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OPERATOR’S MANUAL
1.1 Applications
1.1.1 Intended Use
The ChroMate™ 4300 is a laboratory instrument intended for in-vitro diagnostic
use. It is a user-programmable open system with selectable plate formatting,
alphanumeric test naming, automatic interpretation options, duplicate well
options, curve plotting and editing, and flags and error messages.
Six-filter UV model (405, 450, 492, 630, 545, and 600 nm)
Six-filter VIS model (405, 450, 492, 545, 600, and 630 nm)
Pre-programmed Modes
FUSE: For continued protection against risk of fire, replace fuse only with one of
the specified type and current ratings. Disconnect equipment from supply before
replacing fuse.
FUSIBLE: Pour la protection continue contre le risque du feu, remplacez le
fusible seulement par une du type spécifique et des estimations courantes.
Démontez l’équipement de l’alimentation d’énergie avant de remplacer le fusible.
1.2.2 Safety Terms Terminologie de Sûreté
• Use Proper Power Cord Use only the power cord specified for this product and
certified for the country of use.
• Ground the Product This product is grounded through the grounding conductor of
the power cord. To avoid electric shock, the grounding conductor must be
connected to earth ground. An optional method is to attach a ground strap from the
external grounding terminal on the rear panel of the instrument to a suitable ground
such as a grounded pipe or some metal surface to earth ground.
Warning!
Avertissement!
Warning! To avoid electric shock, the grounding conductor in
the supply cord must be connected to earth ground. An
optional method is to attach a ground strap from the external
grounding terminal on the rear panel of the instrument to a
suitable ground such as a grounded pipe or some metal
surface to earth ground.
• Observe All Terminal Ratings To avoid fire or shock hazard, observe all ratings
and markings on the instrument. Consult this manual for further ratings information
before making connections to the instrument.
• Do Not Operate Without Protective Covers Do not operate this instrument with
covers and panels removed.
• Use Proper Fuse Use only the fuse type and rating specified by the manufacturer
for this instrument.
• Do Not Operate With Suspected Failures If you suspect there is damage to this
instrument, have it inspected by a qualified service person.
• Keep Instrument Surfaces Clean and Dry Solvents such as acetone or thinner will
damage the instrument. Do not use solvents to clean the unit. Avoid abrasive
cleaners; the aerosol shield is liquid-resistant, but easily scratched. Clean the
exterior of the instrument with a soft cloth using plain water. If needed, a mild all-
purpose or nonabrasive cleaner may be used. Use as a disinfectant a 10% solution
of chlorine bleach (5.25% Sodium Hypochlorite) or 70% isopropyl alcohol. Take
special care not to spill liquid inside the instrument.
• Avoid lifting, leaning or turning the instrument over when a plate is in place.
• Be sure to run a sufficient number of controls in each assay. If controls are not
within their acceptable limits; or if incomplete, disregard test results.
Biohazard Precautions
Warning!
Avertissement!
WARNING: If any materials are overturned during operation,
immediately set the power switch to OFF (0). This material should
be treated as potentially biohazardous. Appropriate cleanup and
disposal of biohazardous waste should be used.
• Physical
Enclosure: All metal enclosure
Dimensions: 7.5” x 8.0” x 16.5”
(19x20.3x42cm)
Weight: 12.471 lbs (5.657 kg)
• Environmental
◦
Operating Temperature: 15 to 35 C
Humidity: Between 10 and 85% non-condensing
◦
Storage Temperature: 10 to 50 C
Altitude: 2000m maximum
NOTE: Retain the original packing material for future use in the event that the instrument
is shipped to another location or returned for service.
Unpacking Checklist
Quantity Description
1 Customer copy of packing list
1 Unpacking instructions sheet
1 Certificate of Conformity
1 Certificate of Quality
1 Instrument Set Up and Operator’s Manual
1 Power cord
1 USB cable
1 Replacement lamp for photometer
1 USB mass storage device
For 220-240 V units used inside the US use a UL listed cord as above, except rated 250
V, with a tandem blade, grounding type attachment plug. The cord set provided by the
manufacturer meets these requirements.
To avoid electric shock, the power cord protection ground conductor must be connected
to ground.
Fuse Requirements
The fuses are located internally in the instrument; there are two fuses. Fuse number 1 is
located on the main printed circuit board near power connector J4. It is a 4 Amp, medium
acting, 250V, 5 x 20mm, Littlefuse type 0234004 or equivalent. Fuse number 2 is located
on the power supply. It is a 2.5 Amp, fast acting, 250V, 5 x 20mm, Littlefuse type
21602.5P or equivalent.
Fuse failure is a very rare occurrence and may indicate malfunction of the equipment
requiring service by qualified personnel.
Warning!
Avertissement!
FUSE Warning! For continued protection against risk of fire, use
the correct fuse. Disconnect power cord from mains supply
before replacing fuses.
A) Door
A
B B) Indicator
light
A) Tray out
(extended)
B) Door open
B
Figure 3.2.1-2 Door open, tray out
B) Door open
C) Universal
Serial Bus E) Power Cord
(USB)
A Connection
connection B
C D E
AS WITH MANY USB DEVICES IT IS CRITICAL THAT YOU DO NOT CONNECT THE
USB CABLE TO THE CHROMATE OR COMPUTER UNTIL THE SOFTWARE HAS
BEEN INSTALLED. DOING SO MAY AFFECT THE INSTALLATION OF THE
APPLICABLE DRIVERS NEEDED TO RUN CHROMATE MANAGER.
Follow the steps in Section 3.3.1 Software Installation and then reference Section 3.3.2
for USB port connectivity.
USB Mass Storage Device containing the ChroMate setup.exe (reference Software
Installation)
Double-click on
setup.exe to begin
Setup
Install the virtual com port (VCP) drivers from the file located in the folder C:\Chromate\USB
drivers (or “[Installation Folder]\USB drivers if you changed the install directory name). From
the USB Drivers folder click on the appropriate executable (.exe) file for the operating system
on your computer (i.e., XP, Vista, Windows98):
The following is an example of the screens that you will encounter during the virtual com port
installation process. Note that the drivers for an XP operating system were chosen for this
example.
Destination folder Click the Install button to begin the install process
Click on the “Launch the VCP Driver Installer” check box and click on the Finish
button to execute the driver installation process.
The 4300 ChroMate COM port setting does not require an adjustment to match the
computer’s COM Port setting. However, steps have been provided in Section 6.2.2
ChroMate Communication (COM) Port Setting to view/adjust the setting if necessary.
USB cable
NOTE: If it is necessary to view / adjust the communication port settings of the computer
and the ChroMate instrument refer to the instructions found under Section 6.2 - COM
Port Settings.
When the 4300 ChroMate instrument powers up, note the following actions:
The instrument will perform an initialization process and annunciate three short
beeping sounds signaling it is operational
If the instrument powers up, but the actions described above do not occur, check the
USB cable connections and COM port settings.
Review the following questions before beginning a test (refer to the reagent kit insert for
required information):
NOTE: For the purpose of this manual, the terms calibrator and standard are
used interchangeably to designate reference materials of known
concentrations
NOTE: For the purpose of this manual, the terms specimen and sample are
used interchangeably to mean materials of unknown concentrations.
9. Will a cutoff value be used to label positive samples? If so, the value which
begins the positive range will be required.
10. Will a cutoff value be used to label negative samples or define an equivocal
zone? If so, results less than what cutoff should be labeled as negative?
Access the Assay Modes via ChroMate Manager Tests Menu (refer to Section 5.2.2)
Absorbance
Factor
Standard
% Absorbance
Point to Point
Linear Regression
Dose Response
Cubic Spline
Cut Off
Blanking is optional.
Y = Bottom + (Top-Bottom) / (1 + 10 ^
((LogEC50-X) * HillSlope)) yielding a
sigmoid curve.
Blanking is optional.
¾ COV = X * mean (Nc) + F
1 2 3 4 5
1 Connect
4 Lot # Registration
5 QC Tracking
6 Sample Database
When ChroMate is finished reading, the New Assay Calibration Data can be viewed by
selecting this option from the Management drop down menu or by pressing the F8 key
on your keyboard at any time. This window shows whether the new curves and controls
were accepted. If the curve is not accepted, this procedure must be repeated.
OPTION DESCRIPTION
Connect Establishes or re-establishes communication between Chromate
software on the PC to the 4300 instrument.
Communication Opens the interactive Communication Window used for certain
Window diagnostics. Should only be used by trained service personnel.
LIS Import See Laboratory Information System (LIS) section in the Appendix for
information explaining the LIS Import Option and examples of import
and export files.
New Assay Refer to the section entitled Calibrators for more information
Calibration Data
Exit Exit the ChroMate Manager Software
OPTION DESCRIPTION
Read Plate Refer to Section 5.2.2.1 Read Plate Absorbance for
Absorbance more information.
Create Assay Refer to the Create Assay section that follows for more
information.
Edit Assay Refer to the Edit Assay section that follows for more
information.
Primary
Filter and
Differential
Filter drop
down menus
OPTION DESCRIPTION
Primary Filter: Primary Filter choices: 450, 630, 493, 405
Differential Filter: Differential Filter choices: 450, 630, 492, 405, None
Use Blanks Click on the check box if Blanks are used.
Read Plate Click on the Read Plate button to activate.
Export Click on the Export button to send the absorbance
readings to Notepad, creating a .txt file:
OPTIONS DESCRIPTION
Assay Name Enter the name of the assay
Wavelengths Select the Primary Filter and the Differential Filter
Select an Assay Select an Assay Mode for the drop down window
Mode
Calibration Button Press the Calibration button to continue to the next
window to enter the standard properties.
Select Controls: The controls will be accepted even if they read out of range if
the Control Properties are set to “Warn and Continue”. To check your Control
Properties or change this setting, see the Assay Calibration Tab.
When selected, New Assay Calibration Data will display the blank, calibrator, and
controls valid for 7 days. After they expire, you will have to re-run the Calibrators
to use that assay. You may run more frequent recalibrations and control checks
as often as you like.
Select the Assay from the drop down menu. Dialog window will open with
options based on the assay type.
STEPS DESCRIPTION
1 Click on Lot # Registration from the Management Menu.
2 Identify the Substance in the left column to be registered by
clicking on the substance title.
3 Click “Register”
4 Enter the lot number and a description (optional). Click OK to
Save.
When first opened, the Sample Database window will not have any records to
display:
Click on
the Edit
button to
enter data.
The Edit
button will
toggle to
Done.
Click on
the Done
button
when
finished
entering
data.
Navigate through the fields on the screen by using the Tab or arrow keys
on the keyboard.
Modify the information and then press the Done button to save the changes.
The log will display the modification date, time and the change that was made:
1) Click to highlight the Sample ID to import. Select the Import button to migrate
the selected record to a text file in Notepad.
1) Click to highlight the Sample ID to export. Select the Export button to send the
selected record to the Patient DB.log in Notepad.
2) Click on File and select Save. Close the window when finished.
1) Enter criteria into Search Database area, press OK. All records containing the specified
criteria will display.
Search
result
displayed
1) Select the Choose button to add a selected patient to the Sample ID list in the Sample tab.
Refer to the Sample Report that follows for an example of the custom reports that
may be generated.
OPTION DESCRIPTION
Comm Port, Database, Refer to the steps in Section 6.2 COM Port Settings to
Report…: view / adjust the COM Port Setting of the computer and
the 4300 ChroMate.
5.2.6.1.1.1 Start up
OPTION DESCRIPTION
Startup Allows the user to adjust settings such that numerical ID
and sample ID records will be retained for a specified
amount of time; and adjust the COM Port setting to match
the COM Port setting of the computer.
Refer to Sections
6.2 COM Port
Settings
Sample Database Allows the user to customize the field names used in the
sample database. Click on the checkbox to uncheck the
selection; only selections that are checked boxes will be
applied. Click the OK button once all the selections have
been made.
OPTION DESCRIPTION
Report Output Report Output allows the user to specify data to print for
different report types.
OPTION DESCRIPTION
Custom Report… The Custom Report Template screen allows users to
choose a report template for each type of report they
Two types of Custom desire to run.
Report Templates are
available: Choose the type of report to run and click on the Set
Template button. The report will be formatted according to
the chosen template until the Custom Report template has
been cleared by clicking on the Clear button.
A) Result report
templates which are
for custom reports that
have been sorted by
request time, sorted by
name/ID, or sorted by
assay.
B) Assay specific
calibration templates
allow the user to
produce a report from
the data of a specific
assay.
Custom Report…
Click on the Set Template
button to select a Custom
Report template. Preview
calibration reports via the
Calibration Tab and
preview button; preview
sample reports via the
Report Tab and preview
button. Modify the
example Custom Report
and save it to a new file
name.
A list of the available language choices will display. After selecting a language, it
will be necessary to close the Manager and restart the software to initialize the
selected language.
The selected language will remain in effect until another language is selected
and the software is restarted as in the step above.
Once the correct password is entered the Firmware Update window will open
enabling the user to browse the list of files. Technical support will advise which
file to select. The progress of the update is displayed in the Update Progress
field.
NOTE: The instrument will reboot itself after the firmware update is complete.
5.2.8 Help
The Help option provides a dialog window that displays the version of
ChroMate and the version of firmware that is currently installed.
1 2 3 4 5
The list above is the order in which the tabs appear on the menu. In practice, the
order the tabs will be used/repeated are:
Test Results
Report Tab
4 5
6
3 8
7
This window displays the current status of the instrument. Also shown is the currently
loaded plate.
Feature: Description: Item No.:
Auto Assign Auto Assign allows the user to select 8-way or 12- 1
way trays. This setting will remain in force until
changed.
Tray In / Tray In / Tray Out buttons are provided to allow 2
Tray Out the user to manipulate the instrument door to the
Open or Closed position.
Load Plate / Load Plate sets up a previously stored assay and 3
Save Plate Save Plate allows saving a set up assay for future
use.
Plate Location of 96 wells 4
Well Displays area for the position of blanks, the 5
Assignment standard, blank, control(s), Sample ID, and name
of the Assay.
When ChroMate is finished reading, the New Assay Calibration Data can be viewed
by selecting this option from the Management drop down menu or by pressing the F8
key on your keyboard at any time. This window shows whether the new curves and
controls were accepted. If the curve is not accepted, this procedure must be
repeated.
2
1 9
6
4 5 7
In the Assay Calibration tab, add the New Curve and New Control to the Work List by
selecting the corresponding option from the drop-down menu (1). In the example
shown below (Figure 5.3.2-2), [ALL] has been selected. All programmed Calibrators
and Controls will be added to the Work List. You may run more than one of each of
the calibrators.
Change the repetition numbers by using menu options (2).
A new assay with a correct valid curve is automatically accepted. The option to
change the curve is available. If the curve is invalid, it will need to be selected and
then accepted before it can be used to calculate sample concentrations. Click on the
Accept button to accept results.
Accepting calibrators moves them from the ChroMate Manager Test Results Tab to
the Assay Calibration Tab.
Once the calibrators have been moved into the Assay Calibration Tab they need to
be accepted. However, selecting the calibration does not make the calibration graph
visible. Select the assay from the drop down list and then click on the graph icon (1)
and the calibration curve will display on the right hand side of the screen (2).
The stored curve which is active is displayed on the bottom of the screen. This may
be the previously stored curve or a newly accepted curve. Before the curve is
accepted it can be reviewed for any adverse outlying calibrators. If the outlying
values are seen for any of the calibrators, these may be removed by unchecking the
check box next to this calibrator.
The resulting calibration curve is shown in the upper graph. Once you are satisfied
with the calibration curve in the upper graph, click the Accept Selected button and
this will move the curve from the upper graph to the lower current graph.
At this point concentration values will be calculated for the samples and displayed in
the Test List Tab.
In Figure 5.3.2-3, a TSH standard curve is displayed. This assay uses a 2nd order
polynomial curve fit. Moving the mouse pointer over the plotted curve will display the
fit parameters.
Clicking on the Test Results tab will display the patient results.
This data shows that the first copy of standard 5 appears incorrect. By checking the
boxes to the left of each standard, a corrected curve can be generated.
Once a satisfactory curve is generated, clicking on the Accept Selected button will
cause this curve to be the current standard curve in use and will update the
concentration values of the samples in the Sample Tab. The corrected curve is
displayed. The patient sample results are now updated, which you can see by
clicking on the Test Results tab.
You can now choose to accept or delete any of the sample results by clicking on the
buttons.
Curves can also be adjusted by a percentage factor. This is set by the factor setting
in the calibration tab. Normally this value is set to 0%, and the actual standard curve
absorbance values are used with no adjustment.
The resulting concentration values for the samples run are shown below in
Figure 5.3.2-4 TSH Results.
The new concentration values are displayed in the Add Samples Tab.
The percent adjust feature can be used when stored curves are used and there is
evidence that the current run has resulted in increased or decreased absorbance
levels than what is expected.
NOTE: Decreasing the standard curve by a percentage will result in increasing the
sample concentration values.
Less than all the calibrators used in an assay can be run and the stored curve can be
adjusted accordingly. The adjustment factor will be calculated based on the average
percent change of all the new calibrators run compared to their stored absorbance
values. The new curve will be generated from the new calibrator(s) absorbance
values which are currently run and the adjusted absorbance values of the remaining
calibrators from the stored curve. This feature can be used to control for changes in
reagent activity when using stored curves.
By selecting this standard and all the stored standards the new adjusted curve can
be activated.
Once accepted the original absorbance values remain, but the new calculated
concentration values of the standards are displayed.
Even though the samples show decreased absorbance values similar to the one
adjustment standard run, the resulting concentration values for the samples are the
same as when they were run with the original complete standard curve.
1
2
If the Add to Plate button has been selected, the screen will be directed to Plate
Layout where you will have several options: Load Plate, Save Plate, Reset, Re-
Assign, Read Plate or Remove.
Click on Add Numerical ID tab or Add Sample ID tab. Once entered go to Choose
Test Window and Select.
At Worklist window select or deselect numerical or Sample IDs, ID, Test and Reps
(repetitions) two or more wells.
After Assay Calibration and Add Samples you will again be directed to Plate Layout
screen. Verify position, Name/ID, and Assay with well assignment.
4
3 5
1 2
6 7
8 9 10
4 5
Note: If needed, an Assay Report or a Calibration Report may be printed from the
Calibration window. See the Section Assay Calibration Tab for more information.
002 Invalid Filter Number Filter number must be in valid range (0-3) or (0-5)
Given
003 Invalid Row Number, Row number must be in valid range (1-12)
%d
004 Invalid Device Number, Device number must be in valid range (0-3), contact
%d Customer Service
005 Invalid wiper value, %d Wiper number must be in valid range (0-3), contact
Customer Service
006 Invalid Cal Value, %d Value must be in valid range (20-110), contact
Customer Service
007 Invalid Offset Value, %d Offset value must be in valid range (5-250) contact
Customer Service
008 Invalid Gain Value, %d Gain value must be in valid range (5-250) contact
Customer Service
011 Invalid channel number Channel number must be in valid range (1-8)
(1-8)
201 Extra movement of Assumed position did not return carrier to home,
(%d) needed at home contact customer service
202 Plate did not return Plate did not return home after 20 seconds
home
203 Mech Test1 had %d Door in/out test had errors, check mechanism
errors during %d movement
passes
204 Mech Test2 had %d Plate incremental positioning tests had errors, check
errors during %d mechanism movement
passes
205 Mech Test3 had %d Plate drift check had errors, check mechanism
errors during %d movement
passes
206 InchesPerStep not in Rerun FE() command, check plate for sticking, check
range, %8.6 plate holes
Power on the 4300 The computer screen will display the ChroMate logo:
ChroMate instrument.
The instrument will
annunciate a beeping
sound; the LED power
indicator will light (the
light will pulse/flash);
and the instrument will
warm-up. When the
instrument has
completed its
initialization process, it
will annunciate three
short beeping sounds
signaling it is
operational.
Click on the
Settings tab on the
ChroMate Manager
Menu Bar to access
the Comm Port
setting:
The Software
Settings window will
open:
Click on the
Communication Port
drop down menu,
and scroll up or
down to locate the
COM port setting
that matches the
COM port setting
from your PC (see
Section 6.2.1 PC
Communication
(COM) Port Setting).
Mailing Address:
Important: When contacting us, please have the Model and Serial Number of the
ChroMate™ in question. Have a description of the problem with as much detail as
possible. Save any relevant jobs or logs and send or e-mail us the information.
A Carriage return is used to indicate the end of the line (220 is the maximum).
Record Layout Specifications
Minimum Requirements
Message Header
H|
Append to the Previous Record
A|
Patient Segment
P| Transmission Seq#| Patient-ID | | | Patient Name | | | Sex| | Address| | | Doctor
Observation Order Segment
Assay
OBR| Sequence Number| | | Name
Nature of
Observation Reference Abnormal abnormal
OBX| Sequence Number| Value Type| | Value | Units | Range | Flags | | checking
Message Terminator
Patient
L| Sequence Number| | Count | Line Count | Batch Number
NOTE: A solid bar (|) indicates the field is for future use. The bar delimiter is
necessary for correct formatting within the record.