Ma 0015 40 en 09

USER and
MAINTENANCE MANUAL
3”- 4” ISOVALVE VALVE

MULTISTEP - /R
Dwg.4570-4571
MA/0015/40/EN/09
rev.06/2022
FOREWORD
All rights reserved. This manual may not be reproduced, distributed, translated into other languages or transmitted
in any form or by any means, including photocopying, recording or any other storage and retrieval system,
whether electronic or mechanical, for purposes other than the purchaser’s personal use without express written
permission of the Manufacturer. The Manufacturer is not liable for any consequences of incorrect operation
carried out by the user.
GENERAL CONSIDERATION
All operating and maintenance instructions and recommendations described in this manual must be respected.
The Manufacturer recommends regular cleaning and maintenance to keep the device in the best conditions and
achieve optimal results. Training of the user is of particular importance, both as regards the use of the equipment,
and for maintenance and compliance with the operating procedures and all the safety standards indicated in this
manual. In any case, the Manufacturer is always available for any clarification or further information.
I I S. .A. reserves the right to update and improve the products without obligation of notice and notification.
I I S. .A. is not liable for the use of data that may have been modified.
ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

2/28 REPRODUCTION OF THIS MANUAL IS FORBIDDEN MA/0015/40/EN/09
1. INTRODUCTION..........................................................................................................................................5
1.1. Identification of the device ..................................................................................................................................................... 5
1.2. Identification of the manufacturer .......................................................................................................................................... 5
1.3. EU conformity declaration ..................................................................................................................................................... 6
1.4. Warranty ................................................................................................................................................................................. 6
1.4.1. Validity.................................................................................................................................................................................................6
1.5. Conditions............................................................................................................................................................................... 6
1.6. Exclusions and limitations...................................................................................................................................................... 6
2. GENERAL SAFETY PRINCIPLES ...............................................................................................................7
2.1. General instructions ............................................................................................................................................................... 7
2.2. Device operation .................................................................................................................................................................... 7
2.3. Instructions for the operator................................................................................................................................................... 7
2.4. Maintenance instructions ....................................................................................................................................................... 8
2.5. Explosion protection instructions ........................................................................................................................................... 9
2.6. Temperature class.................................................................................................................................................................. 9
3. TECHNICAL DESCRIPTION .....................................................................................................................10
3.1. Intended use......................................................................................................................................................................... 10
3.2. Main components................................................................................................................................................................. 10
3.2.1. Working principle (base valve) ........................................................................................................................................................10
4. INSTALLATION AND OPERATION ............................................................................................................ 11
4.1. Handling ................................................................................................................................................................................11
4.1.1. Weights and packaging ...................................................................................................................................................................11
4.2. Installation requirements.......................................................................................................................................................11
4.3. Installation............................................................................................................................................................................. 12
4.4. Operating scheme................................................................................................................................................................ 13
4.4.1. Control circuit....................................................................................................................................................................................14
4.5. Adjustment ........................................................................................................................................................................... 14
4.5.1. Valve closure ....................................................................................................................................................................................14
4.5.2. Valve opening ...................................................................................................................................................................................14
4.5.3. Opening Adjustment.........................................................................................................................................................................14
4.5.4. Closing Adjustment ..........................................................................................................................................................................14
4.5.5. Programmed flow rate .....................................................................................................................................................................15
4.5.6. Non return function...........................................................................................................................................................................15
5. MAINTENANCE .........................................................................................................................................16
5.1. Ordinary maintenance ......................................................................................................................................................... 16
5.2. Extraordinary maintenance ................................................................................................................................................. 17
5.3. Disassembly ......................................................................................................................................................................... 17
5.4. Reassembly ......................................................................................................................................................................... 18
5.5. Storage ................................................................................................................................................................................. 18
5.6. Spare Parts .......................................................................................................................................................................... 18
5.7. Troubleshooting.................................................................................................................................................................... 19
6. INSTRUCTIONS FOR SOLENOID VALVES .............................................................................................24
6.1. Solenoid valves .................................................................................................................................................................... 24
6.2. Spare parts ........................................................................................................................................................................... 24
6.3. Types of solenoid valves...................................................................................................................................................... 24
6.4. Technical specifications ....................................................................................................................................................... 24
6.5. Connection .......................................................................................................................................................................... 25
6.5.1. Cabling..............................................................................................................................................................................................25

MA/0015/40/EN/09 REPRODUCTION OF THIS MANUAL IS FORBIDDEN 3/28
ATTACHMENTS
BASE VALVE ISOVALVE 3”......................................................................................................................................dwg.7855/M
BASE VALVE ISOVALVE 4”..................................................................................................................................... dwg. 7695/M
GLOSSARY SYMBOLS
The instructions in this manual may be accompanied by the following pictograms:
S M
Safety instruction: failure to observe may result in a dangerous

situation
Important tips and recommendations
Prohibition
Remarks about maintenance

1. INTRODUCTION
1.1. IDENTIFICATION OF THE DEVICE
D M
VALVE MULTISTEP
1.2. IDENTIFICATION OF THE MANUFACTURER

M
Isoil Impianti S.p.A.
via Madonna delle Rose,74
Any information or assistance request must be sent
24061 Albano S.Alessandro (BG)
to this address:
Tel. +39 035 4239140
mail: albano@isoil-impianti.it
The following name plate is fixed on the device.
11
1 2 3
4 5 6
7 8 9 10
* In case of CE marking only.
1. MOD: valve model

2. TYPE: valve function
3. SIZE: valve nominal diameter
4. DWG: reference drawing
5. S/N: serial number
6. PS Pmax: max design pressure
7. PRODUCT
8. YEAR: production year
9. TS Tmin: minimum design temperature
10. TS Tmax: maximum design temperature
11. Manufacturer information
Data field layout in the name plate may change.

Provide serial number and type/model of the device when ordering spare parts.

1.3. EU CONFORMITY DECLARATION
The EU conformity declarations are supplied separately but they are to be considered as an integral part of this
service and operator’s manual.
1.4. WARRANTY
1.4.1. VALIDITY
Devices are guaranteed for twelve months after the delivery date unless otherwise agreed in the purchasing
order.
1.5. CONDITIONS
The warranty covers only manufacturing or manufacturing defects and does not cover damage due to wear,
dirt, modifications or variations of the instrument not authorized by Isoil Impianti S.p.A.. The replacement under
warranty of the defective parts is made ex works.
1.6. EXCLUSIONS AND LIMITATIONS

Warranty is valid only if original spares are used and it is null and void in case of improper use or when the
technical specification of the instrument are not respected. Isoil Impianti S.p.A is the sole authority with the right
to decide if the warranty can be applied. If the supply contract provides for different warranty conditions, the
standard warranty conditions will be exceeded by those agreed upon in the purchasing order.

2. GENERAL SAFETY PRINCIPLES
This operator’s manual contains basic safety instructions that must be followed during system installation,
operation and maintenance. Failure to comply with these instructions may result in personal injury and can lead
to personal, industrial or environmental accidents.
Some examples of possible hazards caused by non-compliance with these instructions are:
• Failure of the system and/or of its components.
• Damages to people caused by exposition to electrical, mechanical or chemical hazard.
• Pollution of the environment due to the leaking of hazardous substances.
Carefully follow the safety instructions described in this manual; in case of doubt, please contact the Manufacturer.
2.1. GENERAL INSTRUCTIONS

• Carefully read the User and Maintenance Manual.
• Make sure that all the personnel assigned to the installation, operation and maintenance is properly trained.
• Make sure that the contents of the User and Maintenance Manual are completely understood by all personnel
assigned to the operations on the system.
• Inspect parts under pressure in compliance with national regulations before the installation of the system.
• Make sure that a copy of the User and Maintenance Manual is available to the personnel on site.
• Make sure that the system operates in compliance with the relevant operational limits.
• The operators must also adhere to the national laws and to the safety, accident prevention and environmental
protection regulations applicable to the location and field in which the devices are used.
2.2. DEVICE OPERATION

• The device must be operated exclusively by the personnel trained and authorized to its operation
• The device must not be operated in presence of foreign, unauthorized or not adequately trained personnel.
• The device must be used only for the purposes it was made for; the manufacturer is not responsible for any
damage resulting from failure to comply with the conditions of use.
• The device must be operated only within the technical limits described in the User and Maintenance Manual;
the manufacturer is not responsible for any damage resulting from failure to comply with the operational
limits.
2.3. INSTRUCTIONS FOR THE OPERATOR

• The operator must not, on own initiative, carry out any operation that is outside his competence.
• The operator must carefully comply with all the safety instructions contained in this manual.
• Do not use petrol, solvents or other flammable substances to clean the device or its parts. Use only approved
commercial solvents that are non-flammable and non-toxic.

2.4. MAINTENANCE INSTRUCTIONS
• Carefully read the name plates on each part of the equipment.
• All maintenance operations, either ordinary or extraordinary, must be performed by authorized and trained
personnel.
• The maintenance operator must wear adequate clothing according to the working environment and to the
situation: loose or voluminous clothes, chains, bracelets, rings, earrings or anything that might get caught in
the mechanical parts of the system must be avoided.
• The maintenance operator must wear adequate protective devices in accordance with safety and accident-
prevention regulations.
• In explosive environments use only anti sparking equipment.
As an example, basic individual protections are indicated below.
P P E
Protects from elements or substances that may fall from

Safety helmet
above or from possible risks of collision
Appropriate clothing e.g.: to protect from getting caught in

Work clothes
any moving part of a device or of the plant
Protect eyes from any contact with hot or corrosive

Protective goggles
substances
If there is a danger of injury to the hands due to very hot

Gloves
substances and / or corrosive or sharp parts
Protect from the fall of heavy elements and from hot or

Safety boots
corrosive substances
Carefully check that the system and its parts are not under pressure before disassembling
the equipment or its accessories for inspection, maintenance or replacement of
components.
Also make sure that all electric or electronic part, if any, are disconnected from their
power supply.

2.5. EXPLOSION PROTECTION INSTRUCTIONS
When working in potentially explosive atmospheres, carefully follow the explosion

protection instructions indicated in this chapter.
In potentially explosive atmospheres only use explosion-proof components provided with specific identification
and suitable for such application.
According to EU Directive 2014/34/EU (ATEX) the Ex protection is valid only if the device is used in compliance with
the instructions at par.3.1 (intended use).
Never exceed (above or below) the limits indicated on the device name plate.
Absolutely avoid unauthorized operation modes.
2.6. TEMPERATURE CLASS

ATEX Marking: Ex II 2 G Ex h IIB T6...T4 Gb.
The temperature classes according to the maximum liquid temperature are indicated in the following table:
M A T T C
U C E I 80079-36 D
100 °C T4
70 °C T5
50 °C T6
Temperature class indicated in this paragraph refers to the valve only.
Solenoid valves marking can be found in chapter 6.

3. TECHNICAL DESCRIPTION
3.1. INTENDED USE
Automatic valves controlled by solenoid valves are usually paired with meters fitted with preset control that
controls its opening and closing.
A typical application is downstream of a meter counter on loading plants for tank-trucks, or for product transfer
from tank to tank.
The equipment has been designed and built to operate safely but it is necessary to comply with the following
indications:
• Use it within the technical limits indicated on the contract and/or in this manual,
• Follow the procedures mentioned in this manual,
• Do not exceed maximum pressure and flow rate indicated on the label,
• Schedule ordinary maintenance and perform extraordinary maintenance promptly if necessary.
3.2. MAIN COMPONENTS

A valve is composed of the following parts, as shown in the figure.
1 Body
2 Diaphragm assembly
3 Cover
Fig. 1
3.2.1. WORKING PRINCIPLE (BASE VALVE)
The main valve is a valve actuated hydraulically by the process fluid.

The diaphragm assembly is the only moving part in the valve. Its moving is driven by the pressure balance acting
on the diaphragm which causes the opening and closing of the valve.

4. INSTALLATION AND OPERATION
4.1. HANDLING
Handle the valve by means of a suitable lifting

device.
Insert the hooks into the lifting point and use
straps and/or chains of appropriate length and
capacity.
Do not use the parts of the hydraulic circuit as

a lifting point.
MULTISTEP
4.1.1. WEIGHTS AND PACKAGING
The weights and dimensions are purely indicative and refer to basic valve configuration.
D W ( ) F
3” 40 ANSI 150 RF
4” 65 ANSI 300 RF
During shipment, the electrical and process connections are protected by special plugs.
These must not be removed until installation on the pipeline.
4.2. INSTALLATION REQUIREMENTS

• The material and equipment operating conditions must comply with plant and environmental requirements.
Please check the data on the name plate.
• Root valves installation at the inlet and outlet is recommended to ease servicing operations.
The device is not suitable for installation in plants where vibrations are transmitted along
the pipes. Under these conditions, the customer must provide for an adequate system of
staffing of the pipes and, if necessary, a damping system.
Before installation, cleaning of the plant pipings is suggested to remove dirt and foreign
particles, especially in the case of a new plant.
Leave enough space around the device to easily perform commissioning, servicing and
disassembly.

If the device is installed in a section of pipe intercepted by two valves, this section must
be protected by an adequate thermal relief valve against the thermal expansion of the
liquid.
4.3. INSTALLATION
The installation must be performed by qualified personnel who have read and understood
the User and Maintenance manual.
Make sure that the flow direction through the device is the same indicated by the arrow on the
device itself.
• Remove the plugs and packaging installed during shipment.
The device can be mounted both horizontally and vertically. See the drawings below.
HORIZONTAL - correct VERTICAL - correct HORIZONTAL - wrong
To ensure the seal between flange and pipe a gasket must be inserted between the flanges. This gasket must be
suitable to the product.
• Check that screw connections between the devices are properly tightened.
Wiring must be performed according to IEC 60079-14 standard.
• Piping should not exercise strain on the device: supports should be provided only on adjacent pipes.

Before any adjustment operation, vent out all the air from
the cover chamber and from the piping by loosening the
screw pos.13 dwg.761/M.
1
2 If the valve is mounted vertically, use the two screws on
the cover (pos.1 and 2).
When starting the equipment for the first time, slowly fill in the measuring/transfer line.
4.4. OPERATING SCHEME
N.O N.C
B
A B
MULTISTEP VALVE D .4570/M MULTISTEP/R VALVE D .4571/M
P . D D C
1 Valvola base Base valve /
2 Filtro Strainer /
4 Valvola di regolazione flusso Control valve 80VA4039
6 Valvola di ritegno Non return valve 80VA2091
10 Elettrovalvola Normalmente aperta (N.O.) Solenoid valve (N.O) /
11 Elettrovalvola Normalmente chiusa (N.C.) Solenoid valve (N.C.) /

4.4.1. CONTROL CIRCUIT
The automatic valve is controlled by two solenoid valves. The electronic counter drives the opening and closing
of the solenoid valves causing a step by step opening or closing of the diaphragm.
4.5. ADJUSTMENT
4.5.1. VALVE CLOSURE
• To close the main valve, both solenoid valves must be de-energized.

• Through the solenoid valve N.O. (pos. 10) the product enters the chamber above the diaphragm and since the
solenoid valve N.C. (pos. 11) is closed it can’t flow. Upstream pressure is therefore applied to the diaphragm,
causing the main valve to close.
• In absence of power supply to the solenoid valves, the base valve closes automatically.
4.5.2. VALVE OPENING
Energizing of the solenoid NC (pos. 11) allows opening of the main valve. The pressure in the chamber above the
diaphragm is completely released and the main valve opens.
Minimum pressure needed for this operation is 30 kPa.
4.5.3. OPENING ADJUSTMENT
The opening speed of the main valve can be increased or decreased by acting on the control valve. Increasing
the opening of the control valve (pos. 5B) increases the amount of product discharged from the chamber above
the diaphragm, speeding up the opening of the main valve. On the contrary, by decreasing the opening of the
control valve (pos. 5B), the amount of product discharged from the chamber above the diaphragm decreases,
therefore slowing down the opening of the main valve.
Adjustment of the opening speed is also possible thought an electronic counter, acting on the closing time of the
solenoid valves.
4.5.4. CLOSING ADJUSTMENT
The closing speed of the main valve can be increased / decreased by acting on the flow control valve.
Increasing the opening of the control valve (pos. 5A) increases the amount of product input of the chamber above
the diaphragm, thus speeding the closure of the main valve. On the contrary, by decreasing the opening of the
control valve (pos. 5A) the amount of product input to the chamber above the diaphragm decreases thus slowing
down the closing of the main valve.
It is possible to adjust the opening speed also by means of an electronic counter acting on the closing time of the
solenoid valves.

4.5.5. PROGRAMMED FLOW RATE
The electronic counter acquires the data flow from the pd meter, compares it with the preset, and, by acting
appropriately on the solenoid valves (pos.10 and 11), it regulates the flow rate to the desired value.
Once the desired flow rate is achieved, the solenoid valves are operated to maintain the desired flow rate.
Example of operation diagram controlled by VEGA II
Flow rate
High flow
Low flow
The pumps must be sized properly in order to reach the desired flow.
When in high flow, differential pressure between inlet and outlet of the main valve should be
higher than 40 kPa. Otherwise the valve could close late thus causing a product supply higher
than the preset value.
4.5.6. NON RETURN FUNCTION
The non-return function is performed by two non-return valves (pos.6) added to the hydraulic control circuit
(dwg.4571 only).

5. MAINTENANCE
Maintenance includes interventions (inspection, verification, control, adjustment and replacement) that become
necessary due to normal use of the device.
Maintenance personnel must be well trained and must perform all work carefully, adhering
to all necessary safety measures. Non-authorized personnel must not stay in the working
area during maintenance operations.
Maintenance operations can be divided operationally into two main categories:
All those operations that the operator must carry out, preventively, to ensure
Ordinary maintenance
correct operation over time
Extraordinary maintenance All those operations that the operator must carry out when the device needs it.
Before removing the device from pipeline for any repair, check the Troubleshooting table in this manual.
Maintenance operations can be performed without removing the device from the line.
After any maintenance operation, slowly fill in the measuring/transfer line.
All substances, lubricants and / or other products used during maintenance and any liquids
discharged from the equipment must be disposed of by observing the relevant standards.
5.1. ORDINARY MAINTENANCE

The maintenance table below is purely indicative. The user must define a maintenance scheduling according to
the real operating conditions of the device.
Servicing intervals may greatly vary depending on the product, the environmental conditions, the actual workload,
the operating conditions etc.. Isoil Impianti S.p.A. accepts no responsibility for the breach of the rules of use
mentioned in this manual.
D 1M 6M 12 M 24 M
Base valve CV
Hydraulic circuit CV
CV: Visual inspection

If there is a loss of efficiency of the valve, check whether there are deposits or damages to the
hydraulic system. The valve requires no lubrication or maintenance..
5.2. EXTRAORDINARY MAINTENANCE

The user must define a maintenance scheduling table according to the fluid used, the operational conditions, the
estimated/real workloads and the environmental conditions.
For all extraordinary maintenance needed after a failure and/or a fault preventing normal operation of the system,
please contact the Customer Care Department of Isoil Impianti S.p.A.
5.3. DISASSEMBLY
For maintenance operations and spare parts purchase, see attached drawings.
S A I
Disconnect power supply to the solenoid

1
valves NC e NO.
2 Loosen the fittings on the main valve cover
Remove the nuts (pos.6) and the washers

3
(pos.7).
4 Remove the valve cover (pos.2).
Remove the diaphragm (pos.14) with main

5
valve assembly connected to it.
Replacing the diaphragm:
Remove lock nut (pos.10). Diaphragm washer
(pos.8), and diaphragm (pos.14), backing
washer (pos.9) and obturator (pos.4) can now
6
be separated from the main shaft (pos.3).
Replacement of the OR (pos.13) is highly
recommended.
CAUTION
Do not damage the shaft: pay attention not to

scratch it or damage it.
Unscrew the 4 screws (pos.18), remove
7
obturator (pos.4) and gasket (pos.16).
Remove seat (pos.5) only if it is damaged.
8 In this case we recommend to replace the OR
(pos.15)

5.4. REASSEMBLY
Each part must be inspected for cut marks, scratches, corrosion or damage by foreign particles.
Reassembly is the exact reversal of the disassembling procedure.
5.5. STORAGE
If the device and its accessories are not going to be used for a long time, the following precautions must be used:
• Drain out all the product inside the device.

• Close the inlet and the outlet of the device with blind flanges, then fill it in with diesel oil or with lubricating
oil.
5.6. SPARE PARTS
Provide serial number and type/model of the device.

Specify exact code number shown on drawings.
In case of gaskets storage, remember that they need to be preserved from damages caused by humidity and/or
sunlight.
Spare parts must be stored carefully. Pay attention that:

• Parts protected with oil are properly lubricated;
• Packaging is not damaged/broken;
• Spare parts are kept in a dry place.
For correct maintenance use only spare parts recommended by Isoil impianti S.P.A.
Isoil Impianti S.p.A. is not liable for any problem resulting from the use of non original spare parts.

5.7. TROUBLESHOOTING
This table illustrates a few examples of possible breakdowns.
For further information contact the Customer Service Dept. of ISOIL Impianti S.p.A.
F P C C
Valve does not open; pressure is not Upstream isolation valve closed Open the isolation valve.
registered at valve inlet
Pump is not working / switched off Start the pump or check if it works correctly.
a) Differential pressure across the valve is
Check that pressure is no less than 30 kPa.
Valve does not open although pressure too low
is registered at the valve inlet Check that the electrical connections are made
b) No electrical power at solenoid valves
correctly. If not, connect them properly.
c) NC solenoid valve is defective: it does not
operate upon energizing.
Pressure inside the cover chamber is drained
upon energizing of the NC solenoid valve. Replace the NC solenoid valve.
A faulty NC solenoid valve does not allow
draining and therefore the valve does not
open
d) Diaphragm is ruptured Replace the diaphragm.
Check that the stem and all the components of

e) Diaphragm assembly jammed due to the diaphragm assembly are in good condition.
corrosion or crusts Clean and polish the stem; replace any damaged
or corroded part.
Loosen the screw on the stem valve (pos.13
Line shocks are observed during valve dis.761/M) and let air vent out. As soon as the
a) Air is trapped in the hydraulic control circuit
opening product starts leaking out, tighten the screw again.
If the valve is in vertical position, see § 4.3.
b) Stem movement in guide is not flowing If the valve is in vertical position, see § 4.3.
Valve does not close when

de-energizing both solenoids and it
NC solenoid valve is defective and allows Check the NC solenoid valve for functioning and
keeps delivering product
draining of the cover chamber replace it if necessary.
Valve does not close when a) The seal (pos.16) is damaged Replace the seal (pos.16), if damaged.
de-energizing both solenoids and it’s
leaking
b) Non return valve at the outlet of hydraulic
control circuit is damaged. Product flows out Replace the non return valve.
of the cover chamber thus causing leakage
Valve does not close when Clean strainer.

Hydraulic circuit strainer is clogged, inlet
de-energizing both solenoids Check both opening of the inlet control valve and
control valve is closed or pipes are damaged
the pipes.

ISOIL
VALVOLA BASE ISOVALVE 3" DIS. 7855/M
3" BASE VALVE ISOVALVE REV. E
SOLO PER VERSIONE MULTISTEP

23 ONLY FOR MULTISTEP VERSION
22
27 25
26
19
20 20
7 6
21
21
2 24
12
11
10
8
14
*
9
16
*
3 4
13
18
*
5 15
*
17
28

.
. - -
.
1 80COG187 CORPO VALVOLA VALVE BODY ACC. CARBONIO CARBON STEEL 1
2 80COB212 COPERCHIO VALVOLA VALVE COVER ACC. CARBONIO CARBON STEEL 1
3 80AL0312 STELO MAIN SHAFT ACC. INOX ST.STEEL 1
4 80OT0053 OTTURATORE SHUTTER ACC. CARBONIO CARBON STEEL 1
5 80GU2006 GUIDA DI CENTRAGGIO SEAT ACC. INOX ST.STEEL 1
6 80DA1024 DADO NUT ACC. CARBONIO CARBON STEEL 8
7 80RO1273 RONDELLA WASHER ACC. CARBONIO CARBON STEEL 8
8 80CO8057 CONTRASTO MEMBRANA DIAPHRAGM WASHER ACC. CARBONIO CARBON STEEL 1
9 80CO8039 CONTRASTO GUARNIZIONE DISC RETAINER ACC. CARBONIO CARBON STEEL 1
10 80DA1024 DADO AUTOBLOCCANTE LOCK NUT ACC. CARBONIO CARBON STEEL 1
11 80MO0272 MOLLA SPRING ACC. INOX ST.STEEL 1
12 80BU1099 BUSSOLA BUSH ACC. INOX ST.STEEL 1
13 80GU1225 GUARNIZIONE OR GASKET OR FKM FKM 2
14a 80ME1012 MEMBRANA DIAPHRAGM NBR NBR 1
14b 80ME1011 MEMBRANA DIAPHRAGM FKM FKM 1
16 80GU1396 GUARNIZIONE GASKET FKM FKM 1
17 80PR3123 PRIGIONIERO STUD ACC. CARBONIO CARBON STEEL 8
18 80VI7054 VITE SCREW ACC. CARBONIO CARBON STEEL 4
21 80RO1390 RONDELLA WASHER USIT ® USIT ® 2
23 80GO0021 GOLFARE DI SOLLEVAMENTO LIFTING EYE BOLT ACC. CARBONIO CARBON STEEL 1
25 80RO1249 RONDELLA WASHER RAME COPPER 1
27 80FL0159 FLANGIA FLANGE ACC. CARBONIO CARBON STEEL 1
28 80FI0018 FILTRO STRAINER OTTONE BRASS 1
Ricambi consigliati in grassetto / Suggested spare parts in bold

NOTE: Per bassa temperatura (T< -10°C) la viteria è in INOX / Acciaio per bassa temperatura
For low temperature (T< -10°C) INOX / Steel for low temperature bolts and screws are used

ISOIL
VALVOLA BASE ISOVALVE 4" DIS. 7695/M
4" BASE VALVE ISOVALVE REV. D
SOLO PER VERSIONE MULTISTEP

26 ONLY FOR MULTISTEP VERSION
24 25
23
21
22
19
19
20
6
7 20
12
11
10
8
* 14
* 16
4
*
18 13
5
3
17 15
*
1
27

D .7695/M VALVOLA BASE ISOVALVE 4” .
R ..D -
4” BASE VALVE ISOVALVE
-
.
1 80COG181 CORPO VALVOLA VALVE BODY ACC. CARBONIO CARBON STEEL 1
2 80COB211 COPERCHIO VALVOLA VALVE COVER ACC. CARBONIO CARBON STEEL 1
3 80AL0003 STELO MAIN SHAFT ACC. INOX ST.STEEL 1
4 80OT0012 OTTURATORE DISC GUIDE ACC. CARBONIO CARBON STEEL 1
5 80GU2021 GUIDA DI CENTRAGGIO SEAT ACC. INOX ST.STEEL 1
6 80DA1054 DADO NUT ACC. CARBONIO CARBON STEEL 8
8 80CO8051 CONTRASTO MEMBRANA DIAPHRAGM WASHER ACC. CARBONIO CARBON STEEL 1
9 80CO8021 CONTRASTO GUARNIZIONE DISC RETAINER ACC. CARBONIO CARBON STEEL 1
10 80DA3039 DADO AUTOBLOCCANTE LOCK NUT ACC. CARBONIO CARBON STEEL 1
11 80MO0075 MOLLA SPRING ACC. INOX ST.STEEL 1
12 80BU1027 BUSSOLA BUSH ACC. INOX ST.STEEL 1
14a 80ME1000 MEMBRANA DIAPHRAGM NBR NBR 1
14b 80ME1001 MEMBRANA DIAPHRAGM FKM FKM 1
16 80GU0288 GUARNIZIONE GASKET FKM FKM 1
17 80PR3138 PRIGIONIERO STUD ACC. CARBONIO CARBON STEEL 8
20 80RO1390 RONDELLA WASHER USIT ® USIT ® 2
22 80FL0159 FLANGIA FLANGE ACC. CARBONIO CARBON STEEL 1
25 80RO1249 RONDELLA WASHER RAME COPPER 1
26 80GO0021 GOLFARE DI SOLLEVAMENTO LIFTING EYE BOLT ACC. CARBONIO CARBON STEEL 1
27 80FI0018 FILTRO STRAINER OTTONE BRASS 1
Ricambi consigliati in grassetto / Suggested spare parts in bold

NOTE: Per bassa temperatura (T< -10°C) la viteria è in INOX / Acciaio per bassa temperatura
For low temperature (T< -10°C) INOX / Steel for low temperature bolts and screws are used

6. INSTRUCTIONS FOR SOLENOID VALVES
6.1. SOLENOID VALVES
Solenoid valves do not require maintenance.

In case of failure replace the complete solenoid valve.
Solenoid valves are not interchangeable: one is normally open (N.O.) and the other is normally
closed (N.C.)
6.2. SPARE PARTS

Provide the serial number and the type / model of device.
6.3. TYPES OF SOLENOID VALVES

• Two ways normally closed solenoid valve (N.C.)
• Two ways normally open solenoid valve (N.O.)
6.4. TECHNICAL SPECIFICATIONS

• Fitting dimensions: female threaded diameter Rp3/8”
E B / P N N
E G
C T O ( . .) C ( . .)
Brass and
Ex-db mb M20x 1.5 FKM 230VAC 80EL1174 80EL1213
stainless steel
Brass and
Ex-db mb M20x 1.5 FKM 115 VAC 80EL1219 80EL1220
stainless steel
Brass and
Ex-db mb M20x 1.5 FKM 24 VDC 80EL1176 80EL1214
stainless steel
Solenoid valves are available in our stock.
The electrical connections must be made according to the national regulations of the
installation site.
Cut off the power and release the pressure of the valve before any repair.

6.5. CONNECTION
6.5.1. CABLING
It is imperative to disconnect the voltage supply before cabling the valve.
S A I
Remove the cable gland screw (pos.12) and

the 4 cover fixing screws (pos.8).
1
If necessary remove the cover with help of a
screwdriver on the slots of the cover.
Do not damage the surfaces inside the
connection box (zone B) and the surfaces
of the cover (zone A) which build the
6ORWV)HVVXUH
flameproof joint when assembled.
=RQH=RQD$

Cable (pos.13)
Only cables with min. 5 to 11 mm outside

diameter and with PVC or PUR insulation must
=RQH=RQD%
be used. (consult Standard EN 60079-0).

2 When using coil 495905 (8W), use only cables
resisting at a minimum temperature of 85°C.

Remove cable sheath on a length of 25 mm
-RLQW*LXQWR
and the insulation of the conductors on 5 mm =RQH=RQD'
(pos.13). 6DIHW\ZDVKHU5RQGHOODGLVLFXUH]]D
VKHU 5RQGHO
)L[LQJ6FUHZ9LWHGLILVVDJJLR
FUHZ 9LWH
H GL ILVVDJ
Insert the cable in the cable gland components
3 (pos.12).
Take care not to damage the outside diameter
of the cable (zone C) and the inside dia. of the
joint disc (zone D) which build the flameproof =RQH=RQDD&
&
joint when assembled.
Only the original joint disc must be used.
Connect the end of the wires 2P+E (max. 2.5 mm2) to the terminals (pos.11). That fuse can be
4
exchanged when needed (s. table 1). In this case, the pins have to be shorted to 12.6 mm.
Push the cable into the housing if necessary, until approx. 5 mm cable sheath has entered in the
5
housing. Tighten the cable gland screw M20x1.5 with a torque of 2-3 Nm.
Refit the cover (pos.9) with correct positioned original sealing ring (pos.10) by help of the 4 screws
(pos.8) and torque of 1.5 to 2Nm.
6
Before doing this, verify zone B of the housing and zone A of the cover on damages or dirts. If
necessary carefully clean the surfaces.
7 Assure the correct mounting of the central O-rings (pos.14 and pos.15).

Mount the coil (pos.3) on the pilot part of the solenoid valve (pos.2), add nameplate (pos.6), washer
and screw (pos.7), mount correctly the coil on the solenoid valve and tighten it with a torque of 4-6 Nm.
8
If required, connect the external grounding on the screw terminal (pos.5) with wire (M4, 4 mm2) for
potential compensate.
N : All coils have a built in varistor and a thermal fuse (see table 1 below).
T 1
C C
C . S R . C . S R .
F ( A) F ( A)
80EL1174 495905F4 250 80EL1219 495905E5 400
80EL1176 495905C2 1600 80EL1220 495905E5 400
80EL1203 495905F4 250 80EL1224 495905C2 1600
80EL1204 495905F4 250 80EL1225 495905C2 1600

80EL1213 495905F4 250 80EL1230 495905E5 400
80EL1214 495905C2 1600 80EL1231 495905E5 400
Here below is the wiring diagram of the solenoid.
0$5521(
%52:1
)86,%,/(
)86(
$/,0(17$=,21(
32:(56833/<
%/8
%/8(
0(66$$7(55$
Zd,/E''ZKhE

MA/0015/40/EN/09
Sede legale e stabilimento Uffici commerciali

Registered office and factory Sales office
24061 Albano S. Alessandro (BG) 20092 Cinisello Balsamo (MI)
74, via Madonna delle Rose 27, via F.lli Gracchi
Tel. +39 035 4239.011 Tel. +39 02 91988 5
Fax +39 035 582078 Fax +39 02 66012457
E-mail: albano@isoil-impianti.it E-mail: sales@isoil-impianti.it
www.isoilmeter.com

Ma 0015 40 en 09

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Ma 0015 40 en 09

Uploaded by

Copyright:

Available Formats

USER and

3”- 4” ISOVALVE VALVE

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

BASE VALVE ISOVALVE 3”......................................................................................................................................dwg.7855/M

BASE VALVE ISOVALVE 4”..................................................................................................................................... dwg. 7695/M

The instructions in this manual may be accompanied by the following pictograms:

Safety instruction: failure to observe may result in a dangerous

Important tips and recommendations

Remarks about maintenance

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

1.2. IDENTIFICATION OF THE MANUFACTURER

The following name plate is fixed on the device.

* In case of CE marking only.

1. MOD: valve model

Data field layout in the name plate may change.

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

1.6. EXCLUSIONS AND LIMITATIONS

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

2.1. GENERAL INSTRUCTIONS

2.2. DEVICE OPERATION

2.3. INSTRUCTIONS FOR THE OPERATOR

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

As an example, basic individual protections are indicated below.

Protects from elements or substances that may fall from

Appropriate clothing e.g.: to protect from getting caught in

Protect eyes from any contact with hot or corrosive

If there is a danger of injury to the hands due to very hot

Protect from the fall of heavy elements and from hot or

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

When working in potentially explosive atmospheres, carefully follow the explosion

Absolutely avoid unauthorized operation modes.

2.6. TEMPERATURE CLASS

Temperature class indicated in this paragraph refers to the valve only.

Solenoid valves marking can be found in chapter 6.

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

3.2. MAIN COMPONENTS

3.2.1. WORKING PRINCIPLE (BASE VALVE)

The main valve is a valve actuated hydraulically by the process fluid.

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

Handle the valve by means of a suitable lifting

Do not use the parts of the hydraulic circuit as

4.1.1. WEIGHTS AND PACKAGING

4.2. INSTALLATION REQUIREMENTS

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

• Remove the plugs and packaging installed during shipment.

HORIZONTAL - correct VERTICAL - correct HORIZONTAL - wrong

Wiring must be performed according to IEC 60079-14 standard.

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

4.4. OPERATING SCHEME

MULTISTEP VALVE D .4570/M MULTISTEP/R VALVE D .4571/M

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

• To close the main valve, both solenoid valves must be de-energized.

4.5.2. VALVE OPENING

Minimum pressure needed for this operation is 30 kPa.

4.5.3. OPENING ADJUSTMENT

4.5.4. CLOSING ADJUSTMENT

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

4.5.6. NON RETURN FUNCTION

ISOIL IMPIANTI S.P.A. ALL RIGHTS RESERVED

Maintenance operations can be divided operationally into two main categories:

After any maintenance operation, slowly fill in the measuring/transfer line.

5.1. ORDINARY MAINTENANCE