PROCEDURE QUALIFICATION RECORD (PQR) BST-PQR/OP/001

Date: 16-04-2021
Rev: 001
Page: 01 of 02

P.Q.R #: BST-PQR/OP/001 Rev: 001 Date: 16th April -2021

WPS #: BST-WPS-OGDC/OP/04/21
Welding Process: Shield Metal Arc Welding (SMAW)
Type: (Manual, Automatic, Semi Automatic) Manual Only
Code: ASME B31.3 ----- ASME IX ----- API-1104 √ AWS D1.1 -----
A 10 mm SINGLE
B 1.5 to 3.5 mm GROVE
C 1.6 to 3 mm JOINT WITHOUT
D 2 to 3 mm BACKING
E 70 ± 5 °
BASE METALS PRE-HEATING
Material Specification: API 5L Pre heat Temp: if required pipe temperature > 10° C
Type and Grade: Grade X-52 Pre heat Method: Gas flame
Sr. #: 10 mm Interpass Temp Max: 250° C
Group No. 6’’
Thickness of test coupon: N/A POST WELD HEAT TREATMENT
Diameter of test Coupon: Temperature: N/A
Others: Time: N/A
Others: N/A

FILLER METALS GAS

SFA Spec: A 5 1 & A 5.5 Percent Composition N/A
AWS Classification: E6010 & E7010 Gas test Mixture Flow Rate
Group No. 1 Shielding: ___N/A_________N/A_________N/A____
A No. 1 Purging: __ _N/A_______ _ N/A_________N/A____
Size of Filler Metal: 3.2 mm (1/8’’) & 4 mm (5/32’’)

POSITION TECHNIQUE
Position of Grove: 5G / 6G Travel Speed: See table below.
Weld Progression: Up Hill / Down Hill String and weave bead: Root string, Filling and Capping.
Others: N/A Oscillation: N/A
Multi pass or Single Pass: Multi Pass.
Single or Multi Electrode: Multiple.
Other: N/A
Root Filler Material Current Voltage Travel Speed Remarks

Weld Layer Process Class Dia Polarity Amp Range Inch / Minuet
Range
Root SMAW E6010 1/8’’ DCEN 70 – 110 25 – 35 3–5
Hot SMAW E7010 5/32’’ DCEP 120 – 180 30 – 35 3–7
Filling SMAW E7010 5/32’’ DCEP 80 – 140 25 – 35 4–7
Capping SMAW E7010 5/32’’ DCEP 80 – 150 25 – 35 1–5
 PROCEDURE QUALIFICATION RECORD (PQR) BST-PQR/OP/001
Date: 16-04-2021
Rev: 001
Page: 02 of 02

PQR No BST-PQR/OP/001
TENSILE TEST

Specimen Width Thickness Area mm² Yield Breaking Tensile % Location of

# mm mm Elongation fracture
Load Strengt Load Strength
Kgs h kgs N / mm²
N/
mm²
T1 23.0 10 mm 248.4 10058.4 396.8 12903.2 509.0 - Base Metal
T2 23.1 10 mm 249.4 10261.4 403.2 13106.4 515.0 - ‘’

GUIDED BEND TEST NICK BREAK TEST

Identification (Root & Face) Result Identification (Face) Result

RB1 Satisfactory NB1 Satisfactory
RB2 Satisfactory NB2 Satisfactory
FB1 Satisfactory
FB2 Satisfactory
HARDNESS TEST OTHERS EXAMINATION

Parent Metal: N/A Visual Inspection: OK

Weld: N/A Radiography: NIL
Haz: N/A

Welders Name:___Mr. Asad Javed_________________ Stamp No: ___________________________________

CNIC No: _____14301-4340651-1__________________ RT Report No: _01 ___Dated: 26-04-2021__________
Test Conducted by RT:__M/s ICS Pakistan (Pvt.) Ltd___ Laboratory Test No: _____EPT-333/2021__________
Test Conducted by DT:__M/s Sunworth Inspection & Test Date:_________________05-05-2021_________
Technology (Pvt.) Ltd

This is to certified that the above statements in the record and that the test welds were prepared welded and tested
in accordance with the requirements of welding specification ASME Section IX and API-1104.

Company TPI BST CLIENT

Name Waqas Ikram SADAQAT ALI
Date 05-05-2021 05-05-2021

Signature