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GALILEOS
GALILEOS GAX5
Version 4.0
Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
General information
ATTENTION !
kÉï=~ë=çÑW= MTKOMMV
61 16 813 D3437
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Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
Contents
1 General ................................................................................................................................ 5
5 kV – verification ................................................................................................................ 10
båÖäáëÜ
8 Calculating / checking mAs values................................................................................. 17
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Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
61 16 813 D3437
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Sirona Dental Systems GmbH 1 General
Maintenance Instructions GALILEOS
1 General
To stay in compliance with the DHHS requirements the
GALILEOS must be maintained annually following date of DANGER RADIATION
installation. Observe the radiation protection guide lines as outlined in
It is the responsibility of the user to insure that the equip- the Operating Instructions manual.
ment is maintained with the manufacturer's recommended X-radiation is emitted as long as the release button is de-
Maintenance Instructions to insure compliance with the pressed.
Federal Performance Standard. The X-ray indicator must light up on the Easypad / Multipad
The manufacturer and the assembler/installer are relieved during radiation. An acoustic signal must also be heard.
from responsibility in those cases where noncompliance
with the standard results from the user's failure to have the
Power Supply Adequacy
manufacturer's recommended maintenance performed.
The actual maintenance inspection and consequent ser- To assure that the GALILEOS system performance is in
vice must be accomplished by a trained serviceman. Nei- accordance with Sirona specifications, an adequate power
ther the inspection nor service is part of the equipment war- supply for permanently installation is essential.
ranty. The Federal Performance Standard for diagnostic X-ray
units, code of Federal Regulations, Title 21 CFR, Subchap-
Technical instructions required ter J, mandates an adequate power supply.
båÖäáëÜ
Operating Instructions
Service Manual
CAUTION
To prevent damage of electronic chips do not touch same.
2. Electromechanical pulse counter, model KESSLER Always handle circuit boards by their edges.
ELLIS KT 203 ±1 pulse, or equivalent..
ON
OFF
4. Adjustment set with alignment tool for X-ray beam , test DANGER
block and needle phantom delivered with the unit, (cus-
Life-threatening voltage on DX6.
tomer's property).
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2 Visual Check Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
2 Visual Check
SIDEXIS
Software
Logiciel
• Customer Name
• Customer Address
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Sirona Dental Systems GmbH 3 Indicator Lights and audible Signal
Maintenance Instructions GALILEOS
Release button
ON
OFF
Easypad
båÖäáëÜ
ad
ltip Remote
Mu
Prog. kV mAs
T R
• Unit ON LED:
Depress the main switch into the ”I” position to turn unit
ON.
The unit adjusts itself automatically, wait about
1 minute.
The ”Unit ON LED” in the upper right corner of the user
interface will then indicate that the unit is ON.
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3 Indicator Lights and audible Signal Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
CAUTION RADIATION !
Observe Radiation Protection Guide Lines
see Operating Instructions
Prog. kV mAs
T R
DANGER RADIATION
– Depress the exposure button and hold until the
DANGER RADIATION
exposure terminates automatically. Defective light indicators constitute a safety hazard to the
– The exposure ends when the rotation and radiation patient as well as to the operator.
automatically switch off. The user is not permitted to use the unit, until repairs
– The radiation indication must light up during the are made!
exposure period.
– Simultaneously an audible beep must sound at the
unit.
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Sirona Dental Systems GmbH 4 Power supply adequacy
Maintenance Instructions GALILEOS
3.
➊
K1
båÖäáëÜ
*o K1
Prog. kV mAs
T R
A
*o
• To determine power supply adequacy, the line volt- Line voltage, no load: Max. permissible line voltage
age drop during exposure must be measured. drop:
1. Be sure power is disconnected at the central distribu- 180 – 208V 9V
tion panel!
208 – 230V 8V
• Remove front cover (for details see Service Manual).
230 – 240V 7.5V
2. Select 300VAC line voltage range on multimeter .
Connect measuring leads to terminal K1, L and N. 240 – 264V 7V
3. Connect power and switch unit ON ➊ .
Wait 1 min. for self-adjustment of the unit. Record reading.
Press key R o to return X-ray tube head into the initial • Turn unit OFF.
position.
• Remove meter leads and refit cover.
4. Establish exposure readiness via SIDEXIS XG.
5. Select highest exposure level e.g. 85kV/28mAs
i NOTE
(for details see User Manual). If the voltage drop is not within the specified range ad-
vise the customer, that an adequate power supply must be
installed. Refer to Pre-Installation Instructions.
DANGER RADIATION Disconnect unit and do not release for use!
– Depress the exposure key until meter reading is
obtained.
61 16 813 D3437
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5 kV – verification Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
5 kV – verification
1.
➊ ➊
Prog. kV mAs
*
T R
o A * o
2. 3.
A
C
A
A D
i NOTE
Measurements:
85kV correspond to 4.25V, permissible tolerance +/-10%
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Sirona Dental Systems GmbH 5 kV – verification
Maintenance Instructions GALILEOS
3. 4.
20VDC
➊
com. * o
båÖäáëÜ
➊
KV- KV+
Prog. kV mAs
T R
400VDC
A * o
PC board DX6
• Call up the service routine S011.9 (see Service Manu- The following values must be obtained
al). (see also diagram on next page)
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5 kV – verification Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
Nominal
kV
100
90 setting 85kV
80 (example)
70
60
50
40
30
20
10
70ms
Voltage pulses
measurable with an oscilloscope, 85kV is equivalent with
4,25V on oscilloscope.
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Sirona Dental Systems GmbH 6 Tube Current Verification
Maintenance Instructions GALILEOS
com.
* o
båÖäáëÜ
MA+ MA–
Prog. kV mAs
T R
*
400 VDC
A o
A
·
PC-board DX6
DANGER
DANGER Be sure to switch the X-ray unit off before removing the
The electronics of the X-ray tube assembly are always jumper for the mA measuring jack.
connected to line voltage.
1. Be sure power is disconnected at the central distribu-
Always switch the X-ray unit off and wait until V203 is tion panel!
no longer illuminated before contacting the test leads.
2. Remove jumper A from MA+/MA – test points on PC
board DX6. Connect digital ammeter to MA+ and MA–
CAUTION and select range 20 mADC.
The test leads and measuring instruments used must have
3. Switch unit ON ➊ and wait 1 minute.
a dielectric strength of at least 1000V!
Press key R o to return X-ray tube head to the initial po-
sition.
Be sure to use a battery-powered measuring instrument
with shock-hazard-protected sockets.
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6 Tube Current Verification Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
CAUTION
The service routine S011.9 generates no ring cycle! The
tube assembly or ring must not be moved more than 10°
from the start position as long as the cover B is dismantled;
otherwise, the unit could possibly be damaged!
Measurement:
DANGER RADIATION
Depress the exposure key and hold depressed until
meter reading is obtained.
iNOTE
If specified values cannot be obtained, see Service
Manual.
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Sirona Dental Systems GmbH 7 Exposure Time Verification
Maintenance Instructions GALILEOS
to N
to L
of 200-240VAC,
50Hz/60Hz
power receptacle * o
T1 T2
➊
båÖäáëÜ
Prog. kV mAs
T R
400 VDC
A * o
PC board DX6
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7 Exposure Time Verification Sirona Dental Systems GmbH
Maintenance Instructions GALILEOS
4. 5.
CAUTION
The service routine S011.9 generates no ring cycle! The
tube assembly or ring must not be moved more than 10°
from the start position as long as the cover B is dismantled;
otherwise, the unit could possibly be damaged!
Measurement:
DANGER RADIATION
Depress the exposure key and hold depressed until the
exposure terminates automatically.
iNOTE
If specified value cannot be obtained, see Service
Manual.
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Sirona Dental Systems GmbH 8 Calculating / checking mAs values
Maintenance Instructions GALILEOS
• For 50Hz:
Tube current (in A) x pulses x 0.02s = value (in mAs)
• For 60Hz:
Tube current (in A) x pulses x 0.016s = value (in mAs)
båÖäáëÜ
iNOTE
If specified value cannot be obtained, see Service
Manual.
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9 Adjusting / calibrating the system Sirona Dental Systems GmbH
9.1 System adjustment menu Maintenance Instructions GALILEOS
SERVICE
menu tab
Message
window Preview
Image
9.1 System adjustment menu In PC service mode, the control options that are available
on the control panel are determined by SIDEXIS XG and the
The SERVICE FUNCTIONS menu (1.) will guide you through currently selected service routine. General control of the
the calibration process. This service routine is started from unit by means of the control panel (as in the user mode) is
SIDEXIS XG: not possible in this mode.
UTILITIES Æ CONSTANCY TESTÆ 3D Æ (SELECT X-RAY
DEVICE) Æ SERVICE EXPOSURE Æ password query Æ The SERVICE FUNCTIONS menu contains 9 sub-menus
(SELECT X-RAY COMPONENT) Æ SERVICE FUNC- that can be selected using the menu tabs.
TIONS menu
The tools pictogram shows which (if any) test phantom
The queries SELECT X-RAY DEVICE and SELECT X-RAY should be used for this particular adjustment step.
COMPONENT will only appear if several units are set up in
The message window displays text messages regarding
SIDEXIS XG.
the adjustment process..
i NOTE To the right of the menu you can see the status column.
This column contains information about the system's cur-
The SERVICE FUNCTIONS menu is password-protected. As rent calibration state.
password, enter the first four digits of the current system
date (PC) in reverse order. 9 green valid data record,
Example: On 05/30/2004, the service password is 5003 and calibration is in progress.
checked No calibration required!
i NOTE green calibration data record present, calibra-
When you open the SERVICE FUNCTIONS menu, the unit tion has not been performed, calibration
switches from the user mode to the PC service mode might not be sufficient.
logged by the PC.
Calibration required!
For GALILEOS:
This mode is displayed on the Easypad via the PC service red invalid data record or no record present
image (2.).
For GALILEOS GAX5: Calibration required!
This mode is displayed on the Multipad via the "SERVICE"
To quit the SERVICE FUNCTIONS menu, click CANCEL.
display (3.).
.
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Sirona Dental Systems GmbH 9 Adjusting / calibrating the system
Maintenance Instructions GALILEOS 9.1 System adjustment menu
Preview image
The DIAPHRAGM and SHADING submenus each contain a
båÖäáëÜ
preview image that symbolizes the exposure to be taken
during the calibration step.
Due to the varying geometry of the GALILEOS and the
GALILEOS GAX5 diaphragms, the preview images
displayed in these sub-menus differ slightly (see
illustrations above).
We use only the display of the GALILEOS in these
instructions, unless explicit reference is made to the
GALILEOS GAX5.
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9 Adjusting / calibrating the system Sirona Dental Systems GmbH
9.2 Diaphragm exposure Maintenance Instructions GALILEOS
3. R
1.
WAIT!
UNTIL UNIT IS IN STARTING POSITION
4.
2.
5. A C
Adjustment: not OK
B
Adjustment: OK
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Sirona Dental Systems GmbH 9 Adjusting / calibrating the system
Maintenance Instructions GALILEOS 9.2 Diaphragm exposure
3. R
1.
WAIT!
UNTIL UNIT IS IN STARTING POSITION
4.
2.
5. A C D
båÖäáëÜ
Adjustment: OK Adjustment: not OK: diaphragm not centered Adjustment: not OK: diaphragm too small
9.2.2 GALILEOS GAX5 diaphragm – The distance from the lower edge to the lowest
adjustment „Type 2“ point in the image must be within the tolerance
range (B)
• Open the SERVICE FUNCTIONS menu.
– The brightness distribution along the
1. Select the DIAPHRAGM sub-menu. surrounding border must be uniform (A).
2. To make SIDEXIS XG ready for exposure: A shadow in the image indicates horizontal or
Click IMAGE ACQUISITION vertical displacement of the diaphragm.
The exposure dialog box showing the exposure status – No surrounding gray shadow should be visible
appears in SIDEXIS XG. (D). A surrounding gray shadow in the image
indicates that the diaphragm is too small.
Service routine S030.5 is displayed on the Multipad.
3. Press the R key to move the unit back to the starting i NOTE
position. If the distance between the bottom edge and the lowest
4. Press the release button. Hold down the release button point in the image is out of tolerance (B) or the brightness
until image acquisition is completed and the acoustic distribution along the surrounding border is not uniform (C)
signal that indicates the end of the exposure (double or a surrounding gray shadow is visible in the image (dia-
beep) can be heard. phragm opening too small) (D), the diaphragm must be ad-
justed mechanically (see Service Manual).
5. Evaluate the image.
– The brightness distribution along the border 6. If the exposure is OK (A+B), confirm this by clicking the
surrounding the image on all sides must be check box underneath the message window.
uniform (A). The box will appear checked.
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9 Adjusting / calibrating the system Sirona Dental Systems GmbH
9.2 Diaphragm exposure Maintenance Instructions GALILEOS
2. 4. R
1.
WAIT!
UNTIL UNIT IS IN STARTING POSITION
5.
3.
6. A C
Adjustment: not OK
B
Adjustment: OK
9.2.3 GALILEOS diaphragm adjustment „Type 3“ 5. Press the release button. Hold down the release button
• Open the SERVICE FUNCTIONS menu. until image acquisition is completed and the acoustic
1. Select the DIAPHRAGM sub-menu. signal that indicates the end of the exposure (double
The DIAPHRAGM OPEN button in the IMAGE ACQUISI- beep) can be heard.
TION group is selectable. 6. Evaluate the image.
"Open diaphragm" diaphragm setting – The brightness distribution along the border
2. Set the rotary knob on the tube assembly to the "open surrounding the image on all sides must be
diaphragm" position. uniform (A).
– The distance from the lower edge to the lowest
3. Bring SIDEXIS XG into exposure readiness for the
point in the image must be within the tolerance
exposure in the "open diaphragm" diaphragm position: range (inside the auxiliary lines) (B).
Click the DIAPHRAGM OPEN button.
The exposure dialog box showing the exposure status i NOTE
appears in SIDEXIS XG. If the distance between the bottom edge and the lowest
Service routine S030.5 is displayed on the Easypad point in the image is out of tolerance (B) or the brightness
touchscreen. distribution along the surrounding border is not uniform (C),
the diaphragm must be adjusted mechanically (see Service
4. Press the R key to move the unit back to the starting Manual).
position.
7. If the exposure is OK (A+B), confirm this by clicking the
check box underneath the message window.
The box will appear checked.
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Sirona Dental Systems GmbH 9 Adjusting / calibrating the system
Maintenance Instructions GALILEOS 9.2 Diaphragm exposure
2. 4. R
1.
WAIT!
UNTIL UNIT IS IN STARTING POSITION
5.
3.
6. A C D
båÖäáëÜ
Adjustment: OK Adjustment: not OK: diaphragm not centered Adjustment: not OK: diaphragm too small
8. 10. R
WAIT!
UNTIL UNIT IS IN STARTING POSITION
11.
9.
12. A B
B
A Adjustment: not OK
Adjustment: OK
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Sirona Dental Systems GmbH 9 Adjusting / calibrating the system
Maintenance Instructions GALILEOS 9.2 Diaphragm exposure
14. 16. R
WAIT!
UNTIL UNIT IS IN STARTING POSITION
17.
15.
18. A C
B
båÖäáëÜ
B
A Adjustment: not OK
Adjustment: OK
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9 Adjusting / calibrating the system Sirona Dental Systems GmbH
9.3 Checking the radiation field Maintenance Instructions GALILEOS
1. 2.
2.
A 3.
B 4. R
WAIT!
UNTIL UNIT IS IN STARTING POSITION
5.
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Sirona Dental Systems GmbH 9 Adjusting / calibrating the system
Maintenance Instructions GALILEOS 9.4 Dosimetry
2.
1.
3.
båÖäáëÜ
4. R
WAIT!
UNTIL UNIT IS IN STARTING POSITION
5.
6.
9.4 Dosimetry 5. Press the release button. Hold down the release button
until image acquisition is completed and the acoustic
i NOTE signal for end of exposure (double beep) sounds. Then
read the dose on the Mult-O-Meter.
A dose measurement device (e.g. Mult-O-Meter type 510L)
is required for dosimetry. The value must be between 1.2 and 2.3 mGray.
1. Go to the DOSE sub-menu. 6. To confirm that the dose is within the permissible
range between 1.2 and 2.3 mGray, click the check box
2. Attach the Mult-O-Meter sensor approximately in the underneath the message window.
middle of the distortion phantom mounted on the X-ray
detector. The box will appear checked.
• Remove the sensor from the distortion phantom again
3. Make SIDEXIS XG ready for exposure: and remove the phantom from the X-ray detector.
Click IMAGE ACQUISITION
• Dosimetry is now completed.
The exposure dialog box showing the exposure status
appears in SIDEXIS XG.
Service routine S002.6 is displayed on the control • Continue the calibration procedure with sensor calibra-
panel. tion.
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9 Adjusting / calibrating the system Sirona Dental Systems GmbH
9.5 Sensor calibration Maintenance Instructions GALILEOS
3. R
1.
WAIT!
UNTIL UNIT IS IN STARTING POSITION
4. 2 - 3 minutes!
2.
5.
6.
3. Press the R key to move the unit back to the starting 6. If calibration is ok and/or possible (see above), click
position. SAVE VALUES to save the calibration.
4. Press the release button. Hold down the release button 7. Sensor calibration is now completed.
until image acquisition is completed and the acoustic
signal for end of exposure (double beep) sounds − this • Continue the calibration procedure with iris calibration.
takes approx. 2 − 3 minutes.
5. The acquired images are transferred from the unit to
the Reconstruction and Control Unit (RCU).
This may take 2 − 3 minutes.
The evaluation of the sensor calibration is then dis-
played in the message window.
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Sirona Dental Systems GmbH 9 Adjusting / calibrating the system
Maintenance Instructions GALILEOS 9.6 Iris calibration
3. R
1.
WAIT!
UNTIL UNIT IS IN STARTING POSITION
4. 2 - 3 minutes!
2.
5.
båÖäáëÜ
6.
61 16 813 D3437
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9 Adjusting / calibrating the system Sirona Dental Systems GmbH
9.7 Shading calibration Maintenance Instructions GALILEOS
3. R
1.
WAIT!
UNTIL UNIT IS IN STARTING POSITION
4.
2.
5.
6.
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Sirona Dental Systems GmbH 9 Adjusting / calibrating the system
Maintenance Instructions GALILEOS 9.8 Distortion calibration
3.
1.
2.
4. A
båÖäáëÜ
5. R
WAIT!
UNTIL UNIT IS IN STARTING POSITION
6.
61 16 813 D3437
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9 Adjusting / calibrating the system Sirona Dental Systems GmbH
9.9 Geometric calibration Maintenance Instructions GALILEOS
3. A
1.
2.
4.
5. R
WAIT!
UNTIL UNIT IS IN STARTING POSITION
6.
9.9 Geometric calibration 7. The acquired images are transferred from the unit to
the Reconstruction and Control Unit (RCU).
1. Go to the GEOMETRY sub-menu. This may take 2 − 3 minutes.
2. Read off the serial number of geometric phantom A The evaluation of the calibration is then displayed in the
from the ID label of the phantom and enter it in the text message window.
box located in the GEOMETRY submenu.
i NOTE
3. Insert geometric phantom A in the bite block holder of If the information in the message window indicates that cal-
the unit. ibration was not successful, check the calibration phantom
to make sure that it is not damaged.
i NOTE
Make sure that the phantom is firmly seated and straight in If the phantom checks out OK (all balls present are and cor-
the bite block holder. rectly positioned), repeat the procedure starting with point 3
as often as required until the calibration is OK.
4. Make SIDEXIS XG ready for exposure:
Click IMAGE ACQUISITION If you have repeated the procedure three times and still
have not attained a positive result, please check the me-
The exposure dialog box showing the exposure status
chanical geometry of the unit (see Service Manual). Adjust
appears in Sidexis.
the unit if necessary and then repeat the calibration.
Service routine S010.13 is displayed on the control
panel. If this still does not lead to a positive result, please contact
5. Press the R key to move the unit back to the starting the SIRONA Customer Service Center.
position.
8. If calibration was successful, click SAVE VALUES to save
6. Press the release button. Hold down the release button the calibration.
until image acquisition is completed and the acoustic
• Remove the geometric phantom.
signal for end of exposure (double beep) sounds.
• Calibration of the GALILEOS is now completed.
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Sirona Dental Systems GmbH 10 Checking the laser
Maintenance Instructions GALILEOS 9.9 Geometric calibration
d.
10 Checking the laser
1. 2.
A
båÖäáëÜ
B
1. Place the bite block A in the bite block holder for the Label
unit (see User Manual).
2. Check the laser:
• Switch on the light localizer with key B on the
Easypad. The Lasers generate a red line.
WARNING
Class 2 radiation is emitted during installation.
Always keep eyes a minimum distance of 100mm away
from the laser. Do not stare into the beam.
i NOTE
To adjust the lasers, see Service Manual
No controls are available to adjust the laser power.
61 16 813 D3437
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10 Checking the laser Sirona Dental Systems GmbH
9.9 Geometric calibration Maintenance Instructions GALILEOS
61 16 813 D3437
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Dealer:____________________________ Address:_________________________
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Technician: Dealer:
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Dealer:____________________________ Address:_________________________
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Technician: Dealer:
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Dealer:____________________________ Address:_________________________
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Technician: Dealer:
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Yearly Maintenance Checklist
Dealer:____________________________ Address:_________________________
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