8/9/2019 CSWIP 3.

1 Practical Pipe Examples

CSWIP 3.1 Welding Inspection

Practical Pipe Inspection

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Course Reference WIS 5

 
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Course notes section reference 23 1/13
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Pipe Inspection

 
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8/9/2019

Hi – Low & Root gap CSWIP 3.1 Practical Pipe Examples

Measurements
%

'
Root ga"
e
g #imension
ua$
g
#imension
ni
#
e
W
e
s
o
"r
u
! Interna
ge
ni aignment
S
O
L-
I
H

 
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8/9/2019 CSWIP 3.1 Practical Pipe Examples

Pipe Inspection Examination

Remem(er in t)e CSWI! 3*% We#ing Ins"ectors

examination +our are re,uire# to con#uct a "ractica
examination of a "i"e test e#. com"ete a t)um(
"rint s/etc) an# a fina re"ort on +our fin#ings

 Time aoe# % )our an# 5 minutes

 Time

 0se +our on co#e i*e* 1!I %%

 0se

 
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8/9/2019 CSWIP 3.1 Practical Pipe Examples

Pipe Inspection Points

% 0se a "enci for t)e arro ines. (ut ma/e a

ritten comments an# measurements in in/
on+
on+
2 Re"ort ever 
+t)ing  t)at
ever+t)ing t)at +ou can o(serve

3 4o not forget to com"are an# sentence  +our

com"are +our
re"ort

 4o not forget to #ate & sign  +our

sign +our re"ort

5 a/e an+ o(servations. suc) as

recommen#ations for furt)er investigation for
crac/-i/e im"erfections*
 
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8/9/2019 CSWIP 3.1 Practical Pipe Examples

Pipe Inspection Examination

1fter +ou )ave o(serve# an im"erfection an#

#etermine# its t+"e. +ou must (e a(e to ta/e
measurements an# com"ete t)e t)um( "rint re"ort
s/etc)
T)e first t)um( "rint re"ort s/etc) s)ou# (e in t)e
form of a re"air ma" of t)e e#* 6i*e* 1  
o(servations are I#entifie# Si7e# an# Locate#

T)e t)um( "rint re"ort s/etc) use# in CSWI! exam

i oo/ i/e t)e fooing exam"e*

 
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8/9/2019 CSWIP 3.1 Practical Pipe Examples

Pipe final Inspection Report 

1fter +ou )ave com"ete# +our t)um( "rint re"ort

s/etc) of +our test "i"e t)e next ste" is to com"ete
+our fina re"ort again t)e re"ort must (e com"ete# in
in/ 6no "enci*
T)e re"ort must (e com"ete# to +our t)um( "rint
s/etc). #o not eave an+ (oxes em"t+. ever 
+ (ox must
ever+
(e com"ete# or #as)e# out* 8ou must aso ma/e an+
comments +ou fee are necessar+ regar#ing an+
#efects o(serve#*

T)e re"ort form use# in CSWI! i oo/ i/e t)e

fooing exam"e*
 
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8/9/2019 !I CSWIPC 3.1 Practicals;se Pipe Examples
se
n
I c /
! ; or ci
" )t
E erut g &
L a ni ai
! ng #
e 4
5 iS W e
1WELD FACE t#is
9 u e
k
O tir
Lack of side E S
#all f$sion %nder fill c
r
A
8

)
yt 2
9
! 8 n 4 
!
el      B01 )

     A P 1      C 
C I
I P
.r A A
 ; P/
  8 M # 
2 " 9  ! * > *
! ! )
%nder fill se tal Slag "
Lack of side %nderc$t s u F
#all f$sion at n
incl$sion
&!'
 &!' i oi ;
" t n
(( a a iot Ca+ height , 5((' Weld #idth, !2-!)((
Ca+ height , )((' Weld #idth, !2-!)(( c ci i Toe .lend, /oor' Misalign(ent01-L34,
NOTES: Toe .lend, /oor' Misalign(ent 01-L34, !((
3 / fi s e
S+atter or scale on the +i+e s$rface f c c o 2(( ki
o o e " S+atter or scale on the +i+e s$rfacer
t
1 =< " g Lack of side S
Slag e ; S? ni #all f$sion c
g e e #
r
a # A
P m o e "
 a
2! " : C W 85 8 2
!      D
     D
     C       A

Ca+ height , )((' Weld #idth, !2-!)(( Ca+ height , "((' Weld #idth, !2-!)((
Toe .lend, /oor' Misalign(ent 01-L34, 2(( Toe .lend, /oor' Misalign(ent01-L34,
S+atter or scale on the +i+e s$rface !((
S+atter or scale on the +i+e s$rface

 
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8/9/2019 CSWIP 3.1 Practical Pipe Examples

//E 633T
FACE

Lack of root
f$sion 8$rn thro$gh

)

! 8 *
     B )

     A      C 


  8 
2 " 9  ! * *
! ! )
E7cess "
/oor sto+
Lack of root %nderc$t
+enetration +enetration start
&!'
 &!' "((

/enetration height , "((' (( /enetration height , 5(('

NOTES:
Misalign(ent 01-L34, !(( Misalign(ent 01-L34, 2((
Scale on the +i+e s$rface S+atter on the +i+e s$rface

Lack of root
f$sion

8
5 8
     D
     A
     C       A

2 
! 2
!
S(ooth %nderc$t
9!'((
9!'((
/enetration height, 2((' /enetration height, 5(('
Misalign(ent 01-L34, 2(( Misalign(ent 01-L34, !((
S+atter on the +i+e s$rface Scale on the +i+e s$rface

 
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Pipe final Inspection Report 

/6:T F%LL :AME  C /lenty

S/ECME: :%M8E6 !

#<T#*NAL ;#=#CT4 ;eects Noted Code or 4peciication *eerence

;eect Type Accuulati:e (a.iu 4ection/ Accept/*e+ect

 Total Allo9ance  Ta5le N o

2 ' 3 

#.cess 9eld etal height )(( !'*(( %&&2 6e;ect

#.cess 9eld etal appearance "oor 5lend 4ooth %&&2 *e+ect

Incoplete illing 22 None %&&2 Accept

Inade8uate 9eld 9idth !"I"#$ N/A ' %&1&2 Accept

4lag Inclusions %0 long None %&&2 *e+ect

7ndercut & depth 0& 1&%&2 Ta5le 3 *e+ect

4urace "orosity & ∅ 2 ∅ 1&'&1&' Accept

Cracs/Crac-lie deects 30 N)N# 1&'&0 *e+ect

Lac o usion 22 2 1&' Accept

Arc stries '0.2 ------------ Not speciied *e+ect

(echanical daage N)N# ------------ ----------- Accept

Laps/Lainations N)N# ------------ ----------- Accept

(isalignent !Linear$ 2 ' %&2 Accept

Longitudinal seas !"I"#$ N/A ------------ ---------- Accept

 
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Pipe final Inspection Report Root 

#<T#*NAL ;#=#CT4 ;eects Noted Code or 4peciication *eerence

;eect Type Accuulati:e

 Total (a.iu
Allo9ance 4ection/
 Ta5le N o Accept/*e+ect
2 ' 3 

(isalignent 2 ' %&2 Accept

#.cessi:e *oot "enetration 3 ------------ Not speciied Accept

Incoplete *oot "enetration 0 2 1&'& Accept

Lac o *oot =usion 20 2 1&'&3 Accept

*oot Conca:ity 2 depth  1&'&6 4ee Notes 

*oot 7ndercut 0& 0& 1&'& Accept

Cracs/Crac-lie deects N)N# ------------ 1&'&0 Accept

4lag inclusions %0 long None %&&2 *e+ect

"orosity & ∅ 2 ∅ 1&'&1&' *e+ect

Laps/Lainations N)N# ------------ ---------- Accept

This <+i+e=+late has .een e7a(ined to the re>$ire(ents of code=s+ecification A/
!!)'''''''''''''''''
and is acce+ted=re;ected accordingly'
Co((ents,
< 6e>$est M/ testing'
<< 6eco((end arc strikes are gro$nd fl$sh +rior to M/ testing for cracks'
<<< 6adiogra+hy 6e>$ired

Signat$re  C /lenty   Date 22nd A$g$st

25
<Delete #hich is not a++lica.le' %se the other side for any co((ents'

 
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!i"e Co#e 1!I %%

!einfor"ement #eig$t: %.&.' Mi-alignment: %.' (age 1

(age '0 ongitu*inal -eam-: ot referen"e*

!einfor"ement A((ear: %.&.' 5"e-- (enetration: ot referen"e*

(age '0 a" of (enetration: .3.1/.3.' (age '1

In"om(lete groo)e: %.&.' (age '0 a" of root fu-ion: .3.4 (age ''

Ina*e+uate ,el* ,i*t$: %.&.' Con"a)e root: .3.6 (age ''

(age '0 Burn t$roug$: .3.% (age ''

Slag in"lu-ion-: %.&.' (age

'0

n*er"ut: .3.11

(age '4

Poro-ity:
  .3.
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1n+ Auestions

 
B
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