the head
4th-axis in negative direction. Adjust the speed rate
switch to control the travel speed.
Tool-Magazine Index Button

Press this button in Manual Mode could rotate the tool
magazine to the next tool.
Coolant ON/OFF Button

Press this button to turn on/off the coolant system. And
please always pay attention to see if the coolant is
sufficient to avoid invalid motor rotation.
4-5
Indication Function
Air Blowing ON/OFF Button
Press this button to turn on/off spindle air blowing.
Chip Conveyer CCW Button

In Manual Mode, Press this button to run the chip
conveyer counterclockwise. (Optional)
Chip Conveyor Off Button

In Manual Mode, Press this button to turn off the chip
conveyer. (Optional)
Chip Conveyer CW Button

In Manual Mode, Press this button to run the chip
conveyer clockwise. (Optional)
Reset Overtravel Button

Press this button to remove axis from overtravel
conditions.
Power Out Button

Press this button, the none-fuse switch will jump off
and shut off the power automatically when program
executes on M30 or M02. (Optional)
Chip flusher
Press this button, to run chip flusher.
4-6
Indication Function
Safety Door Button
Press this button to release door switch.
1. When machineing program is running, the
safety guard can not allow to be opend
even if turn the Manual Mode Key Switch at
ON position.
2. When machining program is not running,
and the Manual Mode Key Switch is at ON
position, the safety guard can be opened
following by step 3 as below.
3. Press GUARD to open operation door
“ ”.
4. The door is automatically locked after being
closed.
5. Press GUARD to open the operation door.
If one wants to open the other doors, press
GUARD again.
6. The speed of the spindle and axial
movements are limited
7. When the guard is opened, the movements
can be allowable by hold-to-run
Single Block Button

Press this button in Automatic Mode, then the program
will be executed by single block. (Block determined “;”)
Block Skip Button

Press this button in Automatic Mode, then the program
will skip the block separated by “/”.(Block determined
by “;”)
Option Stop Button

Program will pause on M01, if this button is pressed.
Press “ Start “ to continue the program.
4-7
Indication Function
Z-Axis Feed-Hold Button
In Automatic or Manual Mode, press this button to hold
Z axis. The moving amount can be read on absolute
coordinate.
Machine Lock Button

In Automatic or Manual Mode, press this button to lock
X , Y & Z axes. The moving amount can be read on
absolute coordinate.
Dry Run
In Automatic Mode, press this button can switch G00
to G01 and the feed rate will controlled by feed
override instead of rapid travel.
Spare button
Spare button
Spindle CCW Button

In Manual Mode, press this button to rotate the spindle
in counterclockwise direction. Be sure to input S value,
otherwise the spindle will not rotate. Change to MDI
mode to input or alter S value.
Spindle off Button

In Manual Mode, press this button to stop the spindle
rotation.
4-8
Indication Function
Spindle CW Button
In Manual Mode, press this button to rotate the spindle
in clockwise direction. Be sure to input S value,
otherwise the spindle will not rotate. Change to MDI
mode to input or alter S value.
Mode Selection Switch

There are seven different modes for selection : TAPE,
EDIT, AUTO, MDI, HANDLE, JOG and ZERO
RETURN.
TAPE
Select this mode to input program from tape.
EDIT
Select this mode to edit program, alter or input/output
parameters and diagnose program. Only the Edit.
AUTO
In this mode, select program first, then press start
button and the program will be executed.
MDI (Manual Direct Input)

In this mode, commands can be input directly and
executed. Unlike auto mode, no whole program is
required. Single block program can be input and
executed. But the program will not be stored in
memory.
HANDLE
In this mode, use handle to move the axis. The travel
speed is depend on the roller.
4-9
Indication Function
JOG
In this mode, axis travel, spindle rotation
CW/CCW/ON/OFF, chuck hold/release, coolant
system ON/OFF and chip conveyor rotation CW/CCW
can be controlled through relevant buttons.
ZERO RETURN
In this mode, press +X、+Y、+Z、+4 buttons to zero
each axis.
Feedrate Override
In automatic mode, G01 or in manual mode, the axis
will travel in percentage according to this switch.
Rapid Override
In automatic mode, G00 or in manual mode, press
axis button and rapid button simultaneously, the axis
will travel in percentage according to the switch.
Spindle Override
Spindle speed S value can be changed in percentage
according to this switch.
Cycle Start Button

In MDI or auto mode, press this button to start the
commands or start the program.
4-10
Indication Function
Feed Hold Button
Press this button to hold the commands or program
execution. Press start button to resume.
EMERGENCY STOP
Press this button to stop the machine completely.
In case of any emergency cases:
1. Press the emergency button which is nearest
button as soon as possible.
2. Machine will be stopped immediately.
3. Screen will display the alarm message
"Emergency Stop".
4. After the emergency situation has solved, turn
the switch clockwise to release the emergency
button.
5. Then the NC control is ready automatically.
Manual Mode Key Switch:

Turn this switch to select the machining (at OFF
position) or setting mode (at ON position).
1. When machining program is running, the
safety guard can not allow to be opend
even if turn the Manual Mode Key Switch at
ON position.
2. When machining program is not running,
and the Manual Mode Key Switch is at ON
position, the safety guard can be opened
following by step 3 as below.
3. Press GUARD to open operation door
“ ”.
4. The door is automatically locked after being
closed.
5. Press GUARD to open the operation door.
If one wants to open the other doors, press
GUARD again.
6. The speed of the spindle and axial
movements are limited
7. When the guard is opened, the movements
can be allowable by hold-to-run
4-11
4-2. Power Socket description
(1) Power socket wire number :
1 8
2 9
3 10
4 11
5 12
6 13
7 14
NO. Wire number NO. Wire number

R1,S1,T1,E
1 8
L11,L12,L13,E
2 U11,V11,W11,E 9 U5A,V5A,W5A,E
3 U10,V10,W10,E 10 U5B,V5B,W5B,E
4 U9,V9,W9,E 11 U15,V15,W15,E
5 U5,V5,W5,E 12 U27,V27,W27,E
6 U6,V6,W6,E 13
7 U1,V1,W1,E 14
4-12
(2) Graph description
Indication Function
(1) Spindle cooler connector.
(2) Remote type through spindle coolant suction power

cable connector.
(3) Remote type through spindle coolant separation power

cable connector. or Paper tape type through spindle
coolant control cable connector.
(4) Remote type through spindle coolant power cable

connector. or Paper tape type through spindle coolant
power cable connector.
(5) Chip conveyor connector
(6) Coolant flusher connector
4-13
Indication Function
(7) Coolant connector
(9) Auger conveyor connector. (Right)
(10) Auger conveyor connector. (Left)
(11) Clean gun connector.
(12) Oil skimmer connector.
(8) (13) (14) Reserve
4-14
5. LUBRICATION
0B
5-1. Automatic Lubrication System

2B
The automatic lubrication system includes intermittent pumping and metering valves
for proportional distribution and includes an alarm for low fluid level warning. Still,
please check the fluid level before operation. Add the following recommended
lubricant to the reservoir：
Lubricating Checking Tank

Method Oil grade system
point period capacity
1.CASTROL
2.MAGNA BD68
Automatic Periodic check Oil fill to upper
1 3 Liters 3.MOBIL, VACTRA 2
lubricating unit every week limit of oil gauge
4.SHELL, SPIRAX HD 90
5.ESSO, GEAR OIL GX90
Use specific
1.MOBIL, MET7351 or
coolant oil to
MET457
different
2.SHELL, GALLIAD or
material i.e.
2 Coolant As required 350 Liters MACRON 32
steel. copper
3.ESSO, DRT45 or DRT 44
and special
CASTROL,
steel, copper
4.HYSOL, HYSOL GS
alloy etc.
Note:
1. We recommended the CASTROL lubricant oil is the principal choice in our
machine to make sure the performance. The names of product are show as
above.
2. The use of low combustion temperature coolant fluids is forbidden.
3. There are lots of a variety types of coolant available on the market. Our company
does not specify the type of coolant to be used. Choose a coolant suitable for the
user’s applications by consulting the supplier, taking the following requirements
into consideration.
(1) The coolant must be free of constituents with adverse effects (smell, poisoning,
etc.) on human beings.
(2) The coolant must not deteriorate during storage.
(3) The coolant must not cause corrosion of the machine.
(4) The coolant must not peel the coating off the machine.
(5) The coolant must not cause deterioration of accuracy.
(6) The coolant must not cause swelling of rubber parts.
5-1
4. Note that a company cannot be held responsible for any trouble arising from the
use of coolant if the user without according recommendation described as above
to choose and replace the coolant.
5. Before turning on the machine, please make sure that the pressure gauge and the
lubrication system are working properly. Under normal conditions, the pressure
gauge will go up to 60Psi first, then slowly down to zero.
6. The lubricator would provide oil one time to lubricate each one of X、Y、.Z axis after
sum of them moved for 10 minutes. It can be set the interval lubricating time for
providing oil by T02 (TIMER) (unit : second ), and the pressure will maintain 10
second. If the pressure decreases drastically after going up, this indicates that
there might be a problem of oil leaking. In that case, a proper reparation is
required.
7. If the lubrication low then alarm message “LUBE LOW” on. At the same time
Single Block ON.
5-2. Lubrication Structure
3B
Following is lubricant linking path which show the oil from lubricator to saddle, table,
and spindle head.
5-2
Link to Z axis ballscrew
Link to saddle Link to spindle

head
Link to lubricator
Figure 5-1
16B
5-3
5-3. Electric Cabinet and Power cable
4B
1. The main power cable can be put into the cabinet through the bottom of the cabinet.
The main switch is located on the right side of the cabinet. And electrical diagram
can be found inside the cabinet.
2. Make sure the voltage of incoming power supply is the right type that the machine
requires or as marked on the unit.
3. Connect the power wires per electrical code in your area.
4. Power wires, ground and over-voltage protector should comply with the local
electricity regulations.
5. For wiring to other voltages, be sure to rewire the spindle motor & coolant system
and transformer to correct voltage. The relevant currents, fuses and overload relays
are shown in the electrical manual. See Note 2.
Note : 1. Do not turn on the machine motor when its voltage is different from power
voltage and contact electric technician for reparation.
2. The spindle drive is a 400 volts only and must be replaced for other
voltages.
5-4
6. MAINTENANCE
1B
6-1. Adjusting Belt Tension
The new belt tension between spindle motor and spindle should be 10.9 mm elastic
length when pressed by 4.1 kg at the distance center between spindle and motor.
After a period of time, if the belt turned looser, adjust the belt to be 10.9 mm by 4.1
kg.
1. If want to increase tension of belt that may first loosen four screws 1 properly.
Rotating the adjusting screws 3 by clockwise direction to push the motor seat 2.
Make the belt’s elastic length between spindle motor and spindle is to be
extended 10.9 mm by 4.1 kg. Tighten the screws 1 , then could obtain normal
tension of belt required.
2. When belts had been olden in a long period used or for considering keep machine
efficient transmission torque. It will need to replace the belts. Loosen screws 1
and rotate the adjusting screws 3 by counter-clockwise direction to make the
motor seat 2 move near to spindle. Until the belt is fully relaxed and easy
removed. Replace the belt by new one and re-set belt tension follow same
method such as item 1 described.
1
2
3
Figure 6-1 Adjusting belt tension

17B
6-1
6-2. Pneumatic system
5B
6-2-1. Pneumatic Control Circuit

6B
Tool magayine cylinder
Workpiece air blast Spindle air chips blow
Down
Up
Pressure setting
Pressure hypothesis
Pr essur e setting Blance cylinder

Pr essur e hypothesis
Spindle tool change cylinder
Pressure soure
Loosening Clamp
Pressur e hypothesis
Pressure adjusting value
Air tank
Spindle air seal Air tank drain valve
Figure 6-2
18B
6-2
6-2-2. Pneumatic tank
12B
The machine is equipped with a pneumatic tank separately for the pressure
requirement of tool change; in order to provides the operator with a stable and efficient
tool change operation. The air pressure inside the air tank is supplied by air
compressor through pressure gauge ( filter particle and water ), thus; it’s temperature
is higher than air and lower moisture. The air inside the air tank which cooling by air
will produced moistures that might be lower down the performance of air tank, this will
caused the air tank inefficient and in stable. The machine is equipped with a filtrate
drain valve at the rear side of the machine (see drawing). Please have the machine
maintained after two months and drain out the filtrate the same; in order to return it’s
performance. Please check the manual drain (see drawing ) of pressure gauge and
drain out it’s filtrate everyday.
Figure 6-3
19B
6-3
6-3. Remove chip and renew coolant
7B
1. When there is too much chip deposited 6 – in

4 the machine or before the end of work
everyday. It is necessary to take a little time for removing the chip from the machine.
First should turn off the power on the operate panel, then opening the safety doors.
Use a brush to clean chip in all the working area to fall into the chip disposal box or
the chip conveyor. Pull out the chip disposal box from the both sides of machine.
Clean-up the chip where inside the chip disposal box. Replace chip disposal box into
the initial position. If employ a chip conveyor must use a dust absorber to clear out
the chip on conveyor.
2. When the coolant quality is seriously contaminated or in accordance with the

required of routine maintenance list to decide the timing for clean water tank and
renew coolant. Always recommend to clean water tank and renew coolant will be
done for one time per every 3~6 months.
6-4
6-4. Notice for maintenance and inspection
8B
Execute an emergency stop or switch off the main power supply before carrying out
maintenance and inspection work. If the machine is still in an operable condition
during this work and for example, a sensor is inadvertently touched, the machine
may move due care is therefore required. Before operating the machine, make sure
that there are no obstacle to motion in the vicinity of the machine.
1. Maintenance and inspection work must be performed without tail in order to keep
the machine operating at its peak performance and make it safe to operate at all
times.
2. Device a maintenance and inspection plan and carry it out on a regular basis.
3. Proceed with maintenance and inspection as planned even if this interferes with
the production plan.
4. Before starting on the maintenance and inspection work, turn the power switch off.
5. When working inside the electric control cabinet or repairing the machine, set the
power switch to the OFF position and lock it.
6. Do not use air to clean the machine. This may cause dust or sand particles to
cover and inserting to the bearings or slide ways.
7. Use only lubricating oils which are recommended by a company.
In order to operate the machine correctly and make the most of machine’s
functions and performance ,all operators must thoroughly understand the
machine.
To keep the machine operating at its highest level, it must be inspected every day.
If an abnormality is discovered during daily inspection, it must be reported to the
supervisor and the person responsible for machine maintenance .
Quick action should be taken. For problems that cannot be repaired by the user or
those for which the cause cannot be isolated, contact you’re company service
representative.
6-5
Daily Replenishing Oil and Inspections by the Machine Operator.
↓
Maintenance and Repairs by Maintenance Mechanics
↓
Service Request Call to our Representative.
.
1 Lubricating Oil and Supplying Coolant
Always use the types of oil specified by us.
Do not mix the oil of different brands even if they are indicated as the “ equivalent
oil ”.
We will not be responsible for any problem a rising from the use of oil not specified
by us if the user not follow with ours recommendation.
1.1 Storing Oil

If oil is stored in user’s shop, observe the following points to prevent the oil from
being degraded. It is advisable to obtain only the amount of oil to be used.
(1) Store the oil in a place where it will not be subject to direct sunlight or rain.
(2) Keep the oil clean. No foreign matter and water should be allowed to enter the
oil storage tank.
(3) Never use degraded oil or oil with foreign matter or water.
(4) If a middle tank is used, remove foreign matter and water from the tank at least
once a year.
1.2 Supplying Coolant to the Coolant tank

(1) Press the coolant off switch to stop coolant supply.
(2) Check the coolant tank volume with the coolant oil level gage.
(3) Supply coolant from the top of coolant tank.
1.3 Disposing Waste Oil

Disposing factory waste oil without legal permission is not allowed.
Always ask the service company when disposing oil.
6-6
1.4 Supplying Oil
Supplying Oil to the Slide way Lubricating Oil Tank
(1) Check the lubricating oil tank volume with the oil level gage installed on the
lubricating oil tank.
(2) Remove the cap on the oil supply port.
(3) Supply the specified lubricating oil from the oil jug while checking the oil level
with the oil level gage.
1.5 . Supplying Coolant to the Coolant tank

(1).Press the coolant off switch to stop coolant supply.
(2).Check the coolant tank volume with the coolant oil level gage.
(3).Supply coolant from the top of coolant tank.
1.6. Check Before Daily Operation

Before turning on the power
(1) Make sure that there are no abnormalities for external piping, cables and
coating intact, all doors closed…etc.
(2) Check the shop floor around the machine for the hazards from such as
coolant ,hydraulic oil ,lubricating oil ,and obstacles.
1.7. After Turning On the Power

(1) Listen to the sound of the hydraulic unit when it is operating.
(2) Make sure that the cooling fan in the electrical cabinet is operating.
(3) Make sure that the switches and indicators on the operation panel operate
correctly.
(4) Check the screen display ; no alarm should be indicated.
6-7
6-5 Maintenance and Inspection List
9B
1. List of maintenance and inspection

Cycle
15B
Inspection
20B
1. Remove chips, dust and other foreign matter around the table,
base ,saddle ,tool length measuring device, etc.
2. Wipe off lubrication, coolant and chips from the machine surface
3. Wipe off all foreign matter from the slide ways not protected by
the covers ( base slide ways ).
4. Clean the slide ways covers.
5. Clean the exposed limit switches and around them.
6. Clean the electrical carefully.
7. Check to be sure that the water reserved in the air filter bowl is
Daily inspection completely drained.
8. Check to be sure that pressure is correctly built-up :
Lubricant pressure : 1.2MPa (12kg f/cm²)
Supply air : 5.5kgf/cm²
9. Check the coolant, hoses and coolant tanks and remove all
foreign matter if any.
10.Check the amount of coolant and replenish if necessary.
11.Check to be sure that the indicator lights on the operation panel
correctly turn on or flicker.
1. Carry out daily maintenance.

2. Check the spindle front end, tool holders and other attachment
Weekly ( 50H )
for the burrs, cracks and other damages. Clean around the
Maintenance
spindle.
1. Carry out weekly maintenance.

2. Clean inside the electrical control cabinet and NC equipment
and replace filters if they are considerably dirty.
3. Check the machine level. Also check the lock nuts on the
leveling block bolts and anchor blots for tightness.
4. Clean the air filter. Replace it, if necessary. Never use thinner or
similar agents in cleaning the air filter.
Monthly ( 250H ) 5. Clean the slide ways wipers. Replace them, if necessary.
Maintenance 6. Check to be sure that the solenoids and limits switches can
correctly function.
7. Check to be sure that wiring is properly done without looseness
or disconnection.
8. Check to be sure that the interlock devices and timers can
function normally.
Drain the coolant, clean inside the tank and hose and then fill the
coolant tank with new coolant.
6-8
Cycle Inspection
21B
1. Carry out weekly and monthly maintenance.

2. Clean the NC equipment, electrical control unit and machine.
3. Clean all the motors.
Maintenance 4. Check the bearings in the motor for noise. Replace the
Every six bearings, if necessary.
Months 5. Visually check the electrical devices and reply panel.
( 1500H) 6. Check each indicator and the voltmeter if it is correct. Adjust
or replace it, if necessary.
7. Check the machine movement and functions using a test
tape.
2. Oil lubricant contrast
Trademark \ place (1) OIL SYRINGE (2) OIL COOLER (3) AIR FILTER
Mobil Vactra2 D.T.E oil Light D.T.E oil Light
Shell Tonna oil 68 Tubro oil T32 Tubro oil T32
Exxon Febis 68 Teresso 32 Teresso 32
Gulf Gulfway 68 Harmony 32 Harmony 32
6-9
3. Inspection and Maintenance items
Inspection Intervals
Daily 50H 250H 750H 1500H 3000H
Inspection and Maintenance items (Weekly) (Monthly) (Every 3 (Every 6 (every
months) months) year)
Inside the machine :
1. Remove chips on the X.Y.Z-axis

0
slide Cover.
2. Remove Chips on the spindle. 0
3. Clean the window in the operator’s
0
door.
4. Remove chips on other parts inside
0
the machine.
5. Clean the flood coolant nozzles. 0 (If clogged)
Outside the machine:
1. Three combinations manually exclu

0
de the water filter
2. Barrelsof water manually exclude
0
gas
3. Discharge chips from the base. 0
4. Clean the sheet filter in the coolant
0
tank.
5. Clean the nozzles for the cover
0 (If clogged)
Coolant system.
Checking the oil level:

1.Check the oil level in the coolant
tank.
0
2. Check the oil level in the air filter. 0
3. Check the oil level in the lubrication. 0
4. OIL SYRINGE (1) 0
5. OIL COOLER (2) 0
6. AIR FILTER (3) 0
7. ATC Mechanism (1) 0
8. Cylinder (2) 0
Check the pressure:
1. Check the air pressure by the

0
pressure gauge for (5.5Kgf/cm²)
6-10
Inspection Intervals
Inspection and Maintenance items Daily 50H 250H 750H 1500H 3000H
(Weekly) (Monthly) (Every 3 (Every 6 (every
months) months) year)
Area around the machine :

1. Tighten the retention bolt of the tools. 0
2. Check the tips for breakage, cracking an
0
other damage.
3. Check the filters in the electrical control
0
and other damage.
4. Make sure that the emergency stop
0
Buttons function correctly.
5. Change the fluorescent lamp inside the
0
Machine.
6. Tighten the tool screw. 0
7. Check the machine level. 0
8. Clean the bottom of the coolant tank and
0
change the coolant.
9. Check the indicator lamps on the
operation panels for correct lighting and 0
blinking.
10. Visually check the electrical parts and
0
relay panel.
11. Check the wipers at the slide cover for
0
damage.
12. Check the hoses connected to the
0
movable units for damage.
13. Remove chips inside the Z-axis slide
0
cover of column front.
14. Adjust the spindle belt tension 0
15. Add grease 0
16. Check the accuracy on head stock 0
17. Check and adjust if the pressing block
between linear guide and block become 0
loose.
Note : Inspection and Cleaning after Operation
After operation, clean the machine and at the same time check the followings :
1. The acrylic window must change once for keep sling clean and avoid dangers happen
every two years, please.
2. Machine for possible breakage or abrasion.
3. Tools for possible disappearance or abrasion.
4. Sliding surface lubricant and hydraulic unit tanks for oil level.
5. Hydraulic piping for possible oil leakage.
6-11
6-6. Spare part list for maintenance
10B
6-6-1. Vital Element

1B
Item Description Specification. Manufacturer Ergion Q’ty Remark

1 Control FANUC Fanuc Japan 1
2 Spindle Motor Fanuc Japan 1
3 Server Motor Fanuc Japan 1
4 Server Motor Fanuc Japan 2
5 Spindle BBT40/8Krpm CHEVALIER Taiwan 1 NSK
6 Spring 40*20.4*2.5T SCHNORR German 64
7 Colle BT-40/9106H-03 ACROW Taiwan 1
8 Ball Screw R45-12K6-FSC HIWIN Taiwan 3
9 Linear guide way RGH45HA HIWIN Taiwan 3
10 Cylinder DJ2T-T-3.5-Ø160 HANIKA Taiwan 1
Pneumatic
11 DAL-100-700FA HANIKA Taiwan 2
cylinder
12 Bearing ABM BS40/72/15-P5 ABM Taiwan 1
13 Auto lubricator YET-C2-03-6-V2-P2 裕祥 Taiwan 1
14 Type distributor DPB-XX SHAW Taiwan 1
15 Coupling SFC-090SA-35B-35B 三木 Japan 3
16 Station arn type #40/24T Deta Taiwan 1
17 Cam se 402DD101-65L-A115 Deshi Taiwan 1
Air pressure
18 MINDMAN Taiwan 1
system
19 Cutting pump MTH2-30/3A GRUNDFOS Taiwan 1
20 Red cut-pumped MTH2-30/3A GRUNDFOS Taiwan 1
21 Exchanger HPW-25AR-2 HABOR Taiwan 1
22 Oil cooler HBO-250PTSA4 HABOR Taiwan 1 Opt.
Air-condition
23 HBO-250 HABOR Taiwan 1 Opt.
cooler
24 Optic scale LS193F-XXXXL-050u HEIDENHAIN German * Opt.
25
6-12
Item Description Specification. Manufacturer Ergion Q’ty Remark
Workpiece length
26 OPM60/TC50 RENISHAW/BULM German 1 Opt.
measurement
Tool length
27 TS27R RENISHAW German 1 Opt.
measurement
28 Dividing disc Ø320mm Taiwan 1 Opt.
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
6-13
6-6-2. Machine Spare
13B
Item Part No. Description Spec. Q’ty Remark
1 Spindle set BBT40/8Krpm 1
2 Draw bar 1
3 Collet 1
4 6207-29031200 Sprinkler pipe PT3/8"×1/4"-200L 3
Volume type 1
5 6326-31500000 DPB-15 0.16cc
distributor
Volume type 1
6 6327-13011000 DPBB 16 0.16cc
distributor
Volume type 1
7 6327-13009000 DPBB 21.4cc
distributor
Angular contact 3 B/S 支撐軸承
8 4905-40720050 ABM BS40/72/15.P5A.UM
Ball bearing
Angular contact ABM 4 B/S 支撐軸承
9 4905-40720051
Ball bearing BS40/72/15.2RSZ.P5A.UM
10 5022-29010280 Protection duct 117.020.063.0 1
11 5200-29020010 Pressure swith 0-7KG KP35 1
12 6502-26013000 Solenoid valve MVSC-220-4E2 AC110 1
13 6502-26014000 Solenoid valve MVSC-220-4E1 AC110 1
14 6502-26015000 Solenoid valve MVDC-220-3E1 AC110 1
Tool sleeve BT40 2

15
（MRA4KFU11A01-01）
16
17
18
19
6-14
6-6-3. Machine Spoilage Part
14B
Item Part No. Description Spec. Q’ty Remark

Fluore scent
1 JF-W20D+B 3
lamp
2 Lamp TPFL6-13ROG-FY 6
3 Led lamp TPFL6-13ROG-FY 3
4 Fuse 3
5 2601-04016000 Stop block 4
6 2940-09056000 Water brush 2
7 5200-29070050 Pvc muffler MSR-03-B 3/8" 2
6-15
7. Tool Changer System Mechanical Specification &
Drawings
7-1 . Specification
Item Model MR4AK
Tool capacity 24T
Max. tool diameter 80mm
Max. tool length 300mm
Max. tool weight 7Kgf
Total tool weight 120Kgf
Max. Unbalance on disk 870 Kgf-cm
Max. tool inertia 210 Kgf-cm

CAM BOX speed
1.5 sec. (60Hz)
(CAMBOX Only)
Magazine speed 0.6 sec. / tool (60Hz)
Tool selection Two way random selection
7-2. Maximum Tool Rotational Inertia Diagram
7-1
7-3. Bracket Design
The integration of the tool magazine and the vertical column of the machine are via a
bracket (as per attached drawing) as recommended by our company. Unless the
measurement of the integrating surface between the bracket and the tool magazine is
specifically designed and modified, it should remain the same as the attached drawing.
However, the integrating surface of the vertical column should be designed according to
the measurement of each individual user. The interface that we have recommended is
closely related to the adjustment of the tool magazine, so, unless it is absolutely
necessary, we would recommend users to adopt our interfacing bracket design.
The reference drawings for designing the interface bracket are as followed:
(1) The Configuration Drawing for #40 Disk Type Tool Magazine and Vertical Column
Interface Design
7-2
(2) The Drawing for #40 Disk Type Interface Design
7-3
7-4. Tool Changing Motion Flowchart
Flow char –1
When the tool pot returns the tool, the limits switch LS1 will be ON. This confirms
immediately that the tool pot is at the horizontal position. Start the tool magazine motor M1
to allow the transmission shaft to put the cylindrical cam into motion, which indirectly drives
the curved roller bearing, and enables the tool palette to rotate intermittently. As the
cylindrical cam rotates one cycle, it causes the tool palette to rotate one division (i.e. the
distance between two tool pots) and enables the tool palette to position itself accurately in
the appropriate position.
7-4
Flow char –2
When the tool palette is in operation, when the tool pot reaches its
pre-selected tool position, advance the time of sensor (LS3) and the tool
magazine and the position sensor (LS4) Will indicate the status as ON, and
the tool magazine motor (M1) cuts off the power supply and stops, awaiting for
the CNC tool changing command.
7-5
Flow char –3
Once the processing is completed, the spindle head will rise to the tool
changing point, and complete the setting of the spindle orientation.
7-6
Flow char –4
1. When the CNC commands tool changing, execute the tool toppling motion.
2. Wait for the tool pot’s tool toppling limits switch (LS2) to indicate the status as ON. This
is to confirm the completion of tool toppling.
7-7
Flow char –5
When using type Ⅱ CAMBOX, start the CAMBOX motor (M2) then rotate the tool
changing arm to the tool clipping point (spindle & tool magazine). At this time the CAMBOX
brake sensor (LS10) should come to the status of OFF (*Remark*), then cut the power to
the CAMBOX motor (M2) and confirm that the CAMBOX tool clipping point LS11 is OFF.
Remark 1. The Type Ⅱ CAMBOX use φ4 PNP NO sensor, the sensor block is an
indenting sensor. (It is ON When not sensed).
7-8
Flow char –6
1. Once the spindle has executed the tool releasing motion and confirmed it, start the
CAMBOX motor (M2). As the CAMBOX power spindle pulls down the tool-changing arm
by 115mm, execute the motion of pulling the tool and rotate 180° and then raise it by
115mm.
2. When the CAMBOX brake sensor LS10 is OFF again, it immediately executes motor
braking. At this point, it should confirm that the CAMBOX tool clipping point LS11 is OFF
and that the tool arm has reached the position of tool clipping point.
7-9
Flow char –7
1. Once the spindle has executed the motion of pulling the tool and confirmed its
completion, start the CAMBOX motor (M2) to allow the tool-changing arm to return to
the point of origin.
2. When the CAMBOX brake sensor LS10 is ON again, promptly execute the CAMBOX
motor braking, and it should confirm that the sensor LS12 of the CAMBOX origin point is
ON, and that the tool arm is positioned at the point of origin.
7-10
Flow char –7
1. The exciter pneumatic directional valve starts off the tool-toppling cylinder
and executes the tool returning motion.
2. Once the limits switch (LS1) of the returned tool is ON, it indicates that the
tool changing motion has been completed.
7-11
7-5. Power Supply Specification for Electrical Control
7-5-1. Follow the table listed below if disk type tool-changing system’s power
supply is not specified:
Power Supply
Electrical Pneumatic
Category
Electrical Power Supply:3
Phase 5 BAR (Filtered through
Specification
220V (50/60Hz) three-points assembly)
Signal Power Supply:DC24V
7-5-2. Specification of sensor used in disk type tool changer system are as fool
owed:
Tool Magazine Positioning Tool-Changing

Sensor
and Counting Mechanism
M12 PNP 24V φ4 PNP 24V
Normal Open Normal Open
Specification
Shielded Shielded
Dist.=0.6mm Dist.=0.8mm
7-12
7-6. Disk Type Configuration Drawing for Electronic Control
Components
7-6-1. Configuration drawing for electronic control components
Code Description:
M1 : Tool Magazine Motor

M2 : CAMBOX Motor
C1 : Tool Pot Toll Toppling Pneumatic Cylinder
LS1 : Tool Pot Tool Returning Limits Switch
LS2 : Tool Pot Tool Toppling Limits Switch
LS3 : Tool Magazine Counter & Positioning Sensor
LS4: Tool Magazine Positioning Sensor
LS5 : Tool Magazine Point of Origin Sensor (Optional)
LS10 : CAMBOX Brake Sensor
LS11 : CAMBOX Tool Clipping Point Position Confirmation Sensor
LS12 : CAMBOX Point of Origin Position
LS13 : Maximum tool Dia. sensor
7-13
7-6-2. Tool-Changing system sequence drawing
Note :
1. LS3,LS4 are Type M12 PNP NO Proximity switches used on the tool magazine
counter.
2. LS1,LS2 are limits switches.
3. LS10,L11,L12,L13 are Type φ4 PNP NO proximity switches used on the
CAMBOX. (Cam box concave dog.)
4. Tool magazine motor is a three phase three cable 220V 1/2HP motor.
5. CAMBOX motor is a three Phase three cable 220V 1 1/2 HP motor.
7-14
7-6-3 Tool magazine standard wiring diagram
7-15
7-6-4 Tool magazine motor wiring diagram
(1) Tool magazine motor external view
Tool magazine motor electrical specification ;

1. Horse Power : 1/2HP 6. Insulation Resistance : 100MΩ
2. No.Of Poles : 4P 7. No Load Current : 1.0A
3. Voltage : 60HZ,220V 8. Full Load Current : 1.9A
4. Rotational Speed : 1720 R.P.M 9. Brake Gap : 0.20.35mm
5. Hi Pot : 1800VA.C
A. The tool magazine motor is a 1/2HP three phase induction motor with electro-magnetic
brake (Power Off Braking).
Wiring diagram as follow

AC 220V 3 phase
7-16
(2) CAMBOX Tool magazine motor external view
Tool magazine motor electrical specification ;
1. Horse Power : 1 1/2HP 6. Insulation Resistance : 100MΩ

2. No.Of Poles : 4P 7. No Load Current : 1.15
3. Voltage : 60HZ,220V 8. Full Load Current :2.0A
4. Rotational Speed : 1720 R.P.M 9. Brake Gap : 0.3~0.35mm
5. Hi Pot : 1800VA.C
Note : Electro-magnetic brake voltage and motor voltage are the equal
Wiring diagram as follow
AC 220V 3 phase
7-17
7-6-5 Pneumatic circuit diagram
1. We suggest using double exciter electro-magnetic valve ( Voltage DC24V) with 5

openings at 2 locations. This is because during power failure, the pneumatic
cylinder will not result in an unexpected movement.
2. Prior to POWER ON for the whole machine, please fill the pneumatic cylinder
with air first, but no movement for the pneumatic cylinder. This is to prevent any
danger caused by tool pivoting tool fast at the first time used.
Note: Pneumatic Tube : 10mm
7-18
7-7. Electrical Control Protection Programming
1. As CAMBOX and the tool magazine move extremely fast, the control program for all
motor relays, sensors, and the I/O port of electromagnetic valves should be written on
PLC Level 1 of the controller (where SCAN TIME reacts faster). This is to prevent the
electronic control from having over slow reactions and causing the machine to make
wrong movements.
2. In the proceeding of tool changing, each movement has to be confirmed for its
completion before continuing with the next movement. (Refer to the tool-changing
flowchart diagram)
3. Do not topple the tool if the sensor for the positioning of the tool magazine is not
confirmed (i.e. LS4 is ON).
4. Do not start the motor of the tool magazine or rotate the tool palette if LS1 is OFF in the
proceeding of tool tilt and LS2 is ON before confirming the completion of tool tilt.
5. Do not change the tool if tool tilt is not confirmed (i.e. LS1 is ON).
6. Do not change the tool if the spindle of the machine has not returned to the tool
changing position.
7. Do not change the tool if the spindle orientation has not been completed.
8. Do not move the spindle head if the arm has not return to its home position.
9. Overload protection relay should be activated when overloading, so that the motor will
not be burn off.
10. The amperage of the motor’s current has to be below the motor’s full load current.
1/4 Hp: 1.2 A; 1/2 Hp: 2 A; 3/4Hp:2.8 A;1 Hp: 3 A (at 60Hz)
7-19
7-8. Installation Procedure
Before installing our disk type tool-changing system, you should read this section carefully
and understand it completely before proceeding with the installation procedure.
Adjustment of the arm and the tool magazine was done before the product left our factory,
users do not have to spend time to work on it.
Hence, users could treat the tool magazine, the tool-changing mechanism and the tool arm
as a complete unit without having to do any adjustment when installing our Disk Type Tool
Changing System.
But the tool-changing point of the spindle and the tool-changing point of the arm have to be
accurately adjusted.
The tool-changing point of the spindle and the tool-changing point of the arm have to be
accurately overlapped, so that tool-changing movements will be smoothly carried out under
normal usage without any collision noise. If the adjustment is inaccurate, not only tool
changing movements will not be smooth but it will also produce collision noises, which will
have harmful effect on the life span of the tool. Hence, the only important point for installing
our Disk Type Tool Changing
System is “to overlap the tool-changing point of the spindle and the tool changing point of
the arm accurately”. We recommend users to follow the installation procedures below:
1. Make an interfacing bracket as we have suggested, and lock it onto the vertical column
after confirming the bilateral perpendicularity geometrical tolerance between the vertical
column interface and the tool magazine interface.
2. Make a three-stages tool-calibration fixture as we have suggested.(As per attached
drawing)
3. Lock the disk type tool-changing system onto the interfacing bracket. Put the two rest
blocks closely on the top of the interfacing bracket and ensure the horizontal accuracy is
kept.
4. Move the Z-direction of the spindle to the highest point.
7-20
5. Put adjustment fixture A into the spindle for the spindle to grip and let the tool-changing
arm grip adjustment fixture B. Press and release the brake, which is on top of the
tool-changing mechanism motor. Then use a hexagonal spanner to turn the screw,
which is located at the top center of the motor, until the tool-changing mechanism
reaches the tool-clipping position. (Keep turning the screw on top of the tool-changing
mechanism motor, and the tool changing arm will remain fixed for a period of time. This
will ensure that the tool-clipping position has been reached).
6. Use a level to adjust the interfacing bracket so that the tool-changing arm is
perpendicular to the spindle.
7. Move the Z-direction of the spindle to about 2mm from the top of the predicted
tool-changing point.
8. Adjust the X- and Y-direction of the tool-changing system so that the X- and
Y-coordinate of the tool-changing points for the tool-changing arm and the spindle
overlap. If adjusting the Fixture C allow it to pass through the Fixture B and entering
the internal hole of the Fixture A that means the X and Y direction adjustment is
completed.
7-21
9. Measure the Z-direction coordinate for the tool-changing point of the down to
approximately 0.3~0.5mm above the Z-direction coordinate of the tool-changing point
for the tool-changing arm (the ideal distance would be 1/2 of the spindle clamp
distance). And set this point as the coordinate for the tool-changing point. Again, use
the hexagonal spanner to turn the screw on the top center of the motor in the opposite
direction, until the tool-changing mechanism returns to its home position.
10. Change the tool manually first, to check that the movements of tool pot toppling, the
tool-changing mechanism performing the tool-change, the spindle catching and
releasing tools, … etc coordinate well together without any error, then proceed with
CNC automatic sequence program control. After trial tool-changing several times and
making sure that no bad phenomena appear, the positioning pins can be fix into
positions between the tool-changing system and the interfacing bracket, and between
the interfacing bracket and the vertical column, respectively.
11. Connect the circuit for electronic control, pneumatic valves, and pneumatic source
according to the wiring diagram.
12. Pour the hi-grade of circulation oil into the tool-changing mechanism until the surface
of the oil can be seen from the oil-viewing window
7-9. Original Setting
1. The gap between the tool magazine orientation and the counter sensor (M12) and the
sensor block should be adjusted to between 0.8~1.0 mm.
2. he gap of tool magazine motor’s brake pad should be adjusted to between 0.2~0.35
mm.
3. The gap between the sensor (φ4) on CAMBOX tool-changing mechanism and the
sensing block should be adjusted to between 0.4~0.5 mm.
4. The gap of CAMBOX motor’s brake pad should be adjusted to
between 0.3~0.35 mm.
7-22
7-10. Troubleshooting
7-10-1. Unstable tool tilting
We have made the best adjustment to the disk type tool-changing system before our
product left our factory, and we would suggest users not to do any random adjustment.
If tool tilt is unstable due to the transportation or human error, please follow the
procedures below to check and make adjustment:
(1) Check whether the pneumatic source conform to the power supplying specification
(refer to the section on the electrical control’s power supply specification).
(2) Check whether the tool tilting mechanism has any damage to it. If so, please
contact us and we will send someone over to repair it.
※Note:
Be sure not to set the speed too fast, otherwise there is a possible
danger of dropping the tool.
7-23
7-10-2. Tool Calibration Procedure
Please adjust the arm as following procedure when need:

(1) Use an overhead crane to lift the Cam box and inspect it externally for any
flaw.
(2) Use M12×50L + spring washer + flat washer to fasten the Cam box onto the
datum surface of the tool magazine’s main structure, and pull the Cam box to
the elongated holes on the outside.
(3) Open the power distribution box of the Cam box and connect it to the power
supply of the electronic control box. Check to see if there is any abnormal
phenomenon in the operation of the Cam box.
(4) Tighten the nut and sun washer on the Cam box shaft。(as illustrated in
Diagram 1).
(5)Use M5×35L bolt + spring washer to fasten the packing rings on the
tool-changing arm, but do not tighten it temporarily.
(6) Sequentially insert the separation ring for the tool-changing arm and put the
tool-changing arm into the Cam box axis, and fasten M12×35L bolt + spring
washer onto the tool-changing arm with a bit tightness around the axis and
without any gaps.
(7) Supply electrical power to Cam box to allow the Cam box axis to rotate to the
tool-clipping angle.
(8) Use the three-point tool calibration fixtures to adjust the position of the
tool-changing arm. The adjustment method is to insert Fixture A into the tool
pot, and Fixture B is placed at the tool clipper and coupled with the
protuberance, but the tool pusher clip has to be placed into the arm first. Then,
re-adjust the Cam box position, so that Fixture C can go through Fixture A
and Fixture B and reach the arm at the position of the tool-clipping point, and
line up with the center of the tool pot.
7-24
(9) Tighten the Cam box on the magazine with 4.M12X12L screws。
(10) Check the clearance between the flange of the clip and tool flange ,if the
toper cleanses is equal to lower cleame are the same。(the cleame is 0.8mm
for BT and that is 0.2mm for CAT and DIN Tool shank)if the toper cleame is
not equal to lower clew , one nut move the above set of Cam box and arm
up or down。(as illustrated in Diagram 2).
(11) In the process of tightening, use magnetic holder to hold the leveler on the
Cam box. The pointer of the leveler should touch the tool clipper near the
outer rim. Repeat the height measurement for both ends of the tool clipper,
where the height at both ends should be within 0.1mm of difference.
(12) Place the tool pusher clip spring onto the end of the tool pusher clip, and
after smearing some lubricating oil, fit it into the tool-changing arm. Fix M8
anti-revolving bolt + spring washer to the arm (as illustrated in Diagram 3).
(13) Turn the manual bolt behind the Cam box motor, so that the tool changing
arm descends about 50mm. Apply lubricant on the safety pusher pin of the
tool-changing arm and then insert it into the lubricated spring of safety
pusher pin. Then, insert the safety pusher pin into the tool-changing arm
and fasten it with M5×35L bolt + spring washer (as illustrated in Diagram 1).
(14) After fastening the parts for the tool-changing arm, try several times to make
sure that the safety pusher pin can spring upwards freely, and test to see if
tool-changing movement is working properly by putting a tool into the tool
pot.
7-25
7-10-3. When the tool palette not turning
(1) Please check to see if there is any foreign object got stuck to the Geneva wheel
or drive shaft (refer to the assembly drawing and part list). Please eliminate it.
(2) Please dismantle the motor and then electrify the motor, so it operates
independently. Check to see if it rotates smoothly without any noise.
(3) If after going through above inspections without eliminating the breakdown,
please contact our company. .
7-10-4. When the tool arm motion not smooth
(1) Please check to see if there is any damage to the tool-changing arm. If there is ,
please contact our company to have the parts replaced.
(2) Please check the tool-changing mechanism and main structure of the tool
magazine to see if there is any change to the locking position (Check to see
whether there is any damage to the positioning pin or it has already been shear
off. If there is, please contact our company to have the parts replaced.
(3) Please check whether there is any loose movement between the tool-changing
arm and axis of the tool-changing mechanism. If there is, please stop the
machine and cut off the power supply and loosen the screw on top center of the
motor with a hexagonal spanner until the tool-changing mechanism reach the
tool clipping position. Push the tool-changing arm upward to the end and clip on
the tool that has toppled down, then calibrate both end of the tool-changing arm
so they are within (0.1mm) in height, (Refer to tool calibration procedure)
(4) Be sure not to self dismantle the tool-changing mechanism, if there is any
breakdown, please contact our company.
7-10-5. When the tool-changing speed is too slow
(1) Please check whether the motor produces any strange noise
(2) Please check whether the power supply conform to the specification.
(3) Please check whether the speed of spindle clamping and unclamping complies
with the requirement.
(4) There is any other breakdown, please contact us.
7-26
7-10-6. Sudden power failure during the course of tool change by the
tool-changing arm
(1) For short period of power failure, please re-start the machine, and manually
return the tool-changing arm to its original position.
(2) For long period of power failure, please release the motor brake, rotating the
tool-changing arm to its original point location by using a spanner to turn the
spindle on top of the Cam box motor, and ensure the safety of the machinery by
forcing the tool pot to return the tool.
7-11. Maintenance
1. The circulation oil inside the tool-changing mechanism should be changed after
2400 hours of continuous usage. And the oil level has to be checked
non-periodically. A refill is in order if the oil falls below the required level.
2. The cylindrical cam and the tool-toppling cam rotate inside the tool palette should be
checked approximately once a month to ensure that there is still some lubricating oil.
3. Check and see if there is still some lubricating oil in the bearing every three-month.
4. If the brake for the tool-changing mechanism’s motor and the tool magazine’s motor
reached the end of their useful life, please contact our company for adjustment or
replacement.
7-27
7-12. ATC PARTS LIST
Figure 1
7-28
Figure 1 PARTS LIST
No. PART NO. DESCRIPTION Q＇TY SIZE MODEL

1 MR4AK0001A20 Main Body 1
2 MR4AK0002A00 Tool Disk Module 1
3 Paralle Pin 2 M5×16L
Cylinder Mounting
4 MR4AK0004A00 1
Plate Module
Finished Circular
5 7 M10
Plain Washer
Hexagon Socket
6 4 M10×P1.5×30L
Heard Screw
POCKET
7 MR4AK0025A04 1
POSITIONING SEAT
Hexagon Socket
8 2 M6×P1.0×16L
Button Head Screw
9 MR4AK0005A08 Pneumatic Cylinder 1
Finished Circular
10 4 M8
Plain Washer
Hexagon Socket
11 5 M8×P1.25×12L
Heard Screw
12 MR4AK0006A06 TOOL TILT BLOCK 1
Finished Circular
13 26 M6
Plain Washer
Hexagon Socket
14 2 M6×P1.0×20L
Button Head Screw
15 MR4AK0018A05 Cover Plate 1
Hexagon Socket
16 24 M6×P1.0×10L
Button Head Screw
Limit Switch Sensing
17 MR4AK0026A04 1
Dog
LIMIT SWITCH
18 MR4AK0023A07 1
BLOCK
19 SQCCW000SL1A LIMIT SWITCH 2
Hexagon Socket
20 2 M6×P1×10L
Heard Screw
Hexagon Socket
21 4 M4×P0.7×25L
Heard Screw
22 MR4AK0013A02 Shaft 24
23 BT40 刀套(65 度) 24 P40K-0650112-01
24 WA0000000008 Washer 25
Hexagon Socket
25 24 M8×P1.25×25L
Heard Screw
7-29
26 SR0000000012 Proximity Sensor 3
27 MR4AK0010A04 Support Rod 3
28 MR4AK0027A04 Support Rod 1
29 MR4AK0007A04 COVER 1
30 MR4AK0014102-01 Worm Gear Motor 1 220V
Hexagon Socket
31 3 M10×P1.5×25L
Heard Screw
32 MR4AK0036A01 定位感應片 1
33 MR4AK0003A02 Tool Disk Driver 1
34 BE000000CF6G ROLLER 2
37 MR4AK0034A03 Mag. font cover 1
38 MR4AK0035A02 Mag. after cover 1
39 MR4A-0019A01 Positioning Key 2
Hexagon Socket
40 2 M6×P1.0×12L
Button Head Screw
41 EB000PS18096 CE ELECTRIC BOX 1
42 MR4A-0017D01 WINDOW 1
7-30
Figure 2
Figure 2 PARTS LIST

1 MR4AK0002A06 Tool Disk 1
2 MR4AK0011A02 Wear resistant Strip(I) 6 CL-500CL
Socket Countersunk
3 6
Head Screw
4 BE00000CF10G Roller 6 CF10
7-31
Figure 3
Figure 3 PARTS LIST

Cylinder Mounting
1 MR4AK0004A07 1
Plate
2 MR4AK0012A03 Wear resistant Strip(II) 2 CL-500CL
Socket Countersunk
3 4 M6×P1×10L
Head Screw
7-32
Figure 4 (#40 ARM SET)
7-33
Figure 4 PARTS LIST

1 A40C-0001B08 Main body 1
2 A40C-0002A03 Gripper 2
3 A40C-0004A01 KEY 2
4 A40C-0020A06 Copper cover 2
Socket Countersunk
5 2 M5×P0.8×12L
Head Screw
6 OR0000000P18 O- Ring 2
7 OT00000SER18 Seal 2
8 A40C-0007A02 Finger spring 2
9 A40C-0003B06 Finger 2
10 A40C-0005A03 Safety pin 2
11 A40C-0008A02 Pin spring 2
12 A40C-0006A04 Spring cover 2
13 CX0000d40D45 Taper snap ring 2
14 A40C-0009A03 Cox cover 1
15 A40C-0013A03 Pin 2
16 Spring Lock Washer 10 M8
Hexagon Socket
17 8 M8×P1.25×20L
Heard Screw
18 Spring Pin 4 M8×28L
Hexagon Socket
20 6 M5×P0.8×35L
Heard Screw
Hexagon Socket
23 8 M6×P1×25L
Heard Screw
Hexagon Socket
24 1 M12×P1.75×35L
Heard Screw
7-34
Figure 5 –cam box (A402)
Input shaft
Output shaft & Motor
7-35
Signal
7-36
Figure 5 PARTS LIST
Cam box (A402)
1 A402A101DEX001 Cam shaft 1
2 A402A209DEX001 Tune-up cap 2
3 A402A309DEX001 Tune-up screw 2
4 A402A403DEX001 Chain wheel 1
5 A402B101DEX001 Spline shaft 1
6 A402B203DEX001 Bearings tube 1
7 A402B303DEX001 Transmit wheel 1
8 A402B409DEX001 Front fix cap 1
9 A402B50CDEX001 Bearings tube fixture 1
10 A402B600DEX001 Back fix cap 1
11 A402B809DEX001 Bearings tube gasket 1
12 A402B809DEX002 Gasket 1
13 A402C102-60L3-A 60∘Cam 1
A402C102-65L3-A 65∘Cam
A402C102-70L3-A 70∘Cam
A402C102-75L3-A 75∘Cam
A402C102-80L3-A 80∘Cam
A402C102-85L3-A 85∘Cam
A402C102-90L3-A 90∘Cam
14 A102D109DEX001 Rocker 1
15 A402D209DEX001 Rocker shaft 1
16 A402D301DEX001 Rocker fixture 1
17 A402E11CDEX001 Brake signal wheel 1
18 A402E12CDEX001 Cam signal wheel 1
19 A402E200DEX001 Signal fixture 1
20 A402E309DEX001 Signal wheel shaft 1
21 A402E409DEX005 Signal cap 1
22 A402E409DEX006 Signal cap 1
23 A402E509DEX001 Signal chain wheel 1
24 A402E60YDEX001 Signal adjust slice 1
7-37
25 A402E70ZDEX001 Dustproof cap 1
26 A402F10CDEX002 Motor fixture 1
27 A402F20313A115 Bevel gear (big) 1
28 A402F303DEX002 Bevel gear (small) 1
29 A402F709DEX002 Motor tune-up loop 1
30 A402J109DEX001 Idler pulley 1
31 A402J201DEX02 Idler pulley shaft 1
32 A402J409DEX001 Idler pulley cap 1
33 A402Z00CDEX001 Cam box 1
34 Y0A200X284X130 Cam followers 6 φ20
35 Y0A200X345X115 Cam followers 1 φ22
36 Y0B240X452X130 Cam followers 1 φ24
37 71100130 Ball bearings 2 6202ZZ
38 71101070 Tapered roller bearings 2 HR30206
41 71102210 Thrust bearings 2 NTB4060
42 71102211 Thrust bearings parcel 4 AS4060
43 71102640 Needle roller bearings 1 HK3516
44 71105310 Oil bush 1 PFG-5029
45 71200100 TC type oil seals 1 1 15×24×5
46 71200551 TC type oil seals 1 1 40×52×8
47 71201380 UHS packings 1 UHS50
48 71203117 O Ring 2 55×2
49 71204070 O Ring 1 G50
50 71204150 O Ring 2 G75
51 71204160 O Ring 1 G80
52 71204190 O Ring 1 G95
53 71300090 Locknut 2 AN08
54 71300091 Lock washer 2 AW08
55 71300120 Locknut 1 AN11
7-38
56 71300121 Lock washer 1 AW11
57 71301050 Hex socket cap screw 2 M4×8L
7-39
ELECTRIC MANUAL
(FANUC 0iMD)
CONTENTS
ELECTRICAL TROUBLE SHOOTING. ................................ A-1
Carousel ATC Trouble Shooting .................................... A-2
Machine Cannot Initialize (NOT READY)....................... A-3
Machinery Interface Signal Dysfunction......................... A-4
Interface Signal Trouble Shooting.................................. A-4
ELECTRICAL DIAGRAM. .................................................... B-1
M-CODE............................................................................... C-1
CAROUSEL TYPE TOOL CHANGE MARCO...................... D-1
KEPP RELAY'S ADDRESSES AND FUNCTION................. E-1
SPARTE PARTS LIST ......................................................... F-1

Electrical Trouble Shooting.
There are two kinds of Alarm found in VMC series machine.
1. NC Alarm 000 ~ 998: These alarms are mainly caused by software or hardware
dysfunction of FANUC NC system. Please refer to FANUC Maintenance Manual for
reparation.
2. PLC Alarm 1000 ~: These alarms are mainly caused by the conflict between machinery
interface and control signal. This manual tells you how to find out and fix the trouble in a
fast and easy way.
ARM ATC Trouble Shooting
The followings are three different ways to fix the ATC problems.
1. Automatic: (for trouble caused at machine origin or power cut off during tool
change)
a. This is the best way to fix the ATC trouble. The possible causes include: 1.
Insufficient air pressure.
2. Motor overload.
3. Emergency stop.
4. Power cut off or else.
b. If there is any other trouble, fix it first, then do the ATC trouble.
c. Do not move Z-axis nor rotate spindle.
d. Ignore the spindle position and Z-axis origin. Make sure that the arm of tool
changer will not touch Z-axis and spindle.
e. Switch to MDI mode. Enter command M49 and press CYCLE START, then press
FEED HOLD + SPINDLE STOP to activate arm, which was a task left undone by
M06.
2. M Code:
a. This method requires the operator to find out the ATC has trouble in what position
by his own judgement and give out M code command. Please note that this
method is to be performed only in MDI mode.
b. ATC M Code Table
M Code Function
M 49 ATC maintenance
M 50 Z axis home position, pocket down
M 51 Arm rotate 65o and hold tool
M 52 Spindle unclamp tool
Arm drop and rotate 180o then go up (Exchange of
M 53
spindle tool and secondary tool of sleeve)
M 54 Spindle tool clamp
M 55 Arm return to 0o
M 56 Z axis home position, pocket up
Pot go back to No. 1 sleeve, tool magazine reset
M 60
automatically. For random tool use.
A-1
Carousel ATC Trouble Shooting
1. M Code
a. This method requires the operator to find out the ATC has trouble in what position
by his own judgement and give out M code command. Please note that this
method is to be performed only in MDI mode.
b. ATC M Code Table

M Code Function
M 50 Move carousel right to the spindle position
M 51 Spindle release tool (Z-axis 2nd origin)
M 52 Carousel rotate to the designed position
M 53 Spindle tool clamp
M 54 Carousel move left to the preparatory position
M 55 Compare spindle tool number to carousel position
M 56 Compare spindle tool number to carousel position OFF
A-2
Machine Cannot Initialize (NOT READY)
The possible causes that the machine cannot initialize and standby include
dysfunction of NC, PLC, SPINDLE and SERVO SYSTEM. The followings describe
the most-frequently-happened problems and how to solve the problems
Trouble A:
Main power on, but the POWER ON button is dead
Shooting A:
1. Make sure that the three phase 220V power is supplying to the main power, and
see if it is lacking of any phase
2. If the power supply has no problem, check if the button on the control panel is well
connected and the wiring is completely OK
Trouble B:
Monitor displays NOT READY after power on.
Shooting B:
1. Check if the EMERGENCY STOP button is released or safety door is opened.
2. Over travel any of the three axes till it touches the dog, then hold RESET OVER
TRAVEL button and move back the over traveled axis in JOG mode.
3. If Motor Overload Protector is overloaded, reset the RESET key on the protector.
Reset CNC RESET to complete.
4. Check if the spindle is normal via DGN F45.0 (Normal =0). If there is any
abnormal, check the spindle drive ALARM CODE and fix it according to Alarm
description.
5. If the above does not work, check the emergency stop wiring X8.4 via DGN.
Trouble C:
Monitor displays SERVO ALARM
Shooting C:
Fix the problem according to FANUC maintenance manual.
A-3
Machinery Interface Signal Dysfunction
Arm Type Interface Signal Trouble Shooting
1040: MOTOR OVER LOAD

Cause:
Motor overloaded
Shooting:
1. Reset motor overload protector, then reset CNC RESET.
2. Check if the motor is stuck.
3. Check if the motor wiring is OK.
4. Check if the power voltage is normal.
5. Check if the motor is leaking electricity.
1050: T Code > Magazine Tool

Cause:
Tool number error.
Shooting:
1. Tool number error for T code exceeds the range.
2. T code range: Tool number 1~24, blank tool number T0
3. Press CNC RESET KEY.
1060: Spindle gear position error

Cause:
Spindle gear position wrong
Shooting:
1. Check high/low gear magnetic output state
2. Check high/low gear position sensor(0imc: X3.1, X3.2 0immc/18i: X7.1, X7.2)
state
1070: Spindle oil coolant unit error
Cause:
Spindle oil coolant unit error.
Shooting:
Check if the spindle oil coolant unit is OK.
A-4
1080: Tool group life expired
Cause:
Tool life expired
Shooting:
1. Change tool
2. Set tool life management if needed.
2010: Serial Spindle Alarm

Cause:
Spindle dysfunction.
Shooting:
1. Press CNC RESET key.
2. If it does not work, open the electrical cabinet driver to see what ALARM CODE it
displays, then fix the problem according to the ALARM TABLE.
2020: NC Battery Low Alarm

Cause:
Battery dysfunction.
Shooting:
1. Battery is dead, replace it with fresh one.
2. Check the wiring of battery box.
2021: ABS battery low voltage or zero, please change battery

Cause:
ABS motor battery warning.
Shooting:
1. Battery low, please change battery
2. Check wire in battery box
2030: Magazine tool Pot Sensor Error

Cause:
Limit switch dysfunction.
Shooting:
1. Limit switch is not oriented, position the pot.
2. Tool magazine limit switch is not oriented, position the tool magazine.
3. Limit switch is broken or wire failure.
A-5
2031: Magazine turn out
Cause:
Magazine turn too long abnormal signal
Shooting:
1. Check solenoid (0imc: Y4.3, Y4.4, 0immc/18i: Y2.3, Y2.4)
2. Check magazine counter sensor (X5.2)
2040: Air Pressure Low Alarm

Cause:
Air pressure too low
Shooting:
1. Press RESET key on CNC panel.
2. Increase air pressure.
2050: ATC Tool Change Time Out Alarm

Cause:
ATC exchange tool overtime or dysfunction .
Shooting:
2. Z axis not positioned which leads to ATC TIME OVER.
3. Move Z axis to origin.
4. Please refer to ATC Trouble Shooting.
2060 Spindle Tool Unclamp Position Limit Switch Error

Cause:
Shooting:
3. Limit switch is broken or wires failure.
2080: Door is opened

Cause:
Safety door switch is opened
Shooting:
1. Close the door
2. Check safety door switch
A-6
2090: Inject greases, execute M97 to confirm
Cause:
Machine need to inject grease.
Shooting:
Inject grease into the nipples, and execute M97 in MDI mode to clear this message.
2110: T Code = Spindle Tool

Cause:
Spindle tool equals to tool code, number.
Shooting:
1. This is not a dysfunction, it means that the executing T Code equals to spindle tool
number.
2. This message does not affect program execution; it will disappear in a few
seconds.
2120: Z-Axis Must Home Position

Cause:
Z-axis is not return Home. Tool change must return home position.
Shooting:
1. Z-Axis returns home position.
2130: Spindle Not Orientation

Cause:
Spindle is not orientation.
Shooting:
1. The spindle must orient.
2150: Magazine Not In Position Or Sensor Error

Cause:
Magazine not in position or sensor error.
Shooting:
1. Magazine not in position.
2. Sensor is not oriented.
3. Sensor is broken or wires failure.
A-7
2160: Arm Not In Home Position or Sensor Error
Cause:
Shooting:
1. Arm return home position.
2170: Lub Pressure Switch Error

Cause:
Lubrication pressure switch error
Shooting:
1. Lubrication pressure low.
2. Oil tube broken.
3. Wire failure.
2180: Tool clamp / unclamp oil level low (QP20 direct drive spindle series)
Cause:
Direct drive spindle unclamp cylinder oil low
Shooting:
1. Please follow the manual page.7-10
2. Use ISO-VG32
3. Clamp oil need full 50% at least
4. Unclamp oil need full 100%.
2190: Tool code=0

Cause:
T code wrong command
Shooting:
Please command correct T code
A-8
2200: Chuck close again or hydraulic pressure low(Qp2540)
Cause:
Oil chuck not tight or oil pressure low
Shooting:
1. Please tighten the truck.
2. Check pressure switch
2210: Need to execute reference point searching

Cause:
After machine lock no go reference.
Shooting:
1. Execute all axis reference searching.
2220: Z axis need to execute reference point searching

Cause:
After Z axis lock no go reference
Shooting:
1. Execute Z axis reference searching.
2240: Spindle gear box oil pressure high error

Cause:
Spindle gear box oil too high
Shooting:
1. Check oil tube
2. Check gear box sensor (X8.3) work or not
2300: Hydraulic tank oil level low(QP2540)

Cause:
Oil box oil too low
Shooting:
1. Please add oil
2. Check oil sensor (X3.7)
A-9
Carousel Type Interface Signal Trouble Shooting
1040: MOTOR OVER LOAD

Cause:
Motor overloaded
Shooting:
1. Reset motor overload protector, then reset CNC RESET.
2. Check if the motor is stuck.
3. Check if the motor wiring is OK.
4. Check if the power voltage is normal.
5. Check if the motor is leaking electricity.
1050: T Code > Magazine Tool

Cause:
Tool number error.
Shooting:
1060: T Code < 1

Cause:
Tool number error.
Shooting:
1070: Spindle oil coolant unit error

Cause:
Spindle oil coolant unit error.
Shooting:
1. Check if the spindle oil coolant unit is OK.
A-10
2010: Serial Spindle Alarm
Cause:
Spindle dysfunction.
Shooting:
1. Press CNC RESET key.
2. If it does not work, open the electrical cabinet driver to see what ALARM CODE it
displays, then fix the problem according to the ALARM TABLE.
2020: NC Battery Low Alarm

Cause:
Battery dysfunction.
Shooting:
1. Battery is dead, replace it with fresh one.
2. Check the wiring of battery box.
2030: Magazine Move Limit Switch Error

Cause:
Shooting:
3. Limit switch is broken or wire failure.
2040: Air Pressure Low Alarm (A0.5)

Cause:
Air pressure too low
Shooting:
2. Increase air pressure.
A-11
2060: Spindle Tool Unclamp Position Limit Switch Error
Cause:
Shooting:
1. Limit switch is not oriented.
3. Limit switch is broken or wires failure.
2090: Inject greases, execute M97 to confirm

Cause:
Machine need to inject grease.
Shooting:
1. Inject grease into the nipples, and execute M97 in MDI mode to clear this
message.
2150: Magazine Not In Position Or Sensor Error

Cause:
Shooting:
1. Magazine not in position.
A-12
Electric Diagram
(FANUC 0iMD)
A7
Jun.2011
1 2 3 4
0iMD 16/20/22/24/25/30VMC
A Description c block diagram

D D
1 8
線圖圖圖圖圖....Table of Contents 伺伺電伺....Servo Motor Power
2 9
線圖圖圖圖圖....Table of Contents 主主主主....Spindle Module
3 10
定定1....definition1 電電線....Cable K10,K11,K12
4 11 電電線....Cable K14,K32,K33
定定2....definition2
5 12 電電線....Cable K3,K4,K5,K6,K7,K8
6 13 電電線....Cable K22
C 14 C
電電線....Cable RS232
B Flow chart diagram
15 電電線....SVPM CABLE
1
16 控控驅控控 ....Control System(0iMC-B)
2
17
C Block diagram
1
電電電電電線....Layout
2
電電電電電線....Layout D Power circuits B
B
3 1
電電電電電線....Layout 主主線1....Main circuits1(Motors)
4 2
電伺電電....Power Input 主主線2....Main circuits2(Moter)
5 3
控控驅控控 ....Control System(0iMC-A) 變變驅....Transformer
6 控控驅控控 ....Control System(0iMC-A) 4 斗斗斗....Magazine motor carousel type
7 5
驅驅驅驅圖 ....Servo Interface 刀刀斗....Magazine motor arml type II
A A
NO Revision Date NO Revision Date Approved by: =
Table of Contents
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMA01.SCH
CHEVALIER R
+
Page A01
3 6 Drawer name: Alice Date: 31-Dec-2009
FALCON MACHINE TOOLS CO., LTD. 16/20/22/24/25/30VMC 0iMD/0iMMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
0iMD 16/20/22/24/25/30VMC
E Control circuits F Appendix

D D
1~12 輸輸/ 輸輸輸線....Input/Output circuit 1 第第第把線線....4TH Connection
13 2
DC 24V輸線....DC 24V circuit 第第第把線線....4TH Connection
14 3
AC110V輸線....AC110V circuit 第第第把線線....4TH Bi Connection
15 AC110V輸線....AC110V circuit 4 第第第把線線....4TH Bi Connection
16 AC110V輸線....AC110V circuit 5 32把把把線線 ....32 tools Magazine layout
17 油油油油油 ....Oil Skimmer 6 32把把把線線 ....32 tools Magazine layout
C C
18 濾濾濾濾濾輸油....Coolant through spindle by filter 7 手手把線線 ....Handwheel Connection
19 3組M CODE兩兩兩兩....3 SETS M CODE+ 2 Button 8 操操操操把線線....Operator Connection
9 ZF齒手齒....ZF gear box
10 TS27R把刀刀刀....TS27R TOOL MEASURE
11 把刀濾刀手把刀刀線線....Arm type diagram for junction box
12 軍軍刀軍把刀刀線線....Arm type diagram for MS Connectors
B 13 電電齒電電線線電電線.....Outside Electric Part B
A A
Table of Contents
1
2
4
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1 2 3 4
D D
PREFIX SIGNS
C THE PREFIX SIGNS ARE USED TO DISTINGUISH VARIOUS DESIGNATION BLOCKS C
BLOCK 1=HIGHER-LEVEL EXAMPLE =T2
BLOCK 2+LOCATION EXAMPLE +PANEL BOARD
BLOCK 3-ITEM EXAMPLE -Q1
BLOCK 4:TERMINAL EXAMPLE :12
BLOCK 5*LINE NUMBER EXAMPLE *100
THE INDICATION ARE TO PROVIDE USER IN CHECKING DRAWINGS , WHICH CAN GET
PARTS NAME AND THEIR RESPECTICE LOCATIONS AND CLEARLY KNOW THE CONNECTING
B METHODS TO MAKE IT EASY CHECK CIRCUIT. B
A A
PREEFIX SIGNS
1
2
4
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1 2 3 4
D D
LETTER CODE KIND OF ITEM EXAMPLES
A ASSEMBLIES SUB-ASSEMBLIES CIRCUIT BOARD

TRANSDUCERS , FROM NON-ELECTRICAL TEMPERATURE TRANSDUCER
B QUANTITY TO ELECTRICAL QUANTITY
OR VICE VERSA
C CAPACITORS
BINARY ELEMENTS , DELAY DEVICES DIGITAL INTEGRATED CIRCUIT AND DEVICES
D
C STORAGE DEVICES C
E MISCELLANEOUS DEVICES NOT SPECIFIED ELSE WHERE IN THIS TABLE
F PROTECTIVE DEVICES OVER-VOLTAGE DISCHARGE DEVICE , FUSE
G GENERATORS SUPPLIES SUPPLY DEVICE(POWER SUPPLY)
H SIGNALLING DEVICES INDICATOR LAMP
K RELAYS CONTACTORS CONTACTOR , INSTANTANEOUS ALL-OR-NOTHING RELAY
L INDUCTORS REACTORS INDUCTION COIL
M MOTORS
N ANALOGUE ELEMENTS HYBRID ANALOGUE DIGITAL DEVICE
P MEASURING EQUIPMENT TESTING EQUIPMENT VOLTMETER
B Q MECHANICAL SWITCHING DEVICES FOR POWER CIRCUITS CIRCUIT-BREAKER , MOTOR PROTECTION SWITCH , DISCONNECTING DEVICE B
R RESISTORS FIXED OR ADJUSTABLE RESISTOR
SWITCHING DEVICES FOR CONTROL , MONITORING SELECTOR OR CONTROL SWITCH , PUSH-BUTTON (INCLUDING ELECTRONIC
S
SIGNALLING CIRCUITS , ETC. PROXIMITY DETECTOR COMMAND DEVICE)
TRANSFORMERS TRANSFORMER FOR CONTROL CIRCUIT SUPPLY

T
POWER TRANSFORMER , VOLTAGE TRANSFORMER
A A
KIND OF ITEM SIGN
1
2
4
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D D
LETTER CODE KIND OF ITEM EXAMPLES

C C
U MODULATORS CHANGERS FREQUENCY CHANGER , INVERTER
TUBES , SEMICONDUCTORS DIODE , TRANSISTER , THYRISTOR
V
RECTIFIER FOR CONTROL SUPPLY
W TRANSMISSION PATHS , WAVEGUIDES CONDUCTOR , CABLE , BUSBAR
X TERMINALS , SOCKETS LINE , TEST JACK , SOCKET , TERMINAL STRIP
Y ELECTRICALLY OPERATED MECHANICAL DEVICE ELECTROMAGNET , ELECTROMAGNETICALLY OPERATED VALVE
Z TERMINATIONS , FILTERS CRYSTAL FILTER

B B
A A
KIND OF ITEM SIGN
1
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4
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D 1 3 5 D
I> I> I>

2 4 6
PE
Inductive
proximity Fuse Illuminated Push Capacitive Light- Bidirectional Earth
switch indicator with Coll general Manual manual Proximity emitting triode termainal
indcandescent motor operation limit switch diode thyristor
lamp starter general (TRIAC)
+
C C
Polarized Fuse- Illuminated Make Changeable Rotary Bridge- Optocoupler Plug-and-
electrolytic disconnector indicator with contact resistor munual connected socket
capacitor light-emitting operation rectifier connection
diode Transformer
multi-phase
1 3 5
1 3
I> I> I>
2 4 6
2 4
Control Rectifier Safety Break Adjustable Key Transformer NPN- AC Solid Electromagn-
circuit equipment ground contact resistor manual single- transistor state etic operated
protection operation phase relay valve
(SSR)
B B
1 3 5 97 95
M
2 4 6 98 96 3
Ground Manual Beat with
Motor protective operation recess Diodes PNP- Removable
relay Three-phase general manual transistor connection
motor operation
A A
CIRCUIT DIAGRAM SYMBOL
1
2
4
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A
D
201-025-17
Page C01
Bl.
0609-00102000 BALLAST
安安變
電接接 PE
=
+
BALLAST
安安變
4
4
0iMD
I/O BOARD
PSM SPM SVM
16/20/22/24/25/30VMC
T2
AC1
伺伺主主主變
RELAY LAYOUT
POWER SUPPLY 電電電電變主主主主變

AC2
R6
E
E
電電電電變
23
G
8.3A 23
G
+
V1
7391-52520000
+
V1
MACHINE TOOLS CO., LTD.

R
電電
CHEVALIER
L1 L2 L3 RELAY LOCATION
2 4 6 16P繼電變急急
繼電變
3
3
AC reactor
page: C2
page: C2
1 3 5
L11 L12 L13
2P RELAY :7271-12000002 7391-6532500P(RY16C-P)
2P RELAY SEAT :7272-00300000 OR 7391-05635000(RDB16)
FALCON
R1 T1 R2 240 R7 R1 S1 T1 + R1
EM1MPC-1 EM1MPC-1
NFB9
NFB2
NFB3
NFB4
NFB5
NFB6
NFB7
NFB8
NFB1
R3 T3 R6 242 U2 R4 S4 T4 1 R8 KA36 KA37 KA35 KA36 KA37 KA35
6A 6A 3A 2A 1A 1A 1A 2A 2A
TO TO TO TO TO
TO SPINDLE
TO 23 402 403 407 410 413 R6 10 23 402 403 407 398 399
TRANSFOR. AC110V AC24V LUB.
MOTOR FAN Z.BAK AC220V com ES1 ES2 5th O1.1 O1.2 O2.1 O2.2 com ES1 ES2 5th O1.1 O1.2 O2.1 O2.2
AC220V (heat exchange)
E-STOP MODULE 急急急急 4TH AXIS E-STOP MODULE 急急急急
4-Jan-2010
7264-41006002 /1P/6A (冷冷冷冷3A)
EM1MPC : 2935*08002002 Page E13 EM1MPC : 2935*08002002
7264-42006002 /2P/6A Page F04
7264-41002002 /1P/2A 4P REALY : 7271-12000003 4P REALY : 7271-12000003
7264-42001002 /2P/1A
7264-41001002 /1P/1A
7264-41003002 /1P/3A
Date:
R1
105
S1
T1
R3
T2
T2
18
23
23
23
23
24
24
T3
T2
T2
R6
2
14
24
24
2
+
+
E
E
BAT+
BAT-
11A
TH1
TH2
101
104
DCC
DCP
268
181
184
106
111
112
113
115
107
176
272
273
402
402
421
423
422
424
121
122
L1
229
107
109
110
106
170
403
403
R8
11
88
93
94
95
96
98
99
L2
L3
31
32
91
92
9
9
K:\線線線 \M\0IMD\V1\0IMC01.SCH
TERMINAL 端端端 7144-01067000
Alice
11 T2
R1 S1 T1 +
Drawer name:
Approved by:
NC MAGNETIC CONTACTOR LOCATION
-MCC ARM SSR 電電電電變
page D05 page:C03
NC
Revision Date
L11 L12 L13 407
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7251-62080000(LC1-D80F7)
變變變 Page D03
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415
400
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R3 220
PE
THE BOTTOM OF ELECTRIC BOX
T3 0
TRANSFORMER
電變電電電
NO
7062-00333500
1
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3
B
D
A
A
D
201-025-17
Page C01A
Bl.
0609-00102000 BALLAST
安定器
接地塊 PE
=
+
BALLAST
安定器
4
4
0iMC
RELAY LAYOUT(2009CE)
I/O BOARD
PSM SPM SVM
14/20/24/25/30VMC
T2
AC1
POWER SUPPLY 電源供應器主軸驅動器伺服軸驅動器

AC2
R6
E
E
電源供應器
23
G
8.3A 23
G
+
V1
7391-52520000
+
V1
MACHINE TOOLS CO., LTD.

R
電抗 CHEVALIER
L1 L2 L3 RELAY LOCATION
2 4 6 16P繼電器模組
繼電器
3
3
AC reactor
page: C2
page: C2
1 3 5
L11 L12 L13
2P RELAY :7271-12000002 7391-6532500P(RY16C-P)
2P RELAY SEAT :7272-00300000 OR 7391-05635000(RDB16)
FALCON
R1 T1 R2 240 Y57 R1 S1 T1 + R1
NFB9
NFB2
NFB3
NFB4
NFB5
NFB6
NFB7
NFB8
NFB1
R3 T3 R6 242 U2 R4 S4 T4 1 R8
6A 6A 3A 2A 1A 1A 1A 2A 2A
TO TO TO TO TO
TO SPINDLE
TO
TRANSFOR. AC110V AC24V LUB. AC220V
MOTOR FAN Z.BAK
AC220V (heat exchange)
7264-41006002 /1P/6A (冷氣使用3A)
6-Apr-2010
7264-42006002 /2P/6A
7264-41002002 /1P/2A
7264-42001002 /2P/1A
7264-41001002 /1P/1A
7264-41003002 /1P/3A
Date:
2
2
105
R1
S1
T1
R3
K:\線路圖\M\0IMD\V2( 修~1\FIX\0IMC01A.SCH
T2
T2
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23
23
23
23
24
24
T3
T2
T2
R6
14
24
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+
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E
E
BAT+
11A
BAT-
TH1
TH2
101
104
DCC
DCP
268
181
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106
111
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113
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176
272
273
402
402
421
423
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L1
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R8
11
88
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98
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L2
L3
31
32
91
92
9
9
TERMINAL 端子台 7144-01067000
Alice
11 T2
R1 S1 T1 S33
Drawer name:
Approved by:
NC MAGNETIC CONTACTOR LOCATION
-MCC ARM SSR 電磁接觸器
page D05 page:C03
NC
Revision Date
L11 L12 L13 S33A
7251-62050000(LC1-D50F7)
7251-62080000(LC1-D80F7)
變壓器 Page D03
NO
240
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R3 220
PE
THE BOTTOM OF ELECTRIC BOX
T3 0
TRANSFORMER
電器箱底部
NO
7062-00333500
1
2
3
B
D
A
1 2 3 4
ARM TYPE RELAY LOCATION 105 Y50 31 14 10 10
刀刀刀刀刀刀刀刀 KA1 KA2 K46 K25
D X8.4 17 + + Y46 Y25 D

402 23 32 23 Y4.6 23 Y2.5 23
Y5.5
Y5.7
Y4.2
Y4.0
Y4.1
Y3.0
Y4.5
Y3.2
Y4.4
Y5.2
Y5.1
Y4.7
Y4.3
184
Y3.1
Y5.6
NC ARM C.T.S.
23
E-STOP MOTOR
ON/OFF 中中中中
緊緊緊緊刀刀刀刀
NC開開 (OPTION)
RDB16-V2 Y4.6 Y2.5
chip chip
coolant spindle air pocket pocket green magazine magazine work lubrication red door 4th chip conveyor conveyor R6 10 1
on unclamp blow down up lamp cw ccw lamp on lamp open unclamp flusher cw ccw
Y57
Y42
Y47
K54 K53
Y40
Y45
Y51
Y30
Y55
Y43
Y44
Y52
Y31
Y56
K50
Y41
Y32
2
Y54 Y53 Y50
Y5.4 23 Y5.3 23 Y5.0 23
10
10
10
R6
10
10
10
R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
+
C C
POWER YELLOW Z AXIS
-K41 -K45 -K55 -K44 -K52 -K47
-KA11 -K57
LAMP
-K40 -K30 -K32 -K42 -K51 -K56
OUT BRAKER
-K43 -K31 自自自自黃黃 Z軸軸軸
(OPTION)
CAROUSEL TYPE RELAY LOCATION 3
刀刀刀刀刀刀刀刀 105 Y50 31 14 T2 3 U3
KA1 KA2 K46 K43
104 17 + + W3 W3 V3 R6
Y5.1
Y4.7
Y4.3 23
Y3.2
Y5.7
Y4.2
Y5.2
Y3.1
Y5.6
32 23 Y4.6 23
Y4.0
Y4.1
Y3.0
Y4.5
Y5.5
402 23
184
23
B E-STOP NC MAGAZINE MAGAZINE B

緊緊緊緊 ON/OFF START CW
RDB16-V2 NC開開刀刀開自刀刀刀刀
chip chip
coolant spindle air magazine magazine green work lubrication red door chip
4th conveyor conveyor
on unclamp blow forward backward lamp lamp on lamp open unclamp flusher cw ccw
Y40
Y51
Y56
Y41
Y45
Y42
Y52
R6
Y32
Y57
3 V3 10 10
Y30
Y55
Y31
Y47
10 1
2
K44 K25 K54 K53 K50

R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
R6
U3 R6 Y25 Y54 Y53 20

+
Y50
Y4.4 23 Y2.5 23 Y5.4 23 Y5.3 23 Y5.0 23
-K40 -K41 -K30 -K45 -K32 -K55 -KA9 -KA10 -KA11 -K57 -K42 -K52 -K31 -K51 -K56 -K47
MAGAZINE C.T.S. POWER YELLOW Z AXIS
OUT LAMP BRAKER
CCW 中中中中
(OPTION) 自自自自黃黃
刀刀刀刀 Z軸軸軸
A (OPTION) A
RELAY LAYOUT
1
2
4
5 X:\線線線\M\0IMD\V7\0IMC02.SCH
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Page C02
3 6 Drawer name: Alice Date: 10-Jun-2011
FALCON MACHINE TOOLS CO., LTD. 16/20/22/24/25/30VMC 0iMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
33 34
ARM TYPE RELAY LOCATION E-STOP

緊緊緊緊
44 105 398 399
43 X8.4
31 14 10 10
刀刀刀刀刀刀刀刀 G7SA-3A1B
SAFETY
24 17
KA2 K46 K25
RELAY -KA1 + + Y46 Y25 D

D 23 Y50
32 23 Y4.6 23 Y2.5 23
Y5.5
Y5.7
Y4.2
Y4.0
Y4.1
Y3.0
Y4.5
Y3.2
Y4.4
Y5.2
Y5.1
Y4.7
12
Y4.3
184
Y3.1
Y5.6
S33A
23
11 S39 23 S14 NC ARM C.T.S.

ON/OFF MOTOR 中中中中
RDB16-V2 - + NC開開刀刀刀刀 (OPTION)
chip chip
coolant spindle air pocket pocket green magazine magazine work lubrication red door 4th chip conveyor conveyor
on unclamp blow down up lamp cw ccw lamp on lamp open unclamp flusher cw ccw R6 1
10
Y57
Y42
Y47
Y40
Y45
Y51
Y30
Y55
Y43
Y44
Y52
Y31
Y56
Y41
Y32
KA54 K53
2
K50
Y54 Y53 Y50

10
10
10
10
10
10
R6
R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
Y5.4 23 Y5.3 23
+
Y5.0 23
C C
-K41 -K45 -K55 -K44 -K52 -K47
-K40 -KA11 -K57 -K51 POWER YELLOW Z AXIS
-K30 -K32 -K43 -K42 -K31 -K56 OUT LAMP BRAKER
自自自自黃黃 Z軸軸軸
(OPTION)
33 34
E-STOP
CAROUSEL TYPE RELAY LOCATION 緊緊緊緊
44 105 398 399
43 104 31 14 T2
3
3 U3
G7SA-3A1B
刀刀刀刀刀刀刀刀 SAFETY
24 17
-KA3
KA2 K46 K43
23 Y50 + + W3 W3 V3 R6
32 23 Y4.6 23 Y4.3 23
12 S33A
Y5.1
Y4.7
Y3.2
Y5.7
Y4.2
Y5.2
Y3.1
Y5.6
Y4.0
Y4.1
Y3.0
Y4.5
Y5.5
184
B 11 S39 23 S14
23
NC MAGAZINE MAGAZINE
- + ON/OFF START CW
NC開開刀刀開自刀刀刀刀
RDB16-V2
chip chip
coolant spindle air magazine magazine green work lubrication red door chip
4th conveyor conveyor 3 V3 10 R6 10 10
on blow lamp open 1
unclamp forward backward lamp on lamp unclamp flusher cw ccw
Y40
Y51
Y56
K44 K54 K53
Y41
Y45
Y42
Y52
Y47
K25 K50
Y32
Y57
Y30
Y55
Y31
2
U3 R6 Y25 Y54 Y53 20 Y50

Y4.4 23 Y2.5 23 Y5.4 23 Y5.3 23 Y50 23
R6
R1
R6
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
10
MAGAZINE C.T.S. POWER YELLOW Z AXIS

-K40 -K41 -K30 -K45 -K32 -K55 -KA9 -KA10 -KA11 -K57 -K42 -K52 -K31 -K51 -K56 -K47 CCW 中中中中 OUT LAMP BRAKER
(OPTION) 自自自自黃黃
刀刀刀刀 Z軸軸軸
A (OPTION) A
RELAY LAYOUT (2009CE)
1
2
4
5 X:\線線線\M\0IMD\V7\0IMC02AC.SCH
CHEVALIER R
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Page C02A
3 6 Drawer name: Alice Date: 10-Jun-2011
Bl.
1 2 3 4 201-025-17
1 2 3 4
R1
R1
R1
R1
S1
T1
S1
T1
S1
T1
S1
T1
Y47
T2
Y56
T2
T2
T2
D D
-KM5 -KM5R -KM6 -KM9
270
230
230
270
Y51
Y25
W5
W6
U5
V5
W5
U6
V6
U9
W9
V5
U5
V9
R1
R1
R1
S1
T1
S1
T1
S1
T1
R1
S1
T1
R1
R1
S1
T1
S1
T1
R1
S1
T1
W
283
282
284
283
24
284
Y44
T2
Y43
T2
T2
T2
T2
T2
T2
24
238
T2
237
T2
24
-FR5 -FR6 -FR9
-KM4 -KM3 -KM3R
-KM1 0.63-1.0A 4.0-5.5A 2.5-4A -KM9 -KM10 -KM11 -KM21 -KM22
Y46
236
221
221
236
Y40
Y20
Y25
X3.1
Y37
237
X3.2
238
8B
8B
CHIP CONVEYOR CHIP FLUSHER THROUGH
W3
W4
U3
V3
U4
V4
W3
V3
U3
W1
U1
V1
W10
W11
U9
V9
W9
U10
V10
U11
V11
C C
X
Z
Y
MOTOR TOOL COOLANT
X
MOTOR
Y
CH-30 670W
282
281
280
281
除除除除除後後後除除
280
284
88
24
8A
8
8A
8B
油線油油除除
-FR4 -FR3 -FR9 -FR10 -FR11
-FR1
1.6-2.5A 1.0-1.6A 9-13A 5.5-8A 2.5-4A
R1
R1
S1
T1
S1
T1
2.5-4A Y /DELTA START
Y47
T2
Y56
T2
ARM MAGAZINE SPINDLE MOTOR FOR
COOLANT
MOTOR THROUGH SPINDLE SEPERATOR SUCTION
MOTOR MOTOR AP22/6000 OR A6/12000 主主除除
-KM5A -KM5AR COOLANT MOTOR MOTOR MOTOR
TPH4T2K 960W
油刀除除油刀除除
後除除除遠遠遠後除除分分除除除抽後除除
270A
230A
230A
270A
U5A
W5B
V5A
W5A
V5B
B U5B R6 R6
B
CTS
283A
283B
283A
283
ARM TYPE K37 K20

遠遠刀遠遠遠後
油刀刀
-FR5A
Y37 Y20
0.63-1.0A
Y3.7 23 Y2.0 23
DOUBLE SPIRAL
CHIP CONVEYOR LOW HIGH
GEAR GEAR
MOTOR 雙雙雙除除除除除(左) 低低高低
雙雙雙除除除除除(右)
OPTION
附附
A A
MAGNETIC LOCATION
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMC03.SCH
CHEVALIER R
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Page C03
3 6 Drawer name: WILLIAM Date: 7-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
POWER INPUT 380-400V POWER INPUT 380-400V POWER INPUT 220V

FOR CE
D R S T PE R S T PE R S T PE
D
50A FOR 14/20MC 50A FOR 14/20MC

50A FOR 14/20MC
75A FOR 24/25VMC 75A FOR 24/25VMC
-QF1 -QF1 75A FOR 24/25VMC -QF1
125A FOR 30VMC 125A FOR 30VMC
I> I> I> I> I> I> 125A FOR 30VMC I> I> I>
L21 L22 L23 R1 S1 T1
NOISE
C FILTER L31 L32 L33 C
L31 L32 L33
MAIN TRANSFOMER MAIN TRANSFOMER

主主主主主主主主
B B
R1 S1 T1 PE R1 S1 T1 PE R1 S1 T1 PE
POWER OUTPUT 220V POWER OUTPUT 220V POWER OUTPUT 220V
A A
MAIN CIRCUIT INPUT
1
2
4
CHEVALIER R
+
Page C04
3 6 Drawer name: WILLIAM Date: 31-Dec-2009
Bl.
1 2 3 4 201-025-17
1 2 3 4
I/O BOARD
D D
I/O
SPINDLE SERVO X,Y AXIS SERVO Z AXIS SERVO
POWER SUPPLY
CP1 CP2 AMPLIFIER
+24V(1) *14 *14
AMPLIFIER AMPLIFIER
/C08
/C09
0V (2) *23 *23
(3)
CX1A CX1B
*E
*R3
*T3
CB104
CB105
R CXA2B CXA2B
DI/DO-1 CXA2A CXA2B
CB104
L
C DI/DO-2
C
CB105 CXA2A CXA2A
CXA2A
MPG JA3
I/O LINK JD1A JX1B C0P10B C0P10B

I/O LINK JD1B JX4
CX3 CX4
JY1
*11 *413 C0P10A C0P10A
R
JA7B
DI/DO-3 *410
CB106 *R6 JA7A
L JX5 JX5
CB107
CB106
DI/DO-4 ENC1
CB107
JYA2 ENC1
JF1 JF1
B JYA3 ENC2 B
JF2
JYA4
E VX E VY E VY
WX UX WY UY WY UY
FANUC
L1 L2 L3 PE U V W PE CZ2L CZ2M CZ2
PSM SPM SVM (X,Y) SVM (Z)

電電電電電主主主主電 X,Y主主主電 Z主主主電
A A
CNC LAYOUT
1
2
4
CHEVALIER R
+
Page C05
3 6 Drawer name: CHUNI Date: 31-Dec-2009
Bl.
1 2 3 4 201-025-17
1 2 3 4
LCD
D MAIN BOARD D
24V-IN MDI RS232 I/O Link RS232 SPDL FSSB
CP1A CA55 JD36A JD1A JD36B JA7A COP10A-1
DC 24V
CK1
JD1B
JD1A
CPD1
JD1B
JD1A
JA7B
C C
CX1A
CX1B
CX1A
Manual pulse generator
CP1
COP10B
COP10A
COP10B
COP10A
COP10B
COP10A
COP10B
COP10A
JA3
MDI UNIT
Distributed I/O
TB1
TB2
TB1
TB2
TB1
TB1
I/O BOARD
boadr
CX2B
JX1B CX2B
CX2A
CX2B
PSM SPM SVM SVM SVM SVM
JX1A CX2A
CB104/105 CB106/107 CE56 CE56
AC REACTOR
JX1B
JX1B
JX1A
CX3
CX4
TB2
TB2
TB2
TB2
TB2
JY2
JF1
JF1
JF1
JF1
MACHINE Operator's
B B
RS232
PART panel
MCC
EMERGENCY STOP
SERVO MOTOR
SERVO MOTOR
SERVO MOTOR
SERVO MOTOR
BRAKER
BRAKER
SPINDLE MOTOR
X AXIS
Y AXIS
Z AXIS
4 AXIS
24 VDC POWER
AC 200V
AC 200V
A A
CONTROL UNIT
1
2
4
CHEVALIER R
+
Page C06
3 6 Drawer name: CHUNI Date: 4-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
7108-09000144 14/PLUS X OR Y POWER CABLE 480CM (B4i)
POWER SUPPLY SPINDLE AMPLIFIER SERVO AMPLIFIER
MODULE 7108-09000145 X(7M) OR Y,Z(5M) POWER CABLE(B8i,B12i)
MODULE MODULE
電電電電電主軸主主電軸軸軸主主電 7108-09000146 X(7M) OR Y,Z(5M) POWER CABLE(B22i,A12i,A22i)
7108-09000015 JYA2 SPINDLE ENCODER 600CM

D P P P P
D
/E13.4 +24V A1,B1 7108-09000007 CXA2A-CX2B 20CM
TB1 K2 TB1 TB1 K2 TB1
*413 2 7108-09000014 JA7A JA7B 600CM
N N N N CXA2A 0V A2,B2
ESP
K7 CX4 7108-09000121 X ENCODER 600CM
*410 3 A1,B1 ESP A4
+24V A1,B1
+24V +24V
7108-09000018 Y ENCODER 450CM
A2,B2 K5 A2,B2
CXA2A 0V CXA2B
0V
200R 7108-09000096 Z ENCODER 400CM
A4 A4
CX1A ESP ESP
2
200S
COP10B
K3 3 A1,B1
A1,B1
PE +24V +24V
TO NC unit COP10A
A2,B2 K69 A2,B2
CXA2A 0V CXA2B K33 至至至電COP10A
0V
/D03.3 JY1
C A4 A4
TO Load Meter C
K6 *R6 ESP ESP
1
K12
CX3 JA7B
3 TO NC unit JF1
*11 JA7A
K14
JYA2
JF2
K32
TB2 JYA3 TB2 JF3
L1 L2 L3 L4 U V W PE UL VL WL PE UM VM WM PE UN VN WN PE
FROM
SPINDLE
ORIENT
Spark killer SENSOR
火火火火電從主軸從從
B 感電電 B
R Coil
Input AC reactor Pulse coder
3φ,200v S
電電
T Z axis
servo motor
MCC
G Z軸軸軸軸軸
U Spindle Pulse coder Pulse coder

Cabinet V motor
W 主軸軸軸 X axis Y axis
servo motor servo motor
PE
X軸軸軸軸軸 Y軸軸軸軸軸
A A
SERVO INTERFACE TYPE A
1
2
4
CHEVALIER R
+
Page C07
Bl.
1 2 3 4 201-025-17
1 2 3 4
7108-09000144 14/PLUS X OR Y POWER CABLE 480CM (B4i)
POWER SUPPLY SPINDLE AMPLIFIER SERVO AMPLIFIER
MODULE 7108-09000145 X(7M) OR Y,Z(5M) POWER CABLE(B8i,B12i)
MODULE MODULE
電電電電電主軸主主電軸軸軸主主電 7108-09000146 X(7M) OR Y,Z(5M) POWER CABLE(B22i,A12i,A22i)
7108-09000015 JYA2 SPINDLE ENCODER 600CM

D P P P P
D
/E13A.4 +24V A1,B1 7108-09000007 CXA2A-CX2B 20CM
TB1 K2 TB1 TB1 K2 TB1
*413 2 7108-09000014 JA7A JA7B 600CM
-KA-EMG S33 N N N N CXA2A 0V A2,B2
ESP
TE XPS-AF5130 CX4
*410 3 A1,B1 ESP A4 7108-09000121 X ENCODER 600CM
SAFETY MODULE +24V A1,B1
S34 +24V +24V
7108-09000018 Y ENCODER 450CM
A2,B2 K5 A2,B2
CXA2A 0V CXA2B
0V
200R 7108-09000096 Z ENCODER 400CM
A4 A4
CX1A ESP ESP
2
200S
COP10B
K3 3 A1,B1
A1,B1
PE +24V +24V
TO NC unit COP10A
A2,B2 K69 A2,B2
CXA2A 0V CXA2B K33 至至至電COP10A
0V
/D03.3 JY1
C A4 A4
TO Load Meter C
K6 *R6 ESP ESP
1
K12
CX3 JA7B
3 TO NC unit JF1
*11 JA7A
K14
JYA2
JF2
K32
TB2 JYA3 TB2 JF3
FROM
SPINDLE
ORIENT
Spark killer SENSOR
火火火火電從主軸從從
B 感電電 B
R Coil
3φ,200v S
電電
T Z axis
servo motor
MCC
G Z軸軸軸軸軸

Cabinet V motor
PE
A A
SERVO INTERFACE TYPE A(CE)
1
2
4
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1 2 3 4 201-025-17
1 2 3 4
D PSM K2 SVM D
P P
TB1 TB1
K3
N N
3 PE
2 200S CX1A
1 200R
K6
3 MCCOFF3
CX3
1 MCCOFF4 A1,B1 A1,B1
+24V K69 +24V
A2,B2 A2,B2
K7 CXA2A 0V 0V CXA2B
C *410 C
ESP ESP
3 +24V
A4 A4
*413 CX4
2 ESP
/E13.4
L1 L2 L3 PE
B B
110V out 110V in
*T3 *R3 *11 *R6 *L1 *L2 *L3

/D03.2 /D03.3 /D01.1
A A
SERVO MOTOR POWER SUPPLY
1
2
4
CHEVALIER R
+
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1 2 3 4 201-025-17
1 2 3 4
D PSM K2 SVM D
P P
TB1 TB1
K3
N N
3 PE
2 200S CX1A
1 200R
K6
3 MCCOFF3
CX3
1 MCCOFF4 A1,B1 A1,B1
+24V K69 +24V
A2,B2 A2,B2
CXA2A 0V 0V CXA2B
C *410 C
33 ESP ESP
3 +24V
A4 A4
*413 CX4
34 2 ESP
/E13A.4
-KA-EMG
TE XPS-AF5130
SAFETY MODULE
L1 L2 L3 PE
B B
110V out 110V in
*T3 *R3 *11 *R6 *L1 *L2 *L3

/D03.2 /D03.3 /D01.1
A A
SERVO MOTOR POWER SUPPLY(2009CE)
1
2
4
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1 2 3 4 201-025-17
1 2 3 4
*10
SVM 1 1
PSM K2 SPM K2
P P P P -K20
TB1 -K37 D
D TB1 TB1 TB1 3 3
N N N N
K4
200S 200S *Y20 *Y37
CX1B CX1A
200R 200R 21 21
+24V 1 1 +24V -KM22 22 -KM21 22

+24V 1 +24V 1 K5
K5 CX2B 0V 2 2 0V CX2A
CX2B 0V 2 0V 2 CX2A
ESP 3 3 ESP *237 *238
ESP 3 ESP 3
K9
JX1B
Terminating SK SK
K33 connector
C JY1 C
終終終終
K32 K12 From NC unit JA7A -KM21 -KM22
JYA3 JA7B
從從從從JA7A *T2
SPINDLE ORIENTAL SENSOR

U V W
JYA2
主主主主主主從
U V W K10
1 3 5 1 3 5
K10
-KM21 -KM22
2 4 6 2 4 6
B K14
B
Pulse generator
/D01.2
K11
*R4 R
Spindle motor U V W X Y Z
*S4 S 主主主主
*T4 T 30VMC Spindle motor (αP22)
30VMC 主主主主 Pulse coder

Fan motor
220VAC
主主主主主主
OPTION
A A
SPINDLE AMPLIFIER MODULE
1
2
4
CHEVALIER R
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FALCON MACHINE TOOLS CO., LTD. 1620/22/24/25/30VMC 0iMD/0iMMD
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1 2 3 4 201-025-17
1 2 3 4
CABLE K12
CABLE K10 SPINDLE MOTOE POWER LINE
主主主主主主線
NC unit JA7B JA7B SPM
or SPM
D SPM SOUT 3 1 SIN1 D
U U
V V SPINDLE *SOUT 4 2 *SIN1
W W MOTOR
SIN 1 3 SOUT1
*SIN 2 4 *SOUT1
0V 11,12,13,14,15,16 11,12,13,14,15,16 0V
2
CABTYPE CABLE 5.5mm
Ground plate
C Connector used Connector used C
(HONDA TSUSHIN KOGYO) (HONDA TSUSHIN KOGYO)
Connector PCR-E20FA Connector PCR-E20FA
Housing PCR-V20LA Housing PCR-V20LA
Cable specification : 0.009mm 2twisted pair batch shielded cable
Pin assignment for connector JA7B
2
CABLE K11 FAN MOTOR POWER LINE 0.75mm
主主主主主主主主線 10 20 (+5V)
9 (+5V) 19
8 18 (+5V)
7 17
6 16 0V
5 15 0V
4 *SOUT1 14 0V
*R4 Ro
3 SOUT1 13 0V
*SIN1 0V B
B 2 12
*S4 1 SIN1 11 0V
So
*T4 To Pin assignment for the connector on the NC unit and connectorJA7B
10 20 (+5V)
9 (+5V) 19
8 18 (+5V)
7 17
FAN MOTOR
6 16 0V
主主主主主主 5 15 0V
4 *SOUT1 14 0V
3 SOUT1 13 0V
2 *SIN1 12 0V
1 SIN1 11 0V
A A
CABLE K10,K11,K12
1
2
4
CHEVALIER R
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1 2 3 4 201-025-17
1 2 3 4
CABLE K14 Encoder in spindle motor

JYA2 (PCR-EV20MDT) 主主主主主
PZ1 A4 PZ
D PZ2 B4 RZ D
PA5 A2 PA
RA6 B2 RA
PB7 A3 PB
RB8 B3 RB
+5V 9,18,20 A1 +5V

CABLE K32
0V 12,14,16 B5 0V
JYA3(PCR-EV20MDT) OH1 13 A6 OH1

PNP type
Output OH2 15 B6 OH2
EXTSC(15)
SS 10 A5 SS
C 24V C
24V(11)
2
PU/PD(13) Cables used : +5V,0V....0.5mm
2
Spindle Orient 0V(14) PA,RA,PB,OH1,OH2..0.18mm
Sensor
主主主主主主主 Pin assignment for connector JY2
10 SS 20 +5V
9 +5V 19
8 RB 18 +5V
7 PB 17
6 RA 16 0V
5 PA 15 OH2
4 14 0V
3 13 OH1
B 2 RZ 12 0V B
1 PZ 11
Pin assignment for the AMP connector used on motor
B1 B2 B3 B4 B5 B6
RA RB RZ 0V OH2
A1 A2 A3 A4 A5 A6
+5V PA PB PZ SS OH1
A A
CABLE K14,K32,K33
1
2
4
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1 2 3 4 201-025-17
1 2 3 4
CABLE K3 MCC
CABLE K6
CX3
*11 D
D CX1A 3
3 SPM
2
Coil Spark killer Internal
*T3 2 PSM contact
/C01.2 *R6 1
*R3 1
External power supply

Two-core vinyl cabtyre cable JIS C 3312 Two-core vinyl cabtyre cable JIS C 3312
2
Conductor 1.25mm (50/0.18)sheath PVC 9.6φ 2
Conductor 1.25mm (50/0.18)sheath PVC 9.6φ
CABLE K7
CX4
*410
3
*413 PSM
C CABLE K4 2 C
CX1B CX1A 1
3 3
PSM 200S SPM Two-core vinyl cabtyre cable JIS C 3312
2 2
2
200R Conductor 1.25mm (50/0.18)sheath PVC 9.6φ
1 1
CABLE K9
Two-core vinyl cabtyre cable JIS C 3312
2
Conductor 1.25mm (50/0.18)sheath PVC 9.6φ Shorted
JX1B
SPM IALM 5
Terminateing connector K9
0V 6
B CABLE K5 B
CX2B CX2A PIN ASSIGNMENT TERMINATING CONNECTOR K9
ESP 3
3
0V 10 20
PSM SPM 9 19
2 2
8 18
+24V 1 7 17
1
6 0V 16
5 IALM 15
4 14
Two-core vinyl cabtyre cable JIS C 3312 3 13
2
Conductor 1.25mm (50/0.18)sheath PVC 10.5φ 2 12
1 11
A A
CABLE K3,K4,K5,K6,K7,K9
1
2
4
CHEVALIER R
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1 2 3 4 201-025-17
1 2 3 4
CABLE K22
SVM PULSE CODER FEEDBACK SIGNAL AXIS MOTOR
D D
JFn
(PCR-EV20MDT) JN2FS10SL2
(JN2DS10SL2)
5 6
RD REQ
6 5
*RD *REQ
7 4
6V
6V
9,20 8,9
+5V +5V
C 12,14,16 7,10 C
0V 0V
3
FG
Cable used: #20AWG 6pairs
NC CONNECTOR DETAIL
JF1,JF2,JF3
1 SD 11
2 *SD 12 0V
3 13
B B
4 14 0V
5 REQ 15
6 *REQ 16 FG
7 6V 17
8 18
9 +5V 19
10 20 +5V
A A
CABLE K22
1
2
4
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3 6 Drawer name: WILLIAM Date: 21-Apr-2010
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1 2 3 4 201-025-17
1 2 3 4
RS-232-C Serial Port

RS-232-C連連連
CNC DBM-25S
D D
JD5A
(PCR-EV20MDT) RD
1 3
NC CONNECTOR DETAIL 0V CONNECTOR
2
JD5A DR DBM-25S
3 6
0V
RD 11 SD 4 FG
1 1 14
0V CS
2 0V 12 5 5 2 SD 15
0V
3 DR 13 ER 6 3 RD 16
4 0V 14 0V CD 4 RS 17
7 8
C 5 CS 15 RS 0V 5 CS 18 C
8
6 0V 16 0V 6 DR 19
9
7 CD 17 +24 7 SG 20 ER
10
8 0V 18 SD 8 CD 21
11 2
9 19 +24V 9 22
0V
12
10 +24V 20 10 23
ER
13 20 11 24
0V
14 +24V
12 25
RS
15 4 13
0V
16 7
B B
17
18
+24V
19 25
20
GND
Cable used: #28AWG 10pairs
A A
RS-232
1
2
4
CHEVALIER R
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1 2 3 4 201-025-17
1 2 3 4
RS-232 CABLE
TO FANUC CNC TO COMPUTER CNC
DB-25 DB-25
D D
1 1
2 2
3 3
4 4
5 5
6 6
7 7
8 8
20 20
C C
TO FANUC TO COMPUTER
DB-25 DB-9
1 1
2 2
B B
3 3
4 4
5 5
6 6
7 7
8 8
20 9
7107-70006B31 RS232 NC TO PC CABLE 10M

7107-70016B31 RS232 NC TO PC CABLE 15M
A A
RS-232 CABLE
1
2
4
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Page C14-1
3 6 Drawer name: Alice Date: 4-Jan-2010
FALCON MACHINE TOOLS CO., LTD. 16/20/22/24/25/30vmc 0iMD/0iMMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
*413 2
D ESP SVPM D
K7 CX4 K33
*410 3 JY1
+24V TO Load Meter
/E13.4
B3 K12
*BAT+ JA7B
TO NC unit
B2 JA7A
*BAT-
A2
CXA2C
*23 0V
A1 K14
*+ 24V JYA2
K32 FROM
JYA3 SPINDLE 從主軸從從
C K6 1 *R6 ORIENT 感感火 C
SENSOR
CX3
3 JF1
*11
JF2
TO NC unit COP10A
COP10B
至至至火COP10A C22L
TB1 TB2 C22M C22N
JF3
Spark killer
火火火火火
B R Coil B
3φ,200v S
電電
T Z axis
servo motor
MCC
G Z軸軸軸軸軸

Cabinet V motor
PE
A A
POWER/SPINDLE/SERVO INTERFACE
1
2
4
CHEVALIER R
+
Page C15
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1 2 3 4 201-025-17
1 2 3 4
LCD
D MAIN BOARD D
24V-IN RS232 FSSB SPDL
I/O Link RS232 MDI
CP1A JD36A JD1A JD36B CA55 COP10A JA7A
DC 24V
SERVO MOTOR JF1

SVPM
CK1
CPD1
JD1B
JD1A
JD1B
JD1A
CPD1
C SERVO MOTOR JF2 C
CP1
PULSE CODER I/F
MDI UNIT
Distributed I/O I/O BOARD SERVO MOTOR JF3
board
CB104/105
CE56 CE57 CB106/107 CX3 MCC JX6
CX4 ESP LM,SM,OVR JY1

JA3
CXA2C 24V P.S CNC JA7A
B
RS232
B Operator's MACHINE
Manual pulse generator
panel PART CX5X BATTERY CNC

JA7B
SPINDLE MOTOR JYA2

COP10B
CNC
POSITION CODER JYA3

24 VDC POWER
TB2 C22L C22M C22N TB1

JYA4
U V W PE UL VL WL PE UM VM WM PE UN VN WN PE L1 L2 L3 L4
A A
CONTROL UNIT WITH SVPM
1
2
4
CHEVALIER R
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1 2 3 4 201-025-17
1 2 3 4
POWER INPUT 380-400V
R S T PE
D -QF1 D
I> I> I>
L21 L22 L23
NOISE OPTION
FILTER FOR CE
L31 L32 L33
MAIN TRANSFOMER
主主主主 2
3.5mm
/C04
*R1 *R1 *R1
C *S1 *S1 *S1 C
*T1 *T1 *T1
*E
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-KM13(OPTION) -KM4
-KM1 -KM3 -KM3R -KM5 -KM5R -KM5A -KM5AR
1 3 5 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
1 3 5
-MCC 2 4 6
2 4 6
-NFB5,6,7
1A
*R9
*S9
*T9
-FR1 -FR4 -FR5B

-FR3 -FR5 -FR5A I>> I>> I>>
L11
L12
L13
I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>> I>>
0.63~1.0A
1.6~2.5A 1.6~2.5A 1.0~1.6A 0.63~1.0A 0.63~1.0A
B B
NOISE FILTER
1 3 5
*W5B
*V5B
*U5B
*U1
*U4
*W4
*R4
*S4
*T4
*V1
*W1
*V4
*U3
*V3
*W3
*U5
*V5
*W5
*U5A
*V5A
*W5A
-LA1
2 4 6 M M
M M M M M
R1 S1 T1 3 3 3 3 3 3
3
SPINDLE
COOLANT
OIL -M0 -M1 -M4 -M5B
SPINDLE MOTOR -M3 -M5 -M5A
COOLANT ATC DOUBLE SPRILA
COOLANT FAN MOTOR ATC CHIP DOUBLE SPRILA
主主主主 MOTOR 960W ARM MAGAZINE CONVEYOR CHIP CONVEYOR
CHIP CONVEYOR
MOTOR 1/2HP MOTOR (L) 200W
(OPTION) 主主主主主主主主水水主主 MOTOR 1/4HP MOTOR 200W MOTOR (R) 200W
刀刀主主(14系系) 雙雙雙除除水主主(左)
L1 L2 L3 PE 刀刀主主除除水主主雙雙雙除除水主主(右)
TO NC POWER UNIT (ARM TYPE) (OPTION)
(ARM TYPE) (OPTION) (OPTION)
A A
AC220V MAIN CIRCUIT
1
2
4
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1 2 3 4 201-025-17
1 2 3 4
2
3.5mm
/C04
*R1 *R1
*S1 *S1
*T1 *T1
D D
*E *E
3φ220V
1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5 1 3 5
-KM6 -KM9 -KM10 -KM11 -KM9 -KM15 -KM27
-K57
2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6 2 4 6
*Y57
C C
-NFB4
2A
-FR6 -FR9 -FR10 -FR11 -FR9 -FR15 -FR27

I> I> I> I> I> I> I> I> I> 2.5-4A I> I> I> 2.5-4.0A I> I> I> I> I> I> 0.25-0.6A I> I> I>
4.0-5.5A 2.5-4.0A 5.5-8.0A 1-1.6A
*U9
*V9
*W9
*U10
*V10
*W10
*U11
*V11
*W11
*U9
*V9
*W9
*U15
*V15
*W15
*U27
*V27
*W27
*U2
*U6
*V6
*W6
*S1
B B
M M M M M M M M
3 3 3 3 3 3 3 1
-M6 -M9 -M10 -M11 -M9 -M15 -M27 -M2

CHIP FLUSHER THROUGH SPINDLE SEPARTOR SUCTION THROUGH TOOL WATER GUN OIL SKIMMER LUBRICATION MOTOR 100W
MOTOR 1110W COOLANT PUMP 750W PUMP 1.5KW PUMP 186W COOLANT 670W PUMP 250W PUMP 400W
後後後後後中中中後後後分分分後後抽後後後油線油油後後後水油後分分後後潤潤油分後後

(OPTION) (OPTION) (OPTION) (OPTION) (OPTION) (OPTION) (OPTION)
A A
AC220V MAIN CIRCUIT
1
2
4
CHEVALIER R
+
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Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
PSM
900VA 0V
CX1A
-NFB1 220V
*R1 6A *R3
220V
0V
*T2
C /C04 -NFB2 C
1φ AC220V 6A *R6
110V *R2
*T1 6A *T3
0V
0V *T2
PRIMARY
-NFB9 12V -NFB3
2A or 4A 24V *240 4A *242
*R8
SECONDARY
TO 1φ220V FAN
OR HEAT EXCHANGER
變變熱
or air condition
TRANSFORMER -KA4
B 至至至,熱熱熱熱,冷冷 B
-HL1
WORK
LAMP
工工工
A A
TRASFORMER
1
2
4
CHEVALIER R
+
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1 2 3 4 201-025-17
1 2 3 4
*R6 *R6
/D03.3 *T2
*T2
*E *E
D D
-K44 -K43
20A 250V
*V3
*U3
C C
-K44 -K43
CAPACITOR
START
*3
-KA46 -KA46
B B
*W3
W3 V3 U3
M
3
MAGAZINE INDEX
GEAR MOTOR
刀刀刀刀
(CAROUSEL TYPE)
A A
MAGAZINE MOTOR CAROUSEL TYPE
1
2
4
CHEVALIER R
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1 2 3 4 201-025-17
1 2 3 4
2.0mm
2
快快快快快快(4隻隻隻馬)
*R1 *R1
D *S1 *S1 D
*T1 *T1
*E *E
/C04
3φ220V
-FA4
2.5-4A
I> I> I>
*Y4.6
R5 S5 T5
1 3 1 3
C 1 3
C
1MSSR 2MSSR 3MSSR
2 4 2 4 2 4
MODEL: P2410DL *23
R5 U4 S5 V4 T5 W4
1 2 1 2 1 2
*U4
*W4
*V4
SSR1 SSR2 SSR3
4- 3+ 4- 3+ 4- 3+
M
23 Y4.6 23 Y4.6 23 Y4.6
3
280 281
R1 S1 T1
-M2
B 快刀馬馬 B
-FA4
R5 S5 T5
(2.5-4) A
馬馬馬馬馬
A A
SSR LAYOUT
1
2
4
CHEVALIER R
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1 2 3 4
CB105 (BASIC I/O )

ADDRESS X3.0 X3.1 X3.2 X3.3 X3.4 X3.5 X3.6 X3.7 X8.0 X8.1 X8.2 X8.3 X8.4 X8.5 X8.6 X8.7
D PIN NO. 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*X8.4
-KA3
*122 *162 *163 *119 *98 *116 *117 *118 *229 *3 *4 *129 *179 *680 *128
C C
*105 *105
1 1 1 3 3
1 1 1 1 1 1 1 1
-SQ22
-SL4 3
-SQ6 2 -SQ7 2 -SQ8 2 -SQ9 2 -SQ10 2 2 -SQ20 2 -SQ21 2 2 -SL5 3 -SA31 4 -SA32 4
-BA8 -BA9 -BA10
*106
13 1
-SQ23
14 2
-SA29
*107
1
B -SQ24 B
2
*24
4TH AXIS HIGH LOW MAGAZINE LUBRICATION M71 INPUT M73 INPUT M75 INPUT SPINDLE LOCK PIN LOCK PIN SPINDLE EMERGENCY Clamp THROUGH SPINDLE
UNCLAMP GEAR GEAR COUNTER UP OIL OUT IN COOLANT STOP MAG. CCW
Cylinder COOLANT
POSITION SENSOR ALARM OIL OVER TRAVEL
(OPTION) (OPTION) Oil PB
(OPTION) HIGH
32 TOOL 32 TOOL SENSOR Sensor
(30XX VMC)
A A
NC I/O INPUT CIRCUIT
1
2
4
5 K:\線路圖\M\0IMD\V3(ADD~1.3F1\FIX\0IME01.SCH
CHEVALIER R
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3 6 Drawer name: Chuni Date: 6-Apr-2010
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1 2 3 4
CB105 (BASIC I/O )

D PIN NO. 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*X8.4
-KA1
*122 *162 *163 *119 *98 *116 *117 *118 *229 *3 *4 *129 *179 *680 *128
C C
*105 *105
1 1 1 3 3
1 1 1 1 1 1 1 1
-SQ22
-SL4 3
-SQ6 2 -SQ7 2 -SQ8 2 -SQ9 2 -SQ10 2 2 -SQ20 2 -SQ21 2 2 -SL5 3 -SA31 4 -SA32 4
-BA8 -BA9 -BA10
*106
13 1
-SQ23
14 2
-SA29
*107
1
B -SQ24 B
2
*24
4TH AXIS HIGH LOW MAGAZINE LUBRICATION M71 INPUT M73 INPUT M75 INPUT SPINDLE LOCK PIN LOCK PIN SPINDLE EMERGENCY Clamp THROUGH SPINDLE
UNCLAMP GEAR GEAR COUNTER UP OIL OUT IN COOLANT STOP MAG. CCW
Cylinder COOLANT
POSITION SENSOR ALARM OIL OVER TRAVEL
(OPTION) (OPTION) Oil PB
(OPTION) HIGH
32 TOOL 32 TOOL SENSOR Sensor
(30XX VMC)
A A
NC I/O INPUT CIRCUIT(2009CE)
1
2
4
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1 2 3 4
CB105 (BASIC I/O)

ADDRESS X9.0 X9.1 X9.2 X9.3 X9.4 X9.5 X9.6 X9.7
D PIN NO. 1B 10A 10B 11A 11B 12A 12B 13A 13B 24A 24B 25A 25B 1A 14A D
PIN NO. 2 19 20 21 22 23 24 25 26 47 48 49 50 1 27
*97 *100 *103 *121 *272 *273 *+ *23
EXTERNAL DC24V INTERNAL 0V
C C
1 1 1 1
-SQ11 2 -SQ12 2 -SQ13 2 -SQ14 2

-BA11 -BA12
B B
*24
X HOME Y HOME Z HOME 4TH HOME 5TH HOME 6TH HOME ARM SENSOR
DECELERA ARM SENSOR
DECELERA DECELERA DECELERA DECELERA DECELERA
PRE UNCLAMP PRE CLAMP
(提提提提提提提 ) (提提提提提提提 )
A A
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME02.SCH
CHEVALIER R
+
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3 6 Drawer name: Chuni Date: 5-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
CB106 (BASIC I/O)

X4.0 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7 X5.0 X5.1 X5.2 X5.3 X5.4 X5.5 X5.6 X5.7
ADDRESS
D 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PIN NO.
*248 *249 *268 *99 *101 *109 *110 *111 *112 *113 *115
C C
1
13 13 1 13 1
-SQ5
2 -SQ4 2 2
-SA29 14 -SA30 14 -SA28 14
-BA3 -BA4 -BA5 -BA6 -BA7
B B
*24
M71/M72 M73/M74 TOOL SAFETY MAGAZINE ARM STOP ARM 60 DEG ARM HOME MAGAZINE SAFETY
SKIP INPUT UNCLAMP DOOR COUNTER SENSOR SENSOR SENSOR FIRST TOOL DOOR
PB PB
PB "b" POSITION SENSOR SENSOR "a" POSITION
SWITCH SWITCH
(Option)
ARM SENSOR ARM SENSOR ARM SENSOR
BRAKE CAN NOT USE HOME & 60 DEG
(提提提提提提提 ) (提提提提提提提 ) (提提提提提提提 )
A A
1
2
4
CHEVALIER R
+
Page E03
FALCON MACHINE TOOLS CO., LTD. 16/20/22/24/30VMC 0iMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
CB106 (BASIC I/O)

X4.0 X4.1 X4.2 X4.3 X4.4 X4.5 X4.6 X4.7 X5.0 X5.1 X5.2 X5.3 X5.4 X5.5 X5.6 X5.7
ADDRESS
D 2A 2B 3A 3B 4A 4B 5A 5B 6A 6B 7A 7B 8A 8B 9A 9B D
PIN NO.
3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
PIN NO.
*248 *249 *250 *268 *99 *101 *109 *110 *111 *112 *113 *115
C C
SAFETY
3 DOOR 21
13 13 1 13 11
SAFETY
4
-SA29 14 -SA30 14 -SL3 2 -SA28 14 DOOR 12 22
-BA3 -BA4 -BA5 -BA6 -BA7
B B
*24
M71/M72 M73/M74 KEY MANUAL TOOL SAFETY MAGAZINE ARM STOP ARM 60 DEG ARM HOME MAGAZINE SAFETY
SKIP INPUT UNCLAMP DOOR COUNTER SENSOR SENSOR SENSOR FIRST TOOL DOOR
PB PB SWITCH ON PB "b" POSITION SENSOR SENSOR "b" POSITION
SWITCH1 SWITCH2
(Option)
ARM SENSOR ARM SENSOR ARM SENSOR
BRAKE CAN NOT USE HOME & 60 DEG
(提提提提提提提 ) (提提提提提提提 ) (提提提提提提提 )
A A
NC I/O INPUT CIRCUIT(2009CE)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME03A.SCH
CHEVALIER R
+
Page E03A
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1 2 3 4 201-025-17
1 2 3 4
CB106 (BASIC I/O)

ADDRESS X6.0 X6.1 X6.2 X6.3 X6.4 X6.5 X6.6 X6.7 COM4
D PIN NO. 1B 10A 10B 11A 11B 12A 12B 13A 13B 24A 24B 25A 25B 1A 14A D
PIN NO. 2 19 20 21 23 22 24 25 26 47 48 49 50 1 27
*88
21
-FR1 22
*280
21
*91 *92 *93 *94 *95 *96 *+ *23
-FA4 22
*281
EXTERNAL DC24V INTERNAL 0V
21
C C
-FR3 22
*282
1 1 1 1
21
-SL1 2 -SL2 2 -SQ1 2 -SQ2 2
-FR5 22 -BA1 -BA2
*283
21
-FR6 22
*284
B B
21
-FR9 22
*24
INDUCTION LUBRICATION AIR TOOL TOOL MAGAZINE MAGAZINE
MOTOR OIL LOW PRESSURE UNCLAMP CLAMP POT VER POT HOR
OVERLOAD LOW POSITION POSITION POSITION POSITION
LIMIT LIMIT LIMIT SENSOR SENSOR
SWITCH SWITCH SWITCH
( FORWARD ( BACKWARD
POSITION POSITION
SENSOR ) SENSOR )
A A
1
2
4
CHEVALIER R
+
Page E04
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1 2 3 4 201-025-17
1 2 3 4
D CE56 (I/O Link) D

PIN NO. CE56-2A CE56-2B CE56-3A CE56-3B CE56-4A CE56-4B CE56-5A CE56-5B CE56-6A CE56-6B CE56-7A CE56-7B CE56-8A CE56-8B CE56-9A CE56-9B
PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*166 *54 *56 *63 *59 *57 *55 *52 *68 *64 *67 *165 *49 *46 *108 *69
C C
3
13 13 13 13 13 13 13 13 13 13 13 13 13 13 13
4
-SA1 14 -SA2 14 -SA3 14 -SA4 14 -SA5 14 -SA6 14 -SA7 14 -SL3 -SA8 14 -SA9 14 -SA10 14 -SA11 14 -SA12 14 -SA13 14 -SA14 14 -SA15 14
B B
*24
DOOR SINGLE BLOCK M01 Z AXIS MACHINE DRY WRITE MAGAZINE COOLANT AIR CHIP CHIP CHIP CHIP 4 AXIS
RELEASE BLOCK SKIP OPTION FEEDHOLD LOCK RUN ENABLE INDEX ON/OFF BLOWING FLUSHER CONVEYOR CONVEYOR CONVEYOR NEGLETED
PB PB PB STOP CANCEL PB PB OFF CW PB ON/OFF PB CCW OFF CW ON/OFF
PB PB PB PB PB PB PB PB
(OPTION) (OPTION)
A A
1
2
4
CHEVALIER R
+
Page E05
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1 2 3 4 201-025-17
1 2 3 4
D CE56 (I/O Link) D

PIN NO. CE56-1B CE56-10A CE56-10B CE56-11A CE56-11B CE56-12A CE56-12B CE56-13A CE56-13B CE56-24A CE56-24B CE56-25A CE56-25B CE56-1A CE56-14A
PIN NO. 2 19 20 21 22 23 24 25 26 47 48 49 50 1 27
*45 *123 *65 *62 *53 *60 *58 *61 *+ *23

C C
external INTERNAL
13 13 13 13 13 13 13 13
-SA16 14 -SA17 14 -SA18 14 -SA19 14 -SA20 14 -SA21 14 -SA22 14 -SA23 14
B B
*24
AUTO +4 AXIS +Z AXIS -Y AXIS +X AXIS JOG -X AXIS +Y AXIS

POWER OFF JOG FEED JOG FEED JOG FEED JOG FEED RAPID JOG FEED JOG FEED
PB PB PB PB PB PB PB PB
A A
1
2
4
CHEVALIER R
+
Page E06
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1 2 3 4 201-025-17
1 2 3 4
D CE57 (I/O Link) D

PIN NO. 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
*66 *124 *79 *80 *81 *82 *86 *87 *76 *77 *78 *83 *84 *85 *70 *239
C C
13 13 13 13
-SA24 14 -SA25 14 A F B E A F A F B A F B -SA26 14 -SA27 14
1-16 1-4 1-7 1-7

FEEDRATE OVERRIDE RAPID SPINDLE
MODE
OVERRIDE SPEED
SELECTOR SELECTOR SELECTOR
OVERRIDE
D D D D
B B
*24
-Z AXIS -4 AXIS FEEDRATE RAPID OVERRIDE MODE SELECTOR SPINDLE SPEED SPINDLE SPINDLE
JOG FEED JOG FEED OVERRIDE 0,25%,50%,100% OVERRIDE CCW OFF
PB PB SPA, SPB, SPC PB PB
A A
1
2
4
CHEVALIER R
+
Page E07
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1 2 3 4 201-025-17
1 2 3 4
D CE57 (I/O Link) D

PIN NO. CE57-1B CE57-10A CE57-10B CE57-11A CE57-11B CE57-12A CE57-12B CE57-13A CE57-13B CE57-24A CE57-24B CE57-25A CE57-25B CE57-1A CE57-14A
PIN NO. 2 19 20 21 22 23 24 25 26 47 48 49 50 1 27
*71 *50 *51 *228 *72 *73 *74 *75 *+ *23

C C
EXTERNAL INTERNAL
13 13 13
-SA33 14 -SA34 14 -SA30 14 X Y Z 4 5 X1 X10 X100
01234 123
HANDLE HANDLE
AXIS MULTIPLIER
SELECTOR SELECTOR
D D
B B
*24
SPINDLE CYCLE FEED HANDLE HANDLE

CW START HOLD AXIS MULTIPLIER
PB PB PB SELECTOR SELECTOR
A A
1
2
4
CHEVALIER R
+
Page E08
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1 2 3 4 201-025-17
1 2 3 4
D D
CB105(BASIC I/O)
ADDRESS Y2.0 Y2.1 Y2.2 Y2.3 Y2.4 Y2.5 Y2.6 Y2.7 Y3.0 Y3.1 Y3.2 Y3.3 Y3.4 Y3.5 Y3.6 Y3.7
PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*261 *198 *200 *290 *127 *201 *172 *168 *195 *205 *226 *156 *177 *178 *187 *260
C C
B B
-KA23 -KA26 -KA25 -KA15 -KA28 -KA16 -KA42 -KA39 -KA5 -KA17 -KA7 -KA29 -KA31 -KA32 -KA33 -KA27
*23
3 3 3 3 3 5 1 3 3 3 3 3 3 3 3 3 3
1 1 1 1 1 9 1 1 1 1 1 1 1 1 1
4 4 4 4 4 1 4 4 4 4 4 4 4 4 4 4
12 8 SPINDLE
HIGH 4P 8P MAGAZINE ATC ARM 4 AIR 4TH AXIS MAGAZINE M71 M73 M75 LOCK PIN LOW
GEAR HIGH SPEED LOW SPEED START MOTOR COOLANT OIL SPINDLE BLOW BREAK POT UP OUTPUT OUTPUT OUTPUT RELEASE GEAR
CCW COOLANT (30XX VMC) AIR CONTROL
THROUGH ( MAGAZINE
(OPTION) (32 TOOLS) (32 TOOLS) SPINDLE (OPTION) (OPTION) BACKWARD ) (32 TOOLS) (OPTION)
A HOLE A
1
2
4
CHEVALIER R
+
Page E09
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1 2 3 4 201-025-17
1 2 3 4
D D
CB106(BASIC I/O)
PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*186 *188 *189 *190 *191 *192 *193 *194 *173 *174 *175 *180 *181 *182 *183 *185
C C
B B
-K40 -K41 -K42 -K43 -K44 -K45 -K46 -K47 -K50 -K51 -K52 -K53 -K54 -K55 -K56 -K57
*23
1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3 1 3
4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4
COOLANT TOOL RED MAGAZINE MAGAZINE MAGAZINE ATC ARM CHIP Z AXIS CHIP DOOR YELLOW AUTO GREEN CHIP LUBRICATION
ON UNCLAMP LAMP CW CCW POT DOWN MOTOR CW CONVEYOR BRAKE FLUSHER OPEN LAMP POWER OFF LAMP CONVEYOR ON
CCW CW
( MAGAZINE (MAGAZINE
FORWARD ) START) (OPTION) (OPTION) (OPTION)
A A
1
2
4
CHEVALIER R
+
Page E10
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1 2 3 4 201-025-17
1 2 3 4
D CE56 (I/O Link) D

PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*152 *153 *154 *155 *149 *150 *151 *170 *203 *202 *160 *252 *133 *135 *142 *138
C C
X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1
-HA1 -HA2 -HA3 -HA4 -HA5 -HA6 -HA7 -HA8 -HA9 -HA10 -HA11 -HA12 -HA13 -HA14 -HA15 -HA16
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
B B
*23
? LUBRICATION M02/M30 M00/M01 X AXIS Y AXIS Z AXIS 4TH AXIS HIGH LOW ATC DOOR SINGLE BLOCK OPTION Z AXIS
ERROR OIL LOW DISPLAY DISPLAY HOME HOME HOME HOME GEAR GEAR STANDBY UNCLAMP BLOCK SKIP STOP FEEDHOLD
DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY
A A
1
2
4
CHEVALIER R
+
Page E11
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1 2 3 4 201-025-17
1 2 3 4
D CE57 (I/O Link) D

PIN NO. 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
*136 *134 *143 *146 *256 *159 *158 *208 *157 *148 *147 *130 *131
C C
X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1 X1
-HA17 -HA18 -HA19 -HA20 -HA21 -HA22 -HA23 -HA24 -HA25 -HA26 -HA27 -HA28 -HA29
X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2 X2
B B
*23
MACHINE DRY COOLANT AIR CHIP CHIP CHIP 4,5 AXIS AUTO SPINDLE SPINDLE CYCLE FEED
LOCK RUN ON/OFF BLOW CONVEYOR CONVEYOR CONVEYOR NEGLECT POWER OFF CCW CW START HOLD
DISPLAY DISPLAY DISPLAY DISPLAY COOLANT CCW CW DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY DISPLAY
DISPLAY DISPLAY DISPLAY
A A
1
2
4
CHEVALIER R
+
Page E12
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1 2 3 4 201-025-17
1 2 3 4
/D03.3 POWER SUPPLY

*R6 電電電電電
D *+ *＋ D
*T2
C1
21 21
E-STOP
22 22
3
MCC
-K52 -NFB8
-SA28 4
*421 *423
*1
*23 SIDEDOOR
-K50
*+ *422 *424
*+ SIDEDOOR
*+
C *Y52 *184 *Y50 C
3 C07.1 D03.3
POWER －KA2
ON －KA2 -KA1 *402 ES1 *407 5th PIN O2.1
4 *403 ES2 *410(+24V) O1.1 *R6
-SA1
*31 EM1MPC-1
-KA36 -KA35 -KA35
*17
-KA36 -KA35 -KA37 -KA35 *408
POWER -KA37
*406 -KA36
OFF -L1 -KA36
-SA2 *404 *405
*14
1000µF
*32 NC POWER (CP1A) -K35 35V
控控電電電 -KA1 -V11 -K36 -V11 -V12 -V13
B -KA37 -KA37
B
-KA4 -K37 R1
*23
10
-KA2
*413 O1.2 *10 O2.2
*23 COM
C07.1 E14.2
*23
POWER
NC ON/OFF DOOR E-STOP SAFETY CIRCUITS
LED 5
NC開開 9 Z AXIS
電電開開電電電 1 緊緊緊緊
SWITCH COIL 10 6
BRAKER
2
安安安開安線安
Z軸軸軸
WORK LAMP
工工電
A A
DC MAIN CIRCUIT AND NC ON/OFF
1
2
4
CHEVALIER R
+
Page E13
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1 2 3 4 201-025-17
1 2 3 4
KEY MANUAL SWITCH 33 34

+ R6 10 410
44 105 398 399
(1A/1B) 13 23 24 33
43 X8.4
21 21 + S33 S39 NO: 23-24,33-34,43-44
E-STOP (PANEL)
D 22 A1 S33 S34 S39 NC: 11-12 D
22 24
3 2 24 17
*421A *423A A1/A2 -KA1
1 4 23 Y50
X4.3 K1
K2
E-STOP 12 S33A
(CHIP CONVEYOR) 21 21 11 S39 23 S14
A2 S11 S12
(OPTION) 22 22 - +
23 S11 S12
*421 *423 14 S21 S22 34 G7SA-3A1B
S14 S21 S22 413 SAFETY
RELAY
-KA-EMG
SIDEDOOR
TE XPS-AF5130
*422 *424 SAFETY MODULE
SIDEDOOR
C C
-KA1
*+ / DV24V *410 / CX4
*S33A
*+ / DV24V *R6 / AC110V
MAGAZINE *402 *403
DOOR
-MCC
(OPTION)
*S11 *S21
*S12 *S33
*+ *S22 *S39
A1 S12 S11 S21 S22 S33 S39 13 23 33
B AUTO START B
TE XPS-AF5130
-KA-EMG
A2 14 24 34
*S14
A1
-KA1
A2
SAFETY
RELAY (G7)
*23 / DC0V
*23 / DC0V *10 / AC110V *413 / CX4
A A
(E-STOP) CIRCUIT (2009CE)
1
2
4
5 K:\線路圖\M\0IMD\V2( 修~1\FIX\0IME13AC.SCH
CHEVALIER R
+
Page E13A
3 6 Drawer name: WILLIAM Date: 6-Apr-2010
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1 2 3 4
/D03.3 POWER SUPPLY

*R6 電電電電電
D *+ *＋ D
*T2
C1
-K52 -NFB8
-SA28 4
*1
*23
-K50
*+
*+
*+
C *Y52 *184 *Y50 C
3
POWER －KA2
ON －KA2 -KA1
4
-SA1
*31
*17
POWER
OFF -L1
-SA2
*14
*32 NC POWER (CP1A)

B 控控電電電 B
-KA4
*23
-KA2
*23
POWER
NC ON/OFF DOOR
LED 5
NC開開 9 Z AXIS
電電開開電電電 1
SWITCH COIL 10 6
BRAKER
2
安安安開安線安
Z軸軸軸
WORK LAMP
工工電
A A
DC MAIN CIRCUIT AND NC ON/OFF(CE)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME13BC.SCH
CHEVALIER R
+
Page E13B
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1 2 3 4 201-025-17
1 2 3 4
*R6
*R6
O2.1
/D03.3
EM1MPC-1
D O2.2
*10 D
*10
-CX3
*11A
1 1 1 1 1 1
4TH AXIS 1 1
C -CX29 -K41 C
NEGLECT PB 3 -KA4 3 -K55 3 -K40 -K51 -K45 3 -K32 3 3
3 3
K42
OPTION
FOR 4TH *R6 *R6
*11 AXIS *Y41
*Y42 *2 *Y55 *Y40 *Y51 *Y45 *Y32
1 CABINET
-KA18 GUARD
3
SWITCH
+B1
-LA1
*15
B *9 B
SK SK SK
NFB
POWER OFF
COIL A1 A1 A1 A1 A1
+B1
A2 A2 -SOL4 A2
-MCC -HA30 -HL1 -SOL14 -SOL15 -HA31 -KM1 -KM6 -SOL1 A2 -SOL2 A2
*T2
*T2
AUTO POWER SERVO ALARM WORK SPINDLE 主軸保持內壓 RUNNING COOLANT CHIP MAGAZINE MAGAZINE TOOL
OFF POWER LAMP AIR LAMP MOTOR FLUSHER
LAMP Air Seal MOVE MOVE UNCLAMP
ON 紅燈 MOTOR
自動關機 FOR 2443/2552VMC 綠燈水機 FORWARD BACKWARD 鬆刀
伺服啟動 (OPTION for 直結主軸) 後沖水
主軸環狀吹氣刀庫前進刀庫後退
工作燈 (OPTION)
Air Purge ( PUT DOWN ( PUT UP
THE POT THE POT
刀杯下 ) 刀杯上 )
A A
AC110V CIRCUIT
1
2
4
5 K:\線路圖\M\0IMD\V3(ADD~1.3F1\FIX\0IME14.SCH
CHEVALIER R
+
Page E14
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1 2 3 4 201-025-17
1 2 3 4
*R6
*R6 -KA-EMG
23
/D03.3 TE XPS-AF5130
SAFETY MODULE
D 24
*10 D
*10
-CX3
*11A
1 1 1 1 1 1
4TH AXIS 1 1
C -CX29 -K41 C
NEGLECT PB 3 -KA4 3 -K55 3 -K40 -K51 -K45 3 -K32 3 3
-K42 3 3
OPTION
FOR 4TH *R6 *R6
*11 AXIS *Y41
*Y42 *2 *Y55 *Y40 *Y51 *Y45 *Y32
1 CABINET
-KA18 GUARD
3
SWITCH
+B1
-LA1
*15
B *9 B
SK SK SK
NFB
POWER OFF
COIL A1 A1 A1 A1 A1
+B1
-MCC A2 A2 A2 A2 -SOL4 A2
-HA30 -HL1 -SOL14 -SOL15 -HA31 -KM1 -KM6 -SOL1 -SOL2
*T2
*T2
AUTO POWER SERVO ALARM WORK SPINDLE 主主主主主主 RUNNING COOLANT CHIP MAGAZINE MAGAZINE TOOL
OFF POWER LAMP AIR LAMP MOTOR FLUSHER
LAMP Air Seal MOVE MOVE UNCLAMP
ON 紅紅 MOTOR
自自自自 FOR 2443/2552VMC 綠紅水自 FORWARD BACKWARD 鬆刀
伺伺伺自 (OPTION for 直直主主) 後後水
主主主主主主刀刀刀刀刀刀後刀
工工紅 (OPTION)
Air Purge ( PUT DOWN ( PUT UP
THE POT THE POT
刀刀刀 ) 刀刀刀 )
A A
AC110V CIRCUIT(2009CE)
1
2
4
CHEVALIER R
+
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1 2 3 4
/E14.2
*10
*10
D D
1
1 1 1
-K46 -K43 -K44 3 -K26
3 3 3
C C
*Y46 *Y43 *Y44 *Y26
21 21
-KM3R 22 -KM3 22
*221 *236
SK SK SK SK
B B
-KM4 -KM3 -KM3R -KM13

*T2
*T2
ARM ARM TYPE ARM TYPE SPINDLE

MOTOR MAGAZINE MAGAZINE COOLANT OIL
刀刀刀刀 CW CCW
(30XX VMC)
(ARM TYPE) 刀刀刀刀刀刀刀刀主主主主
(ARM TYPE) (ARM TYPE)
A A
AC110V CIRCUIT
1
2
4
CHEVALIER R
+
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1 2 3 4 201-025-17
1 2 3 4
/E14.2
*10
*10
D D
1 1 1
1
-K56 -K47 3 -K30 3 -K53 3
3
C C
*Y56 *Y47 *Y30 *Y53
21 21 21 21
-KM5R 22 -KM5 22 -KM5AR 22 -KM5A 22
*230 *270 *230A *270A
SK SK SK SK
B B
A1
-KM5 -KM5R -KM5A -KM5AR -SOL5 A2

-HA32
*T2
*T2
CHIP CHIP DOUBLE SPIRAL DOUBLE SPIRAL AIR M30/M02

CONVEYOR CONVEYOR BLOW LAMP
CW CCW CHIP CONVEYOR CHIPCONVEYOR
切切切除黃黃
CW CCW (OPTION)
除除除除除除除除除除 (OPTION)
(OPTION) (OPTION) 除除除除除除除除除除
(OPTION) (OPTION)
A A
AC110V CIRCUIT
1
2
4
CHEVALIER R
+
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1 2 3 4
/E14.2
R1
R1
S1
T1
R1
S1
T1
*10
S1
T1
*24
T2
T2
T2
D -KM15 -KM27 -KM12 D
3 3 3
215A
1
218A
1
216A
1
-SA35 -SA36 -SA37 -KA24 -KA34
W15
W12
-KA47
U15
V15
W27
U12
V12
U27
V27
3 3
3
4 4 4
215A
215
218
218A
*216
216
216A
*215 *218
*214 *217 1
*213 -FR15 -FR27 -FR12
-K27 3
95 95 1.0-1.6A 2.5-4A
95 0.63-1A
-FR15 -FR27 -FR12
96 96 96 OIL SKIMMER DUST EXHAUST
WATER GUN
MOTOR MOTOR MOTOR

*Y27
*215A *216A *218A
C 水水油水油油油油油油油油 C
10 10 10 10
KA24 KA34 KA47 KA39

SK SK SK
215 216 218 Y27
213 23 214 23 217 23 Y2.7 23

-KA24 -KA34 -KA47
-KM15 -KM27 -KM12 -SOL14 SPINDLE AIR
WATER GUN OIL SKIMMER DUST EXHAUST
水水油水油油油油油油油油主主主主主主

B B
美美美(B93-1I10E)
*T2 K5.7=1(Y2.7)
*23
T06=60000(1油分)
9 5 9 5 9 5 213 214 217
1 1 217 3 b 2
1
6 213 b 214 3 b 2
6 10 6 10 3 2
10 2 2 1a4 1a4 1a4
2
24 24 24
WATER GUN OIL SKIMMER DUST EXHAUST SPINDLE AIR 23 23 23
WATER GUN OIL SKIMMER DUST EXHAUST
水水油水油油油主主主主主主
水水油水油油油油油油油油油油油油油
(OPTION) 美美美(B93-1I10E) OIL SKIMMER DUST EXHAUST
(OPTION) (OPTION) (OPTION) (OPTION) (OPTION) WATER GUN
(OPTION)
(OPTION) (OPTION) (OPTION)
7226-81100525(white) 7226-81100525(white) 7226-81100525(white)

A A
WATER GUN & OIL SKIMMER & EXHAUST
1
2
4
CHEVALIER R
+
Page E17
3 6 Drawer name: IVANCHEN Date: 5-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
/E14.2
*10
R1
R1
S1
T1
S1
T1
T2
T2
2
-KM11 NO NC A1
9
LOW LEVEL 13 1 97 97
-K25 -KM9 -KM11
SW -PS1
3
-FR9 98 -FR11 98 A2
5 中水水中水 14 filter pressure sw
10
6
4 W11
濾濾濾濾濾濾濾濾
U11
V11
W9
U9
V9
10
10
Y25
7
3
7
4
6
C *Y25 *2 *7 C
-FR9 -FR11
HIGH LEVEL 9-13A 1.6~2.5A
SW
中中中中中中抽中中中
中水水中水
濾濾 coolant through spindle suction pump
pump
*3
95 95
-FR9 -FR11
96 96
1 2 1 2
B *6 *4 B
10 Y25 R1 S1
-BZ1 E T2 E T1
A1
A1
4 3 4 3
SK SK BZ
SUCTION CONTROL POWER

-KM9 A2
-KM11 A2 OA001
MOTER CABLE CABLE
*T2
中中中中中中抽中中中蜂蜂蜂
coolant through spindle buzzer

suction pump
pump
A A
COOLANT THROUGH SPINDLE BY FILTER
1
2
4
CHEVALIER R
+
Page E18
Bl.
1 2 3 4 201-025-17
1 2 3 4
D /E14.2 D
*10
R1
R1
R1
S1
T1
S1
T1
S1
T1
T2
T2
T2
7
9 LOW LEVEL SW 9 NO NC
A1
97 97 97
-K25 分水水分水
-KM11 -KM9 -KM10 -KM11
A2 -FR9 98 -FR10 98 -FR11 98
5 5
10
12
12 W11
U10
W10
V10
W9
U11
V11
U9
V9
*7
HIGH LEVEL SW
Y25
11
11
分水水分水
10
13
9
10
13
12
13
10
6
C *Y25 *13 C
*8 -FR9 -FR10 -FR11
SAFETY SW 9-13A 5.5-8A 2.5-4A
安安安安 *9 coolant through spindle sepreator pump suction pump
95 pump
分分分分抽分分分
-FR10 中中中分抽抽
96
*11
95 95
-FR9 96 -FR11
96
*12
1 2 1 2 1 2
*6
B B
10 Y25 R1 S1
-BZ1 E T2 E T1
4 3 4 3 4 3
SK SK SK BZ
-KM9 -KM10 -KM11 OA001
*T2 MOTER CABLE CABLE
中中中分抽抽抽分抽抽蜂蜂蜂

分分抽抽
coolant through spindle sepreator pump suction pump buzzer
pump
A A
C.T.S (OPTION)
1
2
4
CHEVALIER R
+
Page E18A
FALCON MACHINE TOOLS CO., LTD. 14/20/24/25/30VMC 0iMC/0iMMC
Bl.
1 2 3 4 201-025-17
1 2 3 4
/E14.2
D *10 D
Y25
9 1 1
-KA25 -SQ8 -SQ9 -KM9 13 K25
5 2 2 /14.3
14 10
201 23
*4 *6 *7
*Y25 C.T.S.
中中中中
95 1 (OPTION)
-FR9 -SQ10
96 2
C C
*2
95 95
-FR10 -FR11
96 96
*3 *11
1 2 1 2
10 Y25 R1 S1
E T2 E T1
B B
A1 SK A1 SK A1 SK 4 3 4 3
-KM9 -KM10 -KM11
A2 A2 A2
MOTER CABLE CABLE
*T2
1 2 1 2 1 2
3 4 3 4 3 4
5 6 5 6 5 6
13 14 13 14 13 14
THROUGH COOLANT FILTER PAPER PUMP MOTOR

MOTOR(OPTION) TAPE TURN MOTOR (OPTION)
(OPTION)
A A
COOLANT THROUGH SPINDLE BY PAPER
1
2
4
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Page E18b
Bl.
1 2 3 4 201-025-17
1 2 3 4
D /E14.2 D
*10
9 LOW LEVEL SW A1 9
-K40 -KM11
分水水分水
A2
R1
R1
R1
S1
T1
S1
T1
S1
T1
5 5
10 10
T2
T2
T2
7
NO NC
*7 K33 K35
HIGH LEVEL SW -KM9 -KM10 -KM11
分水水分水 9 9 Y33 Y35
C *Y40 -KA29
5
-KA32
5 Y3.3 23 Y3.5 23
C
10
*7A
Y40
8B
8B
U10
W10
V10
W11
W9
U11
V11
U9
V9
SAFETY SW TOOL DOOR TOOL DOOR
OPEN CLOSE
安安安安 *8 M71(K8.0=1)
284
M75(k8.2=1)
24
8A
8A
8B
8
95 *264 *265
(INPUT X3.5 *116) (INPUT X3.7 *118)
-FR10 -FR9 -FR10 -FR11
(VGC K3.7=1)
96
2.5~4A 9-13A 1-1.6A
*8A
95 CIRCULARITY SPINDLE SEPREATOR PUMP SUCTION PUMP
SPRAY COOLANT 分分分分抽分分分

-FR11
96
環環環環分環 2.2KW MTA3-180 A-W-A
*8B
TPH2T3K 750W 220W
B B
-SOL9 -SOL10
SK SK SK
-KM9 -KM10 -KM11

*T2
環環環環分環抽分抽抽
分分抽抽
TOOL DOOR TOOL DOOR
CIRCULARITY SPINDLE sepreator pump suction pump OPEN CLOSE
SPRAY COOLANT M71 M75
A A
C.T.S+2 SETS M CODE ( 簡單型VGC
簡單型VGC )
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME18C.SCH
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Page E18c
Bl.
1 2 3 4 201-025-17
1 2 3 4
CTS BY FILTER (SIMPLE/簡簡簡)
D D
/E14.2 /E14.2
*10 *10
R1
R1
S1
T1
S1
T1
T2
T2
2
-KM11 NO NC A1
9
LOW LEVEL 13 1 97 97
-K25 -KM9 -KM11
10
SW -KT 3 -PS1
3
filter 6 5 4 3 A2
14 -FR9 98 -FR11 98
5 中水水中水 pressure -KT
10
6
4
開開 sw 7 8 1 2
W11
U11
V11
W9
U9
V9
濾濾濾濾
T2
5A
濾濾濾濾
延延延進延延
*Y25 開開1
Delay Input singal ON DELAY
10
10
7
3
7
Y25
4
6
C *2 of Filter Pressure *7 TIMER C
延延延延延延
-FR9 -FR11
HIGH LEVEL 秒秒秒6秒 9-13A 1.6~2.5A
SW PS:線線延濾秒AC110V
中中中中中中抽中中中
,腳水腳腳腳腳腳腳水腳腳
中水水中水
coolant through spindle suction pump
開開
*5 pump
*3
1
進進濾濾濾濾
2 開開2
95 95
-FR9 -FR11
*5A
96 96
1 2 1 2
B *6 *4 B
10 Y25 R1 S1
-BZ1 E T2 E T1
A1
4 3 4 3
SK SK BZ
-KT
-KM9 -KM11 A2 OA001
MOTER CABLE CABLE
*T2
ON DELAY TIMER 抽中中中
中中中中中中蜂蜂蜂
延延延延延延
coolant through spindle buzzer
秒秒秒6秒 suction pump
pump
A A
CTS BY FILTER (SIMPLE/
SIMPLE/簡易式)
簡易式)
1
2
4
5 K:\線線線 \M\0IMD\V1\0IME18D.SCH
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Page E18d
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1 2 3 4 201-025-17
1 2 3 4
R1
T1
S1
T2
D D
/E14.2 -KM26
*10
219A
U26
V26
W26
219
219A
1
-FR10
-KA40 3
10 10 10 5.6-8A
*219 K34 K35
K33
OIL HYDRALIC
9 9 9
C -K34 -K35 Y33 Y34 Y35 MOTOR
-K33
5 5 5 C
95 Y3.3 23 Y3.4 23 Y3.5 23
-FR10 TPH4T2K 960W

96 Y3.3 Y3.4 Y3.5
油油油油
M71 M73 M75
*Y33 *Y34 *Y35 (k2.5, X4.0油壓壓壓壓壓)
*219A
(PIN1,2)
10
KA40
47 48 B
B SK X4.1 3 b 2 X4.2 3 b 2
219
1a4 1a4
24 24 220 23
-SOL9 -SOL10 -SOL11 23 23
-KM26
M71/M72 M73/M74 油油 ON
*248 *249
*T2 220
220 3 b 2
1a4
M71 M73 24
M75 OIL HYDRALIC 23
(M71 FIN X3.5 *116, K8.0) (M73 FIN X3.6 *117, K8.1) (M75 FIN X3.7 *118, K8.2) 油油
油油油油
A A
3 SETS M CODE+HYDRALIC BOX(OPTION)
1
2
4
CHEVALIER R
+
Page E19
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1 2 3 4 201-025-17
1 2 3 4
/E14.2
D *10 D
47 Y33 Y34 Y35 Y115 Y116 Y117
K33 KA31 KA32 K115 K116 K117

24 10 10 10 10 10 10
9 9 9 9 9 9 Y3.3 23 Y3.4 23 Y3.5 23 23 Y11.6 23 Y11.7 23
-K34 Y11.5
-K33 -K35 -K115 -K116 -K117
5 5 5 5 5 5
Y3.3 Y3.4 Y3.5 Y11.5 Y11.6 Y11.7
C C
M71 M73 M75 M77 M79 M81
*Y33 *Y34 *Y35 *Y115 *Y116 *Y117
47
X4.13 b 2
1a4
B 24 B
-SOL10 -SOL11 -SOL14 -SOL15 -SOL16 23
-SOL9
M71/M72
(*248)
*T2
M71/M72 M73/M74 M75/M76 M77/M78 M79/M80 M81/M82

(M73 FIN X3.6 *117, K8.1) (M77 FIN X4.3 *250, K9.0) (M81 FIN X4.5 *232, K9.2)
(M71 FIN X3.5 *116, K8.0) (M75 FIN X3.7 *118, K8.2) (M79 FIN X4.4 *251, K9.1)
A A
6 SETS M CODE+1 BUTTONS(OPTION)
1
2
4
CHEVALIER R
+
Page E19A
Bl.
1 2 3 4 201-025-17
1 2 3 4
R1
T1
S1
T2
D /E14.2 D
*10
-KM26
219A
U26
V26
W26
219
219A
1
-FR10
-KA40 3
Y23A 10 10 47 10 48 10 Y35A 10 5.6-8A
*219 K23 K24 K33 K34 K35

OIL HYDRALIC
9 9 9 9 9 24 Y23 Y24 24 Y33 24 Y34 24 Y35 MOTOR
C -K23
5
-K24
5 -K33 5
-K34
5
-K35
5 Y2.3 23 Y3.3 23 Y3.5 23
C
Y2.4 23 Y3.4 23
95
-FR10 TPH4T2K 960W
96 Y2.3 Y2.4 Y3.3 Y3.4 Y3.5
油油油油
夾夾夾夾夾夾尾尾尾尾尾尾尾尾治治夾夾
(k2.5, X4.0油壓壓壓壓壓)
Y23 Y24 Y33 Y34 Y35
*219A (PIN1,2)
Y23A Y35A
X4.63 b 2 X3.73 b 2
1a4 1a4
24 24
23 23 10
夾夾 PB 治治夾 PB KA40
47 48 X4.4
B SK (X4.6) X4.13 b 2 X4.23 b 2 X4.43 b 2 (X3.7) B
1a4 1a4 1a4 219
24 24 24 220 23
23 23 23
-SOL23 -SOL24 -SOL33 -SOL34 -SOL35
-KM26 尾尾尾尾 PB 尾尾尾尾 PB 尾尾尾尾 PB 油油 ON

(X4.1) (X4.2) (X4.4)
*T2 220
220 3 b 2
1a4
M73 M74 M71 M72 M75/M76 24
油油
23
夾夾夾夾夾夾尾尾尾尾尾尾尾尾治治夾夾
(空油空空空) 油油油油
A A
油壓夾頭+
油壓夾頭+尾座
1
2
4
5 X:\線線線\M\0IMD\V7\0IME19B.SCH
CHEVALIER R
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Page E19B
3 6 Drawer name: IVANCHEN Date: 18-May-2011
FALCON MACHINE TOOLS CO., LTD. QP16/20/24/35/40 0iMD/0iMMD
Bl.
1 2 3 4 201-025-17
1 2 3 4
SOCKET
FRONT BACK
PCR-EV20MT MS3102A20-29SW
SINGAL
D PIN No. PIN No. JFn D
MOTOR
SD 1 A (PCR-EV20MT)
MS3102A20-29SW
*SD 2 D 7 20 20 7
13 13 1 A
RD 5 F SD SD
6 19 19 6
*RD 6 G 12 12
2 D
5 18 18 5 *SD *SD
11 11
4 17 17 4 5 F REQ
5V 9,20 J,K REQ
10 10
0V 12,14 N,T 3 16 16 3
*REQ 6 G *REQ
9 9
6V 7 R 2 15 15 2
8 8
R
C 1 14 14 1 6V
7
6V C
SHIELD 16 H
9
+5V
J +5V
SOCKET
20 K
+5V +5V
MOTOR MS3102A20-29SW MS3102A20-29SW 12 N

0V 0V
ENCODER FRONT BACK
JFn
0V 14 T 0V
B B
FG 16 H SHLD
A A
M B M B
L L
N C N C
W
W
MS3108B20-29PW T P P
PCR-EV20MT K D K T SHIELD
D
J S R S R
E J
E
H F H F GROUNDING PLATE
G G
A A
4TH AXIS CONNECTION ENCODER
1
2
4
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Page F01
Bl.
1 2 3 4 201-025-17
1 2 3 4
4TH AXIS CONTROL CABLE

MS3102A28-11SW
*U14
D J WIRE COLOR WIRE SPECIFICATION WIRE No. PIN No. REMARK D
RED(BLACK) U14 J
*V14
K
WHITE(BROWN) V14 K 4TH AXIS
2
1.25mm 4C CABLE MOTOR POWER
*W14 BLACK(BLUE) W14 L
L
GREEN(GREEN) E M
*E
M A
RED +24
2 R
C *x3.0 0.3mm 3C CABLE C
C
WHITE X3.0 C UNCLAMP
*X9.3 BLACK X9.3 S HOME DECELERATE

S
WHITE Y31 N
2
*+24 0.5mm 2C CABLE BREAK CONTROL
A BLACK T2 P
SOCKET
R
FRONT MS3102A28-11SW BACK
B B
*Y31
N
N J E E J N
U A A U
*T2 P F F P
P K K
V B B V
R G G R
W L C C L W
S H H S
X D D X
T M I I M T
A A
4TH AXIS CONNECTION
1
2
4
5 K:\線路圖\M\0IMD\V4(C13~1\0IMF02.SCH
CHEVALIER R
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Page F02
3 6 Drawer name: WILLIAM Date: 24-Dec-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
1 2 5 6 9 20 12 7 14 16
CVS3108B20-29SW CVS3108B28-11S
D D
RECP 51 CVS3102A20-29PW RECP 52 CVS3102A28-11P
A D F G J K N R T H J K L M A B C R S N P D E W X
U V W E
VCT37 / 0.26(2mm )
YELLOW / GREEN
2
MS3108B18-10S
JNIDS10SL2
BLACK
WHITE
RED
C JNEAS10UIL A B C D C
2 1 6 5 8 9 7 4 10 H
1 2 3 4 5 7 8 10 11 12 13
2 1 6 5 8 9 7 4 10 3 A B C D
MS3102A18-10P
TB
1 2 3 4 5 7 8
+6VB
SK1
0VB
*RD
+5V
+5V
RD
FG
0V
0V
U V W E
AC SOLENOID
VALVE AC110V
B B
SM
FLS51 FLS52 PRS51
PULSE CODER
FLS51:壓壓壓壓 CLAMP ON:CLAMP
FLS52:壓壓壓壓 UNCLAMP OFF:UNCLAMP
PRS53:近近壓壓 ZERO-RETURN
A A
4TH AXIS i MOTOR
1
2
4
5 K:\線線線 \M\0IMD\V4(C13~1\0IMF03.SCH
CHEVALIER R
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Page F03
3 6 Drawer name: Alice Date: 21-Apr-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
*+
0IMC FOR 4TH AXIS AMP
MCC
SERVO AMP MODULE E13/C3 E13/C3
A06B-6130-H002 *402 *403 *407
CXA19B DC24V OUTPUT

BSVM1-20 ES1 ES2 *396 5th PIN *398(+24V) O1.1
*391 *392
*BAT+
CXA19A EM1MPC-1
*23 *BAT- DC24V INPUT
C *+ -KA36 -KA35
C
A B
-KA36 -KA35 -KA37 -KA35 *397
CZ7-1 L2 L1 MAIN POWER
-KA37
E L3 COP10B FSSB OPTICAL *395
-KA36
CZ7-2 DCC DCP DISCHARGE RESISTOR ( 煞煞煞煞) *393 *394
CZ7-3 V(*V14) U(*U14) MOTOR POWER LINE CONNECTOR 1000µF

-K35
COP10A -K36 -V11 -V12 -V13 35V
E(*E) W(*W14) FSSB OPTICAL
-K37 -KA37
E E
CX29 *11 *11A Control signal for MCC
*399 O1.2
CX30 *398 *399 Esp Signal SIGNAL CHECK
*23 COM
*23
CXA20 *TH1 *TH2 DISCHARGE RESISTOR
B B
(ALARM SIGNAL) SAFETY CIRCUITS
JF1 ENCODER
EM1MPC-1
BATTERY FOR BUILT-IN TYPE KA36 KA37 KA35
23 402 403 407 398 399
COM ES1 ES2 5th O1.1 O1.2 O2.1 O2.2
4TH AXIS E-STOP MODULE 急急急急

EM1MPC : 2935*08002002 4P REALY : 7271-12000003
A A
0IMD FOR 4TH AXIS AMP
1
2
4
CHEVALIER R
+
Page F04
Bl.
1 2 3 4 201-025-17
1 2 3 4
DC24V OUTPUT
CXA19B
4TH AXIS AMP
CX29 *11 *11A Control signal for MCC D
D *BAT+
CXA19A *23 *BAT-
*+
DC24V INPUT SERVO AMP MODULE
A B
CX30 *398 *399 Esp Signal

A06B-6130-H003
COP10B
FSSB OPTICAL BSVM1-40i
CX20 *TH1*TH2 (ALARM SIGNAL)

COP10A FSSB OPTICAL
switch 3 switch4 resistor type ON
1
ON ON BUILT IN
C 2 C
OFF ON A06B-6089-H500 SETTING SWITCH SIGNAL CHECK
3
OFF OFF A06B-6089-B713,B714 4
JF1 ENCODER
B B
INPUT POWER MOTOR POWER DISCHARGE RESISTOR ( 煞煞煞煞)
CZ4(XX) CZ5(YY) CZ6(XY)
A *E *L2 A E *V14 A
B *L3 *L1 B *W14 *U14 B *RE *RC
2 1 2 1 2 1
A A
0IMD FOR 4TH AXIS AMP
1
2
4
5 K:\線線線 \M\0IMD\V5(F04~1\0IMF04A.SCH
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Page F04a
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1 2 3 4 201-025-17
1 2 3 4
PMM AXIS PS : JF1( PIN 1 AND PIN2 ) NEED BE CONNECTED

CE56 JD1A
D D
0IMC FOR 4TH AXIS AMP
*+
SERVO AMP MODULE

MCC
A06B-6132-H002 (20A) E13/C3 E13/C3
CXA19B DC24V OUTPUT *402 *403 *407

A06B-6132-H003 (40A)
*BAT+
ES1 ES2 *396 5th PIN *398(+24V) O1.1
*23 *BAT- *391 *392
CXA19A DC24V INPUT
*+
A B EM1MPC-1
C -KA36 -KA35 C
L2 / L1 L2 L1 MAIN POWER JD1B
FROM CE56 JD1A -KA36 -KA35 -KA37 -KA35 *397
E / L3 E L3
-KA37
DCC / DCP DCC DCP DISCHARGE RESISTOR (煞煞煞煞) *395
-KA36
V/U V(*V14) U(*U14) MOTOR POWER LINE CONNECTOR *393 *394
E/W E(*E) W(*W14) JD1A

-K35 1000µF
E E -K36 -V11 -V12 -V13 35V
-K37 -KA37
CX29 *11 *11A Control signal for MCC
MOTOR
Esp Signal JF1
CX30 *398 *399 ENCODER
*399 O1.2
CXA20 *TH1 *TH2 DISCHARGE RESISTOR
*23 COM
(ALARM SIGNAL) *23
B JA3A B
SAFETY CIRCUITS
TERMINATOR
EM1MPC-1
RESISTOR JA72
KA36 KA37 KA35 JA72
BATTERY FOR BUILT-IN TYPE
PIN9 / PIN19
23 402 403 407 398 399
COM ES1 ES2 5th O1.1 O1.2 O2.1 O2.2
4TH AXIS E-STOP MODULE 急急急急 PIN6

RILK
EM1MPC : 2935*08002002 4P REALY : 7271-12000003
A A
0IMD FOR PMM AXIS(4TH)
1
2
4
5 K:\線線線 \M\0IMD\V5(F04~1\0IMF04B.SCH
CHEVALIER R
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Page F04B
3 6 Drawer name: Ivanchen Date: 7-Jan-2011
Bl.
1 2 3 4 201-025-17
1 2 3 4
/C04
*10
D *R1 *R1 *10 D
*S1 *S1 /E14.2
*T1 *T1
*E *E
/C04 -K36 -K21 -K22
1 3 5 1 3 5
-KM3 -KM3R
2 4 6 2 4 6
*Y21 *Y22
C -FR3 C
1.6-2.5 I> I> I>
*Y36
*W3
*V3 -KM8L -KM7
*U3
1 3 5 1 3 5 1 3 5 *34 *35
-KM7 -KM8L -KM8H
2 4 6 2 4 6 2 4 6
*U7
*V7
*W7
Y
B
X
Z A1 B
M
-SOL8 -KM7 SK -KM8H SK -KM8L SK
3
U1 V1
W1 A2
*U8
*V8
*W8
*T2 *T2
LOCK PIN 4 POLE 8 POLE
RELEASE HIGH SPEED LOW SPEED
A A
32 TOOLS MAGAZINE CIRCUIT
1
2
4
CHEVALIER R
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Page F05
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
34 T2 35 T2 34 T2
U3 V3 W3 35 U3 V3 W3 34
NC NC NC
-KM7 -KM8L -KM8H

C U7 V7 W7 Y22 U8 V8 W8 Y21 U8 V8 W8 C
4P 8P 4P
HIGH SPEED LOW SPEED HIGH SPEED
Y36 Y21 Y22
-K36 -K21 -K22 U8 V8 W8 U7 V7 W7 E Y36 OL X8.1 X8.2 X3.3

B B
10 10 10 OPTIONAL TERMINAL
Y3.6 23 Y2.1 23 Y2.2 23
LOCK PIN 4P 8P
PELEASE HIGH SPEED LOW SPEED
A A
32 TOOLS MAGAZINE LAYOUT
1
2
4
CHEVALIER R
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Page F06
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
L- L+ 5 6
COM1 X1 X10 X100 COM2 X Y Z 4
*24 X21.6 *24 X21.4 X21.5

X21.7 X21.3
C C
+5V 0V A B
*+5V *0V *A *B
B B
A A
MPG
1
2
4
CHEVALIER R
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Page F07
Bl.
1 2 3 4 201-025-17
1 2 3 4
7226-04110525 MACHINE OPTION BLOCK SINGLE 4

DOOR GEAR
LOAD METER DRY RUN ATC Z Y X M00 M02 OIL
LOCK Z HOLD STOP SKIP BLOCK (OPTION) STAND BY (OPTION) HOME
EDIT HOME HOME HOME M01 M30 LOW ? POWER
LOW HIGH (OPTION)
134 136 138 142 135 133 252
LM OM 24 52 55 3 b 2 57 3 b 2 59 3 b 2 63 3 b 2 56 3 b 2 54 3 b 2 1663 b 2 23 23 23 23 23 23 23 23 23 23 23 23
D 1a4 1a4 1a4 1a4 1a4 1a4 1a4
160 202 203 170 151 150 149 155 154 153 152 + D
24 24 24 24 24 24 24
23 23 23 23 23 23 23
7514-01510101 7291-40105000(yellow lamp) 7291-30105000(red lamp) 7291-10105000(red lamp)
7226-88110525(white) POWER 4TH AXIS CHIP CONVEYOR CHIP
(OPTION) FLUSHER BLOW WORK MAGAZINE
OUT O.T. NEGLECT
CW STOP CCW (OPTION) (OPTION) COOLANT LAMP TURN
SPINDLE OVERRIDE(A--->Q) (OPTION) RESET (OPTION) 2a 接接
157 208 158 159 256 146 143 184
45 3 b 2 105 3 b 2 69 3 b 2 11 108 3 b 2 46 49 3 b 2 165 3 b 2 67 3 b 2 64 3 b 2 184 b 68 3 b 2
3b2 3 2
G F E D C B A 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4 1a4
24 24 11A 24 24 24 24 24 24 24 + 24
84 24 85 83 23 23 23 23 23 23 23 23
7214-12020103 7226-81100525(whitex2)
OIL SKIMMER
(OPTION) -Y +Z +4 (OPTION)
C SPINDLE C
214 62 65 123
CW STOP CCW 214 3 b 2 62 3 b 2 65 3 b 2 123 3 b 2
MODE SELECTOR(A----->O) 1a4 1a4 1a4 1a4
24 24 24 24
147 148
71 3 b 2 239 b 70 3 b 2 23 23 23 23
3 2
1a4 1a4 1a4 G F E D C B A
24 24 24 7226-81100525(white) RAPID
23 -X +X
23 77 24 78 76
RAPID OVERRIDE(A----->I)
58 60 53
7214-12020103 58 3 b 2 60 3 b 2 53 3 b 2
1a4 1a4 1a4
G F E D C B A 24 24 24
23 23 23
87 24 86
FEEDRATE OVERRIDE(A---->R) WATER GUN
E-STOP 7213-16030000 (OPTION) -4 (OPTION) -Z +Y
FEED HOLD CYCLE START
+ 421 G F E D C B A 213 124 66 61
B 213 b 124 3 b 2 66 3 b 2 61 3 b 2 B
131 130 80 82 24 81 79 3 2
+ 423 1a4 1a4 1a4 1a4
3 b 2 51 50 3 b 2 24 24 24 24
1a4 1a4 7214-12020102 23 23 23 23
24 24
7223-21031025 23 23 7226-81100525(white)
7226-82110525(whitex11)
7226-22110525(redx3) 7226-52110525(greenx5)
72 73 74 75 228 0V 5V A B 24
A A
OPERATOR PANEL
1
2
4
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Bl.
1 2 3 4 201-025-17
1 2 3 4
/E14.2
222 223 222 223
D *10 D
K37 K20
*110V 225 224 224 225
POWER SUPPLY Y3.7 23 Y2.0 23

-K37 -K20
110VAC 8.3A
LOW HIGH
GEAR GEAR
+24V *222 低低高低
0V *223
C C
*Y37 *Y20
-K20 -K20 -K37 -K37
*224 *225 *225 *224
*224 *225
*X3.1 A1 A1
B High gear B
8 7 6
* +24 -SOL13 -SOL12
+24v A2 A2
2 1 5 *X3.2
Low gear
3 4
*OL
ZF GEAR BOX CONNECTOR *T2

LOW HIGH
GEAR GEAR
30VMC GEAR BOX
A A
Z-F GEAR BOX/30VMC GEAR BOX
1
2
4
5 X:\線線線 \M\0IMD\V6\0IMF09.SCH
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Page F09
3 6 Drawer name: WILLIAM Date: 11-Mar-2011
Bl.
1 2 3 4 201-025-17
1 2 3 4
4 1 blue (藍) B1
TS27R(TOOL MEASURE)
A1 RENISHAW B2
3 2
A2 PROBEINTERFACE
B3
TS27R ( M88 ) 0iMMC CE56 (X4.7)
D red (紅) M18 D
A3
-K117
B4 0iMC CB106 (X4.7)
A4 *X4.7A
B5
A5 OUTPUT
N/C B6
A6 N/O B7
*＋ *－＋24V CNC
-K117
TERMINAL *X4.7
TO TERMINAL
24V 0V
OMP40/60 ( M89 )
*X4.7B
POWER SUPPLY
C C
0iMMC CE56(X4.6) 0iMMC CE56(X4.5)

0iMC CB106(X4.6) 0iMC CB106(X4.5)
OMI-2 INTERFACE CNC CNC

MP10 / OMP40/60 (WORKPIECE MEASURE)
CE56 (X4.7)SKIP
CB106 (X4.7)SKIP
NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 X4.7B
X4.7A
B B
Probe Probe Low Low Error Error Machine Machine Probe Probe Probe Power Power Machine
信信 status1 status1 battery battery atart atart status 2a status 2a status 2b supply supply ground K117
SIGN input input
青青/黑紫紫 /黑綠綠/黑白棕黃灰橘紅黑綠/黃 X4.7
EXECUTE M88 USE TS27R TOOL MEASURE
Turquoise Turquoise Violet Violet Green Green White Brown Yellow Grey Orange Red Black Green Y11.7 23
EXECUTE M89 USE OMP60 WORKPIECE MEASURE /Black /Black /Black /Yellow
EXECUTE M90 USE OMP60 WORKPIECE MEASURE FOR ERROR CHECK ON M88/M89
OUTPUT(*39)
EXECUTE M91 USE OMP60 WORKPIECE MEASURE FOR ERROR CHECK OFF
*E 刀刀刀刀刀刀刀刀刀刀刀
Example : TS27R / OMP60 switchover
M6 TXX --> CHANGE WORKPIECE MEASURE TOOL
M90 --> ERROR CHECK ON
.
. 24V 0V
. --> WORKPIECE MEASURE FINISH POWER SUPPLY
A M91 --> ERROR CHECK OFF
A
TS27R, MP10, OMP40/60 for OMI-2
1
2
4
CHEVALIER R
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Page F10
3 6 Drawer name: Ivanchen Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
OMP60 OMI-2 SW1 / SW2
SW1
PULSE NO NO NO
1 2 3 4
ON
C C
SW1 SW2
OFF
BATTERY
LEVEL PROBE
STATUS ERROR
LED
SW2
AUTO
PULSE HIGH LEVEL 50%
B START B
1 2 3 4 5
ON
OFF
100%
LEVEL LOW PULSE MACHINE
A A
OMP60 ( OMI-2 ) SWITCH1/2
1
2
4
5 K:\線線線 \M\0IMD\V1\0IMF10-1.SCH
CHEVALIER R
+
Page F10-3
3 6 Drawer name: Chuni Date: 6-Jan-2010 Bl.
1 2 3 4 201-025-17
1 2 3 4
福福福福福福福福線福線線( ATC 標標 3 隻 SENSOR )

電電電電電電電30MM孔孔孔孔
D D
線線 1 2 3 4 5 6 7 11 0V 24V AU AV AW E MU MV MW E
線線
( SIEMENS ) 122 123 124 125 126 127 121
(HEIDENHAIN)
23 24 U4 V4 W4 E U3 V3 W3 E
線線
( FANUC ) X5.2 X6.6 X6.5 X5.3 X5.4 X5.5 X5.6
( MITSUBISHI )
福線備備 MAG. POCKET POCKET ATC ATC ATC MAG. ATC ATC MAG. MAG. MAG.
(MAG.) 0V +24V ATC 福接福接
SIGN 煞煞 UP DOWN 煞煞扣福原原原原動動線動動線動動線動動線動動線動動線
(定定)
C C
福福福福福福福福線福線線( ATC 快快快快快福 4 隻 SENSOR )

電電電電電電電30MM孔孔孔孔
首首
1 2 3 4 5 6 7 11 12 0V 24V AU AV AW E MU MV MW E
B 線線 B
線線
( SIEMENS ) 122 123 124 125 126 273 121 127
(HEIDENHAIN)
E U3 V3 W3 E
23 24 U4 V4 W4
線線
X5.2 X6.6 X6.5 X5.3 X9.6 X9.7 X5.6 X5.5
( FANUC )
福線備備 MAG. POCKET POCKET ATC ATC ATC MAG. ATC ATC ATC ATC MAG. MAG. MAG.
福接
+24V 動動線動動線動動線福接
(MAG.) 0V
SIGN 定定 UP DOWN 煞煞快快快福快快提福原原原原動動線動動線動動線
(定定)
A A
Arm type diagram for Hanbell
1
2
4
CHEVALIER R
+
Page F11
3 6 Drawer name: Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
福福福福福福福福福福福福福福線線( ATC 標標 3 隻 SENSOR )

福福 D
D 1 2 3 4 5 6 7 8 9 10
PIN腳
線福
( SIEMENS ) 24 23 124 123 122 125 126 127 121
(HEIDENHAIN)
線福
( FANUC ) 24 23 X6.5 X6.6 X5.2 X5.3 X5.4 X5.5 X5.6
( MITSUBISHI )
福福 POCKET POCKET MAG. ATC ATC ATC MAG.

+24V 0V
SIGN DOWN UP 定定煞煞扣福原原原原
C C
福福福福福福福福福福福福福福線線( ATC 快快快快快福 4 隻 SENSOR )

福福
PIN腳 1 2 3 4 5 6 7 8 9 10
線福
B ( SIEMENS ) 24 23 124 123 122 125 126 127 121 273 B
(HEIDENHAIN)
線福
( FANUC ) 24 23 X6.5 X6.6 X5.2 X5.3 X9.6 X5.5 X5.6 X9.7
( MITSUBISHI )
福福 POCKET POCKET MAG. ATC ATC ATC MAG. ATC

+24V 0V
SIGN DOWN UP 定定煞煞快快快福原原原原快快提福
A A
Arm type diagram for MS Connectors
1
2
4
CHEVALIER R
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Page F12
3 6 Drawer name: CANDY Date: 6-Jan-2010 Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
刀刀刀 T2,22 (Y4.5)

MAG. POT. DOWN
刀刀刀刀刀 24,96 (X6.6)
MAGAZINE POT. UP SENSOR
切切換換 T2, 19 (Y3.0) 換刀換換 T2,18 (Y4.1) 鬆鬆刀 T2,199 (Y4.6)
CHIP AIR BLAST CHANGE TOOL AIR BLAST CLAMP/UNCLAMP 刀刀刀刀刀 24,95 (X6.5)
MAGAZINE POT. DOWN SENSOR
C C
1418PLUS
刀刀刀刀 24,113 (X5.6)

刀刀刀刀 24,119 (X3.3)
風風刀刀 24,92 (X6.2) 刀刀刀 T2,26 (Y3.2) MAGAZINE HOME SENSOR
MAGAZINE POSITION SENSOR
AIR PRESSURE SWITCH MAG. POT. UP U3,V3,W3
刀刀刀刀 24,109 (X5.2)

3 1 主主主主換換 T2,20 (Y5.0) MAGAZINE BRAKE SENSOR
B NO COM SPINDLE AIR BLAST B
注注注 LUBRICATION
FG AC AC1 +L2 S1 S2 S2
E S1 R1 U2 24 91 24 98
A A
outside electric part
1
2
4
CHEVALIER R
+
Page F13
3 6 Drawer name: Johnson Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
D D
刀刀刀 T2,22 (Y4.5)

MAG. POT. DOWN
刀刀刀刀刀 24,96 (X6.6)
MAGAZINE POT. UP SENSOR
切切換換 T2, 19 (Y3.0) 換刀換換 T2,18 (Y4.1) 鬆鬆刀 T2,199 (Y4.6)
CHIP AIR BLAST CHANGE TOOL AIR BLAST CLAMP/UNCLAMP 刀刀刀刀刀 24,95 (X6.5)
MAGAZINE POT. DOWN SENSOR
C C
1418PLUS
刀刀刀刀 24,113 (X5.6)

刀刀刀刀 24,119 (X3.3)
風風刀刀 24,92 (X6.2) 刀刀刀 T2,26 (Y3.2) MAGAZINE HOME SENSOR
MAGAZINE POSITION SENSOR
AIR PRESSURE SWITCH MAG. POT. UP U3,V3,W3
刀刀刀刀 24,109 (X5.2)

3 1 主主主主換換 T2,20 (Y5.0) MAGAZINE BRAKE SENSOR
B NO COM SPINDLE AIR BLAST B
注注注 LUBRICATION
FG AC AC1 +L2 S1 S2 S2
E S1 R1 U2 24 91 24 98
A A
outside electric part
1
2
4
CHEVALIER R
+
Page F13
3 6 Drawer name: Johnson Date: 6-Jan-2010
Bl.
1 2 3 4 201-025-17
1 2 3 4
*R1
*S1 *+
*23
D AC220V 注油注 LUBRICATION *E DC24 牛油GREASE FOR QP1620 D
FG AC AC1 AC2 +L2 S1 S2 S2 1 2 3 4 5 6

E S1 R1 U2 24 X6.1 24 X3.4 U2 23 X6.1 24 X3.4
LEVEL SW PRESSURE LEVEL SW PRESSURE

油油壓壓油油壓壓
-K57
-K57
Y57 Y57
*Y57
NFB4 NFB4 *Y57
C C
U2 U2
-NFB4
2A 2A -NFB4
2A
2A
TO TO
LUB. LUB.
Y5.7
Y4.2
Y5.2
184
Y5.7
Y4.2
Y5.2
184
RDB16-V2
RDB16-V2
work lubrication red door
open
*U2 *S1
lamp on lamp work lubrication red door
*U2
lamp open B
B lamp on
Y57
Y42
Y52
2
Y57
Y42
Y52
2
R6
R1
R6
M
+
R6
R6
M
+
1
-K52 1
-KA11 -K57 -K42 -K52
-KA11 -K57 -K42
-M2
LUBRICATION MOTOR 100W -M2
LUBRICATION MOTOR DC24 1.2A
潤潤油潤潤潤
潤潤油潤潤潤
A A
LUBRICATION
1
2
4
5 X:\線線線 \M\0IMD\V7\0IMF15.SCH
CHEVALIER R
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Page F15
3 6 Drawer name: Johnson Date: 10-Jun-2011
Bl.
1 2 3 4 201-025-17
M-CODE
Miscellaneous Function List
M-Code Function Type Remark

M00 Program stop
M01 Optional stop
M02 End of program
M03 Spindle CW
M04 Spindle CCW
M05 Spindle stop
M06 Auto tool change
M08 Coolant on
M09 Coolant off
M10 4th axis servo off & clamp Option
M11 4th axis servo on & unclamp Option
M17 Coolant through spindle hole Option
M18 M17 off Option
M19 Spindle orientation
M29 Rigid tapping
M30 Program rewind
M31 Air blow on Option
M32 Air blow off Option
M49 ATC automatic maintenance mode Arm Type
M49 Rotary MAG tool No. = Spindle tool No. Carousel Type
M50 POT vertical command Arm Type
M50 MAG forward (to spindle) Carousel Type
M51 Swing arm CCW 65° Arm Type
M51 Tool change position (spindle unclamp) Carousel Type
M52 Tool unclamp Arm Type
M52 Search change tool No. Carousel Type
M53 Swing arm down & turn 180° Arm Type
M53 Spindle clamp Carousel Type
M54 Tool clamp Arm Type
M54 MAG backward (to home) Carousel Type
M55 Swing arm back home Arm Type
M55 Check spindle with MAG tool No. Carousel Type
M56 Pot horizontal command Arm Type
M56 M55 off Carousel Type
C-1
M-Code Function Type Remark
M60 Pot No.1 search and tool No. offset Arm Type
M63 Chip conveyor CW Option
M64 Chip conveyor CCW Option
M65 Chip conveyor off Option
M68 Chip flusher on Option
M69 Chip flusher off Option
M94 Mirror cancel
M95 X mirror image on
M96 Y mirror image on
M98 Main program call sub
M99 Sub program return
C-2
巨集程式
O9001(MACRO B ARM TYPE TOOL CHANGE V-3)
G53
#3003=1 ;Single block DISABLE
#3004=1 ;Feed DISABLE
#100=#4003 ;memory G90 or G91mode
IF[#1001EQ1]GOTO10
M50
G91G40G80G28Z0M19
IF[#1000EQ0]GOTO20
#102=#4120
T99
M6
T#102
N20M6 ;t
N10
#3003=0 ;Single block ENABLE
#3004=0 ;Feed ENABLE
G#100M99 ;
%
D-1
%
O9001(CAROUSEL TYPE TOOL CHANGE VER-4)
IF[#1015EQ1]GOTO50
#100=#4003
#1100=0
IF[#1001GE1]GOTO30
G91G30Z0M19
M18
IF[#1000GE1]GOTO20
N10
M50
M51
G91G28Z0
M52
G30Z0
M53
M56
M54
GOTO30
N20M55
#1100=1
M49
G04P10
M57
#1100=0
M50
GOTO10
N50#3000=1(MACHINE/MST-LOCKED)
N30G#100M99
%
D-2
0iMC/0iMD ARM TYPE
KEEP RELAYS’ ADDRESSES AND FUNCTION
ADDRESS DESCRIPTION
K0.0
K0.1 AIR PRESSURE LOW 1:NEGLIGENCE 0:DISPLAY

K0.3 1:3 axis liner guaid
1:UNCLAMP THE SPINDLE TOOL IN ANY POSITION OF Z AXIS
K0.5 0:UNCLAMP THE SPINDLE TOOL ONLY WHEN THE Z AXIS IN
REFERENCE POSITION.
K0.6 1:spindle collant error
K0.7 ATC MAINTENANCE MCOE: FEED HOLD+SPINDLE STOP 1:ON 0:OFF
K1.1 1:Mode chang SPD do not stop
K1.2 ARM TYPE: 1:20VMC 0:30VMC
K1.3 DOOR SAFETY SWITCH 1:CANCEL 0:EFFECTIVE
K1.4 Lub. Type 1:30vmc 0:20vmc
K1.5 1:TWO STEPS OF SPINDLE TOOL UNCLAMP
K1.6 1:y/delda start for spindle
K2.0 1:32-TOOL MAGAZINE 0:24-TOOL MAGAZINE
K2.1 1:40-TOOL MAGAZINE 0:24-TOOL OR 32-TOOL MAGAZINE
K2.4 1:WORK LAMP NOT FLASH 0:WORK LAMP FLASH
K2.6 1: ABS ON
K2.7 1:Tool code=spindltool do not display warning message
K3.0 1:tool clamp oil level detector for a6/12000i
K3.2 1:GEAR TRANSMISSION SPINDLE 0:BELT DRIVEN SPINDLE
K5.2 3 AXES REFERENCE SIMUTANEOUSLY 1:YES 0:NO
K5.7 1:spindle air blow off when M30 0r M02 execute
TOOL POCKET PRESET:NUMBER OF TOOL POCKETS
C00
CURRENT:CURRENT TOOL POCKET NUMBER
LUBRICATION PRESET:TIME OF PUMP OFF
C04
CURRENT:THE TIME IS CONTROLLED BY PLC
T02 TIME OF LUBRICTION PUMP ON
T04 TIME OF AUTO POWER OFF DELAY
E-1
0iMC/0iMD CAROUSEL TYPE
KEEP RELAYS’ ADDRESSES AND FUNCTION
ADDRESS DESCRIPTION
K0.1 AIR PRESSURE LOW 1:NEGLIGENCE 0:DISPLAY
K0.3 1:3 axis liner guaid
1:ONE-WAY SOLENOID OF MAGAZINE
K0.4
0: TWO-WAY SOLENOID OF MAGAZINE
1:UNCLAMP THE SPINDLE TOOL IN ANY POSITION OF Z AXIS
K0.5 0:UNCLAMP THE SPINDLE TOOL ONLY WHEN THE Z AXIS IS IN
REFERENCE POSITION
K0.6 1:spindle collant error
K1.0 1:12 tool holder 0:20 tool holder
K1.1 1:Mode chang SPD do not stop
K1.2 1:HIGH/LOW GEAR 0:NEUTRAL GEAR
K1.3 DOOR SAFETY SWITCH 1:CANCEL 0:EFFECTIVE
K1.6 1:y/delda start for spindle
K2.4 1:WORK LAMP NOT FLASH 0:WORK LAMP FLASH
K5.2 3 AXES REFERENCE SIMUTANEOUSLY 1:YES 0:NO
TOOL POCKET PRESET:NUMBER OF TOOL POCKETS

C0
CURRENT:CURRENT TOOL POCKET NUMBER
LUBRICATION PRESET:TIME OF PUMP OFF
C4
CURRENT:THE TIME IS CONTROLLED BY PLC
T2 TIME OF LUBRICATION PUMP ON
T4 TIME OF AUTO POWER OFF DELAY
E-2
SPARE PARTS LIST
NO COMMENT DESCRIPTION MODEL Q’TY REMARK

1 EUCHNER Limit switch (X+,Y,Z)N1AR-502-M 3
2 TE MAGNETIC CONTACTOR LC1-D50F7 1
3 TE MAGNETIC CONTACTOR LC1-D80F7 1 QP35/40
4 TE MAGNETIC CONTACTOR LC1-D09F7 6
5 TE MAGNETIC LOCK LAD9V2 2
6 TE OVERLOAD PROTECTOR GV2-M08 (2.5-4) 1
7 TE OVERLOAD PROTECTOR LRD-05 0.63~1A 2
8 TE OVERLOAD PROTECTOR LRD-06 1~1.6A 1
9 TE OVERLOAD PROTECTOR LRD-07 1.6-2.5A 1
10 TE OVERLOAD PROTECTOR LRD-08 2.5~4A 1
11 PAMOTEK RELAY MODULE RDB16-V2 1
12 TE NFB C60N/1P/1A 60862 1
13 TE NFB C60N/1P/2A 2
14 TE NFB C60N/1P/6A 60866 1
15 TE NFB C60N/2P/1A 1
16 TE NFB C60N/2P/D6A 1
RP1240D-24C(24V/1
17 REIGN Power Supply 1
0A) (DIN RAIL)
18 FUJI BRAKER EA53C 50A 1 1320/QP16/20
19 FUJI BRAKER FUJI EA103C 75A 1 QP24/25
20 FUJI BRAKER FUJI EA103C 100A 1 QP28/35/40
21 FUJI BRAKER COVER BZ-TB20B-3 2
22 LGE TRANSFORMER 900VA 1
23 PAMOTEK I/O BOARD IR-34 3
24 OMRON RELAY MY2NJDC24V 4
25 OMRON RELAY SCOKET PYF-08N 4
26 OMRON RELAY MY4NJDC24V 3
27 TE SAFETY E-STOP MODULE XPS-AF5130 1 CE
28 Fuji BREAKER COIL BZF40BT 1 CE
29
30
31
32
33
F-1
01. SPINDLE HEAD
2012/04/21
NO. PART NO. DESCRIPTION Q'TY SIZE MODEL

01-001A 7531-00001121 SPINDLE MOTOR 1 A8/8000 FANUC
01-001B 7530-25000001 SPINDLE MOTOR 1 1PH8133-1DD02 SIEMENS
01-001C 7539-07700117 SPINDLE MOTOR 1 QAN200U/9K HEIDENHAIN
01-002 2939*01080002 BASE PLATE 1

01-003 2940*01004000 SPINDLE 1
01-004 2930-01013000 MOTOR SEAT PLATE 1 F-A6/A8,H-QAN3L
01-005 2930-09058000 LIMIT SWITCH SEAT 1
01-006 2930-V26X0800 LIMIT BLOCK 2
01-007 2932-01095001 COMPRESSION SPRING 4
01-008 2932-01137000 SETTING PLATE 1
01-009A 2934-03058000 LIMIT BLOCK 1 H/S P16,V30,HOME FANUC
01-009B 2930-03008000 LIMIT BLOCK 1 H,S
01-010 2939-01031000 SETTING PLATE 1

01-011 2939-01032000 CYLINDER SUPPORTING 4
SCREW
01-012 2939-01035001 CYLINDER 1 DJ2T-T-3.5/φ160
01-013 2939-01091000 TIMING PULLEY 1
01-014 2939-01095000 SETTING BLOT 4 M16X2P
01-015 2939-01096001 ADJUSTING ROD 4
01-016 2939-07008000 SETTING PLATE 2
01-017 2941-01002000 SEPARATING BLOCK 1
01-018 2942-01001000 SPINDLE SEAT 1
01-019 2942-01003000 SETTING SEAT 1
01-020 2942-09013000 BRACKET 1
01-021 2942-09015000 SETTING PLATE 1
01-022 2942-09069000 SHEET METAL 1
01-023 2942-09070000 SHEET METAL 1
01-024 2942-09071000 SHEET METAL 1
01-025 2942-09072000 SHEET METAL 1
01-026 2942-09073000 SHEET METAL 1
01-027 2942-09099000 COVER PLATE 1
01-028 2942-09100000 COVER PLATE 1
01-029 4001-10025610 INNER HEX. HEAD SCREW 4 M10x25L
01. SPINDLE HEAD
2012/04/21

01-031 4201-01200001 HEX. NUT 4 M12
01-032 4207-06000000 LOCK NUT 4 AN06
01-033 4301-01000000 PLAIN WASHER 4 M10x25L
01-034 4301-01210000 PLAIN WASHER 4 M12
01-035 4304-06000000 LOCK WASHER FOR 4 AW06
BEARING
01-036 5008-29608804 TIMING BELT 1 880-5GT-40 UNITTA
01-037 5022-29010130 PROTECTION DUCT 1 R68.2-150-34
01-038 5022-29010350 PROTECTION DUCT 1 R68.075-150-34
01-039 5200-29160200 SWITCH 3 22MF,PT1/4
01-040 5905-29012000 OPTICS SCALE 1 LC191F
01-041 6207-29020050 SPRINKLER PIPE 3 PT1/4"×50L
01-042 6316-10120000 FLOATING JOINT 2 M20×1.5P
01-043 6327-29010100 VOLUME TYPE 4 MU-10 (0.1CC)
DISTRIBUTOR
01-044 6327-29010200 VOLUME TYPE 1 MU-20 (0.2CC)
DISTRIBUTOR
01-045 6327-29020500 CONNECTOR 1 FUJ-5S
01-046 7202-29001000 PROXIMITY SWITCH 1 E2E-X3D1-N,M12
1500VMC-EN
02. COLUMN
2012/04/21

02-001A 7531-00001141 SERVO MOTOR 1 α12/3000i FANUC
02-001B SERVO MOTOR 1 1FK7101 SIEMENS
02-001C SERVO MOTOR 1 QYS155D HEIDENHAIN
02-002 2942*05006000 LINEAR GUIDE WAY 1

02-003 2601-04016000 STOP BLOCK 4
02-004 2931-04002000 LINEAR GUIDE 26
02-005 2932-03034000 BEARING SPACER 1
02-006 2932-03035000 SPACER 1
02-007 2932-03036000 STOP BLOCK 2
02-008 2932-03039000 SPACER 1
02-009 2932-03040001 COVER PLATE 1
02-010 2932-07014001 HOISTING RING 2
02 011
02-011 2934 03017001 COUPLER SEAT
2934-03017001 1
02-012 2938-02011000 BEARING SEAT 1
02-013 2938-02012000 SPACER（A2） 1
02-014 2938-02016000 WATER BAFFLE 2
02-015 2938-08009000 ADJUSTING BLOCK 2
02-016 2942-01002000 PNEUMATIC CYLINDER 2 DAL-100-700FA
02-017 2942-01004000 SETTING SEAT 1
02-018 2942-02001000 COLUMN 1
02-019 2942-02002000 ATC SEAT 1
02-020 2942-04009000 Z AXIS TELESCOPIC COVER 1
02-021 2942-04012000 PLATE 1
02-022 2942-05003000 Z AXIS BALLSCREW 1
02-023 2942-09012000 CYLINDER SEAT 2
02-025 2942-09028000 BRACKET 1
02-026 2942-09031000 BRACKET 1
02-027 2942-09032000 BRACKET 1
02-028 2942-09052000 PLATE 1
02-029 2942-09097000 SHEET METAL 1
02. COLUMN
2012/04/21

02-031 4001-12035610 INNER HEX. HEAD SCREW 4 M12×35L
02-032 4001-12040610 INNER HEX. HEAD SCREW 6 M12×40L
02-033 4003-06012610 HEX. SOCKET SCREW 4 M6×12L
02-034 4208-04015003 LOCK NUT 2 YSK M40×P1.5
02-035 4405-05050200 TAPER PIN 4 5# 50L
02-036 4925-40072000 ANGULAR CONTACT BALL 7
40×72×15
BEARING
02-037A 5021-29350040 COUPLING 1 SFC-090SA-35B-35BFANUC
02-037B 5021-29380050 COUPLING 1 GS38/45,D32/D35 HEIDENHAIN
02-037C 5021-29280070 COUPLING 1 GS28,98SHA-GS SIEMENS
02-038 6003-10450000 V RING 2 V45A

02-039 6101-20350010 O RING 2 G35
02-040 7201-29004010 LIMIT SWITCH 1 SN-02-R12-ES502E
1500VMC-EN
03. TABLE
2012/04/21

03-001 2930-V26X0800 DOG 2
03-002 2931-04002000 LINEAR GUIDE 6
03-003 2939-07008000 SETTING PLATE 2
03-004 2942-03001000 TABLE 1
03-005 2942-03002000 SETTING SEAT 1
03-006 2942-09008000 PLUG 12 D18×10L
03-007 2942-09009000 SUPPORT BRACKET 1
03-008 2942-09045000 COVER PLATE 1
03-009 2942-09046000 COVER PLATE 1
03-010 5022-29010231 PROTECTION DUCT 1
03-011 6101-10140010 O RING 12 P14
03-012 6305-00040000 MALE ELBOW 7 PH-401
03 013
03-013 6327 29010100 VOLUME TYPE DISTRIBUTOR
6327-29010100 4 MU 10 (0
MU-10 1CC)
(0.1CC)
03-014 6327-29010200 VOLUME TYPE DISTRIBUTOR 1 MU-20 (0.2CC)
03-015 6327-29020500 CONNECTOR 1 FUJ-5S
1500VMC-EN
04. SADDLE
2012/04/21

04-001 7531-00001141 SERVO MOTOR 1 α12/3000i FANUC
SERVO MOTOR 1 1FK7100 SIEMENS
SERVO MOTOR 1 QSY 155C HEIDENHAIN
04-002 2942*05004000 LINEAR GUIDE WAY 1 RGW35HC2R1040ZBP

04-003 2601-04016000 STOP BLOCK 4
04-004 2931-04002000 LINEAR GUIDE 76
04-005 2932-03034000 BEARING SPACER 1
04-006 2932-03035000 SPACER 1
04-007 2932-03036000 STOP BLOCK 2
04-008 2932-03039000 SPACER 1
04-009 2932-03040001 COVER PLATE 1
04-010 2934-03017001 COUPLER SEAT 1
04 011
04-011 2938 02011000 BEARING SEAT
2938-02011000 1
04-012 2938-02012000 SPACER 1
04-013 2938-02016000 WATER BAFFLE 2
04-014 2938-04016000 CLAMPING PLATE 1
04-015 2940-04031000 SWITCH SEAT 1
04-016 2942-04001000 SADDLE 1
04-017 2942-04002000 X AXIS TELESCOPIC COVER 2
04-018 2942-04010000 BRACKET 2
04-019 2942-04016000 SEAT 1
04-020 2942-04017000 BRACKET 2
04-021 2942-05001000 X AXIS BALL SCREW 1
04-023 2942-09093000 SETTING BRACKET 1
04-024 2942-09094000 BRACKET 2
04-027 4003-06012610 HEX. SOCKET SCREW 4 M6X12L
04-028 4208-04015003 LOCK NUT 2 YSK-M40xP1.5
04-029 4405-05050200 TAPER PIN 4 5#x50L
04. SADDLE
2012/04/21

04-031A 5021-29350040 COUPLING 1 SFC-090SA-35B-35BFANUC
04-031C 5021-29280070 COUPLING 1 GS28,98SHA-GS SIEMENS
04-032 5022-29010120 PROTECTION DUCT 2 CBO-1-26X38-142

04-033 5905-29043000 OPTICS SCALE 1
04-034 6003-04520000 V RING 2 V45A
04-035 6101-20350010 O RING 2 G35
04-036 6305-00040000 MALE ELBOW 8 PH-401
04-039 6327-29020500 CONNECTOR 2 FUJ-5S
04-040 7201-29004010 LIMIT SWITCH 2 SN-02-R12-ES502E EUCHNER
1500VMC-EN
05. BASE
2012/04/21

05-001 2942*05005000 LINEAR GUIDE WAY 1
05-002 T620-02005000 PAD 11
05-003 2601-04016000 STOP BLOCK 4
05-004 2930-V26X0800 DOG 2
05-005 2931-04002000 LINEAR GUIDE 68
05-006 2932-03034000 BEARING SPACER 1
05-007 2932-03035000 SPACER 1
05-008 2932-03036000 STOP BLOCK 2
05-009 2932-03039000 SPACER 1
05-010 2932-03040001 COVER PLATE 1
05-011 2932-07005000 ADJUSTING TABLE TABLE 11 M32x1.5Px120L
05-012 2932-07006000 HEX. NUT 11 M32x1.5P
05 013
05-013 2932 07007000 SPACER
2932-07007000 11
05-014 2934-03017001 COUPLER SEAT 1
05-015 2938-02011000 BEARING SEAT 1
05-016 2938-02012000 SPACER 1
05-017 2938-02016000 WATER BAFFLE 2
05-018 2939-07008000 SETTING PLATE 2
05-019 2942-04003000 Y AXIS COVER PLATE 1
05-025 2942-04011000 BRACKET 1
05-026 2942-04015000 SUPPORT BRACKET 1
05-027 2942-04018000 BRACKET 1
05-028 2942-04019000 BRACKET 1
05-029 2942-05002000 Y AXIS BALLSCREW 1
05-030 2942-07001000 MACHINE BASE 1
05-031 2942-09090000 ADAPTER PLATE 2
05. BASE
2012/04/21

05-033 2942-09092000 CHIP CONVEYOR 2
05-036 4003-06012610 HEX. SOCKET SCREW 4 M6X12L
05-037 4009-36000000 EYE BOLT 2 M36X4.0P
05-038 4208-04015003 LOCK NUT 2 YSK-M40xP1.5
05-039 4405-05050200 TAPER PIN 4 5#x50L
05-040 4925-40072000 ANGULAR CONTACT BALL NTN40*72*15
7
BEARING
05-041A 5021-29350040 COUPLING 1 SFC-090SA-35B-35 FANUC
05-042B 5021-29280070 COUPLING 1 GS28,98SHA-GS SIEMENS
05-042 5905-29012000 OPTICS SCALE 1

05-043 6003-10450000 V RING 2 V45A
05-044 6101-20350010 O RING 2 G35
05-045 7000-30006000 MOTOR 2 G11V100S-90,220/380V
05-046A 7531-00001141 SERVO MOTOR 1 α12/3000i FANUC
05-046B SERVO MOTOR 1 1FK7100 SIEMENS
05-046C SERVO MOTOR 1 QSY 155C HEIDENHAIN
1500VMC-EN
06. SHEET METAL（Ⅰ）
2012/04/21

06Ⅰ-001 2601-09005000 SETTING SEAT 1
06Ⅰ-002 2601-09007000 SETTING PLATE 1
06Ⅰ-003 2930-09048A00 WIRING BOARD 1
06Ⅰ-004 2930-09079000 SEAL PLATE 2
06Ⅰ-005 2938-09054B00 LIVER DOOR & WINDOW 2
06Ⅰ-006 2939-09021000 PRESSING PLATE 4
06Ⅰ-007 2939-09022000 PRESSING PLATE 4
06Ⅰ-008 2939-09051000 PANEL 2
06Ⅰ-009 2940-09029000 COVER PLATE 1
06Ⅰ-010 2940-09067000 PIPE SEAT 2
06Ⅰ-011 2941-09037000 UPPER DOOR 2
06Ⅰ-012 2941-09038000 DOWN DOOR 2
06Ⅰ 013
06Ⅰ-013 2941 09039000 COVER PLATE
2941-09039000 1
06Ⅰ-014 2941-09041000 DOOR 1
06Ⅰ-015 2941-09047000 SETTING PLATE 1
06Ⅰ-016 2941-09056000 OIL DOOR 1
06Ⅰ-017 2941-09059000 CLAMPING PLATE 4
06Ⅰ-018 2941-09064000 ELECTRIC BOX 1
06Ⅰ-019 2941-09067000 ELECTRIC BOX DOOR 1
06Ⅰ-020 2941-09068000 ELECTRIC BOX DOOR 1
06Ⅰ-021 2941-09080000 SPINDLE SEAT ASSEMBLY 4
06Ⅰ-022A 2942-09001000 OPERATING BOX 1 FANUC
06Ⅰ-022B 2942-09006000 OPERATING BOX 1 S,H
06Ⅰ-023 2942-09011A00 CHIP CONVEYOR 1
06Ⅰ-024 2942-09016000 SHEET METAL 1
06Ⅰ-025 2942-09019000 COVER 1
06Ⅰ-026 2942-09020000 HOOK 2
06Ⅰ-027 2942-09023000 PLATE 1
06Ⅰ-028 2942-09024000 PLATE 1
06Ⅰ-029 2942-09025000 PLATE 1
06Ⅰ-030 2942-09027000 BLOCK 4
06. SHEET METAL（Ⅰ）
2012/04/21

06Ⅰ-032 2942-09030000 COVER PLATE 1
06Ⅰ-033 2942-09033000 BLOCK 2
06Ⅰ-034 2942-09034000 COVER 1
06Ⅰ-035 2942-09037000 LEFT SHIELD 1
06Ⅰ-036 2942-09038000 RIGHT SHIELD 1
06Ⅰ-037 2942-09039000 RIGHT DOOR 1
06Ⅰ-038 2942-09040000 LEFT DOOR 1
06Ⅰ-039 2942-09043000 OPERATING BOX BRIDGE 1
06Ⅰ-040 2942-09044000 BRACKET 1
06Ⅰ-041 2942-09047000 PLATE 1
06Ⅰ-042 2942-09048000 PLATE 1
06Ⅰ-043 2942-09049000 COVER 1
06Ⅰ 044
06Ⅰ-044 2942 09050000 COVER PLATE
2942-09050000 2
06Ⅰ-045 2942-09051000 COVER PLATE 1
06Ⅰ-046 2942-09054000 PLATE 1
06Ⅰ-047 2942-09056000 COVER PLATE 1
06Ⅰ-048 2942-09059000 COVER PLATE 1
06Ⅰ-049 2942-09060000 SETTING PLATE 1
06Ⅰ-050 2942-09061000 PLATE 1
1500VMC-EN
06. SHEET METAL（Ⅱ）
2012/04/12

06Ⅱ-001 2931-09233A00 CHIP CONVEYOR 1
06Ⅱ-002 2938-09073000 WHEEL 4 CNGN75-R
06Ⅱ-003 2938-09074000 WHEEL 2 CMGNS75-R
06Ⅱ-004 2940-09037001 FILTER GAUZE BOX 1 #10
06Ⅱ-005 2940-09038001 FILTER GAUZE BOX 1 #6
06Ⅱ-006 2941-09030000 COVER PLATE 1
06Ⅱ-007 2941-09031000 COVER PLATE 1
06Ⅱ-008 2942-09077000 WATER TANK 1
06Ⅱ-009 2942-09079000 GAUZE PLATE 1
06Ⅱ-010 2942-09080000 TANK DRAWER 1
06Ⅱ-011 2942-09081000 COVER PLATE 2
06Ⅱ-012 2942-09082000 COVER PLATE 1
06Ⅱ-013 6203 07001000 MALE CONNECTOR
06Ⅱ 013 6203-07001000 2
06Ⅱ-014 6203-29070400 CHECK VALVE 2
06Ⅱ-015 6203-29130610 L TYPE JOINT 2
06Ⅱ-016 6501-15005000 PUMP 2
06Ⅱ-017 6505-29002000 WATER LEVEL GAUGE 1
1500VMC-EN

Operating Manual Parts List: 1500VMC (FANUC 0iMD)

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Operating Manual Parts List: 1500VMC (FANUC 0iMD)

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1500VMC ( FANUC 0iMD )

quality, precisely daily maintenance is recommended. As this is a necessary

concerned with dimension, accuracy or other details, according to our continuous

designs without pre-notice.

abnormal operation or maintenance, the it is beyond the guarantee.

are warmly welcomed for us!

7. TOOL CHANGER SYSTEM MECHANICAL SPECIFICATION & DRAWINGS . 7-1

Chapter 5 : Describes the automatic lubrication system and others.

and/or damage, direct or indirect, resulting from such malfunction or failure.

The limit of spindle service life:

2. If a continuous usage over Nmax.×75％rpm, the machine must be shut down at

least one hour after every 24 hours of operation.

3. Allotment of speeds: about 70% below Nmax.×75％rpm, about 20% between

Nmax.×75％ to 90％rpm and about 10% over Nmax.×90％

It is not recommended to cut a danger material such as Magnesium or worked in a

1. Basic operating practices

(5) Before replacing a fuse, power off the machine.

(6) Provide sufficient working space to avoid hazardous falls.

(9) Never touch a switch accidentally.

(13) Do not operate the machine during violent thunderstorms.

(17) If there is a danger of explosion or fire because flammable material is to be cut

Main Power Security door

Rotating cutting tools can cause severe injures, Never approach or

Compressed air can injure you. Do not work on compressed air

Rotating Cutting Tools Safety Label.

SAFETY LABEL NO. 2:

Electrical Shock Danger Label.

WARNING - Unsafe operating practices could result in severe physical injury.

CAUTION - Unsafe operating practices could result in severe physical injury.

1-7. Indicator Description

Green (down) : Running

Orange (middle) : program cycle end.

Red (up) : alarm

(1) The treatment of air pollution during operation

(2) The treatment of waste tool

(3) The treatment of waste lubricant and grease

(4) The treatment of waste coolant

(5) The treatment of waste machine

(6) The treatment of packing materials

c Plastics : Appoint some qualified recycling company to dispose.

e Wood : Appoint some qualified recycling company to dispose.

1. Spindle 13. Warning lamp

Working Area Operator’s position

The position of caution labels on the machine.

Keep off machine when in automatic mode. Can

Do not operate before shutting

Describes the moving direction of all axis and define

Always wear safety shoes with steel toe caps and

Compressed air can injure you. Do not work on

Don’t unclamp tools when it clamped in spindle.

This push button is used for manual tools clamping

High voltage electricity can severely injure or kill you.

200-400V / 3PH / 50HZ

Main Volt: Power required:

To shut off the main power of entire machine and

Lifting / Point position.

* These values are calculated if :

BT-40 Pull stud

CT-40 Pull stud

DIN-40 Pull stud

(1) 15HP AC spindle Mortor(α8)

TORQUE(N-m) POWER (KW)

Spindle speed (rpm)