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General Motors Universal External General Motors Universal External

Wire Harness Repair Kit & Test Harness Wire Harness Repair Kit & Test Harness
Applications: Applications:
Allison 1000, 2000 & 3000 series up to 2006 Allison 1000, 2000 & 3000 series up to 2006
4T40-E 4T45-E 4T65-E 4T80-E 4T40-E 4T45-E 4T65-E 4T80-E
4L60-E 4L65-E 4L70-E 4L80-E 4L60-E 4L65-E 4L70-E 4L80-E

***IMPORTANT NOTE*** ***IMPORTANT NOTE***


This is a universal 20-pin wire harness repair kit. Many applications will not This is a universal 20-pin wire harness repair kit. Many applications will not
require all 20 wires, so any unused wires should be trimmed and properly require all 20 wires, so any unused wires should be trimmed and properly
sealed to prevent possible shorts. Identify all wire locations by pin-out , not by sealed to prevent possible shorts. Identify all wire locations by pin-out , not by
wire color. We cannot be held liable for damages caused by improper installa- wire color. We cannot be held liable for damages caused by improper installa-
tion and we cannot provide technical assistance once the wires are cut. tion and we cannot provide technical assistance once the wires are cut.

Installation Instructions: Installation Instructions:


1. Remove and save any existing conduit, clamps, etc. for reuse. 1. Remove and save any existing conduit, clamps, etc. for reuse.
2. Do not cut and remove old connector from the vehicle harness at this time! 2. Do not cut and remove old connector from the vehicle harness at this time!
3. Only cut and splice 1 wire at a time to avoid mistakes installing the new 3. Only cut and splice 1 wire at a time to avoid mistakes installing the new
connector. Match connector locations using pin# and wire position. connector. Match connector locations using pin# and wire position.
4. Stagger the splices approximately 1-1/2" apart so the junctions will not 4. Stagger the splices approximately 1-1/2" apart so the junctions will not
overlap. DO NOT cut all wires at once and splice in the same location. overlap. DO NOT cut all wires at once and splice in the same location.
5. Use environmentally sealed splices or solder & shrink tube for each union. 5. Use environmentally sealed splices or solder & shrink tube for each union.
We do not recommend the use of electrical tape as an insulator or We do not recommend the use of electrical tape as an insulator or
protectant. protectant.
6. Double check your work and test circuits as needed before attaching to 6. Double check your work and test circuits as needed before attaching to
transmission. transmission.

Rostra Precision Controls, 2519 Dana Dr., Laurinburg, NC 28352 Rostra Precision Controls, 2519 Dana Dr., Laurinburg, NC 28352
www.rostratransmisson.com www.rostratransmisson.com
Form #5230, Rev. RTP, 01-29-10 Form #5230, Rev. RTP, 01-29-10

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