User Manual: Batch Controller

User Manual
F030-A
BATCH CONTROLLER
Signal input: (0)4-20 mA flowmeter signal

Signal output: one control output for one stage batching
Options: intrinsically safe
backlight
F-Series - Field mounted indicators for safe and hazardous areas

More info: www.fluidwell.com/fseries
User Manual F030-A
TABLE OF CONTENTS
1 ABOUT THIS MANUAL............................................................................................................ 4
1.1 How to use this manual .................................................................................................. 4
1.2 Use of pictograms ........................................................................................................... 4
1.3 Warranty and technical support ...................................................................................... 4
1.4 Model Reference ............................................................................................................ 4
2 SAFETY .................................................................................................................................... 5
2.1 Personal safety ............................................................................................................... 5
2.2 End-user responsibilities................................................................................................. 5
2.3 Potential equipment damage .......................................................................................... 5
2.4 Disposal of electronic waste ........................................................................................... 5
3 INTRODUCTION....................................................................................................................... 6
3.1 System description ......................................................................................................... 6
3.2 Product features ............................................................................................................. 6
3.2.1 General characteristics ................................................................................................... 6
3.2.2 Input................................................................................................................................ 7
3.2.3 Output ............................................................................................................................. 7
3.2.4 Options ........................................................................................................................... 7
3.3 Installation example ........................................................................................................ 7
4 OPERATION............................................................................................................................. 8
4.1 Introduction ..................................................................................................................... 8
4.1.1 Operating modes ............................................................................................................ 8
4.2 Control panel .................................................................................................................. 8
4.2.1 Display ............................................................................................................................ 8
4.2.2 Backlight (Type ZB) ........................................................................................................ 9
4.3 Batching .......................................................................................................................... 9
4.4 Displayed information ..................................................................................................... 10
4.4.1 Totalized flow and accumulated total.............................................................................. 10
4.4.2 Clear total ....................................................................................................................... 10
4.5 Operator alarms .............................................................................................................. 10
4.5.1 Range error..................................................................................................................... 10
4.5.2 Low battery ..................................................................................................................... 10
4.5.3 Internal error ................................................................................................................... 10
5 CONFIGURATION.................................................................................................................... 11
5.1 Introduction ..................................................................................................................... 11
5.2 Configuring using SETUP mode ..................................................................................... 11
5.2.1 Entering SETUP mode ................................................................................................... 11
5.2.2 Navigating the SETUP menu.......................................................................................... 11
5.2.3 Changing configuration settings ..................................................................................... 12
5.2.4 Returning to Operator Mode ........................................................................................... 12
5.3 SETUP menu overview................................................................................................... 13
5.4 SETUP menu explanations............................................................................................. 13
5.4.1 Menu 1: Preset .............................................................................................................. 13
5.4.2 Menu 2: Overrun ............................................................................................................ 14
5.4.3 Menu 3: Display ............................................................................................................. 14
5.4.4 Menu 4: Power management ......................................................................................... 15
5.4.5 Menu 5: Flowmeter ........................................................................................................ 15
5.4.6 Menu 6: Others .............................................................................................................. 16
6 INSTALLATION........................................................................................................................ 17
6.1 Installation / environmental conditions ............................................................................ 17
6.2 Handling the F030-A enclosure ...................................................................................... 18
6.2.1 Identification.................................................................................................................... 18
6.2.2 Opening, assembling and closing the F-Series .............................................................. 19
6.3 Mechanical installation.................................................................................................... 21
6.3.1 Mechanical dimensions .................................................................................................. 21
6.3.2 Mounting the F-Series .................................................................................................... 23
6.4 Electrical installation ....................................................................................................... 24
6.4.1 Electrical safety............................................................................................................... 24
6.4.2 Protective earth (PE) connections .................................................................................. 24
6.4.3 Field wiring connections ................................................................................................. 25
6.4.4 Power supply .................................................................................................................. 26
6.4.5 Sensor supply ................................................................................................................. 26
Page 2 FW_F030-A_M_v0501-01_EN
F030-A User Manual
6.5 Terminal connectors safe area applications - Type PX, PD, PL ..................................... 27
6.5.1 Terminals 1-2 (6): flowmeter input .................................................................................. 28
6.5.2 Terminals 4-5: Power supply - type PX and PD ............................................................. 28
6.5.3 Terminal 6: Sensor power supply - Type PD .................................................................. 28
6.5.4 Terminals 7-8: Control output - Type OT ........................................................................ 29
6.5.5 Terminals 9-10: Backlight power supply - Type ZB ........................................................ 29
6.6 Terminal connectors safe area applications - Type PF, PM ........................................... 30
6.6.1 Terminals GND-1-2: Power supply ................................................................................. 30
6.6.2 Terminals 3-4: Control output ......................................................................................... 30
6.6.3 Terminals 5-7: flowmeter input ....................................................................................... 31
7 INTRINSICALLY SAFE APPLICATIONS ................................................................................ 32
7.1 Identification.................................................................................................................... 32
7.2 Electrical installation in hazardous areas........................................................................ 33
7.2.1 Installations based on FM or CSA Certificate ................................................................. 33
7.2.2 Electrical data - Control drawing..................................................................................... 34
7.2.3 Installations based on ATEX or IECEx Certificate .......................................................... 36
7.2.4 Electrical data - Annex 1................................................................................................. 37
7.3 Terminal connectors hazardous area applications ......................................................... 38
7.3.1 Power supply .................................................................................................................. 38
7.3.2 Sensor supply ................................................................................................................. 38
7.4 Configuration examples Intrinsically Safe applications ................................................... 39
7.4.1 F030-A-OT-PX-XI-ZB - Ex ia IIC/IIIC .............................................................................. 39
7.4.2 F030-A-OT-PD-XI-ZB - Ex ia IIC/IIIC.............................................................................. 39
7.4.3 F030-A-OT-PL-XI-ZB - Ex ia IIC/IIIC .............................................................................. 40
8 MAINTENANCE........................................................................................................................ 41
8.1 General directions........................................................................................................... 41
8.2 Instructions for repair ...................................................................................................... 41
8.3 Battery replacement........................................................................................................ 42
8.3.1 Safety instructions .......................................................................................................... 42
8.3.2 Battery replacement procedure ...................................................................................... 43
8.3.3 Disposal of batteries ....................................................................................................... 43
APPENDIX A - TECHNICAL SPECIFICATION .............................................................................. 44
A.1 General ........................................................................................................................... 44
A.2 Input ................................................................................................................................ 46
A.3 Output ............................................................................................................................. 46
A.4 Operational ..................................................................................................................... 46
APPENDIX B - TROUBLESHOOTING ........................................................................................... 47
APPENDIX C - LEGAL INFORMATION ......................................................................................... 48
C.1 Declarations of Conformity ............................................................................................. 48
FW_F030-A_M_v0501-01_EN Page 3
User Manual F030-A
1 ABOUT THIS MANUAL

1.1 HOW TO USE THIS MANUAL
This operation manual is divided into two main parts:
● The daily use of the F030-A is described in Section 4: Operation [»8]. These instructions are
meant for users / operators.
● All subsequent sections and appendices are meant for electricians/technicians. These provide a
detailed description of all software settings and hardware installation guidance.
Always follow the instructions in this manual, especially the safety information. For additional
information, please contact your supplier.
1.2 USE OF PICTOGRAMS

A hazardous situation may occur if the unit is not used for the purpose it was designed for or is used
incorrectly. The following pictograms inform you of important information:
A warning indicates a hazardous situation that could cause injury or death.
A caution indicates a condition that could cause:

● moderate/minor personal injury or equipment damage.
● incorrect functioning of the unit or connected instruments.
A note informs you of important information.
1.3 WARRANTY AND TECHNICAL SUPPORT

For warranty and technical support on your Fluidwell products, visit our internet site
www.fluidwell.com or contact us at support@fluidwell.com.
1.4 MODEL REFERENCE

Hardware version: 03.03.xx
Software version: 03.03.xx
Document version: FW_F030-A_M_v0501-01_EN
© Copyright 2022 Fluidwell B.V. - The Netherlands
Information in this document is subject to change without prior notice. The manufacturer is
not responsible for mistakes in this material or for incidental damage caused as a direct or
indirect result of the delivery, performance or use of this material.
© All rights reserved. No parts of this publication may be reproduced or used in any form or
by any means without written permission of your supplier.
F030-A User Manual
2 SAFETY
2.1 PERSONAL SAFETY
● Explosion hazard: Never open the unit when explosive atmosphere is present, and the unit is
connected to a power supply or consuming device like the internal battery supply.
● Risk of electric shock: Only open the unit if all leads are free of potential electrical energy.
● Immediately inform the person responsible for the installation if you disagree with the safety
precautions or if you detect errors or danger.
● Intrinsically Safe applications: follow the instructions as mentioned in Section 7: Intrinsically safe
applications [»32].
Certificates and related documents are available on our website or from your distributor.
2.2 END-USER RESPONSIBILITIES

● Installation, use, and servicing of the unit must be done by authorized technicians.
● This unit is not designed for use in life support appliances, devices, or systems where
malfunction of the product could result in personal injury. Customers using or selling these
products for use in such applications do so at their own risk and agree to fully indemnify the
manufacturer and supplier for any damages resulting from such improper use or sale.
● Check all connections, settings and technical specifications of all peripheral devices supplied
with the unit.
● The unit must be installed in accordance with the EMC (Electro Magnetic Compatibility)
guidelines.
● Connect Protective Earth (PE) / proper grounding to the metal enclosure as indicated in
Section 6.4.2: Protective earth (PE) connections [»24].
● If the unit is used on a ship, truck or somewhere else with no Protective Earth (PE) connection
available, connect an alternative grounding suitable for the application to the metal enclosure.
● The Protective Earth (PE) wire (or alternative grounding) may never be disconnected or
removed.
● The local labor and safety laws, and regulations must be adhered to.
● Modifying the unit without prior written consent from the manufacturer will result in the
immediate termination of product liability and the warranty period.
● The manufacturer accepts no responsibility whatsoever if the safety information and instructions
in this manual are not observed.
2.3 POTENTIAL EQUIPMENT DAMAGE

● Before installing the unit, check the mains voltage and information on the manufacturer's label
for product configuration.
● Electro Static Discharge (ESD) causes irreparable damage to electronics. When installing or
opening the unit, the technician should first discharge him- or herself by touching a well-
grounded object.
● Never touch the electronic components.
● Never expose the unit to conditions that may exceed the enclosure classifications as indicated
by the manufacturer's label and Section 6.1: Installation / environmental conditions [»17].
2.4 DISPOSAL OF ELECTRONIC WASTE

At the end of its life this product should be disposed of according to the
(inter)national regulations regarding waste electronic equipment. If a
battery is installed in this product, it should be disposed of separately. The
separate collection and recycling of your waste equipment will help to
conserve natural resources and ensure that it is recycled in a manner that
protects the environment.
User Manual F030-A
3 INTRODUCTION
3.1 SYSTEM DESCRIPTION
The batch controller model F030-A is a microprocessor-driven instrument designed for batching and
filling of small batch sizes up to medium large quantities, as well as showing resettable total and a
non-resettable accumulated total.
Fig. 1: The F030

This manual describes the daily use, configuration and installation of the F030-A with analog
(0)4-20mA input from a flowmeter, and its available options.
The following figure shows the F030-A used in a typical application.
Fig. 2: Typical application
3.2 PRODUCT FEATURES

3.2.1 GENERAL CHARACTERISTICS
● One control output for controlling a pump or valve
● Ultra-low power consumption to allow for long battery life (Type PB/PC)
● Various mounting possibilities
● A choice of enclosure materials: GRP, aluminum or stainless steel (316L), suitable for every
industrial environment
● Ability to process a broad range of sensor signals
● Simple and standard configuration and operator interface.
Configuration
The F030 can be used for many types of application and has a SETUP mode to allow for configuring
it to your requirements. See Section 5: Configuration [»11] for further information.
All settings are stored in an EEPROM memory so they will not be lost if there is a power failure.
F030-A User Manual
3.2.2 INPUT
● One flowmeter with a passive or active (0)4-20mA analog signal output
● Several options are available for powering the sensor.
3.2.3 OUTPUT
● One output is available on the F030-A to drive a pump or valve.
3.2.4 OPTIONS
Available options are:
● Intrinsic safety (Type XI)
● Power and sensor supply (Types PB, PC, PD, PF, PL, PM, PX, in various combinations)
● Output driving (Types OA, OR, OT)
● Panel mount enclosure (Types HB, HC)
● Flame-proof enclosure (Type XF)
● Display backlight (Type ZB).
3.3 INSTALLATION EXAMPLE

Following parts can be recognized in below installation example.
1 2 3 4
5 6
Fig. 3: Installation example F030-A

1. Front cover 3. Label 5. Keys
2. Display 4. Back cover 6. Cable entry (process mount)
User Manual F030-A
4 OPERATION
This unit may only be operated by authorized and trained personnel who have read and understood
this manual, particularly Section 2: Safety [»5].
4.1 INTRODUCTION
This chapter describes the daily use and operation of the F030-A. For this, the F-Series is equipped
with a control panel that provides the operator with various functions, information and operating
modes.
4.1.1 OPERATING MODES
The following operating mode are available:
● OPERATOR-mode
This is the default mode of operation and mode indicator RUN is shown on the display. This
mode is available for all operators and gives access to the other modes. The available functions
and rights depend on the type of unit and configured settings. The unit will always return to this
mode when there is no user interaction for some time in any of the other modes.
● SETUP-mode
This mode allows to review all configuration settings using a SETUP-menu. The mode indicator
SETUP is shown on the display and access can be restricted via a password. After selecting a
configuration item, it can be changed using the PROGRAM-mode.
● PROGRAM-mode
This mode is used to change settings in the SETUP-menu, enter values in OPERATOR-mode or
enter a password. When a setting is being changed, this is indicated by the mode indicator
PROGRAM on the display.
The following paragraphs describe the modes of operation in more detail. SETUP-mode and
PROGRAM-mode are described in Section 5: Configuration [»11].
4.2 CONTROL PANEL

The control panel is located on the front side of the F-Series.
● A Liquid Cristal Display (LCD) to show process values and various other information.
● Three keys (PROG/ENTER, START, STOP) to control the F030 during operation.
● An optional backlight to illuminate the display (Type ZB).
Functions of the keys in Operator Mode
PROG/ENTER-key
This key is used to program and save new values or settings.
The PROG-key is also used to gain access to SETUP mode, see Section 5:
Configuration [»11].
START-key
This key is used to START the batch process or continue the batch process after it has
been paused.
The START-key is also used to increase a digit after the PROG-key has been pressed
(see Section 5: Configuration [»11]).
STOP-key
This key is used to PAUSE the batch process (which can then be continued via the
START-key), and after that to STOP the batch process. When the batch process is
stopped, the STOP-key is used to select total and accumulated total.
The STOP-key is also used to select the next digit after the PROG-key has been pressed
(see Section 5: Configuration [»11]).
4.2.1 DISPLAY
In the F030-A, all inputs and outputs are continuously processed in the background. The relevant
process information is then displayed on a selection of screens when the product is in OPERATOR-
mode.
F030-A User Manual
The display contains one line with larger digits and one line with smaller characters below that. The
top line displays key process information, while the bottom line usually displays additional
information or system messages. Also, measurement unit and symbols to indicate operating mode,
function, and status may be displayed.
Normally, the display is updated depending on the refresh rate selected in the configuration settings.
By pressing any key, the display switches to refreshing the information 8 times per second. After 30
seconds of key inactivity, the display returns to the configured refresh rate.
4.2.2 BACKLIGHT (TYPE ZB)
The F030 with Type ZB is equipped with a backlight to illuminate the display for improved
readability. The backlight can be turned on or off, and its intensity can be set in the SETUP- menu.
4.3 BATCHING
Entering a batch quantity
To set the PRESET value:
1. When ACTUAL and PRESET are displayed, press PROG. PROGRAM will start flashing.
2. Use ► to select digits and ▲ to increase the selected value.
3. Set the new value by pressing ENTER.
When data is changed but ENTER has not been pressed yet, the changes can be cancelled by
waiting for 20 seconds or by pressing and holding ENTER for three seconds. The previous entered
value will be reinstated.
The programmed PRESET value will be used for each following batch, until a new value is set.
When trying to set a batch value which is too large the decrease sign ▼ will be shown while
programming. A value too high cannot be set!
SETUP RUN PAUSE READY PROGRAM
Fig. 4: Example of display while programming preset value

Starting the batch process
Batching is started by pressing the START key. The batch process can only be started when
READY is displayed.
The arrows on the display indicate whether the ACTUAL value is (or was) counting up or down (see
SETUP 3.1: DISPLAY > FUNCTION).
ACTUAL L
RUN PAUSE PROGRAM
PRESET
Fig. 5: Example display information during batching process
Interrupting and aborting the batch process
When STOP is pressed once, the batch process will be temporarily interrupted; the running values
are not lost. PAUSE will be flashing. Batching can be resumed with the START-key.
The process can be ended entirely at all times by pressing STOP twice. Running values are lost and
the system returns to steady state. Batching cannot be resumed.
User Manual F030-A
ACTUAL L
RUN PAUSE PROGRAM
PRESET
Fig. 6: Example display information when paused
4.4 DISPLAYED INFORMATION

For displayed information during batching see Section 4.3: Batching [»9]. When no batch process is
running, the following functions/informations are available.
4.4.1 TOTALIZED FLOW AND ACCUMULATED TOTAL
When STOP is pressed, total and accumulated total are displayed. The unit is indicated on the top
line of the display, the resettable total is displayed on the second line with large digits and the non-
resettable accumulated total is shown on the bottom line. Accumulated total will count up to
99,999,999,999.
Unit and number of decimals are according to configuration settings 1.1: PRESET > UNIT.
4.4.2 CLEAR TOTAL
The value for total can be re-initialized. To do so, select the Total display (press STOP while not
batching) and press PROG. Flashing text “PUSH STOP” is displayed. When STOP is pressed, the
total is reset to zero.
To avoid re-initialization, press another key than STOP or wait for 20 seconds.
Re-initialization of total DOES NOT influence the accumulated total.
4.5 OPERATOR ALARMS

4.5.1 RANGE ERROR
When the input value is more than 5% outside the calibrated measurement range, ALARM will be
displayed, together with the calibrated value. After pressing the ▲ key, “LO RANGE” or “HI RANGE”
will be displayed, indicating the reason for the alarm.
4.5.2 LOW BATTERY
When the battery voltage drops, it must be replaced. To warn in time, an icon “LOW BATTERY” will
flash on the left side of the display. The F030 will continue to function correctly for several days up to
some weeks, but as soon as the warning stop flashing and is displayed continuously the battery
must be replaced shortly after, or it will run out.
See Section 8.3: Battery replacement [»42] for further information.
RUN
Fig. 7: Example of low battery alarm

4.5.3 INTERNAL ERROR
When an internal error occurs, “ALARM” will be displayed. Press the SELECT key several times to
display the 4-digit error code. Consult Section B: Troubleshooting [»47] for more information.
Page 10 FW_F030-A_M_v0501-01_EN
F030-A User Manual
5 CONFIGURATION
5.1 INTRODUCTION
This chapter describes how technicians can use configuration settings to configure the F-Series for
optimal functionality. Configuration of the F030-A can be done in SETUP mode, using the front keys.
5.2 CONFIGURING USING SETUP MODE

For an overview of Operating modes, see Section 4.1.1: Operating modes [»8].
Changing settings may influence current operation

In SETUP mode the unit remains fully operational. Make sure the product is not being used for any
application when changing settings.
5.2.1 ENTERING SETUP MODE

1. Press the PROG-key for 7 seconds. During this, the symbols ▲▼ are displayed. You may be
prompted to enter a password.
2. The SETUP indicator is now activated on the display and the RUN indicator is deactivated.
5.2.2 NAVIGATING THE SETUP MENU
The SETUP menu contains several menu groups, which each contain various menu items. Each
menu item has a unique number which is displayed at the bottom of the display. Additionally, each
menu item is expressed with a keyword.
The menu number is a combination of two figures separated by a dot:
● the first figure indicates the selected menu group (e.g. 1. TOTAL).
● the second figure indicates the menu item (e.g. 1.1 UNIT).
The following image shows the layout of the menu structure:
Fig. 8: SETUP menu layout and navigation

Navigate the SETUP menu with the following functions:
PROG-key
When a menu item is selected (e.g. 1.1), this key is used to start the programming
sequence.
When a menu group is selected (and no function), this key is used to scroll back a group
(e.g. 3. à 2. à 1. à 3. à 2. ...)
START-key
This key is used to select the next menu item in the list (e.g. 1. à 1.1 à 1.2 à 1.3 à
1. ...). When the top of the list is reached, it will wrap around and return to the menu group
selection.
STOP-key
This key is used to select the previous menu item in the list (e.g. 1.3 à 1.2 à 1.1 à 1. à
2. ...). When the bottom of the list is reached, it returns to the menu group selection.
When a menu group is selected (and no item), this key is used to scroll to the next group
(e.g. 1. à 2. à 3. à 1. à 2. ...)
FW_F030-A_M_v0501-01_EN Page 11
User Manual F030-A
5.2.3 CHANGING CONFIGURATION SETTINGS

A menu item either contains a value (a number with optionally a decimal point and sign, e.g.
-123.45) or a selection list (e.g. L – m3 - USGAL). After a menu item is selected in the SETUP menu,
a new value can be programmed by performing the following steps. During the programming
sequence, the PROGRAM indicator is shown on the display.
Step 1: Start the programming sequence
PROG-key
When a menu item is selected in the SETUP menu, this key is used to start the
programming sequence.
Step 2a: Change a value

START-key
This key is used to increment the selected digit or to select de next position of the decimal
point.
When the entered value is out of range, the increase sign ▲ or decrease sign ▼ will be
displayed; the value will be automatically brought within range when confirmed later.
STOP-key
This key is used to select the next digit. If a decimal point can be set, this will be included
in the sequence as well (e.g. [decimal point] à digit 1 à digit 2 à digit 3 à [decimal
point].
Step 2b: Change the selection in a list

START-key
This key is used to select the next item in the list (e.g. L à m³ à USGAL).
At the end of the list, the selection will wrap around to the first selection.
STOP-key
This key is used to select the previous item in the list (e.g. USGAL à m³ à L).
At the end of the list, the selection will wrap around to the last selection.
Step 3: Finish the programming sequence

PROG-key
During the programming sequence, this key is used to confirm or cancel the new value
and return to SETUP mode. To cancel the operation, either press the PROG-key for 3
seconds or wait for 20 seconds: the programming sequence is cancelled and the former
value is reinstated.
5.2.4 RETURNING TO OPERATOR MODE

When all configuration settings are set correctly, return to OPERATOR mode by pressing the
PROG-key for three seconds, or do not press any key for 2 minutes to return automatically. The RUN
indicator is now activated on the display and the SETUP indicator is deactivated.
Page 12 FW_F030-A_M_v0501-01_EN
F030-A User Manual
5.3 SETUP MENU OVERVIEW

1 PRESET DEFAULT
1.1 UNIT L - m3 - kg - lb - GAL - USGAL - bbl - no unit L
1.2 DECIMALS 0-3 0
1.3 SPAN 0.0010 - 999,999 0
1.4 DECIMALS SPAN 0-6 0
1.5 BATCH MAXIMUM x,xxx,xxx 0
2 OVERRUN DEFAULT
2.1 OVERRUN disable - enable disable
2.2 TIME 0.1 - 999.9
3 DISPLAY DEFAULT
3.1 FUNCTION increase - decrease increase
3.2 BACKLIGHT off - on off
3.3 BACKLIGHT 1-5 5
BRIGHTNESS
4 POWER MANAGEMENT DEFAULT

4.1 LCD UPDATE fast - 1 sec - 3 sec - 15 sec - 30 sec - off 1 sec
4.2 BATTERY MODE operational - shelf operational
5 FLOWMETER DEFAULT
5.1 FORMULA interpolation - square root interpolation
5.2 FILTER 01 - 99 01 (off)
5.3 CUT-OFF 0.0 - 99.9 % 0
5.4 CALIBRATE LOW default - calibrate - calibrate set factory
5.5 CALIBRATE HIGH default - calibrate - calibrate set factory
6 OTHERS DEFAULT
6.1 TYPE / MODEL fixed F030-A
6.2 SOFTWARE VERSION fixed 03.xx.xx
6.3 SERIAL NUMBER fixed xxxxxxx
6.4 PASS CODE 0000 - 9999 0000
6.5 TAG NUMBER 0000000 - 9999999 0000000
5.4 SETUP MENU EXPLANATIONS

5.4.1 MENU 1: PRESET
Calculating the Span
The Span is used to convert the flowmeter output current to a quantity. The basis is the flow rate per
second at 20 mA signal. Two examples are given.
Example 1
● The flowmeter generates 20 mA at a flow rate of 2,481.3 Liter/minute.
● The quantity will be displayed using m3 (1.1: PRESET > UNIT).
● The rate per second is 2,481.3 / 60 = 41.355 L/sec, which equals 0.041355 m3/sec. Thus, the
span is 0.041355.
● Enter the Span as 041355 at 1.3: PRESET > SPAN and 6 at 1.4: PRESET > DECIMALS SPAN.
Example 2
● The flowmeter generates 20 mA at a flow rate of 652.31 USGAL per hour.
● The quantity will be displayed using barrels (1.1: PRESET > UNIT).
● The rate per second is 652.31 / 3600 = 0.181197 USGAL/sec, which equals 0.0043142 barrels/
sec. Thus, the Span will be 0.0043142.
● Enter the Span as 004314 at 1.3: PRESET > SPAN and 6 at 1.4: PRESET > DECIMALS SPAN.
FW_F030-A_M_v0501-01_EN Page 13
User Manual F030-A
1 PRESET
1.1 UNIT Determines the measurement unit for preset, total and accumulated
total. The following units can be selected:
L - m3 - kg - lb - GAL - USGAL - bbl - no unit
Changing the measurement unit will have consequences for operator
and setup values. Please note that the Span should be checked also.
Recalculation is not done automatically.
1.2 DECIMALS Determines for Preset, Total and Accumulated Total the number of digits
after the decimal point.
1.3 SPAN This value is used to convert the flowmeter output to a flow unit. The
Span is based on the flow rate per second at 20 mA sensor signal, and
the selected measurement unit, as defined in 1.1: PRESET > UNIT.
Accuracy of the measurement system depends on the accuracy of the
Span.
Examples are given just above this table.
1.4 DECIMALS SPAN This setting determines the number of decimals for the Span
(1.3: PRESET > SPAN). Please note that this setting influences the accuracy
of the Span indirectly.
This setting has NO influence on the displayed number of digits set for
Unit (1.2: PRESET > DECIMALS).
1.5 BATCH MAXIMUM Sets the operator limit for entering a new preset value.
5.4.2 MENU 2: OVERRUN

Overrun can occur at the end of the batch process, as a result of slowness of a valve / pump.
Consequently, the accuracy is less. With this function, the F030 analyses the actual overrun
characteristic after every batch. This information is used to correct the overrun automatically.
2 OVERRUN
2.1 OVERRUN Enables/disables overrun function. Please note that, for accurate
overrun correction, the flowmeter used must have sufficient resolution
and an acceptable update time.
Do not enable the overrun functionality if the flowmeter does not meet
these requirements.
2.2 TIME The overrun characteristic of the system will be analyzed during a
certain time after ending of the batch. In this way, false signal generated
through leakage is eliminated. It is advisable to provide extra time in
order to avoid an incorrect overrun correction or false leakage alarms.
Enter here the expected time needed by the system to stop a batch.
Note that the next batch can only be started after the overrun time has
passed.
The minimum overrun time is 0.1 second, maximum 999.9 seconds.
5.4.3 MENU 3: DISPLAY

3 DISPLAY
3.1 FUNCTION The large 17mm digits can be set to display actual batched quantity
(increase) or to display the remaining quantity to be batched (decrease).
Display backlight is only available with Type ZB. The following functions
will affect this optional backlight.
3.2 BACKLIGHT With this setting, the optional backlight can be turned on or off.
3.3 BACKLIGHT Backlight brightness can be adjusted with this setting. A value from 1 to
BRIGHTNESS 5 can be selected, where 1 is minimum, and 5 maximum brightness.
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5.4.4 MENU 4: POWER MANAGEMENT

4 POWER MANAGEMENT
4.1 LCD UPDATE Sets the LCD display refresh rate. The following can be selected:
fast - 1 sec - 3 sec - 15 sec - 30 sec - off
When a key is pressed, the display refresh rate will switch to ‘fast’ for 30
seconds. After this the refresh rate will return to the set update rate.
Please note that no information will be lost at low refresh rates: all
sensor input will be processed in the background.
Calculating the display information significantly affects the power
consumption. When the application does not require a fast display
refresh rate, it is strongly advised to select a slow rate.
Indication of expected battery life:
● 4.1: POWER MANAGEMENT > LCD UPDATE set to fast: 2 years
● 4.1: POWER MANAGEMENT > LCD UPDATE set to 1sec: 5 years.
4.2 BATTERY MODE The F030-A has two main modes: operational and shelf mode. In shelf
mode the product can be stored for several years with extremely low
power consumption from the battery. All settings and totals are
maintained in memory.
To wake up the F030 from shelf mode, simply press the ▲ key twice.
5.4.5 MENU 5: FLOWMETER

5 FLOWMETER
5.1 FORMULA The F030-A can process the analog (0)4-20mA signal in two ways:
linear or as a root.
● Interpolation: the signal is processed in a linear way
R=SxI
● Square root: the signal is processed applying a square root, f.i. with
differential pressure sensoring
R=S√I
where R is the calculated flow rate, S is the maximum flow rate at 20mA
(1.3: PRESET > SPAN), and I is the scaled analog input between 0 (for
minimum input, (0)4 mA) and 1 (for maximum input, i.e. 20mA).
5.2 FILTER The analog output signal of a flowmeter mirrors the actual process
value. This signal is sampled several times per second by the F030-A.
Consequently, random and/or fast changes in sensor signal may lead to
instable displayed process values. With the help of the filter setting a
stable and accurate reading can be obtained. The filter function is based
on three values: the last sampled input signal, the last average value
and the set filter level. The higher the filter level chosen, the slower the
response of the unit to step changes in the process value will be.
The table below gives response times related to filter levels.
RESPONSE TIME ON STEP CHANGE OF INPUT VALUE (IN % OF END VALUE)
Filter value 50% 75% 90% 99%
01 filter disabled filter disabled filter disabled filter disabled
02 0.3 sec 0.5 sec 1.0 sec 1.8 sec
03 0.5 sec 1.0 sec 1.5 sec 3.0 sec
05 1.0 sec 1.8 sec 2.8 sec 5.3 sec
10 1.8 sec 3.5 sec 5.6 sec 11 sec
20 3.5 sec 7.0 sec 11 sec 23 sec
30 5.3 sec 10 sec 17 sec 34 sec
50 8.8 sec 17 sec 29 sec 57 sec
75 13 sec 26 sec 43 sec 86 sec
99 17 sec 34 sec 57 sec 114 sec
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5 FLOWMETER
5.3 CUT-OFF To ignore small flows e.g. leakage or vibration, a low-flow cut-off can be
set. If the input is below cut-off, the signal will be ignored.
The cut-off is set as percentage of the full 16 (20) mA range, and can be
set from 0.0 to 99.9 %. The value to be set depends on the processing
formula set at 5.1: FLOWMETER > FORMULA, and follows the span as set in
1.3: PRESET > SPAN.
Two examples are given below.
EXAMPLES OF CUT-OFF CALCULATIONS
Signal processing Span Cut-off Cut-off percentage Threshold input signal
Interpolation 450 L/min 25 L/min (25/450)*100%=5.5% 16mA*5.5%+4mA=4.88mA
Square root 450 L/min 25 L/min (25/450)2*100%=0.3% 16mA*0.3%+4mA=4.05mA
5.4 CALIBRATE LOW The unit is calibrated in factory using a very accurate current source. In
case the flowmeter signal does not equal (0)4mA at flow rate zero, this
function is needed to set the minimum input current at flow rate zero.
The input loop powered version of the F030-A (Type PL) requires an
input signal of at least 4 mA, not lower.
Be very sure that the offered tuning signal is stable and correct
before using it for calibration, since this setting has major
influence on the accuracy of the system.
After pressing PROG, one of three options can be selected.
● CALIBRATE: with this choice, the minimum input will be set at the
actual input current. After pressing ENTER, CAL SET will be
displayed when the calibration process is completed. From now on,
the input current must be higher than the newly calibrated value in
order to be processed.
● DEFAULT: re-installs the factory calibration.
● CAL SET: selects the latest calibrated value.
5.5 CALIBRATE HIGH The unit is calibrated in factory using a very accurate current source. In
case the flowmeter signal does not equal 20mA at maximum flow rate,
this function is needed to set the input current at maximum flow rate.
● CALIBRATE: with this choice, the maximum input will be set at the
the input current must be lower than the newly calibrated value in
5.4.6 MENU 6: OTHERS

6 OTHERS
6.1 TYPE / MODEL
6.2 SOFTWARE VERSION Provides important information on your product. This information may be
required for maintenance or support.
6.3 SERIAL NUMBER
6.4 PASS CODE All SETUP values can be password protected.
A four-digit password can be programmed, for example 1234.
To disable password protection, enter four zeros (0000).
6.5 TAG NUMBER For identification of the F030 and communication purposes, a unique tag
number of maximum seven digits can be entered.
Page 16 FW_F030-A_M_v0501-01_EN
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6 INSTALLATION
● Mounting, electrical installation, start-up and maintenance of this instrument may only be
carried out by trained personnel authorized by the operator of the facility. Personnel must read
and understand this Operating Manual before carrying out its instructions.
● The F030-A may only be operated by personnel who are authorized and trained by the operator
of the facility. All instructions in this manual are to be observed.
● Ensure that the measuring system is correctly wired up according to the wiring diagrams.
Protection against accidental contact is no longer assured when the housing cover is removed
or the panel cabinet has been opened (danger from electrical shock). The housing may only be
opened by trained personnel.
● Take careful notice of Section 2: Safety [»5] at the front of this manual.
6.1 INSTALLATION / ENVIRONMENTAL CONDITIONS

The F-Series can be supplied for use in Safe Areas or for Hazardous Locations. This is indicated in
the model code by the Type X- designator, shown on the label.
Type XX Suitable for Safe Area applications only. Follow the mechanical and electrical
installation instructions in this chapter.
Type XI Suitable for intrinsically safe applications in Hazardous Locations. Follow the General
mechanical and electrical installation instructions in this chapter, and the specific
instructions in Section 7: Intrinsically safe applications [»32]. In case of conflict,
Section 7: Intrinsically safe applications [»32] has precedence over Section 6:
Installation [»17].
Type XF Suitable for explosion proof/flame proof applications in Hazardous Locations. Follow
the instructions in this chapter and the installation instructions supplied separately.
Take the relevant IP classification of the enclosure into

account (see identification plate). Even an enclosure
rated for IP67 / TYPE 4(X) should NEVER be exposed to
strongly varying (weather) conditions.
When used in very cold environment or varying climatic

conditions, inside the instrument case, take the
necessary precautions against moisture.
Mount the F030-A onto a solid structure to avoid

vibrations.
For use in Safe and Hazardous Areas (or Locations), the following conditions apply:
Relative humidity < 90% RH
Outdoor use Suitable for outdoor use
IP and NEMA rating Panel mount: IP65. Field mount: IP67 and Type 4X
Supply voltage As indicated by supply range (e.g. 10 to 30 V). Otherwise +/- 10% unless
fluctuation stated otherwise
Means of protection Intrinsically safe IS
Ordinary locations Class I (PE connected to metal enclosure)
Class II (non-metallic enclosure)
Over-voltage category II (when supplied from mains)
Pollution degree 2 (internal environment), 3 (external environment)
Ambient Intrinsically safe -40 ºC to +70 ºC, -40 ºF to +158 ºF
For EPL Da -40 ºC to +50 ºC, -40 ºF to +122 ºF
Ordinary locations -40 ºC to +80 ºC, -40 ºF to +176 ºF
Altitude up to 2000 meters (6600 feet)
FW_F030-A_M_v0501-01_EN Page 17
User Manual F030-A
6.2 HANDLING THE F030-A ENCLOSURE

6.2.1 IDENTIFICATION
The F-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for
Intrinsic Safety is indicated in the model Type XI.
Refer to Section 7: Intrinsically safe applications [»32] for identification and installation labels
for Intrinsically Safe applications.
Your product is supplied with external (top) and internal (back) labels, except panel mount versions
(Type HB or HC) which do not have a top label.
Identification label
To identify your F0-Series device, all field mount enclosures have a weatherproof identification label
placed on the outside of the product.
Fig. 9: Example of F0-Series identification label (Safe Area)

Installation label
An installation label is located at the inside of the enclosure (Type HB or HC: backside).
Fig. 10: Example of F0-Series installation label (Safe Area – Type PX or PD)
Page 18 FW_F030-A_M_v0501-01_EN
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Fig. 11: Example of F0-Series installation label (Safe Area - Type PM or PF)

Serial number and year of production
The serial number can be reviewed on the identification label, the
installation label, or in SETUP 6.3: OTHERS > SERIAL NUMBER. The production
date is shown on the label and also indicated by the first 4 digits of the
serial number representing year and week number (YYWW).
6.2.2 OPENING, ASSEMBLING AND CLOSING THE F-SERIES
Panel mount versions (Type HB or HC) do not have a back cover. When removed from their
mounting panel the connectors are readily accessible.
Opening the unit

To open the F-Series enclosure, the front cover needs to be removed. Please follow this procedure.
1. If necessary, clean the enclosure with an anti-static
cloth made damp with a mild soap solution. Wait for
the enclosure to dry before opening.
2. While loosening the screws, hold on to the front cover
to prevent it from falling down.
3. Unscrew all 4 screws from the front of the enclosure
and (if present) mind that the serrated washers are
kept with the screws.
4. Carefully take the front cover away from the rear
cover, minding that the wiring stays intact.
5. Depending on the work to be done, all terminal
connectors can be removed from their mating parts
and the front cover is now completely separate.
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Closing / replacing the cover

1. Re-insert all terminals to their original position.
2. Carefully position the front cover onto the back cover,
making sure that the gasket falls nicely into the gutter of
the back cover.
3. Place all 4 screws into the front cover and mind that the
serrated washers are replaced (metal enclosure only).
4. Fasten all 4 screws in an alternating way so that the front
cover is placed evenly across the edge of the back cover.
5. Tighten the 4 screws with the torque value for the type of
enclosure as specified in following table
Plastic enclosure 1 Nm
Aluminum enclosure 1 Nm
Stainless steel enclosure 2 Nm
6. The F-Series is now ready to be returned to service.
Page 20 FW_F030-A_M_v0501-01_EN
F030-A User Manual
6.3 MECHANICAL INSTALLATION

6.3.1 MECHANICAL DIMENSIONS
Aluminum and stainless steel enclosures
120 mm (4.72")
60 mm (2.36")
130 mm (5.12") 75 mm (2.95") 90 mm (3.54") 112 mm (4.40")
17mm
30mm 30mm 12mm 12mm 30 mm 30 mm
22,50mm
22,5mm
14mm
M16 x 1,5 M16 x 1,5
PG9 M20 x 1,5 PG9 24mm 24mm M20 x 1,5
6 x M12
36mm 36mm
HA HBM
30mm 30mm
HP
25 mm 25 mm
22,50mm
22,50mm
0.9"
M16 x 1,5 M20 x 1,5 M16 x 1,5 M20 x 1,5 M20 x 1,5
1/2"NPT
HM, HSM HT HBO

0.12" 0.12"
1.18" 1.18"
22,5mm
0.9"
0.9"
12
/ "NPT 1/ 2"NPT 1/ 2"NPT
M20 x 1,5 3x 1/2"NPT
HN HU, HSU HBU

25mm 25mm 23 15 15 23
22,5mm
16 15
mm
M20 x 1,5 M20 x 1,5 4x M20 x 1,5
HO, HSO 29.1 mm (1.15”)

HV HZ
115 mm (4.53”)
98 mm (3.86”)
HB, HSB
31 mm
(1.22”)
Fig. 12: Dimensions - Aluminum and Stainless Steel enclosures
FW_F030-A_M_v0501-01_EN Page 21
User Manual F030-A
Non-metallic enclosures
120 mm (4.72")
60 mm (2.36")
130 mm (5.12") 75 mm (2.95") 112 mm (4.40")
104 mm (4.09”)
HK back box:
(flat bottom)
75 mm (2.95") 118 mm (4.65”)

25mm 25mm
22,5mm
HD
HK HG
D=20mm D=20mm
17mm
30mm 30mm 12mm 12mm
22,5mm
14mm
HE HH
D=16mm D=16mm 24mm 24mm D=12mm
D=20mm 36mm 36mm
0.12” 0.12”
0.9”
0.9"
HF HJ
D=22mm (0.866") 3x D=22mm (0.866”)
29.1 mm (1.15”)
115 mm (4.53”)
98 mm (3.86”)
HC
31 mm
(1.22”)
Fig. 13: Dimensions – Non-metallic enclosures
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6.3.2 MOUNTING THE F-SERIES

The enclosure can be installed by itself or with the aid of a mounting plate in the configurations
shown below. When the product is installed on a wall or onto a meter, please use components and
installation techniques that are suitable for the used materials.
When using the mounting plate, please follow the instructions that came with the accessories.
Alternatively, the product can be panel mounted by using only the front cover.
Wall mount by using the holes on the outside of Wall mount by using the mounting plate
the back cover (accessory)
Meter mount by using one of the openings in the Pipe mount by using the mounting plate with
bottom of the back cover bracket and hose clamps (accessory)
Panel mount by using only the front cover

Fig. 14: Installation – mounting configurations
FW_F030-A_M_v0501-01_EN Page 23
User Manual F030-A
6.4 ELECTRICAL INSTALLATION

Hazardous area installations
The following chapter gives general information regarding the electrical installation of the
F030-A. Section 7: Intrinsically safe applications [»32] gives additional specific information
regarding intrinsically safe installation and has priority over the information given in this
chapter. Only F-Series with Type XI are fit for use in Hazardous Areas.
● Do not combine metal front covers with non-metallic rear covers, vice versa and / or cable
glands. A metal cover on a non-metallic rear cover could lead to ESD. A metal cable gland in a
non-metallic enclosure could invalidate isolation.
● The installation must comply with (inter)national requirements and local ordinances.
○ Within the EU and the UK, all installations must comply with national regulations.
○ Within Canada all field wiring must conform to Section 18-156 of the Canadian Electrical
Code for installations within Canada.
○ Within the United States all field wiring must conform to the National Electric Code, NFPA
70, Article 501-4(b).
● Electro static discharge can inflict irreparable damage to electronics! Before installing or
opening the product, always first discharge yourself by touching a well-grounded object.
● For reasons of ESD and safety, always ground the metal enclosure properly as indicated,
especially if your F-Series has been supplied with the 115-230V AC power-supply type PM or
relays type OR. It is the responsibility of the installer to install, connect and test the Protective
Earth connections in accordance with the (inter)national Rules and Regulations.
6.4.1 ELECTRICAL SAFETY

First consult the table with limiting environmental conditions and safety parameters in Section 6.1:
Installation / environmental conditions [»17].
General remarks
● Please note that the F030-A that came with a power module type PM will carry 110V-230V AC
when installed. In addition, units supplied with Type OR have relays which can handle voltages
up to 230V AC. Units carrying dangerous voltages shall be connected to the Protective Earth
(PE). Please check Section 6.4.2: Protective earth (PE) connections [»24].
● The wire screens (shield) are meant to prevent electromagnetic interference and shall be
connected to the common ground terminals that belong to the specific sensor connection.
● The wire screens shall be terminated at one side to prevent wire loops. Inside of the F030-A, the
different common ground terminals are connected to each other. It is advised, as illustrated, to
terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a
shrink tube at the F030-A side.
● Ensure a reliable ground connection for both the sensor, and if applicable, for the metal
enclosure.
● Use effective screened cable for the input signal, and grounding of its screen to the “┴ “ terminal
or at the sensor itself, whichever is appropriate to the application.
● Apply cable glands with effective IP67 / TYPE 4(X) seals for all wires.
● Close off unused cable entries: ensure that you fit IP67 / TYPE 4(X) plugs to maintain rating.
6.4.2 PROTECTIVE EARTH (PE) CONNECTIONS
Inside the product, different types of bonding and earthing are used. The common ground is mostly
used for termination of the wire shields; the Protective Earth (PE) is used for electrical safety.
For externally powered installations, route the Protective Earth (PE) grounding conductor into the
enclosure together with the incoming power conductors.
Risk of equipment damage

Be very careful when connecting the common ground of the system to Protective Earth (PE).
Connecting the common ground to Protective Earth (PE) (especially when multiple power
supplies are connected) can cause ground loop currents that could damage the equipment.
Page 24 FW_F030-A_M_v0501-01_EN
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Connecting Protective Earth to a non-metallic enclosure

When the F030-A is supplied with a non-metal enclosure (e.g. plastic), the field mount enclosure
meets the requirements of class 2 (double insulated). Therefore any incoming PE conductor can be
terminated with an insulating end cap.
When the F030-A is panel mounted, the installation class and protective earth requirements depend
on the panel or type of cabinet.
Connecting Protective Earth to a metal enclosure
When the F030-A is supplied with a metal enclosure (aluminum or stainless steel), the enclosure
must be grounded in accordance with national and local electrical codes.
To ground the field mounted unit, the PE conductor must be connected to the PE stud which is
located in the metal back cover, as indicated in the image below. To connect the conductor, a screw
(M4 x 6mm) with a serrated washer, a terminal and a washer is used (torque: 2 Nm). The metal front
cover is connected to the Protective Earth by the mounting screws with serrated washers.
To ground the panel mounted unit, the PE conductor must be connected to the metal front cover
through one of the four mounting screws. For this purpose, an additional nut, terminal and washer is
supplied.
Serrated washer ensures PE

connection.
Field mount Panel mount (back side) Front cover.

Fig. 15: Protective Earth (PE) connections on metal enclosure
6.4.3 FIELD WIRING CONNECTIONS
● Do ground the aluminum / stainless steel enclosure properly with a PE wire as indicated to the
Protective Earth terminal. It is the responsibility of the installer to install, connect and test the
Protective Earth connections in accordance with the local and (inter)national Rules and
Regulations.
● When a power supply is connected to the field wiring connections, please also consider the
demands for power supply wiring shown in Section 6.4.4: Power supply [»26].
○ Within the Europe Union and the UK, all installations must comply with national regulations.
70, Article 501-4(b).
FW_F030-A_M_v0501-01_EN Page 25
User Manual F030-A
All field wiring enters the F030-A through the bottom of the enclosure and connects to the circuit
assembly inside the enclosure. Wiring is routed through cable glands. Please make sure to order the
F030-A with the correct drilling pattern and thread (metal) or hole (plastic) sizes.
The wire screens (shield) are meant to prevent electromagnetic interference and shall be terminated
at one side to prevent ground loops. Connection of the screen can either be made to the common
ground terminal or at the sensor itself, whichever is appropriate to the application.
Inside of the F030-A, the various common ground terminals are connected to each other. It is
advised to terminate the wire screens in the vicinity of the sensor and to insulate the wire screen
with a shrink tube at the F030-A side.
6.4.4 POWER SUPPLY
When not directly supplied from mains (type PM), the external power supply must be an
approved ELV source, insulated from AC mains by double / reinforced insulation per CSA
C22.2 No. 61010-1 / UL61010-1 / EN/IEC 61010-1.
The F030-A can be powered from an external power supply. For Type PX or PD, an optional internal
power supply is also available in the form of a lithium battery (Type PB). When both external and
internal power supplies are available, the internal power supply is interrupted and will act as a
backup supply. Note that the optional backlight (Type ZB) requires an external power supply.
Type PX (8-30V DC) or PD (16-30 V DC)
All F030‘s are supplied with two terminals to power the product externally. With Type PX, a supply of
0.3W is required. Type PD offers an additional power output to supply the flowmeter and requires
1W.
Type PL - power by sensor signal
The F030-A-PL is powered from the 4-20 mA input signal.
Type PB – battery
Additional to the Types described above, Type PB offers an internal lithium primary battery, which
powers the F030 when no external supply is available.
Type PF (24 V) or PM (mains)
When the F-Series is supplied with Type PF, a power supply of 24V AC/DC, 15W is required. When
Type PM is supplied, mains power of 115 – 230 V AC, 15W is required.
6.4.5 SENSOR SUPPLY
Type PD – Terminal 6: sensor supply
With Type PD, a power supply for the sensor is available at terminal 6. This terminal is internally
connected to terminal 5, thus the available voltage will be the same as supplied at terminal 5.
Type PF/PM – Terminal 7: sensor supply 8.2 V, 12 V or 24 V.
Type PM: HIGH VOLTAGE 400V

Be sure that all the leads to the terminals are disconnected from the F030-A when the
internal plastic protection cover has been removed.
Types PF and PM offer a power supply for the sensor of 8.2V, 12V or 24V DC (max. 400mA@24V).
The voltage is selected with the three switches inside the F030-A.
To gain access to the switches, first remove the terminal strip(s) after which the internal plastic cover
can be removed. The switches are located on the right hand side as indicated.
Page 26 FW_F030-A_M_v0501-01_EN
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Fig. 16: Jumper positions sensor supply voltage selection (Type PF or PM)

Jumper setting
External sensor supply voltage
J1 J2 J3
8.2V DC off on on
12V DC off on off
24V DC off off off
6.5 TERMINAL CONNECTORS SAFE AREA APPLICATIONS - TYPE PX, PD, PL

Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical
installation [»24] and review Section 6.4.3: Field wiring connections [»25] and Section 6.4.4: Power
supply [»26] before applying any field or power supply wiring.
The following terminal connectors are available on the F030-A when supplied with Type PX, PD or
PL.
SENSOR SENSOR CONTROL POWER SUPPLY
SIGNAL INPUT POWER SUPPLY SUPPLY OUT BACKLIGHT
1 2 4 5 6 7 8 9 10
PX 8-30 V DC PD
(0)4-20 mA ZB 20-30 V DC
PD 16-30 V DC same as 5
R
Fig. 17: Overview of terminal connectors - Type PX, PD or PL
FW_F030-A_M_v0501-01_EN Page 27
User Manual F030-A
5 FLOWMETER
5.3 CUT-OFF To ignore small flows e.g. leakage or vibration, a low-flow cut-off can be
set. If the input is below cut-off, the signal will be ignored.
The cut-off is set as percentage of the full 16 (20) mA range, and can be
set from 0.0 to 99.9 %. The value to be set depends on the processing
formula set at 5.1: FLOWMETER > FORMULA, and follows the span as set in
1.3: PRESET > SPAN.
Two examples are given below.
EXAMPLES OF CUT-OFF CALCULATIONS
Signal processing Span Cut-off Cut-off percentage Threshold input signal
Interpolation 450 L/min 25 L/min (25/450)*100%=5.5% 16mA*5.5%+4mA=4.88mA
Square root 450 L/min 25 L/min (25/450)2*100%=0.3% 16mA*0.3%+4mA=4.05mA
5.4 CALIBRATE LOW The unit is calibrated in factory using a very accurate current source. In
case the flowmeter signal does not equal (0)4mA at flow rate zero, this
function is needed to set the minimum input current at flow rate zero.
The input loop powered version of the F030-A (Type PL) requires an
input signal of at least 4 mA, not lower.
● CALIBRATE: with this choice, the minimum input will be set at the
the input current must be higher than the newly calibrated value in
5.5 CALIBRATE HIGH The unit is calibrated in factory using a very accurate current source. In
case the flowmeter signal does not equal 20mA at maximum flow rate,
this function is needed to set the input current at maximum flow rate.
● CALIBRATE: with this choice, the maximum input will be set at the
the input current must be lower than the newly calibrated value in
5.4.6 MENU 6: OTHERS

6 OTHERS
6.1 TYPE / MODEL
6.2 SOFTWARE VERSION Provides important information on your product. This information may be
required for maintenance or support.
6.3 SERIAL NUMBER
6.4 PASS CODE All SETUP values can be password protected.
A four-digit password can be programmed, for example 1234.
To disable password protection, enter four zeros (0000).
6.5 TAG NUMBER For identification of the F030 and communication purposes, a unique tag
number of maximum seven digits can be entered.
Page 16 FW_F030-A_M_v0501-01_EN
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6.5.4 TERMINALS 7-8: CONTROL OUTPUT - TYPE OT

This passive transistor output controls the valve or pump. Max driving capacity 300mA@50V DC.
Max
8R 50 V DC @ 300 mA
Device
7R
Common ground unit
Fig. 20: Terminals 7-8: Passive transistor output - Type OT

6.5.5 TERMINALS 9-10: BACKLIGHT POWER SUPPLY - TYPE ZB
To power the optional backlight, a voltage from 20 to 30 V must be connected to the display. The
maximum current will be 30mA. Connect the “-“ to terminal 9 and the “+“ to terminal 10.
10 20 - 30 V DC
Fig. 21: Terminals 9-10: Backlight power - Type ZB
FW_F030-A_M_v0501-01_EN Page 29
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6.6 TERMINAL CONNECTORS SAFE AREA APPLICATIONS - TYPE PF, PM

This chapter applies to electrical installation of the F030-A with Type PM or PF. These Types
are not fit for use in Hazardous Areas!
Section 7: Intrinsically safe applications [»32] gives specific information regarding intrinsically
safe installation. Only F-Series with Type XI are fit for use in Hazardous Areas.
Take notice of all safety and precautionary measures indicated in Section 6.4: Electrical
installation [»24] and review Section 6.4.3: Field wiring connections [»25] and Section 6.4.4: Power
supply [»26] before applying any field or power supply wiring.
The following terminal connectors are available on the F030-A when supplied with Type PF or PM.
SENSOR SENSOR
POWER SUPPLY CONTROL OUT SIGNAL INPUT SUPPLY
GND 1 2 3 4 5 6 7
(0)4-20 mA 8.2, 12 or
PF 24 V DC 24 V DC
R R
PF 24 V AC
PM 115-230 V AC
L N
Fig. 22: Overview of terminal connectors - Type PF or PM
6.6.1 TERMINALS GND-1-2: POWER SUPPLY
To power the F030-A with a power supply option of type PF or type PM, connect a suitable power
supply to the terminals as indicated in below table.
Note: NC is not connected.
Terminal
Power supply type Power rating 1
GND 2
(int. fused)
Type PF 24V AC (±10%) NC AC1 AC2
24V DC (±10%) ┴ + NC
Type PM 115 - 230V AC (±10%) NC Mains (L) Mains (N)
The total consumption of the sensor, transistor output (Type OA) and backlight (Type ZB)
may not exceed 400 mA @ 24 V DC.

6.6.2 TERMINALS 3-4: CONTROL OUTPUT

This output controls the valve or pump for the batch process.
Page 30 FW_F030-A_M_v0501-01_EN
F030-A User Manual
Type OT
A passive output transistor is available with this option. Max. driving capacity is 300 mA @ 50 V DC.
Max
4R 50 V DC @ 300 mA
Device
3R
Common ground unit
Fig. 23: Terminals 3-4: Passive transistor output (type OT)

Type OA
An active transistor output is available with this option. Max. driving capacity is 400 mA @ 24 V DC.
4R 24 V DC
Device
3 GND
Common ground unit
Fig. 24: Terminals 3-4: Active transistor output (type OA)

Type OR
One mechanical normally open relay with a maximum pulse frequency of 0.5 Hz is available with this
option. Max. switching capacity is 30V DC or 240 V AC @ 0.5 A.
4R
Max
Device 240 V AC @ 0.5 A
3R
Fig. 25: Terminals 3-4: Mechanical relay output (type OR)

6.6.3 TERMINALS 5-7: FLOWMETER INPUT
The F030-A requires a (0)4-20mA flowmeter signal which will be processed 4 times per second with
16 bit accuracy. The input is not isolated.
The screen of the signal wire can be connected to the common ground terminal (see Section 6.4.3:
Field wiring connections [»25]).
7 Sensor supply
6 Signal
Shield
5 GND
Common ground unit
Fig. 26: Terminals 5 - 7: Analog signal input
FW_F030-A_M_v0501-01_EN Page 31
User Manual F030-A
7 INTRINSICALLY SAFE APPLICATIONS

7.1 IDENTIFICATION
The F0-Series can be supplied as suitable for Safe Area or Hazardous Area. Suitability for
Intrinsic Safety is indicated in the model Type XI.
If Type XI is not indicated your unit is not suitable for Intrinsically Safe applications!
Identification label
To identify your F0-Series device, all field mount enclosures have a waterproof identification label
placed on the outside of the product.
Fig. 27: Example of F0-Series identification label (Intrinsically Safe)

Please note that the Control Drawing reference for Type PL will be FWCD-0002.
Installation label
An installation label is located at the inside of the enclosure (Type HB or HC: backside).
Fig. 28: Example of F0-Series installation label (Intrinsically Safe)

Please note that the Control Drawing reference for Type PL will be FWCD-0002.
Page 32 FW_F030-A_M_v0501-01_EN
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6.4 ELECTRICAL INSTALLATION

● Do not combine metal front covers with non-metallic rear covers, vice versa and / or cable
glands. A metal cover on a non-metallic rear cover could lead to ESD. A metal cable gland in a
non-metallic enclosure could invalidate isolation.
○ Within the EU and the UK, all installations must comply with national regulations.
70, Article 501-4(b).
● Electro static discharge can inflict irreparable damage to electronics! Before installing or
opening the product, always first discharge yourself by touching a well-grounded object.
● For reasons of ESD and safety, always ground the metal enclosure properly as indicated,
especially if your F-Series has been supplied with the 115-230V AC power-supply type PM or
relays type OR. It is the responsibility of the installer to install, connect and test the Protective
Earth connections in accordance with the (inter)national Rules and Regulations.
6.4.1 ELECTRICAL SAFETY

First consult the table with limiting environmental conditions and safety parameters in Section 6.1:
Installation / environmental conditions [»17].
General remarks
● Please note that the F030-A that came with a power module type PM will carry 110V-230V AC
when installed. In addition, units supplied with Type OR have relays which can handle voltages
up to 230V AC. Units carrying dangerous voltages shall be connected to the Protective Earth
(PE). Please check Section 6.4.2: Protective earth (PE) connections [»24].
● The wire screens (shield) are meant to prevent electromagnetic interference and shall be
connected to the common ground terminals that belong to the specific sensor connection.
● The wire screens shall be terminated at one side to prevent wire loops. Inside of the F030-A, the
different common ground terminals are connected to each other. It is advised, as illustrated, to
terminate the wire screens in the vicinity of the sensor and to insulate the wire screen with a
shrink tube at the F030-A side.
● Ensure a reliable ground connection for both the sensor, and if applicable, for the metal
enclosure.
● Use effective screened cable for the input signal, and grounding of its screen to the “┴ “ terminal
or at the sensor itself, whichever is appropriate to the application.
● Apply cable glands with effective IP67 / TYPE 4(X) seals for all wires.
● Close off unused cable entries: ensure that you fit IP67 / TYPE 4(X) plugs to maintain rating.
6.4.2 PROTECTIVE EARTH (PE) CONNECTIONS
Inside the product, different types of bonding and earthing are used. The common ground is mostly
used for termination of the wire shields; the Protective Earth (PE) is used for electrical safety.
For externally powered installations, route the Protective Earth (PE) grounding conductor into the
enclosure together with the incoming power conductors.

Page 24 FW_F030-A_M_v0501-01_EN
User Manual F030-A
7.2.2 ELECTRICAL DATA - CONTROL DRAWING

Control Drawing F0xx-A-XI
Certification F0-SERIES – Type -XI TERMINAL CONNECTORS F0-SERIES
common ground
Certificate number: CSA.08.2059461
Intrinsically Safe for Class I/II/III, Division 1 1 2 3 4 5 6 7 8 9 10 11 12
Groups A,B,C,D,E,F,G. Temperature class T4
Class I, Zone 0, AEx ia IIC T4
Project ID: 3033306
Intrinsically Safe for Class I/II/III, Division 1 optional optional
Groups A,B,C,D,E,F,G. Temperature class T4 hazardous hazardous
Class I, Zone 0, AEx ia IIC T4 location location
apparatus apparatus
HAZARDOUS AREA
SAFE AREA
an approved an approved an approved an approved an approved
Control drawing number: FWCD-0001 associated associated associated associated associated
Revision: 1.1 Date: May 5th, 2014 apparatus apparatus apparatus apparatus apparatus
● The installation must comply with national requirements (e.g. in Canada, the Canadian Electrical Code, Part 1
Appendix F and in USA, the National Electrical Code, NFPA 70, Article 504 and ANSI/ISA -RP 12.6).
● Warning: Substitution of components may impair intrinsic safety.
● For the circuits connected to terminals 1 and 2, 4 and 5, 7 and 8, 9 and 10, the output parameters of the connected
barriers (up to 4) or hazardous location apparatus must meet the following requirements:
Voc ≤ The lowest Vmax of the CSA / FM Approved apparatus in the circuit
Isc ≤ The lowest Imax of the CSA / FM Approved apparatus in the circuit
Pmax ≤ The lowest Pmax of the CSA / FM Approved apparatus in the circuit
Ca ≥ The sum of the cable capacitance and the internal capacitance Ci of each CSA / FM
Approved apparatus installed in the circuit
La ≥ The sum of the cable inductance and the internal inductance Li of each CSA / FM
● For the circuits connected to terminals 1 and 2, 4 and 6, 7 and 8, 1 1 and 12, the input parameters of the connected
hazardous location apparatus must meet the following requirements:
Vmax ≥ The Voc of the of the circuit
Imax ≥ The Isc of the circuit
Pmax ≥ The Pmax of the circuit
Ci ≤ The difference between the Ca of the circuit and the sum of the cable capacitance and the
internal capacitance Ci of all other CSA / FM Approved apparatus installed in the circuit
Li ≤ The difference between the La of the circuit and the sum of the cable inductance and the
internal inductance Li of all other CSA / FM Approved apparatus installed in the circuit
● Hazardous Location Apparatus – switches, thermocouples or non-inductive resistance devices, or CSA / FM -
Certified Apparatus – should be connected in accordance with the manufacturer’s installation instructions.
● The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose
Indicators is connected.
● Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area.
The entity parameters for F0-Series General Purpose Indicators, model F0xx-A-XI, are as follows:
Terminals 1 and 2 – Input parameters: Vmax = 30 V Ci = 0 nF
Imax = 150 mA Li = 0 mH
Pmax = 0.92 W
Terminal 3 – Internally not connected
Terminal 4 and 5 – Input parameters – Type -PD/-PX Vmax = 30 V Ci = 0 nF
Pmax = 1.2 W
Terminal 4 and 6 – Output parameters – Type -PD Voc, Isc, Pmax, Ca and La are equal to those of the
circuitry connected between terminals 4 and 5.
Terminal 7 and 8 – Input parameters – Type -OT Vmax = 30 V Ci = 0 nF
Pmax = 1.2 W
Terminal 9 and 10 – Input parameters – Type -ZB Vmax = 30 V Ci = 0 nF
Pmax = 0.75 W
Terminal 1 1 and 12 – Input parameters – Type -AH Vmax = 30 V Ci = 6.1 nF
Pmax = 0.75 W
Page 34 FW_F030-A_M_v0501-01_EN
F030-A User Manual
Control Drawing F0xx-A-PL-XI

Certification F0-SERIES – Type -XI TERMINAL CONNECTORS F0-SERIES
common ground
Certificate number: CSA.08.2059461
Intrinsically Safe for Class I/II/III, Division 1 1 2 3 4 5 6 7 8 9 10 11 12
Groups A,B,C,D,E,F,G. Temperature class T4
Class I, Zone 0, AEx ia IIC T4
Project ID: 3033306
Intrinsically Safe for Class I/II/III, Division 1 optional optional
Groups A,B,C,D,E,F,G. Temperature class T4 hazardous hazardous
Class I, Zone 0, AEx ia IIC T4 location location
apparatus apparatus
HAZARDOUS AREA
SAFE AREA
an approved an approved an approved an approved an approved
Control drawing number: FWCD-0002 associated associated associated associated associated
Revision: 1.1 Date: May 5th, 2014 apparatus apparatus apparatus apparatus apparatus
● The installation must comply with national requirements (e.g. in Canada, the Canadian Electrical Code, Part 1
Appendix F and in USA, the National Electrical Code, NFPA 70, Article 504 and ANSI/ISA -RP 12.6).
● Warning: Substitution of components may impair intrinsic safety.
● For the circuits connected to terminals 1 and 2, 4 and 5, 7 and 8, 9 and 10, the output parameters of the connected
barriers (up to 4) or hazardous location apparatus must meet the following requirements:
Voc ≤ The lowest Vmax of the CSA / FM Approved apparatus in the circuit
Isc ≤ The lowest Imax of the CSA / FM Approved apparatus in the circuit
Pmax ≤ The lowest Pmax of the CSA / FM Approved apparatus in the circuit
Ca ≥ The sum of the cable capacitance and the internal capacitance Ci of each CSA / FM
La ≥ The sum of the cable inductance and the internal inductance Li of each CSA / FM
● For the circuits connected to terminals 1 and 2, 4 and 6, 7 and 8, 11 and 12, the input parameters of the connected
hazardous location apparatus must meet the following requirements:
Vmax ≥ The Voc of the of the circuit
Imax ≥ The Isc of the circuit
Pmax ≥ The Pmax of the circuit
Ci ≤ The difference between the Ca of the circuit and the sum of the cable capacitance and the
internal capacitance Ci of all other CSA / FM Approved apparatus installed in the circuit
Li ≤ The difference between the La of the circuit and the sum of the cable inductance and the
internal inductance Li of all other CSA / FM Approved apparatus installed in the circuit
● Hazardous Location Apparatus – switches, thermocouples or non-inductive resistance devices, or CSA / FM -
Certified Apparatus – should be connected in accordance with the manufacturer’s installation instructions.
● The cable parameters are determined by the parameters of the system into which the F0-Series General Purpose
Indicators is connected.
● Only certified Intrinsically Safe Fluidwell battery type FW-LiBat-0xx may be used and replaced in hazardous area.
The entity parameters for F0-Series General Purpose Indicators, model F0xx-A-PL-XI, are as follows:
Terminals 1 and 2 – Input parameters: Vmax = 30 V Ci = 0 nF
Pmax = 0.75 W
Terminal 3 – Internally not connected
Terminal 4 and 5 – Input parameters – Type -PD/-PX Vmax = 30 V Ci = 0 nF
Pmax = 1.2 W
Terminal 4 and 6 – Output parameters – Type -PD Voc, Isc, Pmax, Ca and La are equal to those of the
circuitry connected between terminals 4 and 5.
Terminal 7 and 8 – Input parameters – Type -OT Vmax = 30 V Ci = 0 nF
Pmax = 1.2 W
Terminal 9 and 10 – Input parameters – Type -ZB Vmax = 30 V Ci = 0 nF
Pmax = 0.75 W
Terminal 1 1 and 12 – Input parameters – Type -AH Vmax = 30 V Ci = 6.1 nF
Pmax = 0.75 W
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User Manual F030-A
7.2.3 INSTALLATIONS BASED ON ATEX OR IECEX CERTIFICATE

Installation instructions
● For installation under ATEX directive: this Intrinsically Safe device must be installed in
accordance with ATEX directive 2014/34/EU and product certificate KEMA 03ATEX1168 X.
● For installation under IECEx scheme: this Intrinsically Safe device must be installed in
accordance with product certificate IECEx DEK 08.0006X.
Covered Ex markings
II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T200 100ºC Da
Safety instructions
● When two or more active Intrinsically safe circuits are connected to the indicator, in order to
prevent voltage and/or current addition, applicable to the external circuits, precautions must be
taken to separate the Intrinsically safe circuits in accordance with EN 60079-11.
● For electrical data, consult Section 7.2.4: Electrical data - Annex 1 [»37] for this F0-Series model
on the following page.
● Substitution of components may impair intrinsic safety.
Exchange of Intrinsically safe battery FWLiBAT-0xx with certificate number KEMA 03ATEX1071
U or IECEx KEM 08.0005U is allowed in Hazardous Area.
Read Section 8.3: Battery replacement [»42] for battery replacement instructions.
Specific conditions of use
● When the enclosure of the indicator is made of aluminum alloy, when used in a potentially
explosive atmosphere requiring apparatus of equipment category 1 G / equipment protection
level Ga, the indicator shall be installed so, that even in the event of rare incidents, an ignition
source due to impact or friction sparks between the enclosure and iron/steel is excluded.
● For EPL Da the ambient temperature Ta shall not exceed 50 °C.
Page 36 FW_F030-A_M_v0501-01_EN
F030-A User Manual
7.2.4 ELECTRICAL DATA - ANNEX 1

Annex 1 (model specific)
to product certificates KEMA 03ATEX1168 X, IECEx DEK 08.0006X.
Model F0..-A-XI Model F0..-A-PL-XI

Internal supply for use with the certified replaceable battery type FW-LiBA T-… or to
Type -PC another certified non rechargeable battery in type of protection
(connector) intrinsic safety Ex ia IIC/IIIC, with the following maximum values:
Ui = 4 V Li = 0 mH
Ii = 50 mA Ci = 0 μF
Pi = 200 mW
Analog input circuit Analog input circuit Loop powered analog input circuit
(terminals 1 and 2)
in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
to a certified intrinsically safe circuit, with following maximum values:
Ui = 30 V Ui = 30 V
Ii = 150 mA Ii = 93 mA
Pi = 0.92 W Pi = 0.92 W
Li = 0 mH Li = 0 mH
Ci = 0 nF Ci = 0 nF
Reference output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, with the following
(terminals 3 and 1 or 2) maximum values:
Not applicable
External supply input circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -PD, -PX to a certified intrinsically safe circuit, with following maximum values:
(terminals 4 and 5)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 1.2 W
External supply output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, with the following
Type -PD maximum values:
(terminals 6 and 1, 2, 7 or 8)
The maximum output parameters are
equal to the parameters of the external
supply input circuit (terminals 4 and 5)
Pulse output circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -OT to a certified intrinsically safe circuit, with following maximum values:
(terminals 7 and 8)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 1.2 W
Backlight supply input circuit in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -ZB to a certified intrinsically safe circuit, with following maximum values:
(terminals 9 and 10)
Ui = 30 V Li = 0 mH
Ii = 200 mA Ci = 0 nF
Pi = 0.75 W
Analog output (with HART) in type of protection intrinsic safety Ex ia IIC/IIIC, only for connection
Type -AH to a certified intrinsically safe circuit, with following maximum values:
(terminals 11 and 12)
Ui = 30 V Li = 0 mH
Ii = 100 mA Ci = 6.1 nF
Pi = 0.75 W
From the safety point of view the circuits shall be considered to be connected to earth.
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7.3 TERMINAL CONNECTORS HAZARDOUS AREA APPLICATIONS

The following terminal connectors are available on the intrinsically safe F030-A Type XI.
SENSOR SENSOR CONTROL POWER SUPPLY
SIGNAL INPUT POWER SUPPLY SUPPLY OUT BACKLIGHT
1 2 4 5 6 7 8 9 10
PX 8-30 V DC PD
(0)4-20 mA ZB 20-30 V DC
PD 16-30 V DC same as 5
R
Fig. 29: Overview of terminal connectors - Type PX, PD or PL
Optional battery – Type PC

With Type PC your product is equipped with an intrinsically safe, certified long-life Lithium primary
battery. The battery will power the F030 when external power is not available, and may be
exchanged in hazardous areas. For further information please see Section 8.3: Battery
replacement [»42].
7.3.1 POWER SUPPLY

The F030-A can be powered from an external power supply. For Types PX or PD, an optional
internal power supply is also available in the form of an intrinsically safe lithium primary battery
(Type PC). When both external and internal power supplies are available, the internal power supply
is interrupted and will serve as a backup supply. Note that the optional backlight (Type ZB) requires
an external power supply.
Type PX (8-30V DC) or PD (16-30 V DC)
All F030‘s are supplied with two terminals to power the product externally. With Type PX, a supply of
0.3W is required. Type PD offers an additional power output to supply the flowmeter and requires
1W.
Type PL - power by sensor signal
The F030-A-PL is powered from the 4-20 mA input signal.
Type PC - battery
Additional to the Types described above, Type PC offers an internal intrinsically safe lithium primary
battery, which powers the F-Series when no external supply is available.
This ATEX / IECEx certified battery (FW-LiBAT) may be replaced in hazardous area, but only with a
new certified intrinsically safe FW-LiBAT battery (Section 8.3: Battery replacement [»42]).
7.3.2 SENSOR SUPPLY
Type PD – Terminal 6: sensor supply
With Type PD, a power supply for the sensor is available at terminal 6. This terminal is internally
connected to terminal 5, thus the available voltage will be the same as supplied at terminal 5.
Page 38 FW_F030-A_M_v0501-01_EN
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7.4 CONFIGURATION EXAMPLES INTRINSICALLY SAFE APPLICATIONS

7.4.1 F030-A-OT-PX-XI-ZB - EX IA IIC/IIIC
Fig. 30: F030-A-OT-PX-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application

Please note: Type PX may be used in combination with the battery (Type PC). PX will power the
F030-A, the battery will be disabled automatically until the power is disconnected.
7.4.2 F030-A-OT-PD-XI-ZB - EX IA IIC/IIIC
Fig. 31: F030-A-OT-PD-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application

Sensor supply voltage terminal 6 same as input voltage terminal 5.
Please note: Type PD may be used in combination with the battery (Type PC). PD will power the
F030-A, the battery will be disabled automatically until the power is disconnected
FW_F030-A_M_v0501-01_EN Page 39
User Manual F030-A
7.4.3 F030-A-OT-PL-XI-ZB - EX IA IIC/IIIC
Fig. 32: F030-A-OT-PL-XI-ZB - Ex ia IIC/IIIC - Intrinsically Safe application

Please note: Type PL may be used in combination with the battery (Type PC). PL will power the
F030-A, the battery will be disabled automatically until the power is disconnected.
Page 40 FW_F030-A_M_v0501-01_EN
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8 MAINTENANCE
8.1 GENERAL DIRECTIONS
● Mounting, electrical installation, start-up and maintenance of this instrument may only be
carried out by trained personnel authorized by the operator of the facility. Personnel must read
and understand this Operating Manual before carrying out its instructions.
● The F030-A may only be operated by personnel who are authorized and trained by the operator
of the facility. All instructions in this manual are to be observed.
● Ensure that the measuring system is correctly wired up according to the wiring diagrams.
Protection against accidental contact is no longer assured when the housing cover is removed
or the panel cabinet has been opened (danger from electrical shock). The housing may only be
opened by trained personnel.
● Take careful notice of Section 2: Safety [»5] at the front of this manual.
The F030-A does not require special maintenance unless it is used in low-temperature applications
or surroundings with high humidity (above 90% annual mean). It is the users responsibility to take all
precautions to dehumidify the F030-A in such a way that no condensation will occur, for example by
placing a dry silica gel sachet in the casing. For further instructions, please refer to the information
which came with your silica gel sachet.
Battery life
Battery life is influenced by
● Display update frequency - fast updates use significantly more power
● Low temperatures - due to battery chemistry available power will be less at low temperatures
It is strongly advised to use only necessary functions
Check periodically
● Condition of casing, cable glands and front panel
● Input/output wiring: reliability and aging
● Process accuracy: because of wear and tear, re-calibration might be indicated
● Battery status indication (Type PB/PC)
Clean the casing with soapy water. Do not use any aggressive solvents.
8.2 INSTRUCTIONS FOR REPAIR

This product cannot be repaired by the user. Repairs may only be done by the manufacturer or its
authorized agent.
Substitution of parts or components may impair product safety, especially Intrinsic Safety.
Repair policy
If you have any problem with your product and you wish to have it repaired, please follow the
procedure below.
1. Obtain a Return Material Authorization (RMA) from your supplier or distributor. Together with the
RMA, you need to complete a repair form to submit detailed information about the problem.
2. Send the product, within 30 days after authorization was obtained, to the address provided with
the RMA. The RMA number must be indicated on the documents accompanying your physical
return.
If the product falls under the warranty conditions, the product will be repaired or exchanged and
returned within three weeks. Otherwise, you will receive a repair cost estimate.
FW_F030-A_M_v0501-01_EN Page 41
User Manual F030-A
8.3 BATTERY REPLACEMENT

8.3.1 SAFETY INSTRUCTIONS
● Handle the battery with the utmost care to prevent a short circuit and damage. A mistreated
battery can become unsafe. Unsafe batteries can cause serious injury.
Do not recharge, crush, disassemble, incinerate, heat above its rated temperature or
expose the contents to water.
● Mounting, electrical installation, start-up and maintenance of this device may only be carried out
by trained persons authorized by the operator of the facility. Persons must read and understand
this manual before carrying out its instructions.
Intrinsically safe applications - Type PC

● Only batteries of type FW-LiBAT-021 that hold the Ex marking as shown below are suitable
replacements and certified for use in hazardous areas.
● Before replacing the battery in hazardous area, verify that the new battery is undamaged, in
good condition and suitable for use in the unit. The battery should carry the type indication FW-
LiBAT-021. Re-ordering nr. is SPC02.
● Never use safe area batteries in hazardous area. DO NOT EXCHANGE TYPES PB AND PC.
Using the wrong type of battery can pose a SERIOUS RISK.
Fig. 33: Marking battery type PC: Intrinsically Safe FW-LiBAT-021 (SPC02)
Safe area applications - Type PB

● Before replacing the battery, verify that the new battery is undamaged, in good condition and
suitable for use in your product. The battery should carry the type indication StdLiBAT021. Re-
ordering nr. is SPB02.
Fig. 34: Marking battery type PB: Safe area StdLiBAT021 (SPB02)
Page 42 FW_F030-A_M_v0501-01_EN
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8.3.2 BATTERY REPLACEMENT PROCEDURE
Before starting the battery replacement procedure, make sure that the marking on the new
battery corresponds with the type of installation, as shown in Section 8.3.1: Safety
instructions [»42].
When used in Intrinsically Safe applications - Type PC:

The hook-and-loop fastener that holds the battery is antistatic and thus fit for Hazardous
Area use. DO NOT REPLACE. When lost or broken, temporarily use a tie-wrap to hold the
battery.
Remove the old battery as follows:

1. Open the enclosure as indicated in Section 6.2.2: Opening, assembling and closing the F-
Series [»19] and locate the battery on the inside cover.
2. Carefully disconnect the battery connector (1) from the unit.
3. Open the hook-and-loop fastener (2) without pulling it out and remove the battery (3) from its
retainer (4).
4. Store the old battery in a small plastic bag (f.i. the bag the new battery came in) or use some
insulating tape over the battery connector to prevent a possible short circuit.
Fig. 35: Battery replacement procedure

Install the new battery as follows:
1. Make sure the new battery is undamaged, in good condition and suitable for use in the unit.
Check that the marking on the battery correspond with the type of installation, as shown in
Section 8.3.1: Safety instructions [»42].
2. Install the battery (3) into the retainer (4) making sure the wire (1) comes out at the correct side.
3. Close the hook-and-loop fastener (2) tightly around the battery (3) to secure it in place.
4. Carefully connect the battery connector (1) to the unit.
5. Check that the battery is installed properly by checking that the screen has come on.
6. Close the enclosure as indicated in Section 6.2.2: Opening, assembling and closing the F-
Series [»19].
7. If required, initialize the date and time on the unit.
8.3.3 DISPOSAL OF BATTERIES
Dispose of batteries in accordance with the (inter)national, the manufacturer’s and the plant owner’s
standards and regulations.
● Batteries pose an environmental hazard.
● Do not dispose of as general waste or incinerate.
● Return used batteries to a recycling point.
FW_F030-A_M_v0501-01_EN Page 43
User Manual F030-A
APPENDIX A - TECHNICAL SPECIFICATION

A.1 GENERAL
DISPLAY
Type High intensity reflective numeric and alphanumeric LCD, UV-resistant
Digits 7 with height 17mm (0.67”) and 11 with height 8mm (0.31”). Various symbols and measuring
units.
Dimensions 90 x 40 mm (3.5” x 1.6”)
Refresh rate User definable: fast - 1 sec - 3 sec - 15 sec - 30 sec - off
Type ZB (option) LED backlight with adjustable intensity
ENCLOSURES
General Die-cast aluminum, Stainless Steel 316L or GRP (Glass Reinforced Plastic) wall / field mount
enclosure with polycarbonate window, silicone and EPDM gaskets.
UV stabilized and flame retardant material.
Control keys Industrial type microswitches. UV resistant silicone keypad.
Coating UV resistant 2 component industrial coating (aluminum enclosure only)
Panel mount
Dimensions 130 x 120 x 60mm (5.10” x 4.72” x 2.38”) – WxHxD
Panel cut-out 115 x 98mm (4.53" x 3.86") – WxH
Protruding front 31mm (1.22")
Classification IP65 / NEMA Type 4X
Type HC GRP enclosure. Weight 450gr.
Type HB, HSB Aluminum / Stainless Steel enclosure. Weight 0.6 / 1 kg (1.3 / 2.2 lbs).
Field or wall mount
Dimensions 130 x 120 x 75mm (5.10” x 4.72” x 2.95”) – WxHxD
With extended back 130 x 120 x 90mm (5.10” x 4.72” x 3.54”) – WxHxD
Classification IP67 / TYPE 4X
Weight (approx.) GRP 0.6 kg / 1.3 lbs
Aluminum 1 kg / 2.2 lbs
Stainless steel 1.5 kg / 5.5 lbs
Aluminum / SS Cable entries (threaded) - HS_ indicates stainless steel, HB_ indicates extended back
Type HA 2 x PG9 – 1 x M20
Type HB/HSB Panel mount front cover only
Type HL 2 x ½”NPT
Type HM/HBM/HSM 2 x M16 – 1 x M20
Type HN 1 x M20
Type HO/HBO/HSO 2 x M20
Type HP 6 x M12
Type HT 1 x ½”NPT
Type HU/HBU/HSU 3 x ½”NPT
Type HV 4 x M20
Type HZ No cable entries
GRP (plastic) Cable entries (no threading)
Type HC Panel mount front cover only
Type HD No cable entries
Type HE 2 x 16mm (0.63”) – 1 x 20mm (0.78”)
Type HF 1 x 22mm (0.87”)
Type HG 2 x 20mm (0.78”)
Type HH 6 x 12mm (0.47”)
Type HJ 3 x 22mm (0.87”)
Type HK Flat bottom - no cable entries
OPERATING TEMPERATURE
Safe area -40°C to +80°C (-40°F to +178°F)
Intrinsically safe -40°C to +70°C (-40°F to +158°F)
For EPL Da: -40°C to +50°C (-40°F to +122°F)
Page 44 FW_F030-A_M_v0501-01_EN
F030-A User Manual
POWER REQUIREMENTS
Type PB SAFE AREA ONLY - Standard lithium primary battery. Life up to 5 years.
Type PC INTRINSICALLY SAFE - Certified lithium primary battery. Life up to 5 years.
Type PD 16-30 V DC. Max power consumption 1 W.
Type PF 24 V AC/DC ±10%. Max power consumption 15 W.
Type PL Input loop powered from 4-20mA signal. Voltage drop max. 2.6V DC.
Type PM 115-230 V AC ±10%. Max power consumption 15 W.
Type PX 8-30 V DC. Max power consumption 0.3 W.
Type ZB Separate power for backlight. 20-30V DC, max power consumption 1 W.
Not needed with Type PF or PM.
Note with Type PF or Total consumption of sensor, transistor output type OA and backlight type ZB may not exceed
PM 400 mA @ 24 V DC.
Note with I.S. For intrinsically safe applications, consult the safety values in Section 7.2: Electrical
applications installation in hazardous areas [»33]
SENSOR EXCITATION
Type PD Sensor supply directly branched from external supply.
Type PF/PM 8.2, 12 or 24 V DC, max 400 mA @ 24 V.
TERMINAL CONNECTIONS
Type Removable plug-in terminal strip. Wire max 1.5 mm2 and 2.5 mm2
DATA PROTECTION
Type EEPROM backup of all settings. Data retention at least 10 years.
Password Configuration settings can be password protected
DIRECTIVES AND STANDARDS

EMC EN 61326-1 FCC 47 CFR part 15
Low Voltage EN/IEC 61010-1 CSA C22.2 No.61010-1 UL61010-1
ATEX EN IEC 60079-0 EN 60079-11
IECEx IEC 60079-0 IEC 60079-11
CSA c-us CAN/CSA C22.2 No.157 ANSI/UL 913
CAN/CSA C22.2 No.142 UL 508
CAN/CSA C22.2 No.60079-0 ANSI/ISA-60079-0
CAN/CSA C22.2 No.60079-11 ANSI/ISA-60079-11
FM FM Class 3600 ANSI/UL 60079-0
FM Class 3610 ANSI/UL 60079-11
FM Class 3810
RoHS EN 50581 IEC 63000
IP & NEMA EN 60529 ANSI/IEC 60529 NEMA 250
Note See the applicable Declaration of Conformity or product certificate for specific revisions and
publication dates of applicable standards.
FW_F030-A_M_v0501-01_EN Page 45
User Manual F030-A
HAZARDOUS AREA (TYPE XI OR XF)

Intrinsically safe ATEX appr. KEMA 05ATEX1168 X IECEx appr. IECEx KEM 08.0006X
Type XI II 1 G Ex ia IIC T4 Ga Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T200 100ºC Da Ex ia IIIC T200 100ºC Da
CSA approval CSA.08.2059461 FM approval FM16US0177X
Project ID: 3033306
IS Class I/II/III, Div. 1, Grps A to G T4 IS Class I/II/III, Div. 1, Grps A to G T4
Class 1, Zone 0, AEx ia IIC T4Ga Class I, Zone 0, AEx ia IIC T4 Ga
Flame proof ATEX approval IECEx approval
Type XF II 2 G Ex db IIB+H2 T5 Gb Ex db IIB+H2 T5 Gb
II 2 D Ex tb IIIC T80ºC Db Ex tb IIIC T80ºC Db
Type XF - Dimensions 350 x 250 x 200 mm (13.7” x 9.9” x 7.9”) (w x h x d)
Appr. 15 kg (33 lbs)
A.2 INPUT
FLOWMETER
Signal type (0)4-20 mA, with signal calibration feature
Accuracy 16 bit. Error < 0.01 mA or ±0.05% FS. Low-level cut-off programmable.
Span with variable decimal position.
Update time Four times per second
Voltage drop Max 1 V DC @ 20 mA. Type PL: max 2.6 V DC @ 20 mA
Load impedance 3 kΩ
Relationship Linear or square root calculation
A.3 OUTPUT
CONTROL OUTPUT
Function Batch process one stage control output.
Frequency Max 500 Hz. Type OR: max 5 Hz
Type OA One active 24V DC transistor output. Max. 400 mA (requires supply Type PF or PM)
Type OR One mechanical relay output. Max. switching load 30V DC or 240 V AC @ 0.5 A (requires supply
Type PF or PM)
Type OT One passive transistor output (not isolated). Max load 50 V @ 300 mA
A.4 OPERATIONAL
OPERATOR FUNCTIONS
Process management ● Enter preset value
● Start, interrupt and stop batch process
Displayed information ● Preset value
● Running batch total or remaining quantity
● Total and accumulated total
Reset Total Reset Total value to zero by pressing ► twice.
PRESET, (ACCUMULATED) TOTAL

Digits 7 digits. Accumulated total: 11 digits.
Unit L - m3 - kg - lb - GAL - USGAL - bbl - no unit
Decimals 0-3
Page 46 FW_F030-A_M_v0501-01_EN
F030-A User Manual
APPENDIX B - TROUBLESHOOTING
Table 1 lists and describes how to troubleshoot problems that can occur when installing or operating
the F030-A.
Table 2 lists internal alarm codes and conditions signaled by a blinking ALARM flag on the display
( ALARM ). Press the SELECT key several times to display the 4-digit error code shown in Table 2.
Table 1: Install and configuration errors
Observation Possible cause Check
No flow is detected while there Unit not matching flow 1.1: PRESET > UNIT
is flow 1.2: PRESET > DECIMALS
Span setting wrong 1.3: PRESET > SPAN
Filter too slow 5.2: FLOWMETER > FILTER
Cut-off too high 5.3: FLOWMETER > CUT-OFF
Calibration off 5.4: FLOWMETER > CALIBRATE LOW
5.5: FLOWMETER > CALIBRATE HIGH
LCD update too slow 4.1: POWER MANAGEMENT > LCD
UPDATE
Electrical connections wrong Terminals 1-2 (6): flowmeter
Note: sensor input connectors input [»28]
depend on Type
Sensor not working properly Sensor
LO RANGE or HI RANGE is Input value is out of calibrated 5.4: FLOWMETER > CALIBRATE LOW
displayed range 5.5: FLOWMETER > CALIBRATE HIGH
Pass code is unknown Call your supplier
An ALARM condition will in most cases be handled internally. If all programmed and measured
values appear to be correct, intervention by the Operator is not necessary.
If an ALARM occurs more often or stays active for a longer period, please contact your supplier.
When multiple alarms occur, the error code shown is the sum of the error codes as given below. For
example 0003 is a combination of error code 0001 and 0002.
Table 2: Internal alarms
Alarm Explanation
0001 Display error - Data on display might be corrupt
0002 Data storage error - Programming cycle might have gone wrong
FW_F030-A_M_v0501-01_EN Page 47
User Manual F030-A
APPENDIX C - LEGAL INFORMATION

C.1 DECLARATIONS OF CONFORMITY
EU Declaration of Conformity
Fluidwell F0‒Series indicators Veghel, February 2022
We, Fluidwell BV, declare under our sole responsibility that the F0 ‒Series indicators are designed and
will operate conform the following applicable European Directives and Harmonised Standards, when
installed and operated according to the related manuals:
EMC Directive 2014/30/EU EN 61000‒6‒2:2005;
EN 61000‒6‒3: 2007 /A1:2011;
EN 61326‒1:2013
RoHS Directive 2011/65/EU EN 50581:2012
(incl. current amendments) EN IEC 63000:2018
Low Voltage Directive 2014/35/EU EN 61010‒1:2010 /A1:2019
For Type ‒XI: Intrinsically Safe
ATEX Directive 2014/34/EU EN IEC 60079‒0:2018
EN 60079‒11:2012
Protective system II 1 G Ex ia IIC T4 Ga
II 1 D Ex ia IIIC T 200 100 °C Da
Certification KEMA 05ATEX1168 X
Notified Body 0344 ‒ DEKRA Certification BV
Last two digits of the year in which the CE marking was affixed: 03.
I. Meij, Manager Technology
Fluidwell BV ‒ P.O.Box 6, 5460 AA, Veghel, The Netherlands ‒ Voltaweg 23, 5466 AZ, Veghel, The Netherlands
Fluidwell BV is ISO9001 certified by DEKRA Certification BV, Meander 1051, 6825 MJ, Arnhem, The Netherlands.
UKCA Declaration of Conformity

Fluidwell F0‒Series indicators Veghel, February 2022
We, Fluidwell BV, declare under our sole responsibility that the F0 ‒Series indicators are designed and
will operate conform the following applicable UK Legislation and Standards, when installed and operated
according to the related manuals:
Electromagnetic Compatibility Regulations 2016 BS 61000‒6‒2:2005;
BS 61000‒6‒3: 2007 /A1:2011;
BS 61326‒1:2013
The Restriction of the Use of Certain Hazardous BS EN 50581:2012
Substances in Electrical and Electronic Equipment BS EN IEC 63000:2018
Regulations 2012 (incl. current amendments)
Electrical Equipment (Safety) Regulations 2016 BS 61010‒1:2010 /A1:2019
Last two digits of the year in which the UKCA marking was affixed: 22.
I. Meij, Manager Technology
Fluidwell BV ‒ P.O.Box 6, 5460 AA, Veghel, The Netherlands ‒ Voltaweg 23, 5466 AZ, Veghel, The Netherlands
Fluidwell BV is ISO9001 certified by DEKRA Certification BV, Meander 1051, 6825 MJ, Arnhem, The Netherlands.
Page 48 FW_F030-A_M_v0501-01_EN
F030-A User Manual
LIST OF CONFIGURATION SETTINGS

SETTING DEFAULT DATE: DATE:
1 PRESET
1.1 UNIT L
1.2 DECIMALS 0
1.3 SPAN 0
1.4 DECIMALS SPAN 0
1.5 BATCH MAXIMUM 0
2 OVERRUN
2.1 OVERRUN disable
2.2 TIME
3 DISPLAY
3.1 FUNCTION increase
3.2 BACKLIGHT off
3.3 BACKLIGHT 5
BRIGHTNESS
4 POWER MANAGEMENT
4.1 LCD UPDATE 1 sec
4.2 BATTERY MODE operational
5 FLOWMETER
5.1 FORMULA interpolation
5.2 FILTER 01 (off)
5.3 CUT-OFF 0
5.4 CALIBRATE LOW factory
5.5 CALIBRATE HIGH factory
6 OTHERS
6.1 TYPE / MODEL F030-A
6.2 SOFTWARE VERSION 03.xx.xx
6.3 SERIAL NUMBER xxxxxxx
6.4 PASS CODE 0000
6.5 TAG NUMBER 0000000
FW_F030-A_M_v0501-01_EN Page 49
User Manual F030-A
NOTES
Page 50 FW_F030-A_M_v0501-01_EN
F030-A User Manual
FW_F030-A_M_v0501-01_EN Page 51
Fluidwell bv
P.O. Box 6 Voltaweg 23 Website: www.fluidwell.com
5460 AA Veghel 5466 AZ Veghel Find your nearest representative: www.fluidwell.com/representatives
the Netherlands the Netherlands © Copyright 2022 - FW_F030-A_M_v0501-01_EN

User Manual: Batch Controller

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User Manual

Signal input: (0)4-20 mA flowmeter signal

F-Series - Field mounted indicators for safe and hazardous areas

1 ABOUT THIS MANUAL

1.2 USE OF PICTOGRAMS

A warning indicates a hazardous situation that could cause injury or death.

A caution indicates a condition that could cause:

A note informs you of important information.

1.3 WARRANTY AND TECHNICAL SUPPORT

1.4 MODEL REFERENCE

2.2 END-USER RESPONSIBILITIES

2.3 POTENTIAL EQUIPMENT DAMAGE

2.4 DISPOSAL OF ELECTRONIC WASTE

Fig. 1: The F030

Fig. 2: Typical application

3.2 PRODUCT FEATURES

3.3 INSTALLATION EXAMPLE

Fig. 3: Installation example F030-A

4.2 CONTROL PANEL

SETUP RUN PAUSE READY PROGRAM

Fig. 4: Example of display while programming preset value

RUN PAUSE PROGRAM

RUN PAUSE PROGRAM

4.4 DISPLAYED INFORMATION

4.5 OPERATOR ALARMS

Fig. 7: Example of low battery alarm

5.2 CONFIGURING USING SETUP MODE

Changing settings may influence current operation

5.2.1 ENTERING SETUP MODE

Fig. 8: SETUP menu layout and navigation

5.2.3 CHANGING CONFIGURATION SETTINGS

Step 2a: Change a value

Step 2b: Change the selection in a list

Step 3: Finish the programming sequence

5.2.4 RETURNING TO OPERATOR MODE

5.3 SETUP MENU OVERVIEW

4 POWER MANAGEMENT DEFAULT

5.4 SETUP MENU EXPLANATIONS

5.4.2 MENU 2: OVERRUN

5.4.3 MENU 3: DISPLAY

5.4.4 MENU 4: POWER MANAGEMENT

5.4.5 MENU 5: FLOWMETER

5.4.6 MENU 6: OTHERS

6.1 INSTALLATION / ENVIRONMENTAL CONDITIONS

Take the relevant IP classification of the enclosure into

When used in very cold environment or varying climatic

Mount the F030-A onto a solid structure to avoid

6.2 HANDLING THE F030-A ENCLOSURE

Fig. 9: Example of F0-Series identification label (Safe Area)

Fig. 10: Example of F0-Series installation label (Safe Area – Type PX or PD)

Fig. 11: Example of F0-Series installation label (Safe Area - Type PM or PF)

6.2.2 OPENING, ASSEMBLING AND CLOSING THE F-SERIES

Opening the unit

Closing / replacing the cover

6.3 MECHANICAL INSTALLATION

HM, HSM HT HBO

HN HU, HSU HBU

M20 x 1,5 M20 x 1,5 4x M20 x 1,5

HO, HSO 29.1 mm (1.15”)

Fig. 12: Dimensions - Aluminum and Stainless Steel enclosures

75 mm (2.95") 118 mm (4.65”)

Fig. 13: Dimensions – Non-metallic enclosures

6.3.2 MOUNTING THE F-SERIES