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by
Jui-Lin Peng, Pao-Li Wang, Siu Lai Chan and Chung-Ho Huang
Reprinted from
(Received: 13 December 2010; Received revised form: 21 November 2011; Accepted: 22 November 2011)
Abstract: This investigation elucidates the load capacities of wooden shores and
adjustable steel tube shores that are commonly used in construction. A series of
loading tests was performed based on actual setups used on construction sites.
Research results reveal that the load capacity of an isolated wooden or an adjustable
steel tube shore declines as its length increases, and the load capacity of adjustable
steel tube shores greatly exceeds that of wooden shores of the same length in isolated
and multi-post shoring systems. A wooden shore fails by buckling under compression
load. The failure of an adjustable steel tube shore in tests is due to buckling when the
shore length exceeds 3.96 m, and the failure will be resulted from damage of
connecting tube lock if the shore length is less than 3.96 m. When the top block of the
adjustable steel tube shore is a wooden stringer, the load capacity is remarkably less
than when it is a steel block. Adjustable steel tube shores will be reduced in load
capacity after reuses. The load capacity of an isolated shore is reduced when the shore
is placed on an inclined base. Reinforcing an isolated wooden shore with horizontal
wooden bars and iron wires increases its load capacity. However, when an isolated
wooden shore is reinforced with lateral cable bracings, the load capacity is not
affected. Inserting the woodblock under an isolated wooden shore on an inclined plane
can increase the load capacity of the shore. The multi-post shoring system that is
reinforced with horizontal bracings only slightly affects the total load capacity of the
system studied in this paper.
Key words: adjustable steel tube shore, critical load, falsework, load capacity, shore, wooden shore.
Horizontal bracing
Figure 1. Adjustable steel tube shoring system used on a Figure 4. Use of wooden bars as horizontal bracings on a
construction site in Taiwan construction site
Chandrangsu and Rasmussen (2010) reviewed state- were used to measure the lateral displacement in two
of-the-art research in scaffolding systems and further vertical directions. Then, the relationship between the
indicated the viability of advanced analysis in design axial force and the lateral displacement can be
and analysis of scaffolding systems. Chan et al. (1995, identified.
2003, 2004) investigated the stability of the scaffolding The falsework members used in this study were
system by non-linear analyses with allowance for frame wooden shores and adjustable steel tube shores. Based on
and member imperfections using element with initial the setup in construction sites, the loading tests were
curvature to simulate member buckling. conducted on both wooden and adjustable steel tube
Apart from steel scaffolds, adjustable steel tube shoring systems with different arrangements in terms of
shores can also serve as falsework members. Peng shore length, boundary conditions, lateral reinforcement,
(2002, 2004) conducted numerical analysis on load and various numbers of two kinds of shores. The research
capacities and failure modes of single-layer and items of this study and their reasons are described as
double-layer setups of wooden shores and adjustable follows:
steel tube shores respectively. The results showed that
the leaning column effect had a significant impact on 2.1. Isolated Shores
the ultimate load carrying capacity of both single-layer This test aims to determine the load capacities of an
and double-layer shoring systems. A larger leaning isolated wooden shore and an isolated adjustable steel
angle in columns in a shoring system leads to a greater tube shore, as well as the variation of bearing strengths
reduction of ultimate load carrying capacity. However, under various lengths of shores. The results can be used
these studies conducted by Peng (2002, 2004) were as a basis for follow-up loading tests of shoring systems.
basically analytical without sufficient experimental The results are also displayed in a column curve,
evidence. commonly used on construction sites, to make it easier
As noted above, research on scaffolds as falsework for engineers to obtain the load capacities of isolated
members is extensive. However, studies on using wooden wooden or adjustable steel tube shores of various
shores or adjustable steel tube shores as falsework lengths.
members are comparatively less. Furthermore, as shown Figure 5 presents the setup for testing an isolated
in Hadipriono and Wang’s (1986) studies, the risk of wooden shore. Since the maximum length of wooden
collapse is high when single-layer shoring systems are shores supplied by Taiwanese construction suppliers is
setup with wooden shores or adjustable steel tube shores. 3.6 m, the lengths of the wooden shores used in the tests
Therefore, it is necessary to conduct studies on bearing were 1.8 m, 2.0 m, 3.0 m and 3.6 m. Load capacities
strength of this kind of shoring systems to prevent were measured by loading tests as satisfying the code
collapse incidents. CNS-453 (2005).
Figure 6(a) presents the test setup for an isolated
2. RESEARCH OBJECTIVES AND adjustable steel tube shore. The lengths of adjustable
SIGNIFICANCE steel tube shores used in the tests are 3.0 m, 3.4 m, 3.6 m,
This study seeks to investigate the load capacities and 3.96 m, 4.5 m and 4.7 m. Load capacities are measured
failure modes of single-layer shoring systems in by performing loading tests that satisfy the code CNS-
building construction. The investigations were mainly 5645 (1983). According to the code, both the top and
conducted through experimental tests. The test setups the bottom boards of the setup used in the tests must be
were based on the actual situations on construction sites stuck on an even steel boundary. However, on real
in Taiwan. As displayed in Figure 5, two theodolites construction sites, usually most upper members of
falsework are horizontal wooden stringers. Therefore,
the load capacity of the adjustable steel tube shore may
be affected by the boundary condition. To model the
actual setup on construction sites, the isolated
adjustable steel tube shore was established with the top
90° Theodolite horizontal wooden stringer as the top boundary and the
bottom stuck smoothly to the concrete as in the actual
construction boundary [see Figure 6(b)].
Theodolite
2.2. Multi-Post Shores
Top view
In order to understand whether the load capacity of a
Figure 5. Setup for testing isolated wooden shores multi-post shoring system can be obtained through
Steel boundary
60 cm
Steel base
60 cm 60 cm
60 cm 60 cm 60 cm
(a) Complying CNS code (a) 4-post case (b) 9-post case
Wood
Adjustable steel
tube shore
R.C. base
cm
Figure 6. Setup for testing isolated adjustable steel tube shores 60
60 cm
systems.
60
Figures 9 and 10 present the test setups for isolated Figure 9(a) presents an isolated wooden shore setup
wooden shores and multi-post wooden shoring systems, on an inclination at the bottom end. The isolated
respectively, with various inclination in boundaries. In wooden shore was vertically set up on an inclined
order to simulate the real situations on construction concrete block. The top end of the wooden shore was
sites, a triangle gap was maintained between the fixed to a horizontal wooden bar with nails. Figure 9(b)
vertical shore and inclined plane (see the insert graphs presents an isolated wooden shore setup with an
in Figures 9 and 10). inclination at the top end. The isolated wooden shore
α α
α α
(a) Inclined bottom (b) Inclined top (c) Inclined top/bottom
Figure 9. Setup for testing isolated wooden shores with variously inclined boundaries
α
(a) Inclined top surface (b) Inclined bottom surface
Figure 10. Setup for testing multi-post wooden shoring systems with inclined boundaries
was vertically set up on a horizontal concrete block. reinforced with cables and wooden bars. As presented in
The top end of the wooden shore was connected to an Figure 11(a), cables are fixed to the center of the wooden
inclined wooden structure, which was fixed under the shore using a C-clamp. Both ends of the cables are
load holder of the test equipment. Figure 9(c) presents fastened to the steel columns of the loading machine. As
an isolated wooden shore setup with inclinations at presented in Figure 11(b), wooden bars are nailed to the
both top and bottom ends. The isolated wooden shore center of the wooden shore and fixed using wires. Both
was vertically set up on an inclined concrete block ends of the wooden bars are also fastened to the steel
with its top end connected to an inclined wooden columns.
structure. The inclined planes on the top and bottom An isolated wooden shore on an inclined base
were horizontally set up to simulate the situation of a boundary is herein reinforced using a method usually
car ramp. adopted in construction sites i.e. insertion of a
Basically, the inclined setup in Figure 9(c) was the woodblock between the bottom of the wooden shore and
same as those in Figures 9(a) and 9(b). Figure 10 the inclined ground boundary. The woodblock was
presents a multi-post wooden shoring system. The tightly fixed in position with steel nails in order to assure
inclined setup in Figure 10(b) was the same as that in the reinforcement effect [see Figure 11(c)]. To reinforce
Figure 9(a). multi-post shoring systems, closed-form horizontal
bracings are fixed between vertical shores as shown in
Figure 12.
2.4. Falsework Reinforcements Figure 12(a) presents a 4-post wooden shoring
Most workers strengthen shoring systems on system with lateral reinforcements. The four posts of
construction sites based on experience, but they may not the shoring system were reinforced with a horizontal
realize the effect of strengthening on load capacity. This bracing respectively. The horizontal bracings were
investigation elucidates various strengthening methods fixed to each wooden shore with wires to make the
that are frequently used in construction sites and reviews shoring structure a closed system. Figure 12(b) presents
the effect of these reinforcements. a 4-post steel tube shoring system with lateral
As far as the isolated shore is concerned, the most reinforcements. A 4-post steel tube shoring system was
effective approach to increase the load capacity of an set up with its top end connected to horizontal wooden
isolated shore is to shorten its effective length. The tests stringers and bottom end on the concrete ground. The
were planned based on this viewpoint. Cables and wooden four steel tube shores were reinforced at proper
bars were used as reinforcements in loading tests. positions with horizontal bracings when conducting
Figure 11 presents isolated wooden shores that are loading tests.
C -clamp Wires
Cable Wooden bar
Wood
chip
Steel column Steel column Steel column
Steel column Woodblock
α
(a) Cable reinforcement (b) Wooden bar reinforcement (c) Woodblock reinforcement
2−3 layer
1−2 layer
(a) Case 8W1S
3. TEST RESULTS AND DISCUSSIONS table, the load capacity of an isolated wooden shore
3.1. Component Material Properties declines as its length increases. The wooden shores
Full-scale experimental loading tests were performed were damaged when large lateral displacements
on both wooden and adjustable steel tube single-layer occurred during tests. Figure 15 plots the P−∆ curve
shoring systems. The wooden shores and adjustable obtained in test I of the load capacity of a 3.6 m
steel tube shores used in this study are common in isolated wooden shore. In the figure, the vertical y-axis
Taiwan. The material properties of the shores are as represents the applied vertical axial force “P” while the
follows: (1) The wooden shores are made of Kapur. horizontal x-axis represents the lateral displacement
The average cross section is 5.6295 × 5.882 cm; the “∆”. As shown in the figure 15, the wooden shore
average static bending elastic modulus (equivalent to deformed at the beginning of load, revealing that the
Young’s modulus of elasticity) is 1.247 × 106 N/cm2 isolated wooden shore had considerable initial
(127,163 kgf/cm2). The yielding stress is 4,579 N/cm2 imperfection. Figure 16(a) presents the test results for
(466.9 kgf/cm2). (2) The properties of the adjustable an isolated wooden shore.
steel tube shores are as follows. The average diameter Figure 17 plots the relationship between load capacity
and thickness of the base tubes are 60.14 mm and (Pcr) and slenderness ratio (L /r) for wooden shores. The
2.21 mm, respectively. The second moment of area of test results all fall in a region as 100 < L /r < 250. The
the base tube is 168,964 mm4 (Figure 14). The average formula for the curve of the wooden shores can be
diameter and the thickness of the connecting tubes are obtained by regression analysis as Pcr = exp[−0.0109 (L/r)
48.04 mm and 2.32 mm, respectively. The second + 5.2683], where r is the radius of gyration.
moment of area of the connecting tube is 87,294 mm4 Figure 17 reveals that when L/r of the wooden
(Figure 14). Young’s modulus of elasticity is shore is less than 23, the failure load is determined by
2.0 × 107 N/cm2 (2,040,000 kgf/cm2). The yield stress the yielding load of the shore (Pcr = Py), 152 kN (Py =
is 24,517 N/cm2 (2,500 kgf/cm2). Fy × A = 466.9 kgf/cm2 × 33.1 cm2 = 15,454.39 kgf =
152 kN). When L/r exceeds 400, the load capacity is
3.2. Isolated Shores almost zero.
3.2.1. Isolated wooden shores Figure 18 plots the relationship between the load
Table 1 presents the load capacities of isolated wooden capacity (Pcr) and length (L) of wooden shores, which is
shores determined in the tests. As indicated in the given by Pcr = exp(−0.0068 L + 5.2755). In construction
Top tube
Ls3
Top plate
Connecting tube
C C
Ls2 Ls2
A A Locking hole
Connecting tube
lock
d1 D
Lw Ls
d2 t
B B
Base tube
Ls1 Ls1
Bose plate
(a) Wooden shore (b) Section adjustable steel tube shore (c) Section adjustable steel tube shore
Table 1. Test results concerning load capacities of isolated wooden shores (unit: kN)
β
Graphs
200
sites, workers can conveniently determine load capacity
from shore length. As shown in the figure, when the
160 length of the wooden shore is less than 37 cm, the
buckling load equals the yield load. When the length
exceeds 600 cm, the load capacity is almost zero.
120 On construction sites, the length (L) of a wooden
P (kN)
(a) Wooden shore (b) Adjustable steel tube shore (c) Adjustable steel tube shore imitating
scenarios on construction sites
Table 2. Test results concerning load capacities of isolated adjustable steel tube shores (unit: kN)
Graphs
200 200
160 160
120 120
P (kN)
P (kN)
80 80
40 40
0 0
0 20 40 60 80 100
0 20 40 60 80 100
∆ (mm) ∆ (mm)
Figure 19. P−∆ curve from tests of a 3.6 m adjustable steel tube Figure 20. P−∆ curve from tests of a 3.6 m /2-section adjustable
shore based on CNS code steel tube shore used on construction sites
and an isolated wooden shore of the same length and lower than that of an adjustable steel tube shore which
under the same boundary condition. The load capacity complies with code CNS-5645. The top wooden board
(32.36 kN) of a 3.0 m adjustable steel tube shore is on an adjustable steel tube shore greatly affects the load
around 32% (= (32.36−24.57)/24.57) higher than that of capacity of the shore. The top and bottom plates of an
a wooden shore (24.57 kN). The average load capacity adjustable steel tube shore can be treated as flexural
(31.09 kN) of a 3.6 m adjustable steel tube shore is springs, providing the stiffness for bending resistance. If
around 74% (= (31.09−17.85)/17.85) higher than that of wooden stringers are used on the top of the shores, the
a wooden shore (17.85 kN). These results reveal that bending stiffness is reduced and this leads to lowering of
increasing the length has a greater effect on reducing the the load capacity of the shore.
load capacity of a wooden shore. Therefore, for reasons Table 2 also reveals that the load capacities of used
of both practicability and safety, when the shoring length adjustable steel tube shores are lower than the new ones
is high, adjustable steel tube shores should be used. under the same test condition. The load capacity of
some used shores is approximately 39% (=8.0/20.64) to
3.2.2.2. Tests that imitate scenarios on that of new ones. Since it is not easy to know well the
construction sites damage of used adjustable steel tube shores and the data
2-section and the 3-section adjustable steel tube shores produced from this study are limited, the load capacity
were used in the tests. As indicated in Table 2, the loss of used adjustable steel tube shores needs to be
average load capacity of a new 3.6 m and 2-section determined with further tests. In the tests, the connecting
adjustable steel tube shore is only 3.02 kN (= 20.64− tube locks between the base tube and the connecting
17.62) higher than that of a 3-section adjustable steel tube in the used shores deformed seriously after loading.
tube shore of the same length. Field engineers can select Therefore, special attention should be taken when used
different adjustable steel tube shores based on the actual shores are used on construction sites.
conditions on construction sites. Figure 21 plots relationship between the critical load
Figure 20 plots the P−∆ curve obtained from tests of (Pcr) and the slenderness ratio (L /r) of an adjustable
a new 3.6 m 2-section adjustable steel tube shore. The steel tube shore. The curve for adjustable steel tube
critical load of the 2-section shore is 19.95 kN. Figure shores is approximated as,
16(c) presents one of these tests. In the tests, when
Pcr = exp [−0.0093 (L/r) + 5.1473] (1)
buckling occurs, the lateral displacement on both the
2-section and 3-section adjustable steel tube shores is r = (rb × Lsb + rc × Lsc)/(Lsb + Lsc) (2)
greatest at the joint between the base tube and the
connecting tube, slightly closer to the edge of the where rb represents the radius of gyration of the base
connecting tube. tube, Lsb is the length of the base tube, rc is the radius of
As indicated in Table 2, the load capacity of an gyration of the connecting tube, Lsc is the length of the
adjustable steel tube shore used on construction sites is base tube.
200 200
150 150
Pcr = exp (− 0.0051(L) + 5.1624) Pcr = exp (− 0.0051(L) + 5.1624)
Py Test on CNS code Py Test on CNS code
Pcr (kN)
Pcr (kN)
99 99
100 100
Pcr = exp (− 0.0041(L) + 4.6597) Pcr = exp (− 0.0041(L) + 4.6597)
Simulated as on construction sites Simulated as on construction sites
50 50
0 16 111
0 16 111
0 200 400 600 800 0 200 400 600 800
L (cm) L (cm)
Figure 21. Pcr − L/r curve for an adjustable steel tube shore Figure 22. Pcr − L curve for an adjustable steel tube shore
As shown in Figure 21, the test results fall into the shore is 6 m, its load capacity is only approximately
range of 150 < L/r < 300. The rest of the curve is 8 kN. Adjustable steel tube shores with a length of 6
obtained by extension and regression analysis. As m are commercially available for construction, but
shown in the figure, when L/r of the adjustable steel their load capacities are very low. Therefore special
tube shore exceeds 500, the load capacity is almost zero. attention should be taken when workers use these
When L/r is less than 59, the buckling load equals to the shores on construction sites.
yield load as 99 kN (Pcr = Py = Fy × A = 2,500 kgf/cm2 ×
4.02 cm2 = 10,500 kgf = 99 kN). 3.3. Multi-Post Shoring Systems
Since the cross-sections of the base tube and the 3.3.1. Four-post wooden shoring systems
connecting tube of an adjustable steel tube shore vary, Table 3 presents the load capacities of multi-post
determining the radius of gyration of the cross- shoring systems obtained in the tests. As presented in
section, r , is difficult. For convenience on Table 3, when both ends have horizontal boundaries,
construction sites, Figure 21 can be converted into a the average total load capacity of a 3.6 m 4-post
curve of load capacity (Pcr) against length (L) for an wooden shoring system is 52.91 kN. The average load
adjustable steel tube shore (Figure 22). This curve capacity of each wooden shore is 13.23 kN (=52.91/4).
reveals that when the length of an adjustable steel tube The load capacity of each wooden shore in a 4-post
Table 3. Test results concerning load capacities of multi-post shoring systems (unit: kN)
Graphs α
200
160
120 Figure 24. Test results for multi-post wooden shoring systems
P (kN)
200
160
120
P (kN)
80
40
0
0 30 60 90 120 150
∆ (mm)
Figure 25. P−∆ curve from tests of a 9-post wooden shoring system
(a) 4-post adjustable steel tube shoring system
200
160
120
P (kN)
80
40
0
0 20 40 60 80 100
∆ (mm) (a) Bottom inclined contact surface
Figure 27. P−∆ curve from tests of a 9-post adjustable steel tube
shoring system
Table 4. Test results concerning load capacities of 3.6 m shoring systems with reinforcement (unit: kN)
4-post
wooden 4-post 3-setion adjustable
Type of shores Isolated wooden shores shores steel tube shores(4.6 m)
Graphs
(a) Cable reinforcement (b) Wooden bar reinforcement (c) Woodblock reinforcement
Figure 30. Test results for isolated wooden shores with reinforcements
middle of the wooden shore, to study the effect of the isolated wooden shore under the same conditions but
reinforcements. As presented in Table 4 and without any reinforcement (17.85 kN).
Figure 30(a), under the condition of horizontal During the tests, the centre deformation of the
boundaries at both ends, the average load capacity of wooden shore present slowly in a vertical direction of
a 3.6 m isolated wooden shore reinforced with cables the cables and no deformation observed in the horizontal
was 17.80 kN, which is similar to the case of an direction of the cables, as shown in Figure 31(a).
Deformed
shape Wooden
shore
Wooden
shore
Cable
90°
Triangle
woodblock
20°
(a) Cable case (b) Woodblock case
Figure 31. Setup and deformed shape of wooden shore reinforced using lateral cables and woodblock.
Although the cables are very stiff under tension, they 3.5.3. Isolated wooden shore with inclined
have little reinforcement effect in their vertical direction boundaries reinforced with woodblocks
in Figure 31(a) and cannot increase the load capacity of In this test, 3.6 m isolated wooden shores were tested
shores. Therefore, if cables are used to provide with a ground inclination of 20° and top and bottom
reinforcement, it is advisable to provide cables in two boundary inclinations of 20°. In Figure 31(b), a suitable
mutually vertical directions at the middle of the shore to triangle woodblock is smoothly inserted into the
effectively provide the reinforcement effect. triangular gap between the wooden shore and inclined
contact surface. Table 4 presents the test results on load
3.5.2. Isolated wooden shore reinforced capacities of isolated wooden shores under inclined
with wooden bars boundary conditions.
Table 4 presents test results concerning isolated wooden At a ground inclination of 20°, the average load
shores that were reinforced with wooden bars. The capacity of 3.6 m isolated wooden shores with the
average load capacity of a 3.6 m isolated wooden shore woodblock reinforcement at the bottom of the shore was
reinforced with horizontal wooden bars with horizontal 12.17 kN, which is around 23% (=(12.17–9.93)/9.93)
boundaries at both ends is 35.47 kN, almost double higher than that of the same isolated wooden shores
(=35.47/17.85) to that of an isolated wooden shore under the same conditions but without any
under the same condition but without any reinforcement reinforcements (9.93 kN). This result reveals that the
(17.85 kN). Horizontal wooden bar reinforcement is woodblock, inserted under the shore, provides effective
more effective than cable reinforcement in increasing reinforcement. However, test results reveal that
the load capacity of an isolated wooden shore. although woodblock reinforcement effectively increases
In this test, the failure mode is the 2nd-order mode of load capacity, it has little effect on the vertical
an Euler column [see Figure 30(b)] and its shape is in deformation control [see Figure 30(c)].
the form of a half-sine curve. When the vertical
wooden shore buckled, the reinforced horizontal 3.5.4. Multi-post shoring systems reinforced
wooden bar deformed slightly. However, the joint with horizontal bracings
between the vertical wooden shore and the horizontal The 4-post shoring systems reinforced with horizontal
wooden bar did not slide, indicating that this fixity was bracings were tested under the condition of horizontal
effective. boundaries at both ends. The tests setups included (a) a
needs to be carefully monitored when used in the As shown in Table 5, the average load capacity of
construction sites. the arrangement of 6 wooden shores with 3 adjustable
steel tube shores (6W3S) was 117.39 kN, which is
3.6. Failure Models of Combined Arrangements almost the same as that of a 9-post wooden shoring
Table 5 presents the test results concerning the load system (117.18 kN). As observed in the tests, when
capacities of combined arrangements of wooden shores critical load reached, all adjustable steel tube shores
and adjustable steel tube shores. As indicated in Table 5, deformed in the same direction. The adjustable steel
the average load capacity of the setup of 8 wooden tube in the center of the combined system suffered the
shores with 1 adjustable steel tube shore (defined as largest lateral displacement. In contrast, the wooden
8W1S) is 121.91 kN, which is similar to that of a 9-post shores in the combined system were not greatly
wooden shoring system (117.18 kN). As observed in the deformed. Clearly, when the critical load reached,
tests, when the critical load reached, the lateral most loads were taken by the adjustable steel tube
displacement was greatest at the central adjustable steel shores. Figure 33(b) presents the test result.
tube shore in the combined shoring system. Figure 33(a) As revealed by the above tests, combining shoring
presents this test result. Therefore, when one or more systems in case 8W1S and case 6W3S did not
shores in a 9-post wooden shoring system are replaced significantly increase their load capacities. These tested
with adjustable steel tube shores, most loads are taken combined shoring systems are not recommended for use
by the central adjustable steel tube shores. on construction sites.
Table 5. Test results concerning load capacities of 3.6 m combined wooden and adjustable steel tube shores
(unit: kN)
Note:1.:Wooden shore(W)
2.:Adjustable steel tube shore(S)
Figure 33. Test results for combined wooden and adjustable steel tube shores
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