Page 1 of 2

PROCEDURE QUALIFICATION RECORD (PQR)

Project Name : Essential Drag Company Ltd. (EDCL) 3rd Plant PQR No. : BDDE-PQR-CS-001 Rev. 0
Client : Energypac Power Generation Ltd. Pre WPS No. : BDDE-WPS-CS-001 Rev. 0
Contractor : BDDE Project Solution Ltd. Date : 29 January, 2020
Welding Process(es) : GTAW Types : Manual
Code : ASME Sec IX, 2017 Edition
JOINT (QW-402) Weld Sequence
Joint Design : Groove
Backing : Without
Backing Material : N/A
Retainer : N/A
Other : N/A

Groove Design of Test Coupon

(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal and process used.)
BASE METALS (QW-403) PWHT (QW-407)
Material Specification : ASTM A106 GR.B Temp. Range (◦C) : N/A
Type/Grade or UNS Number : GR. B or UNS No. K03006 Holding Time (minute) : N/A
P. No. 1 Group No. 1 to P. No. 1 Group No. 1 Heat Rate : N/A
Size of Test Coupon : 60.3mm X 300mm Cool Rate : N/A
Thickness of Test Coupon : 3.91 mm Diameter(mm) : 60.3mm Others : N/A
Certificate No. : 201903196349 Heat No. : 36517
Others : N/A
FILLER METALS(QW-404) GAS (QW-408)
SFA No. : 5.18 Percent Composition
AWS Classification : ER70S-6 (Gases) (Mixture) Flow Rate
F- No :6 Shielding Argon 99.98% 12-15 LPM
A- No :1 Backing N/A N/A N/A
Diameter (mm) : Ø 2.4 mm Others N/A N/A N/A
Trade Name : TGC-50S ELECTRICAL CHARACTERSTICS (QW-409)
Manufacturer : CHOSUN WELDING CO. LTD. Current : DCEN
Electrode Lot/Certificate No. : CS-1911-1166 Polarity : STRAIGHT POLARITY
Deposited Weld Metal : 3.91 mm Heat Input : As mentioned below
Filler Metal Product form : Solid Wire Tungsten Electrode Size and Type : Ø 2.4 mm, 2% THORIATED
Others : N/A Other : N/A
POSITIONS (QW-405) WELDING TECHNIQUE (QW-410)
Groove Position : 6G String/Weave Bed : String and Weave
Welding Progression : UP HILL Method of Cleaning : Chipping, Grinding or Brushing
Fillet Position : N/A Single or Multi Pass/Side : Multiple
Other : N/A Single or Multi Electrodes : Single
PREHEAT TEMP. (QW-406) Method of Back Gouging : N/A
Min. Preheat Temp. (°C) : Ambient Peening : N/A
Max. Interpass Temp. (°C) : 250°C Use of Thermal Process : N/A
Preheat Maintenance : N/A Others : N/A
Others : N/A
 Page 2 of 2

PROCEDURE QUALIFICATION RECORD (PQR)

Project Name : Essential Drag Company Ltd. (EDCL) 3rd Plant PQR No. : BDDE-PQR-CS-001 Rev. 0
Non Destructive Testing
Date Type of Test Result Report No. Remarks
29-Jan-2020 Visual Test Accepted NA
31-Jan-2020 Radiographic Test Accepted BDDE/NCS/PQR/CS/RT-001
Destructive Testing
Tensile Test (QW-150)
Report No. :
Specimen Thickness Ultimate Tensile Ultimate Tensile
Width (mm) Area (mm²) Failure Location Result
No. (mm) load (lbs) Stress (MPa)

T1
T2
Guided Bend Test (QW-160)
Face and Root Bend Test Report No. :
Type Specimen No. Bend Angle (°) Observation Result
Face bend F1
Face bend F2
Root Bend R1
Root Bend R2
Toughness Test (QW-170)
Charpy Impact Test: N/A Report No. : N/A
Dimension Energy Absorved (J)
Location Test Temperature Average Result
(mm) Specimen 1 Specimen 2 Specimen 3

WELDING PARAMETERS
Base Metal (mm) Deposited Weld
Welder Name Welder No. Process Position Filler Metal
Dia Thick. Thick (mm)
Al Amin W#002 GTAW 6G 2" 3.91 3.91 ER70S-6
Shamim Hossain W#007 GTAW 6G 2" 3.91 3.91 ER70S-6
Weld Pass Pass Welding Filler Metal Current Type Voltage Travel Speed Heat Input
Ampere (A)
/ Layer No. Process Class Dia (mm) (Polarity) (V) mm/min (KJ/mm)
Root 1 GTAW ER70S-6 2.4 DCEN 89 12 94 0.68
Hot 2 GTAW ER70S-6 2.4 DCEN 88 12 150 0.42
Fill 3 GTAW ER70S-6 2.4 DCEN 90 12 120 0.54
4 GTAW ER70S-6 2.4 DCEN 107 13 115 0.73
Cap
5 GTAW ER70S-6 2.4 DCEN 106 13 110 0.75
We hereby certify that the statement in this record are correct and that the test welds were prepared, welded and tested in accordance with the
requirements of section IX of the ASME Boiler and Pressure Vessel Code 2017 Edition.
Contractor Third Party Inspector Client
BDDE Project Solution Ltd. Bureau Veritas (Bangladesh) Private Ltd. Energypac Power Generation Ltd.
Name: Polak Saha Name: Mohammed Nasir Uddin Name: Khan Mohammad Mehebub Hossain
Sign & Date: Sign & Date: Sign & Date: