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BUBBLING BED MODEL

Model for the Flow of Gas through a Fluidized Bed


D A I Z O K U N I I
Chemical Engineering Department, University of Tokyo, Tokyo, Japan

OCTAVE LEVENSPIEL
Chemical Engineering Department, Illinois Institute of Technology, Chicago, Ill. 60616

This simple three-region model for the gas flow through fluidized beds views uniformly sized bubbles, sur-
rounded by clouds and followed by wakes, rising through an emulsion of downward moving solids, Inter-
change of gas occurs continuously among bubble, cloud-wake, and emulsion regions. This model contains
one parameter, the effective bubble size, and all internal flows and interchanges in the bed are derived
from it. Qualitative and quantitative checks with reported bed behavior are presented.

N IMPORTANT incentive for much fluidization research at These bubbles are surrounded and accompanied by a cloud of
A present is the desire to develop procedures for design of circulating bubble gas, distinct from the emulsion gas, and the
fluidized beds for chemical and physical operations. To date size of this cloud is given by
the major obstacle thwarting these attempts is the fact that no
satisfactory flow model has been developed to represent the
(4)
actual flow and contacting pattern of gas with the solids in the
bed. As the size and velocity of bubbles increase, the relative thick-
I n this paper we propose a simple model for the flow of gas ness of the cloud decreases. From Equation 4 we see that
through fluidized beds. I t contains one parameter, the effec- when
tive bubble size, and all internal flows and interchanges in the
UAT
bed are derived from it. In another paper (Kunii and Leven- > 5 (5)
spiel, 1968b) we sholv that this model can fit the reported data Uf

in all three areas-gas-solid heat transfer. gas-solid mass the cloud thickness is less than 10% the bubble diameter.
transfer, and conversion in catalytic reactions. Arbitrarily let us call these large fast bubbles with negligible
Now an actual operating fluidized bed consists of a lower clouds.
dense bubbling region and an upper region of decreasing den- Finally, gas flow upward within rising bubbles, and at the
sity consisting of entrained, splattered, and settling solids. maximum cross section of the bubble its velocity is ?urn,;
Here we are concerned only with the dense bubbling region. hence the upward volumetric flow rate in each bubble is
This consists of a continuous phase, called the emulsion,
through which rise bubbles which are usually surrounded and
accompanied by a cloud of rising gas.
The derivation of these expressions. the justification of their
Bubble Phase use, and considerable related information are given by David-
son and Harrison (1963).
I n developing the model a number of simplifying assump-
Assumption 2. Bubble Size. Normally small bubbles
tions are made.
are observed at the bottom of a fluidized bed, larger ones near
Assumption 1. Behavior in Vicinity of a Single Bubble.
the top. I n addition, a t any level in the bed the bubble size
I n the vicinity of any one of the many rising bubbles in a
is not uniform. For this treatment, however, we take the
bubbling fluidized bed let us assume that the gas flow is given
bubble size to be uniform throughout the bed or section of bed
by the Davidson model with its spherical bubble surrounded,
under consideration. \Ye call this the effective bubble size.
in the case of a large fast bubble, with a spherical cloud.
In a shallow freely bubbling bed this may be a rather poor
The velocity of rise of a single bubble of diameter d b , hence the
representation of the physical situation. I n large deep beds
velocity relative to solids far from the bubble, is
where the maximum stable bubble size is reached, or in beds
containing internals or baffles to control the bubble size, this
should be a reasonable representation of the state of affairs.
A small, slow bubble rises more slo\vly than the gas percolating
Assumption 3. Bubble Velocity. Let us relate the veloc-
through the emulsion? or
ity of rise of a crowd of bubbles to the velocity of rise of a
single bubble by
ub = U, - U,f f Ubr = U, - U,f + 0.711 (gdb)liz (7)
and hence the faster rising emulsion gas u f shortcuts through This expression and arguments for its use were first presented
the rising bubble. A large fast bubble moves faster than the by Sicklin (1962) for gas-liquid systems, and later used by
emulsion gas, or Davidson and Harrison (1963) for fluidized beds.
Assumption 4. Voidage of Bubbles and Emulsion.
Although experimental evidence (Kunii and Levenspiel, 1968a)

446 I&EC F U N D A M E N T A L S
Gas flow through bubble 3umf (Equation 6). Hence the relationship between the total
Fraction ub + 3 &nf flow and that through the two phases is given by
consisting
/---
Fraction uo = (1 - 6)urnf + 6 ( u b + 3urnf) (9)
consisting of
I n a bed of large fast bubbles with negligible clouds, or for
emulsion
phase: I-.s u b / u f > 5, each rising bubble carries its own gas up the bed
with it, so the net upward velocity of bubble gas is simply that
of the bubble itself. So, a material balance gives
\
1 wne;ion
Average upward
velocity Now at low gas velocity the bubble fraction is very small; a t
Figure 1 . Typical cross section of a b e d containing high u, this term dominates the term which follows. Hence
sma I I rising bubbles with little error we can write
All velocities measured an a superflcial (empty tube) basis

In the intermediate region where bubbles have appreciable


indicates that rising bubbles contain small amounts of solids, clouds, or 1 < u b / u f < 5, it suffices to interpolate the results for
we can with negligible error ignore this and take the bubble the two bounding regions, as shown in Figure 2.
void fraction cb = 1. I n addition, if 6 is the volume fraction of The above results (presented in Figure 2) show the relation-
bubbles in the bed, the average bed voidage el is related to the ship among the various quantities describing bubble conditions
voidage in bubbles and emulsion by in a bed. The solid lines represent Equations 9 and 10, and
ef = 660 f (1 - 6)ee = 6 + (1 - 6)Ee the highest value of 6 shown is 0.5, corresponding to a bed com-
pletely full of bubbles.
and measuring 6 and e \vi11 then give ce. Although ee may well Moving vertically upward on this figure, but keeping 6 <
vary with position in the bed, let us assume the emulsion 0.5, indicates the possible conditions of the rising bubbles in the
voidage to be that of the bed a t minimum fluidizing conditions, bed. For example, with u, = I .3umf we may expect small slow
or = e m f . Thus voidages and bed heights are related by bubbles near the bottom of the bed for 6 = 0.1. By coalescence
these may grow to intermediate or large bubbles further up the
bed. O n the other hand at higher velocity, say u,, > burn/,
slow bubbles will not form, and practically cloudless bubbles
At this stage of our treatment these approximations for cb and will form straightaway a little above the distributor by violent
ce lead to little error. Later, in considering heat and mass coalescence.
transfer and reaction we modify these assumptions. I n summary, Equations 7, 9, and 10 relate the bubble phase
Relationship among Bubble Phase Variables db, u b , a n d 6 variables a t any point in the bed with the fluidizing conditions,
Given u, a n d u m f . I n a bed of small slow bubbles, or ua/uf < 1, u, and u, These equations show that measuring one quantity,
the relationship between variables is found by considering a the bubble size, suffices to characterize the bubble phase of a
typical cross section of a bed having a bubble fraction 6 and fluidized bed. Furthermore, for u, > 2umf, measured 6 values
cutting through the center of one bubble, as shown in Figure 1. are normally no greater than 0.1. Figure 2 then shows that
O n a superficial velocity basis the upward flow of gas in the only large fast bubbles with negligible clouds may be expected
emulsion phase is u m f and through the rising bubble is u b + in beds when u, > 2urnf.

A
20

-
ub
Umf

10

0
I
uo / Urnt
Figure 2. Interrelationship of bubble velocity and bubble fraction of b e d with
superficial gas velocity and minimum fluidizing velocity

VOL. 7 NO. 3 AUGUST 1 9 6 8 447


and Grummer, 1952; Talmor and Bennenati,-1963), and in
terms of a diffusion-type process (Bart, 1950; Brotz, 1965;
Lewis et al., 1962; May, 1959; Mori and Nakamura, 1965).
Further experiments by Sutherland (1961) and Rowe and
Sutherland (1964) questioning the influence of bubbles helps
to explain this phenomenon. Thus, each of the crowd of
rising bubbles carries behind it a wake of solid particles, the
size of which is reported by Rowe and Partridge (1965) in
Figure 3. To balance this upward sweep of solids the rest of
the particles, the emulsion solids, must move downward in the
bed.
These findings suggest that the rate of circulation of solids
dp t m m l can be estimated from the number and size of bubbles passing
through the bed, and that from this we can find the flow rate of
Figure 3. Relationship between gas through the emulsion. This is the key idea used here.
volume of wake and volume of
Assumption 5. Solid Movement in Bed. Every rising
rising bubble
bubble has an associated wake of material rising behind it,
From Rowe and Partidge (1965)
The ratio of wake to bubble volume, V,,/Vb, is found by experi-
-- ment-Le., Figure 3-and we take the void fraction of the
wake to be that of the emulsion phase.
Just above the distributor solid is entrained by rising bubbles
to form the bubble wake. This solid is carried up the bed at
Bubble velocity ub and is continually exchanged with fresh emulsion
phase solid. At the top of the bed the wake solids rejoin the emul-
sion to move down the bed at velocity us.
Assumption 6. Gas Velocity in Emulsion. The relative
velocity between upward percolating emulsion gas, ue, and
Wake downward flowing solid, us, is given by the minimum fluidizing
conditions, or
Emulsion
phase

This expression shows that if the downward velocity of solids


t t t"0
is sufficiently high, as may be the case in vigorously bubbling
beds, the emulsion gas will reverse its direction of flow. This
result may seem surprising to some; nevertheless tracer studies
Figure 4. Main features of solid movement and
gas flow as visualized b y bubbling b e d model by May (1959) and Kunii et al. (1967) in vigorously bubbling
beds support this finding.
Relationship among Variables do, ub, 6, u,, and us,
Emulsion Phase Given uo and u,,. Figure 4 illustrates the essentials of this
model. Let us develop some of its consequences. \Yith 6
The treatment of bubbles took the upward velocity of as the volume fraction of the bed consisting of bubbles, a ma-

(
emulsion gas to be the minimum fluidizing velocity, or terial balance for the solids crossing any horizontal plane gives

fraction of cross fraction of cross


section where section where
This is equivalent to assuming that solids do not circulate in "(downward,
solids are moving
hence)" = At ~ ~ ~ ~ ~ v
the bed. Further on we show that this is a reasonable simpli-
fication, because the contribution of the emulsion gas is small everywhere but
compared to the total flow through a bubbling bed. bubble and wake
For an adequate treatment of emulsion gas flow, however,
any gross movements of solids must be considered. If there In symbols this becomes
is such a movement, even with an unchanged relative velocity
between gas and solid u, = umf/Emf? we find that the upward (1 - 6 - aS)u, = a8uo

velocity in the emulsion is where a is defined as

UB # u/ = - volume of emulsion transported V,


em f
a =
upward behind a bubble E E (13)
Experiments by Rowe and Partridge (1962) and Toei et al. volume of a bubble
(1967) sho\v a distinct pattern of solids movement in a bubbling
bed, involving a slow downward drift countered by an occa- Hence the down\vard velocity of solids in the emulsion is
sional rapid upward sweep of groups of particles in the bed.
Alternative descriptions for the movement of solids have been
given in terms of a turnover rate (Katz and Zenz, 1954; Leva

448 l&EC FUNDAMENTALS


For large fast bubbles Lvith negligible clouds (ub > 5 u f , or axial and radial dispersion coefficients D, and D, to the move-
u, > 2umf) the relationship between the total flow of gas and ment of gas, and by fitting a variety of two-region models with
the flow in emulsion phase and bubble phase with its wake is and without gas interchange between bubble and emulsion
regions.
void volume void volume of

( )
The bubbling bed model indicates that the gas in a vigor-
uo = of emulsion ue + bubbles and wakes ub ously bubbling bed is in three regions-namely, bubble gas
(bed volume) bed volume surrounded by cloud gas, both rising through emulsion gas,
with the characteristics of these three regions given in terms of
or
u,, unLf,and one bed parameter, the bubble size.
u, = (1 - 6 - ff8)emfu, + (6 + “66mf)Ub (15) T o be able to use this model for heat transfer, mass transfer,
and reaction operations one more characteristic of bubbling
Combining Equations 12, 14, and 15 to eliminate u, and beds is needed-namely, the interchange rate from region to
u, gives an expression relating bubble velocity with uo and
region. This is here developed. For beds of small slow bub-
thus
Umf;
bles (ub < u,, or u, << 2urn,) these bubbles simply supply a
1 short cut for the faster moving percolating gas. This situation
ub = - [u, - (1 - 6 - a6)Umfl is easy to treat, but is not of much practical importance. Hence
6
we develop only the expressions for vigorously bubbling beds
At high gas velocities u, is the dominant term in the large having bubbles with negligible clouds (ub > Emf, or uo > 2urnf).
brackets, lvhile a t low uo the bubble fraction 6 becomes very This is the troublesome situation where gas bypassing is serious,
small; hence as a good approximation we have in the whole and it also is the situation of practical importance.
range of flows Since there are as many definitions of gas interchange as
there are interpreters of two-region models, let us first clearly
and unambigously define a set of gas interchange measures for
the three-region model. So, recognizing bubble, cloud, and
This expression is identical to Equation 10, derived assuming emulsion regions, consider a single bubble of volume Vb.
stationary soiids. Hence the relation of U b , 6, and db with u, Based on unit volume of bubble the interchange coefficient
and urn is approximately the same lvith both treatments, and between bubble and cloud, &c, cloud and emulsion, K,,, and
is given by Equations 7 and 10. This finding justifies the state- the over-all coefficient between bubble and emulsion, Kb,, can
ment just after Equation 11 that the description of the bubble be defined as
phase is essentially the same whether the solids are taken as
circulating or stationary.
The upward velocity of gas in the emulsion is found directly
by combining Equations 12, 14, and 16 to give

where cab, cAc,


and CAeare the mean concentrations of gaseous
Now, when the emulsion solids descend faster than the gas can component A in the bubble, in the gas cloud and wake, and in
percolate through the solids, the direction of gas flow reverses the emulsion phase, respectively. The relationship between
itself and becomes downward in the emulsion. From Equa- interchange coefficients is then
tion 18 this occurs when ue < 0 or when 1
- N -

Kbe-
- 1
Kbc
+-Kce1
Approximating a: by v w ’ v b from Figure 4, or cr = 0.2 0.4
for d , < 0.2 mm, taking e m f = 0.5 and 6 to be small, we find
- From a physical standpoint the interchange coefficient can be
looked upon as a flow of gas from bubble to emulsion with an
equal flow in the opposite direction; thus
that this flow reversal occurs when (volume of gas going from bubble )
\to emulsion or emulsion to bubble)
Kbe =
(volume of bubbles in the bed) (time)

T o summarize: At low gas velocities solid circulation is Alternatively we may express the gas interchange in terms of
negligible, so Equations 7 to 10 describe the bubble behavior. a dimensionless crossflow ratio, defined with respect to either
,4t high gas velocities the circulation of solids becomes appreci- bubble volume or bed volume. Thus
able; however, an accounting of this circulation gives sub-
number of times the bubble gas
stantially the same expressions as the simpler treatment without
solid circulation. Hence Equations 7 to 10 describe the bubble
phase for the whole range of gas flow rates. At low gas veloci-
ties the emulsion condition is given by Equation 11 and by
X =
( is replaced on passage of bubble
through the bed
) -
-
~

ub/L f

For uniform conditions throughout a bed I; remains constant


us = 0 ; a t high gas velocities it is given by Equalions 18 and
but X varies linearly with bed height. Various other bases
14.
may be used to define the interchange coefficient, and in com-
paring the results of different studies one must be careful to
Gas Interchange between Phases
convert all these coefficients to the same base.
The over-all pattern of gas flow through bubbling beds has From the results of the analyses of the bubble and emulsion
been interpreted in various ways: by dealing with stimulus- phases let uq present expressions and values for these inter-
response curves alone, by fitting a diffusion-type model with change coefficients. First consider the interchange between

VOL. 7 NO. 3 AUGUST 1 9 6 8 449


and in terms of bubble diameter, and with Equation 4, we have

where r refers to velocities with respect to the solid and De


is the effective diffusion coefficient of gas in the emulsion phase.
Replacing Equation 27 in Equation 25 and matching with
Equation 21 gives

kceSbc ( d c / d b )
Kce =
Vb

or

Figure 5. Individual contributions to flow of gas


between bubble and emulsion
For a quiescent emulsion in which gas and solid do not move
relative to each other, the effective diffusivity of gas can be
bubble and cloud. This will involve both bulk flow across the taken as E , However, a bubbling bed has an active moving
boundary and mass transfer between gas in the bubble and in emulsion in which the relative velocity between gas and solid is
the cloud. So, referring to Figure 5 , we have, for a single u f and this should result in an increase in effective diffusivity
bubble, above the quiescent value. I n the absence of experimental
data and until such data becomes available, let us assume the
- - dNAb
_ - (q f - CAC)
-
kbcsbc)(CAb (23) numerical value of De to be comparable to as follows:
dt
De =: €,/a) a,
where q is the volumetric gas flow into and out of a single bubble
(cubic centimeters per second), given by Equation 6, and k b c Equations 24 and 28 are the expressions which when com-
is the mass transfer coefficient between bubble and cloud bined using Equation 22 give the bubble model predictions of
(centimeters per second). Kbeand X. As with the previously obtained expressions for the
Assuming a spherical cap bubble with nose angle e = 100' bubble and emulsion phase properties, we see that these inter-
and the Higbie penetration model with diffusion limited to a change coefficients are completely determined by one bed pa-
thin layer at the interface, Davidson and Harrison (1963) de- rameter, the effective bubble diameter.
rived the following expression for the mass transfer coefficient
between bubble and cloud, Discussion

Bubble Size from Frequency Measurements. T h e size


of bubbles is a key quantity in this treatment, and there are
many ways to measure it. Here we suggest a simple method
Substituting the above expression and Equation 6 into Equa- using a frequency probe. Now the frequency of bubbles
tion 23 and matching with Equation 21 gives the interchange passing the tip of a probe is given by
coefficient between bubble and cloud as
n=- ub
h
(24)
where h is the height between two successive bubbles to register
Next, estimate a coefficient between cloud and emulsion. on the probe. If the probe registers all bubbles whose centers
Because there is no flow of gas between these regions, diffusion pass within one bubble radius of the probe, then on the average
will be the only mechanism of transfer operating; thus h is related to 6 by

where kc, is the mass transfer coefficient between cloud and


emulsion. Since the exposure time of all elements of interface
moving from the top to the bottom of the bubble is the same, Combining the above two expressions and eliminating 6 with

-
this process is best represented by the Higbie penetration model. Equation 10 gives, in a bed with large bubbles,
Analogous to the contact of a bubble with a liquid, the char-
acteristics of this system are equivalent to the contact of a
1.5ub .--uo - u m f - -
1.5
(uo - urn/) (29)
vertical cylinder with the same diameter and height as the
T ub - umf n
spherical cloud (Higbie, 1935). Thus Thus in a fluidized bed where bubbles are rising uniformly
-I
across a section under consideration, the bubble size is related
in a simple way to the bubble frequency as measured by the
probe.

450 l&EC FUNDAMENTALS


bed, including the flow in each phase and the extent of gas
interchange between phases.
With the basic machinery as developed here we are now in a
position to account for the behavior of the bed when used for gas-
solid heat transfer and mass transfer or for solid-catalyzed gas-
phase reactions. This is reported in a follow-up article (Kunii
and Levenspiel, 1968b).
Recent experiments by Kunii et al. (1967) on solids circula-
tion, gas flow, flow reversal in the emulsion, and other char-
acteristics of freely bubbling beds indicate that the type of flow
visualized and assumed for this model is approximated in beds
Y where the height is no greater than the diameter. In taller
n beds more bubbles tend to rise near the bed axis, inducing a
h
0 channeling effect. This is not accounted for in the present
model. O n the other hand, this model should be a reasonable
representation of a bed containing adequate internals.

Nomenclature
At = cross-sectional area of fluidized bed, sq. cm.
Cab, CAo CAc= concentrations of gaseous component A in
bubble, in gas cloud-wake region, and in
emulsion phase, respectively, g.-moles/cc.
D,,D, = axial and radial dispersion coefficients of gas,
db [cml sq. cm./sec.
Figure 6. Over-all gas interchange for different 53, De = diffusion coefficient of gas and effective diffu-
sion coefficient of gas in emulsion phase, re-
bubble sizes spectively, sq. cm./sec.
Comporison of bubbling bed model predictions of Equations db = effective diameter of bubble, cm.
22, 2 4 , and 2 8 with experimental measurements of Koboyarhi = effective diameter of cloud, cm.
d,
et a/. (1 967) = particle diameter, cm.
dP
dbad
L, = 10 -
= 0.4
e m f E 0.5
100 cm.
.i?
h
= acceleration of gravity, cm./sec.2
= vertical distance between two successive bub-
bles to register on a frequency probe, cm.
umf = 2.1 cm./sec. = interchange coefficient between bubble and
uo = 9 N 18 cm./sec.
Kb,, Kce
cloud and between cloud and emulsion,
d b measured at mid height of bed
respectively, based on volume of bubble,
sec. -l
= over-all interchange coefficient between
Relationship between Effective Bubble Size and Mea- bubble and emulsion based on volume of
sured Size. Because of the many simplifying assumptions bubble, sec.-l
= mass transfer coefficient between bubble and
made throughout this analysis, from the assumption of the cloud and between cloud and emulsion,
Davidson bubble onward, it would be mere coincidence if the respectively, cm./sec.
effective bubble size (calculated from the model) was found = mean height of fluidized bed, cm.
to match the actual measured size. I n any case it is expected = height of static bed, cm.
= height of bed at minimum fluidizing condi-
that a simple relationship holds. tions, cm.
A first comparison can be made from the reported data of 1 = vertical distance from distributor, cm.
Kobayashi et al. (1967), who found both Kbe and db in the same N A = g.-moles A
experiment. Their reported data are shown as the points in n = frequency of bubbles passing a probe located
Figure 6, while the predictions of the model, obtained from a t a given point in bed, set.?
= volumetric gas flow rate into and out of a
Equations 22, 24, and 28, are shown as lines. They also calcu- single bubble, cc./sec.
lated the approximate values of both KO, and db based on the = effective radius of bubble and of cloud, re-
experimental results reported by Gilliland and Mason (1949, spectively, cm.
1952), Overcashier et al. (1959), and Ioffe and Pismen (1960), = boundary area of a single bubble, and outer
which are included in Figure 6. The seemingly perfect agree- boundary area of its cloud, respectively,
sq. cm.
ment is better than can be expected. t = time, sec.
Additional checks with other types of measurements such as Ub, Ubr = rise velocity of a bubble in a bubbling bed
axial and radial dispersion of gas, the movement of solids, etc., and velocity of bubble with respect to
are needed. Such a program is under way and will be reported emulsion ahead of it, cm./sec.
= upward gas velocity within emulsion phase,
on soon. cm./sec.
= u m f / e m f ,cm./sec.
= superficial gas velocity a t minimum fluidiza-
Summary tion conditions, cm./sec.
= superficial gas velocity (based on an empty
Quantities descriptive of the bubble phase, emulsion phase, tube), cm./sec.
and the gas interchange rate between these phases have been = downward velocity of solids in emulsion phase,
developed for a bubbling fluidized bed. These expressions cm./sec.
vb = volume of single bubble, cc.
indicate that knowing u,,, uo, and the properties of the mate-
Vu = volume of wake of single bubble, cc.
rials, only one parameter, the effective bubble size, is needed to X = number of times bubble gas is replaced on
supply an adequate description of the flow of gas through the passage of bubble through bed

VOL. 7 NO. 3 AUGUST 1968 451


ff = volume of emulsion transported upwards Kunii, D., Levenspiel, O., IND. ENG. CHEM.PROCESS DESIGN
behind a bubble per volume of a bubble DEVELOP. 7, in press (1968b).
6 = volume fraction of bubbles in fluidized bed Kunii, D., Yoshida, K., Hiraki, I., Proceedings of International
= void fraction of emulsion phase Symposium on Fluidization, Netherlands University Press, Am-
Ee sterdam, 1967.
Ef = average void fraction in fluidized bed Leva, M., Grummer, M., Chem. Eng. Progr. 48, 307 (1952).
Cnl = void fraction of static bed Lewis, i V . K., Gilliland, E. R., Girouard, H., Chem. Eng. Progr.
Emf = void fraction of bed at minimum fluidization Symp. Ser. 58 (38), 87 (1962).
conditions May, \V. G., Chem. Eng. Progr. 55, 49 (December 1959).
Mori, Y . , Nakamura, K., Kagaku-Kogaku (Chem. Eng., Japan)
29, 868 (1965).
literature Cifed Nicklin, D. J., Chem. Eng. Sci.17, 693 (1962).
Overcashier, R. H., Todd, 0. B., Olney, R. B., A.Z.Ch.E. J . 5 ,
54 (1959).
Bart, R., Ph.D. thesis, Massachusetts Institute of Technology, Rowe, P. N., Partridge, B. A., Proceedings of Symposium on
Cambridge, Mass., 1950. Interaction between Fluids and Particles, Institution of Chemi-
Brotz, W., Chem. Zngr.-Tech. 28, 165 (1965). cal Engineers, p. 135, June 1962.
Davidson, J. F., Harrison, D., “Fluidized Particles,” Cambridge Rowe, P. K.,Partridge, B. A., Trans. Znst. Chem. Engrs. 43, T157
University Press, New York, 1963. (1965).
Gilliland, E. R., Mason, E. A., Znd. Eng. Chem. 41, 1191 (1949); Rowe, P. N., Sutherland, K. S., Trans. Znst. Chem. Engrs. 42, T55
44, 218 (1952). 119641.
Higbie, R., Trans. A.Z.Ch.E. 31, 365 (1935). Sutherlakd, K. S., Trans. Znst. Chem. Engrs. 39,188 (1961).
Ioffe, I. I., Pismen, L. M., Prom. Khim. 4,287 (1960). Talmor, E., Bennenati, R. F., A.Z.Ch.E. J.9, 536 (1963).
Katz, S., Zenz, F. A,, Petrol. Rejner 33, 203 (1954). Toei, R., Matsuno, R., Nagai, Y . , Ka,caku-KoRaku (Chem. Eng.,
Kobayashi, H., Arai, F., Sunakawa, T., Kagaku-Kogaku (Chem. J a j a n ) 31, 457 (1967). -
Eng., Japan) 31, 239 (1967).
Kunii, D., Levenspiel, O., “Fluidization Engineering,” Wiley, RECEIVEDfor review Novcmber 13, 1967
New York, 1968a. ACCEPTED April 17, 1968

ELUTRIATION FROM A MULTISIZE


PARTICLE FLUIDIZED BED
D E R A N H A N E S I A N A N D ALBERT R A N K E L L ’
hbwark College of Engineering, A‘ewark, .V. J. 07102

Elutriation in a multisize particle fluidized bed was studied by fluidizing spherical glass beads of size range
less than 595 and greater than 88 microns, in a 3-inch diameter column using air as the fluidizing medium.
The variables studied were particle size distribution and superficial gas velocity. Particle distributions were
made to follow a straight line on log-probability coordinates. The rate of elutriation could be described
mathematically by an equation of the form: X / X , = +
( 1 - b)e-k28in which X and X, are the con-
centrations by weight of particles below a given size in the bed at times 0 and 0, respectively; b is a constant
with value 0 5 b 5 1 ; k l < kz, both constants having dimensions of reciprocal time units. k l increased with
increasing superficial gas velocity and decreased with increasing particle size. The size distribution of the
elutriated particles formed a log-normal distribution in which the geometric mean diameter increases with
elutriation time, while the standard deviation decreases with time.

LUTRIATION of particles from a fluidized bed is usually en- Since there are few published data on the elutriation of
E countered whenever the bed is composed of particles which particles from fluidized beds with wide ranges of particle size,
do not have the same diameter. The elutriation phenomenon it is hoped that this study (Rankell, 1965) will add to the avail-
results from the fact that the gas velocity required to fluidize able information.
the largest particle usually exceeds the terminal velocities of
the finer particles in the bed. Thus, the finer particles be- Review of Literature
come entrained in the fluidizing gas and are removed from
One of the first attempts to correlate experimental elutriation
the system. rates was the work of Leva (1951). The systems he investi-
Previous studies of this phenomenon have investigated arti- gated consisted of binary mixtures composed of 80% of coarse
ficial systems consisting of one coarse and one or more fine component and 20y0 of fine component. H e expressed the
components (Leva, 1951; Osberg and Charlesworth, 1951 ; rate of elutriation by an equation of the form:
Wen and Hashinger, 1960). This work, however, is not di-
rectly applicable to operating conditions in full-scale fluidized x = Xoe-ka (1)
bed processes. This observation has been confirmed by Equation 1 was compared to the rate constant for a first-
Thomas, et al. (1961a). order chemical reaction. The elutriation rate constant was
found to be almost independent of the composition and com-
1 Present address, University of IVisconsin, Madison, IVis. posite size of the coarse component, but did increase rapidly

452 l&EC FUNDAMENTALS

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