MH RN 136 - Hydraulic roughneck (MH1899) (1) - Product Specification

Quotation No.: <Quotation number not set> Quotation revision: 0.0

MH RN 136 - Hydraulic roughneck

(MH1898)
Auto - MK-I - Arm-mounted
Product code: BC25 - Drawing: 5282958_01
Non standard options included in this specification!

Key features
 Designed to spin in / make up and break out / spin out drill pipe
and drill collars in a pre-defined sequence
 Make up / break out stabilisers, crossover subs and other bottom
hole assemblies
 Performs mouse hole connections
 Minimise the possibility of personnel injuries, equipment damage
and interruption of operations

Typical MH Hydraulic Roughneck

Main data
Performance
Min. make-up torque: 8.500 Nm (6.300 lbf·ft)
Max. make-up torque: 136.000 Nm (100.000 lbf·ft)
Max. break-out torque: 169.000 Nm (125.000 lbf·ft)
Back-up torque: 54.200 Nm (40.000 lbf·ft)
Note: Please note that the torques are based on theoretical calculations and
workshop testing.

Range
Main elevation: 1,200 mm (47.2 in)
Min. stick-up height: 700 mm (27.6 in)
Max. stick-up height: 1,900 mm (74.8 in)
Backward tilt: 0°

Design data
Temperatures
Design temperature, min.: -20 °C (-4 °F)
Design temperature, max.: +45 °C (+113 °F)

Certification
Classification society: DNV
Certification type: DNV drilling plant OS-E101
Design category: II

Hazardous area classification

Hazardous area classification: Zone 1

CE marking
CE marking: No

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MH RN 136 - Hydraulic roughneck (MH1899) (1) - Product Specification
Quotation No.: <Quotation number not set> Quotation revision: 0.0

Products for explosive atmospheres – certification standards

Explosion protection standard (electrical): ATEX 94/9/EC
Explosion protection standard (mechanical): ATEX 94/9/EC

Technical data
Weight
Weight (dry): 11150 kg
Weight (operation): 11250 kg

Dimensions
Height (fully retracted): 2637 mm
Height (fully extended): 3783 mm
Width: 2990 mm
Depth: 3453 mm

Torque wrench
Type: Hydraulic – Gateless
Aligning: Self-centering
Max. rotation: 30 °
Tool joint clamping range, min: 3 1/8 in (79 mm)
Tool joint clamping range, max: 9 ¾ in (248 mm)

Pipe spinner
Type: Hydraulic – Individual
Aligning: Self-centering
Max. pipe spinner elevation: 500 mm (19.7 in)
Max. spinner torque: 2,750 Nm
Number of spinner motors: 4
Clamping range, min: 3 ½ in (89 mm)
Clamping range, max: 9 ¾ in (248 mm)

Pipe spinner rollers

Roller height: 200 mm (7.9 in)
Roller material: Aluminium (option steel)

Manifold
External fittings: Walform
Placement of filter: On machine

Hydraulic fittings
Internal fittings: Walform

Cabinet
Weight: 200 kg (aprox)
Width: 600 mm (23.6 in)
Height: 2,000 mm (78.7 in)
Depth: 600 mm (23.6 in)

Scope of supply
Pcs. Description
1 MH RN 136 – Hydraulic roughneck (MH1898) on Pedestal
1 High torque jaw set, small, 2 7/8 – 5 7/8 in (4 pcs)
1 High torque jaw set, large, 5 ½ – 9 ¾ in (4 pcs)

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MH RN 136 - Hydraulic roughneck (MH1899) (1) - Product Specification
Quotation No.: <Quotation number not set> Quotation revision: 0.0

1 Back up torque/Bit break 32000 ft.lbs

1 Manifold in derrick, 240L
1 Remote hydraulic control panel
1 Local torque adjust
1 Service loop
1 Socket adaptor, male type, pedestal side.
0 Spinner,Spinner Swing (optional)
0 ABS 2012 (optional)
0 Client documentation requirements* (optional)
0 Eenginnering/proj adm/DCC handling Deduction following units EA (optional)
0 Purchasing agreements deduction pr following unit, to be agreed with Purchase (optional)
0 Operational Spare parts (optional)
0 Electrical E-Stop in DCR (optional)

Technical Description
The MH Hydraulic Roughneck is mounted on an extendable arm which allow horizontal travelling across the drill floor between the rotary table
and a suitable parking position. The extendable arm is again mounted on a column with built-in turning drive allowing the machine to be slewed
and parked away from the tight area around the well center.
The hydraulic spinner and torque wrench are trolley mounted for vertical adjustment by means of hydraulic cylinders.
The MH Hydraulic Roughneck is equipped with a built-in hydraulic/mechanical system, in order to bypass the lower torque wrench and use the
upper torque wrench for making up / breaking out bit-subs to bit in bit-breaker.
Torque wrench
The torque wrench is mounted directly below the spinner and consists of two parts assembled on top of each other. The upper parts can be
rotated relatively to the other by means of hydraulic cylinders. Securing the tool joint is taken care of by built-in hydraulically operated clamping
cylinders.
The hydraulic torque cylinders deliver a precise torque for each pipe dimension whilst clamping force is automatically set when torque is
adjusted.
The torque wrench is trolley mounted for vertical adjustment by means of hydraulic cylinders.
Pipe spinner
The hydraulic spinner is placed on a spring-supported carrier for allowing the spinner to deflect up and down independent of the torque wrench
when spinning in or out. The spring-supported carrier is also connected to a pair of hydraulic cylinders that enables the operator to adjust the
gap between the torque wrench and the spinner. This is very convenient when e.g. handling stabilizers up to 17 ½”.
The spinner is equipped with equally sized directly hydraulic driven rollers to ensure torque is equally distributed on all rollers.
The pipe spinner is designed for use with drill pipe and / or drill collar 3 ½ to 9 ¾. Suitable for the most commonly used drill pipe and drill collars.
This is the pipe spinner that has been used more or less unchanged in more than 100 MH Hydraulic Roughnecks.
Each of the four rollers driven by one hydraulic motor The pipe spinner rollers are made from Aluminium.The pipe spinner is designed for use
when additional heights is required for handling of stabilisers, bottom hole assemblies and / or other special tools, and has a an additional
vertical elevation of 400 mm, i.e. a total max. elevation of 900 mm.

Hydraulic controls
Panel 1 - Hydraulic remote control stand:
Comprises hydraulic, manually operated joysticks, designed for location on drill floor. Panel includes all necessary levers and a torque gauge for
a smooth and safe operation and control of the hydraulic roughneck (see fig. 1).

Panel 2 - Torque adjust panel for driller’s cabin:

Comprises hydraulic torque adjust controls and torque read out gauge designed for installation in the driller’s cabin.

Panel 3 - Local torque adjust panel on the machine:

Comprises torque read out gauge. Mounted locally on the machine to select calibration mode and to operate the pipe positioner cylinder.
Operation of pipe spinner swing (If equipped) is also executed from this panel (see fig. 1).

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MH RN 136 - Hydraulic roughneck (MH1899) (1) - Product Specification
Quotation No.: <Quotation number not set> Quotation revision: 0.0

Panel 1 Panel 3
Hydraulic remote control stand Local torque adjust panel

Figure 1: The hydraulic controls comprises 3 different control panels: panel 1 – Hydraulic remote control stand; panel 2 – Torque adjust panel
for driller’s cabin; and panel 3 – Local torque adjust panel on the machine.

Furthermore, it is possible to run all functions from the valve block locally on the machine. This is only for maintenance purposes.

Utility requirements
Hydraulic requirements
Power pack: Constant pressure type with variable pump (Closed centre directional
valves on equipment)
Fluid type: Hydraulic mineral oil ISO 6743-4 / ISO-L-HV (DIN 51524 - HVLP)
Fluid temperature, min.: -20 °C (-4 °F)
Fluid temperature, max.: +60 °C (+140 °F)
Operational viscosity range: 16-150 cSt
Permissible upper operational contamination limit: ISO 4406: code - / 15 / 13; [SAE AS 4059; rev. E; table 2; class 7 B-F or
SAE AS 4059; rev. E; table 1; class 7]
Max. hydraulic supply pressure: 207 bar (3,000 psi)
Hydraulic supply flow: 240 L/min (63.4 gpm (us))
Max. allowed pressure at hook up interface, Return oil: 5 bar (72.5 psi)
Max. allowed pressure at hook up interface, Drain oil: 1 bar (14.5 psi)

Water requirements
Fresh water pressure: 6-10 bar (87-145 psi)
Fresh water consumption: 6 L/min (1.6 gpm (us))

Comments
Comments entered by sales person or customer to this quote:
A Longer reach arm is also available

HSE
Design features
 Special focus on Ergonomics, Noise, Vibrations, Chemical substances and products, Illumination, Indoor climate and outdoor operation
 Roughneck is equipped with an anti-derail system together with end stoppers to prohibit the Iron Roughneck from running off the rail
system.
 Emergency stop switches located on each side of the Roughneck
 Emergency stop switch located on Panel No.: 1

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www.akersolutions.com/drillingequipment
113775 - Apr 24, 2014
14ade26e-ea2e-459b-994c-397d65736ee1 113775 - Jun 17, 2013
MH RN 136 - Hydraulic roughneck (MH1899) (1) - Product Specification
Quotation No.: <Quotation number not set> Quotation revision: 0.0

Documentation
Documents Included:
User Manual Electronic
Manufacturing Recording Book Retained
Certificates / Statements As applicable

Miscellaneous
Description Aker MH standard
Offshore painting / Surface Treatment SA16
Preservation / Packing KA05
Tagging / Component identification SF01

Date Revision Approved by

04.JUN.2014 01 Name: Trond Bysheim

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14ade26e-ea2e-459b-994c-397d65736ee1 113775 - Jun 17, 2013