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Micromechanical and experimental analysis of mechanical properties of


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journal homepage: www.elsevier.com/locate/matpr

Micromechanical and experimental analysis of mechanical properties


of graphene/CNT epoxy composites
Sumit Nagar a,⇑, Kamal Sharma a, Nitin Kukreja a, Manoj Kumar Shukla b
a
Department of Mechanical Engineering, GLA University, Mathura, UP 281406, India
b
KNPC Jabalpur, Rajiv Gandhi Technical University, Bhopal, India

a r t i c l e i n f o a b s t r a c t

Article history: Amine functionalized multilayer graphene (Af-MLG) and amine functionalized multi wall carbon nano
Received 29 December 2019 tube (CNT) (Af-MWCNT) were fabricated by sonication method, maintaining the ratio of both the nano
Accepted 13 February 2020 fillers as 1:1 and were termed as hybrid fillers due to its composition. The effects of both these fillers
Available online xxxx
on the mechanical properties of epoxy composites were researched upon. Hybrid composite samples
were characterized using Scanning electron microscope (SEM) for morphology study. The mechanical
Keywords: behaviour of graphene reinforced epoxy based composites (Gr/Ep-C) were studied using continuum
Micro-mechanical model
based micromechanical models such as Halpin –Tsai (H-T) and Mori –Tanaka (MT). The mechanical
Nano composites
Graphene
properties were depicted graphically. The variation in properties have been evaluated with respect to fil-
Mechanical Properties ler weight fraction and aspect ratio using a well defined MATLAB code. The ratio of longitudinal and
transverse modulus to the modulus of matrix was then plotted with weight fraction and aspect ratio.
When weight fraction and aspect ratio were increased from 0 to 10% and 0–1000 for H-T and M-T models
an expected enhancement in the ratio of longitudinal modulus to the modulus of matrix was noticed.
Ó 2020 Elsevier Ltd. All rights reserved.
Selection and of the scientific committee of the 10th International Conference of Materials Processing and
Characterization.

1. Introduction design of more custom-made nano composite structure results in


very lighter structural components. The Gr/Ep-C have shown
Nano fillers for the improvement of overall properties have improvements in variety of mechanical properties like mechanical
already proved themselves as the most prominent reinforcing can- strength and modulus of elasticity. When the volume fraction was
didates of composites. Different types of graphene as reinforcing varied from 0.1 to 6% Wang et al. [9] determined the effect of
agent was used by researchers. Graphene’s role in nanotechnology spherical graphene nano filler on Young’s modulus. Zarasvand
can be easily understood because of its extraordinary mechanical et al. [10] showed for nano composites containing 0.25, 0.5, 0.75
Properties and strength [1,2], high electron mobility and thermal and 1.0 wt% of graphene nano- fillers the results of H-T microme-
conductivity [3,4]. By using AFM (atomic force microscopy) Lee chanical model. Gao et al. [11] proved that the yield strength of
et al. [1] calculated tensile strength of pristine graphene as 130 nano composites severely increased by adding a small volume per-
GPa. They also reported that the strength of single layer Graphene cent of graphene. They noticed a remarkable increment of 92, 128,
was more than 200 times that of steel, but stiffness was found out and 78% in strength of graphene- Al2024, Al-graphene and Cu-
as 1 TPa. AFM was used to calculate stiffness of single layer gra- graphene nano particles based composites, when they have been
phene by Frank et al. [5] and it was reported to be 0.5 TPa. added in weight fractions of 0.7, 1.5 and 2.5% respectively. Kim
In case of Polymer nano composite the reinforcement by nano- et al. [12] established the dependency of interfacial interactions
filler improves physical and mechanical properties significantly between silica and epoxy matrix, using micro mechanical model
[6–8]. Because of low cost, the enhancement of properties and par- (MM) simulations with the degree of cross linking.
ticularly good ability to get processed, Gr/Ep-C have attracted The reinforcement efficiency of Gr/Ep-C especially for mechan-
tremendous interest among scientists. Because of such effects ical properties, strongly depends upon filler aspect ratio ‘a’, filler
modulus, filler weight fraction and interfacial adhesion. So far lim-
ited researches have been done by considering the effect of filler
⇑ Corresponding author. (graphene) structural parameters on the mechanical properties of
E-mail address: sumit12_ab@rediffmail.com (S. Nagar). nano composite.

https://doi.org/10.1016/j.matpr.2020.02.407
2214-7853/Ó 2020 Elsevier Ltd. All rights reserved.
Selection and of the scientific committee of the 10th International Conference of Materials Processing and Characterization.

Please cite this article as: S. Nagar, K. Sharma, N. Kukreja et al., Micromechanical and experimental analysis of mechanical properties of graphene/CNT
epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
2 S. Nagar et al. / Materials Today: Proceedings xxx (xxxx) xxx

This particular research is more focused on the strengthening E11 1 þ 2ðl=tf Þguf
¼ ð1Þ
efficiency of graphene filler based composites using continuum Em 1  guf
based MM models and experiment was done on hybrid fillers com-
posed of (Af-MLG) and (Af-MWCNT) and their synergistic effects E33 1 þ 2guf
were investigated upon. The sample was fabricated keeping ratio ¼ ð2Þ
Em 1  guf
of (Af-MLG) and (Af-MWCNT) nano fillers 1:1 [13,14]. The tensile
strength and tensile modulus were computed using computer
Ef =Em  1
based tensile testing machine. H-T and M-T models were used to g¼ 
elucidate the effect of nano filler structural parameters on the
Ef =Em þ 2 l=t f
strengthening efficiency of Gr/Ep-C and graphene/CNT epoxy com-
posite [15]. To the best knowledge of the authors, the aspect ratio 2.2. Mori-Tanaka (M-T) model
’a’ of graphene filler was assumed to be constant in many of the
researches, hence more analytical studies were to be needed. Cur- The best prediction for the properties was offered by M-T the-
rent research also focused on higher aspect ratio’s of filler and its ory for composites with respect to aspect ratios. Three principle
corresponding effect on strengthening efficiency [16]. Further- orthogonal directions used to calculate composite stiffness corre-
more, the effect of varying weight fraction on strengthening effi- sponding to M-T model was depicted by Fig. 2(b). The longitudinal
ciency of Gr/Ep-C was also investigated. To provide an ease to and the transverse stiffness (E11 and E33) in M-T model have been
the reader, a comparison between clay and graphene based com- expressed in Eqs. (3) and (4) respectively where lis the filler length
posites has also been done. MATLAB coding is done for whole ana- and t f is the filler thickness.
lytical work.
E11 1
¼ ð3Þ
2. Continuum and conventional filler based micromechanical
Em 1 þ uf ðA1 þ 2tm A2 Þ=A
models
E33 1
¼ ð4Þ
Theoretical and numerical models [17–25] predicted the Em 1 þ uf ½2tm A3 þ ð1  tm ÞA4 þ ð1 þ tm ÞA5 A=2A
strengthening efficiency of Gr/Ep-C composites. Though a number
where uf is the filler weight fraction ,tm is the Poisson ratio of the
of mechanics based models have been designed to predict the
matrix ,A; A1 ; A2 ; A3 ; A4 ; A5 are calculated from the matrix, filler prop-
properties of filler based composite materials, however the analyt-
erties and components of Eshelby tensor [23], which depend upon
ical performance of Halpin-Tsai (H-T) and Mori-Tanaka (M-T) was
filler aspect ratio (l=t f ) (where land t f are the major and minor diam-
incredibly good, especially when they have been applied on nano
eters of an ellipsoidal disk shaped inclusion) and dimensionless
filler reinforced composites [23–25]. These MM models were
elastic constant of the matrix.
deployed to observe the effect of nano filler weight fraction (uf ),
The values of modulus of elasticity of fibre, modulus of elasticity
aspect ratio (a), stiffness ratio (Ef/Em) on the mechanical properties
of the matrix (Ef and Em) Poisson ratio of filler, Poisson ratio of
of Gr/Ep-C at macroscopic level [26–28]. The schematic illustration
matrix (tf and tm ) [26,27] and shear modulus of fibre and shear
of Gr/Ep-C composite has been shown in Fig. 1.
modulus of matrix (Gf and Gm) taken in this paper are illustrated
in Table 1.
2.1. Halpin-Tsai (H-T) model

Reasonable information of reinforcement efficiency of compos- 3. Experimental section


ite materials was provided by H-T theory [18,19]. The three princi-
ple orthogonal directions used to calculate composite stiffness 3.1. Material and experimental methods
corresponding to H-T model was shown by Fig. 2(a). The longitudi-
nal and transverse stiffness (E11and E33) of H-T model have been Af-MLG, and Af-MWCNT fillers are procured from United Nan-
expressed in Eqs. (1) and (2) respectively: otech Innovations, Bangalore (India).
Epoxy resins commercially available as LY 556 with density
0.241 g/cm3 are purchased from Sakshi Dying and Chemicals, Delhi
(India). Multi layer Af-MLG has surface area 250 m2/g, bulk density
0.241 g/cm3. Af-MWCNT has average length 20 µm, outer diameter
20 nm, , surface area as 320 m2/g [28].

3.2. Fabrication of hybrid composite

The reinforcement of Af-MLG/Af-MWCNT fillers with pure


epoxy was utilized to obtain fabricated hybrid composite. Weight
fractions of fillers taken were 0, 0.25, 0.5, 1 and 2 wt% in 1:1 ratio.
The process followed for sample preparation by sonication method
is shown in the Fig. 3. The sample composition of fillers and matrix
as per sample configuration are shown in Table 2. Af-MLG/Af-
MWCNT fillers was diffused in epoxy resin along with ethanol
and sonicated to obtain proper mixture. Post curing of sample is
performed for 24 h in vacuum oven.

3.3. Characterizations

Tensile properties of hybrid epoxy composite are computed


Fig. 1. Schematic illustration of graphene epoxy composite. using tensile test which is performed as per ASTM D 638 code at

Please cite this article as: S. Nagar, K. Sharma, N. Kukreja et al., Micromechanical and experimental analysis of mechanical properties of graphene/CNT
epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
S. Nagar et al. / Materials Today: Proceedings xxx (xxxx) xxx 3

Fig. 2. Three principle orthogonal directions used to calculate nano-composite modulus corresponding to (a) H-T model (b) M-T model.

Table 1 modulus (E11 =Em ). As shown in Fig. 4(a) and (b), it was indicated
Elastic properties of fiber and matrix. by the test results that E11 =Em effectively enhanced as ‘a’ increases
Fiber and Matrix properties Ef and Em (GPa) tf and tm Gf and Gm (GPa)
(for different values of uf ) for both synergistically combined gra-
phene/CNT epoxy composite and graphene epoxy composite even
Fiber (Graphene) 1000 0.19 493
Matrix (Epoxy) 10.5 0.33 1.2
in high aspect ratio ranges, eventually reduces the possibilities of
fracture. A similar trend was also observed with an increase of
uf (for different values of ’a’) for both synergistically combined gra-
room temperature at a displacement rate of 5 mm/min. Morphol- phene/CNT epoxy composite and graphene epoxy composite i.e.
ogy of fractured images obtained after tensile test are further ana- increment then becoming constant at high aspect ratios. These
lyzed using Scanning electron microscope (SEM) enhancement in the properties may be due to the reason that as
aspect ratio increases, the tendency of filler getting embedded in
4. Results and discussion the matrix simultaneously increases, result of which an overall
improvement in strengthening efficiency. This can also be further
4.1. Comparison with Halpin-Tsai and Mori-Tanaka models justified with the fact that the elastic modulus of filler was always
higher as compared to matrix. The comparison between synergis-
Micromechanical models and their constitutive equations were tically combined graphene/CNT epoxy composite and graphene
used to examine the effect of uf , a and Ef =Em on longitudinal epoxy composite signifies that the strengthening efficiency of

Fig. 3. Fabrication process of hybrid composite.

Please cite this article as: S. Nagar, K. Sharma, N. Kukreja et al., Micromechanical and experimental analysis of mechanical properties of graphene/CNT
epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
4 S. Nagar et al. / Materials Today: Proceedings xxx (xxxx) xxx

Table 2
Sample code and composition of hybrid composite.

Sample code Epoxy resin (Wt%) Filler (Wt%) Filler composition


Af-MLG Af-MWCNT
A 100 0 0 0
B: 99.75 0.25 0.125 0.125
C 99.50 0.50 0.25 0.25
D 99 1 0.50 0.50
E 98 2 1 1

Fig. 4. Variation of longitudinal modulus E11 observed using H-T model with (a) aspect ratio (a), and (b) Weight fraction of filler (uf ).

Please cite this article as: S. Nagar, K. Sharma, N. Kukreja et al., Micromechanical and experimental analysis of mechanical properties of graphene/CNT
epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
S. Nagar et al. / Materials Today: Proceedings xxx (xxxx) xxx 5

graphene/CNT epoxy composite is more than graphene epoxy com-


posite due to the synergistic effect of both graphene and CNT.
Fig. 5 illustrated the variation of (E11 =Em ) with respect to (Ef =Em )
at different values of aspect ratio (a) for synergistically combined
graphene/CNT epoxy composite and graphene epoxy composite.
It was clear from the graph that at initial stages the (E11/Em)
increases as (Ef =Em ) increases but after reaching a threshold value
no effect of adding the fiber was seen. This may be attributed to the
fact that if the fibre weight fraction increases beyond a certain
limit, the percentage of matrix phase was reduced and possibly
delamination occurs.
Fig. 6 (a) and (b) shows the variation in longitudinal modulus
with respect to ’a’ and ’uf ’ using M-T model and its constitutive
equations for synergistically combined graphene/CNT epoxy com-
posite and graphene epoxy composite. It was observed that E11/
Em increases very slowly, this may be justified by the inclusion of
Poisson’s ratio in M-T model. This results in contraction of the
nano-composite in the directions transverse to the direction of ten-
sile loading. M-T model demonstrated more traditional results as
compared to H-T model, because of the filler shape assumed in
Fig. 5. Variation of longitudinal modulus E11 observed using H-T model with
both the models. In M-T model fibers and disks have been consid-
modulus of elasticity Ef of fiber.

Fig. 6. Variation of longitudinal modulus E11 observed using M-T model with (a) aspect ratio (a), and (b) Weight fraction of filler (uf ).

Please cite this article as: S. Nagar, K. Sharma, N. Kukreja et al., Micromechanical and experimental analysis of mechanical properties of graphene/CNT
epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
6 S. Nagar et al. / Materials Today: Proceedings xxx (xxxx) xxx

ered as ellipsoidal particles whereas in H-T model constitutive


equations fibre was treated as fibre and disks as platelet [29].
The variation of transverse modulus to modulus of matrix
E33 =Em with respect to uf has been shown in Fig. 7. Both the models
produced nearby same trend because aspect ratio ’a’ was not con-
sidered in the constitutive equations of models.
In order to validate the results obtained from the present
research, they have been compared with Weon et al. [29]. For bet-
ter understanding the aspect ratio’s of nano fillers were taken same
as considered by Weon et al. [29]. An improvement of about 2–11%
was noticed in longitudinal modulus of nano composite for same
aspect ratio’s and weight fraction this may be attributed to the dif-
ferent fillers along with different matrix used in micromechanical
models, as illustrated in Table 3.
The results obtained in the current research were finally com-
pared with Weon et al. [29] as shown in Fig. 8. The strengthening
efficiency of nano-composite using disk type graphene nano-filler
showed better results as compared to polyamide 6-clay filler used
by Weon et al. [29]. This may be due to the variation in aspect ratio
Fig. 7. Variation of transverse modulus E33 observed using H-T and M-T models of both the nano-fillers.
with respect to Weight fraction of filler (uf ).

Table 3
Comparison of results obtained in current research with Weon et al. [29].

a u% E11 =Em [29] (V 1 ) E11 =Em for SL (Single Layer) Percentage (%) " Difference jV 1 V 2 j
V 1 þV 2  100
Gr/Ep-C (V 2 ) 2

87 4 7.7279 7.9476 2.8031


6 10.9839 11.4373 4.0443
8 14.1710 14.9377 5.2678
10 17.2914 18.4489 6.4772
132 4 10.8809 11.3249 3.9989
6 15.4522 16.3675 5.7530
8 19.8012 21.3325 7.4454
10 23.9439 26.2217 9.0811
180 4 14.0413 14.7916 5.2044
6 19.8038 21.3339 7.4389
8 25.1362 27.6564 9.5475
10 30.0851 33.7700 11.5414

Fig. 8. Comparison of results obtained in current research with Weon et al. [29].

Please cite this article as: S. Nagar, K. Sharma, N. Kukreja et al., Micromechanical and experimental analysis of mechanical properties of graphene/CNT
epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
S. Nagar et al. / Materials Today: Proceedings xxx (xxxx) xxx 7

4.2. Experimental Characterization, morphology and mechanical


characterization

4.2.1. Mechanical characterization


On each composite sample codes Mechanical test is performed
and the performance of fabricated composites were taken as aver-
age values of results for analysis purpose. The tensile stress beha-
viour of hybrid composites experimentally is shown in Fig. 9.
Tensile strength and modulus of hybrid composite is indicated in
Figs. 10 and 11 found by H-T and M-T models respectively. Tensile
strength increment was obvious continuously up-to 0.5 wt% filler
concentration; however above 0.5 wt% a decrease in tensile prop-
erties is observed. An improvement of 52% in tensile strength has
been observed for hybrid composite with filler loading 0.5 wt%,
in comparison to pure epoxy composite. Similarly, tensile modulus
increases by 19.1% when filler loading is 0.25 wt%, in comparison
to pure epoxy composite. Thus sample code C with 0.5 wt% filler
Fig. 9. Tensile strength and tensile modulus of composite found experimentally. loading exhibits optimum results in terms of tensile properties.

Fig. 10. Tensile strength and tensile modulus of composite by Halpin-Tsai method.

Fig. 11. Tensile strength and tensile modulus of composite by Mori Tanaka method.

Please cite this article as: S. Nagar, K. Sharma, N. Kukreja et al., Micromechanical and experimental analysis of mechanical properties of graphene/CNT
epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
8 S. Nagar et al. / Materials Today: Proceedings xxx (xxxx) xxx

Fig. 12. SEM Images of Af-MLG/Af-MWCNT hybrid epoxy composite with nano-filler wt% (a) 0 (b) 0.25 (c) 0.50 (d) 1 (e) 2.

However, above 0.5 wt% of filler reinforcement, a decrease in An improvement of about 2–11% was noticed in longitudinal
tensile modulus value is revealed due to lower dispersion of filler modulus of nano composite (graphene epoxy composites) for
which increases fillers aggregation. Thus best results in terms of same aspect ratio’s, when compared with other research work.
mechanical properties are investigated for hybrid composite with Finally these micromechanical models can be used to predict
0.5 wt% filler content due to homogeneous mixture of composite the strengthening properties for a variety of nano filler/polymer
as confirmed by SEM micrographs.. An increased performance in composites. The novelty and purpose of this research is to have
the form of tensile properties is obtained [28]. materials with high strengthening efficiency which may play a
major roles in structural applications. The materials are both
4.2.2. Morphology analysis Graphene/CNT epoxy composites and graphene based epoxy
The fractured surfaces of hybrid composite samples are ana- composite of which graphene/CNT epoxy composite shows better
lyzed using SEM micrographs as shown in Fig. 12 (a)-(e). Optimum results.
dispersion of fillers in epoxy resin is exhibited by sample B and C.
Moreover agglomeration of fillers in 1 wt% is observed. Microstruc- Declaration of Competing Interest
ture further degrades for quantity to 2 wt% indicating presence of
crack initiation and propagation. The authors declare that they have no known competing finan-
cial interests or personal relationships that could have appeared
5. Conclusions to influence the work reported in this paper.

Continuum based Halpin-Tsai and Mori-Tanaka micromechan-


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epoxy composites, Materials Today: Proceedings, https://doi.org/10.1016/j.matpr.2020.02.407
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