Manual

Mini-Feed 15-30-60
Serial No....................
ISO 08.01.02.03.GB
LT nr.: 986811
Rev. 05
Rev. 04 Mini-Feed 15-30-60 Page 1 of 23

1.0 CONTENTS ....................................................................................................... 1

2.0 GENERAL INFORMATION .......................................................................... 3
2.1 Safety Directions ................................................................................................................. 3
2.2 Reliability ............................................................................................................................ 3
2.3 Use ....................................................................................................................................... 4
2.4 Limitations ........................................................................................................................... 4
2.5 Safety and Regulations ........................................................................................................ 4
2.6 Construction ........................................................................................................................ 5
2.7 Standards, Directives, Instruction, etc. used ........................................................................ 5
2.8 Operating Principles ............................................................................................................ 5
2.9 Certificates ........................................................................................................................... 7

3.0 TECHNICAL DATA ........................................................................................ 8

3.1 Technical Specifications ...................................................................................................... 8
3.2 Type Plate ............................................................................................................................ 9
3.3 Dimension sketches ........................................................................................................... 10
3.4 Capacities .......................................................................................................................... 10
3.5 Security Measures ............................................................................................................. 10
3.6 Noise Level ........................................................................................................................ 10

4.0 Assembly / Setting into Operation................................................................. 11

4.1 Adjustment of Suction Pipe ............................................................................................... 11
4.2 Control ............................................................................................................................... 12

5.0 ACCESSORIES .............................................................................................. 16

5.1 Wearing Plate (Option No.1) ............................................................................................. 16
5.2 Intermediate Flange (Option No.2) ................................................................................... 16
5.3 Universal Flange (Option No.3) ........................................................................................ 16
5.4 Intermediate Flange (Option No.4) ................................................................................... 16
5.5 Intermediate Flange (Option No.5) ................................................................................... 16
5.6 Intermediate Flange (Option No.6) ................................................................................... 16
5.7 Intermediate Flange (Option No.7) ................................................................................... 17
5.8 Valve for Filter Cleaning (Option No.8) ........................................................................... 17
5.9 Wireless Remote Control (Option No. 9 ) ......................................................................... 17
5.10 Stainless steel suction probe (Option No.10) .................................................................... 18

6.0 Maintenance .................................................................................................... 19

6.1 Maintenance of Filter......................................................................................................... 19
6.2 Maintenance of motor for blower ...................................................................................... 19

7.0 Troubleshooting .............................................................................................. 20

8.0 Spareparts ........................................................................................................ 21
Rev. 04 Mini-Feed 15-30-60 Page 2 of 23

9.0 Options ............................................................................................................. 22

10.0 Enclosure ...................................................................................................... 23

NB: All electrical diagrams can be found in the pocket in the back of the manual
Rev. 04 Mini-Feed 15-30-60 Page 3 of 23

2.0 GENERAL INFORMATION

2.1 Safety Directions
The manual contains important measures to be observed when operating and handling the
unit.

The manual is directed to users involved in operating and servicing the conveyor. The manual
should always be available to the operating staff.

The manual should be read through before the drying unit is put into operation. The section
pertaining to Safety is especially important to the operating staff, as it also contains
information of signboards and their meaning.

2.2 Reliability
Capacity and liability of the Labotek Mini-Feed are dependent on competent operation and
careful maintenance. Misoperation and insufficient or inadequate maintenance may cause
stoppage.

Sufficient and lasting reliability may be achieved only by correct operation and careful
maintenance.

A qualified operator, following the correct procedures must operate the Mini-Feed. See
section “Operation” for information on the correct operation of the drying unit.

See section “Maintenance” for a thorough description of maintenance and control to ensure
the proper maintenance of the drying unit.

The service section of this manual does not contain instruction to extensive renovation of the
machine.

Labotek’s service department is trained to carry out renovation.

NOTE! Only original Labotek spare parts should be employed. Spare parts are available from
Labotek’s service department at any time (see section “Service”).

Labotek makes reservations against damages arisen from not complying with the directives of
this manual or incorrect use of the conveyor.

Labotek’s domestic service department and Labotek’s international service departments are at
your disposal with any additional information to the understanding of this manual.

The manual has been divided into main sections and subsections with an index listing the
main section.

The following symbols give warning of particular danger and/or provide useful information:

 Risk of personal injury. Follow the instructions given to avoid personal injury.

! Risk of damage to machinery. Follow the instructions given to avoid personal injury.
Rev. 04 Mini-Feed 15-30-60 Page 4 of 23

| Special measures should be taken in order to ensure optimal usage, proper running and
simple operation of the drying unit.

2.3 Use
The Mini-Feed is used for automatic conveyance of free-flowing, granule-formed raw
material (min. grain size of 3 mm) with a very limited dust content from bag or container to
machine hopper on the production machine.

Another application of the conveyor - like use which might exceed the purpose described
above – is considered as a non compliance with requirements. Labotek takes reservation for
damages arising as a consequence of such an application. In such case the operator carries the
risk alone.

For an appropriate use of the conveyor the prescribed demands in the manual must be kept in
order to comply with the conditions for maintenance and service.

The minor outer dimension and the low building height make the Mini-Feed suitable for
mounting on all minor and medium sized production units. Especially where weight and size
of the conveyor is of crucial importance.

2.4 Limitations
The Mini-Feed is equipped with a one-phased motor with a limited lifetime. Therefore, it is
recommended that you only use the Mini-Feed for smaller capacities, and short transport
distances. (See “Capacity”).

The device must not be used for any other purpose than stated. The device cannot be used for
materials in powder form nor in liquid form. The temperature on the conveyed material must
not exceed the maximum permitted surrounding temperature of the device.

The device must be operated by a qualified operator, and in accordance with correct
procedures, only.

The device cannot be used with control separated from conveying hopper.

The device must not be used in areas where explosion might occur.

2.5 Safety and Regulations

The owner and/or the personal who is responsible for connection and initial operation of the
device, must ensure that the installation of the device is in accordance with the suggested
demands in this manual, and that it fulfils the demands of the local authorities.

Operation of the device must only be made of a qualified operator and the control shall be in
accordance with the procedures described in this manual.

Service must be made by an authorised service engineer, and shall be made in accordance
with the guidelines and instructions stated in the service and maintenance manual of this
product.
Rev. 04 Mini-Feed 15-30-60 Page 5 of 23

If the device is operated by an unauthorized or non qualified personnel, and this leads to
damages – or if the owner let 3rd person operate the device on his behalf - all demands against
Labotek A/S, which might have been included in the product warranty will be considered as
cancelled and invacover. Any commitment or claim after consequence damages likewise
ceases.

The right to carry out changes in the construction of the device is reserved Labotek - or a
representative selected by Labotek. This limit without Labotek undertaking any modification
obligation nor for equipment already delivered. Changes do not demand the owner’s nor the
operator’s consent.

In general this applies for:

 Damages caused by non-compliance of the regulations in the manual - or as a

consequence of an inappropriate use of Labotek’s conveyor - is outside Labotek’s
liability.

The content in this manual is based on our knowledge on the time of the development of the
product, and its purpose is to switch important information which is a requirement to ensure
working conditions with - and by the conveyor. The manual is directed first and foremost to
employees in connection with the use and service of the conveyor. The manual does not give
a further and specific description of the behaviour of the product - or its different areas of
application. The manual is neither a working guidance for use by larger repairs on the
machine.

2.6 Construction
The device is constructed by stainless steel to ensure a long lifetime and minimize cleaning.

2.7 Standards, Directives, Instruction, etc. used

We refer to accordance agreement attached

2.8 Operating Principles

The device can handle 3 (three) different operation principles:

1. Ordinary conveyance

2. Discharge of grinder

As an option the device can be equipped with clean suction valve, compressed air, return
blowing of filter, extern alarm lamp and wireless remote control. (Please see chapter 5.0
Auxiliary equipment).

2.8.1 Operating Principles in General

1. Mini-Feed is controlled by the position of the button flap – open or closed.
At open position the Mini-Feed will wait till the material condition under the device
declines, and the button flap tilts back to closed position.

2. At closed position of the button flap the Mini-Feed will drive a new transport cycle
including filter cleaning.
Rev. 04 Mini-Feed 15-30-60 Page 6 of 23

3. Mini-Feed has a transport alarm built in. The control detects if the material is feed and the
device can handle 3 (three) transport cycles immediately after each other without having
material input. In case the device goes into transport alarm condition (red light flashes) it
will wait for 5-10 min. (optional) before a new transport cycle is tried.

4. Mini-Feed is equipped with a folding filter which by help of vacuum is sucked up under
the motor house. The filter falls down and is cleaned when the vacuum disappears.

5. The button flap mounted with a magnet for position marking is weight-loaded and is
Flexible suspended to hopper outlet. This implies that adjustment of the button flap is not
necessary.

For further description of the operation programs please see chapter 4.2: Setting into
operation and programming.
Rev. 04 Mini-Feed 15-30-60 Page 7 of 23

2.9 Certificates
2.9.1 IQ-Net Certificate
Rev. 04 Mini-Feed 15-30-60 Page 8 of 23

3.0 TECHNICAL DATA

3.1 Technical Specifications

Electric connection, voltage: 1N~110-115 V/220-240 V, 50/60 Hz

Compressed air connection bar: 5–7
Control voltage: 24 V CA
Current consumption: 0,8 kW
Vacuum, mm water column: 1.800
Hopper content, liter: 1,5 – 3 – 6
Suction hose (inner diameter): 32 mm

Telescopic Suction Hose:

Length mm/pipe diameter mm: 800/32
Weight, kg MF15: 8,4
Weight, kg MF 30: 8,6
Weight, kg MF60: 9,1

Standard Equipment:
Hose in meter: 3
Telescopic suction pipe, item: 1
Tube bindings, item: 2
Power cord, meter: 5

NOTE! Right to alteration is reserved.

Rev. 04 Mini-Feed 15-30-60 Page 9 of 23

3.2 Type Plate

The identification number consists of a code (A),a type number (B) and a serial number (C).

(A) The first digit (A) in the code identify the year in which the machine was manufactured.
Example: 16= 2016

(B) The digits in the middle (B) of the code identify the machine. The type number consists of
two/three digits characterising the machine type:

Tel: +45 48 21 84 11 Strøbjergvej 29

Fax: +45 48 21 80 00 DK-3600 Frederikssund
www.labotek.com Denmark

Type: MF 15 Volt: 220/240 Volt

Model no: 130300 Amp: 3,4 Amp
Serial no: OST2 10102010 Prefuse: 10 Amp
Date: 2002.10 kW: 0,8 kW
Hz: 50/60 Hz

OST2 10102010

A B C D
R2296_R01

(C) The serial number is a four/five- digit number referring to the individual manufacturing
number of the machine.
Rev. 04 Mini-Feed 15-30-60 Page 10 of 23

3.3 Dimension sketches

Tipe Mini-Feed 15 Mini-Feed 30 Mini-Feed 60

Height A 451 mm 492 mm 588 mm

Height B 218 mm 259 mm 355 mm

Height C 172 mm 213 mm 308 mm

R2297_R01

3.4 Capacities
The achievable capacity is dependent of material and conveying distance, as well as
horizontally and vertically, and if the conveyance takes place in a pipe or a PVC suction hose.
The number of bends has also an influence on the capacity.

The machine is designed for conveyance of 15 kg/h, 30 kg/h, and 60 kg/h respectively as a
maximum. material temperature of 40° C, maximum 5 meter vertical, and 5 meter horizontal,
and a litre weight of 0.65.

3.5 Security Measures

The control on the Mini-Feed is protected against overloading with a fuse which is placed in a
bottom plate of the control. The motor is protected by a rechargeable filter in order to prevent
dust penetration in the motor. The motor is protected against overhauling, exhausted brush,
and error function.

3.6 Noise Level

The noise level dB (A) is in accordance with DS/ISO-3746: < 69 dB(A)
Rev. 04 Mini-Feed 15-30-60 Page 11 of 23

4.0 ASSEMBLY / SETTING INTO OPERATION

On the material hopper where the Mini-Feed shall be mounted the following mounting holes
shall be found:

1. Mount the Mini-Feed on the material hopper

2. Mount the material hose (9) between suction pipe (8) and the suction pipe branch (7).

3. Connect the conventional power (according to type plate and diagrams).

4.1 Adjustment of Suction Pipe

In order to obtain maximum conveyance it is important that the suction pipe is adjusted
correctly so that a regular conveyance is achieved.

1. Press the suction pipe down in the granules.

2. Release the suction pipe so that the 4 (four) fresh air holes are exposed.

3. Mini-Feed is started on the main switch. Suction hose and suction pipe is dis-located in
comparison to each other until a regular material stream is achieved.

4. Fasten collar band so that suction hose is fastened on the suction pipe.
Rev. 04 Mini-Feed 15-30-60 Page 12 of 23

4.2 Control
4.2.1 General
The Mini-Feed control has 3 (three) basic standard conveying programs are free of choice.

P1 Standard conveyance (see 4.2.4)

P2 Conveyance from grinder (see 4.2.5)

P3 Conveying with mixing valve (see 4.2.6)

Upon delivery the device is equipped with standard set-up for P1 and a suction time of 10
seconds.

4.2.2 Programme Choice

Program is selected on the DIP-switch on the back of the control front plate, as follows:

1. Discharge the conventional power to the device.

2. Dismantle the front plate / cover from control.

3. Select on the DIP switch on of the following possibilities:

4. Standard conveyance (Program P1)

Conveyance from grinder (Program P2)

Conveying with mixing valve (Program P3)

5. Attach font plate /cover and connect the conventional power.

6. CONTROL: Switch on the device. The display will show for 3 (three) seconds which
program is chosen, and thereafter the status of the device.
Rev. 04 Mini-Feed 15-30-60 Page 13 of 23

4.2.3 CONTROL
1. Main switch

2. Function buttons

3. Programming buttons

4. Numerical display

5. Schematic overview with function diodes

6. Alarm/communication lamp
R2299_R00

4.2.4 Programming P1 Standard Conveyance

Conveying time:

1. Press 1 x Conveyor flashes full + present time (seconds)

2. Select time (seconds) Conveyance time is shown

3. By desired time press 3 x flash = accept new time

If clean suction is employed:

Time of clean suction

1. Press 2 x Conveyor flashes horizontal + present time (seconds)

2. Select time (seconds) Clean suction time is shown

3. By desired time press 3 x flash = accept new time

Rev. 04 Mini-Feed 15-30-60 Page 14 of 23

If clean suction is not employed the time ought to be adjusted on 000 due to capacity
consideration

4.2.5 Programming P2 = Conveyance from Grinder

As P1 with following addition Break time:

1. Press 3 x Present time is shown (minutes)

2. Select time (minutes) break time is shown

3. By desired time press 3 x flash = accept new time

4.2.6 Programming P3 = Conveyance with mixing valve

As P1 with following addition:

1. Press 3 x and percent (%) is shown

2. Select percent (%) percent rate is shown

3. By desired percent rate press 3 x flash = accept percent rate (%)

NB! In program P3 can pipe cleaning not be used.

4.2.7 Programming of Filter Cleaning Time

1. Remove voltage coupling, and dismantle front plate / cover from control

2. Set DIP-Switch 4 (four) on position ”ON” (see sketch)

3. Assemble front plate / cover and connect conventional power

4. Display will now show actual filter cleaning time

Rev. 04 Mini-Feed 15-30-60 Page 15 of 23

5. Select time (seconds) with and by desired time

6. Signal lamp will flash 3 (three) times as accept of new time

7. Dismantle the conventional power and front plate / cover again

8. Set DIP switch 4 (four) on position ”OFF”

Above mentioned programming applies for all 3 (three) operating programmes

4.2.8 Service options

[Remark: Unit must be in “clean suction” (P1)]

1. Press 2 x + = To set/adjust time for alarm pause (10min)

2. Press 2 x + = To set/adjust number of cycle before alarm (standard 3

cycle)

3. Press 2 x + = To set/adjust off-set time for quick setting (4 sek)

4. Press 2 x + = To set/adjust time for filter cleaning (1 sek)

4.2.9 Alarms
Mini-Feed is equipped with 3 (three) alarms:

E1. Excess temperature motor > 65º C

The alarm is indicated on display, on alarm lamp, and the machine will stop

E2. Error function in motor ( brush, cable connection parts, etc.)

The alarm is shown in display, on alarm lamp, and the machine will stop.

Conveyance alarm:

If the machine has driven 3 (three) conveyance cycles without additional material it will go
into conveyance alarm.

Alarm lamp flashes and Mini-Feed retains a compulsory pause of 10 minutes, after which
renewed conveyance is attempted.
Rev. 04 Mini-Feed 15-30-60 Page 16 of 23

5.0 ACCESSORIES
5.1 Wearing Plate (Option No.1)
The wearing plate can be assembled where a lot of glass filled material is used - or other
things which might create a heavy wear and tear on the hopper.

When special hard or glass filled material are conveyed, it is necessary to assemble a stainless
steel wearing plate into the material hopper, in order to protect the hopper against heavy
wearing.

The wearing plate is retrofit in this way:

A Ø4.5 mm hole in the flange is drilled for material opening pipe (see sketch)

The wearing plate is assembled inside the hopper with the 4 mm screws and the check nut
attached.

R2302_R00

5.2 Intermediate Flange (Option No.2)

Intermediate flange Ø 194 – Ø 127 mm, for mounting of Mini Feed on small hoppers, for
example small screw dosing units

5.3 Universal Flange (Option No.3)

Universal stainless steel flange, for mounting Mini Feed on to larger intermediate hoppers,
300x300 mm.

5.4 Intermediate Flange (Option No.4)

Intermediate flange for mounting Mini Feed direct on Arburg Injection Moulding Machine
flange, size 70x10 or 80x15 mm.

5.5 Intermediate Flange (Option No.5)

Intermediate flange for mounting Mini Feed

5.6 Intermediate Flange (Option No.6)

Intermediate buffer size 4 Litres Ø 194 mm, incl. sight glass.
Rev. 04 Mini-Feed 15-30-60 Page 17 of 23

5.7 Intermediate Flange (Option No.7)

Intermediate buffer size 2 Litres Ø 194 mm, incl. sight glass.

5.8 Valve for Filter Cleaning (Option No.8)

Filter cleaning with compressed air is used where a very dusty material is used.

Valve for filter cleaning is assembled as follows (pos 1):

Dismantle cover and noise compartment above motor. Valve is assembled the accompanying
pipe including valve coil.

Spade connector for valve coil is assembled (position 2 (two)). A ground cable is installed
from coil to frame (position 3 (three)).

Compressed air hose is assembled and the cover is put together.

Time of filter cleaning is programmed (see point 4.2.8.)

The cover is assembled (position 4 (four)), clean suction time is programmed into the control
(see chapter 4 programming)

R2301_R00

5.9 Wireless Remote Control (Option No. 9 )

For further user comfort Labotek have developed a wireless remote control which are able to
identify and service up to 99 units.

If wireless remote control is applied it should be installed as follows:

1: Remove the power supply to the device

2: Dismantle front plate/cover on control

3: Mount the accompanying IR-Card in the plug placed down in left side on printboard.
Rev. 04 Mini-Feed 15-30-60 Page 18 of 23

4: Attach front plate/cover and connect power supply

5: Before the device is switched on the main switch, the bottom is pressed in, and
kept in.

6: The device is switched on. Display shows identification number for the use of wireless
remote control.

Display will always run from –00 to –99. When desired ID-number appears, now button

slipped, and the control flashes 3 (three) times as accept.

7: By calls with wireless remote control all Mini-Feeds with IR-Card are installed, starting
with its ID number in display, and flashing light

8: In order to program Mini-Feed key, tast ID-number for the device you want to programme.

The selected Mini-Feed flashes 1 (one) time for acceptance, and can hereafter be programmed
with the wireless remote control

9: Wireless remote control keyboard (see sketch)

R2300_R00

5.10 Stainless steel suction probe (Option No.10)

Stainless steel suction probe, recommended by conveying of transparent raw materials
(PC/PMMA etc.)
Rev. 04 Mini-Feed 15-30-60 Page 19 of 23

6.0 MAINTENANCE
6.1 Maintenance of Filter
Filter placed between motor and hopper shall be controlled, and possibly cleaned by blow out
with compressed air - as a minimum each 24th operation hour

The filter must be shifted immediately if it is damaged.

The filter is cleaned/replaced by opening the snap lock above the control and tilt the motor
frame into open position. The filter is hereby available.

NOTE! If the granule or dust get access to the blower, there is a risk that it burns through.

6.2 Maintenance of motor for blower

The motor carbons should be examined after 500 hours of operation, and may be shifted.
Rev. 04 Mini-Feed 15-30-60 Page 20 of 23

7.0 TROUBLESHOOTING

Error: Check the following:

The device does not function, control a. Cable connection and branch connection
indicates function, E2 might be indicated in to motor
the display.
b. Brush and circuit changing switch

c. Tension of terminal strip [ X1 pin 3 + 4 ]

The device does not function, control a. Check if conventional power is correct
indicates no function
b. Fuse [ 4F1 ] on print board

c. Ribbon cable from button print to front

plate
No sufficient conveyance. a. Vacuum at material entrance [min.
1700mmVS ]

b. Suction hose and clamp are in working

order

c. Adjustment of suction pipe

E1 indicates thermic cutout a. Cooling air is not sufficient

b. Hose from motor to cover is not intact

c. Surrounding temperature max. 40º C

d. Motor voltage = 230Vac max. 3,8A

115Vac max. 4,2A
Rev. 04 Mini-Feed 15-30-60 Page 21 of 23

8.0 SPAREPARTS
8

R2295_R02

Pos. Stock number Name of product Number

1 830025 Nut, M6 special 1
2 810208 Screw, M4x20 S, buttonhead 2
3 411008 Bracket, Mini-Feed 15-30-60 4
4 200440 Buttom flap complete for Mini-Feed 1
5 205708 Control, complete Mini-Feed 1
1N~220-240 V, 50-60 Hz
5.1 205709 Control, complete Mini-Feed 1
1N~110-115 V 50-60 Hz
6 500621 Clamp bracket adjustable 1
7 200390 Filter complete for Mini-Feed 1
7.1 500704 Filter, Mini-Feed 15-60 1
8 411000 Cover, top Mini-Feed 1
9 411001 Cover, for motor, Mini-Feed 1
10 501657 Hose, for Mini-Feed 1
11 411003 Air passage for motor, Mini-Feed 1
12 600137 Motor, A39, 230 V 1
12.1 203426 Motor , 115 V, MF98-MCM 1
13 800239 Gasket, MF98-MOTOR , MF 15-60 1
14 601147 Magnet valve for Mini-Feed 1
15 600112 Brush, motor, MF-MCM 4
16 411002 Bracket for cover, Mini-Feed 1
17 205800 Casing upper for Mini-Feed 1
18 203775 Wireless remote control for Mini-Feed 1
Rev. 04 Mini-Feed 15-30-60 Page 22 of 23

9.0 OPTIONS

R2294_R01

Pos. Stock number Name of product Number

1 406292 Wearing plate, stainless steel for Mini-Feed 15-30-60 1
2 400045 Intermediate connecting flange for Mini-Feed Ø194/127mm 1
3 411012 Flange, universal flange Ø178mm 1
4 411009 Buffer hopper with sight glass, Ø194/Ø45mm 1
5 411013 Flange, SVR/Mini-Feed 1
6 201919 Transparent buffer, 4 liter, for Mini-Feed 15-60 1
7 201756 Transparent buffer, 2 liter, for Mini-Feed 15-60 1
8 203950 Compressed air filter cleaning incl. base filter, kit for Mini-Feed 1
9 203775 Wireless remote control, kit, for Mini-Feed 1
10 200258 Suction pipe , Ø38mm , stainless steel 1
Rev. 04 Mini-Feed 15-30-60 Page 23 of 23

10.0 ENCLOSURE

Program 1

Standard conveying

Pos. Description
1 Mini-Feed
2 Production device
3 Conveying pipe/hose
4 Suction pipe
5 Material container

R2303_R00

Program 2
Conveying from grinder

Pos. Description
1 Mini-Feed
2 Production device
3 Conveying pipe/hose
4 Suction pipe
5 Grinder
6 Pipe (raw material)

R2305_R00