Testing Many people are familiar with the medical applications of ultrasonic imaging, in which high-frequency sound waves are used to create highly detailed cross-sectional pictures of internal organs. Medical sonograms are commonly made with specialized multielement probes1 known as phased arrays and their accompanying hardware and software. But the applications of ultrasonic phased array technology are not limited to medical diagnosis. In recent years, phased array systems have been increasing in use in industrial settings to provide new levels of information and visualization in common ultrasonic tests that include weld inspection, bond testing, thickness profiling, and in-service crack detection.
During their first couple of decades, commercial ultrasonic instruments
relied entirely on single element transducers that used one piezoelectric crystal to generate and receive sound waves, dual element transducers that had separate transmitting and receiving crystals, and pitch-and-catch or through-transmission systems that used a pair of single element transducers in tandem. These approaches are still used by the majority of current commercial ultrasonic instruments designed for industrial flaw detection and thickness gaging; however, instruments using phased arrays are steadily becoming more important in the ultrasonic nondestructive testing (NDT) field.
The principle of constructive and destructive interaction of waves was
demonstrated by English scientist Thomas Young in 1801 in a notable experiment that utilized two point sources of light to create interference patterns. Waves that combine in phase reinforce each other, while waves that combine out-of-phase cancel each other (see Figure 1-1).