1 - Medical Oxygen Cylinder Filling System User Manual氧气充瓶用户手册

Product Technology Requirement No.
:
XIANG XIE ZHU ZHUN 20152540137
PA Registering license No.:
XIANG XIE ZHU ZHUN 20152540137
Production license No.: No.
XIANG SHI YAO JIAN XIE SHENG CHAN XU 20150072
Please read this User’s Manual before

installing and using this product
Medical Oxygen Cylinder Filling

System
Medical Oxygen Cylinder Filling System User Manual
User’s Manual
Medical Oxygen Cylinder Filling System
This user’s manual is applied to:

ETS-B3 ETS-B5 ETS-B10
ETS-B100
Safety Tips
In order to use the instrument safely and correctly and ensure the instrument is in
good condition, please read this manual and oxygen booster user manual carefully
before using it to master the safe and correct use method.
In order to improve product quality and performance, it is possible to replace some
parts. In this case, where there may be any inconsistency with this manual, the
standard equipment provided by the manufacturer at that time shall prevail. Please
understand.
 The meaning of graphics, symbols and abbreviations:

Indicates all possible damage or danger of damage to the equipment
Watch out for danger!

This sign warns of all possible dangers to the lives and health of operators
and other personnel.
Indicates all information and suggestions on economical and reasonable
operation of oxygen generating equipment
Marking on air compressor

Warning!
The surface is hot. Don't touch it.
This equipment must use a power supply with protective grounding wire and
ensure good grounding.
Contraindications and precautions for the use of this equipment should be

taken seriously.
Warning
This equipment uses air as raw material and molecular sieve pressure swing
adsorption process to produce oxygen with Oxygen Purity ≥ 90% (v/v) (93% oxygen
for short). Whether the medical organization uses 93 % oxygen, or where and under
what circumstances uses 93 % oxygen ， this should be decided by the medical
institution.
The warning function of this system includes the local warning device. When the
Oxygen Purity, flow rate and pressure deviate from the normal value, this machine
will send out sound and light warning signals to prompt relevant personnel to handle
them.
The oxygen output pressure of this system is 0.35-0.45 Mpa and the Oxygen Purity is
≥90 %, which conforms to YY/T 0298-1998 General Technical Specification for
Medical Molecular Sieve Oxygen Generating Equipment. The oxygen output can be
directly connected to the existing medical center oxygen supply system of medical
institutions to meet the clinical oxygen requirements of medical institutions. The
oxygen booster of this system can pressurize the oxygen to 15Mpa and fill the oxygen
cylinders.
The Oxygen Purity produced by this system during normal operation varies from 90%
to 96%, so 93% oxygen is not suitable for calibrating some instruments in order to
avoid approval errors due to fluctuations in Oxygen Purity.
The operators for this whole system shall have relevant professional knowledge
and experience especially for the oxygen booster.
Please read this manual and oxygen booster user manual very carefully before
any operation and maintenance.
Content
I GENERAL INTRODUCTION................................................................................................................. 1
1.1 PRODUCT INFORMATION................................................................................................................... 1
1.1.1 GENERAL INTRODUCTION............................................................................................................... 1
1.1.2 WORKING PRINCIPLE OF THE PRODUCT.........................................................................................1
1.2 PRODUCT FEATURES........................................................................................................................... 2
1.3 WORKING CONDITIONS......................................................................................................................2
1.4 CAUTIONS............................................................................................................................................3
II MAIN TECHNICAL PARAMETERS............................................................................................................5
III INSTALLATION, COMMISSIONING AND ACCEPTANCE......................................................................... 6
3.1 INSTALLATION..................................................................................................................................... 6
3.1.1 ELECTRICAL REQUIREMENT.............................................................................................................6
3.1.2 INSTALLATION ENVIRONMENT........................................................................................................6
3.1.3 INSTALLATION STEPS........................................................................................................................8
3.2 COMMISSIONING................................................................................................................................8
3.2.1 OXYGEN GENERATION SYSTEM COMMISSIONING......................................................................... 8
3.2.2 OXYGEN BOOSTER TEST RUN.......................................................................................................... 9
3.3 ACCEPTANCE..................................................................................................................................... 10
IV METHOD OF USE.................................................................................................................................11
4.1 PREPARATION BEFORE USE.............................................................................................................. 11
4.2 OPERATION STEPS.............................................................................................................................11
4.2.1 START UP FOR OXYGEN GENERATION PART................................................................................. 11
4.2.2 SHUTDOWN FOR OXYGEN GENERATION PART.............................................................................13
4.2.3 RUN FOR OXYGEN BOOSTER PART................................................................................................14
4.3 OPERATION INTERFACE.................................................................................................................... 14
4.3.1 LOGON INTERFACE.........................................................................................................................14
4.3.2 SYSTEM MONITORING...................................................................................................................15
4.3.3 OXYGEN GENERATION MONITOR..................................................................................................15

4.3.2 CURVE DATA................................................................................................................................... 16
4.3.2 HISTORY DATA................................................................................................................................ 16
4.3.2 CURRENT ALARM...........................................................................................................................17
4.3.2 HISTORY ALARM............................................................................................................................ 17
4.4 OPERATING PROCEDURES FOR OXYGEN FILLING............................................................................ 18
4.4.1 PREPARATION BEFORE OXYGEN FILLING...................................................................................... 18
4.4.2 OXYGEN FILLING PROCESS.............................................................................................................20
4.4.3 INSPECTION AFTER OXYGEN FILLING............................................................................................ 20
V. MAINTENANCE....................................................................................................................................22
5.1 MAINTENANCE ITEMS...................................................................................................................... 22
5.1 ROUTINE CHECK................................................................................................................................ 22
5.1.1 DAILY INSPECTION......................................................................................................................... 22
5.1.2 WEEKLY (100 HOURS).................................................................................................................... 22
5.1.3 MONTHLY (300 HOURS).................................................................................................................22
5.1.4 EVERY THREE MONTHS (1000 HOURS)......................................................................................... 23
5.1.5 HALF A YEAR (2000 HOURS).......................................................................................................... 23
5.1.6 EACH YEAR (4000 HOURS).............................................................................................................23
5.1.7 EVERY THREE YEARS (10000 HOURS)............................................................................................ 24
5.1.8 EVERY FIVE YEARS (20000 HOURS)............................................................................................... 24
5.2 MAINTENANCE PLAN........................................................................................................................24
5.3 REPLACEMENT STEPS OF CONSUMABLES........................................................................................25
5.3.1 REPLACE FILTER ELEMENT OF OXYGEN GENERATOR.................................................................... 25
5.3.2 REPLACE THE PRE-PRECISION FILTER ELEMENT............................................................................25
5.3.3 REPLACE THE REAR PRECISION FILTER ELEMENT..........................................................................25
5.3.4 REPLACE AIR COMPRESSOR CONSUMABLES................................................................................ 26
5.3.5 REPLACE OXYGEN BOOSTER CONSUMABLES............................................................................... 26
VI．COMMON TROUBLE SHOOTING METHODS................................................................................... 32
6.1 GENERAL FAULT PHENOMENON, CAUSE ANALYSIS AND TROUBLESHOOTING METHODS............ 32
VII．SAFETY RULES AND REGULATIONS................................................................................................ 39
7.1 EQUIPMENT ROOM WORKING SYSTEM.......................................................................................... 39
7.2 SAFETY RULES................................................................................................................................... 40
7.3 SAFETY CODE.....................................................................................................................................41

7.4 WARNINGS, NOTICES AND TIPS....................................................................................................... 41
7.5 GENERAL SAFETY PRECAUTIONS......................................................................................................42
7.6 INSTALLATION OF PREVENTIVE MEASURES..................................................................................... 42
7.7 OPERATIONAL PREVENTIVE MEASURES.......................................................................................... 43
7.8 MAINTENANCE AND REPAIR PREVENTIVE MEASURES................................................................... 45
7.9 INSTALLATION AND REMOVAL......................................................................................................... 45
7.10 DAILY MAINTENANCE..................................................................................................................... 45
7.11 PROHIBITION OF USE......................................................................................................................45
7.12 FIRE AND HIGH TEMPERATURE PREVENTION MEASURES............................................................ 46
VIII. LIFTING, TRANSPORTATION, STORAGE AND PACKAGING..............................................................46
8.1 HOISTING.......................................................................................................................................... 46
8.2 TRANSPORTATION............................................................................................................................ 46
8.3 STORAGE........................................................................................................................................... 47
8.4 PACKAGE........................................................................................................................................... 47
IX. DESCRIPTION OF AFTER-SALES SERVICE........................................................................................... 47
X. FOLLOW-UP.........................................................................................................................................49
I General Introduction
1.1 Product information

1.1.1 General Introduction
The medical oxygen cylinder filling system consists of air compressor, gas-water
separation device, refrigerated air dryer, multistage filters, air storage tank, air
moisture monitoring device, oxygen generator, oxygen storage tank, flow meter,
oxygen booster and an intelligent electric control cabinet. The process flow of oxygen
production is that air with a pressure of 6-8 bar is supplied by a high-efficiency screw
air compressor, and clean air after being treated by a gas-water separation device, a
high-efficiency refrigerated air dryer, a multi-stage filter, etc. enters the oxygen
generator, which obtains oxygen through PSA(Pressure, Swing, Adsorption) principle,
and uses this pressure swing adsorption process to separate oxygen and nitrogen, and
the output Oxygen Purity is higher or equal to 90%; with the automatic control
system, the user can conveniently control the start and stop of the equipment in the
central control room, and can monitor various operating parameters of the equipment
in real time. When an abnormal situation occurs in the equipment, the monitor will
send out a prompt signal and perform protective shutdown. In addition, if user selects
online monitoring system, it can also support report printing and automatically print
all kinds of data that the equipment runs every day, eliminating the complicated work
records of operators. Users can remotely monitor the operation of oxygen generating
equipment in the office.
1.1.2 Working principle of the product
Under the condition of normal temperature and low pressure, the oxygen generation
system applies air as the raw material and molecular sieve as the adsorbent and makes
use of the characteristics of the increase of the adsorption capacity of nitrogen
(adsorbent) in air when molecular sieve is pressurized and the decrease of the
adsorption capacity of nitrogen (adsorbent) in air when depressurized to form a rapid
cycle of pressurized adsorption and depressurized desorption. In this way, oxygen and
nitrogen in air can be separated to produce oxygen. However, carbon dioxide, carbon
monoxide, gaseous acid and alkali, and other gaseous oxides in the air are substances
1
with strong molecular polarity and are difficult to pass through molecular sieves, so
that the Oxygen Purity of the produced oxygen is higher or equal to 90 % (v/v), and
the produced oxygen does not contain harmful components to human body, thus
meeting the requirements of clinical medical oxygen and conforming to YY/t 0298 -
1998 General Technical Specification for Medical Molecular Sieve Oxygen
Production Equipment.
The system has the characteristics of high oxygen output concentration, low operation
cost, simple operation, safe use, etc. The series model of the oxygen generation
system can meet the clinical oxygen demand of medical institutes at all levels.
1.2 Product Features

(1) The main components are imported with original equipment to ensure
product quality;
(2) The process of oxygen generation is controlled by microcomputer, fully
automatic, and the output of oxygen flow is adjustable;
(3) Stable concentration, safety and reliability.
(4) Prompt for oxygen low concentration to ensure oxygen quality.
(5) Use a three-phase 380 V low-voltage power supply with low noise and
low energy consumption.
1.3 Working Conditions

(1) The installation environment should be clean and sanitary, and the
temperature is controlled at 5~40 ℃;
(2) The ventilation should be good and the ventilation and heat dissipation
system should be installed when necessary;
(3) Power supply voltage is a. c. 380 v±38v; the frequency is 50Hz±1Hz;
(4) The system equipment must stand firmly and be installed on a solid and
horizontal ground;
(5) All oxygen pipelines are not allowed to leak, and fire, oil and
inflammable and explosive articles are not allowed at the installation
site;
(6) Determine the location of the air source installed in the oxygen
generation system so that the inlet should be located at the place with the
2
least pollution. These pollution sources include: combustion exhaust gas,

anesthetic gas exhaust system, vent and vacuum vent, etc.
(7) It is strictly prohibited to contact with combustible oil after installation
of the complete machine;
(8) Atmospheric pressure is 450 hPA to 1060 hPA;
(9) Relative humidity is ≤ 90 %.
1.4 Cautions
(1) The total power supply shall be cut off before any maintenance of the
system is carried out.
(2) Use the correct grade of lubricant and prohibit the mixed use of different
types of lubricants.
(3) It is suggested to avoid high dust or pollution, the oil must be changed
regularly and the air intake filtration system must be checked regularly.
(4) It is suggested to avoid the belt tension is too tight to affect its life.
(5) This instrument has no parts that can be repaired by customers. Do not
disassemble it without authorization in case of failure.
(6) The bearing cannot be excessively lubricated, and the compressor must
stop when refueling.
(7) The booster shall be earthed reliably. Blast wall shall be built between
the booster and the cylinder filling area according to the standard. Before
the unit runs, be sure to ensure that all components and parts assembled
on the booster have been oil and grease removed strictly (anti-oxidant
lubricating grease must be used for the bearings), and all joints and
accessories have been locked securely.
(8) Both the high-pressure oxygen gas and electricity have danger! Do not
conduct overhaul or maintenance and service on the unit before you
make sure that the power supply has been cut off and the compressed gas
in the entire booster system has been emptied.
(9) During the unit running, don’t loosen or disassemble any pipeline fitting
and booster component/part; high pressure and high temperature oxygen
gas is filled inside the unit; it may cause serious injury accident.
(10) The rotational direction of the basic booster and the fan must be correct,
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otherwise, wrong rotational direction will cause burning blast accident.

(11) In the power supply circuit to the booster, an appropriate air switch must
be installed, and an appropriate grounding line shall be connected, it is
required that the ventilation is good while the booster is running and the
ambient temperature is lower than 35 ℃ , in addition, it is required that
necessary maintenance space must be left around the booster.
(12) The booster should not work at an exhaust pressure higher than that
specified on the nameplate, otherwise, the stress of components and
parts of the booster will be deteriorated, the exhaust temperature will be
ultrahigh and the motor will be overloaded, which will consequently
result in abnormal phenomenon such as damage of components and parts
of the booster, reduced life etc. and even severe safety accident.
(13) The safety valve on the booster is the safety protection barrier of the
machine, and should be calibrated at the local labor department once
every year; if the gas pressure in the system exceeds the rated pressure,
be sure to check the overpressure cause when opening the safety valve to
release the gas; use the booster again only after determining the fault has
been eliminated.
(14) Before carrying out any maintenance on the booster, you must well do
the following works.
1) Stop the unit;
2) Cut off the power supply and ensure the compressor is under power
cutoff state;
3) ensure the compressed gas in the unit has been emptied;
4) It must ensure that any assembled part has been oil and greased
removed strictly.
(15) Personal protection: during the booster operation, the operator’s body
and clothes shall be kept far away from moving components such as the
belt pulley, blades, belts, etc. of the booster, he shall also not touch the
cylinder and pipeline directly with his hand in order to avoid scalding;
the operator shall have relevant professional knowledge and experience.
(16) Before starting up the booster, you must understand this operation and
maintenance manual.
4
II Main Technical Parameters
Type
Item ETS-B3 ETS-B5 ETS-B10 ETS-B15 ETS-B20 ETS-B30 ETS-B40 ETS-B50 ETS-B75 ETS-B100
Oxygen Purity, % ≥90 ≥90 ≥90 ≥90 ≥90 ≥90 ≥90 ≥90 ≥90 ≥90
Moisture content, g/m

3
≤0.07 ≤0.07 ≤0.07 ≤0.07 ≤0.07 ≤0.07 ≤0.07 ≤0.07 ≤0.07 ≤0.07
Carbon dioxide
≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01 ≤0.01
content, %(V/V)
Solid material particle
≤10 ≤10 ≤10 ≤10 ≤10 ≤10 ≤10 ≤10 ≤10 ≤10
size, μm,
Solid matter content,
3 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5 ≤0.5
mg/m
Oxygen production 2-4 4-7 8-12 12-16 16-24 25-35 35-45 45-65 65-85 85-100
(m3/h)
(20℃,101.3kPa)
Ac.380V Ac.380V Ac.380V Ac.380V Ac.380V Ac.380V Ac.380V Ac.380V Ac.380V Ac.380V
Supply voltage, v
±10% ±10% ±10% ±10% ±10% ±10% ±10% ±10% ±10% ±10%
Operating noise, dB(A) ≤85 ≤85 ≤85 ≤85 ≤85 ≤85 ≤85 ≤85 ≤85 ≤85
Oxygen pressure（Kpa） 350-450 350-450 350-450 350-450 350-450 350-450 350-450 350-450 350-450 350-450
Input Power(kVA) 3-6 6-12 12-20 20-32 32-39 39-48 48-79 79-115 115-138 138-168
System floor area（M ）

3 2 2 2 2 2 2 2 2 2 2
10 M 15 M 25 M 35 M 45 M 55 M 65 M 80 M 90 M 100 M
General weight of the

900 Kg 1200 Kg 1800 Kg 2200 Kg 2500 Kg 2800 Kg 3500 Kg 4200 Kg 4800 Kg 5500 Kg
machine (Kg)
5
III Installation, Commissioning and Acceptance
3.1 Installation
3.1.1 Electrical requirement
(1) Oxygen cylinder filling system must use a protective
grounding wire power supply, and ensure good grounding.
(2) Oxygen cylinder filling system is a permanent fixed
installation equipment, requiring the user to install a separate
power three-phase air circuit breaker in the appropriate
location of the building outside the device (near the device and
where the operator is easy to operate), and the rated current of
the circuit breaker should match the rated current of the
equipment.
(3) The user is advised to install an air circuit breaker with over
current protection. The function of the circuit breaker is
indicated in a significant position near the circuit breaker, and
the switch status is identified.
(4) Oxygen cylinder filling system using three-phase five-wire
(phase, neutral, protective ground) power supply, the
equipment for power supply connection, should choose the
current load flow greater than the rated current of the
equipment of the GB wire to the equipment power supply
reliable permanent connection.
(5) The oxygen cylinder filling system used a fuse to protect the
control line, the rated current of 3 amps, in the replacement of
the fuse should be selected from the original supply of
accessories, if in doubt please contact the company after-sales
service department to avoid accidental failure and personal
injury.
3.1.2 Installation environment
6
（1） The installation environment should be clean and sanitary,

the temperature is controlled at 5~40 ℃, and the ventilation
is good;
（2） Power supply: a.c. 380 VAC, 50 Hz;
（3） The system equipment must be firmly installed on a solid
and horizontal ground, all oxygen pipelines must not leak,
fire and oil must not be allowed on the installation site, and
other items unrelated to the system must not be stored in the
installation site, especially inflammable and explosive items.
（4） Install ventilation system when necessary;
（5） Make sure the inlet of system is located at the place with
least pollution. These pollution sources include: burning
exhaust gas, anesthetic gas exhaust system, vent and
vacuuming vent, etc
（6） The booster shall be installed in a indoor place with good
lighting and ventilation, clean environment and low air
humidity, the foundation shall be hard and level, and the
ambient temperature shall be controlled below 38℃. Around
the booster, sufficient space shall be reserved in order to
facilitate maintenance. The vibration of the booster is
relatively low during its operation, therefore, the
requirements on the foundation are not stringent, but it shall
be ensured that the concrete thickness of the foundation
≥20cm, the entire base shall be closely fit against the level
surface of the foundation and fixed with expansion bolts,
local suspension is not allowed between the base and the
ground.
（7） The oxygen booster shall be grounded reliably, and a blast
wall shall be built between the booster and the cylinder
filling area according to the standard. The booster shall not
be placed nearby the inflammable gas and the explosive
substance. The inlet and outlet of the booster shall be
7
provided with bypass valve for blowdown so as to facilitate

maintenance of the booster.
3.1.3 Installation steps

All personnel involved in operation, maintenance and
installation shall receive training in safety commons and
knowledge and abide by safety regulations.
（1） After the system equipment arrives at the installation site,
unpack the packing box and check whether the equipment
and accessories are complete according to the ‘sales
contract’ or ‘equipment delivery note’, and notify our
company immediately if they are missing or damaged;
（2） Install on the equipment platform prepared before in a
smooth and reasonable order. The connection of each
pipeline shall conform to the pipe diameter of the
equipment, and the connection of power supply shall
conform to the power requirements of the equipment.
（3） During the operation of the equipment, a small amount of
oil and water will be discharged, and a ￠ 22mm sewage

pipe will be installed to ensure the smooth discharge of oil
and water.
3.2 Commissioning
Commissioning of the medical oxygen cylinder filling system,
troubleshooting of machine faults and maintenance of machine
shall be carried out by trained professionals, so that all
personnel participating in operation, maintenance and
installation shall receive training in safety knowledge and
knowledge and shall abide by safety regulations.
3.2.1 Oxygen generation system commissioning
（1） Turn on the main power switch and the secondary power switch, and
8
power up the system normally;

（2） Press the ‘Start’ button on the electrical control cabinet to start the
instrument and ventilation system of the oxygen generation system;
（3） Press the ‘ Start ’ button on the electrical control cabinet, and the
oxygen generation system will start each equipment one by one

according to the procedures set by the original manufacturer.
（4） Press the
‘Stop’button on the electrical control cabinet, and the oxygen
generation system will stop the operation of each equipment one by
one according to the procedures set by the original factory.
（5） When the oxygen generation system is in an abnormal situation, sound
and light prompts will be generated, which can be done at this time.
Press the‘Prompt Release’button on the electrical control cabinet to
release the current alarm.
3.2.2 Oxygen booster test run
Before operators start to test the booster, you must read oxygen compressor
user manual very carefully and make sure the booster is installed properly
according to the user manual.
（1） After the compressor is installed completely, carry out test run only
after confirming it conforms to the requirements.
（2） Before starting up the machine, bar over the machine for 2~3
revolutions with hands, and the basic compressor shall rotate without
obstacle. Open the suction valve and exhaust valve, when the suction
pressure rises to the set point, jog the compressor and check whether
the rotational direction of the basic compressor and fan is correct. If
the rotational direction is normal, the operator can let the compressor
run for several minutes at no load, observe the running condition of
the machine; if the rotational direction is not correct, stop the machine
and adjust the phase sequence of the power so as to make the
rotational direction be normal.
（3） Increase the pressure to the rated pressure gradually, and check if there
is abnormal vibration, noise and heating during the machine running.
Check if each controller acts according to the specified operating
9
conditions: stop the machine at the rated exhaust pressure, and see
whether the machine is re-started at rated lower limit pressure; and see
whether shutdown protection is activated when the suction pressure is
insufficient. Check each display instrument displays normally and
check the leakage of the entire gas compression system, eliminate the
fault in time, if any.
（4） During the test run of the machine, please carefully observe its running,
if there is abnormal sound, abnormal vibration or abnormal heat
generation, if finding any abnormal phenomenon, be sure to shut down
the machine and make checks, it is not allowed to continue test run
only after confirming the fault is eliminated.
（5） After the test run is normal, the machine can be put into normal use.
3.3 Acceptance
（1） Equipment and accessories shall be accepted according to the list
listed in the contract;
（2） Operate the equipment according to the operating rules of this
manual and check the various functions. If the equipment can be
operated normally, it means that the equipment of this system has
been accepted.
10
IV Method of Use
4.1 Preparation before Use

Read and understand the contents of this manual carefully,
understand the functions and precautions of each configuration
of the system, and be familiar with the operating procedures of
this system.
(1) Carefully check and confirm that it meets the requirements of
‘installation environment’;
(2) Carefully check that the power conductors of the system
equipment are correctly connected and firmly secured one by
one;
(3) Carefully check the correct and firm connection of each pipeline
in the system;
(4) Remote monitoring system connection and operation is correct;
(5) Close the oxygen output ball valve to ensure the oxygen pipe
network with low pressure and low concentration of oxygen.
4.2 Operation Steps
4.2.1 Start up for oxygen generation part

(1) Manual start up for oxygen generation part:
a) Turn on the main power switch in the electrical control cabinet and
confirm that all system equipment is powered on (the power
indicator lights up);
b) Start the machine for the first time: open the main filter housing to
open the ball valve at the outlet of the air compressor, and open the
air compressor to flush the pipeline with high pressure air; after
flushing, close the air compressor and install it back into the main
filter housing, and open the pipeline valve of the air part;
c) Start the refrigerated air dryer for 2 minutes;
d) Turn on the air compressor until the pressure of the air storage tank
reaches 7.5 bar or more;
e) Turn on the oxygen concentrator (oxygen generator): switch the ON/
11
OFF switch of the control panel to the OFF position; the AUTO/
MANUAL switch should be in MANUAL to open the main engine
outlet ball valve;
f) At first, the oxygen storage tank is filled with air. At this time, the
oxygen machine is in manual mode. Turn on the outlet ball valve of
the oxygen storage tank to keep the oxygen machine running all the
time. When the Oxygen Purity in the oxygen storage tank rises above
90%, close the outlet ball valve of the oxygen storage tank, switch to
AUTO position, and stop automatically when saturated.
g) Turn on the outlet ball valve of the oxygen storage tank to deliver
oxygen to the oxygen pipe network;
(2) Start up (normally start up) for oxygen generation part
a) The system equipment is ready to open the air and oxygen
pipeline valves;
b) Enter the operator's operating password into the system, click
the ‘Prepare’ button on the operation panel of the intelligent
monitoring system and confirm it, then click the ‘Start’ button
and confirm it; the intelligent monitoring system starts each
equipment one by one according to the automatic starting
procedure set by the original factory (starting sequence: ①
start the refrigerated air dryer, ② start the air compressor, ③
start the oxygen concentrator (oxygen generator); When the
pressure of the oxygen storage tank is higher than the output
pressure of the bus bar (3.0 bar), the system automatically
supplies gas and monitors the changes of various parameters of
the system in real time, including the real-time flow rate and
cumulative flow rate recorded by the oxygen flow meter.
c) Intelligent monitoring system: the system air compressor
will be controlled between 6.5 bar and 7.5 bar, the oxygen
storage tank pressure will be controlled between 3.5 bar and
4.5 bar, and the Oxygen Purity will be kept above 90%. If the
above requirements are not met, the system will give an alarm
12
and display the alarm type.
4.2.2 Shutdown for oxygen generation part

(1) Normal shutdown for oxygen generation part
When the system needs maintenance, the system will be shut
down normally:
a) Check and confirm that there is enough oxygen in the
reserve oxygen source sink for maintenance.
b) Turn off the oxygen tank outlet ball valve and close the
oxygen outlet ball valve of the oxygen concentrator (oxygen
generator);
c) Click the ‘stop’ button on the operation panel of the
intelligent monitoring system, and the remote monitoring
system will turn on each equipment one by one according to
the automatic shutdown procedure set by the original
factory (shutdown sequence is: 1. turn off the oxygen
concentrator (oxygen generator), 2. turn off the air
compressor, 3. turn off the refrigerated air dryer);
d) Turn off all ball valves of the system pipeline；
e) Disconnect the main power supply of the system equipment
and make sure that the system equipment is powered off.
(2) Emergency shutdown for oxygen generation part
When the system needs to be shut down or cut off in case of
an emergency, the emergency shutdown measures to prevent
sudden start-up are as follows:
a) Turn off the ball valve at the outlet of the oxygen storage
tank;
b) Turn off the ball valve at the main outlet of oxygen
generation;
c) Turn off the power supply of oxygen concentrator (oxygen
generator);
d) Close the air compressor and turn off the ball valve at the
high-pressure air outlet;
13
e) Turn off the refrigerated air dryer;
4.2.3 Run for oxygen booster part

Please see details as charter 3.2.2 and also please read oxygen booster user
manual very carefully for oxygen booster running.
4.3 Operation Interface

With the intelligent monitoring system, the user can conveniently
control the start and stop of the equipment in the central control
room, and can monitor various operating parameters of the
equipment in real time (such as the display of various instruments,
including pressure, temperature, flow rate, concentration, etc.).
When an abnormal situation occurs in the equipment, the monitor
will issue an alarm signal and perform various corresponding
protection functions. In addition, it can also support the printing of
reports and print various data that run every day, eliminating the
complicated recording work of operators. According to the real-time
consumption of oxygen, the starting quantity of the system
equipment can be controlled reasonably, so as to achieve the
purpose of energy saving. Therefore, it is recommended that users
use the operation mode of intelligent monitoring system.
4.3.1 Logon interface
14
After starting the machine, enter the login interface. Click the ‘LogOn’
button to log on. Click ‘LogOff’to logoff. Options must be logged on to a
user with permission to set options. Click on the blank position of the screen
to enter the system monitoring interface.
4.3.2 System Monitoring

The system monitoring interface can perform daily operation of the oxygen
generation system. The system switch in the upper left corner will press the
ON switch for 3 seconds, the oxygen generation system will start to run, and
the oxygen generation system will stop running after pressing the OFF
switch for 3 seconds.
Click on the air compressor on the screen and the air dryer can be started or
stopped remotely. Please refer to the attached manual for detailed
instructions on the operation settings of the air compressor and the air dryer.
4.3.3 Oxygen Generation Monitor

The Starting Pressure button on the right side sets the pressure at which the
oxygen generator starts to generate oxygen. When the oxygen generator
starts, when the pressure in the oxygen tank is lower than this pressure value,
the oxygen generator starts to generate oxygen until the oxygen tank reaches
the pressure value set by the Stop Pressure, the oxygen generator will stop
generating oxygen.
Select the mode of oxygen generator operation by MODE button. When you
15
select automatic mode, the oxygen generator will start and stop according to
the Starting Pressure and Stop Pressure set above. Selecting Continuous
mode will continue oxygen generation operation.
The Oxygen Generator switch can be manually turned on or off.
4.3.2 Curve Data

The curve data interface can view the operation curve of key data of oxygen
generator, and different data are represented by different colors.
4.3.2 History Data

The historical data interface records the operation data of the oxygen
generator with a recording interval of 5 minutes.
16
4.3.2 Current Alarm

The current alarm shows the alarm in progress and can be corrected
according to the alarm description.
4.3.2 History Alarm

The historical alarm interface records all alarm information that has occurred
and can be consulted at any time.
17
4.4 Operating Procedures for Oxygen Filling
4.4.1 Preparation before oxygen filling

(1) This operating procedure is applicable to oxygen flushing operators.
During the oxygen filling process, the operators should work in strict
accordance with the operation procedures, and the filling operators must
be carried out in accordance with the management requirements of the
relevant local departments;
(2) Filling operation personnel per shift of not less than two, cylinder
inspector per shift shall not be less than one.
(3) Inspection before filling: Before filling, cylinders must be carefully
inspected to prevent all cylinders that do not meet the requirements and
regulations from being filled, eliminate unsafe factors and ensure the
safety of cylinders during filling and use.
a) Whether the gas cylinder is manufactured by the unit holding the
manufacturing license or not, whether the gas cylinder belongs to the
product that the manufacturing unit or the relevant competent safety
supervision department announces to be scrapped or requires to be
stopped or re – inspected;
b) The bottle body is free from cracks, serious corrosion, obvious
deformation, mechanical damage and other defects.
c) Whether the original mark of the gas cylinder complies with the
18
standards and regulations and whether the lettering is clearly visible.

The contents on the seal mark of the gas cylinder shall include: the
name or code of the gas cylinder manufacturer; Cylinder number;
Hydraulic test pressure; Nominal working pressure; Actual quality;
Actual volume; The design wall thickness of the bottle body;
Inspection mark and manufacturing year of the manufacturing unit;
Supervision and inspection marks; Cold areas are marked with gas
cylinders. Each cylinder shall have warning label and filling label.
d) Whether the gas cylinder is within the specified validity period of
regular inspection.
e) Whether the nominal working pressure marked on the gas cylinder
meets the filling pressure specified for the gas to be filled.
f) Whether the color and words of the gas cylinder conform to the
stipulations of‘Gas Cylinder Color Mark’.
g) All landowners to ensure that oxygen tanks have not been replaced
by filling other gases. Whether the accessories of the gas cylinder are
complete and meet the technical requirements.
h) Whether there is any residual pressure in the gas cylinder and
whether the residual gas is consistent with the gas to be filled.
Oxygen in the oxygen cylinder should not be used up, and it is
required to keep a residual pressure of more than 0.1 MPa to prevent
other gases from flowing back into the cylinder.
i) Pet - name ruby containing oxygen or strong oxidizing gas bottle
valve and bottle body are stained with grease.
j) Whether the gas cylinder inflated for the first time has undergone
replacement or vacuum treatment.
(4) Inflammable and explosive articles shall not be placed around the filling
station. The temperature in the room shall not exceed 30 ℃. Keep away
from open flames and heat sources (special attention: smoking is
prohibited). The safe distance between the filling station and acetylene
bottle shall not be less than 3 meters and cannot be stored in the same
room
19
4.4.2 Oxygen filling process

(1) The operator cannot wear overalls with excessive oil stains, and
cannot contact oxygen tanks and their accessories with his hands, oil
gloves and oil tools. Do not wear chemical fiber clothing with
electrostatic effect.
(2) The gas cylinder filling speed shall not be greater than 8m3/h, and the
filling time of a single oxygen cylinder shall not be less than 30
minutes. The opening and closing valve must be carried out slowly. No
oil and no fireworks are allowed in all filling parts.
(3) The tool joints and valves used in the oxygen filling station shall be
made of copper material.
(4) The sealing material used in filling is made of non-combustible and
non-sparking materials.
(5) It is strictly prohibited to repair, knock or twist the parts of the gas
cylinder under pressure.
(6) Filling or oxygen cylinder fire should immediately cut off the source
of oxygen, actively organize rescue and report to the relevant
departments.
(7) All landowners are not allowed to leak when filling oxygen.
(8) In order to limit the filling speed of gas cylinders, the number of filling
gas cylinders in the same batch is not allowed to be arbitrarily reduced,
nor is it allowed to insert empty bottles for filling in the middle of
filling.
(9) Cylinder filling process should often use the method of touching the
bottle wall by hand to check whether the temperature of the bottle wall
is normal or not. If abnormal, stop filling immediately and find out the
reason. When oxygenated, the cylinder temperature shall not be higher
than 60 ℃.
(10) The maximum filling pressure of oxygen cylinder is 14.8 MPa.
4.4.3 Inspection after Oxygen filling

(1) Whether the bottle wall temperature is abnormal.
(2) Whether the bottle body has any defects such as bulging, deformation,
20
leakage or inspection before filling.

(3) Whether the air tightness of the joint between the bottle valve and the
bottle mouth is good, and whether the bottle cap and explosion-proof
ring are complete and in good condition.
(4) Color mark and check whether the color code is complete and meets
the technical requirements.
(5) Whether the gas purity and impurity content in the sampling analysis
bottle are within the specified range.
(6) Whether the measured gas pressure and quality in the bottle are within
the specified range.
(7) When placing the gas cylinder, the valve on the bottle mouth faces the
same direction to prevent collision, damage and explosion.
(8) Adhere to the patrol inspection of the use of oxygen tanks, correctly
handle the emergency.
Note: This operating procedure is suitable to be compiled according to GB

14194-2006 for the filling of permanent gas cylinders. If there is any conflict or
discrepancy, the procedure and the unfinished items shall be implemented
according to GB 14194-2006 for the filling of permanent gas cylinders.
21
V. Maintenance
5.1 Maintenance Items

Caution!
Ensure that maintenance work can only be carried out by experts or
trained personnel. Read and understand the contents of this manual
carefully, understand the functions and precautions of each
configuration of the system, and be familiar with the operating rules
of this system. And abide by the safety rules stipulated by the local
relevant departments.
5.2 Routine Check
5.2.1 Daily inspection

(1) Check whether each parameter (air pressure, oxygen pressure, Oxygen
Purity and flow rate, etc. ) is in the normal working range;
(2) Carry out manual inspection of the drainage system to ensure the
normal operation of the drainage device;
(3) Check booster Pressure switch and Pressure meter, make sure they are
working normally. No abnormal Noise, vibration and heat generation.
5.2.2 Weekly (100 hours)

(1) Check and clean the equipment room to ensure that there is no dust on
the equipment surface;
(2) Check the operation of the equipment, the pressure, temperature and
Oxygen Purity of the equipment are not abnormal, and there is no
abnormal sound during operation;
(3) Check whether the evaporation temperature of the refrigerated air
dryer is within the normal range of green;
(4) Check the oil level of air compressor lubricating oil. If not enough,
please fill it to the normal oil level.
5.2.3 Monthly (300 hours)

(1) Check whether the filter ( main filter, precision filter and oxygen filter )
has excessive pressure drop;
22
(2) Check the air filter and oil-gas separator of air compressor for
excessive pressure drop and purge the air intake filter if necessary;
(3) Blow and clean the air inlet filter, air compressor radiator and
refrigerated air dryer radiator of oxygen generator to ensure smooth
cooling system;
(4) Check whether the cooling fan of the air compressor operates normally
and whether the cooling fan of the refrigerated air dryer has normal
starting and stopping processes;
(5) Check booster Safety valve, V-belt ,Fasteners, Clean up the dust on the
machine
5.2.4 Every three months (1000 hours)

(1) For the first time, the oxygen generator has been running cumulatively
for 500 hours to change the engine oil and oil filter;
(2) Check whether the regulating pressure of the air inlet regulator of the
oxygen generator is abnormal;
(3) Replace the air inlet filter of the air compressor;
(4) Clean the air compressor oil filter and oil return valve filter.
(5) Clean Oxygen Booster Suction filter.
5.2.5 Half a year (2000 hours)

(1) Replace the main filter element and precision filter element of oxygen
generator;
(2) Replace the lubricating oil, oil filter core and oil-gas separator core of
the air compressor;
(3) Check the safety valve of air compressor for abnormal conditions such
as oil injection;
(4) Check the wiring of the electrical control cabinet and tighten the
terminal (especially the terminal of the main motor).
5.2.6 Each year (4000 hours)

(1) Replace the oxygen filter element of oxygen generator;
(2) Replace the filter screen of the oil return valve of the air compressor;
(3) Add proper amount of grease to the two bearings of the air compressor
23
motor;
(4) Check the refrigerant pressure of the refrigerated air dryer, if it is not
enough, add it;
(5) Check booster Piston ring, guide ring and packing，Gas valve，Bearing
(Anti-oxidant lubricating grease must be used)
5.2.7 Every Three years (10000 hours)

(1) Replace each solenoid valve maintenance package (including
diaphragm, valve core, etc.)
(2) Replace the refrigerated air dryer pressure switch;
5.2.8 Every Five years (20000 hours)

(1) Replace the air compressor motor bearing
(2) Replace the sensor probe of oxygen analyzer
5.3 Maintenance Plan

Maintenance intervals table
Running time (hours) 500 2000 4000 6000 8000 10000 12000 14000 16000 18000 20000
First 6 12 18 24 30 36 42 48 54 60
No later than months (month)
maintenance months months months months months months months months months months
Air compressor lubricating oil √ √ √ √ √ √ √ √ √ √ √

Air compressor oil filter √ √ √ √ √ √ √ √ √ √ √
Air inlet filter of air compressor √ √ √ √ √ √ √ √ √ √
Main filter core √ √ √ √ √ √ √ √ √ √
Precision filter core √ √ √ √ √ √ √ √ √ √
Oil - gas separator core √ √ √ √ √ √ √ √ √ √
Oxygen sterilizing filter core √ √ √ √ √
Oil return valve filter screen of
√ √ √ √ √
air compressor
Solenoid valve maintenance √ √
Dryer pressure switch √ √
Air compressor motor bearing √ √
Oxygen sensor probe √ √
Oxygen booster suction filter √ √ √ √ √ √ √ √ √ √ √
Oxygen booster 1st, 2nd and
√ √ √ √ √ √ √ √ √ √ √
3rd stages
Note:
1. The air inlet filter of the air compressor shall be replaced every 1000 hours
24
(or not later than 3 months);

2. Maintenance materials must be accessories of the same type provided by
the original factory;
3. The specific replacement period will vary according to local temperature,
altitude, air quality and other differences.
5.4 Replacement Steps of Consumables
5.4.1 Replace filter element of oxygen generator

(1) Turn off the power supply;
(2) Close the inlet ball valve and the ball valve behind the filter;
(3) Press the manual drain button to drain the water and high-pressure air
from the filter until the system pressure has dropped to zero;
(4) Remove the filter housing, replace it with a new filter element, and
replace the sealing ring on it; Note: The second filter element ( red )
oil seal is first fixed on the filter element and then installed. Do not
touch the surface of the filter element by hand during installation, and
can rotate by grasping the hard part.
(5) Replace the cleaned casing and confirm that it does not leak air;
(6) Slowly open the ball valve behind the air inlet and filter.
5.4.2 Replace the pre-precision filter element

(1) Turn off the ball valve at the outlet of the air compressor and the outlet
of the refrigerated air dryer;
(2) Open the pressure relief ball valve slowly and manually until the
pipeline pressure has dropped to zero;
(3) Remove the filter and replace it with a new filter element. Do not
touch the surface of the filter element with your hands during
installation, and hold the hard part to rotate.
(4) Install the cleaned shell back and confirm that there is no air leakage;
5.4.3 Replace the rear precision filter element

(1) Close the outlet of the air storage tank and the ball valve behind the
oxygen generator filter;
(2) Press the manual discharge button of the oxygen generator to allow
25
water and high pressure air in the filter to be discharged until the
system pressure has dropped to zero;
(3) Remove the filter and replace it with a new filter element. Do not
touch the surface of the filter element with your hands during
installation, and hold the hard part to rotate.
(4) Install the cleaned shell back and confirm that there is no air leakage;
5.4.4 Replace air compressor consumables

Consumables of air compressor include air filter, oil filter, oil separator, oil
and belt, and the replacement methods and procedures of its consumables
are detailed in the operation manual or maintenance manual of air
compressor.
5.4.5 Replace oxygen booster consumables

Maintenance and service methods of several easily worn parts (bear in
mind: new parts installed on the machine shall be ensured that they have
already been de-greased strictly):
(1) Oxygen Booster Gas valve
Whether the gas valve can work normally or not directly affects the
displacement volume of the compressor and inter-stage pressure, it is one
of the key components of the compressor. Kerosene leak test method is
often adopted to check valve quality with focus on check of valve seat and
seating face of valve plate for damage, only the leakage in the form of
drops is considered as acceptable, the excellently manufactured gas valve
basically has no leakage. The structural reference diagram is shown as
below:
26
Fig. 1 1st-stage suction valve
Code Name Remarks

101 Nut
102 Valve seat
103 Valve plate
104 Spring Copper
105 Screw rod
106 Valve cover
107 Gasket Copper
The first stage and second stage are the same
Fig. 2 1st-stage exhaust valve
Code Name Remarks

111 Nut
112 Valve cover
113 Spring Copper
114 Valve plate
115 Screw rod
27
116 Valve seat

117 Gasket Copper
The first stage and second stage are the same
Fig. 3 3rd-stage suction valve
Code Name Remarks

301 Valve seat
302 Valve plate
303 Spring
304 Valve cover
305 Gasket Copper
the third stage and fourth stage are the same
Fig. 4 3rd -stage exhaust valve
Code Name Remarks

311 Valve cover
312 Spring
313 Valve plate
314 Valve seat
315 Gasket Copper
the third stage and fourth stage are the same
28
(2) Oxygen Booster Packing assembly

The packing assembly is respectively installed within first and second
stage cylinders (see structural diagram from oxygen booster user manual),
for 1st-stage and 2nd-stage packing assemblies, only the outer diameter of
the packing box is different, the rest parts are totally same, for its structure,
see Fig. 5 below:
Fig. 5 Packing assembly
Code Name Remarks

401 Piston rod Installed on piston
402 Throttling ring
403 Throttling seat
404 O ring 23x2.65 6 pcs
405 Seal ring for piston rod 20 3 pcs
406 O ring 35x2.8 3 pcs
407 Ring seat of piston rod 3 pcs
408 O-ring
Guide ring of piston rod --
409 lower
410 Packing box body
411 Packing gland
29
Protective sleeve of piston

412 rod Installation tool
(3) Oxygen Booster Piston Ring and Guide Ring

Piston ring and guide ring are the main dynamic seal parts of the machine
and also easily worn parts, after the machine has been running for a certain
time, they must be inspected or replaced; otherwise there will appear such
phenomenon as insufficient displacement, slow rise of pressure, bigger
machine noise, etc. Regarding the installation location of piston rings and
guide rings and structure of each stage, refer to the structural diagram of
the basic booster.
(4) Oxygen Booster Solenoid valve
Generally dust or microparticles will enter the solenoid valve, resulting in
the phenomenon of untight closing or seizure, it can work normally just by
opening it and clearing away the dirt. In addition, if the power supply does
not conform to the specifications of the solenoid valve coil, the coil is live
at no-load or the nut that fixes the coil becomes loose, this can cause coil
burnout, after the coil is replaced, it can work normally. After the solenoid
valve is energized, the permissible temperature of the coil is 80℃.
(5) Oxygen Booster Solenoid valve
Safety valve functions as a safety protection, and will not be started in
normal case; when the safety valve for a stage is opened, the operator shall
check the cause, whether it is false action of the safety valve itself or fault
of the machine. The safety valve shall be calibrated at least once every
year.
(6) Oxygen Booster Suction filter
The filter core of the suction filter shall be cleaned with gasoline every
1000 hours, if the working environment is harsh, it is recommended to
clean the filter core every 500 hours, so as to ensure normal running and
service life of the compressor.
30
(7) Oxygen Booster Filter
31
This filter is the filter for 1st, 2nd and 3rd stages with higher precision, it is
considered to remove the filter every 500 hours of operation, clean the
filter core once with clean gasoline, if the working environment is harsh, it
can be considered to clean it once every 200 hours so as to ensure normal
operation and service life of the compressor.
(8) Oxygen Booster Miscellaneous
The user shall often clean up the dust on the machine, and add grease to the
bearing on time (use anti-oxidant lubricating grease for the basic
compressor). The motor and electric components shall be maintained
regularly according to relevant provisions.
VI．Common Trouble Shooting Methods
Caution!
Ensure that maintenance work can only be carried out
by experts or trained personnel. Read and understand
the contents of this manual carefully, understand the
functions and precautions of each configuration of the
system, and be familiar with the operating rules of this
system. And abide by the safety rules stipulated by the
local relevant departments. In case of complex and
difficult faults, please contact our after-sales service
department to avoid accidental faults and personal
injuries.
6.1 General fault phenomenon, cause analysis and

troubleshooting methods
Faults Fault analysis Trouble shooting
Intelligent control system
The intelligent control 1.The power plug is not plugged in properly 1. Plug in the plug
2. The monitor is damaged 2. Replace the monitor
system is not displayed
3.The intelligent control system is damaged 3.Contact our after-sales service department
32
The intelligent control 1. Correct the parameters set by the factory

system cannot operate 1. Manually changing parameters 2. Contact our after-sales service department and
2. Program confusion send engineers to the site for correction
and monitor the oxygen
3. The intelligent control system is damaged 3. Repair or replace the new intelligent control
generation system
system
Oxygen generator
1.Power cannot reach through the control 1. Confirm that the socket and power cord are
The oxygen machine
parts powered.
cannot circulate. The
2. Fuse blown 2. Replace the fuse
green light is not on. 3. There is a problem with the switch. 3. Replace the switch
The oxygen machine is
1. The bulb burned out 1. Replace the bulb
running normally. But
2. The wire is loose. 2. Repair or replace wires
the green light is not on.
The oxygen machine 1. The ON / OFF switch is OFF
1. The ON / OFF switch is switched to ON.
cannot circulate. The 2. There is a problem with the ON / OFF
2. Replace the switch
green light is on. switch
The oxygen machine is
running normally in
1. Yellow light bulb burned out
circulation. Under the 1. Replace the switch
2. The wire from the controller to the switch
automatic condition, the 2. Repair or replace wires
is loose
yellow light is not on. 3. Replace PLC controller
3. There is a problem with the controller
(Even in manual
operation it is not on.)
1. The oxygen production pressure adjustment
controller is not properly set. The oxygen
The pressure in the production pressure adjustment controller has
1. Adjust the pressure controller; Replace the
oxygen storage tank is some questions
pressure controller Replace the pressure controller.
less than 275 kPa ( 40 2. There is a problem with the controller
2. Replace the controller
psig ). (when AUTO mode is on, the tank pressure
drops to 45 psig, the equipment should
activate itself)
1.Improper setting of oxygen production
pressure adjustment controller
2.There is a problem with the oxygen 1. Adjust the pressure controller
The pressure in the production pressure adjustment controller 2. Replace the pressure controller.
oxygen storage tank 3.The wire from the controller to the pressure 3. Repair or replace wires.
exceeds 4.5 bar controller is loose 4. Replace the automatic / manual switch
4. There is a problem with the automatic / 5. Replace the controller.
manual switch.
5. There is a problem with the controller.
33

1. Confirm that the inlet air volume and pressure
should meet the specifications, the pipeline should
1. Improper intake pressure (intake pressure:
The oxygen machine is not have concave folds, the pipeline diameter
80-110 psi, circulation pressure: 60-70 psi )
operating normally, but should be larger than the inlet end size of the
2. The flow rate at the oxygen output is
the pressure in the already greater than the amount that can be equipment, the ball valve should be fully opened,
and the range of the inlet pressure controller
oxygen storage tank is supplied by this equipment
should be adjusted
still below 3.5 bar 3. There is leakage in the storage tank or
2. Review whether the usage is consistent with the
pipeline
production specifications
3. Check the oxygen pipeline for leaks
1. Before the oxygen machine is activated, the
concentration in the storage tank is already
low. 1. Refer to the boot procedure
2. Instantaneous power failure occurred 2. If there is impure oxygen seeping into the
during operation. storage tank, confirm that the air inlet pipeline
3. The solenoid valve failed to operate cannot be dented, and confirm the control range of
normally the air inlet pressure.
The Oxygen Purity is 4. There is a problem with the wire or 3. Replace the wire or controller
only 50 - 70 %. controller 4. Find out the defective valve replacement
5. The diaphragm of the solenoid valve is maintenance team
damaged and fails, and the valve cannot act, 5. Replace the coil
fail or wear out 6. Repair or replace the wire, replace the
6. The solenoid valve is not functioning controller, replace the solenoid valve maintenance
properly. There are the following reasons: group
Check that the wire connecting the coil to the
valve is loose
1. Low voltage power supply. 1. Check the power supply voltage.
The electromagnetic
2. The controller outputs low voltage 2. Replace the controller
valve generates noise
3. The valve is dirty. 3. Clean the inside of the valve
(noise) during operation
4. The core of the valve has worn out 4. Replace the solenoid valve maintenance group
1. Check valve failure
2. The silencer is blocked. 1. Clean or replace the check valve
The lower Oxygen 3. The molecular sieve in the adsorption tank 2. Replace the silencer.
Purity is only 21 - 50 % has failed. 3. Replace the molecular sieve
4. The system does not work properly in a 4. Replace the controller
circular way.
1. The intake pressure is too high, and the
1. Confirm that the intake pressure does not exceed
The gas produced by intake pressure controller is set at ( 70 psi )
( 120 psig ) and adjust the intake pressure
the oxygen machine 2. The molecular sieve in the adsorption tank
controller range
has been polluted
carries particulate dust. 2. Replace the molecular sieve
3. The system does not work properly in a
3. Replace the wire or PLC controller
circular way.
34

There is a leak in the
1. There is gas leakage from the intake
intake pressure 1. Clean and lubricate the controller valve
pressure controller
controller (system assembly.
2. Failure of the whole controller including
circulation pressure 2. Replace the intake pressure controller.
the base
regulator).
The filter drain valve is
still open. Always 1. Failure of filter drain valve 1. Clean or replace drain valve
exhaust
The filter drain valve
1. Manual drain button is not made 1. Replace the manual drain button
cannot be opened. It
2. There is a problem with the controller 2. Replace the controller
cannot be discharged.
1. Manual drain button is not made
1. Replace the manual drain button.
2. Loosen with the wire connected to the
The filter drain valve 2. Repair or replace wires and replace coils.
valve.
cannot be opened. 3. Replace the coil
3. The coil of the valve fails.
Unable to exhaust 4. Replace the filter drain valve
4. The core position of the valve is stuck
5. Replace the controller
5. There is a problem with the controller.
Filter drain valve
normally opens, But the 1. The core position of the valve is stuck 1. Replace the filter drain valve
amount of gas emitted 2. The drain pipe blocks or tightens 2. Clean or replace the pipeline
is very small.
Air compressor
1. Adopt appropriate methods to improve the air

intake and ventilation effect of compressor
installation chamber
1. The ambient temperature is too high 2. Clean the cooling device from the outside
The final compression 2. The cooling device becomes dirty 3. The air inlet opening to the compressor should
temperature is too high 3. Insufficient cooling air be kept clean; Check and ensure that the size of
4. Insufficient oil
each existing cooling air delivery pipe is
5. The safety temperature sensor is faulty or
appropriate
the line is broken
4. Add the right amount of engine oil
5. Change the safety temperature sensor or repair
the broken line
1. Motor overload! Because the pressure is 1. Ensure that the voltage condition is correct: the
Drive motor failure
too low, the coil temperature is too high voltage is constant and complies with IEC 38
2. Insufficient motor cooling 2. Improve the cooling condition of the motor:
3. The motor switching frequency is too high improve the ventilation condition of the
4. Dirty motor installation room; Keep the cooling device clean
5. Pipeline pressure is too high 3. Configure a compressed air receiver with a
35

larger capacity; increasing the switching
difference; Set parameters; Increase idle time
4. Keep the cooling air supplied to the motor clean
5. Reduce the pipeline pressure to prevent the
compressor from generating a compression load
higher than the maximum pressure
Rotation Direction
(Reverse) The two phase access modes of the cable are
Correct these two phases of the cable
wrong
1. Due to the pollution of the oil separator, the 1. Replace the cylinder of the oil separator
Pressure limit is too pressure is too high 2. Check the safety pressure and change its value if
high 2. Safety pressure setting error necessary
3. The working pressure is set incorrectly 3. Set the working pressure back to the maximum
4. Close the valve at the compressor discharge pressure of the compressor.
port 4. Open the working ball valve
Suction filter failure
1. The filter cartridge is contaminated 1. Clean or replace the filter cartridge
2. The low voltage switch is damaged 2. Replace the low voltage switch
Oil filter clogging

1. The filter cartridge is contaminated 1. Clean or replace the filter cartridge
2. The differential pressure switch is damaged 2. Replace the differential pressure switch
Oil separator clogging The filter cartridge is contaminated Replace filter cartridge
System pressure 1. Check the air safety valve and replace it if
increases 1. The air safety valve is not closed necessary
2. The suction controller is not turned on 2. Check the suction controller and replace it if
3. There is leakage in the system necessary
3. Check the system to solve the leakage problem
1. Check the oil and gas passages inside the air
compressor, tighten the bolts and improve the seal
No air flow, no 1. The compressor parts are not tightly sealed if necessary
pressure. The maximum and have leakage 2. Close the air outlet hand brake and check
pressure is only 0.5 bar 2. The minimum pressure valve is damaged whether the pressure has increased; If the pressure
3. The electromagnetic bleed valve cannot be increases, immediately open the handbrake.
closed Replace the minimum pressure valve
4. The air intake controller cannot be opened 3. Check the electromagnetic valve and replace it
5. Belt wear if necessary
4. Check the electromagnetic valve and replace it
if necessary
5. Replace the belt
36

Fuel consumption is too 1. Blockage of oil recovery pipe 1. Dismantle and clean the recovered oil pipe
high 2. Failure of oil-gas separator components 2. Check the oil-gas separator or replace it
3. Too much oil 3. Drain the excess oil
1. No power 1. Check the power supply
Air compressor cannot
2. Insurance damage 2. Check the system insurance and control
be started
3. Air compressor can't decompress and insurance and replace them if necessary
deflate properly 3. Check the bleeder valve and replace it if
4. The power supply voltage is unstable necessary
5. Due to the low temperature, the oil 4. Ensure stable voltage according to IEC 38
viscosity of the air compressor is very high 5. Heat air compressor (heater can be added )
There is oil in the air 1. Minimum pressure and no return valve 1. Check the minimum pressure and no return
intake filter leakage valve; Replace it if necessary.
2. The air inlet controller is not tightly sealed 2. Check the air intake controller or replace it
The safety valve is
deflated 1. Error in adjusting the operating pressure
1. Check valve and safety valve for damage
switch
2. Replace the safety valve
2. The safety valve is damaged
The system pressure

1. The bleeding valve cannot be opened 1. Check the valve and replace it if necessary
does not decrease after
2. Minimum pressure and no return valve 2. Check the minimum pressure and no return
the machine is shut
leakage valve, and replace it if necessary
down
Drying machine
The effect of drying and

1. The ambient temperature is too high 1. Improvement of environmental temperature
water removal is not 2. The heat sink is too dirty 2. Clean the heat sink
ideal 3. Lack of refrigerants 3. Add refrigerant
Pre - precision filter, post-precision filter, post-precision filter

Filter plug 1. Filter aging
Replace the filter element
2. The filter element is too dirty
Sterilization filter
Sterilization effect is
Expiration Replacement (8000 hours) Replace filter element
perfect
Booster
1.Loss-of-phase of power supply 1.Locate the cause
2.Broken wire of electric circuit 2.Replace the wire or fuse
3.Electric motor fault 3.Repair or replace it
Motor fails to run
4.Electromagnetic starter does not pick up 4.Repair or replace it
5.Pressure controller malfunction 5.Repair or replace it
6. Insufficient suction pressure Check the gas source
37

1.Replace it
1.Malfunction of pressure meter
2.Check each connecting part and piping
2.System leak
system
3.Piston ring is worn
3.Replace it
Pressure does not 4.Gas valve leakage
4.Repair or replace the valve plate
rise up or the rise 5.Reduced rotating speed
5.Take up the belt or replace it
process is slow 6.Low suction pressure
6.Check the gas source
7.The suction solenoid valve is not opened
7.Check and repair it
8.Exhaust solenoid valve is not closed
8.Check and repair it
9.Filter is blocked up
9.Clean it up
1.Malfunction of pressure meter 1.Replace it
Ultrahigh pressure
2.Pressure controller malfunction 2.Readjust or replace
1.Poor ventilation, too high ambient
1.Improve ventilation condition
Ultrahigh exhaust temperature
2.Repair or replace it
temperature 2.Fault of gas valve
3.Check and eliminate the cause
3.Fan does not rotate or reverse
1.Readjust it
1.Improper installation 2.Tighten it
Too big sound or 2.Fasteners become loose 3.Add anti-oxidant grease or replace (for
vibration 3.Lack of grease or wear of bearing the replaced bearing, anti-oxidant grease
4.The easily worn parts are seriously worn must be used)
4.Replace it
38
VII．Safety Rules and Regulations
7.1 Equipment Room Working System

(1) Staffs are not allowed to enter the equipment room at will.
(2) Strictly fireworks in the computer room, and all oxygen pipelines must be
forbidden from fire, oil and leakage. When replacing or adding special oil
for air compressor, if the oil spills on the ground, the logistics department
will immediately clean up after work, and remember not to wipe the
oxygen pipeline with a cloth with oil stains.
(3) Keep walkways clear at all times, and the room is well ventilated and lit.
(4) Mop the floor once a day to keep the room clean. Clean the equipment
surface every week, and clean the air inlet filter screen, indoor air inlet
louver and filter screen of the air compressor at the same time. Use
compressed air to purge the air inlet partition of the air compressor.
(5) The ambient temperature in the machine room should be controlled
between 5 and 40 ℃ to prevent dust, oil fume, oil mist or flammable and
explosive gases from entering the room.
(6) The personnel on duty should learn to be familiar with the operation of
the equipment system by listening, smelling, watching and touching. In
case of any abnormal situation of single equipment, immediately stop the
operation of the equipment, record the abnormal phenomenon,
immediately dial the phone number of the after-sales service center, and
deal with it according to the size of the fault.
(7) In case of emergency and calm handling, immediately cut off the main
power supply, close the inlet and outlet valves of the oxygen storage tank
and the main valves entering the hospital management, close the outlet
valves of the bus, report in time and organize personnel to cooperate to
ensure the normal supply of oxygen.
(8) The staff should be familiar with the maintenance knowledge and keep
the maintenance spare parts. According to the maintenance guidelines, the
maintenance shall be conducted step by step timely and records shall be
kept and put forward plans for purchasing and maintaining consumables
as needed.
39
(9) The computer room should have red warning signs of ‘no fireworks’ and
‘no admittance of idle people’.
7.2 Safety Rules
(1) Put up warning signs at the door of the machine room or in a conspicuous
position: oxygen production center, no fireworks and no admittance of
idle people.
(2) Fireworks are strictly prohibited in the equipment room, and combustible
materials, oil products or articles unrelated to the equipment system are
not allowed to be stored.
(3) Fire extinguishers are hung on the wall in the machine room and the fire
extinguisher table is regularly checked for validity. Keep indoor and
outdoor ventilation good and walkways clear.
(4) All oxygen pipes and fittings must be forbidden from oil, fire and
leakage.
(5) All tools, overalls, gloves and other articles of operators, maintenance
and repair personnel are strictly prohibited from being contaminated with
grease.
(6) Earnestly keep running records on time, handle emergencies calmly; Cut
off the main power supply in time, close the oxygen import and export
valve, report immediately, organize personnel to cooperate to ensure the
normal supply of oxygen.
(7) After the commissioning of the equipment system is completed, the user
shall timely submit the data of the air storage tank and oxygen storage
tank in the equipment system to the local pressure vessel supervision
department for registration, and regularly check the pressure gauge and
safety valve as required.
(8) The power supply circuit is equipped with over-current protection devices.
Do not arbitrarily adjust the set value.
(9) Shall not damage the power switch logo, so as not to cause misoperation.
(10) The protective grounding wire shall not be arbitrarily removed so as not
to cause casualties.
(11) When the equipment system or individual equipment is being
40
maintained, the main power supply shall be cut off and the ‘in–service’
card shall be hung to avoid human error and man-machine accidents.
(12) All power utilization operations must be carried out in accordance with
the power utilization operation regulations promulgated and implemented
by the state.
(13) Oxygen production equipment must be used within the oxygen flow
range specified by the product. If the oxygen flow exceeds the specified
flow rate, it may lead to abnormal operation of the equipment and affect
the normal oxygen supply of the equipment.
7.3 Safety Code

(1) When operating and maintaining the machine, most accidents are in
violation of safety rules or carelessness, recognizing the potential danger
of the environment can usually avoid accidents.
(2) When maintaining the machine, work safety measures and local health
and safety regulations must be observed.
(3) Any equipment cannot be aware of every potential dangerous situation in
advance. Of course, the warnings in the manual will not all be included.
If the user adopts the operating rules, equipment components and
working methods not specifically recommended by the company, he must
ensure that the equipment is not damaged or unsafe and is not dangerous
to people or things.
(4) The standard construction of our products cannot be used for explosion or
potential explosion gas as defined in 94/9/EC.
(5) The explosive gas is a mixture mixed with air. The dust of ethylene gas,
steam and smoke, once ignited, will spread to the whole mixture and
cause danger.
(6) The potential explosion gas is one that may explode under local
conditions.
(7) Precautions against non-compliance with safety regulations will be
considered as dangerous operation and misuse of compressor units.
7.4 Warnings, notices and tips

Warnings indicate the danger of injury and death in operation and
41
measures, so special attention should be paid to them. They are indicated

by the following symbols on the crew and manual.
Caution: danger Caution: hot surface
Caution: electric Caution: belt

shock
7.5 General safety precautions

(1) If compressed air is used for cleaning purposes, ensure that safety
regulations are implemented and appropriate clothing and eye protection
devices are worn.
(2) Do not blow compressed air to your skin or anyone else.
(3) It is forbidden to use compressed air to clean dust on clothes.
(4) When releasing compressed air through the hose, make sure that its
discharge has been fastened so that it cannot swing freely to avoid injury.
(5) When using the lift to lift the load, avoid injury. Check whether all chains,
hooks, solid parts and slings are in good condition and within the correct
load. They are tested in accordance with local safety codes and required
to be signed.
(6) Cables, chains or ropes are not allowed to be directly used on lifting eyes.
Make sure to use a suitable fastener sling and install it correctly. Do not
bend the lifting cable sharply.
(7) Use an expansion rod to avoid side loads on hooks, eyelets and fasteners.
(8) When the load is lifted, the dangerous area under it and around it shall be
marked. Keep the lifting speed and acceleration within the safe allowable
range, and do not suspend the load too long during lifting.
7.6 Installation of preventive measures

(1) Installation must be completed by competent personnel under the
42
supervision of qualified supervisors.

(2) Fused disconnectors must be installed between the main power supply
and he compressor.
(3) Ensure that the air entering the air inlet does not contain flammable gas,
as this will cause internal fire and explosion.
(4) Take preventive measures to ensure that loose clothing worn by personnel
when passing through will not be sucked into the air inlet to cause injury.
(5) Ensure that there are no flammable substances near the connecting
pipeline from the compressor to the user pipe network or the compressed
air tank.
(6) Stop valves must be installed on the air discharge pipeline to ensure that
the compressor units are isolated, especially when more than one unit is
supplying air in parallel.
(7) The minimum pressure/check valve cannot be used as an isolation valve
for this purpose. In addition, a shut-off valve must be installed on the
refrigerated air dryer or other equipment connection line where the
system allows bypass.
(8) A safety valve must be installed between the compressor unit and the stop
valve. The safety valve is installed on the recovery container as standard
equipment.
(9) When installing equipment downstream of the unit, the pressure relief
device must be installed on the pressure vessel or equipment for storing
compressed air.
7.7 Operational preventive measures

(1) The operation must be completed by competent personnel under the
supervision of qualified supervisors.
(2) Do not run the compressor when the compressor door is opened or the
cover is removed.
(3) It is forbidden to remove or change the safety equipment, protective
cover and isolation materials installed on the unit. The compressor must
operate at rated voltage and frequency.
(4) When the main power supply is turned on, the voltage in the power
43
circuit can be fatal, and special care must be taken when working in the
live system at any time.
(5) Do not open the starter box or contact any power components when
charged, except for measurement, test or adjustment. These tasks must be
carried out by qualified electrical engineers after they are equipped with
appropriate equipment and wear appropriate electrical protection
facilities.
(6) A warning sign ‘The unit has been adjusted to start automatically with
charge’ shall be affixed next to the display panel of the unit equipped with
the automatic start / stop system and the unit starting contactor at the
same time.
(7) When the unit is equipped with automatic restart equipment, a warning
sign ‘Automatic Start When the Unit Has Been Adjusted to Live’ is
affixed next to the display panel and the internal start contactor of the
unit.
(8) When the unit is equipped with remote start-up equipment, a warning
sign ‘the unit can start remotely’ is affixed to the external measurement of
the unit and to a significant position in the control box.
(9) As a further guarantee, when trying to close the remote control equipment,
make sure no one is testing and working on the unit.
(10) On the remote start-up equipment, a similar warning sign is affixed:
‘Check whether all personnel are on site before starting up’.
(11) During normal operation, the temperature of the compressor internals
will not exceed 12 ℃, and the compressor internals will be equipped with
temperature protection equipment to prevent excessive temperature. If
there is any indication that the compressor temperature is too high, it
must be stopped immediately for inspection. When the unit has just
stopped working, it should be carefully scalded by hot metal parts, hot oil
and hot water.
(12) Do not run the compressor when the pressure exceeds the rated pressure.
(13) Do not run the compressor when the ambient temperature exceeds the
rated value.
(14) ‘Noise Code of Practice 1989’ recommends wearing headphone
44
protectors when the noise reaches or exceeds 85dB (A). (The noise level
of the compressor is much lower than the above value when all the cover
plates are properly installed, unless the compressor body is installed in a
noisy environment). High noise levels will affect contact.
7.8 Maintenance and repair preventive measures

Maintenance, repair or adjustment must be carried out by competent
personnel under the supervision of qualified supervisors.
7.9 Installation and removal

If replacing parts, be sure to use genuine parts. Before removing any panels
from the housing, if you install or remove the unit components, perform the
following preparatory work.
(1) Isolate the compressor from the main power supply, lock the circuit
breaker in the OFF position and remove the fuse.
(2) Put a warning sign on the isolating switch and the display panel
‘Maintenance in Progress-No Power on’ and prohibit power on or attempt
to start the unit before the warning sign is removed.
(3) Close the cut-off valve between the compressor unit and the user's pipe
network and close the cut-off valve on the cooling water inlet pipe. Affix
a warning sign on each valve ‘Maintenance in Progress - Do Not Open
Valves’.
(4) Ensure the discharge system works and release the pressure of the oil
separation vessel.
(5) Check whether all pressure gauges are at zero.
7.10 Daily Maintenance

Use only lubricating oil approved by the original manufacturer. Ensure the
safety regulations related to the selected lubricant regulations, especially the
possibility of explosion, fire and decomposition or generation of dangerous
gases.
7.11 Prohibition of use

(1) Precautions must be taken when cleaning machine parts or parts with acid,
45
alkali or chemical cleaners. These substances irritate and erode the skin,
eyes, nose and throat. Avoid oil splashing and wear proper protective
clothing and goggles. Do not inhale fog. Make sure water and soap are
always available.
(2) When disposing of condensates, waste oil, used filter elements and any
other wastes, make sure there is no pollution to discharge these unburned
wastes, which will pollute the air. Use only approved methods to dispose
of waste to protect the environment.
7.12 Fire and high temperature prevention measures

Be especially careful when handling components related to fire and high
temperature. Some parts may contain fluororubber, which may decompose
and form highly corrosive residues under such conditions. Contact with the
skin can cause pain and osmotic burns, leaving permanent damage to the skin
and its tissues.
VIII. Lifting, Transportation, Storage and Packaging
8.1 Hoisting
(1) When using a crane to lift the machine, it is necessary to check that all
hooks, chains, clamps and links are in good condition and have enough
endurance. They must be tested and confirmed in accordance with local
safety rules.
(2) Steel wire, chain or cable shall be directly added to the lifting eye. Use a
suitable hook to place it correctly, and then use one a lifting wire to avoid
sharp bends.
(3) Put a wooden stick on the hook and eye to avoid side load.
(4) When a heavy object is hung on the hook, it must be away from the
dangerous area. Keep lifting acceleration and speed at safety factor, and
the object cannot be hung on the hook for a long time.
8.2 Transportation
According to the requirements of the contract, the transportation process
46
should be protected from moisture and falling.
8.3 Storage
It shall be stored in a room with relative humidity no more than 90%,
non-corrosive gas and good ventilation.
8.4 Package
(1) All components in the oxygen generation system shall be packed in boxes
and shall be provided with shockproof and moisture-proof measures.
(2) The following random documents shall be provided in the packing box:
a) Instructions for use;
b) Inspection certificate;
c) Warranty;
d) Packing list
(3) Package identification drawing
Handle
Upward
with care
IX. Description of After-sales Service
 Setting trace file for every sold product, quarterly survey for every sold
product.
 Providing remote instruction and training for free.
 Providing on-site services and repairs for free during warranty period if
problems caused by ETR.
 Spare parts and on-site service would be changed with best price after
warranty period.
47
 7*24 hours online service for free, giving solution for any problems within
48 hours.
 If customer required, assigning experienced after-sales engineer for on-site
service with 7 days. (Visa apply should be considered)
 Onsite service including installation instruction, commissioning and
training. The basic service fee is 1,000USD for one engineer within 6 (≤6)
days service period. The days are calculated by the date the engineer leaves
the destination country where the system is and the date the engineer
arrives at destination country.
 Other responsibilities and expenses afforded by purchaser consist of the
items listed below.
 Should afford the air tickets for the after-sales service engineer, from
Changsha to destination country and from destination country to
Changsha.
 Should afford all the local transportation expenses except for personal
purpose of after-sales service engineer.
 Should afford accommodation and three-meals of the engineer.
 Should pay additional service fee to the supplier if the working time
exceeds 6 working days, the additional expense is 250.00
USD/Day/Engineer. Additional service fee should be paid by purchaser
within 15 days after receiving bills from supplier.
 Should be responsible for the safety of the servicing person and provide
necessary assistance during his/their stay inside the destination country.
 If the commissioning is not successful due to the carelessness of supplier
(could not achieve the output capacity as stipulated in the sales contract),
the supplier must extend the after-sales engineers’ visit at site on free of
charge basis until the commissioning is successful.
 ETR will not assign engineer to any area with safety risk, such as Syria,
Yemen and Afghanistan, but customers in these areas can assign their
engineer to ETR factory for training.
Remark: Period of warranty
The period of warranty on the goods under the Scope of supply is 360 days
since the completion day of installation and commissioning, or 540 days after
delivery, whichever occurs first.
48
X. Follow-up
Dear users, all picture and text materials in this operating instruction are provided
according to the latest products at the time of publication.
The above instructions are for reference only. If there are any changes or changes, the
final explanation will be based on the registered materials of the product.
If you need technical support, please contact us in time.
This manual should be regarded as one of the important components of this product.
Please keep it properly and contact us in time if it is lost.
This manual can be copied and reproduced. However, no part of this manual may be
cited without the prior written permission of our company.
Appendix:
Marks:
This sign indicates all possible damage or danger of damage to
the equipment
Watch out for danger!

This sign warns of all possible dangers to the lives and health of
operators and other personnel.
This tag prompts all information and suggestions for economical
and reasonable operation of molecular sieve oxygen generation
Marking on air compressor
Warning!
The surface is hot. Don't touch it.
49
Registered address: Building 1, Block M5, Torch Town of Changsha High Technology，
Development Zone, Hunan, china
Zip code: 410013
Production address: No. 21, Lutian Road, High Technology Development Zone, Hunan, China
Telephone: 0086-073188905408
Fax: 0086-073188905408
50
Global hotline: 0086-4006282800
Website: https://www.eter-group.com
Email：Service@eter-group.com

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Product Technology Requirement No.

Please read this User’s Manual before

Medical Oxygen Cylinder Filling

This user’s manual is applied to:

 The meaning of graphics, symbols and abbreviations:

Watch out for danger!

Marking on air compressor

Contraindications and precautions for the use of this equipment should be

1.1 PRODUCT INFORMATION................................................................................................................... 1

1.1.1 GENERAL INTRODUCTION............................................................................................................... 1

1.1.2 WORKING PRINCIPLE OF THE PRODUCT.........................................................................................1

1.2 PRODUCT FEATURES........................................................................................................................... 2

1.3 WORKING CONDITIONS......................................................................................................................2

II MAIN TECHNICAL PARAMETERS............................................................................................................5

III INSTALLATION, COMMISSIONING AND ACCEPTANCE......................................................................... 6

3.1.1 ELECTRICAL REQUIREMENT.............................................................................................................6

3.1.2 INSTALLATION ENVIRONMENT........................................................................................................6

3.1.3 INSTALLATION STEPS........................................................................................................................8

3.2.1 OXYGEN GENERATION SYSTEM COMMISSIONING......................................................................... 8

3.2.2 OXYGEN BOOSTER TEST RUN.......................................................................................................... 9

4.1 PREPARATION BEFORE USE.............................................................................................................. 11

4.2 OPERATION STEPS.............................................................................................................................11

4.2.1 START UP FOR OXYGEN GENERATION PART................................................................................. 11

4.2.2 SHUTDOWN FOR OXYGEN GENERATION PART.............................................................................13

4.2.3 RUN FOR OXYGEN BOOSTER PART................................................................................................14

4.3 OPERATION INTERFACE.................................................................................................................... 14

4.3.1 LOGON INTERFACE.........................................................................................................................14

4.3.2 SYSTEM MONITORING...................................................................................................................15

4.3.3 OXYGEN GENERATION MONITOR..................................................................................................15

4.3.2 CURVE DATA................................................................................................................................... 16

4.3.2 HISTORY DATA................................................................................................................................ 16

4.3.2 CURRENT ALARM...........................................................................................................................17

4.3.2 HISTORY ALARM............................................................................................................................ 17

4.4 OPERATING PROCEDURES FOR OXYGEN FILLING............................................................................ 18

4.4.1 PREPARATION BEFORE OXYGEN FILLING...................................................................................... 18

4.4.2 OXYGEN FILLING PROCESS.............................................................................................................20

4.4.3 INSPECTION AFTER OXYGEN FILLING............................................................................................ 20

5.1 MAINTENANCE ITEMS...................................................................................................................... 22

5.1 ROUTINE CHECK................................................................................................................................ 22

5.1.1 DAILY INSPECTION......................................................................................................................... 22

5.1.2 WEEKLY (100 HOURS).................................................................................................................... 22

5.1.3 MONTHLY (300 HOURS).................................................................................................................22

5.1.4 EVERY THREE MONTHS (1000 HOURS)......................................................................................... 23

5.1.5 HALF A YEAR (2000 HOURS).......................................................................................................... 23

5.1.6 EACH YEAR (4000 HOURS).............................................................................................................23

5.1.7 EVERY THREE YEARS (10000 HOURS)............................................................................................ 24

5.1.8 EVERY FIVE YEARS (20000 HOURS)............................................................................................... 24

5.2 MAINTENANCE PLAN........................................................................................................................24

5.3 REPLACEMENT STEPS OF CONSUMABLES........................................................................................25

5.3.1 REPLACE FILTER ELEMENT OF OXYGEN GENERATOR.................................................................... 25

5.3.2 REPLACE THE PRE-PRECISION FILTER ELEMENT............................................................................25

5.3.3 REPLACE THE REAR PRECISION FILTER ELEMENT..........................................................................25

5.3.4 REPLACE AIR COMPRESSOR CONSUMABLES................................................................................ 26

5.3.5 REPLACE OXYGEN BOOSTER CONSUMABLES............................................................................... 26

VI．COMMON TROUBLE SHOOTING METHODS................................................................................... 32

6.1 GENERAL FAULT PHENOMENON, CAUSE ANALYSIS AND TROUBLESHOOTING METHODS............ 32

VII．SAFETY RULES AND REGULATIONS................................................................................................ 39

7.1 EQUIPMENT ROOM WORKING SYSTEM.......................................................................................... 39

7.2 SAFETY RULES................................................................................................................................... 40

7.3 SAFETY CODE.....................................................................................................................................41

7.4 WARNINGS, NOTICES AND TIPS....................................................................................................... 41

7.5 GENERAL SAFETY PRECAUTIONS......................................................................................................42