CALLIPEL

01
VENTURING INTO SUSTAINABLE BUSINESS MODEL
 What to
Expect
PRESENTATION FLOW

Supply Chain Draft Plan

Logistics Management
Production Line Process 'Draft'
Draft Time Cycle

0 20 2
,, The future belongs to

,,
those who believe in the
beauty of their dreams.
— Eleanor Roosevelt

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13
22

Envelope 2

24.5^2

Envelope 1 (5R)
04
 Envelope 1 (4R)
20.5^2

17.5^2
Envelope 1 (3R)

05
 9.2

18.4

Greeting cards

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10.3
postcards

06
7^2

Square Notes

Paper tags
5 x 3 cm.
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Production
Line

Overview
Process
'draft'

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Detailed process

#1 Collection

Paper Waste is collected (office papers, bond, cartolina, board, waste books and
many more excluding only those with plastic content)
Collection will be done twice a month (exchange with new finished products)
Month 1 = 30kg (10kg for pre launch period)
Month 2 = 30kg
Month 3 = 50kg
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 #2 Pulping
A blender is used to pulp the papers
10 seconds blender (5 sec LOW, 5 sec HIGH)

A half porridge appearance will be created

to be used for the Bleaching process.

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 #3
Bleaching

Paper pulps will get whiter and creamier

An Oxygen bleach will be used to reduce microorganisms,
inks, colors, to sanitize
5 % concentration will be used vs the total water + dry weight

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12
#4 Pulping added with additives

A blender is used to fine pulp the papers

15 seconds blender (5 sec LOW, 10 sec HIGH)

Additives to be added
Carboxymethyl Cellulose (5g/ kilo)
Calcium Carbonate (100g /kilo)
Kaolin powder (70g/ kilo)

30 liters of water (20 cycles for 1 kilo)

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Calcium Carbonate
Promotes acid-free archival qualities by providing an
alkaline reserve.
It helps to prevent shrinkage and provides smooth
surface in paper casting and
improve opacity and whiteness.

(Sodium) Carboxymethyl Cellulose

In powder form is a versatile adhesive which can be added to
liquid pulp to promote fiber to fiber bonding and give needed
strength to paper castings. It adds some sizing (water
resistance) characteristics and also makes the surface of
finished art pieces more durable..

Kaolin Clay
Helps reduce shrinkage and provides smoothness and opacity.
It also improves printability and casting properties.

https://docs.google.com/document/d/15pIHUadkg-XGvEeBWbSeLlbQcnAtlQ_flnWkUg6Jew4/edit?pli=1#
 #5
INTERNAL SIZING

Tapioca or Cassava Starch

Dilute in water
25g / kg

2 minutes preparation
5 minutes mixing

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 #6
Formation
10 sec cycle starting by soaking the frame
to lifting the frame
and getting of excess water

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 #7
Coaching
sheets formed are transferred
to felts
5 sec/ transfer

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 #8
Wet
Pressing

Sheets are stacked together (with felts) , the water is extracted using pressure applied by a
pressing tool

40 sheets (envelope) / 20 stacks

2 pressing tool
2 hours

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 #9
Dry Hanging
Sheets with felts are hang dried
8 hours

20
 #10
Flat Pressing
The final stage of the production
process before storing and
final packaging

Overnight pressing

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 Timeline "Draft" - Month 1
DAY 1 AND 2

1. Bleaching 20 rounds (10 sec + 10 sec material preparation)/ kilo

10 kilo/ day = 2 day (Bleaching)

Solution: 20 x 20 sec
400 sec/ kilo
400 x 10 kilo
= 4000 sec/ 67 minutes (Blending for 10 kilos)

2. Waiting (2-4 hours)

3. Washing (2-3 hours)

REST OF THE MONTH 1 kilo a day

BEFORE LAUNCH - 10 kilos reserve

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 23

1 Kilo/ Day (1 color for 8 designs) 20 days, so 1 color have 2 days each
Estimation comes with 40 formation cycles to consume 1 kilo of waste paper
5 formation cycles for each design (same color)
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TIME CYCLE "DRAFT"
Estimation total time consumption 1kilo per day (Excluding bleaching, Wet pressing
Hang drying and flat pressing)
Pulping + Additives
Additives Preparation 30 seconds
Dilution process 30 seconds
Filling 30 liters of water (20 times of 1.5liter each) 3 minutes
Mixing (liquid additives + water + pulp) 2 minutes
Filling 20 times (1.5l each to blender) 3 minutes
Blending (20 cycles) 5 minutes
Sizing preparation + Dilution 2 minutes
Mixing (sizing + puree) 5 minutes

Vat Preparation 5 minutes

Formation (40 cycles) 10 sec each 7 minutes
Coaching (40 cycles) 5 sec each 3 minutes

TOTAL 36 minutes
Discrepancy 4 minutes
Wet Pressing 2 hour
Hang Drying 8 hours
Flat Pressing Overnight