MANUAL

MICRO FLUID SYSTEM MFS500

TYPE: ID. NO.: ORDER NO.: ITEM NO.:

Customer:
Address:
 IMPORTANT! IMPORTANT! IMPORTANT!

TO AVOID PERSONAL INJURY OR DAMAGE TO THE

MACHINE ANDRITZ SPROUT A/S URGE EVERYBODY IN
TOUCH WITH THE MACHINE TO READ THIS
OPERATING MANUAL.

WARNING SIGNS MUST BE OBSERVED!

DIMENSIONED SKETCH
CONTENTS
INTRODUCTION ...........................................................................................................0

1. GENERAL DESCRIPTION..................................................................................1.1
DESIGN..........................................................................................................1.1
Pre-bin...................................................................................................1.2
Cellular feeder.......................................................................................1.2
Weighing chamber/spray chamber ......................................................1.3
Pump Nozzle unit...................................................................................1.3
ARRANGEMENT............................................................................................1.4
PLANT FUNCTION – LIQUID........................................................................1.5
Pump unit...............................................................................................1.5
PLANT FUNCTION - OIL/FAT .....................................................................1.6
Pump unit...............................................................................................1.6

2. INSTALLATION...................................................................................................2.1
HANDLING.....................................................................................................2.1
ELECTRICAL CONNECTION........................................................................2.2
LIQUID ADDITION.........................................................................................2.4
OIL/FAT CONNECTION ...............................................................................2.5

3. MOUNTING AND OPERATION...........................................................................3.1

MOUNTING/EXCHANGE OF LOADCELL.....................................................3.2
MOUNTING OF CELLULAR WHEEL............................................................3.4
ADJUSTMENT OF LIQUID NOZZLES..........................................................3.5
ADJUSTMENT OF OIL/FAT NOZZLES ........................................................3.6
FIRST-TIME START-UP ...............................................................................3.7
LIST OF ITEMS TO BE CHECKED BEFORE THE FIRST START-UP
AND AFTER REPAIRS..................................................................................3.8
LIST OF ITEMS TO BE CHECKED BEFORE START-UP FOR DAILY
OPERATION..................................................................................................3.8

4. SERVICE AND MAINTENANCE.........................................................................4.1

MAINTENANCE CHART ...............................................................................4.1
LUBRICATION...............................................................................................4.2
CLEANING ....................................................................................................4.3

5. RISK ASSESSMENT...........................................................................................5.1
VIBRATION RISK...........................................................................................5.1
NOISE RISK...................................................................................................5.1
DUST RISK....................................................................................................5.1
ELECTRICAL RISK........................................................................................5.1
OPERATIONAL RISK.....................................................................................5.2
6. SCRAPPING.........................................................................................................6.1

7. SPARE PARTS LIST...........................................................................................7.1

SPARE PARTS ORDER................................................................................7.1
SPARE PARTS LIST CELLIÆAR FEEDER..................................................7.2
SPARE PARTS LIST SPRAY CHAMBER.....................................................7.4
SPARE PARTS LIST TWO-MATTER NOZZLE - LIQUID.............................7.6
SPARE PARTS LIST PUMP UNIT 0 – 10 l/h................................................7.7
SPARE PARTS LIST PUMP UNIT 10 – 30 l/h AND 30 – 50 l/h...................7.9
SPARE PARTS LIST FAT NOZZLE..............................................................7.11
SPARE PARTS LIST FAT MANIFOLD..........................................................7.12

8. ELECTRICAL COMPONENTS LIST...................................................................8.1

INTRODUCTION
Please follow the instruction of this manual carefully.

ANDRITZ SPROUT has paid great attention to production and design to make our
products as safe and reliable as possible.

Should you, however, get problems with your ANDRITZ SPROUT product, we kindly ask
you to contact your supplier or ANDRITZ SPROUT A/S.

Should you have any remarks regarding our equipment and/or this manual please contact
us at the below addresse.

ANDRITZ SPROUT A/S

Glentevej 5-7
P.O. Box 2050
DK-6705 Esbjerg

Tel.: +45 7216 0300

Fax.: +45 7216 0301

01.06.20. MFS Page 0

1. GENERAL DESCRIPTION

DESIGN

The ANDRITZ SPROUT Micro Fluid System - MFS - is designed for addition of small
liquid quantities to feed pellets and crumbles.

Ultrasonic
transmitter

Radar tower

Weighing chamber Pre-bin

Nozzle for liquid Cellular feeder

Nozzle for fat

Fat manifold Spray chamber 1

Filter

Spray chamber 2

Fat container
Liquid container

Pump unit for fat

Pump unit for liquid

02.06.17. MFS500 Page 1.1

PRE-BIN

The MFS pre-bin is used to level capacity fluctuations occuring at start/stop of the pellet
mill, varying cooler discharge speed and sudden cooler emptying. These capacity
fluctuations must be levelled to make the weigher system work correctly and avoid
fluctuations in dosing pump speed causing inaccurate dosing quantities per ton feed. In
normal production the pre-bin level must be approx. 50% to secure against fluctuations.
An ultrasonic transmitter continuously metering the level is placed at the top of the pre-bin.
The signal from the ultrasonic transmitter is used in the control to keep a reasonably level
of approx. 50% in the pre-bin.

The ultrasonic transmitter must be placed so that it has a free view to the bottom of the
pre-bins. At the same time it must have free vision. i.e. not product must be lead through
its range of visition and cause erraneous signal. The ultrasonic transmitter is placed in a
tower outside the pre-bin, so that it does not get in touch with the product if the pre-bin is
filled to the top. In the tower it is possible to turn the ultrasonic transmitter to the side to
find the best position.

The pre-bin sides and corners must be designed to ensure that the product slides out
continuously and does not stick in the corners, even when there is a high content of
crumbles. The optimum design has 2 horizontal sides and 2 sloped sides.

Normally a full level indicator is placed at the top of the pre-bin, signalling to the control to
stop the plant, if the pre-bin is full. An empty level indicator is placed at the bottom of the
pre-bin signalling that the pre-bin is empty in case the ultrasonic transmitter fails due to
dust. The empty level indicator is also used to signal to the control if some product is still
left in the pre-bin from the last production, so that a new finished product for another silo
is not started until the previous finished product has been conveyed to the silo in question.

CELLULAR FEEDER

The cellular feeder is designed to ensure a product flow of even thickness and width over
with weigh plate in the weigher housing placed immediately after the cellular feeder.
The cellular feeder includes a cellular wheel which gives the desired material quantity on
the outlet determined by the rpm. of the wheel.på The purpose of the wheel is to obtain a
defined material thickness and width at the outlet from the wheel. The cellular wheel can
be dismantled for cleaning of wheel and chamber.

01.06.20. MFS500 Page 1.2

WEIGHING CHAMBER/SPRAY CHAMBER

Weighing chamber and spray chamber are built together as a unit. The weighing chamber
consists of a sloped weighing plate mounted above a loadcell. The product falls from the
cellular feeder and slides down the weighing plate at a speed of approx. 2-3 m/secs. A
radar measuring the product speed down the weighing plate is placed above the weighing
plate. The weight metered by the loadcell, the speed metered by the radar and the length
of the weighing plate are used to calculate the topical flow and thus ensure correct liquid
dosing.

The spray chamber receives the material flow from the weighing chamber. Up to 10
nozzles can be installed on the weighing housing. The liquid is sprayed on either by
2-matter nozzles (mixture of liquid and air) or by ordinary flat nozzles depending on
quantity and viscosity. The nozzles are adjusted so that the spray fan matches the width
of the material flow. It is possible to mount a second spray chamber (II) end to end with
the spray chamber allowing the use of 10 nozzles more. Weighing chamber and spray
chamber have large access doors for cleaning.

PUMP NOZZLE UNIT

To avoid air in the plant the liquid container must be placed at the same level and the
pump nozzle unit and preferably higher. Determined by the load signal the unit supplies
correct liquid quantity via flowmeter to the spray chamber. The distance (height) between
MFS/nozzle unit and pump unit is limited by the pump pressure.

THE PUMP MUST NEVER RUN DRY

02.06.17. MFS500 Page 1.3

ARRANGEMENT
The MFS must be installed on a vibration-free foundation to avoid disturbance of the
weigher. Transitions to the other parts of the production plant must have flexible
connections to prevent vibrations from the production plant to be transmitted to the MFS.
The MFS must be level both horizontally and vertically to ensure optimum operational
conditions.

Flex connection
(not S.M. delivery)

Vibration-free foundation
Flex connection
(not S.M. delivery)

The vertical distance from MFS to the pump must as a maximum be 20 metres, and the
length of the horizontal piping must as a maximum be 30 metres.

The liquid viscosity and density, vertical distance from pump to MFS and horizontal length
of piping is decisive for the dimensioning of pump and flowmeter.
To avoid air in the system the liquid containers must always be placed on the same floor
as the pump unit and preferably higher.

02.06.17. MFS500 Page 1.4

PLANT FUNCTION - LIQUID
Pump unit

When a formula has been selected on the computer, the pump (2) starts pumping liquid
from the liquid container (1) through the flowmeter (3), through the recirculation valve (4)
and back to the liquid container (1). The nozzle outlet is placed before the recirculation
valve (4), which causes that the pressure at which recirculation is working also will be the
pressure in front of the on/off valve (5) before the nozzle. When the weigh plate signals
that product is coming through the system, the recirculation valve (4) will close and the
on/off valve (5) before the nozzle will open and liquid will be sprayed on the product .
Air is supplied to the 2-matter nozzle at the same time as the on/off valve (5) opens. The
solenoid valve (6) opens and air is supplied to the nozzle at correct pressure through the
reduction valve (7).

02.06.17. MFS500 Page 1.5

PLANT FUNCTION – OIL/FAT
Pump unit

The pump system for oil/fat spray consists of a complete liquid cabinet (1) containing
pump, flowmeter and all necessary equipment for pumping oil/fat. The nozzle system is
designed with 6 nozzles (5) with individual on/off valves. The valves are all placed on a
manifold (6), in which a pressure transmitter (4) is also placed. In the same manifold a
recirculation valve (3) is also installed.

When a formula has been selected on the computer, the pump in the liquid cabinet (1)
starts pumping liquid from the oil/fat tank (2) through the recirculation valve (3) and back
to the oil/fat tank (2). When the weigh plate signals that product is coming through the
system, the recirculation valve (3) closes, and the on/off valvel (5) with the nozzle fitting
the topical liquid flow opens. Hereafter the manifold pressure (6) is monitored. If the
pressure exceeds 3 bar, a nozzle a size bigger is chosen. If the pressure is below 1 bar, a
nozzle a size smaller is chosen. In this way the pressure in front of the topical nozzle is
always kept between 1 and 3 bar, which ensures even distribution of liquid on the product.
It is very important to remember a filter in the liquid pipe, max. mesh size 0.5 mm.

02.06.17. MFS500 Page 1.6

2. INSTALLATION
The MFS unit is supplied as an assembled unit.

Immediately upon receipt the supply is checked for transport damages and missing parts.
Any damages and shortshipments are reported at once to ANDRITZ SPROUT A/S. From
receipt until installation the mixer unit must be stored in a suuitable placed protected
against the weigher.

HÅNDLING
IMPORTANT!
THE MFS UNIT MUST BE HANDLED ACCORDING TO BELOW INSTRUCTIONS TO
MINIMIZE THE RISK OF PERSONAL INJURY.

Any kind of hoisting must take place by means of straps placed as shown below.

Any other moving can be done by a forklift. The forks are placed at the top of the frame.

Total weight: 500 kgs

01.06.20. MFS500 Page 2.1

ELECTRICAL CONNECTION
IMPORTANT! IMPORTANT! IMPORTANT!
The buyer/main contractor is responsible that an approved repair switch is connected
to the MFS unit to allow a mechanic/operator to disconnect and keep the machine
disconnected while work is going on on the inner parts of the machine or while safety
screens are removed.

The MFS unit motor and electrical parts are connected by a certified electrician according
to the EC Council Directive EN 60204 (the low voltage directive).

IMPORTANT! IMPORTANT! IMPORTANT!

The dosing unit rotation direction is indicated by an arrow at the unit gear end.

01.06.20. MFS500 Page 2.2

ELECTRICAL CONNECTION
Connections according to the electrical documentation for the MFS system:

1. Electric motor for cellular feeder

2. Micro switch
3. Solenoid valve for liquid addition
4. Loadcell
5. Radar
6. Signal converter for liquid addition
7. Flowmeter
8. Pump unit
10. Solenoid valve for air for liquid addition
11. Pressure transmitter for oil/fat addition
12. Solenoid valve for oil/fat addition

02.0
6.17. MFS500 Page 2.3
LIQUID ADDITION

The spray chamber nozzles are connected to the pump plate byØ10/Ø8mm stainless
steel AISI316 pipes or by Ø10/Ø7mm PFA hose (item1).

Pipes and tanks must be placed under temperature above 5 o C.

Air connection to the nozzle is made by a Ø6/Ø8mm air hose (item 2).

02.06.17. MFS500 Page 2.4

OIL/FAT CONNECTION

Minimum 4 bar at
maximum oil/fat quantity

The spray chamber nozzles are connected by flexible hoses (item 5). The hoses must as
a maximum be 3 metres long.

The hoses must be mounted frost-free.

If oil/fat with a high melting point is used, heating coils must be installed.

01.06.20. MFS500 Page 2.5

3. MOUNTING AND OPERATION
When installed in the plant the MFS unit must be aligned to be level. This is done in the
following way:

Spirit level
1. The door is opened.

2. The weigh plate, which has been

fastened inside the weighing chamber during transport, is taken out.

3. Alignment is done by placing a spirit level across and along the weighing chamber
bottom next to the loadcell and adjusting the MFS unit by means of the 4 bolts at the
bottom of the frame.

4. The nuts (1) are loosened.

5. The MFS unit is adjusted up/down by means of the screws (3). When the MFS unit is
level, the nuts (1) the lock nut (2) are fastened, and the MFS unit is fastened to the
floor.

Height adjustment: ± 50 mm

Bolts in floor: M16

01.06.20. MFS500 Page 3.1

MOUNTING/EXCHANGE OF LOADCELL

1. The weigh plate (1) is demounted by loosening the screws (2).

2. Electrical connections are demounted.

3. The loadcell (3) is demounted by loosening the screws (4). The transport screw (7) is
fastened to avoid oil leaking from the loadcell.

4. A new loadcell is mounted.

5. The loadcell is fastened and must be left for 3 hours before it is used, so that the
loadcell oil can settle.

01.06.20. MFS500 Page 3.2

MOUNTING/EXCHANGE OF LOADCELL

6. The transport screw (7) is removed, and the screw point is cleaned with white spirit.
The screw is remounted with a space of 1mm under the weigh plate mounting
surface. If the transport screw is screwed in more, it will shut off the 2 loadcell
aeration filters (8) hidden under the plastic hood (9).

7. The weigh plate (1) is mounted by fastening the screws (2). The distance between
the dosing unit outlet (6) and the weigh plate (1) is adjusted so that the distance is
0.5mm. This is done by loosening the screws (5) and adjusting with a ruler at both
sides. There must not be any resistance.
o
8. The weigh plate (2) must have the same slope – 30-36 as the dosing unit outlet (6).
o
Normally, it should be possible to use a slope of approx. 32 to horizontal. If stops
occur, the slope is increased.

Ruler

01.06.20. MFS500 Page 3.3

MOUNTING OF CELLULAR WHEEL
The cellular wheel is at one end supplied with a spline turned in towards the geared
motor. At the opposite end of the cellular wheel towards the door the cellular wheel is
supplied with a double spline.

1. Push the cellular wheel in over the shaft. It may be necessary to jerk the wheel to
make the spline get into mesh with the shaft.

2. The door is closed. The two springy pressure pieces must be adjusted, so that the
pressure piece ball can be pressed in, when the bearing is placed randomly on the
shaft. The door is turned, so that the balls gets into mesh with the keyways of the
shaft and brings the inner bearing ring in rotation. This is checked.

Double spline to get

into mesh with springy
pressure pieces
– 2 pcs.

2 springy
pressure
pieces

 IMPORTANT:
THE SPRINGY PRESSURE PIECES MUST BE LOCKED WITH LOCKTITE OR WITH
A LOCK NUT.

01.06.20. MFS500 Page 3.4

ADJUSTMENT OF LIQUID NOZZLES
The nozzles are mounted in the spray chamber. A maximum of 10 nozzles can be
mounted.

Seen from the side Seen from above

The nozzle can be adjusted forwards and backwards. The screw (s) is loosened and the
distance between the nozzle and the spray plate may vary:
 max. 430mm
 min. 330mm

The nozzle must have such a distance to the spray plate, and the air pressure is adjusted
so that the spray angle covers the width of the material flow ~ 500 mm. The spray surface
must be horizontal.

It is important to keep the air pressure at an absolute minimum. The air is adjusted by
adjusting the air pressure down to 0. The air pressure is adjusted up, until the spray fan
covers the entire width of the material flow and not more.

If the air pressure is adjusted higher, the liquid will vaporize and stick to the walls of the
spray chamber.

If the nozzle does not have the desired capacity, another suitable nozzle is chosen.

To determin the nozzle the following is metered/read:

 Litres flow through the flowmeter
 Air pressure at nozzle unit
 Liquid pressure at nozzle unit
 Liquid type

01.06.20. MFS500 Page 3.5

 ADJUSTMENT OF OIL/FAT NOZZLES
The nozzles are mounted in the spray chamber. A maximum of 6 oil/fat nozzles can be
mounted.

Seen from the side Seen from above

The nozzle can be adjusted forward and backward. The screw (s) is loosened, and the
S nozzle distrance to the spray plate can be varied:

- max. 100mm
- min. 60mm

The nozzle must have such a distance to the spray plate that the spraying angle covers
the width of the material flow ~ 500mm. The spray surface must be horizontal.

If the nozzle does not have the desired capacity, another suitable nozzle is chosen.

To determine the nozzle the following is metered/read:

 Flow in litres through the flowmeter
 Air pressure at nozzle unit
 Liquid pressure at nozzle unit
 Liquid type

02.06.17. MFS500 Page 3.6

FIRST-TIME START-UP

1. Open the door (1), pull out the wheel (2) and check wheel/housing for foreign
matters.

2. Remount the wheel and turn the wheel to check that it is moving freely.

3. Check that the rotation direction is correct. Look at the picture. Close the door.

4. Start the MFS and check that the micro switch (3) is working by opening the door.
The motor must stop when the door is opened.

01.06.20. MFS500 Page 3.7

LIST OF ITEMS TO BE CHECKED BEFORE THE FIRST START-UP
AND AFTER REPAIRS
 Check cellular feeder and cellular wheel for foreign matters
 Check that the cellular wheel rotates freely
 Check that the rotation direction is correct
 Check that the safety switches work
 Check that weigh plate, cellular wheel and spray chamber are clean
 Check that the weigher is tared
 Check pump and pipe system for leaks
 Check that the nozzles are not fouled
 Check that the cellular feeder flanged bearing has been lubricated
 Check that the cellular feeder gear has been filled with oil

LIST OF ITEMS TO BE CHECKED BEFORE START-UP FOR DAILY OPERATION

 Check cellular feeder and cellular wheel for foreign matters.
 Check that weigh plate, cellular wheel and spray chamber have been cleaned
 Check that the weigher has been tared

01.06.20. MFS500 Page 3.8

4. SERVICE AND MAINTENANCE
IMPORTANT! IMPORTANT! IMPORTANT!
DURING CLEANING AND MAINTENANCE THE MAIN POWER SUPPLY TO
THE MOTOR MUST BE DISCONNECTED AND THE SWITCH MUST BE
SECURED BY A PADLOCK.

MAINTENANCE CHART

TIME ACTION SOURCE

DAILY WEIGH PLATE IS CLEANED See Cleaning

WEIGHER IS TARED (After cleaning of weigh plate) See Control manual

WEIGH CHAMBER IS CLEANED See Cleaning

SPRAY CHAMBER IS CLEANED See Cleaning

WEEKLY NOZZLES ARE CHECKED FOR FOULING See Cleaning

NOZZLE SPRAY PATERN IS CHECKED

CELLELAR WHEEL IS DEMOUNTED AND See Cleaning

CLEANED

FORT- PUMP IS CHECKED FOR IMPURITIES

NIGHTLY
PIPE SYSTEM IS CHECKED FOR LEAKS

SEMI- WEIGH PLATE ALIGNMENT IS CHECKED

ANNUALY
CELLULAR WHEEL FLANGED BEARING IS See Lubrication
LUBRICATED

ANNUALLY CELLULAR WHEEL ALIGNMENT IS CHECKED Check that the cellular

wheel does not strike
against the housing
sides and cause
dissonances
CELULAR WHEEL GEAR OIL LEVEL NIVEAU IS See Lubrication
CHECKED

02.06.17. MFS500 Page 4.1.

LUBRICATION

ITEM LUBRICATION LUBRICATION

POINT INTERVAL QUANTITY LUBRICANT
1 Bearing Semiannually/1000 h 3-4 strokes Mobilgrease HP 222
2 Gear Annually 1.5 litres Mobilgear 630

The grease times stated above have as a necessary prerequisite that the application
o
temperature in the room where the MFS unit is placed lies within a range of 0-30 C.

01.06.20. MFS500 Page 4.2

CLEANING

DAILY CLEANING

WEIGH PLATE (1): To be cleaned with spray gun.

Disinfectants must not be sprayed on the
weigh plate.

WEIGH CHAMBER (2): To be cleaned with rubber scraper and spray gun.
Disinfectants must not be sprayed into the
weigh chamber.

SPRAY CHAMBER (3): To be cleaned with rubber scraper and spray gun.

WEEKLY CLEANING

CELLULAR WHEEL (4): To be demounted and cleaned with spray gun.

NOZZLE (5). To be checked for fouling. If the nozzle is fouled, it is

cleaned. Use 7/8” (22 mm) spanner.

02.06.17. MFS500 Page 4.3

5. RISK ASSESSMENT

Below the risks which may occur during operation are assessed. Further, it is described
how the occurance of these risks may be prevented.

VIBRATION RISK

Under normal operation circumstances the MFS unit does not emit any noticeable
vibrations.

In case of vibrations the MFS unit is checked during operation and the source is localized.
Possible reasons may be:

Friction between cellular wheel and housing

Wedged-in foreign matter
Defective bearings
Defective gear
Imbalance in norm motor

Vibrations may occur when working with pellets > 8mm.

NOISE RISK

According to the Machine Directive, Council Directive No. 89/392 information on airborne
noise from the MFS unit must be stated.

Noise Level: < 85 dB(A)

DUST RISK

Correctly operated and maintained the MFS unit is dusttight.

Any dust inconveniences may be cause by:

 Damages seals on service doors

 Untight flanged connections

ELECTRICAL RISK

When electrical installations have been made by an authorized electrician and in

accordance with the EU Council Directive EN60204 on electrical equipment on machinery
regulations, there should not be any electrical danger.

01.06.20. MFS500 Page 5.1.

OPERATIONAL RISK

If the following is correctly mounted, installed and done, the MFS unit does not expose
any operational risk:

· Safety switch function

· Doors fastened
· Journal guard fastened by bolts
· Main power supply disconnected
o
The liquid is normally sprayed on at approx. 20 C. Doors must not be opened during
operation, as the liquid may be hazardous.

 WARNING SIGNS MUST BE OBSERVED!

01.06.20. MFS500 Page 5.2

6. SCRAPPING

When the MFS unit is resold to another party than ANDRITZ SPROUT A/S, it is the
responsibility of the seller, that this operation manual accompanies the mixer to its future
owner.

For scrapping, bearings are demounted and cleaned of grease. The gear is emptied of oil.

Grease and oil must be chemically destructed.

Service door sealings are removed and combusted.

The remaining parts of the MFS unit consists of metal and can be scrapped right away.

01.06.20. MFS500 Page 6.1

7. SPARE PARTS LIST

ORDERING OF SPARE PARTS

With your order for spare parts please state the ID.No. and ORDER No. which appear
from the machine sign.

You can fill in a copy of this page and fax it to After-market sales at ANDRITZ SPROUT
A/S.

Fax.: +45 7216 0397

Tlf.: +45 7216 0300

Example:

SPARE PART ID.NO. DESCRIPTION NOS.

579672 Spring pressure piece 2

SPARE PART ID.N0. DESCRIPTION NOS.

COMPANY
CONTACT PERSON
ADDRESS
PHONE No.
FAX No.

ID.No.
ORDER No.

01.06.20. MFS500 Page 7.1

SPARE PARTS CELLULAR FEEDER

01.06.20. MFS500 Page 7.2

SPARE PARTS LIST CELLULAR FEEDER

ITEMS DESCRIPTION ID NOS. NOS..

1 Cellular housing 048558 1
2 Cellelar wheel 049032 1
3 Scraper rail 543283 4
4 Cheese-head screw M5 x 25 A2 DIN 912 030202 12
7 Shaft for cellular wheel 543597 1
8 V-ring V 55S 506240 1
9 V-ring V 75A 007630 1
10 Geared motor 2.2 Kw 1
11 Gable plate at door 048559 1
12 Gable plate at motor 049000 1
13 Spring washer Ø 10 A2 000694 12
14 Hexagon screw M10 x 12 A2 DIN 933 529103 12
17 Spring washer Ø10 A2 000694 4
18 Hexagon screw M10 x 35 A2 DIN 933 500882 4
19 Hexagon screw M12 x 50 A2 DIN 933 004145 1
22 Safety limit switch 040252 1
23 Cylindrical slotted screw M5 x 40 015802 4
24 Key for safety limit switch 040181 1
25 Facetted washer 012656 2
26 Cheese screw M5 x 30 A2 DIN 912 033204 2
30 Swivel arrangement for door 047573 1
31 Spring washer Ø10 A2 000694 3
32 Hexagon screw M10 x 20 A2 DIN 933 004143 3
33 Spring washer Ø10 A2 000694 3
34 Hexagon screw M10 x 16 A2 DIN 933 000693 3
37 Flanged bearing 501250 1
38 Spring washer Ø12 A2 000612 4
39 Hexagon screw M12 x 35 A2 DIN 933 002879 4
40 Bearing cover 568941 1
42 Lock bushing 533174 1
43 Springy pressure piece 579672 2
50 Stud M12 x 100 stainless 542351 3
51 Hand wheel 034690 3
52 Pipe pin Ø5 x 20 A2 DIN 1481 532317 3
53 Cap nut M12 A2 DIN 1587 027092 3
60 Radar 048066 1
61 Facetted washer Ø8 A2 016407 8
62 Lock nut M8 A2 DIN 985 002866 8
65 Facetted washer Ø5 FZB 012656 8
66 Cheese-head screw M5 x 30 A2 DIN 912 033204 8
01.06.20. MFS500 Page 7.3
SPARE PARTS SPRAY CHAMBER

01.06.20. MFS500 Page 7.4

SPARE PARTS LIST SPRAY CHAMBER

ITEMS DESCRIPTION ID NOS. NOS.

1 Spray chamber 046749 1
2 Filter 046690 2
3 Facetted washer Ø6 A2 DIN 125A 012887 8
4 Hexagon screw M6 x 8 A2 DIN 933 028158 8
7 O-ring Ø56,82 x Ø2,62 562697 10
8 Blanking-off plate for fat nozzle incl. item. 7 042768 10
9 Nut 004703 20
10 Sponge rubber 25 x 25 048528 L=1,9
11 Sponge rubber 25 x 25 048528 L=2,4
15 Pipe pin Ø5.0 x 20 A2 DIN 1481 532317 8
16 Hand wheel 034690 8
17 Stud 542351 8
18 Cap nut M12 A2 DIN 1587 027092 8
23 Weigh plate 542150 1
24 Loadcell 20 kgs 509565 1

01.06.20. MFS500 Page 7.5

SPARE PARTS LIST – TWO-MATTER NOZZLE - LIQUID

ID NO. ID NO.
ITEM DESCRIPTION 0 - 10 l/h 10 - 30 l/h NOS.
30 - 50 l/h
1 Body for two-matter nozzle 046220 046220 1
2 Extension for two-matter nozzle 579521 579521 1
3 Straight screwed connection 049027 049027 1
4 Straight screwed connection 049027 047137 1
5 Pipe adapter 046222 046222 1
6 Straight screwed connection, air 501869 501869 1
7 Gasket 049259 049259 2
8 Checkback signaller 051632 051632 1
9 Bias seat valve 051631 051631 1
10 Pilot valve 1
11 Gasket 016952 016952 1
12 Nozzle tip 1

06.03.24. MFS500 Page 7.6

SPARE PARTS PUMP UNIT 0 – 10 l/h

02.06.11. MFS500 Page 7.7

SPARE PARTS LIST PUMP UNIT 0 – 10 l/h

ITEM DESIGNATION ID N0. NOS.

1 Signal converter 567643 1
2 Meter head 579238 1
4 Manometer 0-21 bar 052097 1
5 T-union 034731 5
6 Straight screwed connection 049027 1
7 Ball valve 050525 3
8 Pipe adapter 050588 1
9 Pipe adapter 034749 4
10 Safety valve 0-17 bar 052141 1
11 Angular union 034740 4
12 Non-return valve 049025 1
13 Non-return valve 034761 1
15 Packing 047007 4
18 Union cross 052154 1
19 Drain plug 052155 1
20 Angular screwed connection 052156 1
21 Reduction 052157 1
22 Straight screwed connection 046810 2
23 Angel 034774 1
25 Pump plate 052100 1
28 Hose 052165 1
40 Cheese head screw M5 x 16 DIN 912 027255 6
41 Cheese head screw M8 x 16 DIN 912 028310 4
43 Hexagon screw M6 x 30 DIN 933 013011 4
44 Spring washer Ø6 DIN 127B 525536 4
45 Nut M6 DIN 934 503237 4
50 Checkback signaller for bias seat valve 051632 1
51 Bias seat valve 051631 1
53 Pilot valve for bias seat valve 1
60 Pump 1
70 Filter 4 – 38 l/min 052163 1
71 Filter insert 052164 1
Item 70 and 71 are not showed.

06.03.28. MFS500 Page 7.8

SPARE PARTS LIST PUMP UNIT 10- 30 l/h AND 30-50 l/h

04.08.13. MFS500 Page 7.9

SPARE PARTS LIST PUMP UNIT - 10-30 l/h AND 30-50 l/h

ID NO. ID NO.
ITEM DESIGNATION 10-30 l/h 30-50 l/h NOS
1 Signal converter 567643 567643 1
2 Metering head 576022 569274 1
3 Manometer 0-10 bar 049119 049119 1
4 T-union 046920 046920 4
5 Safety valve 1-17 bar 057119 057119 1
6 T screwed connection 047139 047139 1
7 Angular screwed connection 047370 047370 1
8 Pipe adapter 047140 047140 1
9 Hose 057124 057124 1
10 Straight screwed connection 047137 047137 2
11 Straight screwed connection 046918 046918 4
12 Non-return valve 057120 057120 1
13 Straight screwed connection 046810 046810 1
14 Packning 047142 047142 2
15 Ball valve 050603 050603 1
16 Non return valve 047154 047154 1
17 Reduction union 048372 2
18 Pipe adapter 046222 2
19 Packing 016952 2
19 Flange 568284 2
20 Pump plate 047369 047369 1
35 Straight screwed connection 082212 082212 1
50 Checkback signaller for bias seat 051632 051632 1
valve
51 Bias seat valve 051631 051631 1
53 Pilot valve for bias seat valve 1
60 Pump 1
70 Filter 4 – 38 l/min 052163 052163 1
71 Filter insert 052164 052164 1
Item 70 and 71 are not showed.

06.03.28. MFS500 Page 7.10

SPARE PARTS LIST – FAT NOZZLE

ITEM DESIGNATION ID N0 NOS.

1 Fitting for nozzle 042622 1
2 O-ring 562697 1
Nozzle tip 80 – 140 kg/h 042672 1
Nozzle tip 140 – 231 kg/h 042674 Alt.
Nozzle tip 180 – 349 kg/h 042613 Alt.
Nozzle tip 349 – 588 kg/h 042614 Alt.
Nozzle tip 588 – 919 kg/h 039875 Alt.
Nozzle tip 919 – 1470 kg/h 042615 Alt.
Nozzle tip 1470 – 1837 kg/h 042616 Alt.
Nozzle tip 1837 – 2939 kg/h 042617 Alt.

02.09.09. MFS500 Page 7.11

SPARE PARTS LIST – FAT MANIFOLD

ITEM DESIGNATION ID NO. NOS.

1 Termometer 526642 1
2 Manometer 579646 1
3 Presure transmitter 0 – 6 BAR 042719 1
4 Fat manifold 043420 1
5 Solenoid valve 1
6 Hose Ø19/Ø30, L = 3 m 042356 1
7 Capped screwed connection 042411 2
8 Union 042759 1

01.06.20. MFS500 Page 7.12

8. LIST OF ELECTRICAL COMPONENTS
ITEM NOS. COMPONENTS MAKE TYPE CONNECTION SIGNAL ID N0.
1 1 Geared motor SEW
2 1 Safety limit switch Telemecanique XCS A701 040252
3 2 Pilot valve Burkert
4 1 Loadcell Huntleigh Type 240 509565
5 1 Radar Dickey-John 048066
6 1 Signal converter Danfoss Mass 3000 567643
7 1 Metering head Danfoss Mass 2100
8 1 Pump
10 1 Solenoid valve Parker VE13-E-S-6+C04
11 1 Governor Parker P3A-RA11BYP 047050
12 1 Frequency converter Danfoss

02.06.11. MFS500 Page 8.1