B 21st Feb.

2000 Revised as per MOM dated 16th , 17th &21st

Feb 2000.
A 9th Feb.2000 Submitted for approval sd sd sd sd
Rev.No. Date Revision M E I C
Customer:
Sujana Power (Tuticorin) Limited
Sujana Power (Gangikondan) Limited
Project Doc. No.: Rev. No.:
SPL-C-CAL-E-0105 B
Owner’s Engineer:
Development Consultants Limited
INDUSTRIAL SYSTEMS
POWER PROJECTS DIVISION
CHENNAI

Project :
Combined Cycle Power Plant, Tuticorin
Title:
VOLTAGE DROP STUDY FOR AUXILIARY POWER SUPPLY SYSTEM
Name Signature Date

-sd-
Prepared G.Subramanian 05.02.2000

-sd-
Reviewed S.C.Saha 07.02.2000

-sd-
Approved M.R.Rao 08.02.2000 Sheet 1 of 21
Contract No.: CGL Doc. No.: Rev. No.:
S9901/S9902 CAL-E-0105 B
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

CONTENTS

S. No Description Sheet No.

1.0 Introduction 3

2.0 Description 3

3.0 Calculation 4

4.0 Conclusion 23

5.0 Key Single line diagram 24

Title: CGL Doc. No.: CAL-E-0105 Rev. No.:

VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 2 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

1.0 Introduction

The auxiliary power supply system consist of 2 nos. unit auxiliary transformers , 8 nos. LT
auxiliary transformers to feed various loads at 6.6 kV & 415 V system. To ensure the
availability of voltage at motor terminals during steady state and running condition, with in
permissible limits, voltage drop (load flow) study has been carried out as summarised below.

2.0 Description

Key Single line diagram of auxiliary power supply distribution showing 11 kV, 6.6 kV and
415 V system is enclosed .

Under steady state operation voltage drop in the system shall be limited to 5%. That is with
availability of 1 p.u voltage at 11 kV system, voltage at motor terminals shall be not less than
0.95 p.u. and with availability of 0.95 p.u voltage at 11 kV system, voltage at motor terminals
shall be not less than 0.9 p.u.

During starting of largest 6.6kV/415 V motor, voltage drop in the system shall be limited to
20%. That is with availability of 1 p.u or 0.95 p.u voltage at 11 kV system, voltage at motor
terminals shall be not less than 0.8 p.u

Voltage drop study has been carried out for the following variations:
 During steady state operation.
 During starting of largest 6.6 kV motor
 During starting of largest 415V motor

For each variation, voltage drop is estimated considering the following :

 With 1 UAT transformer out of service and 1 p.u voltage at 11 kV system.
 With 1 UAT transformer out of service and 0.95 p.u voltage at 11 kV system
 With 1 LT transformer out of service and 1 p.u voltage at 11 kV system
 With 1 LT transformer out of service and 0.95 p.u voltage at 11 kV system

System parameters, Transformer rating , impedance values and Cable particulars considered
are based on the following document.
 Short circuit study for Power supply system. (Doc.no.SPL-C-CAL-E-0104)
 Sizing calculation –11 kV,6.6kV,415V Cables (Doc.no.SPL-C-CAL-E-0006)

During steady state operation voltage availability at 6.6 kV motor terminals , at largest LT
motor , fuel handling motor (which is located farthest from transformer) and sea water intake
system has been calculated.
During starting of largest 6.6 kV/LT motor, voltage availability at 6.6 kV motor terminals/ at
largest LT motor and fuel handling motor (which is located farthest from transformer ) has
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 3 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

been calculated. Further during starting, momentary voltage dip experienced by various bus
also has been calculated.
3.0 Calculation
3.1 Voltage drop calculation during steady state operation

Consideri Consideri Consideri Consideri

ng failure ng failure ng failure ng failure
of 1UAT of 1 LT of 1UAT of 1 LT
Transform Transform
er er

Initial 11 kV system voltage 1pu 1pu 0.95pu 0.95pu

A1 Unit auxiliary Transformer (UAT)
Transformer rating, Pu (MVA) 12.5 12.5 12.5 12.5
Nominal Transformer no load voltage, Vt (kV) 6.8 6.8 6.8 6.8
Voltage at UAT primary , pu 1 1 0.95 0.95
Transformer terminal voltage , V60 (kV) 6.8 6.8 6.46 6.46
Nominal impedance , (%) 8.35 8.35 8.35 8.35
Transformer impedence with +ve tolerance, Zu (%) 9.185 9.185 9.185 9.185

Transformer impedance in ohms ( Zu/100 0.3398 0.3398 0.3066 0.3066

xV60xV60/Pu)
Copper loss (kW) 80 80 80 80
Transformer resistance Ru = (copper loss ) x V60 x 0.0237 0.0237 0.0214 0.0214
V60 /Pu/Pu /1000 , (ohms)
Transformer reactance , Xu = sqrt (ZxZ-RxR) , 0.3389 0.3389 0.3059 0.3059
(ohms)
Cable size ( from UAT to 6.6 kV switchgear) 1cx800 1cx800 1cx800 1cx800

No.of cables from UAT to 6.6 kV Switchgear 1&2 2 2 2 2

(n)
No.of UAT in service , N 1 2 1 2
Cable resistance/km , Rc (ohms) 0.0523 0.0523 0.0523 0.0523
Cable reactance/km Xc, (ohms) 0.0893 0.0893 0.0893 0.0893
Cable distance , L (Metre) 150 150 150 150
Cable resistance Rc1=Lx Rc/n , (ohm) 0.00392 0.00392 0.00392 0.00392
Cable reactance Xc1= Lx Xc/n , (ohm) 0.006698 0.006698 0.006698 0.006698
Max.load on UAT considering 0.9 service factor and 9562.5 9562.5 9562.5 9562.5
0.85 power factor = 12500 x 0.9 x 0.85, (kW)
Nominal system voltage , kV 6.8 6.8 6.46 6.46
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
Rated current I1 =Max load/ (sqrt(3) x V60xCosQ1 955.18 477.59 1005.45 502.72
xN) , Amps
I cosQ= I1 x cosQ1 811.899 405.949 854.630 427.315
IsinQ = I1 x sinQ1 503.170 251.585 529.652 264.826
Voltage drop is 1.732 x( I CosQ x (Rc1+Ru) + 340.03 170.02 324.20 162.10
(ISinQ x (Xc1+Xu)) , V
Voltage at Switchgear V61= V60-Voltage drop, V 6460.0 6630.0 6135.8 6297.9
% voltage of V61 97.88 100.45 92.97 95.42
A2 Voltage at BFP motor
Rated load (kW) 400 400 400 400

Title: CGL Doc. No.: CAL-E-0105 Rev. No.:

VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 4 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Voltage at Switchgear , V 6460.0 6630.0 6135.8 6297.9

Running PF (CosQ1) 0.88 0.88 0.88 0.88
Running SinQ1 0.47497 0.47497 0.47497 0.47497
Efficiency 0.94 0.94 0.94 0.94
Full load current, I1, Amps 43.2 42.1 45.5 44.3
Cable size (6.6 kV switchgear to motor) 3cx150 3cx150 3cx150 3cx150
No.of runs/ phase 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952
Cable distance , L (Metre) 150 150 150 150
Cable resistance Rc1=Lx Rc , (ohm) 0.03975 0.03975 0.03975 0.03975
Cable reactance Xc1= Lx Xc , (ohm) 0.01428 0.01428 0.01428 0.01428
Voltage drop is 1.732 xI1 (CosQ1xRc1 + 3.13 3.05 3.29 3.21
SinQ1xXc1) , V
Voltage at motor V62= V61-Voltage drop, V 6456.8 6626.9 6132.5 6294.7

% voltage of V62 97.8 100.4 92.9 95.4

A3 Voltage at CWP motor
Rated load (kW) 1200 1200 1200 1200
Voltage at Switchgear , V 6460.0 6630.0 6135.8 6297.9
Running PF (CosQ1) 0.8 0.8 0.8 0.8
Running SinQ1 0.6 0.6 0.6 0.6
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 141.1 137.5 148.6 144.8
Cable size (6.6 kV switchgear to motor) 3cx150 3cx150 3cx150 3cx150
No.of runs/ phase 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952
Cable distance , L (Metre) 300 300 300 300
Cable resistance Rc1=Lx Rc , (ohm) 0.0795 0.0795 0.0795 0.0795
Cable reactance Xc1= Lx Xc , (ohm) 0.02856 0.02856 0.02856 0.02856
Voltage drop is 1.732 xI1 (CosQ1xRc1 + 19.73 19.23 20.78 20.24
SinQ1xXc1) , V
Voltage at motor V63= V61-Voltage drop, V 6440.23 6610.76 6115.03 6277.66
% voltage of V63 97.58 100.16 92.65 95.12
Voltage drop in 415 V system
A4 2.5 MVA LT auxiliary Transformer
Nominal Transformer no load voltage, Vt (kV) 0.433 0.433 0.433 0.433
Voltage at 6.6 kV Switchgear, V61 in kV 6460.0 6630.0 6135.8 6297.9
Transformer LT terminal voltage , V40 (kV) 0.4238 0.4350 0.4025 0.4132
Cable size (from 6.6 kV Switchgear to LT 3cx300 3cx300 3cx300 3cx300
Transformer)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.13 0.13 0.13 0.13
Cable reactance/km Xc, (ohms) 0.0866 0.0866 0.0866 0.0866
Cable distance , L (Metre) 200 200 200 200
Cable resistance referred to 415V side Rc1=L x Rc 0.000111 0.0001119 0.000111 0.0001119
x 0.433x0.433/6.6/6.6 , (ohm) 9 1 9 1
Cable reactance referred to 415V side Xc1=L x Xc 7.455E- 7.4548E- 7.455E- 7.4548E-
x 0.433x0.433/6.6/6.6 , (ohm) 05 05 05 05
Transformer rating, Pa (MVA) 2.5 2.5 2.5 2.5
Nominal impedance , (%) 8 8 8 8
Transformer impedence with +ve tolerance, Za (%) 8.8 8.8 8.8 8.8
Transformer impedance in ohms ( Za 0.0063 0.0067 0.0057 0.0060
xV40xV40/Pa)
Copper loss (kW) 30 30 30 30
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 5 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Transformer resistance Ra = (copper loss ) x V40 x 0.0009 0.0009 0.0008 0.0008

V40 /Pa/Pa /1000 , (ohms)
Transformer reactance , Xa = sqrt (ZxZ-RxR) , 0.0063 0.0066 0.0057 0.0060
(ohms)
Connection from transformer to 415 V PCC Busduct Busduct Busduct Busduct
Busduct resistance/m , Rb (ohms) 1.067E- 0.0000106 1.067E- 0.0000106
05 7 05 7
Busduct reactance/m Xb, (ohms) 0.00008 0.00008 0.00008 0.00008
Busduct distance , L (Metre) 8 8 8 8
Busduct resistance Rb1=Lx Rb , (ohm) 8.536E- 0.0000853 8.536E- 0.0000853
05 6 05 6
Busduct reactance Xb1= Lx Xb , (ohm) 0.00064 0.00064 0.00064 0.00064
Max.load on LT auxiliary transformer considering 1912.5 1912.5 1912.5 1912.5
0.9 service factor and 0.85 power factor = 2500 x
0.9 x 0.85, (kW)
No.of LT transformer in service , N 2 1 2 1
Nominal system voltage , kV 0.4238 0.4350 0.4025 0.4132
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.52678 0.52678 0.52678 0.52678
Rated current I1 =Max load/ (sqrt(3) x V40xCosQ1 1532.6 2986.5 1613.5 3144.0
xN) , Amps
I cosQ= I1 x cosQ1 1302.68 2538.54 1371.50 2672.40
IsinQ = I1 x sinQ1 807.33 1573.25 849.98 1656.20
Voltage drop is 1.732 x( I CosQ x (Rc1+Ra+Rb1) 11.79 24.09 11.31 23.10
+ (ISinQ x (Xc1+Xa+Xb1)) , V
Voltage at PCC V41= V40-Voltage drop, V 412.02 410.88 391.23 390.08
% voltage of V41 99.28 99.01 94.27 94.00
A5 At 415 V RO MCC
Connected load in kW 500 500 500 500
No.of feeders, N 2 2 2 2
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
System voltage available , V 412.02 410.88 391.23 390.08
Rated current I1 =Max load/ (sqrt(3) x 412.1 413.3 434.0 435.3
V41xCosQ1x N) , Amps
Cable size (from PCC to RO MCC ) 1cx630 1cx630 1cx630 1cx630
No.of cables (n) 2 2 2 2
Cable resistance/km , Rc (ohms) 0.0647 0.0647 0.0647 0.0647
Cable reactance/km Xc, (ohms) 0.0843 0.0843 0.0843 0.0843
Cable distance , L (Metre) 100 100 100 100
Cable resistance Rc1=Lx Rc/n , (ohm) 0.00324 0.00324 0.00324 0.00324
Cable reactance Xc1= Lx Xc/n , (ohm) 0.00422 0.00422 0.00422 0.00422
I cosQ= I1 x cosQ1 350.3151 351.2908 368.9283 370.0206
IsinQ = I1 x sinQ1 217.1058 217.7105 228.6412 229.3182
Voltage drop is 1.732 xICosQx(Rc1) + 3.55 3.56 3.74 3.75
ISinQx(Xc1)) , V
Voltage at MCC , V42 = V41-Voltage drop, V 408.47 407.32 387.50 386.33
% voltage of V42 98.43 98.15 93.37 93.09
A6 Voltage at RO motor
Rated load (kW) 160 160 160 160
Voltage at MCC , V42, Volt 408.47 407.32 387.50 386.33
Running PF (CosQ1) 0.92 0.92 0.92 0.92
Running SinQ1 0.39192 0.39192 0.39192 0.39192
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 258.8 259.5 272.8 273.6
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 6 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Cable size (MCC to motor) 3cx400 3cx400 3cx400 3cx400

Cable resistance/km , Rc (ohms) 0.1020 0.1020 0.1020 0.1020
Cable reactance/km Xc, (ohms) 0.0704 0.0704 0.0704 0.0704
Cable distance , L (Metre) 25 25 25 25
Cable resistance Rc1=Lx Rc , (ohm) 0.00255 0.00255 0.00255 0.00255
Cable reactance Xc1= Lx Xc , (ohm) 0.00176 0.00176 0.00176 0.00176
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 1.36 1.36 1.43 1.44
SinQ1x(Xc1)) , V
Voltage at Switchgear V43= V42-Voltage drop, V 407.11 405.96 386.06 384.89
% voltage of V43 98.10 97.82 93.03 92.75
A7 2 MVA LT auxiliary Transformer
Cable size (from 6.6 kV Switchgear to LT 3cx300 3cx300 3cx300 3cx300
Transformer)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.13 0.13 0.13 0.13
Cable reactance/km Xc, (ohms) 0.0866 0.0866 0.0866 0.0866
Cable distance , L (Metre) 15 15 15 15
Cable resistance referred to 415V side Rc1=Lx Rc x 8.393E- 8.3931E- 8.393E- 8.3931E-
0.433x0.433/6.6/6.6 , (ohm) 06 06 06 06
Cable reactance referred to 415V side Xc1=Lx Xc x 5.591E- 5.5911E- 5.591E- 5.5911E-
0.433x0.433/6.6/6.6 , (ohm) 06 06 06 06
Transformer rating, Pa (MVA) 2 2 2 2
Nominal Transformer no load voltage, Vt (kV) 0.433 0.433 0.433 0.433
Voltage at 6.6 kV Switchgear, V61 in kV 6460.0 6630.0 6135.8 6297.9
Transformer LT terminal voltage , V50 (kV) 0.4238 0.4350 0.4025 0.4132
Nominal impedance , (%) 6.5 6.5 6.5 6.5
Transformer impedence with +ve tolerance, Za (%) 7.15 7.15 7.15 7.15
Transformer impedance in ohms ( Za 0.0064 0.0068 0.0058 0.0061
xV50xV50/Pa)
Copper loss (kW) 25 25 25 25
Transformer resistance Ra = (copper loss ) x V50 x 0.0011 0.0012 0.0010 0.0011
V50 /Pa/Pa /1000 , (ohms)
Transformer reactance , Xa = sqrt (ZxZ-RxR) , 0.0063 0.0067 0.0057 0.0060
(ohms)
Connection from transformer to 415 V PCC Busduct Busduct Busduct Busduct
Busduct resistance/m , Rb (ohms) 0.000013 0.0000132 0.000013 0.0000132
2 2
Busduct reactance/m Xb, (ohms) 0.00008 0.00008 0.00008 0.00008
Busduct distance , L (Metre) 12 12 12 12
Busduct resistance Rb1=Lx Rb , (ohm) 0.000158 0.0001584 0.000158 0.0001584
4 4
Busduct reactance Xb1= Lx Xb , (ohm) 0.00096 0.00096 0.00096 0.00096
Max.load on LT auxiliary transformer considering 1530 1530 1530 1530
0.9 service factor and 0.85 power factor = 2000 x
0.9 x 0.85, (kW)
No.of LT transformer in service , N 2 1 2 1
Nominal system voltage , kV 0.4238 0.4350 0.4025 0.4132
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.52678 0.52678 0.52678 0.52678
Rated current I1 =Max load/ (sqrt(3) x V50xCosQ1 1226.0 2389.2 1290.8 2515.2
xN) , Amps
I cosQ= I1 x cosQ1 1042.14 2030.83 1097.20 2137.92
IsinQ = I1 x sinQ1 645.861 1258.598 679.983 1324.962
Voltage drop is 1.732 x( I CosQ x (Rc1+Ra+Rb1) 10.46 21.33 10.07 20.53
+ (ISinQ x (Xc1+Xa+Xb1)) , V
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 7 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Voltage at PCC V51= V50-Voltage drop, V 413.35 413.64 392.47 392.65

% voltage of V51 99.60 99.67 94.57 94.61
A9 At 415 V Fuel unloading MCC
Connected load in kW 75 75 75 75
No.of feeders, N 2 2 2 2
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
System voltage available , V 413.35 413.64 392.47 392.65
Rated current I1 =Max load/ (sqrt(3) x 61.6 61.6 64.9 64.9
V51xCosQ1x N) , Amps
Cable size (from PCC to FO MCC ) 3.5cx300 3.5cx300 3.5cx300 3.5cx300
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.1300 0.1300 0.1300 0.1300
Cable reactance/km Xc, (ohms) 0.0705 0.0705 0.0705 0.0705
Cable distance , L (Metre) 500 500 500 500
Cable resistance Rc1=Lx Rc , (ohm) 0.065 0.065 0.065 0.065
Cable reactance Xc1= Lx Xc , (ohm) 0.03525 0.03525 0.03525 0.03525
I cosQ= I1 x cosQ1 52.378 52.342 55.165 55.140
IsinQ = I1 x sinQ1 32.461 32.438 34.188 34.173
Voltage drop is 1.732 xICosQx(Rc1) + 7.88 7.87 8.30 8.29
ISinQx(Xc1)) , V
Voltage at MCC V52= V51-Voltage drop, V 405.48 405.77 384.17 384.36
% voltage of V52 97.71 97.78 92.57 92.62
A10 Voltage at FO motor
Rated load (kW) 30 30 30 30
Voltage at Switchgear , V 405.48 405.77 384.17 384.36
Running PF (CosQ1) 0.92 0.92 0.92 0.92
Running SinQ1 0.39192 0.39192 0.39192 0.39192
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 48.9 48.8 51.6 51.6
Cable size (MCC to motor) 3cx35 3cx35 3cx35 3cx35
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 1.1100 1.1100 1.1100 1.1100
Cable reactance/km Xc, (ohms) 0.0783 0.0783 0.0783 0.0783
Cable distance , L (Metre) 25 25 25 25
Cable resistance Rc1=Lx Rc , (ohm) 0.02775 0.02775 0.02775 0.02775
Cable reactance Xc1= Lx Xc , (ohm) 0.00196 0.00196 0.00196 0.00196
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 2.23 2.22 2.35 2.35
SinQ1x(Xc1)) , V
Voltage at motor V53= V52-Voltage drop, V 403.25 403.54 381.82 382.01
% voltage of V53 97.17 97.24 92.01 92.05
A11 Voltage at PCC of 250 kVA LT auxiliary
Transformer
Transformer rating , MVA(Pa) 0.25 0.25 0.25 0.25
Max.load on UAT considering 0.9 service factor and 180 180 180 180
0.8 power factor = 0.25x1000 x 0.9 x 0.8, (kW)
No.of LT transformer in service , N 2 1 2 1
Running PF (CosQ1) 0.8 0.8 0.8 0.8
Running SinQ1 0.6 0.6 0.6 0.6
System voltage available , V61, Volts 6460.0 6630.0 6135.8 6297.9
Rated current I1 =Max load/ (sqrt(3) x V61xCosQ1 10.055 19.593 10.586 20.627
xN) , Amps
Cable size (from 6.6 kV Switchgear to Sea water 3cx150 3cx150 3cx150 3cx150
intake system)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 8 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952

Cable distance , L (Metre) 1500 1500 1500 1500
Cable resistance Rc1=Lx Rc , (ohm) 0.3975 0.3975 0.3975 0.3975
Cable reactance Xc1= Lx Xc , (ohm) 0.1428 0.1428 0.1428 0.1428
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 7.03 13.70 7.40 14.42
SinQ1x(Xc1)) , V
Voltage at 6.6kV isolator V64= V61-Voltage drop, 6452.9 6616.3 6128.4 6283.5
V
% voltage of V64 97.77 100.25 92.85 95.20
Nominal Transformer no load voltage, Vt (kV) 0.433 0.433 0.433 0.433
Transformer LT terminal voltage , V70 (kV) 0.42335 0.43407 0.40206 0.41223
Nominal impedance , (%) 4.5 4.5 4.5 4.5
Transformer impedence with +ve tolerance, Za (%) 4.95 4.95 4.95 4.95
Transformer impedance in ohms ( Za/100 0.03549 0.03731 0.03201 0.03365
xV70xV70/Pa)
Copper loss (kW) 4.5 4.5 4.5 4.5
Transformer resistance Ra = (copper loss ) x V70 x 0.0129 0.0136 0.0116 0.0122
V70 /Pa/Pa /1000 , (ohms)
Transformer reactance , Xa = sqrt (ZxZ-RxR) , 0.0331 0.0348 0.0298 0.0313
(ohms)
Cable size from transformer to 415 V PCC 3.5cx400 3.5cx400 3.5cx400 3.5cx400
No.of cables(n) 1 1 1 1
cable resistance/km , R (ohms) 0.102 0.102 0.102 0.102
Cable reactance/km X, (ohms) 0.0704 0.0704 0.0704 0.0704
cable distance , L (Metre) 10 10 10 10
Cable resistance Rc2=Lx R/n/1000 , (ohm) 0.00102 0.00102 0.00102 0.00102
Cable reactance Xc2= Lx X/n /1000, (ohm) 0.000704 0.000704 0.000704 0.000704
Max.load on UAT considering 0.9 service factor and 180 180 180 180
0.8 power factor = 0.25x1000 x 0.9 x 0.8, (kW)
No.of LT transformer in service , N 2 1 2 1
Running PF (CosQ1) 0.8 0.8 0.8 0.8
Running SinQ1 0.6 0.6 0.6 0.6
System voltage available ,Volts 0.4234 0.4341 0.4021 0.4122
Rated current I1 =Max load/ (sqrt(3) x V70xCosQ1 153.4 299.3 161.5 315.1
xN) , Amps
I cosQ= I2 x cosQ1 122.738 239.416 129.238 252.097
IsinQ = I2 x sinQ1 92.054 179.562 96.929 189.073
Voltage drop is 1.732 x( I CosQ x (Rc2+Ra) + 8.34 17.08 7.96 16.28
(ISinQ x (Xc2+Xa)) , V
Voltage at PCC V71= V70-Voltage drop, V 415.01 416.99 394.10 395.95
% voltage of V71 100.00 100.48 94.96 95.41
3.2 Voltage drop calculation during starting of largest 6.6 kV motor

S.No Description Considerin Consideri Consideri Consideri

g failure ng failure ng failure ng failure
of 1 UAT of 1 LT of 1 UAT of 1 LT
Transfor Transform
mer er
Initial 11 kV system voltage 1pu 1pu 0.95pu 0.95pu
B1 Unit auxiliary Transformer (UAT)
Transformer rating, Pu (MVA) 12.5 12.5 12.5 12.5
Nominal Transformer no load voltage, Vt (kV) 6.8 6.8 6.8 6.8
Voltage at UAT primary , pu 1 1 0.95 0.95

Title: CGL Doc. No.: CAL-E-0105 Rev. No.:

VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 9 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Transformer terminal voltage , V60 (kV) 6.8 6.8 6.46 6.46

Nominal impedance , (%) 8.35 8.35 8.35 8.35
Transformer impedence with +ve tolerance, Zu (%) 9.185 9.185 9.185 9.185
Transformer impedance in ohms ( Zu 0.3398 0.3398 0.3066 0.3066
/100xV60xV60/Pu)
Copper loss (kW) 80 80 80 80
Transformer resistance Ru = (copper loss ) x V60 x 0.0237 0.0237 0.0214 0.0214
V60 /Pu/Pu /1000 , (ohms)
Transformer reactance , Xu = sqrt (ZxZ-RxR) , (ohms) 0.3389 0.3389 0.3059 0.3059

Cable size ( from UAT to 6.6 kV switchgear) 1cx800 1cx800 1cx800 1cx800
No.of runs/ phase(n) 2 2 2 2
No.of UAT in service , N 1 2 1 2
Cable resistance/km , Rc (ohms) 0.0523 0.0523 0.0523 0.0523
Cable reactance/km Xc, (ohms) 0.0893 0.0893 0.0893 0.0893
Cable distance , L (Metre) 150.000 150.000 150.000 150.000
Cable resistance Rc1=Lx Rc/n , (ohm) 0.004 0.004 0.004 0.004
Cable reactance Xc1= Lx Xc/n , (ohm) 0.007 0.007 0.007 0.007
Max.load on UAT considering 0.9 service factor and 8362.5 8362.5 8362.5 8362.5
0.85 power factor = 12500 x 0.9 x 0.85, (kW) - starting
motor rating
Nominal system voltage , kV 6.8 6.8 6.46 6.46
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
Rated current I1 =Max load/ (sqrt(3) x V60 xCosQ1 835.31 417.65 879.27 439.64
xN) , Amps
Starting current (largest starting motor from B3) , I2 994 994 994 994
,Amps
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.9539 0.9539 0.9539 0.9539
I cosQ= I1cosQ1+I2cosQ2 1008.213 653.207 1045.583 671.891
IsinQ = I1sinQ1 + I2 sinQ2 1388.24 1168.23 1411.40 1179.81
Voltage drop is 1.732 x( I CosQ x (Rc1+Ru) + 879.27 730.59 809.95 668.20
(ISinQ x (Xc1+Xu)) , V
Voltage at Switchgear V61= V60-Voltage drop, V 5920.7 6069.4 5650.0 5791.8
% voltage of V61 89.71 91.96 85.61 87.75

B2 Voltage at BFP motor

Rated load (kW) 400 400 400 400
Voltage at Switchgear , V 5920.7 6069.4 5650.0 5791.8
Running PF (CosQ1) 0.88 0.88 0.88 0.88
Running SinQ1 0.47497 0.47497 0.47497 0.47497
Efficiency 0.94 0.94 0.94 0.94
Full load current, I1, Amps 47.2 46.0 49.4 48.2
Cable size (6.6 kV switchgear to motor) 3cx150 3cx150 3cx150 3cx150
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952
Cable distance , L (Metre) 150 150 150 150
Cable resistance Rc1=Lx Rc , (ohm) 0.03975 0.03975 0.03975 0.03975
Cable reactance Xc1= Lx Xc , (ohm) 0.01428 0.01428 0.01428 0.01428
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 3.41 3.33 3.57 3.49
SinQ1x(Xc1)) , V
Voltage at motor V62= V61-Voltage drop, V 5917.3 6066.1 5646.5 5788.3
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 10 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

% voltage of V62 89.7 91.9 85.6 87.7

B3 Voltage at CWP motor
Rated load (kW) 1200 1200 1200 1200
Voltage at Switchgear , V 5920.7 6069.4 5650.0 5791.8
Running PF (CosQ1) 0.8 0.8 0.8 0.8
Running SinQ1 0.6 0.6 0.6 0.6
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 154.0 150.2 161.3 157.4
Cable size (6.6 kV switchgear to motor) 3cx150 3cx150 3cx150 3cx150
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952
Cable distance , L (Metre) 300 300 300 300
Cable resistance Rc1=Lx Rc , (ohm) 0.0795 0.0795 0.0795 0.0795
Cable reactance Xc1= Lx Xc , (ohm) 0.02856 0.02856 0.02856 0.02856
Starting current (7.2 times rated FLC x starting 994.5081 994.5081 994.5081 994.5081
voltage / rated voltage) , I2 ,Amps
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.95394 0.95394 0.95394 0.95394
Voltage drop is 1.732 xI2 (CosQ2x(Rc1) + 88.01 88.01 88.01 88.01
SinQ2x(Xc1)) , V
Voltage at motor is V63= V61-Voltage drop, V 5832.7 5981.4 5562.0 5703.8
% voltage of V63 88.37 90.63 84.27 86.42
B4 Voltage at 6.6 kV Isolator of Sea water intake
system
Transformer rating , KVA 250 250 250 250
Max.load on UAT considering 0.9 service factor and 180 180 180 180
0.8 power factor = 250 x 0.9 x 0.8, (kW)
No.of LT transformer in service , N 2 1 2 1
Running PF (CosQ1) 0.8 0.8 0.8 0.8
Running SinQ1 0.6 0.6 0.6 0.6
System voltage available , V 5920.7 6069.4 5650.0 5791.8
Rated current I1 =Max load/ (sqrt(3) x V61 xCosQ1 10.970 21.403 11.496 22.429
xN) , Amps
Cable size (from 6.6 kV Switchgear to Sea water intake 3cx150 3cx150 3cx150 3cx150
system)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952
Cable distance , L (Metre) 1500 1500 1500 1500
Cable resistance Rc1=Lx Rc , (ohm) 0.3975 0.3975 0.3975 0.3975
Cable reactance Xc1= Lx Xc , (ohm) 0.1428 0.1428 0.1428 0.1428
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 7.67 14.96 8.04 15.68
SinQ1x(Xc1)) , V
Voltage at 6.6kV isolator V64= V61-Voltage drop, V 5913.1 6054.4 5642.0 5776.1
% voltage of V64 89.59 91.73 85.48 87.52
Voltage drop in 415 V system
B5 2.5 MVA LT auxiliary Transformer
Nominal Transformer no load voltage, Vt (kV) 0.433 0.433 0.433 0.433
Voltage at 6.6 kV Switchgear, V61 in kV 5920.7 6069.4 5650.0 5791.8
Transformer LT terminal voltage , V40 (kV) 0.3884 0.3982 0.3707 0.3800
Cable size (from 6.6 kV Switchgear to LT 3cx300 3cx300 3cx300 3cx300
Transformer)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.13 0.13 0.13 0.13
Cable reactance/km Xc, (ohms) 0.0866 0.0866 0.0866 0.0866
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 11 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Cable distance , L (Metre) 200 200 200 200

Cable resistance referred to 415V side Rc1=Lx Rc x 0.0001119 0.000111 0.000111 0.0001119
0.433x0.433/6.6/6.6 , (ohm) 9 9
Cable reactance referred to 415V side Xc1=Lx Xc x 7.4548E- 7.455E- 7.455E- 7.4548E-
0.433x0.433/6.6/6.6 , (ohm) 05 05 05 05
Transformer rating, Pa (MVA) 2.5 2.5 2.5 2.5
Nominal impedance , (%) 8 8 8 8
Transformer impedence with +ve tolerance, Za (%) 8.8 8.8 8.8 8.8
Transformer impedance in ohms ( Za xV40xV40/Pa) 0.0053 0.0056 0.0048 0.0051
Copper loss (kW) 30 30 30 30
Transformer resistance Ra = (copper loss ) x V40 x 0.0007 0.0008 0.0007 0.0007
V40 /Pa/Pa /1000 , (ohms)
Transformer reactance , Xa = sqrt (ZxZ-RxR) , (ohms) 0.0053 0.0055 0.0048 0.0050
Connection from transformer to 415 V PCC Busduct Busduct Busduct Busduct
Busduct resistance/m , Rb (ohms) 0.0000106 1.067E- 1.067E- 0.0000106
7 05 05 7
Busduct reactance/m Xb, (ohms) 0.00008 0.00008 0.00008 0.00008
Busduct distance , L (Metre) 8 8 8 8
Busduct resistance Rb1=Lx Rb , (ohm) 0.000085 0.000085 0.000085 0.000085
Busduct reactance Xb1= Lx Xb , (ohm) 0.00064 0.00064 0.00064 0.00064
Max.load on LT auxiliary transformer considering 0.9 1912.5 1912.5 1912.5 1912.5
service factor and 0.85 power factor = 2500 x 0.9 x
0.85, (kW)
No.of LT transformer in service , N 2 1 2 1
Nominal system voltage , kV 0.38844 0.39819 0.37068 0.37998
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.526783 0.526783 0.526783 0.526783
Rated current I1 =Max load/ (sqrt(3) x V40xCosQ1 1672.1 3262.4 1752.2 3418.7
xN) , Amps
I cosQ= I1 x cosQ1 1421.319 2773.002 1489.412 2905.916
IsinQ = I1 x sinQ1 880.854 1718.552 923.055 1800.925
Voltage drop is 1.732 x( I CosQ x (Rc1+Ra+Rb1) + 11.00 22.43 10.60 21.62
(ISinQ x (Xc1+Xa+Xb1)) , V
Voltage at PCC V41= V40-Voltage drop, V 377.44 375.76 360.07 358.36
% voltage of V41 90.95 90.55 86.76 86.35
B6 At 415 V RO MCC
Connected load in kW 500 500 500 500
No.of feeders, N 2 2 2 2
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.52678 0.52678 0.52678 0.52678
System voltage available , V 377.44 375.76 360.07 358.36
Rated current I1 =Max load/ (sqrt(3) x V41xCosQ1x 449.9 451.9 471.6 473.9
N) , Amps
Cable size (from PCC to RO MCC ) 1cx630 1cx630 1cx630 1cx630
No.of cables(n) 2 2 2 2
Cable resistance/km , Rc (ohms) 0.0647 0.0647 0.0647 0.0647
Cable reactance/km Xc, (ohms) 0.0843 0.0843 0.0843 0.0843
Cable distance , L (Metre) 100 100 100 100
Cable resistance Rc1=Lx Rc/n , (ohm) 0.0032 0.0032 0.0032 0.0032
Cable reactance Xc1= Lx Xc/n , (ohm) 0.0042 0.0042 0.0042 0.0042
I cosQ= I1 x cosQ1 382.41 384.12 400.86 402.77
IsinQ = I1 x sinQ1 237.00 238.06 248.43 249.62
Voltage drop is 1.732xICosQx(Rc1) + ISinQx(Xc1)) , 3.87 3.89 4.06 4.08
V
Voltage at MCC , V42 = V41-Voltage drop, V 373.57 371.87 356.01 354.28
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 12 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

% voltage of V42 90.02 89.61 85.79 85.37

B7 Voltage at RO motor
Rated load (kW) 160 160 160 160
Voltage at MCC , V42, Volts 373.57 371.87 356.01 354.28
Running PF (CosQ1) 0.92 0.92 0.92 0.92
Running SinQ1 0.3919 0.3919 0.3919 0.3919
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 282.9 284.2 296.9 298.3
Cable size (MCC to motor) 3cx400 3cx400 3cx400 3cx400
No.of runs/ phase 1 1 1 1
Cable resistance/km , Rc (ohms) 0.1020 0.1020 0.1020 0.1020
Cable reactance/km Xc, (ohms) 0.0704 0.0704 0.0704 0.0704
Cable distance , L (Metre) 25 25 25 25
Cable resistance Rc1=Lx Rc , (ohm) 0.00255 0.00255 0.00255 0.00255
Cable reactance Xc1= Lx Xc , (ohm) 0.00176 0.00176 0.00176 0.00176
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 1.49 1.49 1.56 1.57
SinQ1x(Xc1)) , V
Voltage at motor V43= V42-Voltage drop, V 372.08 370.38 354.45 352.71
% voltage of V43 89.66 89.25 85.41 84.99
B8 2 MVA LT auxiliary Transformer
Cable size (from 6.6 kV Switchgear to LT 3cx300 3cx300 3cx300 3cx300
Transformer)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.13 0.13 0.13 0.13
Cable reactance/km Xc, (ohms) 0.0866 0.0866 0.0866 0.0866
Cable distance , L (Metre) 15 15 15 15
Cable resistance referred to 415V side Rc1=Lx Rc x 8.3931E- 8.393E- 8.393E- 8.3931E-
0.433x0.433/6.6/6.6 , (ohm) 06 06 06 06
Cable reactance referred to 415V side Xc1=Lx Xc x 5.5911E- 5.591E- 5.591E- 5.5911E-
0.433x0.433/6.6/6.6 , (ohm) 06 06 06 06
Transformer rating, Pa (MVA) 2 2 2 2
Nominal Transformer no load voltage, Vt (kV) 0.433 0.433 0.433 0.433
Voltage at 6.6 kV Switchgear, V61 in kV 5920.7 6069.4 5650.0 5791.8
Transformer LT terminal voltage , V50 (kV) 0.38844 0.39819 0.37068 0.37998
Nominal impedance , (%) 6.5 6.5 6.5 6.5
Transformer impedence with +ve tolerance, Za (%) 7.15 7.15 7.15 7.15
Transformer impedance in ohms ( Za xV50xV50/Pa) 0.0054 0.0057 0.0049 0.0052
Copper loss (kW) 25 25 25 25
Transformer resistance Ra = (copper loss ) x V50 x 0.0009 0.0010 0.0009 0.0009
V50 /Pa/Pa /1000 , (ohms)
Transformer reactance , Xa = sqrt (ZxZ-RxR) , (ohms) 0.0053 0.0056 0.0048 0.0051
Connection from transformer to 415 V PCC Busduct Busduct Busduct Busduct
Busduct resistance/m , Rb (ohms) 0.0000132 0.000013 0.000013 0.0000132
2 2
Busduct reactance/m Xb, (ohms) 0.00008 0.00008 0.00008 0.00008
Busduct distance , L (Metre) 12 12 12 12
Busduct resistance Rb1=Lx Rb , (ohm) 0.00016 0.00016 0.00016 0.00016
Busduct reactance Xb1= Lx Xb , (ohm) 0.00096 0.00096 0.00096 0.00096
Max.load on LT auxiliary transformer considering 0.9 1530 1530 1530 1530
service factor and 0.85 power factor = 2000 x 0.9 x
0.85, (kW)
No.of LT transformer in service , N 2 1 2 1
Nominal system voltage , kV 0.3884 0.3982 0.3707 0.3800
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.52678 0.52678 0.52678 0.52678
Rated current I1 =Max load/ (sqrt(3) x V50xCosQ1 1337.7 2609.9 1401.8 2735.0
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 13 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

xN) , Amps
I cosQ= I1 x cosQ1 1137.055 2218.402 1191.529 2324.733
IsinQ = I1 x sinQ1 704.683 1374.842 738.444 1440.740
Voltage drop is 1.732 x( I CosQ x (Rc1+Ra+Rb1) + 9.82 19.99 9.51 19.35
(ISinQ x (Xc1+Xa+Xb1)) , V
Voltage at PCC V51= V50-Voltage drop, V 378.61 378.20 361.16 360.63
% voltage of V51 91.23 91.13 87.03 86.90
B9 At 415 V Fuel unloading MCC
Connected load in kW 75 75 75 75
No.of feeders, N 2 2 2 2
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
System voltage available , V51, Volts 378.61 378.20 361.16 360.63
Rated current I1 =Max load/ (sqrt(3) x V51xCosQ1x 67.3 67.3 70.5 70.6
N) , Amps
Cable size (from PCC to FO MCC ) 3.5cx300 3.5cx300 3.5cx300 3.5cx300
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.1300 0.1300 0.1300 0.1300
Cable reactance/km Xc, (ohms) 0.0705 0.0705 0.0705 0.0705
Cable distance , L (Metre) 400 400 400 400
Cable resistance Rc1=Lx Rc , (ohm) 0.052 0.052 0.052 0.052
Cable reactance Xc1= Lx Xc , (ohm) 0.0282 0.0282 0.0282 0.0282
I cosQ= I1cosQ1 57.1841 57.2468 59.9467 60.0358
IsinQ = I1sinQ1 35.4395 35.4784 37.1516 37.2069
Voltage drop is 1.732 xICosQx(Rc1) + 6.88 6.89 7.21 7.22
ISinQx(Xc1)) , V
Voltage at MCC V52= V51-Voltage drop, V 371.73 371.31 353.95 353.40
% voltage of V52 89.57 89.47 85.29 85.16
B10 Voltage at FO motor
Rated load (kW) 30 30 30 30
Voltage at MCC , V52, Volts 371.73 371.31 353.95 353.40
Running PF (CosQ1) 0.92 0.92 0.92 0.92
Running SinQ1 0.3919 0.3919 0.3919 0.3919
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 53.3 53.4 56.0 56.1
Cable size (MCC to motor) 3cx35 3cx35 3cx35 3cx35
No.of runs/ phase 1 1 1 1
Cable resistance/km , Rc (ohms) 1.1100 1.1100 1.1100 1.1100
Cable reactance/km Xc, (ohms) 0.0783 0.0783 0.0783 0.0783
Cable distance , L (Metre) 25 25 25 25
Cable resistance Rc1=Lx Rc , (ohm) 0.02775 0.02775 0.02775 0.02775
Cable reactance Xc1= Lx Xc , (ohm) 0.00196 0.00196 0.00196 0.00196
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 2.43 2.43 2.55 2.55
SinQ1x(Xc1)) , V
Voltage at motor V53= V52-Voltage drop, V 369.30 368.88 351.40 350.85
% voltage of V53 88.99 88.89 84.67 84.54

Title: CGL Doc. No.: CAL-E-0105 Rev. No.:

VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 14 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

3.3 Voltage drop calculation during starting of largest 415 V motor

S.No Description Consider Conside Conside Conside

ing ring ring ring
failure of failure failure failure
1 UAT of 1 LT of 1 of 1 LT
Transfor UAT Transfor
mer mer

Initial 11 kV system voltage 1pu 1pu 0.95pu 0.95pu

C1 Unit auxiliary Transformer (UAT)
Transformer rating, Pu (MVA) 12.5 12.5 12.5 12.5
Nominal Transformer no load voltage, Vt (kV) 6.8 6.8 6.8 6.8
Voltage at UAT primary , pu 1 1 0.95 0.95
Transformer terminal voltage , V60 (kV) 6.8 6.8 6.46 6.46
Nominal impedance , (%) 8.35 8.35 8.35 8.35
Transformer impedence with +ve tolerance, Zu (%) 9.185 9.185 9.185 9.185

Transformer impedance in ohms ( Zu xV60xV60/Pu) 0.3398 0.3398 0.3066 0.3066

Copper loss (kW) 80 80 80 80
Transformer resistance Ru = (copper loss ) x V60 x 0.0237 0.0237 0.0214 0.0214
V60 /Pu/Pu /1000 , (ohms)
Transformer reactance , Xu = sqrt (ZxZ-RxR) , (ohms) 0.3389 0.3389 0.3059 0.3059

Cable size ( from UAT to 6.6 kV switchgear) 1cx800 1cx800 1cx800 1cx800
No.of cables (n) 2 2 2 2
No.of UAT in service , N 1 2 1 2
Cable resistance/km , Rc (ohms) 0.0523 0.0523 0.0523 0.0523
Cable reactance/km Xc, (ohms) 0.0893 0.0893 0.0893 0.0893
Cable distance , L (Metre) 150 150 150 150
Cable resistance Rc1=Lx Rc/n , (ohm) 0.00392 0.00392 0.00392 0.00392
Cable reactance Xc1= Lx Xc/n , (ohm) 0.00670 0.00670 0.00670 0.00670
Max.load on UAT considering 0.9 service factor and 9402.5 9402.5 9402.5 9402.5
0.85 power factor = 12500 x 0.9 x 0.85, (kW) - starting
motor rating
Nominal system voltage , kV 6.8 6.8 6.46 6.46
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
Rated current I1 =Max load/ (sqrt(3) x V60 xCosQ1 939.19 469.60 988.62 494.31
xN) , Amps
Starting current (largest starting motor ) , I2 ,Amps 120.2559 120.255 120.255 120.255
(LT motor starting current (from C7) x0.433/6.6) 1 9 9 9
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.9539 0.9539 0.9539 0.9539
I cosQ= I1cosQ1+I2cosQ2 834.3909 435.233 876.407 456.242
8 4 1
IsinQ = I1sinQ1 + I2 sinQ2 609.4675 362.092 635.507 375.111
1 0 9
Voltage drop is 1.732 x( I CosQ x (Rc1+Ru) + 404.74 237.57 382.46 223.08
(ISinQ x (Xc1+Xu)) , V
Voltage at Switchgear V61= V60-Voltage drop, V 6395.3 6562.4 6077.5 6236.9
% voltage of V61 96.90 99.43 92.08 94.50

Title: CGL Doc. No.: CAL-E-0105 Rev. No.:

VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 15 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

C2 Voltage at BFP motor

Rated load (kW) 400 400 400 400
Voltage at Switchgear , V 6395.3 6562.4 6077.5 6236.9
Running PF (CosQ1) 0.88 0.88 0.88 0.88
Running SinQ1 0.4750 0.4750 0.4750 0.4750
Efficiency 0.94 0.94 0.94 0.94
Full load current, I1, Amps 43.7 42.5 45.9 44.8
Cable size (6.6 kV switchgear to motor) 3cx150 3cx150 3cx150 3cx150
No.of runs/ phase 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952
Cable distance , L (Metre) 150 150 150 150
Cable resistance Rc1=Lx Rc , (ohm) 0.0398 0.0398 0.0398 0.0398
Cable reactance Xc1= Lx Xc , (ohm) 0.0143 0.0143 0.0143 0.0143
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 3.16 3.08 3.32 3.24
SinQ1x(Xc1)) , V
Voltage at motor V62= V61-Voltage drop, V 6392.1 6559.4 6074.2 6233.7

% voltage of V62 96.8 99.4 92.0 94.4

C3 Voltage at CWP motor
Rated load (kW) 1200 1200 1200 1200
Voltage at Switchgear , V61, volt 6395.3 6562.4 6077.5 6236.9
Running PF (CosQ1) 0.8 0.8 0.8 0.8
Running SinQ1 0.6 0.6 0.6 0.6
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 142.5 138.9 150.0 146.2
Cable size (6.6 kV switchgear to motor) 3cx150 3cx150 3cx150 3cx150
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.2650 0.2650 0.2650 0.2650
Cable reactance/km Xc, (ohms) 0.0952 0.0952 0.0952 0.0952
Cable distance , L (Metre) 300 300 300 300
Cable resistance Rc1=Lx Rc , (ohm) 0.0795 0.0795 0.0795 0.0795
Cable reactance Xc1= Lx Xc , (ohm) 0.0286 0.0286 0.0286 0.0286
Voltage drop is 1.732 xI1 (CosQ1x(Rc1) + 19.93 19.43 20.98 20.44
SinQ1x(Xc1)) , V
Voltage at motor V63= V61-Voltage drop, V 6375.3 6543.0 6056.6 6216.5
% voltage of V63 96.60 99.14 91.77 94.19
Voltage drop in 415 V system
C4 2.5 MVA LT auxiliary Transformer
Nominal Transformer no load voltage, Vt (kV) 0.433 0.433 0.433 0.433
Voltage at 6.6 kV Switchgear, V61 in kV 6395.3 6562.4 6077.5 6236.9
Transformer LT terminal voltage , V40 (kV) 0.4196 0.4305 0.3987 0.4092
Cable size (from 6.6 kV Switchgear to LT 3cx300 3cx300 3cx300 3cx300
Transformer)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.13 0.13 0.13 0.13
Cable reactance/km Xc, (ohms) 0.0866 0.0866 0.0866 0.0866
Cable distance , L (Metre) 200 200 200 200
Cable resistance referred to 415V side Rc1=Lx Rc x 0.000111 0.00011 0.00011 0.00011
0.433x0.433/6.6/6.6 , (ohm) 9 2 2 2
Cable reactance referred to 415V side Xc1=Lx Xc x 7.455E- 7.45E- 7.45E- 7.45E-
0.433x0.433/6.6/6.6 , (ohm) 05 05 05 05
Transformer rating, Pa (MVA) 2.5 2.5 2.5 2.5
Nominal impedance , (%) 8 8 8 8

Title: CGL Doc. No.: CAL-E-0105 Rev. No.:

VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 16 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Transformer impedence with +ve tolerance, Za (%) 8.8 8.8 8.8 8.8
Transformer impedance in ohms ( Za xV40xV40/Pa) 0.0062 0.0065 0.0056 0.0059
Copper loss (kW) 30 30 30 30
Transformer resistance Ra = (copper loss ) x V40 x 0.0008 0.0009 0.0008 0.0008
V40 /Pa/Pa /1000 , (ohms)
Transformer reactance , Xa = sqrt (ZxZ-RxR) , (ohms) 0.0061 0.0065 0.0055 0.0058

Connection from transformer to 415 V PCC Busduct Busduct Busduct Busduct

Busduct resistance/m , Rb (ohms) 1.067E- 1.07E- 1.07E- 1.07E-
05 05 05 05
Busduct reactance/m Xb, (ohms) 0.00008 0.00008 0.00008 0.00008
Busduct distance , L (Metre) 8 8 8 8
Busduct resistance Rb1=Lx Rb , (ohm) 8.536E- 8.54E- 8.54E- 8.54E-
05 05 05 05
Busduct reactance Xb1= Lx Xb , (ohm) 0.00064 0.00064 0.00064 0.00064
Max.load on LT auxiliary transformer considering 0.9 1752.5 1752.5 1752.5 1752.5
service factor and 0.85 power factor = 2500 x 0.9 x
0.85- 160 (Starting LT motor load) , kW
No.of LT transformer in service , N 2 1 2 1
Nominal system voltage , kV 0.41957 0.43054 0.39872 0.40918
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.52678 0.52678 0.52678 0.52678
Rated current I1 =Max load/ (sqrt(3) x V40xCosQ1 1418.6 2764.8 1492.7 2909.1
xN) , Amps
Starting current (largest starting motor ) , I2 ,Amps 1833 1833 1833 1833
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.954 0.954 0.954 0.954
I cosQ= I1cosQ1+I2cosQ2 1755.67 2900.01 1818.71 3022.67
IsinQ = I1sinQ1 + I2 sinQ2 2495.84 3205.04 2534.91 3281.05
Voltage drop is 1.732 x( I CosQ x (Rc1+Ra+Rb1) + 32.13 44.33 29.82 41.47
(ISinQ x (Xc1+Xa+Xb1)) , V

Voltage at PCC V41= V40-Voltage drop, V 387.44 386.20 368.90 367.71

% voltage of V41 93.36 93.06 88.89 88.60
C6 At 415 V RO MCC
Connected load in kW 340 340 340 340
No.of feeders, N 2 2 2 2
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
System voltage available , V 41, volts 387.44 386.20 368.90 367.71
Rated current I1 =Max load/ (sqrt(3) x V41xCosQ1x 298.0 299.0 313.0 314.0
N) , Amps
Cable size (from PCC to RO MCC ) 1cx630 1cx630 1cx630 1cx630
No.of cables(n) 2 2 2 2
Cable resistance/km , Rc (ohms) 0.0647 0.0647 0.0647 0.0647
Cable reactance/km Xc, (ohms) 0.0843 0.0843 0.0843 0.0843
Cable distance , L (Metre) 100 100 100 100
Cable resistance Rc1=Lx Rc/n , (ohm) 0.00324 0.00324 0.00324 0.00324
Cable reactance Xc1= Lx Xc/n , (ohm) 0.00422 0.00422 0.00422 0.00422
Starting current (largest starting motor from C7) , 1833 1833 1833 1833
I2 ,Amps
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.9539 0.9539 0.9539 0.9539
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 17 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

I cosQ= I1cosQ1+I2cosQ2 803.231 804.039 815.959 816.821

IsinQ = I1sinQ1 + I2 sinQ2 1905.571 1906.07 1913.45 1913.99
2 9 3
Voltage drop is 1.732 xICosQx(Rc1) + 18.41 18.42 18.54 18.55
ISinQx(Xc1)) , V
Voltage at MCC , V42 = V41-Voltage drop, V 369.02 367.78 350.36 349.16
% voltage of V42 88.92 88.62 84.42 84.14
C7 Voltage at RO motor
Rated load (kW) 160 160 160 160
Voltage at MCC , V42, Volts 369.02 367.78 350.36 349.16
Running PF (CosQ1) 0.92 0.92 0.92 0.92
Running SinQ1 0.3919 0.3919 0.3919 0.3919
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 286.4 287.4 301.7 302.7
Cable size (MCC to motor) 3cx400 3cx400 3cx400 3cx400
No.of runs/ phase 1 1 1 1
Cable resistance/km , Rc (ohms) 0.1020 0.1020 0.1020 0.1020
Cable reactance/km Xc, (ohms) 0.0704 0.0704 0.0704 0.0704
Cable distance , L (Metre) 25 25 25 25
Cable resistance Rc1=Lx Rc , (ohm) 0.00255 0.00255 0.00255 0.00255
Cable reactance Xc1= Lx Xc , (ohm) 0.00176 0.00176 0.00176 0.00176
Starting current (7.2 times rated FLC x starting voltage 1833.77 1833.77 1833.77 1833.77
/ rated voltage) , I2 ,Amps
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.9539 0.9539 0.9539 0.9539
Voltage drop is 1.732 xI2 (CosQ2x(Rc1) + 7.76 7.76 7.76 7.76
SinQ2x(Xc1)) , V
Voltage at motor V43= V42-Voltage drop, V 361.26 360.02 342.60 341.40
% voltage of V43 87.05 86.75 82.55 82.26
C8 2 MVA LT auxiliary Transformer
Cable size (from 6.6 kV Switchgear to LT 3cx300 3cx300 3cx300 3cx300
Transformer)
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.13 0.13 0.13 0.13
Cable reactance/km Xc, (ohms) 0.0866 0.0866 0.0866 0.0866
Cable distance , L (Metre) 15 15 15 15
Cable resistance referred to 415V side Rc1=Lx Rc x 8.39E-06 8.39E- 8.39E- 8.39E-
0.433x0.433/6.6/6.6 , (ohm) 06 06 06
Cable reactance referred to 415V side Xc1=Lx Xc x 5.59E-06 5.59E- 5.59E- 5.59E-
0.433x0.433/6.6/6.6 , (ohm) 06 06 06
Transformer rating, Pa (MVA) 2 2 2 2
Nominal Transformer no load voltage, Vt (kV) 0.433 0.433 0.433 0.433
Voltage at 6.6 kV Switchgear, V61 in kV 6395.3 6562.4 6077.5 6236.9
Transformer LT terminal voltage , V50 (kV) 0.41957 0.43054 0.39872 0.40918
Nominal impedance , (%) 6.5 6.5 6.5 6.5
Transformer impedence with +ve tolerance, Za (%) 7.15 7.15 7.15 7.15
Transformer impedance in ohms ( Za xV50xV50/Pa) 0.0063 0.0066 0.0057 0.0060
Copper loss (kW) 25 25 25 25
Transformer resistance Ra = (copper loss ) x V50 x 0.0011 0.0012 0.0010 0.0010
V50 /Pa/Pa /1000 , (ohms)
Transformer reactance , Xa = sqrt (ZxZ-RxR) , (ohms) 0.0062 0.0065 0.0056 0.0059

Connection from transformer to 415 V PCC Busduct Busduct Busduct Busduct

Busduct resistance/m , Rb (ohms) 0.000013 0.00001 0.00001 0.00001
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 18 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

3 3 3
Busduct reactance/m Xb, (ohms) 0.000080 0.00008 0.00008 0.00008
0 0 0
Busduct distance , L (Metre) 12 12 12 12
Busduct resistance Rb1=Lx Rb , (ohm) 0.00016 0.00016 0.00016 0.00016
Busduct reactance Xb1= Lx Xb , (ohm) 0.00096 0.00096 0.00096 0.00096
Max.load on LT auxiliary transformer considering 0.9 1500 1500 1500 1500
service factor and 0.85 power factor = 2000 x 0.9 x
0.85 - 30 (rating of starting motor from C10), (kW)
No.of LT transformer in service , N 2 1 2 1
Nominal system voltage , kV 0.4196 0.4305 0.3987 0.4092
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
Rated current I1 =Max load/ (sqrt(3) x V50xCosQ1 1214.2 2366.5 1277.6 2490.0
xN) , Amps
Starting current (largest starting motor from C10) , 343 343 343 343
I2 ,Amps
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.9539 0.9539 0.9539 0.9539
I cosQ= I1cosQ1+I2cosQ2 1134.945 2114.40 1188.89 2219.39
9 8 0
IsinQ = I1sinQ1 + I2 sinQ2 966.805 1573.82 1000.24 1638.88
3 2 4
Voltage drop is 1.732 x( I CosQ x (Rc1+Ra+Rb1) + 14.46 25.22 13.73 24.08
(ISinQ x (Xc1+Xa+Xb1)) , V
Voltage at PCC V51= V50-Voltage drop, V 405.11 405.31 384.99 385.10

% voltage of V51 97.62 97.67 92.77 92.79

C9 At 415 V Fuel unloading MCC
Connected load in kW 45 45 45 45
No.of feeders, N 2 2 2 2
Running PF (CosQ1) 0.85 0.85 0.85 0.85
Running SinQ1 0.5268 0.5268 0.5268 0.5268
System voltage available , V 405.11 405.31 384.99 385.10
Rated current I1 =Max load/ (sqrt(3) x V51xCosQ1x 37.7 37.7 39.7 39.7
N) , Amps
Cable size (from PCC to FO MCC ) 3.5cx300 3.5cx30 3.5cx30 3.5cx30
0 0 0
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 0.1300 0.1300 0.1300 0.1300
Cable reactance/km Xc, (ohms) 0.0705 0.0705 0.0705 0.0705
Cable distance , L (Metre) 400 400 400 400
Cable resistance Rc1=Lx Rc , (ohm) 0.052 0.052 0.052 0.052
Cable reactance Xc1= Lx Xc , (ohm) 0.0282 0.0282 0.0282 0.0282
Starting current (largest starting motor, 30 kW ) , I2 343 343 343 343
,Amps, from C10

Starting PF (CosQ2) 0.3 0.3 0.3 0.3

Starting SinQ2 0.9539 0.9539 0.9539 0.9539
I cosQ= I1cosQ1+I2cosQ2 134.9663 134.950 136.641 136.632
4 8 9
IsinQ = I1sinQ1 + I2 sinQ2 347.0741 347.064 348.112 348.106
2 5 9
Voltage drop is 1.732 xICosQx(Rc1) + 29.11 29.11 29.31 29.31
ISinQx(Xc1)) , V
Title: CGL Doc. No.: CAL-E-0105 Rev. No.:
VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 19 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc
CROMPTON GREAVES LIMITED
POWER PROJECTS DIVISION, CHENNAI

Voltage at MCC V52= V51-Voltage drop, V 376.00 376.20 355.68 355.79

% voltage of V52 90.60 90.65 85.71 85.73
C10 Voltage at FO motor
Rated load (kW) 30 30 30 30
Voltage at MCC , V52, Volt 376.00 376.20 355.68 355.79
Running PF (CosQ1) 0.92 0.92 0.92 0.92
Running SinQ1 0.3919 0.3919 0.3919 0.3919
Efficiency 0.95 0.95 0.95 0.95
Full load current, I1, Amps 52.7 52.7 55.7 55.7
Cable size (MCC to motor) 3cx35 3cx35 3cx35 3cx35
No.of cables 1 1 1 1
Cable resistance/km , Rc (ohms) 1.1100 1.1100 1.1100 1.1100
Cable reactance/km Xc, (ohms) 0.0783 0.0783 0.0783 0.0783
Cable distance , L (Metre) 25 25 25 25
Cable resistance Rc1=Lx Rc , (ohm) 0.02775 0.02775 0.02775 0.02775
Cable reactance Xc1= Lx Xc , (ohm) 0.00196 0.00196 0.00196 0.00196
Starting current (7.2 times rated FLC x starting voltage 343.8320 343.832 343.832 343.832
/ rated voltage) , I2 ,Amps 0 0 0
Starting PF (CosQ2) 0.3 0.3 0.3 0.3
Starting SinQ2 0.953939 0.95393 0.95393 0.95393
2 9 9 9
Voltage drop is 1.732 xI2 (CosQ2x(Rc1) + 6.07 6.07 6.07 6.07
SinQ2x(Xc1)) , V
Voltage at motor V53= V52-Voltage drop, V 369.93 370.14 349.61 349.72
% voltage of V53 89.14 89.19 84.24 84.27

4.0 Conclusion
With the selected impedance values of transformers and selected cable sizes, voltage drop is with in the
permissible limits. Calculation results are given below:
Description At 1.pu on 11 kV At 0.95 p.u on 11 kV
1UAT 1LT 1UAT 1LT
failure transformer failure transformer
failure failure
Steady state running condition
Voltage at BFP (%) 97.8 100.4 92.9 95.4
Voltage at CWP(%) 97.58 100.16 92.65 95.12
Voltage at RO motor(%) 98.1 97.82 93.4 92.75
Voltage at FO motor (%) 97.17 97.24 92.01 92.05
Voltage at PCC of sea water system 100 100.48 94.96 95.41
(%)
During starting of 6.6 kV CW motor, 88.37 90.63 84.27 86.42
Voltage at CWP (%)
During starting of LT RO motor 87.05 86.75 82.55 82.26
Voltage at RO motor (%)
During starting of LT FO motor 89.14 89.19 84.24 84.27
Voltage at FO Motor(%)

Title: CGL Doc. No.: CAL-E-0105 Rev. No.:

VOLTAGE DROP STUDY FOR AUXILIARY Sheet. 20 of 21 B
POWER SUPPLY SYSTEM
File: GSM//conversion/tmp/activity_task_scratch/536171648.doc