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STATISTICAL PROCESS CONTROL CHART v1.04

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Customer: Manufatura - Injeção Engineering Specification (Unit: mm) PROCESS INFORMATION
Part Number: HM 19 LSL: 27.600 SPEC.: 28.200 USL: 28.800 Significant trends of data points: X BAR Chart R Chart
Item Key: 2239072150 / 1121 (BRC) MINUS: 0.600 NOMINAL: 28.200 PLUS: 0.600 RUN LENGTH 3 3
Increasing
Characteristic: 280 - TON GAUGE USED SAMPLE SIZE/FREQ. Readings/Subgroup HOW MANY RUNS 1 2
Process: - RUN LENGTH 4 4
Date: June 7, 2017
5 Decreasing
HOW MANY RUNS 1 1
PREPARED: CHECKED: APPROVED: CONTROL Out of Control Limits 0 0
Xbar & R
DATE: 6/7/2017 DATE: 6/7/2017 DATE: 6/7/2017 CHART: Consecutive data points above avg. 3 4
Two sided spec (bilateral) One sided (MIN) One sided (MAX) Consecutive data points below avg. 3 3

28.700 AVE. Xbar = 28.201 UCL= 28.342 LCL= 28.061 AVERAGE (X BAR CHART)
22.900

22.100

28.300 21.300

20.500

19.700

27.900 18.900

18.100

17.300
27.500
16.500
AVE. R = 0.243 UCL= 0.514 LCL= 0 RANGES (R CHART)
0.55 1.968

0.5 1.7712

0.45 1.5744
1.3776
0.4
1.1808
0.35
0.984
0.3
0.7872
0.25
0.5904
0.2 0.3936
0.15 0.1968
0.1 0
S U B G R O U P S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
DATE/TIME 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017 6/7/2017
1 28.1220 28.2240 28.1560 28.0120 28.2540 28.3220 28.1560 28.0120 28.3540 28.0120 28.2540 28.2240 28.1560 28.2540 28.3220 28.1560 28.0120 28.3540 28.0120 28.3210 28.3200 28.2230 28.3200 28.3230 28.1560
READINGS

2 28.0740 28.1360 28.2240 28.1270 28.3600 28.1260 28.2240 28.1270 28.3600 28.1270 28.3600 28.3360 28.1240 28.3600 28.1260 28.2240 28.1270 28.3600 28.1270 28.2810 28.2500 28.1830 28.1500 28.1830 28.1560
3 28.3620 28.1560 28.3210 28.3200 28.2230 28.1060 28.3210 28.3200 28.2230 28.3200 28.3230 28.1560 28.3210 28.2230 28.1060 28.3210 28.3200 28.2230 28.3200 28.2240 28.1560 28.0120 28.2540 28.3220 28.1560
4 28.2400 28.0560 28.2210 28.1500 28.1830 28.0560 28.2810 28.2500 28.1830 28.1500 28.1830 28.1560 28.2210 28.0560 28.2210 28.1500 28.1830 28.1560 28.2810 28.1360 28.2240 28.1270 28.3600 28.1260 28.2240
5 28.1320 28.2420 28.1640 28.0220 28.0860 28.2420 28.2640 28.0220 28.0860 28.0122 28.0860 28.2420 28.1640 28.2420 28.1640 28.0220 28.0860 28.2420 28.2640 28.1560 28.3210 28.3200 28.2230 28.1060 28.3210
AVE .X = 28.1860 28.1628 28.2172 28.1262 28.2212 28.1704 28.2492 28.1462 28.2412 28.1242 28.2412 28.2228 28.1972 28.2270 28.1878 28.1746 28.1456 28.2670 28.2008 28.2236 28.2542 28.1730 28.2614 28.2120 28.2026

R= 0.2880 0.1860 0.1650 0.3080 0.2740 0.2660 0.1650 0.3080 0.2740 0.3080 0.2740 0.1800 0.1970 0.3040 0.2160 0.2990 0.3080 0.2040 0.3080 0.1850 0.1650 0.3080 0.2100 0.2170 0.1650
 STATISTICAL PROCESS CONTROL CHART v1.04
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HISTOGRAM WITH LIMITS

5
Number of readings 125
LSL4 USL
FREQUENCY

Lower spec limit (LSL) 27.60

27,604 28,80
Nominal 28.20
3
TARGET Upper spec limit (USL) 28.80
3
28,20 Total sum 3,525.18
2

2
Average readings ( X ) 28.20
1
Maximum 28.362
1 Minimum 28.012
0 Readings below LSL 0
99 1 1 2 3 35 4 7 59 7 1 83 95 0 7 19 3 1 4 3 55 6 7 79 9 1 0 3 15 2 7 3 9 51 6 3 75 8 7 99 11 2 3 35 4 7 5 9 71 8 3 9 5 07 1 9 31 4 3
.5
99 633 66 6 699 732 765 798 83 1 864 898 93 1 964 99 7 030 063 096 129 16 3 196 229 26 2 295 328 36 1 394 42 7 461 494 52 7 560 59 3 626 659 69 2 726 759 79 2 825
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Readings above USL 0
27 27 2 7 27 27 27 27 2 7 27 27 2 7 27 2 7 2 8 28 2 8 28 2 8 2 8 28 2 8 28 28 2 8 28 2 8 28 28 2 8 28 2 8 2 8 28 2 8 28 28 2 8 28
1
to
3
to
5
to
7
to
9
to
1
to
3
to
5
to
7
to
9
to
1
to
3
to
5
to
7
to
9
to
1
to
3
to
5
to
7
to
9
to
1
to
3
to
5
to
7
to
9
to
1
to
3
to
5
to
7
to
9
to
1
to
3
to
5
to
7
to
9
to
1
to
3
to
5
to Average Range (R) 0.24
7 8 9 0 1 3 4 5 6 7 9 0 1 2 3 5 6 7 8 09 41 7 2 03 3 4 65 9 7 2 8 59 9 0 2 1 53 8 4 15 46 7 7 09 4 0 71
9 1 6 2 4 6 5 7 6 9 1 7 2 4 7 5 7 7 9 0 8 2 3 8 5 6 8 8 9 9 2 2 9 5 6 9 8 9 0 2 2 0 5 5 0 8 8 1 2 1 1 5 4 1 8 7 RANGE
.5 . . . . . . . . . . . . . . . .
2 7 27 2 7 2 7 27 2 7 27 2 7 27 27 2 7 27 2 7 2 8 28 2 8 28 2 8 2 8 28 2 8 2 8 28 2 8 28 2 8 28 28 2 8 28 2 8 2 8 28 2 8 2 8 28 2 8 28
. . .2
2 25 2 8 3 2 35 3 8 41 4 5 4 8 51 5 5 58 6 1 6 5 68 7 1 7 5 78 8 1
. . . . . . . . . . . . . . . . . . D2 Value 2.33
Upper capability index (Cpu) 1.91
Lower capability index (Cpl) 1.92
NORMAL PROBABILITY PLOT Capability index (Cp) 1.91
100.000 NORMALITY TEST Capability ratio (Cr) 0.52
90.000
80.000 OBSERVED EXPECTED
Process Capability Index (Cpk) 1.91
70.000 PPM < LSL 0 1.312512E-42 Std Deviation (n-1) 0.10
60.000 PPM > USL 0 0 Std Deviation (n) 0.10
50.000 PPM = 0 0 Variance (n-1) 0.01
40.000 Variance (n) 0.01
% DEFECTS 0.00% 0.00%
30.000
Performance index (Pp) 2.02
20.000
Performance ratio (Pr) 0.49
10.000 Process output without usual defects
0.000 Process Performance index (Ppk) 2.02
28.100 28.120 28.140 28.160 28.180 28.200 28.220 28.240 28.260 28.280

N O T E S

The process currently meets customer requirements.

 Z Obs Cum Freq Exp Norm Dist Normal Percent Average Std Dev. n=
1 28.221 0.480 0.64 0.685 68.454 28.201 0.041 25
2 28.224 0.539 0.72 0.705 70.496
Kolmogorov-Smirnov
3 28.261 1.457 0.96 0.927 92.741
1.2
4 28.241 0.966 0.8 0.833 83.302 16
5 28.201 -0.015 0.48 0.494 1
49.402 0.36
6 28.212 0.257 0.56 0.601 60.141
0.8
7 28.170 -0.753 0.24 0.226 22.564 Obs Cum
Freq

8 28.249 1.160 0.88 0.877 87.707

0.6 Exp
Norm

9 28.146 -1.341 0.16 0.090 8.996 Dist

10 28.223 0.519 0.68 0.698 69.822

0.4
11 28.267 1.593 1 0.944 94.439
12 N/A #N/A #N/A #N/A 0.2
#N/A
13 28.203 0.029 0.52 0.511 51.145
0
14 28.241 0.966
-2.500
0.8
-2.000 -1.500
0.833
-1.000
83.302
-0.500 0.000 0.500 1.000 1.500 2.000
15 28.146 -1.356 0.12 0.088 8.762
16 28.254 1.282 0.92 0.900 90.006
17 28.188 -0.331 0.4 0.370 37.043
18 28.173 -0.690 0.28 0.245 24.505
19 28.124 -1.874 0.04 0.030 3.044
20 28.175 -0.651 0.32 0.257 25.743
21 28.186 -0.374 0.36 0.354 35.404
22 28.217 0.383 0.6 0.649 64.925
23 28.126 -1.827 0.08 0.034 3.387
24 28.197 -0.102 0.44 0.459 45.921
25 28.163 -0.938 0.2 0.174 17.416
26 28.227 0.621 0.76 0.733 73.280
27 N/A #N/A #N/A #N/A #N/A
28 N/A #N/A #N/A #N/A #N/A
29 N/A #N/A #N/A #N/A #N/A
30 N/A #N/A #N/A #N/A #N/A
31 N/A #N/A #N/A #N/A #N/A
32 N/A #N/A #N/A #N/A #N/A
33 N/A #N/A #N/A #N/A #N/A
34 N/A #N/A #N/A #N/A #N/A
35 N/A #N/A #N/A #N/A #N/A
36 N/A #N/A #N/A #N/A #N/A
37 N/A #N/A #N/A #N/A #N/A
38 N/A #N/A #N/A #N/A #N/A
39 N/A #N/A #N/A #N/A #N/A
40 N/A #N/A #N/A #N/A #N/A
41 N/A #N/A #N/A #N/A #N/A
42 N/A #N/A #N/A #N/A #N/A
43 N/A #N/A #N/A #N/A #N/A
44 N/A #N/A #N/A #N/A #N/A
45 N/A #N/A #N/A #N/A #N/A
46 N/A #N/A #N/A #N/A #N/A
47 N/A #N/A #N/A #N/A #N/A
48 N/A #N/A #N/A #N/A #N/A
49 N/A #N/A #N/A #N/A #N/A
50 N/A #N/A #N/A #N/A #N/A
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Xbar & R
X - MR
MEDIAN

Obs Cum
Freq

Exp
Norm
Dist

1.500 2.000