Professional Documents
Culture Documents
2
Inside View of the Speedmaster SX 52
11 10 9 9 8 7
The press shown here is a sample configuration. Some of the features shown are optional.
1 Presettings enable automatic setup of the feeder with 4 Short-path inking mode results in a quicker inking unit
central suction tape, resulting in reduced makeready times reaction for jobs with low ink consumption.
and stable sheet travel.
5 Automatic inking roller washup device and program-
2 Speed-compensated Alcolor dampening system with Vario controlled cloth washup device for blanket and impression
function to prevent hickeys. cylinder deliver outstanding washing results.
3 Register-accurate sheet transfer at the perfecting device 6 Color Assistant Pro – self-calibration of ink zones and
with fully automated changeover ensures excellent print automatic adjustment of characteristic curves for perfect
quality, outstanding reliability in production, and impres- ink metering.
sive flexibility.
19
6 5 5 4 3 3 2 1 10
7 AutoPlate cuts makeready times thanks to register-accu- 10 Static Star Compact: Ion blower at the feeder and neutral-
rate plate changes without the need for tools. izer bar in the delivery minimize static buildup.
8 Coating unit with two-roller or chambered blade system for 11 High-pile delivery with Venturi nozzles ensures reliable
high-quality surface finishes and stunning coating results. sheet guidance. Because no tools are required when
changing formats, the process is quick and effortless.
9 DryStar Combination: Infrared and hot-air dryers with an
extended delivery for excellent drying results in challenging
coating applications.
20
Heidelberger Druckmaschinen AG
As a technology pioneer in our industry, we’re constantly pushing boundaries. We have become
a leading international solution and service provider to the print media industry thanks to our
innovative strength, cutting-edge technology, and closeness to customers. We supply not only
extremely high-performance equipment covering the entire value-added chain in sheetfed offset
printing but also digital printing systems for hybrid applications or extremely short runs. Our
complementary services and training and advisory portfolios significantly enhance print shops’
economic performance and green credentials.
We give you the solutions that meet your customers’ needs. Find out about the customized products
and services from Heidelberg that will strengthen your company in the long term on every market.
PRODUCTIVITY HEI Productivity: Boost your produc- HEI Eco: Production equipment from
tivity with seamless processes and Heidelberg ensures that eco-friendly
efficient and reliable production printing also makes economic sense
equipment from Heidelberg. – true to our motto “Think economi-
cally, print ecologically”.
HEI Emotions: Use our surface finish- HEI Integration: We can provide you
ing techniques to transform feelings with the software you need for your
and original ideas into visual and online operations with our Prinect
INTEGRATION
haptic experiences. print shop workflow.
FLEXIBILITY HEI Flexibility: Our digital and offset HEI End: Our postpress technologies
printing range gives you the flexibility transform your print products into
you need to handle any kind of job. bestsellers that fly off the shelves.
HEI School: Hone your skills and HEI Quality: Ensuring top quality is
expertise with training courses, your aim – and ours, too.
seminars, and know-how from our
Print Media Academy.
21
Heidelberger Druckmaschinen AG
Kurfuersten-Anlage 52–60
69115 Heidelberg
Germany
www.fsc.org
Phone +49 6221 92-00 FSC ® C008807
Id-Nr. 1115046
www.bvdm-online.de
Printed in: 03/12 Heidelberg, the Heidelberg logotype, Alcolor, Anicolor, CombiStar,
Photographs: Heidelberger Druckmaschinen AG DryStar, FilterStar, HydroStar, InkStar, Intellistart, PowderStar,
Platemaking: Suprasetter Prinect, Prinect Axis Control, Prinect Press Center, Saphira,
Printing: Speedmaster ScrollStar, Speedmaster, Stahlfolder, StaticStar, Stitchmaster
Finishing: Stahlfolder, Stitchmaster and Suprasetter are registered trademarks of Heidelberger
Consumables: Saphira Druckmaschinen AG in the U.S. and other countries. All other
Fonts: HeidelbergGothicMl trademarks are property of their respective owners.
Printed in Germany
For details on the emissions of the Speedmaster SX 52 please
visit us at www.heidelberg.com/emissiondetails
4 Speedmaster SX 52
6 Feeder
8 Printing Unit, Sheet Travel, and
Perfecting Device
10 Inking and Dampening System
12 Coating Unit
14 Delivery
16 Press Control System
17 Peripherals
18 Heidelberg Services
19 Inside View
21 Heidelberg Solutions
3
Versatility for Success –
The Ideal Combination of Innovation and
Stability.
The new Speedmaster generation. The success of the Combining the innovative and pioneering technology
new Speedmaster® SX series is based on performance of the Speedmaster XL series with the successful
innovations, the assurance of a winning machine plat- platform of the Speedmaster SM 52, it sets new stan-
form, and taking tried-and-tested developments to dards in its performance class.
the next level. Countless Speedmaster SM 52 presses
worldwide deliver daily proof of their productivity
and reliability. The Speedmaster SX 52 is the new press
generation from Heidelberg® for this format range.
4
New challenges, new solutions. Many different chal- Reducing the use of alcohol by equipping the press
lenges exist, with print shops facing shorter print with special rollers in the dampening system and co-
runs, tight delivery times, and tough competition when ordinated peripherals makes another important con-
it comes to pricing. The combination of customer- tribution to ensuring environmentally friendly print
focused technology transfer and a successful platform production. This results in a print process that delivers
provides you with the necessary performance levels eco-friendly operation at low costs.
to be able to react flexibly, cost-effectively, and inno-
vatively to these changing requirements. You benefit The Speedmaster SX 52 at a glance:
from the greater efficiency and cost-effectiveness that • Production speeds of up to 15,000 sheets per hour
result from shorter makeready and throughput times • High-performance Prinect Press Center® control
and ergonomic operation. The Speedmaster SX 52 is station and Intellistart® process-oriented operator
the perfect investment in the future, combining high guidance system for simple and ergonomic operation
performance levels and profitability with versatility • Highly automated feeder and delivery for short
across the board. makeready times and high production speeds
• Plate changing with AutoPlate for rapid makeready
The perfect solution for individual needs. • The PerfectJacket Blue impression cylinder jacket
The Speedmaster SX 52 offers a wide range of appli- and TransferJacket Blue, the jacket for transfer cylin-
cations in the 35 × 50 cm (13.78 × 19.69 in) format ders, ensure a far longer service life and shorter
class. The machine configuration can be customized washup times
to the requirements of your print shop and can in- • Anicolor zoneless short inking unit for optimum qua-
clude anything from two to ten printing units, with lity, shorter makeready times, and minimal waste
or without a perfecting device. Depending on your • Color Assistant Pro for fast, clean ink changes
requirements, the Speedmaster SX 52 can be equipped
with a number of components – such as inking unit
temperature control, the numbering and perforating
device, or the non-stop device on the feeder and
delivery – that turn it into a highly automated machine.
What’s more, the press can be fully integrated into
the Prinect® workflow. Various coating systems, in-
cluding systems with UV technology, Anicolor® zone-
less inking unit technology, and an inline die-cutting
unit are just a few of the possibilities. The result is an
impressively versatile made-to-measure machine that
paves the way for profitable production.
5
The First Step to Successful Production.
The Feeder Creates the Best Possible
Conditions from the Outset.
6
The perfect start. The feeder of the Speedmaster SX 52 Feeder technology at a glance:
sets the course for successful production. Its reliable • Front lays can be engaged and disengaged indi-
sheet separation, smooth and precise feeding of the vidually – for problem-free processing, even with
sheet into the first printing unit, and excellent feed difficult substrates
registration lay the foundation for optimum results at • Lateral sheet separation blowers to separate sheets
print speeds of up to 15,000 sheets per hour. The more cleanly from the pile
high degree of automation reduces makeready times • Speed-compensated blast air for reliable sheet
and increases productivity considerably. A multi-stage separation at any speed
sheet monitoring system ensures reliable production. • Central, speed-compensated suction tape eliminates
During transfer to the first printing unit, the feeder the need for additional paper guiding elements
delivers excellent print quality – by ensuring precision • Preset function enables the remotely adjustable pull
right from the outset. lay to adapt to the relevant format
• Venturi technology at the front lays for optimum
sheet positioning
• Transfer grippers acting from below support re-
liable sheet transport at maximum speeds with all
substrates
• Non-stop device for continuous production
7
Stability and Smooth Operation.
The Printing Units, Sheet Travel, and Perfecting
Device are Designed to Deliver Top-Quality Results.
Quality is not simply a matter of chance. The printing Productivity and quality on both sides. Quality
units, sheet travel, and perfecting device of the is boosted further still by the consistently high
Speedmaster SX 52 are designed for excellent print print quality on the front and reverse sides. The
quality – in both straight printing and perfecting jacket technology of the Speedmaster SX 52 creates
modes. What’s more, they deliver this all-round preci- the perfect conditions for this.
sion at exceptionally high speeds of up to 15,000
sheets an hour over the entire print run. Thanks to its cylinder concept, sheet travel in the
Speedmaster SX 52 has low air requirements. This
Perfect sheet reversal, smooth guidance. Register- makes an important contribution to saving valuable
accurate sheet transfer during the perfecting process resources. Excellent flexibility enables the press to
and scratch- and mark-free sheet travel are essential process a wide range of substrates – from light-weight
qualities in perfecting printing. This is easy to achieve paper to cardboard up to 0.60 mm (0.0236 in) thick –
with the tried-and-tested cylinder arrangement of the even in perfecting mode.
Speedmaster SX 52 and the fully automated change-
over of its perfecting device.
8
Printing unit, sheet travel, and perfecting device Suitable Star System peripheral:
technology at a glance: • ScrollStar®: Compressed air supply for air that is
• AutoPlate for automated plate changes free of oil and condensation
• Perfecting device with fully automated changeover
for fast job changes
• Eccentric rotary suckers and a patented pincer
gripper system ensure register-accurate transfer
during sheet reversal
• PerfectJacket Blue with a special surface coating
for outstanding perfecting quality and a longer
service life
• TransferJacket Blue with a special surface coating
for mark-free sheet travel and significantly reduced
cleaning
• Closed transfer cylinders with sheet guide plates for
optimum sheet travel
• Adjustable transfer cylinders to optimize sheet
travel when switching between thin and very thick
substrates
• Wide range of substrate thicknesses up to 0.60 mm
(0.0236 in)
• Tried-and-tested cylinder concept ensures smooth
sheet travel with a wide range of substrates
• Program-controlled cloth washup device for
blanket and impression cylinder delivers outstand-
ing washing results
• Plate, blanket, and impression cylinders with
enhanced surfaces are wear-resistant and easy
to clean
9
Focus on Precision.
Fast and Consistent – The Inking and Dampening
Systems of the Speedmaster SX 52.
Consistent color excellence. Maintaining the desired • Short-path inking mode for low ink consumption
color throughout the print run is crucial for ensuring • UV preparation enables UV inks to be used
high print quality. The inking units react extremely • Speed-compensated Alcolor® dampening system
quickly to color adjustments. Comprehensive preset for a stable ink/water balance, with Vario function
functions make it possible to adopt ink presettings. to prevent hickeys
This results in shorter makeready times and less paper • Color Assistant Pro:
waste. – Fully automated monitoring of the ink fountain
liner, self-calibration of the ink zones, and
The dampening systems of the Speedmaster SX 52 automatic adjustment of characteristic curves for
generate a particularly thin film of dampening solution, high-precision ink metering
which ensures a consistent ink/water balance. This – Customized optimization of ink presettings for
results in superb color brilliance and fast drying. different papers, inks, and printing conditions
10
Anicolor, the zoneless inking unit.
The Speedmaster SX 52 is available with innovative
Anicolor inking unit technology. This delivers optimum
offset quality with much shorter setup times and up
to 90 percent less paper waste. The Anicolor short
inking unit benefits from rapid plate inking, outstand-
ing color consistency in the production run, and
straightforward operation. This makes it the perfect
solution for standardized printing.
11
When Something Very Special is Needed.
The Speedmaster SX 52 Offers a Whole Host
of Surface Finishing Options.
You can choose from several different systems when selecting the
coating unit for your Speedmaster SX 52.
12
Systematic coating. Whether you need a protective Coating unit technology at a glance:
coating or a striking high-quality finish, the • Combination clamping bar, which enables opera-
Speedmaster SX 52 has the answer to even the most tors to use either blankets or coating plates
complex of requirements. The coating unit can be con- • Two-roller system for customized adjustment of
figured with different coating systems – for full-area coating thickness to accommodate all kinds of
protective coatings, spot coatings, or the frequent use substrates and big fluctuations in run length
of special coatings – to suit the required range of • Chambered blade system with easily exchangeable
applications. screen rollers for precise and stable coating appli-
cation, in particular for spot coatings and special
The Speedmaster SX 52 also offers an extensive range coatings
of UV equipment for optimum high-gloss effects and • Elevating coating unit that can be moved away from
maximum rub resistance. the printing area to ensure smooth sheet travel for
jobs with no coating and better accessibility during
Whether you are looking to keep customers happy cleaning operations
while also making a profit, expand existing areas of • Processing of UV coatings for unique high-gloss
business, or open up new ones, these configuration effects and excellent rub resistance
options will give you exactly the press you need. • Inline die cutting for jobs that are creased, die-cut,
perforated, or kiss-cut
The coating unit benefits from convenient, central • Central control, including remote control of
operation via the Prinect Press Center – for shorter circumferential, lateral, and diagonal registers,
makeready times and excellent productivity during at the Prinect Press Center
the production run.
13
Perfection All the Way to the Pile.
The Delivery Creates Ideal Conditions for
Finishing.
Gentle, tidy, and neatly aligned. The delivery rounds Simple and ergonomic operation at the Prinect Press
off the printing process and creates the ideal condi- Center and the delivery control panel ensures fast
tions for fast and smooth finishing. It impresses with and direct access throughout production, which saves
optimum sheet travel and precisely aligned piles. The a great deal of time. Star System components from
delivery’s high degree of automation cuts makeready Heidelberg ensure efficient powder application and
times and improves productivity significantly. thus reduce consumption.
14
Delivery technology at a glance: Suitable Star System peripherals:
• Individually adjustable, speed-compensated sheet • PowderStar®: Powder spray device for even,
brakes for precise slowing of sheets turbulence-free powder application
• Non-stop device for continuous production • DryStar® Ink: Infrared dryer for optimum ink drying
• Air panels incorporating a sheet brake with suction • DryStar Coating: Infrared/hot-air dryer with round-
tape for optimum sheet guidance with long perfect- nozzle technology for optimum coating drying on
ing presses presses with a coating unit and short delivery; ideal
• Motorized adjustment of the gripper opening cam for protective coatings to enable fast finishing
helps optimize sheet depositing for various substrates • DryStar Combination: Infrared/hot-air dryer and
and speeds circulating-air dryer, with additional hot-air dryers
• Ergonomic delivery control panel and extended delivery for excellent drying results
with demanding coating applications (including spot
High-pile delivery: coatings)
• Venturi nozzle technology for contact-free,
air-cushioned sheet guiding
Standard delivery:
• Ideal for short to medium runs
• Delivery drum covered with Super Blue for mark-
free sheet travel
15
Prinect Press Center.
The High-Performance Control Station.
Straightforward operation combined with precision Overview of all press operations. The
control. In addition to serving as an intelligent control Prinect Press Center gives you the perfect overview.
station for your Speedmaster press, the Prinect Press Its wallscreen – a large monitor integrated into the
Center also integrates the machine into the compre- extraneous light shield – ensures ideal interaction be-
hensive Prinect workflow from Heidelberg. The stan- tween the operator and press and provides a com-
dardized operating concept paves the way for fast prehensive overview of all press operations.
and reliable processes. All settings can be stored for
repeat jobs, which maximizes performance and Innovative technology. The innovative, web-based
productivity – even with frequent job changes. Cutting- Prinect Performance Benchmarking tool tells you
edge technology, time-saving automation, perfect exactly how productively you are working and how
data management, and comprehensive reporting your print shop is doing in direct comparison with
ensure the ideal conditions for efficient production the competition.
on a lasting basis.
16
Working in Perfect Harmony.
Star System Peripherals and the
Speedmaster SX 52 – A Strong Team.
Everything from a single source. The Star System The Star System also makes an important contribu-
from Heidelberg offers peripherals tailored-made for the tion to environmentally friendly print production with
press. Perfectly coordinated and integrated compo- the Speedmaster SX 52. Less dampening solution,
nents pave the way for short makeready times, maxi- washup solution, powder, and paper waste make the
mum productivity, high print quality, and optimum system more ecological and economical.
energy efficiency. Star products are also easy to oper-
ate, because all components are controlled via the
Prinect Press Center. Installation and servicing are
carried out by experts from Heidelberg. This creates
an integrated solution consisting of the press itself
and individually coordinated high-performance pe-
ripherals.
StaticStar Compact
CombiStar Compact
DryStar
PowderStar
FilterStar Compact
17
Heidelberg Services.
Boosting Your Performance.
Heidelberg Services offers a comprehensive portfolio Process optimization. This service is used to analyze
extending from technical and machine-based services your processes, develop measures for improvement,
to coordinated consumables and a wide range of and train your staff. Prinect®, the print shop workflow
training and consulting services. All the services are from Heidelberg, helps cut your workload and boost
designed to help print media companies strengthen your profit.
and expand their performance and competitiveness
in the long term. People development. The training and advisory ser-
vices of the Print Media Academy (PMA) ensure your
Technical services and consumables. Stable produc- specialists and managers acquire comprehensive
tion and maximum machine availability lay the founda- expertise and strategic know-how.
tion for efficiency and top performance. This is why
Heidelberg Systemservice® offers service packages for Business development. Heidelberg consultants work
all aspects of the press, service parts service, and tech- with you to analyze the strengths and weaknesses
nical support. With Saphira® consumables, you benefit of your company, identify potential for improvement,
from perfectly coordinated products from Heidelberg. and then derive the optimum market positioning
strategy.
Productivity optimization. To ensure maximum pro-
ductivity coupled with top quality, Heidelberg experts Equipped for the future with Heidelberg. The portfolio
identify potential for improvement in your print shop. of Heidelberg Services provides print shops with far-
Print Color Management helps you shorten make- reaching support to set the course for future success.
ready times and cut waste while maintaining the The experts of Heidelberg Services offer a broad range
same high print quality. of specialist know-how in the search for solutions.
Heidelberg Services
Technical services and consumables: For stable production and maximum availability. • Productivity optimi-
zation: For maximum productivity and top quality. • Process optimization: For efficient production processes
from a single source. • People development: For comprehensive expertise throughout the company. • Business
development: For successful business and higher profit.
18
Inside View of the Speedmaster SX 52
11 10 9 9 8 7
The press shown here is a sample configuration. Some of the features shown are optional.
1 Presettings enable automatic setup of the feeder with 4 Short-path inking mode results in a quicker inking unit
central suction tape, resulting in reduced makeready times reaction for jobs with low ink consumption.
and stable sheet travel.
5 Automatic inking roller washup device and program-
2 Speed-compensated Alcolor dampening system with Vario controlled cloth washup device for blanket and impression
function to prevent hickeys. cylinder deliver outstanding washing results.
3 Register-accurate sheet transfer at the perfecting device 6 Color Assistant Pro – self-calibration of ink zones and
with fully automated changeover ensures excellent print automatic adjustment of characteristic curves for perfect
quality, outstanding reliability in production, and impres- ink metering.
sive flexibility.
19
6 5 5 4 3 3 2 1 10
7 AutoPlate cuts makeready times thanks to register-accu- 10 Static Star Compact: Ion blower at the feeder and neutral-
rate plate changes without the need for tools. izer bar in the delivery minimize static buildup.
8 Coating unit with two-roller or chambered blade system for 11 High-pile delivery with Venturi nozzles ensures reliable
high-quality surface finishes and stunning coating results. sheet guidance. Because no tools are required when
changing formats, the process is quick and effortless.
9 DryStar Combination: Infrared and hot-air dryers with an
extended delivery for excellent drying results in challenging
coating applications.
20
Heidelberger Druckmaschinen AG
As a technology pioneer in our industry, we’re constantly pushing boundaries. We have become
a leading international solution and service provider to the print media industry thanks to our
innovative strength, cutting-edge technology, and closeness to customers. We supply not only
extremely high-performance equipment covering the entire value-added chain in sheetfed offset
printing but also digital printing systems for hybrid applications or extremely short runs. Our
complementary services and training and advisory portfolios significantly enhance print shops’
economic performance and green credentials.
We give you the solutions that meet your customers’ needs. Find out about the customized products
and services from Heidelberg that will strengthen your company in the long term on every market.
PRODUCTIVITY HEI Productivity: Boost your produc- HEI Eco: Production equipment from
tivity with seamless processes and Heidelberg ensures that eco-friendly
efficient and reliable production printing also makes economic sense
equipment from Heidelberg. – true to our motto “Think economi-
cally, print ecologically”.
HEI Emotions: Use our surface finish- HEI Integration: We can provide you
ing techniques to transform feelings with the software you need for your
and original ideas into visual and online operations with our Prinect
INTEGRATION
haptic experiences. print shop workflow.
FLEXIBILITY HEI Flexibility: Our digital and offset HEI End: Our postpress technologies
printing range gives you the flexibility transform your print products into
you need to handle any kind of job. bestsellers that fly off the shelves.
HEI School: Hone your skills and HEI Quality: Ensuring top quality is
expertise with training courses, your aim – and ours, too.
seminars, and know-how from our
Print Media Academy.
21
Heidelberger Druckmaschinen AG
Kurfuersten-Anlage 52–60
69115 Heidelberg
Germany
www.fsc.org
Phone +49 6221 92-00 FSC ® C008807
Id-Nr. 1115046
www.bvdm-online.de
Printed in: 03/12 Heidelberg, the Heidelberg logotype, Alcolor, Anicolor, CombiStar,
Photographs: Heidelberger Druckmaschinen AG DryStar, FilterStar, HydroStar, InkStar, Intellistart, PowderStar,
Platemaking: Suprasetter Prinect, Prinect Axis Control, Prinect Press Center, Saphira,
Printing: Speedmaster ScrollStar, Speedmaster, Stahlfolder, StaticStar, Stitchmaster
Finishing: Stahlfolder, Stitchmaster and Suprasetter are registered trademarks of Heidelberger
Consumables: Saphira Druckmaschinen AG in the U.S. and other countries. All other
Fonts: HeidelbergGothicMl trademarks are property of their respective owners.
Printed in Germany
For details on the emissions of the Speedmaster SX 52 please
visit us at www.heidelberg.com/emissiondetails