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2020 Asenware FM200 User Manual
2020 Asenware FM200 User Manual
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FOREWORD
Objective
Present manual is written for understanding to those who design, install, and maintain Asenware FM-200
Fire Extinguishing Series. This manual contains information for design, installation, operation, and
maintenance of the system.
Important
The technical data contained herein is limited strictly for information purpose though the data presented
here believes to be accurate as per respected codes.
Asenware FM-200 Fire Extinguishing Series is to be designed, installed, inspected, maintained, tested and
recharged by trained person only who has knowledge of Asenware Fm-200 systems and deep
understanding of NFPA 2001.
Storage, handling, transportation, service, maintenance, recharge and test of agent cylinder shall be
performed by trained and qualified personnel with the information and understanding of local and
international codes.
The concentration for Class A and Class C fires must be applied as per new edition of NFPA 2001 and UL
2166 or the standard approved by AHJ.
Standard
NFPA 2001 : Clean Agent Fire Extinguishing System
Any question concerning the technical or related to this manual should be addressed to :
Asenware Ltd.
701 Building 8,
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CONTENTS
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CHAPTER 1
GENERAL INFORMATION
INTRODUCTION
Asenware FM-200 Fire extinguishing system are designed for total flooding in accordance with
NFPA 2001 standard on Clean Agent Fire Extinguishing Systems. The application and installation
must meet the requirement of the standard moreover must meet the requirement of local
Authority Having Jurisdiction (AHJ ).
FM-200 is a clean, safe fire fighting agent intended as a replacement of Halon 1301 while
maintaining the excellent fire suppression properties of Halon. FM-200 Fire Suppression Systems
combine an environmentally safe fire suppression agent, highly effective detection devices and
specially developed components for fast agent discharge. The resulting rapid suppression of a
fire reduces property damage and products of combustion to the lowest possible level. These
systems are electrically, pressure and/or cable operated, with a normal design discharge time of
less than 10 seconds.
FM-200 Systems are used to suppress fires in specific hazards or equipment located where an
electrically non-conductive agent is required, where agent cleanup creates a problem, where
extinguishing capability with low weight is a factor, and where the hazard is normally occupied.
Asenware clean agent systems are suitable for Class A , Class B and Class C fires.
FM-200 must not be specified where the following material may be present:
Pyrotechnic chemicals containing their own oxygen supply Reactive metals - sodium,
potassium, magnesium, titanium, uranium and plutonium. Metal hydrides.
FM-200 is not suitable for local application systems, as this has not been tested to date.
The operating temperature range for all components used in Asenware systems is: 0 to 54°C to
maintain the sufficient quantity from the nozzles.
CHARACTERISTICS OF AGENT
FM-200 is hydrocarbon where hydrogen atoms are replaced by fluorine. Its chemical formula is
CF3CHFCF3. Its IUPAC name is 1,1,1,2,3,3,3 - heptafluoropropane. It is colourless, odourless
and electrically non-conductive. It suppresses fire by a combination of chemical and physical
mechanisms without directly affecting the available oxygen. This allows personnel to see and
breathe, permitting them to leave the fire area safely.FM-200 is considered non-toxic to humans
in concentrations necessary to extinguish most fires, however concentration more than 10.5 % is
considered when low adverse effect (LOAEL) occurs. The discharge of FM-200 may create a
hazard to personnel from the undecomposed agent itself and from the decomposition products
which result when the agent is exposed to fire or other hot surfaces. Unnecessary exposure to
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the agent or the decomposition products should be avoided.upon operation of a system pre-
discharge alarm, all personnel should immediately exit the protected space. In no case shall
personnel remain in the room in which there is a fire.
When FM-200 is exposed to temperatures over approximately 700 °C (1300 °F), products of
decomposition (halogen acids) are formed. If the FM-200 is discharged in 10 seconds or less,
causing rapid extinguishment of flames, the amount of by-products formed is minimal. FM-200 is
clean, leaves no residue, thereby eliminating costly after-fire clean-up and keeping expensive
"down-time" to a minimum. Most materials such as steel, stainless steel, aluminium, brass and
other metals as well as plastics, rubber and electronic components are unaffected by exposure to
FM-200.
FM-200 is stored in steel containers at 25 bar at 21 °C (360 psig at 70 °F), as a liquid connected
to nitrogen cartridge to improve the discharge characteristics. When discharged, the FM-200
liquid vapourises at the discharge nozzles and is uniformly distributed as it enters the fire area.
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CHAPTER 2
OPERATION
Controls of Asneware FM-200 Fire Extinguishing Series are described in this chapter.
FM-200 is stored in liquified for in the steel cylinder. Discharge valve is connected to pneumatic
line from the nitrogen pilot cylinder. A control head is mounted on pilot tank, when actuated the
nitrogen open the discharge vpalve pneumatically actuating the pressure operated control head
on slave FM-200 cylinder, and allow the liquid to escape through discharge port of the valve and
directed to distribution piping. Nozzles provides the proper flow rate and distribution of FM-200.
OPERATION METHODS
• Automatic Operation
• Remote Manual Operation
• Local Manual Operation
1. Automatic Operation
When the control panel operate the solenoid valve upon receiving signal from detectors, solenoid
will actuate the cartridge after certain delay time ( if given ) and gas will discharge into the hazard
area. A pre-discharge alarm must be provided to evacuate the hazard area immediately and
make sure no one enters the hazard zone.
* With Asenware Gas Release Control Panel : Normally, the panel remains in ‘Auto’ position.
Upon receiving the signal from detectors , panel immediately released pre-discharge alarm and
turn off the HVAC or dampers if any. After pre-decided delay time, panel energized the solenoid
valve on Nitrogen Pilot tank and corresponding selector valve for the respected zone. Pneumatic
line from the pilot tank open the discharge valve through pneumatic operated valve, which allows
the FM-200 to pass through the distribution piping in the respected zone.
When the operation is performed by remote pull station, an appropriate pull station is operated
after detecting fire in the specific hazard area. After releasing, leaving the area is recommended.
Make sure no one enters the hazard area. And call the fire department immediately. Pull station
will signal the panel to actuate the solenoid.
With Asenware Gas Release Control Panel : Asenware Gas Release panel vvadditionally provide
manual operation from panel , one must put the key to ‘manual’ position. After pushing the
manual release located on the panel, gas will be released as operation described above.
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In case of failure of automatic actuation, FM-200 system must have provision to operate
manually. So in this scenario, one must proceed to appropriate FM-200 cylinders arrangements
for specific hazard area. Remove the safety pull pin from the pilot cylinder as instructed on the
nameplate. leave the hazard area and make sure no one enters the hazard area. And call the fire
department immediately.
Local Manual Operation need to be used in case of automatic system failure only , care
must be taken when operate manually.
After Fire
After discharge when fire is suppressed and maintenance must be performed by qualified
personnel. Care must be taken while going near the hazard area. Make sure fire is suppressed
and extinguished completely and gas is ventilated after proper retention time as described by
NFPA or AHJ. Using breathing apparatus is advisable.
Refill
After the discharge, recharge all FM- 200 cylinder and Nitrogen pilot tank immediately at
Asneware distributing agency or any qualified agency. Proper care must be taken while
recharging as instructed later in this manual.
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CHAPTER 3
COMPONENTS
In this section of current manual description of all components for engineered and pre-
engineered ( cabinet type ) systems are listed.
Note : Follow the Material Safety Data Sheet for handling the FM-200 Containers
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Material……………..Brass
Pressure Rating……53 Bar
Thread Dimension
Part No. Description
Inlet Outlet Width Diameter
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Material…………..Brass
Dimensions
Part No. Description Thread
Length Width
Pneumatic Line
FMGN10 M14X1.5 79 mm 25.4 mm
Check Valve
Note : While installing make sure the direction arrow for the gas flow.
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Material…………Stainless Steel
FMLN32 32 RC 1 1/4" 90
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Material……….. Brass
Voltage………….24 Vdc
Current ………….2 Amps ( Momentary )
1.5 Amps
FMEV80 24 VDC M18X1.5 96.5 mm 143.5 mm
(Momentary )
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Material…………….. Brass
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Material……….Brass
Normally Open
FMLPS 5A NPT 24 VDC Common
Normally Closed
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Material……..Steel
Note : Contact Asenware for dimensions as it is customize based on the cylinder requirement.
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Material……..Stainless Steel
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3.14 NOZZLES
FM-200 extinguishing agent is discharged in the hazard area by
discharge nozzle(s). Nozzles are designed to distribute the agent
within 10 sec maximum.
Maximum Height
Part No. Size (mm) Thread
(m)
FMSP25 25 RC 1" 5
FMSP32 32 RC 1 1/4” 5
FMSP40 40 RC 1 1/2“ 5
FMSP50 50 RC 2" 5
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Safety valve has been provided in the manifold piping to release the
build up pressure. When the pressure increase over the limit, this
valve opens and vent the system piping.
Material……………….Brass
Pressure Rating …….72 Bar
Thread………………..R 1/2”
FMSF10 R 1/2’ 48 mm 27 mm
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3.16 FITTINGS
For cabinet type system, hose is connected to high pressure elbow. One side of elbow is
connected to discharge valve.
FMBP32 32 46 46
FMBP40 40 53 53
FMBP50 50 65 65
FMBP65 65 92 92
3.16.2 Flange
To join pipes, flanges are needed in the manifold and for selector valve.
FMFG32 32 133
FMFG40 40 141
FMFG50 50 155
FMFG65 65 177
FMFG80 80 190
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FM-200 tank is stored in a cabinet with all necessary accessories including nozzle. It is pre-
engineered as per the area requirement.
FMCB4025 40 20 76 72 104
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CHAPTER 4
DESIGN
In this chapter, system design is explained with necessary steps with limitation of the system.
Asenware FM-200 Extinguishing Systems are designed to suppress fires in Class A, B and C
hazards. FM-200 agent is suitable for total flooding applications only. Deep seated fire and for
local application FM-200 is not effected and not tested.
Moreover, it is not recommended to use FM-200 for Class D combustible metals and chemicals
capable of rapid oxidation.
Standard : NFPA 2001- Clean Agent Fire Extinguishing System (current edition) and Authority
Having Jurisdiction (AHJ)
To design or estimate the Asenware FM-200 System, the following steps need to be considered:
• Hazard Analysis
• Design Concentration determination
• Volume of the protected hazard
• Agent quantity determination at ambient temperature
• Suitable Tank quantity and Sizes
• Number of Nozzles
NFPA 2001 provides specific guidelines to design FM-200 Systems. A per 2015 edition ,minimum
design concentration for Class A hazard is 6.7% (including 20% safety factor to Minimum
Extinguishing Concentration ) and 7% for Class C hazard (including 30% safety factor to
Minimum Extinguishing Concentration ). For Class B, it is recommended to go through the NFPA
cup burner test result or contact Asenware to know the proper concentration for specific hazard.
Note : Care must be taken for design concentration for normally occupied area, concentration must
not increase more than 10.5% (NOAEL).
Hazard Analysis
It is recommended before designing, a proper survey of the need to be done ( for estimation,
proper drawings with clearly mentioned dimensions are needed ). It will help the designer the real
scenario if there is any un-closable opening, HVAC duct, dampers etc. which can affect the agent
quantity and its holding time ( retention time , 10 mins as per NFPA 2001 ) or if any material is
being stored or present which can change the class of hazard area
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After the the survey or getting information about the hazard area, class of hazard is determined.
Design concentration and flooding factor can be determined from the Table 4.1.
According to Table 4.1, flooding factor at the ambient temperature can be determined.
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Volume Determination
For regular room by multiplying the length width and height of the hazard volume can be
calculated. Volume of the solid objects like beams or big machine which would not be relocated
for the entire time span of that room can be reduced from the total volume.
Agent Calculation
Example : Electrical room of 10 m long, 5 wide and 4 m high is at ambient temperature 20ºC.
Altitude above or below sea level also affects the agent concentration as ambient pressure varied
more than 11% (equivalent to approximately 3000 ft (915 m) of elevation change), as it will
expand more and fill more space when FM 200 is released above sea level and result is opposite
for the hazard at below sea level means more agent is needed.
From Table 4.2, if the hazard area is about 1000 m above sea level, the correction factor would
be 0.89.
After Agent quantity has been determined, suitable tank need to be selected. It is suggested that
for estimation purpose choose the tank with 75 to 80 % of the maximum filling to avoid any
hydraulic issues ( to provide enough pressure to agent so that it can be released within 10
seconds).
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Note: 80% criterion is only for estimation purpose, higher filling might work too.
Nozzle Distribution
It is advisable that locate nozzles in such a way that it cover all volume when discharged.
If the height of hazard is more than 5 meter, make another layer of nozzles.
Bill of Material
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CHAPTER 5
INSTALLATION
This chapter will give overview for the installation of FM-200 System. All installation must be
performed as per this manual and as per NFPA 2001 or relevant local codes or AHJ.
Before Installation, go through the layout drawings, bill of material and check list to ensure that
all required components are available.
Cylinder
When the location of the cylinder(s) has been decided. Locate the cylinder and fix the screws in
the brackets of the frame which has been shipped with the tanks. It will be customized according
to the cylinders requirement. Cylinder brakes must be securely attached and anchored to
structure to tolerate the force generated during discharge
40 1450 500
70 1450 500
90 1600 500
CYLINDERS LOCATION MUST BE SECURED AND MOUNTED IN SUCH WAY SO THAT ANY
ACCIDENTAL DAMAGE CAN BE AVOIDED.
Distribution Piping
Distribution piping must follow the limitation as described by NFPA 2001 in its latest edition. As
flow is two-phase (Vapor phase of FM 200 and liquid FM 200 ), care must be taken. The piping
between the cylinder and the nozzles must be the shortest route possible, with a minimum of
fittings. Any deviations in the routing or number of fittings must be approved by the design
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engineer prior to installation.Also, confirm that the discharge pattern from the nozzles will not be
obstructed by objects in the hazard area.
Black or galvanised steel pipe must be either ASTM A-53 seamless or electric resistance welded,
Grade A or B, or ASTM A-53 furnace weld Class F (up to 1 ó” diameter)or ASTM A-106, Grade A,
B, or C. ASTM A-120 and ordinary cast iron must not be used. The thickness of the pipe wall
must be calculated in accordance with ANSI B-31.1, Power Piping Code. Acceptable fittings
include screwed, flanges, welded, brazed flared, and compression. Each fitting must be Class
300 lb. malleable or ductile iron. Class 150 and cast iron fittings must not be used
Concentric bell reduces are the only means for reducing pipe size. Reductions can be made after
a tee or union.Reductions made after a union are possible only if the next change in direction (tee
split) is located a minimum of 15 nominal pipe diameters downstream or the concentric bell
reducer. It is recommended that only Teflon tape be used and must be only applied to male pipe
threads.
Actuation Line
The pressure actuation pipe must be 1/4 inch schedule 40 or 80 pipe. Copper and stainless steel
tubing must be 5/16 O.D. x 0.032 inch wall. The pipe or tubing must be routed in the most direct
manner with a minimum of fittings. Tubing fittings can be flared or compression type. The
pressure-temperature ratings of the fitting manufacturer must not be exceeded.
Flexible discharge hose must be attached from system piping to cylinder valve and tighten
securely. Hose size must be selected according to cylinder size.
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Agent tank must be located as close as possible from the hazard area. And assembly must be
easily accessible for manual actuation as well as for inspection. Environmental condition must be
taken in account for proper performance of the system. To connect the cylinder valve in the
multiple cylinder manifold below step must be followed :
1. Make sure that cylinder is placed at its designated position and cylinder bracketing a with
cylinder strap is attached. The Orientation of discharge valve outlet must be angled towards
distribution piping.
2. Remove safety cap from one cylinder outlet port and connect flexible discharge hose to
cylinder outlet port. Repeat for each cylinder in system.
3. Remove protection caps from slave cylinder actuation ports.
4. Install pneumatic actuator to the cylinder actuation ports.
5. Connect pilot line of 5/16 inch tubing to tee installed on first slave cylinder assembly.
6. Connect pilot line tubing to the actuation line and tees on all remaining slave cylinders.
7. Connect last pilot line tubing to elbow mounted on pneumatic actuator installed on last slave
cylinder.
8. In the last, connect 5/16 inch tubing, between the nitrogen pilot cylinder and the tee installed
on the first slave cylinder assembly.
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• Mount the Electromagnetic Actuator to cylinder actuation port and tighten it securely.
Pressure switches must be connected to the piping in an upright position. It has 1/2 inch pressure
inlets to connect to the system piping.The electrical connections is 1/2 inch conduit knockout.
Care must be taken while installing supervisory pressure switch to pressurized tanks. It can be
safely installed following below steps :
1. Check the sealing surface connection of the supervisory switch
2. Remove the end cap from the pressure switch port of the valve
3. Install the pressure switch onto the pressure port of the valve. Be sure to secure the pressure
port with a spanner so that you are not turning the port fitting further into the valve. Tighten
the switch hand-tight and then tighten using a spanner.
4. Leak test the pressure switch connection with an FM-200 leak detector or bubbling solution.
If the connection leaks, the switch may be tightened further until the leak is eliminated, again,
be sure to have a counter spanner on the switch port.
System Verification
Once the installation of the system completed, its necessary to verify with proper checklist for all
items with their part number.
1. Check if the weigh and pressure of the cylinders is as per the drawings.
2. Verify the brackets and straps are securely anchored and tighten.
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3. Distribution piping and actuation tubing as per NFPA 2001, and there is no leakage at the
joints and any tee junctions and all piping is securely hunged with proper pipe supports.
4. System piping must be pressure tested for both distribution piping and actuation piping.
5. Pressure test the nitrogen actuation line for integrity and leaks, using regulated nitrogen.
6. Make sure that check valves are installed in the proper location as indicated on the
installation drawings and equipment is installed with the arrow pointing in the direction of flow.
7. Verify nozzles are installed in the correct location and have the correct part number as
indicated on installation drawings.Check nozzle orifices for obstructions.
8. Test electromagnetic actuator for its proper installation and working.
9. All acceptance test must be according to NFPA 2001
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CHAPTER 6
INSPECTION & MAINTENANCE
This chapter describes the instructions and scheduled for proper maintenance of Asenware
FM-200 Fire Extinguishing series. Equipment must be maintained and tested in accordance with
NFPA Standard 2001, Authority Having Jurisdiction or local standard.
For proper working of FM-200 System, it is necessary to inspect and maintain the system
periodically. Any failure of any component can make system unreliable for any event of fire. A
periodic inspection with log maintenance sheet is the best practice to maintain the system in
proper operating condition.
A proper schedule must be prepared with log sheet, Table 6.1 shows the maintenance program
schedule.If during inspection any rust or corrosion is found, clean and paint immediately.
Note : It is recommended to prepare the inspection and testing procedure, checklist and log sheet
for proper maintenance program as well as inspection record.
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Weekly Inspection
• During weekly inspection, check the pressure gauges of Agent cylinders for proper operating
pressure. If it is found out that it looses more than 10 % in pressure and 5 % in agent
quantity, recharging the cylinder is recommended ( after removing the cylinder).
• Check nitrogen cylinder for proper operating pressure. If pressure loss (adjusted to
temperature) exceeds 10%, recharge with nitrogen.
• Inspect the hazard visually to check if the enclose is tight for any loss of agent in case of
discharge or any change is enclosure structure or any obstruction in nozzle discharge pattern.
• Inspect the pipework for damage and that all operating controls and components
are properly set and undamaged.
Monthly Inspection
• First inspect all cylinders and equipments for any missing and damaged parts.
• Check if any obstruction for the access to cylinder, remote manual pull station, nozzle
pattern, if these equipments are obstructed take immediate measure, there should not be any
kind of obstruction in the operation of system either manual or electric. Moreover, check if
emergency lights are visible in egress path without any obstruction.
• Inspect pilot actuation line for loose fittings, damaged threads, cracks, distortion, cuts and dirt
Tighten loose fittings, replace hoses having stripped threads or other damage.
• Inspect pneumatic actuators for physical damage, deterioration, corrosion, distortion, cracks,
dirt and loose couplings. Tighten loose couplings and replace damaged caps.
• Inspect the electromagnetic actuator for physical damage, corrosion, or dirt.Check that
indicator is in SET position, pull pin is installed in manual lever and seal wire is intact. Correct
it if any damage is found.
• Inspect agent cylinder and valve assembly, hoses for leakage, physical damage such as
cracks, dents, distortion, and worn parts, if damaged is found replace the cylinder or valve.
Tighten the hoses or other equipments if found loose.
• Inspect agent and pilot cylinder’s brackets, straps, cradles and mounting hardware for loose,
damaged or broken parts. Check cylinder brackets, straps and associated parts for corrosion,
oil, grease, grime, etc. If found loose any hardware tight it with proper torque.
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• Inspect all manual pull station, pressure switch for deformations, cracks, dirt or other damage.
Semi-Annual Inspection
• Before inspecting pressure switch shut down the system and let the central control system
knows about the inspection plan.
• Check if the the hazard area specific to pressure switch is operated, after confirming remove
the plunger by pulling and verify if system operation controlled by pressure switch is shut
down.
• Remove all electromagnetic actuator from the nitrogen cylinders and selector valves, let these
actuators hang freely.
• Operate the system electrically, using manual pull station or control panel , ensure that
electric control head moved to released position.
Annual Inspection
• Inspect all components of the system if found any damage replace immediately.
• Test System operation by removing the electric actuator from the cylinder.
• Check if the system can be operated manually easily , if found damage in pull-pin or other
components, replace them.
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Bi-Annual Inspection
• Remove all pneumatic actuators from the cylinders and also nozzles from the system pipings.
• Open all selector valves and blow off the air or nitrogen to ensure the cleanliness and un-
obstruction.
NEVER USE WATER OR OXYGEN TO BLOW OUT PIPE LINES. POSSIBLE PRESENCE OF
OIL IN THE PIPELINE MAY CREATE EXPLOSION AFTER REACTING OXYGEN
5 Year Inspection
• If the visual test shows any evidence of damage or corrosion, emptied the cylinder and refill it.
• If the cylinder is not discharged in five years, there is no need for hydrostatic testing, a
complete visual inspection every five years is sufficient.
• As per NFPA 2001 “…containers shall not be recharged without retesting if more than 5 years
have elapsed since the date of the last test and inspection….”. So, the cylinders must be
hydrostatically tested, if it need to be recharged after 5 years.
Service
Cleaning : Remove dirt from metallic parts using a lint-free cloth moistened with dry cleaning
solvent. Dry parts with clean, dry, lint-free cloth or air blow dry. Wipe non-metallic parts with clean,
dry lint-free cloth. Remove corrosion with light abrasive cloth.
Nozzle : Using soft brush, clean the nozzle and examine for any blockage or damage.If nozzles
appear to be obstructed, unscrew nozzles and clean by immersing in cleaning solvent and drying
thoroughly with lint-free cloth.
• Disconnect and remove the electromagnetic actuator and put the cap on actuation port.
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• Remove flexible hose from the discharge outlet of the valve after loosen swivel nut and install
the protection cap instantly.
Multiple Cylinder
• Loosen swivel nut and remove flexible discharge hose from discharge outlet port and install
protection cap.
• Place the cylinder in designated position in the frame or cabinet and secure it. Rotate the
cylinder in the desired position for accessibility.
• After removing the safety caps connect flexible hose in the discharge outlet.
Multiple Cylinder
• Place the cylinders in designated position in the frame and secure it. Rotate the cylinder in the
desired position for accessibility.
• After removing the safety caps connect flexible hose in the discharge outlet.
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• Record weight and date on record card and attach to agent cylinder. The gross weight and
empty weight are stamped on the cylinder label. Therefore, subtract empty weight from the
gross weight to determine net weight of original charge. Then, subtract empty weight from
scale reading to determine net weight of FM-200 agent remaining in the agent cylinder. If
recorded agent net weight is less than 95% of original charge net weight, replace cylinder with
fully charged FM-200 cylinder.
Nitrogen cylinders must be recharged when cylinder pressure gauge indicates pressure is below
60 bar at 21°C.
Following steps must be taken when replacing the Nitrogen pilot tank.
Removing
• Remove the electromagnetic actuator and install the protection cap on actuation port.
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• Remove the actuation pilot line adaptor and install the safety cap.
• Uninstall the brackets from frame and remove the nitrogen cylinder securely.
Installation
• Place the Nitrogen Tank at designated position in the frame and clamp the bracket.
• Manually rotate the cylinder in the desired position so that manual actuation is
accessible and then tighten the brackets.
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