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Development plan

REV. DATE ESTABLISHED BY VERIFIED BY : APPROVED BY : SUBJECT OF THE MODIFICATION

:
OR 21/11/2019 Lise JEHAN XXXXXXXXXXX XXXXXXXXXXX Creation
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Part 1: How to create a drawing 4

1.1 Reminders before drawing 4
1.2 Document model 4
1.2.1 Detailed plans 4
1.2.2 Assembly drawings 4
1.3 Insert views 5
Part 2: Quotation 6
2.1 Ordinal dimensions 6
2.2 Rating by the center 9
2.3 Dimensioning of holes 9
2.3.1 Drilling assistant 9
2.3.2 Drilling on a slope 11
2.3.3 Pin holes 12
2.3.4 Drilling table 13
2.3.5 Dimensioning threaded sleeves (insert) 16
2.4 Dimensioning of an oblong 17
2.5 Dimensioning of a chamfer 17
2.6 Dimensioning of shaped parts 18
2.7 Flat dimension 19
2.8 Keyway dimension 19
2.9 Dimensioning of circlip grooves 20
Part 3: Dimensioning of specific parts 21
3.1 Resin quotation 21
3.2 Label dimension 22
3.3 Housing dimension 23
3.4 Dimensioning of sheet metal parts 23
Part 4: Tolerance 24
4.1 General tolerance of the plane 24
4.1.1 ISO 2768 mK 24
4.1.2 ISO13920 25
4.2 Flatness tolerance 26
4.3 Parallelism tolerance 27
4.4 Perpendicularity tolerance 27
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4.5 Coaxiality tolerance 27

Part 5: Surface condition 28
Part 6: Engraving 30
6.1 Engraving of the numbering of the plan 30
6.2 Specific engraving 30
Part 7: Tip for verification 31
Part 8: General plan 34
8.1 General plan of the machine 34
8.2 Classic assembly plan 37
8.2.1 Insert views 37
8.2.2 Insert the nomenclature 38
8.2.3 Inserting the bubbling 41
8.2.4 Insert the useful information for assembly 43
Part 9: Plan review
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Part 1: How to Create a Drawing

1.1 Reminds before drawing
Extract the parts that are to be drawn.
Check that the part file is no longer linked, otherwise break the links.
Removed the surfaces that were used for construction.
Lower the locking bar at the bottom of the construction tree.

1.2 Document template

1.2.1 Detailed drawings

The detail plans are made mainly with the A3 drawing model, do not use the
other formats than if the plan is not readable on an A3

We do not draw symmetrical parts.

It is possible to make several folio for the same part so that the plan is more readable. In this
case copy the first sheet and paste it after the first sheet 

1.2.2 Assembly drawings

The assembly drawings are made mainly with the A3 drawing model, do not use the
other formats than if the plan is not readable on an A3
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1.3 Insert views

Pay attention to the scale, ALWAYS use the sheet scale.

Insert the views needed for dimensioning, plus an isometric view. (No plan view without dimensions)

Put at least one view with the hidden lines visible. This makes it possible not to forget to rate
machining that is hidden.

Add the center lines of all the holes

Sample plan
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Part 2: Quotation
Do not dimension the hidden lines, a dimension should as far as possible always be attached to a
continuous line.

Tip 1: Tip: To dimension the outside of a radius press SHIFT at the same time
as you click on the spoke.

2.1 Ordinal dimensions

Make maximum use of ordered dimensions

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On all the views always use the same border for the start of dimension.
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Always rate against the most functional surfaces of the part.

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2.2 Dimensioning by the center

It is possible to dimension in relation to the middle of the part by adding = on each side of the
side.

2.3 Dimensioning of holes

2.3.1 Drilling assistant

To dimension the holes, use the symbol function for the hole
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Special case: counterboring depth on a non-flat surface

For countersunk holes where the counterbore is on top of a non-planar surface, you must delete the depth of the
counterbore given by the function and set the depth dimension to a another view (or else do not use this function and
dimensioned differently)
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2.3.2 Drilling on a slope

Insert an auxiliary view for dimensioned the position of the holes

Dimension the holes in relation to the edges which will be taken as the origin during manufacture
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2.3.3 Pin holes

In the case of drilling for pinning, the tolerance has been entered in the 3D, it must appear
automatically in the drilling dimension.

If this is not the case, the 3D of the part must be extracted and the tolerance of the hole must be filled in.
the left pane.

For the assembly of parts linked by pins, it is essential to dimension the center distance and
tolerate.
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Bronze bushing or bushing housing dimension

2.3.4 Drilling table

In the case of plates with a lot of holes, it is cleaner to insert a table of holes rather than having lots of odds on the map.
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Check that the table model is "SW drilling table model".

Put control in apha

Select the reference (the designer is free to choose):

- Either the origin is a pin hole

- Either the X and Y axis correspond to the edge of the part

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Then validate and place the drilling table on the plan.

Click at the top left of the table, this will open on the left pane the properties of the
table.
Change the scheme as below

When the table is too big it is possible to split it. Right click on the line where you want
divide the table then click on split.

It is possible to make several folios if the drilling table takes up too much space.

It is also possible to delete rows from the drilling table, in the case of a pocket by
example. All you have to do is select the line and have it deleted.

For the pins, it is necessary to add the toleranced positioning dimensions on the drawing.

It remains only to put the external dimensions of the part with its tolerances if necessary.
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2.3.5 Dimensioning threaded sleeves (insert)

If you have to put a threaded socket, in a plastic part add by hand "insert" in the
quotation text
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2.4 Dimensioning of an oblong

NOK: in general, the shelf quotation is of no interest

OK: in the majority of cases, it is the center distance and the width of the oblong that are important.

Do not forget the centerlines.

2.5 Dimensioning a chamfer

To dimension chamfers use the chamfer dimension function. Select the edge of the chamfer, then
a reference stop and the location of the text
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2.6 Dimensioning of form parts

The shaped parts are made on digital orders, so we indicate on the part only the flow rate and the dimensions of the
fasteners. A note can be added "machining according to 3D form ”, this note can be found in the Coretec standard blocks
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2.7 Flat dimension

When tightening an axis with a key, a dimension with tolerance must be put between the flats.

The dimension must correspond to a classic key dimension see table

2.8 Keyway dimension

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2.9 Dimensioning of circlip grooves

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Part 3: Dimensioning of specific parts

3.1 Resin dimension

Indicate with the blocks

“RESINE ZONE RESIN”
the resin part and
“RESIN ZONE ALU”. The
aluminium part

Block “BLACK RESIN” or “BEIGE RESIN”

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3.2 Label dimension

The labels are engraved in gravoply plates, 3mm thick.

It is not necessary to put the thickness of the plate on the plan.

Indicate the external dimensions and put a note with the colors of the label
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3.3 Housing dimension

On the casing plans, indicate if necessary:

- The dimensions of the profiles

- The type of macrolon or Forex casing
- The position of the casing: outside or inside the profile (rebated)
- The position and number of slot cover or plug.
- The opening direction of the door
- The dimensions and positions of the holes that are to be added in the profiles (make views
details of these holes)

makrolon
casing fixed
outside the
Think of bacon profiles

3.4 Dimensioning of sheet metal parts

Plan of welded parts, and folded sheet => see BP boilerwork

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Part 4: Tolerance

4.1 General tolerance of the plane

In mechanical engineering, general tolerances are used for:

- Avoid writing too many indications on the plan.
- Have a fully toleranced part.

The general tolerance is indicated in the cartridge and changes automatically according to
the item's heading

USI: ISO 2768 mK

CHD: ISO13920 AE

General tolerances :
- ISO 2768 (this is the standard)
- the precision class (f ⇒ fine, m ⇒ medium, c ⇒ coarse or v ⇒ very coarse)
- the accuracy class for geometric tolerances (H, K or L)

This has the consequence that it is necessary to indicate only:

--- tolerances which are smaller than general tolerances
--- tolerances which are larger than general tolerances, if this is of interest (e.g.
ex. reduction in manufacturing cost).

4.1.1 ISO 2768 mK

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4.1.2 ISO13920 AE
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4.2 Flatness tolerance

If you want flatness on a plate:

- Or use to machine two faces

- Either put a flatness tolerance on the plate

Note 1: Machined aluminum plate on both sides

This saves machining time, and therefore costs.

Use ALU 5083 as material, maximum plate dimensions 1500x3000mm.

Characteristic of these plates.

Plate thickness Max flatness defect

6 0,35mm/m
8
10
12
15
20 0,15mm/m
25
30
40
50
Do not use two-sided machining on all the plates but only the one
which need flatness, because the 2-sided machined at a cost

On the plan, insert note 5083 FACTORY 2 FACES

Note 2: Flatness tolerance

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4.3 Parallelism tolerance

4.4 Perpendicularity tolerance

4.5 Coaxiality tolerance

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Part 5: Surface condition

The surface conditions are to be indicated that in certain cases:

Only use surface finishes that are in the surface finish library

surface condition

In the event that a certain surface of the part is not desired to be produced by water jet or laser

Water jet or
laser cutting
Machining
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In the case of a sliding plate, or a surface with friction:

Fine machining

In the case of a punch:

Polishing on punch
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Part 6: Engraving

6.1 Engraving the numbering of the plan

The engraving of the part number must be done by the manufacturer, according to the CDC that was provided.

If you want the engraving to be done at a specific location on the part, you must indicate it on the plan. In Coretec
standard blocks use the note "ENGRAVE PART REF"

ENGRAVE PART NUMBER

6.2 Specific engraving

Put an annotation on the plan, so that engraving is not confused with machining. In Coretec standard blocks use the note
"ENGRAVING"

ENGRAVING
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Part 7: Tip for verification

Think about machining!

We start from the flow: control the length, width, height.

Which face you are going to be referenced on the machine.

For a pocket, check that the position is defined, as well as the dimension, length, width, depth, and the cutter radius.

For drilling, check that the position is defined, as well as its size and depth.

If the part is referenced by pins, check that the tolerances on the positioning and diameter are well put.

Is there any commercial material attached to this part, if so see the recommendations from the manufacturer.

Check where the part goes in the machine, and add geometry tolerances and roughness related to
the function of the part, only if necessary.
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Part 8: Plan review

When modifying an existing part, the plane changes to the higher index.

In order to facilitate the work of reworking the part, it is important to specify on the plan which were
changes to the part. For it:

1. - Select the dimension to be indexed:

2. - In the left menu, select the “symbol variables” icon:

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3. - In the menu that appears, select “Flag Cir AZ”:

4. - Select the “symbol variables” icon again, the list of indices appears:

5. - Select the index corresponding to the modification, it appears on the coast selected:
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Part 9: General plan

9.1 General plan of the machine

To create your plans, use the A3 background as a priority because all the plans are
printed in A3 for manufacturing. On the first tab insert views of the machine.Change the scale of the views so
that it is readable.

To change the scale of the plane, right-click on the background map, and select properties. Then
change the scale and apply the changes.
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Attention, do not insert anything above the cartridge (About 80mm free above cartridge) so as not to have to
retouch the overall drawing in the case of replacement of the CORETEC cartridge by a customer
cartridge. (Renault, Bosch ...)

DO NOT INSERT ANYTHING IN THIS AREA

Indicate the external dimensions of the machine, as well as its weight with annotations. This
information is useful for loading and shipping the machine.The font of the annotations must be at least 10.

The weight of the machine indicated in the cartridge only takes into account the solidworks elements,
which have a correctly entered mass. This mass does not take take into account the screws, the cables, the
elements which are in the cabinet. To have a mass which is closest to reality, multiply the mass estimated by
SolidWorks by 1.25, then add the weight of the cabinet estimated by the electricians.

Indicate the type of electrical and pneumatic power supplies, as well as their positions. These
information is useful to the workshop.

Indicate whether electric or pneumatic extension cords are requested by the customer. The
stakeholders who are going to put it into service at the customer's site will need it.

PLEASE NOTE ALL NOTES MUST BE LEGIBLE ON A PLAN PRINTED IN A3.

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General view of the

machine with overall
dimensions + location and
type of feed

AIR SUPPLY: 5 BARS ELECTRICAL

ENERGY 400V POWER: 15.5KW

Power supply cable lengths

(elec/tire): section, length,
type of connection

On a second tab, insert 3D views of the machine and the first nomenclature level. (see paragraph below)

Right click on the first sheet click on copy. Then do CTRL + V.

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9.2 Classic assembly drawing

9.2.1 Insert views

Insert 3D views of the assembly for part numbering

The views must be in the edge display state in shaded image mode and always with a
as readable scale as possible on an A3.
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9.2.2 Insert the nomenclature

Before inserting the BOM, the assembly tree must be sorted in order alphabetical. (MyCad tool =>
TreeManager). After you can insert a nomenclature on the plan.

Select a view
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The table model must be "ASSEMBLY PLAN NOMENCLATURE". If it is not the case load it.

Check the options in the left pane, and choose the correct configuration.

Validate, then insert the nomenclature on the plan

The font size in the BOM should not be changed.

IN THE NOMECLATURE, THE REFERENCES MUST BE SORTED IN ALPHABETICAL ORDER

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If the nomenclature is too long, it is possible to split it into two parts

Select a line, and right click. You will then have access to split, then you choose either above or below the line.

Insert the bubbles of the sub-assembly. All parts of the nomenclature must be indicated. Don't hesitate to add
tabs
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9.2.3 Insert the bubbling

Select the Bubble icon

Bubble
Add a bubble

Then click on an edge of each part which is in the nomenclature. The benchmark of piece fits.

For the screws Bubbling is not complete, their length is missing.

To display the length, select all screw bubbles. In the left pane change the bubble text to the "part number
(BOM)".

Part number
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You can add the fixing screws of your part on the same bubble.

To obtain this, right-click on the existing bubbling and select Add to battery. Then select the parts to include in
this bubbling.

Add to stack

You will be able to change the shape of the stack in the pane on the left.
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9.2.4 Enter the relevant information for assembly

For the assembly, the theoretical assembly dimensions must be indicated, in order to be able to carry out
tests.before debugging and to allow the fitter to validate his cable trays.

Add the information that you think is necessary for the assembly:

- Lubrication if it is specific
- Pieces which are used for the development to avoid breakage.
- Tightening torque when it is imposed by a material
- Others ...