COMPANY NAME

MEASUREMENT SYSTEM ANALYSIS ( VARIABLE )

Customer Name : Stanson Rubbers Characteristics : Thickness Tolerance Range : 1.00

Part No : 20mm x 20mm x 40mm Gage No : VC-01 Specification : mm
Part Name : EPDM Sponge Gage Type : Vernier Caliper Performed By : Ramkumar
Date : 05.08.2020 Least Count : 0.01mm Approved By : PKS

No. of Parts (n) : 10 No. of Appraisers : 3 No. of Trials ( r ) : 3

Appraiser 1 Praveen Kumar Appraiser 2 Rajavel Appraiser 3 Paramasivan
Part Part
Trials Trials Trials
No Avg Range Avg Range Avg Range Average
1 2 3 1 2 3 1 2 3
1 19.58 19.79 19.76 19.710 0.210 19.65 19.77 19.74 19.720 0.120 19.61 19.77 19.77 19.717 0.160 19.716
2 20.63 20.65 20.64 20.640 0.020 20.64 20.65 20.57 20.620 0.080 20.56 20.60 20.61 20.590 0.050 20.617
3 20.76 20.81 20.81 20.793 0.050 20.78 20.82 20.77 20.790 0.050 20.71 20.78 20.82 20.770 0.110 20.784
4 20.38 20.39 20.39 20.387 0.010 20.36 20.45 20.37 20.393 0.090 20.29 20.37 20.37 20.343 0.080 20.374
5 20.96 21.11 21.08 21.050 0.150 20.99 21.09 20.97 21.017 0.120 21.02 20.88 20.91 20.937 0.140 21.001
6 21.04 21.08 20.97 21.030 0.110 21.04 21.02 21.00 21.020 0.040 21.01 20.91 20.78 20.900 0.230 20.983
7 20.61 20.68 20.69 20.660 0.080 20.65 20.71 20.65 20.670 0.060 20.63 20.52 20.63 20.593 0.110 20.641
8 20.56 20.67 20.66 20.630 0.110 20.62 20.71 20.68 20.670 0.090 20.61 20.65 20.65 20.637 0.040 20.646
9 20.52 20.59 20.53 20.547 0.070 20.51 20.61 20.59 20.570 0.100 20.61 20.63 20.55 20.597 0.080 20.571
10 20.71 20.83 20.79 20.777 0.120 20.78 20.88 20.81 20.823 0.100 20.80 20.73 20.79 20.773 0.070 20.791
X1 20.622 X2 20.629 X3 20.586
R1 0.0930 R2 0.0850 R3 0.1070

R= R1 + R2 + R3 / No. Appraisers 0.09500 Trial # D4 D3 Rp

Xdiff = Max. of X1,X2,X3 - Min. of X1,X2,X3 0.04367 2 3.267 0 1.2856
UCL = R x D4 0.24453 D4 = 2.574 3 2.574 0
LCL = R x D3 0.00000 D3 = 0

Measurement Unit Analysis Percentage Analysis

Repeatability - Equipment Variation (EV) % of Total Variation % of Tolerance

EV = R x K1 Where, Trial 2 3 EV = 13.73% 5.6%

= 0.0561 K1 = 0.5908 K1 0.8862 0.5908

Reproducibilty - Appraiser Variation (AV) % of Total Variation % of Tolerance

AV = AV = 4.99% 2.04%

Where, = 0.0204 Appraiser 2 3

K2 = 0.523 n = 10 r= 3 K2 0.7071 0.5231

Part Variation (PV) % of Total Variation % of Tolerance

PV = Rp x K3 PV = 98.93% 40.4%
= 0.4044
Where, Part 5 6 7 8 9 10
K3 = 0.315 K3 0.4030 0.3742 0.3524 0.3375 0.3249 0.3146

Gage Repeatability and Reproducibility (GR&R) % of Total Variation % of Tolerance

GR & R = GR&R = 40.88% 6.0%

= 0.0597

Total Variation (TV) No. of Distinct Data Categories (ndc)

TV = ndc =

= 0.4088 = 9.548

Graphical Analysis

Part Average by Appraiser Range by Appraiser

21.500
0.250
21.000
0.200
20.500
0.150
20.000
0.100
19.500 0.050
19.000 0.000
1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10

Appraiser 1 Appraiser 2 Appraiser 3 Appraiser 1 Appraiser 2 Appraiser 3

Result of this Gage R & R : Measurement System is Acceptable and Good Discrimination ability