PWM HALOGEN DIMMER

High Current PWM Halogen Dimmer controller project is designed around SG3525 IC and High current
MOSFET. Project can handle lamp up to 5 Amps (10Amps Possible with big heat sink) and supply 12-24V DC
.Ideal for Halogen Dichroic Lamp or Halogen Lamp.

Supply input 15 to 24 VDC

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Load-Lamp 12 to 24 VDC @ 5 A Ideal (10 A Peak)
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Onboard preset for frequency adjust
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Frequency adjustable 4 KHz to 30 KHz
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PWM Duty cycle 0 to 100% (+/- 5%)
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Potentiometer for dimming adjust
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Soft Start facility
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Clamp diode for protection
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Power-On LED indicator
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Compact design and high quality
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Lamp and supply connection via screw terminal connector
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Four mounting holes of 3.2 mm each
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PCB dimensions 56 mm x 42 mm
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U2 7812
+V
OUT IN

GND
D1 R1 1K + + GND
RED LED 3MM U1 R2 R3 C1 C2 C3
15

SG3525A 1K 120E 0.1uF 10uF/50V 220uF/35V CN1

PWM ADJ SUPPLY INPUT
+VI

16 15-24 VDC
P1 VREF
9
10K POT

COMP CN2
1 13 D2 LOAD
-IN VC 1N5822
2 +IN OUTA 11
R4 SR. QTY. REF. DESC RIPTION
14 2.2K 1 1 C N1 2 PIN SC REW TERMINAL C ONNEC TOR
OUTB
6 RT 2 1 C N2 2 PIN SC REW TERMINAL C ONNEC TOR
Q2
R5 2.2K Q1 IRFP250 3 1 C1 0.1uF
100K PRESET

5 8 BD139 4 1 C2 10uF/50V OR 63V

CT SS
PR1

5 1 C3 220uF/35V
7 +
SHDN

DISCHG 6 1 C4 22uF/50V
GND

C4
22uF/50V 7 1 C5 10nF
C5 8 1 D1 RED LED 3MM
10

12

10nF 9 1 D2 1N5822
For 12 VDC Supply Input & Load : 10 1 PR1 100K PRESET
FREQ ADJ
Omit U2 IC and use jumper as shown below 11 1 P1 3 PIN BERG C ONNEC TOR
12 1 Q1 BD139
13 1 Q2 IRFP250
U2 7812
CN1 Connector : Supply Input 15-24 VDC OUT IN
+V 14 2 R1,R2 1K
GND

CN2 Connector : Load (Lamp) 15-24 VDC + + GND 15 1 R3 120E

C1 C2 C3
PR1 Preset : Frequency Adjust 16 2 R4,R5 2.2K
0.1uF 10uF/50V 220uF/35V CN1
P1 Pot : PWM Adjust SUPPLY INPUT 17 1 U1 SG3525A/KA3525A
12 VDC
D1 LED : Power Indication 18 1 U2 7812
CN2
19 1 POT 10K POTENTIOMETER
D2 LOAD 12 VDC 20 1 SOC KET 16 PIN DIP IC SOC KET
1N5822
21 1 HEATSINK HS09045
22 1 SC REW SC 02907
23 1 NUT NT02900
Q2

www.twovolt.com IRFP250

03038

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