Professional Documents
Culture Documents
Symmetra® PX
160 kW 400 V
Contents
Safety ................................................................................ 1
IMPORTANT SAFETY INSTRUCTIONS
- SAVE THESE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Communication Cables................................................... 7
Communication Cables in Installations with PDU-XR . . . . . . . . . . . .7
How to route and connect the battery breaker trip cables . . . . . 7
How to route and connect the communication cables . . . . . . . . 8
Specifications ................................................................ 36
Symmetra PX UPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Required source connections . . . . . . . . . . . . . . . . . . . . . . 36
Required upstream current protection
(dual mains configuration) . . . . . . . . . . . . . . . . . . . . . . . . 36
Required upstream current protection
(single mains configurations) . . . . . . . . . . . . . . . . . . . . . . 37
Recommended output current protection
(single and dual mains) . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Required wiring for installation . . . . . . . . . . . . . . . . . . . . . 37
Full load heat loss at nominal mains . . . . . . . . . . . . . . . . . . 37
Post-Installation Checklist............................................ 38
Joining kits*
Joining kits*
Note: The type of installation determines the need to re-arrange the side panels.
Note: Only systems installed on a raised floor may use bottom cable entry.
XR Battery Enclosure
XR Battery Enclosure
XR Battery Enclosure
XR Battery Enclosure
XR Battery Enclosure
Maintenance
Bypass Panel
UPS
XR Battery Enclosure
XR Battery Enclosure
XR Battery Enclosure
XR Battery Enclosure(s).
Maintenance
Bypass Panel
To remove the side panels, unlock the side To install the side panels, set the base of the
panels with the key (provided). Press down on panel at an angle and push the panel in. Lock
the lock and then pull out and up. the side panels with the key.
Cable relief
Front
Route the battery breaker trip cable from the PDU-XR to J28 on the EPO/ancillary interface board
(0P4123) in the UPS.
Route the battery breaker trip cable from J1 in the last XR Battery Enclosure to J27 on the EPO/
ancillary interface board (0P4123) in the UPS.
OP4123
J27
J28
Top view
XR Battery Enclosure UPS
PDU-XR
Front
Front
Route the communication cable from the XR Communications port 1 to port 2 in the last XR
Battery Enclosure in the row to the UPS XR Communications port 2.
Route the communication cable from the PDU-XR XR Communications Port 2 to the UPS XR
Communications Port 1.
Top view
PDU-XR
Front
Route the three PDU communication cables from the PDU-XR to J7, J8, and J1 on the maintenance
bypass interface board (0P4194) in the UPS.
OP4194 J7
J8
J1
Top view
XR Battery Enclosure UPS
PDU-XR
Front
Front
Route the battery breaker trip cable from J1 in the last XR Battery Enclosure to J27 on the EPO/
ancillary interface board (0P4123) in the UPS.
OP4123
J27
Top view
XR Battery Enclosure UPS Maintenance Bypass Panel
Front
Front
Route the communication cable from XR Communications port 1 in the last XR Battery Enclosure
to the UPS XR Communications port 2.
Top view
Front
Route the communication cables from the maintenance bypass panel to the maintenance bypass
interface board (0P4194) in the UPS. Refer to the wiring diagram on the next page for connection
information.
OP4194
Top view
XR Battery Enclosure UPS Maintenance bypass panel
Front
Warning: Ensure the wires are properly retained and kept away from high-voltage lines
and breakers.
Output Relays:
240 V/8 A 0.3 VA/1.9 kW
UPS
Top view
Front
Note: EPO switch wiring must comply with local and national electrical wiring rules.
EPO cable
1 230 V AC Supply
2/3 NA
4 Neutral
1/2 Battery breaker present
3/4 External battery fuse/battery breaker PDU-XR
1 (N/O position)
5/6 External battery fuse/battery breaker
2 (N/O position)
7/8 Temperature sensor, external battery
9/10 Temperature sensor, external
battery present
11/12 Isolation transformer temperature
switch (N/C position)
13/14 Isolation transformer temperature
switch present
Note: It might be necessary to move some of the equipotential bonding wires to fit your system
configuration.
Connect the two equipotential bonding conductors between all enclosures in the system. The
bonding conductors are pre-connected to the PDU-XR and all the XR Battery Enclosures. The M8
bolts and star washers are supplied in the accessory kit.
M8
Caution: The system accepts up to 150 mm² cables. The power terminal bolt diameter is 10
mm and the required torque value is 26 Nm.
Note: In installations with non-APC batteries, follow the documentation provided with the
batteries.
Loosen the two top bolts and remove the four lower bolts from the lower cover plate. Lift the plate
to remove it.
Unwind the cables included in each XR Battery Enclosure. Remove the cable lugs from the cables
that will connect to other XR Battery Enclosures. For the cables that will connect to the UPS, cut off
the cable lug on the end that will be mounted in the XR Battery Enclosure.
Back of the XR Back of the XR
Battery Enclosure Battery Enclosure
with plates removed
Connect the BAT+, BAT-, and CT (midpoint) cables between the XR Battery Enclosures.
Route the BAT +, BAT-, and CT (midpoint) cables from the first XR Battery Enclosure to the UPS
through the side, top, or bottom.
BAT-
CT
(Midpoint)
Back of the XR Battery Enclosures
Connect the PE cable in the XR Battery Enclosure that is farthest from the UPS. Route it through
each XR Battery Enclosure to the UPS through the side, top, or bottom.
Protection
device BAT+
Protection CT (Midpoint)
XR no. 3
XR no. 4
XR no. 1
XR no. 2
device BAT-
XR Input (from XR)
Note: Do not remove the 12 pcs M10 nylon hex bolts from the busbars. Mount the cables in
the open holes.
Note: The M10 bolts, washers, and cable ties are supplied in the UPS accessory kit.
Caution: Ensure clockwise phase rotation and neutral location. The power terminal bolt
diameter is 10 mm and the required torque value is 26 Nm.
Note: Do not remove the 12 pcs M10 nylon hex bolts from the busbars. Mount the cables in
the open holes.
Note: In the UPS, route the cables on the outside of the guide rails when possible (see
illustration on next page).
Note: The M10 bolts, washers, and cable ties are supplied in the UPS accessory kit.
Before running the cables, loosen the three bolts on each cable relief next to the PDU.
Route the cables to the UPS through the holes in the cable relief on the side of the enclosure starting
from the bottom with the bypass L3 and then working your way up. Lay the cables neatly to
minimize cable build-up. Do not tie the cables.
Cable relief
Neutral
Mains L1
Mains L2
Mains L3
Guide rails
Warning: The system must be installed on a level floor. The leveling feet will stabilize the
enclosure, but will not account for a badly sloped floor.
Note: The communication and power cables must be connected before the enclosures are
installed side by side. Follow the “Installation Procedure” on page 2.
M12 M10
XR Battery
Enclosure
UPS
M10 M12
UPS
M12 M12 PDU-XR
XR Battery
Enclosure XR Battery
Enclosure
Front
M8
M8
Use a screwdriver to lower the four leveling Warning: Do not move the enclosure
feet. after the leveling feet have been lowered.
Open the dead front in the PDU-XR. Remove the three blanking panels.
Remove the two bolts at the bottom of
the cable channel and remove the
cable channel.
Route the cables from the top or bottom and connect as follows:
– In systems with top cable entry, connect the input cables to the mains terminals
– in systems with bottom cable entry, connect the input cables to the bypass terminals.
In top entry systems, secure the cables to the cable tray using cable ties with a minimum loop tensile
of 80 kg (supplied).
.
Cable ties
L1
L2
L3
L1
L2
L3
L2
L3
Neutral
L1
Neutral
L1
L2
L3
L2
L3
Neutral
L1
Bypass
Caution: Ensure clockwise phase rotation and neutral location of the power terminal bolt.
The breaker terminals accept up to 70 mm² cables. The required torque value is 7 Nm.
Remove the brush slot plate and the solid Re-install the brush slot plate.
plate.
Remove the brush slot plate and the solid Drill as many holes as necessary in the solid
plate. plate and install the conduits. Re-install the
plate.
Remove the grounding cable. Re-install the plate with the conduits installed.
Remove the screws in front of the bottom Re-install the screws in front of the plate
plate.
Re-install the grounding cable.
Lift the plate to remove it.
Drill holes in the plate and install the
conduits.
Note: Do not remove the 12 pcs M10 nylon hex bolts from the busbars. Mount the cables in
the open holes.
Note: The M10 bolts, washers, and cable ties are supplied in the UPS accessory kit.
Caution: Ensure clockwise phase rotation and neutral location. The power terminal bolt
diameter is 10 mm. The required torque value is 26 Nm.
Route the cables through top or bottom of the enclosure, and mount the cables to the busbars
according to the labels.
Connect the PE cable in the UPS according to the symbol on the grounding rail.
PE
Output
Bypass
Mains
Neutral
Mains L1
Mains L2
Mains L3
PE
Neutral
Output L1
Output L2
Output L3
Neutral
Bypass L1
Bypass L2
Bypass L3
Caution: Ensure clockwise phase rotation and neutral location. The power terminal bolt
diameter is 10 mm. The required torque value is 26 Nm.
Run the cables through top or bottom of the enclosure and mount the cables to the busbars
according to the labels.
Connect the PE cable in the UPS according to the symbol on the grounding rail.
Install the three cables (0W3617) included with the unit.
PE
Output
Mains
Neutral
Mains L1
Mains L2
Mains L3
PE
Neutral
Bypass L1
Bypass L2
Bypass L3
Caution: All electrical power and power control wiring must be installed by a qualified
electrician, and must comply with local and national regulations for maximum power rating.
Note: All current values are based on a 160 kW maximum configuration of the UPS.
If XR Battery Enclosure are installed, make sure that all DC breakers are in the OFF position.
Check that the power wiring is properly torqued: UPS = 230 lbf in/26 Nm, PDU-XR = 550 lbf in/62 Nm,
and XR Battery Enclosure = 274 lbf in/31 Nm.
Verify clockwise phase-rotation (L1, L2, L3) and make sure a neutral connection is present.
Re-mount the doors on all enclosures and connect the ground cables between the front doors and the
frames.
Contact the APC representative or other distributor from whom you purchased your APC product for
information on how to obtain local customer support.
Entire contents copyright 2008 American Power Conversion Corporation. All rights reserved.
Reproduction in whole or in part without permission is prohibited. APC, the APC logo, and Symmetra are
trademarks of American Power Conversion Corporation. All other trademarks, product names, and
corporate names are the property of their respective owners and are used for informational purposes only.
990-3017B-001
*990-3017B-001* 09/2008