TurboDaily InterCooler ELECTRICAL SYSTEM I

SECTION 16

Index

Page

GENERAL 3

HOW TO READ THE MANUAL 4

CHART OF WIRING DIAGRAMS S

CHART FOR TROUBLE-SHOOTING 6

VEHICLE CABLES 7

BASIC STRUCTURE OF THE POWER NETWORK 23

IGNITION 28

STEERING WHEEL SWITCH ASSEMBLY 29

PRE-HEAT ELECTRONIC CONTROL MUDOLE 31

IVECO CONTROL 33

CENTRAL INTERCONNECTING UNIT 34

WIRING DIAGRAM WI - RECHARGING 39

WIRING DIAGRAM N° 2 - STARTING 43

WIRING DIAGRAM N° 3 - PRE-HEATING 47

WIRING DIAGRAM W 4 - ELECTRONIC SPEEDOMETER
AND INSTRUMENTS 51
WIRING DIAGRAM N° S - OPTICAL INDICATORS AND
WARNING LIGHTS 55
WIRING DIAGRAM W 6 - EXTERNAL LIGHTING 59
WIRING DIAGRAM N° 7 . MAIN BEAM AND DIPPED
HEADLIGHTS 63
WIRING DIAGRAM N° 8 - INDICATORS AND WARNING LIGHTS 67
WIRING DIAGRAM W 9 . FOG. REVERSING AND
STOP L1r:;HTS 71
WIRING DIAGRAM N° 10 . WINDSCREEN WIPERS
AND WASHERS 75
WIRING DIAGRAM N° I I - SERVICES 79

WIRING DIAGRAM W 12 . ABS 83

WIRING DIAGRAM N° 13 - M5.12 87

MAIN FUNCTIONAL DIAGRAM 91

DIAGRAM OF VARIANTS 95
GENERAL

Symbols used in the present manual

<ij WARNINGS

INFORMATION

A - Never disconnect the batteries with the endothermic engine on.

Whenever it is necessary to disconnect the batteries, first always disconnect the chassis earth cable from the
negative terminal of the batteries.
Before connecting the batteries to the system, always check first that the system is properly isolated.
During the search for a circuit malfunction, place a temporary fuse between the negative terminal of the battery
and the chassis earth (general cut-out with current on).
Before removing electrical and/or electronic componentes, disconnect the earth from the negative terminal of
the battery.
Electrical testing of electronic components must only be carried out with suitable testing equipment.
Do not supply components served by the trigger box with power from the nominal voltage of the vehicle.
Check that the electrical equipment's cables (length, type, dislocation of clamps, possible continuity of seals,
earthing, etc) conform to the IVECO system and that they are renewed after maintenance operations.
Do not install additional electrical/electronic equipment which may be outside the IVECO specification, or illegal
(e.g. C.B. transmitters above the SW legal maximum power).
Disconnect the system's batteries while they are being recharged with external equipment. Disconnect the recharg-
ing equipment from the mains before disconnecting the equipment's clamps from the battery terminals.
During welding work on the chassis, disconnect the positive cable of the battery and connect it to the chassis earth.
- The engine must only be activated when the cab is firmly locked in its maximum open position, with the hand
brake on and the gear lever in neutral.
If it is necessary to disconnect the earth cable from the chassis, when it is reconnected the old paint must be
a
throughly removed and new even layer of BH 44 D paint or KontaKtalon must be laid according to the follow-
ing procedure:

10 Remove the paint on the chassis and the clamp, either mechanically or by paint-stripping chemical means.
20 Apply the new paint by brush or by spray.
30 Connect the earth cables within 5 minutes of the application of the paint.
40 In the case of the creation of a new earthing point, the area around the new clamp fixing hole must be
filed off until all the anaphoretic paint is removed, creating a flat surface free of spiky or uneven points.
KEY TO WIRING DIAGRAM READING
(Sequence of consultation)

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901 E
GUIDE TO WIRING DIAGRAMS

Table Table
SECTION SECTION
N° N°

~ EJ Parking and direction

Recharge indicator lights
1 8

rn~ rnEJ~
IJ~l ~
Stop, rear fog and
Pre-heating o 0 reversing lights
STOP
,
2 9

GIJ[2) rn@)~~@j~
!!--~, STOP

@] Electronic speedometer
and instruments
3
~ Windscreen wiping/wasching
unit
10

m[IDOOm rn~~
Electronic

[gGIJUJ ~
speedometer
and instruments Services
4 II

Em~rnoo[g~
-Ejt ~ ~-:~ 8 ~ ~ [J]~~~ITJ~
[\@][ fIB I;r:~~n~~~~~~~
!!--22 :-= lamps
5 ABS 12

~(z]13000§J
@], I '
External lighting
6 BUS A45.12 13

rn@)rn
@] High/low beam lights
7

rn@)~~@]
!!--~ ','

I063E
GUIDE TO MALFUNCTIONS

FUNCTION CONSULT

Fuse Relay Connection Wiring Function

Ideogram Malfunction nO nO n° diagram diagram

~ Recharge failure 8 IVIIX I 36

IJ2] Starting failure VIVIII 2

,
4

~
Pre-heating failure 8/23 2509 IIIIVII/IX 3 /8

[g Supply failure 8/7 IIIIVIIX 4 9/

@1, I '
External lighting failure 2/1 25209 VI 6 /34

@] Hich beam connection failure 5/6 25009 7 /73

EJ Direction indicator signalling failure 13/14 59000 VI 8 207

~o 0
STOP
Stop light signalling failure 16 II 9 22/

@] Starting or self-parking failure 20 59100 10 238

[§] Internal heating failure 21 25306 VIIIII II 254

VEHICLE CABLES
Power Cables

A B

84E I

Componen t connections Page

A 39
B Battery . IU) 39
C Ignition . nnecting unit (C 39
Central IntercOM I
D B ttery earth
E a
Starter motorM3 43
F Chassis earth
G Alternator 39
VEHICLE CABLES
Engine cables

A B c

M L H G F E o SSE I

Reference Code Component connections Table N° Page

A 47030 Engine water temp. sender 4 51

B 19005 Thermostarter 3 47
C 86011 Preheating switchboard 3 47
D Connections from engine cables to engine compartment
E 28002 Electromagnet for engine cut-out 2 43
F 48030 Sender for rev counter 4 51
G 08000 Starter motor 2 43
H Earth M I
I 42550 Low engine oil pressure switch 5 55
L 03000 Alternator I 39
M 78000 Fuel delivery solenoid valve 3 47
VEHICLE CABLES
Engine compartment cables

A B c o E F G

R a p o N M L H
86E I

Reference Code Component Connection Table N° Page

A Engir.c compartment earth M4

B 42351 Switch for choked air filter warning 5 55
C 64000 Electropump for windscreen washers 10 75
D 66005 Electropump for headlamp washers
E Isolated earth for electronic speedometer 4 51
F 65000 Geared motor for windscreen wipers 10 75
G Connections for cables from· engine compartment to cab
H 75000 Central interconnection unit (C.I.U.)
I Connections from engine cables to chassis
L 86013 Sensor for presence of water in fuel filter 5 55
M Engine compartment earth M5
N 30011 Fog lamp presetting
0 32002 Front direction indicator light 8 67
P 22001 Horns II 79
Q 30001 Headlamps 6-7 59-63
R 32002 Front direction indicator light 8 67
VEHICLE CABLES
Chassis cables

A B c D E

N M L H G F

Reference Code Component connections Table N° Page

A 86003 Facility for the rear wheel brake wear sensor

B 37002 Rear marker lights 6 59
C 34000 Rear multifunctional optical group 6-8-9 59-67-71
D 35000 Number plate lighting 6 59
E 34000 Rear multifunctional optical group 6-8-9 59-67-71
F 44031 Indicator control for fuel level 4 51
G 53503 Switch for reversing lights 9 71
H Connection from chassis cable to engine compartment
I 86002 Front brake wear sensors 5 55
L Chassis earth M3
M 44033 Break oil level 5 55
N 86002 Front brake wear sensors 5 55
VEHICLE CABLES
Cables for cab - roof panels - door

A B c D J K L M

z V X W V U T 5 R a p 0 N
QOf I

Reference Code Component connections Table N° Page

A 33001 Right side indicator 8 67

B Connection for cable from cab to right door
C 85005 Right thermally-heated rearview mirror
D 39020 Ashtray lighting bulb 6 59
E 37001 Front marker light 6 59
F 68001 Loudspeaker II 79
G 39022 Internal roof lighting II 79
H 68000 Radio II 79
I 58901 Panel for 18 optical warning lights
J 40001 Electronic speedometer 4 51
K 52502 Ignition
L 54033 Steering wheel switch 8-11 67-79
M Key switch group
N Connections from cab cable to left door and roof panel
0 85005 Left heated rearview mirror
P 42102 Parking brake on signallign switch 5 55
Q 68001 Laoudspeaker II 79
R 52021 Left internal lighting switch II 79
S 75000 Central interconnection unit (C.I.U.)
T 53501 Stop signalling switch 9 71
U 33001 Left side indicator light 8 67
V Connection from cab cable to chassis
W 85000 Cigar lighter 6-11 59-79
Z 39020 Ashtray lighting bulb 6 59
X 12000 Motor for electric heater 6-11 59-79
y 52021 Right internal lighting switch II 79
ON-BOARD HARNESS
Engine-Chassis-Bonnet connections

I046E

Cable Table
Ref. Cell Connections to Components
code N°
I I 0000 Earth for electroheater II
black 2 0000 Earth for I.CU. I
I 2268 To reverse gear light indicator 9
2 5557 To transmitter for fuel level indicator 4
3 5555 To transmitter for fuel low lev·el pilot lamp 4
II
4 1172 To rear optical unit for stop lights 9
5 8814 Front brake wear 5
6 6613 Control for brake oil level indicator 5
1 8870 Supply to thermostarter 3
2 5577 To water temperature sensor for pre-heating system 3
3 9972 To solenoid valve for connection with fuel tank atmosphere for thermostarter 3
III
4 0000 Earth 3
5 Spare
6 7772 To thermometric switch for engine cooling electromagnetic coupling actuation 3
I 9903 Engine stop 2
2 5503 To switch for engine oil low pressure indication 5
3 7778 To alternator D + for battery low charge indication I
IV
4 5552 To transmitter for engine water thermometer 4
5 5528 To pilot lamp for engine water high temperature 4
red
6 5512 Supply to tachometer 4
7 6699 To switch for transmission oil max. temperature indication (presetting) 5
8 5519 Sensor for electronic rev. counter 4
I 7777 System supply from term. 30 of starting motor to I.CU. + I
V
2 8888 To endothermic engine starting motor (terminal 50) 2
I 6667 Rear brake wear (variants)
2 1125 To rear optical unit for RH direction indicator 8
3 1120 To rear optical unit for LH direction indicator 8
4 8814 Front brake wear 5
VI
5 3335 To rear optical unit for RH parking lights 6
6 2283 To rear optical unit for fog reverse light indicator 9
7 3334 To rear optical unit for LH parking lights 6
8 Spare
ON-BOARD HARNESS (Base system)
Bonnet-Cab cable connection

I047E

Cable Table
Ref. Cell Connections to Components
code N°
I 5556 Control for engine oil level for IVECO CONTROL (optional)
2 6661 Control for brake oil level for IVECO CONTROL (optional)
3 8814 Front brake wear for IVECO CONTROL (optional) 5
4 5520 radiator water level indication (optional)
5 5521 Windscreen washer water level indicator for IVECO CONTROL (optional)
6 6667 Rear brake wear for IVECO CONTROL (optional)
VII 7 7772 Radiator fan supply 3
8 9934 Headlamp positioning unit supply 6
9 9935 Headlamp positioning unit supply 6
10 9936 Headlamp positioning unit supply 6
II 2201 Light supply 6
12 9972 To central unit for preheating system 3
13 5577 To central unit for reheatin s stem 3
I 8888 To key-switch (+ 50) for endothermic engine start 2
2 8870 Thermostarter supply 2-3
3 0000 Earth for electroheater II
VIII 4 Spare
ON-BOARD HARNESS (Base system)
Bonnet-Cab cable connections

I04BE

Cable Table
Ref. Cell Connections to Components
code N°
I 5503 To combined module for engine oil low pressure pilDt lamp 5
2 7778 To combined module for failed battery recharge pilot lamp 5
3 6663 To combined module for clogged air cleaner pilot lamp 5
4 6613 To combined module for brake failure pilot lamp 5
5 1115 To combined module for water in fuel filter pilot lamp 5
6 8870 To engine preheating central unit + 3
7 5512 Tachometer supply 4
8 2283 Reverse foglamp switch 9
9 6699 To combined module for transmission oil max. temp. pilot lamp (variant) 5
10 3336 Isolated earth for electronic tachometer or tachograph 4
IX II 5555 To combined module for fuel low level pilot lamp 4
12 5557 To combined module for fuel level indicator control 4
13 5528 To combined module for engine water high temperature pilot lamp 4
14 5552 To combined module for signalling to engine water thermometer 4
15 5519 To combined module for signalling to electronic turnmeter 4
16 8823 Positive for windscreen washer (optional)
17 8821 Headlamp washer pump control II
ON-BOARD HARNESS
Roof-Door-Cab cable connections

91 E

Cable Table
Ref. Cell Connections to Components
code N°
I 0003 To RH switch for cab interior lighting II
2 1124 To RH side direction indicator 8
3 1183 RH loudspeaker for radio set II
X 4 1184 RH loudspeaker for radio set II
5 8830 Control for rearview thermal mirrors (optional)
6 Spare
7 0000 Earth
I 4418 Cab interior roof lamp supply II
2 Spare
3 6624 To switch to signal rear door open (variant) 5
XI 4 3339 To front RH marker light 6
5 0003 Return to switch for cab interior lighting II
6 0000 Earth
7 3330 To front LH marker Ii ht 6
I 0003 To LH switch for cab interior lighting II
2 1126 To LH side direction indicator 8
3 1188 LH loudspeaker for radio set II
XII 4 1186 LH loudspeaker for radio set II
5 8830 Control for rearview thermal mirrors (optional)
6 6662 To switch to signal handbrake engaged 5
7 0000 Earth
ON-BOARD HARNESS
Connections for presetting

I049E

Cable Table
Ref. Cell Connections to Components
code N°
With day lights mounted, disconnect the junction and connect the plug section to
the relevant socket section (XXI) on the cab cable
XIII
I 2231 To LH dipped lamp 7
2 2223 To RH dipped lamp 7

I 2201 To I.CU. from block A cell 4 to block A cell 6

2 2201 To I.CU. from block A cell 5 to block G cell 4
3 3333 To I.CU. from block A cell 3 to block A cell I
XIV
4 3333 To I.CU. from block 0 cell 8 to block 0 cell 7
5 3333 To I.CU. from block 0 cell II to block 0 cell 10
6 2201 To I.CU. from block J cell 2 to block J cell I
7 2201 To I.CU. from block J cell 4 to block J cell 3
8 Spare
With "day light" optional mounted, remove the jump and connect the junction
blocks together
I Spare
2 2222 Spare 6-9
XV
3 Spare
4 3390 Spare 9
5 Spare
6 2222 To I.CU. Block H cell 4 9
7 3390 To I.CU. Block J cell 8 6-9
8 7778 To I.CU. Block 0 cell 6

I 2222 Spare 7-9

2 Spare
3 Spare
4 3390 Spare 9
XVI
5 Spare
6 2222 To switch for external lighting 7-9
7 3390 To switch for external lighting 6
8 7778 "Day light" option presetting
ON-BOARD HARNESS
Connections for presetting

IOSOE

Cable Table
Ref. Cell Connections to Components
code N°
30 2201 Positive from I.CU. to "day light" (optional) relay
87 2223 To 7.SA fuse for day lights (optional)
XVII 87b 2231 To 7.SA fuse for day lights (optional)
86 0000 Earth
85 2201 Supply to "day light" relay coil (optional)
2223 To RH main headlamp with "day light" optional mounted
2223 To relay terminal 87 for day lights (optional)
XVIII
2231 To LH dipped lamp with "day light" optional mounted
2231 To relay terminal 87b for day lights (optional)

For RH-drive vehicles, remove the jump and connect the junction blocks together

I 1124 To RH direction indicator 8

2 1126 To LH direction indicator 8
2 1124 To LH direction indicator 8
XIX
3 1124 To RH direction indicator 8
3 1126 To RH direction indicator 8
4 1126 To LH direction indicator 8
I 1126 To LH direction indicator 8
2 Spare
XX
3 Spare
4 1124 To RH direction indicator 8
I 2231 To LH dipped lamp with "day light" optional mounted 7
XXI
2 2223 To RH dipped lamp with "day light" optional mounted 7
ON-BOARD HARNESS
Connections for presetting

IOSIE

Cable Table
Ref. Cell Connections to Components
code N°
I 5556 Engine oil level control for IVECO CONTROL 4
2 5520 Engine water level signalling for IVECO CONTROL 4
XXII
3 5521 Windscreen washer water level signalling for IVECO CONTROL 4-10
4 0000 Earth
With IVECO CONTROL operative. remove the jump and connect the two junc-
tion blocks together
I Spare
2 6613 Brake oil level for IVECO CONTROL (optional)
XXIII
3 6613 Brake oil level for IVECO CONTROL (optional)
4 8814 Brake wear for IVECO CONTROL (optional) 5
I 8814 Brake wear for IVECO CONTROL 5
2 Spare
XXIV
3 6661 Brake oil level control for IVECO CONTROL (optional) 3
4 0000 Earth
I 6667 Rear brake wear for IVECO CONTROL (optional)
2 8814 Front brake wear for IVECO CONTROL (optional)
3 6613 Brake fault for IVECO CONTROL (optional)
4 5503 Engine oil low pressure for IVECO CONTROL (optional)
5 3330 IVECO CONTROL lighting (optional)
XXV 6 7772 IVECO CONTROL supply (optional)
7 5521 Windscreen washer water level signalling for IVECO CONTROL (optional)
8 6661 Brake oil level signalling for IVECO CONTROL (optional)
9 5520 Radiator water level signalling for IVECO CONTROL (optional)
10 5556 Engine oil level signalling for IVECO CONTROL (optional)
II 0000 Earth
ON-BOARD HARNESS
Connections for presetting

XXVI XXVII

IOSlE

Cable Table
Ref. Cell Connections to Components
code N°
I 2289 Presetting for fog lamp connections (optional)
2 2284 Presetting for fog lamp connections (optional)
3 Spare
4 Spare
XXVI 5 2289 Presetting for fog lamp connections (optional)
6 2222 Presetting for fog lamp connections (optional)
7 Spare
8 2222 Presetting for fog lamp connections (optional)
With fog lamp mounted, remove the jump

XXVII 3330 Presetting for win.dscreen washer

XXVIII 5577 Presetting for extra heating 3

ON-BOARD HARNESS
Connections for presetting

1053E

Cable Table
Ref. Cell Connections to Components
code N°
A 9936 Presetting for RH headlamp adjustment control
XXIX B 9935 Presetting for RH headlamp adjustment control
C 9934 Presetting for RH headlamp adjustment control
A 9936 Presetting for LH headlamp adjustment control
XXX B 9935 Presetting for LH headlamp adjustment control
C 9534 Presetting for LH headlamp adjustment control
A 8832 Presetting for warmed-up gasoil filter
XXXI
B 7733 Presetting for warmed-up gasoil filter
I 8879 Presetting for electronic central unit for driving lamp dimming
2 2283 Presetting for electronic central unit for driving lamp dimming
3 7772 Presetting for electronic central unit for driving lamp dimming
XXXII
4 0000 Earth
5 3330 Presetting for electronic central unit for driving lamp dimming
6 2201 Presetting for electronic central unit for driving lamp dimming
I 1117 Presetting for ABS
2 1187 Presetting for ABS
3 7778 Presetting for ABS
XXXIII
4 6004 Presetting for ABS
5 6006 Presetting for ABS
6 6008 Presetting for ABS
7 0000 Earth
8 Spare
I 9934 Presetting for headlamp adjustment control
2 9935 Presetting for headlamp adjustment control
XXXIV 3 9936 Presetting for headlamp adjustment control
4 0000 Earth
5 2235 Supply to headlamp control
ON-BOARD HARNESS
Connections for presetting

IOS4E

Cable Table
Ref. Cell Connections to Components
code N°
A 0000 Earth
XXXV
B 2228 Presetting for fog lamps
I 0000 Earth
XXXVI
2 6699 Presetting for temperature transmitter - Transmission oil
I 8899 Radio set supply II
2 0000 Earth
XXXVII 3 /188 To LH loudspeaker II
4 /186 To LH loudspeaker II
5 1184 To RH loudspeaker II
6 1183 To RH loudspeaker II
I Spare
XXXVIII 2 6667 Presetting for rear brake wear
3 0000 Earth

I 8863 Presetting for rearview mirrors adjustment and electric windws

XXXIX 2 8879 Presetting for rearview mirrors adjustment and electric windws
3 0000 Earth

XL 0000 Earth point

ON-BOARD HARNESS
Connections for presetting

IOSSE

Cable Table
Ref. Cell Connections to Components
code N°
I 0000 Earth
XLI
2 8821 Headlamp washer pump control II

XLII
0000 Earth
8830 Positive for RH thermal rearview mirrors

I 8830 Control for thermal rearview mirrors

2 Spare
3 Spare
4 Spare
XLIII
5 8870 Supply to thermal rearview mirror switch
6 Spare
7 Spare
8 Spare

XLIV
0000 Earth
8830 Positive to LH thermal rearview mirrors
BASIC STRUCTURE OF THE POWER NETWORK

In this chapter, the basic structure of the vehicle's elec- II

trical system is shown, and instructions are also given for --------------------
the dismantling and replacement of the principal electri-
cal component.

94E/2

NEGATIVE BATIERY CABLE CONNECTION

Power network

The purpose of the electrical system is to generate, regu-

late, accumulate and distribuite the necessary energy for
the functioning of the vehicle components.
For this purpose, the supply of the basic electrical sys-
tem is provided by a 14V and a battery of 12V 88 Ah.

M1 ---..

-
~

EARTHING POINT M I
A. C1U EARTH
B. BATIERY EARTH
--
Negative network

The negative network of the battery is linked to a fixed

earth point (M I) via a black 35mm 2-cable, attached at
a point on the right of the crackcase (in the direction
of travel). At exactly the same point, the earthing cable
of the C1U switchboard is connected (see fig. 2), with
a section of 2.5 mm2. I

96E/I

EARTHING POINT ENGINE·CHASSIS

M2 ENGINE . M3 CHASSIS
BASIC STRUCTURE OF THE POWER NETWORK

Again at the bottom of the engine, but this time on the

left in the direction of travel, is the 16 mm 2 cable which
connects the negative to the chassis earth M2-M3 (see
fig. 4).

From the earth point M3 the electrical network provides

the earthing point for chassis components (see fig. 4).

Finally, for the engine compartment the earth is provid-

ed from two points, on the left and right wheelarches
respectively, named M4 and MS in the present manual.

I056E/I

ENGINE CABLE TO ENGINE COMPARTMENT CONNECTION BLOCK

FOR THE C1U EARTH CABLE

Is

C1U EARTH CONNECTION

BASIC STRUCTURE OF THE POWER NETWORK

Positive network

The positive terminal of the battery is connected to ter-

minal 30 of the starter motor, via a 35 mm2 red cable
(see fig. 6 and 7). -

From the same terminal a 6 mm2 cable connects the

positive supply to the B + of the alternator (see fig. 8);
while another 10 mm2 cable, again starting at the start-
er motor 30 terminal, link the positive network to the
central interconnecting unit (C1U) via the connection point
marked with the + symbol (see fig. 10).

From this point the positive network of the vehicle is

completed by the ignition key link with a 6 mm 2 red ca-
ble (see fig. I I).

POSITIVE CABLE CONNECTION TO THE BATIERY

100EII

POSITIVE CONNECTION TO STARTER MOTOR TERMINAL 30

A. BATIERY - B. ALTERNATOR - C. U.c.1.

Is

7777

IOIEIi

CONNECTION TO B + OF ALTERNATOR FROM STARTER MOTOR

BASIC STRUCTURE OF THE POWER NETWORK

The circuit under voltage through the ignition switch not

switched on are:

a) The equipment without a general cut-out switch

- Electronic tachograph
- Ceiling lights
- Hazard lights
- Horns
- Cigarette lighter
- Parking lights
- Radio

b) Equipment with a general cut-off switch

- Electronic tachograph

IOS7EfI

CONNECTION SOCKET FROM ENGINE-ENGINE

COMPARTMENT FOR CIU POSITIE

1
10 III

I03/EI I04EfI

CIU POSITIVE CONNECTION SUPPLY FROM CUI BEFORE IGNITION

A. STARTER MOTOR· B. IGNITION· C. ELECTRIC HEATER
BASIC STRUCTURE OF THE POWER NETWORK

1
12

I07E/I/2

NEGATIVE NETWORK

IOSEIII2

POSITIVE NETWORK

I. BATIERY - 2. STARTER MOTOR - 3. ALTERNATOR - 4. CENTRAL INTERCONNECTING UNIT - 5. IGNITION KEY

1 13

M5

M4 lOSE

EARTH POINT
MIBATIERY EARTH, STARTER MOTOR EARTH - M2 ENGINE GROUP EARTH - M3 CHASSIS EARTH - M4 RIGHT ENGINE COMPARTMENT EARTH
- M5 LEFT ENGINE COMPARTMENT EARTH
IGNITION 1525021

14 The ignition, which incorporates a steering lock facility,

1
is located on the right of the steering column.

In the case of possible replacement of the internal core

it is necessary to introduce the pin A. The operation is
only possible with the ignition in position P and the key
III G G I15/AI
G removed.

~ c;J S3 G
II
~ ~
I15/AI
~
TECHNICAL LAY-OUT

a==~====~===il16E 23E

DIMENSIONAL VIEW WITH CONNECTIONS AND POSITION ON THE VEHICLE

Pos. Under voltage Circuit under voltage erminal Function Code

III 30 30 Supply 7777

15 Services 1187
30 - 15 User
30 - ISlA Services Supply of relay for service
ISlA cut-off 8850
during starting
II 30 - 15 Starter
30 - 50 Services 50 Starting 8888
STEERING WHI:I:L SWII CH ASSI:M~LY 1540331

For the replacement of the switchgear, first it is neces- 115

sary to remove the two half sections of the steering
column housing and it is also necessary to disconnect the
connection sockets from the steering wheel switch as-
sembly to the (C1U), it is also necessary to remove the
steering wheel and remove the retaining clip (see fig. 15).

121E

00 --0
=0 -- ~ ~ (5
-

16~ 11~
,...--
)

, ]
t? LJ :r
Ii I,
I \
~
/I \
r---\
Ydl \")

(J::::~~==~=~ 16E 24E

ac b dg fen t s mh q

Sockets Terminals Cable colours Electrical function Amps Terminals

d Green Supply to dipped and main beam 9 I

e Brown Supply to flasher lights 9 2
g Blue Dipped beam 9 3
s Black Supply to horns 4 4
f Grey - black Dipped beam 9 5
B b Blue - black Left indicators 4 6
c Blue Right indicators 4 7
n Brown Flashers 9 8
a Violet Indicator flasher unit 4 9
t Black Horn 4 10
I Intermittent light I
p Niue - white Windscreen wiper stop 4 2
m Blue - yellow Windscreen wiper low speed 4 3
K Windscreen wiper fast speed 4 4
Grey
q Green - black Windscreen wiper pump 4 5
h Pink - black Sup I to windscreen wi er 4 6
STEERING WHEEL SWITCH ASSEMBLY
Functions

----
--------
26E

DIMENSIONAL VIEW POSITION ELECTRICAL FUNCTION AMP

Dipped beam 9

2 Full beam 9

-+ Horn 4

i Winking light 9

o Circuit off

Right indicators 4

2 Left indicators 4

0 Circuit off

Intermittence

2 Windscreen wiper (low) 4

3 Windscreen wiper (fast) 4

i Windscreen washer 4 27E

ELECTRONIC MODULE FOR THERMOSTARTER CONTROL

The new thermostarter control system is equipped with 16

1
a self-diagnostic device which operates through the elec-
tronic central unit located near the glove compartment. 50 L
The self-diagnostic device will show any failure which might
occur in the preheating electrical circuit or in the central
unit internal circuit by flashing an indicator located on the
dashboard.
MV
31
The electrical system is also protected upstream by an
extra 25A fuse in addition to those already existing in
-K
the I.CU.

Preheating is obtained by turning the key-switch to service

position ( + 15). The preheating time can be changed or
reduced to zero accorcing to engine water temperature.

For preheating operation, the engine water temperature

IOS9E
should be < 2,5 ± 2 °C
ELECTRICAL DIAGRAM
Preheating time at 0 °C is 72 ± 4 sec.
- at 10°C is 84 ± 5,5 sec. 1
17
-at 20°C is 104 ± 7,5 sec.

N.B.: The thermostarters mounted are the same as for

the 35/40. 10 range.

Circuit chart no. 3, page 47

I060E

PROSPECT VIEW

Terminal Function Block Cable colour

30 Supply I 8870
FGK To thermostarter 2 8870
T To radiator water temperature transmitter
A 3 5577
31 Earth 4 0000

IS Positive after the key-switch (+ 15) I

SO Positive after key-switch (+ 50) 2 8888
L To preheating pilot lamp B 4 5553
5
MY To fuel delilvery solenoid valve 6 9972
THERMOSTARTER CONTROL MODULE
Troubleshooting table

FAULTS ON EXTERNAL CIRCUIT

PILOT LAMP PILOT LAMP PILOT LAMP
COMPONENT FAULT SIGNAL LENGTH
OFF (I Hz) (4 Hz)

Polarity reverse
•
Electromagnetic Disturbance
•
Short circuit or optical indicator cut-off
•
Supply with higher voltage than nominal
•
Supply failure
• 60 seconds

Cut-off
Thermostarter
Short circuit
• 60 seconds

Cut-off
Solenoid valve
Short-circuit
• 60 seconds

Cut-off
Temperature sensor
-
• 60 seconds

FAULTS ON CENTRAL UNIT INTERNAL CIRCUIT

Contacts
60 seconds
Thermostarter relay
not closed
Contacts
stuck
• Continuous

Contacts
60 seconds
Solenoid valve relay
not closed
Contacts
stuck
• Until key-switch is turned off
VARIANTS

N.B. It is useful to bear in mind that the oil level check

is carried out within 3 seconds. The reading is memorised
and maintained even when the engine is running.
After approximately 3 seconds the engine oil level is no
longer checked.
After topping up the engine oil, the malfunction warning
can only be reconnected with the removal of the igni-
tion key.
- To chek the brake level fluid and front and rear brake
wear, the brake malfunction warning 58052 located in
the optical indicator sector is activated as well as the three
red leds and the warning signal on the check facility.
30---41------ - The electric equipment network of the vehicle has
the facility to connect the Iveco control system. However
it is necessary to alter the connections XVIII and XIX,
four way, removing the existing jump switch and linking
them to each other.

C'l
"-
F4
0
0')
0')
F7
0
0)
0')
F8

~
CO
F3
<Q On board-harness page 7
"- 0')
"- 0') CO

6 5
l 2A

1
19
11
-K
~::t~iO~~8~
'0
CO ll)'Oll)ll)ll) '0
'0 CO ll)<Oll)ll)ll) '0

0
0
0
0

ISSE

ELECTRICAL SYSTEM

86003 REAR BRAKE SHOE WEAR SENSORS

86002 FRONT BRAKE SHOE WEAR SENSORS
44035 CONTROL FOR LOW WINDSCREEN WASHING LIQUID WAR-
NING
44033 CONTROL FOR LOW BRAKE FLUID WARNING
44036 CONTROL FOR ENGINE OIL LEVEL WARNING
44032 CONTROL FOR LOW RADIATOR WATER LEVEL WARNING
50000 IVECO CONTROL
58901 PANEL WITH 18 OPTICAL INDICATORS
58052 BRAKE SYSTEM FAILURE WARNING LAP
58104 WARNING LAMP FOR LOW ENGINE OIL PRESSURE
42550 SWITCH FOR LOW OIL PRESSURE WARNING

ENGINE CABLE CONNECTIONS WITH CHEEK PANEL FinED ON

CENTRAL INTERCONNECTING UNIT

The Central Interconnecting Unit

The central interconnecting unit (C1U) is placed in the

area to the bottom left of the driver's seat.

To work on its connectors, to the cab, engine and chas-

sis cable. connected to the back of the C1U. it is neces-
sary to unscrew the four fixing screws (see fig. 20).

To avoid disconnecting cables by mistake, move it with

care.

All the connection sockets maintain their electrical con-

tact via a locking tongue on the block itself (see fig. 21).

To remove them, press down on the tongue with a

screwdriver and pull gently.

C1U FIXING SCREWS

Relay and diode holders

The relays and diodes are located in the seats provided

at the front part of the central interconnecting unit (C1U).

In the case of replacement, make sure the new relay or

diode holder has the same specification as the old one.

Fuses

Subdivided into several distinct functions (recharging,

starting, etc.). the electrical system is protected by a series
of fuses located in the front part of the central intercon-
necting unit (see fig. 22).

The value of the current stated in amperes and stamped

on the fuses themselves, refers to the intensity of cur-
VIEW OF THE CAB TO CIU CABLE CONNECTIONS rent which can circulate without the electrical equipment,
protected by the given fuse. suffering any damage.

In fact such values are based on the current absorbed

by every component and therefore it is necessary to en-
sure a high standard of reliability and operation of equip-
ment, and to respect the values of absorption given by
the constructor if it is found that a fuse must be replaced.

RELAYS AND FUSE

CENTRAL INTERCONNECTION UNIT 1540331
General - Fuses

66EII/2/3/4/5

TECHNICAL DIAGRAM AND LOCATION ON VEHICLE

FUSE IDENTIFICATION

SA Parking lights. front left; number plate left; II SA Free

parking lights rear right; marker light rear right; 12 7,SA Free
marker light front left; dashboard lighting.
13 lOA Hazard warning lights
2 SA Parking lights rear right; number plate right;
parking lights rear left; marker light rear left; 14 SA Tractor indicator lights
marker light front right. 15 3A Engine stop
3 7,SA Left dipped beam 16 7.SA Reversing lights - stop lights
4 7.SA Right dipped beam 17 lOA Horns
5 7,SA Left main beam 18 7,SA Interior lighting - cigarette lighter
6 7,SA Right main beam 19 ISA Free
7 3A Electronic speedometer 20 lOA Windscreen wipers - windscreen washer pump
8 3A Brake malfunction - instruments - optical indi- 21 ISA Electric heater
cators
22 7,SA Key switch lighting winking light
9 lOA Free
23 2SA Free
10 3A Rear foglight
24 lOA Free
CENTRAL INTERCONNECTION UNIT
Relay and diode - Holder - General

~ ~ ....---n ....---n

L El E2 El0 E4 Ell E12 E7 r'\j

J
II
[<0 =0 It ==0 1[~§JD~olr-D~DrD~D-~
I

©
o : 0 I: 0 0 0
\_______ ,}I....0______ .....'''- 0'I
11 _______

(g ,n, ,n, 'n' ln l InJ lfl' ,n~w,t11 ,no ,n, 'n· 'f 1J
J~
''0 I"',11II"1
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E3 ' ° 1'", ° 1"'1 . ,.. . , ~~ I"'Lolel-#HOI I~I J'"
/?i(1 /?il", °1"'1
~JJ g ~ d:-t M M ~!-1n~.-:.. ~ ~-:JJ ~~~ JJ L.....

~ 1E==J!E==L==r==~==I==Jr==~
rr-iJ rr-tJ rfiJ ~r-iJ [r-iJ !'Til Q"-iJ rril Q"11 rr-~ Q'-lJ y"1J 0

E8 go ~1~1 ~I~I;&>'~I GlI~1 t~'I"'~I,(E3I~' {j1",lar'''' :r;J''''Il'''' '''''

~ 1"'1 ~I"'I 1'"1 ,7''''1 I....' ~''''I - ,"'I 1°1 I~'o--I"I 1"'1 ''''I
rt..h rll1 I'Ll, rll1 ~L~~ fLh rl~~ rl.....h I'Lfi rLI,

I
rLI, rLh

©
~ [? (i)lro~D1i]~-[rm~DrO~O~
0 1~OO
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0
I,
)lOO
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IlO
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~

J
• 1
[
E15
E9 v E13 '---ES---- ---A"---E14--B'---l --1:6---r
U--.LJ '-'---"J L..l..-...U '-'---"

70E

1250041 1252091
E 10

WINKING
LIGHTS
~ E3

USER CUT·OFF
DURING STARTING
rn
12V 30A 12V 40A

1250091 1258051 ELECTRONIC FLASHER FOR

INDICATOR LIGHTS ~
E2 E8 12V IS/30A ~

1590001
MAIN BEAM HORNS
12V 30A 12V 30A E 15

1250031
E4

FOGLIGHTS DIPPED BEAM

12Y IS/30A 12V 30A

1250081
]
INTERMITIENT FOR WINDSCREEN

EI I~D WIPERS
12V lOA 47W
~
?
1591001
DIPPED BEAM
12V IS/30A E9

71 f
CENTRAL INTERCONNECTION UNIT
General - Connection sockets

o K B
F==rg]=C=+= ~ QUII tgJ "~
~IIIIIIIIIIUJd
'hd' I ~'!!.~F

68E I 2 J

Sochets Cable Function

+ Engine com. Positive battery

A Cab Day-running light facility
B Cab Steering wheel switch assembly
C Engine com. Exterior lighting - horns
D Cab Day - running light facility
E Engine com. Windscreen wipers
F Cab Electronic speedometer - warning lights, instrument lighting
G Engine com. Brake wear
H Cab Foglight facility - window winding mechanism
K Cab Steering wheel switch assembly
I Cab Indicator lights
J Cab Main beam lights attenuator (optional)
L Cab Services - rear stop lights
M Cab Electrical heating - marker lights
CENTRAL INTERCONNECTION UNIT
Internal Wiring Diagram

2 4 6 8 10 12 14 16 18 20 22 24
SAl (7,SA) 17,5A) (3"') (3 ...) (1,5"') (SA) (1,~",) (f.U) (lOA) (7,5,l) (lOA)

1 3 5 7 9 11 13 15 17 19 21 23
(5A) (l,5A) (1,5A) (30\) (lOA) (5A) (tOA) (u.) "0"" (15,.,) (15A) (lOA)

I
,,,
0 l-

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If)G6lGDlr:DlrDl
~~~~~

ABS - FUTURE ADJOURNMENT

A45.12 - FUTURE ADJOURNMENT

(for version A45.12 see printed nO 603.42.154)
TurboDaiJy InterCooler ELECTRICAL SYSTEM 43
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TurboDaily InterCooler ELECTRICAL SYSTEM 47
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