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NP Astm FTG 04 Oct12 Mail
NP Astm FTG 04 Oct12 Mail
To attain the highest standard quality for Fittings, NEPROPLAST is keen to be associated with
the world pronounced leader of raw materials manufactures, to produce its PVC Fitting and its
licensed FlowGuardTM cPVC Fittings. NEPROPLAST products are maintained throughout the
opera tion by a Quality Assurance System based on ISO 9001:2008 covering both the raw ma-
terials and ¿nished products, which guarantee, the right materials for Hot and Cold water installa-
tions demanding safe, tough and reliable systems. NEPROPLAST has been assessed and certi¿ed
by moody International Certi¿cation body of Germany for its Quality Managment system to Interna-
tional Quality system standard EN ISO 9001:2000 . NEPROPLAST manufactured FlowGuardTM
cPVC & PVC Fittings are tested, approved and listed by NSF/ANSI 61 (USA) an “Approved product
for use with drinking water”.
Materials:
NEPROPLAST PVC & FlowGuardTM cPVC Fittings are Manufactured in the Kingdom of Saudi
Arabia from Compounds approved for Drinking Water by NSF (USA) & WRC (UK). Fully meeting
or exceeding the requirements of ASTM Materials and dimensional standards. Compounds are
meeting requirements speci¿ed in Table - 1.
Markings:
NEPROPLAST PVC & FlowGuardTM cPVC Fittings are marked as prescribed in the ASTM Standard
indicating manufacture name standard, size, type & NAMAT Logo, or pipe thread size.
Standard
NAMAT Logo
Size
Applications:
NEPROPLAST PVC & CPVC FlowGuardTM Fittings are suitable for hot and cold drinking water sys-
tems and can be utilized in commercial and industrial plumbing applications (in which metals
Fittings will not tolerate the reactive effect of chemicals and corrosive materials), Cooling water,
plants distribution lines, Chemical and wastewater systems, Acid products handling for re¿neries,
metal works and plating plants, bleach, dye and acid lines in textile mils, deionized water, piping for
the dairy, canning and beverage industries, chlorine
chlo ne injection systems. etc.
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STANDARDS AND DIMENSIONS
Table - 1
Schedule 40 PVC Fittings Material
ASTM - D - 1784 Rigid Poly Vinyl Chloride (PVC)
Compound. 3URGXFHGIURP39&W\SHFHOO&ODVVL¿FDWLRQ
12454 - B
ASTM - D - 2466 Rigid Poly Vinyl Chloride (PVC)
Plastic Pipe Fittings Schedule 40.
Table - 2 Table - 3
Pipe Size Socket Fittings Pipe Size Socket Fittings Threaded
Inch. (psi) Inch. (psi) Fittings (psi)
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TEMPERATURE PRESSURE RELATIONSHIP
With an increase of operating temperature, pressure ratings must be reduced accordingly as
indicated below
o o
Table - 4 At Temperature 73 F(23 C)
Temperature Derating
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80 F 90 % of rated pressure at 73 F
o o
Schedule 40 PVC Fittings 100 F 62 % of rated pressure at 73 F
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120 F 40 % of rated pressure at 73 F
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140 F 22 % of rated pressure at 73 F
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80 F 90 % of rated pressure at 73 F
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90 F 75 % of rated pressure at 73 F
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100 F 62 % of rated pressure at 73 F
Schedule 80 PVC Fittings o o
110 F 50 % of rated pressure at 73 F
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120 F 40 % of rated pressure at 73 F
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130 F 30 % of rated pressure at 73 F
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140 F 20 % of rated pressure at 73 F
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80 F 96 % of rated pressure at 73 F
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100 F 83 % of rated pressure at 73 F
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120 F 70 % of rated pressure at 73 F
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Schedule 80 cPVC Fittings 140 F 55 % of rated pressure at 73 F
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160 F 40 % of rated pressure at 73 F
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180 F 25 % of rated pressure at 73 F
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200 F 18 % of rated pressure at 73 F
(Fitting-Pipe-Fitting) (Pipe-Fitting-Pipe)
4 7 10
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INSTALLATION & ADVANTAGES
The joining surfaces must be softened Suf¿cient soOYent cement $ssembO\ of the SiSe and ¿tting must be -oint strength deYeOoSs as
and made semiÀuid must be aSSOied to ¿OO the gaS made ZhiOe the surfaces are stiOO Zet the soOYents escaSe from the joint
betZeen the SiSe and ¿tting and the soOYent cement is stiOO Àuid
FUSED SURFACES
Safety Precautions
Solvent cement and primer contain highly volatile solvents. Use them in a well ventilated area, keep away
from naked Àames, avoid smoking, switch of unprotected electrical apparatus and electric heaters,
discontinue any welding operations, observe all instructions issued by solvent cement manufacturer &
always obey the safety regulations issued by the authorities responsible.
Advantages of Primer:
Penetrates the surface preparing for the ‘fusion’. On hard surfaces, like CPVC
Softens the surfaces faster than solvent cement alone In cold temperatures
For Schedule 80 pressure applications.
Corrosion Resistance & Scale Build up: Ease of Handling, Installation & Maintenance:
NEPROPLAST PVC & cPVC Fittings are chemically NEPROPLAST PVC & cPVC Fittings pipes are
resistant to nearly all acids, alkalis, alcohols, halogens quick and easy to install and maintained with
as well as many other corrosive Àuids. Being non- complete range of solvent cement ¿ttings saving time,
conductor of electricity, it eliminates galvanic or effort and money as it is light in weight, and easy to
electrolytic corrosion which is the cause of expensive handle.
repairs. NEPROPLAST PVC & cPVC non-corroding
properties ensure improved Àow, lower maintenance Chemical Resistance:
costs and longer performance life.
NEPROPLAST PVC & cPVC Fittings inhibit
Fire Proof: excellent chemical resistance against most acids,
alcohols, alkalis, salt solutions and halogens.
NEPROPLAST PVC & cPVC Fittings do not support NEPROPLAST PVC & cPVC Fittings are also not
combustion and are self extinguishing. Pipes will not adversely affected by atmospheric conditions and
burn unless an external Àame source is applied. are well suited for outdoor installations. For speci¿c
NEPROPLAST PVC & cPVC Fittings are non-toxic applications see the NEPROPLAST chemical
and will not affect taste, smell or color of drinking resistance guide.
water or any other liquid. Extensive tests on PVC &
cPVC compounds prove their outstanding ¿re Low Bacteria Build up:
performance.
Studies shows that bacteria build up with
Reduced Additive migration NEPROPLAST PVC & cPVC Fittings are far lower
than with alternative piping materials.
NEPROPLAST PVC & cPVC Fittings do not allow NEPROPLAST PVC & cPVC Piping systems are
migration of additives into water supply and hence no resistant to fungi and bacterial growth, particularly
bad odour or taste of drinking water. those which cause corrosion in metal piping
systems.
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ADVANTAGES & PHYSICAL PROPERTIES
Thermal Conductivity Fluid Friction:
Unions
NEPROPLAST PVC & cPVC Fittings have lower NEPROPLAST PVC & cPVC Fittings being a
thermal conductivity than for metal which reduces mirror-smooth inner surface has lower friction loss
heat losses (essentially acts as an insulator) and offer as compared to metals, i.e Lower pressure losses.
better uniform ÀXLG temperature, prevent "sweating"
formation of condensation on the pipe wall. Insulation
in certain instances, may be completely eliminated.
PHYSICAL PROPERTIES
Table No - 5
0
+HDW'HÀHFWLRQ C 71.1 103 ASTM D-648
0
Temperature @ F 160 217
1.82 Mpa(264 psi)
0
Maximum operating C 60 93
0
Temperature F 140 210
ELECTRICAL UNIT PVC CPVC ASTM TEST
KV 55 49
Dielectric mm D-147
Strength V
Mil 1400 1250
Volume Resistivity Ohm-cm 3.5x10”15” 3.4x1015
0 0
@ 23 C (73 F) Ohm-inch 899x10”12” 1.3384 D-257
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SCHEDULE 80 PVC & cPVC FITTINGS
Male Adapters
PVC Male Adapters cPVC Male Adapters
Fig : A Fig : B
Nominal PVC mm cPVC Nominal
Pipe Code Number Code Number Pipe
Size In. C C1 M Size In.
1/2 124SN - K12 47.70 23.25 29.85 244SN / K12 1/2
3/4 124SN - K34 52.80 26.05 37.75 244SN / K34 3/4
1 124SN - K1 61.70 29.60 43.50 244SN / K1 1
11/4 124SN - K114 65.09 32.15 52.39 244SN / K114 11/4
11/2 124SN - K112 68.26 35.32 59.93 244SN / K112 11/2
Fig:
g: A 124SN - K2 73.82 38.89
2 73.42 244SN / K2 2 Fig:
Fig
g: B
Elbows (90o)
o o
PVC Elbow 90 cPVC Elbow 90
Fig : A Fig : B
Nominal PVC mm cPVC Nominal
Pipe Code Number Code Number Pipe
Size In. C C1 M Size In.
1/2 124SN - G12 36.10 23.00 29.80 244SN/G12 1/2
3/4 124SN - G34 40.55 26.25 35.60 244SN/G34 3/4
1 124SN - G1 46.96 29.90 43.70 244SN/G1 1
11/4 124SN - G114 54.77 32.54 53.98 244SN/G114 11/4
11/2 124SN - G112 60.72 25.32 60.72 244SN/G112 11/2
Fig: A 2 124SN - G2 69.85 38.89 73.03 244SN/G2 2 Fig:: B
Tee (90o)
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PVC Tee 90 cPVC Tee 90
Fig : A Fig : B
Couplings
PVC Couplings cPVC Couplings
Fig : A Fig : B
Nominal PVC cPVC Nominall
Pipe Code Number mm Code Number Pipe
Size In. C C1 M Size In.
1/2 124SN - M12 49.40 23.40 33.45 224SN/M12 1/2
3/4 124SN - M34 55.55 26.20 37.75 224SN/M34 3/4
1 124SN - M1 63.00 30.30 45.30 224SN/M1 1
11/4 124SN - M114 67.47 32.14 53.18 224SN/M114 11/4
11/2 124SN - M112 74.71 35.32 60.32 224SN/M112 11/2
Fig: A 124SN - M2 80.56 38.10 73.42 Fig: B
2 224SN/M2 2
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SCHEDULE 80 PVC & cPVC FITTINGS
Unions
PVC Unions cPVC Unions
Fig : A Fig : B
Nominal PVC mm cPVC Nominal
Pipe Code Number Code Number Pipe
Size In. C C1 M Size In.
1/2 124SN - B12 53.00 22.65 32.20 224SN/B12 1/2
3/4 124SN - B34 62.20 26.00 38.00 224SN/B34 3/4
1 124SN - B1 67.50 29.10 41.00 224SN/B1 1
11/4 124SN - B114 74.35 32.70 55.85 224SN/B114 11/4
11/2 124SN - B112 82.40 36.00 60.70 224SN/B112 11/2
Fig: A 2 124SN - B2 94.00 39.00 75.80 224SN/B2 2 Fig: B
Threaded Elbows
PVC Threaded Elbows cPVC Threaded Elbows
Fig : A Fig : B
Fig: A Fig: B
Nominal C Nominal
PVC C1 mm cPVC
Pipe Code Number Code Number Pipe
Size In. C C1 M Size In.
Fig: A Fig: B
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SCHEDULE 80 PVC & cPVC FITTINGS
Fig: A Fig: B
Elbows (90o)
M1 M2
PVC Elbow Brass Insert cPVC Elbow Brass Insert
Fig : A Fig : B
Nominal PVC mm cPVC Nominal
Pipe Code Number C Code Number Pipe
Size In. C M1 In M2 Size In.
1/2 x 1/2 144SN-GF12BR 29.85 1/2 37.80 244SN/GF12BR 1/2 x 1/2
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SCHEDULE 40 PVC FITTINGS
Elbows (90o)
o
PVC Elbows (90 )
Fig : A
Nominal C C1 M c
Pipe Code Number c1
Size In. mm mm mm
Tees
PVC Tees
Fig : A
Nominal C C1 M
Pipe c
Code Number c1
Size In. mm mm mm
Couplings
PVC Couplings
Fig : A
Nominal C C1 M
Pipe Code Number c
Size In. mm mm mm
c1
1/2 123SN.M12 53.00 19.84 28.57
3/4 123SN.M34 62.20 19.84 34.95
1 123SN.M1 67.50 25.90 41.27 M
11/4 123SN.M114 74.35 26.98 50.8
11/2 123SN.M112 82.40 30.16 57.15
Fig: A 2 123SN.M2 94.00 38.70 69.04
Male Adapters
PVC Male Adapters
Fig : A
Nominal C C1 M
Pipe Code Number
Size In. mm mm mm
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SCHEDULE 40 PVC FITTINGS
Unions
PVC Unions
Fig : A
Nominal C C1 M
Pipe Code Number
Size In. mm mm mm
Threaded Elbows
PVC Threaded Elbows
Fig : A
Nominal C C1 M
Pipe Code Number
Size In. mm mm mm
Fig: A
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NAMAT DRAINAGE FITTINGS
Wye 45o
Nominal C C1 M
Pipe Code Number
Size In. mm mm mm
c
2 126SNWY2 165.5 69 .01 111.31 D
Tee 90o
Nominal C C1 M
Pipe Code Number
Size In. mm mm mm
Elbow 90o
Nominal C C1 M c
Pipe Code Number c1
Size In. mm mm mm
M
3 126SNWG3 95.20 47.60 120.28
Fig:
g: A
Elbow 45o
Nominal C C1 M
Pipe c
Code Number
Size In. mm mm mm
M
Fig:
ig: A
Coupling
Nominal C C1 M
Pipe Code Number
Size In. mm mm mm c
c1
Fig: A
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NAMAT DRAINAGE FITTINGS
Access Tee
Nominal C C1 M C2
Pipe Code Number M
Size In. mm mm mm mm
c1 c2
Fig: A
Fig: A
P-Trap
Nominal
c1
c
C C1 M
Pipe Code Number
Size In. mm mm mm
M
4 126SNWPT4 51.8 45.8 127.05
M
>
c
Fig: A
< 121.38 >
Access Cap and Plug
Nominal A B D
Pipe Code Number
Size In. mm mm mm B
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