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c)
Ao re_OR
Aoad_OR
a) b) c)
Aosv_OR
Fig. 1. Details of distributing valve: a) spool; b) sleeve and c) sleeve groove.
Rad
R1 R2 R3 R4
Rre
p1 qV p2
Rad
Δp
c)
Fig. 3. Example of a flow path with four flow restrictions.
Fig. 4. Hydraulic resistances scheme: a) one resistance for each orifice; b)
four parallel resistances for each orifice that represents the ports; and c) four
It is observed that the hydraulic resistances can be treated parallel resistances for each port that represents the three flow regions.
in the same way as the electrical resistances (series and / or
parallel) aiming to calculate an equivalent resistance. Equation The resistance is evaluated using the classical equation for
(2) shows the total pressure drop for series resistances and (3) flow through a hydraulic orifice [5]. Comparison with (1)
for parallel resistances. yields:
𝑛 𝜌
∆𝑝𝑡 = 𝑅𝑖 . 𝑞𝑉2 (2) 𝑅𝑖 = (4)
𝑖 2. 𝑐𝑑2 . 𝐴2𝑜𝑖
B. Internal leakage
a)
since the experimental data curve is between the maximum the underlap. The results show that variations of micrometers
and minimum radial clearance curves, according to Table III. can result in the valve not fulfilling the requirements of its
design. As this type of valve is almost a single copy, high
manufacturing costs are involved, so errors in the design and
manufacture are not acceptable.
Therefore, it is extremely important to pay careful to
dimensional tolerances both in the design phase and the
manufacturing process of a distributing valve. Moreover,
special consideration must be given to the mechanical damage
inherent to the valve use, since this can change significantly
the performance of the valve. It should be noted that a
performance decrease causes an unnecessary increase in the
control process, and a reduction in the life of other
components of the hydraulic system governor, such as pumps,
filters and servomotors.
The wide research project of which this paper forms part
aims to determine the maximum tolerances to be employed in
the manufacture of components to ensure that they meet the
requirements of speed governor system design.
Fig. 9. Internal leakage versus spool displacement for maximum and
minimum radial clearance and experimental data.
VII. ACKNOWLEDGMENT
Unlike the typical performance presented in Fig. 8, the The results presented in this paper are related to the
experimental results show that the internal leakage is not Finep/CT-ENERG project sponsored by Eletrobrás
symmetrical around the geometric center of the valve because (Eletronorte), Medal – Metalúrgica Dalla Lana, Hydrus
the two radial clearances are not symmetrical, providing more Tecnologia Hidráulica, and Reivax SA Automação e Controle.
leakage for the port on one side. Another aspect to be
observed is the two, rather than one, leakage peacks. This is VIII. REFERENCES
caused by the valve overlap as confirmed through comparison
[1] IEEE Recommended Practice for Preparation of Equipment Specifica-
with Fig. 10. In this figure, the simulated valve has a critical tions for Speed-Governing of Hydraulic Turbines Intended to Drive Elec-
center but the asymmetric radial clearance is still present. For tric Generators. ANSI/IEEE 125 Std 125-1988 (Revision of ANSI/IEEE
the valve studied (Fig.9) the overlap is 0.2 mm. Std 125-1977).
[2] IEC 60308. Hydraulic Turbines – Testing of Control Systems. IEC Stan-
dard 2005.
[3] ISO/CD 5598 – Fluid Power systems and components – Vocabulary. ISO
Standard (ISO 5598:2008 revision).
[4] V. J. DE NEGRI, J. R. B. R. FILHO, A. D. C. SOUZA. A Design Method
for Hydraulic Positioning Systems. 51th National Conference on Fluid
Power (NCFP), in conjunction with IFPE 2008. The International Exposi-
tion for Power Transmission, pp669-679. March 12-14, 2008, Las Vegas,
USA.
[5] I. V. Linsingen. Fundamentos de Sistemas Hidráulicos. 3. ed. rev. – Flo-
rianópolis: Ed. da UFSC, 2008. 399p.
[6] H. E. Merritt. Hydraulic Control Systems. John Wiley & Sons, Inc., New
York, 1967.
[7] V. J. De Negri, L. Retzlaff, H. C. Belan, T. H. Martins, L. A. H. Rodri-
gues, M. I. Pacheco. Relatório Final: Meta 2 - Desenvolvimento de válvu-
la distribuidora (VD) para regulador de velocidade. UFSC. Technical
Report 520041/2006-2, 2008.
Fig. 10. Internal leakage versus spool displacement for minimun radial IX. BIOGRAPHIES
clearance and critical center.
Luciano Retzlaff was born in Santa Maria, Brazil,
on March 15, 1975. He received his mechanics
VI. CONCLUSIONS technicisn diploma in 1993, from the Industrial
According to the results presented in this paper it one can Technical School of Santa Maria, mechanical
be concluded that the mathematical model based on fluid engineering degree in 2001, from the State
University of Santa Maria (UFSM) and M. Eng.
mechanics principles describes the real behavior very well. degree in 2007 from the Federal University of
Through the model it was possible to identify the influence Santa Catarina (UFSC). He has worked for two
of geometric parameters on the distributing valve years on the design of hydraulic components. His
performance. The variation of the clearance over the spool- interest areas include hydraulic components and
mobile hydraulics.
sleeve length, even under typical design specifications, causes
a shifting of the hydraulic center of the valve. Moreover, the
leakage is strongly influenced by both the radial clearance and
THE 8th LATIN-AMERICAN CONGRESS ON ELECTRICITY GENERATION AND TRANSMISSION - CLAGTEE 2009 7
Contact address:
e-mail: victor@emc.ufsc.br