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744fe - 855fe - Nov 1211

Original Title: 744FE_855FE_NOV 1211

Uploaded by dadu tractor on Jun 08, 2017
Swaraj parts catalogue Full description

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HOW TO USE PARTS CATALOGUE

a) While placing order for spares the following information must be provided
>> PART NUMBER
>> DESCRIPTION OF COMPONENT
>> QUANTITY REQUIRED
>> PRICE OF COMPONENT AS PER THE CURRENT PRICE LIST
>> ADD SUFFIX WITH PART NO. FOR COLOUR CHOICE (refer clause 'd' below)
b) Some part numbers are provided with symbols like   etc. that denote the applicability of component in different assembly
combinations of S-744FE like Single clutch, Dual clutch etc.
Details regarding applicability can be checked by relating symbols with chassis no., given at the bottom of plates wherever applicable
Symbols
  For Single Clutch models    For Dual Clutch models
c) Please use any part in case its written like P719419/A. Use P719419 or P719419A, they are interchangeable
d) Some of the Part Nos. are provided wit h / (slash) like P395850C/D which denotes that part P395850C and P395850D are
interchangable and can be used as per the availabilit y of parts at th e dealer stock or SPD

e) Some of the Serial Nos. are provi ded with doubl e asterix mark (**) which denotes that the part is available in different colours.
It is important to add suffix with part no. for colour choice while placing order  e.g. Top bonnet assy. required in Blue colour must
be written as P390780EV and Top bonnet assy. required in Red colour must be written as P390780ET.
Suffix Paint Colour  
T Swaraj Red
V  Agean Blue
W Swaraj White
f) Glossary Of Terms
NS Not supplied loose
PTO Power Take Off  
RPM Revolutions Per Minute
SMV Slow Moving Vehicle
FIP Fuel Injection Pump
DB or SP Dash Board or Side panel
TN Tamil nadu
CRPTO Constant Reverse PTO

SWARAJ 744FE/855FE   SWARAJ

DESCRIPTION PLATE NO.
► CRANK CASE & FLYWHEEL……………………………………………………………………… 1
► CYL BLOCK, PISTON, CON ROD & CRANK SHAFT…………………………………………… 2
► CYLINDER HEAD & NOZZLE……………………………………………………………………… 3
► CAM SHAFT & VALVE ROCKER…………………………………………………………………… 4
► FUEL PUMP ASSEMBLY…………………………………………………………………………… 5
► SUMP, SUCTION TUBE & LUB OIL PUMP……………………………………………………… 6
► GEAR CASING, INTERMEDIATE GEAR & VENT BREATHER………………………………… 7
► FUEL FILTER, WATER SEPARATOR & LUB OIL FILTER……………………………………… 8
► THERMOSTAT, WATER PUMP & INLET-EXHAUST MANIFOLD……………………………… 9
► LUB. OIL COOLER & PIPE CONNECTION……………………………………………………… 10
► RADIATOR & RELATED PARTS (744FE)………………………………………………………… 11
► RADIATOR & RELATED PARTS (855FE)………………………………………………………… 11A
► RADIATOR & RELATED PARTS (NEW SHEET METAL)……………………………………… 11B
►  AIR CLEANER & SILENCER ASSY…………………………………………………………………12
► DRY AIR CLEANER & SILENCER (NEW SHEET METAL)……………………………………… 12A
► THROTTLE LINKAGE & FUEL CUT OFF (744FE)……………………………………………… 13
► THROTTLE LINKAGE & FUEL CUT OFF (855FE)……………………………………………… 13A
► THROTTLE LINKAGES (NEW SHEET METAL)………………………………………………… 13B
► CLUTCH ASSY. ……………………………………………………………………………………… 14
► DRY BRAKES………………………………………………………………………………………… 15
► WET BRAKES………………………………………………………………………………………… 15A
► BRAKES & CLUTCH PEDAL……………………………………………………………………… 16
► GEAR BOX HSG & RELATED PARTS (W/O CRPTO)…………………………………………… 17
► GEAR BOX HSG & RELATED PARTS (WITH CRPTO)………………………………………… 17A
► COMPONENTS OF GEAR BOX (1000SC)……………………………...………………… 18
► COMPONENTS OF GEAR BOX (1000DC & 540SC/DC) ……………..………………… 18A
► COMPONENTS OF GEAR BOX (855DC - 540 - CRPTO)……………………………………… 18B
► GEAR SHIFTER ARRANGEMENT ………………………………………………………………… 19
► ZF STEERING ASSY. & RELATED PARTS……………………………………………………… 20
► RANE STEERING ASSY. & RELATED PARTS…………………………………………………… 20A
► MECH. STG. - AXLE BEAM & PARTS (EXISTING SHEET METAL)………………………… 21


► MECH. STG. - STRAIGHT AXLE BEAM & PARTS (NEW SHEET METAL)…………………… 21A
► POWER STG. (DOUBLE PUMP) - HYDRAULIC CYLINDER & RELATED PARTS………… 22
►
►
►
POWER STG. (SINGLE PUMP) - HYDRAULIC CYLINDER & PARTS………………………… 22A
POWER STG. (DOUBLE PUMP) - AXLE BEAM ASSY. & PARTS…………………………… 23
POWER STG. 744FE (SINGLE PUMP) - AXLE BEAM & PARTS……………………………… 23A
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DESCRIPTION PLATE NO.
► POWER STG. 855FE (SINGLE PUMP) - AXLE BEAM & PARTS……………………………… 23B
► POWER STG. (DOUBLE PUMP) - HYD. PUMP & RELATED PARTS………………………… 24
► POWER STG. 744/855FE (SINGLE PUMP) - HYD. PUMP & PARTS………………………… 24A
► DIFFERENTIAL HOUSING & RELATED COMPONENTS……………………………………… 25
► DIFFERENTIAL DETAILS…………………………………………………………………………… 26

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► TRUMPET HOUSING ASSY. & TYRES…………………………………………………………… 27
► DIFF. LOCK - HAND OPERATED WITH DRY BRAKES (OPTIONAL)………………………… 28
► DIFF. LOCK - FOOT OPERATED WITH WET BRAKES (OPTIONAL)………………………… 28A
► HARNESS ASSY. & CLAMPS ……………………………………………………………………… 29
► ELECTRICALS (EXISTING SHEET METAL)……………………………………………………… 30
► ELECTRICALS WITH CLUSTER (NEW SHEET METAL)……………………………………… 30A
► STARTER MOTOR & ALTERNATOR……………………………………………………………… 31
► BATTERY MOUNTING ARRANGEMENT………………………………………………………… 32
► REAR COVER & RELATED PARTS ……………………….……………………………………… 33

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► LIFT HOUSING & RELATED PARTS (SMALL REAR COVER)………………………………… 33A
► CONTROL SECTOR AND RELATED PARTS…………………………………………………… 34
► HYDRAULIC CYLINDER & RELATED PARTS ……………………….………………………… 35
► RESPONSE & CONTROL VALVE - WITH REAR COVER……………………………………… 36
► RESPONSE & CONTROL VALVE - FOR LIFT HOUSING……………………………………… 36A
► HYD. PUMP & RELATED PARTS (MECH. STEERING)………………………………………… 37
► THREE POINT LINKAGE…………………………………………………………………………… 38
► DCV CONNECTIONS & RELATED APRT (FOR SPARES)…………………………………… 39
► FENDER & RELATED PARTS (EXISTING SHEET METAL)…………………………………… 40
► FENDERS & FOOT BOARD (NEW SHEET METAL)…………………………………………… 40A
► SHEET METAL (744FE)……………………………………………………………………………… 41
► SHEET METAL (855FE)……………………………………………………………………………… 41A
► SHEET METAL (NEW SHEET METAL)…………………………………………………………… 41B
► FUEL TANK & RELATED PARTS (744FE)………………………………………………………… 42
► FUEL TANK & RELATED PARTS (855FE)………………………………………………………… 42A
► FUEL TANK & RELATED PARTS (NEW SHEET METAL) ……………………………………… 42B
► DRIVER SEAT ASSY………………………………………………………………………………… 43
► ROOF CANOPY (OPTIONAL)……………………………………………………………………… 44
► TOOL KIT, STICKERS & OPTIONAL ITEMS……………………………………………………… 45
► OPTIOAL ITEMS (NEW SHEET METAL) - OTHERS…………………………………………… 46
► OPTIONAL ITEMS…………………………………………………………………………………… 46A
► KITS…………………………………………………………………………………………………… 47

Nov-12

CRANK CASE & FLYWHEEL PLATE: 1

SL SL
PART NO. DESCRIPTION 744 855 PART NO. DESCRIPTION 744 855
NO. NO.
1 P710160A Crank Case 1 1 23 M11120 Set Screw 4 4
2 P210615 Cam shaft bush 1 1 23 M11119 Set Screw 2 2
3 P210138 Dowel for Gear casing 4 4 24 M12705 Spring washer 8 8
4 P210110 Dowel for Bearing Cap 8 8 25 P713035 Dip Stick assy+O-Ring (push type) 1 1
5 M11118 Set screw 1 1 25A P713045 Dip Stick assy+O-Ring (threaded type) 1 1
6 M16303 Copper washer 1 1 26 P210126 O' Ring 1 1
7 P210109 Stud for Brg. Cap 8 8 26A P037032 O' Ring 1 1
8 P210156 Plain Washer 8 8 27 P210142 Joint for oil Seal Housing 1 1
9 P710472 Main Bearing Pair Std. 4 4 28 P210117 Dowel for Thrust Ring 4 4
9 P710472A Main Brg Pair (0.010"U/S) 4 4 29 P710120 Thrust Ring (Alu.) 2 2
9 P710472B Main Brg Pair (/0.020"U/S) 4 4 30 P210121 Guide for Dip Stick 1 1
9 P710472C Main Brg Pair (0.030"-U/S) 4 4 30A P713044 Guide for Dip Stick 1 1
9 P710472D Main Brg Pair (0.040"U/S) 4 4 31 P713046 Kit of dipstick assy. (as shown) 1 1
10 P210135A Joint 1 1 32 P710170 Flywheel Hsg (with bolts M19472-6nos.) SPD 1 -
11 P710102C Cyl. Head Stud (long) 2 2 32.1 P710101C Flywheel Hsg (Single side pad) 1 -
12 P210215 Plain Washer 12 12 32 P701170 Flywheel Hsg(with bolts M19472-6nos.) SPD - 1
13 P210216 Nut for Cyl. Head Stud 6 6 32.1 P701101C Flywheel Hsg (Double side pad) - 1
14 P710103C Cyl. Head Stud (short) 10 10 33 P310106 Special washer 12 12
15 P210217 Dome Nut 6 6 34 P210158 Bolt (flywheel & housing) 12 12
16 M16313 Copper Asbestos Washer 1 1 34 P210158  Bolt (housing) M14X1.5X40 6 6
17 P210115 Plug for Main Gallory 1 1 35 P210157  Bolt (flywheel) M14X1.5X35 6 6
18 P210611A Core Plug 1 1 36 P702005B Flywheel with starter ring (SC) 1 1
19 P210136A Main Oil Seal Housing 1 1 36 P710190E  Flywheel with starter ring (DC) 1 1
20 P210141B Main Oil Seal (CRC) 1 1 36.1 P702005B Flywheel w/o starter ring (SC) 1 1
21 P210112 Nut for Brg. Cap 8 8 36.1 P710190E  Flywheel w/o starter ring (DC) 1 1
22 M11214 Set Bolt 2 2 36.2 P210131 Starter ring 1 1

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CRANK CASE & FLYWHEEL PLATE: 1

SL SL
PART NO. DESCRIPTION 744 855 PART NO. DESCRIPTION 744 855
NO. NO.
37 P317713 Dowel 1 1 ---ENGINE - MECH. STG. (EXISTING SHEET METAL)
37 M11113 Set Screw 1 1 40 P717800H Engine 43.1024, RB30, M10 mtgs. 1 -
38 M16301 Copper Washer 1 1 40 P717800G Engine 43.1025, RB30, M10 mtgs. (old trs.)*** 1 -
ENGINE DETAILS (NOT ILL USTRATED) 40 P718800J  Engine 43.1025, RB30, M10 mtgs. 1 -
---ENGINE - SPD - FOR OLD TRACTORS 40 P718800H  Engine 43.1025, RB30, M10 mtgs. (old trs.)*** 1 -
39 P717800E/F  Engine Assy. RB30 (Existing sheet metal) 1 - 40 P713120C Engine 47.1408, RB33, M10 mtgs. - 1
39 P718800E/G Engine Assy. RB30 (Existing sheet metal) 1 - 40 P713110C  Engine 47.1409, RB33, M10 mtgs. - 1
39 P742620A/B  Engine Assy. RB30 (New sheet metal) 1 - ---ENGINE - POWER STG-DOUBLE PUMP (EXISTING SHEET METAL)
39 P742625A/B  Engine Assy. RB30 (New sheet metal) 1 - 40 P713150A Engine 43.3008, RB30SCPS (Exht. M10 mtgs). 1 -
39 P713120A/B Engine Assy. RB33 (Existing sheet metal) - 1 40 P713160A  Engine 43.3009, RB30DCPS (Exht. M10 mtgs). 1 -
39 P713110A/B  Engine Assy. RB33 (Existing sheet metal) - 1 40 P713130A Engine 47.3029, RB33SCPS (Exht. M10 mtgs). - 1
39 P742608A/B Engine Assy. RB33 (New sheet metal) - 1 40 P713140A  Engine 47.3030, RB33DCPS (Exht. M10 mtgs). - 1
39 P742618A/B  Engine Assy. RB33 (New sheet metal) - 1 ---ENGINE - NEW SHEET METAL
39 P713150 Engine Assy. RB30, SC (POWER STEERING) 1 - 40 P742620C Engine 43.1026, RB30 (NSM) Exht. M10 mtgs. 1 -
39 P713130 Engine Assy. RB33, SC (POWER STEERING) - 1 40 P742625C  Engine 43.1027, RB30 (NSM) Exht. M10 mtgs. 1 -
39 P713160  Engine Assy. RB30, DC (POWER STEERING) 1 - 40 P742608C Engine 47.1410, RB33 (NSM) Exht. M10 mtgs. - 1
39 P713140  Engine Assy. RB33, DC (POWER STEERING) - 1 40 P742618C  Engine 47.1411, RB33 (NSM) Exht. M10 mtgs. - 1

*** Use in old tractors with matching Front frame, top bonnet, mtg. brackets and Engine
  For Single clutch
 For Dual clutch

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CYL BLOCK, PISTON, CON ROD & CRANK SHAFT PLATE: 2

SL SL
PART NO. DESCRIPTION 744 855 PART NO. DESCRIPTION 744 855
NO. NO.

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1 P713012 Piston 3 - 19 P210407 Spacer 1 1
1 P713013 Piston - 3 20 P210408 Key for Crank Shaft 1 1
2 P110301 Piston Pin 3 3 21 P310471 Crank Shaft Assy. (with bearings) 744 1 -
3 P110312 Circlip 6 6 21.1 P310470B Crank Shaft Assy.744 1 -
4 P713008 Piston Ring set 3 3 21 P710471 Crank Shaft Assy. (with bearings) 855 - 1
5 P110307 Connecting Rod & Cap (NS) 3 3 21.1 P710470A Crank Shaft Assy.855 - 1
6 P210308 Dowel Pin 6 6 22 P210416A Washer for Bolt 8 8
7 P210310 Bolt for connecting rod 6 6 23 P210413 Bolt with Coarse Pitch 8 8
8 P110306 Small end bush 3 3 24 P210115 Deflector -F.W.E 1 1
9 P310180 Big end brg. Set Std. 3 3 25 P713009A Cylinder liner (with O'Ring) 3 3

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9 P310180A Big end brg. Set 0.010" U/S 1 1 25.1 P713030A Cylinder Liner 3 3
9 P310180B Big end brg. Set 0.020" U/S 1 1 26 P719248 Shim 0.25mm 3 3
9 P310180C Big end brg. Set 0.030" U/S 1 1 26 P719248B Shim 0.5mm 3 3
9 P310180D Big end brg. Set 0.040" U/S 1 1 27 P119207A O-Ring (PART OF P713009A) 6 6
10 P110380 Connecting rod assy. 3 3 28 P719257 Tube 3 3
11 P713004 Piston sub assy. 3 - 29 P719209C Sealing Ring (water) 3 3
11 P713005 Piston sub assy. - 3 30 P717250 Cylinder block assy. 1 -
12 P713007 Piston assy. 3 - 30.1 P717251 Cylinder block 1 -
12 P713006 Piston assy. - 3 30A P719250 Cylinder block assy. - 1
13 P210401C Crank Nut 1 1 30A.1 P719251 Cylinder block - 1
14 P713061/A Crankt Pulley (Mech. Steering) 1 1 31 P719201F/G Joint for Cyl.block 1 1
14 P713071 Crank Pulley , double groove (Power stg.-Double pump) 1 1 32 M16303 Copper Washer 1 1
15 P710402B V-Belt (B-48,Cogged) Mech. Steering 1 1 33 P210106 Drain Plug 1 1
15 P713036 V-Belt (B-38,Cogged) Power stg.-Double pump 1 1 34 M10629 Stud 4 4
16 P710412 Deflector 1 1 35 M12706 Spring Washer 4 4
17 P210406 Crank Shaft Gear 1 1 36 M12155 Nut 4 4
18 P210405A Crank Shaft Gear (Mech./Power stg.) 1 1 37 P710143 Dowel 2 2

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CYLINDER HEAD & NOZZLE PLATE: 3

SL SL
PART NO. DESCRIPTION 744 855 PART NO. DESCRIPTION 744 855
NO. NO.

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1 P210803 Nut (Brass) 6 6 24 P710212A Rocker Supply Pipe 1 1
2 M10617 Stud 6 6 25 M00803 Banjo Bolt 4 4
3 P713010A Cylinder Head Assy. 3 3 26 M16353 Copper Washer 8 8
3 P713015 Cylinder Head Assy. (with studs for SPD) 3 3 27 P710247K Shim (1.00 mm thick) AR AR
4 P710209A Stud for Rocker Shaft 3 3 27 P710247L Shim (1.20 mm thick) AR AR
5 P210208 Stud 3 3 27 P710247M Shim (1.40 mm thick) AR AR
6 M12705 Spring Washer 9 9 27 P710247N Shim (1.60 mm thick) AR AR
7 M12153 Hex. Nut 9 9 27 P710247P Shim (1.10 mm thick) AR AR
8 M12507 Plain Washer 6 6 27 P710247Q Shim (1.30 mm thick) AR AR
9 M12157 Hex. Nut 6 6 27 P710247R Shim (1.50 mm thick) AR AR

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10 P210202 Joint for Rocker Cover 3 3 28 P713029 CV Reduction shim 0.4mm thk. AR AR
11 P710201 Rocker Cover 3 3 28 P713029A CV Reduction shim 0.6mm thk. AR AR
12 M10616 Stud 6 6 28 P713029B CV Reduction shim 0.7mm thk. AR AR
13 P710238A Sealing ring for stud 12 12 28 P713029C CV Reduction shim 0.8mm thk. AR AR
14 P710227 Ferrule for Push rod hole 6 6 28 P713029D CV Reduction shim 0.9mm thk. AR AR
15 P710436 Valve seat exhaust (NS) 3 3 29 P710233A Copper washer (MICO:9431030172) 3 3
16 P710430 Inlet & exhaust valve pair 3 3 30 P713027 Nozzle (MICO:F002C40600) 3 3
16.1 P710213 Valve Inlet 3 3 31 P713023 Injector assy. (F002C7Z247) 3 3
16.2 P710214 Valve Exhaust 3 3 31.1 P213037 Nozzle Holder 3 3
17 P210229B Valve Guide 6 6 32 P213020 O'Ring for injector(MICO:F002C71454) 3 3
18 M14106 External Circlip 6 6 33 P213015 Clamp for nozzle holder 3 3
19 P210219 Cup for Valve Spring 6 6 34 P010712 Washer for injector bolt 3 3
20 P710220 Valve Spring 6 6 35 P213016 Injector clamping bolt 3 3
21 P710221 Cup for Valve 6 6 36 P213017 Pipe leak off   1 1
22 P710222 Collet (Pair) 6 6 37 M16307 Copper Washer   6 6
23 P710245 Valve stem seal 6 6 38 P210211A Banjo Bolt (MICO: 9431033422) 3 3

CAM SHAFT & VALVE ROCKER PLATE: 4

SL SL
PART NO. DESCRIPTION 744 855 PART NO. DESCRIPTION 744 855
NO. NO.
1 M14108 Circlip 6 6
2 P210239 Rivet 3 3 13 P313209A Cam shaft with gear (Mech/Power stg.) 1 1
3 P210203B Shaft for Rocker 3 3 13.1 P313207 Cam shaft (Mech. Stg.) 1 1
4 P210204 Spring for Shaft 6 6 13.1 P313207A Cam shaft (Mech./Power stg.)-not supply 1 1
5 P210228 Valve Rocker Bush 6 6 13.2 P210601 Gear for Cam Shaft (Mech. Stg.) 1 1
6 P210206 Rocker Adjusting Screw 9 9 13.2 P210601A Gear-Cam Shaft (Mech/Powrstg)-not supply 1 1
7 P210205A Valve Rocker Lever (NS) 6 6 13.3 M14112 Circlip (Mech. Stg.) 1 1
8 P710207A Rocker Support 3 3 13.3 M73113 Circlip (Mech./Power stg)-not supply 1 1
9 M12153 Nut 6 6 14 P210603 Key for Cam Shaft 1 1
10 P210241 Valve Rocker Lever with Bush (5&7) 6 6 15 P210604A Tappet 4 4
11 P210250 Valve Rocker Lever Assy. (5,6,7&9) 6 6 16 P213014 Push rod assembly 4 4
12 P710240A Valve Rocker Assy. (complete) 3 3 17 M11118 Set Screw 2 2
18 P309188 Hard Washer 2 2
19 P210602 Thrust Plate 1 1

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