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Abstract
To assess the histological response and the reinforcing e!ects of bone ingrowth within porous hydroxyapatite (HA) implants
depending on pore geometry, four kinds of cylindrical-type with parallel linear pores (
50, 100, 300, 500 lm), one kind of sponge-type
with irregular interconnecting pores (
250 lm) and one cross-type with crossing linear pores (
100;120 lm) of porous HA were
prepared. Eighty-four rabbits were divided into six groups, and a 5;5;7 mm sized porous HA block was inserted through the
medial cortical window of the proximal tibia. Histomorphological changes were examined using light and scanning electron
microscopy. A biomechanical compression test was performed using material test machines. After implantation, the implants showed
di!erent histological changes depending on pore geometry. Active osteoconduction was also found in the
50 lm sized cylindrical-
type porous HA. Evidence of remodeling of new bone and bone marrow formation within porous HA was found in the larger
cylindrical-types (
300, 500 lm), and the sponge- and cross-types. The biomechanical test showed that the ultimate compressive
strength increased signi"cantly in the
300 lm sized cylindrical-type, and in the sponge- and cross-types eight weeks after
implantation. Porous HA with cylindrical pores could be a useful graft material due to its strength, osteoconductivity and the ease
with which its pore geometry can be controlled. 2000 Elsevier Science Ltd. All rights reserved.
1. Introduction
100 lm was necessary for bone ingrowth into the
porous implant materials. However, most of these
Hydroxyapatite (Ca (PO ) (OH) ), with its high bio- conclusions were based on studies using implants of
compatibility and good bioa$nity, stimulates osteocon- random pore geometry. Porous HA with random pore
duction and is slowly replaced by the host bone after geometry (coral, naphthalene, polymer bead and other
implantation [1}11]. The material factors a!ecting the synthetic HA) has wide ranges of porosity and pores
biological response to the implant in vivo include the of various sizes with much smaller interconnecting
property of HA powder, sintering property, structural fenestration [4,18,19]. It is suspected that the size of
con"guration and the presence of secondary phases interconnection is the main limiting factor of osteocon-
[12}16]. The structural property of porous HA is more duction rather than the size of the pores themselves.
resorbable and more osteoconductive than dense HA, Therefore, there has been no consensus regarding the
and it has been used as arti"cial bone graft material in optimal conditions for osteoconduction, such as pore
many experimental and clinical trials [6,9,17]. In these size, shape, interconnection and the arrangement of pores
studies, it was claimed that a minimum pore size of [2,15,16,18].
In this study, we developed a porous HA with
parallel cylindrical pores of various sizes without
* Corresponding author. Tel.: 82-2-760-2336; fax: 82-2-764-2718. interconnecting fenestration between adjacent pores,
E-mail address: choonki@plaza.snu.ac.kr (C.K. Lee). in order to evaluate the actual e!ect of pore size on
0142-9612/00/$ - see front matter 2000 Elsevier Science Ltd. All rights reserved.
PII: S 0 1 4 2 - 9 6 1 2 ( 0 0 ) 0 0 0 3 0 - 2
1292 B.-S. Chang et al. / Biomaterials 21 (2000) 1291}1298
osteoconduction. We also developed three types of por- Rectangular blocks (5;5;7 mm) of porous HA were
ous HAs (cylindrical-, sponge- and cross-types) in order prepared and sterilized conventionally with ethylene ox-
to evaluate the e!ects of interconnection and the pore ide gas (553C, 12 h).
arrangement.
2.3. Surgical model
340 lm sized pores, sponge-type porous HA was syn- status within pores, another specimen was "xed in for-
thesized. For the cross-type porous HA with intermedi- malin, decalci"ed and embedded in para$n. Transverse
ate cylindrical- and sponge-type interconnections, sections 4 lm in thickness, were stained with hema-
a polypropylene net (
100;120 lm) coated with HA toxylin and eosin. The specimen refrigerated in 2.5%
slurry was used. The actual pore size of the prepared glutaraldehyde, was washed in an ultrasonic cleaner,
porous HA was analyzed using light microscopy and dehydrated in 95% alcohol and examined using a scann-
scanning electron microscopy (SEM, Model XL-20, Phi- ing electron microscope.
lips, The Netherlands) of a cross-section of the block. The
density of the sintered porous HA block was calculated 2.5. Biomechanical study
from measured weight and dimensions and the relative
density was determined by the ratio of the measured Five specimens from each group, harvested eight
density over the theoretical density of HA (3.156 g/cm). weeks post-implantation, were stored in a deep-freezer
The total porosity of porous HA is de"ned by the follow- (!703C) for later biomechanical study. The deep-frozen
ing equation: tibiae were thawed over 4 h at room temperature. After
removing bone tissue from the surfaces of the HA block,
Total porosity (%)"100 (%)!relative density (%). the compressive strength was measured by the material
test machine (Model 5585, 5565, Instron, Canton, Massa-
The macroporosity of cylindrical-type porous HA was chusetts, USA) according to ASTM C 773-4. After hy-
evaluated from the ratio of areas of pores, produced by dration of porous HA specimens with distilled water,
the burned polyester "bers, to total area in light micro- compressive force was applied at a cross-head speed of
graphs made on at least 10 "elds of cross-section. The 0.1 mm/min. In cylindrical-type porous HA samples, the
microporosity is direction of force was parallel to the channel of the pores,
Microporosity (%) for the implants in vivo were compressed in that direc-
tion. Comparisons were made using the Wilcox rank sum
"Total porosity (%)!Macroporosity (%). test and the median test.
B.-S. Chang et al. / Biomaterials 21 (2000) 1291}1298 1293
3. Results cortex was partially covered with new bone at four and
eight weeks post-implantation. The brittleness of im-
3.1. Evaluation of porous HA implants plants noticed before implantation was no longer ob-
served when they were harvested. Thus, the strength of
Prepared porous implants were examined by light the implants seemed to improve over time.
microscopy and SEM (Fig. 1). To estimate the actual
pore size of the synthesized HA blocks, the maximum 3.3. Light microscopic xndings
and minimum diameters of a pore were measured using
photos of the surface in several of the areas of each block. HA implants appear to have no early adverse e!ects,
The average pore size was compared with the size of the such as in#ammation and foreign body reaction. Os-
"ber. There were no signi"cant di!erences between the teoconduction through the pores was found in all six
measured pore sizes and the "ber size in cylindrical-type implant groups and new bone was found on the surface
porous HA (Table 1). The estimated total porosity of of pores with no histologically demonstrable intervening
cylindrical-type porous HA was approximately 45%, and non-osseous tissue. At four weeks after implantation, the
the estimated macroporosity was 13}33%. implants showed di!erent histological changes depend-
ing on the pore geometry. In cylindrical-type porous HA,
3.2. Gross xndings after implantation a new vessel was arranged in a longitudinal pattern along
the pore (Fig. 2A). In the sponge- and cross-types, an
The implant inserted into the medial cortex of the irregular woven bone pattern was found (Fig. 2B). New
tibial tuberosity was tightly united with the host bone in bone formation through the pores was most evident with
all cases, without any sign of movement at the interface. the
300 lm sized cylindrical-type porous HA. At eight
The portion of the porous HA exposed outside of the weeks after implantation, active osteoconduction was
Table 1
Pore size & porosity of the porous HA implants
300 lm sized cylindrical-type (A) and sponge-type porous HAs (B). through the pores showed an osteon structure forming
Longitudinal section, Goldner's modi"ed Massen trichrome, ;200. concentric lamellae around a single vessel in the
50 and
A new vessel was arranged in a longitudinal pattern along the pore in 100 lm cylindrical-type HAs, and around multiple
cylindrical-type porous HA. In the sponge-type, an irregular woven vessels in the
300 and 500 lm cylindrical-type HAs
bone pattern was found.
(Fig. 4).
tissue was not clear. Nevertheless, the interface between types (6.12}12.7 MPa), and lower in the sponge-type
new bone and HA showed a close union without any (0.24 MPa) and the cross-type (0.19 MPa) (Table 2). The
gaps. Especially in the
300 lm sized cylindrical-type overall strength of implants improved after implantation
HA, the pores were gradually tapered and replaced with in all groups, with rather wide standard deviations. The
bone-like osteon (Fig. 5A and B). There was space only maximum compressive strength after implantation
for nutrient vessels at the opening of the pores. The was highest in the
300 lm sized cylindrical-type
vessels, which were interconnected with their neighbor- (15.8 MPa), followed by the 50 lm (14.3 MPa), the
hoods through the cracks in the HA, were similar to the 500 lm (11.5 MPa) and the 100 lm (8.65 MPa) sized cy-
Volkmann's canal in appearance. In the sponge-type HA, lindrical-, the cross-type (7.83 MPa) and the sponge-type
the bone ingrowth pattern had no rule and was irregular (4.53 MPa). The
300 lm sized cylindrical-, sponge- and
along the surface of the pores (Fig. 5C). In the cross-type cross-type HAs also showed statistically signi"cant in-
HA, bone ingrowth showed the patterns of both the creases in strength compared to pre-implantation (Wil-
cylindrical- and sponge-type HA at the same time cox rank sum test, median test, P(0.05). The curve
(Fig. 5D). In cylindrical-type pattern, the direction of pattern of the ultimate compressive strength also became
bone ingrowth was parallel to the long axis of the pores. smoother. Thus the implants, especially the sponge and
At the area of intersection between two cylindrical pores, cross-types, became more #exible and ductile after im-
the space became enlarged and bone ingrowth showed an plantation.
irregular pattern similar to sponge-type HA.
The maximum compressive strength of porous The ideal arti"cial bone demands good biocompatibil-
HA before implantation was high in cylindrical- ity without the possibility of in#ammation or foreign
1296 B.-S. Chang et al. / Biomaterials 21 (2000) 1291}1298
Fig. 5. SEM photos eight weeks after implantation ;120. Transverse cut (A) and longitudinal cut (B) of
300 lm sized cylindrical- and sponge-type
(C) and longitudinal cut of cross-type porous HA (D). In the cylindrical-type, the pore was tapered by the ingrown bone. In the sponge-type HA, the
bone ingrowth pattern was irregular along the surface of the pores. In the cross-type HA, bone ingrowth showed two patterns at the same time, the
cylindical- and the sponge-type.
Table 2
Increase in maximum compressive strength of the porous HA implants
Implant type (lm) Pre-implant (n) Post-implant 8 week (n) Increment Increment/
macroporosity
Unit: MPa.
Statistical signi"cance, P(0.05.
body/toxic reactions. Strong bonding with the host bone, which is one of the major inorganic materials in normal
active bone ingrowth into the graft, and bioabsorbability bone, has good biocompatibility and osteoconductivity.
are also required [16,20]. Strength su$cient to resist the However, its fragility is a drawback, like other ceramic
mechanical load in the implanted bone is also needed. materials. Therefore, it can be used alone in areas that do
However, none of the biomaterials that have been de- not require good mechanical strength. It can also be used
veloped in previous studies meet all of these criteria. HA, with supplementary metal "xation in areas which bear
B.-S. Chang et al. / Biomaterials 21 (2000) 1291}1298 1297
large amounts of the mechanical load [1,12]. The struc- In cylindrical-type HAs, we suggest that the implants
ture of the dense sintered body is stronger and more able increased in strength early due to their directional prop-
to bond rapidly with host bone, but its use is limited due erty. This is because their patterns of osteoconduction
to its high level of brittleness and low osteoconductivity initially showed osteon structures in which new bone was
and absorbability. Porous HA, although its initial formed followed by a cutting cone, similar to the re-
strength is weak, is considered a good substitute, because modeling process of fracture healing. In the sponge- and
it shows good osteoconduction and is replaced by the cross-type HA, vigorous active osteoconduction was also
host bone [3,17,21]. observed, but a quantitative comparison between the
Previous researchers have failed to control the accu- groups was not performed. The pattern of bone ingrowth
rate size of the pores, or the interconnections between was similar to the irregular woven bone structure gener-
pores and porosity, in preparation of the porous HA that ally found in fracture healing process in sponge- and
was used in their studies. The optimal geometry for cross-type HA.
osteoconduction has not yet been determined. Hubert Active osteoconduction was observed in our study
et al. proposed the
100 lm sized pore as the smallest even in
50 lm sized pores, contrary to previous
pore than can be used for osteoconduction, and the reports in which osteoconduction hardly occurred in
150 lm sized pore as the optimal pore [20]. Flatley such small pores. The new bone had the same structure
et al. reported that the
500 lm sized pore was the as osteon with a central
20}30 lm capillary running
most compatible for osteoconduction [19]. However, through the pore. We suggest that osteoconduction in
most of these studies were based on the use of implants
50 lm sized pores could occur because the size of the
of random pore geometry. Porous HA with random pore was greater than that of the interconnection
pore geometry has wide ranges of porosity and pores (
20 lm) between the pores of HA made with
100 lm
of various sizes with much smaller interconnecting fenes- sized naphthalene or polymer beads. The larger pores
tration. Therefore, the size of interconnection rather that contained extra space, in addition to the space
than the pore size may determine the degree of osteocon- needed for bone ingrowth, showed bone marrow forma-
duction. tion without in#ammation or foreign body reaction. This
In this study, to assess the di!erences in osteoconduc- suggests high bioa$nity and biocompatibility of HA
tion according to the pore sizes, we developed cylindrical implants.
porous HA sized from
50 to 500 lm without intercon- The results of SEM examinations were similar to the
nection between the pores. In order to evaluate the e!ects light microscopic "ndings. The newly ingrown bone
of pore geometry and interconnection on osteoconduc- bonded directly with the HA and had a smoother inter-
tion, we also developed three kinds of porous HA, i.e., face than it did for pre-implantation. As Hemmerle et al.
cylindrical-, sponge- and cross-type. These were similar had previously reported [22], this suggests absorption of
in pore size, but di!erent in pore shape and interconnec- some of the HA grain, and the formation of new apatite
tion pattern. The "nal pore size of porous HA was in the body #uid and in the bone tissue.
smaller by 0}10% than the initial size of the inserted The cylindrical-type HA appeared clinically appli-
polyester "ber, because of the densi"cation of the HA cable, because its compressive strength was nearly the
granules during sintering. In the sponge-type HA, it was same as or slightly superior to that of normal cancellous
only possible to measure the size of interconnection bone; 7}8 MPa before implantation and much improved
(
250 lm). However, the largest pore was actually over after implantation [6]. Not only did the compressive
300 lm in diameter. In the cross-type HA, the pore size strength increase, but the change in the curve pattern was
was
120 lm, but the area of interconnection was ap- also meaningful. The post-implant HAs in all groups
proximately
150 lm or larger. showed smoother curve patterns and had biomechani-
Environmental e!ects are greater in cases of porous cally increased in ductility, strength and #exibility. This
material than in dense material, because the more pores was especially apparent in the sponge- and cross-
there are, the wider the surface of the porous material type HAs which were weaker in strength due to their
becomes, and its mechanical strength weakens inversely high porosity, but better in #exibility and ductility be-
proportional to its porosity [19]. To provide the same cause of the high proportion of bony replacement after
environment for osteoconduction in each group, we at- implantation.
tempted to synthesize the porous HA with 60}70% por- In conclusion, patterns of osteoconduction at porous
osity. However, we were unable to completely achieve HAs were di!erent with pore con"guration. In cylin-
this goal. The compressive strength of porous HA before drical-type HAs, the
50 lm sized pore was enough for
implantation was generally inversely proportional to the osteoconduction, and the
300 lm sized pore was
porosity. But, some di!erences in compressive strength optimum. Porous HA with cylindrical pores could be
between the groups were found due to the di!erent pore a useful graft material due to its strength, osteoconduc-
geometry and preparation methods in each group as tivity and the ease with which its pore geometry can be
described in Section 2.2. controlled.
1298 B.-S. Chang et al. / Biomaterials 21 (2000) 1291}1298