TEST DATA SHEET

TENSILE TESTING OF METALLIC MATERIALS

Ref: IS 1608-2005 / ISO: 6892-1998

Format No. F01(5.4) Issue Date : 01.01.2020

LAB CODE 25451 Date of Sampling 10.04.2021

Dimension of section - mm 16 Date of Testing 14.04.2021

METHOD: The test involves straining a test piece by tensile force, generally to fracture for the purpose of determining
one or more of the mechanical properties. The Standard nethod for the tensile testing determines the mechanical properties
at ambient temperature ( 10° C to 35 ° C).

OBSERVATION & RESULTS

Sr. No. Characteristic Parameters Symbol Unit Results

1 Length of Specimen L mm 510

2 Weight of Specimen W kg 0.787
3 Thickness of Gauge Section _ mm --
4 Mass per meter ___ kg/m 1.543
5 Cross -Sectional Area of Gauge Sec.=(W/0.00785L) a mm² 196.56
Initial Guage Length ( 5.65*√a)
6 Li mm 79.21
7 Final Guage Length Lf mm 95.30
8 Breaking/ Ultimate Load Fm kN 120.30
9 Yield Load/0.2% Proof Load ___ kN 107.32
10 Ultimate Tensile Strength (UTS) Rm N/mm² 612
11 Yiels Stress/Proof Stress Rel/Rp N/mm² 546
12 Percentage Elongation [(Lf-Li)/Li x 100] A % 20.31
13 TS/YS Ratio _ % 1.12

Remarks:-Electro Steel Fe 500D

TESTED BY CHECKED BY

Page 1 OF 1
 BEND TEST DATA SHEET
IS:1599
Format No. F01(5.4) Issue Date : 01.01.2020
LAB CODE 25451 Date of Sampling 10.04.2021
Dia of Bars 16 Date of Testing 14.04.2021
2. PRINCIPLE:-. The bend test consists of submitting a test. piece of round, square, rectangular, or polygonal cross section to plastic
deformation by bending, without changing the direction of loading, until a specsed angle of bend is reached.
The axes af the two legs of the test piece remain h a plane perpendicular to the axis of bending. In the case of 180° bend, the two lateral
surfaces may, depending on the requirements of the material. standard, lie flat against each other or may be parallel at a specified distance,
an insert being used to control this distance.

Mandrel Diameter For Bend Test (Clause 9.3)

Mandrel Diameter For Different Grades
Nominal size mm
Fe 415 Fe 415D Fe 415S Fe 500 Fe 500D Fe 500S Fe 550 Fe 550D Fe 600
UP to and Including 20mm
3ф 2ф 2ф 4ф 3ф 3ф 5ф 4ф 5ф
Over 20mm
4ф 3ф 3ф 5ф 4ф 4ф 6ф 5ф 6ф

Oveservation & Result

SR. No. Characteristic Perameter Symbol Unit Results
Length of specimen
1 L mm
250
Dia of specimen
2 a mm
16
Diameter of mandrel
3 D mm
48
Distance between Supports
4 l = D+3a mm 96

Angle of Bend
5 α °
180
Reported ovserved Results
7 Cracks / No Cracks NO CRACKS OBSERVED

Remarks:- Fe 500D Grade of steel

TESTED BY CHECKED BY
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 Date of Sampling

8 10 12 16 20 25 32

150 200 200 250 300 350 400

DIA 500 500D 550 550D

8 32 24 40 32
10 40 30 50 40
12 48 36 60 48
16 64 48 80 64
20 80 60 100 80
25 125 100 150 125
28 140 112 168 140
32 160 128 192 160
36 180 144 216 180
 REBEND TEST DATA SHEET
IS: 1786 :2008
Format No. F01(5.4) Issue Date : 01.01.2020
LAB CODE 25451 Date of Sampling 10.04.2021
Dia of Bars Date of Testing
16 14.04.2021
Tine test piece shall be bent to an include angle of 135° using a mandrel of appropriate diameter . The bent piece shall be aged by keeping
in boiling water (1OO°C) for 30 minute and then allowed to cool. The piece shall then be bent back to have an included angle of 157.5 °.
The specimen shall be considered to have passed the test if there is no rupture or cracks visible to a person of normal or corrected vision
on the rebent portion.

Mandrel Diameter For Re bend Test (Clause 9.4.1)

Mandrel Diameter For Different Grades
Nominal size mm
Fe 415D ,Fe 415S,Fe 500D,
Fe 415, Fe 500 Fe 550 and Fe 600 Fe 550D
Fe 500S
UP to and Including 10 mm 5ф 4ф 7ф 6ф
Over 10 mm 7ф 6ф 8ф 7ф

Oveservation & Result

SR. No. Characteristic Perameter Symbol Unit Results
Length of specimen
1 L mm 300

Dia of specimen
2 a mm 16

Diameter of mandrel
3 D mm 96

Distance between Supports

4 l = D+3a mm 144

Bend to Included angle

5 α ° 135

( After 30 minute boiling at 100°C water ) Re bend to

6 Included angle α ° 157.5

Reported ovserved Results

7 Cracks / No Cracks NO CRACKS OBSERVED

Remarks:- Fe 500D

TESTED BY CHECKED BY
Page 1 OF 1
 Date of Sampling

8 10 12 16 20 25 32

200 250 250 300 350 400 450

DIA 500 500D 550 550D

8 40 32 56 48
10 50 40 70 60
12 84 72 96 84
16 112 96 128 112
20 140 120 160 140
25 175 150 200 175
28 196 168 224 196
32 224 192 256 224
36 252 216 288 252