Manual Chiller Riedel

ENGLISH
OPERATING MANUAL
PC 160.01-NZ-DIS
Glen Dimplex Deutschland GmbH

Devision RIEDEL Cooling
Am Goldenen Feld 18
D-95326 Kulmbach
Phone: +49 (0) 92 21 / 709 555

Fax: +49 (0) 92 21 / 709 549
e-mail: info@Riedel-Cooling.com
http://www.Riedel-Cooling.com
HEADQUARTER GERMANY NORTH AMERICA

Telefon: +49 (0) 92 21 / 709 545
PARTS & SERVICE Telephone-No++1-(734) 595 9820
Telefax: +49 (0) 92 21 / 709 529 Telefax-No: ++1-(734) 595 9829
HOTLINE Toll-free-No:: ++1-(877) RIEDEL1
++1-(877) 743 3351
e-mail: service@Riedel-Cooling.com
http://www.Riedel-Cooling.com e-mail: service@riedel-usa.com
http://www.riedel-usa.com
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ENGLISH
This document was drawn up by the Technical Documentation department of Glen Dimplex
Deutschland GmbH.
Glen Dimplex Deutschland GmbH reserves all rights to this documentation, especially the right
to reproduce, distribute and translate this document. This also applies in case of patent and
industrial rights.
No part of this document may be reproduced, processed, copied or distributed by either
conventional or electronic means without the prior written consent of Glen Dimplex
Deutschland GmbH.
Subject to errors and technical changes.
Glen Dimplex Deutschland GmbH assumes no responsibility for any errors in this
documentation. To the extent permissible by law, Glen Dimplex Deutschland GmbH will not be
liable for any claims for direct or indirect damages arising in connection with the supply or non-
use of this documentation.
Vom Anwender einzutragen :

To be entered by the user :
Inventarnummer:
Inventory number:
Aufstellungsort:
Installation site:
Ausgabe
Edition 04/2012
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Table of Contents
ENGLISH
Table of Contents
1. For Your Safety 6
1.1 Regulations 6
1.2 Signs and Symbols 7
1.3 Safety Notices 8
1.4 Handling of Refrigerants 9
1.5 Safety Requirements 9
1.5.1 Installation 9
1.5.2 Operation 10
1.5.3 Requalification Tests 10
1.6 Purpose of the Process Cooler 10
2. Description of the Process Cooler 11
2.1 Refrigeration Circuit 11

2.2 Water Circuits 12
2.2.1 DI Circuit 12
2.2.2 Laser Circuit 12
2.3 Cooling Air Supply 12
2.4 Safety Devices 13
2.5 Monitoring Devices 13
2.6 Electrical / Control Equipment 15
3. Technical Data 16
4. Transport and Storage 17
4.1 Transport Specification 17

4.2 Transport Using a Forklift 17
4.3 Transport Using a Lift Truck 18
4.4 Transport Using a Crane 19
4.5 Storage of the Process Cooler 19
5. Installation 20
5.1 Indoor Installation 20

5.2 Outdoor Installation 21
6. Assembly 22
6.1 Connection of Water Piping 22

6.2 Electro-Technical Connection 22
7. Commissioning 23
7.1 Laser Circuit 23

7.2 DI Circuit 24
7.3 Bleeding Air from Pumps 25
7.4 Hydraulic Settings Upon Frequency Change 26
7.5 Refrigeration Circuit 30
8. Decommissioning 30
9. Shutdown in Emergencies 30
10. Environmental Requirements 30
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Table of Contents
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11. Operation of Control and Operating Unit 31
12. Maintenance 32
12.1 Cleaning After-Filter of the Ion Filter 33

12.2 Replacement of Ion Filter 34
13. Requalification Tests 36
14. Malfunctions / Troubleshooting 38
Appendix 40
Dimensions PC 160.01-NZ-DIS
PI Flow Diagram PC 160.01-NZ-DIS
Spare Parts List
Pump Characteristics
Sample System Log
Sample Quick Reference Guide
Wiring Diagrams
Parameter Lists
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1. For your safety
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1. FOR YOUR SAFETY
1.1 Regulations
Design, construction and development of the process cooler are in compliance with the
following national and international regulations.
EC Directives / Standards
- EC-EMC-Directive: 2004/108/EC
- EC-Pressure equipment directive: 97/23/EC
- EC-Directive for machines: 2006/42/EC
- EN 378 -1, -2, -3, -4 Refrigeration plants and heat pumps
- EN 60529 Degrees of protection provided by enclosures (IP)
- EN ISO 12100-1, -2 Safety of machinery
- EN ISO 13857 Safety of machinery
- EN 349 Safety of machinery
- EN 60204-1 Electrical equipment of machinery
- EN 61000-6-2 Electromagnetic compatibility -

Generic immunity standard for industrial environments
- EN 61000-6-4 Electromagnetic compatibility -

Generic emission standard for industrial environments
National Directives
- BGR 500 Accident prevention regulations concerning refrigeration at pumps
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1. For your safety
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1.2 Signs and Symbols
Throughout this operating manual, the notices below are identified by the following graphical
symbols (pictographs):
Pictographs
Danger!
Safety note pointing out an imminent danger. Failure to heed the warning may result in
serious bodily injury and even death.
Caution!
Safety note to indicate the presence of a potential hazard. Failure to heed the safety notice
may result in minor bodily injury or damage to the equipment.
Information!
This symbol identifies important information or a useful tip concerning the application of the
equipment.
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1. For your safety
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1.3 Safety Notices

For the installation, operation and maintenance of the process cooler, the following regulations
and safety notices must be observed:
Any work on the process cooler may only be performed by qualified personnel
All relevant accident prevention regulations must be observed
Do not allow anybody to stand or pass underneath the forks when lifting and setting
down the process cooler; stay clear of the danger area.
The process cooler must be properly secured in order to prevent it from tipping over
The safety devices must not be deactivated
The electro-technical connections of the process cooler must be performed according

to and conforming with all relevant VDE, EN and IEC standards. Beyond that, the
technical connection requirements of the local electrical utility company must be
observed
Do not attempt to perform any work on the process cooler unless the unit is dis-
connected from the power supply
National provisions applicable in the country where the unit will be installed must be
adhered to
The closed refrigeration circuit contains the refrigerant and refrigeration oil. These
must be properly disposed of when performing service work or placing the unit out of
service (environment)
The cooling water additives have a caustic effect on skin and eyes. When working
with cooling water additives, eye protection devices and gloves must be worn. Follow
the directions on the product’s label.
Anyone working on the refrigeration circuit must be protected by personal protective

equipment.
The process cooler is to be used exclusively for the cooling of water (drinking water)
and de-ionised water in accordance with predefined IPG specifications.
Watch out for any incompatibilities of materials in the entire water circuit.
The water must be free of all substances that could result in mineral deposits and
corrosion!
The water used in the cooling circuit must comply, at a minimum, with the values specified by
the Ordinance on Drinking Water. In the case of de-ionised water, additional constructional
features are necessary.
Recommended limit values:

Drinking water DI water
- Electric conductivity at 25 °C: 80 - 750 µS/cm 20 µS/cm
- Hydrogen concentration at 20 °C: 6.5 ... 9.5 (pH value) 6.0 ... 7.5 (pH value)
- Chloride: < 250 mg/l < 1 mg/l
- Total hardness: min. 6 °dH < 0.005 °dH
- Appearance: clear, no sediments clear, no sediments
- Colour: transparent transparent
- Total colony count at 22°C: < 100 KBE s/ml
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1. For your safety
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1.4 Handling of Refrigerants

When handling refrigerants, all legal provisions and guidelines must be complied
with. Only qualified personnel may perform these activities.
The operator of the process cooler is responsible for the proper disposal of used refrigerants
and system parts.
1.5 Safety Requirements

concerning the operation of refrigeration systems within the European Union
The following information applies to refrigeration systems with closed refrigeration cycles that
are used within the European Union. In some member states additional requirements may
apply, e.g. due to environmental considerations.
In the refrigeration units described in this operating manual, working pressures occur that are
subject to the regulations laid down in the Pressure Vessel Directive 97/23/EC and European
standard EN 378 (Parts 1 – 4, version September 2000).
Apart from the requirements relating to the design, equipment and testing of the refrigeration
systems prior to delivery to the customer, also the operator of such systems has to comply
with requirements in accordance with European standard EN 378 and/or additional national
regulations. These concern the installation, the operation and requalification tests of
refrigeration systems.
1.5.1 Installation
If the process cooler is installed below ground level or on upper floors of a building, without any
adequate number of emergency exits, requirements relating to the protection of people in
accordance with EN 378 have to be complied with.
With respect to the actual refrigerant charge of the process cooler, a minimum room volume
must be maintained and not be fallen short of.
Refrigerant R407C
PC 160 19 m³
PC 250 29 m³
PC 400 56 m³
Minimum room sizes in [m3] are required for the installation of refrigeration units, depending on
the refrigerant being used.
It can thus be ensured that in the case of refrigerant leaks caused by damage to the equipment
– and thus the displacement of oxygen – will not have any detrimental effect on the health of
people.
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1. For your safety
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1.5.2 Operation
The owner or the operator of the process cooler is obligated to establish emergency
practices (in the case of accidents and malfunctions. ). A short version of the operating
instructions must be drawn up by the operator – based on this present Operating Manual – and
made known to the employees.
The quick reference guide must be clearly legible and affixed in the immediate
vicinity of the process cooler.
See Sample Quick Reference Guide
The owner or operator of a system is obligated to keep a logbook for the process
cooler.
The system logbook must either be available on site near the process cooler, or in the event
that the data are stored in a computer of the owner or operator, a printout of the log must be
kept in the vicinity of the process cooler. It must be ensured that these data are accessible to
qualified persons for the performance of repairs and requalification tests.
See Sample System Log
1.5.3 Requalification Tests
To ensure compliance with minimum safety and health requirements as set forth in standard
EN 378, regular testing (requalification testing) of the process coolers is to be carried out by
competent persons.
The operator is responsible for the performance of the retests.
(See Chapter Requalification Tests).
1.6 Purpose of the Process Cooler

The process cooler described in this manual is designed exclusively for the cooling of water
(drinking water) and de-ionised water within the specified operating temperature limits.
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2. Description of the Process Cooler
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2. DESCRIPTION OF THE PROCESS COOLER
The process cooler is a unit ready for plug-in and is equipped with refrigeration and water
circuits including all fittings and regulating/control devices required for automatic operation.
The heat extracted from the water is given off to the ambient air via the refrigeration circuit – by
means of the fans.
2.1 Refrigeration Circuit

The refrigeration circuite is a closed-loop system in which the refrigerant circulates as the
working medium.
The water heated by the equipment to be cooled is re-cooled in the evaporator (4). The liquid
refrigerant is thereby passed through the piping in a counter-flow arrangement with respect to
the water. The refrigerant evaporates as it takes up the waste heat from the cooling water of the
equipment to be cooled.
The vaporised refrigerant is drawn in by the compressor (1) and is then compressed (rise in
pressure and temperature). The refrigerant also absorbs the heat of the compressor motor; this
heat is given off to the surrounding air by the condensers (2) - in the form of waste heat –by
means of the fan (3).
The refrigerant is thus liquefied and is passed to the inlet of the expansion valve (5) via the
liquid receiver, the shut-off valve, the filter drier and the sight glass. The expansion valve permits
liquid refrigerant to enter the evaporator as a function of the temperature.
The circuit is now complete.
Block flow diagram, refrigeration circuit
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2.2 Water Circuits

Each of the water circuits with their built-in tanks are designed as systems open to the
atmosphere.
2.2.1 DI Circuit
The DI circuit is cooled by the laser circuit via a plate heat exchanger. The water outlet
temperature of the DI circuit is therefore higher than the water outlet temperature of the laser
circuit.
The temperature of the water outlet temperature is maintained at a constant level by the water
volume inside the tank. The pump conveys the water out of the tank to the optics circuit and in
parallel to the plate heat exchanger of the laser circuit and back to the tank.
In a bypass circuit, the pump conveys DI water through the ion filter, strainer and then back to
the tank. The ion filter filters ions from the DI water. The conductivity of the DI water can thus
be maintained within the permissible range of < 20 µS for an extended period of time. When
the ion filter has been used up it must be replaced.
2.2.2 Laser Circuit

The temperature of the water outlet temperature is maintained at a constant level by the water
volume inside the tank. The pump conveys the water out of the tank to the laser and in parallel
to the plate heat exchanger of the laser circuit and back to the tank.
2.3 Cooling Air Supply

The heat transferred to the evaporator upon cooling the water as well as the heat of the
compressor motors are absorbed by the refrigerant and given off to the cooling air, in the
condenser.
The ambient air is used as cooling air, which is drawn through the condenser by the fan(s),
warmed in the process and discharged in upward direction.
It must be ensured that the cooling air can be drawn in and discharged without any
obstructions and adequate air changes for heat dissipation away from the installation
site of the process cooler take place.
(see also Section Installation)
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2.4 Safety Devices
The process cooler is equipped with the following safety devices:
High-pressure control (HP)

The high-pressure control is designed to protect the process cooler against extremely high
operating pressure in the refrigeration cycle.
In the event of a malfunction, the HP control switches the process cooler off, and the
malfunction is indicated on the control panel.
The process cooler cannot be restarted until the pressure has dropped to the preset pressure
difference and the Reset button on the pressostat has been pressed. The high-pressure
pressostat can be accessed from the service side.
Power disconnect switch (main switch)

In an emergency, the process cooler must be switched off by means of the main switch.
2.5 Monitoring Devices
Low-pressure control (LP))

The low-pressure control protects the process cooler against extremely low operating pressure
in the refrigeration cycle.
In the event of a malfunction, the control switches off the process cooler, and the malfunction
is indicated on the control panel.
Restarting of the process cooler is effected automatically as soon as the pressure has risen
by the preset pressure difference.
Winter starting aid

The winter starting aid is designed to prevent any low pressure malfunctions in low ambient
temperatures during the start-up phase of the cooling operation until normal operating
conditions have been established.
Compressor overheat protection

The compressor is equipped with an overheat protection (thermal contact, Klixon). In the event
of an increase in motor current in conjunction with a rise in winding temperature, the overheat
protection trips, and the compressor is switched off. The overheat protection resets itself
automatically after the windings have cooled down. The malfunction is indicated on the control
panel.
Thermal contact - fan motor

In the event of an increase in motor current in conjunction with an increase in winding
temperature, cooling operation is switched off by the thermal contact.
This malfunction is indicated on the control panel.
Circuit breakers (compressor, fan, pump)

In the event of an increase in motor current or in the case of short circuits, the circuit breaker
trips and interrupts the power supply.
Such malfunctions are indicated on the control panel. The circuit breakers are located in the
control cabinet.
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ENGLISH 2. Description of the Process Cooler
Float switch
The float switch monitors the water level in the tank.
Maintaining the minimum water level ensures that the water outlet temperature remains
constant.
In the event of a water shortage, the pump/s is/are switched off (dry run protection). These
malfunctions are displayed on the control panel.
The float switch is located inside the tank.
Fan control
The condensation pressure is controlled by cycling the individual fans on and off.
This type of control permits an adaptation to different operating conditions at relatively constant
condensation temperatures.
Control and operating unit

The control and operating unit controls the water circuits and the refrigeration cycle.. The
control and operating unit including the control panel with display of the water
temperatures, as well as the error codes in the case of a common fault alarm, is integrated in
the control cabinet door.
Pressure gauge
The pressure gauge indicates the pressure at the water inlet and outlet.
Overflow valve
The overflow valve ensures the minimum flow rate in the water circuit. The evaporator and pump
in the single-circuit system are thus protected.
Fixed bypass in the DI circuit

The fixed bypass consists of strainer, DI cartridge and shut-off valve.
Strainer
If there is a danger of contamination of the water by particulates with a diameter > 1 mm, a
filter with a suitable mesh size must be used. The strainer has to be mounted outside the
process cooler, the proper flow direction must be observed.
After commissioning, the strainer must be cleaned on a regular basis. The strainer must be
fitted on the outside of the water inlet.
Digital thermometer
The thermometer senses the water inlet or outlet temperature, the readout is displayed on the
control panel of the control and operating unit.
Temperature limit values

The water temperatures in the water circuit are monitored by limit values. If the preset limit
values are exceeded or not reached, a common fault alarm is triggered via the control and
operating unit.
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Tank heater as freeze protection measure

The tank heater is designed to warm the water inside the tank. In low ambient temperatures
and in the absence of any process heat (e.g. plant shutdown) the water is thus protected
against freezing.
If there is a danger of frost, the circulating pump is switched on via a thermostat. The electric
heater is controlled by a thermostat fitted with sensor in the water circuit.
Control cabinet heater

The control cabinet heater is installed for temperature stabilisation of the control cabinet inside
temperature versus the ambient temperature (condensation water formation) and for ensuring
minimum temperatures for the switchgear and controlgear inside the control cabinet.
Conductivity control - DI circuit

The conductivity sensor integrated in the control and operating unit for the process coolers
monitors the conductivity value of the water circuit. In case the preset conductivity value is
exceeded, a common fault alarm is released and displayed on the control panel via the
appropriate error code.
24 V remote control
The process cooler is switched ON and OFF via a 24 V remote control unit. The 24 V signal is
to be connected in accordance with the circuit diagram.
Condenser guard with filter mat

The condenser guard protects the condenser against mechanical damage. The filter mat
protects the condenser and the process cooler against contamination.
2.6 Electrical / Control Equipment

The electro-technical equipment of the process cooler is installed in the control cabinet. All
required components for the automatic switching, controlling and regulating operation are
contained in the control cabinet.
The main electric circuits are of a non-fused design featuring motor protecting switches. The
connection of the process cooler to the equipment to be cooled is effected via a potential-free
interface.
The interface transmits the following signals:

- „ Malfunction ’’ Continuous signal from the process cooler to the equipment to be cooled.
The water outlet temperature is kept constant by the control and operating unit at a given
setpoint value by activation of power stages in the refrigeration cycle. The current water outlet
temperature is displayed on the control panel.
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3. Technical Data
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3. TECHNICAL DATA
Technical Data
Designation PC 160.01-NZ-DIS PC 250.01-NZ-DIS PC 400.01-NZ-DIS
General Data 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz
IPG laser type YLR 5000 10000 15000
Net refrigeration capacity kW 20,0 kW 21.5 kW 38,0 kW 40.3 54,0 kW 60,0 kW
Ref rigerant A R407C R407C R407C
Required cooling air volumetric flow rate 8700 16400 26100
Installation Option: outdoor installation Option: outdoor installation Option: outdoor installation
No. of compressors 2 2 2
No. of fans 1 2 3
No. of pumps 2 2 2
Operating Limits
Design operating temperature °C 33 33 33
Min. operating temperature °C -20 -20 -20
Max. operating temperature °C 44 41 43 40 43 39
Storage temperature min. (w ater circuit drained) °C -40 -40 -40
Storage temperature max. °C 60 60 60
Cold w ater tank capacity litres 140 75 240
Electrical Data
Pow er consumption at operating point w /o heater kW 11,0 kW 13.2 kW 17.0 kW 20.4 kW 23.5 kW 29.0 kW
Pow er consumption at operating point w ith heater kW 15 17,2 20,5 kW 24,4 kW 28,0 kW 33,5 kW
Max. pow er consumption kW 19,5 27 34 41
Max. current draw A 30 42 60,5
Max. back-up f use A 35 50 80
Start-up current A 53 92,5 141
Supply voltage 400 V / 3 Ph / PE 460 V / 3 Ph / PE 400 V / 3 Ph / PE 460 V / 3 Ph / PE 400 V / 3 Ph / PE 460 V / 3 Ph / PE
Tolerance of supply voltage +/- 10 % +/- 10 % +/- 10 %
Dim ensions, Weights and Sound Level

Weight w ithout w ater charge kg 350 500 900
Sound pressure level at 5 m distance db(A) 61 64 68
Width mm 1440 1440 2120
Depth mm 860 860 860
Height mm 1697 1697 1977
Normal Water Circuit

Cooling capacity kW 16,0 kW 17,5 kW 34,0 kW 36,3 kW 50,0 kW 60,0 kW
Cold w ater outlet temperature °C 21 21 21
Cold w ater return temperature °C 26 26 26
Setpoint tolerance K 1 1,2 1
Amount of cold w ater vs. f ree pump pressure 69 l/min at 1.5 bar 90 l/min at 1.5 bar 136 l/min ati 1.5 bar
Amount of cold w ater vs. f ree pump pressure 46 l/min at 4.0 bar 60 l/min at 3,0 bar 90 l/min at 3,0 bar
DI Water Circuit
Cooling capacity kW 4,0 kW 4,0 kW 4,0 kW
Cold w ater outlet temperature °C 26 26 26
Cold w ater return temperature °C 31 31 31
Setpoint tolerance K 1 1 1
Amount of cold w ater vs. f ree pump pressure 20 l/min at 1.5 bar 20 l/min at 1.5 bar 20 l/min at 1.5 bar
Amount of cold w ater vs. f ree pump pressure 15 l/min at 4.0 bar 15 l/min at 4.0 bar 15 l/min at 4.0 bar
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4. Transport and Storage
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4. TRANSPORT AND STORAGE
The safety notices contained in Chapter 1 must be complied with!
As a rule, the process cooler must be transported in upright position without water
charge!
The in-house transport is carried out by a forklift, lift truck or crane.

This process cooler must be deposited on a level surface in order to prevent any distortion of
the base-frame.
4.1 Transport Specification

- Weights PC 160 PC 250 PC 400
Weight without tank charge 350 500 900
Weight with tank charge 515 600 1165
- Main dimensions (see Chapter Technical Data)

- Ambient temperatures –40°C to +60°C
In ambient temperatures <0°C the water circuits must be completely drained,

including pumps, water filters and tanks.
(See Chapter Decommissioning)
4.2 Transport Using a Forklift

To transport the process cooler with a forklift, the recesses provided at the broadside of the
base-frame of the unit should exclusively be used. Do not lift the unit until the forks have been
inserted horizontally all the way beneath the unit, symmetrically to the centre of gravity of the
process cooler.
The lifting rate should be kept to a minimum!
Schematic:
Transport using a forklift
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4.3 Transport Using a Lift Truck
Handling the unit from the narrow side:

The process cooler can be transported by means of two lift trucks with the forks being inserted
under the load from the narrow sides.
To ensure that the forks can be inserted under both cross beams, a minimum fork length must
be maintained.
Both lift trucks must be actuated at the same time in order to prevent the process cooler from
becoming off-centred.
The lifting rate should be kept to a minimum!
Schematic:
Transport using a lift truck
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4.4 Transport Using a Crane

As a rule, the process cooler must always be transported in upright position without
water charge !
For the transport of the process cooler, lifting eyes are provided in the upper frame enabling
the realisation of a 4-point sling load arrangement.
Load suspension devices

Wire rope slings (lifting rope assemblies) according to DIN 3088 or sling chains (lifting chains)
according to DIN 5687/5688 are to be used. Either load suspension device complies with the
requirements of a sling with equal rope or chain lengths.
Rope inclination angle

Ensure that the rope inclination angle as shown in the illustration is complied with.
Lifting rate
Keep lifting rate to a minimum
(Vlift <10m/min - precision lifting, jerk-free lifting)
Depositing the process cooler

To prevent any distortions of the lower frame from occurring, the process cooler must be
lowered onto a level surface.
90°
Schematic: Transport using a crane
4.5 Storage of the Process Cooler
This process cooler must be stored on a level surface, or supported on additional square
beams, in a dry room, protected from frost.
Permissible storage temperatures: -40°C to +60°C.
For storage in ambient temperatures below 0°C, it is imperative that decommissioning

measures be taken.
(See Chapter Decommissioning)
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Schematic:
5. Installation
ENGLISH
5. INSTALLATION
The safety notices contained in Chapter 1 must be complied with !
At storage temperatures < 10 °C allow for an appropriate acclimatisation

period before turning the unit on (formation of condensation water) !
Remove transport packaging !
5.1 Indoor Installation

With regard to the required room volume for the installation of the process cooler, the
requirements as per Chapter 1.5.1 (Installation) must be complied with.
The process cooler must be installed in a freeze-proof room on a level, horizontal surface
capable of supporting the weight of the unit.
Any attachments to the floor, intermediate spacers or antivibration mounts are not required.
The process cooler and the equipment to be cooled must always be installed at the same
level.
For different installation conditions, consult the manufacturer.
To ensure trouble-free operation of the process cooler as well as to provide adequate access for
the performance of maintenance and repair work, the minimum clearances must be maintained
during installation.
(See also Dimensions)
These installation requirements ensure that the cooling air can be drawn in and discharged
without obstructions. it can thus be largely prevented that the hot air discharged in upward
direction is reintroduced into the process cooler (air short-circuiting).
Moreover, adequate air circulation for carrying off the heat at the installation site must be
ensured.
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5. Installation
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5.2 Outdoor Installation (Option)

If the process cooler is to be installed outdoors it must be equipped with this option.
In case the process cooler is installed outdoors, applicable local or national

regulations concerning the protection of waterbodies/groundwater as well as noise
level restrictions must be observed !
Electro-technical connection
The process cooler must be provided with a separate power feed.
It must not be supplied with power from the laser control cabinet.
When the laser equipment is placed out of service during the frost period, the disconnect
switch of the process cooler must remain in the „on“ position so that the pumps and the
electric heater are in the Standby mode.
To maintain the system at operating temperature (approx. 21°C) due to the danger of freezing
during a shut-down period, the process cooler is equipped with the following components:
Process cooler with separate disconnect switch.
Laser circuit
- Tank heater
Do not disconnect the process cooler from the power supply when there is danger of
frost.
DI water circuit
- Pump start-up control
If the temperature in the DI water circuit falls to 19°C, the pump is activated. The pump is
deactivated at 24°C.
To ensure trouble-free operation of the process cooler as well as to provide adequate access for
the performance of maintenance and repair work, the minimum clearances - as shown on the
diagram - must be maintained when installing the unit (all data in mm).
Use weather-proof shelter.
500 500 900 900

1000
Schematic: Process cooler with weather-proof shelter
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6. Assembly
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6. ASSEMBLY
6.1 Connection of Water Piping

The nominal widths of the pipes for the external water circuit must be selected on the basis of
the available pump pressure and the expected pressure losses in the circuit of the equipment
to be cooled.
The water pipes can be of the rigid or flexible type. The materials used in the equipment to be
cooled must be chemically compatible with the water in order to prevent any corrosion
damage. (See also Chapter Commissioning)
The supplied shut-off valves must be mounted on-site. When the on-site piping system
is installed by the customer, care must be taken to ensure that the pipe system is free
from impurities (lines may have to be flushed prior to connecting the process cooler)
6.2 Electro-Technical Connection

Activities to be performed:
Remove panel assemblies on the operator side
Working from below, pass the connecting cable through the cable gland provided in the base
plate for this purpose (on the left or right, depending on the process cooler)
Route cable properly inside the process cooler and feed it through the screwed cable gland
into the control cabinet
Establish electro-technical connection in accordance with the wiring diagram (see Appendix)
The process cooler is ready for connection to a remote control. In the condition as delivered, a
jumper wire is inserted between the terminals.
The common fault indicator is wired to the terminal in the form of a potential-free contact.
(See also wiring diagram in the Appendix).
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7. Commissioning
ENGLISH
7. COMMISSIONING
The safety notices in Chapter 1 must be complied with !
At storage temperatures <0°C allow for a sufficient acclimatisation period before

turning on the unit (formation of condensation water). The process cooler is designed
exclusively for the cooling of water. Only water complying with IPG specifications may
be used for filling the water circuits !
The disconnect switch is located either on the laser equipment control unit or on the
process cooler.
The term „disconnect switch“ is used for both situations in the description below.
7.1 Laser Circuit

Place disconnect switch to the „0“ position
Place all motor protecting switches and automatic circuit breakers of the process cooler to the
“0" position
Remove front panel assemblies
Remove tank filler cap
Fill up tank with water up to the -MAX- mark on the liquid level indicator
(water temperature: room temperature)
Turn all shut-off valves to the „OPEN“ position
Vent pump via the vent screw on the pump housing (see Section 7.3)
Place circuit breakers and motor protecting switches for the laser circuit pump and fans to the
„1“ position
(see wiring diagram)
Enable voltage of laser equipment
Check pump and fan for proper direction of rotation
(see arrow on pump housing)
In the event that the pump rotates in the wrong direction, disconnect the process
cooler from the mains power supply and reverse any 2 phases of the main power
cable.
Visually inspect entire water circuit for leaks

Check that the water level is within the permissible range by inspecting the liquid level indicator
and top up with water, if necessary
Mount tank filler cap
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7. Commissioning
ENGLISH
7.2 DI-Circuit
Place all motor protecting switches and automatic circuit breakers of the process cooler to the
„0“ position
Remove front panel assemblies
Remove tank filler cap
Fill up tank with de-ionised water up to the -MAX- mark on the liquid level indicator
(water temperature: room temperature)
Turn all shut-off valves to the „OPEN“ position
Vent pump via the vent screw on the pump housing (see Section 7.3)
Place circuit breakers and motor protecting switches of the DI circuit pump and fans to the
„1“ position
(see wiring diagram)
Enable voltage of laser equipment
Check pump and fan for proper direction of rotation
(see arrow on pump housing)
In the event that the pump rotates in the wrong direction, disconnect the process
cooler from the mains power supply and reverse any 2 phases of the main power
cable.
Visually inspect entire water circuit for leaks

Check that the water level is within the permissible range by inspecting the water level indicator
and top up with de-ionised water, if necessary
Mount tank filler cap
After the two water circuits have been put into operation:
Mount panel assemblies
Acknowledge (reset) any non-reset fault conditions at the control and operating unit
Check preset values
(see Chapter Operation)
Turn motor protecting switches of the compressors to the „1“ position

(see wiring diagram in the Appendix).
Acknowledge (reset) any fault alarms that may still be active
The process cooler is ready for operation, and the control and operating unit now takes over the
control of the water outlet temperatures.
Depending on the specific version, the process cooler is optionally equipped with a
control switch, a remote control unit or a stand-by button (control On /Off).
See wiring diagram
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7. Commissioning
ENGLISH
7.3 Bleeding Air From Pumps

DI circuit (CHI pump)
1. Remove the filler plug on the pump housing.
2. Allow pump to run until DI water emerges. Check for proper direction of rotation.
3. Re-install the filler plug and tighten firmly.
Filler plug
Drain plug
Laser circuit (CR pump)

1. Remove filler plug and slowly fill pump with water.
2. Re-install the filler plug and tighten firmly.
3. Operate the pump. Check for proper direction of rotation.
4. Bleed pump using the bleed valve in the pump head.
5. Close bleed valve as soon as water emerges from the valve.
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7. Commissioning
ENGLISH
7.4 Hydraulic Settings Upon Frequency Change

This process cooler is of dual frequency design and can therefore be operated both at
50 Hz and 60 Hz.
The frequency at which the process cooler was tested at the factory and the conditions for
which the factory settings were made can be seen from the adhesive label located underneath
the nameplate.
If the process cooler is to be operated at a different frequency, the following hydraulic settings
must be made:
Branch control valve

Laser-Circuit
Overflow valve
Laser-Circuit
Slanted seat valve
DI-Circuit
Overflow valve
DI-Circuit
Settings of DI-Circuit Settings of Laser-Circuit
1. Set the setpoint of the water outlet temperature to the maximum possible setpoint value
firstly to prevent the compressor from starting up and secondly to avoid any possible low
pressure fault.
To this end, press the ”Set button“ and the ”UP button“ on the controller.
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7. Commissioning
ENGLISH

2. Close the slanted seat valve to prevent 2. Close the branch control valve to
any liquid hammer during the pump prevent any liquid hammer during the
start-up. pump start-up.
Direction of rotation: right. Direction of rotation: right.
3. Remove the protective cap from 3. Loosen cap 1, unscrew slightly

the overflow valve. (do not unscrew all the way!
Water will emerge!);
4. Loosen the lock nut using a flat 4. Loosen lock nut 2 and screw it in
wrench. direction of cap and lock it with
Direction of rotation: left. same.
5. Close the overflow valve using an 5. Close the overflow valve by screwing
hexagon key. in the movable pressure screw 3 (in
Direction of rotation: right. clockwise direction) = higher opening
pressure
Direction of rotation: right
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7. Commissioning
ENGLISH
6. Make sure the tank is adequately filled and start up the process cooler by
actuating the main switch.
7. Open the slant seat valve until the 7. Open the branch control valve until the
desired flow pressure can be read off desired flow pressure can be read off
the pressure gauge. the pressure gauge.
8. Open the overflow valve using a 8. Open the overflow valve using pressure
hexagon key until the outlet pressure screw 3 exactly until the outlet pressure
reading on the pressure gauge reading on the pressure gauge
decreases and the return pressure decreases and the return pressure
increases. increases.
Direction of rotation: left (in counter-clockwise direction) =
lower opening pressure
9. Tighten the lock nut using the flat 9. Tighten lock nut 2.
wrench. Direction of rotation: right.
Direction of rotation: right.
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7. Commissioning
ENGLISH
10. Cover the set screw with the 10. Cover set screw 2 with protective cap 1
protective cap
11. Set the desired setpoint value of the water outlet temperature. To this end, press the
”Set button“ and the ”DOWN button“ on the controller.
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8. Decommissioning
ENGLISH 9. Shutdown in Emergencies
10. Environmental Requirements
7.5 Refrigeration Circuit

After the activities on the water circuit have been completed, the motor protecting switches of
the compressors have to be placed to the -1- position (see wiring diagram in the Appendix).
Reset/acknowledge all non-reset fault alarms on the control and operating unit.
The process cooler is ready for operation and the control and operating unit assumes the
control of the water outlet temperature.
Check fan(s) and pump(s) for proper direction of rotation. Check setpoint setting and
correct, if necessary.
8. DECOMMISSIONING
The safety notices in Chapter 1 must be complied with !
Disconnect process cooler from power supply.

Completely drain water circuit, including tank, pump(s), piping and filters
(see flow diagram of pipes and instruments in the Appendix)
CAUTION!
Do not use pump to drain the process cooler.

(Dry running of the pump will lead to the destruction of the shaft seal)
Take freeze protection measures (consult manufacturer)
9. SHUTDOWN IN EMERGENCIES
The safety notices contained in Chapter 1 must be complied with !
Turn disconnecting device (main switch) on the process cooler to ”off“
10. ENVIRONMENTAL REQUIREMENTS

When repairing or placing the process cooler out of service (decommissioning), the
environment-relevant requirements regarding recovery, reuse and disposal of fuels/oils and
components according to DIN EN 378 must be complied with.
The operator of the process cooler is responsible for the proper disposal of used fuels,
oils and system components.
The disposal of the water containing additives is to be effected in agreement with the
competent local authorities.
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11. Operating of Control and Operating Unit
ENGLISH
11. OPERATION OF CONTROL AND OPERATING UNIT

Lamp 1
Button 1: UP Lamp 2
Lamp 3
Button 2: DOWN Button 5: ON/OFF

Button 3: Function key Button 4: SET
Button 1: UP
Use the UP button to advance to the next higher channel.
Button 2: DOWN
Use the DOWN button to move to the next lower channel.
It is also used for resetting fault alarms.
Button 3: Function key (Option)

Various functions are assigned to this button by way of parameterisation, see parameter A83.
(Standby mode, direct control of a contact, setpoint input P1)
Button 4: SET
Press the SET button to display the setpoint S1.
The setpoint is increased by additionally pressing the UP button, the setpoint is decreased by
additionally pressing the DOWN button.
Button 5: Standby
Various functions are assigned to this button by way of parameterisation, see parameter A82.
(Standby mode, direct control of a contact, setpoint input P1)
Lamp 1:
Status display of output K1
Lamp 2:
Status display of digital input E1
Lamp 3:
Status message temperature control active or inactive
Setting Option
The setting of the controller, the so-called parameterisation, is performed at various display
levels. Said display levels are accessible via the front-panel keypad whereby the access to
safety-relevant parameters has intentionally been made more difficult. The first display level
only permits access to the setpoint value and, if required, to the parameters that may have
been assigned to the additional keys. These settings can be accomplished by direct key
actuation.
At the other display levels all control parameters can be set. Access to these display levels
requires a password.
Please note that the value is transferred to the non-volatile memory and is therefore
retained even in the event of a power failure. After the setting operation is complete,
the UP or DOWN button is always to be released first, i.e. before the SET button is
released. This applies to the setpoint and all parameters alike.
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12. Maintenance
ENGLISH
12. MAINTENANCE
Disconnect process cooler from mains voltage prior to opening the unit!
No specific refrigeration technology know-how is required for the performance of maintenance

activities. This work can be carried out by a properly trained person with appropriate special
knowledge.
Item to be serviced Interval Activity
Process cooler
in general
Visual inspection of air filter mat for
contamination
Visual inspection of refrigeration cycle for

leaks
2 weeks
In the case of oil leaks, call the customer

service
Water circuit
Cooling water
Visual inspection of water circuit for
leaks
Check water level, top up

2 weeks
Clean filter at regular intervals or replace
Filter in water circuit
Check water quality
DI cartridge Check DI cartridge, or replace
Cooling air circulation

Filter mat
Clean filter mat or replace
1 month
Condenser
Clean condenser with compressed air, do
not damage fins
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12. Maintenance
ENGLISH
Pump of Laser-
circuit
DI-Filter
After-filter of DI
cartridge
Pump, demineralised
circuit
12.1 Cleaning After-Filter of Ion Filter
Preparatory Steps
1. Turn off process cooler and take appropriate lock-out procedures to prevent accidental
restarting.
2. Remove right cover panel at the front of the process cooler.
3. Close shut-off valve of DI cartridge.
After-filter of DI
cartridge
Cleaning the filter:

1. Slowly open lock nut of filter.
2. Mop up emerging water.
3. Pull perforated tube out of housing.
4. Clean perforated tube, replace if necessary.
5. Blow out perforated tube with compressed air, if necessary.
6. Install perforated tube.
7. Tighten lock nut.
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12. Maintenance
ENGLISH
12.2 Replacement of Ion Filter

Preparatory Steps
1. Turn off process cooler and take appropriate lock-out procedures to prevent accidental
restarting.
2. Remove right cover panel at the front of the process cooler.
Screwed
connection
Shut-off cock DI-Filter Fixing strap
Removal of ion filter:
1. Close shut-off cock.

2. Remove screwed connections.
3. Loosen fixing device and remove fixing strap.
4. Remove ion filter together with after-filter from the process cooler.
5. Mop up any emerging water.
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12. Maintenance
ENGLISH
Replacement of ion filter:
Screws
1. Loosen screws
2. Replace ion filter
3. Use Teflon tape on the threaded screw connection
Install the ion filter including after-filter in the reverse order of sequence.
It is recommended that you replace the de-ionised water (DI water) in the tank
following the replacement of the ion filter.
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13. Requalification Tests
ENGLISH
13. REQUALIFICATION TESTS
The safety notices contained in Chapter 1 must be compli ed with!
Throughout the service life of the process cooler, monitoring and inspection (not covered by the
warranty) must be carried out in compliance with national regulations!
In the absence of relevant national provisions with respect to requalification tests, device-
specific tests should be performed in accordance with EN 378-2.
Scope of tests
Monitoring Checks
Test
Designations Visual Refrigerant Funct.check
Pressure test
inspection leak test HP pressostat
M1 X X X X
M2 X X X
M3 X X
M4 X X 1) X
Monitoring and testing must be carried out by a competent person (as defined in EN13313)
or a specialist refrigeration company in compliance with environmental requirements with
respect to reuse and disposal of fuels/oils and component parts.
Definition of test designations
M1 Requalification tests must be carried out following every intervention in the refrigeration
cycle due to required repair or service activities (replacement of components,
elimination of leaks, replacement of filter-drier cartridges).
M2 Requalification tests must be carried out prior to restarting a process cooler following a
shut-down period of more than 2 years.
M3 Following the initial start-up of the process cooler at the end customer’s site,
requalification tests must be carried out whenever the unit is moved to a new location.
Due to special transport safety measures, the relocation of the process cooler from the
manufacturer’s plant to the end user’s site does not result in any statistically significant
increase in the failure rate and no requalification test is therefore required.
M4 The requalification test is to be performed once a year.

1)
The refrigerant leak checks must be performed in
accordance with Regulation (EC) No. 842/2006:
Refrigerant charge (see name plate)
< 30 kg annually
> 30 kg every 6 months
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13. Requalification Tests
ENGLISH
The visual inspection covers the following:
Checking the air filter mats of the condenser for cleanliness
Checking the intactness of the joint sealing in the refrigeration cycle (pipe joints at
compressor) (red seals)
Visual inspection of the refrigeration cycle for oil leaks in the area of the compressor and
condenser connecting lines (suction line, pressure line)
Inspection of the condenser heat exchanger surface and the refrigerant piping for corrosion
damage
Inspection of the mounting and attachment of all piping and components for security
Visual inspection of the water circuits for leaks under operating conditions
Check that operating manual is available at/near the process cooler
Check sight glass in the liquid line for any formation of bubbles
The requalification tests must be recorded in the system log.
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14. Malfunctions / Troubleshooting
ENGLISH
14. MALFUNCTIONS / TROUBLESHOOTING
The basis for troubleshooting are the wiring diagram, the flow diagram and the messages
displayed on the control panel.
The controlled variable is the main setpoint.
Statusanzeige Störung Ursache Behebung
Status indicator Problem Cause Remedy
H1 H2 H3 Voltage not Pow er supply disrupted Check pow er supply
enabled
Main sw itch not actuated Main sw itch in position -1-
Control circuit breaker has tripped Check control circuit breaker
H1 H2 H3 Control voltage Remote control not activated Check remote control, check jumper at terminals
not enabled in control cabinet as per w iring diagram
Control sw itch not turned on Control sw itch in position -1-
Low -pressure pressostat Refrigerant shortage caused by a leak Check refrigeration cycle for leaks
has tripped in the refrigeration cycle Top up refrigerant, call customer service
Refrigerator oil w as not preheated despite After suction pressure rise, pressostat w ill
low ambient temperature reset automatically
Pressostat fails to reset Check pressostat, call customer service if necessary

automatically
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14. Malfunctions / Troubleshooting
ENGLISH
Störung Ursache Behebung

Status indicator Probl em Cause Remedy
H1 H2 H3 High-pressure pressostat Cooling air temperature too high Heat dissipation to be ensured through increased air
has tripped changes at the installation site.
Actuate reset button on high-pressure pressostat.
Dirty condenser or f ilter mat Clean condenser w ith compressed air or

replace filter mat.
Fan(s) fail(s) to rotate Perform functional check of f an.

Panel assemblies removed from process Mount panel assemblies.

cooler. Actuate reset button on high-pressure pressostat.
Pressostat fails to sw itch on Check pressostat, call customer service if necessary
H1 H2 H3 Thermal contact of Motor w inding overheated Allow motor to cool , check thermal contact for
fan has tripped continuity, replace fan if necessary
Water shortage Water below MIN mark Liquid loss in w ater circuit Check w ater circuit for leaks,
indicator light fill up w ater up to the MAX mark.
is illuminated
Indicator lamp of Motor protecting sw itch Pump motor overload Check pump, replace if necessary
pump(s) f ail to has tripped due to mechanical sluggishness Motor protecting sw itch to position -1-
illuminate
Motor overload due to Correct phase failure,

phase failure motor protecting sw itch in position -1-
Compressor fails to Compressor contactor Star-point klixon of compressor Restart after compressor has cooled,
start up has been actuated has tripped time delay of up to 3 hours
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Anhang: Abmessungen
ENGLISH Appendix: Dimensions
PC 160.01-NZ-DIS
(all dimensions in mm)
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Anhang: RI-Fliessbild
ENGLISH Appendix: PI-Diagram
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41
Anhang: Ersatzteilliste
ENGLISH Appendix: Spare Parts List
Spare Parts List

PC 160.01-NZ-DIS PC 250.01-NZ-DIS PC 400.01-NZ-DIS
Item Designation
Refrigeration Cycle
1 Evaporator 4518024141 4518004181 4518024144
2 Expansion valve
... Valve - insert 4518014125 4518024157 4518024188
... Valve - top part 4518034474 4518034462 4518034462
... Valve - flange 4518014124 4518014146 4518024158
3 Sight glass 4521554109 4521194101 4521104115
4 Filter drier 4518034248 4518014298 4521254166
5 Shut-of f valve 4518034806 4518034807 4518034808
6 Condenser 4518032811 4518032809 4518032815
Filter mat 4518052884 4518052882 4518052883
7 Fan 4518014115 4518014115 4518014115
8 Fan pressostat 4518035337 4518035337 4518035337
9 Solenoid valve 4521474202 4521474202 4525014134
10 Shut-of f valve 4518044261 4518044261 4518044259
11 Non-return valve 4521474105 4518034399 4521104117
12 HP pressostat 4518035338 4518035338 4518035338
13 Compressor 4518034694 4518034470 4518034662
14 LP pressostat 4518035340 4518035340 4518035340
15 LP sw itch 4518035336 4518035336 4518035336
16 Schrader valve 4525014208 4525014208 4525014208
... Valve - insert 4518044288 4518044288 4518044288
Item Designation
DI Circuit
21 Tank 4518042875 4518042875 4518042875
22 Float sw itch 1-stage 4518014551 4518014551 4518014742
23 Ball valve - tank draining 4525054111 4525054111 4525054111
24 Pump
25 Ball valve 4518014686 4518014686 4518014686
26 Conductivity meter 4518044756 4518044756 4518044756
27 Ball valve 4518035082 4518035082 4518035082
28 DI cartridge 4518044745 4518044745 4518044745
29 Strainer 4518045019 4518045019 4518045019
Strainer tube 4518144189 4518144189 4518144189
30 Overf low valve 4518042896 4518042896 4518042896
31 Sensor - thermometer 4518044286 4518044286 4518044286
32 Sensor - operating thermostat 4518014203 4518014203 4518014203
33 Pressure gauge 4518044237 4518044237 4518044237
34 Pressure gauge 4518044237 4518044237 4518044237
35 Ball valve 4518104126 4518104126 4518104126
36 Ball valve 4518104126 4518104126 4518104126
37 Strainer NPT connections external external external
48 Plate heat exchanger 4518035753 4518035753 4518035753
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Anhang: Ersatzteilliste
ENGLISH Appendix: Spare Parts List
Spare Parts List

PC 160.01-NZ-DIS PC 250.01-NZ-DIS PC 400.01-NZ-DIS
Item Designation
Laser Circuit
41 Tank 4518032822 4518032821 4518032823
42 Ball valve - tank draining 4525054111 4525054111 4525054111
43 Float sw itch 2-stage 4518034747 4518034747 4518034747
44 Sensor- operating thermostat 4518014203 4518044286 4518014203
45 Sensor-Tank heater 4518014202 4518044266 4518014202
46 Tank heater 4518014368 4518014368 4518014368
47 Pump
48 Plate heat exchanger 4518035753 4518035753 4518035753
49 Solenoid valve 4518035801 4518035801 4518035801
... coil 4518014651 4518014651 4518014651
50 Ball valve 4518104126 4518104126 4518104126
51 Ball valve 4518104126 4518104126 4518104126
52 Overf low valve 4518034314 4518034314 4518034314
53 Sensor - thermometer 4518044286 4518044286 4518044286
54 Pressure gauge 4518044237 4518044237 4518044237
55 Pressure gauge 4518044237 4518044237 4518044237
56 Ball valve 4518104126 4518104126 4518104126
57 Ball valve 4518104126 4518104126 4518104126
58 Strainer NPTconn. external external external
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Anhang: Pumpenkennlinie
ENGLISH Appendix: Pump Performance Characteristics
p H
[kPa] [m]
140
-14 CM 3
50 Hz
130 -13 ISO 9906 Annex A
1200 -12
120
110 -11
1000
100 -10
90 -9
800 80 -8
70 -7
600 60 -6
50 -5
400 40 -4
30 -3
-2
200 20
10
0 0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 Q [m³/h]
0.0 0.2 0.4 0.6 0.8 1.0 1.2 Q [l/s]

P2
[kW] -14
-13
1.6 -12
-11
1.2 -10
-9
-8
0.8 -7
-6
-5
0.4 -4
-3
-2
0.0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 Q [m³/h]
p NPSH Eta
[kPa] [m] [%]
80 8 Eta 1 40
60 6 30
40 4 20
TM04 3335 4308
20 2 NPSH 10
0 0 0
0.0 0.4 0.8 1.2 1.6 2.0 2.4 2.8 3.2 3.6 4.0 Q [m³/h]
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44

a
3
9 3

S99
8

9

8 8

3

3

3 3 $*!&
8 $'!(

%
9
8

8
3

3 3 $*!&
#S ")a
a
")a
8 8
3

#S

3 3 $*!&
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45
p H
[kPa] [m]
260
CR, CRE 5
50 Hz
2400 -36 (E)
240 ISO 9906 Annex A
220
-32
2000
200 -29 (E)
180
-26
1600 -24
160
-22
140
-20 (E)
1200 120 -18

-16 (E)
100 -15
-14
-13
800 80 -12
-11
-10 (E)
60 -9
-8 (E)
-7
400 40 -6
-5
-4 (E)
20 -3
-2 (E)
0 0
0 1 2 3 4 5 6 7 8 Q [m³/h]
0.0 0.5 1.0 1.5 2.0 2.5 Q [l/s]

P2 Eta
[kW] [%]
Eta
0.15 60
P2
0.10 40
0.05 20
0.00 0
0 1 2 3 4 5 6 7 8 Q [m³/h]
H NPSH
[m] QH 2900 rpm [m]
6 3
4 2
NPSH
2 1
0 0
0 1 2 3 4 5 6 7 8 Q [m³/h]
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p H
[Mpa] [m]
CR 5
240 -24
60 Hz
ISO 9906 Annex A
220
-22
2.0
200 -20
180
-18
1.6 160 -16

-15
140 -14
-13
1.2 120 -12
-11
100 -10
-9
0.8 80 -8
-7
60 -6
-5
0.4 40 -4
-3
20 -2
0.0 0
0 1 2 3 4 5 6 7 8 9 10 Q [m³/h]
0.0 0.5 1.0 1.5 2.0 2.5 3.0 Q [l/s]

P2 P2 Eta
[hp] [kW] [%]
0.24 P2 60
0.3 Eta
0.2 0.16 40
0.1 0.08 20
0.0 0.00 0
0 1 2 3 4 5 6 7 8 9 10 Q [m³/h]
p H NPSH
[kPa] [m] [m]
QH 3500 rpm
9 6
80
60 6 4
40
3 NPSH 2
20
0 0 0
TM02 1510 1301
0 1 2 3 4 5 6 7 8 9 10 Q [m³/h]
451820.66.01_97838_00
23.04.2012
47
Anhang: Muster Anlagenprotokoll
ENGLISH Appendix: Sample System Log
Muster Anlagenprotokoll Sample System Log

Gerätetyp / Device type: _____________
Baujahr / Year of manufacture: _____________
Zul. Betriebsüberdruck / Max. allowable working pressure: _____________
Kältemittel / Refrigerant: _____________
Kältemittelfüllmenge / Refrigerant charge weight: _____________
1 Einzelheiten aller Instandhaltungs- und Details of all maintenance and repair activities
Instandsetzungsarbeiten
2 Menge und Art (neu, wiederverwendet oder Whenever the system is charged the amount and
recycelt) des eingefüllten Kältemittels, Menge type (new, reused or recycled) of the refrigerant
und Art des abgelassenen Kältemittels aus dem charge, and whenever the refrigerant is drained from
Gerät the WCU, the amount of refrigerant that has been
drained
3 Falls eine Analyse eines wiederverwendeten In the event that an analysis of any reused
Kältemittels vorliegt, die entsprechenden refrigerant is available, the results there of
Ergebnisse eintragen
4 Die Herkunft des eingesetzten Kältemittels The origin of any reused refrigerant
5 Änderung und Austausch von Bauteilen des Any modification to and replacement of
Gerätes components of the process cooler
6 Ergebnisse aller regelmäßigen Routineprüfungen Results of all regular routine tests
7 Längere Stillstandszeiten Extended shutdown periods
451820.66.01_97838_00
23.04.2012
48
Anhang: Muster Kurzanweisung
ENGLISH Appendix: Sample Quick Reference Guide
Muster Kurzanweisung Sample Quick Reference Guide

Bitte diese Kurzanweisung sorgfältig ergänzen, Please carefully complete this quick reference
ausschneiden, mit einer Folie schützen und gut lesbar guide, cut it out, cover it with protective film and affix
am Gerät anbringen ! it to the unit in an easily accessible place !
Diese Kurzanweisung enthält wichtige Informationen für Notfälle und Störungen !
This short guide contains important information for use in cases of emergency and malfunctions !
Im Notfall ist das Kühlaggregat mit dem

NOTFALL Netztrennschalter auszuschalten !
The main switch of the process cooler must be
EMERGENCY
turned off in emergencies !
Vom Anwender einzutragen / To be entered by the user :
Verantwortliche Person
Responsible person: ______________________
Betriebsleitung
Operating manual: ______________________
ERSTE HILFE Notarzt

Emergency doctor: ______________________
FIRST AID
Feuerwehr
Fire brigade: ______________________
Polizei
Police: ______________________
Gerätetyp / Device type: _____________

Kältemittel / Refrigerant: _____________
Kältemittelformel / Refrigerant formula: _____________
TECHNISCHE ANGABEN Kältemittelfüllmenge / Refrigerant charge: _____________
Zul. Betriebsüberdruck / Max. allow. working pressure
siehe auch Typschild
_____________
TECHNICAL DATA Baujahr / Year of manufacture: __________________

Seriennummer / Serial number: __________________
see also data plate
Stromart / Power requirements: ___ V / _ Ph / ___ A
Nennstrom / Rated current: __________________

GB RIEDEL Kältetechnik
Am Goldenen Feld 18
Gerätehersteller D-95326 Kulmbach
Telefon: +49 (0) 9221 / 709 555
Kundendienst Telefax: +49 (0) 9221 / 709 549
e-mail: info@Riedel-Cooling.de
Equipment manufacturer
http://www.Riedel-Cooling.com
Customer service
451820.66.01_97838_00
23.04.2012
49
electrical documentation
Elektro-Dokumentation
technical alterations reserved!

customer :
Auftraggeber
device type : PC 160.01-NZ-DI-S

Gerätetyp
project number : 97838

Projektnummer
drawing number : 2KP016030197838

Zeichnungsnummer
drawing num. customer :

Zng.Nr. Auftraggeber
protective note DIN 34 / DIN ISO 16016

PRECISION IN COOLING
Geschäftsbereich RIEDEL
Am Goldenen Feld 18
D-95326 Kulmbach
Telefon: +49 (0)9221 / 709 545

Telefax: +49 (0)9221 / 709 529
e-mail: info@riedel-cooling.com
http://www.riedel-cooling.com
drawn with ELCAD/AUCOPLAN (R) 7.4.0 SP4

date 20.04.2011 cover sheet
user SCH 1
reviewed PRECISION IN COOLING page 1
R. alteration date name norm origin supersedure for supersedure with
97838
2 pg.
technical datas wiring colors (DIN EN 60204-1)
Technische Daten · données techniques Verdrahtungsfarben · couleurs de câblage

short marks according to DIN IEC 757
Kurzzeichen nach DIN IEC 757 · symbole selon DIN IEC 757
nom. voltage : 3/PE ~ 50Hz 400V ±10% black BK : main circuits AC and DC
Nennspannung Schwarz (RAL 9005) Hauptstromkreise AC und DC
3/PE ~ 60Hz 460V ±10%
tension nominale noir circuits électriques principaux AC et DC
max. current consumption : 30.0A light blue BU : neutral conductor

Max. Stromaufnahme Hellblau (RAL 5015) Neutralleiter
31.5A bleu clair conducteur neutre
consommation de courant max.
red RD : control circuits AC 230V

max. fusing : 35A RK5 type fuses only Rot (RAL 3000) Steuerstromkreise AC 230V
Max. Vorsicherung rouge circuits électriques de commande AC 230V
protection préliminaire max.
max. power consumption : 16.0kW red RD : control circuits AC 12V/24V

Rot (RAL 3000) Steuerstromkreise AC 12V/24V
Max. Leistungsaufnahme 20.0kW rouge circuits électriques de commande AC 12V/24V
consommation de puissance max.
dark blue BU : control circuits DC 24V

apparent power : 20.0kVA Dunkelblau (RAL 5010) Steuerstromkreise DC 24V
Scheinleistung 25.0kVA bleu sombre circuits électriques de commande DC 24V
Puissance apparente
orange / yellow OG : interlock circuits, separate source voltage
Orange / Gelb (RAL 2003) Verriegelungsstromkreise, Fremdspannung
control voltage : DC 24V orange / jaune circuits électriques de verrouillage, tension étrangère
Steuerspannung
YE (yellow units for UL/CSA only)
tension de commande (Gelb nur bei Anlagen nach UL/CSA)

(RAL 1021)
(jaune uniquement pour les installation selon UL/CSa)
colour : RAL 7035 lacquer glossy

Farbe violet VT : measuring lines
couleur Violett (RAL 4005) Messleitungen
violet lignes de mesure
green-yellow GNYE : protective system

Grün-Gelb (RAL 6018-1021) Schutzleitersystem
vert-jaune système de conducteur de protection

date 20.04.2011 cover sheet
user SCH 2
97838
technical datas 2 pg.
directory · Inhaltsverzeichnis
planning type 2nd designation layer page page-designation special notes user date revision date
Nº Planart 2.Bezeichnungsebene Blatt Blattbenennung Sondervermerke Bearbeiter Datum Revision Datum
1
cover sheet 1 SCH 20.04.2011
Deckblatt
2
cover sheet 2 technical datas SCH 20.04.2011
Deckblatt Technische Daten
3
directory 1 SCH 20.04.2011
Inhaltsverzeichnis

4
directory 2 SCH 20.04.2011
Inhaltsverzeichnis
5
circuit diagram 1 power supply, control voltage SCH 20.04.2011
Stromlaufplan Einspeisung, Steuerspannung
6
circuit diagram 2 load circuit compressor SCH 20.04.2011
Stromlaufplan Lastkreis Verdichter
7
circuit diagram 3 load circuit condenser-fans SCH 20.04.2011
Stromlaufplan Lastkreis Kondensatorventilatoren
8
circuit diagram 4 reserve SCH 20.04.2011
Stromlaufplan Reserve
9
circuit diagram 5 load circuit pumps SCH 20.04.2011
Stromlaufplan Lastkreis Pumpen
10
circuit diagram 6 load circuit heatings SCH 20.04.2011
Stromlaufplan Lastkreis Heizungen
11
circuit diagram 7 control circuit pump-control SCH 20.04.2011
Stromlaufplan Steuerkreis Pumpensteuerung
12
circuit diagram 8 control circuit pressostats SCH 20.04.2011
Stromlaufplan Steuerkreis Pressostate
13
circuit diagram 9 control circuit thermorelays SCH 20.04.2011
Stromlaufplan Steuerkreis Thermokontakte
14
circuit diagram 10 control circuit compressor-control SCH 20.04.2011
Stromlaufplan Steuerkreis Verdichtersteuerung
15
circuit diagram 11 control circuit fan-control SCH 20.04.2011
Stromlaufplan Steuerkreis Ventilatorsteuerung
16
circuit diagram 12 control circuit control demi-circuit SCH 20.04.2011
Stromlaufplan Steuerkreis Regelung Demi-Kreis
17
circuit diagram 13 control circuit heating control system SCH 20.04.2011
Stromlaufplan Steuerkreis Heizungssteuerung
18
circuit diagram 14 control circuit transducer SCH 20.04.2011
Stromlaufplan Steuerkreis Messwandler

19
circuit diagram 15 control circuit accumulative-fault SCH 20.04.2011
Stromlaufplan Steuerkreis Sammelstörung
20
circuit diagram 16 interface SCH 20.04.2011
Stromlaufplan Geräteschnittstelle
21
terminal connection diagram 1 -X1 SCH 20.04.2011
Anschlussplan -X1
22
Anschlussplan -X2
23
Anschlussplan -X2
24
Anschlussplan -X3
25
Anschlussplan -X4
26
Layout diagram 1 SCH 20.04.2011
Aufbauplan
comments :

date 20.04.2011 directory
user SCH 1
R. alteration date name Norm origin supersedure for supersedure with
97838
2 pg.
directory · Inhaltsverzeichnis
planning type 2nd designation layer page page-designation special notes user date revision date
Nº Planart 2.Bezeichnungsebene Blatt Blattbenennung Sondervermerke Bearbeiter Datum Revision Datum
27
Item list 1 SCH 20.04.2011
Geräte-Stückliste
28
Item list 2 SCH 20.04.2011
Geräte-Stückliste
29
cable list 1 SCH 20.04.2011
Kabelliste

comments :

date 20.04.2011 directory
user SCH 2
97838
2 pg.
1 2 3 4 5 6 7 8
L1
/2.A1
L2
/2.A1
A L3 A
/2.A1
1L+
1
3
5
13
21
-1Q2 /7.A1
13
14
22
3RV1021-1DA10 -1S1

2,2-3,2A
-X1
41
USLKG16N GNYE AWG8 I>> I>> I>>
14
adjustment 3A 0-1
2
6
4
/16.B4
Einstellung 3A
sub plate
BK AWG8
BK AWG8
BK AWG8
RC1
-X3:1
B B
-X1 Montageplatte
42
USLKG16N GNYE AWG8
BK AWG18
13
-13K1
/16.C2
/13.D2
T1
T2
T3
L1
L2(N) BK AWG18
cabinet
14
-1Q1
Schrank
/16.C2
63A 230...500V
GNYE AWG8 -1G1
Troque 3Nm GNYE AWG18 PE
RC2
6EP1334-3BA00
L1
L2
L3
-X3:2
+G1 24...28V= 2L+

PE 10A /7.A1
frame
-
+
C -X1 Geräterahmen C
43
USLKG6N GNYE AWG10
48
1
-X2 -1F1
cabinet door MTK
16A
6A
Schranktür DC60V
2
48
*
GNYE AWG8
-X1
PE
L1
L2
L3
USLKG16N
Troque 1,8Nm
GNYE AWG18
D D
Use copper conductors only!
49
-X2

M
/7.D1
*
Caution!
When bridge is removed, an
nom. voltage: 3/PE ~ 50Hz 400V ±10%
Nennspannung: isolation supervision has to be installed
3/PE ~ 60Hz 460V ±10%
E max. current consumption: 30.0A · 31.5A ACHTUNG E

Max. Stromaufnahme:
Bei Entfernen der Brücke muß eine
max. power consumption: 16.0kW · 20.0kW Isolationsüberwachung eingebaut werden
Max. Leistungsaufnahme:
max. fusing: 35A RK5 type fuses only

Max. Vorsicherung:

all wires without cross-section designation are H05V-K D-BU 1mm²
continuation sheet
F «»2 F
date 20.04.2011 circuit diagram
user SCH 1
97838
power supply, control voltage 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1 L1
/1.A8 /3.A1
L2 L2
/1.A8 /3.A1
A L3 L3 A
/1.A8 /3.A1
1
3
5
13
21
1
3
5
13
21
-2Q1 -2Q2
14
14
22
22
3RV1021-1JA10 3RV1021-1JA10

7-10A 7-10A
I>> I>> I>> I>> I>> I>>
adjustment 7A adjustment 7A
2
6
2
6
/10.D2
/10.D3
4
4
/15.A2
/15.A3
Einstellung 7A Einstellung 7A
B B
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
1
3
5
1
3
5
-10K1 -10K3
/10.D2 /10.D3
2
6
2
6
C C
4
4
460V/480V 460V/480V
FLA 11A FLA 11A
LRA 91,5A LRA 91,5A
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
1
2
3
5
6
7
8
4
-X1
D D
1
2
3
GNYE
1
2
3
GNYE

-2W1 -2W2
U
V
W
PE
U
V
W
PE
Oelflex 191 4x1,5mm² Oelflex 191 4x1,5mm²
M M
3~ 3~
-2M1 -2M2
E +G1 +G1 E
3~400/460V 50/60Hz 3~400/460V 50/60Hz
7,0A 7,0A
4/4,7kW 4/4,7kW
MTZ 36-4 MTZ 36-4

compressor 1 compressor 2
Verdichter 1 Verdichter 2
LRA 30A LRA 30A

continuation sheet
F 1«»3 F
user SCH 2
97838
load circuit compressor 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1 L1
/2.A8 /4.A1
L2 L2
/2.A8 /4.A1
A L3 L3 A
/2.A8 /4.A1
1
3
5
13
21
-3Q1
14
22
3RV1021-1CA10

1,8-2,5A
I>> I>> I>>
/9.B7
adjustment 2A
2
6
4
/15.A3
Einstellung 2A
B B
BK AWG16
BK AWG16
BK AWG16
1
3
5
-11K1
/11.D2
2
6
C C
4
460V/480V
FLA 11A
LRA 91,5A
BK AWG16
BK AWG16
BK AWG16
9
11
10
12
-X1
D D
1
2
3
GNYE

-3W1
U
V
W
PE
-3M1 Oelflex 191 7x1,5mm²
+G1
3~400/460V 50/60Hz
M
3~
1,6/2,0A
0,8/1,25kW
TK
TK
E 1290 1/min E
/9.B3
FB 050-VDK.4I.6S
fan
Ventilator

continuation sheet
F 2«»4 F
user SCH 3
97838
load circuit condenser-fans 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1 L1
/3.A8 /5.A1
L2 L2
/3.A8 /5.A1
A L3 L3 A
/3.A8 /5.A1

B B
C C
D D

E E

continuation sheet
F 3«»5 F
user SCH 4
97838
reserve 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1 L1
/4.A8 /6.A1
L2 L2
/4.A8 /6.A1
A L3 L3 A
/4.A8 /6.A1
1
3
5
13
21
1
3
5
13
21
-5Q1 -5Q2
14
14
22
22
3RV1021-1GA10 3RV1021-1CA10

4,5-6,3A 1,8-2,5A
I>> I>> I>> I>> I>> I>>
/7.C3
/7.C7
adjustment 4,5A adjustment 2A
2
6
2
6
4
4
/15.A3
/15.A4
Einstellung 4,5A Einstellung 2A
B B
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
1
3
5
1
3
5
-7K2 -7K5
/7.D3 /7.D7
2
6
2
6
C C
4
4
460V/480V 460V/480V
FLA 11A FLA 11A
LRA 91,5A LRA 91,5A
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
21
22
23
25
26
27
28
24
-X1 -X1
D D
1
2
3
GNYE
1
2
3
GNYE

-5W1 -5W2
U
V
W
PE
U
V
W
PE
M M
3~ 3~
-5M1 -5M2
E +G1 +G1 E
3~400/480V Y 50/60Hz 3~400/460V 50/60Hz
4,75/5,12-4,3A 1,2/2,0A
2,65kW 0,73/1,26kW
2860/2890 1/min 2840/3340 1/min
CR 5-8 CM 3-5
primary pump 1 primary pump 2
Primärpumpe 1 Primärpumpe 2

continuation sheet
F 4«»6 F
user SCH 5
97838
load circuit pumps 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
L1 L1
/5.A8
L2 L2
/5.A8
A L3 L3 A
/5.A8
1
3
5
13
21
-6Q1
14
22
3RV1021-1JA10

7-10A
I>> I>> I>>
adjustment 8A
2
6
/13.D5
4
/15.A4
Einstellung 8A
B B
BK AWG16
BK AWG16
BK AWG16
51
61
1
3
5
-10K1 -10K1 -13K2

/10.D2 /10.D2 /13.D5
2
6
C C
4
52
62
51
61
-10K3 -10K3
/10.D3 /10.D3
52
62
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
BK AWG16
31
29
30
32
33
35
36
37
38
39
34
40
-X1
D D
1
2
GNYE
1
2
3
4
GNYE
1
2
3
GNYE

-6W1 -6W2 -6W3
1
1
2
3
2
3
5
4
-X11 Oelflex 191 3x1,5mm² -X12 Oelflex 191 5x1,5mm² Oelflex 191 7x1,5mm²
L1
L2
L3
PE
N
+G1+KK1 +G1+KK2 -6E7

+G1
460V
-6E1 -6E2 -6E3 -6E4 5,6A
E +G1 35W +G1 35W +G1 +G1 4,5kW E
7773001 7773001 230V 65W 230V 65W CEQ2M
TK
TK
crank case heating 1 crank case heating 2 7773107 7773107 tank heating
/13.B5
Kurbelgehäuseheizung 1 Kurbelgehäuseheizung 2 line-heating 1 line-heating 2 Tankheizung

Bandheizung 1 Bandheizung 2

continuation sheet
F 5«»7 F
user SCH 6
97838
load circuit heatings 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/1.A8 /8.A1
2L+ 2L+
/1.C8 /8.A1
A A
13
43
13
13
21
43
-7K1 -7K1 -7K3 -7K4 -7K4 -7K3
D2 D2 D5 D6 D6 D5
14
14
14
44
44
22

41
38
46
44
-X2 -X2 -X2 -X2
B B
1
4
WH
WH
-7W1 -7W2 -7W3
direct 6x0,25mm² direct 2x0,5mm² direct 2x0,5mm²
1
4
WH
WH
-7B1 -7B2 -7B3
UNS-2000 UNS-PA16-PA18 UNS-PA16-PA18
+G1 +G1 +G1
low high
demi-circuit demi-circuit
2
3
5
6
Demi-Kreis Demi-Kreis
BN
BN
C bottom · bottom top · oben C
2
3
5
6
BN
BN
-7W1 -7W2 -7W3
13
13
direct 6x0,25mm² -5Q1 direct 2x0,5mm² direct 2x0,5mm² -5Q2

/5.A2 /5.A4
14
14
39
40
42
43
45
47
-X2 -X2 -X2 -X2
D D
X1
X1
X1
X1
A1
A1
A1
A1
A1
-7K1 -7H1 -7K2 -7H2 -7K3 -7K4 -7H3 -7K5 -7H4

RD GN RD GN
A2
A2
A2
A2
A2
X2
X2
X2
X2

M M
/1.D8 /8.D1
3RH1122-1BB40 3RT1017-1BB41 3RH1122-1BB40 3RH1122-1BB40 3RT1016-1BB41
13 14 1 2 13 14 13 14 1 2
A2 /5.C2 A5 A5 /5.C4
21 22 3 4 21 22 21 22 3 4
/15.A5 /5.C2 /15.A5 A6 /5.C4
Demi-Kreis
31 32 5 6 31 32 31 32 5 6
demi-circuit
Kupferkreis
/5.C2 /5.C4
copper-circuit
43 44 13 14 43 44 43 44 13 14
Wassermangel
Wassermangel
Primärpumpe 1
Primärpumpe 2
primary pump 1
primary pump 2
E A3 /9.B7 A7 /16.C5 E
water deficiency
water deficiency
53 54
/13.C5
63 64
/16.B5
dry-run-protection copper-circuit primary pump 1 dry-run-protection demi-circuit water deficiency demi-circuit primary pump 2
Trockenlaufschutz Kupferkreis Primärpumpe 1 Trockenlaufschutz Demi-Kreis Wassermangel Demi-Kreis Primärpumpe 1

continuation sheet
F 6«»8 F
user SCH 7
97838
control circuit pump-control 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/7.A8 /9.A1
2L+ 2L+
/7.A8 /9.A1
A A
-11K4
25
57
-8K1
/11.D3
D3
26
28
58
3L+
/9.B1

-X2:12
65
1
-8K1
7
8
4
-X2 -X2 -X2 D3
-X2 -X2 11
66
B B
1
4
GNYE
1
GNYE
-8W1 -8W2
1
11
21
PE
PE
-8B1 -8B2
PS2-C7A PS1-B5A
+G1 <P >P +G1 >P
low high high
2
4
12
14
22
24
2
3
5
6
2
3
C -8W1 -8W2 C
16
18
-11K4
2
3
5
6
9
10
/11.D3 -X2 -X2
15
1
H1
/15.B2
-2Q1:22
-X2
UDK 4-ULA 24 RD/O-U
D D
H1
A1
L0.1 -8K1
/9.D1
-X2 -X2:H2
L0
UDK 4-ULA/EK
A2

M M
/7.D8 /9.D1
3RH1122-1BB40
13 14
/15.A6
21 22
31 32
43 44
E E
control ready
Steuerung i.O.
57 58
A3
65 66
B6
low pressure fault

Niederdruckstörung

continuation sheet
F 7«»9 F
user SCH 8
97838
control circuit pressostats 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/8.A8 /10.A1
2L+ 2L+
/8.A8 /10.A1
A A
3L+ 3L+
/8.B8 /10.A1

-X2:10
12
-X2
13
-7K2
/7.D3
B B
4
14
-3W1
Oelflex 191 7x1,5mm²
TK
13
-3M1 -3Q1
/3.D2 /3.A2
+G1
14
TK
5
C
-3W1 C
Oelflex 191 7x1,5mm²
13
-X2
H2
H3
-X2 -X2
UDK 4-ULA 24 RD/O-U UDK 4-ULA 24 RD/O-U
D D
H2
H3
L0.1
/8.D2
-X2:L0

M M
/8.D8 /10.D1
E E
thermo-relays ready
Thermokontakt(e) i.O.
HD/ND-Pressostat(e) i.O
hp/lp-pressostats ready

continuation sheet
F 8 « » 10 F
user SCH 9
97838
control circuit thermorelays 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/9.A8 /11.A1
2L+ 2L+
/9.A8 /11.A1
A 3L+ A
/9.B8

1
3
5
7
8
9
-10N1
ST710-KHJV.16 12-24V AC
16-36V DC
351692 F1
relay K1
88 8
relay K2
relay K3
B B
2
6
4
11
10
12
WH
BN
/16.B5
-10B1 -10W1
KTY 81-121 direct 2x0,34mm²
+G1+Tank (copper-circuit)
tank temperature
Tanktemperatur
C C
13
13
-2Q1 -2Q2
/2.A2 /2.A4
14
14
D D
A1
A1
-10K1 -10K3
A2
A2

M M
/9.D8 /11.D1
3RT1017-1BB41 3RT1017-1BB41
1 2 1 2
/2.C2 /2.C4
3 4 3 4
/2.C2 /2.C4
5 6 5 6
/2.C2 /2.C4
13 14 13 14
E /11.A2 /11.A3 E
51 52 51 52
/6.C4 /6.C4
61 62 61 62
/6.C6 /6.C6
compressor 1 compressor 2
Verdichter 1 Verdichter 2

continuation sheet
F 9 « » 11 F
user SCH 10
97838
control circuit compressor-control 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/10.A8 /12.A1
2L+ 2L+
/10.A8 /12.A1
A A
13
13
-10K1 -10K3
/10.D2 /10.D3
14
14

B B
18
20
27
29
32
34
-X2 -X2 -X2 -X2 -X2 -X2
1
GNYE
1
GNYE
1
GNYE
-11W1 -11W4 -11W5
Oelflex 191 3x1,5mm² Oelflex 191 3x1,5mm² PUR-JZ 3x0,75mm²
1
1
1
PE
PE
-11B1 -11B4 -11Y1 PE
PS1-A5A PS1-A3A EVR6
1
PE
+G1 >P +G1 <P +G1

C high low C
2
2
2
4
4
2
2
-11W1
2
2
Oelflex 191 3x1,5mm² -11W4 -11W5

Oelflex 191 3x1,5mm² PUR-JZ 3x0,75mm²
19
28
33
-X2 -X2 -X2
D D
A1
A3
-11K1 -11K4
A2
A2

M M
/10.D8 /12.D1
3RT1015-1BB41 3RP1505-1BP30
1 2 18 15
/3.C2
3 4 /8.C3 16
/3.C2
5 6 28 25
/3.C2
13 14 /8.A5 26
E E
function: A
time: 300s
fan 1 cold start hotgas-bypass

Ventilator 1 Kaltstart Heißgasbypass

continuation sheet
F 10 « » 12 F
user SCH 11
97838
control circuit fan-control 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/11.A8 /13.A1
2L+ 2L+
/11.A8 /13.A1
A A
43
-13K1
/13.D2
44

2
6
7
-12N1
ST710-JB1BV.10 AC/DC
123729 F1 E1
relay K1
B
88 8 B
1
3
8
9
11
10
12
WH
BN
GN
-12B1 -12W2
PT 100 direct 3x0,34mm²
+G1+tw2 (demi-circuit)
35
37
-X2 -X2 water outlet
Wasseraustritt
C C
1
GNYE
-12W1
PUR-JZ 3x0,75mm²
1
PE
-12Y1
6213
1
PE
+G1
2
2
D D
2
-12W1
PUR-JZ 3x0,75mm²
36

-X2
M M
/11.D8 /13.D1
E E
solenoid valve demi-circuit

Magnetventil Demi-Kreis

continuation sheet
F 11 « » 13 F
user SCH 12
97838
control circuit control demi-circuit 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/12.A8 /14.A1
2L+ 2L+
/12.A8 /14.A1
A A
53
-13K1
1
-13B1
D2 θ
54
0-60°C

ϑ ≤ 15°C ON
2
6
7
30
-13N1 -X2 ϑ ≤ 15°C EIN
ST710-JB1BV.10 AC/DC
4
123729
-6W3
F1 E1
relay K1
B
88 8 Oelflex 191 7x1,5mm²
B
1
3
8
9
11
10
12
TK
-6E7
WH
BN
GN
/6.E7
+G1
TK
-13B1 -13W1
5
PT 100 -6W3
1
direct 3x0,34mm²
+G1+Tank Oelflex 191 7x1,5mm² -X4
tank temperature
31
Tanktemperatur -X2
C C
53
-7K2
/7.D3
-13E1
54
24VUC 30W
SH30
13
-6Q1 cabinet heating
/6.A2 Schaltschrankheizung
14
D D
A1
A1
-13K1 -13K2
2
3
A2
A2
-X4 -X4

M M
/12.D8 /14.D1
3RH1122-1BB40 3RT1017-1BB41
13 14 1 2
/1.B7 /6.C7
21 22 3 4
/16.B5 /6.C7
31 32 5 6
/6.C7
43 44 13 14
E /12.A2 E
53 54
A5
activation tank heating tank heating

Ansteuerung Tankheizung Tankheizung

continuation sheet
F 12 « » 14 F
user SCH 13
97838
control circuit heating control system 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/13.A8 /15.A1
2L+ 2L+
/13.A8 /15.A1
A A

7
8
7
8
L+
L-
-14B1 -14B3 + - -14B5 + -
ecoTRANS Lf01 20...30V = AD-MV50GL 20...253V =/~ AD-MV50GL 20...253V =/~
conductivity measuring cell
input PT100 input PT100 input PT100
B + - + - + - B
5
6
7
8
3
2
3
5
6
2
3
5
6
4
4
4
Lf- DI- CU-
/16.C6 /16.C8 /16.C7
-X3:8 -X3:12 -X3:10
Lf+ DI+ CU+
/16.C6 /16.C7 /16.C7
-X3:7 -X3:11 -X3:9
1
2
3
4
WH
BN
GN
WH
BN
GN
-14W1 -14B4 -14W2 -14B6 -14W3
Oelflex 191 5x1,0mm² PT 100 direct 3x0,34mm² PT 100 direct 3x0,34mm²
+G1+tw2 [demi-circuit) +G1+tw2 (copper-circuit)
1/YE
3/GN
2/BN
PE/WH
C C
-14B2 water outlet water outlet
202923 Wasseraustritt Wasseraustritt
+G1+tw2 [demi-circuit)
water outlet
Wasseraustritt
0-50µS/cm
D D

M M
/13.D8 /15.D1
E E

continuation sheet
F 13 « » 15 F
user SCH 14
97838
control circuit transducer 16 pg.
1 2 3 4 5 6 7 8
1 2 3 4 5 6 7 8
1L+ 1L+
/14.A8
2L+ 2L+
/14.A8
A A
21
21
21
21
21
21
21
21
13
-2Q1 -2Q2 -3Q1 -5Q1 -5Q2 -6Q1 -7K1 -7K3 -8K1
/2.A2 /2.A4 /3.A2 /5.A2 /5.A4 /6.A2 /7.D2 /7.D5 /8.D3
14
22
22
22
22
22
22
22
22

1
/8.D8
-X2:9
B B
C C
D D
X1
A1
-15K1 -15H1
RD
A2
X2

M M
/14.D8
3RH1122-1BB40
13 14
/16.B4
21 22
/16.B5
31 32
43 44
Sammelstörung
E E
accumulative-fault
accumulative-fault
Sammelstörung

continuation sheet
F 14 « » 16 F
user SCH 15
97838
control circuit accumulative-fault 16 pg.
1 2 3 4 5 6 7 8
F
E
C
D
B
A
drawn with ELCAD/AUCOPLAN (R) 7.4.0 SP4 technical alterations reserved!

R. alteration
1
1
date
-X3
1 RC1
remote control /1.B7
-1S1:14
user
date
name norm
Fernstart
reviewed
2
2
SCH
D-BU AWG18
2 RC2
20.04.2011
/1.C7
-13K1:14
origin
-X3
3 3 YE AWG16
3
supersedure for
-1Q2
/1.A6
4 YE AWG16 22 21
accumulative-fault
Sammelstörung
-15K1
/15.D2
14 13
4
4
supersedure with
-7K5
-7K2
-15K1
/15.D2
/7.D7
/7.D3
14 13 64 63 22 21
16
interface
5
5
-10N1
-13K1
/10.B2
/13.D2
circuit diagram
5 YE AWG16 6 5 22 21
chiller ready
Kühler bereit
6
Gelbe Verdrahtung auch bei ausgeschaltetem Hauptschalter unter Spannung!

All yellow wirings stay under voltage, even if main switch is in OFF-position!
-X3
7 VT AWG18
6
6
Lf+
analog output 0-10V conductivity /14.B4
-14B1:1
Analogausgang 0-10V Leitfähigkeit
8 VT AWG18 Lf-
0µS/cm = 0V · 50µS/cm = 10V /14.B4
-14B1:3
9 VT AWG18 CU+
analog output 0-10V water outlet copper-circuit /14.B7
-14B5:5
Analogausgang 0-10V Wasseraustritt Kupferkreis
10 VT AWG18 CU-
0°C = 0V · 100°C = 10V /14.B7
-14B5:6
7
7
11 VT AWG18 DI+
analog output 0-10V water outlet demi-circuit /14.B6
-14B3:5
Analogausgang 0-10V Wasseraustritt Demi-Kreis
12 VT AWG18 DI-
0°C = 0V · 100°C = 10V /14.B6
-14B3:6
97838
13
8
8
15 « »
continuation sheet
page 16
16 pg.
F
E
C
D
B
A
R. alteration
-X1
Klemmen-Anzahl : 36
U 1 1
date
-2M1 1 -10K1 2
V 2 2
-2W1 2 -10K1 4
M
3~
+G1 W 3 3
Oelflex 191 4x1,5mm² 3 -10K1 6
compressor 1 PE GNYE GNYE
4
Verdichter 1
user
date
name norm
U 1 1
reviewed
-2M2 5 -10K3 2
V 2 2
-2W2 6 -10K3 4
M
3~
W 3 3
SCH
+G1 Oelflex 191 4x1,5mm² 7 -10K3 6

compressor 2 PE GNYE GNYE
8
20.04.2011
Verdichter 2
origin
U 1 1
9 -11K1 2
-3M1 V 2 2
-3W1 10 -11K1 4
M
3~
W 3 3
+G1 Oelflex 191 7x1,5mm² 11 -11K1 6
PE GNYE GNYE
fan 12
TK
Ventilator
TK
U 1 1
-5M1 21 -7K2 2
V 2 2
-5W1 22 -7K2 4
M
3~
+G1 W 3 3
Oelflex 191 4x1,5mm² 23 -7K2 6
primary pump 1 PE GNYE GNYE
supersedure for
24
Primärpumpe 1
U 1 1
-5M2 25 -7K5 2
V 2 2
-5W2 26 -7K5 4
M
3~
+G1 W 3 3
Oelflex 191 4x1,5mm² 27 -7K5 6
primary pump 2 PE GNYE GNYE
28
Primärpumpe 2
1 1
+G1+KK1-X11 1 29 -13K2 1
supersedure with
2 -6W1 2
2 30 -10K1 51
GNYE Oelflex 191 3x1,5mm² GNYE
3 31
1 1
+G1+KK2-X12 1 32 -10K3 52
2 2
2 33
3 -6W2 3
3 34
1
4 Oelflex 191 5x1,5mm² 4
4 35 -10K3 62
-X1
GNYE GNYE
5 36
L1 1 1
-6E7 37 -13K2 2
L2 2 2
-6W3 38 -13K2 4
+G1 L3 3 3
Oelflex 191 7x1,5mm² 39 -13K2 6
tank heating PE GNYE GNYE
40
Tankheizung N
terminal connection diagram

TK
TK
GNYE GNYE
sub plate: 41 USLKG16N
GNYE GNYE
+G1frame: 42 cabinet USLKG16N
43 cabinet door USLKG6N
PE USLKG16N
97838
+
=.
page 1
5 pg.
R. alteration
-X2
Klemmen-Anzahl : 43
11 1 1
date
-8B1 1 -11K4 25
+G1 -8K1 57
2
h/l-press.-pressostat 2
<P
3
HD/ND-Kombi-Pressostat 12 3 -8W1 3 -11K4 15
4
14 2 Oelflex 191 7x1,5mm² 4 -11K4 26
5
user
date
name norm
5
21 4 6
reviewed
6 -8K1 65
GNYE
7
SCH
>P
22 6
20.04.2011
24 5
PE GNYE
origin
-8B2 1 1 1
8 -8K1 66
2
+G1 -8W2 9 -2Q1 22
3
high-pressure pressostat Oelflex 191 4x1,5mm² 10
>P
GNYE
Hochdruckpressostat 2 3 11
4 2
PE GNYE
-3M1 TK 4 4
supersedure for
+G1 -3W1 12
TK 5 5
fan 1 Oelflex 191 7x1,5mm² 13 -7K2 13
Ventilator 1
-11B1 1 1 1
18 -11K4 A3
+G1 -11W1 -11K4 A3
2
fan-control pressostat Oelflex 191 3x1,5mm² 19 -11K1 A1
>P
GNYE
Lüfterpressostat 2 20
4 2
supersedure with
PE GNYE
-11B4 1 1 1
27 -10K1 14
+G1 -10K3 14
2
-11W4 -10K1 14
-X2
low-pressure pressostat
<P
Niederdruckpressostat 2 2 Oelflex 191 3x1,5mm² -10K3 14
2
4 28
GNYE
PE GNYE 29
-6E7 TK 4 4
+G1 -6W3 30 -13K1 54
TK 5 5
tank heating Oelflex 191 7x1,5mm² 31 -7K2 53

Tankheizung
1 1 1
-11Y1 32
2 2 -11W5 2
+G1 33 -10K3 A2
PE GNYE PUR-JZ 3x0,75mm²
hotgas-bypass -12N1 7
GNYE
Heißgasbypass 34
1 1 1
-12Y1 35 -12N1 1
2 2 -12W1 2
+G1 36 -13K1 A2
PE GNYE PUR-JZ 3x0,75mm² GNYE
solenoid valve 37
Magnetventil
-7B1 1 1 1
38 -7K1 14
2
+G1 39 -7K1 A1
3
float switch copper-circuit -7W1 40
4
Schwimmerschalter Kupferkreis 3 3 direct 6x0,25mm² 41 -7K1 13
5
2 2 42 -7H1 X1
6
43
4 4
97838
+
=.
5 5
6 6
page 2
5 pg.
R. alteration
-7B2 -X2
Klemmen-Anzahl : 43
+G1 WH WH WH
date
demi-circuit -7W2 44 -7K4 14

BN BN BN
Demi-Kreis direct 2x0,5mm² 45 -7K3 A1
bottom · bottom
-7B3
user
date
name norm
+G1 WH WH WH
reviewed
demi-circuit -7W3 46
BN BN BN
Demi-Kreis direct 2x0,5mm² 47 -7K4 A1
SCH
48 -7K1 MTK A2
top · oben
49
20.04.2011
H1 -7K3
UDK 4-ULA 24 RD/O-U 13
H2 UDK 4-ULA 24 RD/O-U
origin
H3 UDK 4-ULA 24 RD/O-U

L0 -7H4 UDK 4-ULA/EK X2
supersedure for
supersedure with
3
-X2
97838
+
=.
page 3
5 pg.
R. alteration
-X3
Klemmen-Anzahl : 13
date
1 -1S1 14
2 -13K1 14
3 -1Q2 21
4 -1Q2 22
5 -10N1 6
user
date
name norm
6
reviewed
7 -14B1 1
8 -14B1 3
SCH
9 -14B5 5
10 -14B5 6
20.04.2011
11 -14B3 5
12 -14B3 6
origin
13
supersedure for
supersedure with
4
-X3
97838
+
=.
page 4
5 pg.
R. alteration
-X4
Klemmen-Anzahl : 3
-13E1
date
1 -13B1 2
2 -14B5 8
PE
cabinet heating 3
Schaltschrankheizung
user
date
name norm
reviewed
SCH
20.04.2011
origin
supersedure for
supersedure with
5
-X4
97838
+
=.
page 5
5 pg.
1 2 3 4 5 6 7 8
A A
1365.00
Pos.1

-1Q1
-10N1
-1S1
-7H1
-7H2
-7H3
-7H4
-15H1
Pos.2
352.50
B -12N1 B
RAL 7035 lacquer glossy
1317.00
C C
1210x30x80
-1G1
-1F1
-1Q2
-2Q1
-3Q1
-5Q1
-6Q1
-7K2
-7K5
-2Q2
-5Q2
-11K1
-10K1
-10K3
-13K2
-1Q1
-13E1
-11K4
-14B1
-14B3
-14B5
365x30x80
305.00
525x40x80
240x40x80
240x40x80
Pos.3
-7K1
-8K1
-7K3
-7K4
-13B1
-13K1
-15K1
-10K2
-13N1
D 650x30x80 D

84.00 84.00 84.00
E E
temperature controller copper-circuit temperature controller demi-circuit pre-heating
20.00
20.00
20.00
Temperaturregler Kupferkreis Temperaturregler Demi-Kreis Vortemperierung

Pos.1 Pos.2 Pos.3

scaling scale: 1:6 dimension unit: mm
Skalierung Maßstab Maßeinheit
F F
date 20.04.2011 Layout diagram
user SCH 1
97838
1 pg.
1 2 3 4 5 6 7 8
devices-parts-list · Geräte-Stückliste
item quantity identifier type part number item quantity identifier type part number
Nº Betriebsmittel Menge Bezeichnung Typ Artikelnummer Nº Betriebsmittel Menge Bezeichnung Typ Artikelnummer
1
-1F1 1 miniature circuit breaker 5SY4106-6 451804.50.11 27
-7H3 1 pilot light 3SB3244-6AA20 451803.52.61
Leitungsschutzschalter Leuchtmelder
2
-1G1 1 power supply unit single phase 6EP1334-3BA00 451804.49.12 28
-7H3 1 plate holder 3SB3923-0AV 451803.54.39
Kompaktnetzgerät 1-phasig Schildträger
3
-1Q1 1 main/emergency stop-switch 3LD2514-0TK53 451803.57.72 29
-7H3 1 legend plate 3SB1906-2AA 451803.54.40
Haupt/NOT-AUS-Schalter Bezeichnungsschild

4
-1Q2 1 circuit breaker 3RV1021-1DA10 451801.46.50 30
Leistungsschalter Leuchtmelder
5
-1Q2 1 auxiliary contact 3RV1901-1E 451803.45.90 31
Hilfsschalter Schildträger
6
-1S1 1 selector switch 3SB3202-2KA11 451803.50.18 32
Steuerschalter Bezeichnungsschild
7
-1S1 1 plate holder 3SB3923-0AV 451803.54.39 33
-7K1 1 contactor 3RH1122-1BB40 451803.46.55
Schildträger Schütz
8
-1S1 1 legend plate 3SB1906-2AA 451803.54.40 34
-7K1 1 surge supressor 3RT1916-1BB00 454102.41.09
Bezeichnungsschild Entstörmodul
9
-2Q1 1 circuit breaker 3RV1021-1JA10 451801.45.33 35
-7K2 1 contactor 3RT1017-1BB41 451801.45.15
Leistungsschalter Schütz
10
-7K2 1 auxiliary contact 3RH1911-1FA20 451803.57.66
Hilfsschalter Hilfsschalter
11
Leistungsschalter Entstörmodul
12
-7K3 1 contactor 3RH1122-1BB40 451803.46.55
Hilfsschalter Schütz
13
-3Q1 1 circuit breaker 3RV1021-1CA10 454507.41.03 39
14
-7K4 1 contactor 3RH1122-1BB40 451803.46.55
15
-5Q1 1 circuit breaker 3RV1021-1GA10 454507.41.04 41
16
-7K5 1 contactor 3RT1016-1BB41 451801.44.44
17
-5Q2 1 circuit breaker 3RV1021-1CA10 454507.41.03 43
18
-8K1 1 contactor 3RH1122-1BB40 451803.46.55

19
-8K1 1 contactor 3RH1122-1BB40 3RH1911-1FB11
Leistungsschalter
20
Hilfsschalter Entstörmodul
21
-7H1 1 pilot light 3SB3244-6AA20 451803.52.61 47
+G1+Tank (copper-circuit-10B1
1 temperature probe KTY 81-121 451804.42.86
Leuchtmelder Temperaturfühler
22
-7H1 1 plate holder 3SB3923-0AV 451803.54.39 48
-10K1 1 contactor 3RT1017-1BB41 451801.45.15
23
-7H1 1 legend plate 3SB1906-2AA 451803.54.40 49
-10K1 1 auxiliary contact 3RH1911-1FA02
Bezeichnungsschild Hilfsschalter
24
-7H2 1 pilot light 3SB3244-6AA40 451803.52.62 50
Leuchtmelder Entstörmodul
25
-7H2 1 plate holder 3SB3923-0AV 451803.54.39 51
-10K3 1 contactor 3RT1017-1BB41 451801.45.15
26
-7H2 1 legend plate 3SB1906-2AA 451803.54.40 52
-10K3 1 auxiliary contact 3RH1911-1FA02
Bezeichnungsschild Hilfsschalter
comments :

date 20.04.2011 Item list
user SCH 1
97838
2 pg.
devices-parts-list · Geräte-Stückliste
item quantity identifier type part number item quantity identifier type part number
Nº Betriebsmittel Menge Bezeichnung Typ Artikelnummer Nº Betriebsmittel Menge Bezeichnung Typ Artikelnummer
53
-10K3 1 surge supressor 3RT1916-1BB00 454102.41.09 79
Entstörmodul Entstörmodul
54
-10N1 1 thermostat ST710-KHJV.16 451803.59.37
Thermostatregler
55
-11K1 1 contactor 3RT1015-1BB41 451801.44.43
Schütz

56
Entstörmodul
57
-11K4 1 electronical timing relay 3RP1505-1BP30 451803.57.75
Elektronisches Zeitrelais
58
+G1+tw2 (demi-circuit)-12B1
1 temperature probe PT 100 451801.42.02
Temperaturfühler
59
-12N1 1 thermostat ST710-JB1BV.10 451815.41.90
Thermostatregler
60
+G1+Tank-13B1 1 temperature probe PT 100 451801.42.02
Temperaturfühler
61
-13B1 1 thermostat TRO 60 451804.48.96
Thermostatregler
62
-13E1 1 PTC-cabinet-heating SH30
PTC-Konvektionsheizgerät
63
-13K1 1 contactor 3RH1122-1BB40 451803.46.55
Schütz
64
-13K1 1 auxiliary contact 3RH1911-1BA10 451803.46.58
Hilfsschalter
65
Entstörmodul
66
-13K2 1 contactor 3RT1017-1BB41 451801.45.15
Schütz
67
Entstörmodul
68
-13N1 1 thermostat ST710-JB1BV.10 451815.41.90
Thermostatregler
69
-14B1 1 signal converter (conductivity) ecoTRANS Lf01 451804.47.55
Leitfähigkeitsmessumformer
70
+G1+tw2 [demi-circuit)-14B2
1 conductivity measuring cell 202923 451804.47.56
Leitfähigkeitsmesszelle

71
-14B3 1 signal converter (temperature) AD-MV50GL 451803.58.38
Temperaturmessumformer
72
+G1+tw2 [demi-circuit)-14B4
Temperaturfühler
73
-14B5 1 signal converter (temperature) AD-MV50GL 451803.58.38
Temperaturmessumformer
74
+G1+tw2 (copper-circuit)-14B6
Temperaturfühler
75
Leuchtmelder
76
Schildträger
77
Bezeichnungsschild
78
-15K1 1 contactor 3RH1122-1BB40 451803.46.55
Schütz
comments :

date 20.04.2011 Item list
user SCH 2
97838
2 pg.
cable list · Kabelliste
item comment cable-length cable type identifier part number cabel-route location 1 cabel-route location 2
Nº Betriebsmittel Kommentar Kabellänge Kabeltyp Bezeichnung Artikelnummer Kabelweg Ort 1 Kabelweg Ort 2
1
-2W1 compressor 1 4.00m Oelflex 191 PVC-control line; number coded +G1
Verdichter 1 4x1,5mm² PVC-Steuerleitung; nummeriert
2
-2W2 compressor 2 4.00m Oelflex 191 PVC-control line; number coded +G1
Verdichter 2 4x1,5mm² PVC-Steuerleitung; nummeriert
3
-3W1 condenser fan 3.50m Oelflex 191 PVC-control line; number coded +G1
Kondensatorventilator 7x1,5mm² PVC-Steuerleitung; nummeriert

4
-5W1 primary pump 1 4.00m Oelflex 191 PVC-control line; number coded +G1
Primärpumpe 1 4x1,5mm² PVC-Steuerleitung; nummeriert
5
-5W2 primary pump 2 4.00m Oelflex 191 PVC-control line; number coded +G1
Primärpumpe 2 4x1,5mm² PVC-Steuerleitung; nummeriert
6
-6W1 crank case heating 4.00m Oelflex 191 PVC-control line; number coded +G1+KK1
Kurbelgehäuseheizung 3x1,5mm² PVC-Steuerleitung; nummeriert
7
-6W2 crankcase heatings 4.00m Oelflex 191 PVC-control line; number coded 6006153
Bandheizungen 5x1,5mm² PVC-Steuerleitung; nummeriert
8
-6W3 tank heating 4.00m Oelflex 191 PVC-control line; number coded +G1
Tankheizung 7x1,5mm² PVC-Steuerleitung; nummeriert
9
-7W1 float switch 2.00m direct +G1
Schwimmerschalter 6x0,25mm²
10
-7W2 level switch 2.00m direct +G1
Niveauwächter 2x0,5mm²
11
-7W3 level switch 2.00m direct +G1
Niveauwächter 2x0,5mm²
12
-8W1 h/l-press.-pressostat 2.00m Oelflex 191 PVC-control line; number coded +G1
HD/ND-Kombi-Pressostat 7x1,5mm² PVC-Steuerleitung; nummeriert
13
-8W2 high-pressure pressostat 2.00m Oelflex 191 PVC-control line; number coded
Hochdruckpressostat 4x1,5mm² PVC-Steuerleitung; nummeriert
14
-10W1 temperature probe 4.00m direct +G1+Tank (copper-circuit)
Temperaturfühler 2x0,34mm²
15
-11W1 fan-control pressostat 2.00m Oelflex 191 PVC-control line; number coded +G1
Lüfterpressostat 3x1,5mm² PVC-Steuerleitung; nummeriert
16
-11W4 low-pressure pressostat 2.00m Oelflex 191 PVC-control line; number coded +G1
Niederdruckpressostat 3x1,5mm² PVC-Steuerleitung; nummeriert
17
-11W5 hotgas-bypass 5.00m PUR-JZ connector; Z-Diode UC24V; LED; UL 451804.49.44 +G1
Heißgasbypass 3x0,75mm² Ventilstecker; Z-Diode UC24V; LED; UL
18
-12W1 solenoid valve 5.00m PUR-JZ connector; Z-Diode UC24V; LED; UL 451804.49.44 +G1
Magnetventil 3x0,75mm² Ventilstecker; Z-Diode UC24V; LED; UL

19
-12W2 temperature probe 4.00m direct +G1+tw2 (demi-circuit)
20
-13W1 temperature probe 4.00m direct +G1+Tank
21
-14W1 measuring cell 4.00m Oelflex 191 PVC-control line; number coded 6006086 +G1+tw2 [demi-circuit)
Messzelle 5x1,0mm² PVC-Steuerleitung; nummeriert
22
-14W2 temperature probe 4.00m direct +G1+tw2 [demi-circuit)
23
-14W3 temperature probe 4.00m direct +G1+tw2 (copper-circuit)
comments :

date 20.04.2011 cable list
user SCH 1
97838
1 pg.
ST710-KHJV.16 Ident: 351692
Projekt: 2KP0160xx1
Sollwert: 21°C +/-1K
Thermostatregler mit 3 Relaisausgängen und sequentiellem Betrieb
Frontansicht
SET
Allgemeine Angaben
Das Gerät ist als Einbauregler im Kleinformat konzipiert und dient zur Temperaturregelung bei hoher
Messgenauigkeit. Es ist der Anschluß eines PTC-Temperaturfühlers vorgesehen.
Auf der Frontseite sind eine Folientastatur mit fünf Bedientasten, eine dreistellige Anzeige und drei
Leuchtdioden vorhanden. Nach dem Einschalten der Netzspannung weist die Anzeige bei aktivierter
Standbyfunktion “AUS” oder andernfalls den aktuellen Istwert aus. Hierbei wird stets der Zustand des
Abschaltmoments wieder eingenommen.
Der Anschluß aller Ein- und Ausgänge wird rückseitig über Steck-Klemmleisten vorgenommen. Ein
Digitaleingang ermöglicht die Aktivierung eines Nebensollwertes oder das externe Umschalten auf Standby.
Als Ausgangsrelais sind drei Schließer vorhanden, von denen zwei für die Regelung vorgesehen sind. Das
dritte Relais dient als Alarmkontakt.
Die Einstellung der Sollwerte und Parameter wird in insgesamt drei Bedienebenen vorgenommen. Dabei ist
die Einstellung des Hauptsollwertes für jedermann leicht möglich, der Zugriff auf die Parameter jedoch
bewußt erschwert, um unbefugte Manipulationen zu vermeiden. Sicherheitsrelevante Einstellungen sind
sogar nur über einen besonders verschlüsselten Zugriff erreichbar. Die Vorgehensweise hierzu sollte
Endkunden nicht mitgeteilt werden.
Das Gerät erfüllt bei entsprechender Parametrierung die Funktion eines mehrstufigen Temperaturreglers
und bietet einige für die Kälteindustrie bestimmte Besonderheiten. Die Regelfunktion läßt sich mit einer Fülle
von Möglichkeiten in der Parametrierung auswählen. Eine spezielle Tausch- und Ablösemimik sorgt bei
Teillastbetrieb für eine ausgewogene Belastung der angeschlossenen Komponenten. Mindestauszeiten zur
Schonung angeschlossener Verdichter können für jeden Ausgang getrennt vorgegeben werden, ferner ist
eine gegenseitige Einschaltverzögerung möglich.
Ein in der Parametrierung einstellbares Grenzwertpaar erlaubt einen Temperaturalarm bezogen auf den
Regelistwert und den Hauptsollwert, wobei Grenzwert- und Bandalarm sowie relative und absolute
Grenzwerte wählbar sind. In diesen Alarmfällen läuft die Regelung weiter.
ST710-KHJV.16 351692 1
Funktion der Bedientasten
Taste 1: AUF
Durch Drücken dieser Taste wird zum nächsten Parameter gewechselt oder im Verbund mit der
SET-Taste der Parameterwert vergrößert.
Taste 2: AB
Durch Drücken dieser Taste wird zum vorhergehenden Parameter gewechselt oder im Verbund mit
der SET-Taste der Parameterwert verkleinert. Bei Alarm wird die Summer quittiert.
Taste 3: Universell
Verschiedene Funktionen werden dieser Taste mit Hilfe der Parametrierung zugeordnet, siehe
Parameter A83 (Standbyfunktion, Sollwertvorgabe P1, Direktschaltung eines Kontaktes).
Taste 4: SET
Während diese Taste gedrückt ist, wird der Sollwert bzw. der angewählte Parameter angezeigt.
SET Im Verbund mit der Taste AUF oder AB wird der angewählte Parameter verstellt.
Taste 5: Universell
Verschiedene Funktionen werden dieser Taste mit Hilfe der Parametrierung zugeordnet, siehe
Parameter A82 (Standbyfunktion, Sollwertvorgabe P1, Direktschaltung eines Kontaktes)
ST710-KHJV.16 351692 2
Projekt / project: 2KP0160xx1
Regler / controller: ST710-KHJV.16 (-10N1)

Sollwert / setpoint: 21°C +/-1K
Funktion / function: Betriebsthermostat
Erste Bedienebene
Einstellung der Sollwerte
Der Sollwert ist direkt durch Drücken der SET-Taste anwählbar, unabhängig vom Standby-Mode.
Durch zusätzliches Drücken der AUF- oder AB-Taste kann er verstellt werden.
Para- Funktionsbeschreibung Einstellbereich Standard- Kunden-

meter wert wert
S1 Sollwert Regelkontakt 1 P4...P5 0,0 °C 21°C
S1‘ Bei A33„0 und A81=2 bzw. 3: -99...+99,9K falls A33=1 0,0 °C/K
Sollwert bei geschlossenem Eingang E1 P4...P5, falls A33=2
Der Sollwert für Regelkontakt 2 ist als Parameter P1 nur über die zweite Bedienebene eingestellbar.
Zweite Bedienebene

meter wert wert
P0 Istwert ----- ----- -----
P1 Sollwert / Delta W P4...P5, falls A5=0 10,0 °C/K 0,6K
Regelkontakt 2 -99...+99,9 K falls A5=1
P2 Hysterese Regelkontakt 1 0,1...99,0 K 1,0 K 1,2K
P3 Hysterese Regelkontakt 2 0,1...99,0 K 1,0 K 1,2K
P4 Sollwertbegrenzung unten -99 °C...P5 -99 °C 19°C
P5 Sollwertbegrenzung oben P4...999 °C 999 °C 24°C
P6 Istwertkorrektur -20,0...+20,0 K 0,0 K
P19 Tastenverriegelung 0: Nicht verriegelt 0
(Sollwertverstellung gesperrt) 1: Verriegelt
P30 unterer Grenzwert für Alarm -99...999 °C/K -99 °C 18°C
P31 oberer Grenzwert für Alarm -99...999 °C/K 100 °C 25°C
P32 Hysterese Alarm, einseitig 0,1...99,9 K 1,0 K 1K
ST710-KHJV.16 351692 3
Dritte Bedienungsebene

meter wert wert
A1 Schaltsinn Regelkontakt 1 0: Heizkontakt
1: Kühlkontakt 1
A2 Schaltsinn Regelkontakt 2 0: Heizkontakt
1: Kühlkontakt 1
A3 Funktion von Regelkontakt 1 0: Bei Fehler ab 0
bei Fühlerfehler 1: Bei Fehler an
A4 Funktion von Regelkontakt 2 0: Bei Fehler ab 0
bei Fühlerfehler 1: Bei Fehler an
A5 Auswahl Sollwert / DeltaW 0: Betrieb mit Sollwert
Regelkontakt 2 1: Betrieb mit Delta W 1
A8 Anzeigemodus Istwert 0: Ganzzahlig 2
(Parameterwerte werden stets 1: Auflösung 0,5 K 1
mit 0,1 K dargestellt) 2: Auflösung 0,1 K
A9 Wichtungsfaktor 0,50...1,50 1,00
A19 Parameterverriegelung 0: Keine Verriegelung 0
1: A-Parameter verriegelt
2: A- und P-Parameter verriegelt
A20 Tastenklick 0: Ohne Tastenklick
1: Mit Tastenklick 1
A30 Funktion Ausgang Alarm 0: Grenzwertalarm, relativ 0 3
1: Grenzwertalarm, absolut
2: Bandalarm, relativ
3: Bandalarm, absolut
4: Grenzwertalarm, relativ
Alarmkontakt invers
5: Grenzwertalarm, absolut
Alarmkontakt invers
6: Bandalarm, relativ Alarmkontakt invers
7: Bandalarm, absolut Alarmkontakt invers
A31 Sonderfunktion bei Alarm 0: Nicht aktiv 0 0
1: Anzeige blinkt
2: Summer aktiv
3: Anzeige blinkt und Summer aktiv
4: wie 3, Summer quittierbar
5: wie 4, nach 10 Min. wiederkehrend
6: wie 4, nach 30 Min. wiederkehrend
A32 Art der Anzeige 0: Istwertanzeige 0
1: Sollwertanzeige S1 (S1‘)
A33 Art von Sollwert S1‘ 0: Nicht aktivierbar 0
(Sollwertabsenkung) 1: Relativ zu Sollwert S1 1
2: Absolut (frei einstellbar)
ST710-KHJV.16 351692 4
A34 Zeitbedingte Vertauschung 0: Nicht aktiv 0 1
Regelkontakt 1, 2 1: Tausch entsprechend A36, A37
A35 Sequentieller Betrieb 0: Nicht aktiv 0 1
Regelkontakt 1, 2 1: Stets Wechsel
A36 Laufzeit vor zeitbedingter 0...999 Sek. bzw. Min. 240 Min.
Vertauschung
A37 Zeiteinheit der Laufzeit A36 0: Sekunden
1: Minuten 1
A40 Hysteresemodus 0: Symmetrisch 0
Regelkontakt 1 1: Einseitig 1
A41 Hysteresemodus 0: Symmetrisch 0
Regelkontakt 2 1: Einseitig 1
A50 Mindestaktionszeit 0…600 Sek. 0 Sek. 5 Sek.
Regelkontakt 1 ”Ein”
Regelkontakt 1 ”Aus”
Regelkontakt 2 ”Ein”
Regelkontakt 2 ”Aus”
A54 Verzögerung 0…600 Sek. 0 Sek. 180 Sek.
nach ”Netz-Ein”
A55 Gegenseitige Verzögerung 0...600 Sek. 0 Sek. 5 Sek.
Regelkontakt 1, 2
A56 Alarmunterdrückung 0…240 Min. 0 Min. 5 Sek.
nach ”Netz-Ein”
A60 Fühlerauswahl 21: PTC 21
22: Pt1000 Zweileiteranschluss
A70 Softwarefilter 1: Nicht aktiv
Mittelwert über :
2: 2 Messwerte (ca. 0,6 Sek.)
8: 8 Messwerte (ca. 2,4 Sek.) 8
A80 Temperaturskala und Anzeige 0: Fahrenheit (AUS)
im Standby-Mode 1: Celsius (AUS) 1
2: Fahrenheit (OFF)
3: Celsius (OFF)
A81 Funktion externer 0: Keine Funktion 0
Eingang E1 1: Regler Ein/Aus (Standby)
2: Sollwert S1‘ aktivieren
3. wie 2, LED 3 zeigt den Zustand
A82 Funktion Taste 5 0: Keine Funktion 0
1: Regler Ein/Aus (Standby)
2: Sollwert P1
3: direkt Relais, bei Standby aus
4: direkt Relais, unabhängig von Standby
1: Regler Ein/Aus (Standby)
2: Sollwert P1
3: direkt Relais, bei Standby aus
4: direkt Relais, unabhängig von Standby
A90 Ausgangsverbindung K1 0: Keine Verbindung
1: Verbindung zu Regelkontakt 1 1
2: Verbindung zu Regelkontakt 2
3: Verbindung zu Alarmkontakt
4: Verbindung zu Summerfunktion
5: Verbindung zu Taste 3 bzw. 5
ST710-KHJV.16 351692 5
6: Verbindung, wenn Regler an
2: Verbindung zu Regelkontakt 2 2
3: Verbindung zu Alarmkontakt
3: Verbindung zu Alarmkontakt 3
Pro Anzeige Programmversion ----- -----
Statusmeldungen
Anzeige Fehlerursache Massnahmen
F1L Fühlerfehler, Kurzschluss Fühler kontrollieren
F1H Fühlerfehler, Fühlerbruch Fühler kontrollieren
"---" Tastenverriegelung aktiv siehe Parameter P19 bzw. A19
Blinkende Anzeige Temperaturalarm siehe Parameter A31
EP Datenverlust im Parameterspeicher Reparatur des Reglers

(Regelkontakt 1 und 2 sind stromlos)
Fühlerfehlermeldungen gehen in jedem Fall mit einem Hupsignal einher. Durch Quittieren mit der AB-Taste
kann das Hupsignal gelöscht werden. Ein Beseitigen der Fehlerursache führt zum selbsttätigen
Verschwinden der Fehlermeldung und des Hupsignals.
ST710-KHJV.16 351692 6
Projekt / project: 2KP0160x01, 2KP160x11
2KP0250x01, 2KP250x11
2KP0400x01
Regler / controller: ST710-JB1BV.10 (-12N1) 451808.60.01

Sollwert / setpoint: 30°C +/-1K
Funktion / function: Regelung DI-Kreis / controller Di-circuit
Mikroprozessorgesteuerter Temperaturregler
Allgemeine Angaben
Der mikroprozessorgesteuerte Regler ST710-XX(1)XX.10 wird für thermostatische Temperaturregelung
verwendet und verfügt dazu über einen Anschluß für Widerstandsfühler PTC oder Pt100.
Das Gerät wird mit 230V AC versorgt und hat ein Ausgangsrelais.
°C
1
SET
Beschreibung
Die Funktion des Temperatur-Reglers läßt sich durch Parametrierung aus einer Vielzahl von Möglichkeiten
auswählen.
Taste 1: AUF-Taste:
Durch Betätigung dieser Taste für mindestens 3 Sek. wird eine Abtauung angefordert und das Abtauintervall
neu gestartet (Synchronisation der Abtauung). Die nächste automatische Abtauung erfolgt nun wieder nach
der Zeit d0
Taste 2: AB-Taste
Mit dieser Taste kann ein Alarm quittiert werden.
SET
Taste 4: SET-Taste
Taste 5: Stand-By
ST710-XXXX.10 1
Temperature controller
General Data
The control unit ST710-XX(1)XX.10 is specially designed for thermostatic control-applications. The unit
works together with resistance sensors (PTC or PT100).
The unit offers beyond the temperature regulation a wide range of other functions.
°C
1
SET
Description
The output can be programmed to different functions (Parameter A1).
Stand-By key:
The Stand-By function for this key can be selected by setting the parameter A82. The key has to be
pressed for at least half a second.
SET-key:
The display normally shows the actual value. When the SET button is pressed , the display
SET changes to show the Control Setpoint.
UP-key:
With the UP key it is possible to start a manual defrost.
DOWN-key:
With the DOWN key it is possible to cancel the alarm buzzer.
2 ST710xxxx.10
Einstellmöglichkeiten
Setting options
Erste Bedienungsebene
Parametrierung des Sollwertes
Der Sollwert S1 ist direkt durch Drücken der SET-Taste anwählbar.

SET
Durch entsprechende Parametereinstellungen (siehe A81) kann mit dem Schalteingang E1 eine
Sollwertumschaltung (Funktion „Nachtabsenkung“) durchgeführt werden.
Bei geschlossenem Schalteingang E1 wird dann auf den modifizierten Sollwert S1‘ geregelt und
entsprechend wird durch Drücken der SET-Taste der Sollwert S1‘ angezeigt.
S1‘ kann als Differenz zum Sollwert S1 definiert werden, oder als absoluter Sollwert (siehe Parameter A33).
First parameter level

Setpoint Adjustment
The display normally shows the actual value of the process temperature. When the SET button is
SET pressed , the display changes to show the control setpoint (desired temperature)
Simultaneously press the SET button with either the UP or DOWN button to increase or
decrease the Setpoint. Please release the UP or DOWN button before releasing the SET
button and the new value is loaded into the non-volatile memory.
Parameter Funktionsbeschreibung Einstellbereich Standard Kunde

parameter function adjustable range standard customer
S1 Sollwert 1 P4...P5 0,0 °C 30°C
setpoint
S1‘ Differenz zu Sollwert S1 (A33=1) -99,0...999,0 K 0,0 K
(Sollwertanzeige blinkt)
difference to setpoint S1 (A33=1)
(display setpoint flashing) P4...P5 0,0 °C
Absoluter Sollwert S1‘ (A33=2)

(Sollwertanzeige statisch)
absolute setpoint S1’ (A33=2)
(display setpoint static)
ST710-XXXX.10 3
Liste der P-Parameter (2. Bedienungsebene)
P-level parameters (second level)

P2 Hysterese K1 0,1...99,9 K 1,0 K 0,4K
Hysteresis K1
P4 Sollwertbegrenzung unten -99...P5 -99 °C 25°C
Control range limitation
minimum setpoint
P5 Sollwertbegrenzung oben P4...999°C 999 °C 32°C
maximum setpoint
Actual value correction
(Sollwertverstellung gesperrt) 0: not locked
Keyboard lock 1: Verriegelt
(Setpoint lock) 1: locked
P30 unterer Grenzwert für Alarm -99...999°C -99 °C
Lower boundary value for alarm
P31 oberer Grenzwert für Alarm -99...999°C 999 °C
Upper boundary value for alarm
P32 Alarmhysterese, einseitig 0,5...99,9 K 1,0 K
Hysteresis alarm value, one-side
d0 Abtauintervall 0...99 h 0
Defrost interval 0: keine Abtauung
0: no defrost function
d2 Abtautemperatur -99,0…999,0°C 10,0 °C
Defrost temperatur
d3 Abtauzeitbegrenzung 0…99 min 30 min
Defrost time limit 0: ohne Zeitbegrenzung
0: without time limit
4 ST710xxxx.10
Liste der A-Parameter (3. Bedienungsebene)
A-level parameters (third level)

A1 Schaltsinn K1 0: Heizkontakt 0 1
Switch mode K1 0: Heating contact
1: Kühlkontakt
1: Cooling contact
2: Alarmfunktion K1
2: Alarm contact (P30 +
P31)
3: Alarmfunktion (K1
invertiert)
3: Alarm contact
(function K1 inverted)
A3 Funktion von K1 0: Bei Fehler ab 0

bei Fühlerfehler 0: Relay off
On Sensor Error
( K1 Relay action ) 1: Bei Fehler an
1: Relay on
A8 Istwert – Anzeigemodus 0: Ganzzahlig 1 2
(die sonstigen Parameter werden 0: Whole numbers
mit Auflösung 0,1K dargestellt) 1: Auflösung 0,5K
Actual value display 1: 0,5 °K resolution
(all other Parameters remain 0.1 °K 2: Auflösung 0,1K
resolution ) 2: 0,1 °K resolution
A10 Anzeigewert für 0V (nur bei -99...999 0
Linearfühler)
Voltage input Tu
Linearfühler)
Voltage input To
A19 Parameterverriegelung 0: keine Verriegelung 0
Parameter locking 0: no lock
1: A-parameters locked
2: A- und P-Parameter
verriegelt
2: A+P-parameters locked
A30 Art der Alarmfunktion 0: Grenzwertalarm relative 0
alarm functions Grenzen
0: Boundary alarm relative
boundaries
1: Grenzwertalarm, absolute
Grenzen
1: Boundary alarm, absolute
boundaries
2: Bandalarm, relative
Grenzen
2: Range alarm, relative
boundaries
3: Bandalarm, absolute
Grenzen
3: Range alarm, absolute
boundaries
ST710-XXXX.10 5
A31 Sonderfunktion für Alarm 0: Nicht aktiv 0
(Summer und Anzeige) 0: Without function
Other alarm functions 1: blinkende Anzeige bei
(buzzer+display) Alarm
1: Display flashing
2: Summer ertönt bei Alarm
2: Buzzer active
3: blinkende Anzeige und
Summer
3: Display flashes and
buzzer active
Display mode 0: actual value
1: Sollwertanzeige
1: Setpoint
A33 Art von Sollwert S1‘ 0: Keine Funktion 0
Setpoint 1’ configuration 0: not activated
1: Relativ zu Sollwert S1
1: relative to Setpoint S1
2: Frei einstellbar (absolut)
2: Free adjust (absolute)
A40 Hysteresemodus K1 0: Symmetrisch 1 0

Hysteresis-mode K1 0: Symmetrical
1: Einseitig
1: One side of Setpoint
A50 Mindestaktionszeit K1 ”Ein” 0…400 s 0s

Minimum ON time K1
A51 Mindestaktionszeit K1 ”Aus” 0…400 s 0s
Minimum OFF time K1
A54 Verzögerung K1 nach ”Netz-Ein” 0…400 s 0s
Time delay relay K1 after mains ON
A56 Alarmunterdrückung nach ”Netz-Ein” 0…60 min 20 min
Alarm signal delay after mains ON
A60 Fühlerauswahl 11: PT100 Abhängig 12
Sensor selection Zweileiteranschluss von
11: PT100 2-wire Hardware
12: PT100 Depends
Dreileiteranschluss On
12: PT100 3-wire hardwear
21: PTC
21: KTY81-121 2-wire
22: PT1000
Zweileiteranschluss
22: PT1000 2-wire
23: PT1000
Dreileiteranschluss
23: PT1000 3-wire
6 ST710xxxx.10
A70 Softwarefilter 1: nicht aktiv
Software time constant 1: not active
Mittelwert über: 32
average value:
2: 2 Messwerte (ca. 0,6s)

2: 2 measurands (ca. 0,6s)






A80 Temperaturskala und Darstellung 0: Fahrenheit und AUS 1

von Stand-By 0: Fahrenheit and "AUS"
Temperature scale and display 1: Celsius und AUS
at Stand-By 1: Celsius and "AUS"
2: Fahrenheit und OFF
2: Fahrenheit and "OFF"
3: Celsius und OFF
3: Celsius and "OFF"
A81 Funktion E1 0: Keine Funktion 0

Function E1 0: no function
1: Regler Ein/Aus (StandBy)
1: Controller ON/OFF
(Stand-By)
2: Sollwert S1´ aktiviert
2: Setpoint S1' activated
Function button 5 0: no function
(Stand-By)
Pro Programmversion - -
Program version
ST710-XXXX.10 7
Status-/Fehlermeldungen
Status and error messages

display cause Action
F1L Fühlerfehler, Kurzschluss Fühler kontrollieren bzw. tauschen
Sensor failure F1 Check sensor, possibly change sensor
(short circuit at sensor)
F1H Fühlerfehler, Fühlerbruch Fühler kontrollieren bzw. tauschen
(broken sensor or no sensor
connected)
___ Tastenverriegelung aktiv siehe Parameter P19 oder A19
Keyboard lock. Check out parameter P19 or A19
Message appears while trying to
change setpoint but keyboard is
locked at parameter P19/A19
Blinkende Anzeige Temperaturalarm (siehe A31)
Flashing display Limit value alarm (A31)
EP Datenverlust im Parameterspeicher Reparatur des Reglers durch Hersteller
Error in EEPROM (data lost) Repair of the controller by
manufacturer, change controller
Durch quittieren mit der AB-Taste kann der Summer ausgeschalten werden.
Buzzer can be switched off by pressing the DOWN-button.
8 ST710xxxx.10
Projekt / project: 2KP0063x02, 2KP0063x12
2KP0160x01, 2KP160x11
2KP0250x01, 2KP250x11
2KP0400x01
Regler / controller: ST710-JB1BV.10 (-13N1)

Sollwert / setpoint: 18°C
Funktion / function: Vortemperierung / pre-heating
Mikroprozessorgesteuerter Temperaturregler
Allgemeine Angaben
Der mikroprozessorgesteuerte Regler ST710-XX(1)XX.10 wird für thermostatische Temperaturregelung
verwendet und verfügt dazu über einen Anschluß für Widerstandsfühler PTC oder Pt100.
Das Gerät wird mit 230V AC versorgt und hat ein Ausgangsrelais.
°C
1
SET
Beschreibung
Die Funktion des Temperatur-Reglers läßt sich durch Parametrierung aus einer Vielzahl von Möglichkeiten
auswählen.
Taste 1: AUF-Taste:
Durch Betätigung dieser Taste für mindestens 3 Sek. wird eine Abtauung angefordert und das Abtauintervall
neu gestartet (Synchronisation der Abtauung). Die nächste automatische Abtauung erfolgt nun wieder nach
der Zeit d0
Taste 2: AB-Taste
Mit dieser Taste kann ein Alarm quittiert werden.
SET
Taste 4: SET-Taste
Taste 5: Stand-By
ST710-XXXX.10 1
Temperature controller
General Data
The control unit ST710-XX(1)XX.10 is specially designed for thermostatic control-applications. The unit
works together with resistance sensors (PTC or PT100).
The unit offers beyond the temperature regulation a wide range of other functions.
°C
1
SET
Description
The output can be programmed to different functions (Parameter A1).
Stand-By key:
The Stand-By function for this key can be selected by setting the parameter A82. The key has to be
pressed for at least half a second.
SET-key:
The display normally shows the actual value. When the SET button is pressed , the display
SET changes to show the Control Setpoint.
UP-key:
With the UP key it is possible to start a manual defrost.
DOWN-key:
With the DOWN key it is possible to cancel the alarm buzzer.
2 ST710xxxx.10
Einstellmöglichkeiten
Setting options
Erste Bedienungsebene
Parametrierung des Sollwertes
Der Sollwert S1 ist direkt durch Drücken der SET-Taste anwählbar.

SET
Durch entsprechende Parametereinstellungen (siehe A81) kann mit dem Schalteingang E1 eine
Sollwertumschaltung (Funktion „Nachtabsenkung“) durchgeführt werden.
Bei geschlossenem Schalteingang E1 wird dann auf den modifizierten Sollwert S1‘ geregelt und
entsprechend wird durch Drücken der SET-Taste der Sollwert S1‘ angezeigt.
S1‘ kann als Differenz zum Sollwert S1 definiert werden, oder als absoluter Sollwert (siehe Parameter A33).
First parameter level

Setpoint Adjustment
The display normally shows the actual value of the process temperature. When the SET button is
SET pressed , the display changes to show the control setpoint (desired temperature)
Simultaneously press the SET button with either the UP or DOWN button to increase or
decrease the Setpoint. Please release the UP or DOWN button before releasing the SET
button and the new value is loaded into the non-volatile memory.

S1 Sollwert 1 P4...P5 0,0 °C 18°C
setpoint
S1‘ Differenz zu Sollwert S1 (A33=1) -99,0...999,0 K 0,0 K
(Sollwertanzeige blinkt)
difference to setpoint S1 (A33=1)
(display setpoint flashing) P4...P5 0,0 °C
Absoluter Sollwert S1‘ (A33=2)

(Sollwertanzeige statisch)
absolute setpoint S1’ (A33=2)
(display setpoint static)
Liste der P-Parameter (2. Bedienungsebene)

P-level parameters (second level)

ST710-XXXX.10 3
P2 Hysterese K1 0,1...99,9 K 1,0 K 2K
Hysteresis K1
P4 Sollwertbegrenzung unten -99...P5 -99 °C 9°C
minimum setpoint
P5 Sollwertbegrenzung oben P4...999°C 999 °C 19°C
maximum setpoint
Actual value correction
(Sollwertverstellung gesperrt) 0: not locked
Keyboard lock 1: Verriegelt
(Setpoint lock) 1: locked
P30 unterer Grenzwert für Alarm -99...999°C -99 °C
Lower boundary value for alarm
P31 oberer Grenzwert für Alarm -99...999°C 999 °C
Upper boundary value for alarm
P32 Alarmhysterese, einseitig 0,5...99,9 K 1,0 K
Hysteresis alarm value, one-side
d0 Abtauintervall 0...99 h 0
Defrost interval 0: keine Abtauung
0: no defrost function
d2 Abtautemperatur -99,0…999,0°C 10,0 °C
Defrost temperatur
d3 Abtauzeitbegrenzung 0…99 min 30 min
Defrost time limit 0: ohne Zeitbegrenzung
0: without time limit
Liste der A-Parameter (3. Bedienungsebene)

A-level parameters (third level)

A1 Schaltsinn K1 0: Heizkontakt 0
4 ST710xxxx.10
Switch mode K1 0: Heating contact
1: Kühlkontakt
1: Cooling contact
2: Alarmfunktion K1
2: Alarm contact (P30 +
P31)
3: Alarmfunktion (K1
invertiert)
3: Alarm contact
(function K1 inverted)
A3 Funktion von K1 0: Bei Fehler ab 0

bei Fühlerfehler 0: Relay off
On Sensor Error
( K1 Relay action ) 1: Bei Fehler an
1: Relay on
A8 Istwert – Anzeigemodus 0: Ganzzahlig 1 2
(die sonstigen Parameter werden 0: Whole numbers
mit Auflösung 0,1K dargestellt) 1: Auflösung 0,5K
Actual value display 1: 0,5 °K resolution
(all other Parameters remain 0.1 °K 2: Auflösung 0,1K
resolution ) 2: 0,1 °K resolution
Linearfühler)
Voltage input Tu
Linearfühler)
Voltage input To
A19 Parameterverriegelung 0: keine Verriegelung 0
Parameter locking 0: no lock
1: A-parameters locked
2: A- und P-Parameter
verriegelt
2: A+P-parameters locked
A30 Art der Alarmfunktion 0: Grenzwertalarm relative 0
alarm functions Grenzen
0: Boundary alarm relative
boundaries
1: Grenzwertalarm, absolute
Grenzen
1: Boundary alarm, absolute
boundaries
2: Bandalarm, relative
Grenzen
2: Range alarm, relative
boundaries
3: Bandalarm, absolute
Grenzen
3: Range alarm, absolute
boundaries
A31 Sonderfunktion für Alarm 0: Nicht aktiv 0

(Summer und Anzeige) 0: Without function
Other alarm functions 1: blinkende Anzeige bei
(buzzer+display) Alarm
1: Display flashing
ST710-XXXX.10 5
2: Summer ertönt bei Alarm
2: Buzzer active
3: blinkende Anzeige und
Summer
3: Display flashes and
buzzer active
Display mode 0: actual value
1: Sollwertanzeige
1: Setpoint
A33 Art von Sollwert S1‘ 0: Keine Funktion 0
Setpoint 1’ configuration 0: not activated
1: Relativ zu Sollwert S1
1: relative to Setpoint S1
2: Frei einstellbar (absolut)
2: Free adjust (absolute)
A40 Hysteresemodus K1 0: Symmetrisch 1 0

Hysteresis-mode K1 0: Symmetrical
1: Einseitig
1: One side of Setpoint
A50 Mindestaktionszeit K1 ”Ein” 0…400 s 0s 120s

Minimum ON time K1
A51 Mindestaktionszeit K1 ”Aus” 0…400 s 0s
Minimum OFF time K1
A54 Verzögerung K1 nach ”Netz-Ein” 0…400 s 0s
Time delay relay K1 after mains ON
A56 Alarmunterdrückung nach ”Netz-Ein” 0…60 min 20 min
Alarm signal delay after mains ON
A60 Fühlerauswahl 11: PT100 Abhängig 12
Sensor selection Zweileiteranschluss von
11: PT100 2-wire Hardware
12: PT100 Depends
Dreileiteranschluss On
12: PT100 3-wire hardwear
21: PTC
21: KTY81-121 2-wire
22: PT1000
Zweileiteranschluss
22: PT1000 2-wire
23: PT1000
Dreileiteranschluss
23: PT1000 3-wire
A70 Softwarefilter 1: nicht aktiv

Software time constant 1: not active
Mittelwert über: 32 8
average value:



6 ST710xxxx.10



A80 Temperaturskala und Darstellung 0: Fahrenheit und AUS 1

von Stand-By 0: Fahrenheit and "AUS"
Temperature scale and display 1: Celsius und AUS
at Stand-By 1: Celsius and "AUS"
2: Fahrenheit und OFF
2: Fahrenheit and "OFF"
3: Celsius und OFF
3: Celsius and "OFF"
A81 Funktion E1 0: Keine Funktion 0

Function E1 0: no function
(Stand-By)
2: Sollwert S1´ aktiviert
2: Setpoint S1' activated
Function button 5 0: no function
(Stand-By)
Pro Programmversion - -
Program version
Status-/Fehlermeldungen
Status and error messages

display cause Action
F1L Fühlerfehler, Kurzschluss Fühler kontrollieren bzw. tauschen
ST710-XXXX.10 7
(short circuit at sensor)
F1H Fühlerfehler, Fühlerbruch Fühler kontrollieren bzw. tauschen
(broken sensor or no sensor
connected)
___ Tastenverriegelung aktiv siehe Parameter P19 oder A19
Keyboard lock. Check out parameter P19 or A19
Message appears while trying to
change setpoint but keyboard is
locked at parameter P19/A19
Blinkende Anzeige Temperaturalarm (siehe A31)
Flashing display Limit value alarm (A31)
EP Datenverlust im Parameterspeicher Reparatur des Reglers durch Hersteller
Error in EEPROM (data lost) Repair of the controller by
manufacturer, change controller
Durch quittieren mit der AB-Taste kann der Summer ausgeschalten werden.
Buzzer can be switched off by pressing the DOWN-button.
8 ST710xxxx.10

Manual Chiller Riedel

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ENGLISH

Glen Dimplex Deutschland GmbH

Phone: +49 (0) 92 21 / 709 555

HEADQUARTER GERMANY NORTH AMERICA

Vom Anwender einzutragen :

1. For Your Safety 6

2. Description of the Process Cooler 11

2.1 Refrigeration Circuit 11

4. Transport and Storage 17

4.1 Transport Specification 17

5.1 Indoor Installation 20

6.1 Connection of Water Piping 22

7.1 Laser Circuit 23

10. Environmental Requirements 30

11. Operation of Control and Operating Unit 31

12.1 Cleaning After-Filter of the Ion Filter 33

13. Requalification Tests 36

14. Malfunctions / Troubleshooting 38

1. FOR YOUR SAFETY

- EN 378 -1, -2, -3, -4 Refrigeration plants and heat pumps

- EN 60529 Degrees of protection provided by enclosures (IP)

- EN ISO 12100-1, -2 Safety of machinery

- EN ISO 13857 Safety of machinery

- EN 349 Safety of machinery

- EN 60204-1 Electrical equipment of machinery

- EN 61000-6-2 Electromagnetic compatibility -

- EN 61000-6-4 Electromagnetic compatibility -

1.2 Signs and Symbols

1.3 Safety Notices

All relevant accident prevention regulations must be observed

The safety devices must not be deactivated

The electro-technical connections of the process cooler must be performed according

Anyone working on the refrigeration circuit must be protected by personal protective

Recommended limit values:

1.4 Handling of Refrigerants

1.5 Safety Requirements

See Sample Quick Reference Guide

See Sample System Log

1.5.3 Requalification Tests

The operator is responsible for the performance of the retests.

(See Chapter Requalification Tests).

1.6 Purpose of the Process Cooler

2. DESCRIPTION OF THE PROCESS COOLER

2.1 Refrigeration Circuit

The circuit is now complete.

Block flow diagram, refrigeration circuit

2.2 Water Circuits

2.2.2 Laser Circuit

2.3 Cooling Air Supply

2.4 Safety Devices

The process cooler is equipped with the following safety devices:

High-pressure control (HP)

Power disconnect switch (main switch)

2.5 Monitoring Devices

Low-pressure control (LP))

Winter starting aid

Compressor overheat protection

Thermal contact - fan motor

Circuit breakers (compressor, fan, pump)

Control and operating unit

Fixed bypass in the DI circuit

Temperature limit values

Tank heater as freeze protection measure

Control cabinet heater