ATTACHMENT-#7 TECHNICAL EVALUATION FORM

PEMBANGUNAN PABRIK ALF3-II

DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

1 General
Vendor Name vta
Quotation Number vta
Quotation Date vta
Revision No. vta

2 Certificates
Material certificate Required
COO certificate Required
Disnaker certificate Optional

3 Experiences

Vendor experience in 2 years proven continuous operation service in

similar operating condition, prototype equipment shall not be propose

Bucket Elevator vta

Client vta
Project kg/h vta
Capacity Indonesia
Country 2010 - 2020
Period vta
Service

4 Scope of Work & Supply

4.1 Engineering
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Verfication of data sheet and technical spec. from PKG Required
Piping & Instrument Diagram (P&ID) Required
Equipment List for Conveyor System Required
Layout Drawing Required
General Arrangement Equipment Drawing Required
Mechanical Data Sheet Required
Loading Data Required
Calculation Required
Electrical Load List Required
Utility Consumption List Required
Process Description Required
Architecture Diagram Required
Control Philosophy Required
Cause & Effect Diagram Required
Instrument Data Sheet Required
Instrument Wiring Diagram Required
I/O List Required
Tie-in List Required
Packing List Required
Installation Procedure Required
Storage And Preservation Procedure Required
Start-up & Shut Down Procedure (normal, black start, emergency) Required
Manufacturers Record Book (MDR) for all equipment Required
Commissioning Procedure Required
ITP Required
FAT Procedure Required
Site Test Procedure Required
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

FAT Test Report Required
3D Modelling / Drawing Required
4.2 Lifetime equipment minimum years 20
4.3 Supply Equipment as per battery limit:
4.3.1 Civil
Equipment concrete foundation By ADHI
Conveyor steel structure support Required
Hopper/silo steel structure support Required
Chute and ducting steel structure support Required
Platform, stairway/ladder, for maintenance conveyor Required
Grouting Required
Anchor bolt Required
Bolt & nut Required
4.3.2 Mechanical
Raw Material Handling System
1 Al(OH)3 Bucket Elevator (M3102) Required
Packaging material Handling System
2 Cold Product Bucket Elevator (M3139) Required
3 Product Rebagging Bucket Elevator (M3162) Required
Conveyor Accessories
All ducting Required
All chutes Required
4.3.3 Electrical
MCC By ADHI
Local Control Station (LCS) c/w local/remote selector switch & amper By ADHI
Grounding connection attached to equipment Required
Cable By ADHI
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Cable tray with cover By ADHI
Electrical steel support Required
Conduit Required
Cable gland Required
Bulk material Required
VSD (if any) Required
Electrical pre-commissioning and commissioning Required
4.3.4 Instrument
Field instrument Required
Field instrument calibration report/certificate Required
Junction box Required
Interconnecting cable from field instrument to juntion box Required
Cable tray for interconnecting field instrument to juntion box Required
Cable gland Required
Steel support for cable tray and junction box Required
Local Control Panel By ADHI
PLC By ADHI
Consumable materials Required
Bulk material Required
Continuity, loop check, function test Required
Instrument pre-commissioning and commissioning Required
4.3.5 Accessories
Safety Devices Required
4.4 Delivery & Transportation
Packing Required
Delivery time months vta
Delivery point Up to site
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

4.5 Inspection & Testing
Shop inspection & Report Required
Site inspection & Report Required
4.6 Dupervision for Installation, Pre-commissioning, Commissioning
Installation Required
4.7 Spare Parts
For installation, pre-commissioning & commissioning Required
For Start-up Required
For 1 year operation Required
List for 2 years operation Required
4.8 Painting
Shop painting Required
Site painting & touch up painting Required
4.9 In-Class Training & On-Site Training
Training Program Required
Training Certificate Required
4.10 Special tools (if any) Required

5 Specification / Parameter / Requirements

5.1 Raw Material Handling System
5.1.1 Al(OH)3 Bucket Elevator (M3102) Required
Quantity 1
Type : Bucket Elevator
Material Handled : Al(OH)3
Design Capacity : 20 Ton/h
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Normal Capacity : 18 Ton/h
Chain Speed : 18 m/min
Temperature : Amb
Duty : 24 h/d
W X H X L = 1120 x 440 x 15000
Size (mm) :
(₵ to ₵) *) Reff
Gear Box (AGMA = 1.75) , Gear
Transmision: reducer, Fluid and Flexible
Coupling
Backstop : Yes (on Gear Box)
Painting : 250 mikron total thickness
Material :
Casing : SS41 (gravity outlet)
Drag/Scrapper plate : Carbon Steel (filling factor 50%)
Single Strand, K2 Attachment
Roller & Link : Through Hardened
Roller Chain :
Alloy
Bushing Pin : Case Hardened Alloy
Bucket : SS41
Bucket support = Bolted
Segmented Toothed Wheel S35 C
Head pulley :
or EQ.
Shaft = S35C or EQ.
Segmented Toothed Wheel AISI
Tail pulley :
4140
Shaft = S35C or EQ.
Electric motor
Design standard NEMA or IEC
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Efficiency Class of Motor High Efficiency Class (Min. IE2)
Noise level @ 1 m Max. 81
Temperature rise class Class B
220 V/ 1 ph/50 Hz or
380 V/3 ph/ 50 Hz (Below 150
Power supply kW) or
6 kV/ 3 ph/ 50 Hz (150 kW and
above)
Rating Power 2,2 KW *) Reff
Enclosure IP 55
Insulation class Class F
Hazardous Non hazardous
Terminal Box motor Required
Grounding Lug Required
Required for Motor 380V rated 37
Space Heater
kW and above or 6 kV motor
Accessories :
Rotation Detector, Proximity Switch, Head Sprocket and Discharge
Chute Inspection Cleaning, Shock Relay, Ladder & Handrails, Required
Working Doors

5.2 Packaging Material Handling System

5.2.1 Cold Product Bucket Elevator (M3139) Required
Quantity 1
Type : Bucket Elevator
Material Handled : AlF3
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Design Capacity : 2 Ton/h
Normal Capacity : 1.72 Ton/h
Chain Speed : 18 m/min
Temperature : 50°C
Duty : 24 h/d
W X H X L = 1120 x 440 x 24546
Casing Size (mm) :
(₵ to ₵) *) Reff
W X H X L = 170 x 240 x 280 *)
Bucket Size (mm) :
Reff
Gear Box (AGMA = 1.75) , Gear
Transmision: reducer, Fluid and Flexible
Coupling
Backstop : Yes (on Gear Box)
Material :
Casing : SS304
Drag/Scrapper plate : SS304 (filling factor 50%)
Single Strand, K2 Attachment
Roller & Link : Through Hardened
Roller Chain :
SS
Bushing Pin : Case Hardened SS
Bucket : SS304
Bucket support = Bolted
Head pulley : Segmented Toothed Wheel SS304
Shaft = Stainless Steel
Tail pulley : Segmented Toothed Wheel SS304
Shaft = Stainless Steel
Electric motor
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Design standard NEMA or IEC
Efficiency Class of Motor High Efficiency Class (Min. IE2)
Noise level @ 1 m Max. 81
Temperature rise class Class B
220 V/ 1 ph/50 Hz or
380 V/3 ph/ 50 Hz (Below 150
Power supply kW) or
6 kV/ 3 ph/ 50 Hz (150 kW and
above)
Rating Power 2,2 KW *) Reff
Enclosure IP 55
Insulation class Class F
Hazardous Non hazardous
Terminal Box motor Required
Grounding Lug Required
Required for Motor 380V rated 37
Space Heater
kW and above or 6 kV motor
Accessories :
Rotation Detector, Proximity Switch, Head Sprocket and Discharge
Chute Inspection Cleaning, Shock Relay, Ladder & Handrails, Required
Working Doors

5.2.2 Product Rebagging Bucket Elevator (M3162) Required

Quantity 1
Type : Bucket Elevator
Material Handled : Dry ALF3
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Design Capacity : 5 Ton/hr
Normal Capacity : 4 Ton/hr
Chain Speed : 18 m/min
Temperature : Amb
Duty : 24 h/d
Length (mm) : 24546 (₵ to ₵) *) Reff
Gear Box (AGMA = 1.75) , Gear
Transmision: reducer, Fluid and Flexible
Coupling
Backstop : Yes (on Gear Box)
Material :
Casing : SS304
Drag/Scrapper plate : SS304 (filling factor 50%)
Single Strand, K2 Attachment
Roller & Link : Through Hardened
Roller Chain :
SS
Bushing Pin : Case Hardened SS
Bucket : SS304
Bucket support = Bolted
Head pulley : Segmented Toothed Wheel SS304
Shaft = Stainless Steel
Tail pulley : Segmented Toothed Wheel SS304
Shaft = Stainless Steel
Electric motor
Design standard NEMA or IEC
Efficiency Class of Motor High Efficiency Class (Min. IE2)
Noise level @ 1 m Max. 81
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Temperature rise class Class B
220 V/ 1 ph/50 Hz or
380 V/3 ph/ 50 Hz (Below 150
Power supply kW) or
6 kV/ 3 ph/ 50 Hz (150 kW and
above)
Rating Power 6 KW *) Reff
Enclosure IP 55
Insulation class Class F
Hazardous Non hazardous
Terminal Box motor Required
Grounding Lug Required
Required for Motor 380V rated 37
Space Heater
kW and above or 6 kV motor
Accessories :
Rotation Detector, Proximity Switch, Head Sprocket and Discharge
Chute Inspection Cleaning, Shock Relay, Ladder & Handrails, Required
Working Doors

5.3 Conveyor Safety Devices

Belt out laying For left & right misalignment
Pull cord switch Mechanical reset type, IP65
Mechanical type, under belt
Speed switch
conveyor
Limit switch For damper position on splitter gate
Alarm Siren 110 dB, 220 V, 50 Hz, Outdoor
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

6 Utility Consumption
6.1 Steam
Pressure kg/cm2.G 10
Temperature °C 270
Quantity As required
6.2 Water for Process System
Source Owner clarification plant
Total hardness < 220 ppm
Residual chlorine 0.5 ppm
Chloride 25 - 60 ppm
Turbidity 3 ppm
pH 7.5 - 8.5
Temperature °C Max. 32
Quantity As required
6.3 Natural Gas
Gross heating value (GHV) btu/scf 1185
SG 0.6824
Quality
CH4 % vol 85.97
C2H6 % vol 5.525
C3H8 % vol 3.791
i-C4 % vol 0.975
n-C4 % vol 1.1047
i-C5 % vol 0.4101
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

n-C5 % vol 0.2921
n-C6 % vol 0.4208
N2 % vol 1.019
CO2 % vol 1.483
Quantity Max. 10 MMBTU
6.4 Clarified Water
Total hardness Max. 220 ppm
Residual chlorine 0.5 ppm
Chloride 25 - 60 ppm
Turbidity 3 ppm
pH 7.5 - 8.5
Temperature °C Max. 32
Pressure kg/cm2.G 4
Quantity As required
6.5 Cooling Water Supply
Temperature in °C 30
Temperature out °C Max. 40
Pressure kg/cm2.G 4
Quantity m3/hr As required
6.6 Instrument Air
Temperature °C 33
Pressure kg/cm2.G 7
Dew point 7 kg/cm2.G at 5 °C
Quantity Nm3/hr As required
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

6.7 Plant Air VTA
Temperature °C 40
Pressure kg/cm2.G 7.5
Quantity As required
6.8 Recycled Mother Liquor
Flow rate ton/jam 4.8
Temperature °C 60 - 70
Quality
AlF3 wt% 3.2
H2SiF6 wt% 1.5
Cl wt% 0.24
P2O5 wt% 0.03
6.9 Washing water
Flowrate m3/hr As required
Temperature °C 90 - 100
Pressure kg/cm2.G 2

7 Sub Vendor List

Bin Gates Puspetindo, Weltes, AJG
Bucket Elevator Tsubakimoto, Rexnord, Renold-
Brampton
Gear Reducer Sumitomo, Flender, SEW
Fluid Coupling Voith, Falk, Transfluid
Bearing SKF, FAG, NTN
Painting Sigma Utama, Jotun, Hempel
 ATTACHMENT-#7 TECHNICAL EVALUATION FORM
PEMBANGUNAN PABRIK ALF3-II
DESCRIPTION: BUCKET ELEVATOR
PT. ADHI KARYA (Persero) DOC. NO.: M-32-42-3000-75-09 PT. PETROKIMIA GRESIK

No. DESCRIPTION REQUIREMENT VENDOR SPECIFICATION REMARK

Electric Motor As per vendor list
Instrumentation Equipment As per vendor list
Steel Structure As per vendor list