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BleaseSirius

Anesthetic Machine
Technical Manual

073-0227-00/REV. A
BleaseSirius Anesthetic Machine Technical Manual 1
2 073-0227-00 Rev. A
BleaseSirius
Anesthetic Machine
With 700/900 Series Ventilators

Technical
Manual
MODIFICATIONS LABEL
ECO A REV B REV C REV D REV E

PR023288

REV F REV G REV H REV I REV J

Spacelabs Healthcare Ltd.


1 Harforde Court • John Tate Road • Hertford
SG13 7NW • United Kingdom
Tel: +44 (0)1992 507700
Fax: +44 (0)1992 501213

e-mail (enquiries): advsales@spacelabs.com Part Number: 073-227-00


e-mail (technical): advsupport@spacelabs.com Rev. A / July 2012
www.spacelabshealthcare.com

BleaseSirius Anesthetic Machine Technical Manual 3


4 073-0227-00 Rev. A
Important

Read this manual before operating or servicing the machine.

For all users and Service Personnel, refer to the User Manual before operating
the machine.

© Copyright 2012, Spacelabs Healthcare Limited.

All rights reserved. The information contained in this publication may not be
used for any other purpose than that for which it was originally supplied.

This publication may not be reproduced in part or in whole without the written
consent of Spacelabs Healthcare.

BleaseSirius Anesthetic Machine Technical Manual 5


This page is intentionally left blank

6 073-0227-00 Rev. A
Contents
Chapter 1: Technical Description............................................................... 19
1.1 Description .......................................................................................................... 21
1.1.1 General ........................................................................................................ 21
1.1.2 The Frame ................................................................................................... 21
1.1.3 Pneumatic Assembly ................................................................................... 21
1.1.4 The Monitor Shelf ........................................................................................ 21
1.2 Specification ....................................................................................................... 24
1.2.1 Machine Dimension ..................................................................................... 24
1.2.2 Work Surface Dimensions ........................................................................... 24
1.2.3 Monitor Shelf Dimensions ............................................................................ 24
1.2.4 Maximum Loading ....................................................................................... 24
1.3 Pneumatics ......................................................................................................... 25
1.3.1 Gas-Specific Color Specifications................................................................ 25
1.3.2 Gas Supply Combinations ........................................................................... 25
1.3.3 Common Gas Outlet .................................................................................... 25
1.4 Technical/Performance Specification ............................................................... 26
1.4.1 Controls ....................................................................................................... 26
1.4.2 Ventilator ...................................................................................................... 26
1.4.3 Alarms / Indicators ....................................................................................... 26
1.4.4 Regulator Safety Valve Settings .................................................................. 26
1.4.5 Electrical ...................................................................................................... 27
1.4.6 Supplies ....................................................................................................... 28
1.4.7 Environmental .............................................................................................. 28

Chapter 2: Overview .................................................................................... 29


2.1 Description of the Ventilator ............................................................................ 31
2.1.1 Overview ...................................................................................................... 31
2.1.1.1 PEEP .................................................................................................................. 31
2.1.1.2 Trigger................................................................................................................. 32
2.1.1.3 Support Pressure ................................................................................................ 32
2.1.1.4 Fresh Gas Compensation ................................................................................... 32
2.1.1.5 Oxygen ............................................................................................................... 32
2.1.1.6 Tidal Volume ....................................................................................................... 32

BleaseSirius Anesthetic Machine Technical Manual 7


Contents

2.1.1.7 Minute Volume .................................................................................................... 32


2.1.1.8 Expired Tidal volume .......................................................................................... 32
2.1.1.9 BPM (Frequency Control) ................................................................................... 32
2.1.1.10 I:E Ratio .............................................................................................................. 33
2.1.1.11 Pressure Limit ..................................................................................................... 33
2.1.1.12 Peak Pressure .................................................................................................... 33
2.1.1.13 Mean Pressure ................................................................................................... 33
2.1.1.14 Compliance ......................................................................................................... 33
2.1.1.15 Volume Measurement ......................................................................................... 33
2.1.1.16 Oxygen Measurement ........................................................................................ 33
2.2 Pre-use Test ......................................................................................... 34
2.2.1 Fresh Gas .................................................................................................... 34
2.2.2 Compliance .................................................................................................. 34
2.3.5 Compensation.............................................................................................. 36
2.3.6 Mode Dependant Features .......................................................................... 37
2.4 Principles of Operation....................................................................... 41

Chapter 3: Planned Maintenance ............................................................... 43


3.1 Planned Maintenance ......................................................................................... 45
3.2 Routine Maintenance and Service Check. ....................................................... 48
3.2.1 Fitting Planned Maintenance Kit PN 14200511 ........................................... 48
3.2.2 Bodoc Seals................................................................................................. 48
3.2.3 Backbar Seals.............................................................................................. 48
3.2.4 Backbar Dzus Springs ................................................................................. 48
3.2.5 Absorber Stop/’O’ Ring ................................................................................ 48
3.2.6 Pipeline Fitting and ‘O’ Ring......................................................................... 48
3.3 AGSS Probe and Float for Spacelabs AGSS
PN 14200018, (if Fitted) ....................................................................... 50
3.4 Bellows Base/Canister ....................................................................................... 51
3.5 Pop-off Valve ....................................................................................................... 51
3.6 Absorber .............................................................................................................. 53

8 073-0227-00 Rev. A
Contents

3.6.1 Valve Covers ................................................................................................ 53


3.6.2 Manometer................................................................................................... 53
3.6.3 Canister Seals ............................................................................................. 53
3.6.4 Fitting 4 Year Planned Maintenance Kit 14000512 ...................................... 54
3.6.5 Ventilator Filter ............................................................................................ 54
3.6.5.1 Two Valve Version Only (on units before Feb 2009) ........................................... 54
3.6.5.1 Valve Block on units after Feb 2009 ......................................................................... 54
3.6.6 Cylinder Regulator ....................................................................................... 55
3.6.7 Servicing ...................................................................................................... 55

Chapter 4: System Checks ......................................................................... 59


4.1 Overview.............................................................................................................. 61
4.2 Tools and Test Equipment Required ................................................................ 61
Parts Required ................................................................................................................ 62
4.3 Visual Inspection ................................................................................................ 65
4.4 Pipeline Leak Test .............................................................................................. 66
4.4.1 Test Equipment Assembly ..................................................................................... 66
4.4.2 Leak Test Procedure ............................................................................................. 67
4.5 Cylinder Leak Test .............................................................................................. 68
4.6 Regulator Output Test ........................................................................................ 68
4.7 On/Off Switch Gas Cut Off Test ........................................................................ 70
4.8 Oxygen Supply Failure Test .............................................................................. 70
4.9 High Pressure Outlet Test................................................................................... 71
4.9.1 Parts required ........................................................................................................ 71
4.10 Hypoxic Guard and Flow Control Accuracy Tests ........................................ 72
4.11 Backbar Tests ................................................................................................... 74
4.11.1 Pressure Build-up Test ........................................................................................ 74
4.11.2 T1 Backbar Test ................................................................................................... 75
4.11.3 T2 Backbar test .................................................................................................... 76
4.12 Common Gas Outlet (CGO) Test ..................................................................... 77

BleaseSirius Anesthetic Machine Technical Manual 9


Contents

4.12.1 Oxygen Flush Test............................................................................................... 77


4.12.2 Pressure Relief Valve Test .................................................................................. 77
4.13 Suction System Test ........................................................................................ 78
4.14 Absorber Tests.................................................................................................. 79
4.14.1 Expiratory Valve Leak Test .................................................................................. 79
4.14.2 Inspiratory Valve Leak Test ................................................................................. 80
4.14.3 APL Valve Check ................................................................................................. 81
4.15 Ventilator Test ................................................................................................... 83
4.16 Vaporizer Output Concentration Check ......................................................... 88
4.17 Electrical Safety Test........................................................................................ 90
4.18 Complete the BleaseSirius Checkout Sheet .................................................. 90

Chapter 5: Detailed Repair Procedures .................................................... 91


5.1 Removal/Replacement Instructions.................................................................. 93
5.1.1 Removal of Outer Cases (on units up to Jan 2009)..................................... 93
5.1.2 Removal of Outer Cases (on units after Jan 2009) .................................... 95
5.2 Mechanical Hypoxic Guard Block ................................................................... 101
5.2.1 Introduction. ............................................................................................... 101
5.2.2 Flow Meter Removal ...................................................................................... 102
5.2.3 Replacement of Hypoxic Guard Block (FR135025) ................................... 105
5.2.4 Calibration of Hypoxic Guard system ........................................................ 106
5.2.5 Calibration procedure ................................................................................ 107
5.3 Setting Oxygen Basal Flow ............................................................................. 108
5.4 Nitrous Oxide and Air Flow Valve Leak Test .................................................. 109
5.5 Mechanical Hypoxic Guard Regulators, Adjustment and Output Check .... 113
5.5.1 Hypoxic Regulator Replacement
(for units manufactured before Feb 2009) ................................................115
5.6 Backbar Valve Replacement ............................................................................ 118
5.7 Common Gas Outlet (CGO) Removal/Replacement (up to Feb 2009) ......... 119
5.8 Alarm Block Removal/Replacement ............................................................... 120
5.8.1 On units Manufactured Before Feb 2009................................................... 120
5.8.2 On units Manufactured After Feb 2009Feb 2009 onwards) ....................... 121

10 073-0227-00 Rev. A
Contents

5.9 Oxygen Flush & Common Gas Outlet Safety Valve Adjustment
(up to Feb 2009)................................................................................. 122
5.9.1 Oxygen Flush Adjustment on units sold before July 2010
(Units sold after July 2010 are not adjustable.) ......................................... 123
5.9.2 Common Gas Outlet (CGO) Removal/ Replacement
(From Feb 2009 onward) ........................................................................... 124
5.10 ON/OFF Switch (PN FR142028) .................................................................... 129
5.10.1 Test Procedure for Microswitches ..................................................................... 134
5.11 Absorber .......................................................................................................... 135
5.11.1 General ...................................................................................................... 135
5.11.2 Absorber Interface Manifold Assembly ...................................................... 139
5.11.3 Absorber Alignment ................................................................................... 140
5.11.4 Standby / Run ............................................................................................ 140
5.11.5 Absorber Docking ...................................................................................... 141
5.11.6 Setting Ball Catch ...................................................................................... 142
5.12 Internal Absorber ............................................................................................ 144
5.12.1 Bellows Interface Gasket ........................................................................... 147
5.13 Servicing the Bag Arm ................................................................................... 148
5.14 Drawer Removal/Replacement ...................................................................... 153
5.15 Braking System Maintenance........................................................................ 156
5.16 Castors Maintenance ..................................................................................... 157
5.17 Suction Controller Removal/Replacement ................................................... 158
5.18 Ventilator ......................................................................................................... 161
5.18.1 Inspiratory Block Assembly ........................................................................ 161
5.18.2 Ventilator Internal System .......................................................................... 162
5.18.2.1 Replacement of Major Components ................................................................ 162
5.18.3 Removal of Inspiratory Block (FR137025) ................................................. 163
5.18.4 Removal of BAV Controller (FR101027) .................................................... 166
6.18.5 Removal of BAV Power Supply (FR136029) ............................................. 167
6.18.6 Removal of Front Panel (FR101026) ......................................................... 168
5.18.7 Removal of the Screen (FR812025) .......................................................... 170

BleaseSirius Anesthetic Machine Technical Manual 11


Contents

5.18.8 Removal of Switch Mode Power Supply (FR136025)................................ 171


5.18.9 Removal of Flow Control Valves (up to March 2009) ................................ 172
5.18.10 Removal of Gas Inlet Module (FR 140026) (up to March 2009) ................ 173
5.18.11 Replacement of Battery (80300025) .......................................................... 174
5.18.12 Exchanging of Fuses (EF533789) ............................................................. 175
5.19 Major Component Installation ....................................................................... 176
5.20 Set up Options ................................................................................................ 177
5.21 Fresh Gas Calibration (2) ............................................................................... 178
5.22 Absorber fitted (3) .......................................................................................... 178
5.23 Sigh (4) ............................................................................................................ 178
5.24 Gas Exhaust (5) .............................................................................................. 179
5.25 Enable Pre-use Test (6) .................................................................................. 179
5.26 Touch Calibration (7) ...................................................................................... 179
5.27 Service Mode .................................................................................................. 180
5.28 Reprogramming .............................................................................................. 183
5.28.1 Software Upgrade Procedure .................................................................... 183
5.28.2 To use VentFlash ....................................................................................... 184
5.28.3 To upgrade the Language File ................................................................... 185
5.28.4 To Upgrade the Ventilator Model ............................................................... 186

Chapter 6: EFM Option............................................................................. 187

Chapter 7: Error Codes ............................................................................ 219


7.1 Error Codes ....................................................................................................... 221

Chapter 8: Spare Parts ............................................................................. 223


8.1 Parts List ........................................................................................................... 225

12 073-0227-00 Rev. A
Contents

Chapter 9: Notices and Important Information ...................................... 235


9.1 Product Improvement ...................................................................................... 237
9.2 Responsibilities of the User ............................................................................ 237
9.3 Responsibilities of the Manufacturer ............................................................. 237
9.4 Disclaimer ......................................................................................................... 238
9.5 Technology Disclaimer / Tamper Proof Seal ................................................. 238
9.6 Note to Service Personnel ............................................................................... 238
9.7 CE Mark ............................................................................................................ 239
9.8 Trademarks and Acknowledgements ............................................................. 240
9.9 Hazard Notices.................................................................................................. 241
9.9.1 BleaseSirius Warnings ............................................................................... 242
9.9.2 Electrostatic Sensitive Devices (ESD) Warnings and Cautions ............. 244
9.9.3 Cautions..................................................................................................... 245
9.9.4 Ventilator Warnings ................................................................................... 246
9.9.5 Hazard Information .................................................................................... 247
9.9.6 Cautionary Notices .................................................................................... 250
9.9.7 Vaporizer Warnings ................................................................................... 252
9.9.8 Absorber Warnings ................................................................................... 253
9.9.9 Cautionary Notices .................................................................................... 254

Chapter 10: Schematics ........................................................................... 255

BleaseSirius Anesthetic Machine Technical Manual 13


Figures

Figure 1 - BleaseSirius Anesthetic Machine .............................................................22


Figure 2 - Electrical Labeling ......................................................................................27
Figure 3 - PEEP Diagram ...........................................................................................31
Figure 4 - Ventilator Schematic ..................................................................................38
Figure 5 - Absorber Pneumatic Schematic .................................................................39
Figure 6 - Pneumatic Circuit .......................................................................................40
Figure 7 - BleaseSirius Annual Planned Maintenance Kit .........................................46
Figure 8 - BleaseSirius Four Year Planned Maintenance Kit PN 14200512 ..............47
Figure 9 - Pipeline Fitting & ‘O’ Ring...........................................................................49
Figure 10 - AGSS .....................................................................................................50
Figure 11 - Pop-off Valve ............................................................................................51
Figure 12 - Bellows Assembly ....................................................................................52
Figure 13 - Pneumatic Module ...................................................................................54
Figure 14 - Primary Regulator ....................................................................................57
Figure 15 - Apply Teflon Tape to Hose End ................................................................66
Figure 16 - Replace the Yoke Seal .............................................................................67
Figure 17 - Apply Snoop to Indicated Areas ...............................................................67
Figure 18 - Connect Pressure Measuring Device.....................................................69
Figure 19 - Regulator Nut and Set Crew Locations ....................................................69
Figure 20 - Test Hose Assembly.................................................................................71
Figure 21 - Test Hose Connections ............................................................................72
Figure 22 - Connect O2 Analyzer (L) and Tubing to AGSS (R) ...................................73
Figure 23 - Pressure Build-up Test .............................................................................74
Figure 24 - Fit 6 mm Plug ...........................................................................................75
Figure 25 - Steps 5 and 8 ...........................................................................................75
Figure 26 - Step 4: Plug the CGO Taper ....................................................................76
Figure 27 - Steps 6 and 8 ...........................................................................................76
Figure 28 - O2 Flush Test ............................................................................................77
Figure 29 - Connect Pressure Measuring Device.......................................................77
Figure 30 - Suction Gauge and Bowl..........................................................................78
Figure 31 - Expiratory Valve Test Setup .....................................................................79
Figure 32 - Setup for Inspiratory Valve Test ...............................................................80
Figure 33 - Steps 3 & 4 of the Inspiratory Valve Test .................................................81
Figure 34 - Connect a Pressure Measuring Device....................................................81
Figure 35 - Connect the Pressure Sampling Tee .......................................................82
Figure 36 - Step 5: Occlude the Bag Port...................................................................82
Figure 37 - Exhaust Port Location ..............................................................................83
Figure 38 - Step 11: Disconnect Patient Hose............................................................84
Figure 39 - Connect a Flow Measuring Device ..........................................................84

14 073-0227-00 Rev. A
Figures

Figure 40A - Change the Flow Sensor Settings .........................................................85


Figure 40B - Pedi Sensor Placement setting..............................................................85
Figure 41 - Connect a Pressure Measuring Device....................................................86
Figure 42 - Step 5: Connect a Reusable Tube ...........................................................88
Figure 43 - Connect a Pressure Sample Tee .............................................................89
Figure 44 - Gas Analyzer Connection ........................................................................89
Figure 45 - Removal of Top Surface ...........................................................................93
Figure 46 - Removal of Screw as Shown ...................................................................94
Figure 47 - Removal of Top Screws as Shown ..........................................................94
Figure 48 - Removal of Front Cover ...........................................................................95
Figure 49 - Front Cover Fixing Screws (on units after Jan 2009) ...............................95
Figure 50 - Front of Machine With Front Cover Removed (Close-up) ........................97
Figure 51- Rear of Machine ........................................................................................98
Figure 52 - Rear Panels .............................................................................................99
Figure 53 - Removal of Large Rear Panel ................................................................100
Figure 54 - Flow Meter Removal ..............................................................................102
Figure 55 - BL1 Connector Location.........................................................................103
Figure 56 - Flow Tube Removal ...............................................................................104
Figure 57 - Removal of Screws on Flow Meter Assembly ........................................105
Figure 58 - Rear of Flow Meter Assembly ................................................................105
Figure 59 - Hypoxic Guard fixing screws ..................................................................106
Figure 60 - Assembled Hypoxic Guard Unit .............................................................109
Figure 61 - Exploded View of Hypoxic Guard Components .....................................110
Figure 62 - Flow Block Showing Flow Tube Filters and Tube Lower Inserts ............ 111
Figure 63 - View of Assembled Hypoxic Guard From Below ....................................112
Figure 64 - Test Points ...........................................................................................114
Figure 65 - Pre Feb 2009 Regulator Adjustment ......................................................115
Figure 66 - Post Feb 2009 Regulator Adjustment ....................................................116
Figure 67 - Regulator Nut .........................................................................................117
Figure 68 - Location of Valve Retaining Screws .......................................................118
Figure 69 - Backbar Valve ........................................................................................118
Figure 70 - CGO Block (up to Feb 2009)..................................................................119
Figure 71 - Alarm Block Removal (up to Feb 2009) .................................................120
Figure 72 - Alarm Block Removal (Feb 2009 onwards) ............................................121
Figure 73 - CGO Adjustment (up to Feb 2009) ........................................................122
Figure 74 - Valve Adjuster and Disc Removed (up to Feb 2009) .............................123
Figure 75 - CGO Block (Feb 2009 onwards) ............................................................124
Figure 76 - Location of (4) Suction Plate Screws .....................................................125
Figure 77 - Location of (3) ACGO Assembly Screws ...............................................125

BleaseSirius Anesthetic Machine Technical Manual 15


Figures

Figure 78 - Location of 6 mm Tubing ........................................................................125


Figure 79 - Location of 8 mm Tubing ........................................................................126
Figure 80 - Location of 6 mm Tubing ........................................................................126
Figure 81 - Location of 8 mm Stem ..........................................................................126
Figure 82 - Location of Microswitch ..........................................................................127
Figure 83 - ACGO Tubing Orientation ......................................................................127
Figure 84 - ACGO Switch Set to Absorber ...............................................................128
Figure 85 - A.C.G.O Ventilator Screen Display ........................................................128
Figure 86 - Microswitch Components .......................................................................129
Figure 87 - Ventilator Wire Orientation .....................................................................130
Figure 88 - NC Valves (PN 214-1089-00) ................................................................131
Figure 89 - 4-6 mm Increaser (PN 54200184) and
6-5 mm Reducer (PN 54200110) ......................................................131
Figure 90 - 5 mm Tubing (1) and 6 mm Tubing (2) ...................................................132
Figure 91 - Tubing Diagram ......................................................................................133
Figure 92 - Tighten Two Screws ...............................................................................134
Figure 93 - Absorber Interface Manifold Assembly.................................................139
Figure 94 - ‘P’ Clip ....................................................................................................140
Figure 95- Absorber Prongs .....................................................................................141
Figure 96 - Absorber Docking ...................................................................................141
Figure 97 - Setting Ball Catch...................................................................................142
Figure 98 - Lock Screw Insertion ..............................................................................143
Figure 99 - Absorber Molding 01 ..............................................................................144
Figure 100 - Absorber Molding 02 ............................................................................144
Figure 101 - Absorber Molding 03 ............................................................................145
Figure 102 - Absorber Molding 04 ............................................................................145
Figure 103 - Internal view of Absorber Moldings ......................................................146
Figure 104 -Valve Arc ...............................................................................................146
Figure 105 - Bellows Interface Gasket Fixing Screws ..............................................147
Figure 106 - Gasket Removed .................................................................................147
Figure 107 - Drawer Mechanism ..............................................................................153
Figure 108 - Location of Drawer Mechanism and Removal .....................................154
Figure 109 - Drawer Mechanism ..............................................................................155
Figure 110 - Drawer Re-Assembly ...........................................................................155
Figure 111 - Pedal Screw Location ...........................................................................156
Figure 112 - Hex Bar ................................................................................................156
Figure 113 - Hex Bar Removal .................................................................................156
Figure 114 - Location of Caster Retaining Screw .....................................................157
Figure 115 - Caster Removal....................................................................................157
Figure 116 - Suction Controller Removal / Replacement .........................................158

16 073-0227-00 Rev. A
Figures

Figure 117 - Suction Controller in Place ...................................................................159


Figure 118 - Electrical Fuses ....................................................................................160
Figure 119 - Ventilator Case Top ..............................................................................161
Figure 120 - Inside the Ventilator (Top View) ...........................................................162
Figure 121 - View of Removed Inspiratory Block .....................................................165
Figure 122 - View of BAV Controller .........................................................................166
Figure 123 - Ventilator Control Knob ........................................................................168
Figure 124 - Front Panel Retaining Screws..............................................................169
Figure 125 - Front Panel (Rear View).......................................................................169
Figure 126 - Gas Inlet Module ..................................................................................173
Figure 127 - Replace the Battery..............................................................................174
Figure 128 - Replace the Fuses ...............................................................................175
Figure 129 - VentFlash Screen .................................................................................184
Figure 130 - VentFlash Sync Screen ........................................................................184
Figure 131 - VentFlash Check Language Screen ....................................................185
Figure 132 - EFM Components ................................................................................189
Figure 133 - System Information, Page 2 .................................................................191
Figure 134 - EFM Hypoxic Guard Block Assembly ..................................................192
Figure 136 - Ribbon Cable, Power Connector and Light Pipe Locations ...............193
Figure 135 - EFM-Machine Retaining Screws ........................................................193
Figure 137 - Flow Tube Locations ..........................................................................194
Figure 138 - Flow Sensor Screw Locations ............................................................194
Figure 139 - Banjo Fitting .........................................................................................194
Figure 140 - Hypoxic Guard Retaining Screws ........................................................195
Figure 141 - Screen Retaining Screws .....................................................................196
Figure 142 - Screen-Circuit Board Connectors (3) ...................................................197
Figure 143 - Circuit Board Screws (6) ......................................................................199
Figure 144 - Flow Sensor .........................................................................................200
Figure 145 - Software Update Panel ........................................................................202
Figure 146 - Configuration Panel..............................................................................204
Figure 147- Exit Panel ..............................................................................................204
Figure 148 - Diagnostics Panel ................................................................................205
Figure 149 - Detect Sensors Display ........................................................................206
Figure 150 - Touch-Screen Panel .............................................................................208
Figure 151 - Exit Panel .............................................................................................209

BleaseSirius Anesthetic Machine Technical Manual 17


List of Schematics

Schematic 1 - Title Block ..........................................................................................210


Schematic 2 - SOM Interface ...................................................................................211
Schematic 3 - Power ................................................................................................212
Schematic 4 - I2C Sensors .......................................................................................213
Schematic 5 - Sensors .............................................................................................214
Schematic 6 - LCD Digital ........................................................................................215
Schematic 7 - LCD/LCD Power ................................................................................216
Schematic 8 - SD Card .............................................................................................217
Schematic 9 - Development Circuits ........................................................................218
Schematic 10 - 10110326 Pressure Interface Board - Master ................................257
Schematic 11 - 10110326 Pressure Interface Board - Transducers .........................258
Schematic 12 - 10110326 Pressure Interface Board - Patient Flow .........................259
Schematic 13 - 10110326 Pressure Interface Board - Fresh Gas .........................260
Schematic 14 - 10110375 Blease LVDS Display Interface sht. 1 of 4 .....................261
Schematic 15 - 10110375 Blease LVDS Display Interface sht. 2 of 4 .....................262
Schematic 16 - 10110375 Blease LVDS Display Interface sht. 3 of 4 .....................263
Schematic 17 - 10110375 Blease LVDS Display Interface sht. 4 of 4 .....................264
Schematic 18 - 10110376SCH Power Supply Board ..............................................265
Schematic 19 - 10110377SCH Controller Board, CPU ............................................266
Schematic 20 - 10110377SCH Controller Board, Alarms .........................................267
Schematic 21 - 10110377SCH Controller Board, Connect.......................................268
Schematic 22 - 10110377SCH Controller Board, Analogue .....................................269
Schematic 23 - 10110377SCH Controller Board, I/O Circuits ..................................270
Schematic 24 - 10110377SCH Controller Board, PWM ...........................................271
Schematic 25 - 10110377SCH Controller Board, Xilinx PWM and I/O .....................272
Schematic 26 - 13600381 Cable Assy Sirius Vent Interface sht 1of 2 .....................273
Schematic 27 - 13600381 Cable Assy Sirius Vent Interface sht 2of 2 .....................274
Schematic 28 - 13600379SCH Sirius Power Distribution 110VA..............................275
Schematic 29 - 13600379SCH Transformer Interconnections &
Soft-Start PCB - 110V .......................................................................276
Schematic 30 - 13600379SCH Transformer Interconnections &
Soft-Start PCB - 230V .......................................................................277

18 073-0227-00 Rev. A
BleaseSirius
Anesthetic Machine

Chapter 1
Technical Description

BleaseSirius Anesthetic Machine Technical Manual 19


Technical Description

20 073-0227-00 Rev. A
Technical Description

1.1 Description

1.1.1 General
The BleaseSirius anesthetic machines contain all the pneumatic circuitry,
controls, monitoring, ancillaries and storage required to control, distribute and
mix medical gases and anesthetic agents in order to deliver them to a patient
system.

The BleaseSirius anesthetic machine is based on the Frontline machines. The


BleaseSirius has enhanced components and new features and improvements.
The BleaseSirius anesthetic machine is designed to comply with the following:

ASTM F-1850, UL 60601-1, ISO 5358, IEC 60601-1, IEC 60601-2-13, BS EN


740 and other International Standards.

The BleaseSirius machine consists of the major components described below


(See Figure 1).

1.1.2 The Frame


The frame is made of steel supported on a cast aluminum base with four castors,
there is a brake pedal at the bottom of the trolley. The steel frame is covered by
moldings with a painted finish.

1.1.3 Pneumatic Assembly


The frame contains the pneumatic assembly. The pneumatic unit contains the
gas supply inputs, the pneumatics that regulate the supply pressures to a usable
pressure, the oxygen failure alarm and its logic circuitry, the common gas outlet,
the user controls and the pneumatic power outlets. Above the work surface are
the cylinder contents and pipeline pressure gauges, flow control valves, hypoxic
guard and flowblock assemblies, the vaporizer back bar and the uprights which
support the monitor shelf.

1.1.4 The Monitor Shelf


The monitor shelf A in Figure 1, is mounted on top of the machine. Loading
should not exceed 25Kg/55.1lbs.

In US markets, use a cord fitted with a NEMA 5-15 hospital grade plug to connect
the BleaseSirius to the mains supply. Connection of equipment to the auxiliary
mains socket outlets may increase leakage currents to values exceeding the
allowable limits.
BleaseSirius Anesthetic Machine Technical Manual 21
Technical Description

R
Q
A
P
B
O
C

D
E

N G
M H

I
L

J
K

Figure 1 - BleaseSirius Anesthetic Machine

22 073-0227-00 Rev. A
Technical Description

Figure 1 Key

A Monitor shelf
B Ventilator
C Vaporizer
D Cylinder/pipeline gauges
E Pneumatic unit - (behind gauge panel)
F Handle
G Oxygen flush
H Common gas outlet (or option A.C.G.O.)
I Drawer
J Frame
K Brake Pedal
L Absorber
M Bag Arm Link Pipe
N Adjustable Bag Arm
O Main On/Off Switch
P Suction Controller
Q Flow Control Valves with Hypoxic Guard
R Flowblock Assembly
S Auxiliary Flowmeter

BleaseSirius Anesthetic Machine Technical Manual 23


Technical Description

1.2 Specification

1.2.1 Machine Dimension

Height Max. Width Depth Average Weight


1486mm / 158.5” 705mm / 27.7” 747mm / 29” 110kg / 242.5lbs

1.2.2 Work Surface Dimensions

Height Area
854mm / 33.6” 98612.2mm2 / 152.8”2

1.2.3 Monitor Shelf Dimensions

Height Area
1486mm/58.5” 175833mm2 / 272.54”2

1.2.4 Maximum Loading


Monitor Work Bottom Extended Work
Drawers
Shelf Surface Shelf Surface
25kg/55.1lbs 25kg/55.1lbs 8kg/17.6lbs 5kg/11.0lbs 15kg/33.0lbs
evenly distributed evenly distributed e v e n l y e v e n l y evenly distributed
distributed distributed (intermittent or
occasional loading
only).

Gross Loading = 250kg/551.1lbs

24 073-0227-00 Rev. A
Technical Description

1.3 Pneumatics

1.3.1 Gas-Specific Color Specifications

Gas ISO ANSI


Oxygen White Green
Nitrous Oxide Blue Blue
MED AIR Black Yellow

1.3.2 Gas Supply Combinations


Max No. of Gases 3
Max No. of Cylinders 4
Max No. of Pipelines 3
Max No. of Gauges 7
Max Cylinder Size
E
(using PIV Index)

Large Cylinder Kit Max. 2

1.3.3 Common Gas Outlet


The common gas outlet is fitted onto the front of the machine below the work
surface. It will accept a 22mm female or a 15mm male taper coupling.

BleaseSirius Anesthetic Machine Technical Manual 25


Technical Description

1.4 Technical/Performance Specification

1.4.1 Controls
Oxygen flow 150ml/m to 10 l/m Simplex/ Cascade
Nitrous oxide flow 0ml/m to 12 l/m Simplex/Cascade
MED AIR flow 0ml/m to 15 l/m

Flowblock assembly accuracy ±5% measured value at 20ºC and


101.3 kPa/14.6 psi
Oxygen flush Non-locking 35 to 55 l/m
Vaporizers Accepts Selectatec
Hypoxic gases Minimum 21% oxygen/nitrous oxide
mixture allowed

1.4.2 Ventilator
A Blease700/900 ventilator is built
into the BleaseSirius.

1.4.3 Alarms / Indicators


Oxygen failure Audible alarm sounds for minimum
of 8 secs when oxygen pressure falls
below 30 psi.

1.4.4 Regulator Safety Valve Settings


Cylinder regulator 43 psi - 47 psi
Cylinder regulator relief valve > 75 psi
Machine gas piping design
700 kPa/max. 101.5 psi/max
rating
25-32 psi
Secondary hypoxic regulators 25-35
N 2O
psi } O2 0.5 Lpm flow

Common gas outlet relief valve 3.25 psi - 3.95 psi

26 073-0227-00 Rev. A
Technical Description

1.4.5 Electrical

Voltage 100 / 230 V


Frequency 60 / 50 Hz
Power 1.2 / 1.0 kVa

The auxiliary sockets are numbered 1 through 4, top to bottom and are rated
as in the following tables. If the machine has the switching sockets option,
sockets 3 and 4 will switch On and Off when the Main On/Off (Figure 1, Key
O) is switched On and Off, rather than with the Mains On/Off switch (Figure 2).

230V 110V
Outlet Outlet
Socket Breaker Fuse Socket Breaker Fuse
Rating Rating
1 2A 3A 5A 1-4 2A 3A 4A
2-4 1A 2A 3.15A

1.4.5.1 Electrical Labeling

Switched outlet label


Mains ON/OFF
switch
Isolation transformer label

Figure 2 - Electrical Labeling

BleaseSirius Anesthetic Machine Technical Manual 27


Technical Description

1.4.6 Supplies
O2, MED AIR, N2O pipeline Nominal pressure 400 kPa/58.0 psi,
minimum 275 kPa/39.8 psi, maximum
482 kPa/69.9 psi
Auxiliary pneumatic outlets MED AIR or O2 - 400 kPa/58.0 psi at
zero flow. 80 l/m max. flow
Auxiliary Oxygen Outlet 0-15 lpm

1.4.7 Environmental
Operating Temperature 5ºC-40ºC (41ºF-104ºF)
oxygen cell operates to specification
10ºC-40ºC (50ºF-104ºF)

Storage Temperature -20oC-60ºC (-4ºF-140ºF) with oxygen


cell removed
0ºC-50ºC (32ºF-122ºF) with oxygen
cell in place
Humidity 15-95% Non-condensing

28 073-0227-00 Rev. A
BleaseSirius
Anesthetic Machine

Chapter 2
Overview

BleaseSirius Anesthetic Machine Technical Manual 29


Overview

30 073-0227-00 Rev. A
Overview

2.1 Description of the Ventilator


2.1.1 Overview
2.1.1.1 PEEP
The Blease700/900 series ventilator
continuously monitors and displays
the Positive End Expiratory Pressure
(PEEP). By default, a PEEP of
2 - 4 cmH2O is introduced to the circuit,
caused by the bellows assembly,
which is shown as OFF. A PEEP value
between 3 and 20 cmH2O can be set
from the panel, with an automatic alarm
of more than 25% above the set value.
A minimum difference of 8 cmH2O
in adult and 5 cmH2O in pediatric is
enforced between the set PEEP level Figure 3 - PEEP Diagram
and the pressure controls shown below.

Mode Pressure Control


Volume Control Pressure Limit
Pressure Control Set Pressure
Pressure Support Support Pressure
SIMV-VC + PSV Support Pressure + Set Volume
SIMV-PC + PSV Support Pressure + Set Pressure

When the user changes a value such that it does not comply with the required
difference, the box surrounding the feature being adjusted and the value of
the feature causing limiting to be enforced is highlighted red. The value being
adjusted could either be the PEEP level or the relevant pressure control.

The user can then:


• Accept the value being adjusted, in which case, it will be set to the
nearest acceptable value.
• Adjust the value to a non-conflicting value.

If the user does not make the change before end of time allowed for adjustment,
the value will set to the nearest acceptable value.

BleaseSirius Anesthetic Machine Technical Manual 31


Overview

2.1.1.2 Trigger
The level of negative flow caused by the patient’s attempt to breathe before the
ventilator initiates flow to assist the patient with the spontaneous breath.
Range: 1 to 15 l/m all modes (SIMV + PSV and Pressure Support).

2.1.1.3 Support Pressure


Breathing circuit pressure level for assistance with patient’s spontaneous breath.
Range: 5 cmH2O to 30 cmH2O SIMV-PC + PSV and Pressure Support (PEEP
referenced).

2.1.1.4 Fresh Gas Compensation


Fresh gas can be compensated for and displayed on screen.

2.1.1.5 Oxygen
A fuel cell sensor can be connected to allow monitoring of 0% to 110% O2, with
alarms of 18% to 110%. The sensor can be calibrated.

2.1.1.6 Tidal Volume


Volume to be delivered by the ventilator in each breath.
Range: 20 ml to 1500 ml all modes.

2.1.1.7 Minute Volume


Measured volume delivered by the ventilator per minute.
Range: 0.3 l/m to 25 l/m all modes.

2.1.1.8 Expired Tidal volume


Expired tidal volume is measured by the sensor in the breathing circuit, in either
mechanical ventilator spontaneous breathing mode. The measured value is
displayed in the tidal volume window.

2.1.1.9 BPM (Frequency Control)


The mechanical frequency of the ventilator in breaths per minute (BPM).
Range: 2 bpm to 99 bpm all modes.

32 073-0227-00 Rev. A
Overview

2.1.1.10 I:E Ratio


The ratio of the inspiratory time to the expiratory time.
Range: 2.0:1 to 1:5.0, all modes in steps of 0.1.

2.1.1.11 Pressure Limit


The breathing system maximum pressure limit.
Range: 10 cmH2O to 50 cmH2O Pediatric.
10 cmH2O to 50 cmH2O Adult.

2.1.1.12 Peak Pressure


Range: 0 cmH2O to 100 cmH2O

2.1.1.13 Mean Pressure


Range: 0 cmH2O to 100 cmH2O

2.1.1.14 Compliance
System compliance in ml/cmH2O
Patient compliance in ml/cmH2O

2.1.1.15 Volume Measurement


Accuracy of delivered gas at 25ºC 101.3 kPa/14.6 psi (volume mode)
= ±10% or ± 10 ml from 50 ml to 1 liter
(whichever is greater)
Volume monitoring accuracy = ± 10% or ± 10 ml (whichever is greater)
Controlled Patient Pressure = ± 10% or ± 2 cmH2O (whichever is greater)
Monitored Patient Pressure = ± 5% or 1 cmH2O (whichever is greater)
Delivered PEEP = ±1.5 cmH2O from 4 to 20 cmH2O (whichever is greater)
Fresh Gas Flow = ± 10% or ± 200 ml from 300 ml to 15 liters (whichever is
greater)

2.1.1.16 Oxygen Measurement


Oxygen Concentration accuracy = 3%.
Drift < 1% over 8 hours at constant temperature.
Response time < 30 seconds for 90% change.

BleaseSirius Anesthetic Machine Technical Manual 33


Overview

2.2 Pre-use Test

2.2.1 Fresh Gas


Fresh gas (FG) flow adds to the delivered Tidal Volume (TV) during the
inspiratory period. To compensate, the delivered volume must be reduced.
The formula for this reduction is:

Effective TV = TV - TV due to FG

TVE =TV - ((FG flow rate (mL)/60)* Inspired time (sec))

TVE = TV - TVFG

For example, let


FG flow rate = 5LPM, TV = 600mL, Frequency = 10BPM, I:E = 1:20
1
Inspired time = 60 * = 2 Sec
10 3
TVfg = 5000 * 2 = 83 1/3 = 167ml
60

Therefore,
Effective TV = 600 - 167 = 433mL

2.2.2 Compliance
Compression of gas in the dead space within the breathing system reduces the
tidal volume delivered to the patient. In an ideal ventilator, the Set TV would
be the volume of gas that is delivered to the patient’s lungs. This cannot be
achieved because the anatomy of the patient is unknown. However, the Set
TV can be accurately delivered from the catheter mount, thus reducing Set TV
errors to a minimum.

To calculate the effect of breathing system compliance on


the delivered TV, it is necessary to measure the capacity or
compliance (Cs) of the system. This can only be done as part
of a pre-use check procedure.

34 073-0227-00 Rev. A
Overview

1. Switch the unit ON. The compliance menu will be displayed.

The patient airway flow sensor head must be in the patient circuit
in order to carry out compliance compensation.

2. Select Yes to Compliance Compensation and


follow the instructions on screen instructions

The ventilator delivers a breath of known volume to the breathing circuit, records
the pressure (cmH2O) achieved and verifies that a leak is not present.

3. The dead space is calculated as follows:

Volume (mL)
Pressure (cmH20) = dead space compliance (C3)

This value is retained in memory until the ventilator is switched off or retested.

4. When the ventilator is set to use on a patient and when the


ventilation is stable, the total compliance of system and patient
(Ct) is measured. The TV can then be increased to compensate for
the volume lost due to compression within the breathing system.
The increase in tidal volume is calculated by the formula:
Cs
Set TV * (1+ Ct - Cs ) = new TV (mL)
For example:
A system test measurement at a TV of 200 ml gave a pressure rise of 25 cmH2O.
200mL
Cs = = 8
25cmH2O

Running the ventilator on a patient with a set 500ml TV gave a peak pressure
of 20cmH2O.

BleaseSirius Anesthetic Machine Technical Manual 35


Overview

To calculate the increase in TV:


500mL
Ct = = 25
20cmH2O

The 735ml is the actual ventilator output into the breathing circuit to give
500ml at the catheter mount. The value must be recalculated every time volume
controlled ventilation starts.
8
new TV = 500 * (1+ 25 - 8
)= 735mL

2.3.5 Compensation

Mode Compliance Fresh Gas


Volume Control
P P
Pressure Support
O P
SIMV-VC + PSV
P P
SIMV-PC + PSV
O P
Pressure Control
O P

36 073-0227-00 Rev. A
Overview

2.3.6 Mode Dependant Features


PRESSURE PRESSURE
VOL/ PRESSURE
SIGH PAUSE SUPPORT SUPPORT BPM I:E
FLOW LIMIT
TRIGGER PRESSURE

VOLUME Meas/ Pressure


CONTROL P P O O Set
Set
Set
Limit

PRESSURE Pressure
SUPPORT O O ALWAYS ALWAYS Meas Meas Meas
Limit
SIMV-VC + Meas/ Meas/ Meas/ Pressure
PSV O P ALWAYS ALWAYS
Set Set Set Limit
SIMV-PC + Meas/ Meas/
PSV O O ALWAYS ALWAYS
Set O Set
Ptot

PRESSURE IINSP Set


CONTROL O O O O Set
FLOW
Set
Pressure

BleaseSirius Anesthetic Machine Technical Manual 37


Overview

Figure 4 - Ventilator Schematic

38 073-0227-00 Rev. A
Overview

A Manometer J APL Exhaust Valve


B Inspiratory Non-return Valve K Fresh Gas Port
C Patient Inspiratory Connector L Bag/Vent Valve
D Patient Expiratory Connector M Bag Port
E Expiratory Non-return Valve N Bellows
F Canister(s) P Pop-Off Valve
G APL Valve Q Ventilator Drive Gas
H Oxygen Sensor Port R Pop-Off Exhaust
I Bypass Switch

Figure 5 - Absorber Pneumatic Schematic

BleaseSirius Anesthetic Machine Technical Manual 39


Overview

S T V Y
Z
U
W
M X
R
M O P Q

K
G
L N
J
H

A B C D E F

A Air Pipeline N Vent Supply


B Air Cylinder Yoke O Air Secondary Regulator
C N2O Pipeline P N2O Secondary Regulator
D N2O Cylinder Yoke Q Oxygen Secondary Regulator
E O2 Pipeline R Oxygen Flush
F O2 Cylinder Yoke S Air Flowmeter
G Reservoir T N2O Flowmeter
H Auxiliary Flowmeter U Hypoxic Protection Link System
I O2 High Pressure Outlet V Oxygen Flowmeter
J Air Takeover Valve W Pressure Relief Valve
K O2 Failure Alarm Whistle X CGO
L O2 Failure Alarm Valve Y Seletatec Back Bar
M On/Off Switch Z Fresh Gas Flow Sensor
Figure 6 - Pneumatic Circuit

40 073-0227-00 Rev. A
Overview

2.4 Principles of Operation


For active inspiration, the flow control valve is opened to provide a specific gas
flow into the bellows assembly. Simultaneously, the expiratory solenoid closes
and pressure is generated in the bellows assembly producing an inspiratory
flow to the patient.

The flow and pressure are measured and monitored by the microprocessor
feedback system.

Expiration occurs when the flow control valve is closed and the expiratory
solenoid opens and releases the gas from the bellows assembly.

In Pressure Control Mode, the set pressure is achieved during inspiration


and maintained at that level by allowing a controlled bypass through the
expiratory valve. This allows the required pressure level to be maintained while
compensating for any fresh gas flow into the patient circuit.

For expiration, the expiratory solenoid is opened which releases the gas from
the bellows assembly.

During all modes of ventilation, an autozero is periodically applied to the flow


sensors just prior to a breath being delivered. At this point, there is no flow
through the sensors, which ensures that the measured values are maintained
as accurately as possible regardless of environmental variations.

A safety valve is present in the drive pressure exhaust


75 cmH2O. Its function is to protect the patient against pres-
sures exceeding 75 cmH2O ± 2 cmH2O by relieving the drive
pressure on the bellows.

NEEP is not supported by this machine but patient gener-


ated pressures may be measured to - 10 cmH2O, at which
point an alarm will sound.

BleaseSirius Anesthetic Machine Technical Manual 41


Notes

42 073-0227-00 Rev. A
BleaseSirius
Anesthetic Machine

Chapter 3
Planned Maintenance

BleaseSirius Anesthetic Machine Technical Manual 43


Planned Maintenance

44 073-0227-00 Rev. A
Planned Maintenance

3.1 Planned Maintenance

Service Kits Part Number


Annual Service Kit 14000511
*Four-Year Service Kit 14000512
* Includes all parts required for units with four cylinder yokes installed.

All parts included in PN 14000512 are not required for all


BleaseSirius machines. You can order idividual parts instead of
ordering PN 1400512.

Four-Year PM Kit Contents Part Number


*Annual PM Kit 14000511
*Battery 80300025
**Regulator Kit 53400044
***Filter 53700027
***O-ring 51150283

* Required for every machine


**One kit required for each cylinder yoke installed on the machine.
***Required for machines sold before February 2009.

BleaseSirius Anesthetic Machine Technical Manual 45


Planned Maintenance

• Bodocs Seals
• Backbar Seals
• Absorber Stop
+ O2 Blanking
Plug
• Backbar Dzus
Springs
• AGSS Probe
Seal
• AGSS Float
Seal
• Pipeline Filter
• Pipeline ‘O’ Ring
• Bellows Base/
Cover
• Ped Bellows
• Bellows Base/
Pop off
• Absorber Upper
Seal
• Absorber ‘O’
Rings for Insp/
Exp + APL
• Pop off Valve
• Absorber Gauge
• Absorber
Control Seal
• Absorber
Bottom Canister

Figure 7 - BleaseSirius Annual Planned Maintenance Kit


PN 14200511

46 073-0227-00 Rev. A
Planned Maintenance

• Cylinder
Regulator
Service Kit
• ‘O’ Ring for
Filter
• Battery

Note:
Includes annual
kit, PN 14200511

Figure 8 - BleaseSirius Four Year Planned Maintenance Kit


PN 14200512

BleaseSirius Anesthetic Machine Technical Manual 47


Planned Maintenance

3.2 Routine Maintenance and Service Check.

3.2.1 Fitting Planned Maintenance Kit PN 14200511


Bodoc Seals (1), Backbar Seals (2) and O2 Probe ‘O’ Ring (3)
are duplicated. The duplicated set is to be placed in one of the
drawers for the user to replace if one is damaged or fails test
during use.

3.2.2 Bodoc Seals


1. Remove cylinders from the yokes, then remove the old Bodoc Seal
and replace with new ones.
2. Refit the cylinder.

3.2.3 Backbar Seals


1. Remove vaporizers from the Selectatec backbar then remove all
four seals.
2. Replace with new ones.

3.2.4 Backbar Dzus Springs


1. Remove the two Dzus Spring assemblies by undoing the two
screws (in the diagonal corners of the plate). Lift the place up,
taking care not to drop the index pin. The index pin must be fitted
to the new Dzus Spring assembly before fitting new item.
2. Refit the vaporizers and check that they locate and lock on the
backbar currently.

3.2.5 Absorber Stop/’O’ Ring


1. Remove the ‘O’ Ring from the absorber blanking plugs and
absorber stop, then replace them. (The new cell is supplied with
‘O’ ring fitted.)

3.2.6 Pipeline Fitting and ‘O’ Ring


1. Disconnect pipelines from their supply. Disconnect the pipeline
connection from the BleaseSirius.
2. Unscrew the two small grub screws until the main body of the
connection is free to rotate.
3. Unscrew the connector, the filter and ‘O’ Ring can now be changed.

48 073-0227-00 Rev. A
Planned Maintenance

4. Refit the outer part of the connector and tighten the two small grub
screws.
5. Repeat for all three pipelines.
6. Note each gas type has a unique fitting and can not be incorrectly
mixed.
7. Refit the pipeline and check for leaks. The anti-confusion Test
should be carried out (see section 3.4.6).

Figure 9 - Pipeline Fitting & ‘O’ Ring

BleaseSirius Anesthetic Machine Technical Manual 49


Planned Maintenance

3.3 AGSS Probe and Float for Spacelabs AGSS


PN 14200018, (if Fitted)
The AGSS is not available in the U. S.)
1. Disconnect electrical supply to BleaseSirius
2. Remove the bellows assembly by sliding the absorber forward until
the bellows connections become free, then
remove the two thumb wheels at the front of
the bellows. The bellows assembly can now “O’ Ring
be lifted clear of the locating pins at the rear of
the bellows assembly.
3. Working through the apparatus below the
bellows assembly.
4. The AGSS probe can be pulled out of the top of
the AGSS unit.
5. Remove the ‘O’ Ring and replace with the new
part.
6. Disconnect the 30mm connector from the
side of the AGSS unit, (located approximately “O’ Ring
100mm down the AGSS unit).
7. The AGSS unit will now pull off its V mounting
bracket and can be removed through the
apparatus.
8. Hold the lower black part of the body (where
the 30mm connector is) and unscrew the top
black part (with the windows).
9. Clean the filter.
10. Remove the top ‘O’ Ring slide the green float
off the central stem and remove the bottom
‘O’ Ring.
11. Replace the bottom ‘O’ Ring.
12. Refit the float (make sure it is the correct way
up) then replace the top ‘O’ Ring.
13. Reassemble the fitted/window on top, screw
onto the lower sections.
14. Place the AGSS unit back onto its V bracket.
15. Refit the 30mm connector and the AGSS probe. Figure 10 - AGSS

50 073-0227-00 Rev. A
Planned Maintenance

3.4 Bellows Base/Canister


1. Remove the bellows cover (bayonet fitting), then replace the
bellows base/canister ‘O’ Ring.
2. Remove the bellows by gently pulling the lower convolution of the
retaining ring.
3. Remove the pop-off valve.
4. Replace the bellows base pop-off valve “O” ring.

3.5 Pop-off Valve

Figure 11 - Pop-off Valve

1. Replace Pop-off valve in bellows base.


2. Refit bellows by gently pulling the lower convolution over the ring
in the bellows base.
3. Replace the bellows outer cover.

BleaseSirius Anesthetic Machine Technical Manual 51


Planned Maintenance

A - Cover
B - Bellows
A C - Pop-off valve
D - Valve seat
E - Fixing screws
F - Bellows base
G - O-ring

G D
E

Figure 12 - Bellows Assembly

52 073-0227-00 Rev. A
Planned Maintenance

3.6 Absorber
3.6.1 Valve Covers
When removing or refitting any of these valves, it is important to
ensure the metal valve disk and seat are not damaged.

1. Remove the expiratory valve by twisting the clear plastic valve


cover.
2. Replace the ‘O’ Ring seal on the valve cover.
3. Replace the expiratory valve on the absorber.
4. Remove the inspiratory valve cover.
5. Replace the ‘O’ ring seal.
6. Replace the valve cover.
7. Remove the APL valve.
8. Replace the ‘O’ ring seal.
9. Replace the APL valve.

3.6.2 Manometer
1. Remove the manometer gauge by pressing the quick release lever
at the base of the gauge,
2. Replace the ‘O’ ring seal.
3. Refit the gauge.

3.6.3 Canister Seals


The outer canister seal is a bayonet fitting.
1. Remove the soda lime canister.
2. The outer canister seal is located on the base of the absorber in
the groove.
3. Replace the outer canister seal.
4. The upper canister seal is fitted to a lip inside the bottom absorber
molding.
5. Replace the upper seal.
6. The central seal is laid on top of the lower inner canister before the
upper canister is fitted
7. Replace the canister assembly onto the bottom of the Absorber.

BleaseSirius Anesthetic Machine Technical Manual 53


Planned Maintenance

3.6.4 Fitting 4 Year Planned Maintenance Kit 14000512


See the information provided for the annual kit.

3.6.5 Ventilator Filter

3.6.5.1 Two Valve Version Only (on units before Feb 2009)
1. Ensure all gas supplies are disconnected.
2. See Section 5.1 for removal of top surface and front cover.
3. Once the front cover is removed, you can access the 6 screws that secure
the top of the ventilator casing.
4. The front display panel will hinge forward a little. This will allow the top
cover to be hinged back.
5. The filler cover is in the inlet manifold which can be seen from the front
of the unit.
6. Remove the cover.
7. The filter can then be unscrewed.
8. Replace the filter and cover
and make sure the new ‘O’
ring is fitted.
9. Replace the screws in the
top cover and front display
panel.
10. Reconnect the O2 pipeline
only and turn the system
on.
11. Check that there are no
leaks.
12. Turn the systems OFF. Figure 13 - Pneumatic Module
13. Fit the front cover and top
surface.

3.6.5.1 Valve Block on units after Feb 2009


Due to major enhancements in the inlet filtration methods, a valve block filter is
no longer required and, therefore, is not fitted.

54 073-0227-00 Rev. A
Planned Maintenance

3.6.6 Cylinder Regulator


• Remove all cylinders.
• Remove the large back panel.
• Fit a service kit to each of the regulators.

3.6.7 Servicing
Only authorized technical engineers should service the machine, since they
have the appropriate training and qualifications in the use of high-pressure
medical devices. Servicing should take place in a clean and controlled
environment taking particular care to prevent contaminants entering the unit
while disassembled. The recommended service intervals are every 4 years.
The following procedure outlines the steps taken to replace the parts included
in the service kit 14200512:

DISSASEMBLY
1. Shut off inlet pressure. Reduce inlet and outlet lines to zero.
2. Turn adjusting screw counterclockwise using 1/8-inch A/F hex key
to remove any spring load residual.
3. Remove bonnet by turning counter-clockwise using a 3/32-inch
A/F spanner or socket. Retain upper spring rest, spring and slip
ring.
4. Remove and discard the Diaphragm Assembly and the Actuator
Assembly.
5. Remove and discard Valve Cartridge by turning counter-clockwise
using a 17mm socket.
6. Remove and discard relief valve by turning counter-clockwise
using a 15/16” spanner or socket.

BleaseSirius Anesthetic Machine Technical Manual 55


Planned Maintenance

ASSEMBLY
1. Fit the new Valve Cartridge and Seal Ring.
2. Using a tweezers or a small pair of pliers, remove the Actuator
Assembly from the protective cap and insert it into the Valve
Cartridge with the pin facing downwards.
3. Place the new Diaphragm Assembly over the Actuator Assembly
and body. Check orientation is correct in relation to Figure 14.
4. Place the slip ring, spring and upper spring rest on top of the
diaphragm assembly, taking care to ensure that position and
orientation is correct (Figure 14).
5. Fasten the Bonnet.
6. Fit new relief valve and ‘O’ ring.
7. Reset the pressure as required. See ‘ADJUSTMENT’ below.

ADJUSTMENT
Turn the adjusting screw clockwise to increase and counterclockwise to
decrease outlet pressure setting. To reduce pressure, first reduce to a
pressure less than that desired, then increase to the desired outlet pressure.
Turn the adjusting screw using a 1/8-inch hex key.

Once 45 psi setting has been achieved, secure the locknut.

CLEANING
Cleaning of external surfaces is possible using water or isopropyl alcohol.
Cleaning of internal surfaces and parts should not be required and is not
recommended.

This product is intended for use in medical compressed gas


systems only. Do not use this product where pressures and
temperatures can exceed those listed under Technical Data.

DO NOT use any lubricants that are not compatible with oxy-
gen or medical gases. The use of lubricants not compatible
with oxygen may pose a risk of fire or explosion.

Open the cylinder valve slowly to prevent the risk of fire or explosion due to
oxygen pressure shocks.

56 073-0227-00 Rev. A
Planned Maintenance

The relief valve is a safety device and must only be removed for servicing.
Once servicing is complete, a new relief valve must be fitted. Do not attempt to
adjust or tamper with the relief valve.

Adjusting Screw
Locknut
Spring

Bonnet Upper Spring Rest

Slip Ring
Diaphragm Assembly

Actuator Assembly
Seal Ring
Valve Cartridge

‘O’ Ring
Body

Mounting Spacer

Relief Valve

Figure 14 - Primary Regulator

BleaseSirius Anesthetic Machine Technical Manual 57


Notes

58 073-0227-00 Rev. A
BleaseSirius
Anesthetic Machine

Chapter 4
System Checks

BleaseSirius Anesthetic Machine Technical Manual 59


System Checks

60 073-0227-00 Rev. A
System Checks

4.1 Overview
This chapter explains the systems checks that must be used on all BleaseSirius
anesthetic machines whenever any of the following procedures has been
performed:
• Installation
• Planned Maintenance (should be performed annually)
• Service
• Repair

Use the service check sheet, shown on page 64, to record the results.

4.2 Tools and Test Equipment Required

1. 2 mm, 2.5 mm, 3 mm, 4 mm, 1/8 inch Allen key


2. 13 mm wrench
3. Adjustable crescent wrench
4. Pressure measuring device (able to read 0 – 100 psi)
5. Pressure measuring device (able to read 0 – 100 cmH2O)
6. Flow measuring device (able to read 0 – 100 L/min)
7. Flow measuring device (able to read 20 – 1000 ml)
8. Oxygen analyzer
9. Pressure Gauge (able to read 0 – 200 mmHg)
10. A copy of the BleaseSirius Checkout Sheet (PN 073-0301-00 Rev A),
Example is shown on page 64.

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System Checks

Parts Required
Description Part Number Quantity

WHITE O2 DRV HOSE O2 NIST-UK 10700007 1


MINISCHRAEDER 0.32M
BLACK AIR DRIVEHOSE AIR NIST-UK 10700008 1
MINISCHR. 0.32M
GREEN O2 DRIVE HOSE O2 DISS-US DISS 10700009 1
0.32M
CONNECTOR, 22MM FEMALE TO BARB, 376-0559-00 3
STAINLESS STEEL
9/16 O CLIP STD GAUGE ST2161 3
2 LITRE RE-BREATHING BAG ST2111 2
Patient Flow Sensor 10110090 2
Pediatric Flow Sensor 376-0561-00 2
22mm female – female connector 54100065 1
Clear smooth bore hose 166-7060-00 1
Siemens test lung 54100057 2
17mm male – 22mm female connector 12500055 1
6mm tubing (green) 53500030 100
C.G.O. ADAPTOR SK2226 3
6mm plug 54200151 5
BACKBAR VALVE TEST KIT 930210 1
22MM MALE /22MM MALE CONN ST4710 3
PATIENT CIRCUIT ASSEMBLY M1050-4 1
ANST,HYTREL TUBING,22MM 709-0488-00 1
ID,110CM,REUSABLE
Fomblin Lubricant ST7014 1
Programming Cable 12600015 1
Pressure Sampling Tee 10500003 2
Dowty Seal 50300035 5
Snoop ST8026 1
Pipeline Leak Cylinder Reg O2 117-0281-00 1

62 073-0227-00 Rev. A
System Checks

Description Part Number Quantity

Pipeline Leak Cylinder Reg N2O 117-0282-00 1


Pipeline Leak Cylinder Reg AIR 117-0283-00 1
Pipeline Leak Test Hose Set DISS 050-0652-00 1
Pipeline Leak Test Hose Set NIST 050-0653-00 1
Pipeline Leak Test Hose Set SIS 050-0654-00 1
Pipeline Leak Test Hose Set Reverse DISS 050-0655-00 1

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System Checks

BleaseSirius Checkout Sheet (PN 073-0301-00 Rev. A)

64 073-0227-00 Rev. A
System Checks

4.3 Visual Inspection

Check that the following components are free of damage and are securely
mounted to the machine and/or fittings.

1. Cylinder Yokes
Verify the yoke block, index pins and bridges are free of damage and that the
tee screw freely threads into the yoke bridge.

2. Pipeline Inlets
Verify that the pipeline inlets are free of damage and inspect the threads for
damage as well. Connect pipeline hoses to each inlet and ensure that the hoses
connect freely.

3. Pipeline Hoses
Verify that pipeline hoses are free of deterioration and damage. Connect both
ends of the hoses and pull them to check for a secure connection.

4. Absorber Rods
Verify that the rods are free of damage, secure and not bent.

5. High Pressure Outlet (if fitted)


Verify that the High pressure outlets are free of damage. Connect the proper
hose and check for a secure connection.

6. Backbar
Verify the backbar and backbar valves are free of damage. Check that the
o-rings on the valves are free of damage.

7. Oxygen Flush Assembly


Verify that the assembly is free of damage. Push the flush button and ensure it
goes in and comes out smoothly.

8. Common Gas Outlet


Verify that the common gas outlet is free of damage. Pull on the outlet and
ensure it is secured to the frame.

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System Checks

9. Flowmeter Assembly & Control Knobs


Verify that the flowmeter assembly and knobs are free of damage. Turn the
knobs on and off to check for a smooth operation.

10. Drawers
Verify that the drawer(s) are free of damage. Open and close the drawers to
check for a smooth operation.

11. Castors
Verify that the castors are free of damage. Check that when the castors brakes
are not engaged, the machine can move freely in any direction. Listen for noise.
When the brake is engaged, ensure that the machine cannot be moved.

4.4 Pipeline Leak Test

4.4.1 Test Equipment Assembly


1. Apply Teflon tape to the end of the hose that does not connect to the
pipeline inlet.
2. Fit it onto the regulator assembly.

Figure 15 - Apply Teflon Tape to Hose End

66 073-0227-00 Rev. A
System Checks

3. Remove the seal fitted on the yoke assembly and install the new one
(PN 50300035).

Figure 16 - Replace the Yoke Seal

4. Mount the regulator assembly onto the appropriate cylinder, connect


the hose to the pipeline inlet, turn the cylinder on and check the test
equipment for leaks by applying snoop to the areas indicated.

Figure 17 - Apply Snoop to Indicated Areas

4.4.2 Leak Test Procedure


1. Ensure that the power switch is in the “OFF” position.
2. Ensure that all flow control valves are closed.
3. Connect the appropriate test hoses to the pipeline inlets and the other
end to regulators mounted to cylinders. (Note: Ensure that the cylinders
are full - O2 / Air: at least 1000 psi and N2O: at least 700 psi)
4. Open the cylinder and verify the appropriate gauge registers correctly.
5. Close the cylinder and verify that the gauge on the regulator mounted to
the cylinder does not decrease by more than 150 psi over two minutes.

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System Checks

6. Disconnect the pipeline hose from the cylinder and verify that the pipeline
gauge reads zero.
7. Repeat for all pipeline inlets fitted.

4.5 Cylinder Leak Test


1. Ensure that all flow control valves are turned off.
2. Ensure that the power switch is in the “OFF” position.
3. Ensure that no pipeline supply is connected to the pipeline inlets.
4. Fit a full O2 cylinder (at least 1000 psi) to the O2 yoke.
5. Turn on the cylinder and ensure that the appropriate gauge registers
correct.
6. Close the cylinder and verify that the gauge does not drop more than
150 psi (345 kPa) over two minutes.
7. Remove the cylinder and verify the gauge reads zero.
8. Repeat steps 1-7, if two O2 yokes are fitted.
9. Repeat steps 1-7, if an air yoke is fitted. Use a full air cylinder (at least
1000 psi).
10. Connect an O2 supply to the O2 pipeline inlet.
11. Fit a full N2O cylinder (at least 700 psi) to the N2O yoke.
12. Turn on the cylinder and ensure the appropriate gauge registers correct.
13. Close the cylinder and verify that the gauge does not drop more than 150
psi (345kPa) over two minutes.
14. Remove the N2O cylinder and verify the gauge reads zero.
15. Repeat steps 10-14, if two N2O yokes are fitted.

4.6 Regulator Output Test


1. Remove the lower inspection cover.
2. Ensure that the power switch is in the “OFF” position.
3. Fit a full cylinder to the yoke of the appropriate regulator being tested.
(O2 / Air: at least 1000 psi and N2O: at least 700 psi).

68 073-0227-00 Rev. A
System Checks

4. Disconnect the 6 mm plug from the regulator test point, then connect a
pressure measuring device to the test point.

Figure 18 - Connect Pressure


Measuring Device

5. Turn the cylinder on.


6. Turn the switch to the “ON” position and set a flow of 1 L/min on the flow
control valve for the appropriate gas being tested.
7. Verify that the pressure measuring device reads between 45 ± 2 psi.
8. If the reading is out of spec, loosen the nut on the regulator being tested
using a 13 mm wrench. Adjust the set screw using a 1/8 inch Allen key to
set the regulator to 45 ± 0.5 psi. Once achieved, secure the nut.

Figure 19 - Regulator Nut and Set Crew Locations

9. Repeat steps 3-8 for all regulators. (Note: When testing outputs or making
adjustments on N2O regulators, ensure that an O2 supply is connected to
the O2 pipeline inlet.)

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System Checks

4.7 On/Off Switch Gas Cut Off Test


1. Ensure that the power switch is in the “OFF” position.
2. Ensure that a supply is connected to all pipeline inlets.
3. While the switch is in the “OFF” position, check that no flow is
available to the flowmeter. Turn the O2, N2O, and Air flow control valves
counterclockwise to open the valves. You should see no flow.
4. Set the power switch to the “ON” position and ensure flow is available to
the flowmeter by setting a flow of 1 L/min on O2, N2O, and Air.
5. Set the power switch to the “OFF” position and ensure O2, N2O, and Air
flow drops to zero.
6. Set the power switch in the “ON” position and ensure that flow is restored.

4.8 Oxygen Supply Failure Test


1. Set the power switch to the “OFF” position.
2. Ensure that the O2, N2O, and Air flow control valves are turned off by
turning them clockwise.
3. Ensure that a pipeline supply is connected to all pipeline inlets.
4. Set the power switch to the “ON” position.
5. Set a flow of 4 L/min for O2 and N2O.
6. Force a failure to the O2 supply by disconnecting the oxygen supply.
7. Verify that the O2 failure alarm whistle sounds for a minimum of 8 seconds
and that the N2O flow drops to zero.
8. If fitted with an Air flow control valve, ensure flow is available by turning it
counterclockwise.
9. Reconnect the oxygen supply and ensure that the O2 and N2O flows are
restored.

70 073-0227-00 Rev. A
System Checks

4.9 High Pressure Outlet Test

4.9.1 Parts required

Only order parts that are required for testing, depending on which high pressure
outlet is fitted to the machine.

O2 Schraeder (White) Air Schraeder (Black) O2 DISS (Green)


10700007, Quantity: 1 10700008, Quantity: 1 10700009, Quantity: 1
376-0559-00, Quantity: 1 376-0559-00, Quantity: 1 376-0559-00, Quantity: 1
ST2161, Quantity: 1 ST2161, Quantity: 1 ST2161, Quantity: 1
ST4710, Quantity: 1 ST4710, Quantity: 1 ST4710, Quantity: 1

4.9.2 Test Hose Assembly


1. For O2 and Air Shraeder, cut the NIST fitting end of the hose. For O2
DISS, cut either end of the hose.
2. Fit the cut end of the hose through the O-clip.
3. Fit the 22 mm female connector through the hose and secure the
assembly with the O-clip.

Figure 20 - Test Hose Assembly

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System Checks

4.9.3 Test the High Pressure Outlet(s)


1. Ensure that the power switch is in the “OFF” position.
2. Connect a supply to the pipeline inlet for the appropriate gas type of the
high pressure outlet being tested (O2 or Air).
3. Connect the 22 mm male adapter
to the test hose and flow measuring
device.
4. Turn the flow control valve for the
appropriate gas being tested (O2 or
Air) to maximum flow.
5. Connect the other end of the test
hose assembly to the high pressure
outlet.
6. Turn the power switch to the “ON”
position.
7. Ensure that the reading on the flow
measuring device is greater then Figure 21 - Test Hose Connections
80 L/min.
8. Turn the power switch to the “OFF” position.
9. Close the flow control valve.

4.10 Hypoxic Guard and Flow Control Accuracy Tests


1. Ensure that the power switch is in the “OFF” position.
2. Ensure that a supply is connected to the pipeline inlets.
3. Ensure all flow control valves are closed.
4. Connect an O2 analyzer to the CGO taper.

72 073-0227-00 Rev. A
System Checks

5. Connect a 22 mm reusable tube to the tee piece routed to the AGSS


auxiliary port. (Note: If the machine is fitted with an ACGO, ensure that
the switch is set to ACGO.)

Figure 22 - Connect O2 Analyzer (L) and Tubing to AGSS (R)

6. Turn the power switch to the “ON” position.


7. Ensure that the flowmeter backlight is on. (for non-EFM machines only)
8. Ensure minimum O2 flow is between 130 – 170 ml.
9. Set a flow of 1 L/min on the N2O flow control valve. Verify the O2 analyzer
reads between 21-30%. (Note: The O2 flow will increase as the N2O flow
is increased)
10. Set a flow of 6 L/min on the N2O flow control valve. Verify the O2 analyzer
reads between 21-30%.
11. Set a flow of 12 L/min on the N2O flow control valve. Verify the O2
analyzer reads between 21-35%.
12. Set the flow on the O2 flow control valve down to 3 L/min. Verify that
the O2 analyzer reads between 21-30%. (Note: when the O2 flow is
decreased, the N2O flow will also decrease.)
13. Decrease the O2 flow to 1.5 L/min. Verify that the O2 analyzer reads
between 21-30%.
14. Decrease the O2 flow to 0.4L/min. Verify that the O2 analyzer reads
between 21-30%.

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System Checks

15. Close all flow control valves.


16. Set a flow of 3 L/min on the O2 and N2O flow control valves. Verify that the
O2 analyzer reads between 47-53%.
17. Set a flow of 6 L/min on the O2 and N2O flow control valves . Verify that
the O2 analyzer reads between 47-53%.
18. Close the O2 and N2O flow control valves.
19. Set a flow of 3 L/min on the O2 and Air flow control valves. Verify that the
O2 analyzer reads between 57-63%.
20. Set a flow of 6 L/min on the O2 and Air flow control valves. Verify that the
O2 analyzer reads between 57-63%.

4.11 Backbar Tests

4.11.1 Pressure Build-up Test


1. Ensure that an O2 supply is connected to the machine.
2. Ensure that the power switch is in the “OFF” position.
3. Ensure that all flow control valves are closed.
4. Connect a bulb and pressure gauge to the CGO taper.
5. Turn the power switch to the “ON” position. Set of flow of 0.3 L/min on the
O2 flow control valve.
6. Ensure that a pressure of 150 mmHg is reached within 7 seconds, then
turn the power switch to the “OFF” position.

Figure 23 - Pressure Build-up Test

74 073-0227-00 Rev. A
System Checks

4.11.2 T1 Backbar Test


1. Remove the front cover.
2. Ensure that all flow control valves are closed.
3. Ensure that no pipelines or cylinders are connected to the machine.
4. Remove the 6 mm tubing from the 6 mm
push-fit fitting and plug it with
a 6 mm plug (Figure 24).

5. Fit TJ43T1 (part of PN 930210) on the left


position of the backbar and connect a bulb
and pressure gauge to it (Figure 25).
6. Apply a pressure of 200 mmHG and verify
that the pressure does not rise or fall 10
mmHg in 30 seconds. Figure 24 - Fit 6 mm Plug
7. If the test is failed, replace the backbar valve
being tested.
8. If the test is passed, fit
TJ43T1 on the right position
and repeat steps 2 through 7.
9. Remove the 6 mm plug and
reconnect the 6 mm tube from
step 4.

Figure 25 - Steps 5 and 8

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System Checks

4.11.3 T2 Backbar test


1. Ensure that the powert switch is in the “OFF” position.
2. Ensure that all flow control valves are closed.
3. Ensure that no pipelines or cylinders are connected to the machines.
4. Plug the CGO taper.

Figure 26 - Step 4: Plug the CGO Taper

5. Fit TJ43T2 (included in PN 930210) on the left position of the backbar and
connect a bulb and pressure gauge to it.
6. Apply a pressure of 150
mmHG and verify that
the pressure does not
rise or fall 3 5mmHg in 30
seconds.
7. If the test is failed, replace
the backbar valve being
tested.
8. If the test is passed,
fit TJ43T2 on the right
position and repeat steps
1-7.

Figure 27 - Steps 6 and 8

76 073-0227-00 Rev. A
System Checks

4.12 Common Gas Outlet (CGO) Test

4.12.1 Oxygen Flush Test


1. Ensure that the power switch is in the “OFF” position.
2. Ensure that all flow control valves are closed.
3. Connect an O2 supply to the O2 pipeline inlet.
4. Connect a flow measuring device to
the CGO taper.
5. Push the flush button and verify
the flow measuring device reads
between 35-55 L/min.

Figure 28 - O2 Flush Test

4.12.2 Pressure Relief Valve Test


1. Ensure that the power switch is in the “OFF” position.
2. Ensure all flow control valves are closed.
3. Connect an O2 supply to the O2 pipeline
inlet.
4. Connect a pressure measuring device to
the CGO taper.
5. Turn the switch to the “ON” position.
6. Set a flow of 1 L/min on the O2 flow
control valve and verify that the pressure
measuring device reads between 3.25-
3.95 psi.

Figure 29 - Connect Pressure


Measuring Device

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System Checks

4.13 Suction System Test


1. Ensure that the suction controller is in the “OFF” position.
2. Connect a vacuum hose to the vacuum pipeline inlet.
3. Ensure the vacuum system is on.
4. Ensure the suction gauge registers about 0 mmHg and that no suction is
available on the suction bowl.

Figure 30 - Suction Gauge and Bowl

5. Switch the suction controller to the full position.


6. Ensure that the gauge registers around -100 to -200 mmHg.
7. Occlude the suction bowl and ensure the gauge registers about
-500 mmHg.
8. Switch the suction controller to the REG position.
9. Occlude the suction bowl and ensure the vacuum can be regulated
between 0 – 500 mmHg by adjusting the suction controller.

78 073-0227-00 Rev. A
System Checks

4.14 Absorber Tests

4.14.1 Expiratory Valve Leak Test


1. Remove all patient circuits from the Absorber.
2. Close the APL valve fully clockwise.
3. Set the Absorber bag/vent switch to bag.
4. Occlude the inspiratory outlet using the O2 sensor plug.
5. Occlude the O2 sensor port using the O2 sensor.
6. Attach a breathing bag to the bag port or bag arm.
7. Attach a flow measuring device on the expiratory port.

Figure 31 - Expiratory Valve Test Setup

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System Checks

8. Pressurize the bag to 30 cmH2O (using absorber gauge) by turning up the


O2 flow. Once 30 cmH2O is reached, reduce the O2 back to its minimum
position.
9. Check the flow measuring device for any flow. Less than 60 ml/min is
acceptable.
10. If you find a leak, replace the valve seat or valve disc. See Chapter 5 in
this service manual for replacement procedures.

4.14.2 Inspiratory Valve Leak Test


1. Remove the O2 sensor plug and attach an additional breathing bag to the
inspiratory port (Figure 32).

Figure 32 - Setup for Inspiratory Valve Test

2. Pressurize the bag to 30 cmH2O (using the absorber gauge) by turning up


the O2 flow.
3. Remove the bag on the bag port and attach a flow measuring device as
indicated in Figure 33.

80 073-0227-00 Rev. A
System Checks

Figure 33 - Steps 3 & 4 of the Inspiratory Valve Test

4. Turn the power switch to the “OFF” position.


5. Gently squeeze the bag on the inspiratory port.
6. Check the flow measuring device for any flow. Less than 60 ml/min is
acceptable.
7. If you find a leak, replace the valve seat or valve disc. See Chapter 5 in
this service manual for replacement procedures.

4.14.3 APL Valve Check


1. Ensure that an O2 supply is
connected to the machine.
2. Ensure that all flow control valves
are closed.
3. Connect a pressure measuring
device to a pressure sampling tee.

Figure 34 - Connect a Pressure


Measuring Device

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System Checks

4. Connect the pressure sampling tee to the inspiratory port and a 22 mm


reusable tube to the expiratory port and pressure sampling tee.

Figure 35 - Connect the Pressure Sampling Tee

5. Occlude the bag port.


6. Set the APL valve to “65”.
7. Turn the switch to the “ON” position and set a flow
of 6 L/min on the O2 flow control valve.
8. Verify that the pressure measuring device reads
between 59-71 cmH20
9. Set the APL valve to “30”.
10. Verify that the pressure measuring device reads
between 24-36 cmH2O
11. Set the APL valve to “Min”. Figure 36 - Step 5:
12. Verify the pressure measuring device reads less Occlude the Bag Port
than 5 cmH2O.

82 073-0227-00 Rev. A
System Checks

4.15 Ventilator Test


1. Ensure that the power switch is in the “OFF” position.
2. Ensure that all flow control valves are closed.
3. Ensure that a gas supply is connected to the pipeline inlets.
4. Turn the power switch to the “ON” position.
5. Perform the compliance test and systems check. Continue using
the same circuit used on the compliance and systems check for the
remainder of this check-out procedure.
6. Set the ventilator to “Stand by” mode.
7. Perform a CALBK calibration by pressing Setup > Configuration > Service
Mode. Enter the password, CALBK. (Note: Do not perform “Front Panel
Zero”, this will reset the VTI and VTE gain values back to defaults.)
8. Perform the “Flow Valve Calibration” by selecting this option on the
touchscreen.
9. Remove the drive gas hose from the rear of the machine and plug the
ventilator drive port.

!IMPORTANT! DO NOT PLUG THE EXHAUST PORT!

Figure 37 - Exhaust
Port Location

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System Checks

10. Perform the “Inspiratory Valve Cal” by selecting this option on the
touchscreen. Once complete, reconnect the drive gas hose onto the drive
gas fitting.

11. Disconnect the patient hose from the


auxiliary plate.

12. Perform the “Block and Pressure Zeros”


calibration by selecting this option on the
touchscreen. Once complete, reconnect
the patient hose. Press “Home” on the
ventilator display.
13. Press Setup > Configuration > Service
Figure 38 - Step 11: Disconnect
Mode. Enter the password, TECHY.
Patient Hose
14. Select “Touch Calibration”
and perform a touchscreen
calibration.
15. Select “Fresh Gas” to perform a
fresh gas calibration. Use the O2
flow control valve to set 1-10 L/
min. If N2O is available, set O2
and N2O to 10 L/min in order
to set 20 L/min. If N2O is not
available, use O2 and Air. (Note:
To set 0 L/min, disconnect the
O2 supply from the machine and
press the O2 flush to release the
remaining O2. Once 0 L/min is
set, reconnect the O2 supply to
continue the calibration.
16. Connect a flow measuring device
to the inspiratory limb of the
breathing circuit as close to the
“Y” as possible. Connect a test
lung with a filter to the patient
flow sensor.
Figure 39 - Connect a Flow Measuring
Device

84 073-0227-00 Rev. A
System Checks

17. Set the bag/vent switch on the absorber to Vent.


18. Run the ventilator in volume control mode with the following settings:
• Volume = 250 ml
• BPM = 8
• I:E = 1:2
• PEEP = OFF
19. Wait for the ventilator to stabilize.

For ventilators with front panel software 10.XX installed, use a


pediatric flow sensor when performing this step. Place the ventila-
tor in Standby. On the ventilator display, change the sensor set-
ting from adult sensor to pediatric sensor (Figure 40A) and the
sensor placement setting to Pedi Sensor at Patient (Figure 40B).

Figure 40A - Change the Flow Sensor Settings

Figure 40B - Pedi Sensor Placement setting

20. Check that the inspired volume (VTI) on the flow measuring device is
250 ± 25 ml. Once complete, switch the ventilator back to adult mode and
use the adult flow sensor for the remaining checks.
21. Increase the tidal volume to 500 ml. Wait for the ventilator to stabilize.

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System Checks

22. Check that the inspired volume (VTI) on the flow measuring device is
500 ±50 ml.
23. Increase the tidal volume to 750 ml. Wait for the ventilator to stabilize.
24. Check that the inspired volume (VTI) on the flow measuring device is
750 ±75 ml.

If steps 19, 21 or 23 should fail, perform a PRAA calibration accord-


ing to the instructions given in PSN: 076-9027-00.

25. Place the ventilator in Standby. Connect a pressure measuring device to


the inspiratory port of the absorber (Figure 41).

Figure 41 - Connect a Pressure Measuring Device

26. Set the bag/vent switch to Vent.


27. Ensure that the bellows is full.
28. Set the PEEP on the ventilator to 10 cmH2O.
29. Verify that the pressure measuring device reads 10 ±1.5 cmH2O.
• Change the ventilator from volume control to pressure control mode at
the following settings: Pressure = 10 cmH2O
• BPM = 8
• I:E = 1:2
• PEEP = OFF
30. After 12 breaths, verify that the pressure measuring device reads
10 ± 2 cmH2O.

86 073-0227-00 Rev. A
System Checks

31. Increase the pressure to 30 cmH2O.


32. After 12 breaths, verify that the pressure measuring device reads 30 ±3
cmH2O.
33. Continuously squeeze test lung at the expiratory phase to simulate a high
pressure alarm. Ensure that the high pressure alarm is displayed on the
ventilator.
34. Remove all test equipment from the breathing circuit. Run the ventilator in
volume control mode with the following settings:
• Volume = 500 ml
• BPM = 8
• I:E = 1:2
• PEEP = OFF
35. Disconnect the O2 supply and air supply (if fitted). Verify that the following
alarms are displayed on the ventilator.
• Apnea
• Sustained Pressure
• Low Gas Pressure
• Pressure Low
• O2 Supply Fail
36. Reconnect the O2 and Air (if fitted) supplies and let the ventilator stabilize.
37. Lower the pressure limit to 20 cmH2O. Secure the test lung so that it
cannot inflate until the pressure limit alarm is displayed on the ventialtor
screen. After it is displayed, increase the pressure limit to 50 cmH2O.
38. Verify that the minute volume (MV) is displayed on the ventilator. Increase
the minute volume (MV) lower limit to 8, then verify that the Minute
Volume Low alarm is displayed on the ventilator.
39. Decrease the minute volume (MV) lower limit to 2 and the higher limit to
3. Verify that the Minute Volume High alarm is displayed.
40. Disconnect the O2 sensor from the absorber and expose it to room
temperature. Wait for the O2 to read 21%. Increase the oxygen lower
alarm limit to 25, then ensure that the Oxygen Low alarm is displayed on
the ventilator.
Ensure that the O2 sensor used is calibrated.

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System Checks

41. Decrease the oxygen lower limit to 18% and the higher limit to 19%. Verify
that the Oxygen High alarm is displayed on the ventilator.
42. Disconnect the O2 sensor, then verify that the O2 Sensor Error alarm is
displayed on the ventilator.
43. Disconnect the 700/900 ventilator AC power cord. Verify that the Mains
Fail alarm is displayed on the ventilator and that the green LED light turns
red.
44. Slightly dismount the absorber. Verify that the Absorber Not Fitted alarm is
displayed on the ventilator.
45. Remount the absorber.

4.16 Vaporizer Output Concentration Check


1. Verify that the vaporizer being tested is filled to at least half its capacity.
2. Set the vaporizer dial to “0”.
3. Calibrate a gas analyzer (i.e. Riken) according to the manufacturer’s
instructions.
4. Ensure a waste gas scavenging systems is on, operational and is
connected to the absorber.
5. Connect a 22 mm reusable tube to the inspiratory and expiratory ports on
the absorber. Connect a breathing bag to the bag port.

Figure 42 - Step 5: Connect


a Reusable Tube

88 073-0227-00 Rev. A
System Checks

6. Connect a pressure sample tee to the CGO taper and the CGO boot to
the other end of the pressure sample tee. (Note: For ACGO units, connect
a 22 mm reusable hose from the other end of the pressure sampling tee
to the AGSS auxiliary port and set the switch to ACGO.)

Figure 43 - Connect a Pressure Sample Tee

7. Ensure that the pressure sampling tee is connected to a gas analyzer and
ensure that the gas analyzer is also connected to an active scavenger.

Figure 44 - Gas Analyzer Connection

8. Ensure that the bag-to-vent switch on the absorber is set to Bag. Open
the APL valve by turning it fully counter-clockwise.
9. Turn the power switch to the “ON” position.
10. Set a flow of 10 L/min on the O2 flow control valve to flush the system of
any residual gas. Reduce the flow to 4 L/min after one minute.
11. Set the vaporizer dial to 1.0% and wait a few minutes for the vaporizer
concentration to stabilize.

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System Checks

12. Verify that the reading on the gas analyzer is between 0.8 – 1.2%.
13. Set the vaporizer dial to 2.5% and wait a few minutes for the vaporizer
concentration to stabilize.
14. Verify that the reading on the gas analyzer is between 2.0 – 3.0%.
15. Set the vaporizer dial to 5.0% and wait a few minutes for the vaporizer
concentration to stabilize.
16. Verify that the reading on the gas analyzer is between 4.0 – 6.0%.
17. If a Sevoflourane vaporizer is being tested, set the vaporizer dial to 8.0%
and wait a few minutes for the vaporizer concentration to stabilize.
18. Verify that the reading on the gas analyzer is between 6.4 – 9.6%.
19. If a Desflurane vaporizer is being tested, set the vaporizer dial to 10.0%
and wait a few minutes for the vaporizer concentration to stabilize.
20. Verify that the reading on the gas analyzer is between 8.0 – 12.0%.
21. Set the vaporizer dial to 18.0% and wait a few minutes for the vaporizer
concentration to stabilize.
22. Verify that the reading on the gas analyzer is between 14.4 – 21.6%.
23. Set the vaporizer dial to “0”.
24. Set the O2 flow control valve to minimum flow and turn the switch to the
“OFF” position.

4.17 Electrical Safety Test


1. Connect the BleaseSirius anesthesia machine to an approved safety
analyzer. Verify that the leakage current is less than 300 µΑmps for
120/100 Vac and less than 500 µΑmps for 220/240 Vac
2. Connect the ground pin of the safety analyzer to an external grounding
plug. Verify that the resistence to ground is less than 0.2 Ω.

4.18 Complete the BleaseSirius Checkout Sheet


1. Complete the BleaseSirius Checkout Sheet.
2. Sign and date the form and ask the customer representative to also sign
and date the form.
3. Make 2 copies of the completed form. Leave one with the customer, keep
on for your records and submit the original form with your service report.

90 073-0227-00 Rev. A
BleaseSirius
Anesthetic Machine

Chapter 5
Detailed Repair
Procedures

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Detailed Repair Procedures

92 073-0227-00 Rev. A
Detailed Repair Procedures

5.1 Removal/Replacement Instructions


When any repair or exchange is performed on internal components, a complete
check must be made on all functions. A complete overall performance check
must also be performed when any replacements or repairs have been completed.

5.1.1 Removal of Outer Cases (on units up to Jan 2009)

Figure 45 - Removal of Top Surface

Remove the 4 screws shown in Figure 45 and lift the top cover off.

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Detailed Repair Procedures

Figure 46 - Removal of Screw as Shown

Figure 47 - Removal of Top Screws as Shown

94 073-0227-00 Rev. A
Detailed Repair Procedures

Ensure work surface is


clear,then slide the front
cover forwards in the direction
shown.

Figure 48 - Removal of Front Cover

5.1.2 Removal of Outer Cases (on units after Jan 2009)

Loosen the four screws that hold the


top shelf in place. (You do not need to
completely remove them.)

Remove the two screws securing the


front cover to the BleaseSirius.

Figure 49 - Front Cover Fixing Screws (on units after Jan 2009)

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Detailed Repair Procedures

Remove the four screws that


hold the plate behind the
back bar and slide the plate
out from behind the back
bar.

Slide the front cover off the


BleaseSirius.

96 073-0227-00 Rev. A
Detailed Repair Procedures

Figure 50 - Front of Machine With Front Cover Removed (Close-up)

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Detailed Repair Procedures

Figure 51- Rear of Machine

(Not necessary for Routine Service)


Remove the back cover - Remove all pipelines and cylinders before removing
the screws shown in Figure 51.

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Detailed Repair Procedures

Rear Panel Removal

Rear Panel Close-Up Rear Panel Open

Remove small panel for partial


access, remove larger panel for
complete access.

Test
Points

Fuses

Large Rear Panel Removed Fuse Panel


Figure 52 - Rear Panels

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Detailed Repair Procedures

Regulators

Figure 53 - Removal of Large Rear Panel

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Detailed Repair Procedures

5.2 Mechanical Hypoxic Guard Block

5.2.1 Introduction.
The hypoxic guard prevents the operator from administering a mixture of gases
which contain less than 21% oxygen. To achieve this, the oxygen and nitrous
oxide control valves are linked via a set of gears. Any attempt to reduce the flow
of oxygen or to increase the nitrous oxide flow to a level which would result in
a oxygen concentration below this, results in the nitrous oxide valve closing or
the oxygen valve opening to maintain the 21% minimum oxygen concentration.

The flow meter has a minimum oxygen flow “Basal Flow”


which is only turned off via the main system ON/OFF switch.

• The hypoxic guard is factory set and requires only routine calibration
checks.
• If during routine checking any of the calibration results are found to be
out of specification some adjustment can be made to correct this and
this is described later in this section, this should be done with extreme
caution.
• If due to damage or wear it is deemed necessary to replace the hypoxic
guard valve block, a calibrated unit can be ordered which will be supplied
with a test sheet which gives the regulator output pressures required for
correct setting.
• The flow control valve cartridges should not be dismantled, they are gas
specific and require no servicing and cannot be repaired.

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Detailed Repair Procedures

5.2.2 Flow Meter Removal


For information on the Electronic Flowmeter (EFM) option, please
see Chapter 6 in this manual.

To remove the Flow Meter Assembly:

1. Remove front cover (see section 5.1).

2. Remove the two M4 screws each side of the flow meter while
supporting the flow meter.

Figure 54 - Flow Meter Removal

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Detailed Repair Procedures

3. Carefully disconnect the power supply cable from the back light
inverter on the rear of the flow meter (marked BL1 in Figure 58).

BL1
Connector

Figure 55 - BL1 Connector Location

4. Mark the positions of the pipes entering the flow meter, and remove
them from their fittings.

5. Remove the flow meter from the machine.

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Detailed Repair Procedures

Figure 56 - Flow Tube Removal

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Detailed Repair Procedures

Replacement is the reverse of this procedure.

5.2.3 Replacement of Hypoxic Guard Block (FR135025)

1. Remove the front cover.


2. Remove the flow tubes (Figure 56)

3. Remove the 2 screws from each


side

4. Take care to support the bottom of


the flow meter assembly and gently
pull the bottom edge out and then
down to gain access to the gas
supply pipes and backlight power
supply cable.

Figure 57 - Removal of Screws on


Flow Meter Assembly

Gas Output

Backlight Power Supply

Air Supply O2 Supply

N2O Supply

Figure 58 - Rear of Flow Meter Assembly

If only Simplex Gas tubes are fitted, the pipes running from
the top to the bottom will not be fitted.

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Detailed Repair Procedures

5. Remove the fittings on the back of


the Hypoxic Guard Block.
6. Remove the 4 screws
7. Replace the Hypoxic Guard block
and re-assemble.
8. The replacement Hypoxic Guard
Block (FR135025) will have a
test certificate with it, this will give
the pressure that the O2 and N2O
pressure regulation will need to be
set to for the hypoxic guard block to
work correctly. (See section 6.5 for
regulator adjustment.)
9. The replacement hypoxic guard
block will also have the configuration
details for Cascade or Simplex.
Figure 59 - Hypoxic Guard fixing
screws

5.2.4 Calibration of Hypoxic Guard system


In normal use, the Hypoxic Guard unit requires only routine calibration checks.
Any variations outside the specified range should be investigated by checking
that the nitrous oxide and air flow valves are shutting correctly (see Section 5.4)
or setting the Basal Flow (see Section 5.3), depending on the nature of the fault.

If the calibration is faulty, the recommended course of action is to replace the


block with a calibrated replacement unit. It is possible to recalibrate the block
if the valves have not become damaged (the precision valves should never be
dismantled. Internal damage to the seat or needle will not be visible to the eye,
but can make the valve unusable).

If it is necessary to recalibrate the block, then the following method can be used.
It should be noted that this operation can take some time for the inexperienced
engineer to master and should only be used if a replacement block is not
available. If it proves impossible to achieve a satisfactory result, then the
precision valves are most likely to have become damaged and a new block is
the only solution.

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Detailed Repair Procedures

5.2.5 Calibration procedure


For the purpose of this procedure we will assume you have removed the front
cover and removed the following parts from the Hypoxic block, the valve knobs,
(remove end label and undo M3 retaining nut), the idler gear, (release by
undoing the M4 nut and pulling the gear and bush from their shaft). The oxygen
stop arm and the oxygen gear, this runs on a thread on the body of the oxygen
valve, the stop screw can be left in place.

(See Figure 60.)

1. Ensure that the Air and Nitrous oxide valves are shutting fully
and not overly tight. Follow the procedure, “Setting Valve shut off
stop” (Section 5.4).
2. For a full calibration, set the hypoxic regulators to a ‘start’ setting
of 30 psi, (“Mechanical hypoxic Guard Regulator Adjustment”
Section 5.5)
3. Next, set the Oxygen Basal flow, Fit the oxygen gear to the
valve and screw it fully on, but DO NOT tighten it. It must be free
running.
4. Slide the oxygen stop arm onto the valve shaft and push it up
to the oxygen gear just fitted. You will notice there is a groove
around the gear into which the small drive ‘peg’ on the back of
the stop should fit.
5. Turn the stop arm clockwise until it hits the stop screw. Turn the
oxygen gear counterclockwise until you feel the drive ‘dog’ hit
the end of the groove. (This should give about one full turn of the
gear from its fully back position.)
6. There must be a small clearance between the gear face and
the back face of the stop arm to ensure that the only point of
contact is the ‘drive dog.’ A 0.005-inch feeler gauge can be used
or the thickness of a piece of standard writing paper is a useful
alternative (Figure 66).
7. Turn on the machine so that you have an oxygen supply to the
flow meter.
8. Hold the stop arm against the stop screw in a clockwise direction
and the gear turned fully counterclockwise and hitting the ‘drive
peg’.

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Detailed Repair Procedures

9. Turn the shaft of the valve so that oxygen starts to flow. Adjust
the flow to the prescribed Basal flow level (still holding the gear
and stop arm in position). When this is achieved, tighten the two
grub screws on the stop arm.
10. The stop screw height must now be adjusted. Turn the valve a
full turn counterclockwise and check that it just clears the top of
the stop screw. If not, adjust the stop by screwing it in till the arm
JUST clears and tighten the lock nut. Check that the arm hits
the stop when turned clockwise and clears the top when turned
counterclockwise.
11. The ‘Idler gear’ must now be meshed to link the two valves. Turn
the stop arm clockwise to the stop and hold, and turn the oxygen
gear fully counterclockwise, (as in Step 8). This should give
you the ‘basal flow’ showing on the oxygen flow meter. Turn the
nitrous oxide flow up to approximately 400 ml and, while holding
the stop and gear in position, carefully insert the idler gear and
its bush onto it’s shaft. Meshing it’s teeth with the oxygen and
nitrous oxide gears, then fit the idler gear nut.
12. Carry out a full check of the hypoxic guard calibration as
described in Chapter 4.

5.3 Setting Oxygen Basal Flow


If the Basal flow has altered during normal use (this can occur if the valve
has been turned down with excess force, reducing the flow), or has increased
(sometimes due to settling in of the regulators), the following method can be
used to restore the correct flow, often without the need to recalibrate the entire
hypoxic guard block.

1. Remove the front cover (Section 5.1). Turn all flow controls to minimum.
Turn the machine on and allow basal flow on the oxygen to stabilize for a
few minutes.
2. There are two grub screws holding the oxygen stop arm to the valve
shaft. Hold the stop arm tight against the stop screw and slightly slacken
the two screws. Turn the valve shaft until the basal flow is within limits and
retighten the grub screws.

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Detailed Repair Procedures

3. Check that when the valve is opened that at its next complete revolution,
the stop arm clears the top of the stop screw and that on closing, it
engages firmly with the stop screw (Figure 33). If not, the screw may
be adjusted by slackening its lock nut and screwing the stop in or out to
achieve this.
4. Carry out a full check of the hypoxic guard calibration as described in
Chapter 4.

Small variations from the specified Basal flow can usually be rectified using the
above method. If this does not give a satisfactory result, it is possible that, if the
flow had been shut off completely, the valve seat may have been damaged. In
these cases, you may need to replace the block with a new calibrated unit.

5.4 Nitrous Oxide and Air Flow Valve Leak Test

Setting Valve shut off stop.


Due to the precision construction of these valves it is essential that the control
needle and its seat are not over tightened. The nitrous oxide and air valves
(oxygen valve is never fully closed “Basal Flow”) are fitted with stop collars to
prevent this (see Figure 61), and if during calibration checks it is found the unit
is out of specification the first check should be to ensure there is no leakage
through these valves.

Figure 60 - Assembled Hypoxic Guard Unit

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Detailed Repair Procedures

Block

Idler Gear
O2 Valve N2O Valve
Bush & Nut AIR Valve

O2 Stop

Stop Collar
O2 Valve

O2 Stop N2O Gearstop


Arm

Figure 61 - Exploded View of Hypoxic Guard Components

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Detailed Repair Procedures

Flowmeter
Block

Springs

Filters

Flow Tube
Inserts

Figure 62 - Flow Block Showing Flow Tube Filters and Tube Lower Inserts

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Detailed Repair Procedures

Stop Arm Against


Stop Screw

Note Clearance
Between O2 Gear
and Stop Arm

Figure 63 - View of Assembled Hypoxic Guard From Below

112 073-0227-00 Rev. A


Detailed Repair Procedures

To check these valves first remove the front cover (Section 5.1).

1. Remove the smaller of the flow tubes for the gas to be inserted (Removal
of Flow Tubes, Section 5.10).
2. Remove the spring and lower insert from the block (Figure 63).
3. Ensure that all flow control valves are set minimum and turn on the
machine.
4. Pour a small amount of leak detector fluid such as ‘Snoop’ into the insert
bore of the block (in the absence of ‘Snoop’ plain water is effective) if the
valve is not sealing there will be bubbles visible in the fluid, if there are no
bubbles then the valve is sealing correctly.
5. If there are any bubbles then the valve stop must be adjusted, the stop
collars of the two valves differ slightly in that the nitrous oxide valve collar
is also the drive gear, both versions have two Allen grub screws holding
them to the valve shaft.
6. To adjust the valve stop, slacken the grub screws slightly and gently turn
the valve shaft till no bubbles are present and tighten the collar grub
screws.
7. Slightly open and close the valve a couple of times and check that when
the valve is shut there are no bubbles visible.
8. Carefully dry out the insert bore and open the valve to ensure that any
fluid is blown out, the glass flow tube, the insert and spring can then be
replaced.

5.5 Mechanical Hypoxic Guard Regulators, Adjustment and


Output Check

Do not adjust regulators if previous checks found the hypoxic


guard to be within specification because changes in pressure
settings will adversely affect the calibration.

If, due to damage or wear, it is deemed necessary to replace the hypoxic guard
valve block, you can order a calibrated unit which will be supplied with a test
sheet. This test sheet gives the pressures to which the secondary regulators
should be set.

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Detailed Repair Procedures

To check or adjust the regulators.

1. Remove the small rear inspection panel.


2. Connect a standard low pressure gauge capable of reading
0 to 100 psi ± 5% into the test point by removing the blanking plug.
3. Open the oxygen cylinder or connect the O2 pipeline.
4. Switch on the machine and set a flow of 0.5 lpm on O2 flow meter.
5. Check that the gauge registers the regulator output pressure.
6. If the pressure is outside the required setting, adjust the regulator
output pressure.
7. Remove the front cover, (see section 5.1).
8. Adjust Regulator
9. Adjust the pressure by undoing the lock nut and turning the
hexdrive clockwise to increase and counter clockwise to decrease
the pressure. Once the pressure is correct, retighten the locknut.
10. Switch off the machine.
11. Disconnect the pressure gauge and refit the blanking plug.

Oxygen Test Nitrous Oxide


Point Test Point
(Hypoxic Guard) (Hypoxic Guard)

Figure 64 - Test Points

12. Check the pressure of the secondary nitrous oxide regulator by


repeating steps 3 to 10 for the nitrous oxide regulator.

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Detailed Repair Procedures

5.5.1 Hypoxic Regulator Replacement (for units manufactured before


Feb 2009)

For units manufactured before February 2009


Access the regulators from the left side of the flow meter.

Regulator
Adjustment

Figure 65 - Pre Feb 2009 Regulator Adjustment

You adjust the pressure by pulling the adjusting knob to release it and turning
it clockwise to increase the pressure and counter-clockwise to reduce it (set
the pressure by adjusting the pressure UP to the desired level to give the
most stable setting). Once the pressure is correct, push the knob towards the
regulator body to lock it in position.

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Detailed Repair Procedures

For units manufactured after February 2009

Air
Regulator

O2
Regulator
N 2O
Regulator

Figure 66 - Post Feb 2009 Regulator Adjustment

Adjust the pressure by first loosening the locknut and then turning the hexdrive
clockwise to increase the pressure and counter-clockwise to decrease it. Once
the pressure is at the correct setting, tighten the locknut.

1. Remove the small rear inspection panel and note pressure setting of the
regulators (see Mechanical Hypoxic Guard Regulators, Adjustment and
Output Check).
2. Remove the front cover (see section 5.1)
3. Remove tubes from their connectors on the hypoxic regulator to be
replaced noting their positions.
4. Release the regulator from its bracket by slackening the large securing
nut and sliding the regulator up out of its mounting bracket.
5. Remove the fittings from the old regulator and refit them to the new
regulator.

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Detailed Repair Procedures

6. Refit the new regulator into its mounting bracket and reconnect the tubes
to the fittings. Check that the flow is the correct way through the regulator.
7. Reset the regulator to the original output pressure. (see Mechanical
Hypoxic Guard Regulators, Adjustment and Output Check).
8.
When regulators have been replaced or adjusted, it is essential that you check
the calibration of the hypoxic guard (see 3.4.3 Mechanical Hypoxic Guard Tests)
before returning the machine to service.

Fixing
Nut

Figure 67 - Regulator Nut

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Detailed Repair Procedures

5.6 Backbar Valve Replacement

If you find a bypass leak on any Backbar valve (see Backbar Valve Testing
section 5.6.1), replace the valve.

To remove the defective valve:

1. Loosen the M4 screw on the under side of the backbar, below the
valve to be replaced.

Figure 68 - Location of Valve Retaining Screws

Figure 69 - Backbar
Valve

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Detailed Repair Procedures

2. Use the screw to push the valve upwards to free it from its seals,
then remove the M4 screw completely and withdraw the valve.

3. Lightly lubricate the ‘‘O’-ring seals on the new valve with ‘Fomblin’
Oxygen safe grease and insert it into the backbar, replace the M4
retaining screw in the backbar and tighten.

4. Carry out the backbar leak tests as described in Chapter 4 to


ensure correct operation of valves.

5.7 Common Gas Outlet (CGO) Removal/Replacement


(up to Feb 2009)
1. Remove the rubber gas feed connector from the CGO port on the
front of the machine.
2. Remove rear panel (see section 5.1).
3. The CGO block is located inside the main work surface of the
machine and can be seen from the rear of the machine. There are
two pipes connected to it and these pipes are different diameters
(6 mm & 8 mm). You can disconnect them without the need for
marking.

Figure 70 - CGO Block (up to Feb 2009)

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Detailed Repair Procedures

4. The block is held in place by three M5 screws. Remove these


screws and withdraw the block from the machine.
5. Replacement is the reverse of this procedure.

5.8 Alarm Block Removal/Replacement

5.8.1 On units Manufactured Before Feb 2009

1. Remove the front cover (see section 5.1).


2. Remove the two M4 fixing screws from the alarm block.
3. The positions of each pipe entering the block should now be
marked clearly on each fitting and the relevant pipe (use masking
tape or a marker pen), the removal of the fixing screws will allow
the block to be moved slightly for access to some of the pipes.
Once all pipes and connections are clearly marked (the different
gases are also diameter indexed) the pipes may be disconnected
and the block removed.
4. The replacement block will require the transfer of the fittings and
blanking plugs from the old block to the same positions on the new
block. This should be done one item at a time and their positions
checked carefully. Once the fittings have been transferred, the
block can be reconnected and the fixing screws replaced.

Fixing Fixing
Screw 2 Screw 1

Figure 71 - Alarm Block Removal (up to Feb 2009)

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Detailed Repair Procedures

5. Carry out function test on alarm (see section 3.2.2).

Fixing
Screws

Air
Regulator

O2
Regulator N2 O
Regulator

Figure 72 - Alarm Block Removal (Feb 2009 onwards)

5.8.2 On units Manufactured After Feb 2009Feb 2009 onwards)


1. Remove front cover (see section 5.1)
2. Remove the two M4 fixing screws from the alarm block.
3. The position of each pipe entering the block should be marked clearly
on each fitting and the relevant pipe (These will be different for differing
build standards, such as two gas or three gas systems and country
specifications). The removal of the fixing screws will allow the block to be
moved for access to some of the pipes. Once all pipes and connections
are clearly marked the pipes may be disconnected and the block removed.
4. The replacement block will require the transfer of the fittings and blanking
plugs from the old block to the same positions on the new block, this
should be done one item at a time and their positions checked carefully.
Once the fittings have been transferred, you can reconnect the block and
replace the fixing screws.
5. With this new design, the secondary regulators are integrated in to the
block. These will need to be reset to the original pressures to ensure the
hypoxic guard performs correctly.

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Detailed Repair Procedures

6. Carry out the function test on alarm block (see section 3.4.6)
7. Carry out the Hypoxic Guard test (See Chapter 4.)

5.9 Oxygen Flush & Common Gas Outlet Safety Valve


Adjustment (up to Feb 2009)
If Oxygen flush flow rate is outside of the specified range or the common gas
outlet safety valve requires adjustment.

1. Remove rear panel (see section 5.1).

The CGO block is located inside the main work surface of the machine and
can be seen from the rear of the machine. There are two pipes connected to it
and these pipes are different diameters (6 mm & 8 mm).

The 8 mm pipe carries the mixed gases and vapors from the flow meter and
back bar. The 6 mm pipe is the high pressure supply to the Oxygen flush
control.

O2 Flush
Limit
Adjustment

6mm Pipe
to Flush
Valve

Safety
8mm Valve
Pipe from Adjustment
Backbar

Figure 73 - CGO Adjustment (up to Feb 2009)

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Detailed Repair Procedures

5.9.1 Oxygen Flush Adjustment on units sold before July 2010 (Units
sold after July 2010 are not adjustable.)
1. To adjust the Oxygen flush flow, first remove the sealing compound from
the adjusting screw on the CGO block (see Figure 43).
2. Set the flow rate to 45 L/min). Turn the adjuster clockwise to reduce the
flow and counter-clockwise to increase the flow.
3. When the flow has been set, seal the adjuster with silicone sealant or
something similar.

Common Gas Outlet Safety Valve Adjustment on units sold before July
2010 (Units sold after July 2010 are not adjustable.)

1. To adjust the safety valve, turn the adjuster clockwise to increase the
pressure or counter-clockwise to reduce the pressure.

2. If the valve is leaking, remove the block and the valve adjuster. The valve
seat and disc bellow can then be accessed and cleaned.

Figure 74 - Valve Adjuster and Disc Removed (up to Feb 2009)

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Detailed Repair Procedures

5.9.2 Common Gas Outlet (CGO) Removal/ Replacement


(From Feb 2009 onward)

Fixing
Screws

8mm Pipe
from Backbar

Safety
Valve

To
6mm Pipe Absorber
to Flush
Valve

Figure 75 - CGO Block (Feb 2009 onwards)

1. Remove the rubber gas feed connector from the CGO port on the front of
the machine.
2. Remove the rear panel (see section 5.1)
3. The block is held in place by three M5 screws. Remove these screws and
the block can be removed from the machine.
4. Replacement is the reverse of this procedure

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Detailed Repair Procedures

5.9.3 A.C.G.O. Replacement


1. Remove the top drawer.
2. Remove the (4) screws and washers from the suction plate assembly.

Figure 76 - Location of (4) Suction Plate Screws

3. Remove the (3) screws where indicated to remove the ACGO assembly.

Figure 77 - Location of (3) ACGO Assembly Screws

4. Remove the 6 mm tubing where indicated in Figure 79. The tubing is


routed to the 6 mm tee that is fitted to the pneumatic block.

Figure 78 - Location of 6 mm Tubing

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Detailed Repair Procedures

5. Remove the 8 mm tubing, indicated in Figure 80, that is routed to the flow
sensor block assembly.

Figure 79 - Location of 8 mm Tubing

6. Remove the 6 mm tubing from the top 4-6 mm increaser routed to the
8 mm/6 mm tee.

Figure 80 - Location of 6 mm Tubing

7. Remove the 8mm stem clamped to the fresh gas hose routed to the
absorber manifold.

Figure 81 - Location of 8 mm Stem

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Detailed Repair Procedures

8. Remove the microswitch, indicated in Figure 83. Note the wire orientation
when reinstalling the microswitch.

Figure 82 - Location of Microswitch

9. Note the orientation of the tubing, then reinstall the ACGO assembly by
reversing the removal procedure

Figure 83 - ACGO Tubing Orientation

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Detailed Repair Procedures

10. After the ACGO assembly is installed, turn the ACGO switch to “Absorber”
and turn the BleaseSirius on/off switch to the “On” position. Bypass the
pre-use test.

Figure 84 - ACGO Switch Set to Absorber

When the ACGO switch is set to “Absorber,” fresh gas is routed to


the absorber internally and will not flow through the CGO taper. If
the switch is “ACGO,” gas is routed through the taper.

11. Set the Bag/Vent Switch on the absorber to “Vent” and ensure the
ventilator is functioning correctly.

12. Turn the ACGO switch to “ACGO” and ensure ACGO is displayed on the
ventilator screen.

Figure 85 - A.C.G.O Ventilator Screen Display

If the ACGO switch is activated during ventilation, the ventilator


will continue for about 10 seconds before switching over. If the
ventilator is in Standby mode, the switchover is immediate. To
reactivate the ventilator, turn off the ACGO, switch to Bag mode,
then back to Vent mode. Also, 100% oxygen calibration is NOT
available when the machine is in ACGO mode.

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Detailed Repair Procedures

5.10 ON/OFF Switch (PN FR142028)


Part number FR142028 is already assembled. The following instruction shows
the configuration of the switch should disassembly be required.

1. Ensure the machine is powered off and that no pipelines or cylinders are
connected to the machine.
2. Remove the front cover of the machine to gain access to the switch.
3. Fit the two microswitches to the switch mounting bracket

Description Part Number


1 Switch Bracket 214-1091-00
2 NC Microswitch 260-0365-00
3 NO Microswitch 260-0364-00

Figure 86 - Microswitch Components

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Detailed Repair Procedures

4. Place the vent wires in the correct orientation and secure them with the
(4) screws.

Figure 87 - Ventilator Wire Orientation

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Detailed Repair Procedures

5. Mount the (2) NC valves to the micro-switches.

Figure 88 - NC Valves (PN 214-1089-00)

6. Fit (4) 4-6mm increasers into the NC valves and (2) 6-5mm reducers into
the 4-6mm increasers.

Figure 89 - 4-6 mm Increaser (PN 54200184) and


6-5 mm Reducer (PN 54200110)

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Detailed Repair Procedures

7. Connect the 5mm tubing to the 6-5mm reducers and the 6mm tubing to
the 4-6mm increasers. See the tubing diagram on the next page.

Figure 90 - 5 mm Tubing (1) and 6 mm Tubing (2)

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Figure 91 - Tubing Diagram

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Detailed Repair Procedures

8. Tighten the (2) screws, indicated in Figure 92, to secure the switch
assembly

Figure 92 - Tighten Two Screws

5.10.1 Test Procedure for Microswitches

1. Turn the power switch on and ensure the machine powers up.
2. Set a flow of 2 L/min on all gases. Verify that flow is available.
3. Turn the power switch off. Verify that all flows drop to zero and that the
machine powers off.
4. Turn the power switch back on and ensure that all flows are restored.
5. Perform a successful leak and compliance test.

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5.11 Absorber

5.11.1 General
Original CAS Absorber starting - PN 12205XX
Introduced with the original Sirius system in 2003 and offered with the choice of
soda lime capacities and CO2 bypass fitted as standard.

12200502 CAS Absorber 2kg MRi


12200503 CAS Absorber 1kg MRi
12200504 CAS Absorber 2kg
12200505 CAS Absorber 1kg

(1kg - single canister, 2kg - double


canister)

Distinguishing features:-

• All black in color (black top and bottom moldings)


• Metal central body plate (black)
• Stainless steel inspiratory and expiratory patient ports.
• Original APL valves without graduated scale.
• Manometer case is black.

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Detailed Repair Procedures

From October 2006, CAS models starting with PN 122006XX

Introduced in 2006, primarily as a color change, and offered with a choice of


soda lime capacities and CO2 bypass option.

CAS Absorber 2kg with


12200606
CO2 bypass MRi
CAS Absorber 1kg with
12200607
CO2 bypass MRi
CAS Absorber 2kg with
12200608
CO2 bypass
CAS Absorber 1kg with
12200609
CO2 bypass
CAS Absorber 2kg
12200617 without CO2 bypass
MRi
CAS Absorber 1kg
12200618 without CO2 bypass
MRi

(1kg - single canister, 2kg - double


canister)

Distinguishing features:-

• All white in color (white top and bottom moldings)


• Metal central body plate (white)
• Stainless steel inspiratory and expiratory patient ports.
• New APL valves with graduated scale.
• Manometer case is white.

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Detailed Repair Procedures

From January 2008 CAS models starting with 122009**

Introduced in 2009 with re-routed gas flow path for improved moisture handling
capabilities and is, to date, the current specification. Offered with the choice of
soda lime capacities and CO2 bypass option:

CAS Absorber 2kg


12200900
with CO2 bypass
CAS Absorber 1kg
12200901
with CO2 bypass
CAS Absorber 2kg
12200902
without CO2 bypass
CAS Absorber 1kg
12200903
without CO2 bypass
CAS Absorber 1kg
12200905
with CO2 bypass MRi
CAS Absorber 1kg
12200907 without CO2 bypass
MRi

(1kg - single canister, 2kg - double


canister)

Distinguishing features:-

• All white in color (white top and bottom moldings)


• Transparent plastic central body plate
• Plastic moulded inspiratory and expiratory patient ports.
• New APL valves with graduated scale.
• Manometer case is white.

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Detailed Repair Procedures

Interchangeable Parts

Not all parts are interchangeable between MRi and non-MRi


units specifically manometer and top molding assembly)

All the ‘bolt on’ and accessory parts of the CAS absorbers are mechanically
interchangeable among the different models with most differences being color
only.

• NRV discs and domes (including O-rings)


• Soda lime inner and outer canisters
• Manometer (but not between MRi and non-MRi models)
• APL valve (new & original type are interchangeable)
• All other external seals and O-rings (not including internal central seal,
etc.)

For 122005** and 122006** series models, besides the color differences, most
main body parts, are interchangeable including bottom moldings, central body
plate, central seal etc. The top molding assembly and manometer are not
interchangeable between MRi and non-MRi units.

Non-Interchangeable parts
The 122009** models do not share any main body (top/bottom moldings, central
body plate, central seal etc.) Interchangeable parts with the 122005** and
122006** models. Also for the 122009** models, the top molding assembly
and manometer are not interchangeable between MRi and non-MRi units.

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5.11.2 Absorber Interface Manifold Assembly


Spacer
PN 13600248

Casting
PN 13600036

Gasket
PN 13600069

Figure 93 - Absorber Interface Manifold Assembly

The three components are held in place in the main molding with 8 M3 screws.
These screws should not be over tightened or the threaded inserts in the
molding may be damaged.

If the pipes are removed from the casting (they are different diameters so they
cannot be interchanged before refitting), the mating surface of the casting
should be lightly smeared with a silicone sealant to ensure a gas tight seal to
the casting.

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Detailed Repair Procedures

5.11.3 Absorber Alignment


It is essential that the absorber and its switching are aligned correctly for the
ventilator to work. There are two separate switch functions:

1. Standby/run signal generated from the bag/vent switch.


2. Absorber docking signal.

5.11.4 Standby / Run


The Ventilator Standby / Run signal is generated by a magnet attached to the
absorber Bag / Vent switch and operates a reed switch within the mounting rod.
The adjustment range is approximately 5mm. There is no adjustment to the
magnet but the reed switch is adjustable.
1. To adjust the reed switch, remove the rear cover of the machine.
2. The cable attached to the reed switch can be seen coming out of the back
of the absorber support rod nearest the outside. The cable will be secured
by a ‘P’ clip on the main upright.
3. Make sure the absorber is correctly positioned ensure that there are
no foreign objects between the absorber and the main Sirius molding,
preventing the absorber from pushing back correctly).
4. Loosen the ‘P’ clip and slide in or out until reliable switching is achieved.
Then tighten the ‘P’ clip and check again.

‘P’
Clip

Figure 94 - ‘P’ Clip

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Detailed Repair Procedures

5.11.5 Absorber Docking


The Absorber docking signal is generated by a micro switch within the Sirius
that is activated by a short pin on the back of the absorber. Again, making sure
that the absorber is correctly positioned, check that this pin is working the micro
switch. An error message “ABSORBER NOT FITTED” will be displayed on the
ventilator screen, if contact is not made. Adjust the pin as needed, by screwing
in or out.

Either of these errors will stop the ventilator from working. To help located the
error the ventilator can be made to run with these temporarily disabled.

The “ABSORBER NOT FITTED” alarm can be over ridden by pressing the
bottom purple button on the vent. (The error message will continue to display,
but the ventilator will work).

Figure 95- Absorber Prongs

Figure 96 - Absorber Docking

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Detailed Repair Procedures

5.11.6 Setting Ball Catch


1. Fit an Absorber Rod into the Main Plate RF.
2. Fit the Spring Plunger (54600073) and tighten until it “bottoms” solidly.
Slacken half a turn.
3. Remove the Rod.
4. Lock the Spring Plunger in place by fitting Grub Screw (SM0870) against
it.
Ensure correct setting - the Rod must “click” in and out of the
Main Plate.

5. Ball catch and lock screw.

6. Ball end in first, turn a few times,


but not all the way in.

7. Insert rod flat end first.

8. The rod is in place.

Figure 97 - Setting Ball Catch

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Detailed Repair Procedures

9. Screw in the ball catch until it stops


against the rod.
10. Back off half a turn.

11. With ball catch adjusted and rod


inserted, screw in the lock screw
until tight.
12. Remove the rod and check that
when the rod is inserted (pointed
end first) that positive lock is
achieved on machine groove.

Figure 98 - Lock Screw Insertion

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Detailed Repair Procedures

5.12 Internal Absorber


1. To release the lower molding, remove the twelve M5 screws.

Photos show the absorber with bypass switch. Some models


do not have bypass.

Figure 99 - Absorber Molding 01

Figure 100 - Absorber Molding 02


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Detailed Repair Procedures

2. Remove the gasket to expose the fifteen M4 screws which hold the top
molding to the center plate.

Figure 101 - Absorber Molding 03

Figure 102 - Absorber Molding 04

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Detailed Repair Procedures

Switching
Magnet

Valve Arc
Screws
Seals

Figure 103 - Internal view of Absorber Moldings

3. To replace seals, remove the two M3 screws from the valve arc.

Figure 104 -Valve Arc


4. Remove seal from arc by removing the center screw and washer.

5. Re-assembly is the reverse of this procedure.

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Detailed Repair Procedures

5.12.1 Bellows Interface Gasket

Figure 105 - Bellows Interface Gasket Fixing Screws

1. Remove the six cross-head screws from the gasket plate.

Figure 106 - Gasket Removed

2. Remove the gasket. Do not over tighten screws during re-assembly.

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Detailed Repair Procedures

5.13 Servicing the Bag Arm

1. Check that the bag arm is complete


with no signs of damage to the tube
or cast swivels.

Bottom swivel.
A) Check that the bottom swivel is
securely held by the two screws to
the central plate of the absorber.
B) Check that the screw threads where
the top angled casting is screwed B
onto the upright stainless steel tube
do not show. The stainless steel tube
should be free to turn in the bottom
swivel.
C
C) Check for any build-up of grease or
powder on the bottom swivel to the
upright stainless steel tube.

If you see any of the above conditions,


then remove the bag arm from the
absorber for servicing.
A
2. Remove the rubber transfer hose connecting the absorber bag port to
the bag arm.
3. Remove the two screws holding the bag arm to the absorber central plate.
If these were already loose check that the threads are not damaged on
the absorber central plate.
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Detailed Repair Procedures

4. After removing the arm, loosen the set


screw (do not remove it), then pull the
arm out of the bottom swivel.

5. There is white oxygen-safe


grease on the stainless steel
tube, in the housing and on
the rubber “O” rings. These
parts should be cleaned and
inspected for signs of wear or
foreign objects. If no damage is
seen, then regrease the parts
with oxygen-safe grease and
reassemble, ensuring that the
set screw is in the groove.

6. If you find damage, replace the parts.

7. If the bottom swivel has been


damaged, then it is possible that the
angled casting, screwed on top of
the stainless steel tube, will start to
Screw unscrew.
thread
8. If you see screw thread, remove the
remaining thread, clean both internal
and external treads. Apply thread lock
(Loctite 648) and reassemble.

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Detailed Repair Procedures

Bottom push-to-twist joint


9. The push-to-twist bottom joint
should be smooth to operate.
If it is not, then strip and
check the joint.

10. Loosen the two small set


screws until they are flush
with the outer body. Remove
the stainless steel arm from
the cast body.

11. Check the condition of the


groove and notches. Ensure that
there are no rough edges and no
foreign bodies.

12. Check inside the machined


body. Make sure that there are
no grooves cut into the body by
either the stainless steel arm or
foreign bodies. If there are any
signs of wear, replace the parts.

13. Remove the plastic washer


and spring. Check the
two “O” rings remaining
in the machined body for
damage. If you do not see
any damage, re-grease
the parts with oxygen-safe
grease and reassemble.
Take care to insert the two
small set screws into the
groove on the stainless
steel arm. Do not over-
tighten the two screws to
the point where they stop
the arm from twisting.
150 073-0227-00 Rev. A
Top Swivel

1. Check that the top swivel


is free to rotate and also
check the bag port tapper
for damage.

2. Remove the small set screw


and remove the machined
body from the arm.

3. Check for any damage


inside the body and that
the two “O” rings are not
damaged. Replace any
damaged parts.

4. If you do not see any


damage, re-grease with
oxygen safe grease and
reassemble Ensure that the
set screw is located in the
groove.

Refitting and testing

Refit the arm to the absorber, making


sure that the two screws (SM0650 M6 x
30 and SM0692 washers) are secure.

BleaseSirius Anesthetic Machine Technical Manual 151


Early installation used shorter screws to secure the bag arm
to the absorber. Replace these screws with SM0650 screws.

Using the ventilator installed on the BleaseSirius or BleaseFocus, complete the


pre-use system test, then complete the system test. The system test specifically
checks the bag arm and associated components for leaks and blockages.

For more information:


If you have any questions regarding the above instructions, please contact your
local Spacelabs Healthcare representative or Spacelabs After Sales Care via
e-mail: advsupport@spacelabs.com

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Detailed Repair Procedure

5.14 Drawer Removal/Replacement

1. Check that the


drawer(s) are
unlocked.

2. Slide the drawer(s)


fully forward.

Figure 107 - Drawer Mechanism

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Detailed Repair Procedures

Figure 108 - Location of Drawer Mechanism and Removal

3. Move the black plastic slide to adjacent position to release drawer


mechanism. Repeat for the other side.
4. Continue to slide drawer forward.

The Drawer will slide off the end of the runners - take extra
care.

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Detailed Repair Procedures

Figure 109 - Drawer Mechanism

Figure 110 - Drawer Re-Assembly

5. Remove the three screws then remove the slide.

6. Re-assembly is the reverse of this procedure

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Detailed Repair Procedures

5.15 Braking System Maintenance.

1. Remove the 2 screws.

2. Slide the pedal out.

Figure 111 - Pedal Screw Location

Figure 112 - Hex Bar

3. Slide the hexagonal bar out.

Figure 113 - Hex Bar Removal

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Detailed Repair Procedures

5.16 Castors Maintenance


To replace any of the castor mechanisms, you must tip the
BleaseSirius. This positioning requires AT LEAST 2 people to
perform.

Remove the Vaporizers, monitoring, cylinders, all loose items


and all add-ons.
With the assistance of at least one additional person, tip
BleaseSirius onto its back, preferably on a protective surface.
Be sure to prevent the rear castors from rolling as you lay it
down. Lay the BleaseSirius on its back to access all 4 castors.

1. Remove the castor retaining


screw.

Figure 114 - Location of Caster Retaining


Screw

2. Remove the castor.

Figure 115 - Caster Removal

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Detailed Repair Procedures

5.17 Suction Controller Removal/Replacement

1. Remove rear panel (see section 5.1).

2. Remove the two M5


screws (A&B) and
C the M4 screw (C).
The controller and its
bracket can be pulled
back clear of the front
molding. Disconnect the
A pipe connections.

3. Remove the suction


controller from its
bracket by removing the
two ‘pozi-drive’ screws
(D).
D

Figure 116 - Suction Controller Removal / Replacement

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Detailed Repair Procedures

4. Replacement is the reverse of this procedure.

Figure 117 - Suction Controller in Place

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Detailed Repair Procedures

Electrical

Figure 118 - Electrical Fuses

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Detailed Repair Procedures

5.18 Ventilator
After the ventialtor has been serviced or repaired, perform the ventilator
Checkout Procedure described in Chapter 4.

5.18.1 Inspiratory Block Assembly


The inspiratory block (Part No. FR137025) is replaceable as an assembly.
The inspiratory block is fully calibrated. The following installation procedure
must be preformed.

1. Disconnect the gas supplies and ensure the electrical supply is turned off.
2. Remove the Top molding, front cover and the main rear cover (see
section 5.1).
3. Remove the six screws around the edge of the ventilator case top.

The front of the ventilator will now hinge forward a little to allow the top to open
up completely.

Figure 119 - Ventilator Case Top

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Detailed Repair Procedures

5.18.2 Ventilator Internal System

5.18.2.1 Replacement of Major Components

E A

G
C
F
A BAV Control PCB (FR101027)
B Inspiratory Block (FR137025)
C Front Display Board & Screen Inverter.
(050-0547-00, 050-0548-00)
D Switch Mode Power Supply (FR136025)
E Inlet Manifold (FR140026)
F BAV Power Supply (FR136029)
G Gas Inlet Assembly (FR137027)
H Inspiratory Valve (FR137028)

Figure 120 - Inside the Ventilator (Top View)

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Detailed Repair Procedures

5.18.3 Removal of Inspiratory Block (FR137025)

Disconnect the electrical


connectors and gas supply
as shown.

Remove the connector


from inspiratory valve as
shown.

On the rear of the ventilator,


remove the four screws as
shown, then remove the
cover.

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Detailed Repair Procedures

Remove the drive gas


connector as shown left.

Remove the four


connector-retaining posts.

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Detailed Repair Procedures

Remove the two screws


as shown and lift the
inspiratory block from
machine.

Figure 121 - View of Removed Inspiratory Block

Re-assembly is the reversal of the removal procedure.

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Detailed Repair Procedures

5.18.4 Removal of BAV Controller (FR101027)

Figure 122 - View of BAV Controller

1. Disconnect the connector on the left as shown and lower right. Disconnect
the two wires to the pressure switch.
2. Disconnect the ribbon wires at the other end and not from this board.
3. Remove the two nylon nuts in the middle at either side.
4. Disconnect the four corner quick clips.

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Detailed Repair Procedures

6.18.5 Removal of BAV Power Supply (FR136029)

Remove the two screws as


shown.

Disconnect all connectors


and the ribbon wire to the
BAV controller.

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Detailed Repair Procedures

6.18.6 Removal of Front Panel (FR101026)

• Pry the center cap from the Ventilator Control Knob.


• Remove the nut and then the knob.

Cap in Place Cap Removed

Figure 123 - Ventilator Control Knob

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Detailed Repair Procedures

Remove the three screws from the bottom of the front molding (Figure 120) and
lift out the front panel assembly.

Figure 124 - Front Panel Retaining Screws

To remove the
board, disconnect
connectors as
shown.

Figure 125 - Front Panel (Rear View)

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Detailed Repair Procedures

5.18.7 Removal of the Screen (FR812025)

• Remove the five nuts indicated below.


• The circuit board may now be removed from the chassis.

• Take care not to lose or damage


parts.
• Rear of display with circuit board
removed.
• Remove two nuts on left.

• Remove next two nuts.


• Lift edge gently to clear the
threads.

• Slide the screen out from the plastic


fittings on the other side.

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Detailed Repair Procedures

5.18.8 Removal of Switch Mode Power Supply (FR136025)

1. Remove the two screws located at


the sides of the power supply.

2. Remove the earth bonding nuts.

3. Remove the three connectors.


4. Remove the four nuts from each
corner.

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Detailed Repair Procedures

5.18.9 Removal of Flow Control Valves (up to March 2009)


From March 2009 the Flow Control Valve and Gas Inlet Module have
been combined into one unit (FR137027). The valves must be replaced
as a pair only. See 137P1004 in Appendix 1 for full replacement and
test details.

1. Disconnect the four


spade connectors and
the hoses as shown.

2. Disconnect the four spade connectors and the hoses as shown.

3. Remove the two nuts


as shown, which in turn
releases the valves.

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Detailed Repair Procedures

5.18.10 Removal of Gas Inlet Module (FR 140026) (up to March 2009)

1. Disconnect the gas supply.

Figure 126 - Gas Inlet Module

2. Disconnect the outlet hose and the two connectors to the pressure switch.

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Detailed Repair Procedures

5.18.11 Replacement of Battery (80300025)

Figure 127 - Replace the Battery

1. Remove the three screws as shown.


2. Remove the plate to expose the battery.

Do not short battery connectors together. Ensure correct po-


larity of cables when reconnecting the battery - Red to posi-
tive and black to negative.

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Detailed Repair Procedures

5.18.12 Exchanging of Fuses (EF533789)

WARNING: The use of incorrectly rated fuses constitutes a


fire hazard. Replace the two fuses only with the
correct type and rating of fuse.

The combined IEC socket/fuse holder is located underneath the ventilator,


below the flowblock.

Locate the two small tabs.

Pull these tabs toward you using your finger


and thumb.

The fuses are now visible and can be


replaced.

After replacing the fuses, push the


compartment back into the outlet.

If a fuse fails a second time, contact a


technical engineer.

Figure 128 - Replace the Fuses

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Detailed Repair Procedures

5.19 Major Component Installation

If you replace any of the following components: BAV controller, display board,
inspiratory blocks or flow valves, you must complete the following on-screen
installation routine.

To access the on-screen installation;


1. Select the Setup button.
2. Select the Configuration option.
3. Select Service Mode.
4. Enter the password ‘CALBK’ by turning the TrakWheel to highlight each
letter, then press the TrakWheel to select that letter.

Follow the on-screen instructions. This installs the pressure


transducer zero’s and
gain’s. This is required
when the inspiratory
block replaces the BAV
controller or display.

This calculates the min


and max flow through the
flow valves. This only
needs to be performed
when the flow valves are
replaced.

This calibrates the


inspiratory valve.
This is required when
the inspiratory valves
or inspiratory block
are replaced.

This will give the zero


point to the processor for
flow and pressure. This
needs to be preformed
when inspiratory block,
BAV controller or display
are changed.

This will zero the flow and


pressure on the display.
This is required when the
inspiratory block or front
panel are replaced.

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Detailed Repair Procedures

5.20 Set up Options

To access the on screen setup options (screen 1 below):


1. Select setup button. 2
2. Select configuration
button.
3. Select service mode.
4. Enter the password
TECHY by scrolling up 3
or down with the arrows
on screen to select
each letter. Press
Confirm after each
letter selection.
4

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Detailed Repair Procedures

5.21 Fresh Gas Calibration (2)


The ventilator must be in STANDBY. The first reading is at ZERO. Therefore,
because of the basal flow set on the flow meters, the only option is to disconnect
all oxygen supplies (cylinders and pipeline). All other gases must be reduced to
ZERO flow on the flow tubes. A warning message will be displayed stating LOW
SUPPLY GAS. Ignore this message for this test. The flow tubes themselves are
accurate enough for this calibration but an external flow monitor can be used to
check if required.

From this menu, select Fresh Gas.

1. Set Zero flow (on the flow tubes), then Confirm.


2. Set 1 L/min (on the flow tubes), then Confirm.
3. Set 2 L/min, 3 L/min, 4 L/min, 5 L/min, 6 L/min, 7 L/min, 8 L/min, 9 L/min,
10 L/min and, finally, 20 L/min

If all is correct, the ventilator will bleep and state DONE on the screen. After a
few seconds, you will be returned to the normal run screen.

If an error occurs, the calibration will be aborted. The only reason for this error
is that there was not a step change between one calibration point and the next.

5.22 Absorber fitted (3)


This option allows the ventilator to be used with a system that does not have a
BAG/VENT detect switch fitted.

5.23 Sigh (4)


This option allows the fixed sigh amount to be set. For example, every 10
breaths a 10% extra will be delivering. Select one of the parameters in the base
to change using the arrow keys or use the Trakwheel™.

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Detailed Repair Procedures

5.24 Gas Exhaust (5)


The exhaust from the gas analyzer is normally connected to the exhaust of the
system and is collected by the AGSS. This setup is referred to as atmosphere.

In very low flow applications, it is often necessary to return the sample gas to
the breathing system to prevent the bellows from slowly collapsing.

It is important that the ventilator knows where the return point is, so that it can
make the correct compliance correction. The instructions to the use are changed
dependant on which option is selected here.

If the return is to atmosphere/AGSS, the user will be told to remove the sample
line before pre use test.

If the return is to the breathing circuit, the user will be told to ensure the analyzer
is switched ion and that the sample line is connected.

5.25 Enable Pre-use Test (6)


For most users, this option will be enabled. This option will request that the user
performs the pre-use test.

On some models or for some installations, this option can be turned off by
selecting disable and then setting a fixed compliance correction. The value
of this compliance correction should be selected to give a good approximation
of a ‘normal set-up,’ i.e., measure the system with a normal absorber full of
soda lime and the most used breathing system in place. Look at the measured
system compliance displayed on the main screen. Then set this value for the
disabled value.

5.26 Touch Calibration (7)


A small red square is displayed at the top left of the Touch Calibration screen.
Touch this square as accurately as possible with your finger. Once touched,
another red square will be displayed to the right and lower than the first square.
Again touch this square as accurately as possible. Repeat this sequence until
the tenth square is displayed at the very bottom right.

Next, four boxes are displayed as a confirmation screen. Touch each of the
four boxes as near to the centre as possible. When an acceptable reading
is obtained, the box will show ‘DONE.’ When all four boxes are ‘DONE,’ the
screen will be calibrated and will display ‘passed’.

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5.27 Service Mode

5.27.1 Other Passwords used in the Service Mode

TECH2 For stand alone versions of the ventilator,


this will remain unchecked.
For integrated ventilators, this will be
checked. Then if the fan stops an alarm
message will appear on screen.

LINGO This allows the on screen messages


etc. to be displayed in alternative
languages. One of four language packs
are programmed into the unit (see
programming).

All language packs include English.

SUPER From this screen, you can enable or


disable the system oxygen monitoring.

You can also select the language


used for the ventilator software display
depending on the Language Pack
installed on the machine.

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PRAAA Password

Prepare the device.


1. Set up a patient circuit and test lung with a flow measuring device
attached to the inspiratory port of the patient circuit.
2. Perform the pre use leak and compliance checks.
3. Enter SETUP > CONFIGURATION > SERVICE MODE. Enter the
password, PRAAA. The following screen will be displayed.

4. Run the ventilator in volume control with the sensor at the patient using
the following settings:

BPM 50
Volume 500 ml
I:E 1:2.0
Pressure Limit 50
PEEP OFF

5. Once the volume has stabilized, verify that the measured volume on the
flow analyzer attached to the inspiratory port is 450 - 550 ml. The Vte and
Vti readings on the ventilator (displayed in the red box) should represent
the measured delivered volume +/- 5ml. If an adjustment is necessary,
the gain factor can be adjusted for both Vte and Vti to align the ventilators
displayed measured volume with the actual measured delivered volume.

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6. The gain factor is an offset, so for example if the measured value is 495ml
and the ventilator Vte display (red box in above screen) is showing 560ml,
the default gain factor of 286.00 for Vte on the vent screen should be
adjusted up to bring the measured value of 560ml down to 495ml. When
a change is made to the gain factor, it will not take effect on the screen
until the ventilator is cycled from VENT mode to BAG mode and then back
to VENT mode. Adjustments should be made until the value in the red
box aligns with the measured value +/- 5ml. The same procedure is to be
used for Vti.
7. When all adjustments are complete, power down the unit to save the
changes and exit the calibration screen.

Test Procedure
1. Run the ventilator using the settings noted in Step 4. Ensure that the
displayed and measured values are accurate with one another and both
are 500 ml +/- 50 ml.
2. Set the tidal volume to 250 ml and ensure both readings are
250 ml +/-25 ml.
3. Set the tidal volume to 750 ml and ensure both readings are
750 ml +/-75 ml.

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5.28 Reprogramming
The software for the Blease700/900 series of ventilator consists of two parts,
the control software and the monitor software.

The control software is held on the BAV controller (FR101027). A replacement


BAV controller will have the latest version of software pre-installed.

The monitor software is held on the display board (FR101026). A replacement


display board will have the latest version of monitor software pre-installed.

The version of software installed on the ventilator can be seen on the screen
by selecting Setup, Configuration, System Information. The display software
will be displayed next to the FRONT PANEL software and will be in the format
V700900 x.ox followed by the date. The control software will be displayed next
to control board software and will be in the format BAV040-700900-V9_5x_
followed by the date.

There are three occasions when the software needs to be upgraded:


• To update the software version
• To update the language option
• To update the ventilator model

5.28.1 Software Upgrade Procedure


Three files are required for software upgrade.

• Ventflash 2.1.0.2.exe This is a download program.

• The program file for Control Processor, BAV040_700900_V10_5x.ABS.

• The program file for the display processor,


FP700900_9_1X_combined_A20

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5.28.2 To use VentFlash


1. Connect the PC to the ventilator using the programming cable (12600015)

2. Turn on the ventilator.

3. Open VentFlash.

The screen (Figure 129) will be displayed:

Front panel 38400 will be checked.

This is the band rate for programming the


front panel. (It only needs to be unchecked
for early 8500 ventilator).

VentFlash should automatically detect the


com port in use. Should it not automatically
detect, click on the com port you are using.
4. Select download.
Figure 129 - VentFlash Screen
5. Go to the directory that the new files are stored in.
6. Select and open the file, BAV 040_700900_v9_Xx_____ABS
This screen (Figure 130) will be displayed on the P.C. and a comms error will be
displayed on the ventilator screen.
When completed, the ventilator will reboot and the VentFlash screen will be
displayed.
7. Click download and select FP700900_10_ox_combined.a20
The ventilator screen will display programming.
When programming is completed, the
ventilator will reboot.
8. Select OK on the VentFlash
screen to finish.

Figure 130 - VentFlash Sync Screen

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5.28.3 To upgrade the Language File


1. Connect the P.C. to the ventilator using the programming cable
(PN 12600015).
2. Turn on the ventilator.
3. Open the VentFlash program.

Only VentFlash 2.1.0.5 will recognize the language packs. If


you have an older version please delete the old file.

4. Select the language pack required.


5. Once the language pack is installed, select OK on the VentFlash
to finish.
6. On the ventilator, select Setup-Configuration-Service Mode.
7. Enter the LINGO password.
8. Select the required language.

The language file version number must match the front panel
software version number. Otherwise, only group 1 languages
will be available.

Figure 131 - VentFlash Check


Language Screen

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5.28.4 To Upgrade the Ventilator Model

When a ventilator model upgrade package is purchased, these files will be sent.
All three files must be placed into one folder on your PC.

• Vent Key Prog.exe VLC.dLL xxxxxxx_YYY.VFF


• Vent Key Prog.exe is the download program
• Vlc.DLL is an operating file the Vent Key Prog will need.
Xxxxx-YYY.VFF this is the upgrade file when xxxxxxx is the serial number of the
ventilator to be upgraded and—YYY is the model type that the ventilator will be
upgraded to.

This file will only work on the ventilator with matching serial
number.

1. Open the Vent Key Prog. Exe file.


2. Select the required Com port.
3. Select Program Key file.
4. Open the required xxxxxxx.YYY.VFF file.
5. When download is complete, the ventilator will reboot.
6. Select OK to finish.

Ventilator upgrade part number

Part Number Description


14000712 From 710 feature set to 720 feature set
14000713 From 710 feature set to 730 feature set
14000715 From 710 feature set to 750 feature set
14000723 From 720 feature set to 730 feature set
14000725 From 720 feature set to 750 feature set
14000735 From 730 feature set to 750 feature set
14000957 From 950 feature set to 970 feature set
14000959 From 950 feature set to 990 feature set
14000979 From 970 feature set to 990 feature set

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Chapter 6
EFM Option

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6.1 EFM Technical Description


6.1.1 General
The Electronic Flowmeter (EFM) is an option for the BleaseSirius that pro-
vides a digital display for the fresh gas control. EFM replaces the traditional
mechanical flowmeter and glass flow tubes with flow sensors. It incorporates a
glass flow tube that displays the total combined gas flow.

The needle valves and hypoxic guard components of EFM are identical to the
traditional mechanical flowmeter components. These components are installed
in a new block allowing the EFM flow sensors for each gas to be fitted.

The EFM display can be configured for all regional orientations.

An SD Card reader slot is provided on the EFM for software upgrades and
service.

A
D
Figure 132 Key
A Total Combined Flow Tube
B B Flow Sensor Display
C Flow Controls
D SD Card Reader
C (on the side)

Figure 132 - EFM Components

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6.1.2 Technical Specifications

Controls O2 flow: 150 ml/m to 15 lpm

N2O flow: 0 ml/m to 12 lpm

Med Air flow: 0 ml/m to 15 lpm

Graphics Resolution Log spaced from 0.1lpm to 2lpm


Lin from 2lpm to 13lpm
Flowblock Accuracy* O2: 10% - 100% Full scale ± 10% of reading or
150ml/min when <10% of full scale.

N2O: 10% - 100% Full scale ± 10% of reading or


150ml/min when <10% of full scale.

AIR: 10% - 100% Full scale ± 10% of reading or


150ml/min when <10% of full scale.

Total gas flow: ± 8% of reading

*Accuracy at 21°C (70°F) and 1013mbar


Hypoxic Gases Minimum oxygen concentration of 21% for oxygen/
nitrous mixtures
Alarms Unrecoverable errors are displayed on the
EFM LCD by the warning triangle.

Three errors are identified on the ventilator screen


by the alarm message, CHECK TOTAL FLOW. The
three conditions triggering this alarm are:

• Oxygen flow is less than 100ml/min.

• Gas flow is absent (indicated on the EFM display


by dashed lines).

• The ventilator receives no flow data from the


EFM for more than 45 seconds.

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LCD Resolution 800x480


Touch Screen For service applications only.
Backlight The backlight can not be turned off. This option is
removed from the Configuration menu in the
Ventilator software.
EFM Data Output The EFM is connected to the ventilator.

During a case, the O2, Air and N2O consumption is


displayed in liters on Page 2 of the System Informa-
tion screen (Figure 89). All flow data is transferred
to the ventilator for further review or export to the
hospital information system via the RS232.

Figure 133 - System Information, Page 2

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6.2 Planned Maintenance


No planned maintenance procedures are required for EFM.

6.3 EFM Replacement Procedures


Replaceable parts on the EFM include:
• Hypoxic Guard Block
• Display Screen
• Circuit Board
• Flow Sensor(s)

6.3.1 Replace the EFM Hypoxic Guard Block


The EFM hypoxic guard gearing and basal flow setting is identical to the
conventional mechanical flowmeter system. For information on the hypoxic
guard block, refer to Section 5.2 in this manual.

The hypoxic guard block itself is modified to fit the EFM flow sensors that replace
the mechanical flow tubes.

Figure 134 - EFM Hypoxic Guard Block Assembly

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Parts and Tools Needed:


• Appropriate Replacement Hypoxic Guard

Part Number Description


050-0554-00 3 Gas, ISO Configuration
050-0556-00 2 Gas, ISO Configuration
050-0555-00 3 Gas, ANSI Configuration
050-0557-00 2 Gas, ANSI Configuration

• 2.5mm and 3mm hex keys


• Phillips screwdriver

To replace the EFM hypoxic guard block:

1. Remove the top shelf cover, the front cover and


the backbar cover from the BleaseSirius system.
See Section 5.1.2 in this manual for instructions.
2. Remove the four retaining screws (two on each
side) that secure the EFM to the machine
(Figure 135).

Figure 135 - EFM-Machine


Retaining Screws
3. Disconnect the ribbon cable and the
power connector from the EFM
(Figure 136).
4. Remove the light pipe from the EFM
circuit board (Figure 136).
5. Disconnect the four gas flow tubes
from the back of the EFM (Figure 137).

Figure 136 - Ribbon Cable, Power


Connector and Light Pipe Locations

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6. Remove the EFM from the machine. Place it on a


clean surface with the display side down.

7. Remove the two hex screws that Figure 137 - Flow Tube Locations
secure each flow sensor to the EFM
(Figure 138), then retract each push-
to-connect fitting to remove each flow
sensor.

Figure 138 - Flow Sensor


8. Using a 3mm hex key, disconnect the Screw Locations
banjo fitting from the side of the hypoxic
guard block (Figure 139).

Figure 139 - Banjo Fitting

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9. Using a 2.5mm hex key, remove the four


hex screws (two on each side) that secure
the hypoxic guard block to the EFM.
10. Remove the faulty hypoxic guard block and
discard it.
11. Position the replacement hypoxic guard
block on the EFM.
12. Attach the four hex screws (two on each
side) to secure the hypoxic guard block to
the EFM.
13. Connect the banjo fitting to the side of the
hypoxic guard block with the 3mm hex key. Figure 140 - Hypoxic Guard
14. Install each flow sensor on the back of the Retaining Screws
EFM. Attach the two hex screws to each
sensor to secure them.
15. Connect the four gas flow tubes.
16. Connect the light pipe to the EFM circuit board.
17. Connect the ribbon cable and the power connector to the EFM
.
18. Replace the EFM on the machine and secure it with the four hex screws
[two one each side] .
19. Replace the three system covers.
20. Set the secondary regulator pressure to the value specified for the type of
hypoxic guard you installed. Refer to the spcification sheet included in the
hypoxic guard replacement kit.

The hypoxic guide is calibrated at the factory.

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6.3.2 Replace the EFM Display Screen


Parts and Tools Needed:
• 050-0552-00 - Service Kit, EFM Display and Bezel
• 2.5mm and 3mm hex keys
• Phillips screwdriver

To replace the display screen assembly:

1. Remove the top shelf cover, the front cover and the backbar cover from
the BleaseSirius system. See Section 5.1.2 in this manual for instructions.
2. Remove the four hex screws (two on each side) that secure the EFM to
the machine.
3. Disconnect the ribbon cable and the power connector from the EFM.
4. Remove the light pipe from the EFM circuit board.
5. Disconnect the four gas flow tubes from the back of the EFM.
6. Remove the EFM from the machine. Place it on a clean surface with the
display side down.
7. Using a 3mm hex key, disconnect the banjo fitting from the side of the
hypoxic block.
8. Remove the four retaining screws
(2.5mm hex key) from the back of
the EFM and gently hinge the display
screen assembly (Figure 141).

Figure 141 - Screen


Retaining Screws

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9. Carefully remove the three circuit board


connectors (Figure 142).
10. Remove the faulty display screen
assembly and discard it.
11. Position the replacement display screen
on the EFM, then reattach the three circuit
board connectors.
12. Reattach the four screen retaining screws
on the back of the EFM.
13. Connect the banjo fitting to the side of the
hypoxic guard.
14. Connect the four gas flow tubes to the Figure 142 - Screen-Circuit
EFM. Board Connectors (3)
15. Connect the light pipe to the circuit board.
16. Connect the ribbon cable and the power connector to the EFM.
17. Replace the EFM on the machine and secure it with the four retaining
screws (two one each side).
18. Replace the three system covers.
19. Power up the system and verify that the EFM display is functional.

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EFM Option

6.3.3 Replace the EFM Circuit Board


Parts and Tools Needed:

• 050-0553-00 - Service Kit, EFM, PCBA and SOM Assembly


• 2.5mm and 3mm hex keys
• Phillips screwdriver
• ESD protection

All persons handling ESD must be properly grounded via a 1mW resistive
grounded wrist strap.

Cover all ESD bench tops with grounded conductive mats and connect all
work surfaces and equipment to earth ground.

To replace the EFM circuit board:


1. Remove the top shelf cover, the front cover and the backbar cover from
the BleaseSirius system. See Section 5.1.2 in this manual for instructions.
2. Remove the four hex screws (two on each side) that secure the EFM to
the machine.
3. Disconnect the ribbon cable and the power connector from the EFM.
4. Remove the light pipe from the EFM circuit board.
5. Disconnect the four gas flow tubes from the back of the EFM.
6. Remove the EFM from the machine. Place it on a clean surface with the
display side down.
7. Using a 3mm hex key, disconnect the banjo fitting from the side of the
hypoxic block.
8. Remove the four retaining screws (use a 2.5mm hex) from the back of the
EFM and gently hinge the display screen assembly.
9. Carefully remove the three circuit board connectors.
10. Remove the six screws that secure the circuit board (Figure140).
11. Remove the circuit board assembly and discard it.

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12. Position the replacement circuit on


the EFM, then attach the six retaining
screws to secure the board (Figure
140).
13. Attach the three circuit board-screen
connectors.
14. Assemble the display screen over
the circuit board and attach the four
retaining screws to secure the display
screen. Figure 143 - Circuit Board Screws
15. Connect the banjo fitting to the side (6)
of the hypoxic guard.
16. Connect the four gas flow tubes to the EFM.
17. Connect the light pipe to the EFM circuit board.
18. Connect the ribbon cable and the power connector to the EFM.
19. Replace the EFM on the machine and secure it with the four retaining
screws [two on each side].
20. Replace the three system covers.
21. Power up the system to verify that the EFM is functional.
22. Use the Service Application to upload the EFM software and configure the
flow tubes.

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EFM Option

6.3.4 Replace an EFM Flow Sensor

Parts and Tools Needed:

• Appropriate Replacement Flow Sensor.

Part Number Description


117-0206-00 Flow Sensor, O2
117-0207-00 Flow Sensor N2O
117-0208-00 Flow Sensor, Air

• 2.5mm hex key


• Phillips screwdriver Figure 144 - Flow Sensor

To replace an EFM flow sensor:

1. Turn off the machine, if necessary.


2. Remove the top shelf cover, the front cover and the backbar cover from
the BleaseSirius system.
3. Remove the four hex screws (two on each side) that secure the EFM to
the machine.
4. Disconnect the ribbon cable and the power connector from the EFM.
5. Disconnect the light pipe from the EFM circuit board.
6. Disconnect the four gas flow tubes from the back of the EFM.
7. Remove the EFM from the machine. Place it on a clean surface with the
display side down.
8. Remove the two hex screws that secure the faulty flow sensor to the
EFM.
9. Release the push-to-connect fittings to remove the faulty flow sensor and
discard it.
10. Install the replacement flow tube.
11. Install the two hex screws to secure the flow sensor to the EFM .

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12. Reconnect the four flow tubes to the EFM.


13. Reconnect the light pipe to the EFM circuit board.
14. Connect the ribbon cable and the power connector to the EFM.
15. Replace the EFM on the machine and secure it with the four retaining
screws [two one each side].
16. Using the Service Application, configure the flow tubes.

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EFM Option

6.4 The EFM Service Application


The EFM Service Application allows you to install/upgrade the EFM user
software, configure the EFM flow tubes, diagnose the hardware issues, extract,
download and delete the service logs and calibrate the touch-screen. Initial
installation of the EFM user software and configuration of the flow tubes are
performed by manufacturing prior to shipment.

Parts and Tools Needed:


• EFM SD Card, PN 063-2071-XX

6.4.1 Install/Upgrade EFM User Software


1. Remove the label covering the EFM
SD Card Reader located on the left
side of the EFM.

2. With the machine power off, insert the


EFM SD card into the EFM SD Card
Reader.

3. Turn on the machine to boot to the


SD Card. After about 1 minute, the
EFM Service Application opens. The
startup screen displays the Software
Update Panel which lists the version
numbers for the current software and
hardware (Figure 145).

Figure 145 - Software Update


Panel

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EFM Option

Note: The EFM Board only functions with EFM Software Versions that are
compatible with the EFM Board Version. The Service Application will dis-
play an error message if the EFM software update is not compatible with
the EFM Board Version. You cannot install incompatible software.

4. Select Software Update to install the user software on the EFM Flash
drive. This installation takes less than 1 minute.

Note: If the touch screen does not function, reboot the system.

5. After the software is installed, you must configure the Flow Tubes
as described in the next section. Do not exit this application before
configuring the flow tubes!

Note: The Software Update preserves the Touch-Screen calibrations, so


you do not need to reconfigure the Touch-Screen after a software instal-
lation.

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EFM Option

6.4.2 Configure the Flow Tubes

1. Select the Configuration tab at the top of the


panel.

2. Select the settings for the Flow Tube Position


and Flow Tube Color that are appropriate for
your country (Figure 146).

3. Select the Gas Configuration for the installed


EFM model.

4. If the facility is at an altitude over 1000 meters


(3000 feet), use the slide bar to enter the
altitude in meters. Tapping the slider bar to
the right or left of the slider moves the slider in
100m increments. Reminder: For non-metric
countries, be sure to enter the altitude in
meters. Figure 146 - Configuration
Panel
5. Verify the settings, then select Set to save the
configuration.

6. Select the Exit tab at the top of the panel.

7. When you see the message, “OK to turn off


the system,” power off the system to exit the
service application (Figure 147).

8. Remove the SD card from the reader and


store it in a secure place. Place a new label
over the EFM SD Card Reader.

Figure 147- Exit Panel

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6.4.3 Troubleshooting the EFM


If you suspect a sensor or software problem, use the Diagnostics panel.
On this panel you can identify faulty sensor(s), extract and delete logs and
recover the flash drive.

1. Remove the label covering the EFM SD


Card Reader located on the left side of the
EFM (as you face the unit).

2. With the machine power off, insert the EFM


SD card into the EFM SD Card Reader.

3. Turn on the machine to boot to the SD


Card. After about 1 minute, the EFM
Service Application opens. The startup
screen displays the Software Update
Panel.

4. Select the Diagnostics tab (Figure 148),


then select the function that best suits your
needs. See the descriptions that follow for
more information. Figure 148 - Diagnostics Panel

Note: If the touch screen does not function, reboot the system.

5. Remove the SD card when you have completed the required diagnostics
and store it in a secure place. Place a new label over the EFM SD Card
Reader.

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EFM Option

6.4.4 Detect Sensors


Note: The gas sensors are displayed in the order of their position on the
EFM. Figure 146 shows a 3-gas ISO system listing “O2 N2O Air.” This
display indicates that the O2 sensor is connected in the far left position,
N2O in the center and Air in the far right position.

1. If you suspect a faulty sensor, select Detect


Sensors. The application displays the name
of the sensor if it is working properly
(Figure 149). You will see a dashed line, if it
is faulty or missing. For a 2-gas system, the
sensor for the N2O will be a dashed line.

2. Select the Exit tab, when you are finished.


When you see the message, “OK to turn off
the system,” power off the system.

Figure 149 - Detect Sensors


Display

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EFM Option

6.4.5 Copy Log/Delete Log/Recovery


This feature is only used to trouble shoot unanticipated issues under the
guidance of Spacelabs Technical Support. If you suspect a software problem,
contact Spacelabs Technical Support.

1. Select Copy Log. A new log file is created with the filename
log_000000000X.txt. Note that each time you select Copy Log, the last
digit of this filename increments. Therefore, the most recent log file has
the highest number in its filename. The file is copied to the /efm/log folder
on the SD card. This process takes less than one minute.

2. When the log is copied, remove the SD card from the EFM reader.

3. Connect a SD card reader to your laptop, then insert the SD card into the
reader.

4. Retrieve the log from the /efm/log folder on the SD card. Typically, there is
only one log file, but there can be more than one depending on the issue.
If a StackTrace_0000000000X.txt is also in the /efm/log folder, retrieve
that file as well.

5. Email the most recent log file (or all log files) and the StackTrace file (if
available) to Spacelabs Technical Support.

Technical Support may also instruct you to delete the log and collect fresh
data. To delete the log, select Delete Log, then select Yes to confirm the
action.

You may be instructed to recover the flash drive. When you select
Recovery, the flash drive is erased. Select Yes to confirm the action.
Under normal conditions, you should not use this feature.

6. Select the Exit tab. When you see the message, “OK to turn off the
system,” power off the system.

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EFM Option

6.4.6 Calibrate the Touch-Screen


With heavy use, the touch-screen accuracy may
degrade. You calibrate the touch-screen using
the Screen Calib tab (Figure 150).

1. Select the Screen Calib tab.

2. Select Run Calibration Test.

3. Press the cross on the screen and briefly


(1-2 seconds) hold your finger on it. Touch
the screen in another area to “Escape” the
calibration.

4. Repeat Step 3 until you no longer see the


crosshair. When the crosshair disappears,
the touch-screen calibration is completed.
Touch the screen anywhere to exit Figure 150 - Touch-Screen
calibration. Panel

5. Double-touch the screen to accept the calibration, then select Save


Calibration after you exit the calibration screen.

6. Select the Exit tab. When you see the message,

“OK to turn off the system,” power off the system

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6.4.7 Exit the Program


Before you turn off the machine, always exit the EFM Service Application using
the Exit Panel (Figure 151).

1. Select the Exit tab.

2. When you see the message, “OK to turn off


the system,” you may power off the system.

3. If you see an error message, do not turn off


the system. You need to complete a task,
such as configure the flow sensors, before
you power off. Follow the instructions given
in the error message to continue.

4. Remove the SD card when you are finished


and store it in a secure place. Place a new
label over the EFM SD Card Reader.

Figure 151 - Exit Panel

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EFM Option

6.5 EFM Baseboard Schematics

Schematic 1 - Title Block


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EFM Option

Schematic 2 - SOM Interface

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Schematic 3 - Power
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EFM Option

Schematic 4 - I2C Sensors

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EFM Option

Schematic 5 - Sensors
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EFM Option

Schematic 6 - LCD Digital

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Schematic 7 - LCD/LCD Power


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EFM Option

Schematic 8 - SD Card

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Schematic 9 - Development Circuits


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BleaseSirius
Anesthetic Machine

Chapter 7
Error Codes

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Error Codes

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Error Codes

7.1 Error Codes

7.1.1 Error codes on the Blease700/900 series Ventilators

This list includes error codes which were assigned to the 64180 controller
board, but which are not applicable to the MPC68302 controller board. These
are described as N/A. It also includes codes which only apply to 6x00 serial
vents with control potentiometers - these are indicated 6x00 only.

The following table includes only the error codes that the Blease700/900 series
of ventilators will generate, with their common cause and corrective action

BleaseSirius Anesthetic Machine Technical Manual 221


Error Error Name Description common cause Corrective action

222
Code
20 E_ADC_FLOWZERO_LOW Drive Flow zero is too Drive flow pressure transducer (PT1) has lower Use CALBK to reset Zero. If error still remains replace
low output then expected inspiratory block

21 E_ADC_FLOWZERO_HIGH Drive Flow zero is too Drive flow pressure transducer (PT1) has Higher Use CALBK to reset Gain. If error still remains replace
high output then expected inspiratory block

23 E_ADC_TEST0 Internal i/o test line 0 Multiplexer U23 is not functioning Replace BAV controller
failed

24 E_ADC_TEST1 Internal i/o test line 1 Multiplexer U22 is not functioning Replace BAV controller
failed

25 E_ADC_TEST2 Internal i/o test line 2 Multiplexer U21 is not functioning Replace BAV controller
failed

26 E_ADC_TEST3 Internal i/o test line 3 Multiplexer U20 is not functioning Replace BAV controller
failed

27 E_ADC_PPRESZERO_LOW Patient pressure zero is Patient pressure transducer (PT2) has lower Use CALBK to reset Zero. If error still remains replace
too low output then expected inspiratory block

28 E_ADC_PPRESZERO_HIGH Patient pressure zero is Patient pressure transducer (PT2) has higher Use CALBK to reset Gain. If error still remains replace
too high output then expected inspiratory block

29 E_ADC_DPRESZERO_LOW Drive pressure zero is Drive pressure transducer (PT3) has lower output Use CALBK to reset Zero. If error still remains replace
too low then expected inspiratory block
Error Codes

30 E_ADC_DPRESZERO_HIGH Drive pressure zero is Drive pressure transducer (PT3) has higher Use CALBK to reset Gain. If error still remains replace
too high output then expected inspiratory block

31 E_ADC_5VANEG The -5V supply is out of The -5v supply generated on the BAV controller Replace BAV controller
specification is low

32 E_ADC_5VA The 5V Analog supply is The +5vA supply generated on the BAV controller Replace BAV controller
out of specification is low

34 E_ADC_5VALARM The 5V Alarm supply is The +5v Alarm supply generated on the Power If the supply atTP7 on the power supply is low -
out of specification supply board is low Replace the PSU. If the supply is good then the
monitoring circuit on the controller could be faulty -
Replace BAV controller

35 E_ADC_5VD The 5V Digital supply is The VCC supply generated on the BAV controller Replace BAV controller
out of specification is low

37 E_TEST_LINK The 8 way test link A link has been left on JP3 Remove the link
header is incorrect

104 E_PARAM_CHKSUM Stored Config & Calibration/ serial numbers have not been stored Use SpacelabsTerm to store serial number. Use
Calibration Data invalid CALBK to store calibration.

073-0227-00 Rev. A
BleaseSirius
Anesthetic Machine

Chapter 8
Spare Parts

BleaseSirius Anesthetic Machine Technical Manual 223


Spare Parts

224 073-0227-00 Rev. A


Spare Parts

8.1 Parts List


Description Part Number
Regional Specific Parts
Pipeline
Fittings ANSI/NIST ISO/DISS RDISS SIS
O2 13600518 13600521 103-0220-00 14200200
NO2 13600519 13600522 103-0221-00 13600634 + 13600635
AIR 13600520 13600523 130-0222-00 13600636 + 13600637
VAC 13600147 13600237 130-0218-00 13600638 + 13600639
AGSS 13600242 13600547 130-0219-00 13600640 + 13600641

Internal Tubing
Oxygen 8mm 53500027 (white) 53500061 (green)
Nitrous Oxide 53500041 (blue) 53500041 (blue)
Please order tubing by meter lengths.
4mm
Air 5mm 53500042 (black) 53500043 (Yellow)

Moldings
Grey Moldings White Moldings up White moldings from
to Feb 2009 Feb 2009
Bottom Wall CGO 13600031 14200027 14200120
Bottom Wall ACGO 14200026 14200121
Top Cover 13400059 13401114 14200123
Rear Cover 13600030 13600255 14200122
Top Shelf 13600130 13600254 13600254
Drawer 13600035 13600536 13600536
13600537 13600537

Electrical
Power Sockets
UK 80200039
EUROPE 80200040
USA / CANADA 80200082

BleaseSirius Anesthetic Machine Technical Manual 225


Spare Parts

Description Part Number


Power Sockets cont.
SA 80200083
CHINA 80200084
Circuit Breaker
230V 13600283
110V 13600284

4A Fuse US 81308015
Fuse Board 110V 13600284
Absorber detect switch ER2275458
O2 sensor board (base molding) 13600217
O2 Sensor cable Curly 940453
Ext peep connector (base molding) 13600316
On / Off Switch knob 14200003
Switch segment PXB_291 SI0112
Switch segment ZB2-BE102 70600006
Switch segment ZB2-BE1016 54200059
Reed Switch Assy 13600100

Pneumatics
CGO Assy FR136027
Alarm module 3 gas 13400005
Alarm whistle 11901909
On/Off switch assy 14200003
Alarm valve position 1, 3 and 4 53000010
Alarm valve position 2 53000011
Flush tap valve (clipard) 53000025
DISS Outlet 13602110
O2 Flush button label (green) 13600260

226 073-0227-00 Rev. A


Spare Parts

Description Part Number


Fittings
4mm push fit equal Tee 54200116
5mm push fit equal tee 54200107
6mm push fit equal tee SI0315
6mm push fit blanking plug 54200151
4mm 1/8" bsp fitting 54200115
5mm 1/8" bsp fitting 54200108
6mm 1/8" bsp fitting SI0302
8mm 1/8" bsp fitting 54200076
4mm 1/4" Fm connector 54200115
5mm 1/4" Fm connector 54200112
6mm 1/4" Fm connector 54200064
Pipeline gauge fitting washers 52700038
6mm bulkhead fitting SI0334
4mm 1/8" banjo 54200118
5mm 1/8" banjo 54200111
6mm 1/8" banjo SI0300
6mm 1/8" FM bulk head fitting 54200119
4mm to 6 mm stem SI0322
5mm to 6mm stem 54200110
Blanking plug 1/8" ALY 13600565
Blanking plug 1/8" ALY ORING ST4032
8mm push fit blanking cap 54200146

Yokes
Yoke bridge 13500127
Yoke block O2 13500317
Yoke block N2O 13500318
Yoke block Air 13500319
Transfer manifold 13600063
Transfer manifold nut SM1681
Transfer manifold washer SM1690

BleaseSirius Anesthetic Machine Technical Manual 227


Spare Parts

Description Part Number


Yokes Cont.
Yoke bridge bolt SM0808
Yoke T Screw 800102-3
Copper pipe 50369
Banjo body ST2294
Banjo Bolt ST2295
Straight adapter 1/8"bsp-enots ST2265
Enots nut ST2298
Cylinder Gauge O2/Air 54300043
Cylinder Gauge N2O 54300044
Primary regulator service kit 53400044
Dowty seals 1/8" bsp 503000035
bodoc seals ST2531

Absorber CAS II
Absorber Top No bypass white (NEW) FR122030
Absorber Top With bypass white (NEW) FR122031
Absorber Top No bypass white (OLD) FR122028
Absorber Top With bypass white (OLD) FR122029
Absorber 2kg No bypass White 12200902
2Kg outer canister no drain 12200228
1Kg outer canister no drain 12200229
Inner canister 12200221
Central Seal (middle) 12200556
Upper Seal (top) 12200557
Cas Top seal 12200235
Cas plate seal top 12200535
CAS outer canister seal SI0821
Rear seal Black 12200432
Rear seal White 12200533
Absorber plate seal lower 12200433
Absorber manifold gasket (base molding) 13600069

228 073-0227-00 Rev. A


Spare Parts

Description Part Number


Absorber CAS II cont.
O2 Plug and Absorber Plug O-Ring 51240110
Bag Port Connector O-Ring 51050150
O2 Sensor cable Curly 940453
O2 Sensor T-Piece 70300025
O2 Probe (single part) (sensor) 70300001
APL Valve Assembly FR122001
Pressure Gauge (white) 54300047
Insp and Exp Domes 12200025
Dome O-ring 51640415
NRV Disc 12200162
Bag Arm Assembly 14200007

Backbar
Dzus Spring (complete) 930201
Dzus Spring (spring only) SI212
Backbar Assembly (complete) 14200103
Backbar valve 12001003

Sealants/Adhesives loctite no.


Screwlock low strength 50ml (222) ST7716
Threadlock 50ml (225) ST7573
Threadlock 10ml (241) 53800027
Threadlock 50ml (241) ST7601
High Temp med strength (242) SI0900
Loctite no (270) 50ml ST7574
Loctite no (290) 250ml 53800034
Instant adhesive black 20g (480) 53800028
Instant adhesive clear 20g (IS496) ST7576
Retaining Compound 10ml (601) ST7575
Retaining Compound 50ml (601) 53800030
Retainer 250ml (603) 53800025

BleaseSirius Anesthetic Machine Technical Manual 229


Spare Parts

Description Part Number


Sealants/Adhesives cont. loctite no.
High strength retainer 50ml (638) SI0901
Retaining compound 10ml (641) ST7781
High strength/temp retainer (648) ST7869
Polyolefin Primer for 406 10g (770) 53800029
Activator Spray Can 500ml (7649) 53800039
Superflex Silicon Clear 80g 53800026
Araldite 2part epoxy 2x15ml ST7018
Silcoset RTV Adhesive Sealant ST7578
snoop 8oz ST8026
Fomblin Thin OT20 91600027
Fomblin Thin RT15-0 91600029
Fomblin Thick RT15-2 ST7014

Ventilator
BAV Power Supply FR136029
BAV Display PCB FR101026
BAV Controller Board Type 3 FR101027
BAV Switchmode Power Supply FR136025
BAV Inspiratory Block FR137025

BAV Flow Valve Assembly FR137027 REPLACES


BAV Gas Inlet Assembly BOTH THESE PARTS

Inspiratory Valve Solenoid FR137028


8.4 LVDS TFT with Touchscreen FR812025
Battery 80300025
Low Supply Pressure Switch 53000008
Mains Inlet Filter Unit 80200048
Worklight and Daylight PCB 13600299

230 073-0227-00 Rev. A


Spare Parts

Description Part Number


Flow Meter/Backbar
Hypoxic guard UK FR135025
Hypoxic guard USA FR135026
O2 low flow tube 12000035
O2 Simplex tube 12000044
N2O low flow tube 12000037
N2O Simplex tube 12000045
Air low flow tube 12000046
Air Simplex tube 12000039
Small insert 951029
Large insert 951032
Spring ST4629
2nd regs 53400003

Flow Meter/Backbar cont.


O2 knob US 13400126
N2O knob UK/US 13400044
Air Knob US 13400127
Aero nut SM0380
Backlight panel INC INVERTER 13400067
Auxiliary Flowmeter 54700042
Aux f/m Knob US 50800062
Filter flat 331038
Air flow meter valve

Bellows
Bellows Assembly Complete (white) 12500011
Adult Bellows Canister Cover 83035
Pop Off Valve Assembly (new) 12500014
Bellows Base (white) with pop off valve 12500012
Adult Bellows 83034

BleaseSirius Anesthetic Machine Technical Manual 231


Spare Parts

Description Part Number


Labels
Electrical socket label 13600264
Federal law label 13600365
inlet ground label 13600363
Gas label gauges and knobs 13600361
Gauge label / cylinder and pipeline (PSI) 13600361

Drawers
Drawer slider 54600085
drawer lock identical key 55000026
drawer lock cam 55000027

Frame
Front Castor 13600337
Rear Castor 13600336
White V bracket 13600261

Accessories / Random
patient flow sensor 10110090
Flow Sensor Caps (pkg of 50) 54100063
patient flow sensor tubing 1.5m 10110219
patient flow sensor tubing 2m 10110218
patient flow sensor tubing 3m 10110102
patient flow sensor tubing 6m 10110103
Fresh gas flow sensor tubing 10110104
Fresh gas flow sensor 10110105
Suction controller 11400060
Suction Filter 11400063
Suction Filter housing 11400064
Suction filter housing oring 11400065
Fomblin grease ST7014
Silicoset 151 ST3201

232 073-0227-00 Rev. A


Spare Parts

Description Part Number


Accessories / Random cont.
Flip up shelf mat (both) 13600568
Work Surface Mat 13600194
Iso Key Filler 10010001
Sevo Key Filler 10040001

PM Kit
One Year PM Kit (BleaseSirius) 14000511
Four Year PM Kit (BleaseSirus) 14000512
One Year PM Kit (Sirius 3000,2000) 13600530
Four Year PM Kit (Sirius 3000,2000) 13600531

BleaseSirius Anesthetic Machine Technical Manual 233


Spare Parts

NOTES

234 073-0227-00 Rev. A


BleaseSirius
Anesthetic Machine

Chapter 9
Notices and Important
Information

BleaseSirius Anesthetic Machine Technical Manual 235


Notices and Important Information

236 073-0227-00 Rev. A


Notices and Important Information

9.1 Product Improvement


Spacelabs Healthcare has a policy of continued product improvement and
therefore reserves the right to make changes which may affect the information
contained in the manual without giving prior notice.

9.2 Responsibilities of the User


The Blease700/900 Series Ventilator conforms with the specifications and
operating procedures described in this manual and on any accompanying notices
and labels only if it has been installed, used and maintained in accordance with
the instructions. The safe function of the ventilator can only be guaranteed if it
is regularly checked and serviced at or in excess of the standards specified in
this manual.

If the ventilator is suspected of being worn, defective or otherwise unfit for use,
it should under no circumstances be used.

Broken, worn, missing or contaminated component must be replaced


immediately; contact the Spacelabs Healthcare distributor from whom the
ventilator was obtained for further service advice.

9.3 Responsibilities of the Manufacturer


The manufacturer accepts responsibility for the effects on safety, reliability and
performance of the equipment only if:

• assembly operations, extensions, adjustments, modifications and


repairs are carried out by persons with written authorization from the
manufacturer.
• the equipment is used in accordance with the instructions for use.
• the electrical installation of the relevant room complies with the
‘Regulations for the Electrical Equipment of Buildings’.

NOTE: If during the warranty period the equipment is serviced


by an unauthorized party, the warranty will be void.

BleaseSirius Anesthetic Machine Technical Manual 237


Notices and Important Information

9.4 Disclaimer
Opening of the control unit by unauthorized personnel automatically voids all
warranties and specifications. The prevention of tampering is solely the user's
responsibility; the manufacturer assumes no liability for any malfunction or
failure of the ventilator if the control unit is opened.

9.5 Technology Disclaimer / Tamper Proof Seal


Unauthorized removal of or damage to seal will invalidate product warranty and
could affect accuracy and performance of this product.

In the interest of both patient and user safety no unauthorized calibration or


access to technical techniques and practices including calibration information
of this product will be issued.

The technical performance and characteristics of this product belong to


Spacelabs Healthcare. Under no circumstances will those details be issued to
non-Spacelabs Healthcare personnel.

Technical data, calibration co-efficients and all intellectual property rights of


this product remain the property of Spacelabs Healthcare. To ensure correct
functioning, the equipment must be serviced at regular intervals.

9.6 Note to Service Personnel


The Blease700/900 Series Ventilators and integrated equipment must only be
serviced by Qualified Technical Engineers.

The contents of this manual are not binding. If any significant difference is found
between the product and this manual, please contact Spacelabs Healthcare for
further information.

To ensure correct functioning, the equipment must be serviced at regular


intervals.

Spacelabs Healthcare recommends that the machine should be serviced at


intervals not exceeding 12 months. Qualified Technical Engineers and genuine
spare parts should be used for all servicing and repairs. Spacelabs Healthcare
will not otherwise assume responsibility for the materials used, the work
performed or any possible consequences of the same.

238 073-0227-00 Rev. A


Notices and Important Information

In communication with Spacelabs Healthcare, quote the model and serial


number of the equipment, with the approximate date of purchase. If the
equipment is being returned for repair, indicate the nature of the fault or the
work you require to be carried out.

Contact your local dealer:


Spacelabs Healthcare Inc. Spacelabs Healthcare Ltd.
Company Headquarters Anesthesia Delivery and Ventilation
5150 220th Ave. SE Division
Issaquah, WA 98029 1 Harforde Court, John Tate Road
USA Hertford
SG13 7NW United Kingdom

Tel: 425-657-7200 Tel: +44 (0)1992 507700


Fax: 425-657-7212 Fax: +44 (0)1992 501213
North America: 800-522-7025

e-mail (enquiries): advsales@spacelabs.com


e-mail (technical): advsupport@spacelabs.com
www.spacelabshealthcare.com

9.7 CE Mark

The product is labeled with the CE mark and number of Notified Body.

BleaseSirius Anesthetic Machine Technical Manual 239


Notices and Important Information

9.8 Trademarks and Acknowledgements


The following trademarks and acknowledgements may appear in Spacelabs
Healthcare Manuals.

is the trademark of Abbott Laboratories.

Da-LitesTM is a trademark of Spacelabs Healthcare Limited UK.


Datum® is a registered trademark of Spacelabs Healthcare Limited UK.
Dowty is a trademark of Dowty Seals Limited.
Draeger is a trademark of Draegerwerk AG Germany.
Dzus is a trademark of Dzus Fasteners Limited.
Fomblin® is a registered trademark of Rocol Limited.
BleaseSirius is a trademark of Spacelabs Healthcare Limited.
Legrand® is registered trademark of Legrand Electric Limited.
Loctite® is a registered trademark of Loctite Corporation USA.
Megger is a trademark of AVO Megger Instruments Ltd.
Plug-in® is a registered trademark of Draegerwerk DAG Germany.
Quik-Fil® is a trademark of Abbott Laboratories.
Rigel is a trademark of Seaward Electronics Limited.
Scotchbrite® is a registered trademark of 3M.
SELECTATEC® is a registered trademark of Ohmeda/BOC UK Limited.
Snoop® is a registered trademark of the Nupro® Company Ohio USA.
Trak Wheel ® is a registered trademark of Spacelabs Healthcare Limited.

240 073-0227-00 Rev. A


Notices and Important Information

9.9 Hazard Notices

This handbook contains important hazard information. You must read this
hazard information before using the Blease700/900 Series Ventilators.

Warning Notices

Warning notices denote a potential hazard to the health and


safety of users and/or patients. These notices clearly state the
nature of the respective hazard and the means by which it can
be avoided.

Warning notices appear in full in the preliminary pages and are


repeated at their points of application in the manual.

Caution Notices

Cautionary notices denote a potential hazard to the physical


integrity of equipment/software but NOT a danger to personnel.
These notices clearly state the nature of the hazard and the
means by which it can be avoided.

Relevant or helpful

BleaseSirius Anesthetic Machine Technical Manual 241


Notices and Important Information

9.9.1 BleaseSirius Warnings

The following statements are made to comply with the requirements of IEC
60601-1 and IEC 60601-2-13

IEC 60601-1 Classification;


• Class I equipment • Type B applied part
• Continuous operation • Not for use with flammable
anesthetic

1. This equipment must only be connected to gas pipeline supply lines


that are fitted with pressure relief valves that limit the supply pressure
to less than 7bar.
2. The functioning of this machine may be adversely affected by the
operation of equipment such as high frequency surgical (diathermy)
equipment, defibrillators or shortwave therapy equipment in the
vicinity. Increasing the distance from such equipment will minimize
any possible interference.
3. Prior to connecting the machine to a patient carry out the preuse
check to verify correct alarm operation. To verify the O2 alarm, set the
flowmeters to give a concentration of 50% oxygen. Using the controls
on the oxygen monitor panel, set the low oxygen level to 60% and
verify the oxygen low alarm operates. Set the high oxygen alarm level
to 40% and verify that the oxygen high alarm operates.
4. The oxygen flow can only be reduced to zero by turning the ON/OFF
switch to the OFF position. Excessive force on the oxygen control
knob may damage the hypoxic guard.
5. To avoid explosion hazards, flammable anesthetic agents such as
ether and cyclopropane must not be used in these machines. Only
anesthetic agents which comply with the requirements on non-
flammable anesthetic agents in IEC 60601-2-13 ‘Specification for
Anesthetic Machines’, are suitable for use in these machines.
6. As these machines are not suitable for use with flammable anesthetic
agents such as ether and cyclopropane the use of antistatic breathing
tubes and face masks is not necessary.
The use of antistatic or electrically conductive breathing tubes when
utilizing high frequency surgery equipment may cause burns and is
therefore not recommended in any application that involves such
apparatus.

242 073-0227-00 Rev. A


Notices and Important Information

7. The equipment must be periodically checked and maintained to


ensure proper operation.
8. Performance of the equipment may be affected at temperatures
below 10ºC (50ºF) and above 40ºC (104ºF).
9. The performance of the anesthetic machines and vaporizers may
be degraded if the two are mismatched. Refer to the vaporizer
manufacturer’s instruction manual before use.
10. If the integrated oxygen monitor is not fitted, an oxygen monitor
complying with ISO 7767 shall be used when the anesthetic machine
is in use.
11. CO2 monitor complying with ISO 9918 shall be used when the
anesthetic machine is in use.
12. Adult breathing circuits used with the anesthetic machine shall comply
with ISO 8835-2.
13. Any vaporizer fitted to the anesthetic machine shall comply with
ISO 8835-4. Additionally whilst the vaporizer is in use an anesthetic
agent monitor complying with ISO 11196 is to be used
14. The units use semiconductor devices which are susceptible to
damage by overloading, reversed polarity, electrostatic discharge
and excessive heat or radiation. Avoid hazards such as reversal
of batteries, prolonged soldering, strong RF fields or other forms
of radiation, use of insulation testers or accidentally applied short
circuits. Even the leakage current from an unearthed soldering iron
may cause trouble.
15. The BleaseSirius machine is not suitable for use in a MRI environment.
16. Connection of equipment to the socket outlets will increase leakage
currents. It is the users responsibility to ensure compliance to
IEC 60601-1-1 (collateral standard for electrical medical systems).
In the USA equipment connected to the socket outlets must comply
with UL 60601-1 and the total sum of the system leakage current
shall not exceed 300 microamps. It is the USER’S responsibility
to ensure compliance with the above standard and that the leakage
current limits are not exceeded.
17. Connection of equipment to the auxiliary mains socket outlets may
increase leakage currents to values exceeding the allowable limits.
18. The BleaseSirius is latex free, note that any replacement parts must
not use latex.

BleaseSirius Anesthetic Machine Technical Manual 243


Notices and Important Information

19. The following equipment is mandatory, please refer to the relevant user
manuals for instructions in usage; blood oxygen monitor, CO2 alarm,
blood pressure alarm, ECG alarm, anesthesia agent concentration.
20. The machine is to be equipped with an anesthetic gas scavenging
transfer and receiving system, complying with ISO 8835-3 or
applicable local standard before being put into service.

9.9.2 Electrostatic Sensitive Devices (ESD) Warnings and


Cautions

• All ESD must be stored in approved conductive packaging, tubes,


shipping bags, foam or tote bins.
• All persons handling ESD must be properly grounded via a 1MΩ
resistive grounded wrist strap.
• Cover all ESD bench tops with grounded conductive mats and
connect all work surfaces and equipment to earth ground.
• Transport all assemblies containing ESD in a conductive bag or
container.
• DO NOT use cellophane adhesive tape to wrap DIP (dual inline
package) tubes together.
• DO NOT handle ESD by their pins or mix them with other routine
electronic parts.
• Never place ESD on ungrounded surfaces or leave them unattended
in an open area.
• Avoid cellophane wrappers, synthetic (non conductive) carpeting,
warm or cool air blasts, Styrofoam coffee cups, etc. when working
with ESD.
• Use only properly designed heat lamps, heat chambers and/or
‘antistatic’ quickchill sprays during troubleshooting or stress testing
procedures.

NOTE: In particular electronic assemblies in the BleaseSirius®


range of machines are easily damaged by ESD and require
special handling.

244 073-0227-00 Rev. A


Notices and Important Information

9.9.3 Cautions

Anesthetic Machines
• Do not leave gas cylinder valves open if the pipeline supply is in use and
the system master switch is turned ON. Pressures from both supplies
may become equal and, if simultaneously used, cylinder supplies could
be depleted, leaving an insufficient reserve supply in case of pipeline
failure.
• The hypoxic guard control system only ensures that oxygen-nitrous
mixtures will have a minimum oxygen concentration. HYPOXIC
MIXTURES MAY BE DELIVERED IF GASES OTHER THAN OXYGEN,
NITROUS OXIDE OR MED AIR ARE USED, OR WHEN OPERATING
AT LOW OXYGEN FLOW RATES. When using carbon dioxide, as
an additional gas, make sure the proportions of all gases are carefully
adjusted in accordance with accepted clinical practice. Gas mixtures
within the breathing system must be monitored when using these gases.
• Leaking gases and vapors (downstream of the flow control valves and
Oxygen Flush valve) may deprive the patient of metabolic gases and
anesthetic agent may pollute the atmosphere. Tests that detect leaks
must be performed frequently. If detected, leakage must be reduced to
an acceptable level.
• Do not use the anesthesia system if the hypoxic guard control system
does not operate within permitted ranges. Using an incorrectly operating
control system may result in incorrect gas mixtures and injury to the
patient.
• When occluding the breathing system for test purposes, do not use
any object small enough to slip completely into the system. Objects in
the breathing system can interrupt or disrupt the delivery of breathing
system gases, possibly resulting in injury to the patient. Before using
the breathing system on a patient, always check the breathing system
components for foreign objects.
• Do not place materials weighing more than 25kg/55.1lbs on the
bottom shelf, or more than 25kg/55.1lbs on the upper monitor shelf.
Overloading may cause damage to the shelves or cause instability.
(Refer to Specification on page 30 for more details).
• Secure any equipment placed on the shelves.

BleaseSirius Anesthetic Machine Technical Manual 245


Notices and Important Information

• To avoid stripping threads, do not use tools on the yoke gate T screws.
Use only one cylinder gasket per yoke. Using more than one gasket
could cause cylinder gas leakage.

9.9.4 Ventilator Warnings

• The volume sensor must be correctly installed at either the distal


location in the patient system’s expiratory limb or the proximal end of
the Y connector. If the sensor is installed incorrectly, volume data will
be inaccurate and associated alarms, including the low minute volume
alarm will not function properly.
• Position the volume sensor’s tubing with care. If the cable is pinched or
cut, the ventilator’s volume monitoring may not function correctly.
• Ventilator inoperative messages indicate that a problem exists in the
ventilator. Do not attempt to use the ventilator while a ventilator message
is displayed.
• Do not attempt to use the ventilator if the alarm mute button will not
silence alarms.

WARNING: If an alarm condition cannot be resolved, do not


continue to use the system.

• Sterilize the bellows assembly periodically to minimize the risk of cross


infecting patients. Use a sterilization schedule that complies with your
institution’s infection control and risk management policy. Only use
Spacelabs medical approved sterilization methods.
• If any foreign materials or liquids are trapped in the driving gas circuit,
or the pop off valve or the bellows base they could impair the valve’s
operation. Do not use the bellows assembly if you suspect that
materials are trapped. Have the assembly repaired by Trained Technical
Personnel.
• Perform the Pre-Use Check procedures after cleaning and sterilizing
the bellows.
• Always perform the Pre-Use Check procedures for volume sensing
functions after cleaning or replacing the volume sensor.

246 073-0227-00 Rev. A


Notices and Important Information

• Do not obstruct the drive gas exhaust, this may lead to the ventilator not
functioning correctly.

9.9.5 Hazard Information

Warnings

1. USE OF EQUIPMENT
Incorrect use of the equipment described herein may result in injury to the
patient. Read this manual before operating the machine. You must be familiar
with the machine and its functions before using it on a patient.

2. SHORT INSPIRATORY TIMES


Short inspiratory times may result in inconsistent breath delivery. Avoid control
combinations which may produce very short inspiratory times (<150ms).

3. PRESSURE LIMITING
Pressure limiting is a safety feature and is also used in adult and pediatric mode
to provide ventilation (Pressure Control). It should not be used for any other
purpose, such as creation of micro-breaths or emulation of specialized high
frequency/low volume ventilation systems, otherwise injury to the patient may
result.

4. PATIENT CIRCUIT DISCONNECTION


Patient circuit disconnection is a hazard to the patient. Take extreme care to
prevent such an occurrence.

5. AUDIBLE ALARM
An audible alarm indicates an anomalous condition that may result in damage
to the equipment or injury to the patient. The cause of each alarm should be
investigated and any necessary measures taken to remove the alarm condition.

6. REDUCED MINUTE VOLUME


If the supply gas pressure is reduced, the patient minute volume may be
reduced and injury to the patient may result. Do not use the ventilator if the
supply pressure cannot be maintained.

BleaseSirius Anesthetic Machine Technical Manual 247


Notices and Important Information

7. VENT INOPERATIVE ALARM


The Vent Inoperative Alarm indicates that the ventilator cannot provide
ventilation functions. Under no circumstances should the ventilator be used on
a patient while this alarm is activated.

8. EXPLOSION HAZARD
An explosion hazard exists if this equipment is used with flammable anesthetic
agents such as ether or cyclopropane. To avoid the risk of explosion, use this
equipment only with anesthetic agents that comply with the requirements on
non-flammable anesthetic agents in the IEC standard ‘Particular Requirements
for the Safety of Anesthetic Machines’.

9. DRIVING GAS
Use of a driving gas other than oxygen or MED AIR may damage the ventilator
and will cause inaccurate operation, resulting in potential injury to the patient.
Do not use any other driving gas.

10. OPERATING TEMPERATURE


The performance of this equipment may be adversely affected by extremes of
temperature. The equipment should not be used if the ambient temperature is
below 10ºC (50ºF) or above 40ºC (104ºF).

11. ANTI-STATIC OR ELECTRICALLY CONDUCTIVE BREATHING TUBES


The use of anti-static or electrically conductive breathing tubes and high
frequency electric surgery equipment may cause burns and is therefore not
recommended in any application of this machine. The ventilator is not suitable
for use with flammable anesthetic agents such as ether and cyclopropane and
therefore the use of anti-static breathing tubes and face masks is in any case
unnecessary.

12. VENTILATOR MALFUNCTION


Injury to the patient may result if a faulty ventilator is used. If there is any
malfunction, do not use the ventilator.
Refer to Section 5 Troubleshooting for help. If the malfunction cannot be rectified,
call an authorized technical engineer or return the ventilator to the supplier.

13. ALARM OPERATION


If an alarm condition is ignored, injury to the patient may result. Always check
the alarms before connecting the ventilator to a patient. If the audible alarm
or the visual indicator of any alarm function fails to activate during an alarm
condition, or fails to reset after the alarm has been cleared, the ventilator must
not be used. Contact an Authorized Technical Engineer.

248 073-0227-00 Rev. A


Notices and Important Information

14. ALARM SETTING


Alarms should not be set to extreme values that can cause the alarm system to
not warn correctly.

15. BELLOWS PRESSURE


At pressures above 10cmH2O differential positive pressure, the bellows may be
dislodged from the mounting ring, resulting in a dangerous malfunction of the
ventilator. Do not exceed the stated pressure.

16. ELECTRIC SHOCK HAZARD


Lethal voltages are present within this equipment when it is connected to the
mains electrical supply. Do not remove any of the ventilator covers or panels.
Refer all repairs and servicing to an Authorized Technical Engineer

17. FUSES FIRE HAZARD


The use of incorrectly rated fuses constitutes a fire hazard. Replace the two
fuses only with the correct type and rating of fuse.

18. LIQUID INGRESS


Ingress of liquid into the control unit may damage the unit or result in injury to
personnel. Ensure that no liquid enters the control unit, and always disconnect
the unit from the mains electrical supply before cleaning.

19. SIMV
The SIMV modes use a flow Trigger to sense the patient attempt to breath.
Therefore, SIMV modes will be unable to work with patient sensor placed at the
absorber.

BleaseSirius Anesthetic Machine Technical Manual 249


Notices and Important Information

9.9.6 Cautionary Notices

1. GAS SUPPLY PRESSURE


This equipment may be damaged if the gas supply pressure is too high. The
ventilator must only be connected to gas pipeline supply lines that are fitted with
pressure relief valves that limit the supply pressure to less than 7bar/101.5psi.

2. HIGH FREQUENCY SURGICAL EQUIPMENT


The ventilator may be adversely affected by the operation of equipment such
as high-frequency surgical (diathermy) equipment, defibrillators or short-wave
therapy equipment in the vicinity.

3. BATTERY LIFE
To preserve battery life, never store the ventilator with its battery discharged.
Do not store or use the ventilator in close proximity to heat sources of any kind.

4. POWER FAILURE
In the event of a mains electrical power failure when the ventilator is running
from its internal battery, do not remove the mains plug from the mains supply
as this would prevent the immediate resumption of normal operation when the
mains power is restored.

5. ELECTROMAGNETIC INTERFERENCE
Excessive electronic noise caused by poorly regulated devices may interfere
with the proper functioning of the ventilator. To avoid this, do not connect the
ventilator to the same mains supply outlet into which an electrocautery unit is
connected.

6. EXHAUST GAS
The driving gas is discharged through the port on the rear panel of the
ventilator. This port must be completely free of any obstruction and should have
nothing connected to it. The exhaust gas is oxygen or MED AIR and does not
contaminate the environment.

7 BELLOWS EXHAUST
A negative or positive pressure applied to the EXHAUST port of the bellows
assembly results in positive pressure in the patient breathing system. The
scavenging system must therefore not generate more than 5cmH2O positive
or negative pressure when connected to the ventilator. The use of an AGSS to
EN 740:1999 is recommended. Do not connect a PEEP valve to the EXHAUST

250 073-0227-00 Rev. A


Notices and Important Information

port of the bellows base. This will increase the pressure inside the bellows
and cause it to detach from the base, resulting in a serious malfunction. Any
problem arising from an improperly functioning scavenging system is solely the
responsibility of the user.

8. DAMAGE TO INTERNAL COMPONENTS


Excessive penetration of fixing screws into the ventilator may damage internal
components. Ensure that the screws do not penetrate more than 7mm/0.2” into
the ventilator.

9. CLEANING AGENTS
The ventilator surfaces are not scratch-resistant. Do not use abrasive cleaning
agents otherwise damage to the surfaces will result.
Chemical decontaminants or liquid sterilization agents will damage the sensor
and must NOT be used for cleaning or sterilizing. If autoclaving the patient
sensor, the autoclave must only be used with distilled water.

10. VALVE SEAT


If the bellows valve seat is damaged, the pop-off valve will leak and may cause
serious malfunction. Take care not to damage the precision-molded surface of
the valve seat while cleaning. Never use a hard object or abrasive detergent.
Use only a soft, lint-free cloth.

11. STERILIZATION (bellows)


To avoid damage to the equipment:
• Peak sterilization temperature must not exceed 134ºC.
• Do not sterilize the control unit.
• Gas sterilization should be followed by quarantine in a well-ventilated
area to allow dissipation of residual absorbed gas.
• Follow the sterilization agent manufacturer’s instructions.

12. CALIBRATION PORT


Improper connection of equipment or any power sources to the calibration port
may permanently damage the ventilator. Only a qualified technician should
connect monitoring equipment to this port. Such equipment must be Spacelabs
Healthcare -compatible and meet the regulatory standards of the countries in
which the ventilator is used.

13. FLOW SENSOR TUBING


Check flow sensor tubing regularly for trapped water as it could affect ventilator
readings.

BleaseSirius Anesthetic Machine Technical Manual 251


Notices and Important Information

9.9.7 Vaporizer Warnings

1. Do not use any vaporizer that is visibly misaligned on the manifold or


that, when it is locked, can be lifted off the manifold. Incorrect mounting
may result in incorrect delivery of gases.
2. A vaporizer is calibrated and labeled for one agent only. Do not fill with
anything other than the designated agent.
3. If a vaporizer is filled with the wrong agent, draining will not eliminate the
agent, because the wick will have absorbed some of the agent. The wick
must be thoroughly cleaned and dried by trained service personnel.
4. The vaporizers must be completely upright for the sight glass to properly
indicate agent levels.
5. Never oil or grease any oxygen equipment unless the lubricant used is
made and approved for this type of service. In general, oils and greases
oxidize readily, and - in the presence of oxygen - will burn violently.
Fomblin is the recommended oxygen service lubricant (stock number
ST7014).
6. After performing any maintenance or repair procedure, always verify
proper operation of the system before returning to use.
7. Use cleaning solution sparingly. Do not saturate system components.
Excessive solution can damage internal devices.
8. Following ethylene oxide sterilization, quarantine the equipment in a well
ventilated area to allow dissipation of absorbed ethylene oxide gas. In
some cases, aeration periods of seven days or more may be required.
Aeration time can be decreased when special aeration devices are
used. Follow the sterilizer manufacturer’s recommendations for aeration
periods required.

252 073-0227-00 Rev. A


Notices and Important Information

9.9.8 Absorber Warnings

1. Use of Equipment
Incorrect use of the equipment described herein may result in injury to the
patient. Read this manual before operating the machine. You must be familiar
with the equipment and its functions before using it on a patient.

2. Absorber Malfunction
Injury to the patient may result if a faulty absorber is used. If there is any
malfunction, or if the absorber does not pass all pre-use tests, do not use
the absorber. If the malfunction cannot be rectified, call an authorized service
engineer or return the absorber to the supplier.

3. Spontaneous Breathing
If the APL valve is not in the OPEN position, it will not operate until the pressure
reaches as much as approximately 65cmH2O. This may result in injury to the
patient. Set the APL valve to the OPEN position to allow spontaneous breathing.

4. Soda Lime
Soda lime is caustic. Observe the manufacturer’s instructions for correct
handling and storage. When handling, always wear suitable eye, face and
hand protection as crushed soda lime can degrade to a fine dust which may
be harmful by inhalation. To minimize the levels of soda lime dust, ensure that
the soda lime is not crushed and that regular cleaning of the absorbers and
breathing circuits is carried out. To prevent injury to the patient, always protect
the patients face using a facemask.

5. Filling Canisters
Under-filling of canisters can lead to inefficient CO2 absorption. Overfilling
can result in poor canister sealing. Fill the reusable canisters only to the
recommended level.

6. Condensate
The condensate in the bottom of the circuit is caustic. Drain the condensate
periodically. Accidental splashes should be rinsed immediately with water.

7. Absorber Orientation
Use the absorber only in the upright position. Use in any other orientation may
affect the gas flow or damage the absorber.

BleaseSirius Anesthetic Machine Technical Manual 253


Notices and Important Information

9.9.9 Cautionary Notices

1. Cleaning
The surfaces of the absorber may be damaged by caustic substances. Do not
use caustic substances such as trichlorethylene for cleaning.

2. Sterilization
Sterilization will damage the manometer. Remove this item before sterilizing the
Absorber. The PEEP valve should be separated.

3. Refilling Soda Lime Canister


When refilling the absorber canister with Soda Lime, there have been instances
when the upper seal (Part Number 12200235) has not been replaced resulting
in a leak.

This seal is located above the upper soda lime canister, attached to the black
molding within the body of the absorber.

Please ensure all seals are correctly replaced when re-assembling the absorber.

254 073-0227-00 Rev. A


BleaseSirius
Anesthetic Machine

Chapter 10
Schematics

BleaseSirius Anesthetic Machine Technical Manual 255


Schematics

256 073-0227-00 Rev. A


1 2 3 4 5 6 7 8

D D
FRESH GAS TP13
C17 +4VREF +5 New Block FRESH GAS.SCH FGO
R9 R92 2.2K
100nF
12K +5V Fresh Gas Out
+4VREF R146 R148
SGND TP10 4.7K 4.7K
R10 -5V R37 2.2K FGZ
Fresh Gas In FGZ TP17
12K FGAZ
TP7 +5 -5
+4V R98 2.2K R149 R147
4.7K 4.7K
R11

8
2 TP18 JP2
PFAZ
12K 1 TRANSDUCERS SK2
R21 R86 2.2K 1 2
3 New Block TRANSDUCERS.SCH 1
4.7R 3 4
U4A 6

4
FGAZ Fresh Gas In R95 2.2K PP 5 6
LTC2051 -4VREF 2 11
Q3 +5V Patient Pressure 7 8
7
R3 MMBFJ175 +4VREF R96 2.2K TP15 TP16 9 10
C15 -5 DF 3 10
100nF 12K SGND Drive Flow 11 12
8
-5V R93 2.2K C83 13 14
C81 4
Q4 -4VREF Drive Pressure 470pF 15 16
R14 470pF 9
BC847B PFAZ Patient Flow In 17 18
4.7K 5
19 20
21 22
TP11 23 24
TP8 DE9 SOCKET
DP 25 26
-4V
PATIENT FLOW HEADER 13X2
C -5 New Block PATIENT FLOW.SCH TP20 C
R91 2.2K PFO
+5V Patient Flow Out
+4VREF R140 2.2K
SGND
-5V R139 2.2K TP21
L4 Patient Flow In PFZ PFZ
+
C22 100uH
47uF
PL1
5
9
4 11
+5 8
R144 3 10
2.2K 7
2
6
J4 R113 R136 R114 R151 TP9 TP19 1
CALIBRATION PLUG 47K 47K 47K 47K FGI PFI
R150 DE9 PLUG
47K +6VB D3
Schematics

8 MBRA140T3 +6VA +6VB


7

BleaseSirius Anesthetic Machine Technical Manual


C5
6 100nF R154
PADS FOR L2
5 R1 Q1 X-VALVES + 47R
4 10K C1
FDV303N J1

2
4
6
2
4
6
3 220uF
B 2 3 B
ACM4532-801 C96 +4VREF

24
11
12
14
2
23
1
13
24
11
12
14
2
23
1
13
1 R2 2
C10 L1 100nF

1
3
5
1
3
5
1
10K 100nF

SI
SI

CS
A1
A0
SO
CS
A1
A0
SO
C2

WP
WP
3-PIN MOLEX +
220uF TP12 R90

SCLK
SCLK

HOLD
HOLD
18 7 18 7 C11 ACM4532-801 TEMP 10K
GND Vin+ GND Vin+ C6
JP1 10nF
100nF TP5
U15E U17E SK1 HEADER 3X2 X-Valve Daughter Board
X9251 X9251 2x3 BOTTOM ENTRY +6VB
R89
TP6 TP4 2.2K TH1
-t
+6VA TP14 TP2 TP1 NTC THERMISTOR
C13 +5 +5V Regulated +5V Output +6VA
10nF 0V 0V 0V

U3 U2 U1
J2
C9 1 8 1 8 1 8 3-PIN MOLEX
150uF (BOOST) VIN OUTPUT INPUT OUTPUT INPUT
1
2 7 2 7 2 7
CAP+ OSC SENSE FB SENSE FB 2

+
J3 JP3
R138 R99 3
3 6 3 6 3 6 FL9 10K FL11 100R
GND LV SD 5V TAP SD 5V TAP 2 1
1 2 R127
4 5 4 5 4 5
CAP- VOUT GND ERR GND ERR 3 R131 100R
2-PIN MOLEX
4 C82 2K +6VB -5
LM2660 + LP2951 + LP2951 C12 RJ45 100nF
10nFx5nF R137 10nFx5nF
A + D2 100nF 10K A
MBRA140T3

Schematic 10 - 10110326 Pressure Interface Board - Master


C3 C8 C7
150uF 150uF C4 + 47uF Title
(change caps to low ESR types) TP3 Pressure Interface Board -Master
150uF -5
L3 -5V
Size Number Revision
100uH Regulated -5V Output D1 A3
10110326 4
MBRA140T3 Date: 10-May-2006 Sheet 1of 4
File: C:\Program Files\Design Explorer 99 SE\work\Projects\10110326-2.ddb
Drawn By:
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257
1 2 3 4 5 6 7 8

258
PFAZ
D +4VREF R130 D
R109 +5
FL5 47R +4VREF
10nFx5nF 560K FL10
R115 10nFx5nF
+5
U17A R111 13K

1
2
1
2
REF+ X9251 REF+ R129
200K C91 47R C92
nc 10nF nc 10nF

8
R122 PT3 U15A
110K PXL0075DN R123 X9251
PT4
PXL12X5DN 10 64.9K

10
3 5 R134 3 5
1.2K R103
R121 R112 8 9
OUT+ OUT- 1K R143 OUT+ OUT- 120K R128
1K

9
120K 120K

8
8
R110 2 R152 2 R116 R76 C69
1K 1K
nc 100K 1 nc 1 110K 22nF +5
REF- 3 REF- C84 3

6
4
6
4
C85 U19A 6 22pF 6 R62 R68 R75

4
4
18K 82K 68K
8

OP213FS R102 U16A


22pF 7 1K 7 2
R126 Patient Flow In OP213FS
C94 5 5 1
Drive Pressure
1K 22pF U19B -4VREF C90 U16B 3
-4VREF OP213FS 22pF OP213FS C63 C66 U14A
4

C88
FL7 R125 FL8 100nF 100nF LT1366
10nFx5nF -5 10nFx5nF -5
47R +4VREF
10nF R106
47R C86
G=(1+R2/R1)+2*R2/R5 10nF -5 R101
R153 IF R1=R3, R2=R4 1.5M
16

C 1K R132 C
R142 1K
47R 17 U15B
FGAZ
+4VREF X9251
+5
FL6 FL4 +4VREF
10nFx5nF R108 10nFx5nF +
15

120K R100
+5
R104 C68 82K

1
2
1
2
U17B R105 R66 C67
REF+ 120K C95 REF+ 47R C65 10nF
nc X9251 15K 10nF nc 10nF 4.7uF

15
PT5 R107
PXL0075DN PT2
110K PXL0075DN R79
17 64.9K
20

3 5 R135 5 3
680R
R124 R71 22 21
OUT+ OUT- 1K R141 OUT- OUT+ R70 1K
120K

16
R119 120K U15C

8
8
2 R133 2 R85 X9251 C78
62K 1K R67
nc 1 nc 1 120K 110K 22nF
REF- 3 REF- C70 3

6
4
6
4
C87 U18A 6 22pF U13A R73 6 R87 R88 R84

4
4
1K 18K 82K 68K
22pF OP213FS 7 OP213FS 7 6
R117 Fresh Gas In R78
5 C73 5 7
Schematics

Patient Pressure
1K C93 U18B -4VREF 1K 22pF U13B 5
C80 C77
-4VREF 22pF OP213FS OP213FS U14B
FL12 FL3 100nF 100nF LT1366
10nFx5nF -5 10nFx5nF -5
+4VREF
R118 R81
47R C89 47R C75
10nF 10nF R97
B R145 B
1.5M
4

1K R64 R82
+4VREF 1K
+5
FL2 47R 3 U15D
10nFx5nF +5 X9251
+
5

1
2
+5V R94
REF+ C64 C76
nc 10nF C79
PT1 10nF 4.7uF 82K
PXL02X5DN
U17C
-5V
X9251

20
3 5 R77
R63 680R
R69 22 21 -5
OUT+ OUT- 120K R65
1K 120K

8
2 R72 R61
1K C58
nc 1 62K
22nF
REF- 3

6
4
C71 U12A 6 R44 R54 R45

4
18K 82K 68K SGND
22pF OP213FS 7 6
R74 C72 5 7
Drive Flow
1K 22pF U12B 5
C53 C62
-4VREF OP213FS U7B +4VREF
FL1 R83 100nF 100nF LT1366
10nFx5nF -5 +4VREF
47R
C74
A 10nF -4VREF A
R40 R39
1.5M 130K -4VREF
+
R80 C47
1K C43
10nF 4.7uF Title
Pressure Interface Board -Transducers

Schematic 11 - 10110326 Pressure Interface Board - Transducers


+4VREF Size Number Revision
A3 10110326 4
Date: 10-May-2006 Sheet 2 of 4
File: C:\Program Files\Design Explorer 99 SE\work\Projects\10110326-2.ddb
Drawn By:
1 2 3 4 5 6 7 8

073-0227-00 Rev. A
1 2 3 4 5 6 7 8

D D

R30
+5 +5
2.4K +5V

+5

1
R31 C40 SGND
3.6K 100pF D5A

8
2 BAV199

3
Patient Flow In R53 R43
1 1.5K
1.5K
3

3
-5V
U9A

4
R28 TLE2072 D5B -5
27K BAV199
R42

2
R29 -5 Q7
47R 10K
R27 BC847B
Q8
15K BC847B

1
D7A R41
+5 C39 BAV199 10K
10nF

8
2 R38
1 1.2K
3 U8A
C C

4
LTC2051

14
R26 -5 -5
27K R32 13 R33
C38 1.2K
10nF 11K R52
Q5D 27K

12
MAT-04 PFZ
C42
100pF C55

9
2
Q5C +5 100pF
MAT-04 Q5B R51
27K
MAT-04 6

8
8 10 5 7 3 1 2 7
1 5

1
C54 Q5A 3 U11B
390pF MAT-04 R50 LT1366

4
27K C20 +5
TLE2072 C35 U6A

6
100nF
U10A 470nF R5 LT1366
18K
8

-5 R20 3 3
10K+10K
2 3 R48 1
1.5K R58 R8 Patient Flow Out
2
Schematics

D6B 33K 16K C21


4

R47 BAV199

BleaseSirius Anesthetic Machine Technical Manual


Iref =93uA 470nF
3.6K
6
2

7 4 Substrate 11 -5
5 Q6 R4
B U9B BSS83 39K B
R57 TLE2072 Q5E or SST213
27K C14
R59 MAT-04
R56 R55 100nF
47R 15K 15K -5 +5

8
R49
7 33K 3
3

6 1
C57 2 5 4
10nF +4VREF
U10B

4
TLE2072 U17D
6 X9251
7 R60 R120
5 15K U7A 100K
U8B LT1366
-5
LTC2051
C37
R46 C56 100nF
27K 10nF C61
100pF

A A

Title
Pressure Interface Board -Patient Flow

Schematic 12 - 10110326 Pressure Interface Board - Patient Flow


Size Number Revision
A3 10110326 4
Date: 10-May-2006 Sheet 3 of 4
File: C:\Program Files\Design Explorer 99 SE\work\Projects\10110326-2.ddb
Drawn By:
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259
1 2 3 4 5 6 7 8

260
D D
+5
+5V
+5

SGND
C52 C31 C49 C50 C25 C59 C33 C51
10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF
-5V
-5

-5 +4VREF

C41 C16 C36 C18 C44 C19 C48 C46 C28 C60
10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF 10nF

C FGZ C

14
Q2D
MAT-04
13

R16

12
5.6K

9
2
Q2C C23 C24
MAT-04 Q2B C26 100nF 22nF
MAT-04 100pF
8 10 5 7 3 1 6
7 R36 R13 R6 5
C27 Q2A 5 7
18K 82K 68K Fresh Gas Out
MAT-04 TLE2072 6
R7 U6B

6
U5B
390pF 100K C34 LT1366
2 3 100nF
D4B R23 R25
+5 BAV199 R18
1.5K 43K
160k
Schematics

Iref =93uA

8
R17 2
Fresh Gas In C32
1 4 Substrate 11 22nF
3.6K
3
U5A

4
R24 TLE2072 Q2E
B 27K B
+5 MAT-04
-5 R19 -5
R12 R22 15K

8
47R 15K 3
1
2 R35
+4VREF

4
U11A 43K
C30 LT1366
10nF
6 -5
7 R34
5 15K
U4B
LTC2051
R15 C29 C45
27K 10nF 100pF

A A

Title

Schematic 13 - 10110326 Pressure Interface Board - Fresh Gas


Pressure Interface Board -Fresh Gas
Size Number Revision
A3 10110326 4
Date: 10-May-2006 Sheet 4 of 4
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073-0227-00 Rev. A
1 2 3 4 5 6 7 8

RD# .. WR# BATLOW


BATLOW
A0 ... A18 R68 FET9
2N7002
D0 ... D7 GND
U1 U6 U13

D7
D6
D5
D4
D3
D2
D1
D0
A0 12 13 D0 A0 12 13 D0 A0 11 13 D0 RESET#
A0 D0 A0 D0 A0 DQ0 RESET# GND VCC PCDATA
A1 11 14 D1 A1 11 14 D1 A1 10 14 D1 PCDATA
A1 D1 A1 D1 A1 DQ1
A2 10 15 D2 A2 10 15 D2 A2 9 15 D2 VCC

50 A13
49 A12
48 A11
47 A10
46 A9
45 A8
44
43 A7
42 A6
41 A5
40 A4
39 A3
38 A2
37 A1
36 A0
35
34
33
32
31
30
29
28
27
26
A2 D2 A2 D2 A2 DQ2 R3
A3 9 17 D3 A3 9 17 D3 A3 8 18 D3 U5 PRS_OVRLD
A3 D3 A3 D3 A3 DQ3 PRS_OVRLD
A4 8 18 D4 A4 8 18 D4 A4 7 19 D4 WAIT# APNOEA
A4 D4 A4 D4 A4 DQ4 WAIT# APNOEA

A9
A8
A7
A6
A5
A4
A3
A2
A1
A0
D9
D8

Vss
A5 7 19 D5 A5 7 19 D5 A5 6 20 D5 A14 51 25

Vcc

A13
A12
A11
A10
D15
D14
D13
D12
D11
D10
P4.7
D A5 D5 A5 D5 A5 DQ5 A14 P4.6 D
A6 6 20 D6 A6 6 20 D6 A6 5 21 D6 A15 52 24 R63
A6 D6 A6 D6 A6 DQ6 A15 P4.5
A7 5 21 D7 A7 5 21 D7 A7 4 22 D7 A16 53 23 R61
A7 D7 A7 D7 A7 DQ7 VCC BUSCLK A16 P4.4
A8 27 A8 27 30 A8 29 BUSCLK A17 54 22
A8 A8 A17 A8 A17 Vss GND
A9 26 A9 26 1 A9 28 32 VCC A18 55 21 R62
A9 A9 A18 A9 Vcc VCC R23 A18 P4.3 DIN
A10 23 32 A10 23 A10 24 R4 A19 56 20 R67
A10 Vcc VCC A10 A10 VCC A19 A19 P4.2 BUSY
A11 25 A11 25 32 A11 27 57 19 R65
A11 A11 Vcc VCC A11 GND Vss P4.1 DOUT
A12 4 A12 4 16 A12 3 16 58 18 R64 ABS DETECT
A12 A12 GND GND A12 Vss GND WAIT P4.0 ABS DETECT
A13 28 16 A13 28 59 17 SHDN211
A13 Vss GND A13 P6.1 P9.5 SHDN211
A14 29 A14 3 29 WR# 1 2 60 16 EN211
A14 A14 WE DNC RY/BY U11 P6.2 P9.4 EN211
A15 3 A15 31 24 RD# 17 1 61 15 RxD1
A15 A15 OE DNC J2 1 8 PHI RXD1 RxD1
A16 2 31 WR# A16 2 22 12 31 WR# 2 MR WDO 62 14 RxD0
A16 WE A16 CS1 VCC NC WE 2 7 VCC STBY RXD0 RxD0
A17 30 24 RD# 26 25 RD# VCC RST 63 13 TxD1
A17 OE NC OE 1 3 6 RESET TXD1 TxD1
A18 1 22 68128/628512 UC6 30 23 J13 GND WDI C3 64 12 TxD0
A18 CE NC CE 2 4 5 NMI TXD0 TxD0
CS1# PFI PFO XT2 65 11
CS1# GND Vss Vss GND
GND 66 10
VCC EXTAL VPP
U2 A18 SB24 67 9 DTR1
GND XTAL PB.7 DTR1
A0 12 13 D0 68 8 CTS1
A0 D0 A17 SB25 C4 VCC Vcc PB.6 CTS1
A1 11 14 D1 R44 AS# 69 7 DTR0
A1 D1 VCC GND AS# AS PB.5 DTR0
A2 10 15 D2 SB26 1K R11 RD# 70 6 CTS0
A2 D2 VCC R18 RD# RD PB.4 CTS0
A3 9 17 D3 WR# 71 5 M/R#
A3 D3 WR# HWR PB.3 M/R#
A4 8 18 D4 LWR# 72 4 MUX_AD2
A4 D4 R17 LWR# LWR PB.2 MUX_AD2
A5 7 19 D5 73 3 MUX_AD1
A5 D5 MD0 PB.1 MUX_AD1 VCC
A6 6 20 D6 C37 R12 74 2 MUX_AD0 R13
A6 D6 R21 MD1 PB.0 MUX_AD0
A7 5 21 D7 75 1
A7 D7 MD2 Vcc VCC 3.3k
A8 27
A8 JP2 R105 R20 R59 R19
A9 26 1 C35 C55 C56 VPP

AVcc
VREF
P7.0
P7.1
P7.2
P7.3
P7.4
P7.5
P7.6
P7.7
AVss
P8.0
P8.1
P8.2
P8.3
P8.4
Vss
PA.0
PA.1
PA.2
PA.3
PA.4
PA.5
PA.6
PA.7

A9 VPP
A10 23 32 VPP 2 USER

1
A10 Vcc VCC GND VPP VCC C14 C15
C A11 25 C
A11 LOCATE CLOSE

76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100

A12 4 TP10 TR1 GND


A12 D1 GND A20 TO VCC PINS
A13 28 16 +12V A20
A13 Vss GND D4 GND OF H8
A14 29 CS4#
A14 R14 PSU+ U18 CS4#
A15 3 AVCC
A15 1 CS5#
A16 2 31 WR# VIN 5 CS5# GND
A16 WE R16 2 VOUT
A17 30 24 RD# C6 GND 4 CS0# LOCATE CAPACITORS
A17 OE 3 BP C30 C47 CS0#
A18 1 22 OFF
A18 CE 10uF 25V R22 C16 CS1# CLOSE TO PIN 10 OF H8/3048
CS1#
JP1 LOW ESR LP2982 0.1uF
1
VCC BOOT 2
0.01uF NPO 4.7uF 10V LOW ESR VCC
USER 3 R15 FET1 GND R8 R7 R9
UC1 UC2 EN1
PATPRSB
PATPRSB

4
5
6
7
VCC EXPVOLB

16
EXPVOLB
U15 DRVPRSB R5
GND VCC U10A DRVPRSB
A16 1 15 GND FLWPRSB

Y0
Y1
Y2
Y3
A Y0 FLWPRSB
A17 2 14 OXYB

VCC
UC10 B Y1 VPP CONTROL OXYB R6
A18 3 13 FRESHGASB
C Y2 FRESHGASB
12 LIMSET
VCC Y3 LIMSET

A
B
E
11 R10
GND Y4 VCC C5
4 10
E1 Y5 U16A

2
3
1
CS0# 5 9 DA1 SB22
Schematics

CS0# E2 Y6 1 14 DA1 ENCODER - EC11


A19 6 7 VCC

BleaseSirius Anesthetic Machine Technical Manual


PENIRQ

GND
A19 E3 Y7 2 13 SB23
A20 ANAL_IN GND
A20 12 ANAL_IN

8
ENCODER SW

VCC GND
CS4# IRQN
B CS4# 3 IRQN B
6 11
DCLK R100
8 CS
CS
U10B
14 12 AGND GND
A Y0
13 11
B Y1 5
ENCODER SW

10
Y2 4 9
15 9
E Y3 7 10
GND

VCC
GND
VCC
PSU+
R156 R157 R158 R159 R160 R161
47K 47K 47K 47K 47K 47K
728&+6&5((1,17(5)$&( LS1
U46
AD7873ARV
J17 1 16
VCC DCLK DCLK SPEAKER
2 15
1 X+ CS CS
3 14
2 Y+ DIN DIN R69
4 13
3 X- BUSY BUSY
5 12
4 Y- DOUT DOUT R66
6 11
4 HEADER GND PENIRQ PENIRQ
7 10
VBAT VCC FET4
8 9
AUX VREF
A A
VCC R104
VCC GND
C68
Title
0.1U %/($6(/9'6',63/$<,17(5)$&(
GND GND UC11 UC13 UC15 GND
Size Number Revision
CAPACITORS ANNOTATED UCn ARE TO BE LOCATED CLOSE TO THE VCC PIN OF THE RESPECTIVE IC's

Schematic 14 - 10110375 Blease LVDS Display Interface sht. 1 of 4


A3  LVVXH
Date: 5-Jul-2006 Sheet 1 of4
File: $$WNLQV
E:\Program Files\Design Explorer 99 SE\work\10110375\10110375_iss2.DDB
Drawn By:
1 2 3 4 5 6 7 8

261
1 2 3 4 5 6 7 8

262
AVCC
UC30
J10 10 way IDC male J11 10 way IDC male
AGND

10
9
8
7
6
5
4
3
2
1
10
9
8
7
6
5
4
3
2
1
4
U25 C11 TP4 RFF8
12 13 3 R48 R45 FRESHGAS
C1+ V+ rfi FRESHGAS
17 FRESHGASB 1 U30A 100K 82K
C10 V- FRESHGASB
2 R144
11 C38
14 Vcc VCC GND GND NOT FITTED
C1-
15
C2+

11
C9 R46 R47
C12 10 AGND
GND GND 200K
D 16 C13 AGND D
C2- RFF19 RFF21 RFF20 RFF22
TxD1 7 2 TxD1
TxD1 T1in T1out rfi TP5 RFF6
DTR1 6 3 DTR1 R52 R49
DTR1 T2in T2out rfi 5 PATPRS
TxD0 20 1 TxD0 rfi PATPRS
TxD0 T3in T3out rfi PATPRSB 7
DTR0 21 28 DTR0 PATPRSB U30B
DTR0 T4in T4out rfi 6 R145
8 9 RFF25 C39
SB21 R1out R1in
CTS0 5 4 CTS0
CTS0 R2out R2in rfi
CTS1 26 27 CTS1 R50 R51
CTS1 R3out R3in rfi
RxD1 22 23 RxD1 RFF26 AGND
RxD1 SB18 R4out R4in rfi
RxD0 19 18 RxD0 RFF7
RxD0 R5out R5in rfi TP6 R75 R53
24 25 10 DRVPRS
EN SHDN rfi DRVPRS
R35 DRVPRSB 8 * *
DRVPRSB U30C
VCC RFF23 RFF24 9 R146
GND C40
R36 *
EN211 R54 R55
EN211
SHDN211 AGND
SHDN211 *
R37 TP7 RFF5
12 R130 R76 FLWPRS
rfi FLWPRS
R38 FLWPRSB 14
FLWPRSB U30D
GND 13 R147
C41
R77 R78
AGND
VCC
1 2 4 16
1A 1Y VCC 1,2EN Vcc AVCC
3 SB20 UC31
U28A 1Z 2 3

4
7 6 1A 1Y AGND
2A 2Y 1 RFF4
C 5 1B TP8 R134 R131 C
4 2Z U26A SB19 3 EXPVOL
1,2EN 6 5 rfi EXPVOL
8 2A 2Y EXPVOLB 1 U31A
16 GND 7 8 EXPVOLB
VCC Vcc 2B GND 2 R148
GND C42
GND
9 10 VCC
3A 3Y
11

11 12 R132 R133
U28B 3Z 3,4EN AGND
14 14 10 11
UC28 4A 4Y 3A 3Y AGND
13 9
12 4Z 3B
3,4EN U26B RFF3
14 13 D9 TP9 R138 R135
4A 4Y 5 TMPSNS
GND 15 BAR43S rfi TMPSNS
MC3487 4B 7
UC26 U31B
MC3486 VCC GND 6 R149
RFF17 RFF15 C43
RFF18 RFF16 GND
MUX_AD2
422RxD MUX_AD2 R43 R40 R136 R137
rfi MUX_AD1
422RxD# MUX_AD1 +12V
rfi MUX_AD0 22K 10K
MUX_AD0
422DTR
rfi U33
422DTR#
rfi 10 3 13
R143 COM NO0 U31D
ANAL_IN 8 R74
ANAL_IN U31C R151 11 1 DA1 12
RFF14 9 ADDC NO1 DA1

rfi
14 R39
Schematics

GND 10 15 10K 1 J8
C45 ADDB NO2 13 470R
RFF13 2 Buffered D/A Output

rfi
9 2 R139
ADDA NO3 R101 2 way 0.1"
AVCC AGND 1M AGND
RFF12 16 14

rfi
R42 R41 V+ NO4
D8 AGND R102
422CTS UC33 6 5 AGND
RFF11 BAR43S INH NO5 AGND

rfi
B 422CTS# +12V B
8 12
422TxD AVCC GND NO6 U35
422TxD# 7 4 8 1
V- NO7 I.C. I.C.
GND 7 2
R58 I.C. IN
R107 6 3 C36
PRS_OVRLD O/P VOUT NR
PRS_OVRLD O/P 10K 5 4
RFF9 AGND TRIM GND
PRS_OVRLD R153 C46
PRS_OVRLD rfi 0.1uF MAX6325
AVCC OFFSET ADJUST
VR1 AGND 0.1uF
AGND VCC
TP2
AGND R106 1M AGND
D2 APNOEA O/P
APNOEA O/P
RFF10 R95 AGND
APNOEA R152
APNOEA rfi 15M
RFF2 U32C
BAVREF R84 R85 10 TP1
AGND VCC BAVREF rfi R92 RFF27
8 R142
AGND 5 OSGND
D6 BAR43S R86 9 R94 rfi SENS-
C53 C32 OXYB 7 56K
OXYB U32B
AVCC UC32 J7 AVCC 6 TS2
VCC 1K0 C77
R71 R70

4
AGND 1 C51 220uF
AGND
2 C44 0.01uF
LIMSET 3 10uF 16V CALIBRATION TP3
LIMSET R154 3 AGND C52
U32A 1 LIMSET O/P R166 AGND VR2
LIMSET O/P 4 220uF
2 2.2K 100K
5 RFF28
R155 RFF1 U32D R140 R103 R141 NOT FITTED
R87 R88 OSOP
12 rfi SENS+
5 way 0.1" Header rfi

11
14 R93 1M 0.1% 825K 0.1% 61.9K 0.1%
CGO DET R167 TS1
AGND CGO DET R89 13 R150
47K AGND C54 C33 100M
A R171 A
BAGCGO R73 R72 0R
AGND GND
R168 AGND
BAG/VENT
BAG/VENT AGND Title
100K %/($6(/9'6',63/$<,17(5)$&(
Size Number Revision


Schematic 15 - 10110375 Blease LVDS Display Interface sht. 2 of 4


A3 LVVXH
Date: 5-Jul-2006 Sheet 2 of4
File: $$WNLQV
E:\Program Files\Design Explorer 99 SE\work\10110375\10110375_iss2.DDB
Drawn By:
1 2 3 4 5 6 7 8

073-0227-00 Rev. A
1 2 3 4 5 6

D0 ... D7
SB5 WAIT#
WAIT#
RESET#
RESET#
SB1
SB2 WR#
WR#
SB3 LWR#
GPIO0 LWR#
RD#

D0
D1
D2
D3
D4
D5
D6
D7
RD#
D SB4 AS# D
AS#
M/R#
M/R#
CS5#
CS5#
VCC
GND A0 ... A20

C27 C28 C29 COREVDD VCC

A0
10n 10n 10n COREVDD
A1
GND A2
VCC GND
U24

32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
R34 SB16 VCC
MD0 MD0 2 17 MA0 U23
I/O0 A0
R33 SB10 MD1 3 18 MA1
MD1 I/O1 A1
MD2 4 19 MA2

BS#
CS#

VSS
DB0
DB1
DB2
DB3
DB4
DB5
DB6
DB7
DB8
DB9
VSS
RD#
AB0
AB1
AB2
R32 I/O2 A2

M/R#
SB11

DB10
DB11
DB12
DB13
DB14
DB15
WE1#
WE0#
MD2 MD3 5 20 MA3 33 128 A3

GPIO0
WAIT#
I/O3 A3 COREVDD AB3

IOVDD
RESET#
MD4 7 23 MA4 MA3 34 127 A4 C61 C58 C59 C60

RD/WR#
R29 SB12 MD3 I/O4 A4 MA3 AB4 GND
MD5 8 24 MA5 MA4 35 126 A5
R30 SB13 I/O5 A5 MA4 AB5 Locate decoupling capacitors close to VCC pins of U19
MD4 MD6 9 25 MA6 MA2 36 125 A6
I/O6 A6 MA2 AB6
R27 SB14 MD7 10 26 MA7 MA5 37 124 A7
MD5 I/O7 A7 MA5 AB7
MD8 33 27 MA8 MA1 38 123 A8
R26 SB15 I/O8 A8 MA1 AB8
MD6 MD9 34 28 MA9 MA6 39 122 A9
I/O9 A9 MA6 AB9
R31 SB9 MD10 35 16 MA10 MA0 40 121 A10
MD7 I/O10 A10 MA0 AB10
MD11 36 15 MA11 MA7 41 120 A11
R25 SB8 I/O11 A11 MA7 AB11
MD8 MD12 38 1 MA10 42 119 A12
I/O12 VCC VCC MA10/GPIO1 AB12
C R24 SB7 MD13 39 6 MA8 43 118 A13 C
MD9 I/O13 VCC 0.01uF ON EACH MA8 AB13
MD14 40 21 MA11 44 117 A14 50MHz CRYSTAL OSCILLATOR MODULE
R28 SB6 I/O14 VCC VCC PIN TO GND MA11/GPIO2 AB14
MD10 MD15 41 22 MA9 45 116 A15
I/O15 VSS MA9/GPIO3 AB15
11 37 46 115 A16 VCC COM1 VCC
NC VSS GND VCC IOVDD SED1354 AB16
12 14 47 114 A17 SB17 1 8
NC RAS RAS# AB17 NC VCC
32 13 48 113 A18
NC WE WE# AB18 C34
29 30 49 112 A19
OE UCAS UCAS# AB19
42 31 50 111 A20 4 5
VSS LCAS LCAS# AB20 GND OP
51 110
GND VSS IOVDD VCC GND
HM5116160 MD7 52 109 GND
MD7 VSS GND
GND MD8 53 108 BUSCLK
MD8 BUSCLK BUSCLK
MD6 54 107
MD6 TESTEN GND
MD9 55 106 SUSPEND#/GPO
MD9 SUSPEND/GPO
MD5 56 105
MD5 CLKI
MD10 57 104 BACKLIGHT
MD10 VSS GND
MD4 58 103 CONTROL ?
MD4 VRTC/GPIO11
MD11 59 102
MD11 HRTC/GPIO10
MD3 60 101
MD3 DACRS1/GPIO9
MD12 61 100
Schematics

MD12 DACRS0/GPIO8
MD2 62 99

BleaseSirius Anesthetic Machine Technical Manual


MD2 DACWR#/GPIO7
MD13 63 98
MD13 DACP0/GPIO6
MD1 64 97 COREVDD
MD1 COREVDD COREVDD
J4
1
B 2 B

MD14
MD0
MD15
VSS
FPFRAME
FPLINE
LCDPWR
MOD/DRDY/FPSHIFT2
FPSHIFT
VSS
FPDAT0
FPDAT1
FPDAT2
FPDAT3
FPDAT4
FPDAT5
FPDAT6
FPDAT7
IOVDD
DACRD#/GPIO4
BLANK#/GPIO5
DACCLK
VSS
FPDAT8
FPDAT9
FPDAT10
FPDAT11
FPDAT12
FPDAT13
FPDAT14
FPDAT15
VSS 3
U43 75LVDS84 4
MD14

65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96

44 41 5
MD0 D0 Y0M
45 40 6
MD15 GND GND VCC GND GND D1 Y0P
47 7
D2
48 39 8
D3 Y1M
1 38 9
D4 Y1P
LCDPWR 3 10
LCDPWR D5
4 35 11
D6 Y2M

FPSHIFT
6 34 12
D7 Y2P
7 13
D8
9 33 14
D9 CLKOUTM
10 32 15
D10 CLKOUTP
12 16
D11
13 37 17
D12 LVDSVCC
VCC 15 18
D13
16 31 19
D14 LVDSGND

2
4
6
8
10
12
14
16
18
20
22
24
26
28
30

18 36 20
J5 D15 LVDSGND
19 42
DB31CON D16 LVDSGND
20 29 HRS DF19G-20

1
3
5
7
9
D17 PLLVCC
11
13
15
17
19
21
23
25
27
29
31

22 28
D18 PLLGND
23 30 GND
D19 PLLGND
25
A D20 A
26 5
CLKIN GND
GND 27 11
SHTDN GND Title
2 17 %/($6(/9'6',63/$<,17(5)$&(
VCC GND
8 24
VCC GND
21 46
VCC GND Size Number Revision
GND B
 LVVXH

Schematic 16 - 10110375 Blease LVDS Display Interface sht. 3 of 4


Date: 5-Jul-2006 Sheet  of 
File: $$WNLQV
E:\Program Files\Design Explorer 99 SE\work\10110375\10110375_iss2.DDB
Drawn By:
1 2 3 4 5 6

263
1 2 3 4

264
5V DC SUPPLY
VCC
PSU+ 1 3
PSU+ INPUT OUTPUT
C21 C22
220uF 35V C1 C26
POWER C23 10uF 16V 0.1uF

GND TAB
GND
J3 10uF 25V 0.1uF
U41
1 GND LM2931 GND

4
2
368 9
D 2 D
EP1 EP2 EP3 EP4
3
*1'
4 GND VCC EARTH POINTS
9 5 +12V R164 R80 GNDGND R79
J6
,19(57(5 6 1K BATONCHG GND
,19(57(5 7 GND R81 SENS- 1
FET12
%$77(5< 8 LED2 LED1 LED1 IRFR9024N 2
+12VINV SENS+ 26(1625
FET11 LED LED BAT ON LED 3
C75
R57 BAG/VENT 4 %$*9(17'(7(&7
2N7002 LED2
LED3 BAT LOW CGO DET 5 &*2'(7(&7
10K R165 AGND 6
C76 LED LED3
GND 1K ABS DETECT 7 $%6'(7(&7
PWR FAIL BACKLIGHT
8
FET2 GND GND 9 %$&./,*+7
LCDPWR BATLOW
GND LCDPWR 2N7002 10
PWRFAIL
INVERTER SUPPLY ENCO DIS 11 (1&2'(5',6$%/(
J1 12
+12VINV GND
1 GND 13 6,5,866:,7&+
6833/<
2 Q2 SIRIUS OFF 14
3.3V SUPPLY FOR LCD + CONTROLLER
C 3 U39 ZTX650 15 C
*1' GND PCDATA
4 3 1 COREVDD PSU+
INPUT OUTPUT COREVDD R96 CON15
%/212)) 5 R170
6
%5,*+7 100R
7

GND
8 C7 C17 C8
9 R169 LP8340CDT-3.3 10uF 16V R98

2
10uF 16V 0.1uF
10 10K
10K U42 7812CT +12V
GND
IN OUT
GND GND GND
GND

GND R60 C25


C20 C24 8K2 0.1uF
U45
220uF 35V 0.1uF
LM2931
Schematics

3 1
OUTPUT INPUT
GND J16 34 WAY HEADER
C66 C67
C64

GND
GND TAB
422RxD 422RxD#

START5
B R112 422RxD 1 2 422RxD# B
0.1uF 10uF 25V 422DTR
100uF 16V GND 3 4 422DTR

2
4
1k 422DTR# LIMSET O/P
422DTR# 5 6 LIMSET O/P
APNOEA O/P PRS_OVRLD O/P
R110 APNOEA O/P 7 8 PRS_OVRLD O/P
PSU+ PSU+
1k PSU+ 9 10 PSU+
GND GND GND 11 12 GND
422CTS 422CTS#
422CTS 13 14 422CTS#
U12A U14A 422TxD 422TxD#
R115 422TxD 15 16 422TxD#
1 14 1 14 PATPRS
ENCODER SW VCC VCC 10K 17 18 PATPRS
2 13 2 13 DRVPRS FLWPRS
DRVPRS 19 20 FLWPRS
12 12 FRESHGAS BATONCHG
FRESHGAS 21 22 BATONCHG
PWRFAIL TMPSNS
R111 C65 PWRFAIL 23 24 TMPSNS
R114 EXPVOL
39k 680NF 25 26 EXPVOL
3 2M2 3 GND 27 28 SIRIUS OFF
AGND MS29 MS30
D10 6 11 6 11 29 30
C63 8 8 31 32
DIODE MS33
100u 33 34 BAVREF

GND
5 5 Q1 FET10 Title
A %/($6(/9'6',63/$<,17(5)$&( A
4 9 4 9 IRFR9024N
ZTX650
7 10 GND 7 10
GND GND
Size Number Revision
ENCO DIS 
R113 A4 LVVXH
GND GND GND

Schematic 17 - 10110375 Blease LVDS Display Interface sht. 4 of 4


15K Date: 5-Jul-2006 Sheet 4 of 4
File: $$WNLQV
E:\Program Files\Design Explorer 99 SE\work\10110375\10110375_iss2.DDB
Drawn By:
1 2 3 4

073-0227-00 Rev. A
1 2 3 4 5 6 7 8

TP6
LS1 TP8 +6V SW-WAF
R32 R13 R14 NOTE: R57, D11 NOT FITTED
100R +26V D7 D8 R57 D11 GF1B PL2
SPEAKER
SBAT 22K 8K2 C43 GF1B GF1B VBAT 9
100n SW-WAF
U7 PL6

20
L3 D14 47R
74HC541 Q3 GF1B D12 GF1B
1 R58
100uH 1 STD12NF06L +24V
G1 2
D2 19 47R
G2 3

VCC
MBRD835 2 18 SBAT 3
R29 R59 R60 R61 U2 A1 Y1 4 SW-POL
GND 3 17
1.5K 1.5K 1.5K 1.5K A2 Y2 5 R24 R63 R64
Main Power 7 5 4 16 U5
IN SWITCH A3 Y3 6 100R 100R
3 2 5 15 Q2 TP7 LM341P5 100R
FB COMP A4 Y4
D 6 1 6 14 STD12NF06L 6-WAY 2.54mm KK D
FREQ.SYNC ON/OFF A5 Y5 R62
7 13 Pins 1-4 Flow Valves 3 1
A6 Y6 OUT IN
8 12 Pins 5-6 Inspire Valve 100R

GND
C19 R11 A7 Y7
9 11

GND
GND
10u C9 1K8 A8 Y8
C40 R12 TP10 C17
C16

4
1u 220u 1K5 LM2588S-ADJ D6 100n
TP9 10u

2
R31

10
ICCFLW
Q1 D21 ON-FLW 1
4K7 GF1B GND
BC847B BAT54
C10 C11 C12 R28 R26 ON-SOL GND
R30 220u 10K 10K R20 R21 R22
LK1 10K 4.7u 10u 2
OFFLOW

4
3
R73 R74 2R7 1R0 1K C15
10K 10K 10u 4
RL1 AD-ON
GND
G3VM-61D1
6
Inspire Valve Flow Valve AD-ST
ALMSIG ON-24V GND ICCSOL
GND 8
PD-ST
+24V +24V DC IN FROM PSU
TP4 10
Q12 R70 PD-ON
ALM+5V

1
2
R3 D3 Q14
TIP30A VBAT +6V 10WAY SW
680R BC847B
1R GF1B R1 D15
R4 R6 R7 5.1A
BATT CHARGER 1K 110K RT1 I= 1K5 GF1B C20
1R 3.0A D22 PL1
MFR300 100n 8EWS08SPBF 2
PD-ON
R72
BATT+ 4
C R8 4K7 PD-ST C
1 16 Main Power R23
CSO SINK 39K
2 15 SW-WAF GND 47K 6
CS- DRIV GND AD-ST
3 14 +6V
CS+ COMP
4 13 8
CL SENS AD-ON
5 12 BATT-
+VIN EN R19
6 11 10

4
3
2
1
GND BIAS R10 OFFLOW
7 10 C38 C2 100R
VI LO SLC 22u PL5 D13
8 9 R71 ON-24V 21

8
7
6
5
4
3
2
1
9
8
7
6
5
4
3
2
1
OCT OVR C7 360K BAT54 ON-24V

10
4-WAY 2.54mm KK 4K7
100n R9 DA-Lite
PL3 PL4 1000u ON-SOL 23
C8 R5 30K Work light ON-SOL
C6 U3 8-WAY 3.96mm KK 10-WAY 3.96mm KK GND
100n 1K D26
100n C39 Pins 1-7 Front Panel ON-FLW 22
Pins 1-4 BAV Board ON-FLW
Pins 8-10 PIB
Pins 5-6 +24V PSU R38 BAT54
24
Pins 7-8 Battery 22u SWBAT
100R TP3
GND C37
C5 R18
/OVRCH R53 TP2 U1 1n 1K +6V
10R 22u 24V Mains
LM2576T-ADJ
R75 9-14V Batt
TP5 GND D10 1 2 +6V 15
controller

R48 Q13 IN OUT +6V


R56 MBRD835 L1 220uH
24k R49 4k7 IRFR9024N
Schematics

INV-SUPPLY 1K R15 5 4 17
to

ON/OFF FB +6V

BleaseSirius Anesthetic Machine Technical Manual


10K
330k C26 220n Q6 R17
C21 Q8 BC847B Q7 15K
U4 LTC3780
GND

6.8n Si7848 Q5 BC847B


1 24 D19
PGOOD BOOST1 BC847B D1 R16
2 23 30BQ040 C30
SS TG1
3

C22 MBRD835 3.9K 26


Transition

B C23 D17 SS14 330u C3 C1 GND B


68p 10u
Q9 C42 470u
3 22 1u 3
47p SENSE+ SW1 Si7848 GND
C24 4 21 GND
+6V SENSE- VIN GND L4
5 20 R65 C4 1
ITH EXTVCC C27 0R018 6.8uH R36 C41 GND
R47 6 19 100n GND GND 10u
VOSENSE INTVCC R37 D24 4K7 220u TP1
R54 3.3n 5k6 7 18 D5 /OVRCH 12
SGND BG1 4K7 BAT54 /OVRCH
4K7 8 17 GF1B
RUN PGND R34 4K7
9 16 25
FCB BG2 ON-PSU
D27 10 15 R52
PLLFLTR SW2 0R018
C4V7 D18 19
ON-BAT
11 14 +26V +6V R35 4K7 SBAT 5
PLLIN TG2 Q10 SBAT
12 13 SS14
R55 STANDBY BOOST2 Si7848 C32 D16 VR2
PL7 D25 ON-LEK 9
4K7 47u GF1B R44 R45 ON-LEK
C29 D20 BAT54 3 1K 1
C25 220n 1
30BQ040 220R 220R VBAT 14
100n R50 100R 2 VBAT
3
2

GND Main Power 13


7

R51 Q11 +24V


Si7848 3-WAY 2.54mm KK CA3130MZ
100R 3 R43 +26V 16
1,3 Ext PEEP Valve R42 +26V
GND 6 1K
2 Force Off (low) U6 R40 R39
12K 2 ALM+5V 11
Q4 ALM+5V
TEST POINTS C13 12K 12K
FZT651
1
8

C28 C31 C44 ALMSIG 7

Schematic 18 - 10110376SCH Power Supply Board


============ 68p ALMSIG
4

4.7u 220u 220u


2

C35 C36
C14 ICCSOL 18
4.7u 4.7u R46 ICCSOL
TP1 GROUND R41 1 3 10µF
A TP2 MAIN POWER 2R7 ICCFLW 20 A
GND 13K VR1 ICCFLW
TP3 +6V LK2 10K
GND 26 W TRANS POWER
TP4 VBAT
TP5 INV-SUPPLY Title
TP6 +26V GND POWER SUPPLY BOARD
TP7 ALM+5V BLEASE MEDICAL
TP8 SBAT Size Number Revision
TP9 ICCSOL A3 10110376SCH 5
TP10 ICCFLW Date: 5-Jul-2006 Sheet 1 of 1
File: C:\10110376-4\Issue 4\10110376.DDB Drawn By: A.Atkins
1 2 3 4 5 6 7 8

265
1 2 3 4 5 6 7 8

266
A[1..19]
A[1..19]
D[0..15]
D[0..15]

PL311 RXD VCC

A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
A9
A8
A7
A6
A5
A4
A3
A2
A1
RP1
SPEN 1 2
D PL6 C2 3 4 D
U5 PL312 TXD C3 5 6
GND 1 2
C0 7 8

27
26
25
24
22
21
20
19
17
16
15
14
12
11
10
9
8
7
6
5
3
2
1
3 4
8
5 6
7 8 10K

A9
A8
A7
A6
A5
A4
A3
A2
A1

A23
A22
A21
A20
A19
A18
A17
A16
A15
A14
A13
A12
A11
A10
9 10 RP2
12.288MHz
CLK 100 HEADER 5X2 FC0 1 2
EXTAL
101 Auxiliary Serial Connector FC2 3 4
XTAL
98 DELAY 5 6
BUSCLK CLKO
RESET 92 VCC PL315 7 8
RESET /RESET
HALT 91
/HALT C3
BERR 94 GND 10K
R9 /BERR 10u 50V
C4 74 VCC
VCC VCC BUSW C2 RP3
4K7 73
GND DISCPU +
10u 50V C4
FRZ 72 + BCLR 1 2
/FRZ C1 4u7 63V
C[0..4] C0 104 U10 FRZ 3 4
C[0..4] /AS
C1 103 4u7 63V + 11 15 + NVHOLD 5 6
R/~W V+ V-
C2 106 10 13 NVWP 7 8
/UDS-A0 C1+ C2+
C3 105 12 14
/LDS-DS C1- C2-
C4 85 SCC21 5 2 PL312 TXD 10K
/DTACK T1I T1O DTR used to drive
PL1[1..26] 123 SCC25 18 1 PL314 DTR
PL1[1..26] /RMC-IOUT1 T2I T2O Autozero Valve RP4
122 MASTER SCC11 19 24 PL37
IAC T3I T3O
BCLR 86 30 D15 21 20 BERR 1 2
/BCLR D15 VCC T4I T4O
C5 90 31 D14 SCC20 6 7 PL311 RXD DB9 - Recorder AVEC 3 4
/BR D14 R1O R1I
VCC VCC 87 32 D13 SCC24 4 3 PL313 CTS C5 5 6
/BG D13 R2O R2I
C7 88 33 D12 SCC10 22 23 PL39 C7 7 8
/BGACK D12 R3O R3I
ICTL0 97 35 D11 17 16 DB25 - RS232
C /IPL0 D11 R4O R4I VCC C
U4D R11 ICTL1 96 36 D10 10K
R12 /IPL1 D10
SN74HC05N 1K2 ICTL2 95 37 D9 ADM238LJN PL3[1..26]
4K7 /IPL2 D9 PL3[1..26] RP5
FC0 132 38 D8 In IC Socket
FC0 D8
9 8 PL121 FC1 130 40 D7 SCC26 1 2
FC1 D7 R3 R4 Z1
FC2 129 41 D6 SCC24 3 4
FC2 D6 10K 10K 5.6V
AVEC 93 42 D5 SCC23 5 6
/AVEC-IOUT0 D5 R1
43 D4 SCC22 7 8
D4 VCC GND
6 5 ON_24V 69 45 D3 1K2
/DREQ-PA13 D3
U4C TEST0 70 46 D2 10K
/DACK-PA14 D2
SN74HC05N 71 47 D1 RESET 4 3 PL214 GND
/DONE-PA15 D1 RP6
48 D0
D0 U4B
CS0 128 C1 1 2
/CS0-IOUT2 R2 SN74HC05N
CS1 127 ICTL0 3 4
/CS1 VCC
TEST[0..4] CS2 125 1K2 ICTL1 5 6 VCC
TEST[0..4] /CS2
CS3 124 ICTL2 7 8
/CS3
VCC HALT 2 1
WATCHDOG 4K7
CS[0..3] U4A
CS[0..3] SN74HC05N RP7
10K VCC
R97 SCC12 1 2
U1 JP2 SCC13 3 4

RXD1
TXD1
RCLK1
TCLK1
/CTS1
/RTS1
/DCD1
BRG1
RXD2-PA0
TXD2-PA1
RCLK2-PA2
TCLK2-PA3
/CTS2-PA4
/RTS2-PA5
/DCD2-PA6
BRG2-SDS2-PA7
RXD3-PA8
TXD3-PA9
RCLK3-PA10
TCLK3-PA11
/CTS3-SPRXD
/RTS3-SPTXD
/DCD3-SPCLK
BRG3-PA12
/IACK7-PB0
/IACK6-PB1
/IACK1-PB2
TIN1-PB3
/TOUT1-PB4
TIN2-PB5
/TOUT2-PB6
/WDOG-PB7
PB8
PB9
PB10
PB11
U3
JP1 1 8 SPI-CLK 5 6
MC68302FC16C PB RST VCC 1
Schematics

DELAY 2 7 ON_24V 7 8
1 TD ST 2

52
80
82
81
51
79
50
76
53
54
55
56
58
59
60
61
63
64
65
66
49
78
77
68
3 6

108
109
110
111
113
114
115
117
118
119
120
121
2 TOL RST 3
VCC 4 5 10K
GND RST
HEADER 2 GND
FP[0..2] MAX1232CPA SWITCH TO VCC RP8
FP[0..2]
WATCHDOG GND CLK FORCE FLASH MODE SCC14 1 2

SCC10
SCC11
SCC12
SCC13
SCC14
SCC16
SCC20
SCC21
SCC22
SCC23
SCC24
SCC25
SCC26
CLK
B R13 B
GND SCC16 3 4
4K7
FP0 Input data VCC SPI-Din 5 6
FP1 Output data FC1 7 8
FP2 Output data enable
VCC
SPI-Din Calibrate Protection 10K
SPI-Din S2
SPI-Dout GND
SPI-Dout OVERLOAD_INT R5 GND
SPI-CLK PL249
SPI-CLK
R14 10K
DONE
4K7
INIT
VCC
SPI-ENA1
VCC 10 11 12 13
D1 BZX84-C4V7 D2
BAR42 R6 VCC R108 U4E U4F U7B
10

GND VCC SN74HC05N SN74HC05N MC74HC74ANG


U7A

1
33K R106 10K
U2 MC74HC74ANG Pressure Switch 12 9
R7 20K R16 D Q
SD

6 1 6
Backup Vbat SCLK Q 10K R8

CD
100K 7 2 PL2[1..50] 11
X2 Dout PL2[1..50] VCC CLK
D3 + 8 3 3 12 13 PL235 10K
X1 Din CLK
BAR42 C5 X2 4 5 8
CD

GND CS Q
10u 50V 5 2 FLWSIG JP4

SD
Q D U41F
MAX6902 MC74HC14ADG HEADER 2 GND
13

U62 GND 32.768kHz - 4pin


1

4
ALTERNATIVE A/D CONVERTER GND C47
10n 2
1 8
+5VA VCC VCC +5VA VCC
2 7 U6 GND VCC

Schematic 19 - 10110377SCH Controller Board, CPU


4VREF Vref CLK
3 6 6 GND
IN DOUT SCK ALARMS IO PWM2
4 5 NVWP 3 5
AGND GND CS WP SI ALARMS-8.SCH IO-8.SCH XILINX-8.SCH
A NVHOLD 7 2 PL33 A
HOLD SO
U11 1 SPEN PULFLW
CS R107
1 8
4VREF VREF VCC +5VA 100R ANALOGUE MEMORY
2 7 M95020-WBN6
ANALOGSIG +IN CLK R117 ANALOGUE-8.SCH MEMORY-8.SCH
3 6 Title
-IN DOUT CPU
AGND
4
GND CS
5 100K &21752//(5%2$5'
CONNECT PWM
LTC1286CS8 GND Size Number Revision
UPDOWN CONNECT-8.SCH PWM-8.SCH
CLK A3
6&+ 
PWMDIVCLK
Date: 14-Aug-2006 Sheet 1of 8
File: C:\10110377-3\10110377PCB-2.ddb Drawn By:
1 2 3 4 5 6 7 8

073-0227-00 Rev. A
1 2 3 4 5 6 7 8

D D

U52C
ALARM7 Pressure High Display 9 U52A
8 1
10 3
PHIDSP
2
D17 U42F MC74HC132ANG
13 12 MC74HC132ANG
OVERLOAD_INT
U52D
BAR42 MC74HC14ADG
12
PRS_OVRLD
11
U52B 13
ALARM6 Pressure Low Display 4 U53D
6 MC74HC132ANG 12
5 11
PLODSP
13
D18 U42A MC74HC132ANG
1 2 MC74HC132ANG
U53A
BAR42 MC74HC14ADG
1
APNOEA
3 PL2[1..50]
C PL2[1..50] C
U54A 2
ALARM5 Power Fail LED 1 U53C U40C
3 MC74HC132ANG 9 8
+5VALM PWR_FAIL 2 8 10 R15 PL244
GND
10 9 390R
R73 U42B D20 MC74HC132ANG TP9
TP18 3 4 BAR42 R88 MC74HC132ANG MC74HC02ANG

8
160K
REF1 470K
LT1004CZ1.2 R72 47K 3 U32A +5VALM PL423
R74 MC74HC14ADG U51D
1 12 U53B
R69 R71 68K 2 11 4
100R
62K LMC662CN 13 6
R70 10K 5
GND

4
PL113 +25V + MC74HC132ANG
R87 C19 MC74HC132ANG
GND 560K 2u2 63V
ALARM4 Mute LED
ALARM3 Mute Audio U42C
GND D25
VCC U40B
5 6 5 BAR42
4 R89 PL243
R75
2M2 MC74HC14ADG 6 0R0
D19 U34A U40A
Schematics

BAR42 2 6 2 MC74HC02ANG
RC Q

BleaseSirius Anesthetic Machine Technical Manual


1
+ C20 3
100u 25V U51C
1 9 MC74HC02ANG
C
B 8 U54C B
4 7 10 9
A Q
5 U42D 8
GND B MC74HC132ANG COMALM
9 8 10
3
VCC CLR
MC74HC132ANG
MC74HC14ADG
MC74HC4538ADG D22

ALARM[1..7]
U51B
4 BAR42
U42E
6
11 10 R77 5 U40D
RESET U54B
47K 4 U54D 11 PL1[1..26]
MC74HC132ANG PL1[1..26]
D15 6 12 13 PL17
MC74HC14ADG BAR42 1 5 11 12
TP10
ALARM2 Continuous Audio 13
R78 MC74HC132ANG MC74HC02ANG
47K MC74HC132ANG
R86
D16 +5VALM 1K0
BAR42 U51A
ALARM1 Pulse Audio 1 R84
3 R81 100K
2 100K
+5VALM U32B
5
ALARM[1..7] D21 MC74HC132ANG TP11
+ 7
BAR42 R79 R83
U34B (560K) 6
R76 14 10 NOT FITTED R80 R82 LMC662CN
VCC RC Q 100K 10M
100K C21 470K
C36 GND 2u2 63V R85
10n GND
100K

Schematic 20 - 10110377SCH Controller Board, Alarms


A 15 C37 6n8 A
GND C
INODSP
12 9 1
CLRBAK A Q TP12
11
B
Title
VCC
13
CLR 15Hz
&21752//(5%2$5' $/$506
MC74HC4538ADG Size Number Revision
ALMCLR A3
6&+ 
Date: 14-Aug-2006 Sheet 2of 8
File: C:\10110377-3\10110377PCB-2.ddb Drawn By:
1 2 3 4 5 6 7 8

267
1 2 3 4 5 6 7 8

268
D D

U60B
U61B 12
TP17 GND 1,2EN
U56 12 10
GND 1,2EN 1Y
LM2937ET-5.0 11
1Z
9 14 10 11
+6V VCC GND 1A 2Y VCC 1A 1Y
1 3 PL5 15 13 9
+6V IN OUT VCC GND 2A 2Z GND 1B Backup
PL54 13
4 2Y
BATONCHG DS34C87TN 14 PL1[1..26]
3 VCC 2A PL1[1..26]
+ C22 15

GND
C40 100u 25V C38 TP16 2 GND GND 2B
PSU+ PL1
100n 100n 1 VCC
DS34C86TN GND
1

2
CON4 R90 PL12 PL2[1..50]
GND 2 PL2[1..50]
47K GND
GND 3
PL4 U59 PL14
4
PL12 Lamp Backlight 1 16 PL224 PL15
34 UPDOWN I1 O1 5
PL54 2 15 PL240 PL16 PL2
33 PHIDSP I2 O2 6
PL14 3 14 PL241 PL17 PL21
32 PLODSP I3 O3 7 1
PL16 4 13 PL242 PL18 PL22
TP15 31 INODSP I4 O4 8 2
U57 PL18 5 12 PL19 PL23
30 COMALM I5 O5 9 3
LP2950CZ-5.0 PL15 6 11 PL110 PL24
29 I6 O6 10 4
PL110 7 10 +5VALM PL25
+5VA 28 I7 O7 11 5
1 3 8 9 PL112 PL26
IN OUT +5VA 27 GND GND GND VCC +6V 12 6
PL326 PL113 +25V PL27
26 DS2003CN 13 7
C 25 AGND 14 +5VMAG 8 C
+ C23 D23 +6V PL29

GND
C39 10u 50V C41 24 15 9
PL423 GND VCC PL116 PL210
100n BAR42 100n 23 16 10
BATONCHG +6V PL211
22 17 11

2
PL321 PL118 PL212
21 R104 18 12
PL320 U60A PL119 PL213
20 10K 19 13
PL319 4 PL120 PL214
19 VCC 1,2EN 20 14
PL318 R103 PL121 PL215
18 21 15
PL317 10K PL122 PL216
17 22 16
422TxD# 422RxD 2 3 FP0 PL123 PL217
TP14 16 1A 1Y 23 17
422TxD 422RxD# 1 PL124 PL218
15 1B 24 18
422CTS# 5 PL125 PL219
14 2Y 25 19
U55 4VREF 422CTS 422CTS 6 GND PL220
4VREF 13 2A 26 20
8 1 422CTS# 7 PL221
VIN VOUT 12 GND 2B 21
7 5 GND VCC CON26 PL222
FDBK ERR 11 GND 22
3 R93 PSU+ DS34C86TN FP[0..2] +6V
SHTDN C42 10 FP[0..2] 23
22K1 0.1% PSU+ PL224
100n 9 R102 24
6 4VREF
TAP R92 8 PRS_OVRLD 10K 25
2 + PL3[1..26] AGND

GND
SENS C43 7 APNOEA PL3[1..26] 26
300R C24 PL26 R101 PL227
100n 6 27
LP2951 10u 50V 422DTR# 10K U61A PL228
5 28

4
R91 422DTR 422TxD 2 4 FP2 PL229
4 1Y 1,2EN 29
10K 0.1% 422TxD# 3 PL3 PL230
3 GND 1Z 30
Schematics

422RxD# 422DTR 6 1 FP1 PL31 PL231


2 2Y 1A 1 31
422RxD 422DTR# 5 7 GND PL232
1 2Z 2A GND 2 32
PL33 PL233
3 33
CON34 DS34C87TN PL34 GND
U66 4 34
PL235
C52 5 35
B VCC PL236 B
8 1 6 36
VIN (BOOST) TP24 TP20 TP21 TP22 TP23 PL37 GND
+5VALM 7 37
AGND VCC
10n 7 2 8 38
OSC CAP+ PL39 VCC
U65 9 39
GND PL240
8 1 6 3 + C49 +5VALM 10 40
VIN VOUT LV GND 150u 10V PL311 PL241
7 5 TP13 11 41
FDBK ERR UC32A PL312 PL242
3 5 4 AGND 12 42
SHTDN VOUT CAP- 100n PL313 PL243
13 43
+ PL314 PL244
6 -5VA 14 44
C53 TAP C48 PL315 +5VALM
2 LM2660 -5VA GND 15 45

GND
SENS 150u 10V AGND PL246
GND 16 46
100n PL317 PL247
LP2951 17 47
PL318 RESET

4
L1 100uH +5VA 18 48
PL319 PL249
C50 C51 UC27A UC28A UC29A UC30A UC31A UC20A UC21A UC22A UC23A 19 49
PL320 PL250
+
150u 10V
+
150u 10V 100n 100n 100n 100n 100n 1n 1n 1n 1n 20 50
PL321
AGND 21
PL322 CON50
UC27B UC28B UC29B UC30B UC31B UC20B UC21B UC22B UC23B 22
4VREF
100n 100n 100n 100n 100n 1n 1n 1n 1n 23
-5VA
-5VA 24
+5VA
25
Power supply decoupling - adjacent to I.C of same number PL326
26
VCC
CON26
UC1 UC2 UC4 UC5 UC6 UC7 UC8 UC9 UC10 UC12 UC13 UC14 UC15 UC16 UC17 UC18 UC24 UC25
1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n
GND

VCC
UC26 UC3A UC3B UC3C UC33 UC34 UC36 UC37 UC38 UC39 UC40 UC41 UC42 UC43 UC44 UC45 UC46 UC47 UC48 UC49 UC50

Schematic 21 - 10110377SCH Controller Board, Connect


A A
1n 1n 1n 100n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n 1n
GND

VCC +6V +5VA


Title
UC51 UC52 UC53 UC54 UC60 UC61 UC59 UC55 UC11 &21752//(5%2$5' &211(&7
1n 1n 1n 1n 10n 10n 1n 1n 1n
GND GND AGND
Size Number Revision
A3
6&+ 
Date: 14-Aug-2006 Sheet 3 of 8
File: C:\10110377-3\10110377PCB-2.ddb Drawn By:
1 2 3 4 5 6 7 8

073-0227-00 Rev. A
1 2 3 4 5 6 7 8

D D

R46
ANALOGSIG
4K7 RESET
D26
BAR42
U24
1
OC GND
11
CLK ANALOGSEL
AGND
19 2 D0
AGND 1Q 1D
18 3 D1
2Q 2D
17 4 D2
D4 D5 D6 3Q 3D
16 5 D3
BAR42 BAR42 BAR42 4Q 4D
15 6 D4
5Q 5D
14 7 D5
6Q 6D
13 8 D6
7Q 7D
U20 12 9 D7
8Q 8D
PL318 Patient Pressure 13 3
X0 X
PL319 Drive Pressure 14 MC74HC574ADWG
C X1 U17 C
PL320 Flow Pressure 15 9
X2 C VCC
RP11 SWBAT 12 10 7 6
100K X3 B Y7 E3
+24V 1 11 9 5 R45 D8 D[0..15]
X4 A Y6 E2 GND D[0..15]
PL15 1 2 SBAT 5 10 4 1M BAR42
X5 Y5 E1 GND
PL113 3 4 +25V 2 11 U33A
X6 Y4
PL116 5 6 RP10 TEST3 4 6 12 2 6
+25V X7 INH Y3 RC Q VCC TP19
PL124 7 8 10K 13 3 C13
+24V Y2 C
1 2 7 14 2 47u 16V +
4

-5VA VEE Y1 B TP1 U9A


3 4 15 1
Y0 A
5 6 MC74HC4051ANG 1 2 5
C D Q APNOEA
SD

RP12 7 8 TEST[0..4] MC74HC138ADG C29


10K TEST[0..4] 10n 4 7 3
GND A Q CLK
1 2 AGND 5
-5VA R40 B VCC
3 4 U21 6
CD

1M Q
5 6 13 3 3
X0 X CLR
7 8 14 MC74HC74ANG R44
+5VA X1
1

15 9 MC74HC4538ADG 10K
X2 C -5VA
1 2 12 10 PL317
+5VMAG X3 B C28
3 4 1 11
4

+5VALM X4 A 470n16V R41 U27A


5 6 5
VCC X5 47K LT1078CN8
7 8 2 2
+6V X6 R39 16K D7
TEST2 4 6 1 6
Schematics

RP13 X7 INH BAR42


10K 3 7 PL16

BleaseSirius Anesthetic Machine Technical Manual


4VREF R38 33K
7 5 D12
-5VA VEE R42 4VREF U27B
1 2 1 2 120K LT1078CN8 BAR42
AGND AGND
8

3 4 3 4 MC74HC4051ANG R43
100K R36 33K R37
5 6 5 6 PL14
+5VA
B 7 8 7 8 470K D13 B
AGND
RP14 RP15 AGND BAR42
U22 R35
10K 10K GND
PL3[1..26] R96 TEST1 Self-Test 1 13 3 C16
PL3[1..26] EXTFLW X0 X 10K PRS_OVRLD
14 1u0 63V Pressure Limit Set
10K R60 X1 R30
15 9 PL26
EXTPRS X2 C AGND TP4
+

PL321 10K Freshgas Flow 12 10 10K


X3 B
PL322 Temperature 1 11
X4 A
PL326 Patient Flow 5
X5 VCC
PL22 Pressure Low Set 2 +5VA
X6 R27
PL21 Pressure High Set 4 6 D9
X7 INH 47K R33 R34
BAR42
7 10K 1M U33B
8

TP2 -5VA VEE


R24 + R25 + R26 6 14 10
RC Q
1M 1M 1M MC74HC4051ANG 3 7
PL1[1..26] 1 R29 5 C15 + GND
10

PL1[1..26] U28B
+ 2 10K 1u0 63V U9B
AGND U28A TLC2272A D10
C11 C10 15 12 9
TLC2272A BAR42 GND C D Q
SD

10u 50V 10u 50V U23


4

TEST0 Self-Test 0 13 3 R28 12 9 11


X0 X A Q CLK
PL118 R18 1K0 Solenoid Current 14 AGND 470K 11
X1 VCC B
PL120 R17 Flow Valve Current 15 9 C14 8
CD

X2 C R31 Q
PL27 1K0 CPP Set 12 10 2u2 63V R115 -5VA 13
X3 B 10K CLR
PL26 Pressure Limit Set 1 11 33K2 MC74HC74ANG
X4 A 0.1% TP3
13

PL25 Ratio Set 5 MC74HC4538ADG


X5
PL24 Frequency Set 2 4VREF R98
X6
PL23 Volume Set 4 6 100K Q1
X7 INH R32
R114 2N2222A
R119 10K D11
A 7 162K A
-5VA VEE 0R

Schematic 22 - 10110377SCH Controller Board, Analogue


PL2[1..50] + + + + + 0.1% BAR42
PL2[1..50] GND ALMCLR
MC74HC4051ANG R99
10K
Title
R118
NOTE: R98, R99 NOT FITTED
&21752//(5%2$5' $1$/2*8(
0R
AGND
D27 D28 C12 R19 C6 R20 C7 R21 C8 R22 C9 R23 Size Number Revision
BZX84C4V7 10u 50V 10u 50V 10u 50V 10u 50V 10u 50V A3
6&+ 
BZX84C4V7 1M 1M 1M 1M 1M
Date: 14-Aug-2006 Sheet 4 of 8
AGND
File: C:\10110377-3\10110377PCB-2.ddb Drawn By:
1 2 3 4 5 6 7 8

269
1 2 3 4 5 6 7 8

270
D D

VCC

2
4
6
8
2
4
6
8
RP18 10K
10K RP17
RESET
PL1[1..26] D[0..15]
PL1[1..26] D[0..15]

1
3
5
7
1
3
5
7
U44
PL2[1..50] PL18 Adult On 2 18 D0 CS[0..3]
PL2[1..50] 1A1 1Y1 CS[0..3]
PL16 Adult Standby 4 16 D1 U18
1A2 1Y2
PL12 Paed On 6 14 D4 7 6 A[1..19]
1A3 1Y3 Y7 E3 A[1..19]
PL232 /PRSSEL 8 12 D5 9 5 CS2
1A4 1Y4 PWMLATCH Y6 E2
10 4
Y5 E1 GND
TEST1 11 9 D7 11
2A1 2Y1 Y4
13 7 D6 12
2A2 2Y2 DACCS Y3
PL14 Paed Standby 15 5 D3 13 3 A5
2A3 2Y3 DACSTRB Y2 C
PL110 Off 17 3 D2 14 2 A4
2A4 2Y4 ANALOGSEL Y1 B
15 1 A3
Y0 A
1
VCC 1G
19 MC74HC138ADG
2G

2
4
6
8
2
4
6
8
RP20 RP19 MC74HC244ANG
C 10K 10K C

U46

1
3
5
7
1
3
5
7
7 6
Y7 E3
U45 9 5 CS3
Y6 E2
PL112 /OVRCH 2 18 D8 10 4
1A1 1Y1 Y5 E1 GND
PL231 /MUTE 4 16 D9 11
1A2 1Y2 Y4
PL230 /TSTRST 6 14 D10 12
1A3 1Y3 Y3
PL233 /VOLSEL 8 12 D11 13 3 A3
1A4 1Y4 Y2 C
14 2 A2
Y1 B
PL229 /INTLOC 11 9 D12 15 1 A1
2A1 2Y1 Y0 A
PL236 DISCON 13 7 D13 A4
2A2 2Y2
PL250 15 5 D14 MC74HC138ADG PL2[1..50]
2A3 2Y3 PL2[1..50]
TEST2 17 3 D15
2A4 2Y4
+ C18 1
10u 50V 1G
19 U47
2G
2 18 STRB1 PL29
D1 Q1
MC74HC244ANG 3 17 STRB2 PL210
D2 Q2
GND 4 16 STRB3 PL211
D3 Q3
TEST1 TEST1 U49 5 15 STRB4 PL212
Schematics

D4 Q4
2 3 D15 6 14 STRB5 PL213
Q1 D1 D5 Q5
PL125 ON_PSU 5 4 D14 7 13 PL246
Q2 D2 D6 Q6
PL119 ON_BAT 6 7 D13 8 12 PL247
Q3 D3 D7 Q7
PL19 ON_LEK 9 8 D12 9 11
Q4 D4 D8 Q8
12 13 D11
CLRBAK Q5 D5
B 15 14 D10 1 B
EN_SOL Q6 D6 E1
16 17 D9 19
EN_FLW Q7 D7 E2
TEST2 19 18 D8
Q8 D8
TEST[0..4] GND MC74HC540ANG
TEST[0..4]
11
CLK
1
CLR
MC74HC273ANG
ALARM[1..7]
ALARM[1..7] Display Data
U50 U48
ALARM2 2 3 D2 D7 9 12 PL215
Q1 D1 8D 8Q
ALARM3 5 4 D3 D6 8 13 PL216
Q2 D2 7D 7Q
ALARM6 6 7 D6 D5 7 14 PL217
Q3 D3 6D 6Q
ALARM7 9 8 D7 D4 6 15 PL218
Q4 D4 5D 5Q
ALARM5 12 13 D5 D3 5 16 PL219
GND Q5 D5 4D 4Q
ALARM4 15 14 D4 D2 4 17 PL220
Q6 D6 3D 3Q
ALARM1 16 17 D1 D1 3 18 PL221

2
4
6
8
2
4
6
8
Q7 D7 2D 2Q
TEST3 19 18 D0 D0 2 19 PL222
Q8 D8 1D 1Q
RP16 RP9 11 11
10K CLK CLK
10K 1 1
CLR OC
VCC

1
3
5
7
1
3
5
7
MC74HC273ANG GND MC74HC574ANG

JP3 U63
2 18 D0
1 2 1A1 1Y1
4 16 D1
3 4 1A2 1Y2
6 14 D2
5 6 1A3 1Y3
A 8 12 D3 A
7 8 1A4 1Y4

Schematic 23 - 10110377SCH Controller Board, I/O Circuits


9 10
11 9 D4
11 12 2A1 2Y1
13 7 D5
13 14 2A2 2Y2
15 5 D6 Title
15 16 2A3 2Y3
17
2A4 2Y4
3 D7 &21752//(5%2$5' ,2&,5&8,76
HEADER 8X2
1 Size Number Revision
1G
2G
19
A3
6&+ 
MC74HC244ANG Date: 14-Aug-2006 Sheet 5of 8
File: C:\10110377-3\10110377PCB-2.ddb Drawn By:
1 2 3 4 5 6 7 8

073-0227-00 Rev. A
1 2 3 4 5 6 7 8

4VREF
D C35 D
A[1..19] R51 100n R68 PL228
A[1..19]
20K 2K0 TP6
DACSTRB R67
DACCS VCC 20K
-5VA EXTPRS
D[0..15] C31 D24
D[0..15] Not Fitted

21
4
4
33p
U25 U43 PL3[1..26]
PL3[1..26]
1 2
GND OC R52
11 D7 6 3 1 6
CLK D7 RFBA

VCC
U36 D6 7 2 3 7 R66 PRSOUT PL34
D6 IOUTA U31A 10K

VREFA
D0 2 19 3 14 D5 8 LMC662CN 5 2K0 [FG Autozero 8500/6500]
1D 1Q P0 Q0 D5 U31B
D1 3 18 4 13 D4 9
2D 2Q P1 Q1 D4

8
D2 4 17 5 12 D3 10 LMC662CN
3D 3Q P2 Q2 D3
D3 5 16 6 11 D2 11
4D 4Q P3 Q3 D2 +5VA
D4 6 15 15 D1 14
5D 5Q TC D1
D5 7 14 7 D0 15 1
6D 6Q CEP D0 AGND AGND
D6 8 13 10
7D 7Q VCC CET
D7 9 12 2 A1 17
8D 8Q CLK M/ L +5VA
9 A2 18
PE B/ A
MC74HC574ADWG 1 19

8
MR LDAC
20 5
WR R65
MC74HC161ADG 16 24 3 7 FLWOUT PL31
VCC RESET IOUTB R53
23 1 6 2K0 [PF Auto zero 8500/6500]
EN_FLW RFBB U30B
2 10K

GND
VREFB
PWMDIVCLK U30A LMC662CN
U37 C32 LMC662CN
C CLK 33p R64 TP7 C
3 14 DAC8248FP
P0 Q0

5
4

22
4 13 20K
P1 Q1
5 12
P2 Q2 GND R54
6 11
P3 Q3 4VREF EXTFLW
15 20K C34
TC -5VA
7 100n
CEP R49 TP5
10
CET
2 100K
CLK R56
9 PL2[1..50]
PE R55 +5VA PL2[1..50]
1 56K
GND MR TP8
+5VA 100K
U26 MC74HC161ADG Meter Zero
1 +5VA R100 5
OC R63
11 10K 7 PL227
PWMLATCH CLK R58
U38 6 2K0
D8 2 19 3 14 100K U29B

8
1D 1Q P0 Q0 R57
D9 3 18 4 13 LMC662CN
2D 2Q P1 Q1 U29A -5VA
D10 4 17 5 12 3 47K C33
3D 3Q P2 Q2 R50
D11 5 16 6 11 1 100n
4D 4Q P3 Q3
D12 6 15 15 2 33K
5D 5Q TC
D13 7 14 7 C46 LMC662CN AGND
6D 6Q CEP R59 470n16V
D14 8 13 10 100K
7D 7Q CET

4
R10
Schematics

D15 9 12 2 0R0
8D 8Q CLK

BleaseSirius Anesthetic Machine Technical Manual


9
MC74HC574ADWG PE
1
MR
15HZ
MC74HC161ADG
B -5VA B
R61
U8 1M PL1[1..26]
PL1[1..26]
3 14
P0 Q0
4 13
3 4 P1 Q1
GND 5 12 U39A
P2 Q2
U41B 6 11 11 10 2 U39C
P3 Q3 R62
MC74HC14ADG 15 1 1 2 8
TC U41E
7 3 10K 10 Flow Control Valve ON_FLW PL122
CEP MC74HC14ADG U41A
10 9 1KHz Pulse Width Modulation
CET MC74HC02ANG C30 MC74HC14ADG
2
CLK 220p MC74HC02ANG
9
PE
1
MR
U39D
MC74HC161ADG U39B GND 11
U41C ON_SOL
Valve Override Control 5 13 Dump Solenoid Valve PL123
PRS_OVRLD
4 5 6 12
U19A 6
1 MC74HC02ANG
EN_SOL MC74HC02ANG MC74HC14ADG
3
2
PWM
MC74HC132AN
VCC

R47

Schematic 24 - 10110377SCH Controller Board, PWM


100K
U41D
A A
R48 9 8
RESET
100R
D14
BAR42 MC74HC14ADG
+ Title
C17 &21752//(5%2$5' 3:0
22u 50V
Size Number Revision
GND
A3
6&+ 
Date: 14-Aug-2006 Sheet 7 of 8
File: C:\10110377-3\10110377PCB-2.ddb Drawn By:
1 2 3 4 5 6 7 8

271
1 2 3 4 5 6

272
D D

VCC VCC

BUSCLK

R110
10K
CS[0..3]

12
25
37
51
63
75
89
100
CS[0..3] U19B
CS2 4 U19C U35
6 9
5 8 24

Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
Vcc
M0 PWM
A8 10 22
MC74HC132ANG M1
26
MC74HC132ANG PWRDWN
2 70
PGCLK1 Press. Bypass
C[0..4] 31 65 JP8
C[0..4] CS PWM0
C1 32 66
R/W PWM1 1
A1 33 67
A1 GAS0 2
A[1..19] A2 34 68
C A[1..19] A2 GAS1 C
A3 35 69 HEADER 2
A3 GAS2
D[0..15] GND
D[0..15]
D0 3 90
D0 ANSEL0
D1 4 91
D1 ANSEL1
D2 5 92
D2 ANSEL2
D3 99 94
D3 SPARE
D4 7
D4
D5 8 39
D5 I0
D6 9 40
D6 I1
D7 10 41
D7 I2
D8 13 42 JP6
D8 I3
VCC D9 14 43
D9 O0 2 1
D10 15 44
D10 O1 4 3
D11 16 45
D11 O2 6 5
D12 17 46
D12 O3 8 7
D13 18
D13 10 9
D14 19 53 I0
R109 D14 IO0
D15 20 54 I1 HEADER 5X2 VCC
4K7 D15 IO1
55 I2 GND GND
Schematics

R111 IO2
1K 56 I3
IO3
50 57 I4
DONE DONE IO4 R116
52 58 I5
SPI-ENA1 Program IO5 (2K2)
72 59 I6
SPI-Dout Din IO6
B 73 60 I7 NOT FITTED B
SPI-Din Dout IO7
74 I[0..7] U64
SPI-CLK CCLK
36 71
INIT INIT PWMTEST 3 4
93
R112 ALARM
1K I7
2 5

TMS
GND
GND
GND
GND
GND
GND
GND
GND
R113 1 6
XCS05VQ100
2K2

6
1
11
23
38
49
64
77
88
DS2401P
GND NOT FITTED
JP7
I3 I4
1 2
GND I2 I5
3 4
I1 I6
5 6
U19D I0 I7
7 8
12
GND 9 10
11 GND
11 12 GND
13
GND
HEADER 6X2
MC74HC132ANG

A A

Title
GND CONTROLLER BOARD ;LOLQ[3:0DQG,2
1
2
3
4
5
6
7
8

Size Number Revision


B
6&+ 

Schematic 25 - 10110377SCH Controller Board, Xilinx PWM and I/O


PL7
PIB CAL Date: 14-Aug-2006 Sheet 8 of 8
File: C:\10110377-3\10110377PCB-2.ddb Drawn By:
1 2 3 4 5 6

073-0227-00 Rev. A
Schematics

Schematic 26 - 13600381 Cable Assy Sirius Vent Interface sht 1of 2

BleaseSirius Anesthetic Machine Technical Manual 273


Schematics

Schematic 27 - 13600381 Cable Assy Sirius Vent Interface sht 2of 2

274 073-0227-00 Rev. A


1 2 3 4

J6
F5
L L
2 Wire links fitted in fuse
N
FUSE 1
VENTILATOR
D D
J1
F6
N N
1
L
2 FUSE
MAINS IN

J7
WHEN THERE IS NO TRANSFORMER F7
L L
ASSMBLY FITTED J3 (NO TX OUT) IS 2 Fuses and sockets not fitted
FUSE N
CONNECTED TO J4 (SKTS IN) 1
J2
WHEN THERE IS A TRANSFORMER
N SPARE
ASSMBLY FITTED J2 (TX OUT) IS 1
L
CONNECTED TO J1 (IN) OF THE 2 F8
N
TRANSFORMER ASSEMBLY AND J2 TX OUT
(ISOLATED OUT) OF THE FUSE
TRANSFORMER ASSEMBLY IS
CB1 J8
CONNECTED TO J4 (SKTS IN)
J3 1 2 L
CIRCUIT BREAKER 2 When 110v 3A breaker and 4A fuse
L N
1 1 When 230v 3A breaker and 4A fuse
N
C 2 C
SKT 1
3 F1
L
4
N
5 FUSE
NO TX OUT

CB2 J9
1 2 L
CIRCUIT BREAKER 2 When 110v 3A breaker and 4A fuse
N
1 When 230v 2A breaker and 3A fuse
J4 SKT 2
L
1 F2
N
2
L
3 FUSE
Schematics

BleaseSirius Anesthetic Machine Technical Manual


4
SKTS IN CB3 J10
JUMPER1-2 1 2 L
CIRCUIT BREAKER 2 When 110v 3A breaker and 4A fuse
N
B 1 When 230v 2A breaker and 3A fuse B
Vent +ve JUMPER1-3

3
1
J5 SKT 3
SSR1
5 3 Switched Live F3
4 2 Live To CBs
3 PF240D25 1 Permenant Live FUSE
2
JUMPER1

4
2
1
Vent -ve CON3 CB4 J11
SSR IN 1 2 L
CIRCUIT BREAKER 2 When 110v 3A breaker and 4A fuse
JUMPER1-1 N
1 When 230v 2A breaker and 3A fuse
SKT 4
Live To CBs normally connected to Permanent Live
Connected to Switched Live when sockets are to F4
be switched on and off with trolley
FUSE

Title
A A
Sirius Power Distribution 110VAC

Schematic 28 - 13600379SCH Sirius Power Distribution 110VA


NOTES:
1. 1000VA TRANSFORMER IS NOT SWITCHABLE
Size Number Revision
500VA TRANSFORMER IS SWITCHABLE USING LINK SELECT
2. SEE 13600377 FOR TRANSFORMER NOT FITTED LINK CABLE A4 13600284SCH 3
3. SEE 13600376 AND 13600378 FOR CONNECTIONS TO TRANSFORMER ASSEMBLY
Date: 19-Jan-2007 Sheet 1 of 1
File: S:\Public\Drawings\ECN numbers\ECN4881Drawn
UpdateBy:
breaker PCB\Protel\13600284-3\13600284-3.DD
1 2 3 4

275
1 2 3 4

276
R6
1R8

FS2
D D
6 4
R3 1A-T FS2-2
10R
G1 2W RELAY+ 0 1
250V R4

LIVEIN
10R

SSLIVE

R3-1
2W G7L-1A
D1 D3 K1
J1
L VR1 1N4007 1N4007
2 TB11
IN N R1 250V C1 1u5

G1-2
1 140V C1-2
+ C3 + C4 + C5 D5 2
POWER IN 1
OUT
1N5359B
470u 470u 470u 24V
R2

VR1-1
C2 2u2 35V 35V 35V SOFT-START POWER
140V D2 D4
TO PART B
1N4007 1N4007
FS1 RELAY-

NEUTRAL
R4-1
1A-T R5
C C
1M

PART A
SOFT-START
Schematics

TB12 TB1
TXNEUTRAL
1 1 YELLOW
SOFT-START IN 2
TXLIVE LK1-4
2 YELLOW
PART B
TB7 TRANSFORMER
POWER FROM TB2 SECONDARY
B GREY 1 B

Soft-Start PCB - 110V


SOFT-START LK3-2 LK3 INTERCONNECT
1 BROWN VIOLET 2
LK1 LK1-3
2 BLACK 1
4 2
TB3 TB8
3 3

LK3-3
LK1-2
2 1 WHITE BLUE 1 4
1 2 PINK RED 2
LINKS3

TRANSFORMER 1 PRIMARY
LINKS1

TRANSFORMER 1 SECONDARY
J2
TB4
LSEC1 L
1
1 YELLOW NSEC1 N SEC 1 OUT
2
LK2 2 YELLOW LSEC2 L
LK2-4 NSEC2 N
3
SEC 2
ISOLATED
4 TB5 4
LK2-3 TB9
3
LK2-2 1 BROWN SECONDARYS OUT
2 GREY 1
2 BLACK
1 VIOLET 2
LINKS2
TB6
LK4
1
110V
LK4-2

1 WHITE TB10 Title


A 2 A
2 PINK LK4-3
TRANSFORMER INTERCONNECTIONS & SOFT-START PCB - 110V

Schematic 29 - 13600379SCH Transformer Interconnections &


BLUE 1 3

TRANSFORMER 2 PRIMARY
RED 2 4
Size Number Revision
LINKS4 13600379SCH 1
TRANSFORMER 2 SECONDARY

A4
Date: 24-Nov-2006 Sheet 1of 1
File: D:\Soft-start&Transformer Board\Protel\13600375-1.Ddb
Drawn By:
1 2 3 4

073-0227-00 Rev. A
1 2 3 4

R6
6R8

FS2
D D
6 4
R3 1A-T FS2-2
10R
G1 2W RELAY+ 0 1
470V R4

LIVEIN
10R

SSLIVE

R3-1
2W G7L-1A
D1 D3 K1
J1
C1 1N4007 1N4007
L VR1
2 NOT FITTED TB11
IN N R1 440V

G1-2
1 275V C1-2
+ C3 + C4 + C5 D5 2
POWER IN 1
OUT
1N5359B
470u 470u 470u 24V
R2

VR1-1
C2 2u2 35V 35V 35V SOFT-START POWER
275V D2 D4
TO PART B
1N4007 1N4007
FS1 RELAY-

NEUTRAL
R4-1
1A-T R5
C C
1M

PART A
SOFT-START
Schematics

TB12 TB1

BleaseSirius Anesthetic Machine Technical Manual


TXNEUTRAL
1 1 YELLOW
SOFT-START IN 2
TXLIVE LK1-4
2 YELLOW
PART B
TB7 TRANSFORMER
POWER FROM TB2 SECONDARY
B GREY 1 B

Soft-Start PCB - 230V


SOFT-START LK3-2 LK3 INTERCONNECT
1 BROWN VIOLET 2
LK1 LK1-3
2 BLACK 1
4 2
TB3 TB8
3 3

LK3-3
LK1-2
2 1 WHITE BLUE 1 4
1 2 PINK RED 2
LINKS3

TRANSFORMER 1 PRIMARY
LINKS1

TRANSFORMER 1 SECONDARY
J2
TB4
LSEC1 L
1
1 YELLOW NSEC1 N SEC 1 OUT
2
LK2 2 YELLOW LSEC2 L
LK2-4 NSEC2 N
3
SEC 2
ISOLATED
4 TB5 4
LK2-3 TB9
3
LK2-2 1 BROWN SECONDARYS OUT
2 GREY 1
2 BLACK
1 VIOLET 2
LINKS2
TB6
LK4
1
230V
LK4-2

1 WHITE TB10 Title


A 2 A
2 PINK LK4-3
TRANSFORMER INTERCONNECTIONS & SOFT-START PCB - 230V

Schematic 30 - 13600379SCH Transformer Interconnections &


BLUE 1 3

TRANSFORMER 2 PRIMARY
RED 2 4
Size Number Revision
LINKS4 13600380SCH 1
TRANSFORMER 2 SECONDARY

A4
Date: 24-Nov-2006 Sheet 1of 1
File: D:\Soft-start&Transformer Board\Protel\13600375-1.Ddb
Drawn By:
1 2 3 4

277
Schematics

NOTES

278 073-0227-00 Rev. A


BleaseSirius Anesthetic Machine Technical Manual 279
Spacelabs Healthcare Inc. Spacelabs Healthcare Ltd.
5150 220th Ave SE 1 Harforde Court,
Issaquah WA 98029 John Tate Road,
USA Hertford
SG13 7NW. United Kingdom
Tel: +1 425-657-7200
Fax: +1 425-657-7212 Tel: +44 (0)1992 507700
North America: 800-522-7025 Fax: +44 (0)1992 501213
e-mail (enquiries): advsales@spacelabs.com e-mail (technical): advsupport@spacelabs.com

280 073-0227-00 Rev. A

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