Professional Documents
Culture Documents
Objectives
Construction
• Main operative parts of all turning centers
basically same
– Framework components and CNC components
• Bed and machine frame must be rugged
– Heavy, one-piece cast-iron casting or polymer
cast base
– Slanted 40º from vertical plane
87-6
Turning
Center Parts
Framework CNC
Components Components
Tooling
• Toolholders for machining
– Outside diameters located in lower turret and
are preset
– Inside diameter mounted in dovetailed block
and preset off machine by tool-setting gage
• Mounted on upper turret
• Automatic tool-setting probe used for
presetting tools
– Available on some machines
87-8
Combination Turning/Milling
Center
• Allows operations such as drilling, milling,
and tapping to be performed on part while
still in machine
• Special tool turret contains pockets that
have own drive for live tools
• Drilling and tapping can be performed if
machine has contouring spindle
– Can be indexed to exact locations around
circumference of workpiece
87-13
Programming Considerations
• Programmer must be able to analyze part
print and decide on sequence of machining
operations
• Good practice to develop habit of labeling
start and end points for both roughing and
finishing operations
• Be certain the programming format suits
your equipment before machining parts
87-14
Inserts
• Made from many types of material
• Great variety to suit any workpiece material
or machining operation
– Include carbide, coated carbide, ceramic,
cermet, cubic boron nitride, and diamond
coating
• Standardized so most inserts fit in same
holders
87-16
Tool Offsets
• Programmer must provide tool setup sheet
for setup operator
• MCU will calculate correct position at
which tool should be located to accurately
machine part
87-18
Codes
• Function of some G-codes and M-codes
may differ from function of those on
machining center
• Many of common turning center G-codes
and M-codes that conform to EIA standards
shown in tables 77.1 and 77.2 in textbook
87-21
Programming Procedures
• CNC control units can vary from
manufacturer to manufacturer
– Important to follow programming manual
supplied for each machine
• This textbook concentrates on two classes of
CNC machines:
– Bench-top teaching model
– Standard turning center
87-22
Simple Programming
• Example of notes and code to machine a sample
part (radius programming)
Program Notes
1. Program in absolute mode (G90)
2. All programming begins a zero point, centerline and
right-hand face of part
3. Carbide tool will be used for all operations
4. Use radius programming
5. Position established to right front corner for safety
6. Material aluminum; cutting speed 600 sf/min, feed
rate at .010 in.
87-24