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TEC 空调用户手册
TEC AIR CONDITIONER
USER MANUAL
[产品型号/MODEL: TC0200]
※ 使用空调前请阅读本用户手册
※ Please read the user manual before using the air conditioning
※ 本用户手册阅读完后请妥善保管
※ Please keep the manual properly after reading the user manual
User manual of TC0200 TEC air conditioning
目 录
1. BRIEF INTRODUCTION ..................................................................................................................................................... 5
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User manual of TC0200 TEC air conditioning
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1. Brief introduction
1.1. Preface
Note:
Main features, technical specification, outer structure, operating principle, installation debugging, using operation
and daily maintenance of TEC air conditioning for communication base station battery compartment have been
introduced in the manual. The manual is suitable for installers and maintainers.
Please read the manual carefully before installation, operation and maintenance; pay attention to the warning
plate and warning words on the cabinet air conditioner. All data must be properly kept after being read for
further reference.
TEC air conditioner is mainly composed of semiconductor refrigeration fin, cooling fin, fan, control plate. TEC
air conditioner has features of small volume, light weight, convenient installation, no refrigerant, no leakage,
connected with emergency fan and hydrogen discharging fan; and it is in remote monitoring by RS485 port. It
is widely applied in battery cabinet constant temperature control of telecommunication base station.
When the DC current forms loop by different conductors, heat absorption or discharging phenomenon is generated
TEC air conditioning technology is Peltier effect based on semiconductor; when two ends of TEC chip are
accessed into the DC power; the refrigeration at one side absorbs the heat in the cabinet by inner ventilator and
radiating sheet; and the heating at other side takes away the heat by the outer ventilator and radiating sheet.
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2. Product function
2.3. Refrigeration
When the temperature in the cabinet exceeds the refrigeration starting point, it is in refrigeration operation; when the
temperature in the cabinet is lower than the refrigeration stopping point, the refrigeration operation stops; when
setting the refrigeration temperature point, the temperature of the stopping point is lower than the temperature of the
opening point.
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2.4. Heating
When the temperature in the cabinet is lower than the heating starting point, it is in heating operation; when the
temperature in the cabinet is higher than the heating stopping point, the heating operation stops; when setting
the heating temperature point, the temperature of the stopping point is higher than the temperature of the opening
The hydrogen discharging fan and emergency ventilator are shared; the interface capacity is 60VDC/1.5A. When
TEC control plate occurs any one warning of high temperature warning, TEC chip warning, sensor warning,
inner fan warning and outer fan warning, the hydrogen discharging mode is changed to the emergency mode; when
there is no above warning, the emergency mode is automatically changed to hydrogen discharging mode.
Under the emergency mode, when the temperature in the cabinet exceeds the opening point of the emergency fan,
the emergency fan runs automatically; and when the temperature in the cabinet is lower than the ventilation stopping
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The operation condition of hydrogen discharging fan under hydrogen discharging mode:
Hydrogen discharging fan runs regularly, and it runs according to the set interval and duration of the operating cycle.
Timing hydrogen discharging parameter setting
Default Description of setting
Parameter Setting range Unit
value point
Timed hydrogen
Timed hydrogen
24 [1~100] Hour discharge time period
discharge cycle
3. Product parameter
Weight Kg 8.5
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4. Installation preparation
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5. Product installation
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Note: in order to prevent the condensate water falling the control plate during the installation process,
the control plate end is above the fan; the installation instruction is for reference only; and it must be
installed according to the actual using environment.
Prepare installation tools: spanner, crimping pliers, screwdriver, cutting nippers, tape, universal meter, etc;
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Notes: all electric connections must conform to the state and local electrical specification requirement;
before installation, the power of TEC air conditioning is disconnected; and suitable cable and power are
selected according to the technical parameter of TEC air conditioning.
Electrical installation comprises DC power, warning output, communication cable, and hydrogen discharging fan
wiring connection; and the wiring port is defined as follows:
DC input port:
1 0V(+)
2 -48V(-)
1 2
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①
②
③
1 485A(+)
2 485B(-)
3 /
③
②
①
1 Rd
2 0V(-)
3 +48V(+)
Wiring operation step:
The protection cover of TEC control plate is dismounted by crossed screwdriver;
The power wire with pressed terminal is inserted into DC input port and screwed by a small crossed
screwdriver;
The power wire is drawn outside; if it is not drawn, it is fixedly connected; reversely, please repeat the
above action until the power wire is fixed;
The fault warning alarm wire is accessed into 2Pin terminal; and confirms that it is inserted properly;
RS485 communication wire is accessed into 3Pin terminal; and confirms that it is inserted properly;
The hydrogen discharging fan is accessed into 3Pin terminal; and confirms that it is inserted properly;
The protection cover of TEC control plate is installed.
5.6. Notes
It is operated according to the specification; if not, the improper installation shall result in water leakage,
electric shock, fire, equipment loosing and falling, etc;
It must be installed by trained professional personnel;
It cannot lead or prolong the power wire during the power wire; and the power wire cannot be pressed,
heated and pulled;
The voltage and frequency of power shall conform to the using regulation of the product;
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The grounding wire must be connected so as to be grounded reliably; the ground wire cannot be connected
with the gas tank, tap water and lightning rod; if it has poor grounding, it shall result in electric shock;
TEC air conditioning cannot be operated by wet hands in case of electric shock risk;
When cleaning, dismounting or maintaining the equipment, please cut of the power in case of electric shock
risk
All electric connections must conform to the state and local electric specification and requirement; the
power of TEC air conditioning is cut off before the installation; and suitable wiring and circuit protection
device are selected according to the nameplate and technical parameter of TEC air conditioning;
TEC air conditioning is strictly forbidden to be installed in the places with combustible gas, corrosive gas,
oil fog, conductive powder and around air quality;
When the equipment is abnormal (smoke, abnormal sound and not refrigerating after starting up), the power
must be cut off timely; the operation of the equipment must be stopped; and the equipment must be
repaired.
If the installation position of equipment in cabinet is different from the air inlet and outlet of inner
circulation of TEC air conditioning, it must be adjusted properly.
When selecting the installation position, it must ensure that TEC has better ventilation, so that the distance
among air inlet side, equipment, wall and ground is above 300mm; if not, it shall result in short circuit and
poor refrigeration effect, etc.
6. Product operation
After turning on the power switch, the TEC air conditioning runs and enters the self-inspection program
automatically; after finishing the self-inspection program, TEC air conditioning checks the environment temperature
in the cabinet; and the operation of TEC air conditioning is controlled according to control logics.
6.3. Monitoring
The TEC air conditioner is connected to the computer through the RS485 communication port. The user can check
the operating status of air conditioner, display the temperature in the cabinet, and change the operating parameters
of the air conditioner by software. In order to prevent users from changing the temperature set point at will, please
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Note: when occurring the above warning, the warning indicator light is red.
The indicator light with two colors is on the control plate; please refer to the following definition:
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The polling period is formulated according to the actual using environment; and it suggests polling for four
times in each year.
During long-term outside use of TEC air conditioning, the outer circulation air inlet and aluminum extrusion
radiating pin has dust, catkin and other foreign matters, and it must be cleaned and maintained regularly.
Under the normal usage of TEC air conditioning, it shall be subjected to the warranty period appointed in the
contract.
During the warranty range, for the fault caused by the quality problem, our Company shall repair for free; the
customer must provide product number; and the faults caused by the following reason are not in the warranty range;
Exceed the warranty period;
Cannot provide the delivery number of product;
Faults caused by operation under abnormal condition or environment or using improper installation,
maintenance or other operation appointed in the specification;
Fault not caused by TEC air conditioning, such as user equipment, user software, etc;
Damage caused by free replacing or dismounting product parts; or loss caused by the repairer without
authorization;
Fault or damage caused by fire, earthquake, flood, etc;
9.3. Disclaimer
The warranty of the Company is limited to the sold products; and we shall be not responsible for any loss caused by
Packing list
Serial
Name/specification Unit Quantity Remarks
number
1 TEC air conditioning Set 1
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11. 简介
11.1. 前言
注意!
作和日常维护,本手册适用于安装人员和操作维护人员。
请在安装、操作和维护前仔细阅读本手册,并注意机柜空调上的警示牌及警示语句,所有资料阅读完请妥善
保存,以便日后查阅。
11.2. 产品介绍
便于安装,无冷媒、无泄漏、对环境无污染,制冷与制热功能可以互换,可外接应急风机和排氢风机,通过
RS485 端口进行远程监控。广泛应用于移动通信基站室外电池柜恒温控制中。
11.3. 工作原理
当直流电流通过由不同导体连接形成的回路时,在结点会产生吸热或放热的现象,这种现象被称为珀尔帖效
应。
片吸收柜内热量,另一侧制热通过外风机与散热片将热量带走。
TEC 空调工作原理图
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11.4. 符合标准
GB/T2423.38-1990 电工电子产品基本环境试验规程_试验 R:水试验方法;
GB/T 2423.1-2001 电工电子产品环境试验 第 2 部分:试验方法 试验 A:低温;
GB/T 2423.2-2001 电工电子产品环境试验 第 2 部分:试验方法 试验 B:高温 ;
GB4208-2008 外壳防护等级 ;
GJB150-86 军用设备环境试验方法;
GB/T17626.8-1998 电磁兼容试验和测量技术工频磁场抗扰度试验;
GB9254-1998 信息技术设备的无线电骚扰限值和测量方法。
12. 产品功能
12.1. 内风机控制
内风扇开机就运行,运行时按设定的最高转速运行,不调速。
默认参数 内风扇转速(RPM)
内风扇最高转速 4000
12.2. 外风机控制
TEC模块与外风扇按制冷/加热启停点同步控制启停,外风扇可调速。调速起点温度至调速终点温度之间,外
风机线性调速,加热启动时外风扇按最高转速运行。
调速起点(低速) 25 2500
调速终点(最高转速) 29 3800
12.3. 制冷
当机柜内部温度超过制冷开启点,开始制冷运行,当柜内温度低于制冷停止点,制冷运行停止。制冷温度点
设置时,停止点温度应低于开启点温度。
制冷参数设置
12.4. 制热
当机柜内部温度低于制热开启点,开始制热运行,当柜内温度高于制热停止点,制热运行停止。制热温度点
设置时,开启点温度应低于停止点温度。
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制热参数设置
12.5. 排氢和应急风机
内风机告警、外风机告警中出现任何一个告警时,都会将排氢模式切换到应急模式。当都没有以上告警时,
自动将应急模式切换到排氢模式。
应急模式下应急通风运行条件:
应急模式下,当机柜内部温度超过应急风机开启点,应急风机开始运行,当柜内温度低于应急通风停止点,
应急风机运行停止。
应急通风参数设置
排氢模式下排氢风机运行条件:
排氢风机定时运行,按照设置的运行周期间隔和持续时间运行。
定时排氢参数设置
13. 产品参数
13.1. 产品技术参数
额定功率 W 320
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制冷量 W 200
制热能力 W 420
安装方式 / 门装
环境湿度 RH 5% - 95%
防护等级(内外循环间)/外循环 / IP 55
噪音等级(声压) dB(A) 63
重量 Kg 8.5
13.2. 产品外形尺寸
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14. 安装准备
14.1. 包装示意图
14.2. 拆装包装及检查
拆卸包装时请注意安全,需穿戴防护手套避免划伤手臂等;
拆开包装后,注意按照装箱清单清点附件;
拆除包装后,请仔细检查 TEC 空调的外观是否损伤或油污,如果发现有任何损伤,请及时与厂家联
系;
如果产品不立即安装或需转运到其它地区,请检查完后重新对 TEC 空调进行包装;
为节约资源、保护环境,我们建议对包装材料进行回收利用。
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15. 产品安装
15.1. 开孔尺寸图
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15.2. 安装示意图
注意:安装时为防止冷凝水滴落在控制板上,控制板端在风机上方;
安装示意图仅供参考,应根据实际使用环境安装。
15.3. 安装前准备
准备好安装工具:板手、压线钳、螺丝刀、剪钳、卷尺、万用表等工具。
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15.4. 机械安装
打开机柜门,将门装 TEC 空调从柜外向内嵌入机柜的开孔中(尺寸参照开孔尺寸图),将 TEC 空调的
安装法兰与机柜的安装位置相配合(控制板一侧为内循环) ;
用十字盘头组合螺钉 M4*16 在安装法兰上依次对准 8 个安装孔进行旋紧固定;
检查机柜 TEC 空调的机械安装,确定无误之后进入电气安装。
15.5. 电气安装
注意:所有电气连接都必须符合国家和当地电气规范要求,安装前断开的 TEC 空调电源,并依据 TEC
空调的技术参数选择合适的线缆及电源。
电气安装包括:直流电源、告警输出、通讯线缆、排氢风机线的连接,接线端口定义如下:
直流输入端口:
直流输入端口 定义
1 0V(+)
2 -48V(-)
故障告警输出端口:
1 2
干接点总告警 NO COM
(常开端) (公共端)
RS485 通讯端口:
①
②
③
RS485 通讯端口 定义
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1 485A(+)
2 485B(-)
3 空
排氢风机端口:
③
②
①
排氢风机端口 定义
1 Rd
2 0V(-)
3 +48V(+)
接线操作步骤:
采用十字螺丝刀将 TEC 控制板防护罩拆下;
将压接好端子的电源线插入直流输入端口,用小一字螺丝刀拧紧;
用力向外拉拔电源线,若拔不出,表明已经连接牢固,反之,请重复上述动作,直至电源线卡紧为
止;
将故障告警线接入 2Pin 的端子中,并确认已经插接到位;
将 RS485 通讯线接入 3Pin 的端子中,并确认已经插接到位;
将排氢风机线接入 3Pin 的端子中,并确认已经插接到位;
将 TEC 控制板防护罩安装好。
15.6. 注意事项
请按本说明书进行操作,否则,不恰当的安装可能会导致漏水、触电、火灾、设备松动或脱落等危
害安全的事故发生;
必须由经过培训的专业人员进行安装
禁止在电源线中途引线或延长电源线,禁止重压、制热、拉扯电源线;
电源的电压、频率必须符合本产品的使用规定;
必须连接好接地线并确保接地可靠,地线不可接到煤气罐、自来水管、避雷针上,如果接地不良,
会发生触电危险;
禁止用湿手操作 TEC 空调,以免发生触电危险;
清洁、拆卸或维修设备时,请先切断电源,以免发生触电等事故;
所有电气连接都必须符合国家和当地电气规范要求,安装前关闭所有 TEC 空调的电源,并根据 TEC
空调的铭牌和技术参数选择合适的线径以及电路保护装置;
有可燃性气体、腐蚀性气体、油雾、导电性粉尘等周围空气质量恶劣的场所,严禁安装、使用 TEC
空调;
设备发生异常时(冒烟、异常声响、开机后长时间不制冷等),应立即切断电源,停止设备的运转,
同时请专业人员检修。
机柜内部设备的安装位置,如果与 TEC 空调内循环进、出风口有阻挡,应做适当调整以避免;
选择安装位置时,应确认 TEC 空调周围通风良好,使进出风侧与其他设备、墙体、地面间的距离在
300mm 以上,否则容易引发回风短路、制冷效果下降等;
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16. 产品运行
16.1. 产品运行前检查
在 TEC 空调安装完成后,请依次检查以下项目;
TEC 空调带控制板一端在上方,并与机柜连接处已紧固、密封好;
电源电压与工作电压是否一致。
电源线、告警线、通讯线连接可靠,接线方法与用户手册说明一致;
TEC 空调内外循环进出风口无阻挡物;
TEC 空调内外风机转动自由顺畅。
16.2. 产品运行
16.3. 监控
度,更改空调运行参数。为避免用户随意更改温度设定点,请严格控制软件的使用。
17. 故障分析与处理
17.1. 故障告警
TEC 空调提供如下告警信息:
出现告警时
参数 缺省值 设置范围 单位 描述
TEC 反应
内风机故障告警 -- -- -- / 停止工作
外风机故障告警 -- -- -- / 停止工作
注:以上任何告警出现时,告警指示灯亮红色。
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17.2. 指示灯告警
在控制板上有两种颜色的指示灯,请参考以下的定义
LED 标签 颜色 状态 定义
常亮 正常运行与自检
电源指示灯 运行 绿色
关 无电源供给
常亮 有故障
告警指示灯 告警 红色
关 无告警
17.3. 常见故障分析与处理
故障内容 故障分析 故障处理
1. 环境温度过高; 1. 增加遮阳装置或改善环境空气;
2. 柜内增加了发热量较大的设备; 2. 重新评估发热量并对 TEC 空调做调整;
3. 柜内温度传感器故障; 3. 检查控制板更换温度传感器;
4. 柜内气流循环不畅,局部过热; 4. 调整 TEC 空调内循环进、出风口的气流通道;
5. TEC 空调外循环进、出风口阻塞; 5. 清洁外循环进、出风口;
柜内高温告警
6. TEC 空调外循环进、出风口短路; 6. 对 TEC 空调外循环进、出风口做隔离;
7. TEC 空调外散热片脏污,制冷效果
7. 清洁外散热片;
下降;
8. 内风机故障; 8. 更换内风机;
9. 外风机故障; 9. 更换外风机;
1. TEC 空调制热无电源输入; 1. 重新连接 TEC 空调电源;
2. 制热启动温度点设置不合理; 2. 重新设置 TEC 空调制热启动温度点;
柜内低温告警
3. 柜内气流循环不畅,局部低温; 3. 调整 TEC 空调内循环进、出风口的气流通道;
4. 内风机故障; 4. 更换内风机;
1. 传感器接线端子有松脱; 1. 将传感器接线端子接插牢固;
温度传感器告警
2. 传感器故障; 2. 更换传感器;
1. 风机接线端子有松脱; 1. 将风机接线端子接插牢固;
内、外风机故障 2. 风机被卡死; 2. 调整风机固定位置;
3. 风机故障; 3. 更换风机;
1. 输入电源接口松脱; 1. 重新将电源线连接牢固;
TEC 空调故障 2. 电源正负极接反; 2. 将电源线正负更正过来;
3. 控制板故障,导致不工作。 3. 更换控制板。
18. 维护与保养
18.1. 定期检查
检查 TEC 空调的直流电源、告警线、通讯线是否正常;
检查 TEC 空调运行是否正常;
检查外循环进风口是否有阻塞;
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应依据实际使用环境制定巡检周期,建议每年定期巡检 4 次。
18.2. 定期维护
TEC 空调在户外环境长期使用中,外循环进风口及铝挤型散热片会有灰尘,柳絮及其它异物等阻塞,需定期
进行清洁与维护。
19. 售后服备及保修
19.1. 保修期
19.2. 保修范围
TEC 空调在保修范围内,凡属于产品本身质量问题而导致故障的,本公司将为您免费维修,客户保修时须提
供产品编号,但是,由以下任何原因造成的故障不属于本公司的保修范围:
已超过保修期限的;
不能提供产品出厂编号的;
由于在异常条件或环境下运行,或者用非本使用说明书中指定的不恰当方式安装、维护或其他操作
导致的故障;
非 TEC 空调造成的故障,比如由用户的设备、用户的软件等造成的故障;
用户自行更换或拆装产品零部件造成损坏,或由非授权维修服务者拆修而造成损失的;
诸如火灾、地震、洪水等不可抗拒力造成故障或损坏。
19.3. 免责申明
本公司的保修仅限于已发送的产品,本公司对可能由其它设备故障衍生的任何损失不负责任。
20. 装箱清单
装箱清单
序号 品名/规格 单位 数量 备注
1 TEC 空调 台 1
2 用户手册 份 1
3 电源线 根 1
4 告警线 根 1
5 通讯线 根 1
6 排氢线 根 1 按客户需求选配
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附件 电气接线原理图
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(3.3.11. 0110)
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