You are on page 1of 32

昊 普 环 保

机柜空调用户手册
CABINET AIR CONDITIONER
USER MANUAL

  [产品型号/MODEL: HPA300T]

※ 使用空调前请阅读本用户手册
※ please read the manual before using the air conditioner.
※ 本用户手册阅读完后请妥善保管
※ please keep the manual safe after reading.
HPA300T User Manual 昊 普 环 保
HPA300T User Manual 昊 普 环 保

Contents
1  Introduction .................................................................................................................. 6 
1.1  Preface .................................................................................................................................................. 6 
1.2  Product summary ................................................................................................................................. 6 
1.3  Working principle ................................................................................................................................. 6 
1.4  Standards .............................................................................................................................................. 6 

2  Product function ........................................................................................................... 7 
2.1  Cooling .................................................................................................................................................. 7 
2.2  Air supply .............................................................................................................................................. 7 
2.3  Emergency & hydrogen‐expelling fan output: ...................................................................................... 7 
2.4  Self‐inspection ...................................................................................................................................... 7 

3  Product parameters ....................................................................................................... 8 
3.1  Product technology parameters ........................................................................................................... 8 
3.2  Product dimension drawing ................................................................................................................. 8 

4  Installation preparation ................................................................................................ 9 
4.1  Packing diagram ................................................................................................................................... 9 
4.2  Disassemble packing and inspect ......................................................................................................... 9 
4.3  Packing list ............................................................................................................................................ 9 

5  Product installation cut size diagram ......................................................................... 10 


5.1  Installation diagram ............................................................................................................................ 10 
5.2  Installation diagram ............................................................................................................................ 11 
5.3  Preparation before installation ........................................................................................................... 11 
5.4  Mechanical installation ...................................................................................................................... 12 
5.5  Electrical installation .......................................................................................................................... 12 

6  Interface ...................................................................................................................... 13 
6.1  Interface diagram ............................................................................................................................... 13 
6.2  Operation instruction ......................................................................................................................... 13 
6.3  Self‐inspection .................................................................................................................................... 13 
6.4  Parameter set ..................................................................................................................................... 14 
6.5  Fault alarm inquiry ............................................................................................................................. 14 

7  Product running ......................................................................................................... 14 
7.1  Check before product running ............................................................................................................ 14 
7.2  Product running .................................................................................................................................. 14 

8  Fault analysis and handling ........................................................................................ 15 


HPA300T User Manual 昊 普 环 保

8.1  Fault alarm content and actions ......................................................................................................... 15 
8.2  Common fault analysis and handling ................................................................................................. 15 

9  Check and maintenance.............................................................................................. 16 


9.1  Regular inspection .............................................................................................................................. 16 
9.2  Regular maintenance .......................................................................................................................... 17 

10  After-sale service and warranty ................................................................................. 17 


10.1  Warranty period ................................................................................................................................. 17 
10.2  Warranty range ................................................................................................................................... 17 
10.3  Disclaimer ........................................................................................................................................... 17 

Appendix: Electrical Diagram ................................................................................................. 18 

1.  简介 ............................................................................................................................. 19 
1.1.  前言 ................................................................................................................................................ 19 
1.2.  产品概述 ........................................................................................................................................ 19 
1.3.  工作原理 ........................................................................................................................................ 19 
1.4.  符合标准 ........................................................................................................................................ 20 

2.  产品功能 ..................................................................................................................... 20 
2.1.  制冷 ................................................................................................................................................ 20 
2.2.  送风 ................................................................................................................................................ 20 
2.3.  排氢应急风机输出 ........................................................................................................................ 20 
2.4.  自检 ................................................................................................................................................ 21 

3.  产品参数 ..................................................................................................................... 21 
3.1.  产品技术参数 ................................................................................................................................ 21 
3.2.  产品外形尺寸图 ................................................................................................................................ 22 

4.  安装准备 ..................................................................................................................... 23 
4.1.  包装示意图 ........................................................................................................................................ 23 
4.2.  拆除包装及检查 ................................................................................................................................ 23 
4.3.  装箱清单 ............................................................................................................................................ 23 

5.  产品安装 ..................................................................................................................... 24 
5.1.  机柜开孔尺寸图 ................................................................................................................................ 24 
5.2.  安装示意图 .................................................................................................................................... 25 
5.3.  安装前准备 .................................................................................................................................... 25 
5.4.  机械安装 ........................................................................................................................................ 25 
5.5.  电气安装 ........................................................................................................................................ 26 

6.  人机界面(LED) ........................................................................................................ 27 
HPA300T User Manual 昊 普 环 保

6.1.  显示图标及按键说明 .................................................................................................................... 27 
6.2.  待机说明 ........................................................................................................................................ 27 
6.3.  自检运行 ........................................................................................................................................ 27 
6.4.  参数设置 ........................................................................................................................................ 27 
6.5.  故障查询 ........................................................................................................................................ 28 

7.  产品运行 ..................................................................................................................... 28 
7.1.  产品运行前检查 ............................................................................................................................ 28 
7.2.  产品运行 ........................................................................................................................................ 28 

8.  故障分析与处理 .......................................................................................................... 28 
8.1.  故障告警内容及响应动作 ............................................................................................................ 28 
8.2.  常见故障分析与处理 .................................................................................................................... 29 

9.  维护与保养 ................................................................................................................. 30 
9.1.  定期检查 ........................................................................................................................................ 30 
9.2.  定期维护 ........................................................................................................................................ 30 

10.  售后服务与保修 .......................................................................................................... 30 
10.1.  保修期 ............................................................................................................................................ 30 
10.2.  保修范围 ........................................................................................................................................ 30 
10.3.  免责声明 ........................................................................................................................................ 30 

附录:电气原理图 ................................................................................................................ 31 
HPA300T User Manual 昊 普 环 保

1 Introduction
1.1 Preface
This manual introduces the important methods to use cabinet air conditioner. Please read carefully the
manual before using and following the usage and note to make sure use the cabinet air conditioner safely and
correctly. After reading, please keep the manual safe for reference at any time.
1.2 Product summary
The air conditioner is one kind of refrigeration product self-developed for communication cabinet. It is
applicable in the place where the cabinet internal heat is very large, the internal electronic equipment is sensitive
to the environment temperature and which should be isolated internally and externally completely. This product
has multiple functions, high reliability, and has the feature that it can start to work without complex debugging
after powering.
1.3 Working principle
After powering on, the low pressure steam from the refrigerant in the refrigeration system is inhaled by
compressor, compressed into high pressure steam and then discharged to the condenser. Meanwhile, the air
inhaled by external fan goes through condenser and takes away the heat given off by refrigerant and makes
high pressure refrigerant steam condensed into high pressure liquid. High pressure liquid is sprayed into
evaporator by throttle device and evaporated under the corresponding low pressure and absorbs the heat
around. Meanwhile, the fan in cabinet makes air heat exchange by evaporator fins and sends the cooled air into
cabinet. By so, the air in cabinet can cycle to achieve the purpose of lowering the temperature.

Compressor
Heat Heat

Condenser Evaporator
Throttling

1.4 Standards
No. Standard No. Standard Name
01 GB 4208 Enclosure Protection Class
02 GB4706.1 Safety of household and similar electrical appliances
Mechanical refrigerating systems Used for cooling and
03 GB 9237-2001
heating--Safety requirements
Electromagnetic compatibility-Testing and measurement
04 GB/T17626.8
techniques--Power frequency magnetic field immunity test
05 GB/T 4798.1、2、3 Environmental conditions existing in application of electric

6 / 32
HPA300T User Manual 昊 普 环 保

2 Product function
2.1 Cooling
Air conditioner can be set parameters by display or backend software: refrigeration starting temperature
and refrigeration stopping temperature. When the temperature inside cabinet is higher than refrigeration starting
temperature, it starts refrigerating; when the temperature inside cabinet is lower than refrigeration stopping
temperature, it stops refrigerating.
Refrigerating Parameter Set

Parameter Default value Set Scope Unit


Refrigeration starting
35 [20~40] ℃
temperature
Refrigeration stopping
25 [15~35] ℃
temperature
Note: Refrigeration starting temperature≥ Refrigeration stopping temperature+3℃ and above
2.2 Air supply
Air conditioner can make the temperature inside cabinet uniform by air supply and avoid partial
overheating. When cabinet inside cabinet is lower refrigeration starting temperature, the air supply function
starts automatically.
2.3 Emergency & hydrogen-expelling fan output:
The air conditioner could output hydrogen-expelling signal from the emergency &hydrogen-expelling fan
port when it meets the time condition:

Hydrogen-expelling fan parameter setting


Parameter Default value Set range Unit
Hydrogen-expelling
24 [0~72] h
period
Hydrogen-expelling
5 [0~10] min
time
When the air conditioner meets the following condition, it outputs working signal from the emergency &
hydrogen-expelling fan port:
Starting condition: inside temperature ≥ emergency fan working temperature;
Stopping condition: inside temperature ≤emergency fan stopping temperature;

Emergency fan parameter setting


Parameter Default value Set range Unit
emergency fan working
45 [30~60] ℃
temperature
emergency fan stopping
42 [20~50] ℃
temperature
Note: emergency & hydrogen-expelling fan share one port
2.4 Self-inspection
The intorspection way:Acording to display theTest button(Refer to 6.3);
Self-checking program logic to go under:Fan operation within 5s,and then the fan and the compressor and
fan operation,the system is normal LED display appealed lights don't light up,if there is any fault alarm,warning
light on the LED display normally on.Compressor after 3 minutes on the basis of temperature logic judgment

7 / 32
HPA300T User Manual 昊 普 环 保

whether to run automatically.

3 Product parameters
3.1 Product technology parameters

Item Unit Parameter


Working environment temperature ℃ -40 ~+55
Rated input voltage — 220±15%VAC~50/60Hz
Refrigerating capacity(L35/L35) W 400
Rated input power(L35/L35) W 200
Rated current(35/35) A 0.9
Heating capacity W /
Body outline dimension (height*
mm 550*320*170
width*depth )
Contain flange dimension(height*
mm 582*352*170
width*depth )
Weight Kg 15
Installation method — Door mounted micro inlay
The largest sound pressure level noise dB(A) 60
IP — IP55
Refrigerant — R134a
Life Years ﹥10
Surface treatment — Electrostatic coating(RAL7035)
Note:Detailed parameters for nameplate
3.2 Product dimension drawing

Drainage
排水孔

8 / 32
HPA300T User Manual 昊 普 环 保

4 Installation preparation
4.1 Packing diagram
The packing includes the bottom pallet, top protection plate, wrapping film and packing belt. The packing
diagram is as following:

4.2 Disassemble packing and inspect


1. Prepare tools to disassemble: protective gloves, scissors and knives;
2. Wear protective gloves, remove wrapping film and packing belt;
3. Take air conditioner and make OBA: check whether the air conditioner model is right and the
appendix is complete;
4. Please read carefully the 5.3 article-Preparation before installation in the manual in order to finish
installation successfully.
4.3 Packing list

No. Name Qty Note

1 Cabinet air conditioner 1


2 Manual 1
3 AC Power Cable 1 Match

4 Alarm Cable 1 Match

5 RS485 Cable 1 Match

9 / 32
HPA300T User Manual 昊 普 环 保

5 Product installation cut size diagram


5.1 Installation diagram

336
321
210
582(Inclouding flange)

14- 6 Flange

551
432
350

566

352(Including flange)

10 / 32
HPA300T User Manual 昊 普 环 保

5.2 Installation diagram

Note: the installation diagram is just for reference. It depends on the site condition to install.

5.3 Preparation before installation

Installation notes:
 Keep air conditioner vertical during installation, the inclination is less than 3°;
 When moving, handle with care and avoid collision in case of scratching the surface coating;
 After removing package, check whether the cosmetic is good, if damaged or deformed, please
contact professional personnel to check and repair;
 Count the accessory according to the appendix list and prepare installation tools;
 When choosing installation place, make sure the ventilation is good, keep the distance from air-out
side to equipments inside cabinet more than 30cm, otherwise, it may cause short circuit and bad heat
exchange effect;
 The mechanical and electrical installation should be operated by professional person strictly referring
the manual;
 Check whether air conditioner drainage loop is smooth, in case that drainage is blocked;
 To build clean and environmental installation site, please recycle the package after installation.

11 / 32
HPA300T User Manual 昊 普 环 保

5.4 Mechanical installation


 Choose cut location on cabinet door according to cabinet cut size, resection of middle rectangular
part and play the corresponding air conditioning installation hole.
 Place air conditioner and cover at the cut location as installation diagram, make air conditioner
flange close to cabinet door, fix it with M5 stainless steel screwdriver.
 Check whether air conditioner is installed levelly, firmly and finish the mechanical installation.
5.5 Electrical installation
AC power supply input port, alarm terminal port , emergency & hydrogen-expelling fan output
port ,emergency fan port,Communication port,
(1) AC power supply input port

Port Definition
L L-AC220V
N N-AC220V
PE Earth wire
(2) Alarm terminal port

port Definition
NO Dry contact output normally open port
COM Dry contact output common port
NC Dry contact output normally closed port
(3) Temperature sensor and emergency & hydrogen-expelling fan output port

NO. Port Definition


1 A RS485+(A)
RS485
2 B RS485-(B)
3 / /

12 / 32
HPA300T User Manual 昊 普 环 保

4 1 Emergency & hydrogen-expelling fan output,on-off without


5 OUT power
2
(250VAC/3A or 60VDC/1.5A)

6 Interface
6.1 Interface diagram

No. 图标 Function Function explanation

1 Refrigerating running Shows whether refrigerating runs

2 Alarming Shows whether air conditioner alarms

3 Starting running Shows whether air conditioner is on or not

4 Fan running Shows whether fan runs

5 -8.8.8 Temperatire/fault display


Shows temperature numerical or malfunction
symbol display content

6 Prg/mute Function selection key or backspace key(from


Function key
low level menu to high level menu)

7 Set enter key Select function and enter parameter set

8 ▲ Up key Increase value, page up

9 ▼ Down key Decrease value, page down

6.2 Operation instruction


Under standby status, no press any key for 1 minute to enter into power saving mode and turn off LED,

show mark. Press any key to quit power saving mode and turn on LED.
Under running status, the ’-8.8.8 ’ in the main interface shows the temperature value outside cabinet.The
unit is ℃.
6.3 Self-inspection
Start self-inspection function by the below methods:

13 / 32
HPA300T User Manual 昊 普 环 保

Function key:Prg/mute enter key:Set

6.4 Parameter set

Function key:Prg/mute Enter key:Set


Code Name Value Unit Parameter Definition
20~40 ℃ Refrigeration starts
S1 Refrigeration starts 35
setting value
Refrigeration stops
S2 Refrigeration stops 15~35 ℃ 25
setting value
Interior high
Interior high temperature 30~60 ℃ temperature
S5 55
alarming alarming setting
value
Interior low
Interior low temperature -45~10 ℃ temperature
S6 0
alarming alarming setting
value
emergency fan starts
S7 emergency fan starts 30~60 ℃ 45
setting value
emergency fan stops
S8 emergency fan stops 20~50 ℃ 42
setting value
6.5 Fault alarm inquiry

When there is alarm, the mark is on. The fault alarm can be inquired by follow methods:
Function key:Prg/mute enter key:Set Up key:▲ or Down key:▼
If several alarms one time, they will be shown successively at ’-8.8.8 ’ area.

Fault code Fault name Fault code Fault name


CF Compressor fault CS Cabinet temperature sensor fault
Temperature in cabinet is
HC LP System low pressure alarm
too high or too low
System high pressure
HP
alarm

7 Product running
7.1 Check before product running
 Check whether air conditioner is installed as direction in installation diagram and is not installed
upside down;
 Check whether air conditioner structure is complete, installation is stable or not;
 Check whether air conditioner input power, dry contact alarm output and communication cable are
installed as electrical installation requirement and whether connector is plugged wrong or loss;
 Check whether cabinet input power voltage and frequency meets the requirement of air conditioner.
 After checking, prepare to run.
7.2 Product running
After the air conditioning on power, automatic operation. Please check the user manual for the first 2.4
items. If the system is no alarm, air conditioning will be based on the current detected within the circulating

14 / 32
HPA300T User Manual 昊 普 环 保

return air temperature automatically determine whether the air conditioning operation logic; if there is alarm,
please refer to the user manual in 6.5 content view, preliminary determination of specific content of air
conditioning and alarm, please refer to the user manual section 8.2 content analysis and treatment failure; then
please dispose of or contact the manufacturers of professional personnel for maintenance.

8 Fault analysis and handling


8.1 Fault alarm content and actions

Whether output
Fault status Reset mode Whether upload
from dry contact
Temperature sensor fault inside cabinet Automatic Yes Yes
Temperature sensor fault in the middle part of
Automatic Yes Yes
evaporator
Temperature sensor fault in the middle part of
Automatic Yes Yes
condenser
Temperature in cabinet is too high Automatic Yes Yes
Temperature in cabinet is too low Automatic Yes Yes
System high pressure alarm Automatic Yes Yes
Evaporator freezing up Automatic Yes Yes
8.2 Common fault analysis and handling

Fault status Cause analysis Fault handling

Temperature 1. sensor fault broken down or


1. Check sensor circuit;
sensor fault short circuit;
2. Change sensor.
inside cabinet 2.Sensor damaged
Temperature
1. sensor fault broken down or
sensor fault in 1. Check sensor circuit;
short circuit;
the middle part 2. Change sensor.
2.Sensor damaged
of evaporator
Temperature
1. sensor fault broken down or
sensor fault in 1. Check sensor circuit;
short circuit;
the middle part 2. Change sensor.
2.Sensor damaged
of condenser
1. Regularly clean condenser heat
1. Condenser is jammed or scaled; exchanger;
2. Working temperature is too 2. Reduce working temperature properly,
high; or add shading device;.
Temperature in 3. Refrigeration system fault; 3. Ask professional personnel to inspect
cabinet is too 4. New equipment with large and repair;
high heating capacity; 4. Re-evaluate heating capacity and
5.Temperature is set improperly; adjust;
6. False alarm by temperature 5. Re-evaluate temperature set value and
sensor in cabinet deviation;
6. Change temperature sensor

15 / 32
HPA300T User Manual 昊 普 环 保

1. Re-evaluate temperature set value and


1. Temperature is set improperly;
deviation;
2. Refrigeration system cannot be
Temperature in 2. Check whether refrigeration system
turned off;
cabinet is too low main control board and relay contact are
3.False alarm by temperature
adjoined;
sensor in cabinet
3. Change temperature sensor
1. Regularly clean condenser heat
exchanger;
1. Condenser is jammed or scaled;
2.Check/change condensing fan;
2. External fan fault;
3. External cover air inlet and outlet
3.external air recycling short
should be separated well, make sure there
circuit or shaded;
is no shade at front;
System high 4. Add too much refrigerant when
4. Ask professional person to repair and
pressure alarm repairing;
add proper refrigerant by nameplate
5. Working temperature is too
requirement;
high;
5. Reduce working temperature properly,
6. False alarm by sensor in the
or add shading device;.
middle part of condenser;
6. Change sensor in the middle part of
condenser;
1. make sure there is some distance from
1. Internal air recycling short internal recycling air inlet to
circuit; equipments in cabinet and
2. Air inlet and outlet is not Add partition;
smooth; 2. Make sure internal recycling air inlet
Evaporator
3. Internal fan fault; and outlet smooth and no serious
freezing up
4. refrigeration system cannot be block;
turned off; 3. Change internal fan;
5. False alarm by sensor in the 4. Check refrigeration system main
middle part of evaporator; control board and related electric;
5. Change temperature sensor
1. Internal fan stalls;
Internal fan fault Change internal fan
2. Internal fan damaged
1. External fan stalls;
External fan fault Change external fan
2. External fan damaged.
Heater fault Heater damaged Change heater
1.Regularly clean condenser heat
1. Condenser is jammed or scaled;
Compressor fault exchanger;
2. Rough handling impact ;
2. Move vertically and handle with care;

9 Check and maintenance


9.1 Regular inspection
 Check whether cabinet air conditioner power supply wire and communication wire is Ok or not;
 Check whether cabinet air conditioner running is normal, whether the air inlet and air outlet mouth
temperature difference is obvious when starting refrigeration system;

16 / 32
HPA300T User Manual 昊 普 环 保

 Check whether fan and compressor work normally and whether there is obvious noise or shake;
 Check whether mechanical structural parts are damaged or deformed;
 Check whether air conditioner inner and outer circulation air inlet and outlet, cabinet
outer protective cover air inlet and outlet screen are jammed;
 According to the actual air quality, please arrange maintenance personnel to inspect
cabinet air conditioner every 3-6 months;
9.2 Regular maintenance
During air conditioner running, dust may cover on the fins of heat exchanger, which may affect the heat
exchange and even cause degradation of air conditioner performance seriously. It is suggested to clean and
maintain heat exchanger each 3-6 months. The cleaning and maintaining interval depends on the air pollution
and running time in different regions. When cleaning, do not use hot water or gasoline and other organic solvent

10 After-sale service and warranty


10.1 Warranty period
Under the condition using cabinet air conditioner correctly, the contracted warranty period shall prevail.
10.2 Warranty range

During warranty period, manufacture will repair for free the quality faults caused by product
itself and customer should provide the S/N. But the faults under below conditions are out of
warranty for free:
 Warranty period expire;
 S/N cannot be provided;
 Faults caused under abnormal condition or circumstance, or caused by improper installation,
maintenance or other operations;
 Faults not caused by air conditioner itself, such as the user's equipment, software and others;
 Damaged caused by replacing or disassembling by user, or by unauthorized repairing service
persons;
 Faults caused by majeure force such as fire, earthquake, flood and others.
10.3 Disclaimer
The warranty is only for the delivered products. Air conditioner manufacturer is responsible for any loss
which is derived from equipment fault.

17 / 32
HPA300T User Manual 昊 普 环 保

Appendix: Electrical Diagram


A+ B-
1 2

A+ B- Condenser Evaporator Cabinet


temperature temperature temperature

L Compressor External fan Emergency discharge Three end nodes Transformer input
ALRM
12VAC

NC COM NO

COM
1 2

NC

NO
C
transformer
ALARM
E
x
t
F
A
N

I
x
t
F
A
N

S
COMP

C1 R C2 C3
L
AC 220V

18 / 32
HPA300T User Manual 昊 普 环 保

1. 简介
1.1. 前言

本用户手册介绍了机柜空调正确使用的重要方法,请在使用之前务必详细阅读本用户手册,并遵守
其中的使用方法和注意事项。阅读后请妥善保管本用户手册,以备随时查阅。

1.2. 产品概述

本空调是专为通讯机柜冷却而自主研发的一款制冷产品,适用于机柜内部发热量大、内部电子设备
对环境温度敏感,而且内外需要完全隔离的应用场所。本产品功能齐全,具有可靠性高、安装简单、通
电后即可工作、无需复杂调试等特点。

1.3. 工作原理

如下图所示,制冷系统内制冷剂的低压蒸汽被压缩机吸入并压缩为高压蒸汽后排至冷凝器,同时柜
外风扇吸入的空气流经冷凝器,带走制冷剂放出的热量,使高压制冷剂蒸汽凝结为高压液体。高压液体
经过节流装置后喷入蒸发器,并在相应的低压下蒸发,吸取周围的热量。同时柜内风扇使空气不断通过
蒸发器的翅片进行热交换,并将被冷却的空气送向柜内。如此不断循环,达到降低机柜内部温度的目的。

冷凝器
压缩机

散热 吸热

蒸发器
节流装置

19 / 32
HPA300T User Manual 昊 普 环 保

1.4. 符合标准

序号 标准编号 标准描述
01 GB 4208 外壳防护等级
02 GB4706.1 家用和类似用途电器的安全
03 GB 9237-2001 制冷和供热用机械制冷系统安全要求
04 GB/T17626.8 电磁兼容试验
05 GB/T 4798.1、2、3 电工电子产品应用环境条件

2. 产品功能
2.1. 制冷
空调可以通过显示器设置参数:制冷开启温度和制冷停止温度。当机柜内温度高于制冷开启温度时,
开始制冷;当机柜内温度低于制冷停止温度时,停止制冷。参数设置点如下表:

参数 缺省值 设置范围 单位

制冷开启温度点 35 [20~40] ℃

制冷停止温度点 25 [15~35] ℃

提示:设置时要求制冷开启温度点≥制冷停止温度点+3℃以上

2.2. 送风
空调可通过送风功能来实现机柜内温度分布均匀,避免机柜内发生局部过热的现象。当空调不进行
制冷或制热运行时,就自动开启送风功能,只有内风机运行。

2.3. 排氢应急风机输出

排氢风机输出:当排氢周期到达时,输出排氢风机开启信号。参数设置点如下表:

参数 缺省值 设置范围 单位

排氢周期 24 [0~72] h

排氢时长 5 [0~10] Min

应急风机输出:当机柜内部温度达到应急风机开启温度点,输出风机开启信号;当机柜内部温度达
到应急风机停止温度点,输出风机停止信号;参数设置点如下表:

参数 缺省值 设置范围 单位

应急风机开启温度点 45 [30~60] ℃

应急风机停止温度点 42 [20~50] ℃

注:排氢和应急风机共用一个输出端口

20 / 32
HPA300T User Manual 昊 普 环 保

2.4. 自检
自检方式:通过人机界面进行自检(参照 6.3 操作);
自检程序逻辑如下: 内风机运行 5S,然后内风机、压缩机和外风机运行,系统正常时 LED 显示屏
上告警灯不点亮,如有故障告警则 LED 显示屏上的告警灯常亮。压缩机 3 分钟后依据温度逻辑自动判断
是否运行。

3. 产品参数
3.1. 产品技术参数

项 目 单位 参 数
工作环境温度 ℃ -40 至+55

额定交流输入电源 220±15%VAC~50/60Hz

制冷量(L35/L35) W 400

额定交流输入功率(L35/L35) W 200

额定电流(L35/L35) A 0.9

制热量 W /

箱体外形尺寸(高*宽*深) mm 550*320*170

含法兰外形尺寸(高*宽*深) mm 582*352*170

重量 Kg 15

安装方式 门装嵌入 35mm

最大声压级噪音 dB(A) 60

防水防尘等级 IP55

制冷剂 R134a

寿命 Years >10

表面处理 静电喷涂(RAL7035)
注:详细技术参数以铭牌为准

21 / 32
HPA300T User Manual 昊 普 环 保

3.2. 产品外形尺寸图

排水孔

22 / 32
HPA300T User Manual 昊 普 环 保

4. 安装准备
4.1. 包装示意图

产品的包装包括底部栈板、顶部防护板、整体缠绕膜和打包带,产品的包装示意图请看下图:

4.2. 拆除包装及检查

1. 准备好拆除包装的工具:防护手套、剪刀、美工刀;
2. 戴好防护手套,将缠绕膜和打包带拆除;
3. 取下一台空调,进行开箱抽检:查看包装箱内空调型号是否符合要求,附件是否完整;
4. 仔细阅读本用户手册第 5.3 安装前准备章节的内容,以便顺利地完成空调安装。
4.3. 装箱清单

序号 名称 数量 备注

1 机柜空调 1

2 用户手册 1

3 AC 电源线 1 选配

4 Alarm 告警线 1 选配

5 RS485 通讯线 1 选配

23 / 32
HPA300T User Manual 昊 普 环 保

5. 产品安装
5.1. 机柜开孔尺寸图

336
321
210
582(含法兰外形尺寸)

14- 6 安装孔

551
432
350

566

352(含法兰外形尺寸)

24 / 32
HPA300T User Manual 昊 普 环 保

5.2. 安装示意图

注意:安装示意图仅供参考,应根据现场实际使用环境情况进行安装。
5.3. 安装前准备

 请确保空调在安装的整个过程中处于竖立状态;
 设备搬运或移动时,小心轻放,请勿碰撞,以免刮伤设备表面喷涂;
 拆除包装后,检查空调外观是否良好,如有破损或变形,请联系专业人员进行检修;
 根据附件清单清点随机附件,并准备好安装工具;
 选择安装位置时,应确保空调周围通风良好,使进出风侧与机柜内的设备保持 30cm 以上,否
则容易引发回风短路、换热效果不良等现象;
 空调的机械安装及电气安装必须由专业人员严格参照本用户手册的相关规定来操作;
 检查空调排水回路是否顺畅,避免出现在安装过程中堵塞空调排水口的情况;
 为了营造环保干净的施工现场,安装完成后,请将空调的包装整理回收利用。

5.4. 机械安装

 根据机柜开孔尺寸图,在机柜的门上选定开孔的位置,切除中间矩形部分并打好相应的空调安
装孔。

25 / 32
HPA300T User Manual 昊 普 环 保

 按照安装示意图将空调连同外罩整体放置于机柜门板开孔处,将空调法兰与机柜门板紧贴,然
后用 M5 不锈钢十字盘头螺丝紧固空调。
 检查空调是否安装平整、坚固,要求空调倾斜角度小于 3°。

5.5. 电气安装

交流电源输入端口、Alarm 告警端口、通讯端口和排氢(应急)风机开关量输出端口。
(1) 交流电源输入端口

交流电源输入端口 定义
L 220VAC 电源火线
N 220VAC 电源零线
PE 地线
(2) Alarm 告警端口

端口 定义
NO 常开(运行无告警时断开)
COM 公用端
NC 常闭(运行无告警时闭合)
(3) 通讯端口和排氢(应急)风机开关量输出端口

序号 端口 定义
1 A RS485+(A)
RS485
2 B RS485-(B)
3 / /
4 1 排氢(应急)风机输出,无源开关量(250VAC/3A 或
OUT
5 2 60VDC/1.5A)

26 / 32
HPA300T User Manual 昊 普 环 保

6. 人机界面(LED)
6.1. 显示图标及按键说明

序号 图标 功能 功能说明

1 制冷运行 表示制冷是否运行

2 告警动作 表示空调是否出现告警

3 运行状态 表示空调是否运行

4 风机运行 表示内风机是否运行

5 -8.8.8 温度/故障显示 表示温度数值或故障符号的显示内容

6 Prg/mute 功能键 功能选择键或后退键(从低级菜单后退到高级菜单)

7 Set 确认键 对功能选择、参数设置进行确认

8 ▲ 上升键 对数值增加、向上翻页。

9 ▼ 下降键 对数值减少、向下翻页。

6.2. 待机说明

运行状态下,主界面-8.8.8 显示的为实时机柜内温度,单位为℃。长时间没有操作显示器时,显

示器进入省电模式,关闭 LED 背光。当再次按任意键时,显示器退出省电模式,开启 LED 背光。

6.3. 自检运行

功能键 Prg/mute 确认键 Set,进入自检运行模式。

6.4. 参数设置

功能键 Prg/mute 确认键 Set,进入参数设置界面,按上升键▲或下降键▼依

次显示可设置的参数,选择相应参数后按确认键 Set 进行参数设置,设置完成后按确认键 Set 进行保存。

按功能键 Prg/mute 返回。

27 / 32
HPA300T User Manual 昊 普 环 保

代号 名称 设置范围 单位 缺省值 定义

S1 制冷开启 20~40 ℃ 35 空调开启运行温度

S2 制冷停止 15~35 ℃ 25 空调停止运行温度

S5 高温告警 30~60 ℃ 55 高温告警温度设定点

S6 低温告警 -45~10 ℃ 0 低温告警温度设定点

S7 应急风机开启 30~60 ℃ 45 应急风机开启运行温度

S8 应急风机停止 20~50 ℃ 42 应急风机停止运行温度

6.5. 故障查询

当空调发生故障告警时,显示器左下角的图标 点亮,告警内容查看方式如下:

功能键 Prg/mute 确认键 Set

显示器在-8.8.8 区域显示故障告警代码,当同时发生多种故障告警,则按上升键▲或下降键▼可

依次查询。按功能键 Prg/mute 返回主界面。

告警代码 故障描述 告警代码 故障描述


CS 温度传感器故障 CF 压缩机故障
HC 柜内高温或低温告警 LP 制冷系统低压告警
HP 制冷系统高压告警

7. 产品运行
7.1. 产品运行前检查
 检查空调是否按照安装示意图方向组装,无上下颠倒安装;
 检查空调结构是否完整、安装是否稳固,无晃动;
 检查空调输入电源、干接点告警输出是否按照电气组装的要求进行组装,查看接线端子是否错
插、漏插;
 检查机柜输入电源的电压和频率是否符合空调的要求。
 检查完成后,准备开始试运行。

7.2. 产品运行

空调上电后,自动运行。自检顺序请查看本用户手册第 2.4 项内容。如果系统没有告警,则空调会


根据目前检测到的内循环回风口的温度自动判断是否符合空调运行逻辑;如果有告警,请参考本用户手
册第 6.5 项内容进行查看,初步判定空调的具体告警内容,并请参考本用户手册第 8.2 项内容进行故障
分析与处理;然后请自行处理或及时联系厂家专业人员进行检修。

8. 故障分析与处理
8.1. 故障告警内容及响应动作

28 / 32
HPA300T User Manual 昊 普 环 保

是否从干接
故障内容 复位方式 是否上传
点输出
柜内温度传感器故障 自动 是 是
蒸发器中部温度传感器故障 自动 是 是
冷凝器中部温度传感器故障 自动 是 是
柜内温度过高 自动 是 是
柜内温度过低 自动 是 是
系统高压告警 自动 是 是
蒸发器冻结 自动 是 是
8.2. 常见故障分析与处理

故障状态 原因分析 故障排除方法

柜内温度传感器 1、传感器损坏断落或者短路; 1、检查传感器线路连接;


故障 2、传感器损坏。 2、更换传感器。
蒸发器中部温度 1、传感器损坏断落或者短路; 1、检查传感器线路连接;
传感器故障 2、传感器损坏。 2、更换传感器。
冷凝器中部温度 1、传感器损坏断落或者短路; 1、检查传感器线路连接;
传感器故障 2、传感器损坏。 2、更换传感器。
1、冷凝器堵塞或者结垢;
1、定时清洁冷凝器换热器;
2、环境温度过高;
2、适当降低环境温度,或增加遮阳装置;
3、制冷系统出现故障;
3、请专业人员进行检查维修;
柜内温度过高 4、柜内增加了发热量较大的设
4、重新评估发热量并做调整;
备;
5、重新评估温度设定值及偏差;
5、温度设置不恰当;
6、更换温度传感器。
6、柜内温度传感器误告警。
1、温度设定不恰当; 1、重新评估温度设定值及偏差;
柜内温度过低 2、制冷系统不能够关闭; 2、检查制冷系统主控板及继电器触点是否粘连;
3、柜内温度传感器误告警。 3、更换温度传感器。

1、冷凝器堵塞或者结垢; 1、定时清洁冷凝换热器;
2、外风机故障; 2、检修/更换冷凝风机;
3、外部循环空气短路或受到遮 3、外部面罩的进风口与出风口之间必须良好隔离,
系统高压告警 挡; 并确保现场机柜安装时正前方无近距离遮挡物;
4、维修时充入过多冷媒; 4、请专业人员维修,按铭牌要求加入适量冷媒;
5、环境温度过高; 5、适当降低环境温度,或增加遮阳装置;
6、冷凝器中部传感器误告警 6、更换冷凝器中部传感器

1、要保证内循环进风口与柜内设备之间有一定的
1、内部空气循环短路;
距离,并增加中间隔板;
2、柜内进风或出风不畅;
2、保证内循环进出风口空气流通顺畅,无严重堵
3、内风机故障;
蒸发器冻结 挡;
4、制冷系统不能够关闭;
3、更换内风机;
5、蒸发器中部温度传感器误
4、检查制冷系统主控板及相关电气;
告警
5、更换温度传感器。
1、内风机失速;
内风机故障 更换内风机
2、内风机损坏;

29 / 32
HPA300T User Manual 昊 普 环 保

1、外风机失速;
外风机故障 更换外风机
2、外风机损坏;
加热器故障 加热器损坏 更换加热器
1、 冷凝器堵塞或者结垢;
2、 野蛮搬运机器时本体收到 1、定时清洁冷凝器换热器;
压缩机故障 的较大冲击 2、尽可能垂直搬运,轻拿轻放;
3、交流电源电压过低或者过 3、增加电压稳定装置。
高。

9. 维护与保养

9.1. 定期检查
 检查机柜空调的电源线及通讯线是否正常;
 检查机柜空调器运行是否正常,制冷系统启动时柜内柜外进出风口温差是否存在明显温差;
 检查系统运行时风机、压缩机是否工作正常,有无明显异响或抖动;
 检查机械结构部分有无损伤变形;
 检查空调的内外循环进出风口、机柜外防护罩的进出风口网筛是否有堵塞现象;
 根据实际使用环境的空气质量,请安排检修人员每 3-6 个月对机柜空调进行巡查。

9.2. 定期维护

机柜空调运行的过程中灰尘会覆盖在换热器的翅片上,造成热阻影响热交换的性能,严重时会导致
空调性能的下降,建议每 3-6 个月对换热器进行清洁和维护,维护间隔视不同地区的空气污染程度及运
行时间确定,清洁时请勿使用热水或汽油等有机溶剂清洗。

10. 售后服务与保修
10.1. 保修期
在正确使用机柜空调的情况下,以合同约定的保修期为准。

10.2. 保修范围

空调在保修期内,凡属于产品本身质量问题而导致故障的,生产厂商将为您免费维修,客户执行保
修条款时须提供产品编号,但是由以下原因造成的故障不属于免费维修范围:
 已超过保修期限;
 不能提供产品出厂编号;
 由于在异常条件或环境下运行,或者由于不恰当方式安装、维护或其他操作导致的故障;
 非空调本身造成的故障,比如由用户的设备、用户的软件等造成的故障;
 用户自行更换或拆装产品零部件造成损坏,或由非授权维修服务者拆修而造成损坏;
 诸如火灾、地震、洪水等不可抗拒力造成的故障。

10.3. 免责声明
保修仅限于已发送的产品,空调生产厂商对可能由设备故障衍生的任何损失不负责任。

30 / 32
HPA300T User Manual 昊 普 环 保

附录:电气原理图

A+ B-
1 2

A+ B- 冷 蒸 柜
凝 发 内
器 器 温
温 温 度
度 度

压 应 压

缩 急 器
火 风
机 排 三端干结点 输
线 机
氢 ALRM 入
12VAC

NC COM NO

COM
1 2

NC

NO
C
ALARM 变压器
E
x
t
F
A
N

I
x
t
F
A
N

S
COMP

C1 R C2 C3
L
AC 220V

31 / 32
HPA300T User Manual 昊 普 环 保

3.2.11.1250

32 / 32

You might also like