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CDM Series

PRO Series
Professional Series
Two-Way Mobile Radios

Detailed Service Manual


CDM Series™ and
PRO Series™
Two-Way Mobile Radios

Detailed Service Manual

6881091C63-B
Product Safety and RF Exposure Compliance

Before using this product, read the operating instructions for


! safe usage contained in the Product Safety and RF Exposure
Caution booklet enclosed with your radio.

ATTENTION!
This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements.
Before using this product, read the RF energy awareness information and operating instructions in
the Product Safety and RF Exposure booklet enclosed with your radio (Motorola Publication part
number 6881095C99) to ensure compliance with RF energy exposure limits.
For a list of Motorola-approved antennas, batteries, and other accessories, visit the following web site
which lists approved accessories: http://www.motorola.com/cgiss/index.shtml.
Foreword
The information contained in this manual relates to all CDM Series and PRO Series models of Professional
Series two-way mobile radios. This manual provides sufficient information to enable qualified service
technicians to troubleshoot and repair a Professional Series two-way mobile radio to the component level.
Manual Revisions
Changes which occur after this manual is printed are described in FMRs (Florida Manual Revisions). These
FMRs provide complete replacement pages for all added, changed, and deleted items, including pertinent
parts list data, schematics, and board overlays. To obtain FMRs, please contact the Customer Care and
Services Division (CCSD). (Refer to the Appendix in the back of this manual for contact information.)
Computer Software Copyrights
The Motorola products described in this manual may include copyrighted Motorola computer programs stored
in semiconductor memories or other media. Laws in the United States and other countries preserve for
Motorola certain exclusive rights for copyrighted computer programs, including, but not limited to, the
exclusive right to copy or reproduce in any form the copyrighted computer program. Accordingly, any
copyrighted Motorola computer programs contained in the Motorola products described in this manual may
not be copied, reproduced, modified, reverse-engineered, or distributed in any manner without the express
written permission of Motorola. Furthermore, the purchase of Motorola products shall not be deemed to grant
either directly or by implication, estoppel, or otherwise, any license under the copyrights, patents or patent
applications of Motorola, except for the normal non-exclusive license to use that arises by operation of law in
the sale of a product.
Document Copyrights
No duplication or distribution of this document or any portion thereof shall take place without the express
written permission of Motorola. No part of this manual may be reproduced, distributed, or transmitted in any
form or by any means, electronic or mechanical, for any purpose without the express written permission of
Motorola.
Disclaimer
The information in this document is carefully examined, and is believed to be entirely reliable. However, no
responsibility is assumed for inaccuracies. Furthermore, Motorola reserves the right to make changes to any
products herein to improve readability, function, or design. Motorola does not assume any liability arising out
of the applications or use of any product or circuit described herein; nor does it cover any license under its
patent rights nor the rights of others.
Trademarks
MOTOROLA, the Stylized M logo, CDM Series and CDM Series model numbers, PRO Series and PRO
Series model numbers, and Professional Radio are registered in the US Patent & Trademark Office. All other
products or service names are the property of their respective owners.
© Motorola, Inc. 2005.
CDM Series™ and PRO Series™
Two-Way Mobile Radios
Detailed Service Manual

Contents

Intrinsically Safe Radio Information

Chapter 1: Service Maintainability

Chapter 2: Control Head Service Information

Chapter 3: Controller Service Maintainability

Chapter 4: VHF (136-174 MHz) 1-25W Service Information

Chapter 5: UHF Band 1 (403-470 MHz) 1-25W Service Information

Chapter 6: UHF Band 2 (450-512/527 MHz) 1-25W Service Information

Chapter 7: Low Band Service Information


Chapter 8: VHF (136-174 MHz) 25-45W Bipolar Service Information

Chapter 9: UHF Band 1 (403-470 MHz) 25-40W Bipolar Service Information

Chapter 10: UHF Band 2 (450-512/520 MHz) 25-40W Bipolar Service Information

Chapter 11: VHF (136-174 MHz) 25-45W LDMOS Service Information

Chapter 12: UHF Band 1 (403-470 MHz) 25-40W LDMOS Service Information

Chapter 13: UHF Band 2 (450-512/520 MHz) 25-40W LDMOS Service Information

Appendix A: Replacement Parts Ordering

February, 2005
Notes
Chapter 1: i

Chapter 1: Service Maintainability


Table of Contents

Section 1 Introduction

1.0 About this Manual .............................................................................................1:1-1


1.1 Scope ..........................................................................................................1:1-1
1.2 Organization ................................................................................................1:1-1
1.3 Conventions.................................................................................................1:1-1
2.0 Warranty and Service Support..........................................................................1:1-1
2.1 Warranty Period and Return Instructions ....................................................1:1-2
2.2 After Warranty Period ..................................................................................1:1-2
2.3 Piece Parts Availability ................................................................................1:1-2
2.4 Replacement Parts Ordering .......................................................................1:1-2
2.5 Technical Support........................................................................................1:1-3
3.0 Radio Model Information...................................................................................1:1-3

Section 2 Maintenance

1.0 Introduction .......................................................................................................1:2-1


2.0 Preventive Maintenance ...................................................................................1:2-1
2.1 Inspection ....................................................................................................1:2-1
2.2 Cleaning ......................................................................................................1:2-1
3.0 Safe Handling of CMOS and LDMOS...............................................................1:2-2
4.0 General Repair Procedures and Techniques....................................................1:2-2
4.1 Parts Replacement and Substitution ...........................................................1:2-2
4.2 Rigid Circuit Boards.....................................................................................1:2-2
4.3 Chip Components........................................................................................1:2-3
4.4 Shields.........................................................................................................1:2-3
5.0 Notes For All Schematics and Circuit Boards ...................................................1:2-4

Section 3 Service Aids

1.0 Recommended Service Tools...........................................................................1:3-1


2.0 Recommended Test Equipment .......................................................................1:3-3

6881091C63-A
Chapter 1: ii

Notes

6881091C63-A
Chapter 1: 1-1

Section 1
INTRODUCTION

1.0 About this Manual

1.1 Scope

This manual is intended for use by service technicians familiar with mobile two-way radio
equipment. It contains service information required for the equipment described and is current as of
the printing date. Changes which occur after the printing date may be incorporated by a complete
manual revision or alternatively as additions.

NOTE Before operating or testing these units, please read the Product Safety and RF Exposure
booklet (Motorola publication part number 6881095C99) enclosed with your radio.

1.2 Organization

This manual is organized such that the first three chapters contain non–band-specific information,
and the remaining chapters cover band-specific information (for example, VHF low power, UHF
Band 1 high power, etc.).

All data on control heads—including board overlays, schematics, and parts lists—is contained in
Chapter 2, and all data on controllers is in Chapter 3.

The band-specific chapters (Chapters 4–13) each contain their own sections on:

• model charts and technical specifications (Section 1)


• theory of operation (Section 2)
• troubleshooting charts (Section 3)
• board overlays, schematics, and parts lists (Section 4)

Every chapter includes its own table of contents. In addition, the introductory page for each
schematics section in the manual has allocation charts, indicating the page numbers for each board
overlay, schematic and parts list in the section.

1.3 Conventions

“Microprocessor” is abbreviated as “µP”.

2.0 Warranty and Service Support


Motorola offers support which includes full exchange and/or repair of the product during the
warranty period (available only in certain countries), and service/repair or spare parts support out of
warranty. Any “return for exchange” or “return for repair” to an authorized Motorola Dealer must be
accompanied by a Warranty Claim Form. Contact an authorized Motorola dealer for Warranty Claim
Forms.

6881091C63-A
Chapter 1: 1-2 Warranty and Service Support

2.1 Warranty Period and Return Instructions

The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or
Reseller contract. These conditions may change from time to time, and the following subsections
are for guidance purposes only.

In instances where the product is covered under a “return for replacement” or “return for repair”
warranty, follow the steps outlined below before shipping the unit back to the appropriate Motorola
warranty depot:

1. Check the product to make sure it is correctly programmed or has not been subjected to
damage outside the terms of the warranty.
2. Contact Customer Resources to report the problem.
3. Fill out a Warranty Claim Form. (Forms are available from your Customer Resources
representative or authorized Motorola dealer.)
4. Ship the product(s) back in the original packaging (or otherwise securely packaged) to ensure
it is not damaged in transit. Enclose the Warranty Claim Form in the package.

2.2 After Warranty Period

Motorola continues to support its products in two ways after the Warranty period:

• Motorola's Customer Care and Services Division (CCSD) (formerly AAD) offers a repair service
to both end-users and dealers at competitive prices.
• CCSD supplies individual parts and modules that can be purchased by dealers who are
technically capable of performing fault analysis and repair.

2.3 Piece Parts Availability

Some replacement parts, spare parts, and/or product information can be ordered directly.

If... It means that...

The part has a complete Motorola part number The part can be ordered from Motorola’s
assigned to it Customer Care and Services Division.
The part does not have a part number The part is not normally available from
assigned to it Motorola.
The part number is appended with an asterisk The part is serviceable only by a Motorola
Depot.
A parts list is not included No user-serviceable parts are available for
that kit or assembly.

2.4 Replacement Parts Ordering

When ordering replacement parts and information, be sure to specify the complete Motorola
identification number in your order. Direct all part orders to your local Customer Care and Services
Division (CCSD) office. Refer to the Appendix in the back of this manual for contact information.

6881091C63-A
Radio Model Information Chapter 1: 1-3

2.5 Technical Support

Motorola provides technical support to assist dealers, distributors and self-maintained customers in
resolving problems, if any, with their unit. When contacting Motorola Technical Support, keep the
radio’s model number and the unit’s serial number handy. Technical support contact information is
listed below.

United States and Puerto Rico: 1-800-927-2744


Mexico, Caribbean, South and Central America: Go to https://www.motorola.com/businessonline.
Log in and click on Contact Us.

3.0 Radio Model Information


The radio’s model number and serial number are located on a label attached to the back of the unit.
The radio’s model number indicates the unit’s RF output power, frequency band, protocols, and
physical packages. The example below shows a mobile radio model number and its characteristics.

Table 1-1 Radio Model Number (Example: AAM25KHC9AA1AN)


Motorola
Type of Model Power Physical Channel Feature Model Model
Internal Freq. Band Protocol
Unit Series Level Packages Spacing Level Revision Package
Use Only

AA M 25 K H C 9 AA 1 A N
or (for VHF 1-25W No Display, Program- Conven- 4F
LA Mobile) (136- Basic mable tional
174MHz) Keypad
B K A DU 2
Low Band, R1 25-40W No Display LTR 64F
(29.7- No Keypad
36.0MHz)
C D DP 5
Low Band, R2 1-Line PassPort 128F
(36.0- Display, and LTR
42.0MHz) Limited
Keypad
D F PW 6
Low Band, R3 1-Line 1.5ppm 160F
(42.0- Display, LTR
50.0MHz) Standard
Keypad
R 8
UHF1 160F
(403-
470MHz)
S
UHF2
(CDM:450-
512MHz,
PRO,1-25W:
450-527MHz,
PRO,25-40W:
450-520MHz

6881091C63-A
Chapter 1: 1-4 Radio Model Information

Notes

6881091C63-A
Chapter 1: 2-1

Section 2
MAINTENANCE

1.0 Introduction
This chapter of the manual describes:

• preventive maintenance
• safe handling of CMOS devices
• repair procedures and techniques

2.0 Preventive Maintenance


The radios do not require a scheduled preventive maintenance program; however, periodic visual
inspection and cleaning is recommended.

2.1 Inspection

Check that the external surfaces of the radio are clean, and that all external controls and switches
are functional. We recommend against inspecting the interior electronic circuitry.

2.2 Cleaning

The following procedures describe the recommended cleaning agents and the methods to be used
when cleaning the external and internal surfaces of the radio. External surfaces include the front
cover, housing assembly, and battery case. These surfaces should be cleaned whenever a periodic
visual inspection reveals the presence of smudges, grease, and/or grime.

CAUTION The effects of certain chemicals and their vapors can have harmful results on certain
plastics. Do not use aerosol sprays, tuner cleaners, and other chemicals to clean the
radio.

NOTE Internal surfaces should be cleaned only when the radio is disassembled for servicing or
repair.

2.2.1 Cleaning External Plastic Surfaces

The only recommended agent for cleaning the external radio surfaces is a 0.5% solution of a mild
dishwashing detergent in water. Apply this solution sparingly on the surface with a stiff, non-metallic,
short-bristled brush to work all loose dirt out. Use a soft, absorbent, lintless cloth or tissue to remove
the solution. Then dry the radio. Make sure that no water remains entrapped near the connectors,
cracks, or crevices.

6881091C63-A
Chapter 1: 2-2 Safe Handling of CMOS and LDMOS

2.2.2 Cleaning Internal Circuit Boards and Components

The only factory-recommended liquid for cleaning the printed circuit boards and their components is
isopropyl alcohol (100% by volume). Apply Isopropyl alcohol with a stiff, non-metallic, short-bristled
brush to dislodge embedded or caked materials located in hard-to-reach areas. The brush stroke
should direct the dislodged material out and away from the inside of the radio. Make sure that
controls or tunable components are not soaked with alcohol. Do not use high-pressure air to hasten
the drying process since this could cause the liquid to collect in unwanted places. Upon completion
of the cleaning process, use a soft, absorbent, lintless cloth to dry the area. Do not brush or apply
any isopropyl alcohol to the frame, front cover, or back cover.

NOTE Always use a fresh supply of alcohol and a clean container to prevent contamination by
dissolved material (from previous usage).

3.0 Safe Handling of CMOS and LDMOS


Complementary metal-oxide semiconductor (CMOS) devices are used in this family of radios. CMOS
characteristics make them susceptible to damage by electrostatic or high voltage charges. Damage
can be latent, resulting in failures occurring weeks or months later. Therefore, take special
precautions to prevent device damage during disassembly, troubleshooting, and repair.

CAUTION DO NOT attempt to disassemble the radio without first referring to the disassembly and
reassembly sections in the Basic Service Manual (Motorola Publication part number
6881091C62 [CDM Series models] or 6881092C71 [PRO Series models]).

Handling precautions are mandatory for CMOS circuits and are especially important in low humidity
conditions.

4.0 General Repair Procedures and Techniques

4.1 Parts Replacement and Substitution

When replacing damaged parts, use identical part replacements. If an identical replacement
component is not locally available, check the parts list for the proper Motorola part number and order
the component from the nearest Motorola parts center (see the Appendix at the back of this manual).

4.2 Rigid Circuit Boards

This family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are not
accessible, some special considerations are required when soldering and desoldering components.
The through-plated holes may interconnect multiple layers of the printed circuit. Therefore, exercise
care to avoid pulling the plated circuit out of the hole.

When soldering near the 18-pin and 40-pin connectors:

• avoid accidentally getting solder in the connector.


• be careful not to form solder bridges between the connector pins.
• closely examine your work for shorts due to solder bridges.

6881091C63-A
General Repair Procedures and Techniques Chapter 1: 2-3

4.3 Chip Components


Use either the RLN4062 Hot-Air Repair Station or the Motorola 0180381B45 Repair Station for chip
component replacement. When using the 0180381B45 Repair Station, select the TJ-65 mini-
thermojet hand piece. On either unit, adjust the temperature control to 370°C (700°F), and adjust the
airflow to a minimum setting. Airflow can vary due to component density.

To remove a chip component:


1. Use a hot-air hand piece and position the nozzle of the hand piece approximately 0.3 cm
(1⁄8") above the component to be removed.
2. Begin applying the hot air. Once the solder reflows, remove the component using a pair of
tweezers.
3. Using a solder wick and a soldering iron or a power desoldering station, remove the excess
solder from the pads.

To replace a chip component using a soldering iron:


1. Select the appropriate micro-tipped soldering iron and apply fresh solder to one of the solder
pads.
2. Using a pair of tweezers, position the new chip component in place while heating the fresh
solder.
3. Once solder wicks onto the new component, remove the heat from the solder.
4. Heat the remaining pad with the soldering iron and apply solder until it wicks to the
component. If necessary, touch up the first side. All solder joints should be smooth and shiny.

To replace a chip component using hot air:


1. Use the hot-air hand piece and reflow the solder on the solder pads to smooth it.
2. Apply a drop of solder paste flux to each pad.
3. Using a pair of tweezers, position the new component in place.
4. Position the hot-air hand piece approximately 0.3 cm (1/8") above the component and begin
applying heat.
5. Once the solder wicks to the component, remove the heat and inspect the repair. All joints
should be smooth and shiny.

4.4 Shields
Remove and replace shields using the R1070 station with the temperature control set to
approximately 215°C (415°F) [230°C (445°F) maximum].

To remove the shield:


1. Place the circuit board in the R1070 circuit board holder.
2. Select the proper heat focus head and attach it to the heater chimney.
3. Add solder paste flux around the base of the shield.
4. Position the shield under the heat-focus head.
5. Lower the vacuum tip and attach it to the shield by turning on the vacuum pump.
6. Lower the focus head until it is approximately 0.3 cm (1/8") above the shield.
7. Turn on the heater and wait until the shield lifts off the circuit board.
8. Once the shield is off, turn off the heat, grab the part with a pair of tweezers, and turn off the
vacuum pump.
9. Remove the circuit board from the R1070 circuit-board holder.
6881091C63-A
Chapter 1: 2-4 Notes For All Schematics and Circuit Boards

To replace the shield:


1. Add solder to the shield, if necessary, using a micro-tipped soldering iron.
2. Rub the soldering iron tip along the edge of the shield to smooth out any excess solder. Use
solder wick and a soldering iron to remove excess solder from the solder pads on the circuit
board.
3. Place the circuit board back in the R1070 circuit board holder.
4. Place the shield on the circuit board using a pair of tweezers.
5. Position the heat-focus head over the shield and lower it to approximately 0.3 cm (1/8") above
the shield.
6. Turn on the heater and wait for the solder to reflow.
7. Once complete, turn off the heat, raise the heat-focus head, and wait approximately one
minute for the part to cool.
8. Remove the circuit board and inspect the repair. No cleaning should be necessary.

5.0 Notes For All Schematics and Circuit Boards


* Component is frequency sensitive. Refer to the Electrical Parts List for value and usage.

• Unless otherwise stated, resistances are in Ohms (K = 1000, M = 1,000,000), and


capacitances are in picofarads (pF), nanofarads (nF), or microfarads (µF).
• DC voltages are measured from point indicated to chassis ground using a Motorola DC
multimeter or equivalent. Transmitter measurements should be made with a 1.2 µH
(microHenry) choke in series with the voltage probe to prevent circuit loading.
• Interconnect Tie Point Legend:

16_8MHz 16.8MHz Reference Frequency


3V3 Regulated 3.3V Supply Voltage for Voice Storage
5V Regulated 5V Supply Voltage for RF Circuitry
5V Regulated 5V Supply Voltage (Control Head)
5V RF Regulated 5V Supply Voltage for RF Circuitry
5V SOURCE 5V Signal to Switch On Control Head
5VD Regulated 5V Supply Voltage for Digital Circuitry
9V3 Regulated 9.3V Supply Voltage
9V3FLT Filtered 9.3V Supply Voltage
A+ 13.2V Supply Voltage
ADDR Microprocessor (µP) Address Lines
AN Analog Lines to Analog-to-Digital Converter
ANALOG INPUT 2 External Keypad Matrix Column Signal
ANALOG INPUT 3 External Keypad Matrix Row Signal
BATTERY VOLTAGE Battery Voltage Sense Line
BL A GREEN Back Light Anode Green
BL A RED Back Light Anode Red
BL GREEN Green Back Light Control

6881091C63-A
Notes For All Schematics and Circuit Boards Chapter 1: 2-5

BL K GREEN Back Light Cathode Green


BL K RED Back Light Cathode Red
BL KP Green Green Keypad Back Light Control
BL KP RED Red Keypad Back Light Control
BL LCD GREEN Green Display Back Light Control
BL LCD RED Red Display Back Light Control
BL RED Red Back Light Control
BOOT CNTRL Bootstrap Mode Enable Signal
BOOT MODE Boot Mode Select
BOOT PWR ON Control Head Switch On Signal
BOOT SCI RX Serial Communication Interface Receive Line
BOOT SCI TX Serial Communication Interface Transmit Line
BOOT VPP Boot Mode Select
BUS+ Bi-directional Serial Communication Line
BWSELECT Signal to select between the Ceramic Filter Pairs
CEX Chip Enable Line
CH ACT Channel Activity Indicator Signal (Fast Squelch)
CH KP ID Control Head Keypad ID (Data) Lines
CH REQUEST Control Head Request from Control Head µP
CLK Clock Signal
CNTLVLTG PA Power Control Voltage
CNTR AUDIO Audio Lines of the Controller
COL x Keypad Matrix Column x
CSX Chip Enable Line
DATA Data Signal
DC POWER ON Electronic Switching On or Off of the Radio's
Voltage Regulators
DISCAUDIO Audio Output Signal from the Receiver IC
ECLK Clock (not used)
EE CS EEPROM Chip Select
EMERGENCY CONTROL Emergency Line to switch on the Radio's Voltage
Regulators
EXP BD REQ Service Request Line from Expansion Board
EXP1 CS Expansion Board Chip Select 1
EXP2 CS Expansion Board Chip Select 2
EXT KP COL External Keypad Matrix Column Signal
EXT KP ROW External Keypad Matrix Row Signal
EXT MIC External (from Accessory Connector) Microphone
Input
EXT SWB+ External Switched 13.2V Supply Voltage
F1200 Interrupt Line from ASFIC CMP

6881091C63-A
Chapter 1: 2-6 Notes For All Schematics and Circuit Boards

FECTRL 1 Control Voltage for Front-End Filter


FECTRL 2 Control Voltage for Front-End Attenuator Switch
FLASH CS Flash Chip Select
FLASH OE Flash Output Enable
FLAT RX SND Option Board Audio Output Signal
FLAT TX RTN Flat TX Input from Option Board and Accessory
Connector
FLT A+ Filtered 13.2 V Supply Voltage
GP x IN General Purpose Input x
GP x IN ACC y General Purpose Input x from Accessory
Connector Pin y
GP x IN OUT ACC y General Purpose Input/Output x from Accessory
Connector Pin y
GP x OUT General Purpose Output x
GP x OUT ACC y General Purpose Input x from Accessory
Connector Pin y
GPIO General Purpose Input Output Lines
HANDSET AUDIO Handset Audio Output
HOOK Hang-up Switch Input
HSIO High Speed Clock In / Data Out
IF First Intermediate Frequency Signal
IGNITION CONTROL Ignition Line to switch on the Radio's Voltage
Regulators
IN 5V RF REG Supply Voltage for 5V Regulator in RF Section
INT KP COL Internal Keypad Matrix Column Signal
INT KP ROW Internal Keypad Matrix Row Signal
INT MIC Internal (from Control Head) Microphone Input
INT SWB Internal Switched 13.2V Supply Voltage
INT SWB+ Internal Switched 13.2V Supply Voltage
IRQ Interrupt Request from Control Head
K9V1 9.1V in Transmit Mode
KEYPAD ID Keypad Identification Line
LCD A0 LCD Control / Display Data Select
LCD CS LCD Chip Select
LCD DATA LCD Data Lines
LCD E RD LCD Enable Read
LCD RW WR LCD Read Write Control
LED CNTRL LED Control Lines
LED GREEN Green LED Control
LED RED Red LED Control
LED YELLOW Yellow LED Control

6881091C63-A
Notes For All Schematics and Circuit Boards Chapter 1: 2-7

LOCK Lock Detect Signal from Synthesizer


LSIO Low Speed Clock In / Data Out
LVZIF CS LVZIF Chip Select (not used)
MIC Microphone Input
MISO Serial Peripheral Interface Receive Line
MODIN Modulation Signal into the Synthesizer
MOSBIAS 2 PA Bias Voltage for Second Stage
MOSBIAS 3 PA Bias Voltage for Third Stage
NOISE BLNKR Noise Blanker Enable (Low Band only)
ON OFF CONTROL Service Request Line from Control Head / Manual
Switching On of the Radio's Voltage Regulators
ON OFF SENSE (Control Head) On/Off Sense Line to Control Head µP
ON OFF SENSE (Controller) Service Request Line from Control Head
OPT CS Option Board Chip Select
OPT PTT PTT from Option Board
PA PWR SET ASFIC Output Voltage to set the Transmitter
Power
PA SWB Switches Supply Voltage for PA Current Control
Circuitry
PA SUPVLTG 13.2 V Supply Voltage of the Transmitter PA
PCIC MOSBIAS 1 PA Bias Voltage for First Stage
PRESC Prescaler Signal from VCO to Synthesizer
PTT IRDEC Microphone PTT Input
PTT IRDECODER Microphone PTT Input
RW Read Write Signal for RAM / Flash
RAM CS RAM Chip Select
RDY Service Request Line from Option Board
REF CS Reference Chip Select (not used)
RESET Reset Line
ROW x Keypad Matrix Row x
RSSI Received Signal Strength Indicator
RX ADAPT Flat TX Path Disable during Transmitter Key-up
RX AUD RTN Option Board Input / Output of Receiver Audio
Path
RX FLAT FILTERED AUDIO Flat or Filtered Audio to Accessory Connector
RXIN RF Signal from Antenna Switch into the Receiver
RXINJ RF Signal from the VCO into the Mixer
SCI RX Serial Communication Interface Receive Line
SCI TX Serial Communication Interface Transmit Line
SPI Serial Peripheral Interface Bus
SPKR- Negative Audio PA Speaker Output

6881091C63-A
Chapter 1: 2-8 Notes For All Schematics and Circuit Boards

SPKR+ Positive Audio PA Speaker Output


SQ DET Squelch Detect Signal
SYN µP Clock Signal
TEMP SENSE Temperature Sense Line for LCD
TEMPSENSE Temperature Sense Line from PA to µP
TRB TX/RX VCO Switch Signal
TX AUD RTN Option Board Output to Transmit Audio Path
TX AUD SND Microphone Audio to Option Board
TXINJ RF Signal from the VCO into the Transmitter PA
U DRIVER Supply Voltage for PA Driver
U PREDRIVER Supply Voltage for PA Pre-driver
UNSW 5V Permanent 5V Supply
URX SND Filtered Audio Signal to Option Board
VAG 2.5V Reference Voltage for Analog Circuitry
VCOBIAS 1 Switch Signal from Synthesizer
VCOBIAS 2 Switch Signal from Synthesizer
VCOMOD Modulation Signal into VCO
VCTRL VCO Frequency Control Voltage
VDDA Regulated 5V for Digital Circuitry in RF Section
VOLTAGE SENSE Voltage Sense Line from LCD
VOLUME Volume Pot Output
VOX Voice Operated Transmit Level
VPP Boot Mode Select
VS AUDIOSEL Switch Signal to Enable Option Board Audio
Output Signal
VS GAINSEL Voice Storage Gain Select Line
VS INT Voice Storage Interrupt Line
VS MIC Voice Storage Audio Signal into Microphone Path
VS RAC Voice Storage Row Address Clock Signal
VSF Voltage Super Filtered (5V)
VSTBY 5V Supply for µP when the Radio is switched off

SIDE 1

LAYER 1 (L1)
LAYER 2 (L2)
INNER LAYERS
LAYER 3 (L3)
LAYER 4 (L4)

SIDE 2

Four-layer circuit board detail, viewing copper steps in proper layer sequence

6881091C63-A
Chapter 1: 3-1

Section 3
SERVICE AIDS

1.0 Recommended Service Tools


Table 3-1 lists the service tools recommended for working on the radio. While all of these items are
available from Motorola, most are standard workshop equipment items, and any equivalent item
capable of the same performance may be substituted for the item listed.

Table 3-1 Recommended Service Tools

Motorola Part No. Description Application

0180302E51 Master lens system

0180386A78 Illuminated magnifying glass Illumination and magnification of components


with lens attachment

0180303E45 SMD tool kit (included with


R1319_)

0180357A57 Wall-Mounted Power Supply Used to supply power to the RIB (120 VAC)

0180358A56 Wall-Mounted Power Supply Used to supply power to the RIB (220 VAC)

0180386A82 Anti-static Grounding Kit Used during all radio assembly and disassembly
procedures

1010041A86 Solder (RMA type), 63/67, 0.5mm


diameter, 1lb. spool

3080070N01 Programming Cable Connects RIB to radio microphone input

3080369B71 Computer Interface Cable Connects the RIB to the computer (25-pin)

3080369B72 Computer Interface Cable Connects the RIB to the computer 9-pin (Use for IBM
PC AT—other IBM models use the B71 cable above)

6680309B53 Rework equipment catalog Contains application notes, procedures, and technical
references used to rework equipment

6680384A98 Brush

6684253C72 Straight prober

6686119B01 Removal Tool Assists in the removal of radio control head

8180384J59 Housing Eliminator (short) Test fixture used to bench test the radio PCB

8180384J60 Housing Eliminator (medium) Test fixture used to bench test the radio PCB

8180384J61 Housing Eliminator (long) Test fixture used to bench test the radio PCB

8180384L95 Housing Eliminator (short + top) Test fixture used to bench test the radio PCB (radio
uses pressure pads to retain PCB)

6881091C63-A
Chapter 1: 3-2 Recommended Service Tools

Motorola Part No. Description Application

AARKN4081_ Programming Cable with Internal Programming cable with internal RIB that provides
RIB direct connection from computer to radio microphone
connector

AARKN4083_ Mobile Programming/Test Cable Connects radio to RIB (RLN4008_)

HLN8027_ Mini UHF to BNC Adaptor Adapts radio antenna port to BNC cabling of test
equipment

R1319_ ChipMaster (110V) Surface-mount removal and assembly of surface-


mounted integrated circuits and/or rework station
R1321_ ChipMaster (220V) shields. Includes 5 nozzles.

ChipMaster options:

6680370B54 0.710" × 0.710"

6680370B57 0.245" × 0.245"


Heat-focus heads for R1319_ workstation
6680370B58 0.340" × 0.340"

6680371B15 0.460" × 0.560"

ChipMaster nozzles:

6680332E82 PLCC-44* nozzle

6680332E83 PLCC-28* nozzle

6680332E84 SOIC-20 nozzle

6680332E86 SOIC-14/SOL-16J nozzle

6680332E87 SOL-20J nozzle

6680332E88 SOL-28J nozzle

6680332E89 QFP-80 nozzle

6680332E90 QFP-100* nozzle

6680332E91 QFP-132* nozzle

6680332E93 PLCC-32 nozzle

6680332E94 PLCC-52 nozzle

6680332E95 PLCC-68* nozzle

6680332E96 PLCC-84 nozzle

6680333E28 PA nozzle

6680333E45 SOL-24 nozzle

6680333E46 SOL-18 nozzle

6680333E54 TSOP-32 nozzle

6680333E55 TSOP-64 nozzle

6680334E67 QFP-160 nozzle

R1364_ Digital heated tweezer system Chip component removal

6881091C63-A
Recommended Test Equipment Chapter 1: 3-3

Motorola Part No. Description Application

R1427_ Board preheater Reduces heatsink on multi-level boards

R1453_ Digital readout solder station Digitally controlled soldering iron

RLN4008_ Radio Interface Box Enables communications between radio and


computer’s serial communications adapter

RLN4062_ Hot air workstation, 120V Tool for hot air soldering/desoldering of surface-
mounted integrated circuits

RLN4460_ Portable Test Set Enables connection to audio/accessory jack. Allows


switching for radio testing.

RLN4853_ 10 to 20 Pin Adapter Connects RKN4081_ to the radio accessory connector

RSX4043_ TORX screwdriver Tighten and remove chassis screws

6680387A72 T-8 TORX bit Removable TORX screwdriver bit

6680387A76 T-20 TORX bit Removable TORX screwdriver bit


* Included with ChipMaster packages.

2.0 Recommended Test Equipment


Table 3-2 lists test equipment required to service the mobile radios described in this manual as well
as other two-way radios.

Table 3-2 Recommended Test Equipment

Motorola Part
Description Characteristics Application
Number

*R1013_ or SINAD meter or Without RMS audio voltmeter or Receiver sensitivity


*R1370_ SINAD meter with RMS with RMS audio voltmeter measurements

*R1074_ Fluke 87 digital multimeter True RMS metering, 200 kHz Digital voltmeter is
frequency counter, 32-segment bar recommended for AC/
graph with backlit display DC voltage and current
measurements

*R1377_ AC voltmeter 100µV to 300V, 5Hz - 1MHz, Audio voltage


10Megohm input impedance measurements

R1439_ or BIRD wattmeter Power range: 100mW - 100W, Transmitter power


2MHz - 1GHz, UHF-F connector output measurements
R1440_ Power range: 100mW - 100W,
(See Table 3-3) 2MHz - 1GHz, N-female connector

R1611_ Dual channel 100MHz Two-channel, 100MHz bandwidth, Waveform


oscilloscope (Agilent) 200M sample rate/sec, 2Mb memory/ measurements
channel

R2600_NT Comms System Analyzer This monitor will substitute for items Frequency/deviation
(non MPT) with an asterisk* meter and signal
generator for wide-range
troubleshooting and
alignment

6881091C63-A
Chapter 1: 3-4 Recommended Test Equipment

Motorola Part
Description Characteristics Application
Number

S1339_ RF millivoltmeter 100mV to 3 VRF. RF level measurements


10kHz to 1.2GHz

S1348_ Programmable DC power 0–20V DC, 0–5 amps, current limited Bench supply for 7.5V
supply DC

Table 3-3 Wattmeter Plug-In Elements

Power 25-60MHz 50-125MHz 100-250MHx 200-500MHz 400-1000MHz

5W — 01-80305F21 01-80305F29 01-80305F38 01-80305F46

10W — 01-80305F22 01-80305F30 01-80305F39 01-80305F47

25W 01-80305F15 01-80305F23 01-80305F31 01-80305F40 01-80305F48

50W 01-80305F16 01-80305F24 01-80305F32 01-80305F41 01-80305F49

100W 01-80305F17 01-80305F25 01-80305F33 01-80305F42 01-80305F50

250W 01-80305F18 01-80305F26 01-80305F34 01-80305F43 01-80305F51

500W 01-80305F19 01-80305F27 01-80305F35 01-80305F44 01-80305F52

1000W 01-80305F20 01-80305F28 01-80305F36 01-80305F45 01-80305F53

6881091C63-A
Chapter 2: i

Chapter 2: Control Head Service Information


Table of Contents

Section 1 Overview

1.0 CDM750 / PRO3100 Model (GCN6112_).........................................................2:1-1


2.0 CDM1250 / PRO5100 Model (GCN6113_).......................................................2:1-1
3.0 CDM1550 Series / PRO7100 Model (GCN6114_)............................................2:1-2

Section 2 Theory of Operation

1.0 Introduction .......................................................................................................2:2-1


2.0 Control Head (CDM750 / PRO3100) ................................................................2:2-1
2.1 Power Supplies............................................................................................2:2-1
2.2 Power On/Off...............................................................................................2:2-1
2.3 Microprocessor Circuit.................................................................................2:2-1
2.4 SBEP Serial Interface..................................................................................2:2-2
2.5 Keypad Keys ...............................................................................................2:2-2
2.6 Status LED and Back Light Circuit...............................................................2:2-3
2.7 Microphone Connector Signals ...................................................................2:2-3
2.8 Speaker .......................................................................................................2:2-3
2.9 Electrostatic Transient Protection ................................................................2:2-4
3.0 Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100) .............2:2-4
3.1 Power Supplies............................................................................................2:2-4
3.2 Power On/Off...............................................................................................2:2-4
3.3 Microprocessor Circuit.................................................................................2:2-4
3.4 SBEP Serial Interface..................................................................................2:2-5
3.5 Keypad Keys ...............................................................................................2:2-5
3.6 Status LED and Back Light Circuit ..............................................................2:2-6
3.7 Liquid Crystal Display (LCD) .......................................................................2:2-6
3.8 Microphone Connector Signals ...................................................................2:2-7
3.9 Speaker .......................................................................................................2:2-7
3.10 Electrostatic Transient Protection................................................................2:2-7
3.11 PassPort Trunking Controller Board (PTCB)...............................................2:2-8

Section 3 Troubleshooting Charts

1.0 Control Head CDM750 / PRO3100 Troubleshooting Flow Charts....................2:3-1


1.1 Troubleshooting Flow Chart for On/Off........................................................2:3-1

6881091C63-A
Chapter 2: ii

1.2 Troubleshooting Flow Chart for Microprocessor ........................................2:3-2


2.0 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100
Troubleshooting Flow Charts ............................................................................2:3-3
2.1 Troubleshooting Flow Chart for On/Off ......................................................2:3-3
2.2 Troubleshooting Flow Chart for Microprocessor .........................................2:3-4
2.3 Troubleshooting Flow Chart for Display ......................................................2:3-5
2.4 Troubleshooting Flow Chart for Back Light .................................................2:3-6

Section 4 Control Head PCBs, Schematics, and Parts Lists

1.0 Allocation of Schematics and Circuit Boards ....................................................2:4-1


2.0 Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and
Parts Lists ........................................................................................................2:4-3
3.0 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB
8486155B06, Schematics, and Parts Lists .......................................................2:4-7

6881091C63-A
Chapter 2: 1-1

Section 1
OVERVIEW

1.0 CDM750 / PRO3100 Model (GCN6112_)


This control head (Model A) contains the internal speaker, the On/Off/Volume knob, the microphone
connector, buttons to operate the radio, and indicator Light Emitting Diodes (LEDs) to indicate radio
status. The radio uses a Motorola 68HC11E9 microprocessor to control the LEDs and communicate
with the host radio.

Model A Control Head (GCN6112_) for CDM750 / PRO3100

2.0 CDM1250 / PRO5100 Model (GCN6113_)


This control head (Model B) contains the internal speaker, the On/Off/Volume knob, the microphone
connector, buttons to operate the radio, LEDs to indicate radio status, and a 14-character Liquid
Crystal Display (LCD) that displays alphanumerical information (for example, channel number or call
address name). The radio uses a Motorola 68HC11E9 microprocessor to control the LEDs and LCD,
and communicate with the host radio.

Model B Control Head (GCN6113_) for CDM1250 / PRO5100

6881091C63-A
Chapter 2: 1-2 CDM1550 Series / PRO7100 Model (GCN6114_)

3.0 CDM1550 Series / PRO7100 Model (GCN6114_)


This control head (Model C) contains the internal speaker, the On/Off/Volume knob, the microphone
connector, buttons to operate the radio, LEDs to indicate radio status, and a 14-character LCD that
displays alphanumerical information (for example, channel number or call address name). The radio
uses a Motorola 68HC11E9 microprocessor to control the LEDs and the LCD, and communicate
with the host radio.

Model C Control Head (GCN6114_) for CDM1550 Series / PRO7100

6881091C63-A
Chapter 2: 2-1

Section 2
THEORY OF OPERATION

1.0 Introduction
This chapter provides a detailed theory of operation for the control head circuits. For troubleshooting
information, refer to the related section of this manual.
NOTE From this point on the microprocessor is referred to as “µP”.

2.0 Control Head (CDM750 / PRO3100)

2.1 Power Supplies


The power supply to the control head is taken from the host radio’s FLT A+ voltage via connector
J0801, pin 3 and the regulated 5V via connector J0801 pin 7. The voltage FLT A+ is at battery level
and is used for the LEDs, the back light and to power up the radio using the On/Off/Volume knob.
The stabilized 5V is used for the µP and the keypad buttons. The voltage USW 5V derived from the
FLT A+ voltage and stabilized by the series combination of R0822, VR0822 is used to buffer the
internal RAM of the µP (U0831). C0822 allows the battery voltage to be disconnected for a couple of
seconds without losing RAM parameters. Dual diode D0822 prevents radio circuits from discharging
this capacitor. When the supply voltage is applied to the radio, C0822 is charged via R0822 and
D0822. To avoid the µP entering the wrong mode if the radio is switched on while the voltage across
C0822 is still too low, the regulated 5V supply charges C0822 via diode D0822.

2.2 Power On/Off


The On/Off/Volume knob, when pressed, switches the radio’s voltage regulators on by connecting
line ON OFF CONTROL to line UNSW 5V via D0821. Additionally, 5V at the base of digital transistor
Q0822 informs the control head’s µP about the pressed knob. The µP asserts pin 62 and line CH
REQUEST low to hold the line ON OFF CONTROL at 5V via Q0823 and D0821. The high line ON
OFF CONTROL also informs the host radio that the control head’s µP wants to send data via the
SBEP bus. When the radio returns a data request message, the µP informs the radio about the
pressed knob. If the radio is switched off, the radio’s µP switches it on and vice versa. If the On/Off/
Volume knob is pressed while the radio is on, the software detects a low state on line ON OFF
SENSE, the radio is alerted via line ON OFF CONTROL and sends a data request message. The
control head µP informs the radio about the pressed knob and the radio’s µP switches the radio off.

2.3 Microprocessor Circuit


The control head uses the Motorola 68HC11E9 µP (U0831) to control the LEDs and to communicate
with the host radio. RAM and ROM are contained within the µP.
The µP generates its clock using the oscillator inside the µP along with a 8 MHz ceramic resonator
(U0833) and R0920.
The µP’s RAM is always powered to maintain parameters such as the last operating mode. This is
achieved by maintaining 5V at µP, pin 25. Under normal conditions, when the radio is off, USW 5V is
formed by FLT A+ running to D0822. Capacitor C0822 allows the battery voltage to be disconnected

6881091C63-A
Chapter 2: 2-2 Control Head (CDM750 / PRO3100)

for a couple of seconds without losing RAM parameters. Diode D0822 prevents radio circuits from
discharging this capacitor.
There are eight analog-to-digital converter ports (A/D) on the µP. They are labeled within the device
block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5V of the input line and
convert that level to a number ranging from 0 to 255 which can be read by the software to take
appropriate action.
Pin VRH is the high reference voltage for the A/D ports on the µP. If this voltage is lower than 5V the
A/D reading is incorrect. The VRL signal is the low reference for the A/D ports. This line is normally
tied to ground. If this line is not connected to ground, the A/D readings could be incorrect.
The µP determines the used keypad type and the control head ID by reading the levels at ports PC0
– PC7. Connections JU0852/3/4 are provided by the individual keypads.
The MODB / MODA input of the µP must be at a logic “1” to start executing correctly. The XIRQ and
the IRQ pins should also be at a logic “1”.
Voltage sense device U0832 provides a reset output that goes to 0V if the regulated 5V goes below
4.5 V. This is used to reset the controller to prevent improper operation.

2.4 SBEP Serial Interface


The host radio (master) communicates to the control head µP (slave) through its SBEP bus. This
bus uses only line BUS+ for data transfer. The line is bi-directional, that is, either the radio or the
control head µP can drive the line. The µP sends serial data via pin 50 and D0831 and it reads serial
data via pin 47. Whenever the µP detects activity on the BUS+ line, it starts communication.
When the host radio needs to communicate to the control head µP, it sends data via line BUS+. Any
transition on this line generates an interrupt and the µP starts communication. The host radio may
send data (for example, LED and back light status) or it may request the control head ID or the
keypad ID.
When the control head µP wants to communicate to the host radio, the µP brings the request line
CH REQUEST to a logic “0” via µP pin 62. This switches Q0823 on, which pulls line ON OFF
CONTROL high through diode D0821. A low-to-high transition on this line informs the radio that the
control head requires service. The host radio then sends a data request message via BUS+ and the
control head µP replies with the data it wants to send (for example, which key has been pressed or
that the volume knob has been rotated).
The control head µP monitors all messages sent via BUS+, but ignores any data communication
between the host radio and the CPS or the universal tuner.

2.5 Keypad Keys


The control head keypad is a six-key design. All keys are configured as two analog lines read by µP
pins 13 and 15. The voltage on the analog lines varies between 0V and 5V depending on which key
is pressed. If no key is pressed, the voltage at both lines is 5V. The key configuration can be thought
of as a matrix where the two lines represent one row and one column. Each line is connected to a
resistive divider powered by 5V. If a button is pressed, it will connect one specific resistor of each
divider line to ground level and thereby reduce the voltages on the analog lines The voltages of the
lines are A/D converted inside the µP (ports PE 0 - 1) and specify the pressed button. To determine
which key is pressed, the voltage of both lines must be considered.
An additional pair of analog lines and A/D µP ports (PE 3 – 2) are available to support a keypad
microphone, connected to the microphone connector J0811. Any microphone key press is
processed the same way as a key press on a control head.

6881091C63-A
Control Head (CDM750 / PRO3100) Chapter 2: 2-3

2.6 Status LED and Back Light Circuit


All indicator LEDs (red, yellow, and green) are driven by current sources. To change the LED status
the host radio sends a data message via SBEP bus to the control head µP. The control head µP
determines the LED status from the received message and switches the LEDs on or off via port PB
7 – 0 and port PA4. The LED status is stored in the µP’s memory. The LED current is determined by
the resistor at the emitter of the respective current source transistor.
The back light for the keypad is controlled by the host radio the same way as the indicator LEDs
using µP port PA 5. The µP can switch the back light on and off under software control. The back
light current for the keypad is drawn from the FLT A+ source and controlled by two current sources.
The LED current is determined by the resistor at the emitter of the respective current source
transistor.

2.7 Microphone Connector Signals


Signals BUS+, PTT IRDEC, HOOK, MIC, HANDSET AUDIO, FLT A+, 5V, and two A/D converter
inputs are available at the microphone connector J0811. Signal BUS+ (J0811-7) connects to the
SBEP bus for communication with the CPS or the Universal Tuner. Line MIC (J0811-5) feeds the
audio from the microphone to the radio’s controller via connector J0801-4. The Line HANDSET
AUDIO (J0811-8) feeds the receiver audio from the controller (J0801-6) to a connected handset.
FLT A+, which is at supply voltage level, and 5V are used to supply any connected accessory like a
microphone or a handset.
The two A/D converter inputs (J0811-9/10) are used for a microphone with keypad. A pressed key
changes the DC voltage on both lines. The voltages depend on which key is pressed. The µP
determines from the voltage on these lines which key is pressed and sends the information to the
host radio.
Line PTT IRDEC (J0811-6) is used to key up the radio’s transmitter. While the PTT button on a
connected microphone is released, line PTT IRDEC is pulled to 5V level by R0843. Transistor
Q0843 is switched on and causes a low at µP port PA2. When the PTT button is pressed, signal PTT
IRDEC is pulled to ground level. This switches Q0843 off and the resulting high level at µP port PA2
signals the µP about the pressed PTT button. The µP signals the host radio about any status
change on the PTT IRDEC line via SBEP bus.
When the line PTT IRDEC is connected to FLT A+ level, transistor Q0821 is switched on through
diode VR0821 and thereby pulls the level on line ON OFF CONTROL to FLT A+ level. This switches
on the radio and puts the radio’s µP in bootstrap mode. Bootstrap mode loads the firmware into the
radio’s flash memory.
When the microphone’s hang-up switch is engaged, the HOOK input (J0811-3) signals the µP.
Depending on how the radio is programmed using the Customer Programming Software (CPS), the
µP may take actions such as turning the audio PA on or off. While the hang-up switch is open,
R0841 pulls the line HOOK to a 5V level. Transistor Q0841 is switched on and causes a low at µP
port PA1. When the HOOK switch is closed, the HOOK signal is pulled to ground level. This
switches R0841 off and the resulting high level at µP port PA1 signals the µP about the closed hang-
up switch. The µP signals the host radio about any status change on the HOOK line via the SBEP
bus.

2.8 Speaker
The control head contains a speaker for the receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier, located on the radio’s controller, is fed via connector
J0801-10, 11 to the speaker connector P0801, pins 1 and 2. The speaker is connected to the

6881091C63-A
Chapter 2: 2-4 Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100)

speaker connector P0801. The control head speaker can be disconnected only if an external
speaker (connected through the accessory connector) is used.

2.9 Electrostatic Transient Protection


Electrostatic transient protection is provided for the sensitive components in the control head by
diodes VR0811, VR00812, and VR0816 - VR0817. The diodes limit any transient voltages. The
associated capacitors provide radio frequency interference (RFI) protection.

3.0 Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100)


3.1 Power Supplies
The power supply to the control head is taken from the host radio’s FLT A+ voltage via connector
J0801 pin 3 and the regulated 5V via connector J0801 pin 7. The voltage FLT A+ is at battery level
and is used for the LEDs, the back light and to power up the radio using the On/Off/Volume knob.
The stabilized 5V is used for the µP, the display, the display driver and the keypad buttons. The
voltage USW 5V derived from the FLT A+ voltage and stabilized by the series combination of R0822,
VR0822 is used to buffer the internal RAM of the µP (U0831). C0822 allows the battery voltage to be
disconnected for a couple of seconds without losing RAM parameters. Dual diode D0822 prevents
radio circuitry from discharging this capacitor. When the supply voltage is applied to the radio, C0822
is charged via R0822 and D0822. To avoid the µP entering the wrong mode when the radio is
switched on while the voltage across C0822 is still too low, the regulated 5V supply charges C0822
via diode D0822.

3.2 Power On/Off


The On/Off/Volume knob, when pressed, switches the radio’s voltage regulators on by connecting
line ON OFF CONTROL to line UNSW 5V via D0821. Additionally, 5V at the base of digital transistor
Q0822 signals the control head’s µP about the pressed knob. The µP asserts pin 62 and line CH
REQUEST low to hold line ON OFF CONTROL at 5V via Q0823 and D0821. The high line ON OFF
CONTROL also informs the host radio that the control head’s µP wants to send data via SBEP bus.
When the radio returns a data request message, the µP will inform the radio about the pressed knob.
If the radio was switched off, the radio’s µP will switch it on and vice versa. If the On/Off/Volume knob
is pressed while the radio is on, the software detects a low state on line ON OFF SENSE, the radio is
alerted via line ON OFF CONTROL, and sends a data request message. The control head µP will
inform the radio about the pressed knob and the radio’s µP will switch the radio off.

3.3 Microprocessor Circuit


The control head uses the Motorola 68HC11E9 µP (U0831) to control the LEDs and the LCD and to
communicate with the host radio. RAM and ROM are contained within the µP itself.
The µP generates its clock using the oscillator inside the µP along with a 8 MHz ceramic resonator
(U0833) and R0920.
The µP’s RAM is always powered to maintain parameters such as the last operating mode. This is
achieved by maintaining 5V at µP pin 25. Under normal conditions, when the radio is off, USW 5V is
formed by FLT A+ running to D0822. C0822 allows the battery voltage to be disconnected for a
couple of seconds without losing RAM parameters. Diode D0822 prevents radio circuitry from
discharging this capacitor.
There are eight analog-to-digital converter ports (A/D) on the µP. They are labeled within the device
block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5V of the input line and

6881091C63-A
Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100) Chapter 2: 2-5

convert that level to a number ranging from 0 to 255 which can be read by the software to take
appropriate action.
Pin VRH is the high-reference voltage for the A/D ports on the µP. If this voltage is lower than 5V, the
A/D readings will be incorrect. Likewise pin VRL is the low reference for the A/D ports. This line is
normally tied to ground. If this line is not connected to ground, the A/D readings will be incorrect.
The µP can determine the keypad type and the control head ID by reading the levels at ports PC0 –
PC7. Connections JU0852/3/4 are provided by individual keypads.
The MODB / MODA input of the µP must be at a logic “1” for it to start executing correctly. The XIRQ
and the IRQ pins should also be at a logic “1”.
Voltage sense device U0832 provides a reset output that goes to 0V if the regulated 5V goes below
4.5 V. This is used to reset the controller to prevent improper operation.

3.4 SBEP Serial Interface


The host radio (master) communicates to the control head µP (slave) through its SBEP bus. This
bus uses only line BUS+ for data transfer. The line is bi-directional, that is, either the radio or the
control head µP can drive the line. The µP sends serial data via pin 50 and D0831 and it reads serial
data via pin 47. Whenever the µP detects activity on the BUS+ line, it starts communication.
When the host radio needs to communicate to the control head µP, it sends data via line BUS+. Any
transition on this line generates an interrupt and the µP starts communication. The host radio may
send data (for example, display information, LED status, or back light status), or it may request the
control head or keypad ID.
When the control head µP wants to communicate to the host radio, the µP brings request line CH
REQUEST to a logic “0” via µP pin 62. This switches on Q0823, which pulls line ON OFF CONTROL
high through diode D0821. A low-to-high transition on this line informs the radio that the control
head requires service. The host radio then sends a data request message via BUS+ and the control
head µP replies with the data it wants to send (for example, which key has been pressed or that the
volume knob has been rotated).
The control head µP monitors all messages sent via BUS+, but ignores any data communication
between host radio and CPS or Universal Tuner.

3.5 Keypad Keys


The control head keypad is a six-key keypad (Model B) or a 10-key keypad (Model C). All keys are
configured as two analog lines read by µP pins 13 and 15. The voltage on the analog lines varies
between 0V and 5V depending on the key that has been pressed. If no key is pressed, the voltage at
both lines will be 5V. The key configuration can be thought of as a matrix where the two lines
represent one row and one column. Each line is connected to a resistive divider powered by 5V. If a
button is pressed, it will connect one specific resistor of each divider line to ground level and thereby
reduce the voltages on the analog lines. The voltages of the lines are A/D converted inside the µP
(ports PE 0 - 1) and specify the pressed button. The voltage of both lines must be considered in
order to determine which key is pressed.
An additional pair of analog lines and A/D µP ports (PE 3 – 2) is available to support a keypad
microphone, connected to the microphone connector J0811. Any microphone key press is
processed in the same way as a key press on the control head.

6881091C63-A
Chapter 2: 2-6 Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100)

3.6 Status LED and Back Light Circuit


All indicator LEDs (red, yellow, and green) are driven by current sources. To change the LED status
the host radio sends a data message via SBEP bus to the control head µP. The control head µP
determines the LED status based the received message and switches the LEDs on or off via port PB
7 – 0 and port PA4. The LED status is stored in the µP’s memory. The LED current is determined by
the resistor at the emitter of the respective current source transistor.
The back light for the LCD and the keypad is controlled by the host radio the same way as the
indicator LEDs using µP port PA 5. This port is a Pulse Width Modulator (PWM) output. The output
signal charges capacitor C0843 through R0847. By changing the pulse width under software control,
the DC voltage of C0843 and, therefore, the brightness of the back light can be changed in four
steps. The keypad back light current is drawn from the FLT A+ source and controlled by transistor
Q0933. The current flowing through the LEDs causes a proportional voltage drop across the parallel
resistors R0947 and R0948. This voltage drop is amplified by the op-amp U0931-2. U0931-2 and
Q0934 form a differential amplifier. The voltage difference between the base of Q0934 and the
output of U0931-2 determines the current from the base of the LED control transistor Q0933 and in
turn the brightness of the LEDs. The µP can control the LEDs by changing the DC level at the base
of Q0934. If the base of Q0934 is at ground level, Q0934 is switched off and no current flows
through Q0933 and the LEDs. If the base voltage of Q0934 rises, a current flows through Q0934
and in turn through Q0933, causing the LEDs to turn on and a rising voltage drop across R0947 and
R0948. The rising voltage causes the output of the op-amp to rise and to reduce the base to emitter
voltage of Q0934. This decreases the current of Q0933 until the loop has settled.

3.7 Liquid Crystal Display (LCD)


The LCD H0971 uses the display driver U0971. The display is a single-layer super-twist nematic
(STN) LCD display. It has 14 characters and a 5x8 dot matrix to display alphanumerical information
and a line with 21 pre-defined icons above the dot matrix.
The driver contains a data interface to the µP, an LCD segment driver, an LCD power circuit, an
oscillator, data RAM and control logic. At power up, the driver’s control logic is reset by a logic “0” at
input SR2 (U0971-15). The driver’s internal oscillator is set to about 20 kHz and can be measured at
pin 22. The driver’s µP interface is configured to accept 8-bit parallel data input (U0971-D0-D7) from
the control head µP (U0831 port PC0-PC7).
To write data to the driver’s RAM, the µP sets chip select (U0971-20) to logic “0” via U0831-11, RD
(U0971-18) to logic “1” via (U0831-10) and WR (U0971-17) to logic “0” via U0831-9. With input A0
(U0971-21) set to logic “0” via U0831-12, the µP writes control data to the driver. Control data
includes the RAM start address for the display data. With input A0 set to logic “1”, the µP then writes
the display data to the display RAM. When data transfer is complete, the µP terminates the chip
select, RD and WD activities.
The display driver’s power circuit provides the voltage supply for the display. This circuit consists of
a voltage multiplier, voltage regulator and a voltage follower. The external capacitors C0971 - C0973
configure the multiplier to double the supply voltage. In this configuration, the multiplier output VOUT
(U0971-8) supplies a voltage of –5V (2* –5V below VDD). The multiplied voltage VOUT is sent to
the internal voltage regulator. To set the voltage level of the regulator output V5 (U0971-5), this
voltage is divided by the resistors R0973 and R0974 and then fed back to the reference input VR
(U0971-6). In addition, the regulator output voltage V5 can be controlled electronically by a control
command sent to the driver. With the used configuration, the voltage V5 is about –2V. The voltage
V5 is resistively divided by the driver’s voltage follower to provide the voltages V1 - V4. These
voltages are required to drive the liquid crystals. The level of V5 can be measured by one of the µP’s
analog-to-digital converters (U0831-20) via resistive divider R0975, R0976. To stabilize the display
brightness over a large temperature range, the µP measures the temperature via analog-to-digital

6881091C63-A
Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100) Chapter 2: 2-7

converter (U0831-18) using temperature sensor U0834. Based on the measured temperature, the
µP adjusts the driver output voltage V5, and in turn the display brightness, via a parallel interface.

3.8 Microphone Connector Signals


Signals BUS+, PTT IRDEC, HOOK, MIC, HANDSET AUDIO, FLT A+, 5V and 2 A/D converter inputs
are available at the microphone connector J0811. Signal BUS+ (J0811-7) connects to the SBEP bus
for communication with the CPS or the Universal Tuner. Line MIC (J0811-5) feeds the audio from
the microphone to the radio’s controller via connector J0801-4. Line HANDSET AUDIO (J0811-8)
feeds the receiver audio from the controller (J0801-6) to a connected handset. FLT A+, which is at
supply voltage level, and 5V are used to supply accessories connected to the radio, if any (for
example, a microphone or a handset).
The two A/D converter inputs (J0811-9/10) are used for a microphone with a keypad. When a key is
pressed, the DC voltage changes on both lines. The voltages depend on which key is pressed. The
µP determines which key is pressed based on the voltage on these lines. It then sends the
information to the host radio.
Line PTT IRDEC (J0811-6) is used to key up the radio’s transmitter. When the PTT button on a
connected microphone is released, line PTT IRDEC is pulled to 5V level by R0843. Transistor
Q0843 is switched on and causes a low at µP port PA2. When the PTT button is pressed, signal PTT
IRDEC is pulled to ground level. This switches Q0843 off and the resulting high level at µP port PA2
signals the µP about the pressed PTT button. The µP informs the host radio about any change of
status on the PTT IRDEC line via SBEP bus.
When line PTT IRDEC is connected to FLT A+ level, transistor Q0821 is switched on through diode
VR0821 and thereby pulls the level on line ON OFF CONTROL to FLT A+ level. This switches the
radio on and puts the radio’s µP in bootstrap mode. Bootstrap mode is the mode used to load the
firmware into the radio’s flash memory (see the Controller chapter for more details).
The HOOK input (J0811-3) is used to signal the µP when the microphone’s hang-up switch is
engaged. Depending on the CPS programming the µP may take actions like turning the audio PA on
or off. While the hang-up switch is open, line HOOK is pulled to 5V level by R0841. Transistor
Q0841 is switched on and causes a low at µP port PA1. When the HOOK switch is closed, signal
HOOK is pulled to ground level. This switches off R0841 and the resulting high level at µP port PA1
informs the µP about the closed hang-up switch. The µP will inform the host radio about any status
change on the HOOK line via SBEP bus.

3.9 Speaker
The control head contains a speaker for receiver audio. The receiver audio signal from the
differential audio output of the audio amplifier (located on the radio’s controller) is fed via connector
J0801-10, 11 to the speaker connector P0801 pin 1 and pin 2. The speaker is connected to the
speaker connector P0801. The control head speaker can be disconnected if an external speaker
(connected through the accessory connector) is used.

3.10 Electrostatic Transient Protection


Electrostatic transient protection is provided for the sensitive components in the control head by
diodes VR0811, VR00812, and VR0816 - VR0817. The diodes limit any transient voltages to
tolerable levels. The associated capacitors provide Radio Frequency Interference (RFI) protection.

6881091C63-A
Chapter 2: 2-8 Control Head (CDM1250 / PRO5100 / CDM1550 Series / PRO7100)

3.11 PassPort Trunking Controller Board (PTCB)


PassPort is an enhanced trunking protocol developed by Trident Microsystems that supports wide-
area dispatch networking. A network is formed by linking several trunked sites together to form a
single system. This offers users an extended communication coverage area. Additionally, users with
PassPort can seamlessly roam among all sites within the network. Seamless roaming means that
the radio user does not have to manually change the position on the radio when roaming from site to
site.
For models which feature PassPort Trunking operation, the PassPort Trunking Controller Board
(PTCB) is added to the top cover of the radio. This board also provides advanced voice storage
features. Refer to Figure 2-1 for connector and signal routing from and to the radio and PTCB.

Main Radio Board (68HC11) PassPort Board


Serial Data Send Serial Data Return
J601-26
Serial Data Return Serial Data Send
J601-25
Serial Clock Send Serial Clock Line
J601-38
Data Ready/Request Data Ready/Request
J601-12
Option Board Enable Option Board Enable
J601-11
Voice Storage
J601-6 J601-10

Flat Tx Return
Flat Rx Send

Figure 2-1 Full Serial Interface Lines for PassPort Trunking Controller Board

6881091C63-A
Chapter 2: 3-1

Section 3
TROUBLESHOOTING CHARTS

1.0 Control Head CDM750 / PRO3100 Troubleshooting Flow Charts


1.1 Troubleshooting Flow Chart for On/Off

Radio does not turn on when On/Off/Volume Knob is


pressed

NO Check / Replace
R0823 Pin TAB R0822 / VR0822 /
= 5V? D0822 / C0822

YES

Press and hold


On/Off/Volume Knob

R0823 Pin TAB1 NO Check / Replace


when pressed Volume Pot R0823
= 5V?

YES

YES Check / Replace


J0801 Pin 2 Q0821
> 10V?

NO

NO Check / Replace
J0801 Pin 2 D0821 / R0852
=5V?

YES

Check / Replace
Q0822 / R0821

6881091C63-A
Chapter 2: 3-2 Control Head CDM750 / PRO3100 Troubleshooting Flow Charts

1.2 Troubleshooting Flow Chart for Microprocessor


Power up alert tone sounds, but Volume knob
does not operate and indicator does not
light up

EXTAL NO Check / Replace


U0831 Pin 31
R0831 / U0833 / U0831
= 8.00 MHz?

YES

RESET NO Check / Replace


TP0833
C0833 / R0832 / U0831
= HIGH?

YES

Measure with scope while


rotating Volume Pot

Data Signal NO
on J0801 Pin 5 Check radio controller
BUS+?

YES

Data Signal
NO Check / Replace
on TP0836
R0837 / R0836
SCI_RX?

YES

Data Signal NO Check / Replace


on TP0837
U0831
SCI_TX?

YES Check / Replace


D0831 / R0838

6881091C63-A
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts Chapter 2: 3-3

2.0 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100


Troubleshooting Flow Charts

2.1 Troubleshooting Flow Chart for On/Off


Radio does not turn on when On/Off/Volume Knob is
pressed

NO Check / Replace
R0823 Pin TAB R0822 / VR0822 /
= 5V? D0822 / C0822

YES
Press and hold
On/Off/Volume Knob

R0823 Pin TAB1 NO Check / Replace


when pressed Volume Pot R0823
= 5V?

YES

YES Check / Replace


J0801 Pin 2
> 10V? Q0821

NO

J0801 Pin 2 NO Check / Replace


=5V? D0821 / R0852

YES
Check / Replace
Q0822 / R0821

6881091C63-A
Chapter 2: 3-4 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts

2.2 Troubleshooting Flow Chart for Microprocessor

Power up alert tone sounds, but Volume knob


does not operate and indicator does not light up

EXTAL NO Check / Replace


U0831 Pin 31
R0831 / U0833 / U0831
= 8.00 MHz?

YES

RESET NO Check / Replace


TP0833
C0833 / R0832 / U0831
= HIGH?

YES

Measure with scope while


rotating Volume Pot

Data Signal NO
on J0801 Pin 5 Check radio controller
BUS+?

YES

Data Signal
NO Check / Replace
on TP0836
R0837 / R0836
SCI_RX?

YES

Data Signal NO Check / Replace


on TP0837
U0831
SCI_TX?

YES Check / Replace


D0831 / R0838

6881091C63-A
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts Chapter 2: 3-5

2.3 Troubleshooting Flow Chart for Display

Power up alert tone sounds, Volume knob works,


indicator/back light is on, but the display is blank

V5 (against 5V) YES


TP0973 between Check LCD Assembly
-6V and -7V?

NO

Activity on NO
Address & Data lines Check for short
A0 / D0..D7 / CS1 U0831 / U0971
of U0971?

YES

Check / Replace
C0971 / C0973 / R0972
R0973 / R0974 / U0971

6881091C63-A
Chapter 2: 3-6 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Troubleshooting Flow Charts

2.4 Troubleshooting Flow Chart for Back Light

Power up alert tone sounds, Volume knob works,


indicator lights up, display works, but back light does not
turn on

U0831 Pin 58 NO Check for short


is toggling?
U0831

YES

Base of NO Check / Replace


Q0934
R0847 / C0843 / R0943
> 0.7V?

YES

Collector of NO Check / Replace


Q0934 Q0934 U0931 /R0941 /
>5V and < 11V? R0942 / R0944 / R0945

YES

Check / Replace
Q0933 / R0947 / R0948

6881091C63-A
Chapter 2: 4-1

Section 4
CONTROL HEAD PCBS, SCHEMATICS, AND PARTS
LISTS

1.0 Allocation of Schematics and Circuit Boards

Table 2-1 Control Head CDM750 / PRO3100 Diagrams and Parts Lists
PCB 8486146B07: Page:
Main Board Top Side 2: 4-3
Main Board Bottom Side 2: 4-3
SCHEMATICS:
Sheet 1 of 2 2: 4-4
Sheet 2 of 2 2: 4-5
Parts List 2: 4-6

Table 2-2 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 Diagrams and Parts Lists
PCB 8486155B06: Page:
Main Board Top Side 2: 4-7
Main Board Bottom Side 2: 4-7
SCHEMATICS:
Sheet 1 of 4 2: 4-8
Sheet 2 of 4 2: 4-9
Sheet 3 of 4 2: 4-10
Sheet 4 of 4 2: 4-11
Parts List 2: 4-12

6881091C63-A
Chapter 2: 4-2 Allocation of Schematics and Circuit Boards

Notes

6881091C63-A
Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists Chapter 2: 4-3

2.0 Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists

D0877 D0878 D0879

D0873 D0872

S0866 S0865
4 R0823 5
D0886 D0884
JU0853
1 3
2
JU0852

JU0854 D0874 D0871


D0875 D0876
9 7 5 3

8 6 4 2 10

S0864 S0861
J0811 S0863 S0862

D0887 D0881
D0888 D0885

ZWG0130114-A
Top Side

Q0877
Q0878
Q0872

Q0873
R0821
R0872
Q0879 R0825 Q0822
R0878 C0824

D0821
R0877

C0821
Q0823

D0822
1
R0879 R0873
U0833 VR0822

Q0821
1 R0831
TP0838 R0822
C0802

3
C0823 C0822
C0803
33 17 TP0835
R0881
C0804 5 4 R0854
R0824
C0805 J0801 R0853 Q0871 R0871
U0832

R0814
C0819
R0812
C0813
C0815

R0813
C0806 R0852
8 1 R0874
Q0881

U0835
C0808 C0833
TP0833 R0832 U0831 Q0874

R0835

VR0811
TP0834

C0811
C0809 R0833
12 TP0836

R0816
TP0831 R0875

C0810

C0843

C0816
R0847
R0810

C0817
C0818
R0876
Q0875 1
49 64 R0811
Q0876 R0834

Q0841
R0837 VR0817
TP0837
R0864

R0838
VR0816

R0841
Q0843
D0831 R0836

R0815
R0861 R0862 R0880 R0866 R0867

R0843
TP0832
Q0885

R0842

R0844
R0849
1
R0839

C0832 VR0823
2 R0885

R0845
P0801 C0831 VR0821

ZWG0130113-B
Bottom Side

Control Head CDM750 / PRO3100 - PCB 8486146B07

6881091C63-A
Chapter 2: 4-4 Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists

J0801
CONTROL HEAD
CONNECTOR
C0811 VR0811 VR0823 5V
C0810 C0843 C0813
470pF 470pF 470pF 470pF 33V 5.6V R0811
51K J0801-14
NU NU
R0810 J0801-13
EXT_KP_COL J0811-10 EXT_KP_COL
WARIS R0812 13K J0801-12 SCI_TX
GM300 FLT_A+ J0811-1 FLT_A+ C0809
R0847 22 J0801-11 P0801-1 82pF
9 8 7 6 5 4 3 2 1 10 5V J0811-2 5V
22 J0801-10 P0801-2 NU
HOOK J0811-3 HOOK
J0801-9
J0811 GROUND J0811-4 R0813
MICROPHONE 10 J0801-8
CONNECTOR MIC J0811-5 MIC
J0801-7 5V
PTT_IRDECODER J0811-6 PTT_IRDEC
R0814 J0801-6 HANDSET_AUDIO
Shown from Front Side BUS+ J0811-7 BUS+
270 J0801-5 BUS+
HANDSET_AUDIO J0811-8 HANDSET_AUDIO
R0815 J0801-4 MIC
EXT_KP_ROW J0811-9 EXT_KP_ROW
C0818 C0819 13K J0801-3 FLT_A+
C0815 C0816 C0817 470pF 470pF R0816
82pF NU NU VR0816 51K J0801-2 ON_OFF_CONTROL
470pF 470pF 20V
5V J0801-1
VR0817 C0806 C0805 C0804 C0802
C0808 C0803 470pF
20V 470pF 82pF 470pF 470pF
470pF NU NU

5V
Q0821 C0832 5V 5V
C0831 0.1uF R0841 R0843
FLT_A+ 3.3uF 10K 2.2K Q0843
U0833 Q0841
CSTCC8.00MG 5V

55
22
21
35
47K

44
48
60
61
47K
PTT_IRDEC HOOK PTT_IRDEC

VDD
VRH
VRL

NC6
NC7
NC8
NC9
NC10
VR0821 C0823 C1 1 R0842 R0844 47K 47K
TP0834 47K 10K R0845
5.6V .01uF 5V

GND
BOOT_VPP 2 R0831 29 28 4.7K
CLK_E STRA_AS
1MEG 30
STRB_RW*
R0835 R0833 3 31
5V EXTAL
Q0823 D0821 100 47K C2 33
XTAL
U0831 PA0_IC3 1
64
ON_OFF_SENSE
U0832 R0832 PA1_IC2
2.2K 46 CONTROLLER 63
R0825 MC33064 5V IRQ PA2_IC1
45 62
ON_OFF_CONTROL 2 INPUT 1 43
XIRQ PA3_OC5_OC1 CH_REQUEST
5V RESET RESET PA4_OC4_OC1
59
1K TP0835 58
3 NC1 6 BOOT_MODE 27
PA5_OC3_OC1 BL_GREEN
NC3 TP0833 MODA_LIR* PA6_OC2_OC1
57
5 NC2 7 C0833 RESET 25 56
CH_REQUEST 5V NC4 USW_5V MODB_VSTBY PA7_PA1_OC1
NC5
8 0.1uF
GND 13 34 0
R0821 INT_KP_COL PE0_AN0 PC0_AD0
1
4 TP0831 FLT_A+ INT_KP_ROW
15 PE1_AN1 PC1_AD1
36
R0823 10K 17 37 2 R0849
5V Q0822 TP0832 5V EXT_KP_COL PE2_AN2 PC2_AD2
3
50K EXT_KP_ROW
19 PE3_AN3 PC3_AD3
38 47K
TP0838 14 39 4

MC68HC711E9
47K ON_OFF_SENSE U0835 VOLUME PE4_AN4 PC4_AD4
5
NEG MC33464N-45ATR 16 40
TAB1 PE5_AN5 PC5_AD5
6
C0824 NU 18 PE6_AN6 PC6_AD6
41 5V
47K 20 42 7
.01uF TP0836 5V PE7_AN7 PC7_AD7
8
INPUT RESET_
VAR

NU 47 12 R0852 R0853 R0854


POS TAB GND SCI_RX PD0_RXD PB0_A8
100K
5V 50 PD1_TXD PB1_A9
11 100K 100K
51 10 0
PD2_MISO PB2_A10
R0836 R0837 52 9 1 CH_KP_ID(0:7) 2 1 0
PD3_MOSI PB3_A11
10K 33K 53 8 2
FLT_A+ VOLUME PD4_SCK PB4_A12
3
54 PD5_SS* PB5_A13
7
6 4 7 6 5 4 3 2 1 0
R0822 D0822 BUS+ PB6_A14
5
PB7_A15 5
13K R0824 6
R0839 5V 7

VSS1
VSS2
VSS3
D0831

NC1
NC2
NC3
NC4
NC5
USW_5V 0 R0838 CONTROL HEAD ID
4.7K NU 10K JU0852 JU0853 JU0854
R0834 SWITCH SWITCH SWITCH

23
24
49

26
32
2
3
4
C0821 C0822
470pF 2.2uF SCI_TX
VR0822 270
5.6V NU
TP0837 LED_CNTRL(0:8)
KEYPAD ID
SCI_TX

ZWG0130239-B
Control Head CDM750 / PRO3100 - Schematic Sheet 1 of 2

6881091C63-A
Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists Chapter 2: 4-5

FLT_A+

D0885
INT_KP_COL 5V D0886 green
green

R0866 R0867 D0888


13K D0884
51K R0861 green green
5V 51K
D0881 D0887
green green
INT_KP_ROW
1 P1 S0861 1 P1 S0865 Q0881 Q0885
5 P5 5 P5
4 P4 4 P4
8 F4 8 P2 R0862
2 P8 P8 13K
2
KEYPAD A LAYOUT 6
3
P2
P6 0V/0V 6
3
P2
P6 1V/0V
R0881 R0885
7 P3 P3 270 270
P7 7 P7
red yellow green

1 1 BL_GREEN
P1 S0862 P1 S0866
LED6 LED5 5 P5 5 P5
4 P4 4 P4
8 P8 F3 8 P8 P1 FLT_A+
2 2 R0880
P1 P2 6 P2 0V/1V 6 P2 1V/1V 22K
S0866 S0865 3 P6 3 P6 D0877 D0878 D0879
7 P3 7 P3 red yellow green
P7 P7
LED1 LED2 LED3 LED4 Q0877 Q0878 Q0879

F1 F2 F3 F4 1 P1 S0863
S0864 S0863 S0862 S0861 5 P5 LED_CNTRL(0:8) R0877 R0878 R0879
4 P4 270 270 270
8 F2 R0864
P8 43K 5
2 P2
6 0V/2V 6
3 P6 7
7 P3
P7

FLT_A+
LED1 LED2 LED3 LED4 LED5 LED6
1 P1 S0864 D0874 D0875 D0876 D0871 D0872 D087
5 red red red red red red
4 P5
P4
8 P8 F1 Q0874 Q0875 Q0876 Q0871 Q0872 Q0873
2 P2
6 P6 0V/3V
3 P3
7 R0874 R0875 R0876 R0871 R0872
P7 270 270 270 270 270 R087
270

4 3 2 1 0 8
LED_CNTRL(0:8)

ZWG0130240-A
WG0130240-A
Control Head CDM750 / PRO3100 - Schematic Sheet 2 of 2

6881091C63-A
Chapter 2: 4-6 Control Head CDM750 / PRO3100 PCB 8486146B07, Schematics, and Parts Lists

Control Head PCB 8486146B07 Parts List† Circuit Motorola Circuit Motorola
Description Description
Ref Part No. Ref Part No.
Circuit Motorola
Description Q0871 4813824A10 TSTR NPN 40V .2A B=50-150 R0878 0660076A35 270 5 1/8
Ref Part No. Q0872 4813824A10 TSTR NPN 40V .2A B=50-150 R0879 0660076A35 270 5 1/8
C0802 2113741F17 470pF 50V Q0873 4813824A10 TSTR NPN 40V .2A B=50-150 R0880 0662057A81 22k 1/16W 5%
C0803 2113741F17 470pF 50V Q0874 4813824A10 TSTR NPN 40V .2A B=50-150 R0881 0662057A35 270 1/16W 5%
C0804 2113741F17 470pF 50V Q0875 4813824A10 TSTR NPN 40V .2A B=50-150 R0885 0662057A35 270 1/16W 5%
C0805 2113740F49 82pF 5% 50V Q0876 4813824A10 TSTR NPN 40V .2A B=50-150 *U0831 5113802A24 IC 68HC11 W/SCI,SPI,A/D
C0806 2113741F17 470pF 50V Q0877 4813824A10 TSTR NPN 40V .2A B=50-150 U0832 5113815A02 IC
C0808 2113741F17 470pF 50V Q0878 4813824A10 TSTR NPN 40V .2A B=50-150 U0833 4886061B01 CER RESONATOR 8MHZ
C0810 2113741F17 470pF 50V Q0879 4813824A10 TSTR NPN 40V .2A B=50-150 CSTCC8.00MG
C0811 2113741F17 470pF 50V Q0881 4813824A10 TSTR NPN 40V .2A B=50-150 VR0816 4805656W09 DIODE ZENER QUAD
C0813 2113741F17 470pF 50V Q0885 4813824A10 TSTR NPN 40V .2A B=50-150 MMQA20VT1
C0815 2113741F17 470pF 50V R0810 0662057A76 13k 1/16W 5% VR0817 4805656W09 DIODE ZENER QUAD
C0816 2113741F17 470pF 50V R0811 0662057A90 51k 1/16W 5% MMQA20VT1
C0817 2113740F49 82pF 5% 50V R0812 0662057A09 22 1/16W 5% VR0821 4813830A15 DIODE 5.6V 5% 225mW
C0818 2113741F17 470pF 50V R0813 0662057A01 10 1/16W 5% VR0822 4813830A15 DIODE 5.6V 5% 225mW
C0821 2113741F17 470pF 50V R0814 0662057A35 270 1/16W 5% VR0823 4813830A15 DIODE 5.6V 5% 225mW
C0822 2311049A40 TANT CP 2.2uF 10% 10V R0815 0662057A76 13k 1/16W 5%
C0823 2113741F49 10nF 50V R0816 0662057A90 51k 1/16W 5%
C0824 2113741F49 10nF 50V * Motorola Depot Servicing only
R0821 0662057A73 10k 1/16W 5%
C0831 2311049A42 TANT CP 3.3uF 10% 6V R0822 0662057A76 13K 1/16W 5% Reference designators with an asterisk indicate
C0832 2113743E20 100nF 16V R0823 1805911V02 POT VOL components that are not field-replaceable
C0833 2113743E20 100nF 16V R0824 0662057A65 4700 1/16W 5% because they need to be calibrated with
C0843 2113741F17 470pF 50V R0825 0662057A49 1k 1/16W 5% specialized factory equipment after installation.
D0821 4813833C02 DUAL SOT MMBD6100 R0831 0662057B22 1M 1/16W 5% Radios in which these parts have been replaced
D0822 4813833C02 DUAL SOT MMBD6100 R0832 0662057A57 2k2 1/16W 5% in the field will be off frequency at temperature
D0831 4880236E05 DIODE CHIP SCHOTTKY R0833 0662057A89 47k 1/16W 5% extremes.
D0871 4886171B01 LED RED R0834 0662057A35 270 1/16W 5%
D0872 4886171B01 LED RED R0835 0662057A25 100 1/16W 5% † Replacement boards must be ordered from
D0873 4886171B01 LED RED R0836 0662057A73 10k 1/16W 5%
D0874 4886171B01 LED RED R0837 0662057A85 33k 1/16W 5% CCSD (formerly AAD) using the number shown
D0875 4886171B01 LED RED R0838 0662057A73 10k 1/16W 5% in the model charts in Chapters 4 - 13. Boards
D0876 4886171B01 LED RED R0841 0662057A73 10k 1/16W 5% are not orderable using the 84-prefixed number.
D0877 4886171B01 LED RED R0842 0662057A89 47k 1/16W 5%
D0878 4886171B03 LED YELLOW R0843 0662057A57 2.2k 1/16W 5%
D0879 4886171B04 LED GREEN R0844 0662057A73 10k 1/16W 5%
D0881 4886171B04 LED GREEN R0845 0662057A65 4700 1/16W 5%
D0884 4886171B04 LED GREEN R0847 0662057A09 22 1/16W 5%
D0885 4886171B04 LED GREEN R0849 0662057A89 47k 1/16W 5%
D0886 4886171B04 LED GREEN R0852 0662057A97 100k 1/16W
D0887 4886171B04 LED GREEN R0853 0662057A97 100k 1/16W
D0888 4886171B04 LED GREEN R0854 0662057A97 100k 1/16W
J0801 0902636Y02 CONNECTOR FLEX 12 PIN R0861 0662057A90 51k 1/16W 5%
J0811 2864287B01 CONN TELCO 10 PIN JACK R0862 0662057A76 13k 1/16W 5%
P0801 2809926G01 CONN 1.25MM 2PIN SURMT R0864 0662057A88 43k 1/16W 5%
Q0821 4805921T02 TSTR DUAL ROHM FMC2 R0866 0662057A90 51k 1/16W 5%
RH R0867 0662057A76 13k 1/16W 5%
Q0822 4880048M01 TSTR NPN DIG 47k/47k R0873 0660076A35 270 5 1/8
Q0823 4805921T02 TSTR DUAL ROHM FMC2 R0874 0660076A35 270 5 1/8
RH R0875 0660076A35 270 5 1/8
Q0841 4880048M01 TSTR NPN DIG 47k/47k R0876 0660076A35 270 5 1/8
Q0843 4880048M01 TSTR NPN DIG 47k/47k R0877 0660076A35 270 5 1/8

6881091C63-A
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists Chapter 2: 4-7

3.0 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists

D0880 D0879
D0877 1 10 20 30 40

D0933
D0931

D0977
D0965

D0943
D0935

D0947

D0941
D0939

D0985
D0973
D0969

D0971
D0958
D0955

D0988
S0854
U0834

D0961

D0963
H0971
4 R0823 5 S0853

D0962

D0967
D0966
D0964

D0956
D0986

D0937
D0974

D0978
D0970
D0936

D0944

D0948

D0975
D0940

D0945
1
3
2
S0852

D0934
D0932
41 50 60 70 80

S0906 S0904 S0902 S0909 S0910


9 7 5 3 1

8 6 4 2 10
J0811

D0976
D0946
D0949
D0979

D0952

D0953
D0987

D0983
D0982

D0957
S0903 S0901 S0905 S0907 S0908

D0942
D0950
D0980

D0972
D0954
D0981

D0984
D0951

D0968
D0938
ZWG0130136-A Top Side

Q0823
Q0878

Q0877
Q0879
64 39 R0855
65 38 R0879 R0877
R0851 R0857 R0878

R0856

D0821

Q0821

VR0821
C0832

R0850
R0852 TP0831

Q0822
R0853 U0833 R0822 C0823
3 1 C0831 R0825
R0854 R0821
C0802 1
R0831
R0860

R0865
C0803 U0971

D0822

VR0822
R0824
R0863

TP0835
C0804 R0861 TP0832

R0864
C0805
17
C0806 33
C0822

R0973
J0801 TP0972
R0862
C0807

C0817
VR0817 C0821
R0974 TP0838

VR0811
TP0973

C0819
102 1
103 128 R0859 U0831

R0812

R0814
C0815
R0813
C0813
R0858

C0811
R0975
R0834 R0815
12 C0983 C0833

Q0841
C0808
C0975 C0974 TP0974 R0832
C0985

R0810
C0810
C0812
R0817
R0816

C0816

C0818
TP0975

R0811
C0976 C0977 C0971 R0833 1
C0984 C0979 R0977 49 64

R0841
C0978 TP0834
R0976

R0844
C0981 C0972

R0978
R0938 R0937 C0980
3 R0842
C0982 R0972
R0849

TP0836
R0945 TP0837

R0845
R0838

R0835
R0944
R0941

TP0971 TP0833
4 Q0933 2 R0848
Q0934

R0942 C0973 C0842

VR0816
VR0812
1 R0905 R0903

U0835
Q0843

C0843

R0847
1
C0933

4
R0936

R0943 R0902
R0932 R0931

R0843
3 R0904 U0832
P0801 8 5 R0901
R0837

D0831
U0931 R0907 R0906 5 8
R0947 2 1 4 Q0931 2 Q0932
R0946
C0931

1 4 R0836
R0948 R0910
1
R0909
R0908

R0933 R0935 C0932


R0934

ZWG0130137-B Bottom Side

Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 - PCB 8486155B06

6881091C63-A
Chapter 2: 4-8 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists

WARIS
GM300
9 8 7 6 5 4 3 2 1 10 J0801
CONTROLHEAD
J0801-14 CONNECTOR
J0811 J0801-13
MICROPHONE
J0801-12 SCI_TX
CONNECTOR
VR0811 J0801-11 P0801-1 C0808
33V 5V 82pF
VR0812 J0801-10 P0801-2 NU
5.6V R0811
Shown from Front Side C0810 C0811 C0812 C0813 NU 51K
470pF 470pF 470pF 470pF J0801-9
NU R0810 2 AN(0:4) FLT_A+
ANALOG_INPUT_2 J0811-10 J0801-8
R0812 13K
FLT_A+ J0811-1 FLT_A+ J0801-7 5V
R0817 22 D0877 D0880 D0879
5V J0811-2 5V J0801-6 HANDSET_AUDIO red yellow green
22
HOOK J0811-3 HOOK J0801-5 BUS+

GROUND J0811-4 J0801-4 MIC Q0877 Q0878 Q0879


R0813
MIC J0811-5 MIC J0801-3 FLT_A+
10
PTT_IRDECODER J0811-6 PTT_IRDEC J0801-2 ON_OFF_CONTROL
R0814 R0877 R0878 R0879
BUS+ J0811-7 BUS+ J0801-1 C0807 C0806 C0805 C0804 C0803 C0802
470pF 270 270 270
270 470pF 82pF 470pF 470pF 470pF LED_CNTRL(0:8)
HANDSET_AUDIO J0811-8 HANDSET_AUDIO NU NU
R0815
5
ANALOG_INPUT_3 J0811-9 6
C0818 C0819 13K 3 AN(0:4)
C0816 C0817 7
C0815 470pF 82pF 470pF 470pF R0816
470pF NU NU 51K
5V
5V
VR0817 VR0816 C0831 C0832
20V 20V TP0833 3.3uF 0.1uF
RESET
RESET 5V R0841 5V
U0833 10K Q0843 R0843

55
22
21

35
44
48
60
61
Q0821 U0835 CSTCC8.00MG Q0841 2.2K
MC33464N-45ATR R0831

VDD
VRH
VRL

NC6
NC7
NC8
NC9
NC10
FLT_A+ 1MEG 5V 47K 47K
NU
C1 1 HOOK PTT_IRDEC
INPUT RESET_ 2 R0842 R0844 R0845

GND
29 28 47K 47K
PTT_IRDEC GND 5V CLK_E STRA_AS 47K 10K 4.7K
U0831 30
R0832 STRB_RW*
VR0821 3 31 EXTAL
C0823 2.2K R0833 C2 MC68HC711E9
5.6V 33 XTAL 1
.01uF 47K PA0_IC3 ON_OFF_SENSE
CONTROLLER 64
U0832 PA1_IC2
46 IRQ PA2_IC1
63
MC33064 45 XIRQ 62
2 1 PA3_OC5_OC1 CH_REQUEST
RESET 43 RESET 59
Q0823 D0821 5V PA4_OC4_OC1 R0847 68K
INPUT USW_5V 58
C0833 PA5_OC3_OC1 BL_GREEN
27 MODA_LIR* 57
R0825 NC3 6 0.1uF PA6_OC2_OC1 BL_RED
3 R0835 25 MODB_VSTBY 56
ON_OFF_CONTROL NC1 NC4 7 PA7_PA1_OC1 R0848

GND
5
1K NC2 NC5 8 100 AN(0:4) 0 68K
0 13 PE0_AN0 34 C0842 C0843
15 PC0_AD0
1 NU 2.2uF
4 5V 1 PE1_AN1 36 2.2uF
U0834 PC1_AD1
2 17 PE2_AN2 37 2 NU
CH_REQUEST 5V 1 LM50 19 PC2_AD2 38 3
VPP TP0834 3 PE3_AN3 PC3_AD3 R0852 R0853
14 39 4 R0849 R0851
POS 4 PE4_AN4 PC4_AD4
R0821 BOOT_MODE TP0835 16 40 5 47K 47K 47K
TEMP_SENSE PE5_AN5 PC5_AD5 47K
10K 2 18 41 6 NU NU
5V R0823 Q0822 FLT_A+ TP0831 FLT_A+ VOUT PE6_AN6 PC6_AD6 5V
20 PE7_AN7 42 7
50K 5V TP0832 5V PC7_AD7
47K ON_OFF_SENSE 8 R0850
GND TP0838 GND 47 12 R0854 R0860 R0861 R0862
NEG TAB1 PD0_RXD PB0_A8 47K 47K
3 50 PD1_TXD 11 100K 100K 100K
47K 51 PB1_A9 0 NU NU
PD2_MISO 10
PB2_A10 1
52 PD3_MOSI 9 CH_KP_ID(0:7) 7 6 5 4 3 2 1 0
VOLTAGE_SENSE PB3_A11
VAR

53 PD4_SCK 8 2
POS TAB TP0836 54 PB4_A12 3
PD5_SS* 7
5V SCI_RX PB5_A13 4 2 1 0
6 7 6 5 4 3
PB6_A14 5 R0859 R0863 R0864 R0865
R0836 5
R0837

VSS1
VSS2
VSS3
4 PB7_A15 6 R0855 47K 4.7K 4.7K 4.7K
10K

NC1
NC2
NC3
NC4
NC5
FLT_A+ 33K 7 47K
AN(0:4) BUS+

23
24
49
2
3
4
26
32
5V S0852 S0853 S0854
R0822 D0822 SWITCH SWITCH SWITCH
13K R0824 R0856 R0857 R0858
D0831
USW_5V R0838 47K 47K 47K
R0834 NU
4.7K 270 10K LED_CNTRL(0:8)
C0821 SCI_TX
C0822 CONTROL HEAD ID
VR0822 470pF 2.2uF
5.6V NU TP0837
SCI_TX PLACED KEYPAD ID
B C
NOT PLACED
R0850 R0851 R0852 R0853 R0855 R0856 R0857 R0858
CONTROLHEAD B NU NU NU USED USED USED USED NU

CONTROLHEAD C NU NU USED NU USED USED NU USED

ZWG0130241-B

Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 - Schematic Sheet 1 of 4

6881091C63-A
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists Chapter 2: 4-9

KEYPAD B LAYOUT
SW0906 SW0902 SW0910

P1 P3

P2 P4 ROW1
1 1 1
P1 P1 P1
5 5 5
P5 P5 P5
SW0903 SW0905 SW0908 4 4
P4
4 P4
P4
8 8 8
P8 P8 P8
2 2 2
P2 P2 P2
6 6 6
P6 P6 P6
3 3 3
P3 P3 P3
7 7 7
P7 P7 P7

S0901 S0902 S0903


SWITCH SWITCH SWITCH
ROW2
1 1 P1 1
P1 P1
5 5 P5 5
P5 P5
4 4 4
KEYPAD C LAYOUT 8
2
P4
P8
8
2
P4
P8 8
2
P4
P8
5V 6
P2
6
P2
6
P2
P6 P6 P6
R0901 3 3 P3 3
SW0906 SW0904 SW0902 SW0909 SW0910 51K R0906 7
P3
7 7
P3
AN(0:4) P7 P7 P7
51K
S0904 S0905 S0906
P1 P3 0 SWITCH SWITCH SWITCH
ROW3
1
1 1
P2 P4 ROW1 COL1 5
P1
5
P1
P5 P5
4 4
R0902 R0907 8
P4
8
P4
13K P8 P8
13K 2 2
SW0903 SW0901 SW0905 SW0907 SW0908 P2 P2
6 6 P6
P6
3 3
ROW2 COL2 7
P3
7
P3
P7 P7
R0903 R0908
22K S0907 S0908
22K SWITCH SWITCH
ROW4
ROW3 COL3 1 1
P1 P1
5 5
R0904 R0909 4
P5
4
P5
43K 43K 8
P4
8
P4
P8 P8
2 2
P2 P2
6 6
ROW4 COL4 3
P6
3
P6
P3 P3
7 7
R0905 R0910 P7 P7
130K 130K S0910
NU S0909
NU SWITCH SWITCH
ROW5 COL5 COL4 COL3 COL2

ZWG0130242-A
ZWG0130242-A

Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 - Schematic Sheet 2 of 4

6881091C63-A
Chapter 2: 4-10 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists

BACKLIGHT GREEN BACKLIGHT RED


Q0931
Q0933 NU
FLT_A+ FLT_A+
D0961 D0965 D0969 D0973 D0977 D0981 D0985 D0931 D0935 D0939 D0943 D0947 D0951 D0955
NU NU NU NU NU NU NU NU
R0941 R0931
10K 10K
D0962 D0966 D0970 D0974 D0978 D0982 D0986 NU D0932 D0936 D0940 D0944 D0948 D0952 D0956
NU NU NU NU NU NU NU NU

D0963 D0967 D0971 D0975 D0979 D0983 D0987 R0932 D0933 D0937 D0941 D0945 D0949 D0953 D0957
R0942 NU 33K NU NU NU NU NU NU NU
33K NU

D0964 D0968 D0972 D0976 D0980 D0984 D0988 D0934 D0938 D0942 D0946 D0950 D0954 D0958
NU Q0932 NU NU NU NU NU NU NU
R0943 R0933 NU
BL_GREEN Q0934 BL_RED
4.7K 4.7K R0934
R0944 NU
100K R0945 100K R0935
U0931-2 10K NU 10K
FLT_A+ 6 FLT_A+
8 8 2 R0936
7 1
5 R0946 10K
C0931 3
4 0.1uF 4
MC33072 10K
C0932 R0938
C0933 R0947 R0948 R0937
10 0.1uF
0.1uF 10 10 10
U0931-1 NU NU
MC33072

Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 - Schematic Sheet 3 of 4 ZWG0130243-A

6881091C63-A
LED_CNTRL(0:8)
RESET

TP0972
TP0971

1
1
15 COMS
48
SR2 COMS
16
3 SR1
17 COM0
32
2 WR COM0_R1
18 COM1
33
RD COM1_R2
19 COM2
34
1 CS2 COM2_R3
20 COM3
35
CS1 COM3_R4

5V
0 21 36
A0 COM4 COM4_R5
COM5
37
COM5_R6
COM6
38
COM6_R7
COM7
39
COM7_NC
22
FR
23 49

1uF
CL SEG0 SEG0_C1

C0971
14 SEG1
50
M_S SEG1_C2
12 SEG2
51
CAP1_POS SEG2_C3
11 52

1uF
SEG3 SEG3_C4

C0973
CAP1_NEG

0
R0972
10 SEG4
53
CAP2_POS SEG4_C5
9 SEG5
54
CAP2_NEG SEG5_C6
SEG6
55
SEG6_C7

NU
1uF SEG7
56
SEG7_C8
57
C0972

SEG8 SEG8_C9
58

5V
SEG9 SEG9_C10
8 59
VOUT SEG10 SEG10_C11
6 60
VR SEG11 SEG11_C12
SEG12
61
SEG12_C13
SEG13
62
SEG13_C14
SEG14
63
SEG14_C15
SEG15
64
SEG15_C16
65
R0974
R0973

0.1uF
C0974
1.2MEG

1.8MEG
SEG16 SEG16_C17
1 66
V1 SEG17 SEG17_C18
2 67
V2 SEG18 SEG18_C19
3 68

0.1uF
C0977
V3 SEG19 SEG19_C20

NU
4 69
0.1uF
Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists

C0975 V4 SEG20
5 SEG20_C21
SEG21
70
V5 SEG21_C22
SEG22
71
SEG22_C23
SEG23
72
SEG23_C24
73
0.1uF
C0976

SEG24 SEG24_C25
SEG25
74
SEG25_C26
SEG26
75
SEG26_C27

NU
0.1uF SEG27
76
SEG27_C28
C0979
77
0.1uF
C0978

SEG28 SEG28_C29
SEG29
78
SEG29_C30
SEG30
79
SEG30_C31
NU

SEG31
80
0.1uF

SEG31_C32
C0981

81
0.1uF
C0980

SEG32 SEG32_C33
SEG33
82
SEG33_C34
SEG34
83
SEG34_C35
84
NU

0 24 SEG35 SEG35_C36
DISPLAY

D0 85
C0983
2.2uF

0.1uF

1
C0982

25 SEG36 SEG36_C37
2 26 D1 86
SEG37 SEG37_C38
3 D2 87
27 SEG38 SEG38_C39
4 D3 88
28 SEG39 SEG39_C40
5 D4 89
29 SEG40 SEG40_C41
6 D5 90
30 SEG41 SEG41_C42
7 D6 91
31 SEG42
100K

SEG42_C43
200K

R0976
R0975

D7 92
THE LCD IS PART OF HARDWARE KITS GLN7358A (EUR) AND GLN7359A (US)

SEG43 SEG43_C44
SEG44
93
SEG44_C45
SEG45
94
SEG45_C46
95
NU
NU

SEG46 SEG46_C47
100K
200K

96
R0978
R0977

SEG47 SEG47_C48
SEG48
97
SEG48_C49
SEG49
98
SEG49_C50
SEG50
99
SEG50_C51
SEG51
100
SEG51_C52
U0971

SEG52
101
SEG52_C53
102
TP0974

SEG53 SEG53_C54
TP0975
TP0973

SEG54
103
SEG54_C55
SEG55
104
SEG55_C56
SEG56
105
SEG56_C57
CH_KP_ID(0:7)

SEG57
106
SEG57_C58
SEG58
107
SEG58_C59
108
VOLTAGE_SENSE

SEG59 SEG59_C60
SEG60
109
SEG60_C61
SEG61
110
SEG61_C62
SEG62
111
SEG62_C63
SEG63
112
SEG63_C64
SEG64
113
SEG64_C65
SEG65
114
SEG65_C66
SEG66
115
SEG66_C67
SEG67
116
SEG67_C68
SEG68
117
SEG68_C69
SEG69
118
SEG69_C70
SEG70
119
NC
SEG71
120
SEG72
121
SEG73
122
NU

SEG74
123
04B01

SEG75
124
SEG76
125
5V

126
H0971

SEG77
SEG78
127
SEG79
128
C0984
.01uF

COM8
40
COM9
41
COM10
42
COM11
43
COM12
44
7 45
VDD COM13
COM14
46
2.2uF

13 47
C0985

VSS COM15
SED1526F0A

ZWG0130244-A
Chapter 2: 4-11

Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 - Schematic Sheet 4 of 4

6881091C63-A
Chapter 2: 4-12 Control Head CDM1250 / PRO5100 / CDM1550 Series / PRO7100 PCB 8486155B06, Schematics, and Parts Lists

Control Head PCB 8486155B06 Parts List† Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description D0970 4886171B04 LED GREEN R0833 0662057A89 47k 1/16W 5% R0947 0660076A01 10 5 1/8
Ref Part No. D0971 4886171B04 LED GREEN R0834 0662057A35 270 1/16W 5% R0948 0660076A01 10 5 1/8
C0803 2113741F17 470pF 50V D0972 4886171B04 LED GREEN R0835 0662057A25 100 1/16W 5% R0972 0662057B47 0 1/16W
C0804 2113741F17 470pF 50V D0973 4886171B04 LED GREEN R0836 0662057A73 10k 1/16W 5% R0973 0662057B24 1.2M 1/16W 5%
C0805 2113740F49 82pF 5% 50V NP0 D0974 4886171B04 LED GREEN R0837 0662057A85 33k 1/16W 5% R0974 0662057B28 1.8M 1/16W 5%
C0807 2113741F17 470pF 50V D0975 4886171B04 LED GREEN R0838 0662057A73 10k 1/16W 5% R0975 0662057G29 200k 0.1W 1%
C0811 2113741F17 470pF 50V D0976 4886171B04 LED GREEN R0841 0662057A73 10k 1/16W 5% R0976 0662057G13 100k 0.1W 1%
C0812 2113741F17 470pF 50V D0977 4886171B04 LED GREEN R0842 0662057A89 47k 1/16W 5% *U0831 5113802A24 IC 68HC11 W/SCI,SPI,A/D
C0813 2113741F17 470pF 50V D0978 4886171B04 LED GREEN R0843 0662057A57 2.2k 1/16W 5% U0832 5113815A02 MC33064
C0815 2113741F17 470pF 50V D0979 4886171B04 LED GREEN R0844 0662057A73 10k 1/16W 5% UNDER VLTG SENSING
C0816 2113741F17 470pF 50V D0980 4886171B04 LED GREEN R0845 0662057A65 4700 1/16W 5% U0833 4886061B01 CER RESONATOR 8MHZ
C0817 2113740F49 82pF 5% 50V D0981 4886171B04 LED GREEN R0847 0662057A93 68k 1/16W 5% CSTCC8.00MG
C0822 2311049A40 TANT CP 2.2uF 10% 10V Not used in Control Head B R0849 0662057A89 47k 1/16W 5% U0834 5185963A15 TEMP SENSOR 1M5
C0823 2113741F49 10nF 50V D0982 4886171B04 LED GREEN R0852 0662057A89 47k 1/16W 5% U0931 5113818A03 IC HIGH PERFORMANCE SI
C0831 2311049A42 TANT CP 3.3uF 10% 6V Not used in Control Head B Not used in Control Head B U0971 5186158B01 LCD DRIVER SED1526F0A
C0832 2113743E20 100nF 16V D0983 4886171B04 LED GREEN R0853 0662057A89 47k 1/16W 5% VR0812 4813830A15 DIODE 5.6V 5% 225mW
C0833 2113743E20 100nF 16V Not used in Control Head B Not used in Control Head C VR0816 4805656W09 DIODE ZENER QUAD
C0843 2311049A40 TANT CP 2.2uF 10% 10V D0984 4886171B04 LED GREEN R0855 0662057A89 47k 1/16W 5% MMQA20VT1
C0931 2113743E20 100nF 16V Not used in Control Head B R0856 0662057A89 47k 1/16W 5% VR0817 4805656W09 DIODE ZENER QUAD
C0933 2113743E20 100nF 16V D0985 4886171B04 LED GREEN R0857 0662057A89 47k 1/16W 5% MMQA20VT1
C0971 2311049A07 TANT CP 1uF 10% 16V D0986 4886171B04 LED GREEN Not used in Control Head C VR0821 4813830A15 DIODE 5.6V 5% 225mW
C0973 2311049A07 TANT CP 1uF 10% 16V D0987 4886171B04 LED GREEN R0858 0662057A89 47k 1/16W 5% VR0822 4813830A15 DIODE 5.6V 5% 225mW
C0974 2113743E20 100nF 16V D0988 4886171B04 LED GREEN Not used in Control Head B
C0975 2113743E20 100nF 16V J0801 0902636Y02 CONNECTOR FLEX 12 PIN R0859 0662057A89 47k 1/16W 5%
C0976 2113743E20 100nF 16V * Motorola Depot Servicing only
J0811 2864287B01 CONN TELCO 10 PIN JACK R0860 0662057A97 100k 1/16W
C0978 2113743E20 100nF 16V P0801 2809926G01 CONN 1.25MM 2PIN SUR MT R0861 0662057A97 100k 1/16W Reference designators with an asterisk indicate
C0980 2113743E20 100nF 16V Q0821 4805921T02 TSTR DUAL ROHM FMC2 RH R0862 0662057A97 100k 1/16W components which are not field-replaceable
C0983 2311049A09 TANT CP 2.2uF 10% 20V Q0822 4880048M01 TSTR NPN DIG 47k/47k R0863 0662057A65 4700 1/16W 5% because they need to be calibrated with
C0984 2113741F49 10nF 50V Q0823 4805921T02 TSTR DUAL ROHM FMC2 RH R0864 0662057A65 4700 1/16W 5% specialized factory equipment after installation.
C0985 2311049A40 TANT CP 2.2uF 10% 10V Q0841 4880048M01 TSTR NPN DIG 47k/47k R0865 0662057A65 4700 1/16W 5% Radios in which these parts have been replaced in
D0821 4813833C02 DIODE DUAL SOT Q0843 4880048M01 TSTR NPN DIG 47k/47k R0877 0660076A35 270 5 1/8 the field will be off frequency at temperature
MMBD6100 Q0877 4813824A10 TSTR NPN 40V .2A B=50-150 R0878 0660076A35 270 5 1/8 extremes.
D0822 4813833C02 DIODE DUAL SOT Q0878 4813824A10 TSTR NPN 40V .2A B=50-150 R0879 0660076A35 270 5 1/8
MMBD6100 Q0879 4813824A10 TSTR NPN 40V .2A B=50-150 R0901 0662057A90 51k 1/16W 5% †
D0831 4880236E05 DIODE CHIP SCHOTTKY Q0933 4813822A08 TSTR PNP 25V 5AMJD210T4 R0902 0662057A76 13k 1/16W 5% Replacement boards must be ordered from
D0877 4886171B01 LED RED Q0934 4813824A10 TSTR NPN 40V .2A B=50-150 R0903 0662057A81 22k 1/16W 5% CCSD (formerly AAD) using the number shown
D0879 4886171B04 LED GREEN R0810 0662057A76 13k 1/16W 5% R0904 0662057A88 43k 1/16W 5% in the model charts in Chapters 4 - 13. Boards
D0880 4886171B03 LED YELLOW R0811 0662057A90 51k 1/16W 5% R0906 0662057A90 51k 1/16W 5% are not orderable using the 84-prefixed number.
D0951 4886171B02 LED ORANGE R0812 0662057A09 22 1/16W 5% R0907 0662057A76 13k 1/16W 5%
Not used in Control Head B R0813 0662057A01 10 1/16W 5% R0908 0662057A81 22k 1/16W 5%
D0952 4886171B02 LED ORANGE R0814 0662057A35 270 1/16W 5% R0909 0662057A88 43k 1/16W 5%
Not used in Control Head B R0815 0662057A76 13k 1/16W 5% Not used in Control Head B
D0953 4886171B02 LED ORANGE R0816 0662057A90 51k 1/16W 5% R0935 0662057A73 10k 1/16W 5%
Not used in Control Head B R0817 0662057A09 22 1/16W 5% R0936 0662057A73 10k 1/16W 5%
D0954 4886171B02 LED ORANGE R0821 0662057A73 10k 1/16W 5% R0937 0660076A01 10 5 1/8
Not used in Control Head B R0822 0662057A76 13k 1/16W 5% R0941 0662057A73 10k 1/16W 5%
D0965 4886171B04 LED GREEN R0823 1805911V02 POT VOL R0942 0662057A85 33k 1/16W 5%
D0966 4886171B04 LED GREEN R0824 0662057A65 4700 1/16W 5% R0943 0662057A65 4700 1/16W 5%
D0967 4886171B04 LED GREEN R0825 0662057A49 1k 1/16W 5% R0944 0662057A97 100k 1/16W
D0968 4886171B04 LED GREEN R0831 0662057B22 1M 1/16W 5% R0945 0662057A73 10k 1/16W 5%
D0969 4886171B04 LED GREEN R0832 0662057A57 2200 1/16W 5% R0946 0662057A73 10k 1/16W 5%

6881091C63-A
Chapter 3: i

Chapter 3: Controller Service Maintainability


Table of Contents

Section 1 Theory of Operation

1.0 Controller Circuits .............................................................................................3:1-1


1.1 Overview......................................................................................................3:1-1
1.2 General........................................................................................................3:1-1
1.3 Radio Power Distribution .............................................................................3:1-2
1.4 Electronic ON/OFF ......................................................................................3:1-4
1.5 Emergency ..................................................................................................3:1-4
1.6 Mechanical ON/OFF....................................................................................3:1-5
1.7 Ignition .........................................................................................................3:1-5
1.8 Microprocessor Clock Synthesizer ..............................................................3:1-5
1.9 Serial Peripheral Interface (SPI)..................................................................3:1-6
1.10 SBEP Serial Interface..................................................................................3:1-7
1.11 General Purpose Input/Output.....................................................................3:1-7
1.12 Normal Microprocessor Operation...............................................................3:1-8
1.13 FLASH Electronically Erasable Programmable Memory
(FLASH EEPROM) ......................................................................................3:1-9
1.14 Electrically Erasable Programmable Memory (EEPROM)...........................3:1-9
1.15 Static Random Access Memory (SRAM)...................................................3:1-10
2.0 Controller Board Audio and Signaling Circuits................................................3:1-10
2.1 Audio Signaling Filter IC with Compander (ASFIC CMP)..........................3:1-10
2.2 Transmit Audio Circuits .............................................................................3:1-11
2.3 Transmit Signaling Circuits........................................................................3:1-13
2.4 Receive Audio Circuits ..............................................................................3:1-15
2.5 Receive Signaling Circuits.........................................................................3:1-18
2.6 Voice Storage (Optional) ...........................................................................3:1-19

Section 2 Troubleshooting Charts

1.0 Troubleshooting Flow Chart for Controller ........................................................3:2-1

Section 3 Controller Schematics and Parts Lists

1.0 Allocation of Schematics and Circuit Boards ....................................................3:3-1


1.1 Controller Circuits ........................................................................................3:3-1
1.2 Voice Storage Facility..................................................................................3:3-1
2.0 Controller T2 Schematics and Parts Lists.........................................................3:3-3
3.0 Controller T5 Schematics and Parts Lists.......................................................3:3-10
4.0 Controller T6/T7/T9 Schematics and Parts Lists ............................................3:3-18

6881091C63-A
Chapter 3: ii

5.0 Controller T11 Schematics and Parts Lists.....................................................3:3-31


6.0 Controller T12 Schematics and Parts Lists.....................................................3:3-37

6881091C63-A
Chapter 3: 1-1

Section 1
THEORY OF OPERATION

1.0 Controller Circuits

1.1 Overview

This section provides a detailed theory of operation for the radio and its components. The main radio
is a single-board design, consisting of the transmitter, receiver, and controller circuits. The main
board is designed to accept one option board. The option board may provide functions such as
secure voice/data, voice storage, or signaling decoder.

A control head is either mounted directly or connected by an extension cable. The control head
contains LED indicators, a microphone connector, buttons, and—depending on the radio type—a
display and a speaker. These provide the user with interface control over the various features of the
radio.

If no control head is mounted directly on the front of the radio, an expansion board containing
circuitry for special applications can be mounted on the front of the radio. An additional control head
can be connected by an extension cable.

In addition to the power cable and antenna cable, an accessory cable can be attached to a
connector on the rear of the radio. The accessory cable enables you to connect accessories to the
radio, such as an external speaker, emergency switch, foot-operated PTT, and ignition sensing, etc.

1.2 General

The radio controller consists of three main subsections:

• digital control
• audio processing
• voltage regulation

The digital control section of the radio is based upon an open architecture controller configuration. It
consists of a microprocessor, support memory, support logic, signal MUX ICs, the On/Off circuit, and
general purpose Input/Output circuitry.

The controller uses the Motorola 68HC11FL0 microprocessor (U0101). The controller also has three
external memory devices. These devices consist of a 32KByte SRAM (U0122), a 512KByte FLASH
EEPROM (U0121), and a 16KByte EEPROM (U0111).

NOTE From this point on, the 68HC11FL0 microprocessor is referred to as “µP”. References to a
control head indicate the control heads with display.

6881091C63-A
Chapter 3: 1-2 Controller Circuits

External
To Synthesizer Microphone
Mod
Out Internal
16.8 MHz Microphone
Reference Clock
from Synthesizer Audio/Signaling
Architecture External
Speaker
Recovered Audio Audio
ASFIC_CMP
PA
5V
from Synthesizer Internal
Section (5V_RF) Speaker
SPI µP Clock
To RF Section
SCI to
Accessory &
Digital Control Head
Architecture RAM Connector

EEPROM HC11FL0
5V
Regulator
(5VD) FLASH

Figure 3-1 Controller Block Diagram

1.3 Radio Power Distribution

The DC power distribution throughout the radio board is shown in Figure 3-2. Voltage regulation for
the controller is provided by 4 separate devices; U0651 (MC78M05) 5V, U0641 (LM2941) 9.3V,
U0611 (LM2941) SWB+ limited to 16.5V and VSTBY 5V (a combination of R0621 and VR0621). An
additional 5V regulator is located on the RF section.

The DC voltage applied to connector J0601 supplies power directly to the electronic on/off control,
RF power amplifier, 16.5V limiter, 9.3V regulator, Audio PA and 5.6V stabilization circuit. The 9.3V
regulator (U0641) supplies power to the 5V regulator (U0651) and the 6V voltage divider Q0681.

Regulator U0641 is used to generate the 9.3 volts required by some audio circuits, the RF circuitry
and power control circuitry. Input and output capacitors (C0641 and C0644 / C0645) are used to
reduce high frequency noise. R0642 / R0643 set the output voltage of the regulator. If the voltage at
pin 1 is greater than 1.3 volts the regulator output decreases and if the voltage is less than 1.3 volts
the regulator output increases. This regulator output is electronically enabled by a 0 volt signal on
pin 2. Q0661, Q0641 and R0641 are used to disable the regulator when the radio is turned off.

Voltage regulation providing 5V for the digital circuitry is done by U0651. Operating voltage is from
the regulated 9.3V supply. Input and output capacitors (C0651 / C0652 and C0654 / C0655) are
used to reduce high frequency noise and provide proper operation during battery transients. Voltage
sense device U0652 or alternatively U0653 provides a reset output that goes to 0 volts if the
regulator output goes below 4.5 volts. This is used to reset the controller to prevent improper
operation. Diode D0651 prevents discharge of C0652 by negative spikes on the 9.3V voltage.

6881091C63-A
Controller Circuits Chapter 3: 1-3

Transistor Q0681 and resistors R0681 / R0682 divide the regulated 9.3V down to about 6 volts. This
voltage supplies the 5V regulator, located on the RF section. By reducing the supply voltage of the
regulator, the power dissipation is divided between the RF section and the controller section.

The voltage VSTBY, which is derived directly from the supply voltage by components R0621 and
VR0621, is used to buffer the internal RAM. C0622 allows the battery voltage to be disconnected for
a couple of seconds without losing RAM parameters. Dual diode D0621 prevents radio circuitry from
discharging this capacitor. When the supply voltage is applied to the radio, C0622 is charged via
R0621 and D0621. To avoid the µP entering the wrong mode when the radio is switched on while
the voltage across C0622 is still too low, the regulated 5V supply charges C0622 via diode D0621.

J0601 PA, Driver Accessories Control Head Option Board


13.2V Antenna Switch 20 Pin Connector 12 Pin Connector 40 Pin Connector

PASUPVLTG
16.5V SWB+
F0401

Limiter

Ignition
ON / OFF FLT_A+
Emergency
Control ON/OFF 5VD
FLT_A+

9.3V 9.3V 6V 5V
Regulator Regulator Regulator

PCIC, 5V
Audio PA 5V_RF 5V/
TX Amp Regulator VDDA
Temp Sense
5VD

RX RF Amp MCU FRACTN


µP, RAM, ASFIC_CMP
5.6V IF Amp VCOBIC
FLASH & EEPROM

VSTBY

Figure 3-2 DC Power Distribution Block Diagram

The voltage INT SW B+ from switching transistor Q0661 provides power to the circuit controlling the
audio PA output. The voltage INT SW B+ voltage is monitored by the µP through voltage divider
R0671 / R0672 and line BATTERY VOLTAGE. Diode VR0671 limits the divided voltage to 5.6V to
protect the µP.

Regulator U0611 is used to generate the voltage for the switched supply voltage output (SWB+) at
the accessory connector J0501 pin 13. U0611 is configured to operate as a switch with voltage and
current limit. R0611 / R0612 set the maximum output voltage to 16.5 volts. This limitation is only
active at high supply voltage levels. The regulator output is electronically enabled by a 0 volt signal
on pin 2. Q0661, Q0641 and R0641 are used to disable the regulator when the radio is turned off.
Input and output capacitors (C0603 and C0611 / C0612) are used to reduce high frequency noise.

Diode VR0601 acts as protection against transients and wrong polarity of the supply voltage.

Fuse F0401 prevents damage of the board in case the FLT A+ line is shorted at the control head
connector.

6881091C63-A
Chapter 3: 1-4 Controller Circuits

1.4 Electronic ON/OFF

The radio has circuitry which allows radio software and/or external triggers to turn the radio on or off
without direct user action (for example, automatic turn on when ignition is sensed and off when
ignition is off).

Q0661 is used to provide INT SW B+ to the various radio circuits and to enable the voltage
regulators via transistor Q0641. Q0661 contains an pnp and an npn transistor and acts as an
electronic on/off switch. The switch is on when the collector of the npn transistor within Q0661 is low.
When the radio is off the collector is at supply voltage level. This effectively prevents current flow
from emitter to collector of the pnp transistor. When the radio is turned on the voltage at the base of
the npn transistor is pulled high and the pnp transistor switches on (saturation). With voltage INT
SWB+ now at supply voltage level, transistor Q0641 pulls pin 2 of the voltage regulators U0611 and
U0641 to ground level and thereby enables their outputs.

The electronic on/off circuitry can be enabled by the µP (through ASFIC CMP port GCB2, line DC
POWER ON), the emergency switch (line EMERGENCY CONTROL), the mechanical On/Off/
Volume knob on the control head (line ON OFF CONTROL), or the ignition sense circuitry (line
IGNITION CONTROL). If any of the 4 paths cause a low at the collector of the npn transistor within
Q0661, the electronic “ON” is engaged.

1.5 Emergency

The emergency switch (J0501 pin 9), when engaged, grounds the base of Q0662 via line
EMERGENCY CONTROL. This switches Q0662 off and resistor R0662 pulls the collector of Q0662
and the base of Q0663 to levels above 2 volts. Transistor Q0663 switches on and pulls the collector
of the npn transistor within Q0661 to ground level and thereby enables the voltage regulators via
Q0641. When the emergency switch is released R0541 pulls the base of Q0662 up to 0.6 volts. This
causes the collector of transistor Q0662 to go low (0.2V), thereby switching Q0663 off.

While the radio is switched on, the µP monitors the voltage at the emergency input on the accessory
connector via pin 60 and line GP5 IN ACC9. Three different conditions are distinguished: no
emergency, emergency, and open connection to the emergency switch. If no emergency switch is
connected or the connection to the emergency switch is broken, the resistive divider R0541 / R0512
will set the voltage to about 4.7 volts. If an emergency switch is connected, a resistor to ground
within the emergency switch will reduce the voltage on line GP5 IN ACC9 to inform the µP that the
emergency switch is operational. An engaged emergency switch pulls line GP5 IN ACC9 to ground
level. Diode D0179 limits the voltage to protect the µP input.

While EMERGENCY CONTROL is low, INT SW B+ is on, the µP starts execution, reads that the
emergency input is active through the voltage level of line GP5 IN ACC9, and sets the DC POWER
ON output of the ASFIC CMP pin 13 to a logic high. This high will keep Q0661 and Q0641 switched
on. This operation allows a momentary press of the emergency switch to power up the radio. When
the µP has finished processing the emergency press, it sets the DC POWER ON line to a logic “0”.
This turns off Q0661 and the radio turns off. Notice that the µP is alerted to the emergency condition
via line GP5 IN ACC9. If the radio was already on when emergency was triggered then DC POWER
ON would already be high.

6881091C63-A
Controller Circuits Chapter 3: 1-5

1.6 Mechanical ON/OFF

This refers to the typical On/Off/Volume knob, located on the control head, and which turns the radio
on and off.

If the radio is turned off and the On/Off/Volume knob is pressed, line ON OFF CONTROL (J0401 pin
11) goes high and switches the radio’s voltage regulators on as long as the button is pressed. The
µP is alerted through line ON OFF SENSE (U0101 pin 6) which is pulled to low by Q0110 while the
On/Off/Volume knob is pressed. In addition, an interrupt is generated at µP pin 96. The µP asserts
line DC POWER ON via ASFIC CMP, pin 13 high which keeps Q0661 and Q0641, and in turn the
radio, switched on. When the On/Off/Volume knob is released again the control head informs the µP
via SBEP bus about the knob release. (See SBEP Serial Interface subsection for more details.) This
informs the µP to keep the radio switched on and continue with normal operation.

If the On/Off/Volume knob is pressed while the radio is on, the control head informs the µP via SBEP
bus about the knob status. (See SBEP Serial Interface subsection for more details.) After a short
delay time the µP switches the radio off by setting DC POWER ON to low via ASFIC CMP pin 13.

1.7 Ignition

Ignition sense is used to prevent the radio from draining the vehicle’s battery because the engine is
not running.

When the IGNITION input (J0501 pin 10) goes above 5 volts Q0661 is turned on via line IGNITION
CONTROL. Q0661 turns on INT SW B+ and the voltage regulators by turning on Q0641 and the µP
starts execution. The µP is alerted through line GP6 IN ACC10. The voltage at the IGNITION input
turns Q0181 on, which pulls µP pin 74 to low. If the software detects a low state it asserts DC
POWER ON via ASFIC pin 13 high which keeps Q0661 and Q0641 on, and in turn the radio
switched on.

When the IGNITION input goes below 3 volts, Q0181 switches off and R0181 pulls µP pin 74 to
high. This alerts the software to switch off the radio by setting DC POWER ON to low. The next time
the IGNITION input goes above 5 volts the above process will be repeated.

1.8 Microprocessor Clock Synthesizer

The clock source for the µP system is generated by the ASFIC CMP (U0221). Upon power-up the
synthesizer IC (FRAC-N) generates a 16.8 MHz waveform that is routed from the RF section to the
ASFIC CMP pin 34. For the main board controller the ASFIC CMP uses 16.8 MHz as a reference
input clock signal for its internal synthesizer. The ASFIC CMP, in addition to audio circuitry, has a
programmable synthesizer which can generate a synthesized signal ranging from 1200Hz to
32.769MHz in 1200Hz steps.

When power is first applied, the ASFIC CMP will generate its default 3.6864MHz CMOS square
wave UP CLK (on U0221 pin 28) and this is routed to the µP (U0101 pin 90). After the µP starts
operation, it reprograms the ASFIC CMP clock synthesizer to a higher UP CLK frequency (usually
7.3728 or 14.7456 MHz) and continues operation.

The ASFIC CMP may be reprogrammed to change the clock synthesizer frequencies at various
times depending on the software features that are executing. In addition, the clock frequency of the
synthesizer is changed in small amounts if there is a possibility of harmonics of the clock source
interfering with the desired radio receive frequency.

6881091C63-A
Chapter 3: 1-6 Controller Circuits

The ASFIC CMP synthesizer loop uses C0245, C0246 and R0241 to set the switching time and jitter
of the clock output. If the synthesizer cannot generate the required clock frequency it will switch
back to its default 3.6864MHz output.

Because the ASFIC CMP synthesizer and the µP system will not operate without the 16.8 MHz
reference clock it (and the voltage regulators) should be checked first when debugging the system.

The µP uses XTAL Y0131 and associated components to form a Real Time Clock (RTC). It may be
used to display the time on control heads with display or as time stamp for incoming calls or
messages. The real time clock is powered from the voltage VSTBY to keep it running while the radio
is switched off. When the radio is disconnected from its supply voltage, the time must be set again.

1.9 Serial Peripheral Interface (SPI)

The µP communicates to many of the ICs through its SPI port. This port consists of SPI TRANSMIT
DATA (MOSI) (U0101-100), SPI RECEIVE DATA (MISO) (U0101-99), SPI CLK (U0101-1) and chip
select lines going to the various ICs, connected on the SPI PORT (BUS). This BUS is a
synchronous bus, in that the timing clock signal CLK is sent while SPI data (SPI TRANSMIT DATA
or SPI RECEIVE DATA) is sent. Therefore, whenever there is activity on either SPI TRANSMIT
DATA or SPI RECEIVE DATA there should be a uniform signal on CLK. The SPI TRANSMIT DATA
is used to send serial from a µP to a device, and SPI RECEIVE DATA is used to send data from a
device to a µP.

On the controller there are two ICs on the SPI BUS, ASFIC CMP (U0221-22), and EEPROM
(U0111-5). In the RF sections there are 2 ICs on the SPI BUS, the FRAC-N Synthesizer, and the
Power Control IC (PCIC). The SPI TRANSMIT DATA and CLK lines going to the RF section are
filtered by L0481 / R0481 and L0482 / R0482 to minimize noise. The chip select line CSX from
U0101 pin 2 is shared by the ASFIC CMP, FRAC-N Synthesizer and PCIC. Each of these ICs check
the SPI data and when the sent address information matches the IC’s address, the following data is
processed. The chip select lines for the EEPROM (EE CS), Voice Storage (VS CS), expansion
board (EXP1 CS, EXP2 CS) and option board (OPT CS) are decoded by the address decoder
U0141.

When the µP needs to program any of these ICs it brings the chip select line CSX to a logic “0” and
then sends the proper data and clock signals. The amount of data sent to the various ICs are
different; e.g., the ASFIC CMP can receive up to 19 bytes (152 bits) while the PCIC can receive up
to 6 bytes (48 bits). After the data has been sent the chip select line is returned to logic “1”.

The option board interfaces are different in that the µP can also read data back from devices
connected.The timing and operation of this interface is specific to the option connected, but
generally follows the pattern:

1. an option board device generates a service request via J0551-29, line RDY and µP pin 79,
2. the main board asserts a chip select for that option board device via U0141-14, line OPT CS,
J0551-30,
3. the main board µP generates the CLK (J0551-3),
4. the main board µP writes serial data via J0551-15 and reads serial data via J0551-16 and,
5. when data transfer is complete the main board terminates the chip select and CLK activity.

6881091C63-A
Controller Circuits Chapter 3: 1-7

1.10 SBEP Serial Interface

The SBEP serial interface allows the radio to communicate with the Customer Programming
Software (CPS), or the Universal Tuner via the Radio Interface Box (RIB) or the cable with internal
RIB. This interface connects to the microphone connector via control head connector (J0401-8) and
to the accessory connector J0501-17 and comprises BUS+. The line is bi-directional, meaning that
either the radio or the RIB can drive the line. The µP sends serial data via pin 98 and D0101 and it
reads serial data via pin 97. Whenever the µP detects activity on the BUS+ line, it starts
communication.

In addition, the SBEP serial interface is used to communicate with a connected control head. When
a control head key is pressed or the volume knob is rotated, the line ON OFF CONTROL goes high.
This turns on transistor Q0110 which pulls line ON OFF SENSE and µP pin 6 to ground level. In
addition, an interrupt is generated at µP pin 96. This indicates that the control head wants to start
SBEP communication. The µP then requests the data from the control head. The control head starts
sending and after all data has been sent, the ON OFF CONTROL line goes low. The control head
ignores any data on BUS+ during SBEP communication with the CPS or Universal Tuner.

1.11 General Purpose Input/Output

The controller provides eight general purpose lines (DIG1 through DIG8) available on the accessory
connector J0501 to interface to external options. Lines DIG IN 1, 3, 5, 6 are inputs, DIG OUT 2 is an
output and DIG IN OUT 4, 7, 8 are bi-directional. The software and the hardware configuration of the
radio model define the function of each port.

• DIG IN 1 can be used as external PTT input, DATA PTT input or others, set by the CPS.
The µP reads this port via pin 77 and Q0171.
• DIG OUT 2 can be used as normal output or external alarm output, set by the CPS. Transistor
Q0173 is controlled by the µP via ASFIC CMP pin 14.
• DIG IN 3 is read by µP pin 61 via resistor R0176
• DIG IN 5 can be used as normal input or emergency input, set by the CPS. The µP reads this
port via R0179 and µP pin 60. Diode D0179 limits the voltage to protect the µP input.
• DIG IN 6 can be used as normal input, set by the CPS. The µP reads this port via pin 74 and
Q0181.
• DIG IN OUT 4,7,8 are bi-directional and use the same circuit configuration. Each port uses an
output transistor Q0177, Q0183, Q0185 controlled by µP pins 46, 47, 53. The ports are read
by µP pins 75, 54, 76. To use one of the ports as input the µP must turn off the corresponding
output transistor.

In addition the signals from DIG IN 1, DIG IN OUT 4 are fed to the option board connector J0551
and the expansion board connector J0451.

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Chapter 3: 1-8 Controller Circuits

1.12 Normal Microprocessor Operation

For this radio, the µP is configured to operate in one of two modes, expanded and bootstrap. In
expanded mode the µP uses external memory devices to operate, whereas in bootstrap operation
the µP uses only its internal memory. In normal operation of the radio the µP is operating in
expanded mode as described below.

In expanded mode on this radio, the µP (U0101) has access to 3 external memory devices; U0121
(FLASH EEPROM), U0122 (SRAM), U0111 (EEPROM). Also, within the µP there are 3 KBytes of
internal RAM, as well as logic to select external memory devices.

The external EEPROM (U0111) space contains the information in the radio which is customer
specific, referred to as the codeplug. This information consists of items such as: 1) what band the
radio operates in, 2) what frequencies are assigned to what channel, and 3) tuning information. (See
the particular device subsection for more details.)

The external SRAM (U0122) as well as the µP’s own internal RAM space are used for temporary
calculations required by the software during execution. All of the data stored in both of these
locations is lost when the radio powers off. (See the particular device subsection for more details.)

The FLASH EEPROM contains the actual Radio Operating Software. This software is common to all
open architecture radios within a given model type. For example, trunking radios may have a
different version of software in the FLASH EEPROM than non-trunking radios. (See the particular
device subsection for more details.)

The µP provides an address bus of 16 address lines (ADDR 0 - ADDR 15), and a data bus of 8 data
lines (DATA 0 - DATA 7). There are also 3 control lines; CSPROG (U0101-38) to chip select U0121-
30 (FLASH EEPROM), CSGP2 (U0101-41) to chip select U0122-20 (SRAM) and PG7 R W (U0101-
4) to select whether to read or to write. The external EEPROM (U0111-1), the OPTION BOARD and
EXPANSION BOARD are selected by 3 lines of the µP using address decoder U0141. The chips
ASFIC CMP / FRAC-N / PCIC are selected by line CSX (U0101-2).

When the µP is functioning normally, the address and data lines should be toggling at CMOS logic
levels. Specifically, the logic high levels should be between 4.8 and 5.0V, and the logic low levels
should be between 0 and 0.2V. No other intermediate levels should be observed, and the rise and
fall times should be <30ns.

The low-order address lines (ADDR 0 - ADDR 7) and the data lines (DATA 0-DATA 7) should be
toggling at a high rate, e.g., you should set your oscilloscope sweep to 1us/div. or faster to observe
individual pulses. High speed CMOS transitions should also be observed on the µP control lines.

On the µP the lines XIRQ (U0101-48), MODA LIR (U0101-58), MODB VSTPY (U0101-57) and
RESET (U0101-94) should be high at all times during normal operation. Whenever a data or
address line becomes open or shorted to an adjacent line, a common symptom is that the RESET
line goes low periodically, with the period being in the order of 20ms. In the case of shorted lines you
may also detect the line periodically at an intermediate level, i.e. around 2.5V when 2 shorted lines
attempt to drive to opposite rails.

The MODA LIR (U0101-58) and MODB VSTPY (U0101-57) inputs to the µP must be at a logic “1”
for it to start executing correctly. After the µP starts execution it will periodically pulse these lines to
determine the desired operating mode. While the Central Processing Unit (CPU) is running, MODA
LIR is an open-drain CMOS output which goes low whenever the µP begins a new instruction (an
instruction typically requires 2-4 external bus cycles, or memory fetches). However, since it is an
open-drain output, the waveform rise assumes an exponential shape similar to an RC circuit.

6881091C63-A
Controller Circuits Chapter 3: 1-9

There are 8 analog-to-digital converter ports (A/D) on U0101. They are labeled within the device
block as PE0-PE7. These lines sense the voltage level ranging from 0 to 5V of the input line and
convert that level to a number ranging from 0 to 255 which can be read by the software to take
appropriate action.

For example U0101-67 is the battery voltage detect line. R0671 and R0672 form a resistor divider
on INT SWB+. With 30K and 10K and a voltage range of 11V to 17V, that A/D port would see 2.74V
to 4.24V which would then be converted to ~140 to 217 respectively.

U0101-69 is the high reference voltage for the A/D ports on the µP. Capacitor C0101 filters the 5V
reference. If this voltage is lower than 5V the A/D readings will be incorrect. Likewise U0101-68 is
the low reference for the A/D ports. This line is normally tied to ground. If this line is not connected to
ground, the A/D readings will be incorrect.

1.13 FLASH Electronically Erasable Programmable Memory (FLASH EEPROM)

The 512K Byte FLASH EEPROM (U0121) contains the radio’s operating software. This software is
common to all open architecture radios within a given model type. For example, trunking radios may
have a different version of software in the FLASH EEPROM than non-trunking radios. This is, as
opposed to the codeplug information stored in EEPROM (U0111) which could be different from one
user to another in the same company.

In normal operating mode, this memory is read-only; it cannot be written to. The memory access
signals (CE, OE and WE) are generated by the µP.

To upgrade/reprogram the FLASH software, the µP must be set in bootstrap operating mode. This is
done by pulling µP pins MODA LIR (U0101-58) and MODB VSTBY (U0101-57) to low during power
up. When accessory connector pin 18 is at ground level, diode D0151 will pull both µP pins to low.
The same can be done by a level of 12 volts on line ON OFF CONTROL from the control head.
Q0151 pulls diode D0151 and in turn both µP pins to low. Diode VR0151 prevents entering
bootstrap operating mode during normal power up.

In bootstrap operating mode the µP controls the FLASH EN OE (U0121-32) input by µP pin 86. Chip
select (U0121-30) and read or write operation (U0121-7) are controlled by µP pins 38 and 4.

The FLASH device may be reprogrammed 1,000 times without issue. It is not recommended to
reprogram the FLASH device at a temperature below 0°C.

Capacitor C0121 serves to filter out any AC noise which may ride on 5V at U0121.

1.14 Electrically Erasable Programmable Memory (EEPROM)

The external 16 KByte EEPROM (U0111) contains additional radio operating parameters such as
operating frequency and signaling features, commonly know as the codeplug. It is also used to store
radio operating state parameters such as current mode and volume. This memory can be written to
in excess of 100,000 times and will retain the data when power is removed from the radio. The
memory access signals (SI, SO and SCK) are generated by the µP and chip select (CS) is
generated by address decoder U0141-15.

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Chapter 3: 1-10 Controller Board Audio and Signaling Circuits

1.15 Static Random Access Memory (SRAM)

The SRAM (U0121) contains temporary radio calculations or parameters that can change very
frequently, and which are generated and stored by the software during its normal operation. The
information is lost when the radio is turned off.

The device allows an unlimited number of write cycles. SRAM accesses are indicated by the CS
signal U0122-20 (which comes from U0101-CSGP2) going low. U0122 is commonly referred to as
the external RAM as opposed to the internal RAM which is the 3 KBytes of RAM which is part of the
68HC11FL0. Both RAM spaces serve the purpose. However, the internal RAM is used for the
calculated values which are accessed most often.

Capacitor C0122 serves to filter out any AC noise which may ride on 5V at U0122.

2.0 Controller Board Audio and Signaling Circuits

2.1 Audio Signaling Filter IC with Compander (ASFIC CMP)

The ASFIC CMP (U0221) used in the controller has 4 functions:

1. RX/TX audio shaping, i.e. filtering, amplification, attenuation


2. RX/TX signaling, PL/DPL/HST/MDC
3. Squelch detection
4. µP clock signal generation (see Section 1.8: Microprocessor Clock Synthesizer)

The ASFIC CMP is programmable through the SPI BUS (U0221-20/21/22), normally receiving 19
bytes. This programming sets up various paths within the ASFIC CMP to route audio and/or
signaling signals through the appropriate filtering, gain and attenuator blocks. The ASFIC CMP also
has 6 General Control Bits GCB0-5 which are CMOS level outputs and used for NOISE BLANKER
(GCB0) in Low Band radios, EXTERNAL ALARM (GCB1) and DC POWER ON (GCB2) to switch
the voltage regulators (and the radio) on and off. GCB3 controls U0251 pin 11 to output either RX
FLAT AUDIO or RX FILTERED AUDIO on the accessory connector pin 11. GCB4 controls U0251
pin 10 to use either the external microphone input or the voice storage playback signal. GCB5 is
used to switch the audio PA on and off.

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Controller Board Audio and Signaling Circuits Chapter 3: 1-11

2.2 Transmit Audio Circuits

Refer to Figure 3-3 for reference for the following sections.

J0451 J0551
FLAT 18 31 IN/OUT
TX RTN
39 OPTION
OUT BOARD
EXPANSION BOARD 33
IN
OUT
32
J0401

44 36
TX SND TX RTN
TP0221
9
MIC
MIC
CONTROL HEAD INT
46 FILTERS AND
CONNECTOR
PREEMPHASIS
J0501 ASFIC_CMP
MIC
IN U0221 LIMITER
MIC
TP0222 EXT
2 48 HS SUMMER
EXT MIC
5 42 SPLATTER
FLAT TX
AUX FILTER
AUDIO U0211-4 TX VCO MOD IN
ACCESSORY TO
FROM LS SUMMER ATN 40
CONNECTOR RF
µP Pin3 SECTION
ATTENUATOR (SYNTHESIZER)

Figure 3-3 Transmit Audio Paths

2.2.1 Mic/Data Input Path

The radio supports 2 distinct microphone paths known as internal (from control head) and external
mic (from accessory connector J0501-2) and an auxiliary path (FLAT TX AUDIO, from accessory
connector J0501-5). The microphones used for the radio require a DC biasing voltage provided by a
resistive network.

These two microphone audio input paths enter the ASFIC CMP at U0221-48 (external mic) and
U0221-46 (internal mic). Following the internal mic path; the microphone is plugged into the radio
control head and is connected to the controller board via J0401-9.

From here the signal is routed via R0409 and line INT MIC to R0205. R0201 and R0202 provide the
9.3VDC bias. Resistive divider R0205 / R0207 divide the input signal by 5.5 and provide input
protection for the CMOS amplifier input. R0202 and C0201 provide a 560 ohm AC path to ground
that sets the input impedance for the microphone and determines the gain based on the emitter
resistor in the microphone’s amplifier circuit.

C0204 serves as a DC blocking capacitor. The audio signal at U0221-46 (TP0221) should be
approximately 14mV for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The external microphone signal enters the radio on accessory connector J0501 pin 2 and is routed
via line EXT MIC to R0206. R0203 and R0204 provide the 9.3VDC bias. Resistive divider R0206 /
R0208 divide the input signal by 5.5 and provide input protection for the CMOS amplifier input.

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Chapter 3: 1-12 Controller Board Audio and Signaling Circuits

R0204 and C0202 provide a 560 ohm AC path to ground that sets the input impedance for the
microphone and determines the gain based on the emitter resistor in the microphone’s amplifier
circuit.

C0254 serves as a DC blocking capacitor. Multi switch U0251 controlled by ASFIC CMP port GCB4
selects either the external microphone input signal or the voice storage playback signal for entering
the ASFIC CMP at pin 48. The audio signal at U0221-48 (TP0222) should be approximately 14mV
for 1.5kHz or 3kHz of deviation with 12.5kHz or 25kHz channel spacing.

The FLAT TX AUDIO path is used for transmitting data signals and has therefore no limiter or filters
enabled inside the ASFIC CMP. When this path is enabled via CPS and DATA PTT is asserted, any
signal on this path is directly fed to the modulator. Signals applied to this path either via accessory
connector J0501, expansion board connector J0451 or option board connector J0551 must be
filtered and set to the correct level externally or on the option board in order not to exceed the
maximum specified transmit deviation and transmitted power in the adjacent channels. The
attenuator inside the ASFIC CMP changes the FM deviation of the data signal according to the
channel spacing of the active transmit channel.

The FLAT TX AUDIO signal from accessory connector J0501-5 is fed to the ASFIC CMP (U0221)
pin 42 through C0541 and line FLAT TX RTN, switch U0251 and buffer U0211-4. When the radio
switches from receive to transmit mode the µP opens switch U0251 for a short period to prevent that
any applied signal can cause a transmit frequency offset. Buffer U0211-4 sets the correct DC level
and ensures a short settle period when the radio is switched on. Inside the ASFIC CMP the signal is
routed directly to the attenuator, which sets the FM deviation according to the channel spacing of the
active transmit channel and emerges from the ASFIC CMP at U0221-40, at which point it is routed
to the RF section.

The ASFIC has an internal AGC that can control the gain in the mic audio path. The AGC can be
disabled / enabled by the µP. Another feature that can be enabled or disabled in the ASFIC is the
VOX. This circuit, along with the capacitor at U0221-7, provides a DC voltage that can allow the µP
to detect microphone audio. The ASFIC can also be programmed to route the microphone audio to
the speaker for public address operation.

2.2.2 PTT Sensing and TX Audio Processing

Microphone PTT coming from the control head is sent via SBEP bus to the µP. An external PTT can
be generated by grounding pin 3 on the accessory connector if this input is programmed for PTT by
the CPS. When microphone PTT is sensed, the µP will always configure the ASFIC CMP for the
“internal” mic audio path, and external PTT will result in the external mic audio path being selected.

Inside the ASFIC CMP, the mic audio is filtered to eliminate frequency components outside the 300-
3000Hz voice band, and pre-emphasized if pre-emphasis is enabled. The signal is then limited to
prevent the transmitter from over deviating. The limited mic audio is then routed through a summer,
which is used to add in signaling data, and then to a splatter filter to eliminate high frequency
spectral components that could be generated by the limiter. The audio is then routed to an
attenuator, which is tuned in the factory or the field to set the proper amount of FM deviation. The TX
audio emerges from the ASFIC CMP at U0221-40 MOD IN, at which point it is routed to the RF
section.

Dependent on the radio model, input pin 3 on the accessory connector can be programmed for
DATA PTT by the CPS. When DATA PTT is sensed, the µP will always configure the ASFIC CMP for
the flat TX audio path. Limiter and any filtering will be disabled. The signal is routed directly to the
attenuator, which sets the FM deviation according to the channel spacing of the active transmit

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Controller Board Audio and Signaling Circuits Chapter 3: 1-13

channel and emerges from the ASFIC CMP at U0221-40, at which point it is routed to the RF
section.

2.2.3 TX Secure Audio (Optional)

The audio follows the normal transmit audio processing until it emerges from the ASFIC CMP TX
SND pin (U0221-44), which is fed to the Secure board residing at option connector J0551-33. The
Secure board contains circuitry to amplify, encrypt, and filter the audio. The encrypted signal is then
fed back from J0551-32 to the ASFIC CMP TX RTN input (U0221-36). The signal level at this pin
should be about 65mVrms. The signal is then routed through the TX path in the ASFIC CMP and
emerges at MOD IN pin 40.

2.2.4 Option Board Transmit Audio

The audio follows the normal transmit audio processing until it emerges from the ASFIC CMP TX
SND pin (U0221-44), which is fed to the option board residing at option connector J0551-33. The
option board contains circuitry to process the audio. The processed signal is then fed back from
J0551-32 to the ASFIC CMP TX RTN input (U0221-36). The signal level at this pin should be about
65mVrms. The signal is then routed through the TX path in the ASFIC CMP and emerges at MOD IN
pin 40.

2.3 Transmit Signaling Circuits

Refer to Figure 3-4 for reference for the following sections.

HS
SUMMER

44 19 HIGH SPEED 5-3-2 STATE


CLOCK IN ENCODER SPLATTER
(HSIO) FILTER
MICRO 82 DTMF
CONTROLLER ENCODER
SPI
BUS
U0101 ASFIC_CMP U0221
85

80 18 LOW SPEED PL LS
CLOCK IN ENCODER SUMMER
(LSIO)
40 TO RF
ATTENUATOR SECTION
MOD IN
(SYNTHESIZER)

Figure 3-4 Transmit Signaling Paths

From a hardware point of view, there are 3 types of signaling:

• Sub-audible data (PL / DPL / Connect Tone) that gets summed with transmit voice or
signaling,
• DTMF data for telephone communication in trunked and conventional systems, and
• Audible signaling including MDC and high-speed trunking.
NOTE All three types are supported by the hardware while the radio software determines which
signaling type is available.

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Chapter 3: 1-14 Controller Board Audio and Signaling Circuits

2.3.1 Sub-audible Data (PL/DPL)

Sub-audible data implies signaling whose bandwidth is below 300Hz. PL and DPL waveforms are
used for conventional operation and connect tones for trunked voice channel operation. The
trunking connect tone is simply a PL tone at a higher deviation level than PL in a conventional
system. Although it is referred to as “sub-audible data”, the actual frequency spectrum of these
waveforms may be as high as 250 Hz, which is audible to the human ear. However, the radio
receiver filters out any audio below 300Hz, so these tones are never heard in the actual system.

Only one type of sub-audible data can be generated by U0221 (ASFIC CMP) at any one time. The
process is as follows, using the SPI BUS, the µP programs the ASFIC CMP to set up the proper low-
speed data deviation and select the PL or DPL filters. The µP then generates a square wave which
strobes the ASFIC PL / DPL encode input LSIO U0221-18 at twelve times the desired data rate. For
example, for a PL frequency of 103Hz, the frequency of the square wave would be 1236Hz.

This drives a tone generator inside U0221 which generates a staircase approximation to a PL sine
wave or DPL data pattern. This internal waveform is then low-pass filtered and summed with voice
or data. The resulting summed waveform then appears on U0221-40 (MOD IN), where it is sent to
the RF board as previously described for transmit audio. A trunking connect tone would be
generated in the same manner as a PL tone.

2.3.2 High Speed Data

High speed data refers to the 3600 baud data waveforms, known as Inbound Signaling Words
(ISWs) used in a trunking system for high speed communication between the central controller and
the radio. To generate an ISW, the µP first programs the ASFIC CMP (U0221) to the proper filter and
gain settings. It then begins strobing U0221-19 (HSIO) with a pulse when the data is supposed to
change states. U0221’s 5-3-2 State Encoder (which is in a 2-state mode) is then fed to the post-
limiter summer block and then the splatter filter. From that point it is routed through the modulation
attenuators and then out of the ASFIC CMP to the RF board. MDC is generated in much the same
way as trunking ISW. However, in some cases these signals may also pass through a data pre-
emphasis block in the ASFIC CMP. Also these signaling schemes are based on sending a
combination of 1200 Hz and 1800 Hz tones only. Microphone audio is muted during high speed data
signaling.

2.3.3 Dual Tone Multiple Frequency (DTMF) Data

DTMF data is a dual tone waveform used during phone interconnect operation. It is the same type of
tones which are heard when using a “Touch Tone” telephone.

There are seven frequencies, with four in the low group (697, 770, 852, 941Hz) and three in the high
group (1209, 1336, 1477Hz).

The high-group tone is generated by the µP (U0101-44) strobing U0221-19 at six times the tone
frequency for tones less than 1440Hz or twice the frequency for tones greater than 1440Hz. The low
group tone is generated by the ASFIC CMP, controlled by the µP via SPI bus. Inside U0221 the low-
group and high-group tones are summed (with the amplitude of the high group tone being
approximately 2 dB greater than that of the low group tone) and then pre-emphasized before being
routed to the summer and splatter filter. The DTMF waveform then follows the same path as was
described for high-speed data.

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Controller Board Audio and Signaling Circuits Chapter 3: 1-15

2.4 Receive Audio Circuits

Refer to Figure 3-5 for reference for the following sections.


ACCESSORY
CONNECTOR

11
FLT/FLAT RX AUDIO

J0501
1
AUDIO 4 SPKR + 16
PA EXTERNAL
SPKR - 1
U0271 SPEAKER
9 6

INT INT
SPKR+ SPKR-

CONTROLHEAD
CONNECTOR
3
INTERNAL
2
SPEAKER
J0401
7 HANDSET
AUDIO

10 39 41
35 28 U IO URX OUT AUDIO
IN IN

34 43 AUX RX VOLUME
OPTION OUT ASFIC_CMP
ATTEN.
BOARD U0221
J0551 FILTER AND
IN DEEMPHASIS
7
DISC
FROM
AUDIO 2 DISC PL FILTER LS IO 18
RF
LIMITER
SECTION
(IF IC)
LIMITER, RECTIFIER SQUELCH
FILTER, COMPARATOR CIRCUIT

17 CH ACT SQ DET
J0451
16 17
84 83
EXPANSION
BOARD MICRO
80
CONTROLLER

U0101 85

Figure 3-5 Receive Audio Paths

2.4.1 Squelch Detect

The radio’s RF circuits are constantly producing an output at the discriminator (IF IC). This signal
(DISC AUDIO) is routed to the ASFIC CMP’s squelch detect circuitry input DISC (U0221-2). All of
the squelch detect circuitry is contained within the ASFIC CMP. Therefore from a user’s point of
view, DISC AUDIO enters the ASFIC CMP, and the ASFIC CMP produces two CMOS logic outputs
based on the result. They are CH ACT (U0221-16) and SQ DET (U0221-17).

The squelch signal entering the ASFIC CMP is amplified, filtered, attenuated, and rectified. It is then
sent to a comparator to produce an active high signal on CH ACT. A squelch tail circuit is used to
produce SQ DET (U0221-17) from CH ACT. The state of CH ACT and SQ DET is high (logic “1”)
when carrier is detected, otherwise low (logic “0”).

CH ACT is routed to the µP pin 84 while SQ DET is routed to the µP pin 83.

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Chapter 3: 1-16 Controller Board Audio and Signaling Circuits

SQ DET is used to determine all audio mute / unmute decisions except for Conventional Scan. In
this case CH ACT is a pre-indicator as it occurs slightly faster than SQ DET.

2.4.2 Audio Processing and Digital Volume Control

The receiver audio signal enters the controller section from the IF IC on DISC AUDIO. The signal is
DC coupled by R0228 and enters the ASFIC CMP via the DISC pin U0221-2.

Inside the ASFIC CMP, the signal goes through 2 paths in parallel, the audio path and the PL/DPL
path.

The audio path has a programmable amplifier, whose setting is based on the channel bandwidth
being received, then a LPF filter to remove any frequency components above 3000Hz and then an
HPF to strip off any sub-audible data below 300Hz. Next, the recovered audio passes through a de-
emphasis filter if it is enabled (to compensate for Pre-emphasis which is used to reduce the effects
of FM noise). The IC then passes the audio through the 8-bit programmable attenuator whose level
is set depending on the value of the volume control. Finally the filtered audio signal passes through
an output buffer within the ASFIC CMP. The audio signal exits the ASFIC CMP at pin AUDIO
(U0221-41).

The µP programs the attenuator, using the SPI BUS, based on the volume setting. The minimum /
maximum settings of the attenuator are set by codeplug parameters.

Since sub-audible signaling is summed with voice information on transmit, it must be separated from
the voice information before processing. Any sub-audible signaling enters the ASFIC CMP from the
IF IC at DISC U0221-2. Once inside it goes through the PL/DPL path. The signal first passes
through one of 2 low-pass filters, either PL low-pass filter or DPL/LST low-pass filter. Either signal is
then filtered and goes through a limiter and exits the ASFIC CMP at LSIO (U0221-18). At this point
the signal will appear as a square wave version of the sub-audible signal which the radio received.
The µP U0101-80 will decode the signal directly to determine if it is the tone / code which is currently
active on that mode.

2.4.3 Audio Amplification Speaker (+) Speaker (–)

The output of the ASFIC CMP’s digital volume pot, U0221-41 is routed through DC blocking
capacitor C0265 to a buffer formed by U0211-1. Resistors R0265 and R0268 set the correct input
level to the audio PA (U0271). This is necessary because the gain of the audio PA is 46 dB, and the
ASFIC CMP output is capable of overdriving the PA unless the maximum volume is limited. Resistor
R0267 and capacitor C0267 increase frequency components below 350Hz.

The audio then passes through R0269 and C0272 which provides AC coupling and low frequency
roll-off. C0273 provides high frequency roll-off as the audio signal is routed to pins 1 and 9 of the
audio power amplifier U0271.

The audio power amplifier has one inverted and one non-inverted output that produces the
differential audio output SPK+ / SPK- (U0271-4/6). The inputs for each of these amplifiers are pins 1
and 9 respectively; these inputs are both tied to the received audio. The audio PA’s DC biases are
not activated until the audio PA is enabled at pin 8.

The audio PA is enabled via the ASFIC CMP (U0221-38). When the base of Q0271 is low, the
transistor is off and U0271-8 is high, using pull up resistor R0273, and the audio PA is ON. The
voltage at U0273-8 must be above 8.5VDC to properly enable the device.

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Controller Board Audio and Signaling Circuits Chapter 3: 1-17

If the voltage is between 3.3 and 6.4V, the device will be active but has its input (U0273-1/9) off. This
is a mute condition which is used to prevent an audio pop when the PA is enabled.

The SPK+ and SPK- outputs of the audio PA have a DC bias which varies proportionately with FLT
A+ (U0271-7). FLT A+ of 11V yields a DC offset of 5V, and FLT A+ of 17V yields a DC offset of 8.5V.
If either of these lines is shorted to ground, it is possible that the audio PA will be damaged. SPK+
and SPK- are routed to the accessory connector (J0501-16 and 1) and to the control head
(connector J0401-2 and 3).

2.4.4 Handset Audio

Certain handheld accessories have a speaker within them which require a different voltage level
than that provided by U0271. For those devices HANDSET AUDIO is available at control head
connector J0401-7.

The received audio from the output of the ASFIC CMP’s digital volume attenuator and buffered by
U0211-1 is also routed to U0211-3 pin 9 where it is amplified 20 dB; this is set by the 10k/100k
combination of R0261 and R0262. This signal is routed from the output of the op-amp U0211-3 pin 8
to J0401-7. The control head sends this signal directly out to the microphone jack. The maximum
value of this output is 6.6Vp-p.

2.4.5 Filtered Audio and Flat Audio

The ASFIC CMP has an audio whose output at U0221-39 has been filtered and de-emphasized, but
has not gone through the digital volume attenuator. From ASFIC CMP U0221-39 the signal is routed
via R0251 through gate U0251-12 and AC coupled to U0211-2. The gate controlled by ASFIC CMP
port GCB3 (U0221-35) selects between the filtered audio signal from the ASFIC CMP pin 39
(URXOUT) or the unfiltered (flat) audio signal from the ASFIC CMP pin 10 (UIO). R0251 and R0253
determine the gain of op-amp U0211-2 for the filtered audio while R0252 and R0253 determine the
gain for the flat Audio. The output of U0253-7 is then routed to J0501-11 via DC blocking capacitor
C0542 and R0531. Note that any volume adjustment of the signal on this path must be done by the
accessory.

2.4.6 RX Secure Audio (Optional)

Discriminator audio, which is now encrypted audio, follows the normal receive audio processing until
it emerges from the ASFIC CMP UIO pin (U0221-10), which is fed to the Secure board residing at
option connector J0551-35. On the Secure board, the encrypted signal is converted back to normal
audio format, and then fed back through (J0551-34) to AUX RX of the ASFIC CMP (U0221-43).
From then on it follows a path identical to conventional receive audio, where it is filtered (0.3 - 3kHz)
and de-emphasized. The signal URX SND from the ASFIC CMP (U0221-39), also routed to option
connector J0551-28, is not used for the Secure board but for other option boards.

2.4.7 Option Board Receive Audio

Unfiltered audio from the ASFIC CMP pin UIO (U0221-10) enters the option board at connector
J0551-35. Filtered audio from the ASFIC CMP pin URXOUT (U0221-39) enters the option board at
connector J0551-28. On the option board, the signal may be processed, and then fed back through
J0551-34 to AUX RX of the ASFIC CMP (U0221-43). From then on it follows a path identical to
conventional receive audio, where it may be filtered (0.3 - 3kHz) and de-emphasized.

6881091C63-A
Chapter 3: 1-18 Controller Board Audio and Signaling Circuits

2.5 Receive Signaling Circuits

Refer to Figure 3-6 for reference for the following sections.

DATA FILTER HSIO 19 82


LIMITER MICRO
AND DEEMPHASIS
44 CONTROLLER
2 DISC
DET AUDIO ASFIC_CMP
DISCRIMINATOR AUDIO U0101
U0221
FROM RF SECTION
LSIO 18 80
(IF IC) FILTER LIMITER
85

PLCAP PLCAP2
8 25

Figure 3-6 Receive Signaling Paths

2.5.1 Sub-audible (PL/DPL) and High Speed Data Decoder

The ASFIC CMP (U0221) is used to filter and limit all received data. The data enters the ASFIC
CMP at input DISC (U0221-2). Inside U0221 the data is filtered according to data type (HS or LS),
then it is limited to a 0-5V digital level. The MDC and trunking high speed data appear at U0221-19,
where it connects to the µP U0101-82

The low speed limited data output (PL, DPL, and trunking LS) appears at U0221-18, where it
connects to the µP U0101-80.

The low speed data is read by the µP at twice the frequency of the sampling waveform; a latch
configuration in the ASFIC CMP stores one bit every clock cycle. The external capacitors C0236,
and C0244 set the low frequency pole for a zero crossings detector in the limiters for PL and HS
data. The hysteresis of these limiters is programmed based on the type of received data.

2.5.2 Alert Tone Circuits

When the software determines that it needs to give the operator an audible feedback (for a good key
press, or for a bad key press), or radio status (trunked system busy, phone call, circuit failures), it
sends an alert tone to the speaker. It does so by sending SPI BUS data to U0221 which sets up the
audio path to the speaker for alert tones. The alert tone itself can be generated in one of two ways:
internally by the ASFIC CMP, or externally using the µP and the ASFIC CMP.

The allowable internal alert tones are 304, 608, 911, and 1823Hz. In this case a code contained
within the SPI BUS load to the ASFIC CMP sets up the path and determines the tone frequency, and
at what volume level to generate the tone. (It does not have to be related to the voice volume
setting.)

For external alert tones, the µP can generate any tone within the 100-3000Hz audio band. This is
accomplished by the µP generating a square wave which enters the ASFIC CMP at U0221-19.
Inside the ASFIC CMP this signal is routed to the alert tone generator.

6881091C63-A
Controller Board Audio and Signaling Circuits Chapter 3: 1-19

The output of the generator is summed into the audio chain just after the RX audio de-emphasis
block. Inside U0221 the tone is amplified and filtered, then passed through the 8-bit digital volume
attenuator, which is typically loaded with a special value for alert tone audio. The tone exits at
U0221-41 and is routed to the audio PA like receive audio

2.6 Voice Storage (Optional)

The Voice Storage (VS) option can be used to store audio signals coming from the receiver or from
the microphone. Any stored audio signal can be played back over the radio’s speaker or sent out via
the radio’s transmitter.

The Voice Storage option can by placed on the controller section or on an additional board which
resides on option board connector J0551. Voice Storage is included on the PassPort board. Voice
Storage IC U0301 provides all required functionality and is powered from 3.3 volts regulator U0351
which, is powered from the regulated 5 volts. Dual shottky diode D0301 reduces the supply voltage
for U0301 to 3 volts. The µP controls U0301 via SPI bus lines CLK (U0301-8), DATA (U0301-10)
and MISO (U0301-11). To transfer data, the µP first selects the U0301 via address decoder U0141,
line VS CS and U0301 pin 9. Then the µP sends data through line DATA and receives data through
line MISO. Pin 2 (RAC) of U0301 indicates the end of a message row by a low state for 12.5 ms and
connects to µP pin 52. A low at pin 5 (INT), which is connected to µP pin 55 indicates that the Voice
Storage IC requires service from the µP.

Audio, either from the radio’s receiver or from one of the microphone inputs, emerges the ASFIC
CMP (U0221) at pin 39, is buffered by op-amp U0341-1 and enters the Voice Storage IC U0301 at
pin 25. During playback, the stored audio emerges U0301 at pin 20. To transmit the audio signal it is
fed through resistive divider R0344 / R0345 and line VS MIC to input selector IC U0251. When this
path is selected by the µP via ASFIC CMP port GCB 4, the audio signal enters the ASFIC CMP at
pin 48 and is processed like normal transmit audio. To play the stored audio over the radio’s
speaker, the audio from U0301 pin 20 is buffered by op-amp U0341-2 and fed via switch U0342 and
line FLAT RX SND to ASFIC CMP pin 10 (UIO). In this case, this ASFIC CMP pin is programmed as
input and feeds the audio signal through the normal receiver audio path to the speaker or handset.
Switch U0342 is controlled by the µP via ASFIC CMP port GCB 4 and feeds the stored audio only to
the ASFIC CMP port UIO when it is programmed as input.

6881091C63-A
Chapter 3: 1-20 Controller Board Audio and Signaling Circuits

Notes

6881091C63-A
Chapter 3: 2-1

Section 2
TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Controller


Controller
PTT Check

Press PTT. No
RF Output
Power. Before replacing
RX Power Up YES Not able to MCU, check SPI
AUDIO J0501 Audio Alert Tone program clock, SPI data,
NO YES OK? RF Board ICs
Audio at Pin at Audio PA and RF IC select
16 & (U0271)
Pin 1 input Red LED NO
NO
lights up?
Check
YES Audio PA
(U0271) Speaker & Replace
NO NO
YES Check Control Speaker /
Audio YES Control head OK? Control Head
Check Spk. Flex at Pin 41 Check head
Connection & FGU &
U0221?
Control head Transmitter
YES
NO

NO
Check Components 9.3V Check U0641, Q0641,
Check NO Audio at DC at Pin 5 Q0661, D0660 &
between U0221 and
Receiver & Pin 2 of U0641? D0661
U0271
IF IC U0221?
YES
YES
Check
ASFIC NO
U0221 5V DC at Check U0651, D0651,
Pin OUT of D0621
U0651?
EXT
PTT YES
Radio could NO
not PTT External PTT Enable External PTT
externally enabled with with CPS
U0101
CPS? NO
EXTAL= NO Check
7.3728 MHz/ U0221 Pin 34 =
FGU
DC 14.7456 16.8 MHz?
YES at assigned
YES Check MHz?
Acc. Con. Connection Reprogram the
Pin DC YES YES correct data. &
to µP port
changes? Check ASFIC
and MCU
NO BUS+
activity when NO
Check Control
Check volume knob head and MCU
Accessories rotated? (U0101, U0121,
U0122, U0111)
YES

MCU is OK

Before troubleshooting the controller section


according to this chart please check the follow-
ing:
1. Check tuning and CPS settings
2. Check if Alert Tones are enabled
3. Check if Control Head is OK
4. Check board visually

6881091C63-A
Chapter 3: 2-2 Troubleshooting Flow Chart for Controller

Notes

6881091C63-A
Chapter 3: 3-1

Section 3
CONTROLLER SCHEMATICS AND PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 Controller Circuits

This chapter shows the schematics and the parts lists for the controller circuits.

1.2 Voice Storage Facility

The Voice Storage facility is an orderable option on all CDM and PRO models except the PassPort
model (CDM1550•LS+), on which Voice Storage is a standard feature.

The schematics (including the Voice Storage schematic, where applicable), boards and parts lists for
these circuits are shown in this chapter.

Table 3-1 Controller T2 Diagrams and Parts Lists


Controller T2 used on PCB:
8486172B04 VHF, 1-25W
SCHEMATICS Page:
Controller Overall 3: 3-3
Supply Voltage 3: 3-4
Audio 3: 3-5
I/O 3: 3-6
Microprocessor 3: 3-7
Parts List 3: 3-8

Table 3-2 Controller T5 Diagrams and Parts Lists


Controller T5 used on PCB:
8486172B06 VHF, 1-25W
SCHEMATICS Page:
Controller Overall 3: 3-10
Supply Voltage 3: 3-11
Audio 3: 3-12
I/O 3: 3-13
Microprocessor 3: 3-14
Voice Storage (if fitted) 3: 3-15
Parts List 3: 3-16

6881091C63-A
Chapter 3: 3-2 Allocation of Schematics and Circuit Boards

Table 3-3 Controller T6/T7/T9 Diagrams and Parts Lists


Controller T6/T7/T9 used on PCB:
T6/7 on 8486206B06 LB1, 40-60W
T6/7 on 8486207B05 LB2, 40-60W
T6/7 on 8486140B12 VHF, 25-45W
T6/7 on 8480643Z06 UHF B1, 25-40W
T6/7 on 8480645Z04 UHF B2, 25-40W
T7 on 8486172B07 VHF, 1-25W
T7 on 8485670Z02 UHF B1, 1-25W
T9 on 8486172B08 VHF, 1-25W
T9 on 8486140B13 VHF, 25-45W
T9 on 8485670Z03 UHF B1, 1-25W
T9 on 8485671Z03 UHF B2, 1-25W
T9 on 8485908Z02 LB3, 40-60W
SCHEMATICS Page:
T6/7/9/11 Controller Overall 3: 3-18
T6/7/9 Supply Voltage 3: 3-19
T6/7/9 Audio 3: 3-20
T6 I/O 3: 3-21
T7 I/O 3: 3-22
T9 I/O 3: 3-23
T6/7 Microprocessor 3: 3-24
T9 Microprocessor 3: 3-25
T6/7/9 Voice Storage (if fitted) 3: 3-26
T6/7 Parts List 3: 3-27
T9 Parts List 3: 3-29

Table 3-4 Controller T11 Diagrams and Parts Lists


Controller T11 used on PCB:
8486206B08 LB1, 40-60W
8486207B07 LB2, 40-60W
8485908Z04 LB3, 40-60W
SCHEMATICS Page:
Controller Overall 3: 3-18
Supply Voltage 3: 3-31
Audio 3: 3-32
I/O 3: 3-33
Microprocessor 3: 3-34
Parts List 3: 3-35

Table 3-5 Controller T12 Diagrams and Parts Lists


Controller T12 used on PCB:
8486140B15 VHF, 25-45W LDMOS
8486127Z01 UHF B1, 25-40W LDMOS
8486250Z02 UHF B2, 25-40W LDMOS
SCHEMATICS Page:
Controller Overall 3: 3-37
Supply Voltage 3: 3-38
Audio 3: 3-39
I/O 3: 3-40
Microprocessor 3: 3-41
Parts List 3: 3-42

6881091C63-A
Controller T2 Schematics and Parts Lists Chapter 3: 3-3

2.0 Controller T2 Schematics and Parts Lists

OPT_PTT OPT_PTT
GP1 GP1
GP2 GP2
GP3 GP3
GP4 GP4
GP5 GP5
GP6 GP6
GP7 GP7
GP8 GP8
BUS+ BUS+
RESET RESET
CNTRL_AUDIO(0:7) CNTRL_AUDIO(0:7)
GPIO(0:13) GPIO(0:13)
SPI(0:10) SPI(0:10)

SPI(0:10)
RESET
BUS+

GP1_IN_ACC3
GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
IO

IN_5V_RF_REG
VS_MIC
FLT_A+

SPI(0:10)
GPIO(0:13)
CNTLR_AUDIO(0:7)
RESET
BUS+
GP1_IN_ACC3
GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
PASUPVLTG
INT_SWB+ RDY

SPI(0:10)
GPIO(0:13)
CNTLR_AUDIO(0:7)
CONTROLLER
AUDIO EXT_SWB+ EXP_BD_REQ
9V3 BOOT_CNTRL
5VD 5V_RF

SPI(0:10)
SCI_TX EMERGENCY_CONTROL
SUPPLY_VOLTAGE RESET
IGNITION_CONTROL
ON_OFF_CONTROL
FLT_A+ VOICE_STORAGE
UART_TX
CH_ACT 5VD
FLT_A+ RX_ADAPT TEMPSENSE
DC_POWER_ON VSTBY
FLT_A+ INT_SWB+ NOISE_BLNKR CNTLVLTG
VS_AUDSEL BOOT_CNTRL
9V3 PA_PWR_SET UART_RX
PASUPVLTG BATTERY_VOLTAGE
5VD NOISE_BLNKR MOSBIAS_2
EXT_SWB+ ON_OFF_CONTROL
5V_RF PA_PWR_SET MOSBIAS_3 VS_RAC
INT_SWB+ UART_RX
MOSBIAS_2 VS_GAINSEL VS_INT 5VD
9V3
MOSBIAS_3 VS_AUDSEL 16_8MHZ VS_GAINSEL
5VD RDY
INT_MIC MODIN CH_ACT RSSI
VSTBY VS_RAC SCI_TX
EXT_MIC URX_SND MODIN LOCK RX_AUD_RTN
VS_INT UART_TX
DISCAUDIO TX_AUD_SND URX_SND
BATTERY_VOLTAGE EXT_BD_REQ
RX_AUD_RTN FLAT_RX_SND TX_AUD_SND INT_MIC VS_RAC
IN_5V_RF_REG
TX_AUD_RTN FLAT_RX_SND EXT_MIC VS_MIC
VS_INT
RX_FLAT_FILTERED_AUDIO RSSI RX_ADAPT
EMERGENCY_CONTROL RX_FLAT_FILTERED_AUDIO DISCAUDIO VS_AUDSEL
LOCK
IGNITION_CONTROL FLAT_TX_RTN HANDSET_AUDIO RX_AUD_RTN
HANDSET_AUDIO TEMPSENSE FLAT_RX_SND
DC_POWER_ON VS_MIC SPKR- TX_AUD_RTN
SPKR+ CNTLVLTG
ON_OFF_CONTROL 16_8MHZ SPKR+ FLAT_TX_RTN
SPKR-

FLT_A+ FLT_A+
PASUPVLTG PASUPVLTG
EXT_SWB+ EXT_SWB+
INT_SWB+ INT_SWB+
9V3 9V3
5VD 5VD
VSTBY VSTBY
5V_RF 5V_RF
BATTERY_VOLTAGE BATTERY_VOLTAGE
IN_5V_RF_REG IN_5V_RF_REG
ON_OFF_CONTROL ON_OFF_CONTROL
DC_POWER_ON DC_POWER_ON
IGNITION_CONTROL IGNITION_CONTROL
EMERGENCY_CONTROL EMERGENCY_CONTROL
BOOT_CNTRL BOOT_CNTRL
INT_MIC INT_MIC
EXT_MIC EXT_MIC
DISCAUDIO DISCAUDIO
RX_AUD_RTN RX_AUD_RTN
TX_AUD_RTN TX_AUD_RTN
FLAT_TX_RTN FLAT_TX_RTN
FLAT_RX_SND FLAT_RX_SND
TX_AUD_SND TX_AUD_SND
URX_SND URX_SND
MODIN MODIN
SPKR- SPKR-
SPKR+ SPKR+
HANDSET_AUDIO HANDSET_AUDIO
RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO
MOSBIAS_3 MOSBIAS_3
MOSBIAS_2 MOSBIAS_2
PA_PWR_SET PA_PWR_SET
NOISE_BLNKR NOISE_BLNKR
CNTLVLTG CNTLVLTG
TEMPSENSE TEMPSENSE
RX_ADAPT RX_ADAPT
16_8MHZ 16_8MHZ
LOCK LOCK
RSSI RSSI
CH_ACT CH_ACT
VS_RAC VS_RAC
VS_INT VS_INT
VS_AUDSEL VS_AUDSEL
VS_GAINSEL VS_GAINSEL
VS_MIC VS_MIC
EXP_BD_REQ EXP_BD_REQ
UART_RX UART_RX
UART_TX UART_TX
SCI_TX SCI_TX
RDY RDY

Controller T2 Schematic Diagram - Controller Overall

ZWG0130228-O

6881091C63-A
Chapter 3: 3-4 Controller T2 Schematics and Parts Lists

J0601-1 PASUPVLTG
J0601-2
J0601-3 VR0601 U0611
C0601
24V 470pF LM2941

4 5
VIN VOUT EXT_SWB+
2 ON_OFF 1
ADJ
C0603 R0611 C0611 C0612
10uF GND1 GND2 56K 22uF 0.1uF
3 6

R0612
4.7K
E0631
57R01
FLT_A+

D0621
R0621
5VDC
24K VSTBY

C0621 C0622
470pF 47uF
VR0621
5.6V NU

U0641
LM2941

4 5
VIN VOUT 9V3
2 ON_OFF 1
ADJ R0642
C0641 R0641 C0644 C0645
10K GND1 GND2 7.5K 33uF 0.1uF
470pF
3 6

R0643 U0653
R0651 NU
1.2K
D0651 U0651
10 MC78M05
1 3 5VDC
R0652 IN OUT 5VD
C0651 C0654
GND C0655
0V (13,8VDC when radio off) NU C0652 10uF
10 0.1uF U0652
0.1uF 33uF 2 MC33064
2 1
47K INPUT RESET RESET
6
Q0641 NC3
3 7
47K NC1 NC4
5

GND
8 5VDC (0VDC during reset)
NC2 NC5

Q0681
6VDC
IN_5V_RF_REG
R0671
18K

D0660 C0681 R0682


0.1uF 68K

ON_OFF_CONTROL Q0661

D0661 INT_SWB+

DC_POWER_ON R0661 C0662


.01uF R0671
IGNITION_CONTROL 1K 30K
C0661
47uF
BATTERY_VOLTAGE

R0672 C0671 VR0671


10K 0.1uF 5.6V
R0662 NU
150K Q0663

47K
Q0662

47K
EMERGENCY_CONTROL
C0663
0.1uF

Controller T2 Schematic Diagram - Supply Voltage ZWG0130232-A

6881091C63-A
Controller T2 Schematics and Parts Lists Chapter 3: 3-5

9V3 9V3

R0201 C0211
R0211
100 0.1uF
7.5K
NU
R0202 R0204
4.6VDC
560 560 VAG

C0201 C0212 9V3


10uF R0212
TP0221 7.5K 10uF U0211-4
80mV RMS 13 4 MC3403
R0205
C0204 1 14
10K 12
INT_MIC 11
R0207 0.1uF
C0203 2.2K VS_MIC
2200pF
NU
80mV RMS R0206

10K R0208
EXT_MIC C0205
2200pF 2.2K
MODIN
NU
VS_AUDSEL

TX_AUD_RTN 16_8MHZ

TX_AUD_SND C0243 C0251


C0221 100pF 0 VDC
0.1uF C0253
RX_AUD_RTN NU
R0221 5VD
0.1uF TP0222
5V_RF NU 100pF
24K R0223
R0222

1
R0224 R0224 R0253
24K 30K U0251
300mV RMS 8.2K 8.2K
C0222 MC14053B
NU R0251 100K
6 C0252

VCC
0.1uF 47K EN 9V3
12 1uF
URX_SND X0
630mV RX Filtered
C0223 14 6 4
R0252 13
X 330mV Flat
200mV RMS 11 7
FLAT_RX_SND X1 A RX_FLAT_FILTERED_AUDIO
C0254 2 5
0.1uF 56K Y0 VAG 11 U0211-2
0.1uF 15
FLAT_TX_RTN Y
1 10 MC3403
5V_RF Y1 B
C0255 5
145mV RMS @25kHz C0224 C0225 C0226 5V_RF Z0
4
R0226 0.1uF

48
47
46
45
44
43
42
41
40
39
38
37
72mV RMS @12.5kHz 100pF 0.1uF 0.1uF 3
Z 5VDC RX Filtered C0262
C0227 1M Z1 C
9 NU
R0242 Audio (0V DC Flat)

MICEXT
GNDRC
MICINT
VDDRC
TXSND
AUXRX
AUXTX
AUDIO
MOD
URXOUT
GCB5
GCB4
DISCAUDIO 0 GND VEE
82pF
0.1uF R0227 1 36 8 7
VDDA TXRTN
1M 2 35
DISC GCB3 R0262
3 34 C0242
GNDA CLK168
4 33 0.1uF
PA_PWR_SET DACU VDDD C0266 100K
5 32 C0265
MOSBIAS_3 DACR U0221 VDDCP 0.1uF 0.1uF 9V3
6 31 C0261
MOSBIAS_2 DACG 63A53 GNDD NU R0261 9
7 30 NU 4
VOX GNDD0
8 ASFIC CMP 29 8
PLCAP F1200 10K HANDSET_AUDIO
9 28 R0265 R0266 0.1uF
SQIN SYN VAG
10 27 24K C0267 R0267 11 U0211-3
UIO VDDSYN 5V_RF 24K 10
11 26 NU .01uF 47K MC3403
VDDDAC NC
C0237 C0233 C0231 12 25
C0232 C0236 AGCCAP PLCAP2
2.2uF 0.22uF 4.7uF

GNDSYN
0.1uF .033uF

CHACT
SQDET
NU NU R0268
GCB2
GCB1
GCB0

CLK
DATA

LCAP
HSIO
LSIO
FLT_A+

CSX
C0241
10K
0.1uF C0271
9V3 .01uF
13
14
15
16
17
18
19
20
21
22
23
24
C0244 C0272
5V_RF 0.1uF R0269
2 4 0.1uF
470
C0234 C0235 1
5V_RF 5V_RF .022uF 3
D0201 0.1uF VAG U0271
C0245 11 U0211-1
NU 0.1uF MC3403 C0273 PA 7
E0271
3300pF C0276

VCC
57R01
9 1000pF
C0246 INV 4
.01uF 1 OUT1 SPKR+
R0273 NINV
R0241 13VDC unmuted 3
24K 5VDC muted RR
47K 8 OUT2
6
5VD 5VD INT_SWB+ M_SS SPKR-

GND1

GND2
R0276 C0277 E0272
5VD R0274 15K 1000pF 57R01
10K 2 5
5VDC (0VDC during radio off) NU
DC_POWER_ON Q0271
R0275
NOISE_BLNKR
C0275
10K 47uF
CH_ACT
GP2_OUT

C0274
DATA
CSX
CLK

0.1uF
NU
7 8 9
11
SPI(0:10)
GPIO(0:13)
CH_ACT
SQ_DET

F1200
HSIO
LSIO

SYN
VOX

7 5 4 6 3 1 2
CNTLR_AUDIO(0:7)

Controller T2 Schematic Diagram - Audio


ZWG0130231-A

6881091C63-A
Chapter 3: 3-6 Controller T2 Schematics and Parts Lists

470pF
C0449

C0448

C0447

C0446

C0441
470pF

470pF

470pF
C0457

C0456

C0455

C0454

C0453

C0452

C0451

470pF

470pF

470pF

470pF

470pF

470pF
C0427

C0445

C0444

C0442
470pF

470pF

470pF

470pF

470pF

470pF

470pF

470pF
470pF

C0459

C0458

470pF

470pF
C0426

C0443
C0421
470pF

470pF

470pF
C0422
470pF

NU 470pF

C0423
82pF

82pF
J0401 J0451

C0402
C0407

C0406

C0403

C0401
CONTROL HEAD EXPANSION BOARD
12-PIN CONNECTOR 18-PIN CONNECTOR NU NU NU NU NU NU NU NU NU NU NU NU NU

NU
NU

NU

NU
R0401
220 UART_RX J0451-1 1 UART_RX
SCI_TX J0401-1 1 SCI_TX UART_TX J0451-2 2 UART_TX
SPEAKER+ J0401-2 2 SPKR+ NC J0451-3 3 NC
SPEAKER- J0401-3 3 SPKR- NC J0451-4 4 NC
GROUND J0401-4 4 GROUND OPT_PTT J0451-5 5 OPT_PTT
EXP_BD_PTT J0401-5 5 EXP_BD_PTT RDY J0451-6 6 RDY
5VD J0401-6 6 5VD OPT_CS J0451-7 7 OPT_CS RSSI RSSI
HANSET_AUDIO J0401-7 R0407 7 HANDSET_AUDIO GPIO 8
J0451-8 GP4_IN_OUT_ACC8 CH_ACT CH_ACT
10 R0408
BUS+ J0401-8 8 BUS+ EXP1_CS J0451-9 9 EXP1_CS 5VD 5VD
R0409 10 100
INT_MIC J0401-9 9 INT_MIC EXP_BD_REQ J0451-10 10 EXP_BD_REQ FLT_A+ FLT_A+
FLT_A+ J0401-10 10 FLT_A+ CLK J0451-11 11 SPI_CLK SPKR- SPKR-
Note
ON_OFF_CONTROL J0401-11 11 ON_OFF_CONTROL MISO J0451-12 12 SPI_MISO SPKR+ SPKR+
NC J0401-12 R0410 12 NC DATA J0451-13 13 SPI_DATA DISCAUDIO DISCAUDIO
EXP_BD_PTT J0451-14 14 EXP_BD_PTT HANDSET_AUDIO HANDSET_AUDIO
C0408 C0409 C0410 C0411 C0428 C0429 C0430 C0431 0 GND J0451-15 15 GND UART_TX UART_TX
NU NU NU FAST_SQ 16
NU NU Note: Fuse is part of PCB J0451-16 CH_ACT
R0467 10
82pF 470pF 470pF 470pF 82pF 470pF 470pF 470pF DISCAUDIO J0451-17 17 DISCAUDIO UART_RX UART_RX
In case fuse is blowen, replace
FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN VS_MIC VS_MIC
it with R0410 P/N 0662057B47
R0468

C0472
470pF

470pF

470pF
C0476
INT_MIC INT_MIC

470pF

470pF

470pF
C0474

C0473

C0471
470pF

470pF

470pF

470pF
C0467

C0466

C0464

C0462

C0461

C0460

C0478

C0477

C0470
470pF

470pF

470pF

470pF

470pF

470pF
C0468

C0463
10 EXT_MIC EXT_MIC
ON_OFF_CONTROL ON_OFF_CONTROL
FLAT_TX_RTN FLAT_TX_RTN
NU NU NU NU NU NU NU NU
EXP_BD_REQ EXP_BD_REQ
EXP_BD_PTT EXP_BD_PTT
RDY RDY
J0551
C0554 INTERNAL OPTION BOARD RESET RESET
C0560 C0559 C0558
0.1uF 40-PINS CONNECTOR
470pF 470pF NU BUS+ BUS+
R0591 NU NU 470pF GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
NU J0551-41 OPT_PTT OPT_PTT
24K
VS_MIC 40 J0551-40 VS_MIC
VS_CS 39 J0551-39 VS_CS TO/FROM RF
38 R0592 9V3 L0481
9V3 10 J0551-38
37 Vddd 390nH NU DATA_CNTLR_1
5VD J0551-37 9 DATA
VS_AUDSEL 36 J0551-36 VS_AUDSEL SPI(0:10) DATA TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd R0481 0 DATA_CNTLR_2
9 DATA
RX_AUD_RTN 34 J0551-34 Rx_Aud_Rtn DATA
33 C0591 Tx_Aud_Snd CLK_CNTLR_1
TX_AUD_SND J0551-33 8 CLK R0482 0
C0592 0.1uF
TX_AUD_RTN 32 J0551-32 Tx_Aud_Rtn DATA 9 CLK
C0593 0.1uF CLK_CNTLR_2
FLAT_TX_RTN 31 J0551-31 Flat_Tx_Rtn SPI_DATA 8 CLK L0482
0.1uF 5V_CNTLR_1
OPT_CS 30 J0551-30 Opt_Bd_En CLK 8 CLK
29 Rdy/Req 390nH NU CSX_CNTLR_2
RDY J0551-29 SPI_CLK CSX 5V_RF 5V
28 Rx_Aud_Snd DISCAUDIO_CNTLR_1
URX_SND J0551-28 MISO 10 CSX
NC 27 J0551-27 ON SPI_MISO 7 DISCAUDIO DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd EXP1_CS 3 CSX PA_PWR_SET_1_CNTLR_1
NC 25 Key_Row C0482
J0551-25 EXP1_CS CSX_CNTLR_1 PA_PWR_SET PA_PWR_SET
470pF MOSBIAS_2_CNTLR_1
NC 24 J0551-24 Key_Col VS_CS 2
OPT_PTT 23 J0551-23 PTT VS_CS MOSBIAS_2 MOSBIAS_2
NC 22 J0551-22 Key_Intrp OPT_CS 1 MOSBIAS_3_CNTLR_1
VS_INT 21 J0551-21 VS_INT OPT_CS MOSBIAS_3 MOSBIAS_3
20 RST* TP0481 NOISE_BLNKR_CNTLR_1
RESET J0551-20 1
5VD 19 J0551-19 LED_EN RX_ADAPT RX_ADAPT NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT RESET_CNTLR_1 MODIN_CNTLR_1
VS_GAINSEL 17 J0551-17 VS_GAINSEL RESET RESET MODIN MODIN
SPI_MISO 16 J0551-16 SrD_Rtn CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
UART_RX 14 J0551-14 R/W* TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
UART_TX 13 J0551-13 CS* TEMPSENSE TEMPSENSE INT_SWB
INT_SWB+
GP4_IN_OUT_ACC8 12 J0551-12 DB0 RSSI_CNTLR_1
EXP1_CS 11 J0551-11 DB1 RSSI RSSI

470pF

470pF

470pF
C0491

C0497
LOCK_CNTLR_1

470pF

470pF

470pF

470pF

470pF
C0492

C0493

C0494

C0495

C0498
C0496
EXP_BD_REQ 10 J0551-10 DB2

470pF
C0499
EXP_BD_PTT 9 J0551-9 DB3 LOCK LOCK
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1
DISCAUDIO 7 J0551-7 DB5 PASUPVLTG PASUPVLTG
NU
NC 6 J0551-6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
NC 4 J0551-4 A0

470pF

470pF
C0484

C0485

470pF
C0486

C0487
470pF

470pF
C0483

C0488
470pF
SPI_CLK 3 J0551-3 SCK_Snd 9V3
VS_RAC 2 J0551-2 VS_RAC 9V3_CNTLR_2
GND 1 J0551-1 Gnd

C0575 C0576 J0551-42


470pF 470pF
NU NU

J0501
ACCESSORY
R0521 R0522 20-PIN CONNECTOR
220 NU 220 NU
UART_RX J0501-1 19 N.C.
PCB
UART_TX J0501-20 20 N.C.
SPKR- J0501-2 1 SPEAKER-
EXT_MIC J0501-19 2 EXT_MIC_AUDIO
20 2 4 6 8 10 12 14 16 18
GP1_IN_ACC3 J0501-3 3 DIG_IN1
GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
19 1 3 5 7 9 11 13 15 17
FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
R0523 6 DIG_IN_3 = Sel5/MDC UART_RX = MPT
VR0522 J0501-17

470pF

470pF
C0519

C0520

C0521

C0522

C0526
C0541

470pF

470pF

470pF

470pF

470pF

470pF

470pF

470pF
C0501

C0502

C0503

C0504

C0505

C0523

C0524

C0525

C0527
470pF

470pF

470pF
VR0521 220

.01uF
0.47uF VR0504 J0501-5 7 GROUND
5.6V See NOTE 5.6V R0524 VR0501 33V J0501-16 8 DIG_IN_OUT_4 = Sel5/MDC UART_TX = MPT
See NOTE See NOTE 220 20V REAR VIEW
J0501-6 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
See NOTE NU NU NU NU NU NU NU NU
R0525 NU J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION) Pin 1 to 16 used for standard accessories
100K J0501-7 11 FLAT/FILTERED_RX_AUDIO Pin 17 to 20 for special use
R0527 J0501-14 12 DIG_IN_OUT_7
See NOTE 0 R0528 0
GP3_IN_ACC6 J0501-8 13 SWB+
See NOTE 14 DIG_IN_OUT_8
GP4_IN_OUT_ACC8 J0501-13
27K R0541 J0501-9 15 RSSI
FLT_A+ J0501-12 16 SPEAKER+
GP5_IN_ACC9 J0501-10 17 BUS+
EMERGENCY_CONTROL J0501-11 18 BOOT_CNTRL
R0542 NU
FLT_A+ R0529
47K
GP6_IN_ACC10 47K
IGNITION_CONTROL
R0530 0 R0531
C0542
RX_FLAT_FILTERED_AUDIO
47uF 560
GP7_IN_OUT_ACC12
470pF

470pF

470pF
VR0510
470pF

470pF

470pF
C0508

C0509

C0511

C0528

C0531

C0532

C0533

C0534
VR0509
470pF

470pF

470pF

470pF

470pF

470pF
C0506

C0510

C0512

C0530
R0511 33V 33V R0510
VR0541 R0512 VR0503
14V 100K 4.7K
15K 20V
NU NU NU NU NU NU

R0533 0
EXT_SWB+
GP8_IN_OUT_ACC14
R0535
RSSI 1K
SPKR+
R0537 220
BUS+
BOOT_CNTRL
R0538
220
VR0505
C0515

470pF
C0513

C0537
C0514

C0516

C0517

C0518
470pF

470pF
C0535

C0538
470pF

470pF

470pF

470pF
C0539

C0540
.01uF

470pF

470pF

NOTE
C0536
82pF

20V VR0537

82pF
R0539
5.6V 5VD
VR0521 R0523 R0527 VR0522 R0524 R0528 4.7K
NU NU NU NU NU NU
MDC/Sel5 NU NU Used NU NU Used
MPT Used Used NU Used Used NU ZWG0130230-A

Controller T2 Schematic Diagram - I/O


6881091C63-A
Controller T2 Schematics and Parts Lists Chapter 3: 3-7

5VD
R0101 R0102 5VDC (0VDC during boot mode) TP0151
10K 4.7K D0151 R0151
24K
1
5VD
BUS+ BOOT_CNTRL
5VD 5VD D0101 VR0151 Q0151 VSTBY
R0115 R0152
R0116 10K 5.6V
0 47K 24K GPIO(0:13)
FLT_A+ FLT_A+
NU ON_OFF_CONTROL R0172
5VD
47K R0171
SCI_TX C0151 10K 5VD
.01uF 4.7K
TP0101 TP0102
6 GP1_IN
1 1 47K
GP1_IN_ACC3
CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7)
Q0171
CNTLR_AUDIO(0:7) 47K
3 2 6 5 4 3 6 1 7

F1200

VOX
HSIO

SQ_DET
CHACT

HSIO
LSIO

LSIO

SYN
R0173
SPI(0:10) 4.7K
SPI(0:10) SPI(0:10) SPI(0:10)
SPI(0:10) FLT_A+ GP2_OUT_ACC4
10 8 9 0 U0141 C0141
7 8 9 10 MC74HC138A 0.1uF

EE_CS
5VD

DATA
CLK
MISO

DATA
MISO
CSX
CLK
5VD R0174
11 GP2_OUT Q0173
16
C0111 C0112 0 10K

VCC
EE_CS 15
NU 1 OPT_CS Y0 R0175
0.1uF 14 6
100pF 2 Y1 EN_CS1 5VD
VS_CS 13 4
3 Y2 EN_CS2 GPIO(0:13) 10K
EXP1_CS 12 5
R0111 4 Y3 EN_CS3
EXP2_CS 11
0 5VD 5 REF_CS Y4 R0176
8 10 1 HC138_A0 7 GP3_IN
6 6 LVZIF_CS Y5 A0
PE6 GP3_IN_ACC6

VCC
CLK 9 2 HC138_A1
Y6 A1 0 30K

GND
CS 1 R0112 7 3 HC138_A2
2 Y7 A2 1
WP 3 R0170
SO 2
HOLD 7 0 8 10K
VSS

NC_XTAL
SI 5 NU C0101 C0102 C0103 C0104 C0105
RDY 100pF 100pF 100pF 100pF 100pF
EEPROM FLASH_OE NU NU NU NU 5VD 5VD R0177
4 16Kx8bit
U0111 4.7K
RX_ADAPT C0106 5VD

100
X25128_2.7V R0104 R0108

99
98
97

86
85
84
83
82
81
80
79

90
91

68
69

92
93

95

12
88
39
59
5VD 100pF

3
2
1
10K 2.2K
NU R0178
RESET 4

PD6_LVIN
PD5_SS
PD4_SCK
PD3_MOSI
PD2_MISO
PD1_TXD
PD0_RXD

PA7_PA1_OC1
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3

EXTAL
XTAL

VRL
VRH

VDDSYN
XFC

LVOUT

VDD
VDDR
VDDL
AVDD
R0110 ECLK 47K
89 GP4_IN
10K ECLK
96
Q0110 NU 5VDC (0VDC during On/Off pressed IRQ IRQ RESET GP4_IN_OUT_ACC8
48 12 47K
and during head request) ON_OFF_SENSE 6 XIRQ 94 GP4_OUT
47K PG0_XA13 RESET Q0177
16 4 C0107
ON_OFF_CONTROL PG1_XA14 PG7_R_W R_W
20 58 1000pF D0179 47K
5VD PG2_XA15 MODA_LIR
47K 19 57
R0107 PG3_XA16 MODB_VSTBY
17 PG4_XA17
47K 5VD
18 PG5_XA18 0
NU
5 71 HC138_A0 1
OPT_PTT PG6_AS PJ0_CSGP3
R0128 R0109 72 HC138_A1 2 8
See NOTE 0 0 PJ1_CSGP4 R0179 GP5_IN_ACC9
IRQ GP7_OUT 47 73 HC138_A2 3 GP5_IN
FROM_U0101_47 PH0_PW1 PJ2
C0125 See NOTE GP4_OUT 46 74 GP6_IN 4
FROM_U0101_46 PH1_PW2 PJ3 47K
5VD 0.1uF 45 U0101 75 GP4_IN 5
PH2_PW3 PJ4
NU 5VD 44 MC68HC11FL0 76 GP8_IN 6
5VD PH3_PW4 PJ5
R0125 43 77 (EXT_BD_PTT & DATA_PTT) GP1_IN R0181
UART_CS PH4_CSIO PJ6 5VD
27K 15 U0125 42 MICROPROCESSOR 78 4.7K
R0126 NC_PH5_CSGP1 PH5_CSGP1 PJ7 5VD
41
VDD

NU 16 PH6_CSGP2
DCD 26 27K DATA_BUS(0:7) RAM_CS 38 EXT_BD_REQ R0105 Q0181
PH7_CSPROG 67 3
12 NU FLASH_CE PE0_AN0 BATTERY_VOLTAGE 100K GP6_IN R0182
UART_RX RD 66
PE1_AN1 CNTLVLTG See 47K GP6_IN_ACC10
10 30 65
17 TD UART_TX 0 PC0_DATA0 PE2_AN2 TEMPSENSE NOTE 47K
DSR 7 31 64
XTL0 1 PC1_DATA1 PE3_AN3
9 11 32 63 R0117 R0183 47K
CTS DTR 2 PC2_DATA2 PE4_AN4
8 33 62 7 R0106 5VD
13 RTS 7 5VD 3 PC3_DATA3 PE5_AN5

8 PB7_ADDR15
15 PB6_ADDR14
21 PB5_ADDR13
9 PB4_ADDR12
11 PB3_ADDR11
10 PB2_ADDR10
34 0

PBO_ADDR8
GP3_IN

PFO_ADDR0
RS0 61 3.9K

PB1_ADDR9
4.7K

PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
0 D7 25 6 4 PC4_DATA4 8
14 35 PE6_AN6 See
RS1 24 5 60 GP5_IN 9
D6 5 5VD PC5_DATA5 PE7_AN7 R0184 47K
28 23 36 NOTE GP7_IN
1 C0123 6 PC6_DATA6

VSSR
4 5VD

AVSS
D5

VSSL
R_W R_W* C0121 C0122 37

VSS
22

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
D4 3 100pF 7 PC7_DATA7 GP7_IN_OUT_ACC12
2 0.1uF 0.1uF R0113 R0114
R0124 5VD CS0 21 2 NU 13 47K
3 D3 1 10K 10K H/W-Version & GP7_OUT

22
23
24
25
26
27
28
29

14

49
50
51
52
53
54
55
56

13
87
40
70
0 UART_CS CS1 D2
20 1 TP0103 Memory size Q0183

NC_PB7_ADDR15
NC_PB6_ADDR14
NU 12 19 0
D1 47K
RAM_CS

XTL1 18 8 28 R0185
D0 RSSI
VCC

27 5VD
VCC

ECLK CLK FLASH_CE LOCK


VSS

5 30 20 18 4.7K
RC
EN_CE EN_CS 17 VS_INT
32 22 5 R0186
R0127 1 FLASH_OE EN_OE EN_OE 16 VS_RAC
7 27 GP8_IN 47K
0 UART R_W EN_WE EN_WE VS_GAINSEL
R_W

0 15 9
NU GP8_IN_OUT_ACC14
20 21 1 11 10 14 GP7_IN 10 10
A0 IO0 IO1 A0 47K
R0121 19 22 2 12 9 13 GP8_OUT GP8_OUT
0 A1 IO1 IO2 A1 0 12 Q0185
100K 18 23 3 13 8 12
1 A2 IO2 IO3 A2 1 11 47K
17 25 4 15 7 GP4_OUT 13
2 A3 IO3 IO4 A3 2 10 FROM_U0101_46 GP7_OUT
16 26 5 16 6
A4 IO4 IO5 A4 FROM_U0101_47
FLASH ROM

3 15 27 6 17 5 3 9
4 A5 IO5 IO6 A5 4 8
14 28 7 18 4
5 A6 IO6 IO7 A6 5 7
13 29 19 3
6 A7 IO7 IO8 A7 6 6 R0131
3 25
A8 A8 5 NOTE
7 2 24 7
A9 A9
8 4 10MEG
8 31 U0122 21 R0105 R0106 R0128 R0109 U0125
A10 A10 3 R0132
9 1 23 9
A11 RAM A11 10 2
10 12 2 330K MDC/Sel5 Used NU NU Used NU
A12 32kx8bit A12 11 1
11 4 U0121 26
A13 A13
GND

12 1 12 0 Y0131 MPT NU Used Used NU Used


5 A14 512kx8bit A14
13 11 13 XTAL
A15 14
14 10 14 4 1
A16 OUT IN
15 6
A17
GND

16 9 38.40KHz
A18 NC1 NC
17
18 24 3 2
C0131 C0132
22pF 22pF

ZWG0130229-A
ADDR_BUS(0:18)

Controller T2 Schematic Diagram - Microprocessor

6881091C63-A
Chapter 3: 3-8 Controller T2 Schematics and Parts Lists

Controller T2 Parts List Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C0271 2113741F49 .01uF C0491 2113743L09 470pF C0652 2311049A97 33uF
Ref Part No.
C0272 2113743E20 0.1uF C0492 2113743L09 470pF C0654 2311049A57 10uF
C0101 2113740F51 100pF
C0273 2113741F37 3300pF C0493 2113743L09 470pF C0655 2113743E20 0.1uF
C0107 2113741F25 1000pF
C0275 2311049A99 47uF C0494 2113743L09 470pF C0661 2311049C05 47uF
C0112 2113743E20 0.1uF
C0276 2113741F25 1000pF C0495 2113743L09 470pF C0662 2113741F49 .01uF
C0121 2113743E20 0.1uF
C0277 2113741F25 1000pF C0496 2113743L09 470pF C0663 2113743E20 0.1uF
C0122 2113743E20 0.1uF
C0421 2113743N48 82pF C0497 2113743L09 470pF C0671 2113743E20 0.1uF
C0125 2113743E20 0.1uF
C0422 2113741F17 470pF C0499 2113743L09 470pF C0681 2113743E20 0.1uF
C0131 2113740F35 22pF
C0423 2113741F17 470pF C0501 2113741F49 .01uF D0101 4880236E05 Chip Schottky
C0132 2113740F35 22pF
C0426 2113743L09 470pF C0502 2113743L09 470pF D0151 4813833C02 DUAL SOT MMBD6100
C0141 2113743E20 0.1uF
C0427 2113743L09 470pF C0503 2113743L09 470pF D0179 4813833C02 DUAL SOT MMBD6100
C0151 2113741F49 .01uF
C0428 2113743N48 82pF C0504 2113743L09 470pF D0621 4813833C02 DUAL SOT MMBD6100
C0201 2311049A57 10uF
C0429 2113743L09 470pF C0505 2113743L09 470pF D0651 4813833C02 DUAL SOT MMBD6100
C0204 2113743E20 0.1uF
C0430 2113741F17 470pF C0506 2113743L09 470pF D0660 4813833C02 DUAL SOT MMBD6100
C0212 2311049A57 10uF
C0431 2113741F17 470pF C0508 2113743L09 470pF D0661 4813833C02 DUAL SOT MMBD6100
C0221 2113743E20 0.1uF
C0441 2113743L09 470pF C0509 2113743L09 470pF E0271 2484657R01 Ferrite Bead
C0222 2113743E20 0.1uF
C0442 2113743L09 470pF C0510 2113741F17 470pF E0272 2484657R01 Ferrite Bead
C0223 2113743E20 0.1uF
C0445 2113743L09 470pF C0511 2113743L09 470pF E0631 2484657R01 Ferrite Bead
C0224 2113740F51 100pF
C0446 2113743L09 470pF C0512 2113743L09 470pF J0401 0902636Y02 CONN FLEX 12 PIN
C0225 2113743E20 0.1uF
C0447 2113743L09 470pF C0513 2113741F17 470pF J0451 0902636Y01 CONN FLEX SIDE ENTRY
C0226 2113743E20 0.1uF
C0448 2113743L09 470pF C0514 2113743L09 470pF J0501 0986105B01 CONN SMD 20 PIN
C0227 2113743E20 0.1uF
C0449 2113743L09 470pF C0515 2113743L09 470pF J0551 0905505Y04 CONN ZIF HORIZONTAL
C0231 2113743G24 2.2uF
C0470 2113743L09 470pF C0516 2113741F49 .01uF J0601 0986165B01 DC PWR CONN
C0232 2113743E20 0.1uF
C0471 2113743L09 470pF C0517 2113743N48 82pF Q0110 4880048M01 NPN DIG 47k/47k
C0234 2113743E20 0.1uF
C0472 2113743L09 470pF C0518 2113743L09 470pF Q0151 4880048M01 NPN DIG 47k/47k
C0235 2113743E07 .022uF
C0473 2113743L09 470pF C0541 2311049A05 0.47uF Q0171 4880048M01 NPN DIG 47k/47k
C0236 2113743E10 .033uF
C0474 2113743L09 470pF C0542 2311049A99 47uF Q0173 4880052M01 NPN DRLNGTN MXTA
C0241 2113743E20 0.1uF
C0476 2113743L09 470pF C0591 2113743E20 0.1uF Q0177 4880048M01 NPN DIG 47k/47k
C0243 2113740F51 100pF
C0477 2113743L09 470pF C0592 2113743E20 0.1uF Q0181 4880048M01 NPN DIG 47k/47k
C0244 2113743E20 0.1uF
C0478 2113743L09 470pF C0593 2113743E20 0.1uF Q0183 4880048M01 NPN DIG 47k/47k
C0245 2113743E20 0.1uF
C0482 2113743L09 470pF C0601 2113741F17 470pF Q0185 4880048M01 NPN DIG 47k/47k
C0246 2113741F49 .01uF
C0483 2113743L09 470pF C0603 2380090M24 10uF Q0271 4813824A10 NPN 40V .2A
C0252 2311049A07 1uF
C0484 2113741F17 470pF C0611 2311049C06 22uF Q0641 4880048M01 NPN DIG 47k/47k
C0254 2113743E20 0.1uF
C0485 2113743L09 470pF C0612 2113743E20 0.1uF Q0661 4805921T02 DUAL ROHM FMC2 RH
C0255 2113743E20 0.1uF
C0486 2113743L09 470pF C0622 2311049A99 47uF Q0662 4813824A10 NPN 40V .2A B=50-150
C0261 2113743E20 0.1uF
C0487 2113743L09 470pF C0641 2113741F17 470pF Q0663 4880048M01 NPN DIG 47k/47k
C0262 2113740F49 82pF
C0488 2113743L09 470pF C0644 2311049A97 33uF Q0681 4880052M01 NPN DRLNGTN MXTA
C0265 2113743E20 0.1uF
C0490 2113743L09 470pF C0645 2113743E20 0.1uF R0101 0662057A73 10K 1/16W 5%
C0267 2113741F49 .01uF

6881091C63-A
Controller T2 Schematics and Parts Lists Chapter 3: 3-9

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
R0102 0662057A65 4.7K R0205 0662057A73 10K R0524 0662057A33 220 U0271 5109699X01 TDA1519C AUDIO PA
R0104 0662057A73 10K R0206 0662057A73 10K R0525 0662057A97 100K U0611 5183308X01 LM2941 TO DRPOUT
R0105 0662057A97 100K R0207 0662057A57 2.2K R0529 0662057A89 47K RGTR

R0108 0662057A57 2.2K R0208 0662057A57 2.2K R0530 0662057B47 0 U0641 5183308X01 LM2941 TO DRPOUT
RGTR
R0111 0662057B47 0 R0211 0660076E70 7.5K R0531 0662057A43 560
U0651 5113816A07 MC78M05BDTRK REG 5V
R0113 0662057A73 10K R0212 0660076E70 7.5K R0533 0662057B47 0 POS 500 MA
R0114 0662057A73 10K R0221 0662057A82 24K R0535 0662057A49 1K U0652 5113815A02 MC33064 UNDERVOLT
R0115 0662057A73 10K R0222 0662057A82 24K R0537 0662057A33 220 SENSING
R0117 0662057A63 3.9K R0223 0662057A84 30K R0538 0662057A33 220 U0653 4805921T02 NU
R0121 0662057A97 100K R0224 0662057A71 8.2K R0539 0662057A65 4.7K VR0151 4813830A15 5.6V
R0124 0662057B47 0 R0226 0662057B22 1MEG R0541 0662057A83 27K VR0501 4805656W09 20V
R0125 0662057A83 27K R0227 0662057B22 1MEG R0591 0662057A82 24K VR0503 4805656W09 20V
R0126 0662057A83 27K R0241 0662057A89 47K R0592 0662057A01 10 VR0504 4813830A40 33V
R0127 0662057B47 0 R0242 0662057B47 0 R0611 0662057A91 56K VR0505 4805656W09 20V
R0128 0662057B47 0 R0251 0662057A89 47K R0612 0662057A65 4.7K VR0509 4813830A40 33V
R0131 0662057B46 10MEG R0252 0662057A91 56K R0621 0662057A82 24K VR0510 4813830A40 33V
R0132 0662057B10 330K R0253 0662057A97 100K R0641 0662057A73 10K VR0521 4813830A15 5.6V
R0151 0662057A82 24K R0261 0662057A73 10K R0642 0660076E70 7.5K VR0522 4813830A15 5.6V
R0152 0662057A82 24K R0262 0662057A97 100K R0643 0660076E51 1.2K VR0537 4813830A15 5.6V
R0170 0662057A73 10K R0265 0662057A82 24K R0651 0662057A01 10 VR0541 4813830A27 14V
R0171 0662057A65 4.7K R0267 0662057A89 47K R0652 0662057A01 10 VR0601 4813832C77 24V
R0172 0662057A73 10K R0268 0662057A73 10K R0661 0662057A49 1K VR0621 4813830A15 5.6V
R0173 0662057A65 4.7K R0269 0662057A41 470 R0662 0662057B02 150K Y0131 4880113R19 XTAL
R0174 0662057A73 10K R0273 0662057A82 24K R0671 0662057A84 30K
R0175 0662057A73 10K R0275 0662057A73 10K R0672 0662057A73 10K
R0176 0662057A84 30K R0276 0662057A77 15K R0681 0662057A79 18K * Motorola Depot Servicing only
R0177 0662057A65 4.7K R0401 0662057A33 220 R0682 0662057A93 68K Reference designators with an asterisk indicate
R0178 0662057A89 47K R0407 0662057M26 10 U0101 5102226J56 MC68HC11FL0 100 PIN components which are not field-replaceable
R0179 0662057A89 47K R0408 0662057A25 100 * U0111 5102463J64 16KX8 SPI SERIAL because they need to be calibrated with
EEPROM specialized factory equipment after installation.
R0181 0662057A65 4.7K R0409 0662057M26 10 Radios in which these parts have been replaced in
R0182 0662057A89 47K R0467 0662057M26 10 * U0121 5186137B01 512KX8 IC 120NS the field will be off frequency at temperature
R0183 0662057A65 4.7K R0468 0662057M26 10 U0122 5185963A21 32KX8 SRAM extremes.

R0184 0662057A89 47K R0481 0662057B47 0 U0125 5105625U34 IC CMOS ACIA SSOP

R0185 0662057A65 4.7K R0482 0662057B47 0 U0141 5113805A30 MC74HC138A DCDR/


DEMUX
R0186 0662057A89 47K R0510 0662057A65 4.7K
U0211 5183222M49 MC3403 IC AMP
R0201 0662057A25 100 R0511 0662057A97 100K
U0221 5185963A53 IC ASFIC CMP 48 PIN
R0202 0662057A43 560 R0512 0662057A77 15K
U0251 5113806A20 MC14053B MUX/DEMUX,
R0204 0662057A43 560 R0523 0662057A33 220 TRIPLE 2CH

6881091C63-A
Chapter 3: 3-10 Controller T5 Schematics and Parts Lists

3.0 Controller T5 Schematics and Parts Lists

OPT_PTT OPT_PTT
GP1 GP1
GP2 GP2
GP3 GP3
GP4 GP4
GP5 GP5
GP6 GP6
GP7 GP7
GP8 GP8

BUS+ BUS+
RESET RESET
CNTRL_AUDIO(0:7) CNTRL_AUDIO(0:7)
GPIO(0:13) GPIO(0:13)
SPI(0:10)

GP1_IN_ACC3
SPI(0:10)

SPI(0:10)
RESET
BUS+

GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
IN_5V_RF_REG
VS_MIC
FLT_A+
CONTROLLER

SPI(0:10)
GPIO(0:13)
CNTLR_AUDIO(0:7)
RESET
BUS+
GP1_IN_ACC3
GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
PASUPVLTG
P1 0102726B33
INT_SWB+ RDY P2 0102726B67
EXT_SWB+ EXP_BD_REQ P3 0102726B71
P4 0102726B87
9V3 BOOT_CNTRL P5 0102726B95 MPT
5VD 5V_RF P5 0102726B97 SEL5/MDC
P6 0102727B05 MPT SPI(0:10) VOICE_STORAGE
SUPPLY_VOLTAGE SCI_TX EMERGENCY_CONTROL

GPIO(0:13)
SPI(0:10)
RESET CNTLR_AUDIO(0:7) P6 0102727B06 SEL5/MDC
P1 0102726B30 IO IGNITION_CONTROL P7 0102727B17 MPT P1 0102726B35
FLT_A+ P7 0102727B18 SEL5/MDC P2 0102726B35
P2 0102726B64 CH_ACT P1 0102726B32 ON_OFF_CONTROL P3 0102726B35
P3 0102726B68 5VD T2 0102727B26 MPT
FLT_A+ DC_POWER_ON RX_ADAPT P2 0102726B66 TEMPSENSE T2 0102727B27 SEL5/MDC P4 0102726B88
P4 0102726B84 P3 0102726B70 P5 0102726B96
P5 0102726B92 AUDIO
VSTBY T3 0102727B42 MPT
INT_SWB+ VS_AUDSEL NOISE_BLNKR P4 0102726B86 CNTLVLTG T3 0102727B43 SEL5/MDC P6 0102727B07
P6 0102727B01 P1 0102726B31 P5 0102726B94 BOOT_CNTRL P7 0102727B19
P7 0102727B13 9V3 PA_PWR_SET P6 0102727B03 T4 0102727B53 MPT
P2 0102726B65 MPT BATTERY_VOLTAGE T4 0102727B54 SEL5/MDC T2 0102727B28
T2 0102727B22 5VD P3 0102726B69 NOISE_BLNKR MOSBIAS_2 P6 0102727B04 SELV/MDC T3 0102727B44
T3 0102727B38 ON_OFF_CONTROL T5 0102727B53 MPT
P4 0102726B85 P7 0102727B15 MPT T5 0102727B54 SEL5/MDC T4 0102727B55
T4 0102727B49 5V_RF P5 0102726B93 PA_PWR_SET MOSBIAS_3 P7 0102727B16 SELV/MDC VS_RAC T5 0102727B55
T5 0102727B49 FLT_A+ P6 0102727B02 MOSBIAS_2 VS_GAINSEL T2 0102727B24 MPT VS_INT 5VD
P7 0102727B14 T2 0102727B25 SELV/MDC
PASUPVLTG T2 0102727B23 MOSBIAS_3 VS_AUDSEL T3 0102727B40 MPT 16_8MHZ
RDY
EXT_SWB+ INT_MIC T3 0102727B39 MODIN CH_ACT T3 0102727B41 SELV/MDC RSSI
T4 0102727B50 T4 0102727B51 MPT VS_RAC
INT_SWB+ EXT_MIC T5 0102727B50 URX_SND MODIN T4 0102727B52 SELV/MDC LOCK RX_AUD_RTN
VS_INT
DISCAUDIO TX_AUD_SND URX_SND T5 0102727B51 MPT
EMERGENCY_CONTROL T5 0102727B52 SELV/MDC EXT_BD_REQ
9V3 RX_AUD_RTN FLAT_RX_SND TX_AUD_SND INT_MIC
IGNITION_CONTROL VS_RAC
5VD TX_AUD_RTN FLAT_RX_SND EXT_MIC
DC_POWER_ON RSSI VS_INT VS_MIC
VSTBY RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO DISCAUDIO VS_GAINSEL
ON_OFF_CONTROL LOCK VS_AUDSEL
FLAT_TX_RTN HANDSET_AUDIO HANDSET_AUDIO RX_AUD_RTN
TEMPSENSE SCI_TX FLAT_RX_SND
BATTERY_VOLTAGE VS_MIC SPKR+ SPKR- TX_AUD_RTN
CNTLVLTG
IN_5V_RF_REG 16_8MHZ SPKR- SPKR+ FLAT_TX_RTN RX_ADAPT

FLT_A+ FLT_A+
PASUPVLTG PASUPVLTG
EXT_SWB+ EXT_SWB+
INT_SWB+ INT_SWB+
9V3 9V3
5VD 5VD
VSTBY VSTBY
5V_RF 5V_RF
BATTERY_VOLTAGE BATTERY_VOLTAGE
IN_5V_RF_REG IN_5V_RF_REG
ON_OFF_CONTROL ON_OFF_CONTROL
DC_POWER_ON DC_POWER_ON
IGNITION_CONTROL IGNITION_CONTROL
EMERGENCY_CONTROL EMERGENCY_CONTROL
BOOT_CNTRL BOOT_CNTRL
INT_MIC INT_MIC
EXT_MIC EXT_MIC
DISCAUDIO DISCAUDIO
RX_AUD_RTN RX_AUD_RTN
TX_AUD_RTN TX_AUD_RTN
FLAT_TX_RTN FLAT_TX_RTN
FLAT_RX_SND FLAT_RX_SND
TX_AUD_SND TX_AUD_SND
URX_SND URX_SND
MODIN MODIN
SPKR- SPKR-
SPKR+ SPKR+
HANDSET_AUDIO HANDSET_AUDIO
RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO
MOSBIAS_3 MOSBIAS_3
MOSBIAS_2 MOSBIAS_2
PA_PWR_SET PA_PWR_SET
NOISE_BLNKR NOISE_BLNKR
CNTLVLTG CNTLVLTG
TEMPSENSE TEMPSENSE
RX_ADAPT RX_ADAPT
16_8MHZ 16_8MHZ
LOCK LOCK
RSSI RSSI
CH_ACT CH_ACT

VS_RAC VS_RAC
VS_INT VS_INT
VS_AUDSEL VS_AUDSEL
VS_GAINSEL VS_GAINSEL
VS_MIC VS_MIC

EXP_BD_REQ EXP_BD_REQ

SCI_TX SCI_TX
RDY RDY

ZWG013003510-O

Controller T5 Schematic Diagram - Overall


6881091C63-A
Controller T5 Schematics and Parts Lists Chapter 3: 3-11

J0601-1 PASUPVLTG
J0601-2
J0601-3 VR0601 C0601 U0611
24V 470pF
LM2941
4 VIN VOUT 5 EXT_SWB+
2 ON_OFF ADJ 1
C0603 R0611 C0611 C0612
10uF 56K 22uF 0.1uF
GND1 GND2
3 6

R0612
4.7K
E0631
57R01
FLT_A+
D0621
R0621
5VDC
24K VSTBY
VR0621
C0621 C0622
5.6V 470pF 47uF
NU
U0641
LM2941
4 VOUT
5
VIN 9V3
2 1
R0641 ON_OFF ADJ 5VD
C0641 R0642 C0644 C0645 U0653
470pF 10K GND1 GND2 7.5K 33uF 0.1uF MC33464N-45ATR
3 6
2 1
R0651 INPUT RESET_
D0651 U0651 GND
R0643 10 MC78M05 3
1.2K 1 3 5VDC U0652
0V (13,8VDC when radio off) R0652 IN OUT

GND
MC33064
C0655 NU
Q0641 10 0.1uF 2 1
47K C0651 2 C0654 INPUT RESET RESET
C0652 3 6
0.1uF 33uF 10uF NC1 NC3
NU 5 7
47K NC2 NC4

GND
NC5 8 5VDC (0VDC during reset)
4
Q0681
6VDC
IN_5V_RF_REG

R0681
18K

D0660
C0681 R0682
0.1uF 68K
ON_OFF_CONTROL Q0661

D0661 INT_SWB+
DC_POWER_ON R0661
C0662 R0671
.01uF 30K
IGNITION_CONTROL 1K C0661
47uF
BATTERY_VOLTAGE

R0672 C0671 VR0671


10K 0.1uF 5.6V
R0662 NU
150K Q0663
Q0662 47K TP0661
EMERGENCY_CONTROL
47K
C0663
0.1uF

Controller T5 Schematic Diagram - Supply Voltage


ZWG013030506-O
6881091C63-A
Chapter 3: 3-12 Controller T5 Schematics and Parts Lists

9V3 9V3 9V3


U0211-4
R0201 R0203 R0211 C0211 13 4 MC3403
100 7.5K 0.1uF 14
R0202 100
R0204 12
560 NU
560 11

VAG
C0201 C0202
10uF
10uF R0212 C0212
TP0221 7.5K 10uF
80mV RMS
R0205
10K C0204
INT_MIC
R0207 0.1uF
80mV RMS C0203 VS_MIC
2200pF 2.2K
NU
R0206
EXT_MIC
10K
5V_RF C0205 R0208
2200pF 2.2K
R0220 MODIN
NU
8.2K
NU VS_AUDSEL

TX_AUD_RTN 16_8MHZ

TX_AUD_SND C0251 C0253


C0221 C0243 0 VDC
100pF NU 100pF
RX_AUD_RTN 5VD NU
R0221 0.1uF TP0222 0.1uF
5V_RF
24K R0222 R0223 R0253
300mV RMS R0224 R0225 24K 30K 100K
U0251 MC14053B
C0222 8.2K 8.2K 16
NU R0251 6 C0252

VCC
0.1uF 47K EN
12 1uF 9V3
URX_SND X0
14 6 4 630mV RX Filtered
C0223 R0252 C0254 X
11 330mV Flat
200mV RMS 13 7
FLAT_RX_SND X1 A RX_FLAT_FILTERED_AUDIO
0.1uF 0.1uF 2 5
FLAT_TX_RTN 56K Y0 VAG
15 11 U0211-2
R0229 100 Y
1 10 MC3403
5V_RF Y1 B
5
R0226 5V_RF Z0
145mV RMS @25kHz C0227 C0228 C0255 4

48
47
46
45
44
43
42
41
40
39
38
37
1MEG NU 0.1uF 3 Z 5VDC RX Filtered C0262
72mV RMS @12.5kHz 0.1uF 1uF Z1 C
9
NU R0242 Audio (0V DC Flat) 82pF

MICEXT
GNDRC
MICINT
VDDRC
TXSND
AUXRX
AUXTX
AUDIO
MOD
URXOUT
GCB5
GCB4
DISCAUDIO C0224 C0225 C0226 0 GND VEE
100pF 0.1uF 0.1uF 1 36
R0228 R0227 VDDA TXRTN 8 7
2 35
DISC GCB3 R0262
3 34 C0242
0 1MEG NU 4
GNDA CLK168
33 0.1uF
PA_PWR_SET DACU VDDD C0265 C0266 100K
5 32 NU R0261
MOSBIAS_3 DACR U0221 VDDCP
31 0.1uF 0.1uF 9V3
6 C0261 10K
MOSBIAS_2 DACG 63A53 GNDD
7 30 9 4
VOX GNDD0 NU
8 29 8
PLCAP F1200
0.1uF HANDSET_AUDIO
9 28 10
SQIN SYN R0265 R0266 VAG
10 27 C0267 11 U0211-3
C0237 C0232 C0236 C0233 UIO VDDSYN 5V_RF R0267
11 26 24K 24K .01uF MC3403
2.2uF 0.1uF .033uF 0.22uF C0231 VDDDAC NC NU 47K
12 25
NU NU 1uF AGCCAP PLCAP2

GNDSYN
C0241
CHACT
SQDET

0.1uF R0268
GCB2
GCB1
GCB0

CLK
DATA

LCAP
HSIO
LSIO

FLT_A+
CSX

10K
C0271
5V_RF 5V_RF 9V3 .01uF
13
14
15
16
17
18
19
20
21
22
23
24
5V_RF C0244 C0272
R0269
0.1uF 2 4 MC3403 470 0.1uF
D0201 5 1 C0234 1
C0235 3
0.1uF .022uF
NU VAG U0271
4 C0245 11 U0211-1
0.1uF 7 TDA1519C C0276
C0273
3 2 1000pF E0271

VCC
3300pF
C0246 57R01
.01uF 9 4
5VD 5VD INV OUT1 SPKR+
R0273 1
5VDC (0VDC during radio off) 13VDC unmuted NINV
3
DC_POWER_ON 24K 5VDC muted RR
8 6
NOISE_BLNKR INT_SWB+ M_SS OUT2 SPKR-
CH_ACT R0241

GND1

GND2
C0277
47K 5VD R0276 1000pF E0272
R0274 15K 57R01
2 5
10K
NU R0275 Q0271
10K ZWG0130507-O
C0275
47uF
GP2_OUT

C0274
0.1uF
DATA
CSX
CLK

NU

7 8 9
11
SPI(0:10)
GPIO(0:13)
CH_ACT
SQ_DET

F1200
HSIO
LSIO
VOX

SYN

7 5 4 6 3 1 2
CNTLR_AUDIO(0:7)

Controller T5 Schematic Diagram - Audio

6881091C63-A
Controller T5 Schematics and Parts Lists Chapter 3: 3-13

J0451 R0441 C0449 C0448 C0447 C0446 C0445 C0443 C0442 C0441
C0427 C0423 C0421 0 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF
EXPANSION BOARD
470pF 470pF 82pF NU NU NU
J0401 18-PIN CONNECTOR
CONTROL HEAD C0426 C0422 R0401 NC J0451-1 1 NC
12-PIN CONNECTOR 470pF 470pF 220 NC J0451-2 2 EXP2_CS
SCI_TX J0401-1 1 SCI_TX NC J0451-3 3 NC
SPEAKER+ J0401-2 2 SPKR+ NC J0451-4 4 GROUND
SPEAKER- J0401-3 3 SPKR- OPT_PTT J0451-5 5 OPT_PTT
GROUND J0401-4 EXT_BD_PTT 4 GROUND RDY J0451-6 6 RDY
EXP_BD_PTT J0401-5 5 GP1_IN_ACC3 OPT_CS J0451-7 7 OPT_CS RSSI RSSI
5VD J0401-6 6 5VD GPIO J0451-8 8 GP4_IN_OUT_ACC8 CH_ACT CH_ACT
R0407
HANSET_AUDIO J0401-7 R0408 7 HANDSET_AUDIO EXP1_CS J0451-9 9 EXP1_CS 5VD 5VD
10
BUS+ J0401-8 8 BUS+ EXP_BD_REQ J0451-10 10 EXP_BD_REQ FLT_A+ FLT_A+
R0409 100
INT_MIC J0401-9 9 INT_MIC CLK J0451-11 11 SPI_CLK SPKR- SPKR-
10
FLT_A+ J0401-10 10 FLT_A+ MISO J0451-12 12 SPI_MISO SPKR+ SPKR+
ON_OFF_CONTROL J0401-11 11 ON_OFF_CONTROL DATA J0451-13 13 SPI_DATA DISCAUDIO DISCAUDIO
EXT_BD_PTT
NC J0401-12 12 NC EXP_BD_PTT J0451-14 14 GP1_IN_ACC3 HANDSET_AUDIO HANDSET_AUDIO
C0428 C0430 R0410 GND J0451-15 15 GROUND
82pF 470pF 0 FAST_SQ J0451-16 16 CH_ACT
R0412 NU R0467 10
0 DISCAUDIO J0451-17 17 DISCAUDIO
C0429 C0431 FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN VS_MIC VS_MIC
470pF 470pF C0477 C0476 C0474 C0473 C0472 INT_MIC INT_MIC
R0468 C0471
10 470pF 470pF 470pF 82pF 82pF 82pF EXT_MIC EXT_MIC
ON_OFF_CONTROL ON_OFF_CONTROL
C0478 C0470 FLAT_TX_RTN FLAT_TX_RTN
470pF 470pF EXP_BD_REQ EXP_BD_REQ
RDY RDY
GP1_IN_ACC3 GP1_IN_ACC3
C0560 C0559 C0558 C0554
0.1uF J0551 RESET RESET
470pF 470pF 470pF
NU NU NU INTERNAL OPTION BOARD BUS+ BUS+
NU 40-PIN CONNECTOR
R0591 GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
24K OPT_PTT OPT_PTT
J0551-41

VS_MIC 40 J0551-40 VS_MIC


VS_CS 39 J0551-39 VS_CS TO/FROM RF
R0592 10 L0481
9V3 38 J0551-38 9V3 390nH
5VD 37 J0551-37 Vddd NU DATA_CNTLR_1
9 DATA TP0492 TP0497
VS_AUDSEL 36 J0551-36 VS_AUDSEL SPI(0:10) DATA TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd J0552 R0481 0 DATA_CNTLR_2
9 9 DATA
RX_AUD_RTN 34 J0551-34 Rx_Aud_Rtn RS232 INTERFACE BOARD DATA
C0591 0.1uF DATA
TX_AUD_SND 33 J0551-33 Tx_Aud_Snd 18-PIN CONNECTOR SPI_DATA 8 CLK R0482 0 CLK_CNTLR_1
C0592 8
TX_AUD_RTN 32 J0551-32 Tx_Aud_Rtn CLK IN_5V_RF_REG_CNTLR_1
0.1uF C0593 0.1uF CLK
FLAT_TX_RTN 31 J0551-31 Flat_Tx_Rtn J0552-20 SPI_CLK 8 CLK L0482 NU CLK_CNTLR_2 IN_5V_RF_REG IN_5V_RF_REG
OPT_CS 30 J0551-30 Opt_Bd_En 10 CLK 5V_CNTLR_1
MISO 390nH
RDY 29 J0551-29 Rdy/Req 9V3 1 1 J0552-1 9V3 SPI_MISO CSX_CNTLR_2 5V_RF 5V
4 CSX
URX_SND 28 J0551-28 Rx_Aud_Snd 5VD 2 2 J0552-2 5VD CSX DISCAUDIO_CNTLR_1
EXP2_CS 7
NC 27 J0551-27 ON GND 3 3 J0552-3 GND EXP2_CS CSX_CNTLR_1 DISCAUDIO DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd 5VD 4 4 J0552-4 5VD 3 CSX PA_PWR_SET_1_CNTLR_1
EXP1_CS C0482
NC 25 J0551-25 Key_Row SPI_MISO 5 5 J0552-5 SPI_MISO EXP1_CS 470pF PA_PWR_SET PA_PWR_SET
NC 24 J0551-24 Key_Col RESET 6 6 J0552-6 RESET 2 MOSBIAS_2_CNTLR_1
VS_CS
OPT_PTT 23 J0551-23 PTT NC 7 7 J0552-7 NC VS_CS MOSBIAS_2 MOSBIAS_2
NC 22 J0551-22 Key_Intrp NC 8 8 J0552-8 NC 1 MOSBIAS_3_CNTLR_1
OPT_CS TP0481
VS_INT 21 J0551-21 VS_INT FLT_A+ 9 9 J0552-9 FLT_A+ OPT_CS MOSBIAS_3 MOSBIAS_3
RESET 20 J0551-20 RST* NC 10 10 J0552-10 NC 1 NOISE_BLNKR_CNTLR_1
5VD 19 J0551-19 LED_EN DISCAUDIO 11 11 J0552-11 DISCAUDIO RX_ADAPT RX_ADAPT NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT CH_ACT 12 12 J0552-12 CH_ACT RESET_CNTLR_1 MODIN_CNTLR_1
EXT_BD_PTT
VS_GAINSEL 17 J0551-17 VS_GAINSEL GP1_IN_ACC3 13 13 J0552-13 EXT_BD_PTT RESET RESET MODIN MODIN
SPI_MISO 16 J0551-16 SrD_Rtn EXP_BD_REQ 14 14 J0552-14 EXT_BD_REQ CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd EXP1_CS 15 15 J0552-15 EXT_BD_CS CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
NC 14 J0551-14 R/W* GP4_IN_OUT_ACC8 16 16 J0552-16 GP4_IN_OUT TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
SPI_MISO 13 J0551-13 CS* SPI_CLK 17 17 J0552-17 SPI_CLK TEMPSENSE TEMPSENSE INT_SWB+ INT_SWB
GP4_IN_OUT_ACC8 12 J0551-12 DB0 SPI_DATA 18 18 J0552-18 SPI_MOSI RSSI_CNTLR_1
EXP1_CS 11 J0551-11 DB1 RSSI RSSI
EXP_BD_REQ 10 J0551-10 DB2 J0552-19 LOCK_CNTLR_1
EXT_BD_PTT C0490 C0491 C0492 C0493 C0494 C0495 C0496 C0497 C0499
GP1_IN_ACC3 9 J0551-9 DB3 LOCK LOCK
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF
DISCAUDIO 7 J0551-7 DB5 PASUPVLTG PASUPVLTG
NC 6 J0551-6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
NC 4 J0551-4 A0
SPI_CLK 3 J0551-3 SCK_Snd
VS_RAC 2 J0551-2 VS_RAC
GND 1 J0551-1 Gnd
C0576 C0483 C0484 C0485 C0486 C0487 C0488
C0575 470pF J0551-42 470pF 470pF 470pF 470pF 470pF 470pF
470pF NU
NU

J0501
ACCESSORY
R0541 20-PIN CONNECTOR
27K J0501-1 19 NC GM300
PCB
FLT_A+ J0501-20 20 NC
SPKR- J0501-2 1 SPEAKER-
GP5_IN_ACC9 EXT_MIC J0501-19 2 EXT_MIC_AUDIO
20 2 4 6 8 10 12 14 16 18
GP1_IN_ACC3 J0501-3 3 DIG_IN1 WARIS
R0529 GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
19 1 3 5 7 9 11 13 15 17
EMERGENCY_CONTROL FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
47K J0501-17 6 DIG_IN_3
R0512 C0541 VR0504
R0542 J0501-5 7 GROUND
15K VR0501 0.47uF 33V J0501-16
47K C0505 8 DIG_IN_OUT_4
20V R0525 C0501 C0502 C0503 C0504 REAR VIEW
NU J0501-6 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
1 100K .01uF 470pF 470pF 470pF 470pF
FLT_A+ TP0530 J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION)
J0501-7 11 FLAT/FILTERED_RX_AUDIO
J0501-14 12 DIG_IN_OUT_7
GP6_IN_ACC10 GP3_IN_ACC6 J0501-8 13 SWB+
GP4_IN_OUT_ACC8 J0501-13 14 DIG_IN_OUT_8
R0530 J0501-9 15 RSSI
IGNITION_CONTROL J0501-12 16 SPEAKER+
0 J0501-10 17 BUS+
J0501-11 18 BOOT_CNTRL

C0542
R0531
RX_FLAT_FILTERED_AUDIO
560
47uF GP7_IN_OUT_ACC12
VR0509 VR0510
33V 33V
VR0541 R0511 VR0503 R0510 C0506 C0508 C0509 C0510 C0511 C0512
14V 100K 20V 4.7K 470pF 470pF 470pF 470pF 470pF 470pF

R0533
0
EXT_SWB+
GP8_IN_OUT_ACC14
R0535
RSSI
1K
SPKR+
R0537 220
BUS+
BOOT_CNTRL
R0538
220
VR0505 R0539
20V 5VD
VR0537 4.7K C0518
C0513 C0514 C0515 C0516 C0517
5.6V 470pF 470pF
ZWG0130508-O
470pF 470pF .01uF 82pF
Controller T5 Schematic Diagram - I/O

6881091C63-A
Chapter 3: 3-14 Controller T5 Schematics and Parts Lists

5VD
R0101 R0102
10K 4.7K

5VD 5VD BUS+ 5VDC (0VDC during boot mode) TP0151


D0101 D0151 R0151
FLT_A+ FLT_A+ 24K
R0116 R0115 5VD
0 10K BOOT_CNTRL
NU
Q0151 VSTBY
SCI_TX VR0151 R0152
5.6V
24K
ON_OFF_CONTROL

C0151
TP0101 TP0102 .01uF GPIO(0:13)
R0172 10K
5VD R0171
CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) 5VD
CNTLR_AUDIO(0:7) 7 6 4.7K
3 2 6 5 4 3 6 1 Q0171
GP1_IN
GP1_IN_ACC3

VOX
SYN
LSIO

LSIO
HSIO
CHACT
SQ_DET
HSIO

F1200
R0173
SPI(0:10) SPI(0:10) SPI(0:10) SPI(0:10) 4.7K
SPI(0:10) U0141 FLT_A+ GP2_OUT_ACC4
10 8 9 0 MC74HC138A C0141
5VD 7 8 910 0.1uF R0174

CLK
DATA
EE_CS
MISO

CLK
CSX

MISO
DATA
5VD 11 GP2_OUT 10K
TP0104 Q0173
16
C0111 C0112 0 EE_CS
100pF 0.1uF 15 Y0
VCC R0175
1 OPT_CS 14 6 10K
2 Y1 EN_CS1
NU VS_CS 13 4 5VD
3 Y2 EN_CS2
R0111 EXP1_CS 12 5 GPIO(0:13)
4 Y3 EN_CS3
0 5VD EXP2_CS 11
8 5 Y4 7 GP3_IN R0176
6
REF_CS 10 Y5 A0 1 HC138_A0 GP3_IN_ACC6
6 LVZIF_CS 9 2 HC138_A1 0 PE6
VCC

SCK R0112 Y6 A1 30K

GND
1 7 A2 3 HC138_A2
2 CS Y7 1
3 0 R0170
SO WP
7 NU 8 2 10K
HOLD
5 C0101 C0102 C0103 C0104 C0105
VSS

91NC_XTAL
SI RDY 100pF 100pF 100pF 100pF 100pF
FLASH_OE NU NU NU NU R0104
4 10K R0177
U0111 RX_ADAPT 5VD 4.7K

100
X25128-2.7 5VD

99
98
97

86
85
84
83
82
81
80
79

90

68
69

92
93

95
12
88
39
59
5VD IRQ 5VD

2
3

1
EEPROM R0178
C0106 4

PD6_LVIN
PD5_SS
PD4_SCK
PD3_MOSI
PD2_MISO
PD1_TXD
PD0_RXD

PA7_PA1_OC1
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3

EXTAL
XTAL

VRL
VRH

VDDSYN
XFC

LVOUT

VDD
VDDR
VDDL
AVDD
R0110 16Kx8bit R0108 GP4_IN 47K
89 ECLK 100pF
10K ECLK
2.2K
Q0110 5VDC (0VDC during On/Off pressed 96 NU
NU IRQ
and during head request) XIRQ
48 12 GP4_IN_OUT_ACC8
ON_OFF_SENSE 6 94 GP4_OUT
PG0_XA13 RESET RESET Q0177
ON_OFF_CONTROL 16 PG1_XA14 PG7_R_W
4 R_W
20 58 D0179
IRQ 5VD R0107 PG2_XA15 MODA_LIR RESET
19 57
47K PG3_XA16 MODB_VSTBY C0107
17 5VD
NU 18
PG4_XA17 1000pF
PG5_XA18
5 71 HC138_A0 0
OPT_PTT PG6_AS PJ0_CSGP3
1
72 HC138_A1 8
GP7_OUT
PJ1_CSGP4
HC138_A2 2 GP5_IN R0179
FROM_U0101_47 47 PH0_PW1 PJ2
73 GP5_IN_ACC9
GP4_OUT 46 74 GP6_IN 3
FROM_U0101_46 PH1_PW2 PJ3
4 47K
45 U0101 75 GP4_IN
PH2_PW3 PJ4
44 MC68HC11FL0 76 GP8_IN 5
PH3_PW4 PJ5
6 R0181
43 MICROPROCESSOR 77 (EXT_BD_PTT & DATA_PTT) GP1_IN
PH4_CSIO PJ6 5VD 4.7K
42 PH5_CSGP1 PJ7
78 EXT_BD_REQ 5VD
RAM_CS 41 PH6_CSGP2
DATA_BUS(0:7) 38 67 R0105 3
FLASH_CE PH7_CSPROG PE0_AN0 BATTERY_VOLTAGE GP6_IN R0182
PE1_AN1
66 CNTLVLTG 100K Q0181
0 30 PC0_DATA0 PE2_AN2
65 TEMPSENSE Used in GP6_IN_ACC10
1 31 64 standard 47K
PC1_DATA1 PE3_AN3
2 32 PC2_DATA2 PE4_AN4
63 only R0183
5VD 3 33 PC3_DATA3 PE5_AN5
62 R0117 3.9K 4.7K
4 34 61 GP3_IN 7 R0106 5VD

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12
PB3_ADDR11
PB2_ADDR10
PC4_DATA4 PE6_AN6

PBO_ADDR8
PFO_ADDR0
GP5_IN 8

PB1_ADDR9
5
PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
5VD 35 PC5_DATA5 PE7_AN7
60 0 9 R0184
6 36 Used in GP7_IN
C0121 7
PC6_DATA6 5VD
C0122 37 47K

VSSR

AVSS
VSSL
0.1uF PC7_DATA7 prime

VSS
0.1uF 13

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
C0123 R0113 R0114 only GP7_IN_OUT_ACC12
100pF GP7_OUT
TP0103 10K 10K Q0183

NC 7
NC 8

9
22
23
24
25
26
27
28
29

15
21

11
10
14

49
50
51
52
53
54
55
56

13
87
40
70
8 NU
18 R0185
28 17 RSSI 4.7K
VCC
16 LOCK 5VD
FLASH_CE 30 EN_CE
VCC RAM_CS VS_INT
32 EN_CS
20 15 5
FLASH_OE EN_OE 22 14 VS_RAC R0186
7 EN_OE GP8_IN
R_W EN_WE 27 13 VS_GAINSEL
0 EN_WE R_W 47K
20 21 11 10 12 GP7_IN 9 10
R0121 A0 IO0 1 IO1 A0
11 GP8_IN_OUT_ACC14
0 19 22 12 9 GP8_OUT 10 GP8_OUT
100K A1 IO1 2 IO2 A1
10 Q0185
1 18 23 13 8 0
A2 IO2 3 IO3 A2
9 GP4_OUT 12
2 17 25 15 7 1 FROM_U0101_46
A3 IO3 4 IO4 A3
8 GP7_OUT 13
3 16 26 16 6 2 FROM_U0101_47
A4 IO4 5 IO5 A4
3 7
4 15 A5 IO5
27 6 17 IO6 A5
5
14 28 18 4 4 6 H/W-Version & Memory size
5 A6 IO6 7 IO7 A6
13 29 19 3 5 5
6 A7 IO7 IO8 A7 R0131
3 25 6 4
7 A8 A8
2 24 7 3
8 A9 A9 10MEG
31 63A21 U0122 21 8 2
9 A10
RAM A10 R0132
1 23 9 1
10 A11
32kx8bit A11
0 330K
11 12 A12 A12
2 10
12 4 A13 A13
26 11
GND

13 5 A14
U0121 A14
1 12 Y0131
14 11 13 XTAL
A15 4 1
15 10 AT49F040 14 14 OUT
A16 IN
16 6 A17 FLASH ROM
GND

38.40KHz
17 9 A18 512kx8bit NC1 NC
18
24 3 2
C0131 C0132
22pF 22pF
ADDR_BUS(0:18)

ZWG0130509-A
Controller T5 Schematic Diagram - Microprocessor

6881091C63-A
Controller T5 Schematics and Parts Lists Chapter 3: 3-15

5VD 5VD
U0351
LP2951ACMM-3.3

8 1
5VD INPUT OUTPUT 3V3
7 5
FEEDBACK ERROR
C0342 3 2
SHUTDOWN SENSE
0.1uF C0351 6 C0352 C0353 C0354
0.1uF VTAP 0.1uF

GND
.022uF 33uF
C0324
0.1uF 4
3V3
2 8 R0323 3 4 5
1 C0325
3 D0301
RX_AUD_RTN 4 U0341-1 18K 5VD
LM2904 R0324 0.1uF 5
18K 2 1 U0331-2 VCC
PWR_GND C0331
0.1uF
GND
C0301 C0302 C0303 3
1uF 0.1uF 100pF

3V3 U0301
5109152M01
R0335
150K 7 26
SPI(0:10)

VCCD
VCCA
6 20 R0344
8 CLK R0331 XCLK AUDOUT VS_MIC
8
SCLK 3 56K
10K 24
NC1
4 R0345
2 VS_CS R0332 ANA_NEG NC2
25 13 5.1K
ANA_POS NC3
14
10K 9 NC4
5VD
15
9 DATA R0333 SS NC5
10 16
MOSI NC6
11 19
10K 5
MISO NC7
21
10 INT NC8
MISO 4 2 2 23
RAC NC9
Y A 22 27 R0342 C0344
AMCAP NC10
OE 1 U0331-1 28 C0343 1.8K 0.1uF
2 VS_CS NC11 R0341
74AHCT1G125 C0304 C0305

VSSA1

VSSA2

VSSA3
10K

VSSD
0.1uF
0.1uF 0.1uF 5VD U0341-2
LM2904 U0342
5

1
17
18
12
TC4S66F
6 8
7 1 VDD 2 R0343
VS_INT R0346 5 FLAT_RX_SND
VSS
5VD 4 CNTL 0
47K
3
4
R0347 C0341
VS_RAC 1uF
47K
VS_AUDSEL

ZWG0130505-O

Controller T5 Schematic Diagram - Voice Storage

6881091C63-A
Chapter 3: 3-16 Controller T5 Schematics and Parts Lists

Controller T5 Parts List Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C0302 2113743E20 100nF 16V C0478 2113743L09 470 pF 10% C0652 2311049A97 TANT CHIP 33 uF 16
Ref Part No. Voice storage only C0482 2113743L09 470 pF 10% C0654 2311049A57 TANT CP 10uF 10% 16V
C0101 2113740F51 100pF 5% 50V C0303 2113740F51 100pF 5% 50V C0483 2113743L09 470 pF 10% C0655 2113743E20 100nF 16V
C0107 2113741F25 1nF 50V Voice storage only C0484 2113741F17 470 pF 50V C0661 2311049C05 TANT CP 47uF 10% 16V
C0112 2113743E20 100nF 16V C0304 2113743E20 100nF 16V C0485 2113743L09 470 pF 10% C0662 2113741F49 10nF 50V
C0121 2113743E20 100nF 16V Voice storage only
C0486 2113743L09 470 pF 10% C0663 2113743E20 100nF 16V
C0122 2113743E20 100nF 16V C0305 2113743E20 100nF 16V
C0487 2113743L09 470 pF 10% C0671 2113743E20 100nF 16V
C0131 2113740F35 22pF 5% 50V Voice storage only
C0488 2113743L09 470 pF 10% C0681 2113743E20 100nF 16V
C0132 2113740F35 22pF 5% 50V C0324 2113743E20 100nF 16V
Voice storage only C0490 2113743L09 470 pF 10% D0101 4880236E05 CHIP SCHOTTKY
C0141 2113743E20 100nF 16V C0491 2113743L09 470 pF 10% D0151 4813833C02 DUAL SOT MMBD6100
C0331 2113743E20 100nF 16V
C0151 2113741F49 10nF 50V C0492 2113743L09 470 pF 10% D0179 4813833C02 DUAL SOT MMBD6100
Voice storage only
C0201 2311049A57 TANT CP 10uF 10% 16V C0493 2113743L09 470 pF 10% D0301 4802245J47 SCHOTTKY BARRIER
C0341 2311049A07 TANT CP 1uF 10% 16V
C0202 2311049A57 TANT CP 10uF 10% 16V Voice storage only C0494 2113743L09 470 pF 10% (RB471E)
C0204 2113743E20 100nF 16V C0342 2113743E20 100nF 16V C0495 2113743L09 470 pF 10% Voice storage only
C0212 2311049A57 TANT CP 10uF 10% 16V Voice storage only C0496 2113743L09 470 pF 10% D0621 4813833C02 DUAL SOT MMBD6100
C0221 2113743E20 100nF 16V C0343 2113743E20 100nF 16V C0497 2113743L09 470 pF 10% D0651 4813833C02 DUAL SOT MMBD6100
C0222 2113743E20 100nF 16V Voice storage only D0660 4813833C02 DUAL SOT MMBD6100
C0499 2113743L09 470 pF 10%
C0223 2113743E20 100nF 16V C0344 2113743E20 100nF 16V D0661 4813833C02 DUAL SOT MMBD6100
C0501 2113741F49 10nF 50V
C0224 2113740F51 100pF 5% 50V NP0 Voice storage only E0271 2484657R01 Ferrite Bead
C0502 2113743L09 470 pF 10%
C0225 2113743E20 100nF 16V C0351 2113743E20 100nF 16V E0272 2484657R01 Ferrite Bead
Voice storage only C0503 2113743L09 470 pF 10%
C0226 2113743E20 100nF 16V C0504 2113743L09 470 pF 10% E0631 2484657R01 Ferrite Bead
C0352 2113743E07 22nF 16V
C0228 2311049A07 TANT CP 1uF 10% 16V C0505 2113743L09 470 pF 10% J0401 0902636Y02 CONN FLEX 12 PIN
Voice storage only
C0231 2113743B29 1 uF 10% 16V C0506 2113743L09 470 pF 10% J0451 0902636Y01 CONN FLEX SIDE ENTRY
C0353 2311049A97 TANT CHIP 33 uF 16
C0232 2113743E20 100nF 16V Voice storage only C0508 2113743L09 470 pF 10% J0501 0986105B01 CONN SMD 20 PIN
C0234 2113743E20 100nF 16V C0354 2113743E20 100nF 16V C0509 2113743L09 470 pF 10% J0551 0905505Y04 CONN ZIF HORIZONTAL
C0235 2113743E07 22nF 16V Voice storage only C0510 2113741F17 470 pF 50V J0552 0905505Y03 CONN ZIF 18PIN
C0236 2113743E10 .033uF 10% C0421 2113743N48 82.0 pF 5% C0511 2113743L09 470 pF 10% J0601 0986165B01 DC PWR CONN
C0241 2113743E20 100nF 16V C0422 2113741F17 470pF 50V C0512 2113743L09 470 pF 10% Q0110 4880048M01 NPN DIG 47k/47k
C0243 2113740F51 100pF 5% 50V C0423 2113741F17 470pF 50V C0513 2113741F17 470 pF 50V Q0151 4880048M01 NPN DIG 47k/47k
C0244 2113743E20 100nF 16V C0426 2113743L09 470 pF 10% C0514 2113743L09 470 pF 10% Q0171 4880048M01 NPN DIG 47k/47k
C0245 2113743E20 100nF 16V C0427 2113743L09 470 pF 10% C0515 2113743L09 470 pF 10% Q0173 4880052M01 NPN DRLNGTN MXTA
C0246 2113741F49 10nF 50V C0428 2113743N48 82.0 pF 5% C0516 2113741F49 10nF 50V Q0177 4880048M01 NPN DIG 47k/47k
C0252 2311049A07 TANT CP 1uF 10% C0429 2113743L09 470 pF 10% C0517 2113743N48 82.0 pF 5% Q0181 4880048M01 NPN DIG 47k/47k
C0254 2113743E20 100nF 16V C0430 2113741F17 470pF 50V C0518 2113743L09 470 pF 10% Q0183 4880048M01 NPN DIG 47k/47k
C0255 2113743E20 100nF 16V C0431 2113741F17 470pF 50V C0541 2311049A05 TANT CP 470nF 10% 25V Q0185 4880048M01 NPN DIG 47k/47k
C0261 2113743E20 100nF 16V C0445 2113743L09 470 pF 10% C0542 2311049A99 TANT CP 47uF 20% 10V Q0271 4813824A10 NPN 40V .2A
C0262 2113740F49 82pF 5% 50V C0446 2113743L09 470 pF 10% C0591 2113743E20 100nF 16V Q0641 4880048M01 NPN DIG 47k/47k
C0265 2113743E20 100nF 16V C0447 2113743L09 470 pF 10% C0592 2113743E20 100nF 16V Q0661 4805921T02 DUAL ROHM FMC2 RH
C0267 2113741F49 10nF 50V C0448 2113743L09 470 pF 10% C0593 2113741B69 100nF 50V Q0662 4813824A10 NPN 40V .2A B=50-150
C0271 2113741F49 10nF 50V C0449 2113743L09 470 pF 10% C0601 2113741F17 470pF 50V Q0663 4880048M01 NPN DIG 47k/47k
C0272 2113743E20 100nF 16V C0470 2113743L09 470 pF 10% C0603 2380090M24 LYT 10uF 50V 20% Q0681 4880052M01 NPN DRLNGTN MXTA
C0273 2113741F37 3.3nF 50V C0471 2113743N48 82.0 pF 5% C0611 2311049C06 TANT CP 22uF 20% 35V R0101 0662057A73 10k 1/16W 5%
C0275 2311049A99 TANT CP 47uF 20% 10V C0472 2113743N48 82.0 pF 5% C0612 2113743E20 100nF 16V R0102 0662057A65 4700 1/16W 5%
C0276 2113741F25 1nF 50V C0473 2113743N48 82.0 pF 5% C0622 2311049A99 TANT CP 47uF 20% 10V R0104 0662057A73 10k 1/16W 5%
C0277 2113741F25 1nF 50V C0474 2113743L09 470 pF 10% C0641 2113741F17 470pF 50V R0105 0662057A97 100k 1/16W
C0301 2311049A07 1uF 10% 16V C0476 2113743L09 470 pF 10% Voice storage only
C0644 2311049A97 TANT CHIP 33 uF 16
Voice storage only C0477 2113743L09 470 pF 10% R0106 0662057B47 0 1/16W
C0645 2113743E20 100nF 16V
Voice storage only

6881091C63-A
Controller T5 Schematics and Parts Lists Chapter 3: 3-17

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
R0108 0662057A57 2200 1/16W 5% R0253 0662057A97 100k 1/16W R0525 0662057A97 100k 1/16W U0351 5102463J40 REGULATOR, 3.3V
R0111 0662057B47 0 1/16W R0261 0662057A73 10k 1/16W 5% R0529 0662057A89 47k 1/16W 5% Voice storage only
R0113 0662057A73 10k 1/16W 5% R0262 0662057A97 100k 1/16W R0530 0662057B47 0 1/16W U0611 5183308X01 ADJ VLTG REG LM2941
R0114 0662057A73 10k 1/16W 5% R0265 0662057A82 24K 1/16W 5% R0531 0662057A43 560 1/16W 5% TO263
R0115 0662057A73 10k 1/16W 5% R0267 0662057A89 47k 1/16W 5% R0533 0662057B47 0 1/16W U0641 5183308X01 ADJ VLTG REG LM2941
TO263
R0117 0662057A63 3900 1/16W 5% R0268 0662057A73 10k 1/16W 5% R0535 0662057A49 1k 1/16W
U0651 5113816A07 REG 5V POS 500MA
R0121 0662057A97 100k 1/16W R0269 0662057A41 470 1/16W 5% R0537 0662057A33 220 1/16W 5%
MC78M05
R0131 0662057B46 10.0 MEG OHMS 5% R0273 0662057A82 24K 1/16W 5% R0538 0662057A33 220 1/16W 5%
U0653 5186205B01 MC33464N-45ATR SOT23-
R0132 0662057B10 330k 1/16W 5% R0275 0662057A73 10k 1/16W 5% R0539 0662057A65 4700 1/16W 5% 5-RB
R0151 0662057A82 24K 1/16W 5% R0276 0662057A77 15k 1/16W 5% R0541 0662057A83 27k 1/16W 5% VR0151 4813830A15 5.6V 5% 225mW
R0152 0662057A82 24K 1/16W 5% R0323 0662057A79 18k 1/16W 5% R0591 0662057A82 24K 1/16W 5% VR0501 4805656W09 ZENER QUAD MMQA20VT1
R0170 0662057A73 10k 1/16W 5% Voice storage only R0592 0662057A01 10 1/16W 5% VR0503 4805656W09 ZENER QUAD MMQA20VT1
R0171 0662057A65 4700 1/16W 5% R0324 0662057A79 18k 1/16W 5% R0611 0662057A91 56K 1/16W 5% VR0504 4813830A40 SOC23 AUTO SDN
R0172 0662057A73 10k 1/16W 5% Voice storage only R0612 0662057A65 4700 1/16W 5% VR0505 4805656W09 ZENER QUAD MMQA20VT1
R0173 0662057A65 4700 1/16W 5% R0331 0662057A73 10k 1/16W 5% R0621 0662057A82 24K 1/16W 5%
Voice storage only VR0509 4813830A40 SOC23 AUTO SDN
R0174 0662057A73 10k 1/16W 5% R0641 0662057A73 10k 1/16W 5% VR0510 4813830A40 SOC23 AUTO SDN
R0332 0662057A73 10k 1/16W 5%
R0175 0662057A73 10k 1/16W 5% R0642 0660076E70 FILM 7500 1 1 VR0537 4813830A15 5.6V 5% 225mW
Voice storage only
R0176 0662057A84 30k 1/16W 5% R0643 0660076E51 FILM 1200 1 1 VR0541 4813830A27 14V 5% 225MW
R0333 0662057A73 10k 1/16W 5%
R0177 0662057A65 4700 1/16W 5% Voice storage only R0651 0662057A01 10 1/16W 5% VR0601 4813832C77 TRANS SUP. 24V HIGPWR
R0178 0662057A89 47k 1/16W 5% R0335 0662057B02 150k 1/16W R0652 0662057A01 10 1/16W 5% VR0621 4813830A15 DIODE 5.6V 5% 225mW
R0179 0662057A89 47k 1/16W 5% Voice storage only R0661 0662057A49 1k 1/16W 5% Y0131 4880113R19 CRYSTAL 38.4KHZ
R0181 0662057A65 4700 1/16W 5% R0341 0662057A73 10k 1/16W 5% R0662 0662057B02 150k 1/16W
R0182 0662057A89 47k 1/16W 5% Voice storage only R0671 0662057A84 30k 1/16W 5%
R0183 0662057A65 4700 1/16W 5% R0342 0662057A55 1800 1/16W 5% R0672 0662057A73 10k 1/16W 5% * Motorola Depot Servicing only
R0184 0662057A89 47k 1/16W 5% Voice storage only R0681 0662057A79 18k 1/16W 5% Reference designators with an asterisk indicate
R0185 0662057A65 4700 1/16W 5% R0343 0662057B47 0 1/16W R0682 0662057A93 68k 1/16W 5% components which are not field-replaceable
Voice storage only
R0186 0662057A89 47k 1/16W 5% U0101 5102226J56 MICRO PROCESSOR because they need to be calibrated with
R0344 0662057A91 56K 1/16W 5% MC68HC1
R0201 0662057A25 100 1/16W 5% specialized factory equipment after installation.
Voice storage only
R0202 0662057A43 560 1/16W 5% * U0111 5102463J64 EEPROM X25128-2.7 SO8 Radios in which these parts have been replaced in
R0345 0662057A66 5100 1/16W 5%
R0203 0662057A25 100 1/16W 5% * U0121 5186137B01 IC 512KX8 FLASH ROM the field will be off frequency at temperature
Voice storage only
R0204 0662057A43 560 1/16W 5% (AT49BV020) extremes.
R0346 0662057A89 47k 1/16W 5%
R0205 0662057A73 10k 1/16W 5% U0122 5185963A21 IC 32K x 8 SRAM
Voice storage only
R0206 0662057A73 10k 1/16W 5% U0141 5113805A30 IC 10F8 DCDR/REMUX
R0347 0662057A89 47k 1/16W 5%
74HC138
R0207 0662057A57 2200 1/16W 5% Voice storage only
U0211 5183222M49 IC QUAD OPAMP __3403
R0208 0662057A57 2200 1/16W 5% R0401 0662057A33 220 1/16W 5%
U0221 5185963A53 ASFICCMP 0.5MM TQFP
R0211 0660076E70 FILM 7500 R0407 0662057M26 10 5%
U0251 5113806A20 MUX/DEMUX,TRIPLE 2-
R0212 0660076E70 FILM 7500 R0408 0662057A25 100 1/16W 5%
U0271 5109699X01 AUDIO PA TDA1519C
R0221 0662057A82 24K 1/16W 5% R0409 0662057M26 10 5%
U0301 5109152M01 EEPROM ANALOG
R0222 0662057A82 24K 1/16W 5% R0412 0662057B47 0 1/16W
ISD33120EI
R0223 0662057A84 30k 1/16W 5% R0441 0662057B47 0 1/16W Voice storage only
R0224 0662057A71 8200 1/16W 5% R0467 0662057M26 10 5% U0331 5186204B01 BuFFER/DRIVER
R0228 0662057B47 0 1/16W R0468 0662057M26 10 5% 74AHCT1G125
R0229 0662057A25 100 1/16W 5% R0481 0662057B47 0 1/16W Voice storage only
R0241 0662057A89 47k 1/16W 5% R0482 0662057B47 0 1/16W U0341 5180932W01 LINEAR IC OP AMP
R0242 0662057B47 0 1/16W R0510 0662057A65 4700 1/16W 5% Voice storage only
R0251 0662057A89 47k 1/16W 5% R0511 0662057A97 100k 1/16W U0342 5105750U28 SNGL ANALOG SWITCH
Voice storage only
R0252 0662057A91 56K 1/16W 5% R0512 0662057A77 15k 1/16W 5%

6881091C63-A
Chapter 3: 3-18 Controller T6/T7/T9 Schematics and Parts Lists

4.0 Controller T6/T7/T9 Schematics and Parts Lists

OPT_PTT OPT_PTT
GP1 GP1
GP2 GP2
GP3 GP3
GP4 GP4
GP5 GP5
GP6 GP6
GP7 GP7
GP8 GP8
BUS+ BUS+
RESET RESET
CNTRL_AUDIO(0:7) CNTRL_AUDIO(0:7)
GPIO(0:13) GPIO(0:13)
SPI(0:10) SPI(0:10)

IO
P1 0102726B32 T2 0102727B24 MPT

SPI(0:10)
RESET
BUS+

GP1_IN_ACC3
GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
P2 0102726B66 T2 0102727B25 SELV/MDC
P3 0102726B70 T3 0102727B40 MPT
P4 0102726B86 T3 0102727B41 SELV/MDC
P5 0102726B94 T4 0102727B51 MPT
AUDIO IN_5V_RF_REG P6 0102727B03 MPT T4 0102727B52 SELV/MDC
P1 0102726B31 VS_MIC P6 0102727B04 SELV/MDC T5 0102727B51 MPT
P7 0102727B15 MPT T5 0102727B52 SELV/MDC CONTROLLER
P2 0102726B65 FLT_A+ P7 0102727B16 SELV/MDC T7 0102727B68

SPI(0:10)
GPIO(0:13)
CNTLR_AUDIO(0:7)
P3 0102726B69 P1 0102726B33

SPI(0:10)
GPIO(0:13)
CNTLR_AUDIO(0:7)
RESET
BUS+
GP1_IN_ACC3
GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
P4 0102726B85 PASUPVLTG P2 0102726B67
P5 0102726B93 INT_SWB+ RDY P3 0102726B71
P6 0102727B02 P4 0102726B87
EXT_SWB+ EXP_BD_REQ P5 0102726B95 MPT
P7 0102727B14
T2 0102727B23 9V3 BOOT_CNTRL P5 0102726B97 SEL5/MDC
T3 0102727B39 P6 0102727B05 MPT
5VD 5V_RF
T4 0102727B50 P6 0102727B06 SEL5/MDC

SPI(0:10)
SCI_TX EMERGENCY_CONTROL P7 0102727B17 MPT VOICE_STORAGE
SUPPLY_VOLTAGE T5 0102727B50
RESET P7 0102727B18 SEL5/MDC
P1 0102726B30 T7 0102727B63 IGNITION_CONTROL P1 0102726B35
FLT_A+ T2 0102727B26 MPT
P2 0102726B64 T2 0102727B27 SEL5/MDC P2 0102726B35
CH_ACT ON_OFF_CONTROL
P3 0102726B68 5VD P3 0102726B35
T3 0102727B42 MPT
P4 0102726B84 FLT_A+ DC_POWER_ON TEMPSENSE P4 0102726B88
VSTBY T3 0102727B43 SEL5/MDC
P5 0102726B92 P5 0102726B96
INT_SWB+ VS_AUDSEL NOISE_BLNKR CNTLVLTG T4 0102727B53 MPT
P6 0102727B01 BOOT_CNTRL P6 0102727B07
T4 0102727B54 SEL5/MDC P7 0102727B19
P7 0102727B13 9V3 PA_PWR_SET T5 0102727B53 MPT
T2 0102727B22 BATTERY_VOLTAGE T2 0102727B28
5VD NOISE_BLNKR MOSBIAS_2 T5 0102727B54 SEL5/MDC T3 0102727B44
T3 0102727B38 ON_OFF_CONTROL T7 0102727B65 PRIME
T4 0102727B49 5V_RF PA_PWR_SET MOSBIAS_3 VS_RAC T4 0102727B55
T7 0102727B66 STANDARD T5 0102727B55
T5 0102727B49 MOSBIAS_2 VS_GAINSEL VS_INT 5VD
T7 0102727B62 T6 0102727B67
FLT_A+ RX_ADAPT MOSBIAS_3 VS_AUDSEL 16_8MHZ
RDY VS_GAINSEL
PASUPVLTG INT_MIC MODIN CH_ACT RSSI
VS_RAC SCI_TX
EXT_SWB+ EXT_MIC URX_SND MODIN LOCK RX_AUD_RTN
VS_INT
INT_SWB+ DISCAUDIO TX_AUD_SND URX_SND
EXT_BD_REQ
9V3 RX_AUD_RTN FLAT_RX_SND TX_AUD_SND INT_MIC
VS_RAC
5VD TX_AUD_RTN FLAT_RX_SND EXT_MIC
RSSI RX_ADAPT VS_INT VS_MIC
EMERGENCY_CONTROL VSTBY RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO DISCAUDIO
LOCK VS_AUDSEL DUMMY
IGNITION_CONTROL FLAT_TX_RTN HANDSET_AUDIO HANDSET_AUDIO RX_AUD_RTN
TEMPSENSE FLAT_RX_SND
DC_POWER_ON BATTERY_VOLTAGE VS_MIC SPKR+ SPKR- TX_AUD_RTN
CNTLVLTG
ON_OFF_CONTROL IN_5V_RF_REG 16_8MHZ SPKR- SPKR+ FLAT_TX_RTN

FLT_A+ FLT_A+
PASUPVLTG PASUPVLTG
EXT_SWB+ EXT_SWB+
INT_SWB+ INT_SWB+
9V3 9V3
5VD 5VD
VSTBY VSTBY
5V_RF 5V_RF
BATTERY_VOLTAGE BATTERY_VOLTAGE
IN_5V_RF_REG IN_5V_RF_REG
ON_OFF_CONTROL ON_OFF_CONTROL
DC_POWER_ON DC_POWER_ON
IGNITION_CONTROL IGNITION_CONTROL
EMERGENCY_CONTROL EMERGENCY_CONTROL
BOOT_CNTRL BOOT_CNTRL
INT_MIC INT_MIC
EXT_MIC EXT_MIC
DISCAUDIO DISCAUDIO
RX_AUD_RTN RX_AUD_RTN
TX_AUD_RTN TX_AUD_RTN
FLAT_TX_RTN FLAT_TX_RTN
FLAT_RX_SND FLAT_RX_SND
TX_AUD_SND TX_AUD_SND
URX_SND URX_SND
MODIN MODIN
SPKR- SPKR-
SPKR+ SPKR+
HANDSET_AUDIO HANDSET_AUDIO
RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO
MOSBIAS_3 MOSBIAS_3
MOSBIAS_2 MOSBIAS_2
PA_PWR_SET PA_PWR_SET
NOISE_BLNKR NOISE_BLNKR
CNTLVLTG CNTLVLTG
TEMPSENSE TEMPSENSE
RX_ADAPT RX_ADAPT
16_8MHZ 16_8MHZ
LOCK LOCK
RSSI RSSI
CH_ACT CH_ACT

VS_RAC VS_RAC
VS_INT VS_INT
VS_AUDSEL VS_AUDSEL
VS_GAINSEL VS_GAINSEL
VS_MIC VS_MIC

EXP_BD_REQ EXP_BD_REQ

SCI_TX SCI_TX
RDY RDY

Controller T6/T7/T9/T11 Schematic Diagram - Overall


ZWG0130525-O

6881091C63-A
Controller T6/T7/T9 Schematics and Parts Lists Chapter 3: 3-19

J0601-1 PASUPVLTG
J0601-2
J0601-3 C0601
VR0601
470pF U0611
24V
LM2941
4 5
VIN VOUT EXT_SWB+
2 ON_OFF ADJ 1

GND2
C0603 R0611
10uF GND1 56K C0611 C0612
3 6 22uF 0.1uF

R0612
4.7K
E0631
57R01
FLT_A+
D0621
R0621
5VDC
24K VSTBY

VR0621 C0621 C0622


5.6V 470pF 47uF
NU
U0641
LM2941 5
4 VIN VOUT 9V3
2 1
ON_OFF ADJ 5VD

GND2
C0641 R0641 C0645
R0642 U0653
470pF 10K GND1 0.1uF
7.5K C0644 MC33464N-45ATR NU
3 6
33uF 2 INPUT
R0651 RESET_ 1

GND
D0651 U0651
0V (13,8VDC when radio off) R0643 10 MC78M05 3
1.2K 1 3 5VDC
R0652 IN OUT

GND
47K C0651 C0654 U0652
C0655
Q0641 10 0.1uF 10uF MC33064
2 0.1uF
47K NU C0652 2 1
INPUT RESET RESET
33uF 6
NC3
3 NC4
7
NC1
5 NC5
8
NC2

GND
5VDC (0VDC during reset)

Q0681 4
6VDC
IN_5V_RF_REG

R0681
18K

D0660
C0681 R0682
0.1uF 68K
ON_OFF_CONTROL Q0661

D0661 INT_SWB+

DC_POWER_ON R0661 C0662 R0671 R0671


.01uF 30K 30K
IGNITION_CONTROL 1K

C0661 BATTERY_VOLTAGE
47uF
R0672 C0671 VR0671
10K 0.1uF 5.6V
R0662 NU
Q0663
150K
Q0662 47K TP0661

47K
EMERGENCY_CONTROL C0663
0.1uF ZWG0130529-A

Controller T6/T7/T9 Schematic Diagram - Supply Voltage


6881091C63-A
Chapter 3: 3-20 Controller T6/T7/T9 Schematics and Parts Lists

9V3 9V3
C0256
R0201 R0203 R0211 C0211
100 100 7.5K 0.1uF
R0202 R0204 NU 100pF
560 560
R0256
VAG
C0201 5V_RF 100K
C0202
10uF 10uF R0212 C0212
TP0221 7.5K 10uF 9V3
80mV RMS R0254
10K 13 4
R0205 14
10K C0204
12
INT_MIC FLAT_TX_RTN 11
C0203 R0207 0.1uF U0211-4
VS_MIC
2200pF 2.2K R0255 MC3403
80mV RMS
NU 10K
R0206
EXT_MIC
10K C0205
5V_RF R0208
2200pF 2.2K
R0220 MODIN
NU
8.2K
NU VS_AUDSEL

TX_AUD_RTN 16_8MHZ

TX_AUD_SND RX_ADAPT
C0221 C0243 C0253
100pF 0 VDC
C0251 100pF
RX_AUD_RTN R0257 NU
R0221 2.2K 0.1uF
0.1uF TP0222
5V_RF 5VD
24K R0222 R0223 R0253
24K 30K
300mV RMS R0224 R0225 U0251
8.2K 8.2K MC14053B 16 100K
NU R0251
VCC 6 U0211-2
C0222 47K EN 9V3
URX_SND 12 X0 C0252
0.1uF C0254 14 6 4 630mV RX Filtered
C0223 R0252 X 330mV Flat
200mV RMS 0.1uF 13 X1 11 7
FLAT_RX_SND A MC3403 RX_FLAT_FILTERED_AUDIO
0.1uF 2 Y0 1uF 5
C0224 C0225 C0226 R0229 56K VAG
15 11
100pF 0.1uF 0.1uF 10 Y
1 Y1 10
5V_RF B
5V_RF 5 Z0
145mV RMS @25kHz R0226 4
C0227 C0228 C0255 Z
1MEG NU

48
47
46
45
44
43
42
41
40
39
38
37
72mV RMS @12.5kHz 0.1uF 3 9 C0262
4,7uF 0.1uF Z1 C 82pF

VEE
MICEXT
GNDRC
MICINT
VDDRC
TXSND
AUXRX
AUXTX
AUDIO
MOD
URXOUT
GCB5
GCB4
NU R0242
DISCAUDIO 0 GND
1 36 8 7
R0228 R0227 VDDA TXRTN 5VDC RX Filtered R0262
NU 2 35
DISC GCB3 Audio (0V DC Flat)
3 34
0 1MEG GNDA CLK168 C0242 270K
4 33
PA_PWR_SET DACU VDDD 0.1uF C0265
MOSBIAS_3
5
DACR U0221 VDDCP
32
0.1uF C0266 9V3
6 31 C0261
MOSBIAS_2 DACG 63A53 GNDD 0.1uF R0261 9
7 30 NU 4
VOX GNDD0 NU 8
8 29
PLCAP F1200
28 R0265 0.1uF 10K HANDSET_AUDIO
9 R0266 10
SQIN SYN
27 24K VAG 11 U0211-3
C0232 C0236 C0233 C0231 10 24K C0267
C0237 UIO VDDSYN
26 5V_RF R0267
11 .01uF MC3403
2.2uF 0.1uF .033uF 0.22uF 1uF VDDDAC NC NU 47K
12 25

GNDSYN
NU NU AGCCAP PLCAP2
C0241
CHACT
SQDET
Parts used only in Low Band Models
GCB2
GCB1
GCB0

DATA

LCAP
HSIO

CLK
R0268
LSIO

CSX
0.1uF
FLT_A+
10K
C0271 C0290
13
14
15
16
17
18
19
20
21
22
23
24
5V_RF 5V_RF C0244 9V3 C0291 C0292 C0293
D0201 .01uF
5V_RF 0.1uF R0269 C0272 10uF 10uF 10uF 10uF
NU 2 4 MC3403 0.1uF
470
5 1 C0235 1
C0234
0.1uF .022uF 3
C0245 VAG 11 U0211-1 U0271
4
0.1uF C0273 7 TDA1519C
3 2 3300pF VCC E0271
C0246 C0276
57R01
1000pF
9 4
5VD 5VD .01uF INV OUT1 SPKR+
1
5VDC (0VDC during radio off) 13VDC unmuted NINV
3
DC_POWER_ON R0273 5VDC muted RR
8 6
NOISE_BLNKR INT_SWB+ M_SS OUT2 SPKR-
CH_ACT R0241 24K
47K R0276 C0277 E0272
5VD
15K GND1 GND2 1000pF 57R01
R0274 2 5
10K
NU Q0271
R0275
C0275
10K 47uF
GP2_OUT

C0274
0.1uF
DATA
CSX
CLK

NU
7 8 9
11
SPI(0:10)
GPIO(0:13)
CH_ACT
SQ_DET

F1200
HSIO
LSIO
VOX

SYN

7 5 4 6 3 1 2
CNTLR_AUDIO(0:7)

ZWG0130528-B

Controller T6/T7/T9 Schematic Diagram - Audio


ZWG0130528-B

6881091C63-A
Controller T6/T7/T9 Schematics and Parts Lists Chapter 3: 3-21

C0459 C0458 C0457 C0456 C0455 C0453 C0452 C0451 C0449 C0448 C0447 C0446 C0445 C0443 C0442 C0441
C0407 C0406 C0403 C0402 C0401 C0427 C0426 C0423 C0422 C0421
J0451 R0441
J0401 EXPANSION BOARD 0
470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF R0442
CONTROL HEAD 18-PIN CONNECTOR
470pF 470pF 470pF 470pF 82pF 470pF 470pF 470pF 470pF 82pF R0401 NU NU NU NU NU NU NU NU NU 1K
12-PIN CONNECTOR NU NU NU NU NU 220 DIG_IN_6 WITHWAKEUP J0451-1 1 GP6_IN_ACC10
SCI_TX J0401-1 1 SCI_TX EXP2_CS J0451-2 2 EXP2_CS
SPEAKER+ J0401-2 2 SPKR+ NC J0451-3 3 NC
SPEAKER- J0401-3 3 SPKR- GND J0451-4 4 GROUND
GROUND J0401-4 4 GROUND OPT_PTT J0451-5 5 OPT_PTT
EXT_BD_PTT
EXP_BD_PTT J0401-5 5 GP1_IN_ACC3 RDY J0451-6 6 RDY
5VD J0401-6 6 5VD OPT_CS J0451-7 7 OPT_CS RSSI RSSI
R0407 CH_ACT CH_ACT
HANSET_AUDIO J0401-7 7 HANDSET_AUDIO DIG_IN_OUT_4 J0451-8 8 GP4_IN_OUT_ACC8
10 R0408 5VD 5VD
BUS+ J0401-8 8 BUS+ EXP1_CS J0451-9 9 EXP1_CS
R0409 100 FLT_A+ FLT_A+
INT_MIC J0401-9 9 INT_MIC EXP_BD_REQ J0451-10 10 EXP_BD_REQ
10 SPKR- SPKR-
FLT_A+ J0401-10 CLK J0451-11 11 SPI_CLK
F0401 SPKR+ SPKR+
ON_OFF_CONTROL J0401-11 10 FLT_A+ MISO J0451-12 12 SPI_MISO
J0401-12 3A J0451-13 DISCAUDIO DISCAUDIO
NC DATA 13 SPI_DATA
EXT_BD_PTT HANDSET_AUDIO HANDSET_AUDIO
11 ON_OFF_CONTROL EXP_BD_PTT J0451-14 14 GP1_IN_ACC3
12 NC GND J0451-15 15 GROUND
FAST_SQ J0451-16 16 CH_ACT
R0467 VS_MIC VS_MIC
C0408 C0409 C0411 C0410 C0428 C0429 C0430 C0431 DISCAUDIO J0451-17 17 DISCAUDIO
R0412 10 INT_MIC INT_MIC
FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN
0 EXT_MIC EXT_MIC
82pF 470pF 470pF 470pF 82pF 470pF 470pF 470pF R0468
NU NU NU NU C0468 C0467 C0466 C0464 C0463 C0462 C0461 C0460 100K C0477 C0476 C0474 C0473 C0472 C0471 C0470 ON_OFF_CONTROL ON_OFF_CONTROL
C0478 FLAT_TX_RTN FLAT_TX_RTN
470pF 470pF 470pF 470pF 82pF 82pF 82pF 470pF 470pF 470pF 470pF 470pF 82pF 82pF 82pF 470pF EXP_BD_REQ EXP_BD_REQ
NU NU NU NU NU NU NU NU RDY RDY
GP1_IN_ACC3 GP1_IN_ACC3
GP6_IN_ACC10 GP6_IN_ACC10
J0551
C0560 C0559 C0558 C0554 INTERNAL OPTION BOARD RESET RESET
R0591 BUS+ BUS+
40-PIN CONNECTOR
24K 470pF 470pF 470pF 0.1uF GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
NU NU NU NU J0551-41 OPT_PTT OPT_PTT

VS_MIC 40 J0551-40 VS_MIC


VS_CS 39 J0551-39 VS_CS TO/FROM RF
R0592 L0481
9V3 38 J0551-38 9V3 390nH
10
5VD 37 J0551-37 Vddd NU DATA_CNTLR_1
9 DATA TP0492 TP0497
VS_AUDSEL 36 J0551-36 VS_AUDSEL SPI(0:10) DATA TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd J0552 DATA_CNTLR_2
9 DATA R0481
RX_AUD_RTN 34 J0551-34 Rx_Aud_Rtn RS232 INTERFACE BOARD 9 DATA
C0591 DATA 0
TX_AUD_SND 33 J0551-33 Tx_Aud_Snd 18-PIN CONNECTOR SPI_DATA CLK_CNTLR_1
C0592 0.1uF 8 CLK R0482
TX_AUD_RTN 32 J0551-32 Tx_Aud_Rtn 8 CLK IN_5V_RF_REG_CNTLR_1
0.1uF R0593 C0593 CLK 0
FLAT_TX_RTN 31 J0551-31 Flat_Tx_Rtn J0552-20 SPI_CLK L0482 CLK_CNTLR_2 IN_5V_RF_REG IN_5V_RF_REG
100K 0.1uF 8 CLK
OPT_CS 30 J0551-30 Opt_Bd_En 10 CLK 5V_CNTLR_1
MISO 390nH
RDY 29 J0551-29 Rdy/Req 9V3 1 1 J0552-1 9V3 SPI_MISO CSX_CNTLR_2 5V_RF 5V
7 CSX NU
URX_SND 28 J0551-28 Rx_Aud_Snd 5VD 2 2 J0552-2 5VD CSX DISCAUDIO_CNTLR_1
EXP2_CS 4
NC 27 J0551-27 ON GND 3 3 J0552-3 GND EXP2_CS CSX_CNTLR_1 DISCAUDIO DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd 5VD 4 4 J0552-4 5VD C0482 CSX PA_PWR_SET_1_CNTLR_1
EXP1_CS 3
NC 25 J0551-25 Key_Row SPI_MISO 5 5 J0552-5 SPI_MISO EXP1_CS PA_PWR_SET PA_PWR_SET
NC 24 J0551-24 Key_Col RESET 6 6 J0552-6 RESET 470pF MOSBIAS_2_CNTLR_1
VS_CS 2
OPT_PTT 23 J0551-23 PTT NC 7 7 J0552-7 NC VS_CS MOSBIAS_2 MOSBIAS_2
NC 22 J0551-22 Key_Intrp NC 8 8 J0552-8 NC MOSBIAS_3_CNTLR_1
OPT_CS 1
VS_INT 21 J0551-21 VS_INT FLT_A+ 9 9 J0552-9 FLT_A+ OPT_CS MOSBIAS_3 MOSBIAS_3
RESET 20 J0551-20 RST* NC 10 10 J0552-10 NC NOISE_BLNKR_CNTLR_1
5VD 19 J0551-19 LED_EN DISCAUDIO 11 11 J0552-11 DISCAUDIO NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT CH_ACT 12 12 J0552-12 CH_ACT RESET_CNTLR_1 MODIN_CNTLR_1
EXT_BD_PTT J0552-13
VS_GAINSEL 17 J0551-17 VS_GAINSEL GP1_IN_ACC3 13 13 EXT_BD_PTT RESET RESET MODIN MODIN
SPI_MISO 16 J0551-16 SrD_Rtn EXP_BD_REQ 14 14 J0552-14 EXT_BD_REQ CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd EXP1_CS 15 15 J0552-15 EXT_BD_CS CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
NC 14 J0551-14 R/W* GP4_IN_OUT_ACC8 16 16 J0552-16 GP4_IN_OUT TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
SPI_MISO 13 J0551-13 CS* SPI_CLK 17 17 J0552-17 SPI_CLK TEMPSENSE TEMPSENSE INT_SWB+ INT_SWB
GP4_IN_OUT_ACC8 12 J0551-12 DB0 SPI_DATA 18 18 J0552-18 SPI_MOSI RSSI_CNTLR_1
EXP1_CS 11 J0551-11 DB1 RSSI RSSI C0490 C0491 C0492 C0493 C0494 C0495 C0496 C0497 C0499
EXP_BD_REQ 10 J0551-10 DB2 J0552-19 LOCK_CNTLR_1
EXT_BD_PTT
GP1_IN_ACC3 9 J0551-9 DB3 LOCK LOCK
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF
DISCAUDIO 7 J0551-7 DB5 PASUPVLTG PASUPVLTG
NC 6 J0551-6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
NC 4 J0551-4 A0
SPI_CLK 3 J0551-3 SCK_Snd
VS_RAC 2 J0551-2 VS_RAC C0483 C0484 C0485 C0486 C0487 C0488
GND 1 J0551-1 Gnd
470pF 470pF 470pF 470pF 470pF 470pF ZWG0130527-B
C0575 C0576 J0551-42

470pF 470pF
NU NU J0501
ACCESSORY
R0541 20-PIN CONNECTOR
27K J0501-1 19 NC
FLT_A+ J0501-20 20 NC
SPKR- J0501-2 1 SPEAKER-
R0512
GP5_IN_ACC9 15K EXT_MIC J0501-19 2 EXT_MIC_AUDIO
R0529 GP1_IN_ACC3 J0501-3 3 DIG_IN1
47K GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
R0543
EMERGENCY_CONTROL FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
100K J0501-17 6 DIG_IN_3
C0541
R0542 J0501-5 7 GROUND
0.47uF
47K C0501 C0502 C0503 C0504 C0505 J0501-16 8 DIG_IN_OUT_4
VR0501 R0525
NU VR0504 J0501-6 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
100K
FLT_A+ TP0530 .01uF 470pF 470pF 470pF 470pF J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION)
J0501-7 11 FLAT/FILTERED_RX_AUDIO
J0501-14 12 DIG_IN_OUT_7
GP6_IN_ACC10 GP3_IN_ACC6 J0501-8 13 SWB+
R0530 GP4_IN_OUT_ACC8 J0501-13 14 DIG_IN_OUT_8
22K J0501-9 15 RSSI
IGNITION_CONTROL J0501-12 16 SPEAKER+
J0501-10 17 BUS+
J0501-11 18 BOOT_CNTRL

C0542
R0531
RX_FLAT_FILTERED_AUDIO
47uF 560
GP7_IN_OUT_ACC12
VR0509 VR0510
C0506 C0508 C0509 C0510 C0511 C0512
VR0541 R0511 R0510
100K VR0503 4.7K GM300
470pF 470pF 470pF 470pF 470pF 470pF PCB

R0533 0 20 2 4 6 8 10 12 14 16 18
EXT_SWB+ WARIS
GP8_IN_OUT_ACC14 19 1 3 5 7 9 11 13 15 17
R0535
RSSI
1K
SPKR+
R0537
BUS+
220
BOOT_CNTRL REAR VIEW
R0538
220
VR0505 R0539
VR0537 5VD
4.7K C0513 C0514 C0515 C0516 C0517 C0518

470pF 470pF 470pF .01uF 82pF 470pF

FL0830681O

Controller T6 Only Schematic Diagram - I/O

6881091C63-A
Chapter 3: 3-22 Controller T6/T7/T9 Schematics and Parts Lists

R0441
J0451 0
C0421 EXPANSION BOARD
82pF C0449 C0448 C0447 C0446 C0445 C0443 C0442 C0441
J0401 18-PIN CONNECTOR 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF R0442
CONTROL HEAD C0426 NU 1K
C0427 C0423 C0422 R0401 DIG_IN_6 WITH WAKEUP J0451-1 1 GP6_IN_ACC10
12-PIN CONNECTOR 470pF 470pF 470pF 470pF EXP2_CS J0451-2 2 EXP2_CS
220
SCI_TX J0401-1 1 SCI_TX NC J0451-3 3 NC
SPEAKER+ J0401-2 2 SPKR+ GND J0451-4 4 GROUND
SPEAKER- J0401-3 3 SPKR- OPT_PTT J0451-5 5 OPT_PTT
GROUND J0401-4 EXT_BD_PTT 4 GROUND RDY J0451-6 6 RDY
EXP_BD_PTT J0401-5 5 GP1_IN_ACC3 OPT_CS J0451-7 7 OPT_CS RSSI RSSI
5VD J0401-6 6 5VD DIG_IN_OUT_4 J0451-8 8 GP4_IN_OUT_ACC8 CH_ACT CH_ACT
HANSET_AUDIO J0401-7 R0407 10 7 HANDSET_AUDIO EXP1_CS J0451-9 9 EXP1_CS 5VD 5VD
R0408 100
BUS+ J0401-8 8 BUS+ EXP_BD_REQ J0451-10 10 EXP_BD_REQ FLT_A+ FLT_A+
R0409
INT_MIC J0401-9 9 INT_MIC CLK J0451-11 11 SPI_CLK SPKR- SPKR-
10
FLT_A+ J0401-10 10 FLT_A+ MISO J0451-12 12 SPI_MISO SPKR+ SPKR+
ON_OFF_CONTROL J0401-11 11 ON_OFF_CONTROL DATA J0451-13 13 SPI_DATA DISCAUDIO DISCAUDIO
F0401 EXT_BD_PTT
NC J0401-12 12 NC EXP_BD_PTT J0451-14 14 GP1_IN_ACC3 HANDSET_AUDIO HANDSET_AUDIO
3A GND J0451-15 15GROUND
FAST_SQ J0451-16 16 CH_ACT
R0412 R0467 10
DISCAUDIO J0451-17 17 DISCAUDIO
0 C0428 C0429 C0430 C0431 FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN VS_MIC VS_MIC
82pF 470pF 470pF 470pF R0468 INT_MIC INT_MIC
100K EXT_MIC EXT_MIC
ON_OFF_CONTROL ON_OFF_CONTROL
C0478 C0477 C0476 C0474 C0473 C0472 C0471 C0470 FLAT_TX_RTN FLAT_TX_RTN
470pF 470pF 470pF 470pF 82pF 82pF 82pF 470pF EXP_BD_REQ EXP_BD_REQ
RDY RDY
C0559 C0558 GP1_IN_ACC3 GP1_IN_ACC3
470pF 470pF
GP6_IN_ACC10 GP6_IN_ACC10
J0551
C0560 NU NU C0554 INTERNAL OPTION BOARD
470pF 0.1uF RESET RESET
NU 40-PIN CONNECTOR BUS+ BUS+
R0591 NU
24K GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
J0551-41 OPT_PTT OPT_PTT

VS_MIC 40 J0551-40 VS_MIC


VS_CS 39 J0551-39 VS_CS TO/FROM RF
R0592 10
9V3 38 J0551-38 9V3 L0481
5VD 37 J0551-37 Vddd 9 DATA 390nH NU DATA_CNTLR_1
TP0492 TP0497
VS_AUDSEL 36 J0551-36 VS_AUDSEL SPI(0:10) DATA TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd J0552 9 DATA R0481 0 DATA_CNTLR_2
RX_AUD_RTN 34 J0551-34 Rx_Aud_Rtn RS232 INTERFACE BOARD DATA
C0591 0.1uF DATA 9
TX_AUD_SND 33 J0551-33 Tx_Aud_Snd 18-PIN CONNECTOR SPI_DATA 8 CLK R0482 0 CLK_CNTLR_1
C0592
TX_AUD_RTN 32 J0551-32 Tx_Aud_Rtn CLK IN_5V_RF_REG_CNTLR_1
0.1uF R0593 C0593 CLK 8
FLAT_TX_RTN 31 J0551-31 Flat_Tx_Rtn J0552-20 SPI_CLK 8 CLK L0482 NU CLK_CNTLR_2 IN_5V_RF_REG IN_5V_RF_REG
100K 0.1uF
OPT_CS 30 J0551-30 Opt_Bd_En CLK 5V_CNTLR_1
MISO 10 390nH
RDY 29 J0551-29 Rdy/Req 9V3 1 1 J0552-1 9V3 SPI_MISO CSX_CNTLR_2 5V_RF 5V
CSX
URX_SND 28 J0551-28 Rx_Aud_Snd 5VD 2 2 J0552-2 5VD CSX DISCAUDIO_CNTLR_1
EXP2_CS 4 7
NC 27 J0551-27 ON GND 3 3 J0552-3 GND EXP2_CS CSX_CNTLR_1 DISCAUDIO DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd 5VD 4 4 J0552-4 5VD CSX PA_PWR_SET_1_CNTLR_1
EXP1_CS 3 C0482
NC 25 J0551-25 Key_Row SPI_MISO 5 5 J0552-5 SPI_MISO EXP1_CS 470pF PA_PWR_SET PA_PWR_SET
NC 24 J0551-24 Key_Col RESET 6 6 J0552-6 RESET MOSBIAS_2_CNTLR_1
VS_CS 2
OPT_PTT 23 J0551-23 PTT NC 7 7 J0552-7 NC VS_CS MOSBIAS_2 MOSBIAS_2
NC 22 J0551-22 Key_Intrp NC 8 8 J0552-8 NC MOSBIAS_3_CNTLR_1
OPT_CS 1
VS_INT 21 J0551-21 VS_INT FLT_A+ 9 9 J0552-9 FLT_A+ OPT_CS MOSBIAS_3 MOSBIAS_3
RESET 20 J0551-20 RST* NC 10 10 J0552-10 NC NOISE_BLNKR_CNTLR_1
5VD 19 J0551-19 LED_EN DISCAUDIO 11 11 J0552-11 DISCAUDIO NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT CH_ACT 12 12 J0552-12 CH_ACT RESET_CNTLR_1 MODIN_CNTLR_1
VS_GAINSEL 17 J0551-17 VS_GAINSEL GP1_IN_ACC3 13 EXT_BD_PTT 13 J0552-13 EXT_BD_PTT RESET RESET MODIN MODIN
SPI_MISO 16 J0551-16 SrD_Rtn EXP_BD_REQ 14 14 J0552-14 EXT_BD_REQ CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd EXP1_CS 15 15 J0552-15 EXT_BD_CS CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
NC 14 J0551-14 R/W* GP4_IN_OUT_ACC8 16 16 J0552-16 GP4_IN_OUT TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
SPI_MISO 13 J0551-13 CS* SPI_CLK 17 17 J0552-17 SPI_CLK TEMPSENSE TEMPSENSE INT_SWB+ INT_SWB
GP4_IN_OUT_ACC8 12 J0551-12 DB0 SPI_DATA 18 18 J0552-18 SPI_MOSI RSSI_CNTLR_1 C0490 C0491 C0492 C0493 C0494 C0495 C0496 C0497 C0499
EXP1_CS 11 J0551-11 DB1 RSSI RSSI 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF
EXP_BD_REQ 10 J0551-10 DB2 J0552-19 LOCK_CNTLR_1
EXT_BD_PTT
GP1_IN_ACC3 9 J0551-9 DB3 LOCK LOCK
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1
DISCAUDIO 7 J0551-7 DB5 PASUPVLTG PASUPVLTG
NC 6 J0551-6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
NC 4 J0551-4 A0
SPI_CLK 3 J0551-3 SCK_Snd C0483 C0484 C0485 C0486 C0487 C0488
VS_RAC 2 J0551-2 VS_RAC 470pF 470pF 470pF 470pF 470pF 470pF
GND 1 J0551-1 Gnd

C0575 J0551-42
C0576
470pF 470pF
NU NU

J0501
ACCESSORY
R0541 20-PIN CONNECTOR
27K J0501-1 19 NC
FLT_A+ J0501-20 20 NC
SPKR- J0501-2 1 SPEAKER-
GP5_IN_ACC9 EXT_MIC J0501-19 2 EXT_MIC_AUDIO
R0529 GP1_IN_ACC3 J0501-3 3 DIG_IN1
47K GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
EMERGENCY_CONTROL FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
R0543 C0541 J0501-17 6 DIG_IN_3
R0512 VR0504 C0501 C0502 C0503
R0542 15K 100K 0.47uF C0504 C0505 J0501-5 7 GROUND
VR0501 33V .01uF 470pF 470pF 470pF 470pF J0501-16 8 DIG_IN_OUT_4
47K R0525
NU 20V 100K J0501-6 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
FLT_A+ TP0530 J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION)
J0501-7 11 FLAT/FILTERED_RX_AUDIO
J0501-14 12 DIG_IN_OUT_7
GP6_IN_ACC10 GP3_IN_ACC6 J0501-8 13 SWB+
R0530 GP4_IN_OUT_ACC8 J0501-13 14 DIG_IN_OUT_8
0 J0501-9 15 RSSI
IGNITION_CONTROL J0501-12 16 SPEAKER+
J0501-10 17 BUS+
J0501-11 18 BOOT_CNTRL

C0542 R0531
RX_FLAT_FILTERED_AUDIO
560
47uF GP7_IN_OUT_ACC12
VR0509 VR0510 C0506 C0508 C0509 C0510 C0511 GM300
C0512
33V 33V 470pF 470pF 470pF 470pF 470pF 470pF PCB
VR0541 R0511 VR0503 R0510
14V 100K 20V 4.7K
20 2 4 6 8 10 12 14 16 18
WARIS
R0533 0 19 1 3 5 7 9 11 13 15 17
EXT_SWB+
GP8_IN_OUT_ACC14 R0535
RSSI 1K
SPKR+ REAR VIEW
R0537 220
BUS+
BOOT_CNTRL
R0538
220
VR0505 VR0537
20V 5.6V C0513 C0515 C0516 C0517 C0518
R0539 C0514
5VD 470pF 470pF 470pF .01uF 82pF 470pF
4.7K

Controller T7 Only Schematic Diagram - I/O

ZWG0130563-A
6881091C63-A
Controller T6/T7/T9 Schematics and Parts Lists Chapter 3: 3-23

R0441
J0451 0
C0421 EXPANSION BOARD C0449 C0448 C0447 C0446 C0445 C0443 C0442 C0441
82pF 18-PIN CONNECTOR 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF R0442
J0401
CONTROL HEAD NU 1K
C0427 C0426 C0423 C0422 R0401 DIG_IN_6 WITH WAKEUP J0451-1 1 GP6_IN_ACC10
12-PIN CONNECTOR 470pF 470pF 470pF 470pF 220 EXP2_CS J0451-2 2 EXP2_CS
SCI_TX J0401-1 1 SCI_TX NC J0451-3 3 NC
SPEAKER+ J0401-2 2 SPKR+ GND J0451-4 4 GROUND
SPEAKER- J0401-3 3 SPKR- OPT_PTT J0451-5 5 OPT_PTT
GROUND J0401-4 EXT_BD_PTT 4 GROUND RDY J0451-6 6 RDY
EXP_BD_PTT J0401-5 5 GP1_IN_ACC3 OPT_CS J0451-7 7 OPT_CS RSSI RSSI
5VD J0401-6 6 5VD DIG_IN_OUT_4 J0451-8 8 GP4_IN_OUT_ACC8 CH_ACT CH_ACT
HANSET_AUDIO J0401-7 R0407 10 7 HANDSET_AUDIO EXP1_CS J0451-9 9 EXP1_CS 5VD 5VD
BUS+ J0401-8 R0408 100 8 BUS+ EXP_BD_REQ J0451-10 10 EXP_BD_REQ FLT_A+ FLT_A+
INT_MIC J0401-9 R0409 9 INT_MIC CLK J0451-11 11 SPI_CLK SPKR- SPKR-
10
FLT_A+ J0401-10 10 FLT_A+ MISO J0451-12 12 SPI_MISO SPKR+ SPKR+
ON_OFF_CONTROL J0401-11 11 ON_OFF_CONTROL DATA J0451-13 EXT_BD_PTT 13 SPI_DATA DISCAUDIO DISCAUDIO
NC J0401-12 F0401 12 NC EXP_BD_PTT J0451-14 14 GP1_IN_ACC3 HANDSET_AUDIO HANDSET_AUDIO
3A GND J0451-15 15GROUND
Fuse P/N FAST_SQ J0451-16 16 CH_ACT
R0412 DISCAUDIO J0451-17 R0467 10 17 DISCAUDIO
6580542Z01
0 C0428 C0429 C0430 C0431 FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN VS_MIC VS_MIC
82pF 470pF 470pF 470pF R0468 INT_MIC INT_MIC
100K EXT_MIC EXT_MIC
ON_OFF_CONTROL ON_OFF_CONTROL
C0478 C0477 C0476 C0474 C0473 C0472 C0471 C0470 FLAT_TX_RTN FLAT_TX_RTN
470pF 470pF 470pF 470pF 82pF 82pF 82pF 470pF EXP_BD_REQ EXP_BD_REQ
RDY RDY
C0559 C0558 GP1_IN_ACC3 GP1_IN_ACC3
470pF 470pF
GP6_IN_ACC10 GP6_IN_ACC10
J0551
C0560 NU NU C0554 INTERNAL OPTION BOARD
470pF 0.1uF RESET RESET
R0591 NU NU 40-PIN CONNECTOR BUS+ BUS+
24K GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
J0551-41 OPT_PTT OPT_PTT
VS_MIC 40 J0551-40 VS_MIC
VS_CS 39 J0551-39 VS_CS TO/FROM RF
9V3 38 R0592 10 J0551-38 9V3 L0481
5VD 37 J0551-37 Vddd 9 DATA 390nH NU DATA_CNTLR_1 TP0492 TP0497
VS_AUDSEL 36 J0551-36 VS_AUDSEL SPI(0:10) DATA TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd J0552 9 DATA R0481 0 DATA_CNTLR_2
RX_AUD_RTN 34 J0551-34 Rx_Aud_Rtn RS232 INTERFACE BOARD DATA 9 DATA
TX_AUD_SND 33 C0591 0.1uF J0551-33 Tx_Aud_Snd SPI_DATA CLK_CNTLR_1
C0592 18-PIN CONNECTOR 8 CLK R0482 0
TX_AUD_RTN 32 R0593 J0551-32 Tx_Aud_Rtn CLK 8 CLK IN_5V_RF_REG_CNTLR_1
FLAT_TX_RTN 31 0.1uF C0593 J0551-31 Flat_Tx_Rtn J0552-20 SPI_CLK CLK_CNTLR_2 IN_5V_RF_REG IN_5V_RF_REG
100K 0.1uF 8 CLK L0482 NU
OPT_CS 30 J0551-30 Opt_Bd_En MISO 10 CLK 5V_CNTLR_1
RDY 29 J0551-29 Rdy/Req 9V3 1 1 J0552-1 9V3 SPI_MISO 390nH CSX_CNTLR_2 5V_RF 5V
URX_SND 28 J0551-28 Rx_Aud_Snd 5VD 2 2 J0552-2 5VD CSX CSX DISCAUDIO_CNTLR_1
EXP2_CS 4 7
NC 27 J0551-27 ON GND 3 3 J0552-3 GND EXP2_CS CSX_CNTLR_1 DISCAUDIO DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd 5VD 4 4 J0552-4 5VD C0482 CSX PA_PWR_SET_1_CNTLR_1
NC 25 J0551-25 Key_Row SPI_MISO 5 5 J0552-5 SPI_MISO EXP1_CS EXP1_CS 3 PA_PWR_SET PA_PWR_SET
470pF
NC 24 J0551-24 Key_Col RESET 6 6 J0552-6 RESET VS_CS 2 MOSBIAS_2_CNTLR_1
OPT_PTT 23 J0551-23 PTT NC 7 7 J0552-7 NC VS_CS MOSBIAS_2 MOSBIAS_2
NC 22 J0551-22 Key_Intrp NC 8 8 J0552-8 NC OPT_CS 1 MOSBIAS_3_CNTLR_1
VS_INT 21 J0551-21 VS_INT FLT_A+ 9 9 J0552-9 FLT_A+ OPT_CS MOSBIAS_3 MOSBIAS_3
RESET 20 J0551-20 RST* BUS+ 10 R0556 10 J0552-10 BUS+ NOISE_BLNKR_CNTLR_1
100
5VD 19 J0551-19 LED_EN DISCAUDIO 11 11 J0552-11 DISCAUDIO NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT CH_ACT 12 12 J0552-12 CH_ACT RESET_CNTLR_1 MODIN_CNTLR_1
VS_GAINSEL 17 J0551-17 VS_GAINSEL GP1_IN_ACC3 13 EXT_BD_PTT 13 J0552-13 EXT_BD_PTT RESET RESET MODIN MODIN
SPI_MISO 16 J0551-16 SrD_Rtn EXP_BD_REQ 14 14 J0552-14 EXT_BD_REQ CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd EXP1_CS 15 15 J0552-15 EXT_BD_CS CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
NC 14 J0551-14 R/W* GP4_IN_OUT_ACC8 16 16 J0552-16 GP4_IN_OUT TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
SPI_MISO 13 J0551-13 CS* SPI_CLK 17 17 J0552-17 SPI_CLK TEMPSENSE TEMPSENSE INT_SWB+ INT_SWB
GP4_IN_OUT_ACC8 12 J0551-12 DB0 SPI_DATA 18 18 J0552-18 SPI_MOSI RSSI_CNTLR_1 C0490 C0491 C0492 C0493 C0494 C0495 C0496 C0497 C0499
EXP1_CS 11 J0551-11 DB1 RSSI RSSI 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF
EXP_BD_REQ 10 EXT_BD_PTT J0551-10 DB2 J0552-19 LOCK_CNTLR_1
GP1_IN_ACC3 9 J0551-9 DB3 LOCK LOCK
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1
DISCAUDIO 7 R0556 J0551-7 DB5 PASUPVLTG PASUPVLTG
BUS+ 6 100 J0551-6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
NC 4 J0551-4 A0
SPI_CLK 3 J0551-3 SCK_Snd C0483 C0484 C0485 C0486 C0487 C0488
VS_RAC 2 J0551-2 VS_RAC 470pF 470pF 470pF 470pF 470pF 470pF
GND 1 J0551-1 Gnd

C0575 C0576 J0551-42


470pF 470pF
NU NU

J0501
ACCESSORY
R0541 20-PIN CONNECTOR
27K J0501-1 19 NC
FLT_A+ J0501-20 20 NC
SPKR- J0501-2 1 SPEAKER-
GP5_IN_ACC9 EXT_MIC J0501-19 2 EXT_MIC_AUDIO
R0529 GP1_IN_ACC3 J0501-3 3 DIG_IN1
47K GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
EMERGENCY_CONTROL FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
R0512 R0543 C0541 VR0504 J0501-17 6 DIG_IN_3
R0542 100K 0.47uF C0501 C0502 C0503 C0504 C0505 J0501-5 7 GROUND
15K VR0501 33V
47K R0525 .01uF 470pF 470pF 470pF 470pF J0501-16 8 DIG_IN_OUT_4
NU 20V 100K J0501-6 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
FLT_A+ TP0530 J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION)
J0501-7 11 FLAT/FILTERED_RX_AUDIO
J0501-14 12 DIG_IN_OUT_7
GP6_IN_ACC10 GP3_IN_ACC6 J0501-8 13 SWB+
R0530 GP4_IN_OUT_ACC8 J0501-13 14 DIG_IN_OUT_8
22k J0501-9 15 RSSI
IGNITION_CONTROL J0501-12 16 SPEAKER+
J0501-10 17 BUS+
J0501-11 18 BOOT_CNTRL

C0542 R0531
RX_FLAT_FILTERED_AUDIO
560
47uF GP7_IN_OUT_ACC12
VR0509 VR0510 C0506 C0508 C0509 C0510 C0511 GM300
C0512
33V 33V 470pF 470pF 470pF 470pF 470pF 470pF PCB
VR0541 R0511 VR0503 R0510
14V 100K 20V 4.7K
20 2 4 6 8 10 12 14 16 18
WARIS
R0533 0 19 1 3 5 7 9 11 13 15 17
EXT_SWB+
GP8_IN_OUT_ACC14 R0535
RSSI 1K
SPKR+ REAR VIEW
R0537 220
BUS+
BOOT_CNTRL
R0538
220
VR0505 VR0537
20V 5.6V C0513 C0515 C0516 C0517 C0518
R0539 C0514
5VD 470pF 470pF 470pF .01uF 82pF 470pF
4.7K

ZWG0130586-A
ZWG0130586-A
Controller T9 Only Schematic Diagram - I/O
6881091C63-A
Chapter 3: 3-24 Controller T6/T7/T9 Schematics and Parts Lists

5VD
R0101 R0102
10K 4.7K

5VD 5VD BUS+


TP0151 R0151
FLT_A+ FLT_A+ D0151
24K
D0101 R0116 R0115 5VD
0 10K
NU BOOT_CNTRL
Q0151 VSTBY
SCI_TX R0152
VR0151
47K 24K
ON_OFF_CONTROL
47K

TP0101 TP0102 C0151 GPIO(0:13)


.01uF
R0172
5VD R0171
10K 4.7K
CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) GP1_IN
CNTLR_AUDIO(0:7) 5VD
3 2 6
6 5 4 3 6 1 7 47K

F1200
GP1_IN_ACC3

SQ_DET
HSIO

VOX
CHACT

HSIO
LSIO

LSIO

SYN
Q0171 47K
R0173
SPI(0:10) SPI(0:10) SPI(0:10) 4.7K
SPI(0:10) FLT_A+ GP2_OUT_ACC4
C0141
10 8 9 0 7 8 9 10
5VD 0.1uF
MISO
R0174
5VD 10K
11 GP2_OUT Q0173

DATA
MISO
CSX
CLK
TP0104

16
EE_CS
DATA
CLK
C0111 C0112 EE_CS 15
0 Y0 VCC
1 OPT_CS 14 6
100pF 0.1uF Y1 EN_CS1 R0175
NU 2 VS_CS 13 Y2 EN_CS2 4
GPIO(0:13) 10K
3 EXP1_CS 12 Y3 EN_CS3 5 5VD
R0111 4 EXP2_CS 11
0 5VD Y4 U0141 R0176
5 REF_CS 10 1 0 7 GP3_IN
8

Y5 A0 GP3_IN_ACC6
6 6 LVZIF_CS 9 2 1 PE6
VCC

SCK R0112 Y6 A1 HC138_A0 30K

GND
1 7 3 2
CS Y7 A2 HC138_A1
2 3 R0170
SO WP 0 HC138_A2

8
HOLD 7 NU MC74HC138A 10K
U0111
VSS

SI 5 RDY C0101 C0102 C0103 C0104 C0105


X25128-2.7 100pF 100pF 100pF 100pF 100pF
EEPROM FLASH_OE R0104
4 NU NU NU NU
16Kx8bit 5VD

NC
RX_ADAPT 10K R0177

100
5VD IRQ 5VD 4.7K

68
69

92
93

95
99
98
97

86
85
84
83
82
81
80
79

12
88
39
59
90
91
2
3

1
5VD

PD3_MOSI
PD2_MISO

PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1

LVOUT
PA7_PA1_OC1
PD6_LVIN

PA0_IC3

EXTAL
PA1_IC2
PD0_RXD
PD4_SCK
C0106

PD1_TXD

XTAL

VDDR

AVDD
VDDSYN

VDD

VDDL
VRH

XFC
VRL
PD5_SS
R0110 89 100pF R0108 4 GP4_IN R0178
10K ECLK ECLK
96 NU 2.2K 47K
Q0110 NU IRQ
XIRQ 48 GP4_IN_OUT_ACC8
ON_OFF_SENSE 6 94 12 GP4_OUT 47K
47K PG0_XA13 RESET RESET Q0177
16 PG1_XA14 PG7_R_W 4 R_W
ON_OFF_CONTROL 47K
20 58 D0179
IRQ 5VD PG2_XA15 MODA_LIR RESET
47K 19 57
R0107 PG3_XA16 MODB_VSTBY C0107
47K 17 PG4_XA17 1000pF 5VD
NU 18 PG5_XA18
5 71 HC138_A0 0
OPT_PTT PG6_AS PJ0_CSGP3
PJ1_CSGP4 72 HC138_A1 1
8 GP5_IN R0179
GP7_OUT 47 73 HC138_A2 2
FROM_U0101_47 PH0_PW1 PJ2 GP5_IN_ACC9
GP4_OUT 46 74 GP6_IN 3
FROM_U0101_46
45
PH1_PW2 U0101 PJ3
75 GP4_IN 4
47K
PH2_PW3 MICROPROCESSOR PJ4
44 PH3_PW4 PJ5 76 GP8_IN 5
43 77 (EXT_BD_PTT & DATA_PTT) GP1_IN 6
PH4_CSIO PJ6 5VD R0181
42 PH5_CSGP1 PJ7 78 EXT_BD_REQ 4.7K
RAM_CS 41 PH6_CSGP2
DATA_BUS(0:7) 5VD
38 67 R0105
FLASH_CE PH7_CSPROG PE0_AN0 BATTERY_VOLTAGE 3 GP6_IN R0182 Q0181
66 100K
PE1_AN1 CNTLVLTG 47K
0 30 65
PC0_DATA0 PE2_AN2 TEMPSENSE 47K GP6_IN_ACC10
1 31 PC1_DATA1 PE3_AN3 64
2 32 63 47K
PC2_DATA2 PE4_AN4 R0183
3 33 NC 8 PB7_ADDR15 62
PB6_ADDR14
15 PB5_ADDR13
21 PB4_ADDR12
9 PB3_ADDR11
11 PB2_ADDR10
PC3_DATA3 PE5_AN5 R0117 3.9K 4.7K

14 PBO_ADDR8
PFO_ADDR0

5VD

10 PB1_ADDR9
PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1

4 34 61 GP3_IN 7 R0106
PC4_DATA4 PE6_AN6 5VD
5 35 60 GP5_IN 8 0
5VD PC5_DATA5 PE7_AN7 9 GP7_IN R0184
6 36 NU

VSSR

AVSS
VSSL
PC6_DATA6 5VD

VSS
C0121 7 37 47K

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
PC7_DATA7
0.1uF C0123 R0114
C0122 R0113 - R0105 USED IN 13 GP7_OUT 47K GP7_IN_OUT_ACC12

13
87
40
70
50
51
52
53
54
55
56
100pF

49
7

10K
22
23
24
25
26
27
28
29

0.1uF TP0103 10K STANDARD ONLY Q0183


NU
NC

- R0106 USED IN
VCC

8 18 47K
RSSI R0185
28

VCC 17 PRIME ONLY


LOCK 4.7K
30 20 16
FLASH_CE EN_CE EN_CS RAM_CS VS_INT 5VD
32 22 15
FLASH_OE EN_OE EN_OE VS_RAC 5 GP8_IN
7 27 14 R0186 47K
R_W EN_WE EN_WE R_W VS_GAINSEL
13
0 20 21 0 0 11 10 0 12 GP7_IN 9
A0 IO0 IO1 A0 10 GP8_OUT 47K GP8_IN_OUT_ACC14
R0121 1 19 22 1 1 12 9 1 11 GP8_OUT 10
A1 IO1 IO2 A1 Q0185
100K 2 18 23 2 2 13 8 2 10
A2 IO2 IO3 A2
3 17 25 3 3 15 7 3 9 GP4_OUT 12 47K
A3 IO3 IO4 A3 FROM_U0101_46
4 16 26 4 4 16 6 4 8 GP7_OUT 13
A4 IO4 IO5 A4 FROM_U0101_47
5 15 27 5 5 17 5 5 7
A5 IO5 IO6 A5
6 14 28 6 6 18 4 6 6
A6 IO6 IO7 A6
7 13 29 7 7 19 3 7 5
A7 IO7 IO8 A7 R0131
8 3 A8 A8 25 8 4
9 2 A9 A9 24 9 3
U0122 A10 10MEG
10 31 A10 U0121 21 10 2
11 1 23 11 1 R0132
A11 A11 330K
12 12 A12 2 12 0
A12
13 4 A13 A13 26 13
GND

14 5 A14 A14 1 14 Y0131


15 11 A15 XTAL
16 10 4 1
14

A16 63A21 OUT IN


17 6 A17 RAM
38.40KHz
GND

18 9 32kx8bit
A18 NC1 NC
3

2
24

AT49F040
FLASH ROM C0131 C0132
512kx8bit 22pF 22pF

ADDR_BUS(0:18)

FL0830683O

Controller T6/T7 Schematic Diagram - Microprocessor FL0830683-O

6881091C63-A
Controller T6/T7/T9 Schematics and Parts Lists Chapter 3: 3-25

5VD
R0101 R0102
10K 4.7K

5VD 5VD BUS+ 5VDC (0VDC during boot mode) TP0151 R0151
D0101 D0151 24K
FLT_A+ FLT_A+ R0116
0 R0115 5VD
NU 10K BOOT_CNTRL
Q0151 VSTBY
SCI_TX VR0151
5.6V R0152
24K
ON_OFF_CONTROL

C0151
TP0101 TP0102 .01uF GPIO(0:13)
R0172
5VD R0171
CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) 10K 4.7K
CNTLR_AUDIO(0:7) GP1_IN Q0171 5VD
3 2 6 5 4 3 6 1 7 6
GP1_IN_ACC3

HSIO

VOX
F1200

LSIO
CHACT
SQ_DET
HSIO

LSIO

SYN
R0173
SPI(0:10) SPI(0:10) SPI(0:10) SPI(0:10) 4.7K
SPI(0:10) FLT_A+ GP2_OUT_ACC4
10 C0141
5VD 8 9 0 7 8 910 0.1uF R0174

CLK
DATA
EE_CS

CSX
CLK
DATA
MISO
MISO 5VD 10K
GP2_OUT Q0173
TP0104 16 11
C0111 C0112 0 EE_CS 15 VCC
100pF 0.1uF 5VD 1 Y0 6
OPT_CS 14 R0175
2 Y1 EN_CS1
NU VS_CS 13 4 10K
3 Y2 EN_CS2 5 GPIO(0:13)
R0111 EXP1_CS 12 5VD
4 Y3 EN_CS3
0 EXP2_CS 11
8 5 Y4 U0141 GP3_IN R0176
REF_CS 10 Y5 A0 1 GP3_IN_ACC6
VCC 6 C0101 C0102 C0103 C0104 C0105 6 LVZIF_CS 9 2 7 PE6
SCK 1 R0112 100pF 100pF 100pF 100pF 100pF Y6 A1 0 HC138_A0 30K
CS NU NU NU NU 7 Y7 A2 3 1 HC138_A1
2 3 GND R0170
SO WP 7 0 2 HC138_A2
NU MC74HC138A 8 10K
HOLD 5 C0108 R0103

XTAL 91NC_XTAL
VSS SI RDY 0,1uF 10
FLASH_OE NU R0104
4 U0111 10K
X25128-2.7 RX_ADAPT 5VD R0177

100
4.7K

XFC 93

LVOUT 95
EEPROM

99
98
97
86
85
84
83
82
81
80
79

EXTAL 90

VRL 68
VRH 69

VDDSYN 92

12
VDDR 88
VDDL 39
AVDD 59
5VD

1
2
IRQ 5VD
16Kx8bit 5VD

PD6_LVIN
PD5_SS
PD4_SCK
PD3_MOSI
PD2_MISO
PD1_TXD
PD0_RXD
PA7_PA1_OC1
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3

VDD
R0110 4 R0178 47K
GP4_IN
10K
Q0110 NU 5VDC (0VDC during On/Off pressed 89 C0106 R0108
ECLK ECLK 100pF 2.2K 12
and during head request) ON_OFF_SENSE IRQ 96 GP4_IN_OUT_ACC8
6 48 NU GP4_OUT
PG0_XA13 XIRQ Q0177
ON_OFF_CONTROL 16 PG1_XA14 94
20 RESET RESET D0179
IRQ 5VD PG2_XA15 PG7_R_W 4 R_W
R0107 19 58
PG3_XA16 MODA_LIR RESET
47K 17 PG4_XA17 57 5VD
NU 18 MODB_VSTBY
5 PG5_XA18 C0107
OPT_PTT PG6_AS 0 1000pF
71 HC138_A0 1 GP5_IN R0179
GP7_OUT 47 PJ0_CSGP3 8
FROM_U0101_47 PH0_PW1 72 HC138_A1 2 GP5_IN_ACC9
GP4_OUT 46 PJ1_CSGP4
FROM_U0101_46
45
PH1_PW2 U0101 PJ2 73 HC138_A2 3 47K
PH2_PW3 74 GP6_IN 4
44 MC68HC11FL0 PJ3
PH3_PW4 75 GP4_IN 5 5VD R0181
43 MICROPROCESSOR PJ4
PH4_CSIO 76 GP8_IN 6 4.7K
42 PJ5
PH5_CSGP1 77 (EXT_BD_PTT & DATA_PTT) GP1_IN 5VD
41 PJ6
DATA_BUS(0:7) RAM_CS PH6_CSGP2 PJ7 78 EXT_BD_REQ
FLASH_CE 38 PH7_CSPROG R0105 R0182
3 GP6_IN
100K
0 30 PC0_DATA0 67 47K GP6_IN_ACC10
1 PE0_AN0 BATTERY_VOLTAGE Used in Q0181
31 PC1_DATA1 66
2 32 PE1_AN1 CNTLVLTG standard R0183
PC2_DATA2 PE2_AN2 65 TEMPSENSE only 4.7K
5VD 3 33 PC3_DATA3 64
4 34 PE3_AN3 5VD
PC4_DATA4 63 R0117
5 35 PE4_AN4 R0106
5VD PC5_DATA5 PE5_AN5 62 7 R0184
6 36 3.9K GP3_IN 0 9 GP7_IN 47K
C0122 PC6_DATA6 PE6_AN6 61 8
7 37 60 GP5_IN Used in
PC7_DATA7

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12
PB3_ADDR11
PB2_ADDR10
0.1uF C0123 PE7_AN7

PBO_ADDR8
PFO_ADDR0
C0121

PB1_ADDR9
prime
PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
GP7_OUT GP7_IN_OUT_ACC12
0.1uF 100pF only 13
NU Q0183
8 28 18 R0113 5VD R0185

VSSR

AVSS
VSSL
VCC 17 10K R0114 4.7K

VSS
VCC RAM_CS

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
30 EN_CE 20 16 10K 5VD
FLASH_CE EN_CS 22 TP0103
FLASH_OE 32 EN_OE EN_OE 27 15
R0186 47K
22
23
24
25
26
27
28
29

7
8
15
21
9
11
10
14

49
50
51
52
53
54
55
56

13
87
40
70
7 EN_WE 14 5 GP8_IN
R_W EN_WE R_W RSSI
13
20 21 0 0 11 12 LOCK
R0121 0 19 A0 IO0 1 IO1 A0 10 0 VS_INT GP8_IN_OUT_ACC14
22 1 12 11 GP8_OUT
100K 1 18 A1 IO1 2 IO2 A1 9 1 VS_RAC
10 Q0185
A2 IO2 23 2 13 IO3 A2 8 2 10
2 17 25 3 3 15 9 VS_GAINSEL
3 16 A3 IO3 4 IO4 A3 7 3 9
A4 IO4 26 4 16 IO5 A4 6 4 8 GP7_IN
4 15 5 7 10
A5 IO5 27 5 17 IO6 A5 5 5 GP8_OUT
5 14 28 6 6 18 6
6 13 A6 IO6 7 IO7 A6 4 6 12
A7 IO7 29 7 19 IO8 A7 3 7 5 R0131 GP4_OUT
7 3 FROM_U0101_46 13
A8 A8 25 4 GP7_OUT
8 2 FROM_U0101_47
9 31 A9 U0121 U0122 A9 24 8
9
3 10MEG
A10 63A21 A10 2110 2
10 1 RAM 1 R0132
1112 A11 32kx8bit A11 2311 330K
12 4 A12 A12 212 0
13 5 A13 A13 2613
A14 1 Y0131
1411 GND A14 14 XTAL
1510 A15 4
16 6 A16 14 OUT IN 1
A17 AT49F040
17 9
18 A18GND FLASH ROM
512kx8bit
38.40KHz
NC1 NC
ZWG0130585-A
3
2

24
C0131 C0132
22pF 22pF
ADDR_BUS(0:18)

Controller T9 Only Schematic Diagram - Microprocessor


6881091C63-A
Chapter 3: 3-26 Controller T6/T7/T9 Schematics and Parts Lists

U0351
LP2951ACMM-3.3

5VD 8 INPUT OUTPUT 1 3V3


7 FEEDBACK ERROR 5
3 SHUTDOWN 2
SENSE
C0351 6
VTAP

GND
0.1uF C0352 C0353 C0354
.022uF 33uF 0.1uF
4

5VD 5VD

C0342
0.1uF

C0324
U0331-2
0.1uF 3V3
5VD
2 8 R0323 4 5 5
1 C0325 3
3 VCC
RX_AUD_RTN 18K D0301 C0331
4 U0341-1 PWR_GND
NU
LM2904 R0324 0.1uF GND 0.1uF
18K 2 1 3

C0301 C0302 C0303


1uF 0.1uF 100pF

3V3 U0301
5109152M01
R0335
150K 7 26
SPI(0:10)

VCCD
VCCA
20 R0344
6
8 CLK R0331 XCLK AUDOUT VS_MIC
10K 8
SCLK
3 56K
NC1
24 4 R0345
2 VS_CS R0332 ANA_NEG NC2
10K 25 13 5.1K
ANA_POS NC3
14
NC4
9 15 5VD
9 DATA R0333 SS NC5
10K 10 16
MOSI NC6
11 19
MISO NC7
5 21
10 MISO INT NC8
4 2 2 23 C0344
RAC NC9
Y A 22 27 R0342 0.1uF
AMCAP NC10
OE 1 28 C0343
U0331-1 NC11 R0341 1.8K
2 VS_CS
74AHCT1G125

VSSA1
VSSA2
VSSA3
12 VSSD
0.1uF 10K
C0304 C0305 5VD U0342
0.1uF 0.1uF U0341-2 5 TC4S66F
1
17
18
LM2904
6 8
7 VDD 2 R0343
1
VS_INT R0346 5 FLAT_RX_SND
VSS
5VD 4 0
CNTL
47K
3
4
R0347
VS_RAC C0341
47K
1uF
VS_AUDSEL

Controller T6/T7/T9 Schematic Diagram - Voice Storage ZWG0130530-O

6881091C63-A
Controller T6/T7/T9 Schematics and Parts Lists Chapter 3: 3-27

Controller T6/7 Parts List Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C0293 2311049C01 10uF (only Low Band) C0477 2113743L09 470 pF 10% C0601 2113741F17 470pF 50V
Ref Part No. C0301 2311049A07 1uF 10% 16V C0478 2113743L09 470 pF 10% C0603 2380090M24 LYT 10uF 50V 20%
C0101 2113740F51 100pF 5% 50V Voice storage only C0482 2113743L09 470 pF 10% C0611 2311049C06 CP 22uF 20% 35V
C0107 2113741F25 1nF 50V C0302 2113743E20 100nF 16V C0483 2113743L09 470 pF 10% C0612 2113743E20 100nF 16V
C0112 2113743E20 100nF 16V Voice storage only C0484 2113741F17 470pF 50V C0622 2311049A99 CP 47uF 20%
C0121 2113743E20 100nF 16V C0303 2113740F51 100pF 5% 50V C0485 2113743L09 470 pF 10% C0641 2113741F17 470pF 50V
C0122 2113743E20 100nF 16V Voice storage only C0486 2113743L09 470 pF 10% C0644 2311049A97 CHIP 33 uF
C0131 2113740F35 22pF 5% 50V C0304 2113743E20 100nF 16V C0487 2113743L09 470 pF 10% C0645 2113743E20 100nF 16VD
C0132 2113740F35 22pF 5% 50V Voice storage only C0488 2113743L09 470 pF 10% C0652 2311049A97 CHIP 33 uF 16
C0141 2113743E20 100nF 16V C0305 2113743E20 100nF 16V C0490 2113743L09 470 pF 10% C0654 2311049A57 CP 10uF 10% 16V
C0151 2113741F49 10nF 50V Voice storage only
C0491 2113743L09 470 pF 10% C0655 2113743E20 100nF 16V
C0201 2311049A57 10uF 10% 16V C0324 2113743E20 100nF 16V
C0492 2113743L09 470 pF 10% C0661 2311049C05 CP 47uF 10% 16V
C0202 2311049A57 10uF 10% 16V Voice storage only
C0493 2113743L09 470 pF 10% C0662 2113741F49 10nF 50V
C0204 2113743E20 100nF 16V C0331 2113743E20 100nF 16V
C0494 2113743L09 470 pF 10% C0663 2113743E20 100nF 16V
Voice storage only
C0212 2311049A57 10uF 10% 16V C0495 2113743L09 470 pF 10% C0671 2113743E20 100nF 16V
C0341 2311049A07 TANT CP 1uF 10% 16V
C0221 2113743E20 100nF 16V C0496 2113743L09 470 pF 10% C0681 2113743E20 100nF 16V
Voice storage only
C0222 2113743E20 100nF 16V C0497 2113743L09 470 pF 10% D0101 4880236E05 CHIP SCHOTTKY
C0342 2113743E20 100nF 16V
C0223 2113743E20 0.1uF, 0662057B47, 0 Kohm C0499 2113743L09 470 pF 10% D0151 4813833C02 DUAL SOT MMBD6100
Voice storage only
resistor for LS+ models C0501 2113741F49 10nF 50V D0179 4813833C02 DUAL SOT MMBD6100
C0343 2113743E20 100nF 16V
C0224 2113740F51 100pF 5% 50V C0502 2113743L09 470pF 10% (CNTRL T6) D0301 4802245J47 SCHOTTKY BARRIER
Voice storage only
C0225 2113743E20 100nF 16V C0502 2113741F17 470pF 50V (CNTRL T7) (RB471E)
C0344 2113743E20 100nF 16V
C0226 2113743E20 100nF 16V Voice storage only C0503 2113743L09 470pF 10% (CNTRL T6) Voice storage only
C0228 2311049A56 4.7uF 10% 16V C0351 2113743E20 100nF 16V C0503 2113741F17 470pF 50V (CNTRL T7) D0621 4813833C02 DUAL SOT MMBD6100
C0231 2113743B29 1 uF 10% 16V Voice storage only C0504 2113741F17 470pF 50V D0651 4813833C02 DUAL SOT MMBD6100
C0232 2113743E20 100nF 16V C0352 2113743E07 22nF 16V C0505 2113743L09 470pF 10% (CNTRL T6) D0660 4813833C02 DUAL SOT MMBD6100
C0234 2113743E20 100nF 16V Voice storage only C0505 2113741F17 470pF 50V (CNTRL T7) D0661 4813833C02 DUAL SOT MMBD6100
C0235 2113743E07 22nF 16V C0353 2311049A97 TANT CHIP 33 uF 16 C0506 2113743L09 470pF 10% (CNTRL T6) E0271 2484657R01 Ferrite Bead
C0236 2113743E10 .033uF 10% Voice storage only C0506 2113741F17 470pF 50V (CNTRL T7) E0272 2484657R01 Ferrite Bead
C0241 2113743E20 100nF 16V C0354 2113743E20 100nF 16V C0508 2113743L09 470pF 10% (CNTRL T6) E0631 2484657R01 Ferrite Bead
C0243 2113740F51 100pF 5% 50V Voice storage only C0508 2113741F17 470pF 50V (CNTRL T7) F0401 6580542Z01 3A 24V
C0244 2113743E20 100nF 16V C0421 2113743N48 82.0 pF 5% C0509 2113743L09 470pF 10% (CNTRL T6) J0401 0902636Y02 CONN FLEX 12 PIN
C0245 2113743E20 100nF 16V C0422 2113741F17 470pF 50V C0509 2113741F17 470pF 50V (CNTRL T7) J0451 0902636Y01 CONN FLEX SIDE ENTRY
C0246 2113741F49 10nF 50V C0423 2113741F17 470pF 50V C0510 2113741F17 470pF 50V J0501 0986105B01 CONN SMD 20 PIN
C0251 2113743E20 100nF 16V C0426 2113743L09 470 pF 10% C0511 2113743L09 470pF 10% (CNTRL T6) J0551 0905505Y04 CONN ZIF HORIZONTAL
Used in CNTRL T7 only C0427 2113743L09 470 pF 10% C0511 2113741F17 470pF 50V (CNTRL T7) J0552 0905505Y03 CONN ZIF 18PIN
C0252 2311049A07 1uF 10% 16V C0428 2113743N48 82.0 pF 5% C0512 2113743L09 470pF 10% (CNTRL T6) J0601 0986165B01 DC PWR CONN
C0254 2113743E20 100nF 16V C0429 2113743L09 470 pF 10% C0512 2113741F17 470pF 50V (CNTRL T7) Q0110 4880048M01 NPN DIG 47k/47k
C0255 2113743E20 100nF 16V C0430 2113741F17 470pF 50V C0513 2113741F17 470pF 50V Q0151 4880048M01 NPN DIG 47k/47k
C0256 2113740F51 100pF 5% 50V C0431 2113741F17 470pF 50V C0514 2113743L09 470pF 10% (CNTRL T6) Q0171 4880048M01 NPN DIG 47k/47k
C0261 2113743E20 100nF 16V C0441 2113743L09 470 pF 10% C0514 2113741F17 470pF 50V (CNTRL T7) Q0173 4880052M01 NPN DRLNGTN MXTA
C0262 2113740F49 82pF 5% 50V NP0 C0442 2113743L09 470 pF 10% C0515 2113743L09 470pF 10% (CNTRL T6) Q0177 4880048M01 NPN DIG 47k/47k
C0265 2113743E20 100nF 16V C0445 2113743L09 470 pF 10% C0515 2113741F17 470pF 50V (CNTRL T7) Q0181 4880048M01 NPN DIG 47k/47k
C0267 2113741F49 10nF 50V C0446 2113743L09 470 pF 10% C0516 2113741F49 10nF 50V Q0183 4880048M01 NPN DIG 47k/47k
C0271 2113741F49 10nF 50V C0447 2113743L09 470 pF 10% C0517 2113743N48 82.0 pF 5% Q0185 4880048M01 NPN DIG 47k/47k
C0272 2113743E20 100nF 16V C0448 2113743L09 470 pF 10% C0518 2113743L09 470pF 10% (CNTRL T6) Q0271 4813824A10 NPN 40V .2A
C0273 2113741F37 3.3nF 50V C0449 2113743L09 470 pF 10% C0518 2113741F17 470pF 50V (CNTRL T7) Q0641 4880048M01 NPN DIG 47k/47k
C0275 2311049A99 47uF 20% 10V C0470 2113743L09 470 pF 10% C0541 2311049A05 470nF 10% 25V Q0661 4805921T02 DUAL ROHM FMC2 RH
C0276 2113741F25 1nF 50V X7R C0471 2113743N48 82.0 pF 5% C0542 2311049A99 47uF 20% 10V Q0662 4813824A10 NPN 40V .2A B=50-150
C0277 2113741F25 1nF 50V X7R C0472 2113743N48 82.0 pF 5% C0591 2113743E20 100nF 16V Q0663 4880048M01 NPN DIG 47k/47k
C0290 2311049C01 10uF (only Low Band) C0473 2113743N48 82.0 pF 5% C0592 2113743E20 100nF 16V Q0681 4880052M01 NPN DRLNGTN MXTA
C0291 2311049C01 10uF (only Low Band) C0474 2113743L09 470 pF 10% C0593 2113743E20 0.1uF, 0662057B47, 0 Kohm R0101 0662057A73 10k 1/16W 5%
C0292 2311049C01 10uF (only Low Band) C0476 2113743L09 470 pF 10% resistor for LS+ models R0102 0662057A65 4700 1/16W 5%
6881091C63-A
Chapter 3: 3-28 Controller T6/T7/T9 Schematics and Parts Lists

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
R0104 0662057A73 10k 1/16W 5% R0253 0662057A97 100k 1/16W R0467 0662057M26 10 5% 20X40 U0301 5109152M01 EEPROM ANALOG
R0105 0662057A97 100k 1/16W R0254 0662057A73 10k 1/16W 5% R0468 0662057M26 10 5% 20X40 (CNTRL T6) ISD33120EI
R0106 0662057B47 0 1/16W (CNTRL T7 only) R0468 0662057A97 100k 1/16W (CNTRL T7) Voice storage only
Voice storage only R0255 0662057A73 10k 1/16W 5% R0481 0662057B47 0 1/16W U0331 5186204B01 BuFFER/DRIVER
R0108 0662057A57 2200 1/16W 5% (CNTRL T7 only) R0482 0662057B47 0 1/16W 74AHCT1G125
R0111 0662057B47 0 1/16W 0306 R0256 0662057A97 100k 1/16W R0510 0662057A65 4700 1/16W 5% Voice storage only
R0113 0662057A73 10k 1/16W 5% (CNTRL T7 only) R0511 0662057A97 100k 1/16W U0341 5180932W01 LINEAR IC OP AMP
R0114 0662057A73 10k 1/16W 5% R0257 0662057A57 2200 1/16W 5% Voice storage only
R0512 0662057A77 15k 1/16W 5%
R0115 0662057A73 10k 1/16W 5% (CNTRL T7 only) U0342 5105750U28 SNGL ANALOG SWITCH
R0525 0662057A97 100k 1/16W
R0261 0662057A73 10k 1/16W 5% Voice storage only
R0117 0662057A63 3900 1/16W 5% R0529 0662057A89 47k 1/16W 5%
R0262 0662057A97 100k 1/16W U0351 5102463J40 REGULATOR, 3.3V
R0121 0662057A97 100k 1/16W R0530 0662057B47 0 1/16W
R0265 0662057A82 24k 1/16W 5% Voice storage only
R0131 0662057B46 10.0 MEG OHMS 5% R0531 0662057A43 560 1/16W 5%
R0267 0662057A89 47k 1/16W 5% U0611 5183308X01 ADJ VLTG REG LM2941
R0132 0662057B10 330k 1/16W 5% R0533 0662057B47 0 1/16W
R0268 0662057A73 10k 1/16W 5% TO263
R0151 0662057A82 24k 1/16W 5% R0535 0662057A49 1k 1/16W 5%
R0269 0662057A41 470 1/16W 5% U0641 5183308X01 ADJ VLTG REG LM2941
R0152 0662057A82 24k 1/16W 5% R0537 0662057A33 220 1/16W 5% TO263
R0170 0662057A73 10k 1/16W 5% R0273 0662057A82 24k 1/16W 5% R0538 0662057A33 220 1/16W 5% U0651 5113816A07 REG 5V POS 500MA
R0171 0662057A65 4700 1/16W 5% R0275 0662057A73 10k 1/16W 5% R0539 0662057A65 4700 1/16W 5% MC78M05
R0172 0662057A73 10k 1/16W 5% R0276 0662057A77 15k 1/16W 5% R0541 0662057A83 27k 1/16W 5% U0652 5113815A02 MC33064
R0173 0662057A65 4700 1/16W 5% R0323 0662057A79 18k 1/16W 5% R0543 0662057A97 100k 1/16W VR0151 4813830A15 5.6V 5% 225mW
R0174 0662057A73 10k 1/16W 5% Voice storage only (CNTRL T7 only) VR0501 4805656W09 ZENER QUAD MMQA20VT1
R0175 0662057A73 10k 1/16W 5% R0324 0662057A79 18k 1/16W 5% R0591 0662057A82 24k 1/16W 5%
Voice storage only VR0503 4805656W09 ZENER QUAD MMQA20VT1
R0176 0662057A84 30k 1/16W 5% R0592 0662057A01 10 1/16W 5% VR0504 4813830A40 SOC23 AUTO SDN
R0331 0662057A73 10k 1/16W 5%
R0177 0662057A65 4700 1/16W 5% R0593 0662057A97 100k 1/16W VR0505 4805656W09 ZENER QUAD MMQA20VT1
Voice storage only
R0178 0662057A89 47k 1/16W 5% (CNTRL T7 only) VR0509 4813830A40 SOC23 AUTO SDN
R0332 0662057A73 10k 1/16W 5%
R0179 0662057A89 47k 1/16W 5% R0611 0662057A91 56K 1/16W VR0510 4813830A40 SOC23 AUTO SDN
Voice storage only
R0181 0662057A65 4700 1/16W 5% R0612 0662057A65 4700 1/16W VR0537 4813830A15 5.6V 5% 225mW
R0333 0662057A73 10k 1/16W 5%
R0182 0662057A89 47k 1/16W 5% R0621 0662057A82 24k 1/16W VR0541 4813830A27 14V 5% 225MW
Voice storage only
R0183 0662057A65 4700 1/16W 5% R0641 0662057A73 10k 1/16W VR0601 4813832C77 TRANS SUP. 24V HIGH
R0335 0662057B02 150k 1/16W
R0184 0662057A89 47k 1/16W 5% Voice storage only R0642 0660076E70 FILM 7500 POWER
R0185 0662057A65 4700 1/16W 5% R0341 0662057A73 10k 1/16W 5% R0643 0660076E51 FILM 1200 VR0621 4813830A15 5.6V 5% 225mW
R0186 0662057A89 47k 1/16W 5% Voice storage only R0651 0662057A01 10 1/16W 5% Y0131 4880113R19 CRYSTAL 38.4KHz
R0201 0662057A25 100 1/16W 5% R0342 0662057A55 1800 1/16W 5% R0652 0662057A01 10 1/16W 5%
R0202 0662057A43 560 1/16W 5% Voice storage only R0661 0662057A49 1k 1/16W 5%
R0203 0662057A25 100 1/16W 5% R0343 0662057B47 0 1/16W R0662 0662057B02 150k 1/16W * Motorola Depot Servicing only
R0204 0662057A43 560 1/16W 5% Voice storage only R0671 0662057A84 30k 1/16W 5%
Reference designators with an asterisk indicate
R0205 0662057A73 10k 1/16W 5% R0344 0662057A91 56K 1/16W 5% R0672 0662057A73 10k 1/16W 5%
components which are not field-replaceable
R0206 0662057A73 10k 1/16W 5% Voice storage only R0681 0662057A79 18k 1/16W 5%
because they need to be calibrated with
R0207 0662057A57 2200 1/16W 5% R0345 0662057A66 5100 1/16W 5% R0682 0662057A93 68k 1/16W 5%
Voice storage only
specialized factory equipment after installation.
R0208 0662057A57 2200 1/16W 5% U0101 5102226J56 MICRO PROCESSOR
R0346 0662057A89 47k 1/16W 5% MC68HC1 1FLO
Radios in which these parts have been replaced in
R0211 0660076E70 FILM 7500
Voice storage only * U0111 5102463J64 EEPROM X25128-2.7 SO8
the field will be off frequency at temperature
R0212 0660076E70 FILM 7500
R0347 0662057A89 47k 1/16W 5% * U0121 5186137B01 512KX8 FLASH ROM
extremes.
R0221 0662057A82 24k 1/16W 5%
R0222 0662057A82 24k 1/16W 5% Voice storage only (AT49BV020)
R0223 0662057A84 30k 1/16W 5% R0401 0662057A33 220 1/16W U0122 5185963A21 32K x 8 SRAM
R0224 0662057A71 8200 1/16W 5% R0407 0662057M26 10 5% 20X40 U0141 5113805A30 10F8 DCDR/REMUX
R0228 0662057B47 0 1/16W R0408 0662057A25 100 1/16W 5% 74HC138
R0229 0662057A01 10 1/16W 5% R0409 0662057M26 10 5% 20X40 U0211 5183222M49 QUAD OPAMP __3403
R0241 0662057A89 47k 1/16W 5% R0412 0662057B47 0 1/16W U0221 5185130C53 ASFICCMP 0.5MM TQFP
R0242 0662057B47 0 1/16W R0441 0662057B47 0 1/16W U0251 5113806A20 MUX/DEMUX,TRIPLE 2-CH
R0251 0662057A89 47k 1/16W 5% R0442 0662057A49 1k 1/16W 5% U0271 5109699X01 AUDIO PA TDA1519C
Used in CNTRL T7 only
R0252 0662057A91 56K 1/16W 5%

6881091C63-A
Controller T6/T7/T9 Schematics and Parts Lists Chapter 3: 3-29

Controller T9 Parts List Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C0290 2311049C01 10uF (only Low Band) C0470 2113743L09 470 pF 10% C0601 2113741F17 470pF 50V
Ref Part No.
C0291 2311049C01 10uF (only Low Band) C0471 2113743N48 82.0 pF 5% C0603 2380090M24 LYT 10uF 50V 20%
C0101 2113740F51 100pF 5% 50V C0292 2311049C01 10uF (only Low Band) C0472 2113743N48 82.0 pF 5% C0611 2311049C06 CP 22uF 20% 35V
C0107 2113741F25 1nF 50V C0293 2311049C01 10uF (only Low Band) C0473 2113743N48 82.0 pF 5% C0612 2113743E20 100nF 16V
C0112 2113743E20 100nF 16V C0301 2311049A07 1uF 10% 16V C0474 2113743L09 470 pF 10% C0622 2311049A99 CP 47uF 20%
C0121 2113743E20 100nF 16V Voice storage only C0476 2113743L09 470 pF 10% C0641 2113741F17 470pF 50V
C0122 2113743E20 100nF 16V C0302 2113743E20 100nF 16V C0477 2113743L09 470 pF 10% C0644 2311049A97 CHIP 33 uF
C0131 2113740F35 22pF 5% 50V Voice storage only C0478 2113743L09 470 pF 10% C0645 2113743E20 100nF 16VD
C0132 2113740F35 22pF 5% 50V C0303 2113740F51 100pF 5% 50V C0482 2113743L09 470 pF 10% C0652 2311049A97 CHIP 33 uF 16
C0141 2113743E20 100nF 16V Voice storage only
C0483 2113743L09 470 pF 10% C0654 2311049A57 CP 10uF 10% 16V
C0151 2113741F49 10nF 50V C0304 2113743E20 100nF 16V
C0484 2113741F17 470pF 50V C0655 2113743E20 100nF 16V
C0201 2311049A57 10uF 10% 16V Voice storage only
C0485 2113743L09 470 pF 10% C0661 2311049C05 CP 47uF 10% 16V
C0202 2311049A57 10uF 10% 16V C0305 2113743E20 100nF 16V
Voice storage only C0486 2113743L09 470 pF 10% C0662 2113741F49 10nF 50V
C0204 2113743E20 100nF 16V C0487 2113743L09 470 pF 10% C0663 2113743E20 100nF 16V
C0324 2113743E20 100nF 16V
C0212 2311049A57 10uF 10% 16V C0488 2113743L09 470 pF 10% C0671 2113743E20 100nF 16V
Voice storage only
C0221 2113743E20 100nF 16V C0490 2113743L09 470 pF 10% C0681 2113743E20 100nF 16V
C0331 2113743E20 100nF 16V
C0222 2113743E20 100nF 16V Voice storage only C0491 2113743L09 470 pF 10% D0101 4813825A05 CHIP SCHOTTKY
C0223 2113743E20 0.1uF, 0662057B47, 0 Kohm C0341 2311049A07 TANT CP 1uF 10% 16V C0492 2113743L09 470 pF 10% D0151 4813833C02 DUAL SOT MMBD6100
resistor for LS+ models Voice storage only C0493 2113743L09 470 pF 10% D0179 4813833C02 DUAL SOT MMBD6100
C0224 2113740F51 100pF 5% 50V C0342 2113743E20 100nF 16V C0494 2113743L09 470 pF 10% D0301 4802245J47 SCHOTTKY BARRIER
C0225 2113743E20 100nF 16V Voice storage only (RB471E)
C0495 2113743L09 470 pF 10%
C0226 2113743E20 100nF 16V C0343 2113743E20 100nF 16V Voice storage only
C0496 2113743L09 470 pF 10%
C0228 2311049A56 4.7uF 10% 16V Voice storage only D0621 4813833C02 DUAL SOT MMBD6100
C0497 2113743L09 470 pF 10%
C0231 2113743B29 1 uF 10% 16V C0344 2113743E20 100nF 16V D0651 4813833C02 DUAL SOT MMBD6100
Voice storage only C0499 2113743L09 470 pF 10%
C0232 2113743E20 100nF 16V D0660 4813833C02 DUAL SOT MMBD6100
C0351 2113743E20 100nF 16V C0501 2113741F49 10nF 50V
C0234 2113743E20 100nF 16V D0661 4813833C02 DUAL SOT MMBD6100
Voice storage only C0502 2113741F17 470pF 50V
C0235 2113743E07 22nF 16V E0271 2484657R01 Ferrite Bead
C0352 2113743E07 22nF 16V C0503 2113741F17 470pF 50V
C0236 2113743E10 .033uF 10% E0272 2484657R01 Ferrite Bead
Voice storage only C0504 2113741F17 470pF 50V
C0241 2113743E20 100nF 16V E0631 2484657R01 Ferrite Bead
C0353 2311049A97 TANT CHIP 33 uF 16 C0505 2113741F17 470pF 50V
C0243 2113740F51 100pF 5% 50V Voice storage only F0401 6580542Z01 3A 24V
C0506 2113741F17 470pF 50V
C0244 2113743E20 100nF 16V C0354 2113743E20 100nF 16V J0401 0902636Y02 CONN FLEX 12 PIN
C0508 2113741F17 470pF 50V
C0245 2113743E20 100nF 16V Voice storage only J0451 0902636Y01 CONN FLEX SIDE ENTRY
C0509 2113741F17 470pF 50V
C0246 2113741F49 10nF 50V C0421 2113743N48 82.0 pF 5% J0501 0986105B01 CONN SMD 20 PIN
C0510 2113741F17 470pF 50V
C0251 2113743E20 100nF 16V C0422 2113741F17 470pF 50V J0551 0905505Y04 CONN ZIF HORIZONTAL
C0511 2113741F17 470pF 50V
C0252 2311049A07 1uF 10% 16V C0423 2113741F17 470pF 50V J0552 0905505Y03 CONN ZIF 18PIN
C0512 2113741F17 470pF 50V
C0254 2113743E20 100nF 16V C0426 2113743L09 470 pF 10% J0601 0986165B01 DC PWR CONN
C0513 2113741F17 470pF 50V
C0255 2113743E20 100nF 16V C0427 2113743L09 470 pF 10% Q0110 4880048M01 NPN DIG 47k/47k
C0514 2113741F17 470pF 50V
C0256 2113740F51 100pF 5% 50V C0428 2113743N48 82.0 pF 5% Q0151 4880048M01 NPN DIG 47k/47k
C0515 2113741F17 470pF 50V
C0261 2113743E20 100nF 16V C0429 2113743L09 470 pF 10% Q0171 4880048M01 NPN DIG 47k/47k
C0516 2113741F49 10nF 50V
C0262 2113740F49 82pF 5% 50V NP0 C0430 2113741F17 470pF 50V Q0173 4880052M01 NPN DRLNGTN MXTA
C0517 2113743N48 82.0 pF 5%
C0265 2113743E20 100nF 16V C0431 2113741F17 470pF 50V Q0177 4880048M01 NPN DIG 47k/47k
C0518 2113741F17 470pF 50V
C0267 2113741F49 10nF 50V C0441 2113743L09 470 pF 10% Q0181 4880048M01 NPN DIG 47k/47k
C0541 2311049A05 470nF 10% 25V
C0271 2113741F49 10nF 50V C0442 2113743L09 470 pF 10% Q0183 4880048M01 NPN DIG 47k/47k
C0542 2311049A99 47uF 20% 10V
C0272 2113743E20 100nF 16V C0445 2113743L09 470 pF 10% Q0185 4880048M01 NPN DIG 47k/47k
C0560 2113743L17 1nF 10%
C0273 2113741F37 3.3nF 50V C0446 2113743L09 470 pF 10% Q0271 4880214G02 NPN 40V .2A
C0591 2113743E20 100nF 16V
C0275 2311049A99 47uF 20% 10V C0447 2113743L09 470 pF 10% Q0641 4880048M01 NPN DIG 47k/47k
C0592 2113743E20 100nF 16V
C0276 2113741F25 1nF 50V X7R C0448 2113743L09 470 pF 10% Q0661 4805921T02 DUAL ROHM FMC2 RH
C0593 2113743E20 0.1uF, 0662057B47, 0 Kohm
C0277 2113741F25 1nF 50V X7R C0449 2113743L09 470 pF 10% resistor for LS+ models Q0662 4880214G02 NPN 40V .2A

6881091C63-A
Chapter 3: 3-30 Controller T6/T7/T9 Schematics and Parts Lists

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
Q0663 4880048M01 NPN DIG 47k/47k R0222 0662057A82 24k 1/16W 5% R0401 0662057A33 220 1/16W * U0121 5186137B01 512KX8 FLASH ROM
Q0681 4880052M01 NPN DRLNGTN MXTA R0223 0662057A84 30k 1/16W 5% R0407 0662057M26 10 5% 20X40 (AT49BV020)
R0101 0662057A73 10k 1/16W 5% R0224 0662057A71 8200 1/16W 5% R0408 0662057A25 100 1/16W 5% U0122 5185748L01 32K x 8 SRAM
R0102 0662057A65 4700 1/16W 5% R0228 0662057B47 0 1/16W R0409 0662057M26 10 5% 20X40 U0141 5113805A30 10F8 DCDR/REMUX
R0103 0662057A01 10 1/16W 5% R0229 0662057A01 10 1/16W 5% R0412 0662057B47 0 1/16W 74HC138
R0104 0662057A73 10k 1/16W 5% R0241 0662057A89 47k 1/16W 5% R0441 0662057B47 0 1/16W U0211 5183222M49 QUAD OPAMP __3403
R0105 0662057A97 100k 1/16W R0242 0662057B47 0 1/16W R0442 0662057A49 1k 1/16W 5% U0221 5185130C53 ASFICCMP 0.5MM TQFP
R0106 0662057B47 0 1/16W R0251 0662057A89 47k 1/16W 5% R0467 0662057M26 10 5% 20X40 U0251 5184704M60 MUX/DEMUX,TRIPLE 2-CH
Voice storage only R0252 0662057A91 56K 1/16W 5% R0468 0662057A97 100k 1/16W U0271 5109699X01 AUDIO PA TDA1519C
R0108 0662057A57 2200 1/16W 5% R0253 0662057A97 100k 1/16W R0481 0662057B47 0 1/16W U0301 5109152M01 EEPROM ANALOG
R0111 0662057B47 0 1/16W 0306 ISD33120EI
R0254 0662057A73 10k 1/16W 5% R0482 0662057B47 0 1/16W
Voice storage only
R0113 0662057A73 10k 1/16W 5% R0255 0662057A73 10k 1/16W 5% R0510 0662057A65 4700 1/16W 5%
U0331 5186204B01 BuFFER/DRIVER
R0114 0662057A73 10k 1/16W 5% R0256 0662057A97 100k 1/16W R0511 0662057A97 100k 1/16W 74AHCT1G125
R0115 0662057A73 10k 1/16W 5% R0257 0662057A57 2200 1/16W 5% R0512 0662057A77 15k 1/16W 5% Voice storage only
R0117 0662057A63 3900 1/16W 5% R0261 0662057A73 10k 1/16W 5% R0525 0662057A97 100k 1/16W U0341 5180932W01 LINEAR IC OP AMP
R0121 0662057A97 100k 1/16W R0262 0662057B08 270k 1/16W R0529 0662057A89 47k 1/16W 5% Voice storage only
R0131 0662057B46 10.0 MEG OHMS 5% R0265 0662057A82 24k 1/16W 5% R0530 0662057A81 22k 1/16W 5% U0342 5105750U28 SNGL ANALOG SWITCH
R0132 0662057B10 330k 1/16W 5% R0267 0662057A89 47k 1/16W 5% R0531 0662057A43 560 1/16W 5% Voice storage only
R0151 0662057A82 24k 1/16W 5% R0268 0662057A73 10k 1/16W 5% R0533 0662057B47 0 1/16W U0351 5102463J40 REGULATOR, 3.3V
R0152 0662057A82 24k 1/16W 5% Voice storage only
R0269 0662057A41 470 1/16W 5% R0535 0662057A49 1k 1/16W 5%
R0170 0662057A73 10k 1/16W 5% U0611 5183308X01 ADJ VLTG REG LM2941
R0273 0662057A82 24k 1/16W 5% R0537 0662057A33 220 1/16W 5%
TO263
R0171 0662057A65 4700 1/16W 5% R0275 0662057A73 10k 1/16W 5% R0538 0662057A33 220 1/16W 5%
U0641 5183308X01 ADJ VLTG REG LM2941
R0172 0662057A73 10k 1/16W 5% R0276 0662057A77 15k 1/16W 5% R0539 0662057A65 4700 1/16W 5% TO263
R0173 0662057A65 4700 1/16W 5% R0323 0662057A79 18k 1/16W 5% R0541 0662057A83 27k 1/16W 5% U0651 5113816A07 REG 5V POS 500MA
R0174 0662057A73 10k 1/16W 5% Voice storage only R0543 0662057A97 100k 1/16W MC78M05
R0175 0662057A73 10k 1/16W 5% R0324 0662057A79 18k 1/16W 5% R0555 0662057A25 100 1/16W 5% U0652 5113815A02 MC33064
R0176 0662057A84 30k 1/16W 5% Voice storage only R0556 0662057A25 100 1/16W 5% VR0151 4813830A15 5.6V 5% 225mW
R0177 0662057A65 4700 1/16W 5% R0331 0662057A73 10k 1/16W 5% R0591 0662057A82 24k 1/16W 5% VR0501 4805656W09 ZENER QUAD MMQA20VT1
R0178 0662057A89 47k 1/16W 5% Voice storage only
R0592 0662057A01 10 1/16W 5% VR0503 4805656W09 ZENER QUAD MMQA20VT1
R0179 0662057A89 47k 1/16W 5% R0332 0662057A73 10k 1/16W 5%
R0593 0662057A97 100k 1/16W VR0504 4813830A40 SOC23 AUTO SDN
Voice storage only
R0181 0662057A65 4700 1/16W 5% R0611 0662057A91 56k 1/16W VR0505 4805656W09 ZENER QUAD MMQA20VT1
R0333 0662057A73 10k 1/16W 5%
R0182 0662057A89 47k 1/16W 5% R0612 0662057A65 4700 1/16W VR0509 4813830A40 SOC23 AUTO SDN
Voice storage only
R0183 0662057A65 4700 1/16W 5% R0621 0662057A82 24k 1/16W VR0510 4813830A40 SOC23 AUTO SDN
R0335 0662057B02 150k 1/16W
R0184 0662057A89 47k 1/16W 5% Voice storage only R0641 0662057A73 10k 1/16W VR0537 4813830A15 5.6V 5% 225mW
R0185 0662057A65 4700 1/16W 5% R0341 0662057A73 10k 1/16W 5% R0642 0660076E70 FILM 7500 VR0541 4813830A27 14V 5% 225MW
R0186 0662057A89 47k 1/16W 5% Voice storage only R0643 0660076E51 FILM 1200 VR0601 4813832C77 TRANS SUP. 24V HIGH
R0201 0662057A25 100 1/16W 5% R0342 0662057A55 1800 1/16W 5% R0651 0662057A01 10 1/16W 5% POWER
R0202 0662057A43 560 1/16W 5% Voice storage only R0652 0662057A01 10 1/16W 5% VR0621 4813830A15 5.6V 5% 225mW
R0203 0662057A25 100 1/16W 5% R0343 0662057B47 0 1/16W R0661 0662057A49 1k 1/16W 5% Y0131 4880113R19 CRYSTAL 38.4KHz
R0204 0662057A43 560 1/16W 5% Voice storage only
R0662 0662057B02 150k 1/16W
R0205 0662057A73 10k 1/16W 5% R0344 0662057A91 56K 1/16W 5%
R0671 0662057A84 30k 1/16W 5% * Motorola Depot Servicing only
Voice storage only
R0206 0662057A73 10k 1/16W 5% R0672 0662057A73 10k 1/16W 5%
R0345 0662057A66 5100 1/16W 5% Reference designators with an asterisk indicate
R0207 0662057A57 2200 1/16W 5% R0681 0662057A79 18k 1/16W 5%
Voice storage only components which are not field-replaceable
R0208 0662057A57 2200 1/16W 5% R0682 0662057A93 68k 1/16W 5%
R0346 0662057A89 47k 1/16W 5% because they need to be calibrated with
R0211 0660076E70 FILM 7500 Voice storage only U0101 5102226J56 MICRO PROCESSOR specialized factory equipment after installation.
R0212 0660076E70 FILM 7500 R0347 0662057A89 47k 1/16W 5% MC68HC1 1FLO Radios in which these parts have been replaced in
R0221 0662057A82 24k 1/16W 5% Voice storage only * U0111 5102463J64 EEPROM X25128-2.7 SO8 the field will be off frequency at temperature
extremes.
6881091C63-A
Controller T11 Schematics and Parts Lists Chapter 3: 3-31

5.0 Controller T11 Schematics and Parts Lists


J0601-1 PASUPVLTG
J0601-2
J0601-3 VR0601 C0601
470pF U0611

LM2941
4 5
VIN VOUT EXT_SWB+
2 1
ON_OFF ADJ C0611 C0612

GND1
GND2
C0603 R0611
10uF 56K
22uF 0.1uF

3
6
R0612
4.7K

E0631
57R01
FLT_A+
D0621
R0621

24K VSTBY
VR0621

C0621 C0622
470pF 47uF
NU

U0641
LM2941
4 5
VIN VOUT 9V3
2 1
ON_OFF ADJ C0644 C0645 5VD
C0641 R0641 R0642

GND1
GND2
470pF 10K 7.5K U0653
33uF 0.1uF MC33464N-45ATR NP

3
6
2
R0651 RESET

GND
U0651
D0651 MC78M05
10
R0643 NU 3
1.2K 1 3
R0652 IN OUT

GND
U0652
47K C0651 C0654 MC33064
10 C0655
Q0641 2 0.1uF 2 1
0.1uF C0652 10uF INPUT RESET RESET
47K 33uF
NU 6
NC3
7
NC1 NC4

GND
5 8
NC2 NC5
4
Q0681

IN_5V_RF_REG

R0681
18K

D0660
C0681 R0682
0.1uF 68K
ON_OFF_CONTROL Q0661

INT_SWB+
D0661
DC_POWER_ON R0661
C0662 R0671
.01uF 30K
IGNITION_CONTROL 1K C0661
47uF
BATTERY_VOLTAGE

C0671
R0672 VR0671
10K NU
R0662 0.1uF
150K Q0663
47K TP0661
Q0662
47K
EMERGENCY_CONTROL

C0663
0.1uF

FL0830679O

Controller T11 Schematic Diagram - Supply Voltage

6881091C63-A
Chapter 3: 3-32 Controller T11 Schematics and Parts Lists

9V3 9V3

R0201
100 R0203 R0211 C0211
100 0.1uF C0256
R0202 R0204 7.5K
NU 100pF
560 560

VAG
C0202 R0256
C0201
5V_RF
10uF 10uF R0212 C0212 100K
TP0221 10uF
7.5K FLAT_TX_RTN 9V3
R0254
C0204 10K 13 4
R0205
14
INT_MIC
12
10K C0203 11
0.1uF

2200pF
R0207
2.2K U0211-4 Check PIN Values on IC
MC3403
NU VS_MIC R0255
10K
R0206
EXT_MIC
10K C0205
R0208
5V_RF
2.2K
2200pF MODIN
R0220 NU
8.2K
VS_AUDSEL
NU

TX_AUD_RTN 16_8MHZ

TX_AUD_SND RX_ADAPT
C0243
100pF C0251
RX_AUD_RTN R0257 C0253
0.1uF 100pF
R0221 C0221 2.2K
TP0222 NU
5V_RF 0.1uF 5VD
24K
R0222 R0223
24K 30K R0253
R0224 R0225 U0251

16
8.2K 8.2K MC14053B
100K

VCC
NU R0251 6
47K EN 9V3
C0222 12 C0252
URX_SND X0
0.1uF 14 6 4
R0252 X
C0223 13 11 7
FLAT_RX_SND X1 A RX_FLAT_FILTERED_AUDIO
0.1uF C0254 2 1uF 5
56K Y0 VAG 11
R0229 0.1uF 15
10 Y U0211-2
C0255 1 10 MC3403
5V_RF Y1 B
R0226 0.1uF 5
C0224 C0225 C0226 5V_RF Z0
1MEG 4
C0227 NU C0228 Z

39
48
47
46
45
44
43
42
41
40

38
37
0.1uF 4.7uF 3 9
100pF 0.1uF 0.1uF Z1 C

AUXTN

GND
RXRTN

AUDIO
TXSND

MOD
RXSND
VDDRC

GCB4
GCB5
MICEXT

MICINT
GNDRC

VEE
DISCAUDIO R0242 C0262
NU R0227 0 82pF
1MEG 1

7
36
R0228 NU VDDA TXRTN
2 35
DISC GCB3
3 34 R0262
0 GNDA CLK168 C0242
4 33 0.1uF 270K
PA_PWR_SET DACU VDDD
5 32
MOSBIAS_3 DACR U0221 VDDCP C0265 9V3
6 31 C0266
MOSBIAS_2 DACG 63A53 GNDD C0261 R0261
7 NU 0.1uF 9 4
GNDD0 30 0.1uF NU
VOX
8 29 8
PLCAP F1200 0.1uF 10K HANDSET_AUDIO
9 28 10
SQIN SYN R0266 VAG 11 U0211-3
10 27 R0265
UIO VDDSYN 5V_RF 24K C0267 R0267 MC3403
11 26 24K .01uF 47K
C0237 C0232 C0236 C0233 C0231 VDDDAC NC NU
12 25
SQCAP PLCAP2

GNDSYN
C0241
CHACT
SQDET

2.2uF 0.1uF .033uF 0.22uF 1uF Parts used only in Low Band Models
GCB2
GCB1
GCB0

LCAP
DATA
HSIO
LSIO

CSX 0.1uF R0268


NU NU CLK 10K
FLT_A+
21
22
23
24
20
13
14
15
16
17
18
19

C0271 C0290 C0291 C0292 C0293


5V_RF 5V_RF C0244 9V3
D0201 0.1uF .01uF 10uF 10uF 10uF 10uF
5V_RF R0269 C0272
NU 2 4 MC3403 0.1uF
C0234 C0235 470
5 1 1
3
0.1uF .022uF VAG 11
4 U0211-1 U0271
C0245 TDA1519C

7
C0273
3 2 C0276 E0271

VCC
C0246 0.1uF 3300pF
1000pF 57R01
9 4
5VD 5VD .01uF INV OUT1 SPKR+
R0241 1
R0273 NINV
47K 3
DC_POWER_ON 24K RR
8 6
NOISE_BLNKR INT_SWB+ M_SS OUT2 SPKR-
CH_ACT

GND1

GND2
5VD C0277 E0272
R0276 1000pF 57R01
R0274 15K

5
10K
NU
C0275
R0275
47uF

10K Q0271
C0274
GP2_OUT

0.1uF
DATA
CSX

NU
CLK

7 8 9
11
SPI(0:10)
GPIO(0:13)
CH_ACT
SQ_DET

F1200
HSIO
LSIO
VOX

SYN

7 5 4 6 3 1 2

CNTLR_AUDIO(0:7)

FL0830680O

Controller T11 Schematic Diagram - Audio


6881091C63-A
Controller T11 Schematics and Parts Lists Chapter 3: 3-33

RSSI RSSI
J0451 R0441 CH_ACT CH_ACT
J0401 EXPANSION BOARD C0449 C0448 C0447 C0446 C0445 C0443 C0442 C0441 0 5VD
R0442 5VD
CONTROL HEAD 18-PIN CONNECTOR 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF FLT_A+ FLT_A+
C0427 C0426 C0423 C0422 C0421 R0401 1K
12-PIN CONNECTOR NU
470pF 470pF 470pF 470pF 82pF 220 DIG_IN_6 WITHWAKEUP J0451-1 1 GP6_IN_ACC10 SPKR- SPKR-
SCI_TX J0401-1 1 SCI_TX EXP2_CS J0451-2 2 EXP2_CS SPKR+ SPKR+
SPEAKER+ J0401-2 2 SPKR+ NC J0451-3 3 NC DISCAUDIO ISCAUDIO
SPEAKER- J0401-3 3 SPKR- GND J0451-4 4 GROUND HANDSET_AUDIO HANDSET_AUDIO
GROUND J0401-4 4 GROUND OPT_PTT J0451-5 5 OPT_PTT
EXT_BD_PTT
EXP_BD_PT T J0401-5 5 GP1_IN_ACC3 RDY J0451-6 6 RDY
5VD J0401-6 6 5VD OPT_CS J0451-7 7 OPT_CS VS_MIC VS_MIC
R0407 INT_MIC INT_MIC
HANSET_AUDIO J0401-7 7 HANDSET_AUDIO DIG_IN_OUT_4 J0451-8 8 GP4_IN_OUT_ACC8
10 R0408 EXT_MIC EXT_MIC
BUS+ J0401-8 8 BUS+ EXP1_CS J0451-9 9 EXP1_CS
R0409 100 ON_OFF_CONTROL ON_OFF_CONTROL
INT_MIC J0401-9 9 INT_MIC EXP_BD_REQ J0451-10 10 EXP_BD_REQ
10 FLAT_TX_RTN FLAT_TX_RTN
FLT_A+ J0401-10 F0401 CLK J0451-11 11 SPI_CLK
ON_OFF_CONTROL J0401-11 10 FLT_A+ MISO J0451-12 12 SPI_MISO EXP_BD_REQ EXP_BD_REQ
NC J0401-12 3A DATA J0451-13 13 SPI_DATA RDY RDY
J0451-14 EXT_BD_PTT GP1_IN_ACC3 GP1_IN_ACC3
11 ON_OFF_CONTROL EXP_BD_PTT 14 GP1_IN_ACC3
12 NC GND J0451-15 15 GROUND GP6_IN_ACC10 GP6_IN_ACC10
Fuse P/N
6580542Z01 FAST_SQ J0451-16 16 CH_ACT
J0451-17 R0467 RESET RESET
DISCAUDIO 17 DISCAUDIO
R0412 10 BUS+ BUS+
FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN
C0428 C0429 C0430 C0431 0 R0468 GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
82pF 470pF 470pF 470pF 100K OPT_PTT OPT_PTT

C0478 C0477 C0476 C0474 C0473 C0472 C0471 C0470


470pF 470pF 470pF 470pF 82pF 82pF 82pF 470pF

J0551
C0560 C0554
1000pF INTERNAL OPTION BOARD
0.1uF
NU 40-PIN CONNECTOR
R0591
24K C0559 C0558
470pF 470pF J0551-41
NU NU
VS_MIC 40 J0551-40 VS_MIC
VS_CS 39 J0551-39 VS_CS TO/FROM RF
R0592 L0481
9V3 38 J0551-38 9V3 390nH
10
5VD 37 J0551-37 Vddd NU DATA_CNTLR_1
9 DATA TP0492 TP0497
VS_AUDSEL 36 J0551-36 VS_AUDSEL SPI(0:10) DATA TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd J0552 R0481 DATA_CNTLR_2
9 DATA 0
RX_AUD_RTN 34 J0551-34 Rx_Aud_Rtn RS232 INTERFACE BOARD DATA
C0591 DATA 9
TX_AUD_SND 33 J0551-33 Tx_Aud_Snd 18-PIN CONNECTOR SPI_DATA R0482 0 CLK_CNTLR_1
C0592 0.1uF 8 CLK
TX_AUD_RTN 32 J0551-32 Tx_Aud_Rtn CLK IN_5V_RF_REG_CNTLR_1
0.1uF R0593 C0593 CLK 8
FLAT_TX_RTN 31 J0551-31 Flat_Tx_Rtn SPI_CLK L0482 CLK_CNTLR_2 IN_5V_RF_REG IN_5V_RF_REG
100K 0.1uF J0551-30 8 CLK CLK
OPT_CS 30 Opt_Bd_En 5V_CNTLR_1
MISO 10 390nH
RDY 29 J0551-29 Rdy/Req 9V3 1 1 9V3 SPI_MISO CSX_CNTLR_2 5V_RF 5V
CSX NU
URX_SND 28 J0551-28 Rx_Aud_Snd 5VD 2 2 5VD CSX DISCAUDIO_CNTLR_1
EXP2_CS 4 7
NC 27 J0551-27 ON GND 3 3 GND EXP2_CS CSX_CNTLR_1 DISCAUDIO DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd 5VD 4 4 5VD CSX PA_PWR_SET_1_CNTLR_1
EXP1_CS 3 C0482
NC 25 J0551-25 Key_Row SPI_MISO 5 5 SPI_MISO EXP1_CS 470pF PA_PWR_SET PA_PWR_SET
NC 24 J0551-24 Key_Col RESET 6 6 RESET MOSBIAS_2_CNTLR_1
VS_CS 2
OPT_PTT 23 J0551-23 PTT NC 7 7 NC VS_CS MOSBIAS_
2 MOSBIAS_2
NC 22 J0551-22 Key_Intrp NC 8 8 NC MOSBIAS_3_CNTLR_1
OPT_CS 1
VS_INT 21 J0551-21 VS_INT FLT_A+ 9 9 FLT_A] OPT_CS MOSBIAS_
3 MOSBIAS_3
RESET 20 J0551-20 RST * BUS+ 10 10 BUS+ NOISE_BLNKR_CNTLR_1
5VD 19 J0551-19 LED_EN DISCAUDIO 11 11 DISCAUDIO NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT CH_ACT 12 12 CH_ACT RESET_CNTLR_1 MODIN_CNTLR_1
J0551-17 EXT_BD_PTT RESET MODIN
VS_GAINSEL17 VS_GAINSEL GP1_IN_ACC3 13 13 EXT_BD_PTT RESET MODIN
SPI_MISO 16 J0551-16 SrD_Rtn EXP_BD_REQ 14 14 EXT_BD_REQ CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd EXP1_CS 15 15 EXT_BD_CS CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
NC 14 J0551-14 R/W* GP4_IN_OUT_ACC8 16 16 GP4_IN_OUT TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
SPI_MISO 13 J0551-13 CS* SPI_CLK 17 17 SPI_CLK TEMPSENSE TEMPSENSE INT_SWB+ INT_SWB
GP4_IN_OUT_ACC8 12 J0551-12 DB0 SPI_DATA 18 18 SPI_MOSI RSSI_CNTLR_1
EXP1_CS 11 J0551-11 DB1 RSSI RSSI
EXP_BD_REQ 10 J0551-10 DB2 LOCK_CNTLR_1 C0490
EXT_BD_PTT 470pF
GP1_IN_ACC3 9 J0551-9 DB3 LOCK LOCK C0491 C0492 C0493 C0494 C0495 C0496 C0497 C0499
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF
DISCAUDIO 7 J0551-7 DB5 PASUPVLTG PASUPVLTG
BUS+ 6 J0551-6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
NC 4 J0551-4 A0
SPI_CLK 3 J0551-3 SCK_Snd
VS_RAC 2 J0551-2 VS_RAC
GND 1 J0551-1 Gnd
C0576 C0483 C0484 C0485 C0486 C0487 C0488
C0575 470pF J0551-42 470pF 470pF 470pF 470pF 470pF 470pF
470pF NU
NU

J0501
ACCESSORY
20-PIN CONNECTOR
R0541
27K J0501-1 19 NC
FLT_A+ J0501-20 20 NC
SPKR- J0501-2 1 SPEAKER-
GP5_IN_ACC9 EXT_MIC J0501-19 2 EXT_MIC_AUDIO
GP1_IN_ACC3 J0501-3 3 DIG_IN1
R0529 GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
EMERGENCY_CONTROL FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
47K R0543 J0501-17 6 DIG_IN_3
R0512 100K C0541
15K VR0504 J0501-5 7 GROUND
0.47uF
R0542 VR0501 R0525 J0501-16 8 DIG_IN_OUT_4
C0501 J0501-6
47K 100K 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
.01uF
FLT_A+ TP0530 C0502 C0503 C0504 C0505 J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION)
NU 470pF 470pF 470pF 470pF J0501-7 11 FLAT/FILTERED_RX_AUDIO
J0501-14 12 DIG_IN_OUT_7
GP6_IN_ACC10 GP3_IN_ACC6 J0501-8 13 SWB+
GP4_IN_OUT_ACC8 J0501-13 14 DIG_IN_OUT_8
R0530 J0501-9 15 RSSI
IGNITION_CONTROL J0501-12 16 SPEAKER+
22K R0509 J0501-10 17 BUS+
J0501-11 18 BOOT_CNTRL
0
R0508

C0542 R0531 470 GM300


RX_FLAT_FILTERED_AUDIO PCB
560
47uF GP7_IN_OUT_ACC12
VR0509 VR0510 20 2 4 6 8 10 12 14 16 18
WARI S
VR0541 R0511 R0510
100K VR0503 19 1 3 5 7 9 11 13 15 17
4.7K
C0506 C0508 C0509 C0510 C0511 C0512
470pF 470pF 470pF 470pF 470pF 470pF

R0533 REAR VIEW


EXT_SWB+
0
GP8_IN_OUT_ACC14
R0535
RSSI
1K
SPKR+
R0537
BUS+ 220
BOOT_CNTRL
R0538
220
VR0505
VR0537 5VD
R0539
4.7K
C0513 C0514 C0515 C0516 C0517 C0518
470pF 470pF 470pF .01uF 82pF 470pF

ZWG0131050-O

Controller T11 Schematic Diagram - I/O

6881091C63-A
Chapter 3: 3-34 Controller T11 Schematics and Parts Lists

5VD

R0101 R0102
10K 4.7K

5VD 5VD BUS+


TP0151
D0151 R0151
FLT_A+ FLT_A+ 24K
D0101 R0116 R0115 5VD
0 10K
BOOT_CNTRL R0152
NU
Q0151 VSTBY
SCI_TX 24K
VR0151

ON_OFF_CONTROL

TP0101 TP0102 C0151 GPIO(0:13)


.01uF
R0172
10K
5VD R0171
5VD
CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7)
CNTLR_AUDIO(0:7) GP1_IN 4.7K
Q0171
3 2 6 5 4 3 6 1 7 6
GP1_IN_ACC3

SQ_DET
CHACT
F1200

VOX
LSIO

LSIO

SYN
HSIO

HSIO
R0173
4.7K
SPI(0:10) SPI(0:10) SPI(0:10) SPI(0:10)
SPI(0:10) FLT_A+ GP2_OUT_ACC4
10 C0141
8 9 0 7 8 9 10
5VD 5VD

DATA
MISO
CSX
CLK
MISO

CLK
DATA
EE_CS
U0141 0.1uF GP2_OUT R0174
MC74HC138 Q0173
16 11
5VD 10K
0 EE_CS 15 VCC
Y0
1 OPT_CS 14 6 R0175
C0111 C0112 Y1 EN_CS1
100pF R0111 2 VS_CS 13 4 5VD
0.1uF Y2 EN_CS2
NU 3 EXP1_CS 12 5 GPIO(0:13) 10K
Y3 EN_CS3
0 4 EXP2_CS 11
C0101 C0102 C0103 C0104 C0105 Y4 R0176
8 10
100pF 100pF 100pF 100pF 100pF 5 REF_CS
Y5 A A0 1 HC138_A 0 GP3_IN
GP3_IN_ACC6
VCC SCK 6 NU 6 LVZIF_CS 9 2 HC138_A 1 7 PE6
R0112 NU NU NU Y6 A1 0 30K
1 7 3 HC138_A 2
CS Y7 GND A2 1
2 3 R0170
SO WP 0 2
7 NU 8 10K
HOLD C0108 R0103
5
SI RDY 0.1uF 10
VSS
NU

91 NC_XTAL
FLASH_OE R0104
4
U0111 10K R0177
X25128-2.7 5VD
RX_ADAPT 5VD
EEPROM 4.7K

100
5VD 16Kx8bit IRQ 5VD

99
98
97

86
85
84
83
82
81
80
79

90

68
69

92
93

95

12
88
39
59
2
3

1
R0178

EXTAL
PD3_MOSI
PD2_MISO

VDDR

AVDD
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1

VDDL
PA7_PA1_OC1
PD6_LVIN

XTAL
PD0_RXD
PD4_SCK

PD1_TXD

VRH

VDD
VDDSYN
XFC
VRL
PA2_IC1
PA1_IC2
PA0_IC3
PD5_SS

LVOUT
C0106
R0110 89 R0108 4 GP4_IN 47K
ECLK ECLK 100pF
10K 96 2.2K
Q0110 NU IRO
48
NU
XIRQ 12 GP4_OUT GP4_IN_OUT_ACC8
ON_OFF_SENSE 6 94
PG0_XA13 RESET RESET Q0177
16 4
ON_OFF_CONTROL PG1_XA14 PG7_R_W R_W
5VD 20 58 D0179
IRQ PG2_XA15 MODA_LIR RESET
19 57
R0107 PG3_XA16 MODB_VSTBY
47K 17
PG4_XA17 C0107 5VD
NU 18 1000pF
PG5_XA18 0
5 71 HC138_A0
OPT_PTT PG6_AS PJ0_CSGP3 1
72 HC138_A1
PJ1_CSGP4 2 8 GP5_IN R0179
GP7_OUT 47 73 HC138_A1
FROM_U0101_47 PH0_PW1 PJ2 3 GP5_IN_ACC9
GP4_OUT 46 74 GP6_IN
FROM_U0101_46 PH1_PW2 PJ3 4 47K
45
PH2_PW3 U0101 PJ4
75 GP4_IN
5
44 76 GP8_IN
PH3_PW4 MC68HC11FL0 PJ5
43 77 (EXT_BD_PTT & DATA_PTT) GP1_IN 6
PH4_CSIO MICROPROCESSOR PJ6 5VD R0181
NC 42 PH5_CSGP1 PJ7
78
EXT_BD_REQ
5VD
41 4.7K
RAM_CS PH6_CSGP2
DATA_BUS(0:7) 38 67 R0105
Q0181
FLASH_CE PH7_CSPROG PE0_AN0 BATTERY_VOLTAGE 3 GP6_IN R0182
66 100K
PE1_AN1 CNTLVLTG
0 30 65
PC0_DATA0 PE2_AN2 TEMPSENSE 47K GP6_IN_ACC10
1 31 64
PC1_DATA1 PE3_AN3
2 32 63 R0117 R0183
PC2_DATA2 PE4_AN4
3 33 62 5VD
5VD PC3_DATA3 PE5_AN5 7 R0106
4 34 61 3.9K GP3_IN 4.7K

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12
PB3_ADDR11
PB2_ADDR10

PBO_ADDR8
PFO_ADDR0

PB1_ADDR9
PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
PC4_DATA4 PE6_AN6 8 0
5 35 60 GP5_IN NU
5VD PC5_DATA5 PE7_AN7 9 GP7_IN R0184
6 36 47K
PC6_DATA6 5VD

VSSR

AVSS
VSSL
7 37

VSS
PI 7
PI 6
PI 5
PI 4
PI 3
PI 2
PI 1
PI 0
PC7_DATA7
R0113 R0114
C0121 C0122 C0123 R0105 USED IN STANDARD ONLY GP7_IN_OUT_ACC12
22 10K 13 GP7_OUT
23
24
25
26
27
28
29

15
21

11
10
14

49
50
51
52
53
54
55
56

13
87
40
70
NC 7
8

9
0.1uF 0.1uF 100pF 10K
TP0103 R0106 USED IN PRIME ONLY Q0183

NC
NU
8 28 R0185
RSSI 4.7K
VCC 18 5VD
VCC LOCK
30 20 17
FLASH_CE EN_CE EN_CS RAM_CS VS_INT
32 22 16
FLASH_OE EN_OE EN_OE VS_RAC 5 GP8_IN R0186
7 27 15 47K
R_W EN_WE EN_WE R_W VS_GAINSEL
14
20 21 0 0 11 10 13 GP7_IN 9
A0 IO 0 1 IO 1 A0 GP8_IN_OUT_ACC14
R0121 0 19 22 1 12 9 0 12 GP8_OUT 10 10 GP8_OUT
100K A1 IO 1 2 IO 2 A1
1 18 23 2 13 8 1 11
A2 IO 2 3 IO 3 A2 12
Q0185
2 17 25 3 15 7 2 10 GP4_OUT
A3 IO 3 4 IO 4 A3 FROM_U0101_46 13
3 16 26 4 16 6 3 9 GP7_OUT
A4 IO 4 5 IO 5 A4 FROM_U0101_47
4 15 27 5 17 5 4 8
A5 IO 5 6 IO 6 A5
5 14 28 6 18 4 5 7
A6 IO 6 IO 7 A6
6 13 29 7 7 19 3 6 6
A7 IO 7 IO 8 A7 R0131
7 3 25 7 5
A8 A8
8 2 24 8 4
9 31
A9 U0122 A9
21 9 3
10MEG
A10 63A21 A10
10 1 U0121 RAM 23 10 2 R0132
A11 A11 330K
11 12 32kx8bit 2 11 1
A12 AT49F040 A12
12 4 26 12 0
A13 FLASH ROM A13
13 5 512kx8bit 1 13 Y0131
A14 A14
14 11 GND 14 XTAL
A15 4
15 10 14 1
A16 OUT IN
16 6
A17 38.40KHz
17 9
18 A18
GND NC1 NC
24 3 2
C0131 C0132
22pF 22pF

ADDR_BUS(0:18 )

ZWG0131049-O

Controller T11 Schematic Diagram - Microprocessor

6881091C63-A
Controller T11 Schematics and Parts Lists Chapter 3: 3-35

Controller T11 Parts List Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C0275 2311049A99 CAP, 47uF C0496 2113743L09 CAP, 470pF D0179 4813833C02 MMBD6100
Ref Part No.
C0276 2113741F25 CAP, 1000pF C0497 2113743L09 CAP, 470pF D0621 4813833C02 MMBD6100
C0101 2113740F51 CAP, 100pF
C0277 2113741F25 CAP, 1000pF C0499 2113743L09 CAP, 470pF D0651 4813833C02 MMBD6100
C0107 2113741F25 CAP, 1000pF
C0290 2311049C01 CAP, 10uF (only Low Band) C0501 2113741F49 CAP, .01uF D0660 4813833C02 MMBD6100
C0112 2113743E20 CAP, 0.1uF
C0291 2311049C01 CAP, 10uF (only Low Band) C0502 2113741F17 CAP, 470pF D0661 4813833C02 MMBD6100
C0121 2113743E20 CAP, 0.1uF
C0292 2311049C01 CAP, 10uF (only Low Band) C0503 2113741F17 CAP, 470pF E0271 2484657R01 FERRITE BEAD
C0122 2113743E20 CAP, 0.1uF
C0293 2311049C01 CAP, 10uF (only Low Band) C0504 2113741F17 CAP, 470pF E0272 2484657R01 FERRITE BEAD
C0131 2113740F35 CAP, 22pF
C0421 2113743N48 CAP, 82pF C0505 2113741F17 CAP, 470pF E0631 2484657R01 FERRITE BEAD
C0132 2113740F35 CAP, 22pF
C0422 2113741F17 CAP, 470pF C0506 2113741F17 CAP, 470pF F0401 6580542Z01 FUSE
C0141 2113743E20 CAP, 0.1uF
C0423 2113741F17 CAP, 470pF C0508 2113741F17 CAP, 470pF J0401 0902636Y02 CONN, 12-PIN, CON-
C0151 2113741F49 CAP, .01uF TROL HEAD
C0426 2113743L09 CAP, 470pF C0509 2113741F17 CAP, 470pF
C0201 2311049A57 CAP, 10uF J0451 0902636Y01 CONN, 18-PIN, EXPAN-
C0427 2113743L09 CAP, 470pF C0510 2113741F17 CAP, 470pF
C0202 2311049A57 CAP, 10uF SION BOARD
C0428 2113743N48 CAP, 82pF C0511 2113741F17 CAP, 470pF
C0204 2113743E20 CAP, 0.1uF J0501 0986105B01 CONN, 20-PIN, ACCES-
C0429 2113743L09 CAP, 470pF C0512 2113741F17 CAP, 470pF
C0212 2311049A57 CAP, 10uF SORY
C0430 2113741F17 CAP, 470pF C0513 2113741F17 CAP, 470pF
C0221 2113743E20 CAP, 0.1uF J0551 0905505Y04 CONN, 40-PIN, INTER-
C0431 2113741F17 CAP, 470pF C0514 2113741F17 CAP, 470pF
C0222 2113743E20 CAP, 0.1uF NAL OPTION
C0441 2113743L09 CAP, 470pF C0515 2113741F17 CAP, 470pF
C0223 2113743E20 CAP, 0.1uF J0552 0905505Y03 CONN, 18-PIN, RS232
C0442 2113743L09 CAP, 470pF C0516 2113741F49 CAP, .01uF
C0224 2113740F51 CAP, 100pF J0601 0986165B01 DC POWER CONNEC-
C0445 2113743L09 CAP, 470pF C0517 2113743N48 CAP, 82pF TOR
C0225 2113743E20 CAP, 0.1uF
C0446 2113743L09 CAP, 470pF C0518 2113741F17 CAP, 470pF Q0110 4880048M01 DTC144EKA
C0226 2113743E20 CAP, 0.1uF
C0447 2113743L09 CAP, 470pF C0541 2311049A05 CAP, 0.47uF Q0151 4880048M01 DTC144EKA
C0228 2311049A56 CAP, 4.7uF
C0448 2113743L09 CAP, 470pF C0542 2311049A99 CAP, 47uF Q0171 4880048M01 DTC144EKA
C0231 2113743B29 CAP, 1uF
C0449 2113743L09 CAP, 470pF C0560 2113741F25 CAP, 1000pF Q0173 4880052M01 RXT-A28
C0232 2113743E20 CAP, 0.1uF
C0470 2113743L09 CAP, 470pF C0591 2113743E20 CAP, 0.1uF Q0177 4880048M01 DTC144EKA
C0234 2113743E20 CAP, 0.1uF
C0471 2113743N48 CAP, 82pF C0592 2113743E20 CAP, 0.1uF Q0181 4880048M01 DTC144EKA
C0235 2113743E07 CAP, .022uF
C0472 2113743N48 CAP, 82pF C0593 2113741B69 CAP, 0.1uF Q0183 4880048M01 DTC144EKA
C0236 2113743E10 CAP, .033uF
C0473 2113743N48 CAP, 82pF C0601 2113741F17 CAP, 470pF Q0185 4880048M01 DTC144EKA
C0241 2113743E20 CAP, 0.1uF
C0474 2113743L09 CAP, 470pF C0603 2380090M24 CAP, 10uF Q0271 4880214G02 MMBT3904
C0243 2113740F51 CAP, 100pF
C0476 2113743L09 CAP, 470pF C0611 2311049C06 CAP, 22uF Q0641 4880048M01 DTC144EKA
C0244 2113743E20 CAP, 0.1uF
C0477 2113743L09 CAP, 470pF C0612 2113743E20 CAP, 0.1uF Q0661 4805921T02 FMC2A
C0245 2113743E20 CAP, 0.1uF
C0478 2113743L09 CAP, 470pF C0622 2311049A99 CAP, 47uF Q0662 4880214G02 MMBT3904
C0246 2113741F49 CAP, .01uF
C0482 2113743L09 CAP, 470pF C0641 2113741F17 CAP, 470pF Q0663 4880048M01 DTC144EKA
C0251 2113743E20 CAP, 0.1uF
C0483 2113743L09 CAP, 470pF C0644 2311049A97 CAP, 33uF Q0681 4880052M01 RXT-A28
C0252 2311049A07 CAP, 1uF
C0484 2113741F17 CAP, 470pF C0645 2113743E20 CAP, 0.1uF R0101 0662057A73 RES, 10K
C0254 2113743E20 CAP, 0.1uF
C0485 2113743L09 CAP, 470pF C0652 2311049A97 CAP, 33uF R0102 0662057A65 RES, 4.7K
C0255 2113743E20 CAP, 0.1uF
C0486 2113743L09 CAP, 470pF C0654 2311049A57 CAP, 10uF R0103 0662057A01 RES, 10
C0256 2113740F51 CAP, 100pF
C0487 2113743L09 CAP, 470pF C0655 2113743E20 CAP, 0.1uF R0104 0662057A73 RES, 10K
C0261 2113743E20 CAP, 0.1uF
C0488 2113743L09 CAP, 470pF C0661 2311049C05 CAP, 47uF R0105 0662057A97 RES, 100K
C0262 2113740F49 CAP, 82pF
C0490 2113743L09 CAP, 470pF C0662 2113741F49 CAP, .01uF R0108 0662057A57 RES, 2.2K
C0265 2113743E20 CAP, 0.1uF
C0491 2113743L09 CAP, 470pF C0663 2113743E20 CAP, 0.1uF R0111 0662057B47 RES, 0
C0267 2113741F49 CAP, .01uF
C0492 2113743L09 CAP, 470pF C0671 2113743E20 CAP, 0.1uF R0113 0662057A73 RES, 10K
C0271 2113741F49 CAP, .01uF
C0493 2113743L09 CAP, 470pF C0681 2113743E20 CAP, 0.1uF R0114 0662057A73 RES, 10K
C0272 2113743E20 CAP, 0.1uF
C0494 2113743L09 CAP, 470pF D0101 4813825A05 MMBD301 R0115 0662057A73 RES, 10K
C0273 2113741F37 CAP, 3300pF
C0495 2113743L09 CAP, 470pF D0151 4813833C02 MMBD6100

6881091C63-A
Chapter 3: 3-36 Controller T11 Schematics and Parts Lists

* Motorola Depot Servicing only


Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description Reference designators with an asterisk indicate
Ref Part No. Ref Part No. Ref Part No.
components which are not field-replaceable
R0117 0662057A63 RES, 3.9K R0255 0662057A73 RES, 10K R0611 0662057A91 RES, 56K because they need to be calibrated with
R0121 0662057A97 RES, 100K R0256 0662057A97 RES, 100K R0612 0662057A65 RES, 4.7K specialized factory equipment after installation.
R0131 0662057B46 RES, 10MEG R0257 0662057A57 RES, 2.2K R0621 0662057A82 RES, 24K Radios in which these parts have been replaced in
R0132 0662057B10 RES, 330K R0261 0662057A73 RES, 10K R0641 0662057A73 RES, 10K the field will be off frequency at temperature
R0151 0662057A82 RES, 24K R0262 0662057B08 RES, 270K R0642 0660076E70 RES, 7.5K extremes.
R0152 0662057A82 RES, 24K R0265 0662057A82 RES, 24K R0643 0660076E51 RES, 1.2K
R0170 0662057A73 RES, 10K R0267 0662057A89 RES, 47K R0651 0662057A01 RES, 10
R0171 0662057A65 RES, 4.7K R0268 0662057A73 RES, 10K R0652 0662057A01 RES, 10
R0172 0662057A73 RES, 10K R0269 0662057A41 RES, 470 R0661 0662057A49 RES, 1K
R0173 0662057A65 RES, 4.7K R0273 0662057A82 RES, 24K R0662 0662057B02 RES, 150K
R0174 0662057A73 RES, 10K R0275 0662057A73 RES, 10K R0671 0662057A84 RES, 30K
R0175 0662057A73 RES, 10K R0276 0662057A77 RES, 15K R0672 0662057A73 RES, 10K
R0176 0662057A84 RES, 30K R0401 0662057A33 RES, 220 R0681 0662057A79 RES, 18K
R0177 0662057A65 RES, 4.7K R0407 0662057M26 RES, 10 R0682 0662057A93 RES, 68K
R0178 0662057A89 RES, 47K R0408 0662057A25 RES, 100 U0101 5102226J56 MC68HC11FL0
R0179 0662057A89 RES, 47K R0409 0662057M26 RES, 10 U0111 5102463J64 EEPROM
R0181 0662057A65 RES, 4.7K R0412 0662057B47 RES, 0 U0121 5186137B01 FLASH ROM
R0182 0662057A89 RES, 47K R0441 0662057B47 RES, 0 U0122 5185748L01 SRAM
R0183 0662057A65 RES, 4.7K R0442 0662057A49 RES, 1K U0141 5113805A30 REMUX
R0184 0662057A89 RES, 47K R0467 0662057M26 RES, 10 U0211 5183222M49 MC3403
R0185 0662057A65 RES, 4.7K R0468 0662057A97 RES, 100K U0221 5185130C53 ASFIC COMPANDER IC
R0186 0662057A89 RES, 47K R0481 0662057B47 RES, 0 U0251 5184704M60 MUX/DEMUX
R0201 0662057A25 RES, 100 R0482 0662057B47 RES, 0 U0271 5109699X01 AUDIO PA
R0202 0662057A43 RES, 560 R0508 0662057A41 RES, 470 U0611 5183308X01 LM2941
R0203 0662057A25 RES, 100 R0509 0662057B47 RES, 0 U0641 5183308X01 LM2941
R0204 0662057A43 RES, 560 R0510 0662057A65 RES, 4.7K U0651 5113816A07 MC78M05
R0205 0662057A73 RES, 10K R0511 0662057A97 RES, 100K U0652 5113815A02 MC33064
R0206 0662057A73 RES, 10K R0512 0662057A77 RES, 15K VR0151 4813830A15 MMBZ5232B
R0207 0662057A57 RES, 2.2K R0525 0662057A97 RES, 100K VR0501 4805656W09 MMQA20VT1
R0208 0662057A57 RES, 2.2K R0529 0662057A89 RES, 47K VR0503 4805656W09 MMQA20VT1
R0211 0660076E70 RES, 7.5K R0530 0662057A81 RES, 22K VR0504 4813830A40 MMBZ5257B
R0212 0660076E70 RES, 7.5K R0531 0662057A43 RES, 560 VR0505 4805656W09 MMQA20VT1
R0221 0662057A82 RES, 24K R0533 0662057B47 RES, 0 VR0509 4813830A40 MMBZ5257B
R0222 0662057A82 RES, 24K R0535 0662057A49 RES, 1K VR0510 4813830A40 MMBZ5257B
R0223 0662057A84 RES, 30K R0537 0662057A33 RES, 220 VR0537 4813830A15 MMBZ5232B
R0224 0662057A71 RES, 8.2K R0538 0662057A33 RES, 220 VR0541 4813830A27 MMBZ5244B
R0228 0662057B47 RES, 0 R0539 0662057A65 RES, 4.7K VR0601 4813832C77 TRANSIENT
R0229 0662057A01 RES, 10 R0541 0662057A83 RES, 27K SUPPRESSOR
R0241 0662057A89 RES, 47K R0543 0662057A97 RES, 100K VR0621 4813830A15 MMBZ5232B
R0242 0662057B47 RES, 0 R0555 0662057A25 RES, 100 Y0131 4880113R19 CRYSTAL, 38.4 KHZ
R0251 0662057A89 RES, 47K R0556 0662057A25 RES, 100
R0252 0662057A91 RES, 56K R0591 0662057A82 RES, 24K
R0253 0662057A97 RES, 100K R0592 0662057A01 RES, 10
R0254 0662057A73 RES, 10K R0593 0662057A97 RES, 100K

6881091C63-A
Controller T12 Schematics and Parts Lists Chapter 3: 3-37

6.0 Controller T12 Schematics and Parts Lists

OPT_PTT OPT_PTT
GP1 GP1
GP2 GP2
GP3 GP3
GP4 GP4
GP5 GP5
GP6 GP6
GP7 GP7
GP8 GP8
BUS+ BUS+
RESET RESET
CNTRL_AUDIO(0:7) CNTRL_AUDIO(0:7)
GPIO(0:13) GPIO(0:13)
SPI(0:10) SPI(0:10)

SPI(0:10)

RESET
BUS+
IO

GP1_IN_ACC3
GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
P1 0102726B32 P7 0102727B16 SELV/MDC
P2 0102726B66 T2 0102727B24 MPT
P3 0102726B70 T2 0102727B25 SELV/MDC
IN_5V_RF_REG T3 0102727B40 MPT
AUDIO P4 0102726B86
VS_MIC P5 0102726B94 T3 0102727B41 SELV/MDC CONTROLLER
P1 0102726B31
P6 0102727B03 MPT T4 0102727B51 MPT

CNTLR_AUDIO(0:7)
P2 0102726B65 FLT_A+ T4 0102727B52 SELV/MDC
P6 0102727B04 SELV/MDC
P3 0102726B69 P1 0102726B33

SPI(0:10)
GPIO(0:13)
CNTLR_AUDIO(0:7)
RESET
BUS+
GP1_IN_ACC3
GP2_OUT_ACC4
GP3_IN_ACC6
GP4_IN_OUT_ACC8
GP5_IN_ACC9
GP6_IN_ACC10
GP7_IN_OUT_ACC12
GP8_IN_OUT_ACC14
OPT_PTT
PASUPVLTG P7 0102727B15 MPT T6 0102727B64
P4 0102726B85 P2 0102726B67
P5 0102726B93 INT_SWB+ RDY P3 0102726B71

GPIO(0:13)
P6 0102727B02 P4 0102726B87

SPI(0:10)
EXT_SWB+ EXP_BD_REQ P5 0102726B95 MPT
P7 0102727B14
T2 0102727B23 9V3 BOOT_CNTRL P5 0102726B97 SEL5/MDC
T3 0102727B39 P6 0102727B05 MPT VOICE_STORAGE
5VD 5V_RF P6 0102727B06 SEL5/MDC
T4 0102727B50

SPI(0:10)
T6 0102727B63 SCI_TX EMERGENCY_CONTROL P7 0102727B17 MPT P1 0102726B35
RESET P7 0102727B18 SEL5/MDC
SUPPLY_VOLTAGE IGNITION_CONTROL P2 0102726B35
FLT_A+ T2 0102727B26 MPT P3 0102726B35
CH_ACT ON_OFF_CONTROL T2 0102727B27 SEL5/MDC P4 0102726B88
P1 0102726B30 5VD
P2 0102726B64 T3 0102727B42 MPT P5 0102726B96
FLT_A+ DC_POWER_ON TEMPSENSE
P3 0102726B68 VSTBY T3 0102727B43 SEL5/MDC P6 0102727B07
INT_SWB+ VS_AUDSEL NOISE_BLNKR CNTLVLTG T4 0102727B53 MPT P7 0102727B19
P4 0102726B84 BOOT_CNTRL
P5 0102726B92 T4 0102727B54 SEL5/MDC T2 0102727B28
9V3 PA_PWR_SET
P6 0102727B01 BATTERY_VOLTAGE T6 0102727B65 PRIME T3 0102727B44
5VD NOISE_BLNKR MOSBIAS_2 T6 0102727B66 STANDARD T4 0102727B55
P7 0102727B13 ON_OFF_CONTROL
T2 0102727B22 5V_RF PA_PWR_SET MOSBIAS_3 VS_RAC T6 0102727B67
T3 0102727B38 MOSBIAS_2 VS_GAINSEL VS_INT 5VD
EMERGENCY_CONTROL

T4 0102727B49
T6 0102727B62 FLT_A+ RX_ADAPT MOSBIAS_3 VS_AUDSEL 16_8MHZ VS_GAINSEL
RDY
PASUPVLTG INT_MIC MODIN CH_ACT RSSI SCI_TX
IGNITION_CONTROL

VS_RAC
EXT_SWB+ EXT_MIC URX_SND MODIN LOCK RX_AUD_RTN
VS_INT
INT_SWB+ DISCAUDIO TX_AUD_SND URX_SND
EXT_BD_REQ
DC_POWER_ON

9V3 RX_AUD_RTN FLAT_RX_SND TX_AUD_SND INT_MIC


VS_RAC
5VD TX_AUD_RTN FLAT_RX_SND EXT_MIC
RSSI RX_ADAPT VS_INT VS_MIC
VSTBY RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO DISCAUDIO
LOCK VS_AUDSEL
FLAT_TX_RTN HANDSET_AUDIO HANDSET_AUDIO RX_AUD_RTN
TEMPSENSE FLAT_RX_SND
BATTERY_VOLTAGE VS_MIC SPKR+ SPKR- TX_AUD_RTN
CNTLVLTG
IN_5V_RF_REG 16_8MHZ SPKR- SPKR+ FLAT_TX_RTN
ON_OFF_CONTROL

FLT_A+ FLT_A+
PASUPVLTG PASUPVLTG
EXT_SWB+ EXT_SWB+
INT_SWB+ INT_SWB+
9V3 9V3
5VD 5VD
VSTBY VSTBY
5V_RF 5V_RF
BATTERY_VOLTAGE BATTERY_VOLTAGE
IN_5V_RF_REG IN_5V_RF_REG
ON_OFF_CONTROL ON_OFF_CONTROL
DC_POWER_ON DC_POWER_ON
IGNITION_CONTROL IGNITION_CONTROL
EMERGENCY_CONTROL EMERGENCY_CONTROL
BOOT_CNTRL BOOT_CNTRL
INT_MIC INT_MIC
EXT_MIC EXT_MIC
DISCAUDIO DISCAUDIO
RX_AUD_RTN RX_AUD_RTN
TX_AUD_RTN TX_AUD_RTN
FLAT_TX_RTN FLAT_TX_RTN
FLAT_RX_SND FLAT_RX_SND
TX_AUD_SND TX_AUD_SND
URX_SND URX_SND
MODIN MODIN
SPKR- SPKR-
SPKR+ SPKR+
HANDSET_AUDIO HANDSET_AUDIO
RX_FLAT_FILTERED_AUDIO RX_FLAT_FILTERED_AUDIO
MOSBIAS_3 MOSBIAS_3
MOSBIAS_2 MOSBIAS_2
PA_PWR_SET PA_PWR_SET
NOISE_BLNKR NOISE_BLNKR
CNTLVLTG CNTLVLTG
TEMPSENSE TEMPSENSE
RX_ADAPT RX_ADAPT
16_8MHZ 16_8MHZ
LOCK LOCK
RSSI RSSI
CH_ACT CH_ACT

VS_RAC VS_RAC
VS_INT VS_INT
VS_AUDSEL VS_AUDSEL
VS_GAINSEL VS_GAINSEL
VS_MIC VS_MIC

EXP_BD_REQ EXP_BD_REQ

SCI_TX SCI_TX
RDY RDY

Controller Module Vesions Changes


T4 T5 T6 T7 T8 T9
Suppl.Vltg. X X - - X -
Audio X X - X X -
I/O X X - X X X
CNTLR X X - - - X
Voice Stor. - - - - - -

ZWG0130934-O

Controller T12 Schematic Diagram - Overall

6881091C63-A
Chapter 3: 3-38 Controller T12 Schematics and Parts Lists

J0601-1 PASUPVLTG
J0601-2
J0601-3 VR0601 C0601 U0611
24V 470pF LM2941
4 VIN VOUT 5
EXT_SWB+
2 ON_OFF 1
ADJ
R0611 C0611 C0612
C0603 GND1 GND2 56K 22uF 0.1uF
10uF 3 6

R0612
4.7K
E0631
57R01
FLT_A+
D0621
R0621

24K VSTBY
C0621 C0622
VR0621 470pF 47uF
5.6V NU
U0641
LM2941
4 VOUT
5
VIN 9V3
2 1 R0642
R0641 ON_OFF ADJ 7.5K C0644 C0645 5VD
C0641 U0653
10K GND1 GND2 33uF 0.1uF NU
470pF MC33464N-45ATR
3 6
2 1
R0651 RESET_
INPUT
D0651 U0651 GND
R0643 10 MC78M05
3
1.2K 1 3
R0652 IN OUT
47K C0651 GND C0654 C0655 U0652
Q0641 10 0.1uF 10uF MC33064
0.1uF
47K NU C0652 2 1
2
33uF INPUT RESET RESET
NC3 6
3 NC1 NC4 7
5 NC2 NC5 8
GND
4
Q0681
IN_5V_RF_REG
R0681
18K

D0660 R0682
C0681
0.1uF 68K
ON_OFF_CONTROL Q0661

D0661 INT_SWB+
DC_POWER_ON R0661 C0662 R0671
.01uF 30K
IGNITION_CONTROL 1K C0661
47uF
BATTERY_VOLTAGE

R0672 C0671 VR0671


R0662 10K 0.1uF 5.6V
150K NU
Q0663
47K TP0661
Q0662
47K
EMERGENCY_CONTROL C0663
0.1uF

Controller T12 Schematic Diagram - Supply Voltage

6881091C63-A
Controller T12 Schematics and Parts Lists Chapter 3: 3-39

9V3 9V3

C0256
R0201 R0203 R0211 C0211
100 100 7.5K 0.1uF
NU
R0202 R0204 100pF

560 560 VAG R0256


C0201 C0202
10uF 100K
10uF R0212 5V_RF
C0212
TP0221 7.5K 10uF 9V3
80mV RMS R0254
R0205 13 4
C0204 10K
10K
14
INT_MIC FLAT_TX_RTN
12
C0203 R0207 0.1uF 11
VS_MIC
2200pF 2.2K U0211-4
80mV RMS NU R0255 MC3403
R0206 10K
EXT_MIC
10K C0205 R0208
5V_RF 2200pF 2.2K
NU MODIN
R0220
8.2K
NU VS_AUDSEL

TX_AUD_RTN 16_8MHZ

TX_AUD_SND RX_ADAPT
C0243 C0251 C0253
C0221 100pF R0257 0 VDC
RX_AUD_RTN 5VD 100pF
R0221 TP0222 2.2K 0.1uF
0.1uF NU
5V_RF
24K R0222 R0223 R0253
R0225 24K 30K 100K
R0224 U0251
300mV RMS 8.2K 8.2K MC14053B 16
C0222
0.1uF NU 6 C0252
R0251 VCC EN 9V3
12 1uF
URX_SND X0 630mV RX Filtered
C0254 14 6 4
C0223 47K R0252 X
200mV RMS 0.1uF 13 11 7 330mV Flat
FLAT_RX_SND X1 A
2 Y0 5
0.1uF R0229 56K VAG 11 U0211-2
15 RX_FLAT_FILTERED_AUDIO
10 1 Y
5V_RF Y1 10 MC3403
B
5
145mV RMS @25kHz R0226 5V_RF Z0
C0227 C0228 C0255 4
72mV RMS @12.5kHz 1MEG Z

48

46

40
47

45
44
43
42
41

39
38
GCB4 37
0.1uF NU 0.1uF 3 9 C0262
C0224 C0225 C0226 4.7uF Z1 C
NU R0242

MICEXT
GNDRC
MICINT
VDDRC
TXSND
AUXRX
AUXTX
AUDIO
MOD
URXOUT
GCB5
DISCAUDIO 100pF 0.1uF 0.1uF
0 GND VEE
R0227 5VDC RX Filtered 82pF
1 36 8 7
R0228 1MEG VDDA TXRTN Audio (0V DC Flat)
NU 2 35
DISC GCB3 R0262
3 34 C0242
0 GNDA CLK168
4 33 0.1uF
PA_PWR_SET DACU VDDD NU C0265 270K
5 32
MOSBIAS_3 DACR U0221 VDDCP 0.1uF C0266 R0261 9V3
6 31 C0261
MOSBIAS_2 DACG GNDD 0.1uF 10K
7 63A53 30 9 4
VOX GNDD0 NU
8 29 8
PLCAP F1200 HANDSET_AUDIO
9 28 0.1uF 10
C0233 SQIN SYN R0266 VAG 11 U0211-3
C0237 0.22uF 10 27 24K C0267
C0232 C0236 UIO VDDSYN 5V_RF R0267
2.2uF 11 26 .01uF MC3403
.033uF NU VDDDAC NC NU 47K
NU 0.1uF C0231 12 25
AGCCAP PLCAP2

GNDSYN
1uF C0241

CHACT
SQDET
R0265
GCB2
GCB1
GCB0

DATA

LCAP
CLK
HSIO
LSIO
0.1uF

CSX
24K R0268 FLT_A+
C0271
13
14
15

17
18
19
20

22
23
24
16

21
5V_RF 5V_RF 5V_RF C0244 10K .01uF
D0201 0.1uF
NU U0211-1 9V3
5 1 C0234 C0235 C0272
MC3403 2 4 0.1uF
0.1uF .022uF R0269
C0245 1
4 U0271
0.1uF VAG 470 7 TDA1519C
3 C0276 E0271
3 2 11 VCC
C0246 C0273 1000pF 57R01
.01uF 3300pF 4
5VD 9 INV OUT1 SPKR+
5VD
1 NINV
5VDC (0VDC during radio off) 13VDC unmuted
5VDC muted 3 RR
DC_POWER_ON R0273 6
INT_SWB+ 8 M_SS SPKR-
NOISE_BLNKR OUT2
CH_ACT R0241 24K R0276 E0272
47K 5VD R0274
15K GND1 GND2 C0277 57R01
10K
2 5 1000pF
NU
Q0271
R0275
C0275
10K
47uF
GP2_OUT

C0274
DATA

0.1uF
CSX
CLK

NU
7 8 9
11
SPI(0:10)
GPIO(0:13)
CH_ACT
SQ_DET

F1200
HSIO
LSIO
VOX

SYN

7 5 4 6 3 1 2
CNTLR_AUDIO(0:7) ZWG0131030-O

Controller T12 Schematic Diagram - Audio

6881091C63-A
Chapter 3: 3-40 Controller T12 Schematics and Parts Lists

J0451 C0449 R0441


J0401 C0421 EXPANSION BOARD 470pF C0448 C0447 C0446 C0445 C0443 C0442 C0441 0
82pF 18-PIN CONNECTOR 470pF R0442
CONTROL HEAD C0427 C0426 C0423 C0422 R0401 470pF 470pF 470pF 470pF 470pF 470pF 1K
12-PIN CONNECTOR 470pF 470pF 470pF 470pF J0451-1 NU
220 DIG_IN_6 WITHWAKEUP 1 GP6_IN_ACC10
SCI_TX J0401-1 1 SCI_TX EXP2_CS J0451-2 2 EXP2_CS
SPEAKER+ J0401-2 2 SPKR+ NC J0451-3 3 NC
SPEAKER- J0401-3 3 SPKR- GND J0451-4 4 GROUND RSSI RSSI
GROUND J0401-4 4 GROUND OPT_PTT J0451-5 5 OPT_PTT CH_ACT CH_ACT
EXT_BD_PTT 5VD 5VD
EXP_BD_PTT J0401-5 5 GP1_IN_ACC3 RDY J0451-6 6 RDY
5VD J0401-6 6 5VD OPT_CS J0451-7 7 OPT_CS FLT_A+ FLT_A+
HANSET_AUDIO J0401-7 R0407 7 HANDSET_AUDIO DIG_IN_OUT_4 J0451-8 8 GP4_IN_OUT_ACC8 SPKR- SPKR-
BUS+ J0401-8 10 R0408 8 BUS+ EXP1_CS J0451-9 9 EXP1_CS SPKR+ SPKR+
R0409 100 DISCAUDIO DISCAUDIO
INT_MIC J0401-9 9 INT_MIC EXP_BD_REQ J0451-10 10 EXP_BD_REQ
FLT_A+ J0401-10 10 CLK J0451-11 11 SPI_CLK HANDSET_AUDIO HANDSET_AUDIO
F0401
ON_OFF_CONTROL J0401-11 10 FLT_A+ MISO J0451-12 12 SPI_MISO
24V
NC J0401-12 DATA J0451-13 13 SPI_DATA
3A 11 ON_OFF_CONTROL EXP_BD_PTT J0451-14 EXT_BD_PTT 14 GP1_IN_ACC3 VS_MIC VS_MIC
Fuse P/N 12 NC GND J0451-15 15 GROUND INT_MIC INT_MIC
6580542Z01 FAST_SQ J0451-16 16 CH_ACT EXT_MIC EXT_MIC
J0451-17 R0467 ON_OFF_CONTROL ON_OFF_CONTROL
DISCAUDIO 10 17 DISCAUDIO
R0412 FLAT_TX_RTN J0451-18 18 FLAT_TX_RTN FLAT_TX_RTN FLAT_TX_RTN
C0430 0 EXP_BD_REQ EXP_BD_REQ
C0428 C0429 C0431 R0468
82pF 470pF 470pF 470pF 100K RDY RDY
GP1_IN_ACC3 GP1_IN_ACC3
C0478 C0477 C0476 C0474 C0473 C0472 C0471 C0470 GP6_IN_ACC10 GP6_IN_ACC10
470pF 470pF 470pF 470pF 82pF 82pF 82pF 470pF
RESET RESET
BUS+ BUS+
J0551 GP4_IN_OUT_ACC8 GP4_IN_OUT_ACC8
C0560 INTERNAL OPTION BOARD
1000pF OPT_PTT OPT_PTT
40-PIN CONNECTOR
R0591 C0559 C0558 C0554
470pF 470pF 0.1uF J0551-41
24K NU NU NU
VS_MIC 40 J0551-40 VS_MIC
VS_CS 39 J0551-39 VS_CS TO/FROM RF
R0592 10 L0481
9V3 38 J0551-38 9V3 390nH
5VD 37 J0551-37 Vddd NU DATA_CNTLR_1
J0551-36 SPI(0:10) 9 DATA DATA TP0492 TP0497
VS_AUDSEL 36 VS_AUDSEL TO/FROM RF
FLAT_RX_SND 35 J0551-35 Det_Aud_Snd J0552 R0481 0 DATA_CNTLR_2
J0551-34 9 9 DATA DATA
RX_AUD_RTN 34 Rx_Aud_Rtn RS232 INTERFACE BOARD
C0591 0.1uF J0551-33 SPI_DATA DATA CLK_CNTLR_1
TX_AUD_SND 33 Tx_Aud_Snd 18-PIN CONNECTOR R0482 0
C0592 J0551-32 8 8 CLK CLK IN_5V_RF_REG_CNTLR_1
TX_AUD_RTN 32 Tx_Aud_Rtn
0.1uF R0593 C0593 0.1uF J0551-31 J0552-20 SPI_CLK CLK CLK_CNTLR_2 IN_5V_RF_REG
FLAT_TX_RTN 31 100K
Flat_Tx_Rtn L0482 NU IN_5V_RF_REG
J0551-30 10 8 CLK CLK 5V_CNTLR_1
OPT_CS 30 Opt_Bd_En
J0551-29 J0552-1 SPI_MISO MISO 390nH CSX_CNTLR_2 5V
RDY 29 Rdy/Req 9V3 1 1 9V3 7 CSX 5V_RF
URX_SND 28 J0551-28 Rx_Aud_Snd 5VD 2 2 J0552-2 5VD 4 CSX DISCAUDIO_CNTLR_1
J0551-27 J0552-3 EXP2_CS EXP2_CS CSX_CNTLR_1 DISCAUDIO
NC 27 ON GND 3 3 GND DISCAUDIO
NC 26 J0551-26 INT_EXT_Vdd 5VD 4 4 J0552-4 5VD 3 CSX PA_PWR_SET_1_CNTLR_1
J0551-25 J0552-5 EXP1_CS EXP1_CS C0482 PA_PWR_SET
NC 25 Key_Row SPI_MISO 5 5 SPI_MISO PA_PWR_SET
NC 24 J0551-24 Key_Col RESET 6 6 J0552-6 RESET 2 470pF MOSBIAS_2_CNTLR_1
J0551-23 J0552-7 VS_CS VS_CS MOSBIAS_2
OPT_PTT 23 PTT NC 7 7 NC MOSBIAS_2
NC 22 J0551-22 Key_Intrp NC 8 8 J0552-8 NC 1 MOSBIAS_3_CNTLR_1
OPT_CS
VS_INT 21 J0551-21 VS_INT FLT_A+ 9 9 J0552-9 FLT_A+ OPT_CS MOSBIAS_3 MOSBIAS_3
J0551-20 R0555 100 J0552-10 NOISE_BLNKR_CNTLR_1
RESET 20 RST* BUS+ 10 10 BUS+
5VD 19 J0551-19 LED_EN DISCAUDIO 11 11 J0552-11 DISCAUDIO NOISE_BLNKR NOISE_BLNKR
NC 18 J0551-18 OFF_BATT_DATA_OUT CH_ACT 12 12 J0552-12 CH_ACT RESET_CNTLR_1 MODIN_CNTLR_1
VS_GAINSEL 17 J0551-17 VS_GAINSEL GP1_IN_ACC3 13 EXT_BD_PTT 13 J0552-13 EXT_BD_PTT RESET RESET MODIN MODIN
SPI_MISO 16 J0551-16 SrD_Rtn EXP_BD_REQ 14 14 J0552-14 EXT_BD_REQ CNTLVLTG_CNTLR_1 16_8MHZ_CNTLR_1
SPI_DATA 15 J0551-15 SrD_Snd EXP1_CS 15 15 J0552-15 EXT_BD_CS CNTLVLTG CNTLVLTG 16_8MHZ 16_8MHZ
NC 14 J0551-14 R/W* GP4_IN_OUT_ACC8 16 16 J0552-16 GP4_IN_OUT TEMPSENSE_CNTLR_1 INT_SWB_CNTLR_1
SPI_MISO 13 J0551-13 CS* SPI_CLK 17 17 J0552-17 SPI_CLK TEMPSENSE TEMPSENSE INT_SWB+ INT_SWB
GP4_IN_OUT_ACC8 12 J0551-12 DB0 SPI_DATA18 18 J0552-18 SPI_MOSI RSSI_CNTLR_1
EXP1_CS 11 J0551-11 DB1 RSSI RSSI
EXP_BD_REQ 10 J0551-10 DB2 J0552-19 LOCK_CNTLR_1
GP1_IN_ACC3 9 EXT_BD_PTT J0551-9 DB3 LOCK LOCK C0490 C0491 C0492 C0493 C0494 C0495 C0496 C0497 C0499
CH_ACT 8 J0551-8 DB4 PASUPVLTG_CNTRL_1 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF 470pF
DISCAUDIO 7 J0551-7 DB5 PASUPVLTG PASUPVLTG
R0556 100 J0551-6
BUS+ 6 DB6 9V3_CNTLR_1
FLT_A+ 5 J0551-5 DB7 9V3 9V3
NC 4 J0551-4 A0
SPI_CLK 3 J0551-3 SCK_Snd C0484 C0485 C0486 C0487
VS_RAC 2 J0551-2 VS_RAC 470pF 470pF 470pF 470pF
J0551-1 C0483 C0488
GND 1 Gnd 470pF 470pF
C0576 J0551-42
C0575
470pF 470pF
NU NU

J0501
ACCESSORY
20-PIN CONNECTOR
R0541
27K J0501-1 19 NC
FLT_A+ J0501-20 20 NC
SPKR- J0501-2 1 SPEAKER-
GP5_IN_ACC9 EXT_MIC J0501-19 2 EXT_MIC_AUDIO
GP1_IN_ACC3 J0501-3 3 DIG_IN1
R0529 GP2_OUT_ACC4 J0501-18 4 DIG_OUT2 (EXTERNAL_ALARM)
EMERGENCY_CONTROL FLAT_TX_RTN J0501-4 5 FLAT_TX_AUDIO
47K R0543 J0501-17 6 DIG_IN_3
R0512 100K C0541 VR0504 J0501-5 7 GROUND
15K VR0501 0.47uF 33V
R0542 J0501-16 8 DIG_IN_OUT_4
20V R0525 J0501-6
47K 100K 9 DIG_IN_5 WITH WAKEUP (EMERGENCY)
FLT_A+ TP0530 C0501 C0502 C0503 C0504 C0505 J0501-15 10 DIG_IN_6 WITH WAKEUP (IGNITION)
NU .01uF 470pF 470pF 470pF 470pF J0501-7 11 FLAT/FILTERED_RX_AUDIO
J0501-14 12 DIG_IN_OUT_7
GP6_IN_ACC10 GP3_IN_ACC6 J0501-8 13 SWB+
GP4_IN_OUT_ACC8 J0501-13 14 DIG_IN_OUT_8
R0530 J0501-9 15 RSSI
IGNITION_CONTROL J0501-12 16 SPEAKER+
22K R0509 J0501-10 17 BUS+
J0501-11 18 BOOT_CNTRL
0
R0508
C0542 R0531 470 GM300
RX_FLAT_FILTERED_AUDIO PCB
47uF 560
GP7_IN_OUT_ACC12
VR0509 VR0510 20 2 4 6 8 10 12 14 16 18
33V 33V WARIS
VR0541 R0511 R0510 19 1 3 5 7 9 11 13 15 17
VR0503 4.7K
14V 100K 20V C0506 C0508 C0509 C0510 C0511 C0512
470pF 470pF 470pF 470pF 470pF 470pF

R0533 0 REAR VIEW


EXT_SWB+
GP8_IN_OUT_ACC14
RSSI R0535
SPKR+ 1K
R0537
BUS+ 220
BOOT_CNTRL
R0538
220
VR0505
20V VR0537
R0539
5.6V 5VD
4.7K
C0513 C0514 C0515 C0516 C0517 C0518
470pF 470pF 470pF .01uF 82pF 470pF

Controller T12 Schematic Diagram - I/O ZWG0131029-O

6881091C63-A
Controller T12 Schematics and Parts Lists Chapter 3: 3-41

5VD

R0101 R0102
10K 4.7K

5VD 5VD BUS+ TP0151


D0101 R0151
D0151
FLT_A+ FLT_A+ R0116 R0115 24K
0 5VD
10K
NU BOOT_CNTRL
VR0151 Q0151 VSTBY
SCI_TX 5.6V R0152
24K
ON_OFF_CONTROL

GPIO(0:13)

TP0101 TP0102 C0151 R0172


.01uF 5VD
10K
R0171
CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) CNTLR_AUDIO(0:7) Q0171 5VD
CNTLR_AUDIO(0:7) 7 GP1_IN 4.7K
3 2 6 5 4 3 6 1 GP1_IN_ACC3
6

VOX
SYN
LSIO

LSIO
HSIO
F1200

CHACT
SQ_DET
HSIO
TP0104 R0173
C0141
SPI(0:10) SPI(0:10) SPI(0:10) SPI(0:10) FLT_A+ GP2_OUT_ACC4
0.1uF
SPI(0:10) 4.7K
10 8 9 0
C0103 C0105 5VD
5VD 7 8 910
C0101 100pF 100pF

CLK
CSX

MISO
DATA
MISO
100pF U0141 R0174

DATA
CLK

EE_CS
NU NU GP2_OUT Q0173
MC74HC138A
16 11
C0111 5VD 0 10K
1 EE_CS 15 VCC
100pF Y0
6 R0175
C0112 2 OPT_CS 14
R0111 Y1 EN_CS1 5VD
NU 0.1uF 3 VS_CS 13 4
Y2 EN_CS2 GPIO(0:13) 10K
4 EXP1_CS 12 5
Y3 EN_CS3
0 C0102 C0104 5 EXP2_CS 11
8 100pF Y4 GP3_IN R0176
100pF 6 REF_CS 10 A0 1 HC138_A0
6 Y5 GP3_IN_ACC6
VCC SCK NU NU LVZIF_CS 9 A1 2 HC138_A1 PE6
R0112 Y6 0 7 30K
1 7 A2 3 HC138_A2
2 CS Y7 GND 1
3
SO WP 0 2 R0170
7 C0108 8
HOLD NU 10K
5 0.1uF R0103
SI RDY

91 NC_XTAL
VSS NU 10
FLASH_OE R0104
4 R0177
U0111 5VD
RX_ADAPT 10K 5VD
X25128-2.7

100
5VD IRQ 5VD 4.7K

99
98
97

86
85
84
83
82
81
80
79

90

68
69

92
93

95

12
88
39
59
2
3

1
EEPROM
C0106

PD6_LVIN
PD5_SS
PD4_SCK
PD3_MOSI
PD2_MISO
PD1_TXD
PD0_RXD

PA7_PA1_OC1
PA6_OC2_OC1
PA5_OC3_OC1
PA4_OC4_OC1
PA3_IC4_OC5_OC1
PA2_IC1
PA1_IC2
PA0_IC3

EXTAL
XTAL

VRL
VRH

VDDSYN
XFC

LVOUT

VDD
VDDR
VDDL
AVDD
R0110 16Kx8bit 4 R0178
89 100pF R0108 GP4_IN 47K
10K ECLK ECLK NU 2.2K
Q0110 IRQ
96
NU
48 12
ON_OFF_SENSE 6 XIRQ GP4_IN_OUT_ACC8
PG0_XA13 94 GP4_OUT
RESET RESET
16 4 Q0177
ON_OFF_CONTROL PG1_XA14 PG7_R_W R_W
20 58 D0179
IRQ 5VD PG2_XA15 MODA_LIR RESET
R0107 19 57
PG3_XA16 MODB_VSTBY
47K 17 C0107
PG4_XA17 1000pF 5VD
NU 18 0
PG5_XA18
5 71 HC138_A0 1
OPT_PTT PG6_AS PJ0_CSGP3
72 HC138_A1 2 8 R0179
PJ1_CSGP4
GP7_OUT 47 73 HC138_A2 3 GP5_IN
FROM_U0101_47 PH0_PW1 PJ2 GP5_IN_ACC9
GP4_OUT 46 74 GP6_IN 4
FROM_U0101_46 PH1_PW2 PJ3 47K
45 U0101 75 GP4_IN 5
PH2_PW3 PJ4
44 76 GP8_IN 6 R0181
PH3_PW4 MC68HC11FL0 PJ5
43 77 (EXT_BD_PTT & DATA_PTT) GP1_IN 5VD
PH4_CSIO PJ6 5VD
42 MICROPROCESSOR 78 4.7K
NC PH5_CSGP1 PJ7 EXT_BD_REQ R0105
41
RAM_CS PH6_CSGP2 100K Q0181
DATA_BUS(0:7) 38 67
FLASH_CE PH7_CSPROG PE0_AN0 BATTERY_VOLTAGE 3 R0182
66 GP6_IN
PE1_AN1 CNTLVLTG
0 30 65
PC0_DATA0 PE2_AN2 TEMPSENSE 47K GP6_IN_ACC10
1 31 64
PC1_DATA1 PE3_AN3
2 32 63 R0117 R0183
PC2_DATA2 PE4_AN4
3 33 62 5VD
5VD PC3_DATA3 PE5_AN5 3.9K R0106
34 61 GP3_IN 7 4.7K

PB7_ADDR15
PB6_ADDR14
PB5_ADDR13
PB4_ADDR12
PB3_ADDR11
PB2_ADDR10
4 0

PBO_ADDR8
PFO_ADDR0
PC4_DATA4

PB1_ADDR9
PE6_AN6

PF7_ADDR7
PF6_ADDR6
PF5_ADDR5
PF4_ADDR4
PF3_ADDR3
PF2_ADDR2
PF1_ADDR1
5 35 60 GP5_IN 8 NU
5VD C0121 PC5_DATA5 PE7_AN7 9 R0184
6 36 GP7_IN 47K
PC6_DATA6 5VD

VSSR
0.1uF

AVSS
VSSL
C0122 37 R0113

VSS
7

PI7
PI6
PI5
PI4
PI3
PI2
PI1
PI0
PC7_DATA7
0.1uF 10K R0114
C0123 R0105 USED IN 13 GP7_IN_OUT_ACC12
GP7_OUT

7
8

9
22
23
24
25
26
27
28
29

15
21

11
10
14
49
50
51
52
53
54
55
56
13
87
40
70
100pF TP0103 10K Q0183
STANDARD ONLY
NU

NC
NC
8 R0185
28 RSSI R0106 USED IN 4.7K
VCC 18 LOCK PRIME ONLY 5VD
30 VCC
FLASH_CE EN_CE RAM_CS 17 VS_INT
32 20 R0186
FLASH_OE EN_OE EN_CS 16 VS_RAC 5
7 22 GP8_IN 47K
R_W EN_WE EN_OE 15 VS_GAINSEL
27
0 EN_WE R_W 14 9
20 21 11 10 GP7_IN 10 10
A0 IO0 1 IO1 A0 13 GP8_IN_OUT_ACC14
R0121 19 22 12 9 GP8_OUT GP8_OUT
0 A1 IO1 2 IO2 A1 0 12 Q0185
100K 18 23 13 8
1 A2 IO2 3 IO3 A2 1 11 12
17 25 15 7 GP4_OUT 13
2 A3 IO3 4 IO4 A3 2 10 FROM_U0101_46
3 16 26 16 6 GP7_OUT
A4 IO4 5 IO5 A4 3 9 FROM_U0101_47
4 15 27 17 5
A5 IO5 6 IO6 A5 4 8
5 14 28 18 4
A6 IO6 7 IO7 A6 5 7
6 13 29 19 3
A7 IO7 IO8 A7 6 6 R0131
7 3 25
A8 U0122 A8 7 5
8 2 24
A9 63A21 A9 8 4 10MEG
9 31 21
A10 RAM A10 9 3 R0132
10 1 23
A11 32kx8bit A11 10 2 330K
12 2
11 A12 A12 11 1
4 26
12 A13 A13 12 0
13 5 1 Y0131
A14 A14 13
11 GND
14 A15 14 XTAL
14

15 10 U0121 1
A16 4 OUT IN
16 6 AT49F040
A17
17 9 FLASH ROM 38.40KHz
A18
GND 512kx8bit
18
NC1 NC
24

C0131
3 2
C0132 ZWG0130935-O
22pF 22pF
ADDR_BUS(0:18)

Controller T12 Schematic Diagram - Microprocessor

6881091C63-A
Chapter 3: 3-42 Controller T12 Schematics and Parts Lists

Controller T12 Parts List Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C0301 2311049A07 1uF 10% 16V C0484 2113741F17 CAP CHIP CL2 X7R REEL 470 C0663 2113743E20 CAP CHIP. 10 uF 10%
Ref Part No. Voice storage only C0485 2113743L09 CAP CHIP 470 pF 10% X7R C0671 2113743E20 CAP CHIP. 10 uF 10%
C0101 2113740F51 CAP CHIP REEL CL1 +/-30 100 C0302 2113743E20 100nF 16V C0486 2113743L09 CAP CHIP 470 pF 10% X7R C0681 2113743E20 CAP CHIP. 10 uF 10%
C0107 2113741F25 CAP CHIP CL2 X7R REEL 1000 Voice storage only C0487 2113743L09 CAP CHIP 470 pF 10% X7R D0101 4813825A05 DIODE 30V HOT CARRIER
C0112 2113743E20 CAP CHIP. 10 uF 10% C0303 2113740F51 100pF 5% 50V C0488 2113743L09 CAP CHIP 470 pF 10% X7R MMBD301L
C0121 2113743E20 CAP CHIP. 10 uF 10% Voice storage only C0490 2113743L09 CAP CHIP 470 pF 10% X7R D0151 4813833C02 DIODE DUAL 70V ’5B’ COMM
C0122 2113743E20 CAP CHIP. 10 uF 10% C0304 2113743E20 100nF 16V C0491 2113743L09 CAP CHIP 470 pF 10% X7R CATH
C0131 2113740F35 CAP CHIP REEL CL1 +/-30 22 Voice storage only C0492 2113743L09 CAP CHIP 470 pF 10% X7R D0179 4813833C02 DIODE DUAL 70V ’5B’ COMM
C0132 2113740F35 CAP CHIP REEL CL1 +/-30 22 C0305 2113743E20 100nF 16V C0493 2113743L09 CAP CHIP 470 pF 10% X7R CATH
C0141 2113743E20 CAP CHIP. 10 uF 10% Voice storage only C0494 2113743L09 CAP CHIP 470 pF 10% X7R D0301 4802245J47 SCHOTTKY BARRIER
C0151 2113741F49 CAP CHIP CL2 X7R REEL C0324 2113743E20 100nF 16V C0495 2113743L09 CAP CHIP 470 pF 10% X7R (RB471E)
10000 Voice storage only C0496 2113743L09 CAP CHIP 470 pF 10% X7R Voice storage only
C0201 2311049A57 CAP TANT CHIP A/P 10uF 10% C0331 2113743E20 100nF 16V C0497 2113743L09 CAP CHIP 470 pF 10% X7R D0621 4813833C02 DIODE DUAL 70V ’5B’ COMM
16V Voice storage only C0499 2113743L09 CAP CHIP 470 pF 10% X7R CATH
C0202 2311049A57 CAP TANT CHIP A/P 10uF 10% C0341 2311049A07 TANT CP 1uF 10% 16V C0501 2113741F49 CAP CHIP CL2 X7R REEL D0651 4813833C02 DIODE DUAL 70V ’5B’ COMM
16V Voice storage only 10000 CATH
C0204 2113743E20 CAP CHIP. 10 uF 10% C0342 2113743E20 100nF 16V C0502 2113741F17 CAP CHIP CL2 X7R REEL 470 D0660 4813833C02 DIODE DUAL 70V ’5B’ COMM
C0212 2311049A57 CAP TANT CHIP A/P 10uF 10% Voice storage only C0503 2113741F17 CAP CHIP CL2 X7R REEL 470 CATH
16V C0343 2113743E20 100nF 16V C0504 2113741F17 CAP CHIP CL2 X7R REEL 470 D0661 4813833C02 DIODE DUAL 70V ’5B’ COMM
C0221 2113743E20 CAP CHIP. 10 uF 10% Voice storage only C0505 2113741F17 CAP CHIP CL2 X7R REEL 470 CATH
C0222 2113743E20 CAP CHIP. 10 uF 10% C0344 2113743E20 100nF 16V C0506 2113741F17 CAP CHIP CL2 X7R REEL 470 E0271 2484657R01 INDUCTOR BEAD CHIP
C0223 2113743E20 CAP CHIP. 10 uF 10%, Voice storage only C0508 2113741F17 CAP CHIP CL2 X7R REEL 470 E0272 2484657R01 INDUCTOR BEAD CHIP
0662057B47 0 (SUB on LS+ Models Only) C0351 2113743E20 100nF 16V C0509 2113741F17 CAP CHIP CL2 X7R REEL 470 E0631 2484657R01 INDUCTOR BEAD CHIP
C0224 2113740F51 CAP CHIP REEL CL1 +/-30 100 Voice storage only C0510 2113741F17 CAP CHIP CL2 X7R REEL 470 F0401 6580542Z01 FUSE CHIP SMT TR/1608FF 3A
C0225 2113743E20 CAP CHIP. 10 uF 10% C0352 2113743E07 22nF 16V C0511 2113741F17 CAP CHIP CL2 X7R REEL 470 J0401 0902636Y02 12 POS. FLEX CONNECTOR
C0226 2113743E20 CAP CHIP. 10 uF 10% Voice storage only C0512 2113741F17 CAP CHIP CL2 X7R REEL 470 J0451 0902636Y01 “CONNECTOR, FLEX, SIDE
C0228 2311049A56 CAP TAN CHIP A/P 4.7 20 10 C0353 2311049A97 TANT CHIP 33 uF 16 C0513 2113741F17 CAP CHIP CL2 X7R REEL 470 ENTRY”
C0231 2113743B29 CAP CHIP 1.00 uF 10% 16V Voice storage only C0514 2113741F17 CAP CHIP CL2 X7R REEL 470 J0501 0986105B01 “20 POS. 0,64 SQ CONNEC-
C0232 2113743E20 CAP CHIP. 10 uF 10% C0354 2113743E20 100nF 16V C0515 2113741F17 CAP CHIP CL2 X7R REEL 470 TOR”
C0234 2113743E20 CAP CHIP. 10 uF 10% Voice storage only C0516 2113741F49 CAP CHIP CL2 X7R REEL J0551 0905505Y04 CONN ZIF HORIZONTAL
C0235 2113743E07 CER CHIP CAP .022uF C0421 2113743N48 CAP CHIP 82.0 pF 5% COG 10000 J0552 0905505Y03 CONN ZIF HORIZONTAL
C0236 2113743E10 CAP CHIP .033 uF 10% X 7R C0422 2113741F17 CAP CHIP CL2 X7R REEL 470 C0517 2113743N48 CAP CHIP 82.0 pF 5% COG J0601 0986165B01 MOBILE DC POWER CONNEC-
C0241 2113743E20 CAP CHIP. 10 uF 10% C0423 2113741F17 CAP CHIP CL2 X7R REEL 470 C0518 2113741F17 CAP CHIP CL2 X7R REEL 470 TOR
C0243 2113740F51 CAP CHIP REEL CL1 +/-30 100 C0426 2113743L09 CAP CHIP 470 pF 10% X7R C0541 2311049A05 CAP TANT 10% 0.47uF Q0110 4880048M01 TSTR NPN DIG 47K/47K
C0244 2113743E20 CAP CHIP. 10 uF 10% C0427 2113743L09 CAP CHIP 470 pF 10% X7R C0542 2311049A99 CAP TANT CHIP 47 uF 10V 20% Q0151 4880048M01 TSTR NPN DIG 47K/47K
C0245 2113743E20 CAP CHIP. 10 uF 10% C0428 2113743N48 CAP CHIP 82.0 pF 5% COG C0560 2113743L17 CAP CHIP 1000 pF 10% X7R Q0171 4880048M01 TSTR NPN DIG 47K/47K
C0246 2113741F49 CAP CHIP CL2 X7R REEL C0429 2113743L09 CAP CHIP 470 pF 10% X7R C0591 2113743E20 CAP CHIP. 10 uF 10% Q0173 4880052M01 TSTR NPN DRLNGTN MXTA27
10000 C0430 2113741F17 CAP CHIP CL2 X7R REEL 470 C0592 2113743E20 CAP CHIP. 10 uF 10% Q0177 4880048M01 TSTR NPN DIG 47K/47K
C0251 2113743E20 CAP CHIP. 10 uF 10% C0431 2113741F17 CAP CHIP CL2 X7R REEL 470 C0593 2113741B69 CAP CHIP 0.1uF, 10%, Q0181 4880048M01 TSTR NPN DIG 47K/47K
C0252 2311049A07 CAP TANT 10% 1.0uF C0441 2113743L09 CAP CHIP 470 pF 10% X7R 0611077A01 0 (SUB on LS+ Models Only) Q0183 4880048M01 TSTR NPN DIG 47K/47K
C0254 2113743E20 CAP CHIP. 10 uF 10% C0442 2113743L09 CAP CHIP 470 pF 10% X7R C0601 2113741F17 CAP CHIP CL2 X7R REEL 470 Q0185 4880048M01 TSTR NPN DIG 47K/47K
C0255 2113743E20 CAP CHIP. 10 uF 10% C0445 2113743L09 CAP CHIP 470 pF 10% X7R C0603 2380090M24 “ALU CAP SOT 10,50V” Q0271 4880214G02 TSTR MMBT3904
C0256 2113740F51 CAP CHIP REEL CL1 +/-30 100 C0446 2113743L09 CAP CHIP 470 pF 10% X7R C0611 2311049C06 CAP TANT CHIP 22 uF 35V 20% Q0641 4880048M01 TSTR NPN DIG 47K/47K
C0261 2113743E20 CAP CHIP. 10 uF 10% C0447 2113743L09 CAP CHIP 470 pF 10% X7R C0612 2113743E20 CAP CHIP. 10 uF 10% Q0661 4805921T02 XISTOR FMC2 RH
C0262 2113740F49 CAP CHIP REEL CL1 +/-30 82 C0448 2113743L09 CAP CHIP 470 pF 10% X7R C0622 2311049A99 CAP TANT CHIP 47 uF 10V 20% Q0662 4880214G02 TSTR MMBT3904
C0265 2113743E20 CAP CHIP. 10 uF 10% C0449 2113743L09 CAP CHIP 470 pF 10% X7R C0641 2113741F17 CAP CHIP CL2 X7R REEL 470 Q0663 4880048M01 TSTR NPN DIG 47K/47K
C0267 2113741F49 CAP CHIP CL2 X7R REEL C0470 2113743L09 CAP CHIP 470 pF 10% X7R C0644 2311049A97 CAP TANT CHIP 33 uF 16V 20% Q0681 4880052M01 TSTR NPN DRLNGTN MXTA27
10000 C0471 2113743N48 CAP CHIP 82.0 pF 5% COG C0645 2113743E20 CAP CHIP. 10 uF 10% R0101 0662057A73 CHIP RES 10K OHMS 5%
C0271 2113741F49 CAP CHIP CL2 X7R REEL C0472 2113743N48 CAP CHIP 82.0 pF 5% COG C0652 2311049A97 CAP TANT CHIP 33 uF 16V 20% R0102 0662057A65 CHIP RES 4700 OHMS 5%
10000 C0473 2113743N48 CAP CHIP 82.0 pF 5% COG C0654 2311049A57 CAP TANT CHIP A/P 10uF 10% R0103 0662057A01 CHIP RES 10 OHMS 5%
C0272 2113743E20 CAP CHIP. 10 uF 10% C0474 2113743L09 CAP CHIP 470 pF 10% X7R 16V R0104 0662057A73 CHIP RES 10K OHMS 5%
C0273 2113741F37 CAP CHIP CL2 X7R REEL 3300 C0476 2113743L09 CAP CHIP 470 pF 10% X7R C0655 2113743E20 CAP CHIP. 10 uF 10% R0105 0662057A97 100k 1/16W
C0275 2311049A99 CAP TANT CHIP 47 uF 10V 20% C0477 2113743L09 CAP CHIP 470 pF 10% X7R C0661 2311049C05 CAP TANT CHIP 47uF 16V 10% R0106 0662057B47 0 1/16W
C0276 2113741F25 CAP CHIP CL2 X7R REEL 1000 C0478 2113743L09 CAP CHIP 470 pF 10% X7R C0662 2113741F49 CAP CHIP CL2 X7R REEL Voice storage only
C0277 2113741F25 CAP CHIP CL2 X7R REEL 1000 C0482 2113743L09 CAP CHIP 470 pF 10% X7R 10000 R0108 0662057A57 CHIP RES 2200 OHMS 5%
C0483 2113743L09 CAP CHIP 470 pF 10% X7R

6881091C63-A
Controller T12 Schematics and Parts Lists Chapter 3: 3-43

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
R0111 0662057B47 CHIP RES 0 OHMS +-.050 R0265 0662057A82 CHIP RES 24K OHMS 5% R0530 0662057A81 CHIP RES 22K OHMS 5% U0651 5113816A07 REG 5V POS 500MA
OHMS R0267 0662057A89 CHIP RES 47K OHMS 5% R0531 0662057A43 CHIP RES 560 OHMS 5% MC78M05BDTRK
R0113 0662057A73 CHIP RES 10K OHMS 5% R0268 0662057A73 CHIP RES 10K OHMS 5% R0533 0662057B47 CHIP RES 0 OHMS +-.050 U0652 5113815A02 IC UNDERVOLT SENSING CKT
R0114 0662057A73 CHIP RES 10K OHMS 5% R0269 0662057A41 CHIP RES 470 OHMS 5% OHMS VR0151 4813830A15 TSTR 5.6V 5% 20MA 225MW
R0115 0662057A73 CHIP RES 10K OHMS 5% R0273 0662057A82 CHIP RES 24K OHMS 5% R0535 0662057A49 CHIP RES 1000 OHMS 5% VR0501 4805656W09 DIODE QUAD 20 VOLT ZENER
R0117 0662057A63 CHIP RES 3900 OHMS 5% R0275 0662057A73 CHIP RES 10K OHMS 5% R0537 0662057A33 CHIP RES 220 OHMS 5% VR0503 4805656W09 DIODE QUAD 20 VOLT ZENER
R0121 0662057A97 CHIPRES 100K OHM 5% R0276 0662057A77 CHIP RES 15K OHMS 5% R0538 0662057A33 CHIP RES 220 OHMS 5% VR0504 4813830A40 SOC23 AUTO SDN
R0131 0662057B46 CHIP RES 10.0 MEG OHMS 5% R0323 0662057A79 18k 1/16W 5% R0539 0662057A65 CHIP RES 4700 OHMS 5% VR0505 4805656W09 DIODE QUAD 20 VOLT ZENER
R0132 0662057B10 CHIP RES 330K OHMS 5% Voice storage only R0541 0662057A83 CHIP RES 27K OHMS 5% VR0509 4813830A40 SOC23 AUTO SDN
R0151 0662057A82 CHIP RES 24K OHMS 5% R0324 0662057A79 18k 1/16W 5% R0543 0662057A97 CHIPRES 100K OHM 5% VR0510 4813830A40 SOC23 AUTO SDN
R0152 0662057A82 CHIP RES 24K OHMS 5% Voice storage only R0555 0662057A25 CHIP RES 100 OHMS 5% VR0537 4813830A15 TSTR 5.6V 5% 20MA 225MW
R0170 0662057A73 CHIP RES 10K OHMS 5% R0331 0662057A73 10k 1/16W 5% R0556 0662057A25 CHIP RES 100 OHMS 5% VR0541 4813830A27 DIODE 14V 5% 225MW
R0171 0662057A65 CHIP RES 4700 OHMS 5% Voice storage only R0591 0662057A82 CHIP RES 24K OHMS 5% MMBZ5244B_
R0172 0662057A73 CHIP RES 10K OHMS 5% R0332 0662057A73 10k 1/16W 5% R0592 0662057A01 CHIP RES 10 OHMS 5% VR0601 4813832C77 TRANS SUP. 24V HIGH PWR
R0173 0662057A65 CHIP RES 4700 OHMS 5% Voice storage only R0593 0662057A97 CHIPRES 100K OHM 5% VR0621 4813830A15 TSTR 5.6V 5% 20MA 225MW
R0174 0662057A73 CHIP RES 10K OHMS 5% R0333 0662057A73 10k 1/16W 5% R0611 0662057A91 CHIP RES 56K OHMS 5% Y0131 4880113R19 CRYSTAL 38.4KHZ
R0175 0662057A73 CHIP RES 10K OHMS 5% Voice storage only R0612 0662057A65 CHIP RES 4700 OHMS 5%
R0176 0662057A84 CHIP RES 30K OHMS 5% R0335 0662057B02 150k 1/16W R0621 0662057A82 CHIP RES 24K OHMS 5%
R0177 0662057A65 CHIP RES 4700 OHMS 5% Voice storage only R0641 0662057A73 CHIP RES 10K OHMS 5%
R0178 0662057A89 CHIP RES 47K OHMS 5% R0341 0662057A73 10k 1/16W 5% R0642 0660076E70 RES CHIP FILM 7500 1 1/8
R0179 0662057A89 CHIP RES 47K OHMS 5% Voice storage only R0643 0660076E51 RES CHIP 1200 1 1/8
R0181 0662057A65 CHIP RES 4700 OHMS 5% R0342 0662057A55 1800 1/16W 5% R0651 0662057A01 CHIP RES 10 OHMS 5%
R0182 0662057A89 CHIP RES 47K OHMS 5% Voice storage only R0652 0662057A01 CHIP RES 10 OHMS 5% * Motorola Depot Servicing only
R0183 0662057A65 CHIP RES 4700 OHMS 5% R0343 0662057B47 0 1/16W R0661 0662057A49 CHIP RES 1000 OHMS 5%
Reference designators with an asterisk indicate
R0184 0662057A89 CHIP RES 47K OHMS 5% Voice storage only R0662 0662057B02 CHIP RES 150K OHMS 5%
R0185 0662057A65 CHIP RES 4700 OHMS 5% R0344 0662057A91 56K 1/16W 5% R0671 0662057A84 CHIP RES 30K OHMS 5% components which are not field-replaceable
R0186 0662057A89 CHIP RES 47K OHMS 5% Voice storage only R0672 0662057A73 CHIP RES 10K OHMS 5% because they need to be calibrated with
R0201 0662057A25 CHIP RES 100 OHMS 5% R0345 0662057A66 5100 1/16W 5% R0681 0662057A79 CHIP RES 18K OHMS 5% specialized factory equipment after installation.
R0202 0662057A43 CHIP RES 560 OHMS 5% Voice storage only R0682 0662057A93 CHIP RES 68K OHMS 5% Radios in which these parts have been replaced in
R0203 0662057A25 CHIP RES 100 OHMS 5% R0346 0662057A89 47k 1/16W 5% U0101 5102226J56 68HC11FLO_PASS5 100P IN the field will be off frequency at temperature
R0204 0662057A43 CHIP RES 560 OHMS 5% Voice storage only TQFP extremes.
R0205 0662057A73 CHIP RES 10K OHMS 5% R0347 0662057A89 47k 1/16W 5% U0111 5102463J64 16KX8 SPI SERIAL EEPROM
R0206 0662057A73 CHIP RES 10K OHMS 5% Voice storage only U0121 5186137B01 IC FLASH 4MBIT (512KX8)
R0207 0662057A57 CHIP RES 2200 OHMS 5% R0401 0662057A33 CHIP RES 220 OHMS 5% 120NS
R0208 0662057A57 CHIP RES 2200 OHMS 5% R0407 0662057M26 RES. CHIP 10 5% 20X40 U0122 5185748L01 32K X 8 SRAM 28PIN TSOP
R0211 0660076E70 RES CHIP FILM 7500 1 1/8 R0408 0662057A25 CHIP RES 100 OHMS 5% U0141 5113805A30 IC 10F8 DCDR/REMUX
R0212 0660076E70 RES CHIP FILM 7500 1 1/8 R0409 0662057M26 RES. CHIP 10 5% 20X40 74HC138
R0221 0662057A82 CHIP RES 24K OHMS 5% R0412 0662057B47 CHIP RES 0 OHMS +-.050 U0211 5183222M49 IC AMP_3403_
R0222 0662057A82 CHIP RES 24K OHMS 5% OHMS U0221 5185130C53 IC ASFIC_CMP_R1
R0223 0662057A84 CHIP RES 30K OHMS 5% R0441 0662057B47 CHIP RES 0 OHMS +-.050 U0251 5184704M60 IC-CMOS 04M60 ANALOS
R0224 0662057A71 CHIP RES 8200 OHMS 5% OHMS U0271 5102463J95 AUDIO PA TDA1519C
R0228 0662057B47 CHIP RES 0 OHMS +-.050 R0442 0662057A49 CHIP RES 1000 OHMS 5% U0301 5109152M01 EEPROM ANALOG ISD33120EI
OHMS R0467 0662057M26 RES. CHIP 10 5% 20X40 Voice storage only
R0229 0662057A01 CHIP RES 10 OHMS 5% R0468 0662057A97 CHIPRES 100K OHM 5% U0331 5186204B01 BuFFER/DRIVER
R0241 0662057A89 CHIP RES 47K OHMS 5% R0481 0662057B47 CHIP RES 0 OHMS +-.050 74AHCT1G125
R0242 0662057B47 CHIP RES 0 OHMS +-.050 OHMS Voice storage only
OHMS R0482 0662057B47 CHIP RES 0 OHMS +-.050 U0341 5180932W01 LINEAR IC OP AMP
R0251 0662057A89 CHIP RES 47K OHMS 5% OHMS Voice storage only
R0252 0662057A91 CHIP RES 56K OHMS 5% R0508 0662057A41 CHIP RES 470 OHMS 5% U0342 5105750U28 SNGL ANALOG SWITCH
R0253 0662057A97 CHIPRES 100K OHM 5% R0509 0662057B47 CHIP RES 0 OHMS +-.050 Voice storage only
R0254 0662057A73 CHIP RES 10K OHMS 5% OHMS U0351 5102463J40 REGULATOR, 3.3V
R0255 0662057A73 CHIP RES 10K OHMS 5% R0510 0662057A65 CHIP RES 4700 OHMS 5% Voice storage only
R0256 0662057A97 CHIPRES 100K OHM 5% R0511 0662057A97 CHIPRES 100K OHM 5% U0611 5183308X01 “IC, LM2941, TO DRPOUT
R0257 0662057A57 CHIP RES 2200 OHMS 5% R0512 0662057A77 CHIP RES 15K OHMS 5% RGTR”
R0261 0662057A73 CHIP RES 10K OHMS 5% R0525 0662057A97 CHIPRES 100K OHM 5% U0641 5183308X01 “IC, LM2941, TO DRPOUT
R0262 0662057B08 CHIP RES 270K OHMS 5% R0529 0662057A89 CHIP RES 47K OHMS 5% RGTR”

6881091C63-A
Chapter 3: 3-44 Controller T12 Schematics and Parts Lists

Notes

6881091C63-A
Chapter 4: i

Chapter 4: VHF (136-174 MHz) 1-25W


Service Information
Table of Contents

Section 1 Model Charts and Technical Specifications

1.0 VHF (136-174 MHz) 1-25W Model Charts........................................................4:1-1


1.1 CDM Series Model Chart ............................................................................4:1-1
1.2 PRO Series Model Chart.............................................................................4:1-2
2.0 Technical Specifications ...................................................................................4:1-2

Section 2 Theory of Operation

1.0 Introduction .......................................................................................................4:2-1


2.0 VHF (136-174 MHz) 1-25W Receiver Front-End..............................................4:2-1
2.1 Receiver Front-End .....................................................................................4:2-1
2.2 Front-End Bandpass Filters and Pre-Amplifier............................................4:2-2
2.3 First Mixer and High Intermediate Frequency (IF).......................................4:2-2
2.4 Low Intermediate Frequency (IF) and Receiver Back-End .........................4:2-2
3.0 VHF (136-174 MHz) 1-25W Transmitter Power Amplifier (PA) 25W ................4:2-3
3.1 First Power Controlled Stage ......................................................................4:2-3
3.2 Power Controlled Driver Stage....................................................................4:2-4
3.3 Final Stage ..................................................................................................4:2-4
3.4 Directional Coupler......................................................................................4:2-4
3.5 Antenna Switch ...........................................................................................4:2-5
3.6 Harmonic Filter ............................................................................................4:2-5
3.7 Power Control..............................................................................................4:2-5
4.0 VHF (136-174 MHz) 1-25W Frequency Synthesis ...........................................4:2-5
4.1 Reference Oscillator....................................................................................4:2-6
4.2 Fractional-N Synthesizer .............................................................................4:2-6
4.3 Voltage Controlled Oscillator (VCO)............................................................4:2-7
4.4 Synthesizer Operation.................................................................................4:2-8

Section 3 Troubleshooting Charts

1.0 Troubleshooting Flow Chart for Receiver .........................................................4:3-1


2.0 Troubleshooting Flow Chart for 25W Transmitter.............................................4:3-3
3.0 Troubleshooting Flow Chart for Synthesizer.....................................................4:3-6
4.0 Troubleshooting Flow Chart for VCO................................................................4:3-7

Section 4 VHF (136-174 MHz) 1-25W PCBs, Schematics, and

6881091C63-A
Chapter 4: ii

Parts Lists

1.0 Allocation of Schematics and Circuit Boards ................................................... 4:4-1


1.1 Controller Circuits ....................................................................................... 4:4-1
2.0 VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists . 4:4-3
3.0 VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists 4:4-13
4.0 VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists 4:4-23
5.0 VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists 4:4-30

6881091C63-A
Chapter 4: 1-1

Section 1
MODEL CHARTS AND TECHNICAL SPECIFICATIONS

1.0 VHF (136-174 MHz) 1-25W Model Charts

1.1 CDM Series Model Chart

CDM Series, VHF (136-174 MHz) 1-25W


Model Description
AAM25KHC9AA1AN CDM750, 136-174 MHz, 1-25W, 12.5/20/25 kHz
AAM25KHD9AA2AN CDM1250, 136-174 MHz, 1-25W, 12.5/20/25 kHz
AAM25KHF9AA5AN CDM1550, 136-174 MHz, 1-25W, 12.5/20/25 kHz
AAM25KHF9DP5AN CDM1550 LS+, 136-174 MHz, 25W, 16CH
AAM25KHF9DP6AN CDM1550 LS+, 136-174 MHz, 25W, 160CH w/MDC
Item Description

X GCN6112 Control Head, CDM750


X GCN6113 Control Head, CDM1250
X X X GCN6114 Control Head, CDM1550
X X X IMUD6014 Tanapa, VHF 136-174 MHz, 1-25W, 12.5/20/25 kHz
X X X IMUD6014_S Replacement Board, VHF 136-174 MHz, 1-25W, 12.5/20/25 kHz
X PMUD 2076A Tanapa, VHF 136-174 MHz, 25W 16CH
X PMUD 2077A Tanapa, VHF 136-174 MHz, 25W 160CH w/MDC
X X X X X HAD4006 Antenna, 136-144 MHz, 1/4 Wave Roof Mount (Mini U)
X X X X X HAD4007 Antenna, 146-150.8 MHz, 1/4 Wave Roof Mount (Mini U)
X X X X X HAD4008 Antenna, 150.8-162 MHz, 1/4 Wave Roof Mount (Mini U)
X X X X X HAD4009 Antenna, 162-174 MHz, 1/4 Wave Roof Mount (Mini U)
X X X X X HAD4014 Antenna, 146-172 MHz, 3dB Gain Roof Mount (Mini U)
X X X 6881091C54 User Guide, CDM750
X X X 6881091C55 User Guide, CDM1250
X 6881091C56 User Guide, CDM1550
X X 6881094C79 User Guide, CDM1550 LS+

6881091C63-A
Chapter 4: 1-2 Technical Specifications

1.2 PRO Series Model Chart

PRO Series, VHF (136-174 MHz) 1-25W


Model Description
LAM25KHC9AA1AN PRO3100, 136-174 MHz, 1-25W, 12.5/20/25 kHz Ch Sp
LAM25KHD9AA2AN PRO5100, 136-174 MHz, 1-25W, 12.5/20/25 kHz Ch Sp
LAM25KHF9AA5AN PRO7100, 136-174 MHz, 1-25W, 12.5/20/25 kHz Ch Sp
Item Description

X GCN6112 Control Head, PRO3100


X GCN6113 Control Head, PRO5100
X GCN6114 Control Head, PRO7100
X X X IMUD6014 Tanapa, VHF 136-174 MHz, 1-25W, 12.5/20/25 kHz
X X X IMUD6014_S Replacement Board, VHF 136-174 MHz, 1-25W, 12.5/20/25 kHz
X X X HAD4006 Antenna, 136-144 MHz, 1/4 Wave Roof Mount (Mini U)
X X X HAD4007 Antenna, 146-150.8 MHz, 1/4 Wave Roof Mount (Mini U)
X X X HAD4008 Antenna, 150.8-162 MHz, 1/4 Wave Roof Mount (Mini U)
X X X HAD4009 Antenna, 162-174 MHz, 1/4 Wave Roof Mount (Mini U)
X X X HAD4014 Antenna, 146-172 MHz, 3dB Gain Roof Mount (Mini U)
X 6881091C57 User Guide, PRO3100
X 6881091C58 User Guide, PRO5100
X 6881091C59 User Guide, PRO7100

2.0 Technical Specifications


Data is specified for +25°C unless otherwise stated.

General Specifications
Channel Capacity
CDM750/PRO3100 4
CDM1250/PRO5100 64
CDM1550/PRO7100 128
Power Supply 13.2Vdc (10.8 - 15.6Vdc)
Dimensions: H x W x D (in./mm) 1 - 25W:
CDM750/PRO3100 2.2 in. x 6.93 in. x 6.97 in. (56 mm x 176 mm x 177 mm)
CDM1250/PRO5100 and
2.34 in. x 7.05 in. x 7.32 in. (59 mm x 179 mm x 186 mm)
CDM1550/PRO7100
Depth excludes knobs Add 0.35 in. (9mm) for Volume Knob
Weight (All CDM and PRO models) 3.15 lb. (1430 g)
Sealing: Withstands rain testing per
MIL STD 810 C/D /E and IP54
Shock and Vibration: Protection provided via impact
resistant housing exceeding MIL STD 810-C/D /E
Dust, Salt & Fog Protection provided via environment resistant housing exceeding
MIL STD 810 C/D /E

6881091C63-A
Technical Specifications Chapter 4: 1-3

Transmitter VHF
*Frequencies - Full Bandsplit VHF 136-174 MHz
Channel Spacing 12.5/20/25 kHz
Frequency Stability ±2.0 ppm
(-30°C to +60°C, +25° Ref.)
Power 1-25W
Modulation Limiting ±2.5 @ 12.5 kHz
±4.0 @ 20 kHz
±5.0 @ 25 kHz
FM Hum & Noise -40 dB @ 12.5 kHz
-45 dB @ 20/25 kHz
Conducted/Radiated Emission -36 dBm <1 GHz
-30 dBm >1 GHz
Adjacent Channel Power -60 dB @ 12.5 kHz
-70 dB @ 25 kHz
Audio Response +1 to -3 dB TIA/EIA box
(300 - 3000Hz @ 20/25 kHz)
(300 - 2550Hz @12.5 kHz)
Audio Distortion <3% typical
@1000Hz, 60%
Rated Maximum Deviation

Receiver VHF
*Frequencies - Full Bandsplit VHF 136-174 MHz
Channel Spacing 12.5/20/25 kHz
Sensitivity (12 dB SINAD) 0.30 µV (0.22 µV typical)
Intermodulation >65 dB (ETS)
75 dB @ 12.5 kHz (TIA)
78 dB @ 25 kHz (TIA)
Base Mode: >70dB
(1-25W model only)
Adjacent Channel Selectivity 65 dB @ 12.5 kHz
75 dB @ 20 kHz
80 dB @ 25 kHz
Spurious Rejection 75 dB @ 12.5 kHz
80 dB @ 20/25 kHz
Rated Audio 3W Internal
7.5W External
13W External
Audio Distortion @ Rated Audio <3% typical
Hum & Noise -40 dB @ 12.5 kHz
-45 dB @ 20/25 kHz
Audio Response +1 to -3 dB TIA/EIA box
(300 - 3000Hz @ 20/25 kHz)
(300 - 2550Hz @12.5 kHz)
Conducted Spurious Emission -57 dBm <1 GHz
-47 dBm >1 GHz
*Availability subject to the laws and regulations of individual countries.

6881091C63-A
Chapter 4: 1-4 Technical Specifications

Notes

6881091C63-A
Chapter 4: 2-1

Section 2
THEORY OF OPERATION

1.0 Introduction
This chapter provides a detailed theory of operation for the VHF circuits in the radio. For details of
the theory of operation and troubleshooting for the associated controller circuits refer to the
controller section of this manual.

2.0 VHF (136-174 MHz) 1-25W Receiver Front-End


2.1 Receiver Front-End
The receiver is able to cover the VHF range from 136 to 174 MHz. It consists of four major blocks:
front-end bandpass filters and pre-amplifier, first mixer, high-IF, low-IF and receiver back-end. Two
varactor-tuned bandpass filters perform antenna signal pre-selection. A passive double-balanced
mixer converts the signal to the first IF of 44.85 MHz. High-side first injection is used.
Antenna
Pin Diode
Antenna Varactor RF Amp Varactor 1. Crystal
Tuned Filter Tuned Filter Mixer 1. IF Amp
RF Jack Switch Filter

Harmonic Control Voltage


Filter from PCIC First LO
from FGU
2. IF Amp 2. Crystal
Filter
Recovered Audio Demodulator Limiter

RSSI
IF

Second LO
455kHz Filter 455kHz Filter
(25kHz) (25kHz)
Switch

Switch

Switch

Switch

455kHz Filter 455kHz Filter


(12.5kHz) (12.5kHz)

Filter Bank Selection


from Synthesizer IC
Figure 4-1 VHF Receiver Block Diagram

6881091C63-A
Chapter 4: 2-2 VHF (136-174 MHz) 1-25W Receiver Front-End

There are two 2-pole 44.85 MHz crystal filters in the high-IF section and 2 pairs of 455 kHz ceramic
filters in the low-IF section to provide the required adjacent channel selectivity. The correct pair of
ceramic filters for 12.5 or 25kHz channel spacing is selected via control line BWSELECT. The
second IF at 455 kHz is mixed, amplified and demodulated in the IF IC. The processing of the
demodulated audio signal is performed by an audio processing IC located in the controller section.

2.2 Front-End Bandpass Filters and Pre-Amplifier


The received signal from the radio’s antenna connector is first routed through the harmonic filter and
antenna switch, which are part of the RF power amplifier circuitry, before being applied to the
receiver pre-selector filter (C3001, C3002, D3001 and associated components). The 2-pole pre-
selector filter tuned by the dual varactor diode D3001 pre-selects the incoming signal (RXIN) from
the antenna switch to reduce spurious effects to following stages. The tuning voltage (FECNTL_1)
ranging from 2 volts to 8 volts is controlled by pin 20 of PCIC (U3501) in the Transmitter section. A
dual hot carrier diode (D3003) limits any inband signal to 0 dBm to prevent damage to the pre-
amplifier.

The RF pre-amplifier is an SMD device (Q3001) with collector-base feedback to stabilize gain,
impedance, and intermodulation. Transistor Q3002 compares the voltage drop across resistor
R3002 with a fixed base voltage from divider R3011, R3000 and R3012, and adjusts the base
current of Q3001 as necessary to maintain its collector current constant at approximately 15-20 mA.
Operating voltage is from the regulated 9.3V supply (9V3). During transmit, 9.1 volts (K9V1) turns off
both transistors Q3002 and Q3001. This protects the RF pre-amplifier from excessive dissipation
during transmit mode. A switchable 3dB pad (R3022, R3024, R3016 and R3018) controlled via Line
FECNTL_2 and Q3021 stabilizes the output impedance and intermodulation performance.

A second 2-pole varactor tuned bandpass filter provides additional filtering of the amplified signal.
The dual varactor diode D3004 is controlled by the same signal FECNTL_1, which controls the pre-
selector filter.

2.3 First Mixer and High Intermediate Frequency (IF)


The signal coming from the front-end is converted to the high-IF frequency of 44.85 MHz using a
passive double-balanced mixer (D3031). Its ports are matched for incoming RF signal conversion to
the 44.85 MHz IF using high side injection. The high-side injection signal (RXINJ) from the
frequency synthesizer circuitry has a level of approximately 13 dBm and is injected via matching
transformer T3002.

The mixer IF output signal (IF) from transformer T3001 pin 2 is fed to the first two pole crystal filter
FL3101. The filter output in turn is matched to the following IF amplifier.

The IF amplifier Q3101 is actively biased by a collector base feedback (R3101, R3106) to a current
drain of approximately 5 mA drawn from the voltage 5V. Its output impedance is matched to the
second two pole crystal filter FL3102. The signal is further amplified by a pre-amplifier (Q3102)
before going into pin 1 of IFIC (U3101).

A dual hot carrier diode (D3101) limits the filter output voltage swing to reduce overdrive effects at
RF input levels above -27 dBm.

2.4 Low Intermediate Frequency (IF) and Receiver Back-End


The 44.85 MHz high-IF signal from the second IF amplifier feeds the IF IC (U3101) at pin 1. Within
the IF IC, the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO)
to produce the low-IF signal at 455 kHz. The 2nd LO frequency is determined by crystal Y3101. The
low IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters FL3112, FL3114

6881091C63-A
VHF (136-174 MHz) 1-25W Transmitter Power Amplifier (PA) 25W Chapter 4: 2-3

for 20/25 kHz channel spacing or FL3111, FL3113/F3115 for 12.5 kHz channel spacing. These pairs
are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter
input pin of the IF IC (pin 14).

The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide
audio detection. Internal amplification provides an audio output level of 120 mVrms (at 60%
deviation) from U3101 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of
the Controller circuitry).

A Receive Signal Strength Indicator (RSSI) signal is available at U3101 pin 5, having a dynamic
range of 70 dB. The RSSI signal is interpreted by the µP (U0101 pin 63) and in addition is available
at accessory connector J0501-15.

3.0 VHF (136-174 MHz) 1-25W Transmitter Power Amplifier (PA) 25W
The radio’s 25W PA is a three-stage amplifier used to amplify the output from the VCOBIC to the
radio transmit level. All three stages utilize LDMOS technology. The gain of the first stage (U3401)
and the second stage (Q3421) is adjustable, controlled by pin 4 of PCIC (U3501) via U3402-1 and
U3402-2. It is followed by an LDMOS final stage (Q3441).
Antenna
From VCO Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Power
Stage Driver Stage Sense

Bias 2

ASFIC_CMP
PA
SPI BUS PWR
SET

PCIC Temperature
Control voltage Sense

To Microprocessor
To Microprocessor

Figure 4-2 VHF Transmitter Block Diagram

Devices U3401, Q3421 and Q3441 are surface mounted. A pressure pad between the board and
the radio's cover provides good thermal contact between the devices and the chassis.

3.1 First Power Controlled Stage


The first stage (U3401) is a 20dB gain integrated circuit containing two LDMOS FET amplifier
stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U3401 is
controlled by a DC voltage applied to pin 1 from the op-amp U3402-1, pin 1. The control voltage
simultaneously varies the bias of two FET stages within U3401. This biasing point determines the

6881091C63-A
Chapter 4: 2-4 VHF (136-174 MHz) 1-25W Transmitter Power Amplifier (PA)

overall gain of U3401 and therefore its output drive level to Q3421, which in turn controls the output
power of the PA.

Op-amp U3402-1 monitors the drain current of U3401 via resistor R3444 and adjusts the bias
voltage of U3401 so that the current remains constant. The PCIC (U3501) provides a DC output
voltage at pin 4 (INT) which sets the reference voltage of the current control loop. A rising power
output causes the DC voltage from the PCIC to fall, and U3402-1 adjusts the bias voltage for a lower
drain current to lower the gain of the stage.

In receive mode the DC voltage from PCIC pin 23 (RX) turns on Q3442, which in turn switches off
the biasing voltage to U3401.

Switch S3440 is a pressure pad with a conductive strip which connects two conductive areas on the
board when the radio’s cover is properly screwed to the chassis. When the cover is removed, S3440
opens and the resulting high voltage level at the inverting inputs of the current control op-amps
U3402-1 & 2 switches off the biasing of U3401 and Q3421. This prevents transmitter key up while
the devices do not have proper thermal contact to the chassis.

3.2 Power Controlled Driver Stage


The next stage is an LDMOS device (Q3421) providing a gain of 12dB. This device requires a
positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit
mode by the drain current control op-amp U3402-2, and fed to the gate of Q3421 via the resistive
network R3429, R3418, R3415 and R3416.

Op-amp U3402-2 monitors the drain current of U3421 via resistors R3424-27 and adjusts the bias
voltage of Q3421 so that the current remains constant. The PCIC (U3501) provides a DC output
voltage at pin 4 (INT) which sets the reference voltage of the current control loop. A rising power
output causes the DC voltage from the PCIC to fall, and U3402-2 adjusts the bias voltage for a lower
drain current to lower the gain of the stage.

In receive mode the DC voltage from PCIC pin 23 (RX) turns on Q3422, which in turn switches off
the biasing voltage to Q3421.

3.3 Final Stage


The final stage is an LDMOS device (Q3441) providing a gain of 12dB. This device also requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line
MOSBIAS_2 is set in transmit mode by the ASFIC and fed to the gate of Q3441 via the resistive
network R3404, R3406, and R3431-5. This bias voltage is tuned in the factory. If the transistor is
replaced, the bias voltage must be tuned using the Customer Programming Software (CPS). Care
must be taken not to damage the device by exceeding the maximum allowed bias voltage. In receive
mode U3402-2 pulls the bias voltage to low via D3401. The device’s drain current is drawn directly
from the radio’s DC supply voltage input, PASUPVLTG, via L3436 and L3437.

A matching network consisting of C3441-49, L3443, and two striplines, transforms the impedance to
50 ohms and feeds the directional coupler.

3.4 Directional Coupler


The directional coupler is a microstrip printed circuit, which couples a small amount of the forward
power delivered by Q3441. The coupled signal is rectified by D3451. The DC voltage is proportional
to the RF output power and feeds the RFIN port of the PCIC (U3501 pin 1). The PCIC controls the
gain of stage U3401 and Q3421 as necessary to hold this voltage constant, thus ensuring the
forward power out of the radio to be held to a constant value.

6881091C63-A
VHF (136-174 MHz) 1-25W Frequency Synthesis Chapter 4: 2-5

3.5 Antenna Switch


The antenna switch consists of two PIN diodes, D3471 and D3472. In the receive mode, both diodes
are off. Signals applied at the antenna jack J3401 are routed, via the harmonic filter, through
network L3472, C3474 and C3475, to the receiver input. In the transmit mode, K9V1 turns on
Q3471 which enables current sink Q3472, set to 96 mA by R3473 and VR3471. This completes a
DC path from PASUPVLTG, through L3437, D3471, L3472, D3472, L3471, R3474 and the current
sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the
directional coupler is routed via D3471 to the harmonic filter and antenna jack. D3472 also
conducts, shunting RF power and preventing it from reaching the receiver port (RXIN). L3472 is
selected to appear as a lambda / 4 wave transmission line, making the short circuit presented by
D3472 appear as an open circuit at the junction of D3472 and the receiver path.

3.6 Harmonic Filter


Components L3491-L3493 and L3472, C3491-C3499 form a Chebychev low-pass filter to attenuate
harmonic energy of the transmitter to specifications level. R3491 is used to drain electrostatic
charge that might otherwise build up on the antenna. The harmonic filter also prevents high level RF
signals above the receiver passband from reaching the receiver circuits, improving spurious
response rejection.

3.7 Power Control


The transmitter uses the Power Control IC (PCIC, U3501) to control the power output of the radio. A
portion of the forward RF power from the transmitter is sampled by the directional coupler and
rectified, to provide a DC voltage to the RFIN port of the PCIC (pin 1) which is proportional to the
sampled RF power.

The ASFIC (U0221) has internal digital-to-analog converters (DACs) which provide a reference
voltage of the control loop to the PCIC via R3505. The reference voltage level is programmable
through the SPI line of the PCIC. This reference voltage is proportional to the desired power setting
of the transmitter, and is factory programmed at several points across the frequency range of the
transmitter to offset frequency response variations of the transmitter’s power detector circuit.
The PCIC provides a DC output voltage at pin 4 (INT) which sets the drain current of the first
(U3401) and second (Q3421) transmitter stage via current control op-amps U3402-1 and U3402-2.
This adjusts the transmitter power output to the intended value. Variations in forward transmitter
power cause the DC voltage at pin 1 to change, and the PCIC adjusts the control voltage above or
below its nominal value to raise or lower output power. Capacitors C3502-4, in conjunction with
resistors and integrators within the PCIC, control the transmitter power-rise (key-up) and power-
decay (de-key) characteristic to minimize splatter into adjacent channels. U3502 is a temperature-
sensing device, which monitors the circuit board temperature in the vicinity of the transmitter driver
and final devices, and provides a DC voltage to the PCIC (TEMP, pin 30) proportional to
temperature. If the DC voltage produced exceeds the set threshold in the PCIC, the transmitter
output power will be reduced so as to reduce the transmitter temperature.

4.0 VHF (136-174 MHz) 1-25W Frequency Synthesis


The frequency synthesizer subsystem consists of the reference oscillator (Y3261 or Y3263), the
Low Voltage Fractional-N synthesizer (LVFRAC-N, U3201), and the voltage-controlled oscillators
and buffer amplifiers (U3301, Q3301-2 and associated circuitry).

6881091C63-A
Chapter 4: 2-6 VHF (136-174 MHz) 1-25W Frequency Synthesis

4.1 Reference Oscillator


The reference oscillator (Y3263) contains a temperature compensated crystal oscillator with a
frequency of 16.8 MHz. An analog-to-digital (A/D) converter internal to U3201 (LVFRAC-N) and
controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U3201 (pin 25)
to set the frequency of the oscillator. The output of the oscillator (U3263 pin 3) is applied to pin 23
(XTAL1) of U3201 via R3263 and C3235.

In applications where less frequency stability is required, the oscillator inside U3201 is used along
with an external crystal Y3261, varactor diode D3261, C3261, C3262 and R3262. In this case,
Y3263, R3263, C3235 and C3251 are not used. When Y3263 is used, Y3261, D3261, C3261,
C3262 and R3262 are not used, and C3263 is increased to 0.1 uF.

4.2 Fractional-N Synthesizer


The LVFRAC-N synthesizer IC (U3201) consists of a pre-scaler, a programmable loop divider,
control divider logic, a phase detector, a charge pump, an A/D converter for low frequency digital
modulation, a balance attenuator to balance high frequency analog modulation and low frequency
digital modulation, a 13V positive voltage multiplier, a serial interface for control, and finally a super
filter for the regulated 5 volts.

7 LOCK 4
LOCK (U0101 PIN 56)
DATA (U0101 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U0221 PIN 34)
CLOCK (U0101 PIN 1)
6, 22, 33, 44
9 GND
CSX (U0101 PIN 2) CEX
STEERING
10 LINE
MOD IN (U0221 PIN 40) MODIN IOUT 43 2-POLE
13, 30 IADAPT 45 LOOP
+5V (U3211 PIN 1) VCC, DC5V FILTER
5, 20, 34, 36 41
+5V (U3211 PIN 1) VDD, DC5V MODOUT
23 AUX4 3 LO RF INJECTION
XTAL1 U3201
REFERENCE AUX2 1
OSCILLATOR 24 LOW VOLTAGE
XTAL2 FRACTIONAL-N AUX3 2 TRB
25 VOLTAGE
WARP SYNTHESIZER
SFOUT 28 FILTERED 5V CONTROLLED
32 PREIN OSCILLATOR

47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BW SELECT TO IF SECTION

PRESCALER IN

Figure 4-3 VHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U3201 pin 30) supplies an output voltage of 4.5 VDC
(VSF) at pin 28. It supplies the VCO, VCO modulation bias circuit (via R3363) and the synthesizer
charge pump resistor network (R3251, R3252). The synthesizer supply voltage is provided by the
5V regulator U3211.

In order to generate a high voltage to supply the phase detector (charge pump) output stage at
pin 47 VCP (U3201-47), a voltage of 13 VDC is being generated by the positive voltage multiplier

6881091C63-A
VHF (136-174 MHz) 1-25W Frequency Synthesis Chapter 4: 2-7

circuitry (D3201, C3202, C3203). This voltage multiplier is basically a diode capacitor network driven
by two (1.05MHz) 180 degrees out of phase signals (U3201-14 and -15).

Output LOCK (U3201-4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. IC U3201 provides the 16.8 MHz reference frequency at
pin 19.

The serial interface (SRL) is connected to the µP via the data line DATA (U3201-7), clock line CLK
(U3201-8), and chip enable line CSX (U3201-9).

4.3 Voltage Controlled Oscillator (VCO)


The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U3301), the TX
and RX tank circuits, the external RX buffer stages, and the modulation circuitry.
AUX3 (U3201 Pin2)

U3201 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12

Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network

LO RF INJECTION
Presc
(U3201 Pin28) Vcc-Superfilter U3301 Matching
Low-Pass
Network
Pin3 VCOBIC Q3301 Filter

Steer Line Collector/RF in


Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Active Bias
Circuit Pin5
RX Tank (U3211 Pin1)
Q3304 Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic

(U3211 Pin1)

Figure 4-4 VHF VCO Block Diagram

The VCOBIC together with the Fractional-N synthesizer (U3201) generates the required frequencies
in both the transmit and receive modes. The TRB line (U3301 pin 19) determines which tank circuits
and internal buffers are to be enabled. A high level on TRB enables the TX tank and TX output (pin
10), and a low enables the RX tank and RX output (pin 8). A sample of the signal from the enabled
RF output is routed from U3301 pin 12 (PRESC_OUT), via a low-pass filter, to pin 32 of U3201
(PREIN).

6881091C63-A
Chapter 4: 2-8 VHF (136-174 MHz) 1-25W Frequency Synthesis

A steering line voltage (VCTRL) between 2.5V and 11V at varactor diode D3361 will tune the full TX
frequency range (TXINJ) from 136 MHz to 174 MHz, and at varactor diode D3341 will tune the full
RX frequency range (RXINJ) from 181 MHz to 219 MHz. The RX tank circuit uses a Hartley
configuration for wider bandwidth. For the RX tank circuit, an external transistor Q3304 is used for
better side-band noise.

The external RX buffers (Q3301 and Q3302) are enabled by a high at U3301 pin 7 (RX_SWITCH)
via transistor switch Q3303. In the TX mode, the modulation signal (VCOMOD) from the LVFRAC-N
synthesizer IC (U3201 pin 41) is applied to varactor diode D3362, which modulates the TX VCO
frequency via capacitor C3362. Varactor D3362 is biased for linearity from VSF.

4.4 Synthesizer Operation


The complete synthesizer subsystem consists of the low voltage FRAC-N (LVFRACN), the
reference oscillator (a crystal oscillator with temperature compensation), charge pump circuitry, loop
filter circuitry and a DC supply. The output signal PRESC from the VCOBIC (U3301 pin 12) is fed to
U3201 pin 32 (PREIN) via a low-pass filter (C3318, L3318 and C3226) which attenuates harmonics
and provides the correct level to close the synthesizer loop.

The pre-scaler in the synthesizer (U3201) is a dual modulus type with selectable divider ratios. The
divider ratio of the pre-scaler is controlled by the loop divider, which in turn receives its inputs via the
SRL. The output of the pre-scaler is applied to the loop divider. The output of the loop divider is
connected to the phase detector, which compares the loop divider’s output signal with the reference
signal. The reference signal is generated by dividing down the signal of the reference oscillator
(Y3261 or Y3263).

The output signal of the phase detector is a pulsed DC signal which is routed to the charge pump.
The charge pump outputs a current at U3201 pin 43 (IOUT). The loop filter (which consists of
R3221-R3223 and C3221-C3224) transforms this current into a voltage that is applied to the
varactor diodes (D3361 for transmit, D3341 for receive) to alter the output frequency of the
appropriate VCO. The current can be set to a value fixed within the LVFRAC-N IC, or to a value
determined by the currents flowing into BIAS 1 (U3201-40) or BIAS 2 (U3201-39). The currents are
set by the value of R3251 and R3252 respectively. The selection of the three different bias sources
is done by software programming.

To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer, the
magnitude of the loop current is increased by enabling the IADAPT pin (U3201-45) for a certain
software programmable time (adapt mode). The adapt mode timer is started by a low to high
transition of the CSX line. When the synthesizer is within the lock range, the current is determined
only by the resistors connected to BIAS 1 and BIAS 2, or by the internal current source. A settled
synthesizer loop is indicated by a high level signal at U3201-4 (LOCK).

The LOCK signal is routed to one of the µP’s ADC inputs (U0101-56). From the measured voltage,
the µP determines whether LOCK is active.

In order to modulate the PLL, the two spot modulation method is utilized. Via U3201 pin 10
(MODIN), the audio signal is applied to both the A/D converter (low frequency path) as well as the
balance attenuator (high frequency path). The A/D converter changes the low frequency analog
modulating signal into a digital code that is applied to the loop divider, thereby causing the carrier to
deviate. The balance attenuator is used to adjust the VCO’s deviation sensitivity to high frequency
modulating signals. The output of the balance attenuator is present at the MODOUT port (U3201-
41) and connected to the VCO modulation diode D3362 via R3364.

6881091C63-A
Chapter 4: 3-1

Section 3
TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

START

Bad SINAD
Bad 20dB Quieting
No Recovered Audio

Audio at Check Controller


Yes (in the case of no audio)
pin 8 of
U3101? OR ELSE go to “B”

No

Spray or inject 44.85MHz


A
into XTAL Filter FL3101

Check Q3102 bias


Yes for faults
B Audio heard?

No
No
Biasing OK?
Check 2nd LO
(44.395MHz) at C3135

Yes
Replace Q3102
Yes
B LO present?

No
Go to B
Check voltages on
U3101

Check circuitry
around U3101. No Yes
Voltages Check circuitry around Y3101.
Replace Replace Y3101 if defect
U3101 if defect OK?

6881091C63-A
Chapter 4: 3-2 Troubleshooting Flow Chart for Receiver

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)


B

Inject RF into J3401

Trace IF signal from


Yes C3035 to Q3101.
IF Signal at Yes
Check for bad XTAL IF signal at Q3102
C3035? filter collector?

No Before replacing
No
U3101, check
Yes 1st No U3101 voltages
RF Signal at LO level OK? Check FGU
T3001? Locked?
Check T3001, T3002,
No Yes D3031, R3030-R3034,
L3032, C3034 and C3035
Yes
RF Signal at Check filter between
C3012 & T3001 Yes
C3012? Check for 5VDC A

No
No

Yes
RF Signal at Check RF amp
C3008? (Q3001) Stage Is 9.3V Yes
present? A
No or
weak RF
No
Yes Check filter between C3474
RF Signal at & C3008. Check tuning Check Supply Voltage
C3474? voltage at R3019 circuitry. Check Q0681,
U3211 and U0641
No

Check Harmonic Filter Is tuning Yes


voltage OK? Check varactor filter
J3401 and
Antenna Switch
D3471,D3472,L3472
No

Check U3501

6881091C63-A
Troubleshooting Flow Chart for 25W Transmitter Chapter 4: 3-3

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)


START

No power or low power when keyed

Check if Pressure Pad closes S3440

Check Components between


Current
Q3441 and RF Output, >4A >500mA & <4A
increase
Antenna Switch
when
D3471,D3472,Q3472
keyed?
VR3471,Q3471
<500mA

YES Control Volt-


Check PA Stages age at
TP3402
>1V
NO

Check 9.3 V Regulator NO PCIC U3501


U0641 Pin 14 9.3V
DC?

YES

Short TP3403 to
Ground
NO PCIC U3501
Replace PCIC U3501
Pin 16 >4V
DC

YES

NO Voltage at
Check PA Stages TP3402
If U3201 Pin 2 is high,
replace PCIC rises?
NO
U3501,otherwise TP3404 9.1V
check controller and DC YES
FGU
YES
Check Forward Power
Sense Circuit (D3451)
Check Power Setting,
Tuning & Components
between PCIC Pin 5 NO PCIC U3501
and ASFIC (U0221) Pin 5 > 1V
Pin 4 before replacing DC?
ASFIC
YES

YES TP3403
Replace PCIC U3501
>0.5V DC?

NO

Check Forward Power


Sense Circuit (D3451)

6881091C63-A
Chapter 4: 3-4 Troubleshooting Flow Chart for 25W Transmitter

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)

Check PA Stages

No power or low power when keyed

DC Voltage NO
If U3201 Pin 2 is high,
at U3501
replace PCIC
Pin 23 =0?

YES

DC Check Resistive Net-


Check S3440, NO Voltage at <2V DC Voltage >6 work at Pins 2 & 3 of
R3442 and R3443 U3402-1 Pin at U3402-1 U3402-1 before replac-
3 = 8.8V? Pin 1? ing U3401

YES
2-6

Measure DC Voltage at Pin 2 & 3 of U3401

Check Q3442 and


Resistive Network at
U3402-1 Pin 3 Pin 2 Volt- NO
before replacing age 0.62 * Replace U3401
U3401 Voltage at
Pin 1?

YES

Pin 3 Volt- NO
age 0.51 * Replace U3401
Voltage at
Pin 1?
YES

Check Components Check Components


between U3402-2 Pin 7 NO DC Voltage <2V DC Voltage >6V between U3402-2 Pin 7
and Q3421. Check Resis- at U3402-2 and Q3421. Check
at U3402-2
tive Network at Pins 5 & 6 Pin 5 <8.8V? Resistive Network at
Pin 7?
before replacing Q3421 Pins 5 & 6 before
replacing Q3421
YES
2-6V

Check Q3422 Check Final PA Stage

6881091C63-A
Troubleshooting Flow Chart for 25W Transmitter Chapter 4: 3-5

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)

Check Final PA Stage

Supply
Bias 2 DC Voltage
0V
Voltage at Replace Q3441
TP3406?

1-4V

Check Components ASFIC


between ASFIC and
YES
U0221 Pin 6 RF Voltage NO
at TP3401 Check FGU (U3301)
Q3441 before 1-4V DC?
replacing Q3441 >100mV?

NO YES

Check Bias Tuning


before replacing ASFIC
U0221 RF Voltage NO Check Components
U3401 Pin 6 between TP3401 &
>3V? C3417

YES

RF Voltage NO Check Components


Q3421 Gate between C3417 &
>1V? Q3421

YES

RF Voltage NO Check Components


Q3441 Gate between Q3421 &
>4V? Q3441

YES

Check Components
between Q3441 &
Antenna Connector

6881091C63-A
Chapter 4: 3-6 Troubleshooting Flow Chart for Synthesizer

3.0 Troubleshooting Flow Chart for Synthesizer

5V at
No Check 5V
Start U3201 pins 5,
Regulator
20, 34 & 36
U3211, R3211

Yes
No Visual
Correct
check of the
Problem
Board OK?

Yes

Is
Yes
Is 16.8MHz No 16.8MHz
Replace
Signal at signal at
Yes 5V No Yes U3201
Is U3201 U3201 Pin U3201 pin
at pin 6 of Pin 47 +5V at 19? 23?
D3201 No
= 13VDC? U3201 Pins
13 & 30? Yes No
No
Yes
Check 5V Check
Regulator Y3261, Y3263 and
Check
U3211 associated parts
R3201

No
Are signals
Is U3301 Pin 19 at Pins 14 &
<40 mVDC in RX & No
15 of U3201?
>4.5 VDC in TX?
(at VCO section)
Yes

Are Waveforms No
Yes at Pins 14 & 15
triangular?

Is U3201 pin 2 Yes Yes


>4.5 VDC in Tx & Check C3319
Check D3201, <40 mVDC in Rx
C3202, C3203,
C3205 & C3206
Do Pins
No No 7,8 & 9 of
U3201 toggle
when channel is
No Is there a short changed?
Replace between Pin 47 and
U3201 Pins 14 & 15 of
U3201? Check programming
lines between U0101 Yes
and U3201 Pins 7,8 & 9
Yes

No If R3227, C3226 & C3227


Is RF level at Remove
are OK, then see VCO
U3201 Pin 32 Shorts No
troubleshooting chart Is information
-12 < x <-25
dBm? from µP U0101
correct?

Check µP U0101
Yes Yes
Troubleshooting
Chart

Replace
Are U3201
R3221, No
R3222, R3223, Replace or resolder
C3221, C3222, necessary components
& C3224
OK?

Yes

Replace
U3201

6881091C63-A
Troubleshooting Flow Chart for VCO Chapter 4: 3-7

4.0 Troubleshooting Flow Chart for VCO


Low or no RF Signal Low or no RF Signal
RX VCO at TP3001 at input to PA TX VCO

Visual check NO Visual check


NO Correct
of board Problem of board
OK? OK?

YES
YES

NO Make sure U3211 is working


correctly and runner NO
5V DC at U3301 5V DC at U3301
Pin 14 & 18 OK? between U3211 Pin 1 and Pin 14 & 18 OK?
U3301 Pin 14 & 18 is OK

YES YES

NO Make sure Synthesizer is


4.5V DC at working correctly and runner NO 4.5V DC at
U3301 Pin 3 OK? between U3201 Pin 28 and U3301 Pin 3 OK?
U4301 Pin 3 is OK

YES YES

35mV DC at NO Check runner NO 4.8V DC at


U3301 Pin 19 between U3201 Pin 2 U3301 Pin 19
OK? and U3301 Pin 19 OK?
YES YES

Are U3301 Pins If all parts


Are Q3304 NO If all parts associated 13 at 4.4V NO associated
Base at 2.4V
with the pins are OK, 15 at 1.1V with the pins
Collector at 4.5V
replace Q3301 10 at 4.5V are OK,
Emitter at 1.7V
16 at 1.9V replace U3301

YES YES

Are Q3301 Is RF available NO If R3402 and


NO If all parts associated C3315 are OK,
Base at 0.7V at TP3401 replace U3301
Collector at 4.5V with the pins are OK,
Emitter at 110mV replace Q3301
YES

YES
If all parts from TP3401 of
U3401 Pin 16 are OK,
NO If all parts from U3301 Pin 8 replace U3401
Is RF available to Base of Q3301 are OK,
at base of Q3301
replace U3301

YES

Check parts between


NO
T3001 and Q3301 Power OK but Audio =180mVrms
at “-” side of Replace R3364
no modulation
D3362

YES

2.5VDC NO
at D3362 Replace R3363

YES

If C3362 and R3363 are OK,


then replace D3362

6881091C63-A
Chapter 4: 3-8 Troubleshooting Flow Chart for VCO

Notes

6881091C63-A
Chapter 4: 4-1

Section 4
VHF (136-174 MHZ) 1-25W PCBS, SCHEMATICS, AND
PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 Controller Circuits

The VHF circuits are contained on the printed circuit board (PCB) which also contains the controller
circuits. This chapter shows the schematics for the VHF circuits only. Refer to the controller section
for details of the related controller circuits. The PCB component layouts and the parts lists in this
chapter show both the controller and VHF circuit components. The VHF schematics and the related
PCB and parts list are shown in the tables below.

Table 4-1 VHF 1-25W PCB 8486172B04 Diagrams and Parts Lists
PCB 8486172B04: Page:
Main Board Top Side 4: 4-3
Main Board Bottom Side 4: 4-4
SCHEMATICS
Power Amplifier 1 - 25W 4: 4-5
FRACN Synthesizer 4: 4-6
Voltage Controlled Oscillator 4: 4-7
Receiver Front-End 4: 4-8
IF 4: 4-9
Parts List 4: 4-10
Controller version is T2

Table 4-2 VHF 1-25W PCB 8486172B06 Diagrams and Parts Lists
PCB 8486172B06: Page:
Main Board Top Side 4: 4-13
Main Board Bottom Side 4: 4-14
SCHEMATICS
Power Amplifier 1 - 25W 4: 4-15
FRACN Synthesizer 4: 4-16
Voltage Controlled Oscillator 4: 4-17
Receiver Front-End 4: 4-18
IF 4: 4-19
Parts List 4: 4-20
Controller version is T5

6881091C63-A
Chapter 4: 4-2 Allocation of Schematics and Circuit Boards

Table 4-3 VHF 1-25W PCB 8486172B07 Diagrams and Parts Lists
PCB 8486172B07: Page:
Main Board Top Side 4: 4-23
Main Board Bottom Side 4: 4-24
SCHEMATICS
Power Amplifier 1 - 25W 4: 4-15
FRACN Synthesizer 4: 4-25
Voltage Controlled Oscillator 4: 4-17
Receiver Front-End 4: 4-18
IF 4: 4-26
Parts List 4: 4-27
Controller version is T7

Table 4-4 VHF 1-25W PCB 8486172B08 Diagrams and Parts Lists
PCB 8486172B08: Page:
Main Board Top Side 4: 4-30
Main Board Bottom Side 4: 4-31
SCHEMATICS
Power Amplifier 1 - 25W 4: 4-32
FRACN Synthesizer 4: 4-25
Voltage Controlled Oscillator 4: 4-17
Receiver Front-End 4: 4-18
IF 4: 4-33
Parts List 4: 4-34
Controller version is T9

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists Chapter 4: 4-3

2.0 VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists
R3242
J0451 C3209 D3221 Q3221

C0255

C0211
C0251 R3221
C0267 C3210 R3224 C3222 C3221 8 7
1 16 3
1 R3222

R3145
14

C3145
R0267 L3201 L3232 R3223
C3226

RLSE.
CHECK
C3231

)
( )
ONE
R0252 C0212 C3213 R3225 FL3114 Y3102

R0268
1 C3255 C3229

C3227
C0121
18 U3115

O.K. AS MARKED (
R0211
U0251 U0211 U3211

ZWG0130397
C3132
5 4 C3242 1 2
R0251

RLSE.
R3144

C3235
R3227

C3134
R0212 C3245 C3143 C3144

O.K. AS IS
8 1
C0261 14 1

C3253

C3233
R0253

C0105
R0269 C3243

C0451
C0452
C0453
C0454
C0455
C0456
C0457
C0458
C0459
C0460
C0461
C0462
C0463
C0464
C0421
C0466
C0467
C0468
7 8 C3223 C3224

C3139
8 9 C0252 C3211 R3211

C0441

C0442
C3244 8 7 11 C3133
10

C3140
3 2 R3130
C0253 C0262

REVISION
C3215 C3214

R0262

R0261

C0490
16 R0128 C3246
U3101

C0443

C0444

C0445

C0446

C0447

C0448

C0449

C0470

C0471

C0472

C0473
C0474

C0476

C0477

C0478
FL3112

C3252
1 Q0110

C3141
R3251

R3263
C3254

R3252

C3234

C3232
U3111

DISK
C3135

C3136
R0222
C0225
R0221
R0102

R0115
1

CORRECTED
R0224 20 1 C3131
26 100

DWG. NO.
4

PROGRAM
R0110

C0222

MARKED
R3117

C0221

Illustrator
C3142

P4
14 1

R3106
R0226

R0220
R0101

R0109
SH3301

ISS.
C0224
R0108

R3132
C3137
R0223

AS
C0243 C3115 R3111

R0227
D3361

R3101
C0226 C3365

R0104
C0241
U0121 R0116

DATE

DATE
48 R3364 L3100

R3363
C0106
37

C3103
U0101 C0227 1 L3364 2
C0242 L3362 3

C0495

C3101
FL3102

Top side 8486172B04-P4


C0232 C3364 C3357 C3114
R3361 6 4
C0104 R0242 2 4 6
U0221 3

C3102
5

C0237

C0233
C3361 T3002

L3034
FL3101

ENGINEER
WARIS VHF RF 1-25W
L3101
C0246

CHECKER
L3363 C3363 1

7. Oct 1999
C3362

C3100
R0241 2 3 4 6
C0107 25 D3362 5
76 C0236 13 L3361
51 C0244 R3362

C3006

C3005

C3004
C0132 C0223 D0201
C0245 C3020
17 32 C0235 C0496 C3019
C3032

C0231
C3007
R0106 C0101 C0102 R0225 L3341
R0131 D3031

DATE

DATE
C3324 R3001
C0234 C3341 L3031 R3002 C3010

R3342
R0681

C3016
C3017

C3015
R0132 R0105 Q3304

LETTERING SIZE:
1 R3009

R0682
R3031

C3011
1 4 C0131 R0170 C0652 R3341 L3333

L3002
R0114 R3015

ILLUSTRATOR

REQUIRES:
U0651 C0681

C3345
2 Q0681 R3335 C3336 3 2 1 R3016

RK
D3004 D3001

EDITOR
C3344 C3012

Q3001
Y0131 R0651 L3032
L3346 C3337 T3001 R3014
C3009
3
R3024

C3028
D3341
C0651 4 6
L3344 C3034
D0651
R0652 L3343

R3005
2 3 L0481 R3003
C0655 C3014 C3002
C0654
C3021 C3013 R3025 R3013
C3008

R3336
C3342
U0271 C3346 C3347

C3018

Q3021
L0482 C3027
D3003

C0493
C0494
C0488
C0483
C0482

R3004
C0487
C0486
9 1

C3508
C3507
1 C3509 R3471 R3505
U0641 Q3472 R3473 L3471
Q3471 R3405 C3474

C3447

D3471
R3506 R3402 TP3401
L3401
C3453 L3472
R3401 C3473
6 C3401 C3410 U3502
R0182 R3508

D3472
C3404 C3403

R3400
R0186
R3509 R3403
C3472
R3507 16 9
R0181 C3400 C3445
Q0185 Q0181 Q0177 U3401 C3433
L3403 1
R0185 8 7 L3443
R0522 C3411
C3412

C3431
R0539 C0542
R0535 R0524 3 5
R0533 C0612
C3418
VR0501

R0538 R0528
R0510 C3449
VR0505 5 L3411
VR0503 VR0510 R3433
C0513

C3417 C3446
C0601
C0508
C0518

C0506
C0505
C0504
C0503
C0502

C0520
C0519
C0517

C0515

C0514
C0511
C0512

C3420
L3412 R3434 Q3441 2

L3414
C3432

C3419
6 U0611 M3421 L3493
R0612

R3435
C0501

C3425
C0516

C0510
C0509

R3415
L3413
C0535
C0536
C0533
C0534

C0523
C0522
C0521
C0539
C0540
C0537

C3448
C0530
C0528
C0527
C0526
C0525

R0611

R3416
1
C3426

4 6 C3444 C3497

C3424
R3432 R3431
C0532

C0524

C0538 C0531
R3414 8
C0484 R3491
C0603
10 C3428

R3426
R3424

R3425

R3427
R3406 C3442 C3441
Q3442

L3422

R3404
J0501

C3434
C3435
Q3422 C3422
C3443
Q3411 C3423 D3401
11 20

2 3

J0601 J3401

ZWG0130397-P4

ZWG0130397-P4

VHF (136-174 MHz) 1-25W PCB 8486172B04 Top Side


6881091C63-A
Chapter 4: 4-4 VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists

C3146 R3146 C3152 D3261 TP3202 C0205 R0208


C3263 C 3203 R 3201
TP3201

R 3241
R3203

R 3262
C3147 J0401

C 3262
R3152 C3261 C3241 C3202 R0265
4 3 R3155 C0265
C3151 R3204 R0266

FL3113
R3147 D3201 C0492
R3261 C0254
C3207 1 12
FL3115 8 5

C3138
R3135 Q3152 C0498

U0653
13 C3208 C3212 C0266 R0206
R3154 25 R3206
R3151
2 1 C3228 C0497 VR0541 U0652
R3153 R0204
1 2 TP0222 4

C0401
C0402
C0403

C0406
C0407
C0408
C0409
C0410
C0411
R3133 C0491 1

Y3261 U3201
R3134 Y3263 R3228 R0202
C0201
R0201
Q3151 1 C3206 R0107
4 3 Q3155 3 4 37 48 C3205 R 0205
C0430 C0431 C0123

C0427

C0428

C0429
TP0221 C0203 C0122

C0426
L3231 R3226

C0422

C0423
C0485 R0468 R0207
C 0204
FL3111 C3155
C3251 R0467 R0127
2 1 FRAC-REV-P7 C3225 R0408 TP0102 TP0481
Y3101 R3113 2
R0407 R0409
R0410
1
3 4 22 1 7
C3122 1 8 C0342

D0101
C0112
C 3123 C0324 C0325 R0323 R0341
R3118 C3335
C3318 U0341
R 3116
R3105 R3104 R3102 L3318 C0343
R0342 R0401 28 15 R0124 U0122
C0305 C0111

R3315

C3313

R3319
D3101 R 3115 C3104 C3356
Q3102 Q3101 C0304 4 5
R3356 C0125
C3116 R3323 C0344 R0346 R0347 4 1
U0125
R3314 R3317 R0345
R3114 R3108 C3112 R3107 R0324 R0344

C0341
C3033 C3319 R3355 1 14
U0111

L3311
L3351 C3355 U0342 R0112
IF-REV-T3 C3121 R3112 R3343
L3111 R3036 5 8
L3112 C3111 C3110 R3318 28 15
C3305 R0126

D0301
R3313 R0111
Q3302 R3316 C3316 R0125 C0103
C3312 C3334 21 8
R3035 R3306 C0351
C3113 C3304 C3333
R3312 R3307 C0302 R0117
C3031 20 11 TP0101
TP0103 R0113
8 1 R0121
C3306 L3301 C3311 R 3305 C3314 U3301 U0301
C3035 R3311 U0141

C0301
R3321 C3348 R3331
43 1 10 8 5
R3032 9 16 C0141
C 3301 C3332 U0351
C3024 51
R3010 Q3303 L3332 1 4
R3022 C0303
R3030 R3033 R3019 R3301
C3000 L3302
R3351 C3331 J0551
C3302 1 14
C3351
R3011 R0643
Q3002

C3023 R3303 C0354 C0352 40 1


R3018 R3023 L3345 L3331 R0642 C0645
R3034 R3304 R0332
Q3301 R0331 R0592
C3022 R3021 C3003 R0333 C0591 C0559
R3000 R3353 C3352 C3315 C0560 C0575
R3020 R3354 C0593
R0481 C0641
D3011

C3025 C3303 C0558 C0576


R3308

L3025
R3012 L3317 C0353 C0592
R3352 R0641 R0591
R3302 C0554
C3029 R3006 R0482 Q0331 C0644
VCO-REV-T1 Q0271
C3001 D3000 D0151
R0275 R0274
FE-REV-T3
C3317 Q0641
R0273

Q0661
C3026 R0334 E0271 E0272 C0274 R0152
C0662 R0151 TP0151
C0275 R0276
C0272
C0663 R0662 R0671 R0672 C0276 C0277 C0271
C3471 C3506

Q0151
R3475 R3502 R3504
Q0662

VR3471
TP3405 TP3404 Q0663 C0273
R3474 PA-REV-P4 TP3403 R3501 C0622

VR0151
R3457 R3454 17 C0671
C3421 25 R0661
C3475 C 3501
C0151
R3455 U3501
C3491

C3451 8486172B04_P4 R3413


VR0671

D0661
VR0522
32 9 Q0171
R3452

VR0621
1
R3446 C0661
R0177

D0621
L3421
D3451 R0178 R0176 D0179

C3505
TP3402 C3504

D0660
99 C C3502
Q0173
C3492

R0621 R0172 R0171 Q0183


R0173 R0175 R0511
C3510 R0179
C3452 C3503 R0530
C3402 C0621 R0183
R0174

VR0537
L3492 R0542 R0512 R0537
R0529
C0541 R0541 R0531
R3444 R0184
C3416 VR0521
C3493 R0527
R3411
R0523 R0525
C3415 C3414 VR0504 VR0509

C3496
C3495 Q3421 R3412
R0521
L3491 C3413
1 3 2 C0611

C0499
VR0601
R3442
R3443 CNTL-REV-T2
R3445
C3440
R3441
L3437
C3498 C3494 R3421
E0631
TP3406 4 1

R3428 U3402
C3499
C3436 C3406
C3405
C3437 5 8
C3438

R3422 R3429 R3417


R3423
C3439 L3436 L3402
C3427
R3418

ZWG0130398-P4
ZWG01300398-P4

VHF (136-174 MHz) 1-25W PCB 8486172B04 Bottom Side

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists Chapter 4: 4-5

L3402
PASUPVLTG_VHF_PA_1
A+
PASUPVLTG 57R01
C3405 C3406 C3436 C3437
470pF 10uF .033uF L3436
470pF 57R01

L3421
9V3_VHF_PA_1
9V3 9V3FLT

C3421 57R01
.033uF

U_PREDRIVER U_DRIVER C3438 C3439 C3493 C3495


C3403 470pF 470pF 6.8pF 3.3pF R3491
33pF L3403 C3423 L3437 10K
C3402 L3411 C3411 C3412 C3422
.022uF 68nH 68nH .022uF 330pF 1uF 330pF 17nH J3401
C3492 BNC
L3401 C3404 width 2.032 L3443 2.216x D3471 L3491 L3492 L3493
L3422
13.85nH R3433 2.7 Q3441
4.22nH 7.5 25nH 51nH 51nH 51nH
33pF 68pF

C3448

C3442
C3441
120pF
C3449

C3443

C3444
120pF

C3446
150pF

120pF

100pF
R3434 2.7

150pF
C3431

18pF
47pF 1.542x4 GND1 R3457 C3447 C3494 C3498 C3497
C3400 R3400 C3424 GND2 C3491 6.2pF
R3435 2.7 120 16pF 13pF 13pF
G 15pF NU
C3496 C3499
330pF 470 C3419 470pF 0.8x25 NU NU C3445 C3452 36pF 16pF

S1
S2
S3
S4
TP3401 470pF Q3421 R3431 20pF 12pF
TXINJ_VHF_PA_1 R3414 C3432 C3433 51
R3402 C3401 56pF 56pF R3432
16 6 C3417 120 51 D3451
TXINJ RFIN RFOUT1 L3412 L3414 NU R3454 R3452
1 RFOUT2
7 9V3FLT L3472
15 330pF 14 VCNTRL 2 51nH
VD1
11 G2
VG1
3 47pF 15nH 7.66nH C3420 10K C3451 A+ 4.7K
VG2 1000pF C3453
R3401 R3403 U3401 C3435 TP3403 R3455 470pF
300 8 NC1 09Z67 C3418 L3413 100pF R3416 M3421 C3434
100K
R3405 100

300 C3413 11.03nH POS .01uF 330pF


9 33pF 100 HEATSINK R3475
.022uF R3411
10 NC2 R3415 10K
GND1
GND2
GND3
GND4

15 NC3 NU 6.8K 100


NC4 C3414 NU D3472 C3474 RXIN_VHF_PA_1
R3474 L3471
330pF RXIN
12
13
4
5

VR3471 51 1.2uH
C3425 C3426 5.6V 3 220pF
.022uF 330pF C3471 2 R3473 C3472 C3473 C3475
.022uF 51 270pF 270pF 6.8pF
R3412 R3424 2.7
C3410 1
C3415 5.6K TP3404
.022uF .022uF R3425 2.7 D3401
C3416 9V3FLT U_DRIVER R3471 Q3472 K9V1_VHF_PA_1
330pF R3426 2.7 K9V1
A+ R3422 RESET_VHF_PA_1
R3428 U3402-2 470 C3509
Q3411 2.2K R3427 2.7 2.4K MC33072 RESET
470pF FECNTL_1_VHF_PA_1
PA_SWB R3421 NU FECNTL_1
5 4

22 NC

19 NC
INT_SWB_VHF_PA_1 7 R3429 Q3471 FECNTL_2_VHF_PA_1
C3428 39K R3417 FECNTL_2
MOSBIAS_1

24
23
21
20
18
17
INT_SWB 2200pF 8 220
6 10K

V5EXT
VAR3

VAR1
VAR2
VLIM
C3505

RX
NA
RS
PA_SWB R3418 NU
R3423 1uF
TP3406 C3427 22K 25 16
39K CLK_VHF_PA_1 GND2 V45
CLK 26 CLK VG 15 NC
MOSBIAS_2_VHF_PA_1 9V3FLT 27 BPOS V10 14 9V3FLT
2200pF DATA_VHF_PA_1 R3504 10K 28 13
MOSBIAS_2 DATA DATA U3501 CQX NC
CSX 29 CEX H99S-4 CQ 12 NC
R3404 30 11 C3506
10K CSX_VHF_PA_1 31 TEMP Q 10 NC 2200pF
32 RSET QX 9 NC
R3406 Q3422 ANO F168 NC

GND1
22K

RFIN
9V3FLT U3502 R3508

INT

CL
CJ
VL
100K

T1
1 LM50

CI
TP3405

1
2
3
4
5
6
7
8
POS R3507
C3508
R3501 20K

NC
470pF VOUT 2 9V3FLT
C3501 6.8K C3502
R3444 2200pF C3504
4.7 2200pF GND C3507 R3502 R3509 .01uF
U_PREDRIVER 9V3FLT 39K 1K
3 100pF PA_PWR_SET_VHF_PA_1
R3505
U3402-1 R3445 R3442 TP3402 PA_PWR_SET
MC33072 2.2K 100K
2.4K
R3441
3
39K R3446 R3413 CNTLVLTG_VHF_PA_1
4 CNTLVLTG
1
0 C3503 3.3K
C3510 2200pF R3506
PA_SWB 8 2 Q3442 10K
470pF NU
C3440 R3443
39K TEMPSENSE_CNTLR_1
TEMPSENSE
1000pF

ZWG0130392-P4

VHF (136-174 MHz) 1-25W Power Amplifier

6881091C63-A
Chapter 4: 4-6 VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists

R3211 VDDA_VHF_FN_1
VDDA
C3212 0
C3214
2.2uF
.018uF VDDA
U3211
LP2951
5V_VHF_FN_1 5V_VHF_FN_2 4.97VDC IN_5V_RF_REG_VHF_FN_1
(SOURCE) 5V 1 8
OUTPUT INPUT IN_5V_RF_REG
13.30VDC 5 ERROR FEEDBACK 3 7
6.83VDC C3213 2 SENSE SHUTDOWN
2.2uF 6 5V_TAP
11.28VDC L3201 C3211 C3215
390nH GND 0.1uF 2.2uF
C3202 5V
.01uF 3 4 4
2 K3 A3 5
1 K2 A2 R3201
6
K1 A1
C3203 47
D3201 VCOBIAS_1_VHF_FN_1
.01uF C3210 VCOBIAS_1
2.2uF R3224
47K
C3225
0.1uF R3225 C3229

R3206 D3221 47K .047uF


33K NU
R3226 Q3221
C3208 47K
NU
C3205 C3206
.01uF 10uF 0.1uF VCOBIAS_2_VHF_FN_1
C3207
VCOBIAS_2
C3209 C3228 1.1-4.1VDC
22pF 0.1uF 0.1uF C3246
VCTRL_VHF_FN_1 R3221 NU
2.5-11VDC 220pF
VCTRL

AGND 22
44
PRE_GND 33
390 TP3202

DGND 6
R3203 R3204
C3221 R3222 C3222 47 47 25

PD_GND
0.1uF WARP NC3 31 NC
680 0.1uF R3228 -2 to +7dBm
47K NC16 INDMULT NC2 29 NC
TP3201 28 SFOUT NC1 17 NC R3227 C3226
LOCK_VHF_FN_1 5VDC (LOCKED) NU 46 ADAPTSW 100K NU 8.2pF
0VDC (UNLOCKED) 4 42 NC
LOCK 45 LOCK CCOMP 18 NC
R3223 43 IADAPT REFSEL
IOUT C3227 PRESC_VHF_FN_1
32 3.63VDC
C3223 100 38 PREIN 27 NC PRESC
1uF NC 37 TEST2 SFBASE C3255
C3224 26 100pF 2.2uF
NU NC TEST1 U3201 SFCAP
1uF R3252 330K
3 AUX4 63A27 BIAS2 C3252
VSF_VHF_FN_1
2 AUX3 39 1000pF
4.95VDC (R) BIAS1 40 VSF
BWSELECT_VHF_FN_1 1 R3251 C3254
BWSELECT
0VDC (T) 48 AUX2
AUX1 VBPASS
21 NC 180K
C3253 0.1uF
35 4.7uF DATA_VHF_FN_1
PVREF NC
NC 11 VMULT4 DATA
30
4.52VDC (R) NC 12 VMULT3 SFIN 7 5VDC
VCOMOD_VHF_FN_1 14 VMULT2 DATA MODIN_VHF_FN_1
2.62VDC (T) 15 10 2.5VDC
VCOMOD VMULT1 MODIN MODIN
R3241 41 9 5VDC
16_8MHz_VHF_FN_1 +1dBm R3242 100 MODOUT CEX CSX_VHF_FN_1

PRE_VDD
19 8 0VDC
16_8MHz 2.90VDC 24 FREFOUT CLK CSX

PD_VDD
0VDC (R) 0 XTAL2

DVDD
AVDD
TRB_VHF_FN_1 3.42VDC 23 XTAL1 C3244 C3242 C3245 C3243

VRO
4.91VDC (T) C3241 CLK_VHF_FN_1
TRB L3232 220pF 220pF 220pF 220pF CLK
56pF VCP

36

34
20
47
13

5
2.2uH NU VDDA
NU
R3261
47K L3231
Y3261 see remark
16.8MHz 2.2uH
C3231 C3232 C3233
.01uF .01uF 2.2uF C3234
XTAL NU
D3261 .01uF
C3261 C3235 NU
62pF C3263
.01uF 0.1uF
NU see remark
Y3263
16.8MHz
TTS05V 1
R3262 C3262 Remark:
6.2K NU R3263 VCNTL 5V
NU 220pF 100
2 4 If Y3261 is placed then C3263 2113740F07 1.5pF
GND VCC Rxxx 0662057B02 150k
C3251 If Y3263 is placed then C3263 2113743E20 100nF
OUT 0.1uF R3261 0662057A89 47k
3

VHF (136-174 MHz) 1-25W FRACN Synthesizer


ZWG0130393-P4
ZWG0130393-P4

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists Chapter 4: 4-7

Q3303
9.14VDC (R) UMC5N
0VDC (T) 4 9V3_VHF_VCO_3 9V3_VHF_VCO_2 9V3_VHF_VCO_1
3 9.12VDC
9V3

2 3.83VDC (R) 4.97VDC VDDA_VHF_VCO_1


0VDC (T) VDDA

5 1 4.54VDC VSF_VHF_VCO_1
VSF VSF
7.44VDC (R) L3333
0VDC (T) R3311 C3335 1uH
.01uF
100 R3331 R3335 C3337
C3336 C3324
R3312 33 .01uF 0.1uF .01uF
C3311 100 L3331 47
.022uF NU 68nH 4.40VDC
C3332 C3333
0.1uF 0.1uF 1.53VDC (R)
C3331 C3348 0VDC (T)
C3312 10pF L3332 .01uF
R3319 100nH
0.1uF 47K NU Q3304
L3302 NU NU BFQ67W
100nH R3313 C3344
R3303 1K 4.78VDC (R) C3334 C3341 1.8pF D3341 VCTRL_VHF_VCO_1
2.2K NU 4.22VDC (T) .022uF 1000pF
L3311 R3321 0.92VDC (R) L3346 L3344 2.5 - 11VDC R3343
10K 18 14 0VDC (T) R3342 35.5nH C3345 VCTRL
100nH
RXINJ_VHF_VCO_1 2.18VDC (R) NU 1uH 100
L3301 C3302 R3316 0 VCC_LOGIC VCC_BUFFERS R3341 39
0VDC (T) 4.78VDC (R) 20pF
4.27VDC (T) U3301 220 C3342 R3336
18nH 6.8pF Q3301 L3341 15K L3343 C3346
RXINJ C3304 C3305 3pF 180nH .01uF
R3306 VCO IC 8nH
C3306 C3301 R3301
15pF 330pF 22 5.6pF TX_IADJ
1
5.1pF 75 NU C3314 10 2
NU NU NU Q3302 R3318 8 TX_OUT RX_IADJ L3345
R3308 RX_OUT SUPER_FLTR 3 1uH
0 R3304 R3305 NU 22 4
1K 220 R3307 6.8pF 12 PRESC_OUT
COLL_RFIN
7 RX_BASE 5
NU 220 RX_SW 6
13 RX_EMITTER C3347
1.49VDC (R) NU R3314 R3317 TX_SW 16
TX_BASE .01uF
10 10K C3316 15
0VDC (T)

GND_BUFFERS
NU NU TX_EMITTER
3.3pF
20

GND_LOGIC

GND_FLAG
FLIP_IN
R3302 C3303 19
100 TRB_IN
.01uF
C3315 R3351 VCOBIAS_1_VHF_VCO_1
C3313 15pF 20K
330pF R3315 R3353
NU 220 17 11 9 0VDC (T) VCOBIAS_1
NU 1.42VDC (R) 100K
2.56VDC (R) C3351
2.66VDC (T) 4.52VDC (R) VCOBIAS_2_VHF_VCO_1
TXINJ_VHF_VCO_1 0 - 5dBm (T)
TXINJ 0VDC (T) .01uF R3354
R3352 C3352 VCOBIAS_2
12K .022uF 150K
C3317 L3317 R3355
33pF 33nH
0VDC (R) 20K 0VDC (R)
4.52VDC (T) C3355 1.92VDC (T) L3351
1uH
PRESC_VHF_VCO_1 - 2 to 7dBm (T) L3318 R3323 .01uF R3356 C3356
PRESC VSF .022uF C3357
100nH 12K
1K 7.5pF D3361
C3361
C3318 L3364
R3362 C3364
5.6pF 1000pF 1uH
R3361 47 18pF
C3363 L3362 L3363 C3365
0VDC (R) 220 C3362 68pF L3361
5.6pF 56nH 68nH 56nH 1000pF
TRB_VHF_VCO_1 4.91VDC (T)
TRB
C3319 4.52VDC (R)
1000pF R3363 R3364
2.62VDC (T)
VSF VCOMOD
39K 2.2K VCOMOD_VHF_VCO_1

D3362

ZWG0130394-P4

VHF (136-174 MHz) 1-25W Voltage Controlled Oscillator

6881091C63-A
Chapter 4: 4-8 VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists

9V3
Q3021

R3006
FECNTL_2_VHF_FE_1 4.7K C3027
FECNTL_2 0.1uF

C3029 C3026
330pF 0.1uF
R3010
9V3 680
R3025
9V3_VHF_FE_1 390 IF_VHF_FE_1
R3002 L3031
9V3 IF
R3011 560 270nH
9V3_VHF_FE_2 4.7K C3028
C3000 C3010 C3035
C3007 330pF C3011 0.1uF R3031
.0033uF .0033uF 43pF
.0033uF
R3024 51
D3000 390
1 R3000
NC_D3000_1 1.5K R3032 R3030 R3033 L3032
K9V1__VHF_FE_1 3 Q3002 L3002 820 10 C3034
2 NU 0 150nH
470nH NU 82pF
K9V1
R3012 1K
C3003 C3002 SP_2_2
SP_1_2 R3013 D3011
.0033uF SP_3_2 C3014 SP_4_2
C3022 3.3K C3013 C3021
C3009
9.1pF .01uF 56pF 120pF
7.5pF
RXIN_VHF_FE_1 SP_1_1 SP_2_1 330pF
XFMR XFMR
D3001 C3012
RXIN R3005 R3016 R3018 R3020 SP_3_1 SP_4_1 T3001 D3031 T3002
2 1 D3004 2 1 4 3 3 4
C3001 10K 1000pF 10 390 0 IO4
C3008 NU
4.7pF C3018 R3021 2 2
.001uF R3023 4.7pF
SP_1_3 SP_2_3 560 IO1 IO2
R3003 NU 6 1 1 6
3 1K 0 SP_3_3 3 SP_4_3
Q3001 NU R3022
390 C3025 IO3
D3003 R3004 2.7pF
R3001 C3004 C3005 C3006 1.5K NU
100K 100pF 56pF R3014 R3015 C3015 C3016 R3034 R3035
56pF R3009 56pF C3017
51 10 100pF 43pF 820 0
100K L3025 NU NU
R3019 150nH
FECNTL_1_VHF_FE_1VLTG 47K NU
FECNTL_1
C3023 C3024 C3020
C3019
330pF 3300pF .001uF .001uF
NU NU

L3034
33nH
RXINJ
NU
RXINJ_VHF_FE_1
C3031 C3032 C3033 R3036
18pF 13pF 1K
5.1pF
NU NU NU

ZWG0130395-P4
VHF (136-174 MHz) 1-25W Receiver Front-End

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists Chapter 4: 4-9

FL3115
CFWC455F
1 IN OUT 2

GND1

GND2
9V3 3 4 9V3

MC74HC4066 FL3113
14 FL3111 14 14 CFUCJ455F 14
CFWC455G NU
9V3
2 VDD 1 1 IN OUT 2 11 VDD 10 2 VDD 1 1 IN OUT 2 11 VDD 10
VSS VSS VSS VSS
9V3_VHF_IF_1 CNTL CNTL CNTL CNTL
7 7 7 7 R3153
9V3 9V3

GND1

GND2
13 12 13 12 10K
9V3_VHF_IF_2 GND
9V3 U3111-1 U3111-4 U3115-1 U3115-4
3 4 3 Q3151
MC74HC4066 MC74HC4066 MC74HC4066 MC74HC4066 R3151
9V3 BWSELECT_VHF_IF_1
R3104 R3114 10K BWSELECT
100 100
NU 14 FL3114
NU 14 FL3112 14 14 C3151
CFWC455D CFUCJ455D
.01uF 12.5kHz 0VDC
5V_VHF_IF_1 R3105 R3115 3.9VDC VDD VDD IN OUT
3 4 1 IN OUT 2 8 9 3 VDD
4 1 2 8 VDD 9 9V3
5V 5V 20/25kHz 5VDC
VSS VSS VSS VSS
100 R3108 390 R3116 CNTL CNTL CNTL CNTL
620 C3111 330 C3121 7 7 7 7
0.1uF 0.1uF 6

GND1

GND2
R3117 6

5
R3106 R3154
5V 27K 27K 3VDC GND 10K
4 U3111-3 U3115-2 U3115-3
U3111-2 3 3
MC74HC4066 MC74HC4066 MC74HC4066 R3152
C3104 C3110 C3116 C3122 MC74HC4066
R3107 3VDC R3118
10K
6.8K R3145
0.1uF 6.8K 27pF 0.1uF .039uF
C3112 C3123
82pF .039uF 3.3K C3145 C3152
FL3101 FL3102 R3144 .01uF
IFIN_VHF_IF_1 12R16 Q3101 12R17 Q3102 0.1uF Q3152
C3100 C3103 C3115 2.4K
3 6 0.75VDC 3 6 0.75VDC
IF IN OUT IN OUT
D3101 7 14 18 10 19 R3135
GND1
GND2
GND3
GND4

GND1
GND2
GND3
GND4
18pF L3101 33pF L3112 22pF C3137 1 24 9
.039uF 1.2K 1

AUDIOOUT AUDIO_FEED

IFAMPOUT IFAMP_DEC1
RFIN

OSCIN
620nH

RSSI_FEED
5V Y3102

RFIN_DEC

QUADIN
IFAMPIN
LIMIN
620nH C3113 R3113
C3101 C3102 R3101 R3111 45B01
R3102 9.1pF C3114 1K C3142 455KHz
2.2pF 15pF 12K 12K R3112
1
2
4
5

1
2
4
5

NU L3111 NU 0.1uF 2
L3100 10 18pF 10
620nH 620nH R3130 6 15

VCC
IFIC

GND
IFAMP_DEC2
U3101

C3134
0.1uF
51

LIM_DEC1

LIM_DEC2
C3143 C3144

RSSIOUT
C3133

OSCOUT
MIXOUT

LIMOUT
C3132 10uF 120pF 0.1uF
0.1uF
44.395MHz C3135 3 20 5 8 11 13 12 17 16
1 IN 3
OUT
33pF
GND GND1 C3131
1pF R3132
2 4 Y3101 C3136 NU 15K Q3155
12R17 30pF NU

R3155 C3155
1.2K .01uF
R3134 NU
C3139
0.1uF C3141
10K 0.1uF

R3133
8.2K C3140
0.1uF
C3146 C3147
4700pF 0.1uF
C3138
2.2uF R3146 DISCAUDIO_VHF_IF_1
DISCAUDIO
680 R3147
RSSI
12K RSSI_VHF_IF_1

ZWG0130396-P4

VHF (136-174 MHz) 1-25W IF

6881091C63-A
Chapter 4: 4-10 VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists

VHF 1-25W PCB 8486172B04 Parts List† Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C3140 2113743E20 100nF C3314 2113740F23 6.8pF 5% 50V C3425 2113743E07 22nF
Ref Part No. C3141 2113743E20 100nF C3315 2113740F31 15pF 5% 50V C3426 2113740F63 330pF 5% 50V
C3000 2113741F37 3.3nF 50V C3142 2113743E20 100nF C3316 2113740F15 3.3pF 5% 50V C3427 2113741F33 2.2nF 50V
C3001 2113740F19 4.7pF 5% 50V C3143 2113740F53 120pF 5% 50V C3317 2113740F39 33pF 5% 50V C3428 2113741F33 2.2nF 50V
C3002 2113740F26 9.1pF 5% 50V C3144 2113743E20 100nF C3318 2113740F21 5.6pF 5% 50V C3431 2111078B34 HQ 47pF 5%
C3003 2113741F37 3.3nF 50V C3145 2113743E20 100nF C3319 2113741F25 1nF 50V C3433 2111078B36 HQ 56pF 5%
C3004 2113740F45 56pF 5% 50V C3146 2113741F41 4.7nF 50V C3324 2113741F49 10nF 50V C3434 2113741A45 10nF 50V
C3005 2113740F51 100pF 5% 50V C3147 2113743E20 100nF C3332 2113743E20 100nF C3435 2113740A67 330pF 5% 50V
C3006 2113740F45 56pF 5% 50V C3151 2113741F49 10nF 50V C3333 2113743E20 100nF C3436 2311049A45 TANT CP 10uF 10% 35V
C3007 2113741F37 3.3nF 50V C3152 2113741F49 10nF 50V C3334 2113743E07 22nF C3437 2113741A57 33nF 50V
C3008 2113741F25 1nF 50V C3155 2113741F49 10nF 50V C3335 2113741F49 10nF 50V C3438 2111078B59 HQ 470pF 5%
C3009 2113741F13 330pF 50V C3202 2113741F49 10nF 50V C3336 2113741F49 10nF 50V C3439 2111078B59 HQ 470pF 5%
C3010 2113741F13 330pF 50V C3203 2113741F49 10nF 50V C3337 2113743E20 100nF C3440 2113741F25 1nF 50V
C3011 2113741F37 3.3nF 50V C3205 2113741F49 10nF 50V C3341 2113741F25 1nF 50V C3441 2111078B47 HQ 150pF 5%
C3012 2113741F25 1nF 50V C3206 2311049A57 TANT CP 10uF 10% 16V C3342 2113740L05 3.0pF +-0.1pF C3442 2111078B47 HQ 150pF 5%
C3013 2113740F45 56pF 5% 50V C3208 2113743E20 100nF C3344 2113740F09 1.8pF 5% 50V C3445 2111078B21 HQ 20pF 5%
C3014 2113740F24 7.5pF 5% 50V C3209 2113743E20 100nF C3345 2113740L25 20pF +-0.25pF C3446 2111078B42 HQ 100pF 5%
C3015 2113740F45 56pF 5% 50V C3210 2311049A40 TANT CP 2.2uF 10% 10V C3346 2113741F49 10nF 50V C3447 2111078B19 HQ 16pF 5%
C3016 2113740F51 100pF 5% 50V C3211 2113743E20 100nF C3347 2113741F49 10nF 50V C3448 2111078B44 HQ 120pF 5%
C3017 2113740F42 43pF 5% 50V C3212 2113743E05 18nF C3348 2113741F49 10nF 50V C3449 2111078B44 HQ 120pF 5%
C3019 2113741F25 1nF 50V C3213 2311049A40 TANT CP 2.2uF 10% 10V C3351 2113741F49 10nF 50V C3451 2113741F25 1nF 50V
C3020 2113741F25 1nF 50V C3214 2311049A09 TANT CP2.2uF 10% 20V C3352 2113743E07 22nF C3452 2113740F29 12pF 5% 50V
C3021 2113740F53 120pF 5% 50V C3215 2311049A09 TANT CP 2.2uF 10% 20V C3355 2113741F49 10nF 50V C3453 2113740F67 470pF 5% 50V
C3022 2113741F49 10nF 50V C3221 2113743E20 100nF C3356 2113743E07 22nF C3471 2113743E07 22nF
C3026 2113741F25 1nF 50V C3222 2113743E20 100nF C3357 2113740F24 7.5pF 5% 50V C3472 2111078B53 HQ 270pF 5%
C3027 2113741F25 1nF 50V C3224 0882422W23 FILM SM 1.0uF 15V 5% C3361 2113741F25 1nF 50V C3473 2111078B53 HQ 270pF 5%
C3033 2113740F20 5.1pF 5% 50V C3225 2113743E20 100nF C3362 2113740F21 5.6pF 5% 50V C3474 2113740F59 220pF 5% 50V
C3034 2113740F49 82pF 5% 50V C3226 2113740F25 8.2pF 5% 50V C3363 2113740F47 68pF 5% 50V C3475 2113740F23 6.8pF 5% 50V
C3035 2113740F42 43pF 5% 50V C3227 2113740F51 100pF 5% 50V C3364 2113740F33 18pF 5% 50V C3491 2111078B18 HQ 15pF 5%
C3100 2113740F33 18pF 5% 50V C3228 2113743E20 100nF C3365 2113741F25 1nF 50V C3492 2111078B38 HQ 68pF 5%
C3101 2113740F11 2.2pF 5% 50V C3229 2113743E12 47nF 10% C3400 2113740F63 330pF 5% 50V C3493 2111078B09 HQ 6.8pF 5%
C3102 2113740F31 15pF 5% 50V C3231 2113741F49 10nF 50V C3401 2113740F63 330pF 5% 50V C3494 2111078B16 HQ 13pF 5%
C3103 2113740F39 33pF 5% 50V C3232 2113741F49 10nF 50V C3402 2113743E07 22nF C3495 2111078B01 HQ 3.3pF 5%
C3104 2113743E20 100nF C3233 2311049A40 TANT CP 2.2uF 10% 10V C3403 2113740F39 33pF 5% 50V C3496 2111078B31 HQ 36pF 5%
C3110 2113740F37 27pF 5% 50V C3234 2113741F49 10nF 50V C3404 2113740F39 33pF 5% 50V C3498 2111078B16 HQ 13pF 5%
C3111 2113743E20 100nF C3235 2113741F49 10nF 50V C3405 2113740F67 470pF 5% 50V C3499 2111078B19 HQ 16pF 5%
C3112 2113740F49 82pF 5% 50V C3242 2113740F59 220pF 5% 50V C3406 2113740F67 470pF 5% 50V C3501 2113741F33 2.2nF 50V
C3114 2113740F33 18pF 5% 50V C3243 2113740F59 220pF 5% 50V C3410 2113743E07 22nF C3502 2113741F33 2.2nF 50V
C3115 2113740F35 22pF 5% 50V C3244 2113740F59 220pF 5% 50V C3411 2113743E07 22nF C3503 2113741F33 2.2nF 50V
C3116 2113743E20 100nF C3245 2113740F59 220pF 5% 50V C3412 2113740F63 330pF 5% 50V C3504 2113741F49 10nF 50V
C3121 2113743E20 100nF C3246 2113740F59 220pF 5% 50V C3414 2113740F63 330pF 5% 50V C3505 2311049A07 TANT CP 1uF 10% 16V
C3122 2113743E11 39nF 10% C3251 2113743E20 100nF C3415 2113743E07 22nF C3506 2113741F33 2.2nF 50V
C3123 2113743E11 39nF 10% C3252 2113741F25 1nF 50V C3416 2113740F63 330pF 5% 50V C3507 2113740F51 100pF 5% 50V
C3132 2113743E20 100nF C3253 2311049A56 TANT CP 4.7uF 20% 10V C3417 2113740F43 47pF 5% 50V C3508 2113740F67 470pF 5% 50V
C3133 2311049A57 TANT CP 10uF 10% 16V C3254 2113743E20 100nF C3418 2113740F39 33pF 5% 50V C3510 2113740F67 470pF 5% 50V
C3134 2113743E20 100nF C3255 2311049A40 TANT CP 2.2uF 10% 10V C3419 2113741F17 470pF 50V D3000 4813833C02 DUAL SOT MMBD6100
C3135 2113740L30 33pF 2% C3263 2113743E20 100nF C3420 2113740F51 100pF 5% 50V D3001 4805649Q13 VCTR 1SV228 SOT23
C3136 2113740L29 30pF 2% C3302 2113740F23 6.8pF 5% 50V C3421 2113741A57 33nF 50V D3003 4880154K03 DUAL SCHOTTKY SOT23
C3137 2113743E11 39nF 10% C3303 2113741F49 10nF 50V C3422 2113740A67 330pF 5% 50V D3004 4805649Q13 VCTR 1SV228 SOT23
C3138 2311049A40 TANT CP 2.2uF 10% 10V C3306 2113740F20 5.1pF 5% 50V C3423 2311049A08 TANT CP 1uF 10% 35V D3011 4880142L01 PIN
C3139 2113743E20 100nF C3311 2113743E07 22nF C3424 2113740F67 470pF 5% 50V D3031 4886143B01 MIXER DIODE CROSSOVER

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists Chapter 4: 4-11

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
D3101 4880154K03 DUAL SCHOTTKY SOT23 L3363 2462587N50 CHIP IND 56 nH 5% R3015 0662057A01 10 1/16W 5% R3302 0662057A25 100 1/16W 5%
D3201 4802233J09 TRIPLE SOT143-RH L3364 2462587N68 CHIP IND 1 uH 5% R3016 0662057A01 10 1/16W 5% R3303 0662057A57 2200 1/16W 5%
D3221 4880236E05 CHIP SCHOTTKY L3401 2460591A01 SQUARE COIL 4.22nH 3T R3018 0662057A39 390 1/16W 5% R3304 0662057A49 1k 1/16W 5%
D3341 4805649Q13 VCTR 1SV228 SOT23 L3402 2484657R01 Ferrite Bead R3019 0662057A89 47k 1/16W 5% R3308 0662057B47 0 1/16W
D3361 4805649Q13 VCTR 1SV228 SOT23 L3403 2462587T13 COIL CHIP 68nH R3020 0662057B47 0 1/16W R3311 0662057A25 100 1/16W 5%
D3362 4862824C01 VARACTOR CHIP L3411 2462587T13 COIL CHIP 68nH R3021 0662057A43 560 1/16W 5% R3316 0662057B47 0 1/16W
D3401 4813833C02 DUAL SOT MMBD6100 L3412 2462587X43 IND CHIP LO-PRO 15.0 N R3022 0662057A39 390 1/16W 5% R3318 0662057A09 22 1/16W 5%
D3451 4880236E05 CHIP SCHOTTKY L3413 2460591B04 SQUARE COIL 11.03nH 4T R3024 0662057A47 820 1/16W 5% R3321 0662057A73 10k 1/16W 5%
D3471 4802482J02 PIN MA/COM L3414 2460591A11 SQUARE COIL 7.66nH 3T R3031 0662057A18 51 1/16W 5% R3323 0662057A49 1k 1/16W 5%
D3472 4802482J02 PIN MA/COM L3421 2484657R01 Ferrite Bead R3033 0662057B47 0 1/16W R3331 0662057A17 47 1/16W 5%
FL3101 9180112R16 44.85 MHZ XSTAL FLTR L3422 2460591C23 SQUARE COIL 16nH 3T R3101 0662057A75 12k 1/16W 5% R3335 0662057A13 33 1/16W 5%
80dB L3436 2484657R01 Ferrite Bead R3102 0662057A01 10 1/16W 5% R3336 0662057A77 15k 1/16W 5%
FL3102 9180112R16 44.85 MHZ XSTAL FLTR L3437 2460592A01 COIL AW 17nH 2T R3105 0662057A25 100 1/16W 5% R3341 0662057A33 220 1/16W 5%
80dB L3443 2460591X02 COIL SQUARE 25nH R3106 0662057A83 27k 1/16W 5% R3342 0662057A15 39 1/16W 5%
FL3111 9180469V03 CER FLTR 6EL 455 KHZ SMD L3471 2462587X69 IND CHIP 1.2uH 5% R3107 0662057A69 6800 1/16W 5% R3343 0662057A25 100 1/16W 5%
FL3112 9180469V06 CER FLTR 6EL 455 KHZ SMD L3472 2460592B01 COIL AW 51nH 4T R3108 0662057A44 620 OHMS 5% R3351 0662057A80 20k 1/16W 5%
FL3114 9180468V06 CER FLTR 4EL 455 KHZ SMD L3491 2460592B01 COIL AW 51nH 4T R3111 0662057A75 12k 1/16W 5% R3352 0662057A75 12k 1/16W 5%
FL3115 9180469V04 CER FLTR 6EL 455 KHZ SMD L3492 2460592B01 COIL AW 51nH 4T R3112 0662057A01 10 1/16W 5% R3353 0662057A97 100k 1/16W
J0401 0902636Y02 FLEX CONNECTOR L3493 2460592B01 COIL AW 51nH 4T R3115 0662057A39 390 1/16W 5% R3354 0662057B02 150k 1/16W
J0451 0902636Y01 FLEX CONNECTOR M3421 2680499Z01 HEAT SPREADER R3116 0662057A37 330 1/16W 5% R3355 0662057A80 20k 1/16W 5%
J0501 0986105B01 ACCESSORY CONNECTOR Q3001 4813827A07 NPN SML SIG MMBR9 R3117 0662057A83 27k 1/16W 5% R3356 0662057A75 12k 1/16W 5%
J0551 0905505Y04 FLEX CONNECTOR Q3002 4813824A17 PNP 40V .2A B=100- R3118 0662057A69 6800 1/16W 5% R3361 0662057A33 220 1/16W 5%
J0552 0905505Y03 FLEX CONNECTOR Q3021 4805921T02 DUAL ROHM FMC2 RH R3130 0662057A18 51 1/16W 5% R3362 0662057A17 47 1/16W 5%
J0601 0986165B01 DC POWER CONNECTOR Q3101 4813827A07 NPN SML SIG MMBR9 R3132 0662057A77 15k 1/16W 5% R3363 0662057A87 39k 1/16W 5%
J3401 0986166B02 RF CONNECTOR (MINI UHF) Q3102 4813827A07 NPN SML SIG MMBR9 R3133 0662057A71 8200 1/16W 5% R3364 0662057A57 2200 1/16W 5%
L3002 2462587T23 COIL CHIP 470nH Q3151 4880048M01 NPN DIG 47k/47k R3134 0662057A73 10k 1/16W 5% R3400 0662057A41 470 1/16W 5%
L3021 2462587T30 COIL CHIP 1uH Q3152 4880048M01 NPN DIG 47k/47k R3135 0662057A51 1200 1/16W 5% R3401 0662057A36 300 1/16W 5%
L3031 2462587T20 COIL CHIP 270nH Q3221 4880048M01 NPN DIG 47k/47k R3144 0662057A58 2400 1/16W 5% R3402 0662057A05 15 1/16W 5%
L3032 2462587T17 COIL CHIP 150nH Q3301 4813827A07 NPN SML SIG MMBR9 R3145 0662057A61 3300 1/16W 5% R3403 0662057A36 300 1/16W 5%
L3100 2462587T25 COIL CHIP 620nH Q3303 4802245J50 DUAL NPN/PNP UMC5N R3146 0662057A45 680 OHMS 5% R3404 0662057A73 10k 1/16W 5%
L3101 2462587T25 COIL CHIP 620nH Q3304 4805218N63 RF TRANS SOT 323 R3147 0662057A75 12k 1/16W 5% R3405 0662057A25 100 1/16W 5%
L3111 2462587T25 COIL CHIP 620nH BFQ67W R3151 0662057A73 10k 1/16W 5% R3406 0662057A81 22k 1/16W 5%
L3112 2462587T25 COIL CHIP 620nH Q3411 4805921T02 DUAL ROHM FMC2 RH R3152 0662057A73 10k 1/16W 5% R3412 0662057A67 5600 1/16W 5%
L3201 2462587Q42 IND CHIP 390nH 10% Q3421 4802245J55 MRF1507 R3153 0662057A73 10k 1/16W 5% R3413 0662057A61 3300 1/16W 5%
L3231 2462587Q20 IND CHIP 2.2uH 20% Q3422 4880048M01 NPN DIG 47k/47k R3154 0662057A73 10k 1/16W 5% R3414 0683962T51 120 1W 5%
L3301 2462587N44 CHIP IND 18 NH 5% Q3441 4886136B01 LDMOS PWR MRF1565 R3201 0662057A17 47 1/16W 5% R3415 0662057A25 100 1/16W 5%
L3302 2462587N53 CHIP IND 100 nH 5% Q3442 4880048M01 NPN DIG 47k/47k R3203 0662057A17 47 1/16W 5% R3416 0662057A25 100 1/16W 5%
L3317 2462587V28 CHIP IND 33 NH 5% Q3471 4880048M01 NPN DIG 47k/47k R3204 0662057A17 47 1/16W 5% R3418 0662057A81 22k 1/16W 5%
L3318 2462587V34 IND CHIP 100nH 5% Q3472 4805128M27 PNP SOT89 BSR33 LH R3211 0662057B47 0 1/16W R3421 0662057A87 39k 1/16W 5%
L3331 2462587V32 CHIP IND 68NH 5% R3000 0662057A53 1500 1/16W 5% R3221 0662057A39 390 1/16W 5% R3422 0662057A57 2200 1/16W 5%
L3332 2462587V15 IND CHIP 100nH 10% R3001 0662057A97 100k 1/16W R3222 0662057A45 680 OHMS 5% R3423 0662057A87 39k 1/16W 5%
L3333 2462587Q47 IND CHIP 1uH 10% R3002 0662057A43 560 1/16W 5% R3223 0662057A25 100 1/16W 5% R3424 0662057C13 2.7 1/10W 5%
L3341 2484562T13 MINISPRING AW IND 8NH2% R3003 0662057A49 1k 1/16W 5% R3224 0662057A89 47k 1/16W 5% R3425 0662057C13 2.7 1/10W 5%
L3343 2462587N56 COIL CHIP 180nH 5% R3004 0662057A53 1500 1/16W 5% R3225 0662057A89 47k 1/16W 5% R3426 0662057C13 2.7 1/10W 5%
L3344 2462587N68 CHIP IND 1 uH 5% R3006 0662057A39 390 1/16W 5% R3241 0662057A25 100 1/16W 5% R3427 0662057C13 2.7 1/10W 5%
L3345 2462587N68 CHIP IND 1 uH 5% R3009 0662057A97 100k 1/16W R3242 0662057B47 0 1/16W R3428 0662057A58 2400 1/16W 5%
L3346 2484562T18 MINI-SPRING AW IND R3010 0662057A45 680 OHMS 5% R3251 0662057B04 180k 1/16W 5% R3429 0662057A33 220 1/16W 5%
35.5NH 2% R3011 0662057A65 4700 1/16W 5% R3252 0662057B10 330k 1/16W 5% R3431 0680194M18 51 1W 5%
L3351 2462587N68 CHIP IND 1 uH 5% R3012 0662057A49 1k 1/16W 5% R3261 0662057B02 150k 1/16W R3432 0680194M18 51 1W 5%
L3361 2462587N50 CHIP IND 56 nH 5% R3013 0662057A61 3300 1/16W 5% R3263 0662057A25 100 1/16W 5% R3433 0662057C13 2.7 1/10W 5%
L3362 2462587N51 CHIP IND 68 nH 5% R3014 0662057A18 51 1/16W 5% R3301 0662057A22 75 1/16W 5% R3434 0662057C13 2.7 1/10W 5%

6881091C63-A
Chapter 4: 4-12 VHF (136-174 MHz) 1-25W PCB 8486172B04, Schematics, and Parts Lists

Circuit Motorola
Description
Ref Part No.
R3435 0662057C13 2.7 1/10W 5%
R3441 0662057A87 39k 1/16W 5%
R3442 0662057A57 2200 1/16W 5%
R3443 0662057A87 39k 1/16W 5%
R3444 0662057C19 4.7 1/10W 5%
R3445 0662057A58 2400 1/16W 5% * Motorola Depot Servicing only
R3446 0662057B47 0 1/16W
Reference designators with an asterisk indicate
R3452 0662057A65 4700 1/16W 5%
components which are not field-replaceable
R3454 0662057A73 10k 1/16W 5%
because they need to be calibrated with
R3455 0662057A97 100k 1/16W
specialized factory equipment after installation.
R3457 0683962T51 120 1W 5%
Radios in which these parts have been replaced in
R3471 0662057A41 470 1/16W 5%
the field will be off frequency at temperature
R3473 0680194M18 51 1W 5%
extremes.
R3474 0680194M18 51 1W 5%
R3475 0662057A73 10k 1/16W 5%
R3491 0662057A73 10k 1/16W 5% †
Replacement boards must be ordered from
R3501 0662057A69 6800 1/16W 5% CCSD (formerly AAD) using the number shown
R3502 0662057A87 39k 1/16W 5% in the model charts in Section 1. Boards are not
R3504 0662057A73 10k 1/16W 5% orderable using the 84-prefixed number.
R3505 0662057A97 100k 1/16W
R3507 0662057A80 20k 1/16W 5%
R3508 0662057A97 100k 1/16W
R3509 0662057A49 1k 1/16W 5%
T3001 2508396X02 TRANSFORMER
T3002 2508397X02 TRANSFORMER
U3101 5186144B01 FM IF IC SA616
U3111 5113805A86 IC QUAD ANALOG MUX/
DEMUX
U3115 5113805A86 IC QUAD ANALOG MUX/
DEMUX
U3201 5185963A27 IC TESTED AT25016 48 PIN
GFP
U3211 5185963A33 VLTG REG LP2951 SO8
U3301 5105750U54 VCO BUFFER PKG DIE
U3401 5105109Z67 LDMOS DRIVER VHF/UHF
U3402 5113818A03 IC HIGH PERFORMANCE SI
U3501 5185765B01 IC POWER CONTROL
U3502 5185963A15 TEMP SENSOR 1M5
Y3101 4880606B09 CRYSTAL 44.395 MHZ
Y3102 9186145B02 44.85 MHZ XSTAL FLTR
60dB
Y3263 4886182B01 VCTCXO 16.8MHz 2ppm
TTSO5V
* Y3261 Not Used 16.8MHz 75Z04

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists Chapter 4: 4-13

3.0 VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists

C3145
C3240 R3242
C0251 R3221

D3221
J0451

Q3221
1 16 C3210 R3224 8 7
C0211 1 14 C0267 L3201

C3148
R0267 C3226

C3221
R3222

C3222
R0252 C0212 R3223 Y3102

R3145
C3213 FL3114

R3142
C3229
1 18
L3232 C3255 C3227
R0211
U0251 U0211 U3115

C0261 R0268

C3231
C3242

R3225
R0251 R3227 1 2

C3132
R0269
R0212 U3211

C3139
C3245

C3134
R3135

C3253
C3143

R3144
C3233
14 1
R0253 C3243 C3224
7 8 C3223

C0421
C0252 C3211 R3211

C0441

C0442

C0443

C0445
C0446

C0447

C0448
C0449
C0470

C0471

C0472

C0473
C0474

C0476

C0477

C0478
8 9
C3244

C0490
8 7 11 10

R3130
C0262 3 2
C0253 C3140 C3133
C3215 C3214

R0262
16 1
C3246
Q0110 C3141 U3101

C3252
R0261 FL3112

C3254
R3251
R3252

C3234
C3232
R0222 U3111 C3135

R0224
R0102 C0225 R0221

C3131
1

C0228
26 100 1
20 1 C3136
R0227 R0220
4
R0115 R0110

C3142
C0222

R3106

R3117
14 1

C0221
R0223
R0101
R0226 SH3301

C3137
R3132
R0108
R0229

R0104
C0243

R0228

C0224

C3103

R3101

C3115
C0226

R3111
C3365
U0121 U0101 C0241

D3361
Flashrom Microprocessor R0116

C0106
C0227 37 L3100
1 L3364 2 1
L3362 3

C0495
C0242
C0232 C3364 R3364 FL3102
R3361 6 4
C3101
U0221 R0242 R3363 2 1 4 6 C3114
3

C0237
C0107 C0104
C3357 5
ASFIC CMP C3361 T3002

L3034
C0233 FL3101

L3101
C0246 L3363 C3363
C3362 1 C3100
2 3 4 6

C3102
C0236 R0241 5
13 25 L3361 D3362
76
51 C0244

C3019

C3006
C3005
C3004
C0223 R3362
D0201 C3020
17 32 C0132 C0496
R0225 C0235 C3032

C0231
C0245 C3007

C0101

C0102
R0131 L3341 D3031 R3001
R0106 C0234 C3324 R3002
R0681 R3342 L3031 C3010
C3341

C3017
C3016
C3015
R0132 R0105 Q3304

C3012
1 R3009

R3016
L3333

R3015
1 4 C0131 C0652 R3341 R3031 C3011

L3002
R0170 R0114 C3345
U0651 2 C0681

R0682
Q0681 R3335 C3336 3 2 1
5V Regulator D3004 D3001

Q3001
Y0131 R0651 L3346 C3344 L3032

R3014
T3001

C3009
3
C3337 R3028 C3002

D3341
4 6 R3024

D0651
L3344 C3034 C3028
2 3 L0481 L3343 C3027
C3014 R3003

C0655
C0654

C0493
R3013

C0651
R3025 C3008

C3342
R3336
R3026

R0652
U0271 C3346 C3347 C3013

C3018

Q3021
L0482 C3021 R3027
D3003

C0494
C0488
C0483
C0482

R3004
C0487
C0486
9

R3505
5 1
C3509 R3471

TP3401

C3474
R3402
R3473 C3507 L3471
U0641 Q3472 C3508

Q3471
R3405

C3453

C3447

D3471
R3506
9,6V Regulator
L3401
L3472
C3473
R0182

R3401
R0186

6 C3410
C3401 U3502
R3508 C3404 C3403

D3472
R3403 R3400
C3472
R3507

C3445
C3400 16 9
Q0181 R3509
Q0185 Q0177 U3401 C3433
L3403
R0185 R0181 1 8 7
L3443
C3412

R0533
C0612
R0535 C3411
R0539 C0542
C3431 3 5
VR0501

C3418 C3417

C3449
R0510 R3433
VR0505 5 L3411
R0538 VR0503 VR0510 U0611 L3412 Q3441 C3446
C0601

ZWG0130397-O
B+ Switch L3414 C3420
C3432 R3434 2
6 M3421
R0612

C3419 L3493

C3424
L3413
C0517
C0518
C0515
C 0516
C 0513
C0514
C0511
C0512
C0509
C0510
C0508
C0506
C0505
C0504
C0503
C0502
C0501

C3448
C3425 R3415 R3435
R0611
1

C3444
C3426 R3416
4 6 C3497

R3432 R3431
R3414 8
C0484 R3491
C0603
10 C3428

R3424

R3425

R3426

R3427
1
R3406 R3404 C3442 C3441

Q3442
5 4

L3422
J0501 D3401 C3435 C3434
Q3422
C3422
C3443 1
Q3411
11 20 C3423

2 3

J0601
J3401
ZWG0130397-O

VHF (136-174 MHz) 1-25W PCB 8486172B06 Top Side

6881091C63-A
Chapter 4: 4-14 VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists

R3241
R3262
C3262
C0205

C3263
C0255

R0266

C3152

C3146
C3147
C3261

R3146
C3203 C3241 TP3202

R0441
R0412
R0208 R3201 TP3201
J0401

C3202
R3152
R0265 R3203

C3207
3 4

R3151 C3151
C0492 R3204
D3201

FL3113
C0265 C0254 12 R3261 D3261 R3147
5 8 C0202 C0497 FL3115

U0653
C0121
C0105
R0206 Q3152

C3208
13 25
U0652 R0203 C0491 4 3 C3144

C3228
C0266 1 2
R3206
4 1 TP0222 R0204 2 1

Q3141
C3209 U3201

R3154
Y3261 R3153 R3141
FRACN
C0122
C0123
Y3263

C0429
C0428
C0427
C0426
C0423

C0422

R0467
VR0541

C0431
C0430
R0202 C0201

R3228
R3134

C3206
C0485
R0201 R0205 Q3151

R0107
1 6 1
48 37 3 4
C0203 TP0221
4 3
R3133
R0207
FL3111

L3231
C0204 R3226 C3251

R0409

R0407

C3205
1 2

R0468
C3235 R3263

C3225
TP0481 TP0102 R0408 R0410 R3113 Y3101

C0325
C0324
R0341

C3335
2 1

C0342

C3318
7 1 22 4 3
C3122

D0101

C0112
8 1

R0342
C3123

R3104
R3105
R3102
R0323

TP0104

R0324
R3118

R3356
C3356
L3318 R3116

C3104
J0552 U0341

R3319
C3313
R3315
C0343

R3314
5 4
R0345 Q3101 D3101

C3033
C0305
C0304
U0122 18 R0401

R0347
1 R3115
R3323 C3116

R3317
1 4
RAM

R3036
Q3102

C0341
R0344 C3112 R3114

L3311
C3319
U0111

C3333 C3355
U0342 L3351 R3107

R0346
C0344

L3111
C0103 C0111 R3343 R3108 C3121

C3334 R3355

R3112
R3318

C3111
8 5

R3312 C3305
L3112

D0301
15 28
R3316 Q3302

TP0497

C3031
R0112 R0111 R0343 C3316 R3313

C0302

C3110
8 21

R3306
C3304
C3312

C3113
TP3001
R0117

C0351 11 20 R3307
R0113

C3035
TP0103 TP0492

C0141
1 8 U3301

R3035
C3314

R3032
R3311
C3311
U0301 R3305 L3301

C0301
VCOIC

C3306
TP0101
U0141
R0121

R3033
5 8 3 4
R3331 10 1

R3023
16 9
U0351

C3024
R3321 1 5
C3301
C0303 4 1 C3332 Q3303 R3010

C3348
R3301

R3011
L3332

R3019
L3302 C3000

R3351
J0551 14 1 C3331 C3302

R3030
L3345
C3351

C3023

Q3002
1 40 R0642 C0352 C0354 R3034

R0643
R0333 L3331 R3018

U0331
R0592 C0645 Q3301

C3022
D3011
C0591 R0331

R3303
C0575 C0560 C3315
C0558

R3000

R3012
R3304
C0576 C3003

R0332
R0591

C3303

L3025
C0559

R3021
C0641 C0353 L3317
C0593

R0481

C3352
R3352
R3353
R3354
C0554 C0592 R3302

C3036
R3308
C0644 R0641 C3030

R0335

C3025
C0331
D0151 Q0271 C3317 D3000
Q0641 R0482
Q0661

R0274 R0273 E0272 E0271 C3001

C3026
R3006

C3029
R0152

C0663
R0151

VR3471
R0672
R0671
C0274

C3506
R0275 C0275 C0662

TP3404

TP3405
C0277 R0662
R0276

TP3403
Q0151

C3421
TP0151 C0272 R3504 R3502

R3454
C0271 C0276 Q0662 Q0663 R3475 R3474
C0273 C0622 C3471

C3450
R3450
C0671 R0661 17 25 R3501 R3457
TP0661
VR0151

C0151 C3501

C3491
U3501 R3455

R3413
D0661
R0177

C3451
R0176
R0175
R0178

VR0621

Q0171 VR0671

C3475
9 1 R3452
R0171

D0621

L3421
C3505

D0179 C0661 C3504


D0660

C3492
Q0183 Q0173 D3451
R0172

R3446

C3402
R0511 R0621 C3452
C3503 TP3402
R0512

R0530
R0179

C3502
C3510

R0183 R0173 C0621


R0542 L3492
R0531 C0541 R0174

C3493
C3416
VR0537

R0541 R0525
R0537

R3444
R0529

R3411
R0184

TP0530 C3414 C3415

C3496
Q3421 C3495
VR0504 C3413 R3412 L3491
VR0509 C0611 3 1
2

VR0601
R3442
C0499

R3443
R3445
C3440
R3441

TP3406
L3437

C3494

C3498
R3421 S3440
E0631 1 4

U3402 R3428

C3499
C3436
C3405 C3437

C3406
8 5
R3440 C3438
R3429

C3439
R3417 L3402 L3436
C3427
R3422
R3423

R3418

VHF (136-174 MHz) 1-25W PCB 8486172B06 Bottom Side

6881091C63-A ZWG01300398-O
VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists Chapter 4: 4-15

L3402
PASUPVLTG_VHF_PA_1
A+
PASUPVLTG
57R01 C3436 C3437
C3405 C3406 L3436
10uF .033uF
470pF 470pF 57R01

L3421
9V3_VHF_PA_1
9V3 9V3FLT
57R01
C3421
.033uF

C3493 C3495
U_PREDRIVER U_DRIVER C3438 C3439 6.8pF 3.3pF
C3403 R3491
470pF 470pF
33pF C3423 C3422 10K
C3402 L3403 L3411 C3411 C3412 L3437
1uF 330pF
.022uF 68nH 68nH 330pF 17nH
.022uF L3491 L3492 L3493 J3401
C3404 2.216x D3471 C3492
L3401 width 2.032 L3443 51nH 51nH 51nH
R3433 2.7 Q3441
4.22nH 7.5 25nH
33pF L3422 68pF

D
R3434 NU NU C3494 C3496 C3497
C3424 13.85nH C3431 2.7 C3447
GND1 R3457 13pF 36pF 6.2pF
C3400 470pF 47pF C3445 16pF C3491
R3400 1.542x4 R3435 GND2 120
2.7 15pF NU

C3448

C3449

C3441

C3442

C3443

C3444

C3446
120pF

120pF

150pF

150pF

120pF

100pF
G 20pF C3498 C3499

18pF
470 0.8x25 C3452 13pF 16pF
Q3421

S1
S2
S3
S4
330pF C3419
TP3401 12pF
470pF R3414 R3431
TXINJ_VHF_PA_1 U3401 C3432
C3401 16 120 51 R3432
R3402 6 56pF 51 R3450
C3417 D3451
TXINJ RFIN RFOUT1 L3412 L3414 NU C3433 R3454 R3452 470
7 C3450 L3472
15 RFOUT2 56pF 9V3FLT
330pF 14 2 15nH 7.66nH C3420 A+ 470pF 51nH
VD1 VG1 30K 12K
11 3 47pF C3453
G2 VG2 C3451
R3401 R3403 1 TP3403 R3455 470pF
VCNTRL L3413 C3435
300 300 8 C3418 100pF C3434 100K 1000pF
NC1 09Z67 C3413 C3414 R3415 R3416 330pF
9 33pF 11.03nH .01uF R3475
NC2 .022uF 330pF R3411 100 100 10K
10
NC3 NU
GND1
GND2
GND3
GND4

15 6.8K D3472 C3474 RXIN_VHF_PA_1


NC4 R3474 L3471
R3405 NU RXIN
4
5
12
13

100 VR3471 51 1.2uH


C3425 C3426 3 220pF
5.6V
.022uF 330pF C3471 2 R3473 C3472 C3473 C3475
.022uF NC 51 270pF 270pF 6.8pF
C3410 R3424 2.7
.022uF C3416 1
C3415 R3412 TP3404
.022uF 330pF 5.6K R3425 2.7 D3401
9V3FLT U_DRIVER R3471 Q3472 K9V1_VHF_PA_1
R3426 2.7 47K K9V1
A+ C3509 RESET_VHF_PA_1
R3422 R3428 NC 470
Q3411 R3427 2.4K RESET
2.2K 2.7 R3429 47K
2 FECNTL_1_VHF_PA_1
220 470pF
PA_SWB R3421 5 FECNTL_1
4 NU

NC

NC
INT_SWB_VHF_PA_1 Q3471 FECNTL_2_VHF_PA_1
R3417 NU MOSBIAS_1
C3428 39K 7 FECNTL_2
NC

24
23
22
21
20
19
18
17
INT_SWB 2200pF 6 8 10K
C3505

VAR3
RX
NA
RS
VAR1
VLIM
VAR2
V5EXT
R3423 U3402-2 R3418 1uF
LM2904 PA_SWB
TP3406 39K 22K CLK_VHF_PA_1 25 16
R3504 GND2 V45
C3427 26 15
CLK CLK VG NC
2200pF 27 14
MOSBIAS_2_VHF_PA_1 R3404 DATA_VHF_PA_1 10K 9V3FLT BPOS V10 9V3FLT
28 13
MOSBIAS_2 DATA DATA U3501 CQX NC
29 12
47K CSX CEX H99S-4 CQ NC
30 11 C3506
CSX_VHF_PA_1 TEMP Q NC
31 10 2200pF
R3406 47K RSET QX NC
Q3422 32 9
ANO F168 NC
100K R3508
9V3FLT

GND1
RFIN
47K TP3405 100K

INT

CL
CJ
VL
T1
1

CI
1
2
3
4
5
6
7
8
S3440 POS
R3507
C3508
SWITCH 2 R3501 20K
470pF VOUT NC
9V3FLT
R3444 6.8K C3502 C3504
4.7 C3501 2200pF .01uF
GND R3502 R3509
U_PREDRIVER 9V3FLT R3440 2200pF C3507
39K 1K PA_PWR_SET_VHF_PA_1
3 U3502 100pF R3505
U3402-1 0 PA_PWR_SET
R3445 R3442 TP3402 LM50
LM2904 300K
2.4K 2.2K NU
CNTLVLTG_VHF_PA_1
3 R3441 R3446 R3413
4 CNTLVLTG
1
39K 0 3.3K
47K R3506
8 2 C3510 C3503
Q3442 10K
470pF 470pF
PA_SWB R3443 47K NU
39K TEMPSENSE_CNTLR_1
C3440
TEMPSENSE

1000pF

ZWG0130392-A

VHF (136-174 MHz) 1-25W Power Amplifier for PCBs 8486172B06 and 8486172B07
6881091C63-A
Chapter 4: 4-16 VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists

R3211 VDDA_VHF_FN_1
VDDA
0
C3214
U3211 2.2uF
ADP3300
1 VDDA
6 GND 3
5V_VHF_FN_1 4.97VDC ERR SD IN_5V_RF_REG_VHF_FN_1
(SOURCE) 5V 4 OUT IN IN_5V_RF_REG
13.30VDC 2 5
5V_VHF_FN_2 C3213 NR
6.83VDC 2.2uF
11.28VDC L3201 C3211 C3215
C3202 390nH 5V 0.1uF 2.2uF
.01uF 3 4
K3 A3 5
2
K2 A2 6 R3201
1
K1 A1
C3203 47
D3201 VCOBIAS_1_VHF_FN_1
C3210 VCOBIAS_1
.01uF 2.2uF R3224
C3225
0.1uF 47K C3229
R3225
R3206
33K D3221 47K .047uF
47K
NU R3226
47K Q3221
C3208 47K
NU
C3205 C3206 NC
.01uF 10uF C3228
0.1uF VCOBIAS_2_VHF_FN_1
0.1uF
C3207 VCOBIAS_2
C3209 C3246
220pF
VCTRL_VHF_FN_1 R3221 22pF 0.1uF 1.1-4.1VDC
2.5-11VDC NU

6
22
33
VCTRL 1

44
390 R3203 R3204 25 TP3202
C3221
R3222 47 47 R3228

PD_GND
PRE_GND
AGND
DGND
0.1uF C3222 31 NC
47K WARP NC3 -2 to +7dBm
680 0.1uF NC 16 29 NC 3.63VDC
NU INDMULT NC2 R3227
TP3201 28 17 NC C3226
LOCK_VHF_FN_1 5VDC (LOCKED) SFOUT NC1 100K
46 ADAPTSW 8.2pF

3.63VDC
0VDC (UNLOCKED) 4 42 NC
LOCK LOCK CCOMP
45 18 NC
R3223 IADAPT REFSEL
43 C3227 PRESC_VHF_FN_1
IOUT
32
100 PREIN PRESC
C3223 NC 38 TEST2 27 NC C3255
SFBASE 100pF
1uF C3224 NC 37 TEST1 26
SFCAP
NU 1uF U3201 R3252 2.2uF C3252
3 39 330K VSF_VHF_FN_1
BIAS2
2 AUX4 40 1000pF
4.95VDC (R) 1 AUX3 BIAS1 VSF
BWSELECT_VHF_FN_1 R3251 C3254
0VDC (T) 48 AUX2 VBPASS 21 NC C3253 0.1uF
BWSELECT AUX1 63A27 180K
35 NC 4.7uF DATA_VHF_FN_1
PVREF
VMULT4
NC 11 DATA
12 VMULT3 SFIN 30
4.52VDC (R) NC 14 VMULT2 7 5VDC
VCOMOD_VHF_FN_1 DATA MODIN_VHF_FN_1
2.62VDC (T) 15 VMULT1 10 2.5VDC
VCOMOD MODIN MODIN
R3242 41 MODOUT 5VDC
16_8MHz_VHF_FN_1 0 R3241 CEX 9 CSX_VHF_FN_1
+1dBm 19 FREFOUT 8 0VDC
16_8MHz CLK CSX

PRE_VDD
PD_VDD
0VDC (R) 100
TRB_VHF_FN_1 2.90VDC 24 XTAL2 C3244 CLK_VHF_FN_1

DVDD
AVDD
4.91VDC (T) C3240 L3232

VRO
C3241 3.42VDC

VCP
23 XTAL1 220pF
TRB 22pF C3242 C3245 C3243 CLK
2.2uH 56pF
NU 220pF 220pF 220pF

20
NU

34

36
47
NU

13

5
R3261 VDDA
47K
16.8MHz Y3261 L3231
75Z04
NU 2.2uH
6 OUT 3 C3231 C3232 C3233 C3234
IN .01uF .01uF 2.2uF .01uF
In case Y3261 is used instead of Y3263, D3261 C3263
replacement of the following parts requires C3261 GND GND1 NU 0.1uF
new temperature compensation of the frequency: 39pF 1 4
Y3261, U3201, R3261, R3262, C3262, D3261 NU C3235
.01uF

R3262 1
6.2K C3262 R3263 5V
NU 4,7k VCNTL
330pF
Y3263
NU

GND
16.8MHz 2 4

VCC
C3251
OUT
0.1uF
3

ZWG0130393-A

VHF (136-174 MHz) 1-25W FRACN Synthesizer


6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists Chapter 4: 4-17

WARISMOBILE VHF_VCO

Q3303
9.14VDC (R) UMC5N
9V3_VHF_VCO_3 9V3_VHF_VCO_1
0VDC (T) 4 3 9.21VDC
9V3

10K
9V3_VHF_VCO_2 VDDA_VHF_VCO_1

47K
2 3.83VDC (R) 4.97VDC
0VDC (T) VDDA

47K
47K
1 4.54VDC
NC VSF VSF
L3333 VSF_VHF_VCO_1
7.44VDC (R) 1uH
0VDC (T) R3311
C3335
.01uF
100 R3331 R3335 C3336 C3337 C3324
R3312 33 .01uF 0.1uF .01uF
C3311 100 47
NU 4.40VDC
.022uF
L3331 L3332 C3332 C3333
0.1uF 0.1uF 1.53VDC (R)
68nH 100nH
C3331 C3348 0VDC (T)
C3312 10pF .01uF
0.1uF NU Q3304
R3319
L3302 NU 47K BFQ67W C3344
100nH NU 1.8pF
C3334 C3341 D3341
R3303 .022uF C3345 VCTRL_VHF_VCO_1
L3311 R3313 0.92VDC (R) L3346 L3344 2.5-11VDC R3343
2.2K R3321 20pF
11-14dBm (R) 100nH 1K 1000pF R3342 35.5nH VCTRL
NU 10K 0VDC (T) 1uH
NU 100
RXINJ_VHF_VCO_1 C3302 18 14
L3301 R3316 39

4.78VDC (R)

4.78VDC (R)
2.18VDC (R)

4.27VDC (T)

4.22VDC (T)
R3341
0VDC (T) 0 VCC_LOGIC VCC_BUFFERS
C3342 R3336
18nH Q3301 L3341 L3343 C3346
220 3pF 15K
RXINJ 6.8pF C3304 C3305 8nH 180nH
R3306 1 .01uF
C3301 TX_IADJ
C3306 R3301
15pF 22 Q3302 R3318 2
5.1pF 75 330pF 5.6pF C3314 10 RX_IADJ
NU NU NU 22 TX_OUT
NU NU 8 U3301 3 L3345
RX_OUT SUPER_FLTR
R3308 R3305 50U54 4 1uH
0 COLL_RFIN
220 R3307 6.8pF 12
PRESC_OUT
NU 220 RX_BASE
5 NC
1.49VDC (R) R3317 7 6
R3304 NU RX_EMITTER NC C3347
0VDC (T) R3314 10K 13
RX_SWITCH
16
C3316 .01uF
1K 10 NU TX_SWITCH TX_BASE
15
NU 3.3pF TX_EMITTER
20

GND_BUFFERS
R3302 FLIP_IN
19

GND_LOGIC

GND_FLAG
100 TRB_IN

C3303 C3315 VCOBIAS_1_VHF_VCO_1


C3313
.01uF R3315 15pF R3353
330pF 220 R3351

17
11
9
VCOBIAS_1
NU NU 20K 1.42VDC (R)

2.56VDC (R)
2.66VDC (T)
0VDC (T) 100K
VCOBIAS_2_VHF_VCO_1
TXINJ_VHF_VCO_1 4.52VDC (R) C3351
0-5dBm (T) R3354
0VDC (T)
TXINJ R3352 C3352 VCOBIAS_2
.01uF 12K .022uF 150K
C3317 L3317
33pF 33nH R3355
0VDC (R) 20K 0VDC (R)
4.52VDC (T) 1.92VDC (T) L3351

C3355 1uH
PRESC_VHF_VCO_1 -2 to 7dBm L3318 R3323
R3356 C3356
PRESC VSF .01uF 12K .022uF
100nH C3357
1K D3361
7.5pF
C3361
C3318 1000pF L3364
R3362 C3364
5.6pF
1uH
R3361 47 C3363 15pF
C3362 68pF L3362 L3363 C3365
0VDC (R) 220 5.6pF 68nH 56nH 1000pF
TRB_VHF_VCO_1 L3361
4.91VDC (T) 56nH
TRB
C3319 4.52VDC (R)
R3363 R3364
1000pF 2.62VDC (T)
VSF VCOMOD
39K 47K VCOMOD_VHF_VCO_1
NU

D3362

ZWG0130394-O

VHF (136-174 MHz) 1-25W Voltage Controlled Oscillator for PCBs 8486172B06, 8486172B07 and 8486172B08

6881091C63-A
Chapter 4: 4-18 VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists

9V3

R3026
10K

Q3021

FECNTL_2_VHF_FE_1 R3027
R3006
10K

FECNTL_2 10K
C3029 R3010
C3026 680
330pF 0.1uF
9V3 NU
R3002

9V3_VHF_FE_1 560
R3025
9V3 1.5K
9V3_VHF_FE_2
L3031 IF_VHF_FE_1
C3000 C3007 C3010 C3011
R3011
3300pF 330pF 3300pF IF
3300pF 4.7K C3028 560nH
C3027 R3028 C3035
.01uF
D3000 .01uF 390 18pF
R3000 R3031
1
NC 1.5K
K9V1__VHF_FE_1 3 Q3002 R3032 51
2
K9V1 D3011 820
R3030 R3033 L3032 C3034
R3012 NU
1K 10 0 150nH 82pF
C3003
L3002 NU
3300pF SP_1_2 C3002 SP_2_2 NC_D3011_2
470nH C3014
SP_3_2 SP_4_2
R3024 C3030 C3013 C3021

3.6VDC
9.1pF R3013 390 1000pF
C3022 3.3K 7.5pF
R3018
RXIN_VHF_FE_1 SP_1_1 .01uF 56pF 120pF
SP_2_1 XFMR XFMR
D3001 C3009 C3012 R3016 220 SP_3_1 D3004 D3031
RXIN T3001 T3002
2 1 2 1
10 4 3 IO4 3 4
C3001 330pF 1000pF C3036 SP_4_1
C3008 C3018 R3021
4.7pF R3023 1000pF 2 2
SP_1_3 SP_2_3 1000pF R3003 560
4.7pF
IO1 IO2
3 1K 0 NU 6 1 1 6
SP_3_3 3 SP_4_3
Q3001 NU
IO3
C3025
D3003 R3004 2.7pF
R3001 C3004 C3005 C3006 1.5K NU
100K 56pF 100pF R3014 R3015 R3009 C3015 C3016 C3017
56pF R3034 R3035
51 10 56pF 100pF 43pF
100K 820 0
L3025 NU NU
FECNTL_1_VHF_FE_1VLTG R3019
47K 150nH
FECNTL_1 NU
3.0-7.5V
C3023 C3024
C3019 C3020
330pF 3300pF 1000pF 1000pF
NU NU

TP3001

L3034
RXINJ
33nH
RXINJ_VHF_FE_1 NU
C3031 C3032 R3036
C3033
18pF 13pF
5.1pF 1K
NU NU NU

ZWG0130395-A

VHF (136-174 MHz) 1-25W Receiver Front-End for PCBs 8486172B06, 8486172B07 and 8486172B08

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists Chapter 4: 4-19

FL3115
9180469V04 NU
2
1 IN OUT

GND1

GND2
9V3 3 4 9V3

9V3_VHF_IF_1
U3111-1
FL3111 14 FL3113 14
9V3 9V3 14 14
9V3 9180469V03 9180468v04
9V3_VHF_IF_2 9V3
R3104 2 VDD 1 1 IN OUT 2 11 VDD 10 2 VDD 1 1 IN OUT 2 11 VDD 10
100 VSS VSS VSS VSS
NU CNTL CNTL CNTL CNTL
R3114 R3153
100 7 7 7 7

GND1

GND2

GND1

GND2
13 12 U3111-4 13 12 U3115-4 10K
5V_VHF_IF_1 NU U3115-1
R3105
5V 9V3 3 4 3
100 R3115 R3151
5V 47K
390 3.9VDC
10K
5V U3111-2 U3111-3 U3115-2 U3115-3
C3111 FL3112 47K
14 14 14 FL3114 14 C3151
0.1uF R3116 C3121
R3108 9180469V06 9180468V06 .01uF
330 0.1uF Q3151
620 3 VDD 1 IN OUT 2 8 VDD 9 3 VDD 4 1 IN OUT 2 8 VDD 9
R3117 4 9V3
27K VSS VSS VSS VSS
R3106 CNTL CNTL CNTL CNTL
27K
7 7 7 7

GND1

GND2
5 6 5 6 R3154

20/25kHz 5VDC
10K

12.5kHz 0VDC
GND
C3116 R3118
C3104 R3107 3 4 3
R3152

3VDC
C3110 0.1uF 6.8K C3122
0.1uF 6.8K 3VDC 47K
10K
.039uF R3145
27pF 47K
C3152
FL3101 C3112 FL3102 C3123 C3148 3.3K C3145 .01uF Q3152
12R16 Q3102 R3144
IFIN_VHF_IF_1 C3100 12R16 C3103 Q3101 82pF .039uF 220pF 0.1uF
0.75VDC C3115 0.75VDC 2.4K
3 6 3 6 NU
IN OUT IN OUT

1000pF 33pF 22pF D3101

14

18
10
19
Y3102
GND1
GND2
GND3
GND4

GND1
GND2
GND3
GND4

2
9
4
7

1
C3113 C3137
R3111 1 3

RFIN_DEC
RSSI_FEED
OSCIN
AUDIO_FEED

RFIN
LIMIN

IFAMPIN
QUADIN
IFAMP_DEC1
L3101 L3112 5V .039uF R3135
R3101 9.1pF 12K
620nH R3102 620nH R3112 1.2K
1
2
4
5

1
2
4
5

C3101 12K NU
2.2pF 10 C3114 10 R3130 2 455KHz BWSELECT
L3100 C3102 L3111 18pF
NU 620nH 15pF 620nH R3113
51
6 U3101 15 45B02
5V BWSELECT_VHF_IF_1
VCC GND
NU 330 C3134 SA616

IFAMP_DEC2
0.1uF C3142 C3144

AUDIOOUT

IFAMPOUT
C3132

LIM_DEC1
LIM_DEC2
0.1uF

RSSIOUT
OSCOUT
0.1uF

MIXOUT

LIMOUT
0.1uF R3141 C3143
C3133 390 120pF
44.395MHz
C3135 10uF
3

3
20
5
8
11
13
12
16
17
1
OUT IN

GND1
33pF

GND
C3131 Q3141
R3132
1pF 15K
Y3101 4 2 C3136
12R17 30pF NU

R3142
1.8K

R3134 C3139
0.1uF
C3141
10K 0.1uF
R3133
8.2K
C3140
0.1uF C3146 C3147
4700pF 0.1uF
R3146 DISCAUDIO_VHF_IF_1
DISCAUDIO
680 R3147
RSSI
12K RSSI_VHF_IF_1

VHF (136-174 MHz) 1-25W IF


ZWG0130396-O

6881091C63-A
Chapter 4: 4-20 VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists

VHF 1-25W PCB 8486172B06 Parts List† Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C3139 2113743E20 100nF 16V C3315 2113740F31 15pF 5% 50V C3426 2113740F63 330pF 5% 50V
Ref Part No. C3140 2113743E20 100nF 16V C3316 2113740F15 3.3pF 5% 50V C3427 2113741F33 2.2nF 50V
C3000 2113741F37 3.3nF 50V C3141 2113743E20 100nF 16V C3317 2113740F39 33pF 5% 50V C3428 2113741F33 2.2nF 50V
C3001 2113740F19 4.7pF 5% C3142 2113743E20 100nF 16V C3318 2113740F21 5.6pF 5% 50V C3431 2111078B34 HQ 47pF 5%
C3002 2113740F26 9.1pF 5% C3143 2113740F53 120pF 5% 50V C3319 2113741F25 1nF 50V C3433 2111078B36 HQ 56pF 5%
C3003 2113741F37 3.3nF 50V C3144 2113743E20 100nF 16V C3324 2113741F49 10nF 50V C3434 2113741A45 10nF 50V
C3004 2113740F45 56pF 5% C3145 2113743E20 100nF 16V C3332 2113743E20 100nF 16V C3435 2113740A67 330pF 5% 50V
C3005 2113740F51 100pF 5% C3146 2113741F41 4.7nF 50V C3333 2113743E20 100nF 16V C3436 2311049A45 TANT CP 10uF 10% 35V
C3006 2113740F45 56pF 5% C3147 2113743E20 100nF 16V C3334 2113743E07 22nF 16V C3437 2113741A57 33nF 50V
C3007 2113741F37 3.3nF 50V C3151 2113741F49 10nF 50V C3335 2113741F49 10nF 50V C3438 2111078B59 HQ 470pF 5%
C3008 2113741F25 1nF 50V C3152 2113741F49 10nF 50V C3336 2113741F49 10nF 50V C3439 2111078B59 HQ 470pF 5%
C3009 2113741F13 330pF 50V C3202 2113741F49 10nF 50V C3337 2113743E20 100nF 16V C3440 2113741F25 1nF 50V
C3010 2113741F13 330pF 50V C3203 2113741F49 10nF 50V C3341 2113741F25 1nF 50V C3441 2111078B47 HQ 150pF 5%
C3011 2113741F37 3.3nF 50V C3205 2113741F49 10nF 50V C3342 2113740L05 3.0pF +-0.1pF C3442 2111078B47 HQ 150pF 5%
C3012 2113741F25 1nF 50V C3206 2311049A57 TANT CP 10uF 10% 16V C3344 2113740F09 1.8pF 5% 50V C3445 2111078B21 HQ 20pF 5%
C3013 2113740F45 56pF 5% C3208 2113743E20 100nF 16V C3345 2113740L25 20pF +-0.25pF C3446 2111078B42 HQ 100pF 5%
C3014 2113740F24 7.5pF 5% C3209 2113743E20 100nF 16V C3346 2113741F49 10nF 50V C3447 2111078B19 HQ 16pF 5%
C3015 2113740F45 56pF 5% C3210 2311049A40 TANT CP 2.2uF 10% 10V C3347 2113741F49 10nF 50V C3448 2111078B44 HQ 120pF 5%
C3016 2113740F51 100pF 5% 50V C3211 2113743E20 100nF 16V C3348 2113741F49 10nF 50V C3449 2111078B44 HQ 120pF 5%
C3017 2113740F42 43pF 5% 50V C3213 2311049A40 TANT CP 2.2uF 10% 10V C3351 2113741F49 10nF 50V C3450 2113740F67 470pF 5% 50V
C3019 2113741F25 1nF 50V C3214 2311049A09 TANT CP 2.2uF 10% 20V C3352 2113743E07 22nF 16V C3451 2113741F25 1nF 50V
C3020 2113741F25 1nF 50V C3215 2311049A09 TANT CP 2.2uF 10% 20V C3355 2113741F49 10nF 50V C3452 2113740F29 12pF 5% 50V
C3021 2113740F53 120pF 5% 50V C3221 2113743E20 100nF 16V C3356 2113743E07 22nF 16V C3453 2113740F67 470pF 5% 50V
C3022 2113741F49 10nF 50V C3222 2113743E20 100nF 16V C3357 2113740F24 7.5pF 5% 50V C3471 2113743E07 22nF 16V
C3026 2113743E20 100nF 16V C3224 0882422W23 FILM SM 1.0uF 15V 5% C3361 2113741F25 1nF 50V C3472 2111078B53 HQ 270pF 5%
C3027 2113741F49 10nF 50V C3225 2113743E20 100nF 16V C3362 2113740F21 5.6pF 5% 50V C3473 2111078B53 HQ 270pF 5%
C3028 2113741F49 10nF 50V C3226 2113740F25 8.2pF 5% 50V C3363 2113740F47 68pF 5% 50V C3474 2113740F59 220pF 5% 50V
C3030 2113741F25 1nF 50V C3227 2113740F51 100pF 5% 50V C3364 2113740F31 15pF 5% 50V C3475 2113740F23 6.8pF 5% 50V
C3033 2113740F20 5.1pF 5% 50V C3228 2113743E20 100nF 16V C3365 2113741F25 1nF 50V C3491 2111078B18 HQ 15pF 5%
C3034 2113740F49 82pF 5% 50V C3229 2113743E12 47nF 10% C3400 2113740F63 330pF 5% 50V C3492 2111078B38 HQ 68pF 5%
C3035 2113740F33 18pF 5% 50V C3231 2113741F49 10nF 50V C3401 2113740F63 330pF 5% 50V C3493 2111078B09 HQ 6.8pF 5%
C3036 2113741F25 1nF 50V C3232 2113741F49 10nF 50V C3402 2113743E07 22nF 16V C3494 2111078B16 HQ 13pF 5%
C3100 2113741F25 1nF 50V C3233 2311049A40 TANT CP 2.2uF 10% C3403 2113740F39 33pF 5% 50V C3495 2111078B01 HQ 3.3pF 5%
C3102 2113740F31 15pF 5% 50V C3234 2113741F49 10nF 50V C3404 2113740F39 33pF 5% 50V C3496 2111078B31 HQ 36pF 5%
C3103 2113740F39 33pF 5% 50V C3235 2113741F49 10nF 50V C3405 2113740F67 470pF 5% 50V C3498 2111078B16 HQ 13pF 5%
C3104 2113743E20 100nF 16V C3242 2113740F59 220pF 5% 50V C3406 2113740F67 470pF 5% 50V C3499 2111078B19 HQ 16pF 5%
C3110 2113740F37 27pF 5% 50V C3243 2113740F59 220pF 5% 50V C3410 2113743E07 22nF 16V C3501 2113741F33 2.2nF 50V
C3111 2113743E20 100nF 16V C3244 2113740F59 220pF 5% 50V C3411 2113743E07 22nF 16V C3502 2113741F33 2.2nF 50V
C3112 2113740F49 82pF 5% 50V C3245 2113740F59 220pF 5% 50V C3412 2113740F63 330pF 5% 50V C3503 2113740F67 470pF 5% 50V
C3114 2113740F33 18pF 5% 50V C3246 2113740F59 220pF 5% 50V C3414 2113740F63 330pF 5% 50V C3504 2113741F49 10nF 50V
C3115 2113740F35 22pF 5% 50V C3251 2113743E20 100nF 16V C3415 2113743E07 22nF 16V C3505 2311049A07 TANT CP 1uF 10% 16V
C3116 2113743E20 100nF 16V C3252 2113741F25 1nF 50V C3416 2113740F63 330pF 5% 50V C3506 2113741F33 2.2nF 50V X7R
C3121 2113743E20 100nF 16V C3253 2311049A56 TANT CP 4.7uF 20% 10V C3417 2113740F43 47pF 5% 50V C3507 2113740F51 100pF 5% 50V
C3122 2113743E11 39nF 10% C3254 2113743E20 100nF 16V C3418 2113740F39 33pF 5% 50V C3508 2113740F67 470pF 5% 50V
C3123 2113743E11 39nF 10% C3255 2311049A40 TANT CP 2.2uF 10% 10V C3419 2113740F57 180pF 5% 50V C3510 2113740F67 470pF 5% 50V
C3132 2113743E20 100nF 16V C3263 2113743E20 100nF 16V C3420 2113740F57 180pF 5% 50V D3000 4813833C02 DUAL SOT MMBD6100
C3133 2311049A57 TANT CP 10uF 10% 16V C3302 2113740F23 6.8pF 5% 50V C3421 2113741A57 33nF 50V D3001 4805649Q13 VCTR 1SV228 SOT23
C3134 2113743E20 100nF 16V C3303 2113741F49 10nF 50V C3422 2113740A67 330pF 5% 50V D3003 4880154K03 DUAL SCHOTTKY SOT23
C3135 2113740L30 33pF 2% C3306 2113740F20 5.1pF 5% 50V C3423 2311049A08 TANT CP 1uF 10% 35V D3004 4805649Q13 VCTR 1SV228 SOT23
C3136 2113740L29 30pF 2% C3311 2113743E07 22nF 16V C3424 2113740F67 470pF 5% 50V D3011 4880142L01 PIN
C3137 2113743E11 39nF 10% C3314 2113740F23 6.8pF 5% 50V C3425 2113743E07 22nF 16V D3031 4886143B01 MIXER DIODE CROSSOVER

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists Chapter 4: 4-21

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
D3101 4880154K03 DIODE DUAL SCHOTTKY L3402 2484657R01 Ferrite Bead R3015 0662057A01 10 1/16W 5% R3242 0662057B47 0 1/16W
D3201 4802233J09 TRIPLE SOT143-RH L3403 2462587T13 COIL CHIP 68nH R3016 0662057A01 10 1/16W 5% R3251 0662057B04 180k 1/16W 5%
D3221 4880236E05 CHIP SCHOTTKY L3411 2462587T13 COIL CHIP 68nH R3018 0662057A33 220 1/16W 5% R3252 0662057B10 330k 1/16W 5%
D3341 4805649Q13 VCTR 1SV228 SOT23 L3412 2462587X43 IND CHIP LO-PRO 15.0 R3019 0662057A89 47k 1/16W 5% R3261 0662057A89 47k 1/16W 5%
D3361 4805649Q13 VCTR 1SV228 SOT23 L3413 2460591B04 SQUARE COIL 11.03nH 4T R3021 0662057A43 560 1/16W 5% R3263 0662057A65 4700 1/16W 5%
D3362 4862824C01 VARACTOR CHIP L3414 2460591A11 SQUARE COIL 7.66nH 3T R3024 0662057A39 390 1/16W 5% R3301 0662057A22 75 1/16W 5%
D3401 4813833C02 DUAL SOT MMBD6100 L3421 2484657R01 Ferrite Bead R3025 0662057A53 1500 1/16W 5% R3302 0662057A25 100 1/16W 5%
D3451 4880236E05 CHIP SCHOTTKY L3422 2460591C23 SQUARE COIL 16nH 3T R3026 0662057A73 10k 1/16W 5% R3303 0662057A57 2200 1/16W 5%
D3471 4802482J02 PIN MA/COM L3436 2484657R01 Ferrite Bead R3027 0662057A73 10k 1/16W 5% R3304 0662057A49 1k 1/16W 5%
D3472 4802482J02 PIN MA/COM L3437 2460592A01 COIL AW 17nH 2T R3028 0662057A39 390 1/16W 5% R3308 0662057B47 0 1/16W
FL3101 9180112R16 44.85 MHZ XTAL FLTR 80dB L3443 2460591X02 COIL SQUARE 25nH R3031 0662057A18 51 1/16W 5% R3311 0662057A25 100 1/16W 5%
FL3102 9180112R16 44.85 MHZ XTAL FLTR 80dB L3471 2462587X69 IND CHIP 1.2uH 5% R3033 0662057B47 0 1/16W R3316 0662057B47 0 1/16W
FL3111 9180469V03 CER FLTR 6EL 455 KHZ SMD L3472 2460592B01 COIL AW 51nH 4T R3101 0662057A75 12k 1/16W 5% R3318 0662057A09 22 1/16W 5%
FL3112 9180469V06 CER FLTR 6EL 455 KHZ SMD L3491 2460592B01 COIL AW 51nH 4T R3102 0662057A01 10 1/16W 5% R3321 0662057A73 10k 1/16W 5%
FL3113 9180468V04 CER FLTR 4EL 455 KHZ SMD L3492 2460592B01 COIL AW 51nH 4T R3105 0662057A25 100 1/16W 5% R3323 0662057A49 1k 1/16W 5%
FL3114 9180468V06 CER FLTR 4EL 455 KHZ SMD L3493 2460592B01 COIL AW 51nH 4T R3106 0662057A83 27k 1/16W 5% R3331 0662057A17 47 1/16W 5%
J0401 0902636Y02 FLEX CONNECTOR M3421 2686201B01 HEAT SPREADER R3107 0662057A69 6800 1/16W 5% R3335 0662057A13 33 1/16W 5%
J0451 0902636Y01 FLEX CONNECTOR Q3001 4813827A07 TSTR NPN SML SIG MMBR9 R3108 0662057A44 620 OHMS 5% R3336 0662057A77 15k 1/16W 5%
J0501 0986105B01 ACCESSORY CONNECTOR Q3002 4813824A17 TSTR PNP 40V .2A B=100- R3111 0662057A75 12k 1/16W 5% R3341 0662057A33 220 1/16W 5%
J0551 0905505Y04 FLEX CONNECTOR Q3021 4805921T02 TSTR DUAL ROHM FMC2 R3112 0662057A01 10 1/16W 5% R3342 0662057A15 39 1/16W 5%
J0552 0905505Y03 FLEX CONNECTOR Q3101 4813827A07 TSTR NPN SML SIG MMBR9 R3113 0662057A37 330 1/16W 5% R3343 0662057A25 100 1/16W 5%
J0601 0986165B01 DC POWER CONNECTOR Q3102 4813827A07 TSTR NPN SML SIG MMBR9 R3115 0662057A39 390 1/16W 5% R3351 0662057A80 20k 1/16W 5%
J3401 0986166B02 RF CONN MINI UHF Q3141 4813824A10 TSTR NPN 40V .2A B=50-150 R3116 0662057A37 330 1/16W 5% R3352 0662057A75 12k 1/16W 5%
L3002 2462587T23 COIL CHIP 470nH Q3151 4880048M01 TSTR NPN DIG 47k/47k R3117 0662057A83 27k 1/16W 5% R3353 0662057A97 100k 1/16W
L3031 2462587T24 COIL CHIP 560nH Q3152 4880048M01 TSTR NPN DIG 47k/47k R3118 0662057A69 6800 1/16W 5% R3354 0662057B02 150k 1/16W
L3032 2462587T17 COIL CHIP 150nH Q3221 4880048M01 TSTR NPN DIG 47k/47k R3130 0662057A18 51 1/16W 5% R3355 0662057A80 20k 1/16W 5%
L3101 2462587T25 COIL CHIP 620nH Q3301 4813827A07 TSTR NPN SML SIG MMBR9 R3132 0662057A77 15k 1/16W 5% R3356 0662057A75 12k 1/16W 5%
L3111 2462587T25 COIL CHIP 620nH Q3303 4802245J50 TSTR DUAL NPN/PNP R3133 0662057A71 8200 1/16W 5% R3361 0662057A33 220 1/16W 5%
L3112 2462587T25 COIL CHIP 620nH UMC5N R3134 0662057A73 10k 1/16W 5% R3362 0662057A17 47 1/16W 5%
L3201 2462587Q42 IND CHIP 390nH 10% Q3304 4805218N63 RF TRANS SOT 323 R3135 0662057A51 1200 1/16W 5% R3364 0662057A89 47k 1/16W 5%
L3231 2462587Q20 IND CHIP 2.2uH 20% BFQ67W R3141 0662057A39 390 1/16W 5% R3400 0662057A41 470 1/16W 5%
L3301 2462587N44 CHIP IND 18 NH 5% Q3411 4805921T02 DUAL ROHM FMC2 RH R3142 0662057A55 1800 1/16W 5% R3401 0662057A36 300 1/16W 5%
L3302 2462587N53 CHIP IND 100 nH 5% Q3421 4802245J55 MRF1507 R3144 0662057A58 2400 1/16W 5% R3402 0662057A05 15 1/16W 5%
L3317 2462587V28 CHIP IND 33 NH 5% Q3422 4880048M01 NPN DIG 47k/47k R3145 0662057A61 3300 1/16W 5% R3403 0662057A36 300 1/16W 5%
L3318 2462587V34 IND CHIP 100nH 5% Q3441 4886136B01 LDMOS PWR TSTR R3146 0662057A45 680 OHMS 5% R3404 0662057A89 47k 1/16W 5%
L3331 2462587V32 CHIP IND 68NH 5% MRF1565 MRF1550 R3147 0662057A75 12k 1/16W 5% R3405 0662057A25 100 1/16W 5%
L3332 2462587V15 IND CHIP 100nH 10% Q3442 4880048M01 NPN DIG 47k/47k R3151 0662057A73 10k 1/16W 5% R3406 0662057A97 100k 1/16W
L3333 2462587Q47 IND CHIP 1uH 10% Q3471 4880048M01 NPN DIG 47k/47k R3152 0662057A73 10k 1/16W 5% R3412 0662057A67 5600 1/16W 5%
L3341 2484562T13 MINI-SPRING AW IND Q3472 4805128M27 PNP SOT89 BSR33 LH R3153 0662057A73 10k 1/16W 5% R3413 0662057A61 3300 1/16W 5%
8NH 2% R3000 0662057A53 1500 1/16W 5% R3154 0662057A73 10k 1/16W 5% R3414 0683962T51 120 1W 5%
L3343 2462587N56 COIL CHIP 180nH 5% R3001 0662057A97 100k 1/16W R3201 0662057A17 47 1/16W 5% R3415 0662057A25 100 1/16W 5%
L3344 2462587N68 CHIP IND 1 uH 5% R3002 0662057A43 560 1/16W 5% R3203 0662057A17 47 1/16W 5% R3416 0662057A25 100 1/16W 5%
L3345 2462587N68 CHIP IND 1 uH 5% R3003 0662057A49 1k 1/16W 5% R3204 0662057A17 47 1/16W 5% R3418 0662057A81 22k 1/16W 5%
L3346 2484562T18 MINI-SPRING AW IND R3004 0662057A53 1500 1/16W 5% R3211 0662057B47 0 1/16W R3421 0662057A87 39k 1/16W 5%
35.5NH 2% R3006 0662057A73 10k 1/16W 5% R3221 0662057A39 390 1/16W 5% R3422 0662057A57 2200 1/16W 5%
L3351 2462587N68 CHIP IND 1 uH 5% R3009 0662057A97 100k 1/16W R3222 0662057A45 CHIP RES 680 OHMS 5% R3423 0662057A87 39k 1/16W 5%
L3361 2462587N50 CHIP IND 56 nH 5% R3010 0662057A45 680 OHMS 5% R3223 0662057A25 100 1/16W 5% R3424 0662057C13 2.7 1/10W 5%
L3362 2462587N51 CHIP IND 68 nH 5% R3011 0662057A65 4700 1/16W 5% R3224 0662057A89 47k 1/16W 5% R3425 0662057C13 2.7 1/10W 5%
L3363 2462587N50 CHIP IND 56 nH 5% R3012 0662057A49 1k 1/16W 5% R3225 0662057A89 47k 1/16W 5% R3426 0662057C13 2.7 1/10W 5%
L3364 2462587N68 CHIP IND 1 uH 5% R3013 0662057A61 3300 1/16W 5% R3227 0662057A97 100k 1/16W R3427 0662057C13 2.7 1/10W 5%
L3401 2460591A01 SQUARE COIL 4.22nH 3T R3014 0662057A18 51 1/16W 5% R3241 0662057A25 100 1/16W 5% R3428 0662057A58 2400 1/16W 5%

6881091C63-A
Chapter 4: 4-22 VHF (136-174 MHz) 1-25W PCB 8486172B06, Schematics, and Parts Lists

Circuit Motorola Circuit Motorola


Description Description
Ref Part No. Ref Part No.
R3429 0662057A33 220 1/16W 5% Y3263 4886182B01 VCTCXO 16.8MHz 2ppm
R3431 0680194M18 51 1W 5% TTSO5V
R3432 0680194M18 51 1W 5% * Y3261 Not Used 16.8MHz 75Z04
R3433 0662057C13 2.7 1/10W 5%
R3434 0662057C13 2.7 1/10W 5%
R3435 0662057C13 2.7 1/10W 5%
R3441 0662057A87 39k 1/16W 5%
R3442 0662057A57 2200 1/16W 5%
R3443 0662057A87 39k 1/16W 5%
R3444 0662057C19 4.7 1/10W 5%
R3445 0662057A58 2400 1/16W 5% * Motorola Depot Servicing only
R3446 0662057B47 0 1/16W Reference designators with an asterisk indicate
R3450 0662057A41 470 1/16W 5% components which are not field-replaceable
R3452 0662057A75 12k 1/16W 5% because they need to be calibrated with
R3454 0662057A84 30k 1/16W 5% specialized factory equipment after installation.
R3455 0662057A97 100k 1/16W Radios in which these parts have been replaced in
R3457 0683962T51 120 1W 5% the field will be off frequency at temperature
R3471 0662057A41 470 1/16W 5% extremes.
R3473 0680194M18 51 1W 5%
R3474 0680194M18 51 1W 5%

R3475 0662057A73 10k 1/16W 5% Replacement boards must be ordered from
R3491 0662057A73 10k 1/16W 5% CCSD (formerly AAD) using the number shown
R3501 0662057A69 6800 1/16W 5% in the model charts in Section 1. Boards are not
R3502 0662057A87 39k 1/16W 5% orderable using the 84-prefixed number.
R3504 0662057A73 10k 1/16W 5%
R3505 0662057B09 300k 1/16W 5%
R3507 0662057A80 20k 1/16W 5%
R3508 0662057A97 100k 1/16W
R3509 0662057A49 1k 1/16W 5%
T3001 2508396X02 TRANSFORMER
T3002 2508397X02 TRANSFORMER
U3101 5186144B01 FM IF IC SA616
U3111 5113805A86 IC QUAD ANALOG MUX/
DEMUX
U3115 5113805A86 IC QUAD ANALOG MUX/
DEMUX
U3201 5185963A27 IC TESTED AT25016 48PIN
GFP
U3211 5105739X05 IC SOT 5V HI-PRECISION
REGULAT
U3301 5105750U54 VCO BUFFER PKG DIE
U3401 5105109Z67 LDMOS DRIVER VHF/UHF
U3402 5180932W01 LINEAR IC OP-AMP
U3501 5185765B01 IC POWER CONTROL
U3502 5185963A15 TEMP SENSOR 1M5
VR3471 4813830A15 5.6V 5% 225mW
Y3101 4880606B09 CRYSTAL 44.395 MHZ
Y3102 9186145B02 CERAMIC DISCRIMINATOR
455kHz

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists Chapter 4: 4-23

4.0 VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists

R3222

C3145
C3222
C3240 R3242

L3201
C0251 R0257 R3221
J0451

D3221

C3226
C0256 R3224

Q3221

C3221
1 16 C3210 8 7
1 14
C0211

C3148
L3232

R3202
R0256 C3231
R0252 C0212 1 C3213 R3223 Y3102
FL3114

R3145
R0211 18 C3255
U0251 C3212 C3227 U3115
U0211
C3242

R3225
C3229
R0268 R3227 2

C3132
R0251
R0212 U3211 C3245

C3139

C3134
R3142
C3143 R3135

C3233
C3253
14

R3144
R0253 1
7 8 C0261 C3243 C3223 C3224
C0252 R0269 C3211 R3211
8 9

C0441

C0442

C0443

C0445
C0446

C0447

C0448
C0449
C0470

C0471

C0472

C0473
C0474

C0476

C0477

C0478
C3244

C0421
7

C0490
C0262 8 11 10
C0253 C3246 3 2

R3130
C3140 C3133
R0262 C3215 C3214 C3247 FL3112

R0442
16 1
Q0110 C3141 U3101

C3252

C3254

R3251

R3252
C3234
C3232
R0222 U3111 R3124

R3123
R0224
R0261 C3135
C0225 R0221

R0254
1 R0102 C3136

C0228
26 100 20 1
R0227 4 1

R0255
R0115 R0110

C3142
R0220 C3124

C3131
R3117
R0101
14 1

C0221
R0223
C0222
R0226 R0229 SH3301

R3132
C3137
C0106 R0108

R0104
C0243

R0228

C0224
C0226 D3361

C3115

R3111
R3106 L3124
U0101

C3365
U0121 C0241
Microprocessor R0116 L3100

R3101
48

R3364

R3363
Flashrom 37

C3103
C0227 1 L3364 2 1
L3362 3

C0495
C0232 C0242
C3364 C3101 FL3102
R0242 6 4
U0221 R3361 2 4 6 C3114

C3102
3

C0237
C0107 C0104
5
ASFIC CMP C3357 T3002

L3034
C0233

L3101
C0246 L3363 C3363 C3361 FL3101
1
2 3 4 6
C0236 R0241 5
76 13 25 L3361 D3362
51 C0244 R3362

C3019
C3100

C3006

C3005
C3004
C3016
C0223

C3362
D0201 C3032
C0245

C3020
17 32 C0132 C0235
R0225

C0231
C0496 C3007

C3015
C0102
R0131 L3341 D3031
C0101
R0106 C0234 C3324 R3001
R0681 R3342 L3031 C3010
C3341 Q3304 R3002

C3017
R0132 R0105 1 R3009

R0682
1 4 C0131 R0114 C0652 L3333 C3011 R3015
R3031

L3002
R0170 U0651 C3345 R 3341

C3012
2 Q0681 R3335 C3336 3 2 1

C3028 R3016
5V Regulator D3004 D3001

Q3001
R0651

R3014
Y0131 C0681 L3346 C3344 C3337 T3001 L3032
3
R3028

D3341
L3344 4 6 R3024

D0651

C0651
L3343 C3034

C3009
2 3 C3027

R0652
C3014 R3003 C3002
C0654 L0481 C3018
C3021 R3026
C3013 R3025 C3008

C3342

R3336
C3346 C3347

C0486
R3013

C0655
U0271

C0493
R3027

Q3021
L0482
D3003

C0494
C0488
C0483
C0482

R3004
C0487
9 1

R3505
5
1
C3509 R3471

TP3401
R3402
R3473 C3507 C3508 D3471 L3471
U0641 Q3472

Q3471
R3506 R3405 C3474
9,6V Regulator C3447
L3401
L3472
C3453 C3473
R0182

R3401 C3404
R0186

6
C3401 U3502 D3472
C3410
R3403 C3403
R3508
R3400
C3472
R3507

C3445
C3400 16 9

Q0181 R3509
Q0185 Q0177 C3433
U3401
R0181
R0185

L3403
1 8 7 L3443
R0539 R0535 C3412 C3411
C0542
C3431 3 5
R0538 R0533 C0612

C3417
VR0501

R0543
VR0505 C3418 C3449

ZWG0130397-A
5 L3411
R0510

VR0503 VR0510 U0611 C0601 R3433 Q3441 C3444 C3446


B+ Switch L3414

L3412
C3420
6
C3432 R3434 2
C3419 M3421 L3493
R3435
R0611 L3413 C3425 R3415

C3424
C0517
C0518
C0515
C0516
C0513
C0514

C0512
C0509
C0510
C0508
C0506
C0505
C0504
C0503
C0502
C0501
C0511

R0612

C3448
1 C3426 R3416
4 6 C3497

R3432 R3431
C0484 R3414 8 R3491
C0603
10 1

R3424

R3425

R3426

R3427
C3428

R3406 R3404 C3442 C3441

Q3442 L3422

J0501 D3401

C3435

C3434
Q3422 C3422
Q3411 C3443
11 20 C3423

2 3

J3401
J0601
ZWG0130397-A

VHF (136-174 MHz) 1-25W PCB 8486172B07 Top Side


6881091C63-A
Chapter 4: 4-24 VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists

R0208
C0205

D3261
R3241
R3262
C3262

TP3202
C0255

C3263

C3152

C3146
R0265

C3147

R3146
C3203 C3241

R0441
R0412
R3201 TP3201

C3202
C0267 J0401
R3203 R3152

C3207

C3261
R0267 3 4
C0492

R3151 C3151
C0265 R3204

FL3113
C0254 D3201 R3261
R0266 12 R3147

R0468
5 8 C0202 C0497 FL3115

U0653
R0203 R0206 Q3152

C3208
C0491 13 25 4 3 C3144
U0652

C0266

C3228
R3206 2
R0204
4 1 2 1

Q3141
TP0222 U3201
C3209 Y3261

R3154
FRACN R3153 R3141
C0122
C0123
Y3263

R0467
C0423

C0422
VR0541

C0429
C0428
C0427
C0426
C0431
C0430
R0202

R3228
C0121
C0105

C3206
C0201 R3134

C0485
R0201 R0205 1 6 1 Q3151
48 37 3 4

C3205
4 3
R0207 C0204 TP0221 C3235
R0107 FL3111 R3133
C0203 R3226 C3251

R0407
1 2

R0409
TP0102 R0410 R3263

C3225

L3231
R0408 Y3101
R3113

R0341

C0325
C0324
2

C3335
1
4 3

C0342

C3318
7 1 22

D0101
C3122

C0112
8 1 C3123

R0342

R3105
R3102

R3104
TP0104

C3104
R0323

R0324
J0552 L3318 R3118

R3356
C3356
U0341 R3116

R3319
C3313
R3315
C0343

R3314
R0345 D3101

C0304
U0122 Q3101 Q3102

C0305
5 4

R0401

C3033
18

R0347
1

R3317
C3116 R3115
RAM 1 4 R3323

R3036
L3311

C0341
R0344 C3112 R3114

C3319
C3355
C0103 U0111 U0342 L3351 R3107

L3111
R0346
C0344
C0111 R3343

C3334 R3355
R3108 C3121

R3112
R3318

C3111
8 5

C3305
L3112

D0301
15 28
R3316
R0117

C3031
Q3302

TP0497
R0112 R0111 C3316 R3313
R0343

C3110
C3333
8 21

R3306
C3312

C3113
TP3001
C3311 R3312
C0302 C0351 11 20

C3035
TP0103 TP0492 C3304 R3307

C0141
R0113

TP0101 1 8 U3301

R3035
U0301 C3314

C3306
R3305

R3311
VCOIC L3301

C0301
R0121 U0141

R3033
5 8 3 4
9 R3331 10 1 R3032

R3023
16
U0351 L3332

C3024
R3321 C3301 R3010

Q3303
4 1 C3332

C3348
C0303
R3301

R3011
R3019
L3302 C3000

R0643

R3351
J0551

C3351
14 1 C3331 C3302

R3030
C3023

Q3002
1 40 R0642 C0352 C0354 R3034
R3018

R0331
L3331 L3345 R3303
R0592 C0645 Q3301

C3022
D3011
C0575 C0559 C0591

R3000
C0558 C3315 C3003
C0576

C0353
C0554

U0331

R3304
R0333
C0560

R0332
C3303

L3025
C0331
R0593

R3021
C0641 L3317

R0481
C0593 R3012
C0644

C3352
R3352
R3353
R3354
C0592 R0591 R3302

C3036
R3308
R0641 C3030
Q0271

R0335

C3025
R0273

D0151 C3317 D3000


R0274 Q0641 R0482 C3001
Q0661

C0275

C3026
R3006

C3029
E0272 E0271
C0272

C0663
C0274

R0672
R0671

TP0151

VR3471
C3506
R0152 C0662
R0151

R0276
Q0151

R3454
Q0662 R3504
R0275

TP3404 C3471
C0271

C0277

C0276

Q0663 R3502 R3475 R3474


TP3403
R0662
C0273

C0622

C3450
R3450
R3457

C3421
C0671 17 25 R3501
R0661 TP0661 TP3405
VR0151
C0151

C3501

C3491
U3501 R3455

R3413
D0661
R0177

R3452 C3451
R0176
R0175
R0178

Q0171 VR0671
VR0621

C3475
9 1
R0171

D0621

L3421
C3505
R0172

D0179 C0661 D3451


D0660

C3504

C3492
Q0183 Q0173
VR0537

R3446

C3402
R0511 R0621 C3452
R0173

TP3402
C3502
C3510

C3503
R0179
R0183

R0530 C0621
L3492
R0529

R0542
C0541 R0174

C3493
R0525 C3416
R0541
R0537

R0512

R0531 R3411 R3444


R0184

C3414 C3415 Q3421

C3496
TP0530 C3495
VR0504 C3413
VR0509 R3412 L3491
C0611 2 3 1
C0499

VR0601
R3443 R3442
R3445
C3440
R3441 L3437

TP3406

C3494

C3498
R3421

S3440
E0631 1 4
R3428

U3402

C3499
C3436
C3405

8 5
R3440 C3406 C3438
R3429

C3439
C3437
R3417 L3402 L3436
C3427
R3422
R3423

R3418

ZWG0130398-A
VHF (136-174 MHz) 1-25W PCB 8486172B07 Bottom Side

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists Chapter 4: 4-25

VDDA_VHF_FN_1
R3211
VDDA
0
C3214
2.2uF
U3211
ADP3300
1 VDDA
6 3

GND
5V_VHF_FN_1 ERR SD
4.97VDC
4 IN
(SOURCE) 5V OUT IN_5V_RF_REG
13.30VDC 2 5
5V_VHF_FN_2 C3213 NR IN_5V_RF_REG_VHF_FN_1
6.83VDC 2.2uF
11.28VDC L3201 C3212 C3211 C3215
C3202 390nH 5V .022uF 0.1uF 2.2uF
.01uF 3 K3 A3 4
2 5
K2 A2 R3201
1 6
K1 A1

C3203 47 VCOBIAS_1_VHF_FN_1
D3201
C3210 VCOBIAS_1
.01uF 2.2uF R3224
C3225
0.1uF 47K
R3225 C3229
R3206
150K D3221 47K .047uF
47K
NU R3226
47K Q3221
C3208 47K
NU
NC
C3205 C3206
.01uF 10uF 0.1uF C3228 VCOBIAS_2_VHF_FN_1
R3202 0.1uF
C3207 VCOBIAS_2
10MEG C3246
VCTRL_VHF_FN_1 NU C3209
220pF
R3221 22pF 0.1uF 1.1-4.1VDC
2.5-11VDC NU

6
22
33
VCTRL

44
390 R3203 R3204 25 TP3202
TP3201 C3221

-2 to +7dBm
R3222 C3222 47 47 R3228

PD_GND
PRE_GND
AGND
DGND
0.1uF 31
NC
47K WARP NC3
680 0.1uF NC 16 29 NC
NU INDMULT NC2
LOCK_VHF_FN_1 28 SFOUT
17 NC R3227 C3226
5VDC (LOCKED) NC1
46 ADAPTSW 100K 8.2pF
0VDC (UNLOCKED) 4 42 NC

3.63VDC
LOCK LOCK CCOMP
45 18 NC
R3223 IADAPT REFSEL
43 IOUT C3227 PRESC_VHF_FN_1
32
100 PREIN PRESC
C3223 NC 38 27 NC C3255
TEST2 SFBASE 100pF
1uF 37 TEST1 26
C3224 NC SFCAP
NU 1uF U3201 R3252 2.2uF C3252
3 AUX4 39 330K VSF_VHF_FN_1
BIAS2 1000pF
2 AUX3 40
4.95VDC (R) 1 BIAS1 VSF
BWSELECT_VHF_FN_1 AUX2 R3251 C3254
0VDC (T) 48 VBPASS 21 NC C3253 0.1uF
BWSELECT AUX1 180K
63A27 35 4.7uF
PVREF NC DATA_VHF_FN_1
NC 11
4.52VDC (R)
VMULT4
SFIN 30
DATA
VCOMOD_VHF_FN_1 12 VMULT3
NC 14 7 5VDC
2.62VDC (T) VMULT2 DATA MODIN_VHF_FN_1
VCOMOD 15 10 2.5VDC
C3247 VMULT1 MODIN MODIN
10pF R3242 41 5VDC
16_8MHz_VHF_FN_1 0 R3241 MODOUT CEX 9 CSX_VHF_FN_1
+1dBm 19 FREFOUT 8 0VDC
16_8MHz CLK CSX

PRE_VDD
100

PD_VDD
0VDC (R) 2.90VDC 24 XTAL2 C3244
TRB_VHF_FN_1 CLK_VHF_FN_1

DVDD
C3240

AVDD
4.91VDC (T) L3232 C3241 3.42VDC 220pF

VRO
23 XTAL1

VCP
TRB 22pF C3242 C3245 C3243 CLK
2.2uH 56pF
NU 220pF 220pF 220pF
NU

47
13
34
5
36
20
NU
R3261 VDDA
47K
Y3261 L3231
16.8MHz
NU 2.2uH
75Z04
6 3 C3231 C3232 C3233 C3234
IN OUT 2.2uF
.01uF .01uF .01uF
In case Y3261 is used instead of Y3263, D3261 C3263
replacement of the following parts requires C3261 GND GND1 NU 0.1uF
new temperature compensation of the frequency: 39pF 1 4
Y3261, U3201, R3261, R3262, C3262, D3261 NU C3235
.01uF

R3263
R3262 1
6.2K 4,7k
C3262 Y3263 VCNTL 5V
NU 330pF 16.8MHz
NU
4

GND

VCC
2

OUT C3251
0.1uF
3

ZWG0130564-O

VHF (136-174 MHz) 1-25W FRACN Synthesizer


6881091C63-A
Chapter 4: 4-26 VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists

FL3115
9180469V04 NU
1 IN 2
OUT

GND1

GND2
9V3 3 4 9V3

U3111-1 FL3111 FL3113


14 14 14 14
9180469V03 9180468v04
9V3
2 VDD 1 1 IN OUT 2 11 VDD 10 2 VDD 1 1 IN OUT 2 11 VDD 10
VSS VSS VSS VSS
CNTL CNTL CNTL CNTL

GND1

GND2
7 7 7 7 R3153
13 12 U3111-4 U3115-1 13 GND 12 U3115-4 10K

9V3 3 4 3
9V3_VHF_IF_1 R3151
9V3 9V3 9V3 BWSELECT_VHF_IF_1
9V3_VHF_IF_2 R3114 10K BWSELECT
R3104 100 U3111-2 U3111-3 U3115-2 U3115-3 12.5kHz 0VDC
100 NU 14 FL3112 14 14 FL3114 14 C3151 20/25kHz 5VDC
NU 3.9VDC 9180469V06 9180468V06 .01uF
5V_VHF_IF_1 Q3151
R3105 R3115 3 VDD 4 1 IN OUT 2 8 VDD 9 3 VDD 4 1 IN OUT 2 8 VDD 9
5V 5V 9V3
100 R3108 390 VSS VSS VSS VSS
C3111 R3116 CNTL CNTL CNTL CNTL

GND1

GND2
620 330 C3121 7 7 7
0.1uF 7 R3154
R3106 R3117 0.1uF 5 6 5 6
5V 27K GND 10K
27K
3 4 3
C3104 R3152
R3107 C3110 C3116 R3118 C3122
10K
0.1uF 6.8K 3VDC 6.8K .039uF R3145
27pF 0.1uF 3.3K
C3123 C3152
FL3101 C3112 FL3102 0.75VDC C3148 C3145 .01uF Q3152
12R16 Q3102 .039uF R3144 0.1uF
IFIN_VHF_IF_1 C3100 12R16 C3103 Q3101 82pF 3VDC 2.4K 220pF
6 C3115
3 6 3 NU
IN OUT IN OUT
0.75VDC
GND1
GND2
GND3
GND4

GND1
GND2
GND3
GND4

1000pF L3101 33pF L3112 22pF D3101

14

19
18
10
C3113 Y3102

2
9
4
7

1
620nH 620nH C3137
9.1pF C3114 R3112 R3135 1 3

AUDIO_FEED
OSCOUT RSSI_FEED

IFAMP_DEC1
.039uF

RFIN_DEC

OSCIN

16 IFAMPOUT IFAMPIN
QUADIN
LIMIN
RFIN
C3101 C3102 R3101 NU 18pF 5V 1.2K
R3102 10
1
2
4
5

1
2
4
5

2.2pF 15pF 12K L3111 R3111


L3100 10 12K 2 455KHz
NU 620nH R3130
620nH 51 U3101 C3142 45B02

GND
NU R3113 6 SA616 15 5V
0.1uF

11 AUDIOOUT
C3134

12 LIM_DEC1
LIM_DEC2
330 VCC

8 RSSIOUT
0.1uF C3144

MIXOUT

13 LIMOUT
C3132 0.1uF
R3124 0.1uF R3141 C3143
820 IFAMP 120pF
C3133 _DEC2 390
R3123 44.395MHz 10uF
0 3 OUT C3135
1

20

17
3

5
IN
33pF R3132 Q3141
GND1 GND C3131 15K
C3124 1pF
Y3101 4 2 C3136
33pF 12R17 30pF NU
R3142
L3124 1.8K
1uH
NU C3139
R3134
0.1uF
C3141
10K 0.1uF
R3133
8.2K
C3140
0.1uF C3146 C3147
4700pF 0.1uF
R3146 DISCAUDIO_VHF_IF_1
DISCAUDIO
680 R3147
RSSI
12K RSSI_VHF_IF_1

VHF (136-174 MHz) 1-25W IF ZWG0130565-O

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists Chapter 4: 4-27

VHF 1-25W PCB 8486172B07 Parts List† Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C3137 2113743E11 39nF 10% C3303 2113741F49 10nF 50V C3422 2113740A67 330pF 5% 50V
Ref Part No. C3139 2113743E20 100nF 16V C3306 2113740F20 5.1pF 5% 50V C3423 2311049A08 TANT CP 1uF 10% 35V
C3000 2113741F37 3.3nF 50V C3140 2113743E20 100nF 16V C3311 2113743E07 22nF 16V C3424 2113740F67 470pF 5% 50V
C3001 2113740F19 4.7pF 5% C3141 2113743E20 100nF 16V C3314 2113740F23 6.8pF 5% 50V C3425 2113743E07 22nF 16V
C3002 2113740F26 9.1pF 5% C3142 2113743E20 100nF 16V C3315 2113740F31 15pF 5% 50V C3426 2113740F63 330pF 5% 50V
C3003 2113741F37 3.3nF 50V C3143 2113740F53 120pF 5% 50V C3316 2113740F15 3.3pF 5% 50V C3427 2113741F33 2.2nF 50V
C3004 2113740F45 56pF 5% C3144 2113743E20 100nF 16V C3317 2113740F39 33pF 5% 50V C3428 2113741F33 2.2nF 50V
C3005 2113740F51 100pF 5% C3145 2113743E20 100nF 16V C3318 2113740F21 5.6pF 5% 50V C3431 2111078B34 HQ 47pF 5%
C3006 2113740F45 56pF 5% C3146 2113741F41 4.7nF 50V C3319 2113741F25 1nF 50V C3433 2111078B36 HQ 56pF 5%
C3007 2113741F37 3.3nF 50V C3147 2113743E20 100nF 16V C3324 2113741F49 10nF 50V C3434 2113741A45 10nF 50V
C3008 2113741F25 1nF 50V C3151 2113741F49 10nF 50V C3332 2113743E20 100nF 16V C3435 2113740A67 330pF 5% 50V
C3009 2113741F13 330pF 50V C3152 2113741F49 10nF 50V C3333 2113743E20 100nF 16V C3436 2311049A45 TANT CP 10uF 10% 35V
C3010 2113741F13 330pF 50V C3202 2113741F49 10nF 50V C3334 2113743E07 22nF 16V C3437 2113741A57 33nF 50V
C3011 2113741F37 3.3nF 50V C3203 2113741F49 10nF 50V C3335 2113741F49 10nF 50V C3438 2111078B59 HQ 470pF 5%
C3012 2113741F25 1nF 50V C3205 2113741F49 10nF 50V C3336 2113741F49 10nF 50V C3439 2111078B59 HQ 470pF 5%
C3013 2113740F45 56pF 5% C3206 2311049A57 TANT CP 10uF 10% 16V C3337 2113743E20 100nF 16V C3440 2113741F25 1nF 50V
C3014 2113740F24 7.5pF 5% C3208 2113743E20 100nF 16V C3341 2113741F25 1nF 50V C3441 2111078B47 HQ 150pF 5%
C3015 2113740F45 56pF 5% C3209 2113743E20 100nF 16V C3342 2113740L05 3.0pF +-0.1pF C3442 2111078B47 HQ 150pF 5%
C3016 2113740F51 100pF 5% 50V C3210 2311049A40 TANT CP 2.2uF 10% 10V C3344 2113740F09 1.8pF 5% 50V C3445 2111078B21 HQ 20pF 5%
C3017 2113740F42 43pF 5% 50V C3211 2113743E20 100nF 16V C3345 2113740L25 20pF +-0.25pF C3446 2111078B42 HQ 100pF 5%
C3019 2113741F25 1nF 50V C3212 2113743E07 22nF 16V C3346 2113741F49 10nF 50V C3447 2111078B19 HQ 16pF 5%
C3020 2113741F25 1nF 50V C3312 2113743E07 22nF 16V C3347 2113741F49 10nF 50V C3448 2111078B44 HQ 120pF 5%
C3021 2113740F53 120pF 5% 50V C3213 2311049A40 TANT CP 2.2uF 10% 10V C3348 2113741F49 10nF 50V C3449 2111078B44 HQ 120pF 5%
C3022 2113741F49 10nF 50V C3214 2311049A09 TANT CP 2.2uF 10% 20V C3351 2113741F49 10nF 50V C3450 2113740F67 470pF 5% 50V
C3026 2113743E20 100nF 16V C3215 2311049A09 TANT CP 2.2uF 10% 20V C3352 2113743E07 22nF 16V C3451 2113741F25 1nF 50V
C3027 2113741F49 10nF 50V C3221 2113743E20 100nF 16V C3355 2113741F49 10nF 50V C3452 2113740F29 12pF 5% 50V
C3028 2113741F49 10nF 50V C3222 2113743E20 100nF 16V C3356 2113743E07 22nF 16V C3453 2113740F67 470pF 5% 50V
C3030 2113741F25 1nF 50V C3224 0882422W23 FILM SM 1.0uF 15V 5% C3357 2113740F24 7.5pF 5% 50V C3471 2113743E07 22nF 16V
C3033 2113740F20 5.1pF 5% 50V C3225 2113743E20 100nF 16V C3361 2113741F25 1nF 50V C3472 2111078B53 HQ 270pF 5%
C3034 2113740F49 82pF 5% 50V C3226 2113740F25 8.2pF 5% 50V C3362 2113740F21 5.6pF 5% 50V C3473 2111078B53 HQ 270pF 5%
C3035 2113740F33 18pF 5% 50V C3227 2113740F51 100pF 5% 50V C3363 2113740F47 68pF 5% 50V C3474 2113740F59 220pF 5% 50V
C3036 2113741F25 1nF 50V C3228 2113743E20 100nF 16V C3364 2113740F31 15pF 5% 50V C3475 2113740F23 6.8pF 5% 50V
C3100 2113741F25 1nF 50V C3229 2113743E12 47nF 10% C3365 2113741F25 1nF 50V C3491 2111078B18 HQ 15pF 5%
C3102 2113740F31 15pF 5% 50V C3231 2113741F49 10nF 50V C3400 2113740F63 330pF 5% 50V C3492 2111078B38 HQ 68pF 5%
C3103 2113740F39 33pF 5% 50V C3232 2113741F49 10nF 50V C3401 2113740F63 330pF 5% 50V C3493 2111078B09 HQ 6.8pF 5%
C3104 2113743E20 100nF 16V C3233 2311049A40 TANT CP 2.2uF 10% C3402 2113743E07 22nF 16V C3494 2111078B16 HQ 13pF 5%
C3110 2113740F37 27pF 5% 50V C3234 2113741F49 10nF 50V C3403 2113740F39 33pF 5% 50V C3495 2111078B01 HQ 3.3pF 5%
C3111 2113743E20 100nF 16V C3235 2113741F49 10nF 50V C3404 2113740F39 33pF 5% 50V C3496 2111078B31 HQ 36pF 5%
C3112 2113740F49 82pF 5% 50V C3242 2113740F59 220pF 5% 50V C3405 2113740F67 470pF 5% 50V C3498 2111078B16 HQ 13pF 5%
C3114 2113740F33 18pF 5% 50V C3243 2113740F59 220pF 5% 50V C3406 2113740F67 470pF 5% 50V C3499 2111078B19 HQ 16pF 5%
C3115 2113740F35 22pF 5% 50V C3244 2113740F59 220pF 5% 50V C3410 2113743E07 22nF 16V C3501 2113741F33 2.2nF 50V
C3116 2113743E20 100nF 16V C3245 2113740F59 220pF 5% 50V C3411 2113743E07 22nF 16V C3502 2113741F33 2.2nF 50V
C3121 2113743E20 100nF 16V C3246 2113740F59 220pF 5% 50V C3412 2113740F63 330pF 5% 50V C3503 2113740F67 470pF 5% 50V
C3122 2113743E11 39nF 10% C3247 2113740F27 10pF 5% 50V C3414 2113740F63 330pF 5% 50V C3504 2113741F49 10nF 50V
C3123 2113743E11 39nF 10% C3251 2113743E20 100nF 16V C3415 2113743E07 22nF 16V C3505 2311049A07 TANT CP 1uF 10% 16V
C3124 2113740L30 33pF 2% C3252 2113741F25 1nF 50V C3416 2113740F63 330pF 5% 50V C3506 2113741F33 2.2nF 50V X7R
C3132 2113743E20 100nF 16V C3253 2311049A56 TANT CP 4.7uF 20% 10V C3417 2113740F43 47pF 5% 50V C3507 2113740F51 100pF 5% 50V
C3133 2311049A57 TANT CP 10uF 10% 16V C3254 2113743E20 100nF 16V C3418 2113740F39 33pF 5% 50V C3508 2113740F67 470pF 5% 50V
C3134 2113743E20 100nF 16V C3255 2311049A40 TANT CP 2.2uF 10% 10V C3419 2113740F57 180pF 5% 50V C3510 2113740F67 470pF 5% 50V
C3135 2113740L30 33pF 2% C3263 2113743E20 100nF 16V C3420 2113740F57 180pF 5% 50V D3000 4813833C02 DUAL SOT MMBD6100
C3136 2113740L29 30pF 2% C3302 2113740F23 6.8pF 5% 50V C3421 2113741A57 33nF 50V D3001 4805649Q13 VCTR 1SV228 SOT23

6881091C63-A
Chapter 4: 4-28 VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
D3003 4880154K03 DUAL SCHOTTKY SOT23 L3346 2484562T18 MINI-SPRING AW IND R3004 0662057A53 1500 1/16W 5% R3202 0662057B46 10MEG
D3004 4805649Q13 VCTR 1SV228 SOT23 35.5NH 2% R3006 0662057A73 10k 1/16W 5% R3203 0662057A17 47 1/16W 5%
D3011 4880142L01 PIN L3351 2462587N68 CHIP IND 1 uH 5% R3009 0662057A97 100k 1/16W R3204 0662057A17 47 1/16W 5%
D3031 4886143B01 MIXER DIODE CROSSOVER L3361 2462587N50 CHIP IND 56 nH 5% R3010 0662057A45 680 OHMS 5% R3206 0662057B02 150k 1/16W
D3101 4880154K03 DIODE DUAL SCHOTTKY L3362 2462587N51 CHIP IND 68 nH 5% R3011 0662057A65 4700 1/16W 5% R3211 0662057B47 0 1/16W
D3201 4802233J09 TRIPLE SOT143-RH L3363 2462587N50 CHIP IND 56 nH 5% R3012 0662057A49 1k 1/16W 5% R3221 0662057A39 390 1/16W 5%
D3221 4880236E05 CHIP SCHOTTKY L3364 2462587N68 CHIP IND 1 uH 5% R3013 0662057A61 3300 1/16W 5% R3222 0662057A45 680 OHMS 5%
D3341 4805649Q13 VCTR 1SV228 SOT23 L3401 2460591A01 SQUARE COIL 4.22nH 3T R3014 0662057A18 51 1/16W 5% R3223 0662057A25 100 1/16W 5%
D3361 4805649Q13 VCTR 1SV228 SOT23 L3402 2484657R01 Ferrite Bead R3015 0662057A01 10 1/16W 5% R3224 0662057A89 47k 1/16W 5%
D3362 4862824C01 VARACTOR CHIP L3403 2462587T13 COIL CHIP 68nH R3016 0662057A01 10 1/16W 5% R3225 0662057A89 47k 1/16W 5%
D3401 4813833C02 DUAL SOT MMBD6100 L3411 2462587T13 COIL CHIP 68nH R3018 0662057A33 220 1/16W 5% R3227 0662057A97 100k 1/16W
D3451 4880236E05 CHIP SCHOTTKY L3412 2462587X43 IND CHIP LO-PRO 15.0 R3019 0662057A89 47k 1/16W 5% R3241 0662057A25 100 1/16W 5%
D3471 4802482J02 PIN MA/COM L3413 2460591B04 SQUARE COIL 11.03nH 4T R3021 0662057A43 560 1/16W 5% R3242 0662057B47 0 1/16W
D3472 4802482J02 PIN MA/COM L3414 2460591A11 SQUARE COIL 7.66nH 3T R3024 0662057A39 390 1/16W 5% R3251 0662057B04 180k 1/16W 5%
FL3101 9180112R16 44.85MHZ CRYSTAL FLTR L3421 2484657R01 Ferrite Bead R3025 0662057A53 1500 1/16W 5% R3252 0662057B10 330k 1/16W 5%
80dB L3422 2460591C23 SQUARE COIL 16nH 3T R3026 0662057A73 10k 1/16W 5% R3261 0662057A89 47k 1/16W 5%
FL3102 9180112R16 44.85 MHZ CRYSTAL FLTR L3436 2484657R01 Ferrite Bead R3027 0662057A73 10k 1/16W 5% R3263 0662057A65 4700 1/16W 5%
80dB L3437 2460592A01 COIL AW 17nH 2T R3028 0662057A39 390 1/16W 5% R3301 0662057A22 75 1/16W 5%
FL3111 9180469V03 CER FLTR 6EL 455 KHZ SMD L3443 2460591X02 COIL SQUARE 25nH R3031 0662057A18 51 1/16W 5% R3302 0662057A25 100 1/16W 5%
FL3112 9180469V06 CER FLTR 6EL 455 KHZ SMD L3471 2462587X69 IND CHIP 1.2uH 5% R3033 0662057B47 0 1/16W R3303 0662057A57 2200 1/16W 5%
FL3113 9180468V04 CER FLTR 4EL 455 KHZ SMD L3472 2460592B01 COIL AW 51nH 4T R3101 0662057A75 12k 1/16W 5% R3304 0662057A49 1k 1/16W 5%
FL3114 9180468V06 CER FLTR 4EL 455 KHZ SMD L3491 2460592B01 COIL AW 51nH 4T R3102 0662057A01 10 1/16W 5% R3308 0662057B47 0 1/16W
J0401 0902636Y02 FLEX CONNECTOR L3492 2460592B01 COIL AW 51nH 4T R3105 0662057A25 100 1/16W 5% R3311 0662057A25 100 1/16W 5%
J0451 0902636Y01 FLEX CONNECTOR L3493 2460592B01 COIL AW 51nH 4T R3106 0662057A83 27k 1/16W 5% R3316 0662057B47 0 1/16W
J0501 0986105B01 ACCESSORY CONNECTOR M3421 2686201B01 HEAT SPREADER R3107 0662057A69 6800 1/16W 5% R3318 0662057A09 22 1/16W 5%
J0551 0905505Y04 FLEX CONNECTOR Q3001 4813827A07 TSTR NPN SML SIG MMBR9 R3108 0662057A44 620 OHMS 5% R3321 0662057A73 10k 1/16W 5%
J0552 0905505Y03 FLEX CONNECTOR Q3002 4813824A17 TSTR PNP 40V .2A B=100- R3111 0662057A75 12k 1/16W 5% R3323 0662057A49 1k 1/16W 5%
J0601 0986165B01 DC POWER CONNECTOR Q3021 4805921T02 TSTR DUAL ROHM FMC2 R3112 0662057A01 10 1/16W 5% R3331 0662057A17 47 1/16W 5%
J3401 0986166B02 RF CONN MINI UHF Q3101 4813827A07 TSTR NPN SML SIG MMBR9 R3113 0662057A37 330 1/16W 5% R3335 0662057A13 33 1/16W 5%
L3002 2462587T23 COIL CHIP 470nH Q3102 4813827A07 TSTR NPN SML SIG MMBR9 R3115 0662057A39 390 1/16W 5% R3336 0662057A77 15k 1/16W 5%
L3031 2462587T24 COIL CHIP 560nH Q3141 4813824A10 TSTR NPN 40V .2A B=50-150 R3116 0662057A37 330 1/16W 5% R3341 0662057A33 220 1/16W 5%
L3032 2462587T17 COIL CHIP 150nH Q3151 4880048M01 TSTR NPN DIG 47k/47k R3117 0662057A83 27k 1/16W 5% R3342 0662057A15 39 1/16W 5%
L3101 2462587T25 COIL CHIP 620nH Q3152 4880048M01 TSTR NPN DIG 47k/47k R3118 0662057A69 6800 1/16W 5% R3343 0662057A25 100 1/16W 5%
L3111 2462587T25 COIL CHIP 620nH Q3221 4880048M01 TSTR NPN DIG 47k/47k R3123 0662057B47 0 1/16W R3351 0662057A80 20k 1/16W 5%
L3112 2462587T25 COIL CHIP 620nH Q3301 4813827A07 TSTR NPN SML SIG MMBR9 R3124 0662057A47 820 1/16W R3352 0662057A75 12k 1/16W 5%
L3124 2462587N68 1uH Q3303 4802245J50 TSTR DUAL NPN/PNP R3130 0662057A18 51 1/16W 5% R3353 0662057A97 100k 1/16W
L3201 2462587Q42 IND CHIP 390nH 10% UMC5N R3132 0662057A77 15k 1/16W 5% R3354 0662057B02 150k 1/16W
L3231 2462587Q20 IND CHIP 2.2uH 20% Q3304 4805218N63 RF TRANS SOT 323 R3133 0662057A71 8200 1/16W 5% R3355 0662057A80 20k 1/16W 5%
L3301 2462587N44 CHIP IND 18 NH 5% BFQ67W R3134 0662057A73 10k 1/16W 5% R3356 0662057A75 12k 1/16W 5%
L3302 2462587N53 CHIP IND 100 nH 5% Q3411 4805921T02 DUAL ROHM FMC2 RH R3135 0662057A51 1200 1/16W 5% R3361 0662057A33 220 1/16W 5%
L3317 2462587V28 CHIP IND 33 NH 5% Q3421 4802245J55 MRF1507 R3141 0662057A39 390 1/16W 5% R3362 0662057A17 47 1/16W 5%
L3318 2462587V34 IND CHIP 100nH 5% Q3422 4880048M01 NPN DIG 47k/47k R3142 0662057A55 1800 1/16W 5% R3364 0662057A89 47k 1/16W 5%
L3331 2462587V32 CHIP IND 68NH 5% Q3441 4886136B01 LDMOS PWR TSTR R3144 0662057A58 2400 1/16W 5% R3400 0662057A41 470 1/16W 5%
L3332 2462587V15 IND CHIP 100nH 10% MRF1565 MRF1550 R3145 0662057A61 3300 1/16W 5% R3401 0662057A36 300 1/16W 5%
L3333 2462587Q47 IND CHIP 1uH 10% Q3442 4880048M01 NPN DIG 47k/47k R3146 0662057A45 680 OHMS 5% R3402 0662057A05 15 1/16W 5%
L3341 2484562T13 MINI-SPRING AW IND Q3471 4880048M01 NPN DIG 47k/47k R3147 0662057A75 12k 1/16W 5% R3403 0662057A36 300 1/16W 5%
8NH 2% Q3472 4805128M27 PNP SOT89 BSR33 LH R3151 0662057A73 10k 1/16W 5% R3404 0662057A89 47k 1/16W 5%
L3343 2462587N56 COIL CHIP 180nH 5% R3000 0662057A53 1500 1/16W 5% R3152 0662057A73 10k 1/16W 5% R3405 0662057A25 100 1/16W 5%
L3344 2462587N68 CHIP IND 1 uH 5% R3001 0662057A97 100k 1/16W R3153 0662057A73 10k 1/16W 5% R3406 0662057A97 100k 1/16W
L3345 2462587N68 CHIP IND 1 uH 5% R3002 0662057A43 560 1/16W 5% R3154 0662057A73 10k 1/16W 5% R3412 0662057A67 5600 1/16W 5%
R3003 0662057A49 1k 1/16W 5% R3201 0662057A17 47 1/16W 5% R3413 0662057A61 3300 1/16W 5%

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B07, Schematics, and Parts Lists Chapter 4: 4-29

Circuit Motorola Circuit Motorola


Description Description
Ref Part No. Ref Part No.
R3414 0683962T51 120 1W 5% U3211 5105739X05 IC SOT 5V HI-PRECISION
R3415 0662057A25 100 1/16W 5% REGULAT
R3416 0662057A25 100 1/16W 5% U3301 5105750U54 VCO BUFFER PKG DIE
R3418 0662057A81 22k 1/16W 5% U3401 5105109Z67 LDMOS DRIVER VHF/UHF
R3421 0662057A87 39k 1/16W 5% U3402 5180932W01 LINEAR IC OP-AMP
R3422 0662057A57 2200 1/16W 5% U3501 5185765B01 IC POWER CONTROL
R3423 0662057A87 39k 1/16W 5% U3502 5185963A15 TEMP SENSOR 1M5
R3424 0662057C13 2.7 1/10W 5% VR3471 4813830A15 5.6V 5% 225mW
R3425 0662057C13 2.7 1/10W 5% Y3101 4880606B09 CRYSTAL 44.395 MHZ
R3426 0662057C13 2.7 1/10W 5% Y3102 9186145B02 CERAMIC DISCRIMINATOR
R3427 0662057C13 2.7 1/10W 5% 455kHz
R3428 0662057A58 2400 1/16W 5% Y3263 4886182B01 VCTCXO 16.8MHz 2ppm
R3429 0662057A33 220 1/16W 5% TTSO5V
R3431 0680194M18 51 1W 5% * Y3261 Not Used 16.8MHz 75Z04
R3432 0680194M18 51 1W 5%
R3433 0662057C13 2.7 1/10W 5%
R3434 0662057C13 2.7 1/10W 5%
R3435 0662057C13 2.7 1/10W 5% * Motorola Depot Servicing only
R3441 0662057A87 39k 1/16W 5% Reference designators with an asterisk indicate
R3442 0662057A57 2200 1/16W 5% components which are not field-replaceable
R3443 0662057A87 39k 1/16W 5% because they need to be calibrated with
R3444 0662057C19 4.7 1/10W 5% specialized factory equipment after installation.
R3445 0662057A58 2400 1/16W 5% Radios in which these parts have been replaced in
R3446 0662057B47 0 1/16W the field will be off frequency at temperature
R3450 0662057A41 470 1/16W 5% extremes.
R3452 0662057A75 12k 1/16W 5%
R3454 0662057A84 30k 1/16W 5%

R3455 0662057A97 100k 1/16W Replacement boards must be ordered from
R3457 0683962T51 120 1W 5% CCSD (formerly AAD) using the number shown
R3471 0662057A41 470 1/16W 5% in the model charts in Section 1. Boards are not
R3473 0680194M18 51 1W 5% orderable using the 84-prefixed number.
R3474 0680194M18 51 1W 5%
R3475 0662057A73 10k 1/16W 5%
R3491 0662057A73 10k 1/16W 5%
R3501 0662057A69 6800 1/16W 5%
R3502 0662057A87 39k 1/16W 5%
R3504 0662057A73 10k 1/16W 5%
R3505 0662057B09 300k 1/16W 5%
R3507 0662057A80 20k 1/16W 5%
R3508 0662057A97 100k 1/16W
R3509 0662057A49 1k 1/16W 5%
T3001 2508396X02 TRANSFORMER
T3002 2508397X02 TRANSFORMER
U3101 5186144B01 FM IF IC SA616
U3111 5113805A86 IC QUAD ANALOG MUX/
DEMUX
U3115 5113805A86 IC QUAD ANALOG MUX/
DEMUX
U3201 5185963A27 IC TESTED AT25016 48 PIN
GFP

6881091C63-A
Chapter 4: 4-30 VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists

5.0 VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists

R3222

C3222
C0256

C3145
R3242
C0251 R0257 J0451 R3221

C3240
C0211

D3221

Q3221
1 16 C3210 R3224 8 7

R0256
1 14

L3201

C3148
L3232 C3226

R0252

C3221
C0212 R3223 FL3114
C3213 Y3102

R3145

R3142
R3202
1 18 C3227
C3231 C3255

RLSE.
CHECK
C3212

)
)
U3115

ONE
R0211
U0251 U0211 C3242 R3227 2

C3229

C3132
R3225
1

O.K. AS MARKED (
R0268

(
U3211
R0212 C3245
R0251

C3134
C3143 R3135

RLSE.
C3223
14 1 R3144

ZWG0130591
C3243

R0269

C3253

C3233
7 8 R3211 C3224

C3139

R3130

O.K. AS IS
8 9 C0252 C3211

C0261

C0441

C0442

C0447

C0470

C0471

C0472

C0473
C0474

C0476

C0477

C0478
C0443

C0445
C0446

C0448

C0449
C0262 C3244

R0442
C0253
8 7

C0490
11 10

R0253
3 2

C0108
C3246

R0103

C3214
C3215
C3133

R0262
C3247 C3140

C0421
16 1

REVISION
Q0110 U3101

R3251
R0222

C3252

C3254

R3252

C3234
C3232

C3141
R0261 R0224 FL3112 U3111 C3135
R3124
R0102 C0225 R0221

DISK
R0254

C0228
26 1 R0110 20 1

R3123
R0227 4 1 C3136
R0115 R0220

C3142
R0255 C3124

CORRECTED
R3117

C3131
C0221

R0223
R0101

R3106
C0222
14 1

DWG. NO.
U0121 R0226 R0229

PROGRAM
SH3301

MARKED
Illustrator
R3132
C3137
Flashrom

C3115
R0228 C0224

R0108

L3124
C0243

C3103

R3101
C0226

ISS.
R3111

O
L3364
U0101

C3365
C0241

AS
D3361
R0104
Microprocessor R0116 L3100

R3364

R3363
L3362
2

C0106
C0227 1 37 3

C0495
C0242

DATE

DATE
C0232 FL3102

C3364

C3101
U0221 R0242 C3357 R3361 6 4 2
3 1 4 6 C3114

WARIS VHF RF Board 1-25W


C0104
C0233 5

L3363
ASFIC CMP

C0237
T3002

L3034
FL3101

8486172B08-A TOP SIDE


L3101
C0246 C3361

28. Sep. 2000


C3363
C0236 1 2 3 4 6

C3102
R0241

C3100
5

D3362

ENGINEER
C0132

CHECKER
13 25 L3361
51 76 C0244

C0234
C0223

C3019
R3362

C3004
C3005
C3362

C3006
C0245 D0201 C3032

C3020
17 32 C0107 R0225 C0496

C0231
C0235
C0102

R0131 D3031 C3007


L3341
C0101

R0106
L3031 C3010

R3342
R0681 C3341 C3324 R3002

C3017

C3015
C3016
R0132

DATE

DATE
R0105 Q3304 R3001

C3012
1 R3009

C0652

R0682
L3333

R3335

R3015
1 4 C0131 R3341 R3031

L3002
R0114
U0651 2

LETTERING SIZE:
R0170

C3345
C3336 C3011
Y0131

Q0681 C3344 3 2 1

C3028 R3016
R0651 5V Regulator D3004 D3001

C3009

Q3001

ILLUSTRATOR
C3337

REQUIRES:
L3032

R3024
C0681 L3346 R3014
T3001 R3028

RK
EDITOR
3

D3341
L3344 4 6 C3002
C0651
D0651

L3343 C3034 C3027 R3003


2 3 C3014

C0655
C0654 L0481 R3026

C3346

C3347
R3025

R3336
C3342
C3008
R0652

R3027 R3013

C3018
U0271

Q3021
L0482 C3021 C3013
D3003

C0493
C0482
C0483
C0494
C0488

R3004
C0487
C0486
9 1

R3505
5

C3508
C3507
1

L3471
TP3401

R3405

C3474
C3509

R3402
Q3472 R3473
R3471

R3506
Q3471

C3447

D3471
U0641

C3453
C3404
L3401
9,6V Regulator L3472
C3473
R0182

R3401
6
R0186

C3401 U3502
R3508 C3403

D3472
R3400

C3410
R3403
C3472

C3445
R3507 C3400 16 9
R3509
R0181
R0185

Q0181
Q0185 Q0177 U3401 C3433
L3403

L3443
1 8 7
R0533

C0612

R0539 R0535 C3412 C3411

C3431
C0542
R0538 3 5

C3449
VR0501

C3417
VR0505 C3418 R3433
VR0503 VR0510
U0611 5 L3411

R0510
B+ Switch C0601
C3444
C3446
L3414 C3420
L3412

R3434
C3432 2
6 M3421 Q3441
R0612

C3419 R3435
L3493

C3424
R0611 C3425
C0510
C0508
C0506
C0505
C0504
C0503
C0502

R3415
C0511
C0518
C0515
C0516
C0513
C0514

C0512
C0509

C0501

C3448
C0517

C3497
1 C3426 R3416
L3413 4 6

R3432

R3431
R3414 8 R3491

ZWG0130591-O
C0603
10
R3427
C3428

1 C0484
C3442 C3441
Q3442

R3406
L3422

J0501

R3404

C3435

C3434
R3424

R3425

R3426

Q3422

D3401
Q3411 C3443
C3423

11 20
C3422

2 3

J0601 J3401

ZWG0130591-O

VHF (136-174 MHz) 1-25W PCB 8486172B08 Top Side


6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists Chapter 4: 4-31

C0205
R3241

R0208
C3262
R3262
TP3202

R0265
C3241 C3203 R3201

R0412
R0441
C3146 C3152 D3261
TP3201 C3263 J0401
C0267 C0255

C3202
R3146 C3147 R3152

C3261
4 3 R3203 D3201 R0267

R0266
C3207
C3151 R3204 C0492 C0265
R3147 Q3152 R0468

FL3113
R3261 1 12 C0254 U0653

C3208
FL3115 C0497 C0202 8 5
C3144 3 4 25 13 C0491 R0206 R0203 U0652

C0266
R3228 C3228
Q3141 R3154 2 1 R3206 VR0541
2 TP0222 4 R0593
R3141 1 U3201 1
Y3261 C3209 R0204 R0543
R3153 R3151 FRACN

C0422
C0423
C0426
Y3263

R0467

C0427
R0202

C3205

C0428
C0429

C0430
C0431
C0121

C0485
C3206
R3134 C0201
Q3151 1 1 R0205 R0201 C0123 C0122
4 3 3 4 6 37 C0105
R3133 C0203 R0107

L3231
C3235 TP0221 R0207
FL3111
2 1 FRAC-T7 R3226 C3225 R0408 C0204 R0555
C3251 R3263 F0401 TP0102
Y3101 R3113 2 R0407 R0409
1 D0101
3 4 C3123 C3122 C0342 C0112 22 1 7
C0325 R0323 R0341 1 8

R3105
R3104

TP0104
C3356
R3356
R3116 Q3102 R3118 C3335 L3318 C3318 C0324
J0552

R0342
D3101 Q3101 U0341 R0401

R3315
C3313
R3319
R3102 C0343

R3314
C3116 R0345
C3104 C0304 4 5 18 1 U0122

C0305
R0324
R3115 R3112 R3323
R3108 C3112 L3351 U0342 4 1 RAM

R0347
L3311

C0341
R3114 C3033 R3317 R3355 R0344 C0111
R3107 U0111

L3111
C3319 C0103

C0344
C3121

R0346
IF-REV-T5 C3111
R3036 Q3302 R3318 R3343 C3355 D0301 5 8
L3112 C3110 28 15
C3305 R3316 R0111

TP0497
R3313 C3316 C3334 R0112 8
R3035 R0343 21
C3312 R3306C3304 C3333 C0351
C3113 U0301 R0117
C3031 R3312 R3307 C3314 20 11 C0302 TP0101
8 1 R0113 R0121 TP0492 TP0103

R3311
R3305 U3301
C3306 L3301

C3311

C0301
C3035 R3321 C3348 VCOIC R3331 U0141
R3032 TP3001 43 1 10 8 5
L3332 C3332 U0351 9 16 C0141
C3024 C3301
R3010 Q3303 1 4 C0303
R3023 R3030 R3033 R3019 R3301
C3000 L3302 R3351 J0551
C3023 C3302 C3331 1 14
Q3002 R3011 L3345 C0354
R3034 R3303 C0352 R0643 R0642 40 1
R3018 L3331 R0331 R0333 U0331 C0645 R0592
R3021 C3003 Q3301 C3351
D3011

C3022 R3304 R0481 C0591 C0559 C0575 R0556


C3036 C3315 C0558 C0576

C0353
C0560

R0332
C3303 C0641

L3025
C0331

C0644
R3012 R3308 R0335 R0591
R3000 C3025 L3317 C0592 C0593 Q0271 C0554 D0151

R3354
R3353
R3352
C3352
R3302 R0641
C3026 C3030 R0482
C3001 C3029 D3000 VCO-REV-T3 C3317 Q0661 R0274

E0272
E0271
FE-REV-T4 Q0641

C0275
R3006 R0273 C0272 TP0151R0152

R0672
R0671
C0662 C0274

C0663
R3450 C3450 Q0663 R0662 C0276 R0276
C3471 VR3471 C3506 R0151
R3475 R3502 R3504

C0622
TP3405 TP3404 Q0662 C0277 C0271 R0275 Q0151
R3474 TP3403 C0671
R3457 PA-REV-T2 R3501 C0273
R3454 C3421 25 17 TP0661 R0661
C3491 C3501 VR0671 CNTL-REV-T9
VR0151
C3475 R3413 Q0171 C0151
R3455 U3501

R0177
C3451 8486172B08_A VR0621

R0178
R0175
R0176
R3452 1 9 D0661

L3421
R3446 D0179
C0661 D0621 Q0183

C3505
C3492

R0172
D3451 C3504

VR0537
Q0173

R0171
99 C D0660

R0511
R0179
C3452 R0621 R0173
TP3402

R0537
R0512
R0530

R0183
C3503

C3502
C3510
C3402 C0621

R0529
L3492 C0541 R0542
C3493 R0174 R0525 R0531
C3416 R3411

R0184
R3444 R0541
C3496 TP0530
C3415 C3414
C3495 L3491 Q3421
R3412 C3413 C0611 VR0504
1 3 2 VR0509

C0499
R3442 VR0601
R3443
R3445
C3498 C3494 C3440
L3437 R3441
S3440 R3421
TP3406 C3436 4 1 E0631
C3499 R3428
U3402
C3437 C3406 C3405 R3440 5 8
C3438
C3439
R3429
R3417
L3436 L3402
R3423
R3422
C3427
R3418

ZWG01300592-O

VHF (136-174 MHz) 1-25W PCB 8486172B08 Bottom Side

6881091C63-A
Chapter 4: 4-32 VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists

L3402
PASUPVLTG_VHF_PA_1
A+
PASUPVLTG
57R01 C3436 C3437
C3405 C3406 L3436
470pF 10uF .033uF
470pF 57R01

L3421
9V3_VHF_PA_1
9V3 9V3FLT
57R01
C3421
.033uF

C3493 C3495
U_PREDRIVER U_DRIVER C3438 C3439 6.2pF 3.3pF
C3403 470pF 470pF R3491
C3402 33pF L3403 C3412 C3423 C3422 10K
L3411 C3411 1uF L3437
.022uF 68nH 68nH 330pF 330pF 17nH
.022uF L3491 L3492 L3493 J3401
L3401 C3404 L3422 width 2.032 L3443 2.216x D3471 C3492 51nH 51nH 51nH
4.22nH
13.85nH R3433 2.7 Q3441 7.5 25nH
33pF 68pF

D
NU NU C3496 C3497 C3499
C3424 C3431 R3434 2.7 C3445 C3447 36pF
GND1 R3457 C3491 C3494 6.2pF 16pF
C3400 470pF 47pF 1.542x4 20pF 16pF

C3441

56pF

62pF
C3446
C3443
120pF
150pF
R3400 GND2

C3449

150pF

C3444
120pF
C3448

C3442
120pF
R3435 2.7 120 15pF 13pF NU
G C3498
470 0.8x25 C3452

S1
S2
S3
S4
330pF C3419 13pF
TP3401 Q3421 12pF
470pF R3414 R3431
TXINJ_VHF_PA_1 C3401 16 U3401 120 C3432 51 R3432 R3450
R3402 6 C3417 56pF 51 D3451
TXINJ RFIN RFOUT1 7 L3412 L3414 NU
C3433 R3454 R3452 470 C3450 L3472
15 330pF RFOUT2 2 56pF 9V3FLT 470pF 51nH
14 VD1 VG1 3 12nH 7.66nH C3420 30K A+ 12K
11 G2 VG2 47pF C3453
R3401 R3403 1 TP3403 R3455 470pF
300 8 VCNTRL L3413 100pF 100K C3451
300 NC1 09Z67 C3413 C3418 R3416 1000pF
9 33pF 11.03nH 36 C3434 C3435 R3475
NC2 .022uF R3415
GND1
GND2
GND3
GND4

10 R3411 .01uF 330pF 10K


15 NC3 NU 6.8K 36 C3474 RXIN_VHF_PA_1
NC4 C3414 R3474 L3471 D3472
R3405 NU RXIN
330pF
12
13

VR3471 1.2uH
4
5

100 3 51
C3425 C3426 5.6V 220pF
.022uF 330pF C3471 2 R3473 C3472 C3473 C3475
C3410 .022uF NC 51 270pF 270pF 6.8pF
R3412 R3424 2.7 1
.022uF C3415 C3416 5.6K TP3404
.022uF 330pF R3425 2.7 D3401
9V3FLT U_DRIVER R3471 Q3472 K9V1_VHF_PA_1
R3426 2.7 K9V1
A+ C3509 RESET_VHF_PA_1
R3422 R3428 NC 470
Q3411 2.2K R3427 2.7 2.4K RESET
2 FECNTL_1_VHF_PA_1
PA_SWB R3421 R3429 470pF FECNTL_1
5 4 NU

22 NC

19 NC
INT_SWB_VHF_PA_1 220 Q3471 FECNTL_2_VHF_PA_1
C3428 39K 7 R3417 NU MOSBIAS_1 FECNTL_2

24
23
21
20
18
17
INT_SWB NC 2200pF 6 8
10K C3505

VAR3

VAR1
RX
NA
RS

V5EXT
VAR2
VLIM
R3423 U3402-2 PA_SWB R3418 1uF
TP3406 LM2904 22K
39K CLK_VHF_PA_1 R3504 25 GND2 V45 16
C3427 26 15
CLK CLK VG NC
MOSBIAS_2_VHF_PA_1 R3404 2200pF DATA_VHF_PA_1 10K 9V3FLT 27 BPOS U3501 V10 14 9V3FLT
DATA 28 DATA H99S-4 CQX 13 NC
MOSBIAS_2 29 12
47K CSX CEX CQ NC C3506
CSX_VHF_PA_1 30 TEMP Q 11 NC
31 10 2200pF
R3406 RSET QX 9 NC
Q3422 32 ANO F168 NC

GND1
100K

RFIN
9V3FLT R3508

INT

CL
100K

CJ
VL
T1
CI
1
S3440 TP3405

1
2
3
4
5
6
7
8
C3508 POS R3507
SWITCH
470pF 2 R3501 20K
VOUT 9V3FLT NC
R3444 6.8K C3502 C3504
4.7 C3501 GND 2200pF .01uF
R3502 R3509
U_PREDRIVER 9V3FLT R3440 2200pF C3507
3 U3502 39K 1K R3505 PA_PWR_SET_VHF_PA_1
100pF
U3402-1 0 LM50 PA_PWR_SET
R3445 R3442 TP3402
LM2904 2.2K NU 300K
2.4K
CNTLVLTG_VHF_PA_1
3 R3441 R3446 R3413
4 CNTLVLTG
1
39K 0 C3503 3.3K
8 2 C3510 470pF R3506
Q3442 470pF
PA_SWB R3443 10K
39K NU
C3440 TEMPSENSE_CNTLR_1
TEMPSENSE
1000pF

ZWG0130628-O

VHF (136-174 MHz) 1-25W Power Amplifier


6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists Chapter 4: 4-33

FL3115
CFWC455F
9180469V04 NU
1 IN OUT 2

GND1

4 GND2
3
9V3 9V3

U3111-1 CFWC455G U3111-4 U3115-1 CFUCJ455F U3115-4


14 FL3113
FL3111 14 14 14
9180469V03 9180468v04
VDD VDD VDD VDD
9V3
2 1 1 IN OUT 2 11 10 2 1 1 IN OUT 2 11 10
VSS VSS VSS VSS

MC74HC4066

MC74HC4066
CNTL CNTL CNTL CNTL

MC74HC4066

MC74HC4066
7 7 7 7 R3153
10K

13

12

13

12
GND1

GND2

GND
3

4
9V3
9V3_VHF_IF_1 Q3151
R3151
9V3 G 9V3 9V3 BWSELECT_VHF_IF_1
9V3_VHF_IF_2 10K G BWSELECT
R3104 R3114 U3111-3 U3115-2 CFUCJ455D
100 U3111-2 CFWC455D 14 U3115-3
100 14 FL3112 14 14 FL3114
NU NU C3151
3.9VDC 9180469V06 9180468V06 .01uF
5V_VHF_IF_1 R3105 R3115 12.5kHz 0VDC
3 VDD 4 1 IN OUT 2 8 VDD 9 3 VDD 4 1 IN OUT 2 8 VDD 9 9V3 20/25kHz 5VDC
5V G 5V
100 390 VSS VSS VSS VSS
CNTL CNTL CNTL CNTL

MC74HC4066
R3108 C3111 R3116 7

MC74HC4066
C3121 7

MC74HC4066
7 7
620 0.1uF 330 0.1uF

6
R3154

GND1

4 GND2

GND
5V R3106 R3117 10K

3
27K Q3152
27K
R3152
C3104 R3107 C3110 C3116 R3118 C3122
10K
6.8K 3VDC 6.8K R3145
0.1uF 27pF 0.1uF .039uF
3.3K C3152
FL3101 C3112 FL3102 C3123 R3144 C3148 C3145 .01uF
12R16 82pF 12R16 Q3102 3VDC .039uF 2.4K 220pF 0.1uF
IFIN_VHF_IF_1 C3100 C3103 C3115 NU
3 6 Q3101 3 6
IF G IN OUT IN OUT
1000pF L3101 33pF 0.75VDC 0.75VDC D3101
22pF C3137
GND1
GND2
GND3
GND4

GND1
GND2
GND3
GND4

12
620nH

10
14

18
19
.039uF Y3102

1
2
4
9
7
C3101 C3102 R3101 R3102 R3111 5V 455KHz

IFAMPIN
QUADIN
OSCIN

LIMIN
RFIN

AUDIO_FEED

IFAMP_DEC1
RSSI_FEED
RFIN_DEC

LIM_DEC2
2.2pF 12K 10 R3135 1 3
1
2
4
5

1
2
4
15pF 5 12K C3142
NU 1.2K
L3111 C3114 R3112 0.1uF 45B02
620nH 18pF 10
R3130 2
6 15
VCC U3101 GND
C3113 R3113 51 SA616

IFAMP_DEC2
L3100 L3112 330 C3134

AUDIOOUT

IFAMPOUT
620nH 9.1pF

LIM_DEC1
620nH

RSSIOUT
0.1uF C3144

OSCOUT
C3132 C3133

MIXOUT

LIMOUT
NU NU 0.1uF
0.1uF 10uF 5V
R3124
Y3101

20

11
13

16
17
3
5
8
* * 45J84
R3141 C3143
44.395MHz 390 120pF
R3123 C3135 C3141
3 1 0.1uF
* OUT IN
Q3141
33pF

GND1

GND
C3124 C3131
1pF R3132
15K

2
* C3136 NU C3139
L3124
* 0.1uF

* R3134
C3140
R3142
1.8K
10K 0.1uF

fundamental xtal 3rd overtone xtal


*
Y3101 4880606B09 4802245J84
R3133
8.2K
R3123 0662057B47 0 NOTPLACED
C3146 C3147
R3124 NOTPLACED 0662057A49 1K 4700pF 0.1uF

C3124 NOTPLACED 2113740L30 33pF R3146 DISCAUDIO_VHF_IF_1


G DISCAUDIO
L3124 NOTPLACED 2462587N68 1uH 680 R3147
C3136 2113740L29 30pF 2113740F35 22pF G RSSI
12K RSSI_VHF_IF_1

ZWG0130565-B

VHF (136-174 MHz) 1-25W IF

6881091C63-A
Chapter 4: 4-34 VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists

VHF 1-25W PCB 8486172B08 Parts List† Circuit Motorola Circuit Motorola Circuit Motorola
Description Description Description
Ref Part No. Ref Part No. Ref Part No.
Circuit Motorola
Description C3141 2113743E20 100nF 16V C3319 2113741F25 1nF 50V C3438 2111078B59 HQ 470pF 5%
Ref Part No. C3142 2113743E20 100nF 16V C3324 2113741F49 10nF 50V C3439 2111078B59 HQ 470pF 5%
C3000 2113741F37 3.3nF 50V C3143 2113740F53 120pF 5% 50V C3332 2113743E20 100nF 16V C3440 2113741F25 1nF 50V
C3001 2113740F19 4.7pF 5% C3144 2113743E20 100nF 16V C3333 2113743E20 100nF 16V C3441 2111078B47 HQ 150pF 5%
C3002 2113740F26 9.1pF 5% C3145 2113743E20 100nF 16V C3334 2113743E07 22nF 16V C3442 2111078B47 HQ 150pF 5%
C3003 2113741F37 3.3nF 50V C3146 2113741F41 4.7nF 50V C3335 2113741F49 10nF 50V C3444 2111078B36 HQ 56pF 5%
C3004 2113740F45 56pF 5% C3147 2113743E20 100nF 16V C3336 2113741F49 10nF 50V C3445 2111078B23 HQ 24pF 5%
C3005 2113740F51 100pF 5% C3151 2113741F49 10nF 50V C3337 2113743E20 100nF 16V C3446 2111078B37 HQ 62pF 5%
C3006 2113740F45 56pF 5% C3152 2113741F49 10nF 50V C3341 2113741F25 1nF 50V C3447 2111078B19 HQ 16pF 5%
C3007 2113741F37 3.3nF 50V C3202 2113741F49 10nF 50V C3342 2113740L05 3.0pF +-0.1pF C3450 2113740F67 470pF 5% 50V
C3008 2113741F25 1nF 50V C3203 2113741F49 10nF 50V C3344 2113740F09 1.8pF 5% 50V C3451 2113741F25 1nF 50V
C3009 2113741F13 330pF 50V C3205 2113741F49 10nF 50V C3345 2113740L25 20pF +-0.25pF C3452 2113740F29 12pF 5% 50V
C3010 2113741F13 330pF 50V C3206 2311049A57 TANT CP 10uF 10% 16V C3346 2113741F49 10nF 50V C3453 2113740F67 470pF 5% 50V
C3011 2113741F37 3.3nF 50V C3208 2113743E20 100nF 16V C3347 2113741F49 10nF 50V C3471 2113743E07 22nF 16V
C3012 2113741F25 1nF 50V C3209 2113743E20 100nF 16V C3348 2113741F49 10nF 50V C3472 2111078B53 HQ 270pF 5%
C3013 2113740F45 56pF 5% C3210 2311049A40 TANT CP 2.2uF 10% 10V C3351 2113741F49 10nF 50V C3473 2111078B53 HQ 270pF 5%
C3014 2113740F24 7.5pF 5% C3211 2113743E20 100nF 16V C3352 2113743E07 22nF 16V C3474 2113740F59 220pF 5% 50V
C3015 2113740F45 56pF 5% C3212 2113743E07 22nF 16V C3355 2113741F49 10nF 50V C3475 2113740F23 6.8pF 5% 50V
C3016 2113740F51 100pF 5% 50V C3312 2113743E07 22nF 16V C3356 2113743E07 22nF 16V C3491 2111078B18 HQ 15pF 5%
C3017 2113740F42 43pF 5% 50V C3213 2311049A40 TANT CP 2.2uF 10% 10V C3357 2113740F24 7.5pF 5% 50V C3492 2111078B38 HQ 68pF 5%
C3019 2113741F25 1nF 50V C3214 2311049A09 TANT CP 2.2uF 10% 20V C3361 2113741F25 1nF 50V C3493 2111078B08 HQ 6.2pF 5%
C3020 2113741F25 1nF 50V C3215 2311049A09 TANT CP 2.2uF 10% 20V C3362 2113740F21 5.6pF 5% 50V C3494 2111078B16 HQ 13pF 5%
C3021 2113740F53 120pF 5% 50V C3221 2113743E20 100nF 16V C3363 2113740F47 68pF 5% 50V C3495 2111078B01 HQ 3.3pF 5%
C3022 2113741F49 10nF 50V C3222 2113743E20 100nF 16V C3364 2113740F31 15pF 5% 50V C3496 2111078B31 HQ 36pF 5%
C3026 2113743E20 100nF 16V C3224 0882422W23 FILM SM 1.0uF 15V 5% C3365 2113741F25 1nF 50V C3498 2111078B16 HQ 13pF 5%
C3027 2113741F49 10nF 50V C3225 2113743E20 100nF 16V C3400 2113740F63 330pF 5% 50V C3499 2111078B19 HQ 16pF 5%
C3028 2113741F49 10nF 50V C3226 2113740F25 8.2pF 5% 50V C3401 2113740F63 330pF 5% 50V C3501 2113741F33 2.2nF 50V
C3030 2113741F25 1nF 50V C3227 2113740F51 100pF 5% 50V C3402 2113743E07 22nF 16V C3502 2113741F33 2.2nF 50V
C3033 2113740F20 5.1pF 5% 50V C3228 2113743E20 100nF 16V C3403 2113740F39 33pF 5% 50V C3503 2113740F67 470pF 5% 50V
C3034 2113740F49 82pF 5% 50V C3229 2113743E12 47nF 10% C3404 2113740F39 33pF 5% 50V C3504 2113741F49 10nF 50V
C3035 2113740F33 18pF 5% 50V C3231 2113741F49 10nF 50V C3405 2113740F67 470pF 5% 50V C3505 2311049A07 TANT CP 1uF 10% 16V
C3036 2113741F25 1nF 50V C3232 2113741F49 10nF 50V C3406 2113740F67 470pF 5% 50V C3506 2113741F33 2.2nF 50V X7R
C3100 2113741F25 1nF 50V C3233 2311049A40 TANT CP 2.2uF 10% C3410 2113743E07 22nF 16V C3507 2113740F51 100pF 5% 50V
C3102 2113740F31 15pF 5% 50V C3234 2113741F49 10nF 50V C3411 2113743E07 22nF 16V C3508 2113740F67 470pF 5% 50V
C3103 2113740F39 33pF 5% 50V C3235 2113741F49 10nF 50V C3412 2113740F63 330pF 5% 50V C3510 2113740F67 470pF 5% 50V
C3104 2113743E20 100nF 16V C3242 2113740F59 220pF 5% 50V C3414 2113740F63 330pF 5% 50V D3000 4813833C02 DUAL SOT MMBD6100
C3110 2113740F37 27pF 5% 50V C3243 2113740F59 220pF 5% 50V C3415 2113743E07 22nF 16V D3001 4805649Q13 VCTR 1SV228 SOT23
C3111 2113743E20 100nF 16V C3244 2113740F59 220pF 5% 50V C3416 2113740F63 330pF 5% 50V D3003 4880154K03 DUAL SCHOTTKY SOT23
C3112 2113740F49 82pF 5% 50V C3245 2113740F59 220pF 5% 50V C3417 2113740F43 47pF 5% 50V D3004 4805649Q13 VCTR 1SV228 SOT23
C3114 2113740F33 18pF 5% 50V C3246 2113740F59 220pF 5% 50V C3418 2113740F39 33pF 5% 50V D3011 4880142L01 PIN
C3115 2113740F35 22pF 5% 50V C3247 2113740F27 10pF 5% 50V C3419 2113740F63 330pF 5% 50V D3031 4886143B01 MIXER DIODE CROSSOVER
C3116 2113743E20 100nF 16V C3251 2113743E20 100nF 16V C3420 2113740F63 330pF 5% 50V D3101 4880154K03 DIODE DUAL SCHOTTKY
C3121 2113743E20 100nF 16V C3252 2113741F25 1nF 50V C3421 2113741A57 33nF 50V D3201 4802233J09 TRIPLE SOT143-RH
C3122 2113743E11 39nF 10% C3253 2311049A56 TANT CP 4.7uF 20% 10V C3422 2113740A67 330pF 5% 50V D3221 4880236E05 CHIP SCHOTTKY
C3123 2113743E11 39nF 10% C3254 2113743E20 100nF 16V C3423 2311049A08 TANT CP 1uF 10% 35V D3341 4805649Q13 VCTR 1SV228 SOT23
C3124 2113740L30 33pF 2% 3rd overtone crystal C3255 2311049A40 TANT CP 2.2uF 10% 10V C3424 2113740F67 470pF 5% 50V D3361 4805649Q13 VCTR 1SV228 SOT23
NU fundamental crystal C3263 2113743E20 100nF 16V C3425 2113743E07 22nF 16V D3362 4862824C01 VARACTOR CHIP
C3132 2113743E20 100nF 16V C3302 2113740F23 6.8pF 5% 50V C3426 2113740F63 330pF 5% 50V D3401 4813833C02 DUAL SOT MMBD6100
C3133 2311049A57 TANT CP 10uF 10% 16V C3303 2113741F49 10nF 50V C3427 2113741F33 2.2nF 50V D3451 4880236E05 CHIP SCHOTTKY
C3134 2113743E20 100nF 16V C3306 2113740F20 5.1pF 5% 50V C3428 2113741F33 2.2nF 50V D3471 4802482J02 PIN MA/COM
C3135 2113740L30 33pF 2% C3311 2113743E07 22nF 16V C3431 2111078B34 HQ 47pF 5% D3472 4802482J02 PIN MA/COM
C3136 2113740F35 22pF 3rd overtone crystal C3314 2113740F23 6.8pF 5% 50V C3433 2111078B36 HQ 56pF 5% FL3101 9180112R16 44.85 MHZ CRYSTAL FLTR 80dB
2113740L29 30pF 2% fundamental crystal C3315 2113740F31 15pF 5% 50V C3434 2113741A45 10nF 50V FL3102 9180112R16 44.85 MHZ CRYSTAL FLTR 80dB
C3137 2113743E11 39nF 10% C3316 2113740F15 3.3pF 5% 50V C3435 2113740A67 330pF 5% 50V FL3111 9180469V03 CER FLTR 6EL 455 KHZ SMD
C3139 2113743E20 100nF 16V C3317 2113740F39 33pF 5% 50V C3436 2311049A45 TANT CP 10uF 10% 35V FL3112 9180469V06 CER FLTR 6EL 455 KHZ SMD
C3140 2113743E20 100nF 16V C3318 2113740F21 5.6pF 5% 50V C3437 2113741A57 33nF 50V FL3113 9180468V04 CER FLTR 4EL 455 KHZ SMD

6881091C63-A
VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists Chapter 4: 4-35

Circuit Motorola Circuit Motorola Circuit Motorola Circuit Motorola


Description Description Description Description
Ref Part No. Ref Part No. Ref Part No. Ref Part No.
FL3114 9180468V06 CER FLTR 4EL 455 KHZ SMD Q3021 4805921T02 TSTR DUAL ROHM FMC2 R3123 NU 3rd overtone crystal R3354 0662057B02 150k 1/16W
J0401 0902636Y02 FLEX CONNECTOR Q3101 4813827A07 TSTR NPN SML SIG MMBR9 0662057B47 0 fundamental crystal R3355 0662057A80 20k 1/16W 5%
J0451 0902636Y01 FLEX CONNECTOR Q3102 4813827A07 TSTR NPN SML SIG MMBR9 R3124 0662057A49 1K 3rd overtone crystal R3356 0662057A75 12k 1/16W 5%
J0501 0986105B01 ACCESSORY CONNECTOR Q3141 4813824A10 TSTR NPN 40V .2A B=50-150 NU fundamental crystal R3361 0662057A33 220 1/16W 5%
J0551 0905505Y04 FLEX CONNECTOR Q3151 4880048M01 TSTR NPN DIG 47k/47k R3130 0662057A18 51 1/16W 5% R3362 0662057A17 47 1/16W 5%
J0552 0905505Y03 FLEX CONNECTOR Q3152 4880048M01 TSTR NPN DIG 47k/47k R3132 0662057A77 15k 1/16W 5% R3364 0662057A89 47k 1/16W 5%
J0601 0986165B01 DC POWER CONNECTOR Q3221 4880048M01 TSTR NPN DIG 47k/47k R3133 0662057A71 8200 1/16W 5% R3400 0662057A41 470 1/16W 5%
J3401 0986166B02 RF CONN MINI UHF Q3301 4813827A07 TSTR NPN SML SIG MMBR9 R3134 0662057A73 10k 1/16W 5% R3401 0662057A36 300 1/16W 5%
L3002 2462587T23 COIL CHIP 470nH Q3303 4802245J50 TSTR DUAL NPN/PNP UMC5N R3135 0662057A51 1200 1/16W 5% R3402 0662057A05 15 1/16W 5%
L3031 2462587T24 COIL CHIP 560nH Q3304 4805218N63 RF TRANS SOT 323 BFQ67W R3141 0662057A39 390 1/16W 5% R3403 0662057A36 300 1/16W 5%
L3032 2462587T17 COIL CHIP 150nH Q3411 4805921T02 DUAL ROHM FMC2 RH R3142 0662057A55 1800 1/16W 5% R3404 0662057A89 47k 1/16W 5%
L3101 2462587T25 COIL CHIP 620nH Q3421 4886212B01 LDMOS PWRTSTR MRF1518 R3144 0662057A58 2400 1/16W 5% R3405 0662057A25 100 1/16W 5%
L3111 2462587T25 COIL CHIP 620nH Q3422 4880048M01 NPN DIG 47k/47k R3145 0662057A61 3300 1/16W 5% R3406 0662057A97 100k 1/16W
L3112 2462587T25 COIL CHIP 620nH Q3441 4886136B01 LDMOS PWR TSTR MRF1565 R3146 0662057A45 680 OHMS 5% R3412 0662057A67 5600 1/16W 5%
L3124 2462587N68 1uH 3rd overtone crystal MRF1550 R3147 0662057A75 12k 1/16W 5% R3413 0662057A61 3300 1/16W 5%
NU fundamental crystal Q3442 4880048M01 NPN DIG 47k/47k R3151 0662057A73 10k 1/16W 5% R3414 0683962T51 120 1W 5%
L3201 2462587Q42 IND CHIP 390nH 10% Q3471 4880048M01 NPN DIG 47k/47k R3152 0662057A73 10k 1/16W 5% R3415 0662057A14 36 1/16W 5%
L3231 2462587Q20 IND CHIP 2.2uH 20% Q3472 4805128M27 PNP SOT89 BSR33 LH R3153 0662057A73 10k 1/16W 5% R3416 0662057A14 36 1/16W 5%
L3301 2462587N44 CHIP IND 18 NH 5% R3000 0662057A53 1500 1/16W 5% R3154 0662057A73 10k 1/16W 5% R3418 0662057A81 22k 1/16W 5%
L3302 2462587N53 CHIP IND 100 nH 5% R3001 0662057A97 100k 1/16W R3201 0662057A17 47 1/16W 5% R3421 0662057A87 39k 1/16W 5%
L3317 2462587V28 CHIP IND 33 NH 5% R3002 0662057A43 560 1/16W 5% R3202 0662057B46 10MEG R3422 0662057A57 2200 1/16W 5%
L3318 2462587V34 IND CHIP 100nH 5% R3003 0662057A49 1k 1/16W 5% R3203 0662057A17 47 1/16W 5% R3423 0662057A87 39k 1/16W 5%
L3331 2462587V32 CHIP IND 68NH 5% R3004 0662057A53 1500 1/16W 5% R3204 0662057A17 47 1/16W 5% R3424 0662057C13 2.7 1/10W 5%
L3332 2462587V15 IND CHIP 100nH 10% R3006 0662057A73 10k 1/16W 5% R3206 0662057B02 150k 1/16W R3425 0662057C13 2.7 1/10W 5%
L3333 2462587Q47 IND CHIP 1uH 10% R3009 0662057A97 100k 1/16W R3211 0662057B47 0 1/16W R3426 0662057C13 2.7 1/10W 5%
L3341 2484562T13 MINI-SPRING AW IND R3010 0662057A45 680 OHMS 5% R3221 0662057A39 390 1/16W 5% R3427 0662057C13 2.7 1/10W 5%
8NH 2% R3011 0662057A65 4700 1/16W 5% R3222 0662057A45 680 OHMS 5% R3428 0662057A58 2400 1/16W 5%
L3343 2462587N56 COIL CHIP 180nH 5% R3012 0662057A49 1k 1/16W 5% R3223 0662057A25 100 1/16W 5% R3429 0662057A33 220 1/16W 5%
L3344 2462587N68 CHIP IND 1 uH 5% R3013 0662057A61 3300 1/16W 5% R3224 0662057A89 47k 1/16W 5% R3431 0680194M18 51 1W 5%
L3345 2462587N68 CHIP IND 1 uH 5% R3014 0662057A18 51 1/16W 5% R3225 0662057A89 47k 1/16W 5% R3432 0680194M18 51 1W 5%
L3346 2484562T18 MINI-SPRING AW IND 35.5NH R3015 0662057A01 10 1/16W 5% R3227 0662057A97 100k 1/16W R3433 0662057C13 2.7 1/10W 5%
2% R3016 0662057A01 10 1/16W 5% R3241 0662057A25 100 1/16W 5% R3434 0662057C13 2.7 1/10W 5%
L3351 2462587N68 CHIP IND 1 uH 5% R3018 0662057A33 220 1/16W 5% R3242 0662057B47 0 1/16W R3435 0662057C13 2.7 1/10W 5%
L3361 2462587N50 CHIP IND 56 nH 5% R3019 0662057A89 47k 1/16W 5% R3251 0662057B04 180k 1/16W 5% R3441 0662057A87 39k 1/16W 5%
L3362 2462587N51 CHIP IND 68 nH 5% R3021 0662057A43 560 1/16W 5% R3252 0662057B10 330k 1/16W 5% R3442 0662057A57 2200 1/16W 5%
L3363 2462587N50 CHIP IND 56 nH 5% R3024 0662057A39 390 1/16W 5% R3261 0662057A89 47k 1/16W 5% R3443 0662057A87 39k 1/16W 5%
L3364 2462587N68 CHIP IND 1 uH 5% R3025 0662057A53 1500 1/16W 5% R3263 0662057A65 4700 1/16W 5% R3444 0662057C19 4.7 1/10W 5%
L3401 2460591A01 SQUARE COIL 4.22nH 3T R3026 0662057A73 10k 1/16W 5% R3301 0662057A22 75 1/16W 5% R3445 0662057A58 2400 1/16W 5%
L3402 2484657R01 Ferrite Bead R3027 0662057A73 10k 1/16W 5% R3302 0662057A25 100 1/16W 5% R3446 0662057B47 0 1/16W
L3403 2462587T13 COIL CHIP 68nH R3028 0662057A39 390 1/16W 5% R3303 0662057A57 2200 1/16W 5% R3450 0662057A41 470 1/16W 5%
L3411 2462587T13 COIL CHIP 68nH R3031 0662057A18 51 1/16W 5% R3304 0662057A49 1k 1/16W 5% R3452 0662057A75 12k 1/16W 5%
L3412 2462587X42 IND CHIP LO-PRO 12nH 5% R3033 0662057B47 0 1/16W R3308 0662057B47 0 1/16W R3454 0662057A84 30k 1/16W 5%
L3414 2460591A11 SQUARE COIL 7.66nH 3T R3101 0662057A75 12k 1/16W 5% R3311 0662057A25 100 1/16W 5% R3455 0662057A97 100k 1/16W
L3421 2484657R01 Ferrite Bead R3102 0662057A01 10 1/16W 5% R3316 0662057B47 0 1/16W R3457 0683962T51 120 1W 5%
L3422 2460591C23 SQUARE COIL 16nH 3T R3105 0662057A25 100 1/16W 5% R3318 0662057A09 22 1/16W 5% R3471 0662057A41 470 1/16W 5%
L3436 2484657R01 Ferrite Bead R3106 0662057A83 27k 1/16W 5% R3321 0662057A73 10k 1/16W 5% R3473 0680194M18 51 1W 5%
L3437 2460592A01 COIL AW 17nH 2T R3107 0662057A69 6800 1/16W 5% R3323 0662057A49 1k 1/16W 5% R3474 0680194M18 51 1W 5%
L3443 2460591X02 COIL SQUARE 25nH R3108 0662057A44 620 OHMS 5% R3331 0662057A17 47 1/16W 5% R3475 0662057A73 10k 1/16W 5%
L3471 2462587X69 IND CHIP 1.2uH 5% R3111 0662057A75 12k 1/16W 5% R3335 0662057A13 33 1/16W 5% R3491 0662057A73 10k 1/16W 5%
L3472 2460592B01 COIL AW 51nH 4T R3112 0662057A01 10 1/16W 5% R3336 0662057A77 15k 1/16W 5% R3501 0662057A69 6800 1/16W 5%
L3491 2460592B01 COIL AW 51nH 4T R3113 0662057A37 330 1/16W 5% R3341 0662057A33 220 1/16W 5% R3502 0662057A87 39k 1/16W 5%
L3492 2460592B01 COIL AW 51nH 4T R3115 0662057A39 390 1/16W 5% R3342 0662057A15 39 1/16W 5% R3504 0662057A73 10k 1/16W 5%
L3493 2460592B01 COIL AW 51nH 4T R3116 0662057A37 330 1/16W 5% R3343 0662057A25 100 1/16W 5% R3505 0662057B09 300k 1/16W 5%
M3421 2686201B01 HEAT SPREADER R3117 0662057A83 27k 1/16W 5% R3351 0662057A80 20k 1/16W 5% R3507 0662057A80 20k 1/16W 5%
Q3001 4813827A07 TSTR NPN SML SIG MMBR9 R3118 0662057A69 6800 1/16W 5% R3352 0662057A75 12k 1/16W 5% R3508 0662057A97 100k 1/16W
Q3002 4813824A17 TSTR PNP 40V .2A B=100- R3353 0662057A97 100k 1/16W R3509 0662057A49 1k 1/16W 5%

6881091C63-A
Chapter 4: 4-36 VHF (136-174 MHz) 1-25W PCB 8486172B08, Schematics, and Parts Lists

Circuit Motorola
Description
Ref Part No.
T3001 2508396X02 TRANSFORMER
T3002 2508397X02 TRANSFORMER
U3101 5186144B01 FM IF IC SA616
U3111 5113805A86 IC QUAD ANALOG MUX/DEMUX
U3115 5113805A86 IC QUAD ANALOG MUX/DEMUX
U3201 5185963A27 IC TESTED AT25016 48 PIN
GFP
U3211 5105739X05 IC SOT 5V HI-PRECISION REG-
ULAT
U3301 5105750U54 VCO BUFFER PKG DIE
U3401 5185130C65 LDMOS DRIVER VHF/UHF/
800MHz
U3402 5180932W01 LINEAR IC OP-AMP
U3501 5185765B01 IC POWER CONTROL
U3502 5185963A15 TEMP SENSOR 1M5
VR3471 4813830A15 5.6V 5% 225mW
Y3101 2ND OSC XTAL 44.395 MHZ
4802245J84 3rd overtone crystal
4880606B09 fundamental crystal
Y3102 9186145B02 CERAMIC DISCRIMINATOR
455kHz
Y3263 4886182B01 VCTCXO 16.8MHz 2ppm
TTSO5V
* Y3261 Not Used 16.8MHz 75Z04

* Motorola Depot Servicing only


Reference designators with an asterisk indicate
components which are not field-replaceable
because they need to be calibrated with
specialized factory equipment after installation.
Radios in which these parts have been replaced in
the field will be off frequency at temperature
extremes.

† Replacement boards must be ordered from


CCSD (formerly AAD) using the number shown
in the model charts in Section 1. Boards are not
orderable using the 84-prefixed number.

6881091C63-A
Chapter 5: i

Chapter 5: UHF Band 1 (403-470 MHz) 1-25W


Service Information
Table of Contents

Section 1 Model Charts and Technical Specifications

1.0 UHF Band 1 (403-470 MHz) 1-25W Model Charts ...........................................5:1-1


1.1 CDM Series Model Chart ............................................................................5:1-1
1.2 PRO Series Model Chart.............................................................................5:1-2
2.0 Technical Specifications ...................................................................................5:1-2

Section 2 Theory of Operation

1.0 Introduction .......................................................................................................5:2-1


2.0 UHF Band 1 (403-470 MHz) 1-25W Receiver Front-End .................................5:2-1
2.1 Receiver Front-End .....................................................................................5:2-1
2.2 Front-End Bandpass Filters and Pre-Amplifier............................................5:2-2
2.3 First Mixer and High Intermediate Frequency (IF).......................................5:2-2
2.4 Low Intermediate Frequency (IF) and Receiver Back-End .........................5:2-3
3.0 UHF Band 1 (403-470 MHz) 1-25W Transmitter Power Amplifier (PA) 25W ...5:2-3
3.1 First Power Controlled Stage ......................................................................5:2-4
3.2 Power Controlled Driver Stage....................................................................5:2-4
3.3 Final Stage ..................................................................................................5:2-4
3.4 Directional Coupler......................................................................................5:2-5
3.5 Antenna Switch ...........................................................................................5:2-5
3.6 Harmonic Filter ............................................................................................5:2-5
3.7 Power Control..............................................................................................5:2-5
4.0 UHF Band 1 (403-470 MHz) 1-25W Frequency Synthesis...............................5:2-6
4.1 Reference Oscillator....................................................................................5:2-6
4.2 Fractional-N Synthesizer .............................................................................5:2-6
4.3 Voltage Controlled Oscillator (VCO)............................................................5:2-8
4.4 Synthesizer Operation.................................................................................5:2-9

Section 3 Troubleshooting Charts

1.0 Troubleshooting Flow Chart for Receiver .........................................................5:3-1


2.0 Troubleshooting Flow Chart for 25W Transmitter.............................................5:3-3
3.0 Troubleshooting Flow Chart for Synthesizer.....................................................5:3-6
4.0 Troubleshooting Flow Chart for VCO................................................................5:3-7
5.0 Troubleshooting Flow Chart for PassPort.........................................................5:3-8

6881091C63-A
Chapter 5: ii

Section 4 UHF Band 1 (403-470 MHz) 1-25W PCBs, Schematics, and


Parts Lists

1.0 Allocation of Schematics and Circuit Boards ................................................... 5:4-1


1.1 Controller Circuits ....................................................................................... 5:4-1
2.0 UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and
Parts Lists ........................................................................................................ 5:4-3
3.0 UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z03, Schematics, and
Parts Lists ...................................................................................................... 5:4-13

6881091C63-A
Chapter 5: 1-1

Section 1
MODEL CHARTS AND TECHNICAL SPECIFICATIONS

1.0 UHF Band 1 (403-470 MHz) 1-25W Model Charts

1.1 CDM Series Model Chart

CDM Series, UHF Band 1 (403-470 MHz) 1-25W


(Conventional, LTR/PassPort)
Model Description
AAM25RHC9AA1AN CDM750, 403-470 MHz, 1-25W, 12.5/20/25 kHz
AAM25RHD9AA2AN CDM1250, 403-470 MHz, 1-25W, 12.5/20/25 kHz
AAM25RHF9AA5AN CDM1550, 403-470 MHz, 1-25W, 12.5/20/25 kHz
AAM25RHF9DU5AN CDM1550•LS, 403-470 MHz, 1-25W, 12.5/20/25 kHz
AAM25RHF9DP5AN CDM1550•LS+, 403-470 MHz, 1-25W, 12.5/20/25 kHz

Item Description

X GCN6112 Control Head, CDM750


X GCN6113 Control Head, CDM1250
X X X GCN6114 Control Head, CDM1550
X X X X IMUE6027 Tanapa, UHF 403-470 MHz, 1-25W, 12.5/20/25 kHz
X X X X IMUE6027_S Replacement Board, UHF 403-470 MHz, 1-25W, 12.5/20/25 kHz
X PMUE1754 Tanapa CDM1550•LS+, UHF 403-470 MHz, 1-25W, 12.5/20/25 kHz
X PMUE1754_S Replacement Board CDM1550•LS+, UHF 403-470 MHz, 1-25W, 12.5/20/25 kHz
X X X X X HAE4002 Antenna, 403-430 MHz, 1/4 Wave Roof Mount (Mini U)
X X X X X HAE4010 Antenna, 406-420 MHz, 3.5dB Gain Roof Mount (Mini U)
X 6881091C54 User Guide, CDM750
X 6881091C55 User Guide, CDM1250
X 6881091C56 User Guide, CDM1550
X 6881093C32 User Guide, CDM1550•LS
X 6881094C79 User Guide, CDM1550•LS+

6881091C63-A
Chapter 5: 1-2 Technical Specifications

1.2 PRO Series Model Chart

PRO Series, UHF Band 1 (403-470 MHz) 1-25W


Model Description
LAM25RHC9AA1AN PRO3100, 403-470 MHz, 1-25W, 12.5/20/25 kHz Ch Sp
LAM25RHD9AA2AN PRO5100, 403-470 MHz, 1-25W, 12.5/20/25 kHz Ch Sp
LAM25RHF9AA5AN PRO7100, 403-470 MHz, 1-25W, 12.5/20/25 kHz Ch Sp

Item Description

X GCN6112 Control Head, PRO3100


X GCN6113 Control Head, PRO5100
X GCN6114 Control Head, PRO7100
X X X IMUE6027 Tanapa, UHF 403-470 MHz, 1-25W, 12.5/20/25 kHz
X X X IMUE6027_S Replacement Board, UHF 403-470 MHz, 1-25W, 12.5/20/25 kHz
X X X HAE4002 Antenna, 403-430 MHz, 1/4 Wave Roof Mount (Mini U)
X X X HAE4010 Antenna, 406-420 MHz, 3.5dB Gain Roof Mount (Mini U)
X 6881091C57 User Guide, PRO3100
X 6881091C58 User Guide, PRO5100
X 6881091C59 User Guide, PRO7100

2.0 Technical Specifications


Data is specified for +25°C unless otherwise stated.

General Specifications
Channel Capacity
CDM750/PRO3100 4
CDM1250/PRO5100 64
CDM1550 Series/PRO7100 128
Power Supply 13.2Vdc (10.8 - 15.6Vdc)
Dimensions: H x W x D (in./mm) 1 - 25W:
CDM750/PRO3100 2.2 in. x 6.93 in. x 6.97 in. (56 mm x 176 mm x 177 mm)
CDM1250/PRO5100 and
2.34 in. x 7.05 in. x 7.32 in. (59 mm x 179 mm x 186 mm)
CDM1550 Series/PRO7100
Depth excludes knobs Add 0.35 in. (9mm) for Volume Knob
Weight (All CDM and PRO models) 3.15 lb. (1430 g)
Sealing: Withstands rain testing per
MIL STD 810 C/D /E and IP54
Shock and Vibration: Protection provided via impact
resistant housing exceeding MIL STD 810-C/D /E
Dust, Salt & Fog Protection provided via environment resistant housing exceed-
ing MIL STD 810 C/D /E

6881091C63-A
Technical Specifications Chapter 5: 1-3

Transmitter UHF
*Frequencies - Full Bandsplit UHF 403-470 MHz
Channel Spacing 12.5/20/25 kHz
Frequency Stability ±2.0 ppm
(-30°C to +60°C, +25° Ref.)
Power 1-25W
Modulation Limiting ±2.5 @ 12.5 kHz
±4.0 @ 20 kHz
±5.0 @ 25 kHz
FM Hum & Noise -40 dB @ 12.5 kHz
-45 dB @ 20/25 kHz
Conducted/Radiated Emission -36 dBm <1 GHz
-30 dBm >1 GHz
Adjacent Channel Power -60 dB @ 12.5 kHz
-70 dB @ 25 kHz
Audio Response +1 to -3 dB TIA/EIA box
(300 - 3000Hz @ 20/25 kHz)
(300 - 2550Hz @12.5 kHz)
Audio Distortion <3% typical
@1000Hz, 60%
Rated Maximum Deviation

Receiver UHF
*Frequencies - Full Bandsplit UHF 403-470 MHz
Channel Spacing 12.5/20/25 kHz
Sensitivity (12 dB SINAD) 0.30 µV (0.22 µV typical)
Intermodulation >65 dB (ETS)
75 dB (TIA)
Base Mode: >70dB
(1-25W model only)
Adjacent Channel Selectivity 65 dB @ 12.5 kHz
70 dB @ 20 kHz
75 dB @ 25 kHz
Spurious Rejection 70 dB @ 12.5 kHz
75 dB @ 20/25 kHz
Rated Audio 3W Internal
7.5W External
13W External
Audio Distortion @ Rated Audio <3% typical
Hum & Noise -40 dB @ 12.5 kHz
-45 dB @ 20/25 kHz
Audio Response +1 to -3 dB TIA/EIA box
(300 - 3000Hz @ 20/25 kHz)
(300 - 2550Hz @12.5 kHz)
Conducted Spurious Emission -57 dBm <1 GHz
-47 dBm >1 GHz
*Availability subject to the laws and regulations of individual countries.

6881091C63-A
Chapter 5: 1-4 Technical Specifications

Notes

6881091C63-A
Chapter 5: 2-1

Section 2
THEORY OF OPERATION

1.0 Introduction
This chapter provides a detailed theory of operation for the UHF circuits in the radio. For details of
the theory of operation and troubleshooting for the associated controller circuits refer to the
controller section of this manual.

2.0 UHF Band 1 (403-470 MHz) 1-25W Receiver Front-End


2.1 Receiver Front-End
The receiver is able to cover the UHF range from 403 to 470 MHz. It consists of four major blocks:
front-end bandpass filters and pre-amplifier, first mixer, high-IF, low-IF and receiver back-end. Two
varactor-tuned bandpass filters perform antenna signal pre-selection. A passive double-balanced
mixer converts the signal to the first IF of 44.85 MHz. Low-side first injection is used.
Antenna
Pin Diode
Antenna Varactor RF Amp Varactor 1. Crystal
Tuned Filter Tuned Filter Mixer 1. IF Amp
RF Jack Switch Filter

Harmonic Control Voltage


Filter from PCIC First LO
from FGU
2. IF Amp 2. Crystal
Filter
Recovered Audio Demodulator Limiter

RSSI

Second LO
455kHz Filter 455kHz Filter
(25kHz) (25kHz)
Switch

Switch

Switch

Switch

455kHz Filter 455kHz Filter


(12.5kHz) (12.5kHz)

Filter Bank Selection


BWSELECT from Synthesizer IC

Figure 5-1 UHF Receiver Block Diagram

6881091C63-A
Chapter 5: 2-2 UHF Band 1 (403-470 MHz) 1-25W Receiver Front-End

There are two 2-pole 44.85 MHz crystal filters in the high-IF section and 2 pairs of 455 kHz ceramic
filters in the low-IF section to provide the required adjacent channel selectivity. The correct pair of
ceramic filters for 12.5 or 25 kHz channel spacing is selected via control line BWSELECT. The
second IF at 455 kHz is mixed, amplified and demodulated in the IF IC. The processing of the
demodulated audio signal is performed by an audio processing IC located in the controller section.

2.2 Front-End Bandpass Filters and Pre-Amplifier

The received signal from the radio’s antenna connector is first routed through the harmonic filter and
antenna switch, which are part of the RF power amplifier circuitry, before being applied to the
receiver pre-selector filter (C4001, C4002, D4001 and associated components). The 2-pole pre-
selector filter tuned by the varactor diodes D4001 and D4002 pre-selects the incoming signal (RXIN)
from the antenna switch to reduce spurious effects to following stages. The tuning voltage
(FECTRL_1) ranging from 2 volts to 8 volts is controlled by pin 20 of PCIC (U4501) in the
Transmitter section. A dual hot carrier diode (D4003) limits any inband signal to 0 dBm to prevent
damage to the pre-amplifier.

The RF pre-amplifier is an SMD device (Q4003) with collector base feedback to stabilize gain,
impedance, and intermodulation. The collector current of approximately 11-16 mA is drawn from the
9.3V supply via L4003 and R4002. A switchable 3dB pad (R4066, R4007, R4063, R4064 and
R4070), controlled via line FECTRL_2 and Q4004 stabilizes the output impedance and
intermodulation performance.

A second 2-pole varactor tuned bandpass filter provides additional filtering of the amplified signal.
The varactor diodes D4004 and D4005 are controlled by the same signal FECTRL_1, which
controls the pre-selector filter. A following 1 dB pad (R4013 - R4015) stabilizes the output
impedance and intermodulation performance.

2.3 First Mixer and High Intermediate Frequency (IF)

The signal coming from the front-end is converted to the first IF (44.85 MHz) using a passive double-
balanced mixer (D4051). Its ports are matched for incoming RF signal conversion to the 44.85 MHz
IF using low side injection via matching transformers T4051 and T4052. The injection signal (RXINJ)
coming from the RX VCO buffer (Q4332) is filtered by the low-pass filter consisting of (L4053,
L4054, C4053 - C4055) followed by a matching transformer T4052 and has a level of approximately
15dBm.

The mixer IF output signal (IF) from transformer T4501pin 2 is fed to the first two pole crystal filter
FL3101. The filter output in turn is matched to the following IF amplifier.

The IF amplifier Q3101 is actively biased by a collector base feedback (R3101, R3106) to a current
drain of approximately 5 mA drawn from the voltage 5V. Its output impedance is matched to the
second two pole crystal filter FL3102. The signal is further amplified by a pre-amplifier (Q3102)
before going into pin 1 of IFIC (U3101).

A dual hot carrier diode (D3101) limits the filter output voltage swing to reduce overdrive effects at
RF input levels above -27 dBm.

6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W Transmitter Power Amplifier (PA) 25W Chapter 5: 2-3

2.4 Low Intermediate Frequency (IF) and Receiver Back-End

The 44.85 high IF signal from the second IF amplifier feeds the IF IC (U3101) at pin1. Within the IF
IC the 44.85 MHz high IF signal mixes with the 44.395 MHz second local oscillator (2nd LO) to
produce the low IF signal at 455 kHz. The 2nd LO frequency is determined by crystal Y3101. The
low IF signal is amplified and filtered by an external pair of 455 kHz ceramic filters FL3112, FL3114
for 20/25 kHz channel spacing or FL3111, FL3113/F3115 for 12.5 kHz channel spacing. These pairs
are selectable via BWSELECT. The filtered output from the ceramic filters is applied to the limiter
input pin of the IF IC (pin 14).

The IF IC contains a quadrature detector using a ceramic phase-shift element (Y3102) to provide
audio detection. Internal amplification provides an audio output level of 120 mV rms (at 60%
deviation) from U3103 pin 8 (DISCAUDIO) which is fed to the ASFIC_CMP (U0221) pin 2 (part of
the Controller circuitry).

A Receive Signal Strength Indicator (RSSI) signal is available at U3101 pin 5, having a dynamic
range of 70 dB. The RSSI signal is interpreted by the µP (U0101 pin 63) and in addition is available
at accessory connector J0501-15.

3.0 UHF Band 1 (403-470 MHz) 1-25W Transmitter Power Amplifier


(PA) 25W
The radio’s 25W PA is a three-stage amplifier used to amplify the output from the VCOBIC to the
radio transmit level. All three stages utilize LDMOS technology. The gain of the first stage (U4401) is
adjustable, controlled by pin 4 of PCIC (U4501) via U4402-1. It is followed by an LDMOS stage
(Q4421) and LDMOS final stage (Q4441).
Antenna
From VCO Pin Diode
Antenna Harmonic
Switch Filter RF Jack
Controlled PA PA-Final Power
Stage Driver Stage Sense

Bias 2

ASFIC_CMP
PA
SPI BUS PWR
SET

Bias 1
PCIC Temperature
Vcontrol Sense

To Microprocessor
To Microprocessor

Figure 5-2 UHF Transmitter Block Diagram

Devices U4401, Q4421 and Q4441 are surface mounted. A pressure pad between the board and
the radio's cover provides good thermal contact between the devices and the chassis.

6881091C63-A
Chapter 5: 2-4 UHF Band 1 (403-470 MHz) 1-25W Transmitter Power Amplifier (PA) 25W

3.1 First Power Controlled Stage

The first stage (U4401) is a 20dB gain integrated circuit containing two LDMOS FET amplifier
stages. It amplifies the RF signal from the VCO (TXINJ). The output power of stage U4401 is
controlled by a DC voltage applied to pin 1 from the op-amp U4402-1, pin 1. The control voltage
simultaneously varies the bias of two FET stages within U4401. This biasing point determines the
overall gain of U4401 and therefore its output drive level to Q4421, which in turn controls the output
power of the PA.

Op-amp U4402-1 monitors the drain current of U4401 via resistor R4444 and adjusts the bias
voltage of U4401 so that the current remains constant. The PCIC (U4501) provides a DC output
voltage at pin 4 (INT) which sets the reference voltage of the current control loop. A rising power
output causes the DC voltage from the PCIC to fall, and U4402-1 adjusts the bias voltage for a lower
drain current to lower the gain of the stage.

In receive mode the DC voltage from PCIC pin 23 (RX) turns on Q4442, which in turn switches off
the biasing voltage to U4401.

Switch S5440 is a pressure pad with a conductive strip which connects two conductive areas on the
board when the radio's cover is properly screwed to the chassis. When the cover is removed, S5440
opens and the resulting high voltage level at the inverting inputs of the current control op-amps
U4402-1 & 2 switches off the biasing of U4401 and Q4421. This prevents transmitter key up while
the devices do not have proper thermal contact to the chassis.

3.2 Power Controlled Driver Stage

The next stage is an LDMOS device (Q4421) providing a gain of 12dB. This device requires a
positive gate bias and a quiescent current flow for proper operation. The bias is set during transmit
mode by the drain current control op-amp U4402-2, and fed to the gate of Q4421 via the resistive
network R4429, R4418, R4415 and R4416.

Op-amp U4402-2 monitors the drain current of U4421 via resistors R4424-27 and adjusts the bias
voltage of Q4421 so that the current remains constant. The PCIC (U4501) provides a DC output
voltage at pin 4 (INT) which sets the reference voltage of the current control loop. A rising power
output causes the DC voltage from the PCIC to fall, and U4402-2 adjusts the bias voltage for a lower
drain current to lower the gain of the stage.

In receive mode the DC voltage from PCIC pin 23 (RX) turns on Q4422, which in turn switches off
the biasing voltage to Q4421.

3.3 Final Stage

The final stage is an LDMOS device (Q4441) providing a gain of 12dB. This device also requires a
positive gate bias and a quiescent current flow for proper operation. The voltage of the line
MOSBIAS_2 is set in transmit mode by the ASFIC and fed to the gate of Q4441 via the resistive
network R4404, R4406, and R4431-2. This bias voltage is tuned in the factory. If the transistor is
replaced, the bias voltage must be tuned using the Global Tuner. Care must be taken not to damage
the device by exceeding the maximum allowed bias voltage. The device’s drain current is drawn
directly from the radio’s DC supply voltage input, PASUPVLTG, via L4436 and L4437.

A matching network consisting of C4441-49 and striplines transforms the impedance to 50 ohms
and feeds the directional coupler.

6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W Transmitter Power Amplifier (PA) 25W Chapter 5: 2-5

3.4 Directional Coupler

The directional coupler is a microstrip printed circuit, which couples a small amount of the forward
power delivered by Q4441. The coupled signal is rectified by D4451. The DC voltage is proportional
to the RF output power and feeds the RFIN port of the PCIC (U4501 pin 1). The PCIC controls the
gain of stages U4401 and Q4421 as necessary to hold this voltage constant, thus ensuring the
forward power out of the radio to be held to a constant value.

3.5 Antenna Switch

The antenna switch consists of two PIN diodes, D4471 and D4472. In the receive mode, both diodes
are off. Signals applied at the antenna jack J4401 are routed, via the harmonic filter, through
network L4472, C4474 and C4475, to the receiver input. In the transmit mode, K9V1 turns on
Q4471 which enables current sink Q4472, set to 96 mA by R4473 and VR4471. This completes a
DC path from PASUPVLTG, through L4437, D4471, L4472, D4472, L4471, R4474 and the current
sink, to ground. Both diodes are forward biased into conduction. The transmitter RF from the
directional coupler is routed via D4471 to the harmonic filter and antenna jack. D4472 also
conducts, shunting RF power and preventing it from reaching the receiver port (RXIN). L4472 is
selected to appear as a broadband lambda/4 wave transmission line, making the short circuit
presented by D4472 appear as an open circuit at the junction of D4472 and the receiver path.

3.6 Harmonic Filter

Components L4491-L4493 and L4472, C4491, C4496-98 form a Butterworth low-pass filter to
attenuate harmonic energy of the transmitter to specifications level. R4491 is used to drain
electrostatic charge that might otherwise build up on the antenna. The harmonic filter also prevents
high level RF signals above the receiver passband from reaching the receiver circuits, improving
spurious response rejection.

3.7 Power Control

The transmitter uses the Power Control IC (PCIC, U4501) to control the power output of the radio. A
portion of the forward RF power from the transmitter is sampled by the directional coupler and
rectified, to provide a DC voltage to the RFIN port of the PCIC (pin 1) which is proportional to the
sampled RF power.

The ASFIC (U0221) has internal digital-to-analog converters (DACs) which provide a reference
voltage of the control loop to the PCIC via R4505. The reference voltage level is programmable
through the SPI line of the PCIC. This reference voltage is proportional to the desired power setting
of the transmitter, and is factory programmed at several points across the frequency range of the
transmitter to offset frequency response variations of the transmitter’s power detector circuit.

The PCIC provides a DC output voltage at pin 4 (INT) which sets the drain current of the first
(U4401) and second (Q4421) transmitter stage via current control op-amps U3402-1 and U3402-2.
This adjusts the transmitter power output to the intended value. Variations in forward transmitter
power cause the DC voltage at pin 1 to change, and the PCIC adjusts the control voltage above or
below its nominal value to raise or lower output power.

Capacitors C4502-4, in conjunction with resistors and integrators within the PCIC, control the
transmitter power-rise (key-up) and power-decay (de-key) characteristic to minimize splatter into
adjacent channels.

6881091C63-A
Chapter 5: 2-6 UHF Band 1 (403-470 MHz) 1-25W Frequency Synthesis

U4502 is a temperature-sensing device, which monitors the circuit board temperature in the vicinity
of the transmitter driver and final devices, and provides a DC voltage to the PCIC (TEMP, pin 30)
proportional to temperature. If the DC voltage produced exceeds the set threshold in the PCIC, the
transmitter output power will be reduced so as to reduce the transmitter temperature.

4.0 UHF Band 1 (403-470 MHz) 1-25W Frequency Synthesis


The synthesizer subsystem consists of the reference oscillator (Y4261 or Y4262), the Low Voltage
Fractional-N synthesizer (LVFRAC-N, U4201), and the Voltage Controlled Oscillator VCO.

4.1 Reference Oscillator

The reference oscillator (Y4262) contains a temperature compensated crystal oscillator with a
frequency of 16.8 MHz. An analog-to-digital (A/D) converter internal to U4201 (LVFRAC-N) and
controlled by the µP via serial interface (SRL) sets the voltage at the warp output of U4201 pin 25 to
set the frequency of the oscillator. The output of the oscillator (pin 3 of Y4262) is applied to pin 23
(XTAL1) of U4201 via a RC series combination.

In applications where less frequency stability is required the oscillator inside U4201 is used along
with an external crystal Y4261, varactor diode D4261, C4261, C4262 and R4262. In this case,
Y4262, R4263, C4235 and C4251 are not used. When Y4262 is used, Y4261, D4261, C4261,
C4262 and R4262 are not used, and C4263 is increased to 0.1 uF.

4.2 Fractional-N Synthesizer

The LVFRAC-N synthesizer IC (U4201) consists of a pre-scaler, a programmable loop divider,


control divider logic, a phase detector, a charge pump, an A/D converter for low frequency digital
modulation, a balance attenuator to balance high frequency analog modulation and low frequency
digital modulation, a 13V positive voltage multiplier, a serial interface for control, and finally a super
filter for the regulated 5 volts.

6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W Frequency Synthesis Chapter 5: 2-7

7 LOCK 4
LOCK (U0101 PIN 56)
DATA (U0101 PIN 100) DATA
8 FREFOUT 19
CLK FREF (U0221 PIN 34)
CLOCK (U0101 PIN 1)
6, 22, 33, 44
9 GND
CSX (U0101 PIN 2) CEX
STEERING
10 LINE
MOD IN (U0221 PIN 40) MODIN IOUT 43 2-POLE
13, 30 IADAPT 45 LOOP
+5V (U4211 PIN 1) VCC, DC5V FILTER
5, 20, 34, 36 41
+5V (U4211 PIN 1) VDD, DC5V MODOUT
23 3 VCO Bias LO RF INJECTION
XTAL1 AUX4
U4201
REFERENCE AUX2 1 (NU)
OSCILLATOR 24 LOW VOLTAGE
XTAL2 FRACTIONAL-N 2 TRB
AUX3 VOLTAGE
25 WARP SYNTHESIZER
28 FILTERED 5V CONTROLLED
SFOUT
32 PREIN OSCILLATOR

47 BIAS1
VCP 40
VMULT2 VMULT1 AUX1 BIAS2 TX RF INJECTION
VOLTAGE 39 (1ST STAGE OF PA)
MULTIPLIER 14 15 48
BWSELECT To IF
Section

PRESCALER IN

Figure 5-3 UHF Synthesizer Block Diagram

A voltage of 5V applied to the super filter input (U4201 pin 30) supplies an output voltage of 4.5
VDC(VSF) at pin 28. It supplies the VCO, VCO modulation bias circuit (via R4322) and the
synthesizer charge pump resistor network (R4251, R4252). The synthesizer supply voltage is
provided by the 5V regulator U4211.

In order to generate a high voltage to supply the phase detector (charge pump) output stage at
pin 47 VCP (U4201-47), a voltage of 13 VDC is being generated by the positive voltage multiplier
circuitry (D4201, C4202, C4203). This voltage multiplier is basically a diode capacitor network driven
by two (1.05MHz) 180 degrees out of phase signals (U4201-14 and -15).

Output LOCK (U4201-4) provides information about the lock status of the synthesizer loop. A high
level at this output indicates a stable loop. IC U4201 provides the 16.8 MHz reference frequency at
pin 19.

The serial interface (SRL) is connected to the µP via the data line DATA (U4201-7), clock line CLK
(U4201-8), and chip enable line CSX (U4201-9).

6881091C63-A
Chapter 5: 2-8 UHF Band 1 (403-470 MHz) 1-25W Frequency Synthesis

4.3 Voltage Controlled Oscillator (VCO)

The Voltage Controlled Oscillator (VCO) consists of the VCO/Buffer IC (VCOBIC, U4301), the TX
and RX tank circuits, the external RX buffer stages, and the modulation circuitry.

AUX3 (U4201 Pin 2)

U4201 Pin 32
TRB IN Prescaler Out
Pin 20 Pin 19 Pin 12

Rx-SW Pin7
TX/RX/BS
Tx-SW Pin13 Switching Network

LO RF INJECTION
Presc
(U4201 Pin 28) Vcc-Superfilter Matching
U4301 Network Low-Pass
Pin3 VCOBIC Q4332 Filter

Steer Line Collector/RF in


Voltage Pin4
(VCTRL) RX
RX Pin8
Rx
RX VCO Pin5 Active Bias
RX Tank Circuit (U4201 Pin28)
Q4301 Pin14 VCC Buffers
Pin6
TX Tx
Pin16 Active Bias TX TX RF Injection
TX Tank TX VCO Pin10
Circuit
Pin15 Attenuator
Vsens
Circuit
Pin18 Pin2 Pin1 Pins 9,11,17
Rx-I adjust Tx-I adjust
Vcc-Logic

(U4201 Pin 28)

Figure 5-4 UHF VCO Block Diagram

The VCOBIC together with Fractional-N synthesizer (U4201) generates the required frequencies in
both transmit and receive modes. The TRB line (U4301 pin 19) determines which tank circuits and
internal buffers are to be enabled. A high level on TRB enables TX tank and TX output (pin 10), and
a low enables RX tank and RX output (pin 8). A sample of the signal from the enabled output is
routed from U4301 pin 12 (PRESC_OUT), via a low-pass filter, to pin 32 of U4201 (PREIN).

A steering line voltage (VCTRL) between 3.0V and 10.0V at varactor diode CR4311 will tune the full
TX frequency range (TXINJ) from 403 MHz to 470 MHz, and at varactor diodes CR4301, CR4302
and CR4303 will tune the full RX frequency range (RXINJ) from 358 MHz to 425 MHz. The tank
circuits uses the Hartley configuration for wider bandwidth. For the RX tank circuit, an external
transistor Q4301 is used in conjunction with the internal transistor for better side-band noise.

6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W Frequency Synthesis Chapter 5: 2-9

The external RX buffers (Q4332) are enabled by a high at U4201 pin 3 (AUX4) via transistor switch
Q4333. In TX mode the modulation signal (VCOMOD) from the LVFRAC-N synthesizer IC (U4201
pin41) is applied modulation circuitry CR4321, R4321, R4322 and C4324, which modulates the TX
VCO frequency via coupling capacitor C4321. Varactor CR4321 is biased for linearity from VSF.

4.4 Synthesizer Operation

The complete synthesizer subsystem comprises mainly of low voltage FRAC-N (LVFRACN) IC,
Reference Oscillator (crystal oscillator with temperature compensation), charge pump circuitry, loop
filter circuitry and DC supply. The output signal PRESC_OUT of the VCOBIC (U4301 pin 12) is fed
to pin 32 of U4201 (PREIN) via a low-pass filter (C4229, L4225) which attenuates harmonics and
provides the correct level to close the synthesizer loop.

The pre-scaler in the synthesizer (U4201) is basically a dual modulus pre-scaler with selectable
divider ratios. This divider ratio of the pre-scaler is controlled by the loop divider, which in turn
receives its inputs via the SRL. The output of the pre-scaler is applied to the loop divider. The output
of the loop divider is connected to the phase detector, which compares the loop divider’s output
signal with the reference signal. The reference signal is generated by dividing down the signal of the
reference oscillator (Y4261 or Y4262).

The output signal of the phase detector is a pulsed DC signal which is routed to the charge pump.
The charge pump outputs a current at pin 43 of U4201 (IOUT). The loop filter (which consists of
R4221-R4223, C4221-C4225,L4221) transforms this current into a voltage that is applied to the
varactor diodes CR4311 for transmit, CR4301, CR4302 & CR4303 for receive and alters the output
frequency of the VCO. The current can be set to a value fixed in the LVFRAC-N IC or to a value
determined by the currents flowing into BIAS 1 (U4201-40) or BIAS 2 (U4201-39). The currents are
set by the value of R4251 or R4252 respectively. The selection of the three different bias sources is
done by software programming.

To reduce synthesizer lock time when new frequency data has been loaded into the synthesizer the
magnitude of the loop current is increased by enabling the IADAPT (U4201-45) for a certain
software programmable time (Adapt Mode). The adapt mode timer is started by a low to high
transition of the CSX line. When the synthesizer is within the lock range the current is determined
only by the resistors connected to BIAS 1, BIAS 2, or the internal current source. A settled
synthesizer loop is indicated by a high level of signal LOCK (U4201-4).

The LOCK (U4201-4) signal is routed to one of the µP’s ADCs input U101-56. From the voltage the
µP determines whether LOCK is active. In order to modulate the PLL the two spot modulation
method is utilized. Via pin 10 (MODIN) on U4201 the audio signal is applied to both the A/D
converter (low freq path) as well as the balance attenuator (high freq path). The A/D converter
converts the low frequency analog modulating signal into a digital code that is applied to the loop
divider, thereby causing the carrier to deviate. The balance attenuator is used to adjust the VCO’s
deviation sensitivity to high frequency modulating signals. The output of the balance attenuator is
present at the MODOUT port (U4201-41) and connected to the VCO modulation diode CR4321 via
R4321, C4325.

6881091C63-A
Chapter 5: 2-10 UHF Band 1 (403-470 MHz) 1-25W Frequency Synthesis

Notes

6881091C63-A
Chapter 5: 3-1

Section 3
TROUBLESHOOTING CHARTS

1.0 Troubleshooting Flow Chart for Receiver (Sheet 1 of 2)

START

Bad SINAD
Bad 20dB Quieting
No Recovered Audio

Audio at Check Controller


Yes
pin 8 of (in the case of no audio)
U3101? OR ELSE go to “B”

No

Spray or inject 44.85MHz


A
into XTAL Filter FL3101

Check Q3102 bias


for faults
Yes
B Audio heard?

No
No
Biasing OK?
Check 2nd LO
(44.395MHz) at C3135

Replace Q3102 Yes


Yes
B LO present?

No
Go to B
Check voltages on
U3101

Check circuitry
around U3101. No Yes Check circuitry around Y3101.
Voltages
Replace Replace Y3101 if defect
U3101 if defect OK?

6881091C63-A
Chapter 5: 3-2 Troubleshooting Flow Chart for Receiver

1.1 Troubleshooting Flow Chart for Receiver (Sheet 2 of 2)


B

Inject RF into J4401

Trace IF signal
Yes from C3101 to IF
IF Signal at Yes
Q3101. Check for signal at Q3102
C3101?
bad XTAL filter. collector?

No Before replacing
U3101, check
RF Yes U3101 voltages.
1st LO level No No
Signal at
OK? Check FGU
T4051?
Locked?

No Check T4051, T4052,


Yes D4051, R4052, L4008.
RF Yes
Signal at Check filter between Yes
C4015? C4015 & T4051. Check for A
5VDC
No
No
RF Yes
Signal at Check RF amp (Q4003)
C4009? Stage.

No or Is 9.3V Yes
A
weak RF present?
Check filter between
RF Yes C4025 & C4009.
Signal at
Check tuning voltage
C4025? No
at R4060.
Check Supply Voltage
No circuitry. Check Q0681,
U4211 and U0641.
Check harmonic filter
L4491-L4493, C4492, J4401 Is Yes
and ant. switch tuning voltage Check varactor filter.
D4471, D4472, L4472. OK?

No

Check U4501.

6881091C63-A
Troubleshooting Flow Chart for 25W Transmitter Chapter 5: 3-3

2.0 Troubleshooting Flow Chart for 25W Transmitter (Sheet 1 of 3)


START

No power or low power when keyed

Check if Pressure Pad closes S5440

Check Components between


Q4441 and RF Output, Current
>4A >500mA & <4A
Antenna Switch increase
D4471,D4472,Q4472, when
VR3471,Q3471 keyed?

<500mA

YES Control Volt-


Check PA Stages age at
TP4402
>1V
NO

Check 9.3 V Regulator NO PCIC U4501


U0641 Pin 14 9.3V
DC?

YES

Short TP4403 to
NO PCIC U4501 Ground
Replace PCIC U4501
Pin 16 >4V
DC

YES

NO Voltage at
Check PA Stages TP4402
If U4201 Pin 2 is high,
replace PCIC rises?
NO
U4501,otherwise TP4404
check controller and 9.1V DC YES
FGU
YES
Check Forward Power
Sense Circuit (D4451)
Check Power Setting,
Tuning & Components
between PCIC Pin 5 NO PCIC U4501
and ASFIC (U0221) Pin 5 > 1V
Pin 4 before replacing DC?
ASFIC
YES

YES TP4403
Replace PCIC U4501
>0.5V DC?

NO

Check Forward Power


Sense Circuit (D4451)

6881091C63-A
Chapter 5: 3-4 Troubleshooting Flow Chart for 25W Transmitter

2.1 Troubleshooting Flow Chart for 25W Transmitter (Sheet 2 of 3)

Check PA Stages

No power or low power when keyed

DC Voltage NO
If U4201 Pin 2 is high,
at U4501
replace PCIC
Pin 23 =0?

YES

DC Check Resistive Net-


Check S4440, NO Voltage at <2V DC Voltage >6 work at Pins 2 & 3 of
R4442 and R4443 U4402-1 Pin at U4402-1 U4402-1 before replac-
3 = 8.8V? Pin 1? ing U4401

YES
2-6

Measure DC Voltage at Pin 2 & 3 of U4401

Check Q4442 and


Resistive Network at
U4402-1 Pin 3 Pin 2 NO
before replacing Voltage 0.62 Replace U4401
U4401 * Voltage at
Pin 1?

YES

Pin 3
Voltage 0.51 NO
Replace U4401
* Voltage at
Pin 1?

YES

Check Components DC Check Components


DC
between U4402-2 Pin 7 NO <2V Voltage at >6V between U4402-2 Pin 7
Voltage at
and Q4421. Check Resis- U4402-2 and Q4421. Check
U4402-2 Pin 5
tive Network at Pins 5 & 6 Pin 7? Resistive Network at
<8.8V?
before replacing Q4421 Pins 5 & 6 before
replacing Q4421
YES
2-6V

Check Q4422 Check Final PA Stage

6881091C63-A
Troubleshooting Flow Chart for 25W Transmitter Chapter 5: 3-5

2.2 Troubleshooting Flow Chart for 25W Transmitter (Sheet 3 of 3)

Check Final PA Stage

Supply
Bias 2 DC Voltage
0V
Voltage at Replace Q4441
TP4406?

1-4V

Check Components ASFIC


between ASFIC and
YES
U0221 Pin 6 RF Voltage NO
at TP4401 Check FGU (U4301)
Q4441 before 1-4V DC?
replacing Q4441 >100mV?

NO YES

Check Bias Tuning


before replacing ASFIC
U0221 RF Voltage NO Check Components
U4401 Pin 6 between
>3V? TP4401 &C4417

YES

RF Voltage NO Check Components


Q4421 Gate between
>1V? C4417 & Q4421

YES

RF Voltage NO Check Components


Q4441 Gate between
>4V? Q4421 & Q4441

YES

Check Components
between Q4441 &
Antenna Connector

6881091C63-A
Chapter 5: 3-6 Troubleshooting Flow Chart for Synthesizer

3.0 Troubleshooting Flow Chart for Synthesizer

Start
5V NO
at U4201 Check 5V
pins 5, 20, 34 Regulator
& 36 U4211

Visual
NO
Correct check of the YES
Problem Board
Check D4201, OK?
C4202, C4203, &
C4206
YES

YES Is Is
Is 16.8MHz NO 16.8MHz
5V NO Replace
U4201 Pin 47 Signal at U4201 signal at
at pin 6 of U4201
at = 13VDC +5V Pin 19 U4201 Pin YES
D4201
? at U4201 ? 23?
NO YES
NO Pins
YES YES NO
13 & 30
?
Check
R4201 Check C4381 Check
Check 5V Y4261 / Y4262 and
Regulator associated parts
U4211

Is Are
U4301 Pin 19 Are
NO signals NO
<40 mVDC in RX & Waveforms NO
at Pins 14 &15
>4.5 VDC in TX? at Pins 14 & 15
of U4201
(at VCO section) triangular
?
? ?
YES
Is YES
U4201 YES Do
YES Pins 7,8 & 9
Pin 2 >4.5 VDC in NO
Tx & <40 mVDC of U4201 toggle
in Rx when channel is
? changed?

Is Check programming
NO YES
there a short lines between
Replace NO between Pin 47 and U0101 and U4201
U4201 Pins 14 & 15 of Pins 7,8 & 9
U4201
?
Is
NO information
from µP U0101
YES
correct
?
Remove
Check µP U0101
Shorts
Troubleshooting
Is Chart YES
RF level at NO If L4225, C4229 & C4227
U4201 Pin 32 are OK, then see VCO
-12 < x <-25 troubleshooting chart Replace
dBm U4201
?

YES

Are Replace or
R4221,R4222, NO resolder
R4223,C4221, necessary
C4222,& C4223 components
OK?

YES

Replace
U4201

6881091C63-A
Troubleshooting Flow Chart for VCO Chapter 5: 3-7

4.0 Troubleshooting Flow Chart for VCO

Low or no RF Signal Low or no RF Signal


RX VCO at TP4003 at input to PA TX VCO

Visual check NO Visual check


NO Correct
of board Problem of board
OK? OK?

YES
YES

4.5V DC NO Make sure Synthesizer is 4.5V DC


NO
working correctly and runner
at U4301 Pin 14 & 18 at U4301 Pin 14 &18
between U4201 Pin 28 and
OK? OK?
U4301 Pin 14 & 18 are OK

YES YES

35mV DC at NO Check runner NO 4.8V DC at


U4301 Pin 19 between U4201 Pin 2 U4301 Pin 19
OK? and U4301 Pin 19 OK?
YES YES

Are U4301 Pins If all parts


Are Q4301
NO 13 at 4.4V NO associated
Base at 2.4V
Replace Q4301 15 at 1.1V with the pins
Collector at 4.5V
10 at 4.5V are OK,
Emitter at 1.7V
16 at 1.9V replace U4301

YES YES

NO NO If parts between
If all parts from U4301 Pin 8 Is RF available
Is RF available R4402 & U4301 Pin10
to Base of Q4332 are OK, at C4402 are OK, replace U4301
at base of Q4332
replace U4301
YES
YES

Check parts from


Are Q4332 R4402 to U4401 Pin16
NO If all parts associated
Base at 0.7V
Collector at 4.5V with the pins are OK,
Emitter at 110mV replace Q4332

YES

If all parts from collector


of Q4332 to TP4003 are
OK, Replace Q4332

NO
Power OK but Audio =180mVrms
Replace C4325
no modulation at “-” Side of
C4325

YES

4.5VDC NO
at CR4321 Replace C4322

YES

If C4321 and R4321 are OK,


then replace CR4321

6881091C63-A
Chapter 5: 3-8 Troubleshooting Flow Chart for PassPort

5.0 Troubleshooting Flow Chart for PassPort


Troubleshooting in PassPort mode must be completed in conventional mode. If any issues related to
the option board are discovered, the PassPort board should be replaced.

Start

Check Radio Operation on a


Non-PassPort Zone with a
Conventional Personality without
the Option Board Enabled

No
OK?

Yes

Check Radio PassPort


Programming using CPS

Check Switched B+
and Vdd from Radio on PTCB

No
OK?

Yes

Check Radio PassPort


Programming using CPS

Yes

Rx Demod No
on J601-6?

Yes

Install and Reprogram a


No Tx Mod Yes
new PassPort Trunking Repair Radio
Controller Board on J601-10?

6881091C63-A
Chapter 5: 4-1

Section 4
UHF BAND 1 (403-470 MHZ) 1-25W PCBS, SCHEMATICS,
AND PARTS LISTS

1.0 Allocation of Schematics and Circuit Boards


1.1 Controller Circuits

The UHF circuits are contained on the printed circuit board (PCB) which also contains the controller
circuits. This chapter shows the schematics for the UHF circuits only. Refer to the controller section
for details of the related controller circuits. The PCB component layouts and the parts lists in this
chapter show both the controller and UHF circuit components. The UHF schematics and the related
PCB and parts list are shown in the tables below.

Table 5-1 UHF Band 1 1-25W PCB 8485670Z02 Diagrams and Parts Lists
PCB 8485670Z02: Page:
Main Board Top Side 5: 4-3
Main Board Bottom Side 5: 4-4
SCHEMATICS
Power Amplifier 1 - 25W 5: 4-5
FRACN Synthesizer 5: 4-6
Voltage Controlled Oscillator 5: 4-7
Receiver Front-End 5: 4-8
IF 5: 4-9
Parts List 5: 4-10
Controller version is T7

Table 5-2 UHF Band 1 1-25W PCB 8485670Z03 Diagrams and Parts Lists
PCB 8485670Z03: Page:
Main Board Top Side 5: 4-13
Main Board Bottom Side 5: 4-14
SCHEMATICS
Power Amplifier 1 - 25W 5: 4-15
FRACN Synthesizer 5: 4-16
Voltage Controlled Oscillator 5: 4-17
Receiver Front-End 5: 4-18
IF 5: 4-19
Parts List 5: 4-20
Controller version is T9

6881091C63-A
Chapter 5: 4-2 Allocation of Schematics and Circuit Boards

Notes

6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists Chapter 5: 4-3

2.0 UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists

C4210

C3145
C0256

C4225
C0251 R0257 J0451 R4221

C0211

C4289

C4216

C4221
L4221
1 8

C4226 Q4221
7

D4221
16

C4222
1 R4224 R4223

R0256
14

C3148
L4201

R4222
R0252
C0212 C4213 Y3102

C4230

C4236
FL3114

R3145

R3142
1

R0268
18 C4231
U0251 U3115

R0211
U0211 1 2

R4225
5 4 C4242

C3132
U4211 C4223

C4229
R0212

C3139
C4245

L4225

C3134
8 1

C4253
R0251 C3143 R3135

R3144
R4211 14 1
C0261 C4243 C4224

R0269
7 8 C4212

R3130
C4227
C0441

C0442

C0447

C0470

C0471

C0472

C0473
C0474

C0476

C0477

C0478
C0443

C0445
C0446

C0448
C0449
8 9 C0252

R0442
C4244 8 7

C0490
C0262 11 10
3 2

R0253
C0253 C3140 C3133
R0262 C4215 C4214
R0261 C4246

C0421
16 1
Q0110 FL3112 C3141 U3101

C4251
C3135

C3131
C4252
C4255

R4251
R4252
U3111

C4254
R0222 R3124

C4233

R3123
C4234
C4232
R0102 R0224
C0225 R0221 C3136
1 R0254 C3124

C0228
26 100 R0110 4 1
20 1
R0227 R0220 R0255

C3142
R0115 R3117

C0221
R0223
C0222
R0101
R0229 14 1
SH4301
R0226 C3137 R3132

C4053
C0106 R0108
C0243 R3106

R0228

C4355
C0224
U0121 C0226 C4353 Q4333 L3124

C3115

R3111
C0241 C4322 C4308 R4346 4 3
Flashrom U0101

C4309
R0104

C4318
R0116 C4325 C3103R3101

R4312
48 37 6 1 L3100 2
Microprocessor C0227 1 1

C0495
3

C4317
5 4

R4321
C0242

L4305
C0232 C4323 FL3102
C3101
U0221 R0242 R4305 C4375 T4052 2 1 C3102 4 6
L4054

C0237
3

C0104
5
C0233 ASFIC CMP 1 2 3
FL3101 C3114

L3101
C0246
R4311 Q4301 R3148
R0241 C4054 4 6
C0236 1 L4313
C0132
5

R4301
25
76 13
51 C0223 C0244 L4312 L4303

C4383

L4008

C4008

C4003
C4352

C4007
C4006
C4005
C4004
C4023
C4022
C4021
C4020
C4019
D0201

C0107
17 32 C0496
D4051

C0231

L4304
R0225 C0235 C0245 L4053

C0102
3

C4351
R0131 C0101
R4302

C4065
R0106 C0234

C4382
R0681 R4051

C0652

R4064
R0132
R0105 1 C4371 R4012 R4020

C4055
R0682
C4374 R4001

C4372
C0131

D4006

C4026
1 4

R4003

C4027
D4002
L4371
R0170 R0114 3 2 L4051
U0651 2
Y0131

C0681 1

Q4001

Q4003
Q0681 D4005 D4004 D4001

C4373
R4341 R4343

C4030
T4051

C4029
R0651 5V Regulator
L4331
C4335 C4339
4 5

C4068
R4066
R4007
3 C4331 C4031 C4052

C4014
D0651

C0651
R4337 C4018 C4017 R4022 R4004 C4002

R4015

L4003
C4354
2 3 L0481 R4331 C4001
C0654

C0493

C4009
R4005
C4015
U0271 C0655
R4332 C4337

L4006
R0652
R4333 R4014
L0482 C4332 R4345 L4005 L4004 L4002 L4001
D4003

C0494
C0488
C0483
C0482
C0487

C4016
R4013
C4051
C0486
9 1

R4505

C4403
5
1
C4509 R4471

L4471
R4401 C4407

R4475

C4474
U0641

Q4471
C4507 D4471
R4402 TP4401 C4508
9,6V Regulator

R4506

VR4471
L4401
C4492 L4472

C4505

C4404
C4473
6 R4403

R4508
U4502
R0182 C4431

D4472
R0186 C4401
R4507 C4491
R4509 C4454 C4472
16 9
R0181 C4445 C4447
Q0185 Q0181 Q0177
L4403 U4401 C4432
R0185 1 8 C4455 7

C4402
R0533

C0612
R0539 R0535
C0542
3 5
R0538
VR0501

R0543 C4417
VR0505 R0510 C4449 C4496
5 L4411 C4457
VR0503 C0601 C4498 L4492
C4418 L4491
Q4441
C0517

R4431
R4432
VR0510 C4425 R4415
6
U0611 M3421 2
R0612

B+ Switch
C4426 R4416
C0518
C0515
C0516
C0513
C0514
C0511
C0512
C0509
C0510
C0508
C0506
C0505
C0504
C0503
C0502
C0501

R0611 C4458 C4442

ZWG0130518-A
C4419 C4444
C4448

C4424

C4420
1 L4493

C4435
4 6

C4434
C4441
8

C4428
C0484 R4450
C0603
10 1 C4443 C4446

R4406
R4404
R4424

R4427
R4425

R4426
C4497

D4401
Q4442

R4491
L4422
J0501
Q4422

C4422
Q4411
C4423
11 20

2 3

J0601 J4401

ZWG0130518-A UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02 Top Side
6881091C63-A
Chapter 5: 4-4 UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists

UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02 Bottom Side ZWG0130519-A

6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists Chapter 5: 4-5

L4402
PASUPVLTG_UHF_PA_1
A+
PASUPVLTG
C4405 57R01
C4406 C4436 C4437 L4436
A 100pF 100pF 10uF .033uF 57R01

L4421 9V3FLT
9V3_UHF_PA_1 57R01
9V3 9V3FLT R4513 R4514
51 51

C4421
.033uF

U_PREDRIVER U_DRIVER C4439


C4403 R4491
L4403 100pF L4437 10K
C4402 47nH L4411 C4411 C4412 C4423 C4422 17nH
.022uF 9.1pF 47nH .022uF 100pF 1uF 100pF
C4404 J4401 - BNC
L4401 2.216x__ D4471 C4492 L4491 L4492 L4493
width 2.032 J4401-1
R4450 Q4441
11.03nH L4422 7.5 17nH 17nH 17nH J4401-2
100pF 10 100pF

D
NU 6.61nH J4401-3
TXINJ_UHF_PA_1 1.542x4 GND1 C4498 C4496 C4497 J4401-4
C4400 C4431 0.8x25 R4457 C4491 J4401-5
TXINJ GND2

C4441
R4400 11pF 11pF 5.6pF

C4443
C4449

C4442

C4444

C4446

C4445

C4447
8.2pF
120

3.3pF
C4448

8.2pF
22pF
C4452 6.8pF

43pF

43pF
G

NU
NU

NU
51 13pF
C4407 470pF 22pF

S1
S2
S3
S4
TP4401 Q4421 C4454 C4455 C4457
100pF C4458
C4401 U4401 30C65 C4432 8.2pF 13pF 56pF
R4402 22pF 56pF
16 6 C4417 NU D4451
RFIN RFOUT1 R4454 R4452 L4472
15 RFOUT2 7 9V3FLT
100pF 14 2 A+ 17nH
11 VD1 VG1
3 51pF 10K C4451 2.7K
R4401 G2 VG2 C4418 C4419 C4420 C4424 R4416 1000pF C4453
R4403 1 TP4403 R4455
300 300 8 VCNTRL 4.3pF NU 18pF 15pF 51 R4431 100pF
1 M3421 R4432 100K
NC1 POS 100 100 R4475
9 C4413 R4415 HEATSINK
NC2 R4411
10 51 10K L4471
GND1
GND2
GND3
GND4

NC3 NU
15 NU 43.67nH D4472 C4474 RXIN_UHF_PA_1
EP

NC4 C4414 R4474


100pF RXIN
4
5
12
13
17

C4425 C4426 C4435 VR4471 51


C4434 C4471 3 5.6V 12pF
0.1uF 100pF 100pF C4473
0.1uF 100pF 2 R4473 C4472 C4475
NC 51 36pF 36pF 2pF
C4416 R4412 R4424 2.7
100pF NU D4401 1
C4415 TP4404
.022uF R4425 2.7 NU Q4471
9V3FLT U_DRIVER R4471 Q4472 K9V1_UHF_PA_1
R4426 2.7 47K K9V1
A+ R4422 470
R4428 C4509 470pF RESET_UHF_PA_1
Q4411 3.6K R4427 2.7 2.4K 47K RESET
NC NU FECTRL_1_UHF_PA_1
PA_SWB R4421 5 R4429 Kit_0102727B46 FECTRL_1
4 1K
INT_SWB_UHF_PA_1 7 NC NC FECTRL_2_UHF_PA_1
27K 6 R4417 MOSBIAS_1 FECTRL_2
C4428

PA_SWB
INT_SWB

24
23
22
21
20
19
18
17
NC 2200pF 8
NU C4505

VAR3
RX
NA
RS
VAR1
VLIM
VAR2
V5EXT
R4423 U4402-2
MC33072 R4418 1uF
TP4406 39K 22K 25 16
C4427 CLK_UHF_PA_1 GND2 V45
CLK 26 CLK VG
15 NC
MOSBIAS_2_UHF_PA_1 R4404 2200pF R4504 10K 9V3FLT 27 BPOS V10
14 9V3FLT
DATA_UHF_PA_1 28 13 NC
MOSBIAS_2 DATA DATA U4501 CQX
S5440 CSX 29 12 NC
10K CEX CQ C4506
SWITCH Q4422 CSX_UHF_PA_1 30 TEMP H99S-4 Q
11 NC
31 10 2200pF
R4512 NU R4406 1 2 47K RSET QX NC
32 ANO F168
9 NC
22K

GND1
9V3FLT U4502

RFIN
R4511 47K R4508

INT
TP4405

CL
10 R4440 LM50

CJ
VL
T1
1

CI
100K

1
2
3
4
5
6
7
8
C4508 POS
NU
R4510 NU 100pF R4501 R4507
2 NC
Kit_0102727B46 VOUT 9V3FLT
6.8K 20K C4504
R4444 C4501 GND 15pF
2200pF C4507 R4502 R4509
U_PREDRIVER 9V3FLT
3 100pF 100K 1K PA_PWR_SET_UHF_PA_1

C4502
NU R4505

3300pF
R4442 TP4402 PA_PWR_SET
R4445
U4402-1 2.2K 300K
2.4K
R4441 R4446 R4413 CNTLVLTG_UHF_PA_1
4 CNTLVLTG
1 3
39K 0 C4503 3.3K
8
47K 470pF R4506
MC33072 2 C4510
100pF NU
PA_SWB R4443 47K
C4440 Q4442
39K U4508
TEMPSENSE
1000pF

ZWG0130520-B

UHF Band 1 (403-470 MHz) 1-25W Power Amplifier

6881091C63-A
Chapter 5: 4-6 UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists

C4212

.018uF

U4211
LP2951
5V_UHF_FN_1 5V_UHF_FN_2 IN_5V_RF_REG_UHF_FN_1
4.97 VDC 1 8
(SOURCE) 5V OUTPUT INPUT IN_5V_RF_REG
5 7
6.68 VDC ERROR FEEDBACK
2 SENSE SHUTDOWN 3
10.87 VDC C4213 C4216 6 C4211 C4215
5V_TAP 2.2uF
L4201 0.1uF

GND
C4203 2.2uF NU
12.7 VDC C4201 390nH 5V R4224
100pF 4 47K
.01uF

D4201
C4202 3 4
K3 A3
2 5 R4201 R4211 VDDA_UHF_FN_1
K2 A2
1 6
K1 A1 VDDA
.01uF 150 0
R4225 C4214
C4204 2.2uF
47K
R4206 C4210 VDDA
NU 2.2uF D4221
100pF
Q4221
C4208
C4205 C4236
C4287 C4206
.01uF
100pF 10uF .047uF
0.1uF
VCOBIAS_2_UHF_FN_1
C4207 VCOBIAS_2
C4209
0.1uF C4228
VCTRL_UHF_FN_1 R4221 NU
2.5 to 11 VDC NU
VCTRL

44

22
TP4202

33
150 R4228

6
R4203 R4204
C4221 R4222 C4222 47K 3.43 VDC
47 47 25 31

PD_GND
PRE_GND
AGND
DGND
.01uF 510 0.1uF 16
WARP NC3
29
C4246
INDMULT NC2
100pF 28 17
SFOUT NC1 PRESC_UHF_FN_1
LOCK_UHF_FN_1 TP4201 46 C4227 L4225
4
ADAPTSW
42 30mV - 80mV RMS
LOCK LOCK CCOMP
18 PRESC
5 VDC (Locked) R4223 45 3.79 VDC 15nH
IADAPT REFSEL
43 8.2pF C4229
0 VDC (Unlocked) IOUT C4226
L4221 32 C4230
68 PREIN
1.8pF
C4224 38 27 2.2uF
12uH TEST2 SFBASE
C4223 C4225 37 26
1uF TEST1 SFCAP
NU
4.97 VDC (25KHZ Chan. Spacing) 3 AUX4 U4201 391.76 VDC (Tx) R4251 4.58 VDC VSF_UHF_FN_1
BIAS2
0 VDC (12.5KHZ Chan. Spacing) 510pF 2 AUX3 63A27 40
BIAS1 VSF
BWSELECT_UHF_FN_1 1 AUX2 R4252 39K C4252
48 AUX1
21 30K C4253 C4254
BWSELECT VBPASS C4255 4.7uF
35 1000pF 0.1uF
PVREF 1.78 VDC (Rx) 100pF
11 DATA_UHF_FN_1
2.48 VDC 12
VMULT4
30
3.05 VDC (RX) VMULT3 SFIN 4.97 VDC DATA
2.48 VDC 14 7
VCOMOD_UHF_FN_1 2.63 VDC (TX) VMULT2 DATA MODIN_UHF_FN_1
15 10 2.52 VDC
VCOMOD VMULT1 MODIN MODIN
CSX_UHF_FN_1
16_8MHz_UHF_FN_1 41 9 4.97 VDC
R4241 MODOUT CEX CSX
19 8 0 VDC CLK_UHF_FN_1
16_8MHz FREFOUT CLK
1.28 VDC 24

PRE_VDD
220 XTAL2 CLK

PD_VDD
TRB_UHF_FN_1 23 C4242 C4245

DVDD
AVDD
3.48 XTAL1 C4244 C4243

VRO
VCP
TRB C4288 C4241
VDC 100pF 100pF 100pF 100pF VDDA
0 VDC (RX) NU NU

5
47

34
13

36
20
4.97 VDC (TX) R4261
47K
L4231
2.2uH
Y4261
16.8MHz C4231 C4232 C4233 C4234
C4289 75Z04 .01uF .01uF 2.2uF .01uF
6 OUT 3 NU
0.1uF
C4261 IN
NU D4261
GND GND1 NU
1 4
C4263
C4262 Y4262 0.1uF
R4262
NU 1 16.8MHz
NU
C4235 VCNTL
.01uF
2 GND VCC 4
In case Y3261 is used instead of Y3263, 5V
replacement of the following parts requires
new temperature compensation of the frequency: C4251
Y3261, U3201, R3261, R3262, C3262, D3261 R4263 OUT 0.1uF
100
3
UHF Band 1 (403-470 MHz) 1-25W FRACN Synthesizer ZWG0130521-B

6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists Chapter 5: 4-7

Q4333
1 6

VCOBIAS_2_UHF_VCO 0 VDC (Tx)


R4346 2.43 VDC (Rx) 2
VCOBIAS_2
10K 0 VDC (Tx)
VSF C4375 5V 4.7 VDC (Rx)
3 4
NU 5V
R4301 VSF_UHF_VC0 R4341
4.58 VDC 5V_UHF_VCO
RXSW VSF
5.6K 0
C4308 C4336
C4355 C4352 C4351 C4354 R4361 C4353 R4337
L4305 2.2uF 0.1uF .022uF
100pF 2.2uF 180 0.1uF NU
0.1uF 390nH
C4372 C4371 R4302 L4304 L4331 R4342 L4333
C4309 R4305
NU 0.1uF 10K 390nH 33nH 2.2K 390nH
C4361
10 C4362 C4332 L4332
100pF 100pF R4332 R4336 C4337
NU NU RXINJ_UHF_VCO
NU NU NU
L4361 RXINJ
390nH

14

18
C4305 C4306 51pF R4345 13.5 to 16 dBm
C4333 R4339 C4335
4.54 VDC TXINJ_UHF_VCO NU C4339

VCC_BUFFERS

VCC_LOGIC
Q4301
2.35 VDC TXINJ NU
NU
NU 2pF 1 TX_IADJ TX_OUT
10 (Tx) 4 to 6 dBm C4331
R4331 NU 100pF Q4332
1 P1 2 8 L4371 R4338
L4303 RX_IADJ RX_OUT
R4343
3 SUPER_FLTR
4.54 VDC 68nH Q4331 NU
RESONATOR 0 VDC (Tx) 4 COLL_RFIN PRESC_OUT 12 (Rx) 6.8pF 22
NU
1K
2.45 VDC (Rx) 5 U4301 C4373
C4304 RX_BASE
C4302 C4303 6 50U54 7 R4344 C4338
3.9pF 2 RX_EMITTER RX_SWITCH C4363
8.2pF 8.2pF C4307 16 13 10 51pF
P2 R4303 TX_BASE TX_SWITCH NU R4347
1.91 VDC (Tx) 15 NU
TX_EMITTER

GND_BUFFERS
0 VDC (Rx) 20 FLIP_IN C4374 0

GND_LOGIC
30 100pF 19

GND_FLAG
3 P3 TRB_IN NU
CR4303 CR4302 R4340
L4302 R4304 R4333 R4334 NU
390nH TXSW NU NU

9
11
17
180
PRESC_UHF_VCO
PRESC
CR4301 R4311 -18 to -16 dBm (Rx)
L4301 7.5K R4335 C4334
TRB_UHF_VCO -16 to -11 dBm (Tx)
390nH L4313 NU NU
390nH TRB
0 VDC (Rx)
C4318 C4381 4.97 VDC (Tx) SH4301 SH4302
C4301 C4317 0.1uF 4.42 VDC (Rx)
C4314 NU 0 VDC (Tx) SHIELD SHIELD
100pF NU R4312
5.6K 1.5pF
TXSW RXSW
4.54 VDC (Tx)
R4314 C4315 0 VDC (Rx)
C4382 C4383 GND
VCTRL_UHF_VCO C4312 270 100pF
R4315 L4311 NU NU
VCTRL
2.5 - 11 VDC 0 390nH 12pF 1 P1
C4316 C4311
CR4311 C4313
0.1uF 100pF R4313
NU
30
2

P2
L4312
3 P3
RESONATOR

C4321
1pF

C4325 2.6 VDC (Tx) 4.58 VDC


VCOMOD_UHF_VCO R4321 R4322
3.1 VDC (Rx)
VCOMOD VSF
56K 10K
4.7uF
CR4321
C4323 C4322 C4324 R4323
2.4pF
NU NU 100K ZWG0130523-A
GROUND

UHF Band 1 (403-470 MHz) 1-25W Voltage Controlled Oscillator

6881091C63-A
Chapter 5: 4-8 UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists

R4071

Q4004 10K

R4072
FECTRL_2_UHF_FE R4061 10K

C4061 10K
C4062
330pF 0.1uF

R4002
9V3_UHF_FE 330 R4062
1.5K C4069
R4070
390 .01uF
C4010 C4011 C4012 C4013
330pF R4016 3300pF 330pF 3300pF C4064
3.3K 0.1uF
D4007
L4003
R4068 470nH
Q4002 C4014
K9V1_UHF_FE
100pF D4006
1.5K R4017 R4063
R4069 0
C4067 390
1K NU
3300pF C4028 C4068
.01uF R4018 C4017 C4018
R4005 100pF
C4001 C4002 3.3K L4005
L4004
L4001 L4002 10K 12pF
C4015 POS 1.8pF POS
R4007 C4029 C4030 R4014
POS 1.8pF 33pF POS R4022 C4065 100pF
C4026 C4027 R4064 1.8pF 1.8pF 10
RXIN_UHF_FE 0 IN IN
1.8pF 1.8pF 100 D4004 D4005
IN D4001 D4002 IN 0 R4015
100pF
C4016 NEG NEG 0 C4031
C4051
C4025 NEG NEG R4004 4.6 VDC R4066 1pF R4013 NU 13pF
10pF
2.2pF 2.7K NU NU 270
NU 10
Q4003

C4009
D4003 0.7 VDC
C4005 C4006 C4007
C4003 Q4001
C4004 33pF 33pF 30pF NU
10pF C4021 C4023
36pF 33pF C4019 C4020 C4022
R4001 33pF 33pF 12pF
L4006 R4003 R4020 12pF 33pF R4012
100K
15nH 3.9K 0 100K

NU
FECTRL_1_UHF_FE R4060 3 to 6.5 VDC

330K IF_UHF_FE L4008


R4019 GND_UHF_FE
470nH C4024
C4008 10
C4060 1000pF
1pF 1000pF
NU C4066 R4051 R4054 NU
20pF 51 820
NU
NU

R4052 R4053
L4051 10
C4052 0 NU R4055
150nH
82pF
TP4003
820
NU

L4053 L4054 T4051


RXINJ_UHF_FE D4051
27nH 15nH T4052

C4055 C4054 C4053


6.2pF 16pF
16pF
NU

UHF Band 1 (403-470 MHz) 1-25W Receiver Front-End


ZWG0130524-B
6881091C63-A
UHF Band 1 (403-470 MHz) 1-25W PCB 8485670Z02, Schematics, and Parts Lists Chapter 5: 4-9

FL3115
9180469V04
1 IN OUT 2

GND1

GND2
9V3 3 4 9V3

MC74HC4066 FL3111 FL3113


14 14 NU 14
9180469V03 14
9180468v04
9V3
2 VDD 1 1 IN OUT 2 11 VDD 10 2 VDD 1 1 IN OUT 2 11 VDD 10
VSS VSS VSS VSS
CNTL CNTL CNTL CNTL
R3153

GND1

GND2
7 7 7 7
9V3 U3111-1 13 12 U3111-4 U3115-1 13 12 U3115-4 10K
GND
3 4 3
9V3_VHF_IF_1 R3151
9V3 9V3 9V3 47K BWSELECT_VHF_IF_1
R3114 BWSELECT
9V3_VHF_IF_2 10K
NU
R3104 3.9VDC 14 FL3112 14 FL3114 14 47K
R3115 14
NU 5V 9180469V06 C3151
9180468V06 .01uF Q3151
5V_VHF_IF_1 R3105 390 12.5kHz 0VDC
3 VDD 4 1 IN OUT 2 8 VDD 9 3 VDD 4 1 IN OUT 2 8 VDD 9 9V3
5V 20/25kHz 5VDC
R3116 C3121 VSS VSS VSS VSS
100 0.1uF
330 CNTL CNTL CNTL CNTL
R3108 C3111 R3117 7 7 7

GND1

GND2
620 0.1uF 7 5 6 5 6 R3154
U3111-2 U3111-3 U3115-2 U3115-3
5V GND 10K
R3106 27K
3 4 3
C3110 Q3152
27K R3152
R3107 27pF C3116 R3118 C3122 47K
10K
C3104 6.8K 0.1uF 6.8K .039uF 47K
3VDC C3123 R3145 C3145
0.1uF C3112 R3144 3.3K C3152
FL3101 FL3102 .039uF U3101 0.1uF
Q3101 82pF Q3102 2.4K .01uF
IFIN_VHF_IF_1
R3148 12R16 C3103
12R16 C3115 3VDC SA616 C3148
0 3 6 3 6 NU
IF IN OUT IN OUT R3113
L3101 33pF 0.75VDC L3112 0.75VDC 330
22pF D3101 Y3102
2 GND1
4 GND2
5 GND3
GND4

1 GND1

4 GND2
5 GND3
GND4

14
10
18
19
620nH 620nH C3137 R3135

1
2
4
9
7
C3113 R3111 1.2K 1 455KHz
C3114 .039uF 3

RFIN
RFIN_DEC
OSCIN
RSSI_FEED
AUDIO_FEED

LIMIN
QUADIN
IFAMPIN
IFAMP_DEC1
C3101 C3102 R3101 NU 5V C3142 45B02
R3102 12K R3112
2
1

20pF 15pF 12K 18pF 0.1uF


L3100 10 L3111 10
NU R3130 2
620nH 51 6

VCC
15 5V

GND
IFAMP_DEC2
C3134

AUDIOOUT

IFAMPOUT
0.1uF

LIM_DEC1
LIM_DEC2
C3144

5 RSSIOUT
3 OSCOUT
C3132 C3133

MIXOUT

LIMOUT
R3124 0.1uF
NU
Y3101 0.1uF 10uF
R3141 C3143

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