ENGINE BOTTOM ENDITRANSMISSION 7-1

Engine Bottom EndlTransmíssüon

Table of Contents

Exploded View 7-2

Specifications . 7-4
Special Tools . 7-5
Transmission Oil 7-6
Oil Levet Inspection ..... ..... .. 7-6
7-6
Oil Change .
Crankcase Splitting .
Crankcase Splitting .
Crankcase Assembly . 7-8
Crankshaft. Connecting Rod 7-9
Crankshaft Removai . 7-9
Crankshaft Installation Notes . 7-9
Crankshaft Disassembly Note . 7-9
Crankshaft Assembly Notes . 7-10
Connecting Rod Big End Radial Clearance . 7-10
Big End Seizure ..... ..... ..... ..... 7-10
Connecting Rod Side Clearance ..... .... . . 7-10
Crankshaft Runout . 7-10
Crankshaft Alignment . 7-1 1
Transmission 7-12
Transmission Shaft Removal . . 7-12
Transmission Shaft Installation Notes 7-12
Transmission Shaft Disassembiy Notes 7-12
Transmission Shaft Assembly Notes . . 7-12
Shift Drum and Fork installation Notes. . 7—14

Shift Fork Bending . 7-14

Shift Fork/Gear Groove Wear • 14
Shift Fork Guide Pin/Shift Drum Groove Wear .
. 7-15
Gear Damage . . 7-15
Gear DoglGear Dog Hole Damage . . 7-15
Ball Bearing Wear . . 7-16